OWNER`S MANUAL - Tucker`s Machine & Steel Service
Contents
1. V42 Single Spool w Relief 17 GPM Prince Flow Divider RD 455 5 Eaton Charlynn Priority Vavle 606 1345 002 QA Tucker 80205 11 Gresen WJL 75 Relief Set to 2000 PSI Tucker 80211 Tucker 80109 01 22 GPM A A Vickers Pump 4301994 Tucker 80204 Michigan Fluid Power Strainer SU65SF32 Tucker 80100 e Gresen S 75 Selector Tucker 801 1 1 24 GPM T 630 Auxiliary Hydraulic Circuit With Charlynn Steering System Gresen Filter FLR4155EDNH Tucker 80101 Set to 2250 PSI Tucker 80108 _ Aubum Gear Aubum Gear OW2B13519Z OW2B13519Z Power Wheel Hub Power Wheel Hub Tuc ker 80200 2 Tuc ker 80200 2 CD VNLG c DM MCCC CDL DL 7 D Sauer ST Sauer M46 4102 46 NS M46 4102 46 Dual Displ Dual Displ Motor Motor ucker 80201 1 Tuc ker 80201 1 x Wateman 12 515 12 16 Directional Viv 80202 x Sunstrand 8800485 2400 x Hot Oil vhs Shuttle Valve High Speed Tucker80202 01 x E x MR SUIS E Sauer _ 196 2659 1000CC W N S amp Sae B Pad BNA 80203 1 idi n qe spe AUSTRIA Vicker2. Ratin Stroke 9 Length P59833 1000 10 60 820 2 Tucker s 80300 THROTTLE VALVE FORWARD amp REVERSE WABCO Panel Mounted Valve 4 WAY EXHAUST CENTER VALVES 3 POSITION HANDLE 2 HA 2 PILOTAIR VALVE with detents WABCO P59335 Tucker s 80301 HANDLE PORTS SUPPLIED POSITION OUT 1 OUT 2 14 LIFT SWING VALVE Gresen SP 4 4HP Tucker s 80104 gt ANS S E RE sf a NE NN SAR Ne 9 lt V NI B a WAT Model SP Spool Directional Controller Valve Item Part No Description HOUSING SP 1 SPOOL See Note 1 y 2702 HOUSING SP 2 SPOOL See Note 1 2703 HOUSING SP 3 SPOOL See Note 1 SPOOL 4 WAY 3 POSITION See Note 1 903 0041 SPOOL 3 WAY 3 POSITION See Note 1 2805 001 SPOOL 4 WAY FREE FLOW See Note 1 2897001 SPOOL METERINGSeeNotet 3 RELIEF ADJUSTABLE J RELIEF HIGH PRESSURE ADJUSTABLE RELIEF NON ADJUSTABLE J NJ RELIEF HIGH PRESSURE NON ADJUSTABLE J NJ HP RELIEF DIFFERENTIAL POPPET TYPE NON ADJUSTABLE WS RELIEF DIFFERENTIAL TYPE ADJUSTABLE WSA PLUG NO RELIEF NR 5 POSITIONER SPRING RETURN TO NEUTRAL POSITIONER MANUAL POSITIONER 3 POSITION RETENT PRIOR TO EARLY 1974 POSITIONE
3. ze RSA E 2 mera AX 7 77 Qu OO A Eod N SEC TION 10 SCALE 1 3 e 1 15 22 aas 1 630 DAE 3 22 2005 Scale 1 3 SERVICE INC BOX 492810 LEESBURG FLA 34749 2810 81050 5 4 3 2 1 MACHINE amp STEEL Eaton Charlynn Steering Valve 233 4005 Tucker 80205 10 Steering Column 204 1002 Tucker 80205 12 Steering Wheel 209 1016 001 Tucker 80208 10 Tuckerbilt Hydraulic Cylinders 81050 Tuckerbilt Hydraulic Cylinders 81050 gt gt Vickers Counter Balance Housing 02 160853 S 8 Oo 2 O0 S O Swing O 5 5 _ 585 ONG 0 9 co pt NEN gt O 5 g one 5 Cartridge 02 171990 Housing Tucker 802158 Cartridge Tucker 80215 Gresen SP4 4 HP Valve Tucker 80104 gt c Charlynn Motor 119 1030 80102 Gresen Valve
4. 75 468 4 36 8058 ReteimerSwngShafSor 2 16 Fine 5 4 37 12448 21 1 4 2 81253 BearngNyatonHookSiie 4 39 81282 BotTtSwing 1 19 12265 1 213X2HexCapSrew 24 4 8102 HoppertSWeled 1 1 1 2 at Washer Bracket 3 4Pi spacerside 4 4 peen 22 Cast 1 8 1 45 5100 200 52 Retaining Ring Ctr Pi 5 4 3 ITEM NO PARTNUMBER DESCRIPTION 60A 13 Sprocket Bore Sorocket to 1 627 Dia W 1 8 X 45 Chamfer for Weld Prep 2 00 E Machine Weld flush with 3 4 Sprocket Face i 313 250 1 1 4 14 Splined Hub H034 Weld Both sides SEC TION A A SCALE1 1 One Required per Unit T 630 DATE 2 16 2006 MACHINE amp STEEL sma PO Dr 3 2 1 5 4 A mas T HERMES T TS 88 60 A 50 Sprocket Tucker Part 80403 01 2 188 2 210 O D X 2 3 16 Long Bore Sprocket for snug fit to hub Assemble an weld both sides Hub 2 210 OD x 2 3 16 w 8 16 Spline Tucker Part 80403 One Required per Unit T 630 DATE 2 16 2006 MACHINE amp STEEL rocket Solined Swing Drive sox ma gt gt Swing 80407 01 3 2 1 1 2 13 Tapped Hole 11 2 Deep Both Ends 10 0 1 3 4 O D 13 Tooth Involute
5. 10 000 Series 0 000 Series Displacement Size cub Geroler Element 4 Displacements 345 21 0 Flow LPM GPM 170 45 Continuous 180 292 265 70 Intermittent sma Speed Upto 784 RPM Pressure Bar IPSI 200 3000 Cont 270 4000 Inter Torque Ib in 2700 23910 Cont 3440 30460 Inter EACH ORDER MUST INCLUDE FOLLOWING 1 Product Number Data Code ond Displacement In rev and Product N SENI idi Za NE NR Standard Straight 1 5 16 O ring vj 119 1030 P d Continuous Cont Continuous rating motor be run continuously at these ratings Interrmittent nter Intermittent operation 10 of every minute 8 23 SWING MOTOR CHAR LYNN 104 1035 Tucker s 80103 Disc Valve Hydraulic Motors 2000 Series Type of Motor Standard w 2 Bolt SAE A Flange Type of Shaft 1 1 4 14 T Splined 7 8 14 O ring Displacement cu In rev amp 18 7 Product Number 2000 Series Displacement Size cubic centimeter per shaft revolution cm r 80 43 cubic inch per shaft revolution in r 100 62 130 amp 0 2000 Series 160 a Geroler Element 9 Displacements 245 Flow LPM GPM 15 20 Continuous 115 30 Intermittent isis Up to 924 RPM im Pressure Bar PSI 200 3000 Cont
6. CAT 3054 Perkins 1104C Engine Tier II Twin Elements Fuel Water Separator ae oe NE 233 5184 3054C Outer 233 5182 034 181 252 6338 7W 2326 Perkins h Inner 26510381 1104C Outer 26510380 26560201 26550005 12654407 5179 51506 1459 9 1506 Twin Elements Flat Twin Elements O Ring 1576 001 Gresen NA Not Applicable John Deere 4045 with TIER II Electronic Ignition Spin On for Twin Sunstrand Elements Air 4045 T 4045T Oil Suction Fuel 10 Micron 10 Micron Donaldson essosss 550 Pis Twin Flat Gasket 1575 001 Gresen Twin Elements O Ring 1576 001 Gresen John Deere 4045T prior to TIER II Electronic Ignition Twin Elements 4045T 4045T Fuel Oil Micron Twin Elements Flat Gasket 1575 001 Gresen Twin Elements O Ring 1576 001 Gresen Not Applicable T 630 Tier Engine Wiring Start Sequence Start sequence Key to Run position Dash lights Warning Lamp Oil Pressure Stop Lamp and Wait to Start are controlled by the ECM on the engine These lights come on for 2 seconds as a test and go out The Low Water and Low Hydraulic lights are timed on for 5 seconds by the Amperite Relay in the Black Box by the engine If the Wait to Start light stays on the is activating the Glow Plugs and you should wait until the ECM turns the Wait to Start light off before tryi
7. Procedure must be done to both gearboxes UISENBABE DISENGAGE IN ENGAGE POSITION NORMAL UPERATION T 3DHIB DISENGAGE IN THE DISENGAGE FOR TOWING Power Wheel Service Manual art Model 10 Double Reduction Wheel Drives AuburnGeag PHONE 219 925 3200 FAX 219 925 4725 35 9 8 OPTIONAL IDENTIFICATION IMPORTANT All Power Wheel units and kits are shipped with a nameplate that includes the Auburn Gear part number and order code as shown Power Wheel ORDER CODE 6WB13156C PART NO 6000236 Example SERIAL NO 143434 Auburn c AUBURN IN U S A In addition to the nameplate Power Wheel drives are stamped with an identification number which appears on the cover or hub flange as shown Example 6000236 A 4 9 When ordering parts the information included on the nameplate or the stamped identification number is necessary to accurately identify the drive and obtain the correct replacement parts Once this information has been obtained contact Auburn Gear for the appropriate parts list DISASSEMBLY OF POWER WHEEL STEP 1 Slide the coupling 2 from splines on input shaft 3 STEP 2 Position the assembly upright on face of spindle 4 STEP 3 Remove the disengage cover 31 if necessary STEP 4 Remove twelve bolts 29 flat washers 28 and large cover 27 Disengage plunger 25 usually remains with large cover
8. 6 See _ 1316 35 16 5 85 4 7 15 Cap amp mwSelX 4 8 JNE o Hex Nut Sae 1 asi 9 rass 220 412 2 _ V2 lockWasher 4 Bolt 1 2 5 1 4 Screw 1 2 20 5 1 4 80570 01 OR BY few MACHINE amp STEEL SC ALE 1 4 SERVICE INC 80570 01 O BOX 492810 LEESBURG 34749 2810 5 4 3 2 1 630 Front Wheel Stud CLIPPED COLLAR SHOULDER STUDS EUCLID No E 5560 R DOORMAN 610 044 34 16 THDS BUDD No 190045 81020 few PheSeweAuerDikd __ 2 4 somo FontDie ReadrSaft 1 5 s970 FontDrve Rearidler Shaft Bulet 1 _ 6 m RearAugerSeal InerRng 2 _ 7 SrwScktCapU2Xi 1 sespCSS BosAwer 9 san nuseko ____ 5 4 3 2 1 Rod cyl Machined F630 awon 1 6 805015 12525596 2 C Cylinder hyd Mach T 630 C 8 S05 1 9 80 1 iPpeHafCoupoHghPesue 1 E Poly Pak No U25 1 75 805032 Wiper No 5 75 Pate Hyd Cyl End T630 Te Rod End Cyinder Bearing F630 Hyd Cyl Rod Rod End 1 5 Straight Grease Fitting 5 16 18 X 1 2 Socket Set Screw 8 30 Deg 1 8 Grease Fiting Q m 2 9 AS 7y
9. AIR INE SCHEMATIC Note BW Bendix Westinghouse 85003 FRONT AUGER DRIVE gw 81977 1 Front Auger Drive Housing Ass 1 81977 2 Front Auger Drive Cover Assy 1 81977 3 Front Drive Auger Drive Shaft 1 4 81977 4 Front Drive Shaft Spacer 1 80305 Bearing Auger 1 6 80405A Sprocket Auger Sha 1 80405B Bushing Auger Shaft Spr 1 8 _ 81029 Washer Idler Sha ft 1 9 34 2C S Screw Cap 75 X2 1 Pin Tension 1 2X 1 1l Screw 5 X 1 75 WasherLock 5 4 _ 1 2 13 Hex Nut 14 81459 Plate Auger Motor Mount 1 15 80102 1 16 80404A Sprocket Auger Motor 17 80404B Busning Auger Mtr Spr 18 81807 Chain Kit Auger 28 Links 100 1 19 12 2 Fast Thread Bolt 5 X2 20 34 2C B Camage Bolt 3 4 X2 1 21 34FN Nut L 3 4 10 22 58 134C S8F Screw 5 8 x 1 3 4 GR 8 Fine 23 58SLN Nut Self lock 625 4 24 81977 6 Front Dive Motor Adj Bolt A 25 81977 7 Front Auger Dnve Motor Adj Block 1 8 Nc 1 27 80216 Plug Auger Chain Insp 81977M BUSHING INSTALLATION INSTRUCTIONS IMPORTANT DO NOT USE LUBRICANTS IN THIS INSTALLATION TO INSTALL BUSHING 1 Remove all paint oil grease etc from tapered surface of bushing and bore of mating parts 2 f bushing has keyway install shaft key If a rectangular key is required one will be furnished with the bushing 3 Select Standard or Reverse mounting assembly See Figures 1 and 2 Note If bushing does not slide on shaft freely
10. 040 A R 459 001 462 001 SHIMS 010 SPRING Relief Pressure Choose one 1864 001 1351 1750 PSI Silver x PSI Yellow x 2201 3000 PSI Red 5 1615 001 SEAL O Ring Order K 6006 1718 001 7 SEAL O Ring Order K 6006 8 1880 001 CAP Relief without hole lockwire Standard 1880 003 CAP Relief with hole for lockwire Optional 55 gt __9 1881 001 Relief Order 190 t 1 12 2716 004 Housing SAE 10 Ports 2716 005 Housing NPTF 13 2818 008 Housing SAE 10 ports A R 2818 006 Housing gt NP TF Ports A R 1234 001 LOCKWIRE and LEAD SEAL Not shown 19 AUGER SELECTOR VALVE Gresen Model S75 Tucker s 80111 Parts List 1 1 Valve Housing 1140 001 1310 001 __6 ockWashe 1291 001 1291 0001 1291001 8 71 086 001 086001 086001 __9 08501 085 001 085001 Not sold as separate items Spools are factory honed to individual housing and are not interchangeable Repair service available at factory 20 INSTRUCTIONS FOR REPLACING SEALS ON MODEL 575 SELECTOR VALVE IMPORTANT When installing new seals care must be taken to prevent dirt entering valve or system Extreme care must also be taken to avoid cutting new seals when installing in valve Remove Snap Rings at handle end and rear end of spool 2 Push knob in until rear Seal is ex
11. Blue 18 Neutral Start Gray 18 Pin 60 Stop Lamp Yellow 18 Pin 59 Warning Lamp Green 12 Low Hydraulic Blue 10 Drive Light Black 12 Start Yellow 12 High Lo Brown 12 Low Water Starting Serial 07355 4 Cat Engine Wiring BOM Glow Plug _ Quantity Warning Lamp T 11 6HW12 80575 111 S Sos 25 32 64 g s oo __ 7 1000 801300133 5 COO NOOO s L 2 17 24 56 280754 80130 15 S QOOOOOO D OOOOOOQ Amperite Time 900000096 90000000 Red 12 T 9 __ Glow Plug Wait oot Throttle Switch JE JE Throttle Switch 25A Black 12 __ Switch Option 81995 03 Drive Lights Hi Low Speed 9 Wiper Optional Main Power White Ignition On Red Low Green I AN Start Black Drive Lights Blue Ground Stud Hi Low Yel
12. Preco Model 6003 Tucker 80125 9 2 Ext 066 3 4 3 4 B vE 7 5 350 18 Blue 80 9 ME sealed Fuse Holder 12 Ga o Waytek Wire 46033 Tucker 80130 31 25 Amp Fuse 10 Ext Heat Shrink 18 Yellow 12 White 61 7 _ 712 Black 60 35 Ext 12 Ext Alarm 30 Fuse Switch On 5 Warning Lamp 8 12 lt High Low Speed Selector LON Hydraforce SV08 40 6T 12DS Tucker 80202 12 Black 14 12 Yellow High Low Ground to Engine 12 Black i 14 Neutral Start Sunstrand 80020840 Tucker 80203 07 18 Blac l y G sa O Oo 00 52 ky RO wig 0000 L 2 z 12 Black 12 18 Black 18 Purple 18 Purple 18 Req 18 Green 18 Brown 18 Yellow 18 Gray Main Perkins Tier Engine Harness 819 4 W1 T3 Starting Serial 07355 Main Power Circuit QN 18 Black NN 5 4 Ext 12 Noa 8 Red 18 Red 12 Red Glow Plug 445 fack 3 _ Starter Relay Ext Terminal 12 Red 8 Black 12 Blue 8 Black 265 42 9 Ext 11 94 Ext 1 Start Signal Charging e From Alt a F Fuse Block Ground Drive Ground Lights Starter
13. T 630 OWNER S MANUAL CALIFORNIA PROPOSITION 65 INFORMATION TO CALIFORNIA CUSTOMERS AND TO CUSTOMERS SELLING DIESEL ENGINE EQUIPMENT INTO OR FOR USE IN CALIFORNIA Proposition 65 a California law requires warnings on products which expose individuals in California to chemicals listed under that law including certain chemicals in diesel engine exhaust Obligations of Manufacturers of Diesel Powered Off Road Equipment The California Superior Court has approved either of the following two methods if compliance with Proposition 65 requirements by manufacturers of off road equipment containing diesel engines 1 On Equipment Warning Place the warning pictured in attachment 1 on all equipment shipped by you into or for sale in California after January 1 1996 The warning must be in a location where it is easily visible to the operator of the equipment when s he is operating the equipment The warning must be secured to the equipment If warnings or operating instructions are provided through a digital display you may use that method of providing the warning 2 Operator Manual Warning When the operator manual is next revised or by December 31 1995 whichever is earlier place the warning in attachment 2 in the operator manual The warning may be either printed in the manual or on a sticker The warning must appear in one of the following locations Inside the front cover Inside the back cover Outside the front c
14. 1 y 86 85 o Air Dryer 2 ol E Stop 87 30 87 30 N O T Air Switch Red 1 N N Black 18 Red 12 Black 8 b Red 1 Ground T 14 WX ofii oO 7 Red 12 18 52 49 amp 35 Throttle 18 Pin 50 Throttle Yellow 18 Black 18 Pin 57 Glow Plug Gnd Water LEVEI Gray 18 Water Level 12v Red 8 18 N S OOO O 6 7 12 3 4 5 6 7 8 9 10 11 12 O O O Q OO O Q v Red 14 Alternator Excite Black 18 Green 18 Low Signal Hydraulic Level Main Har Indicator Lights in Cab Green Wai Cab Main Red Stop Lamp ness Red 18 Pin 40 O Switch On Yellow Warning Lamp tto Star White 8 Power to Cab Black 18 Glow Optional Air Dryer Plug Relay Brown Oil Pressure Red 10 Ignition On Breaker Red 18 Glow Plug Relay Red 8 12V on Starten Red 12 Start Signal Blue 12 Drive Lights Blue 18 Neutral Start Green 18 Pin 63 Glow Plug Wait Brown 18 Pin 62 Oil Pres Yellow 12 High Lo
15. 1 _ 4 AfkuatePnPwactShimiz 1 _ 5 AfkuatePEtactPulWader 1 CAB ENC LO SURE WINDSHIELD er NO 81987 70 Windshield Assy 81987 75 Dnp Edge Windshield 1987 74 Hinge Windshield 91997 76 Panel Lower Windshield 81987 80 Opener Assy Wind shield LE x 6 J80991WS 1 630 Cab Glass Weatherstripping 8 9 J 81995 15 Heater Cab 1 630 81987 119 Bracket Heater Mount 81995 06 Motor Wiper 1 630 91995 02 Arm Wiper 1 630 81995 201 Glass 1 630 Cab Windshield 36 1 2 X 29 81995 07 Wiper Blade T 6030 13 81995 03 Switch Wiper 1 630 1 2 3 5 7 ENCLOSURE 81987 10M QTY 81987 40 CAB ENCLOSURE RIGHTDOOR 4 87509 amp 1 HeaderRightDoorCab 10 PateKckRDooCab 8 9721 RghtCabDoorHandeKt Keyed 1 630 1 _ 15 81995 204 Glass T 630 Cab R Door Front 14 X 30 LOSURE u REAR 81987 90M B PaeCabRar 010 2 65 3 ateCabRearhlerPhte 1 _ 3 OR T6CabGasWeatesWppng 1 4 9525 Ghst 0CabRer Xi 1 _ 5 CakhAsyLDor i 5 5 6 lt Tuckerbilt 630 Filters Perkins 1104D Engine Enginaire Air Filter Fuel Water WWW enginaire com Separator Dum Twin Elements Flat Twin Elements O Ring 1576 001 Gresen
16. 2504 001 2503 001 1453 001 1454 001 458 001 459 001 462 001 1458 001 2707 001 073 001 r 18 MODEL CFD FLOW DIVIDER GRESEN CFD50 5 HP 5 Tucker s 80109 L 420 Plug O ring seal Spool cap Solid Housing Spool see options below 1 5 GPM 2 0 GPM 3 0 GPM 4 0 GPM 5 0 GPM Controlled 6 0 GPM flow Gallonage 7 0 GPM 8 0 GPM 9 0 GPM 10 0 GPM Spool Spring Spool Spring Guide Spool Cap Hollow Spool Spring Shim Relief Cap Relief Spring 0 1500 Relief Spring 1501 2500 51 Spring Guide Helief Ball O ring seal Backup Washer Relief Seat Shim 040 thick Shim 020 thick Shim 010 thick OPTIONAL NR RELIEF Spool cap Solid O ring Seal 3 8 NPT Pipe Plug Parts List 18 PORTING KEY CF Controlled Flow EF Excess Flow P Pressurized Cil From Pump T Relief Valve Return to Tank from constant flow side only Note This port plugged on NR models DIFFERENTIAL POPPET RELIEF VALVE Model WJ amp WJL Series Gresen WJL 75 Tucker s 80211 Set 2 000 PSI INSTRUCTIONS FOR ADJUSTING THE RELIEF SETTING Remove 1881 001 cap and add shims to increase setting or remove shims to decrease setting Shims must be placed over stem of 1881 001 relief poppet under spring CAUTION Never attempt to adjust relief pressure without use of a reliable in the system Parts List tem No Quantity 458 001 SHIMS
17. Bearing Cap and Chute Bolt Flange leaving them loose also V m Next steps critical to maintain chute alignment Level the Chute Channels to the level of T 630 Use weights or crane to maintain level Loosely install bolts from middle of chute toward hopper as far as easily reached from outside hopper Caulk each side of Chute from hopper to just in front of cab From inside hopper caulk each side of the Chute Loosely install all remaining bolts Then tighten all bolts in the hopper area Break out temporary spacers as you go Now back outside the hopper caulk about 1 3 of remaining chute area Tighten bolts to near the end of the caulk Breaking out spacers Caulk another 1 3 and tighten removing spacers Caulk the remaining Chute and tighten the rest of the bolts Tighten Bearing Cap and Chute Bolt Flange Weld Chute Bolt Flanges Front and Rear Level bottom of Spout with top of Chute and weld Cut Chute out for Spout after welding TURNTABLE ASSEMBLY 81250 few DESCRIPTION Backetl0Ga SpacerSide 4 Bracket 14Ga Spacerside 4 Screw 75 4 4 20445 AdaporAenqup 1 26 Nut Flanged L 3 410 Bearing Swing Assy Center 6 8125 BeamgNyatonUppert 6 28 poo Swing Asy 4 8 BW XetockWaser 2 1 2 poso Sprocket 100 0uterowerswing 2 1s
18. Spline Baci Hub City Part 03 32 00026 One Required per Unit 81305 DR BY FEW T 630 PATE 10 12 2004 SHOP MAWN Shaft 1 3 4 8 16 DP 13 Tooth cs O BOX 492810 LEESBURG FLA 34749 2810 5 4 3 2 Saw Cut to Length is but must be Square 023 8 1 5 8 Tumtable Drive Two Required 2 Sch 40 Black Pipe FEW 630 12 13 2004 MACHINE amp STEEL scale NONE SERVICE Spacer Tt Drive 1 5 8 31274 BOX 492810 LEESBURG FLA 34749 2810 5 4 3 2 1 Saw Cut OK put must Square 2 3 8 O D One Required 2 Sch 40 Black Pipe T 630 12 13 2004 MACHINE amp STEEL scale NONE Spacer 8125 It Drive 81303 BOX 492810 LEESBURG FLA 34749 2810 5 4 3 2 1 13 16 5 4 3 2 1 ITEM NO PART NUMBER DESCRIPTION 80400 01 100 A 10 Sprocket 0222421 80403 Hub 2 210 OD x 2 3 16 w 8 16 Spline Weld Both Sides Tum O D of Hub to 2 210 Dia and Bore Sprocket for snug fit Sprocket Centered on Hub 80408 01 DR BY few 1630 2 16 2006 MACHINE amp SIEEL rocket Solined Lower Swin Procket Splined LowerSwing gt ee 80408 01 3 2 5 4 1 100 10 Sprocket Martin Tucker 80401 01 1990 1 750 001 000 Two Required per Unit T 630 PATE 10 14 2004 MACHINE amp STEEL x 5 4 3 2 1 1 2 Ny
19. Standard Series LCJT Type F MOLE DIA FAFNIR OR EQUAL FAFNIR RCuJT 1 3 4 Tucker s 80501 2 Unit amp ond k Unit ROJT nd 4 3 8 7 1 16 1 3 4 5 27 32 33 64 2 5 16 9 16 2 1 2 hae S1112K T 21416 11 OPTIONAL T 630 AIR DRYER CONTROL HIDDEN GOVERNOR a 4 10 AMP 12V RESERVOIR 5 AMP 24V 2 14 WIRE TO IGNITION amp GROUND FIGURE 2 AD 9 CHARGE CYCLE Bendix AD 9 Air Dryer Bendix 065225 Tucker s 80619 For all technical information http www bendix com downloads service data sheet 5d082412b pdf Mount AD 9 Dryer vertically outside engine compartment in area of air flow Provide 8 inches clearance below air dryer for servicing Use at least 6 ft of discharge line between compression discharge port and air dryer inlet for a multi cylinder compressor and 10 ft of line for a single cylinder compressor oix feet of discharge line and a 90 cubic inch reservoir can be used in lieu of 10 ft of discharge line for single cylinder compressors Maximum discharge line length for all compressors is 20 feet The discharge line should slope downward from the compressor to the air dryer inlet to avoid water traps and to allow drainage to the air dryer Discharge line material may be either high temperature hose or copper tubing Bendix compressors require a minimum of 4 feet of copper tubing extending from the discharge por
20. accessories and components manufactured by others are warranted only to the original manufacturer s warranty GRC TRACTOR HYDRAULIC FLUID Bulletin No 20581 Supersedes No 1022751 DESCRIPTION This product is a highly developed hydraulic transmission fluid which performs the following functions e Lubricates the transmission differential and final drive gears e Acts as a power steering power brake power take off and implement drive fluid e Provides a medium with the correct friction and heat transfer characteristics for proper operation of the tractor wet brakes and power take off unit QUALITIES The following characteristics make GRC Tractor Hydraulic Fluid an outstanding product for multi functional application e Superior extreme pressure EP and antiwear performance protects tractor transmissions axles and hydraulic pumps e The frictional characteristics are designed to minimize chatter while permitting the wet brakes to hold properly This frictional balance also provides smooth engagement of the power take off clutch e special blend of base helps maintain seals and gaskets used in modern tractors Its balanced formulation provides excellent rust and corrosion protection as well as good oxidation stability for high temperature service APPLICATIONS GRC Tractor Hydraulic Fluid is recommended for most hydraulic fluid and transmission oil applications for tractor and implements including Allis
21. lights come on and all go out after 5 seconds but engine does not even try to start starter does not engage at all Refer to Black Box wiring schematic Blue wire from Terminal 1 goes to E Stop 1 of the Normally Closed contact blocks Is there continuity through the contacts with the E Stop out Move pump lever by hand back and forth slightly to see if continuity can be established Check Start relay in Black Box for proper operation Is it OK Replace N C Contact Refer to wiring diagram and confirm wiring not broken Replace Relay Contact your local 7 CAT Dealer Remove bolt connecting Air Cylinder eye to actuator arm on main pump Check continuity again Is it OK now Adjust eye on cylinder rod 2 turn at a time to correct alignment Yes Refer to wiring diagram and confirm wiring not broken Wiring OK Refer to Neutral Start adjustment procedure in pump manual Possible Switch replacement necessary Red 18 I Switched Fuse Terminal 4 Starter 12v Glow Plug Black 18 5 2 Black 3114 Black 18 Red 18 Black 18 Black 18 Black 12 Ground ax Red 14 Switch On Water Level Alternator Blue 18 Excite etc 1 E li
22. workmanship within 3 months from the date of shipment free of charge F O B Tucker s plant provided that the product has been installed in accordance with Tucker s recommendations and that the product has been operated under normal conditions for the purpose for which it was manufactured Prompt notification of any defect and proof that the product has been properly installed maintained and operated within the limits rated and normal usage is required before Tucker s will agree to replace or repair defective parts INNO EVENT SHALL TUCKER S BE LIABLE FOR CONSEQUENTIAL DAMAGES DAMAGES FOR LOSS OF USE OR SPECIAL DAMAGES OR FOR TRANSPORTATION INSTALLATION ADJUSTMENT OR OTHER EXPENSES WHICH MAY ARISE IN CONNECTION WITH SUCH PRODUCTS OR PARTS TUCKERBILT EQUIPMENT WARRANTY If purchaser is a distributor Tucker s limited warranty is transferable to the initial user provided notice of transfer is given by purchaser to Tucker s at the time of such transfer and provided further that the initial user used the products in accordance with the requirements stated herein Neither the warranty nor any other provisions stated herein entitles Purchaser or any third party to damages direct or consequential for Personal injury arising from the installation operation or use of product furnished hereunder and purchaser agrees to assist Tucker s and to hold Tucker s harmless in effectuation of this provision Machinery parts
23. 10 Inspect bearing cups 8 amp 11 in position and remove only if replacement is required ASSEMBLY OF POWER WHEEL STEP 1 Press new bearing cups 8 amp 11 in each side of the hub 10 It is recommended that bearing cups 8 amp 11 and cones 7 amp 12 be replaced in sets STEP 2 Assemble bearing cone 7 into cup 8 at seal end of hub 10 and press a new seal 6 into hub 10 Install boot seal 5 on hub 10 if unit is so equipped STEP 3 Position spindle 4 upright on bench Lubricate lips of seal 6 and lower hub 10 onto spindle 4 Hub 10 should be centered as it is lowered over spindle 4 to prevent seal damage STEP 4 Assemble bearing cone 12 over spindle 4 and into bearing cup 11 Replace thrust plate 13 over spindle end splines and on bearing cone 12 STEP 5 Assemble secondary carrier assembly 19 splines over splined end of spindle 4 Install bearing locknut 20 Tighten locknut to 75 Ib ft 101 9 Nm while rotating the hub to seat bearings Loosen the locknut 1 2 turn then retighten locknut to 85 90 Ib ft 115 2 121 9 Nm while rotating the hub Loosen the locknut to nearest locking notch and secure with lock screw 21 Tighten lock screw to 20 25 Ib ft 27 2 34 0 Nm STEP 6 Clean mating surfaces and apply a bead of silicone sealant to face of hub 10 that mates with ring gear 17 See instructions on sealant package Assemble ring gear 17 to hub 10 bei
24. 12 valves Manual overrides seal variations and other options available Specifications Basic Model Number 12C51SM Nominal Flow at AP 70 psi GPM 11 l min Max Operating 3000 PSI 210 bar Pressure Response Time dependent on flow and pressure 40 to 100 mil sec Design Working parts hardened ground amp honed Viscosity Range 36 550 3cSt to 3000 550 647 5 Fam S0mconmonna Media Operating 2 s Temperature Range 200 F 93 390 to 45 F 42 790 Seas win apa Onions Sangin ot ana Electrical Data For higher pressures consult manufacturer 17 Pressure Drop vs Flow PSI bar AP Viscosity 135 550 28 cSt 100 7 gt e lt gt Pressure Drop e 0 l min 8 Flow Q Valve Performance Operating Characteristics 4000 126515 with Heavy Duty Coil 280 3000 210 2000 140 PSI bar 1000 70 120515 with Standard Coil GPM 0 2 l min 8 ri gt gt NR NO RELIEF OPTION 015 001 2707 001 1458 001 1460 1447 001 1462 001 1463 001 1464 001 1465 001 1466 001 1467 001 1468 001 1469 001 1470 001 1456 001 1455 001 1459 001 1448 001 1449 001 1450 001 1451 001 1452 001
25. 27 Remove plunger 25 and O ring 26 from cover or end of input shaft 3 The thrust washer 24 will usually remain in position on the thrust face of large cover 27 STEP 5 Remove primary sun gear 23 from end of input shaft 3 STEP 6 Remove the primary carrier assembly 22 STEP 7 Remove the input shaft 3 from the assembly The disengage spring 15 thrust washers 14 and retaining rings 16 will remain intact on the input shaft Re move these components only if replacement is required STEP 8 Remove the bearing nut lock screw 21 STEP 9 Remove the secondary carrier assembly 19 Removal is accomplished by loosening the lock screw 21 and bearing locknut 20 until the carrier assembly can be removed from spindle 4 splines Loosen lock screw 21 with 3 16 hex drive It may be necessary to remove the ring gear 17 first if difficulty is en countered in removing the carrier Note A special service tool is required for removal of the bearing locknut Contact Auburn Gear for procurement of service tool part number 592Y STEP 10 Remove the ring gear 17 It may be necessary to strike ring gear 17 with a rubber mallet to loosen from hub STEP 11 Remove thrust plate 13 from in front of the tapered bearings and lift hub 10 from spindle 4 If bearings are not a loose fit it may be necessary to press spindle from hub STEP 12 Remove the oil seal 6 and bearing cones 7 amp 12 from hub
26. 3 RTV 1503 are currently recommended for sealing gasket surfaces Sealant should be applied in a continuous bead which should be centered on the surface to be sealed but should move to the inside of the hole at each bolt hole location For service requirements order Auburn Gear part number 604101 SPECIFICATIONS Maximum intermittent output torque eec e ER LEE 180 000 Ib in 20 340 Nm 5 000 RPM suu E M 150 2 4 435 DESCRIPTION NO USED ITEM DESCRIPTION NO USED NO IN ASS Y NO IN ASS Y 1 Retaining Ring 1 19 Secondary Carrier Assembly 1 2 Coupling 1 20 Locknut 1 Serviced as part of the Carrier Assembly 76 4 Spindle 1 22 Primary Carrier Assembly 1 5 Boot Seal 604411 1 23 Primary Sun Gear 1 6 Oil Seal 604404 1 24 Thrust Washer 1 7 Bearing Cone 613305 1 25 Disengage Plunger 1 8 Bearing Cup 613306 1 26 O Ring 614101 1 9 Wheel Bolt 12 27 Large Cover 1 10 Hub 1 28 Flat Washer 604703 12 11 Bearing Cup 613313 1 29 Hex Head Bolt Grade 8 12 12 Bearing Cone 613312 1 30 Pipe Plug 03 04 101 09 1 13 Thrust Plate 619
27. 300 4500 Inter Torque Nm Ib in 845 7470 Cont 930 8225 Inter 4 Bolt Bearingless 16 6 4 00 Pilot Dia and 13 59 535 Moun ing Holes on 127 0 5 00 Dia B C A Standard 82 5 3 25 Pilot Dia and 13 59 535 Mounting Holes on 106 4 4 19 Dia B C 107 9 4 25 Pilot Dia and 13 59 535 Dia Mounting Holes on 147 6 5 81 Dia B C Dia Mounting Holes 106 4 4 19 Dia B C 2 Bolt SAE B 101 6 4 00 Pilot Dia and 14 27 562 Dia Mounting Holes 146 0 5 75 Dia Output Shaft Bearingless 1 inch Dia Straight with song 1 4 20 Threaded Hole and 38 4 1 51 Coupling Length 1 1 4 inch Dia Straight with Straight Key 3 8 16 Threaded Hole and 47 3 1 86 Max Coupling Length 32 mm Dia Straight with Straight Key x 1 25 6H Threaded Hole and 56 4 2 22 Max Coupling Length 6 Threat ut ORDER MUST INCLUDE THE FOLLOWING 1 Product Number Dia Splined 14 T 3 8 1 Hole and 33 0 1 30 Min Full Spline Length 1 1 4 inch Dia Tapered with Ags a SAE GB Splined 6 T 1 4 20 Threaded Hole and 22 8 1 90 iT 15 2 60 Min Full Spline Length and 30 8 1 21 Max Coupling Length Straight Key M8 x 1 25 6H Threaded Hole and 38 1 1 50 Max Coupling Length 14 O ring Staggered with 7 16 20 O ring Case Drain BSP Staggered with G 1 4 BSP Case Drain ld Mount with 3 8 16 UNC Mounting Threads 3 and
28. 304 1 31 Disengage Cover 14 02 039 005 1 14 Washer 2 32 Hex Head Bolt 618305 2 15 Disengage Spring 615603 1 33 Quick Disconnect Gasket 1 16 Retaining Ring 2 34 Quick Disconnect Assembly 1 17 Ring Gear 1 35 Hex Head Bolt 2 18 Magnetic Plug 14 00 052 002 1 Contact Auburn Gear with part number and order code of drive to obtain the appropriate parts list Refer to parts list for the specific part numbers and quantities Model 10 Power Wheel Service Kits Part No Description Included Items 592Y Model 10 Bearing Locknut Tool Not Shown MH441 0497 Power Wheel is a registered trademark of Auburn Gear AuburnGear 7 Bill of Materials for Part Number 60001861 Order Code there is no service manual available for this part number Part 6079146 604411 604404 608938 613305 613306 613312 613313 617930 619304 604702 615603 618914 613914 10 00 041 002 603924 614101 14 02 039 005 618305 610801 604703 0009430269 14 00 191 003 14 00 052 002 03 04 101 09 616217 616564 665963 665964 14 00 193 003 618310 Description SPINDLE 10 INT B N 1ST SEAL BOOT 10 SEAL OIL MODEL 10 COUPLING 10 1ST ARTICLE R BEARING CONE BEARING CUP BEARING CONE BEARING CUP HUB 10 WASHER THRUST WASHER SPR BACK UP SPRING DISENGAGE SHAFT INPUT 10 RING RETAINING COMPOUND SEALING 10 3 OZ CA COVER 10 WD RING O SVC 10 COVER DISENGAGE 6 BOLT HEX HEAD 5 16 18 X 5 PLUNGER WASHE
29. 48 D Upper Turntable Grease Line Front Nylatron 1AA4MP4 GH78T 4 1 2 4 81949 1 Upper Turntable Grease Line Center Bearing 1AA4FJ4 81950 2 Cushion Valve to Swing Motor to 4 1 1AA8MP8 Bottom to Bottom 1 1 12 12 Auger Valve Outlet Tee Straight End to Auger Speed Selector 1 aw 1AA12FRB12 GH781 12 1AA6FR6 Two Speed Selector to Pump 1AA8FR6 Two Speed Selector Return m 54 GH781 6 1 Two Speed Selector to Left Wheel Motor 1AAGFRG Bottom 1AAGFRB6 1 Left Motor Bottom to Right Bottom 64 GH781 6 1 Two Speed Selector to Left Wheel Motor 2 1AAGFR6 81955 2 Top 1 Left Motor to Right 62 5 GH781 6 Hot Oil Valve to Oil Cooler 1AA8FRB8 1AA8FR8 81958 Bottom of Pump Tee Blocks to Hot Oil Valve ERE 1AAS8FHR8 81959 1 Bottom of Pump Tee Blocks to Hot Oil Valve 1AA4FJ4 81960 Torque Hub Grease Line K 1 1AA4MFA4 Top Swing Bearing Grease Line w 1AA4FJ4 12 2 781 4 1 AA4MFB4 Bottom Swing Bearing Grease Line 1 4 4 78 4 44 Auburn Power Wheel Hub To Disengage Gearbox for Towing Remove 2 4 Bolts holding Disengage Cap Turn cap over and bolt back on the housing Reverse the procedure to re connect the gearbox for driving Caution must be taken to make certain the Disengage rod is in the out position before re installing the cap
30. 7 16 20 se Drain Manifold Mount with M10 x 1 5 6H Mounting Threads 3 and G 1 4 Case Drain Spline Length and Data Code Part Name Part Number Quantity Parts 1 1 16 12 O ring Positioned 180 Apart with 716 20 O ring Case Drain 178 14 O ring End Ports with 7 16 20 O ring Case Drain Rear Special Features Viton Shaft Seal Viton Seals free Running Geroler Speed Sensor Two Speed Option Hot Oil Shuttle Corrosion Protected Seal Guard Package Continuous Cont Continuous rating motor may be run continuously at these ratings Intermittent Inter Intermittent operation 10 of every minute Viton is Registered Trade of Dupont Corp 4 24 630 RETURN FILTER GRESEN FLR415 5EDNH Tucker s 80101 F 400 SERIES TWIN ELEMENT FILTER INSTALLATION INSTRUCTIONS 1 When mounting filter on equipment allow 1 clearance below filter for easy replacement of dirty filter element For convenience and best results mount filter in vertical position with Filter Housing DOWN 2 Be sure to connect filter for oil flow direction of arrows cast on Filter Head 3 If possible plumb filter into system so that when the Filter Housing is removed to clean or replace element oil supply in reservoir will not drain This can be accomplished by making certain that the lower surface of the Filter Head Casting
31. A B Basic Pipe Auxi E 3 Thread liary Delivery Ports Delivery 4 4 5 16 uxiliary Sup Port Ports 2 2 Single Check Valve Bendix BW8003 72 Tucker s 80612 1 Control Valve Inlet Availabla Remanufactured Exchange Maintenance Kit 281126 Button and Hut not Furnished with Exchange Valve Refer to Master Parts Catalog for Button Dial Plate Pc Bendix BW275176 Tucker s 80600 QR 1 Quick Release Valve Available Remanufactured Exchange Bendix BW279813 Tucker s 80611 31 Bendix BW279364 Tucker s 80605 TREADLE MOUNTING PLATE E DELIVERY Mt PORTS 4 AUXILIARY PORTS 2 MR Te SUPPLY PORTS 2 B Exhaust threaded a 14 Tucker s 80608 Air Horn Kit includes valve horn tubing amp fittings Grover Products Grover 1601Dual Connected Truktone Horn Tucker s 80608 2 Air Horn Bendix Horn Valve Model HV 3 Tucker s 80608 1 Horn Valve AIR BRAKE AIR RESERVOIR Tucker s 80610 AIR PRESSURE GAUGE Bendix 225635 Tucker s 80607 32 INDUSTRIES INC P O BOX 2268 SPRINGFIELD MO 65801 2268 TELEPHONE 417 862 4343 TELEX 436424 REYCO SPG FAX 417 862 0343 102 TRACTOR SUSPENSION MAINTENANCE RECOMMENDATIONS The 102 Tractor Suspension by design requires a minimal amount of Maintenance Howev
32. Chalmers PF Allison C 3 Ford M2C134 A M2C86 A IH Hy Tran J Case JIC 143 JIC 145 John Deere J 20A J 12B Massey Ferguson M 1110 M 1127 M 1135 UHTF White Oliver Type 55 PROPERTIES Notes Gravity API 1 Flash Point F Min Viscosity cP at 0 F Max 2 Viscosity cSt at 100 C Viscosity SUS at 100 F 1 Viscosity SUS at 210 F Viscosity Index Min Pour Point F Max Sulfated Ash Foam Test 3 Pounds per Gallon 1 1 Typical value 2 ASTM D 2983 Brookfield 3 ASTM 892 MOBILFLUID 424 28 0 380 4 500 8 9 9 4 310 56 58 130 30 1 4 1 7 Pass 7 46 HIGH PERFORMANCE TRACTOR HYDRAULIC TRANS FLUID Approved against specifications JOHN DEERE J20C FORD NEW HOLLAND M2C134D MASSEY FERGUSON M1135 M1141 ALLISON C 4 AGRICULTURE APPLICATIONS VOLVO BM WHITE NEW IDEA 1802 Q 1826 DENNISON 0 HF 1 HF 2 SAUER SUNDSTRAND KUBOTA UDT AGCO POWERFLUID 821XL CATERPILLAR 10 2 CLARK SUNDSTRAND HYDROSTATIC ZF TE MLO6 Also recommended for service makeup and refill in Torque converters power shift transmissions final Drives and hydraulics calling for SAE 10W 30 engine oils or mild EP fluids AUGER BEARING REX BEARING COMPANY NORMAL DUTY 2000 Series Single Set Collar M SEAL Rex MBR2207 Tu Tucker s 480305 Shaft Size Complete Size Bolt 27 3 9 16 sz 7 758 su CENTER SWING BEARING Flange Cart
33. Charging Terminal F Glow Plug Wire Assembly Alternator 81974 W2 T3 Charging Post Starting Serial Positive Starter o 50 Holder w Cover Glow Plug Connector on Engine 81974 W6 T3 Tier Glow Plug Fuse Wire Wayiek Maxi Fuse Holder Red 8 6 Leads 46024 80130 32 Maxi Fuse Holder Cover 46028 0130 33 Maxi Fuse 50 Amp Red 46243 0130 34 Hersee Tucker Ray 80587 Tier Ill Glow Plug Wire 81974 W5 T3 Glow Plug Relay 18 Gray 28 15 4 Ext Level Terminal 5 18 Yellow 32 10 17 14 Red C 36 Water 7 1 4 Ext 18 Level Terminal 11 Alternator Terminal C Water Level amp Alternator Alternator Water Excite 81974 W3 T3 To Water Level Switch x E Kohler 273404 a ee Tucker 80575 57 Ground Terminal D 18 Green 103 Hydraulic Oil Level Terminal 8 Hydraulic Oil Level Sensor Hydraulic Oil Level 81974 W4 Starting Serial
34. FRONT AXLE 6 Locations on Brake Rods few 2 17 06 WEEKLY SERVICE 1 Check hydraulic oil engine must be off 2 Check tire pressure 65 PSI 3 Check battery water level CAUTION Engine must OFF Park Brake must Articulate Safety Lock Bar must be LOCKED 4 Grease front axle MONTHLY SERVICE 1 Check two 2 Fairfield gearboxes gear lube levels 2 Test Engine Safety Shutdown AFTER FIRST 50 HOURS THEN EVERY 300 HOURS OR 3 MONTHS SERVICE 1 Change Sunstrand Suction Filter 2 Change Twin Return Filters 3 Change Gear Lube in Fairfield Hubs 80 140 w EP additive YEARLY SERVICE 1 One 1 strainer in hydraulic tank should be removed and cleaned 2 Hydraulic oil change and flush 3 Change Gear Lube in Fairfield Hubs 80 140 w EP additive 90 120w Gear Lube TUCKERBILT EQUIPMENT WARRANTY NO EXPRESS WARRANTIES AND NO IMPLIED WARRANTIES AS TO MERCHANTABILITY OR FITNESS FOR ANY PARTICULAR USE OR PURPOSE OR OTHERWISE EXCEPT AS TO TITLE OTHER THAN THOSE EXPRESSLY SET FORTH HEREIN WHICH ARE MADE EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES SHALL APPLY TO PRODUCTS SOLD BY TUCKER S AND NO WAIVER ALTERATION OR MODIFICATION OF THE FOREGOING CONDITIONS SHALL BE VALID UNLESS MADE IN WRITING AND SIGNED BY AN EXECUTIVE OFFICER OF 5 5 guarantees to replace at its option repair products or parts thereof which are found to be defective in material or
35. INE INDICATOR CALIBRATION CHART 150 SUS OIL and FILTER ELEMENT MODEL FS250 FILTER MODELFS25OFLTER PAPER ELEMENT PAPER ELEMENT PAPER ELEMENT 3 MICROMETER 10 MICROMETER 25 MICROMETER 28 HYDRAULIC OIL LEVEL SENSOR APPROVED PURIFICATION CORP Approved Purification Corp L2500 Tucker s 80213 IN TANK STRAINER HYDRAULIC SUPPLY COMPANY Hydraulic Supply Co SU65SF32 Tucker s 80100 ORDERING INFORMATION NORMAL MICRON 1 STANDARD LINE TYPE OF ELEMENT ELEMENT AREA in ui 2t S U 150 m 29 HEAT EXCHANGER OIL COOLER Thermal Dynamics DHR2491130 Tucker s 80207 1 RUBBER MOUNTS FOR HEAT EXCHANGER Thermal Dynamics L84740 Tucker s 80207 02 BENDIX D 2 GOVERNOR Bendix BW275491 Tucker s 80609 AIR COMPRESSOR Bendbc 108261 5 80609 01 12 at 1250 RPM COVER EXHAUST PORT A UNLOADER _ se MOUNTING PORTS 3 5 HOLES to NE 2 RESERVOIR 7 PORTS 3 Available Remanufactured Exchange Maintenance Kit with High Temperature O Rings PC No 280915 Maintenance Kit with Standard O Rings 276121 30 Bendix Air Valves E 3 Brake Valve Basic Available Remanufactured Exchange Maintenance Kits Pc No 276119 Minor Repair Pc No 289329 Major Repair Treadle and Mounting Plate Not Furnished If Required Refer To Master Parts Catalog
36. R 3 POSITIONRETENT AFTEREARLY1974 POSITIONER I POSITIONWITHSPRINGRETURN POSITIONER ROTARY RETENT POSITIONER SPRING EXTENDED SPOOL 2 s LIMITER SPOOL TRAVEL was p LIMITER SPOOL TRAVEL _____ c O 6 7691 001 SEAL STANDARD 2 REQD FOR EACH SPOOL p 2580 001 HANDLE ASSEMBLY STANDARD 3461 001 HANDLE ASSEMBLY OFFSET TO RIGHT 3462 001 HANDLE ASSEMBLY OFFSET TO LEFT 2 8 PLUG CLOSED CENTER 4 PLUG CONVERSION 1 SLEEVE POWER BEYOND NOTE 1 These are matched parts and are not sold separately A complete valve assembly must be ordered Refer to Monoblock product catalog No 10401 for complete details and ordering instructions 15 CYLINDER LOCK Vicker s 02 160853 Tucker s 80215 HOT OIL SHUTTLE VALVE Sunstrand 8800485 2400 Tucker s 80202 01 es ENS CES S to S a SAUER Cy SUNDSTRAND e 16 SPEED SELECTOR TRANSMISSION WATERMAN HYDRAULICS Waterman 12C51SM A12T6 Tucker s 80202 Series 12 Solenoid Cartridge Valves 4 Way Spool 3 11 3000 PSI 210 bar Features High flow capacity with reduced space requirements No dynamic seals e Standard valve bodies and common cavities One piece encapsulated coil with minimal amperage draw Oil immersed armature solenoid Numerous coil terminals and voltages Coil interchangeability with all Series
37. R FLAT BOLT HEX HEAD 9 16 12 X 6 PLUG SHIPPING SAE B 4 06 O PLUG PIPE 1 2 14 MAGNET SV PLUG PIPE 1 8 27 GEAR RING 10 GEAR PRI SUN 10 ASSY PRI CARRIER 10 ASSY SEC CARRIER 10 WASHER THRUST SVC 5 BOLT WHEEL 3 4 16 NF2A SVC PN PN PN HH N N NJ gt OW2B13519ZR 10 P W IST A U N E F e 630 Chute Kit Assembly Installation 81990 21ft Chute Kit 81990 12 228 Chute Kit A piece of beam or channel works well to keep chute pieces aligned Aligning center bend lines on bottom work from center around to weld the three sections together as shown inside and out Grind outside flat where it will slip up into chute channels Cut spacer rods from scrap rebar or similar about 14 1 4 long Squeeze chute to spacers and tack weld Shown below The chute is ready to install Remove Auger and old Chute from T 630 Clean concrete build up from all surfaces where new components will mate Caulk one Chute Bolt Flange and install to rear of hopper Install Chute into position resting on Chute Bolt Flange just installed making sure bolt holes are aligned Start about the middle of the Chute installing bolts on each side but do not tighten Work toward the discharge end of the chute installing the rest of bolts still not tightening Install the
38. TNUMBER DESCRIPTION 2 Link Connect Lift swing 81857 1M few 2 6 8 9 5 PART NUMBER DESCRIPTION olt Camage pee 1251 2 LW0 5 WasherLock 5 57 3 N N213HexNut 57 4 sacs 8 Nut Flangec 38N 8 LabelAuger 81524 78 81525 1 9 819781 1 gt Funnel Flange 10 8197813 Assy 71 630 1 Gate Spout Chute Skin 12 B B A A T 630 DATE 2 6 2006 SERVICE INC C hute Liner Kit 1 630 22 O BOX 492810 LEESBURG 34749 2810 81990 12 5 4 3 2 1 MACHINE amp SIEEL Kit Top Repair Articulate 81070 pos SecrAfkwatePh E 6 8 zs WeNPiPugAemqup222228 1 9 gus _ 12 P 898NF Nut Lock Self Sae 2 8 B 1 2 Std Spring Lock Washer Artic ulate Brg Install Tool Pin Articulate Alignment Tool 80170 02 81070 01 Note Not part of Repair Kit 81070 BRKM PARTNUMBER 0304 1070 107010 4 os Spacer Articulate Pin 1 _ 6 7 ObegBGmasF ng 1 _ 8 zs 1 8 NPTPlug Aeroquip 2222 28 BE 7 9 pus 2 30 jxuxs 58 P 01007 E Articulate Pin Extract Tool Kit 81070 07 mos 010 2 3 ______
39. Tank or vice versa 5 Follow instructions printed on Filter Element can when changing Elements PARTS LIST PART QUANTITY ITEM NUMBER DESCRIPTION REQ D No 6671 001 Compound Indicator With No 6673 001 Decal and No 6672 001 30 Vacuum Indicator Indicator Decal Red For poro pod Compound Indicators only 6 0015 001 1 8 Pipe Plug optional 8 SeeTable2 Relief Valve Spring Filter Head Casting is not available as a spare part Order complete Filter 5 23028 26 TABLE 1 FILTER ELEMENT PART NUMBER STAMPED KIT NUMBER FOR COMPLETE ON ELEMENT KIT REPLACEMENT 3 Micrometer Paper 7531 001 K 23020 10 Micrometer Paper 7520 001 K 23018 25 Micrometer Paper 7521 001 K 23019 Complete Kit includes 1 Element Item 1 and 1 Seal Item 2 shown in the Parts List Note Element Kits are packed 12 Elements per case TABLE 2 RELIEF VALVE ASSEMBLY KIT NUMBER PRESSURE SPRING PART APPLICATION For Complete RATING APPLICATION Kit Replacement Suction Line Blue 7511 001 Suction Line Black 7512 001 Suction Line Red 7513 001 Return Line Silver 7514 001 Return Line Steel Gray 7515 001 Complete Kit includes 1 each of Item 4 and 8 shown in Parts List INSTRUCTIONS TO REPLACE RELIEF VALVE SPRING TOOLS REQUIRED 1 Hold Relief Poppet in place with a 1 2 Allen wrench 2 Depress Spring turn counterclockwise To simplify REPLACEMENT TOOL Spring remo
40. er suspensions in over the road operations require periodic checks to assure continued trouble free performance Our recommended 180 day inspection procedure is to 1 Check 3 4 u bolt nuts to assure maintenance of 300 ft lbs torque 2 Check all hanger mounting bolts to assure tight fit of hanger to frame For specific torque recommendations consult the vehicle service manual or manufacturer 3 Check equalizer nut equalizer bolt to assure that 600 ft lbs torque is maintained 4 Check torque arm bolts to assure that 160 200 ft lbs Torque is maintained 5 Check 94 torque arm clamp nuts to assure that 125 150 ft lbs torque is maintained Insure the clamp is directed away from the spring to prevent possible interference during operation 6 Check fit of springs to hangers and equalizer to assure continued good ride characteristics of Reyco suspension We recommend during pre delivery and after the first 1 000 miles of operation that all of the above items be checked including a check of the suspension alignment In addition to checking alignment during pre delivery and at the first 1 000 miles of operation suspension alignment should be checked when any one of the following conditions prevail 1 Discovery of a loose suspension fastener Loose is defined as any torque below the recommended torque 2 Discovery of elongated holes in a suspension component 3 When bushings are being replaced 4 Excessive o
41. is above Reservoir Oil Level 4 To change from Suction Line Filtration line Between Reservoir Tank and Pump Intake to Return Line Filtration line between Outlet of Control Valve to Reservoir Tank or vice versa see INSTRUCTIONS TO REPLACE BY PASS SPRING DESCRIPTION NO REQ D PER ASSEMBLY FILTER ELEMENT K 23013 3293 001Element 10 micron paper COMPLETE SEAL AND ELEMENT KIT K 23015 3276 001 Element 10 micron shielded Elements and Seal Kits contain one each of items 2 8 7 and two of item 6 ITEM 2 Flat Gasket 1575 001 ITEM 8 O Ring 1576 001 25 5250 SERIES HYDRAULIC SYSTEM FILTER GRESEN SP212 1EDNH 80107 INSTALLATION INSTRUCTIONS 1 When mounting Filter allow 1 1 2 clearance below filter for easy replacement of dirty Filter Element For convenience and best results mount Filter in vertical position with Filter Housing DOWN 2 Connect Filter for oil to flow in direction of arrow cast on Filter Head 3 If possible install Filter so that when the Filter Housing is removed to replace element oil supply in Reservoir will not drain This can be accomplished by making certain that the lower surface of the Filter Head Casting is above Reservoir Oil Level 4 Tochange from Suction Line Filtration line between Reservoir Tank Pump Intake to Return Line Filtration line between Control Valve Outlet and Reservoir
42. l under normal temperature ranges between 0 120 18 to 49 Power Wheel is to be half full of oil when unit is mounted level and horizontal Use drain and fill plugs located in cover and ring gear Oil is to be changed after first 50 hours of operation with subsequent changes every 1000 hours or yearly which ever comes first If unit is to be operated vertically if ambient conditions are outside the specified range or if the oil temperature exceeds 200 F 93 contact Auburn Gear for oil and level recommendations TOWING VEHICLE CAUTION The Power Wheel will not normally be damaged by towing however the hydraulic drive components may be damaged unless the Power Wheel is disengaged from the drive motor Road speeds in excess of 25 MPH should be avoided unless clearly specified to be permissible b y the equipment manufac turer TO DISENGAGE POWER WHEEL CAUTION For units equipped with the standard spring disconnect assemble the disengage cover 31 with the dimpled center protruding in ward For units equipped with the optional quick disconnect push in center plunger of disconnect PARKING BRAKE WILL NOT FUNCTION IF UNIT IS DISENGAGED STORAGE A protective film is applied to the Power Wheel at the factory to prevent rust during shipment Additional protection may be required if the Power Wheel is to be stored for an extended period of time SEALING COMPOUND Silastic RTV732 sealer and General Electric Silimate RTV 147
43. latron Bearing 3 4 PI Spacer Upper Tumtable Plate 1 4 Pl Spacer 10 Ga PI Spa 2 HE 4e m 1 32 ____ DOO L L Tumtable Hook Slide Bracket SPAC ERS REQ PER 1 630 4 Req 3 4 Pl Part 81288 4 Req 1 4 Pl Part 81289 4 Req 10 Ga Part 81290 8 Req 14 Ga Pl Part 81296 SPACERS SLIDE BRAC KET 81250KM Spacers few FRONTSUSPENSION few DESCRIPTON 2 1 1 20 2 20 2 5 3 6 nee oe 39 8 MkRangeLSeS 8i8 20 38 85710 Torque Amten 39 2178070 RubberBusing3 4 29 BW 1319X33FXSl6 Wade n dcs 4 2 ANA o 4 _ 3 TS 4 _ 24 SmaWWaser _ 1116 X2 3 4 X 1 4 Washer 35 Sew 1316 35 16 5 88 4 _ 326 1245 Cap amp rwSel220X4M2 _____ 2 3 23998 Rbberuhng2 2 33 105 Cap amp rwSel220X4J2 _____ 2 29 3 3845 CapSrw NSXi25 NesRghHandWhe 2 3s 63 HangerWearfad 4 _ sw _ Waseret3 a 5 7 18 19 20 21 22 23 24 25 26 27 28 29 31 33 36 7 5 4 3 2 1 1 BgWaser 1316 X33X5 16 Wamer 4 1116 2 3 7 XYL Waher a 3 Rberlsigi 4 4 2378 2 5 Ruberlsig3 4
44. ll break the mating hub To Remove Bushing 1 Loosen and remove all capscrews 2 For Standard Mount thread capscrews into tapped holes in mating part to jack against bushing flange For Reverse Mount thread capscrews into tapped holes in bushing flange to jack against mating hub Tighten bolts evenly and progressively in rotation to separate the two components 3 Loosen setscrew to slide bushing from shaft Standard Reverse Mounting uis Size amp Ft Lbs T Tapered Thread of To Apply With Luna Bushing Capscrew Torque Wrench SK 5 16 18 15 es 2 15 13 60 Fig 1 Fig 2 FRONT DRIVE REAR BEARING HOUSING KIT 81977 12M 1 897 8 Ss Front Drive RearO Ring Housing 1 2 8979 HontDrve RearldlersShaft 1 3 80 RearAugereal Beang 1 4 81977 11 Front Drive Rear Bearing Housing 5 80313 Rear Auger Seal Composite Brg 81977 10 Front Drive Rear Idler Shaft Bullet 7 121595 ScrewSSocketCap 1 8 80351 RearAugerSeal inerRng 2 9 568357 4 0 857 1 10 12148 EBotCar1 2X134 20 e NurangedL 7213 2 12 58 128 2 13 5854 Nutseldock 25 2 14 1225 X JUV213X2HexCap amp rew 4 15 DW X X Weaeserfat5 24 16 105 4 1 nu I TPT PP INI DN SWNG UFTUNIVERSAL ITEM PAR
45. low Low Water Brown T D a S h 20 Amp AN 5 Amp 20 28 Pressure Brown Warning Lamp Yellow Glow Plug Wait Green x 4 Hours O ae 1 2 3 5 6 7 8 9 1011 12 D 20 Amp OOO O OOOO 0 6 O 20 Tier Engine Dash Wiring BOM 5 o o o oee 7 B Key Switch 956 9100 CH 80130 36 2 3 rn Wait to Start Push Pull 50001 80132 L6 o T Work Lights Wiper Option 6 6 46060 ___ 80130 16 x Terminal Strip 12 47312 80575 110 I i Stop Lamp 6 12 47662 80130 3 Nous 12v LED Yellow 47664 80130 5 2 Option 8195 06 Wiper Blade 81995 07 o Woo 2 Starting Serial 07355 Warming Oil Pres L a E Lamp 3 e rx Xt Dash ow Closed Water Wait Heater Optional Throttle Air Switch Oil D 18 unm i i En High Low 12 Yellow 18 Black Glow Plug Ground 4 18 Gray 77 2 18 Neutral E Stop Lamp 11 Start BU Alarm Switch Hobbs 4 76575 4 Tucker 80604 Glow i Wait 1112 White 17 Ext 18 12 White 16 17 Ext Neutral Start 1 12 White 80 18 Blue 81 3 8 BU Alarm
46. ng careful to align all bolt holes STEP 7 Assemble a washer 14 spring 15 a second washer 14 and a retaining ring 16 in the middle groove of input shaft 3 Install a second retaining ring 16 in groove near small end of input shaft 3 STEP8 Place the input shaft 3 down into spindle 4 with the snap ring end of the shaft 5 9 Assemble the primary carrier assembly 22 into the ring gear 17 It will be necessary to rotate carrier to align secondary sun gear part of primary carrier assembly 22 with planet gear teeth in secondary carrier assembly 19 As semble primary sun gear 23 over input shaft 3 Rotate primary sun gear 23 to align input shaft 3 to gear splines and gear teeth in primary carrier assembly 22 STEP 10 Lubricate O ring 26 and assemble in groove inside cover hole push plunger 25 into cover with pointed end facing inside of unit STEP 11 Assemble the thrust washer 24 with tangs engaged with cover 27 small amount of grease applied to the back side of thrust washer 24 will hold washer in place Apply a bead of silicone sealant to end face of ring gear 17 Assemble cover 27 aligning holes of cover and ring gear Install the twelve Grade 8 bolts 29 and flat washers 28 which retain cover 27 and ring gear 17 to hub 10 Torque bolts to 120 130 Ib ft 163 2 176 8 Nm STEP 12 Assemble the disengage cover 31 with dimpled cen
47. ng to start the engine Key to Start position Electric flow to start passes through the key switch to Terminal E on the lower terminal in the black box From E through the Neutral otart switch on the Main Hydraulic Pump to Terminal 1 on the upper strip Then through one of the N C contacts on the E Stop to the Start Relay in the Black Box This relay should then energize the starter E Stop pressed The Low Water and Low Hydraulic diagnostic lights come on and stay on The circuit to the ECM indicating the key is on is opened and the circuit to activate the starter is opened It will not even try to turn the starter Tier T 630 Engine Trouble Shooting Key Switched on Low Water and Low Hydraulic indicator lights stay on and engine will not try to start F Engine will not even turn over E Stop 15 pushed in on Black Box drivers side of engine Key Switched Check and Re Set Circuit lights light nothing works Breaker in Black Box on at all drivers side of engine Double check battery voltage Check all fuses in Black Box by engine Check 25 Amp fuse in power wire from Battery to ECM This fuse is near the positive terminal of the battery Tier T 630 Engine Trouble Shooting Probably Neutral Start safety main pump With key off confirm continuity between terminal E on lower strip and 1 on upper strip in Black Box Is there Continuity Key on Diagnostic
48. ot required To avoid possible damage to your pump check with the manufacturer to determine the max safe inlet drop allowed EXAMPLE When Filter is installed in Suction Line ahead of pump some allowable restriction is created As dirt or foreign matter is collected in Filter increase suction is required This may cause starvation or cavitation of pump prior to the opening of Filter Relief Valve which is normally set at 10 Hg 5 PSI Spring Gresen Vane Pumps are designed to withstand a suction of 10 Hg 5 PSI Spring 2 If unit is operated as a Return Line Filter with 15 PSI Spring take pressure reading on Filter Condition Indicator when Filter is clean and with oil at operating temperature Disregard Indicator reading until oil reached operating temperature To this figure add the number from the chart below which corresponds to your particular installation The total of these two figures represents the point on the Indicator dial face at which the enclosed Red Decal should be placed when the 15 PSI Spring is installed This will be the starting point of DANGER ZONE The Relief Valve begins to open as the needle enters into the RED DANGER ZONE This indicates that the Filter Element should be changed or cleaned to avoid the possibility of circulating any dirty oil through the system 3 When installation has been completed and before starting oil flow in the system check Indicator to be sure needle is on 0 RETURN L
49. over Outside the back cover As the first page of text Under either alternative the warning must appear in the same size print and format as the attachment selected or be of an equally conspicuous size and format If the warning is provided in an on screen display the warning must contain the language in the attachment and must be provided at the time of or in connection with ignition in the same manner as other safety warnings electronically communicated on screen Obligation of Resellers of Diesel Engines This letter must accompany any loose diesel engine sold in California Should you have any questions please call the manufacturer s representative 1 Warning to Place Equipment CALIFORNIA Proposition 65 Warning Diesel engine exhaust and some of its constituents are known to the State of California to cause cancer birth defects and other reproductive harm ATTACHMENT 2 Warning in the Manual CALIFORNIA Proposition 65 Warning Diesel engine exhaust and some of its constituents are known to the State of California to cause cancer birth defects and other reproductive harm CALIFORNIA Proposition 65 Warning Diesel engine exhaust and some of the constituents are known to the State of California to cause cancer birth defects and other reproductive harm 630 Recommended Service CAUTION Before Any Service or Maintenance Engine Must Be OFF Set Park B
50. posed Remove rear Seal 3 Spool may now be removed from valve body Remove front Seal from spool 4 To prevent cutting Seal on sharp edges wrap spool in 3 or 4 layers of glossy paper leaving only the front Seal groove exposed Install new Seal from rear of spool over the paper and into the Seal groove 5 Apply clean grease to new Seal Remove paper and insert spool in body and with a rotating action on knob push in spool until front Seal disappears and until rear Seal groove is exposed 6 Install rear Seal in grove 7 Apply clean grease to rear Seal 8 IMPORTANT Now install rear Snap Ring and with firm rotating action pull Spool to stop 9 Install front Snap Ring 21 VIBRATOR OILER VALVE VERSA VALVES SERIES B Normally Closed Palm Button For Panel Mtg Tucker s 80106 THROTTLE CYLINDER CYLINDERS AND VALVES INC Throttle Cylinder Cylinders amp Valves Part 700 3 81596 Tucker Part 80110 Throttle Cyl Yoke Helicoiled P26 B prongs 2024 2 4S Bushing Aeroquip REGS 2 Places set up for 4045T John Deere Tucker Tucker 80575 85 80575 86 Tucker 80575 87 Throttle Throttle i Throttle Arm Arm Adj Spacer Arm spring stanadyne Stanadyne 16136 16392 22 AUGER MOTOR CHAR LYNN 119 1030 Disc Valve Hydraulic Motors Tucker s 80102 10 000 Series ater per shaft revolution 40 er Shaft revolution
51. r abnormal tire wear To insure an accurate torque reading the torque tool used for checking torque must provide a correct measurement Also the nut and bolt should be dry free of any lubrication and clean free of any dirt grit rust etc 36 630 Contents Contents Panz Left Wheel Mot t to Right Side T ms Motor port to Right Side Port Sunstrand Pump 65 1 2 Left Wheel Motor front port to Left 2 1BA12FR12 81930 1 Port Sunstrand Pump bottom Tee Center Port 66 5 FC136 12 81931 4 Vickers Pressure Right Side Outside Adapter 2 1AA16FH16 Line to Auger Valve GH781 16 1AA16FR16 GH781 16 1212 20S 81932 Auger Valve to Auger Motor Lines to Cross Auger Valve Return Line FJ8706 2020S FC300 20 1206 108 81934 1 Air Compressor to Air Tank RASSE 72 9006568408 Lower Articulate Pin Grease Line 1 1AA4MFA4 Return Line for Fuel 1AA5FJ4 GH78T 4 1 1AA2MP4 Grease Line Auger Bearing 12 GH781 4 Under Rear Frame Assembly 2 Grease Lines Steering Cylinder 1 1AA4MP4 Upper Articulate Pin Grease Line 15 Sunstrand Pump to Suction Filter 2661 20 81941 k Gate Valve to Vickers Pump 2661 32 1 81947 Upper Turntable Grease Line Rear Nylatron 1AA4MP4 4 43 630 Contents Contents TECH a ECL 819
52. rake and remove key Lock Articulate Safety Lock Bar Engage Auger Safety Catch Do not allow unauthorized or unqualified personnel to operate or service this machine DAILY SERVICE 1 2 3 4 5 6 7 Grease all fittings except front axle Grease turntable Check engine oil level Check engine air breather indicator Check engine water with engine cold Check auger seal and tighten if necessary Check chain tensions 1 2 play of a Turntable b Turntable swing motor c Auger drive Lubricate turntable chain and swing motor chain Check oil level in front axle 2 places Fuel T 630 engine oil and filter recommendations consult engine manufacturer s manual 90 120w Gear Lube TETEPI a jg E 0221 2 2 Ce j Js ee 7 p LUBRICATION POINTS FRONTAXLE Hub Oil Cap Visual Check LIFT CYLINDER LOWER 1 Fitting Each Cylinder LIFTCYLINDER UPPER 1 Fitting Each Cylinder DAILY SERVICE FRONTAUGER BEARING End of Chute HOPPER PIVOT 1 Fitting on Right Side amp 1 Fitting on Left Side TURNTABLE PIVOT BEARING STEERING CYLINDER REAR PIVOT 1 Fitting on Right Side amp 1 Fitting on Left Side TURNTABLE CHAIN SPROC KETS Left Side 6 Locations TOURQE HUB GREASE BOLT 1 Fitting Each Hub TOP FRAME PIVOT STEERING CYLINDER FRONT PIVOT LOWER FRAME PIVOT TURNTABLE TRACK WEEKLY SERVICE
53. ridges Standard Series I MEE RCJ e Types Hole FAFNIR OR EQUAL Fafnir RCJ1 3 4 80502 Fafnir flange cartridges are used applications where minimum amount of machining is to be done Each unit is furnished assembled and ready for mounting by means of bolts through the flange They use a wide inner ring bearing self aligning B type which compensates for shaft misalignment RCJ type flange units are equipped with G KRRB R Seal wide inner ring bearings LCJ type flange units are equipped with G KLLB Mechani Seal wide inner ring bearings A grease fitting provides means of relubrication where required A groove on the inside surface of the housing conducts grease to either of two holes in the bearing outer ring Complete Unit amp Shaft Housing x Diameter In Inches 2 t in Lbs G1112 G1112 G1112 RCJ LCJ TCJ 1 3 4 5 3 8 4 1 8 11 16 1 58 2516 33 64 11 16 2 7 32 4 1 8 2 1 2 KRRB KLLB 2 1112K Bur 10 TORRINGTON BEARING OR EQUAL Type SF bearing pearng designation inner ring V norm outer ring BUM norm spherical P ref mre Dm was mm mr TORRINGTON 12SF20 STEERING BEARING Tucker s 80500 TORRINGTON 20SF32 HOPPER PIVOT BEARING Tucker s 80306 TORRINGTON 25SF40 ARTICULATE BEARING Tucker s 80304 2557 LOCK COLLAR SWING BEARING Flange Cartridges
54. s Pump gt 4301994 Ref Hyd 101 HP w Sc hematic x EN EE Egine 7 77 S T Bit USE STANDARD PETROLEUM BASE ANTI WEAR HYDRAULIC FLUID WITH A VISCOSITY OF 150 225 550 100 F TWO SPEED PROPEL CIRC UIT 2 Speed Prop Cir fe 100 933 30 30 Spring Air Chamber EATON 100B933 30 30 Spring Air Chamber Bendix 229B13 Q erase Bendix 229B13 Tuc ker BO611 Q Release Valve Tuc ker B0611 Spring Brake Service Brake p BW 275176 Park Brake Valve Tucker 80600 BW 225635 80607 422 BW 228013 3 8 Hom Valve Tucker 80608 1 i Vico N Foot Accel Tucker 80608 2 DE Valve 5 52570 0001 Wabco 59335 Wabco 59335 m Tucker 80303 Tucker 80301 Tucker 80301 T m sg m See Hyd Schd gig 9 g 6 2 1181 x xr 8 sia 28 E lt gt Vib 9 Valve 2 5 Cu IN N an P E Dg t E Alum 4 gt P Manifold Throttle Block Cylinders amp Tuckerbilt Valve Inc s 81304 CC 700 g Tucker 80110 Forward Reverse Cyt Wabco P59833 1 Tuc ker 80300 BackUp Alarm Switch Hobbs B76575 4 2 NO Tucker 80604 pper BN 275491 pz ouston p Air BV225IMPULSE BV225IMPULSE MES Comp uc ker 80443 Mod 2150 8 BW 108261 Chain Tucker 80609 01
55. t with the balance being either high temperature hose or copper 12 5 Houston Vibrator Inc MODEL All Dimensions in Inches NUMBER a BV 225 Tucker s 80443 VIBRATOR VALVE Parker Schrader Bellows 015210439 Tucker s 80442 2 way hand operated large capacity normally closed poppet valve with rugged brass body Aluminum handle has large palm surface for easy actuation ACCELERATOR VALVE Wabco Controlair Valve The H 1 CONTROLAIR Valve is a pedal actuated 3 way pressure regulating valve suitable for application where the valve portion extends below the floor level Depressing the pedal increases the outlet pressure The pedal is self returning This valve is suitable for brake and clutch control or any use where foot operation pressure control is desired __ PSI Range WABCO P52570 0001 80303 REPLACEMENT SEAL KIT WABCO P59028 Tucker s 80303 01 13 TWO DIRECTION ACCELERATOR CYLINDER WABCO ACTUATOR POSITIONER An extremely versatile type the Two Direction positioner moves 12 its total stroke length in each direction from a center zero position It is a compact economical accurate linear piston type with three total stroke lengths 1 1 1 2 and 2 WABCO s HC 2 Controlair Valves or MC 2 Type M Valves with center indexing are natural Partners with the Two Direction positioner ORDERING INFORMATION Operating Force 1018
56. ter protruding out if wheel is to be used to drive the vehicle Assemble and torque the two 5 16 18 x 1 2 inch bolts 32 Torque bolts to 10 20 Ib ft 13 27 Nm STEP 13 If required assemble a new retaining ring 1 into groove in inside diameter of coupling 2 Invert the Power Wheel assembly and assemble the coupling 2 with end nearest retaining ring out onto the input shaft 3 Note Coupling 2 must be assembled to input shaft so that end with retaining ring is nearest motor or spindle side of drive STEP 14 After motor is assembled to drive or drive is sealed at spindle fill with lubricant to proper level and replace all plugs NOTE When installing a hydraulic motor to the Power Wheel drive it is necessary to place an O ring or gasket not supplied by Auburn Gear between the motor and the planetary drive ring sizes SAE A 2 042 SAE B 2 155 SAE C 2 159 CARRIER ASSEMBLIES It is recommended that the secondary and primary carrier assemblies 19 amp 22 be serviced in their entirety to protect the integrity of the Power Wheel drive LUBRICATION RECOMMENDATIONS IMPORTANT POWER WHEEL PLANETARY DRIVES ARE SHIPPED WITHOUT LUBRICANT AND MUST BE FILLED TO THE PROPER LEVEL PRIOR TO START UP Observe lubrication recommendations given by the original equipment manufacturer When specific recommendations are not available use mild extreme pressure lubricant API GL 5 No 80 or 90 when filling the Power Whee
57. val make a simple Spring Replacement 4 Tool by using electric conduit or tubing as follows Cuta section of 1 1 8 O D 1 1 D by 4 long electric conduit or equal b Cut 2 notches 1 8 wide by 1 8 deep Place Tool Jas notches over Spring depress and turn en counterclockwise FILTER HEAD n adem 3 Remove Spring and Poppet 4 Install new Spring Note The 5 PSI Spring is standard for suction line applications 3 PSI and 9 PSI Springs are optional The 15 PSI Spring is standard for return line applications 25 PSI Spring is optional Caution When replacing poppet and spring make sure that poppet is always installed from RELIEF SPRING the outlet side of the filter head and the spring from the inlet side RELIEF POPPET 27 CONDITION INDICATOR INSTALLATION INSTRUCTIONS If filter is installed Return line Line from Outlet of Control Valve to reservoir Tank the indicator must be installed on the pressure side of the filter designated by the word IN cast in the Filter Head For Suction Line operation Line between Reservoir Tank amp Pump Intake install the indicator on the suction side designated by the word OUT cast in the Filter Head INSTRUCTIONS FOR PROPER MARKING OF DANGER ZONE ON INDICATOR DIAL FACE 1 If unit is operated as Suction Line Filter indicator dial has danger zone marked on dial starting at 10 Hg 5 PSI Spring and the Red Decal is n
58. wedge a screwdriver blade into the saw cut at the Flanae OD to open the bore of the bushina Caution Excessive wedaina will split the bushina 4 Standard Mount Slide bushing on shaft flange first If using the setscrew gently snug it against the key DO NOT TIGHTEN SET SCREW TIGHT YET Excessive Torque will cause mating part to be eccentric Position mating part in place on bushing Aligning drilled holes in mating part with tapped holes in bushing flange Using lockwashers install capscrews thru the mating hub and into the bushing flange Note M thru 5 bushings can only be Standard Mounted Be sure the two tapped holes in the mating hub do not align near the bushing saw cut If they Do rotate the bushing 90 degrees 5 Reverse Mount Place mating part over and onto shaft as far as possible with large bore end of taper outward Slide bushing onto shaft so tapered end will engage into the mating part If using the setscrew gently snug it against the key DO NOT TIGHTEN SET SCREW TIGHT YET Excessive Torque will cause mating part to be eccentric Align drilled holes in bushing flange with tapped holes in mating part Using lockwashers install the capscrews thru the bushing flange and into the mating hub 6 Usea Torque Wrench Tighten all capscrews evenly and progressively in rotation to the torque value listed in the table Excessive wrench torque closing the gap between the bushing flange and mating hub or the use of lubricants wi
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