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INSTALLATION & SERVICE MANUAL

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1. e OO TB4 2 WHITE 10 AAA t TBe4 lack n ___ le T 2 1 TB2 3 oRANGE wHT TB2 5 ORANGE E p 2 7 RED YELLOW TB2 8 RED BLACK LI BLUE 19 YELLOW 20 21 TMS 800F Relay lO Board NOZZLE HOOK SWITCH STATE PULSER 100 1 SOLID SF RETAIL DISPENSER WIRING PMC TO A TMS 800F CONSOLE DISPENSER WIRING FIELD WIRING DATE DRAWN BY Pump Measure Control Inc 07 12 00 1070 Nine North Drive Suite 100 Fe Alpharetta GA 30004 PH 770 667 0667 FAX 770 667 0476 THIS DRAWING CONTAINS PROPRIETARY m INFORMATION AND IS SUBJECT TO 9 1 04G46 2 COPYRIGHT OWNERSHIP BY INC NOTES 1 Ellipses represent conduit openings groupings within the junction box 2 Wire colors for field wiring are unknown 3 DIP SW Position 8 must be set to the OFF position 2 2 00000000 cdl 1 TB3 O F2 Li L2 00 114 15 O O IPEA TA e E 123 45 6 7 8 TB4 TB5 TB6 00000006 TB 1 AC POWER TB 4 DC POWER OUT 9 __ 12 VDC electromechanical totalizer 4 N A 6 Ground Jumper to 6 3 _______ Output TB 2 I O 8 Ground __________
2. On Inout Switch to 110VAC n Off Input Tie to AC Neutral TB 5 DCI O Terminal Connection D D ER CEN 1 Output 8 Solenoid Return AC Neutral a 6 Pulse per Penny Output Pulse per Penny Output ulse per Unit Volume 8 Pulse per Unit Volume TB 3 COMMUNICATIONS TB 6 DC1 O Terminal Connection 1 Programmable Volume Pulse 3 Programmable Volume Pulse Out 3 DC Product Pulse Input A IDC Product Pulse Input __5 __6 __7 N A __8 SF RETAIL TERMINAL PMC WIRING REV B Pump Measure Control Inc TTT 28 00 1070 Nine North Drive Suite 100 SCALE PART NO Alpharetta GA 30004 NONE Pe PH 770 667 0667 FAX 770 667 0476 THIS DRAWING CONTAINS PROPRIETARY DRAWING NUMBER INFORMATION AND IS SUBJECT TO 91 00 24 COPYRIGHT OWNERSHIP BY INC 066 0000000 TB3 ge 8 998v 21 F1 RESET XXXXXA u3sNadsia sa F2 L1 L2 L3 L4 O L6 L7 L8 L9 L10 L11 L12 L13 L14 L15 123456738 12345678 12345678 1 4 5 9 TB4 TB5 TB6 hu D DD DD 0 0 0 0000000 0000000 ww d LED INDICATORS 11 Solenoid Output Red L2 Pump Output Red L8 Penny Pulse Output Red L9 D
3. 238214 032 D See solenoid paperwork page 25 Straight 1 5 Flange FL1 5 Flanged 1 5 x 90 Elbow FL1 5 90 3 5 Square alum fuel block SF 17 Strainer Body SF 19 Strainer End Cap SF 20 Strainer Basket SF 21 1 5 square flange gasket GA 1 CPU Board 110000B V1 05 xx Small display board 110400B S Large display board 110400B L Battery 6V 4AH GEL CELL Thumbscrew for rear cover Stainless Steel door panel SF 14 Stainless Steel blank side panel SF 12 Stainless steel panel nozzle boot SF 13 side of dispenser S S adjuster access hole cover SF 18 Door lock mechanism CL 58 Door lock key LS 300 Switch Assembly SW 1 2 See exploded parts drawing part 15 Hose hanger HMS 12 7H style nozzle boot SF 38 1290 style nozzle boot SF 39 Page 13 Page 14 Technical Typical Switch Assembly Parts m mm m E ILRBJ Assembly Ball Joint Linkage Rod Std Length 9 amp SW 5 Spring 1 4 Lockwasher Ball Joint 1 8 x 5 8 pin 7 Cover Screws gt Your Authorized PMC Distributor Pump Measure Control Inc 1070 Nine North Dr Alpharetta GA 30004 PH 770 667 0667 Fax 770 667 0476 Bulletin SW Assembly Series 06 01 2001 GZ 2PM 6 Exploded Parts View Page 16 METER AS
4. INSTALLATION ASCO JOUCOMATIC components are intended to be used only within the technical characteristics as specified on the nameplate Changes to ine equipment are only allowed after consulting the manufacturer or its representative Before installation depressu rize the piping system and clean internally The equipment may be mounted in any position if not otherwise indicated on the product by means of an arrow The flow direction and pipe connection of valves are indicated on the body The pipe connections have to be in accordance with the size indicated on the nameplate and fitted accordingly Caution Reducing the connections may cause improper operation or malfunctioning e For the protection of the equipment install a strainer or filter suitable for the service involved in the inlet side as close to the product as possible e If tape paste spray or a similar lubricant is used when tightening avoid particles entering the system e Use proper tools and locate wrenches as close as possible to the connection point e Toavoid damage to the equipment DO NOT OVERTIGHTEN pipe connections e Do not use valve or solenoid as a lever e The pipe connections should not apply any force torque or strain to the product ELECTRICAL CONNECTION in case of electrical connections they are only to be made by trained personnel and have to be in accordance with the local regulations and standards Caution e Turn off electric
5. The board is shown in the box to the right ON OFF Minimum Requirements For the 120040x board to function five conditions must exist 1 It must be installed correctly on the 110000x CPU board 2 The CPU board hardware version must be a 110000H hardware ver sion or later as identified in the upper right corner with white text on a green background BB 2221350 E 3 3 firmware chip 016 in the center of the CPU board must be ADDRESS MISC Sr label as 110000 V2 01 or later m I c 4 The dispenser must be set for Console Mode as defined in a 1123 Programming section page 6 of this manual 5 The 120040x board must be programmed for the correct address of the dispenser and protocol used 120040x Comm Daughter Board PROGRAMMING NOTE AFTER CHANGING ANY SETTING THE CPU BOARD MUST BE RESET BY CYCLING POWER OR PRESSING THE RESET BUTTON Address Protocol The 120040x communications board must be programmed via the 8 position jumper block located on the board The communications address and protocol for the dispenser is set using these jumpers See drawing 91 08G271 on the following page for definitions of these jumpers Product Price Per Volume Console Mode In normal Console Mode operation see page 6 the price setting for the product dispensed 15 set re motely via communications from the POS system The price setting switches SW2 thru SW5 on
6. penser when installing the ground joint union Attach dispenser base to the sump impact box using the anchor points 5 When the dispenser has been connected to the piping the lines should be tested for leaks Remem ber to allow any fresh pipe compound used in threaded joints to cure or set before performing the leak tests 6 All hoses used with the dispensers shall be sufficiently reinforced as to not affect the operation or accuracy of the units through its expansion and contraction from pressure 7 If dispenser is used with a hose reel the hose should not exceed 50 feet in length B Electrical Wiring 1 electrical wiring should be done by a qualified licensed electrician All wiring must follow Na tional Electrical Code and satisfy all local rules and regulations 2 field wiring is to be connected to the dispenser in the unit s junction box The dispenser is shipped from the factory wired as shown in wiring drawing 91 098G07 in Sect 4 4 Refer to electrical wiring diagrams in Section 4 for details on wiring Page 3 Page 4 C Start Up 1 Make sure all filtration and or strainers in place prior to filling the piping system with product Any loose debris in the piping must be prevented from passing through the meter where it can cause damage The SF 40 series dispensers have a 40 mesh strainer on the inlet to the meter 2 ITIS IMPORTANT TO BLEED THE AIR FROM THE LINES VERY SLOWLY RUNNING THE
7. 33 Solenoid valve repair kit BUNA K302280 See solenoid paperwork page 29 Solenoid valve repair kit VITON K302280V See solenoid paperwork page 29 Solenoid coil replacement kit 120V AC 60Hz 238214 032 D See solenoid paperwork page 25 Straight 1 Flange FL Flanged 1 x 90 Elbow FL1 90 Strainer Body STI 1 Strainer End Cap STI 2 Strainer Basket STI 3 Meter manifold block M2 17 Meter Manifold face gasket GA 4 1 square flange gasket GA 2 CPU Board 110000B V1 05 xx Small display board 110400B S Large display board 110400B L Battery 6V 4AH GEL CELL Thumbscrew for rear cover Stainless Steel door panel SF 14 Stainless Steel blank side panel SF 12 Stainless steel panel nozzle boot SF 13 side of dispenser S S adjuster access hole cover SF 18 Door lock mechanism CL 58 Door lock key LS 300 Switch Assembly SWI 2 See exploded parts drawing page 15 Hose hanger HMS 12 7H style nozzle boot SF 38 1290 style nozzle boot SF 39 70 hose swivel Page 11 Parts List for SF 47 Meter 5 1 See parts exploded view page 19 24 Pulser 787181 327 See pulser documentation page 35 Solenoid Valve DIESEL EF8210G004 See solenoid paperwork page 25 33 Solenoid Valve GASOLINE EF8210G004 V See solenoid paperwork page 25 33 Solenoid valve repair kit BUNA K302280 See solenoid paperwork page 29
8. Dip Switch position 3 is not used at this time Jumper positions 1 8 Dispenser Operating Mode If the dispenser is controlled by a console or card system then this position should be set to OFF Setting this to ON bypasses the require ment for an external authorize signal to the dis penser If a 120040x SF communications daughter board is installed See Appendix A Volumetric Decimal Point Sets the decimal point on the TOTAL GAL LONS display If set to the OFF position the display in is hundredths of a gallon If set to ON the display is in thousandths of a gallon Hose Pressurization Delay Allows the dispenser to pre pressurize the hose before resetting the displays to ZERO This al lows the dispenser to eliminate the meter jump that occurs when a long length of hose 1s at tached to the outlet of dispenser Dispenser Model Sets the model of the dispenser that the circuit board is installed in Extremely important Volumetric Pulse Out Resolution Allows the user to set the output resolution of the dispenser to 1 10 or 100 pulses per gallon Display Segment Test Allows the user to select the SEGMENT DIS PLAY TEST If enabled the dispenser turns all segments on the displays on at the beginning of a transaction Operation 1 To start dispenser simply remove nozzle from its boot and lift the ON OFF lever that it rested on If the dispenser is stand alone or is authorized to dispense by a
9. Models 7671xx xxx Bidirectional ESA Dual Channel overlap 30x 50 Dual Channel staggered Single Channel Third digit of the suffix number indicates length of shaft Contact factory for details Note Consult Veeder Root on any unusual application installation or possible modification of this basic design Page 35 WARNING ALTHOUGH THIS PULSE TRANSMITTER IS LOGIC OUTPUT SIGNALS UL LISTED FOR CLASS I GROUP D LOCATION CONTACT VEEDER ROOT WHEN CONSIDERING E INSTALLATION IN A QUESTIONABLE LOCATION OR ENVIRONMENT Dual Channel Overlapping de E ud 2 Three equally spaced holes 0 250 20 NC 2B on the back of ar the case are provided for mounting see Figure 3 Ak AP Brackets and mounting arrangements must be sufficient o voc i to maintain alignment and minimize side load on shaft bearings em CAUTION DO NOT USE CONDUIT FOR SUPPORT 3 Shaft coupling method shall be determined by the user Drive shaft diameter is 0 25 inch 6 35 mm C WIRING See Figure 4 for output and operating voltage connections for Dual Output Models See Figure 5 for output and operating voltage connections for Single Output Models D OPERATING CHECK After installation and before Sge Chane normal use check pulse transmitter and related circuitry for proper installation and operation CAUTION BE SURE ALL WIRES ARE INSTALLED COR RECTLY BEFORE TURNING
10. METER RPM UP ON AIR PUSHED THROUGH THE SUPPLY LINE AHEAD OF THE PRODUCT CAN CAUSE SEVER AND OFTEN TOTAL DAMAGE TO THE ME TER 3 After all air has been removed from the supply piping run 15 to 20 gallons of product through the dispenser to com pletely fill the system and discharge all air from the unit 4 Although the dispensers are shipped from the factory prop erly adjusted rough handling in transit or special installa IMPORTANT BLEED THE AIR FROM THE LINES VERY SLOWLY ALLOWING THE METER TO REACH EXCESSIVE RPM CAN CAUSE SEVER DAMAGE tion conditions can alter this Before the dispensers are placed into service their calibration should be verified and any necessary changes made Refer to the section detailing dispenser calibration 5 Before placing unit in service verify that all displays and the totalizer are functioning properly 6 The displays on the dispensers are backed up by a 6V 4AH lead acid gel cell battery located in the head The battery is located inside the rear cover of the dispenser head on the left side The battery is shipped fully charged but disconnected Before placing the dispenser in service the battery must be reconnected To do this reconnect the red yellow wire tied to the side of the battery to the bat tery s positive terminal The battery is recharged while the AC power to the dispenser is on If there is a power failure the battery will supply power to keep information o
11. ON THE POWER SINCE FAULTY INSTALLATION CAN DAMAGE THIS UNIT 1 Inspect all leads connections and ground Be sure all external circuits are wired correctly Channel 1 Oual Channel Staggered 50 ppr each channet 9 voc Channel 2 m m se u wm zm 4 OUTPUT CURRENT Voltage Current HIGH OUTPUT LOAD LINE 15 VDC Supply 2 Check for correct transmission Output 8 Voltage in VDC 10 VDC Supply a Turn on power b Rotate shaft a specific number of turns c Related equipment must confirm the number of pulses transmitted 10 20 Output Current in mA d Turn off power 3 Reexamine the installation to be certain all safety mea sures have been met and adequate protection is provided against possible damage The system may be operated Figure 2 Output Signal and Current normally only after all the preceding checks have been performed and all corrections made 3 INSTALLATION WARNING IN INSTALLATION AND USE OF THIS PRO DUCT COMPLY WITH THE NATIONAL ELECTRI CAL CODE AND OR ANY OTHER APPLICABLE mn SAFETY CODES IN ADDITION DISCONNECT POWER AND TAKE OTHER NECESSARY PRE CAUTIONS TO PREVENT PERSONAL INJURY AND EQUIPMENT DAMAGE DURING INSTALLATION AND SERVICE A GENERAL Proper installation is necessary if this pulse transmitter is to provide satisfactory operation Improper installation will result in damage from any of the following c
12. Pulse per Gallon Output Red L10 Programmable Pulse Output Red SF RETAIL PMC Pump Measure Control Inc T 1070 Nine North Drive Suite 100 fee Alpharetta GA 30004 NONE 770 667 0667 FAX 770 667 0476 THIS DRAWING CONTAINS PROPRIETARY INFORMATION AND IS SUBJECT TO 91 00 25 COPYRIGHT OWNERSHIP BY INC WIRING LED FUNCTIONS LED Indicators No Function Color sonos omp Le pump ouput sei _________ Yow ruse Cents Pulse Output _____ Red Pulse Per Gallon Output Red Rea Yellow 10 Programmable PulseOutput 1 High Speed Pulse Input Yellow NotUsed vello NotUsed Yellow 14 erzvocout 15 svocow Green r rj N PULSE PER UNIT OUTPUT BLACK 123456 12VDC BLACK ZI PURPLE RS 485 DADA 2 5 JAIA AAA ool Reo po LLL BLACK _ E E L 4 2 gt O be g x Q lt E m 8 9Sv 20l RESET HIE 012345678 1 On 2 Off 3 Off 4 Off 5 On 6 Off 7 Off 8 Off 3 Off 4 Off 5 On 6 Off 7 Off 8 Off 012345678 2 O2 3 Off 4 Off 5 On 94 6 Off 7 Off 8 Off Note The binary switches set the address for the display and the baud rate If two displays are reading the same data make sure that the binary switches a
13. Solenoid base the Rebuild Kit number stamped on the valve nameplate If the sub assembly number of the kit is not visible order by indicating the number of kits 175 25 19 8 2 8 Manual operator required and the Catalog Number and Serial Number of the valve s for which they are intended 75 510 PORTANT stem spacer spacer Captive spacer on stem spacer sub assembly MANUAL OPERATOR sub assembly must be located OPTIONAL on the inside of stem retainer when reassembled stem retainer solenoid base sub assembly stem gasket solenoid base gasket solenoid base sub assembly stem spacer sub assembly manual operator body r ring core spring stem retainer 5 see note core spring core assembly see note core assembly ae solenoid base gasket valve seat bonnet gasket valve seat e valve body Es cz PARTIAL VIEW lt gt body passage gasket e body passage eyelet ud body gasket 3 Indicates Parts Supplied In ASCO Rebuild Kits y c diaphragm 1 This part is NOT assembly supplied in all kits diaphragm spring diaphragm Mm P IMPORTANT assembly gt ho See torque 2 gt chart Partial View of d Alternate Construction D Note ER valve bonnet Wide end of core spring in core first closed end protrudes from top of core bonnet screw 4 Figure 1 Series 8210 valve without sole
14. Solenoid valve repair kit VITON K302280V See solenoid paperwork page 29 Solenoid coil replacement kit 120V AC 60Hz 238214 032 D See solenoid paperwork page 25 Straight 1 5 Flange FL1 5 Flanged 1 5 x 90 Elbow FL1 5 90 3 5 Square alum fuel block SF 17 Strainer Body SF 19 Strainer End Cap SF 20 Strainer Basket SF 21 1 5 square flange gasket GA 1 CPU Board 110000B V1 05 xx Small display board 110400B S Large display board 110400B L Battery 6V 4AH GEL CELL Thumbscrew for rear cover Stainless Steel door panel SF 14 Stainless Steel blank side panel SF 12 Stainless steel panel nozzle boot SF 13 side of dispenser S S adjuster access hole cover SF 18 Door lock mechanism CL 58 Door lock key LS 300 Switch Assembly SW 1 2 See exploded parts drawing part 15 Hose hanger HMS 12 7H style nozzle boot SF 38 1290 style nozzle boot SF 39 Parts List for SF 48 Meter 5 1 See parts exploded view page 19 24 Pulser 787181 327 See pulser documentation page 35 Solenoid Valve DIESEL EF8210G022 See solenoid paperwork page 25 33 Solenoid Valve GASOLINE EF8210G022 V See solenoid paperwork page 25 33 Solenoid valve repair kit BUNA K302284 See solenoid paperwork page 29 Solenoid valve repair kit VITON K302284V See solenoid paperwork page 29 Solenoid coil replacement kit 120V AC 60Hz
15. any product which has been subjected to misuse negli gence or accident or misapplied or used in violation of product manuals instructions or warnings or modified or repaired by unauthorized persons or improperly installed Page 37 2 INSPECTION You shall inspect the product promptly after receipt and shall notify us at our Altoona office in writing of any claims including claims of breach of warranty within thirty days after you discover or should have dis covered the facts upon which the claim is based Your failure to give written notice of a claim within the time period shall be deemed to be a waiver of such claim 3 LIMITATIONS OF REMEDY AND WARRANTY The provisions of Paragraph A are our sole obligation and exclude all other remedies or warranties express or implied including warranties of MERCHANTABILITY and FITNESS FOR A PARTICULAR PURPOSE whether or not purposes or specifications are described herein We fur ther disclaim any responsibility whatsoever to you or to any other person for injury to person or damage to or loss of property or value caused by any product which has been subjected to misuse negligence or accident or misap plied or used in violation of product manuals instructions or warnings or modified or repaired by unauthorized persons or improperly installed 4 LIMITATION OF DAMAGES Underno circumstances shall we be liable for any incidental consequentjal or special damages losses or expens
16. dirt and foreign material as possible While in service the solenoid operator or valve should be operated at least once a month to insure proper opening and closing Depending on the medium and service conditions periodic inspection of internal valve parts for damage or excessive wear is recommended Thoroughly clean all parts Replace any worn or damaged parts Causes of Improper Operation e Faulty Control Circuit Check the electrical system by energizing the solenoid A metallic click signifies that the solenoid is operating Absence of the click indicates loss of power supply Check for loose or blown fuses open circuited or grounded solenoid broken lead wires or splice connections Burned Out Solenoid Check for open circuited solenoid Replace if necessary Check supply voltage it must be the same as specified on nameplate retainer and marked on the solenoid Check ambient temperature and check that the core is not jammed Low Voltage Check voltage across the solenoid leads Voltage must be at least 85 of rated voltage Solenoid Replacement 1 On solenoids with lead wires disconnect conduit coil leads and grounding wire NOTE Any optional parts attached to the old solenoid must be reinstalled on the new solenoid 2 Disassemble solenoids with optional features as follows Spade or Screw Terminals Remove terminal connections grounding screw grounding wire and terminal block screw terminal ty
17. prover Loosen the adjuster clamp screw See Figure 3B When the prover volume is less than the dispenser registered volume add the correction to the original adjuster setting by turning the thimble towards the arrow marked LARGER volume Correct the original setting by approaching the number desired from the next larger whole number For ex ample assume a desired adjuster setting of 3 20 Turn the thimble to the left until 4 00 15 reached then back off until 3 20 is reached When the prover volume is more than the dispenser registered volume subtract the correction from the original adjuster setting by turning the thimble in the direction of the arrow marked SMALLER on the adjuster clamp right Re tighten the adjuster clamp screw Run product through the Figure 3B Adjuster Detail dispenser to allow the adjuster to take a set 1 0 DIV wee 0 1 DIV KR 0 02 DIV ADJUSTER CLAMP SCREW 4 LARGER SMALLER Run another prover test to verify the new adjuster is correct 10 Replace the dust cover and apply a wire seal to secure the adjuster settings 11 Replace the adjuster access panel Page 9 Page 10 Parts List for SF 46 Meter 2PM 6 See parts exploded view page 16 Pulser 787181 327 See pulser documentation page 35 Solenoid Valve DIESEL EF8210G004 See solenoid paperwork page 25 33 Solenoid Valve GASOLINE EF8210G004 V See solenoid paperwork page 25
18. solenoid replaces some of the solenoids with metal enclosures and open frame constructions Follow these installation and maintenance instructions if your valve or operator uses this solenoid DESCRIPTION Catalog numbers 8016G1 and 8016G2 are epoxy encapsulated pull type solenoids The green solenoid with lead wires and 1 2 conduit connection is designed to meet Enclosure Type 1 General Purpose Type 2 Dripproof Types 3 and 3S Raintight and Types 4 and 4X Watertight The black solenoid on catalog numbers prefixed EF is designed to meet Enclosure Types 3 and 3S Raintight Types 4 and 4X Watertight Types 6 and 6P Submersible Type 7 A B C amp D Explosionproof Class I Division 1 Groups A C amp D and Type 9 E amp G Dust Ignitionproof Class II Division 1 Groups E F amp G The Class II Groups F amp G Dust Locations designation is not applicable for solenoids or solenoid valves used for steam service or when a class H solenoid is used See Temperature Limitations section for solenoid identification and nameplate retainer for service When installed just as a solenoid and not attached to an ASCO valve the core has 0 250 28 UNF 2B tapped hole 0 38 minimum full thread Series 8016G solenoids are available in e Open Frame Construction The green solenoid may be supplied with 1 4 spade screw or DIN terminals Refer to Figure 4 Panel Mounted Construction These solenoids
19. terminals The use of wire end sleeves is also recommended for these socket terminals Maximum length of wire end sleeves to be approximately 1 4 Tinning of the ends of the lead wires is not recommended 4 Thread wire through gland nut gland gasket washer and connector cover NOTE Connector cover may be rotated in 90 increments from position shown for alternate positioning of cable entry 5 Check DIN connector terminal block for electrical markings Then make electrical hookup to terminal block according to markings on it Snap terminal block into connector cover and install center screw 6 Position connector gasket on solenoid and install plug connector Torque center screw to 5 1 in lbs 0 6 1 1 Nm NOTE Alternating current AC and direct current DC solenoids are built differently To convert from one to the other it may be necessary to change the complete solenoid including the core and solenoid base sub assembly not just the solenoid Consult ASCO Installation of Solenoid Solenoids may be assembled as a complete unit Tightening is accomplished by means of a hex flange at the base of the solenoid The 3 4 bonnet construction Figure 1 must be disassembled for installation and installed with a special wrench adapter Installation of Panel Mounted Solenoid Sce Figure 3 Disassemble solenoid following instruction under Solenoid Replacement then proceed 3 4 Valve Bonnet Construction 1 Install
20. the CPU board should be set to 0 000 when in console mode to prevent confusion since they are not being used Stand Alone Mode If the dispenser is set to operate in Stand Alone Mode the 120040x board is not recognized by the CPU board and therefore the price setting is determined by SW2 thru SW5 on the the CPU board see page 5 The price setting on the switches must be set to any value other then 0 000 for the dispenser to operate Valid reasons for setting the dispenser to Stand Alone Mode with a 120040x board installed include fail ure of the POS system and initial startup testing When returning the dispenser to Console Mode be sure to set the rotary price switches back to 0 000 NOTE AFTER CHANGING ANY SETTING THE CPU BOARD MUST BE RESET BY CYCLING POWER OR PRESSING THE RESET BUTTON WIRING See drawing 91 09G157 in the following section for details Page 51 JUMPERS ON THE 120040 CPMM BOARD SETS THE COMMUNICATIONS ADDRESS FOR THE DISPENSER AND AND THE TPYE OF PROTOCOL USED PART 120040x ADDRESS JUMPERS MISC 2 WIRE ElA 485 ADDRESS 1 2 4 COMMUNICATIONS NOT USED OFF NOT USED OFF OFF 000 NOT VALID 1 ON lorFlorrlorrlore OFF ON OFF OFF OFF Le pto __5 prr or __6 ____ __7 ____ ON ON ON prr OFF 8 _ or ES Ead 10 lorr on pore
21. to all applicable NEC NFPA and local codes The installa tion portion of this manual is intended to provide some points to watch for when designing and installing the system the dispenser is to operate with It is responsiblility of the installer and end customer to ensure that the entire system tanks pumps dispensers etc is designed and installed correctly A Piping 1 remote dispensers equipped with a hose reel must be fed product through a system that will maintain near operating pressure on the dispensers when the pump 15 off Many submersible pump ing systems provide this capability as part of the device However if a pumping unit is used that does not maintain pressure a check valve with thermal relief must be installed at the outlet of the pump The check valve should be spring loaded to provide a good positive seal 2 Each dispensers should be installed over a sump with CONTACT FACTORY FOR provision to mount a LISTED emergency shut off valve The shut off valve is installed to stop the flow INFORMATION ON SPECIFIC of fuel to the dispenser in the event of fire or if the dis DISPENSER FOOTPRINTS penser is knocked off the island 3 Dispensers should be located as close to the supply tank as possible Supply lines should be sized to allow simultaneous maximum flow desired for all dispensers fed from it 4 The vertical supply riser must be cut to the proper height in order to avoid undue stress on the dis
22. 01 Issued 3 93 Supersedes 9 90 SERIES 7671 PULSE TRANSMITTER Manual No 230194 1 DESCRIPTION A GENERAL These instructions are for installation ofthe Series 7671 Solid State Pulse Transmitter Figure 1 designed and manufactured by Veeder Root Company 6th Avenue at Burns Crossing P O Box 1673 Altoona PA 16603 1673 814 695 4476 When a vertical bar appears adjacent to text or illus trations information has been added or changed at the last issue date These solid state pulse transmitters provide fast and ac curate signaling for remote indication totalizing and data monitoring systems They are UL lisited and CSA certified for gasoline pump computers and applications that require monitoring of output shaft rotation in hazardous locations The output can be either dual channel with 50 pulses per revolution per channel or single channel with 100 pulses per revolution The dual channel pulse trains can be staggered or overlapping A staggered output allows errors to be detected on either channel or on both concurrently power loss to pulser An overlapping quadrature output permits the detection of direction of rotation and errors on either channel but not on both concurrently The single channel devices are used when greater pulse density is desired and error detection is not required 2 SPECIFICATIONS Specifications listed are standard unless otherwise noted Optional features are available at addition
23. 11 ___ forF ON 12 jorrorr oN oN 14 Joo oy or 15 ON ON ON org 16 17 ____ on 18 jorroN ON 19 on prr orr oN 20 OFF ON 21 OFF OFF ON 22 oFF ON 29 ON ON ON forF ON 24 jorrorrorr oN ON 25 0 26 ____ ON OFF ON ON __27 ON ON OFF ON ON __28 __29 ON OFF ON ON ON __30 ___ ON on ON __31 J ON on Jon Jon we oo wee ole wen Jon on 1 w w Ud TxD RxD 00 Vi 1123 120040x PROGRAMMING JUMPER DEFINITIONS DATE DRAWN BY 09 10 2008 SCALE vs PH 770 667 0667 FAX 770 667 0476 THIS DRAWING CONTAINS PROPRIETARY INFORMATION AND IS SUBJECT TO 91 086271 COPYRIGHT OWNERSHIP BY INC PMC Pump Measure Control Inc 1070 Nine North Drive Suite 100 Alpharetta GA 30004 SUPERFLOW DISPENSER J BOX m 1 BLACK 115VAC EN POWER 2 WHITE NEUTRAL SOURCE 6 ORANGE TO PUMP CONTROLLER Y FIELD CONDUIT ENTRY AC PIE 485 DBOX INTERFACE TWISTED PAIR SHIELDED FIELD CONDUIT ENTRY DC 30 PURPLE Communications 485 f 31 WH PU Communications 485 32 BROWN S
24. 25 SLTTD PAN HD SHKPRF 0613 07063 SCREW 1 4 20 X 0 375 SLTD RDH SLFTPG TYP 23 0202 42600 ADJUSTER ASSY ADJ N S 0364 42660 PLATE ADJUSTER MTG MTG PLATE ADJ N S COMPONENT 25150 DRIVE SHAFT ASSY M5 7 amp M15 NEW STYLE 0574 02188 RETAINING RING 0 250 XTRNL E 0310 41786 BUSHING ADJUSTER DRIVE BUSHING ADJ DR M15 M30 0382 48287 SHAFT 0 25 HEX ADJ DRV 5 M7 M15 STD amp COMPONENT 1070 ELBOW ASSY M5 2 BOLT ALUM BUNA 1 5 45 DEG 0003 09082 SCREW 3 8 16 X 1 375 HX WSHR HD T45 SS 0002 09117 0 RING 2 31 ID BUNA N 2 50 OD X 0 09 DIA WALL 0001 48290 ELBOW M 5 2 BOLT 1 1 2 45 DEGREE COMPONENT 2110 FLANGE ASSY M5 amp M7 ALUM BUNA 1 1 2 NPT 0750 04498 FLAT WASHER 0 406 ID 0 812 OD X 0 062 THK 0420 06854 O RING 2 88 ID BUNA N UL 3 12 OD X 0 12 DIA WALL 0135 48397 FLANGE COMP 1 1 2 NPT ALUM O RING STYLE 00222200 0620 06851 SCREW 3 8 16 X 1 500 HEX HD CAP GR 8 ES COMPONENT 25050 FACE GEAR 8 PINION ASSY 1 1 W DELRIN FACE GR L 0336 40122 GEAR FACE 1 1 DELRIN Joes 48283 GEAR PKG GLAND 1 1 24 TOOTH PM NS Installation amp Maintenance Instructions Red Hat i OPEN FRAME GENERAL PURPOSE WATERTIGHT EXPLOSIONPROOF SOLENOIDS SERVICE NOTICE ASCO solenoid valves with design change letter G in the catalog number example 8210G 1 have an epoxy encapsulated ASCO Red Hat solenoid This
25. 83 3 122583 48 122621 _ 49 29712 50 2 122558 1 122558 51 122552 52 2 122558 58 907134 54 1122583 2 122583 3 122583 55 907135 56 120793 57 200549 58 513708 NOTE QUANT Y DESCRIPTION 1 Spring 1 Crank Arm amp Pin Ass y 29801 Crank Arm 122559 Pin 1 1 4 28x1 Socket Hd Scr 1 Retaining Ring 031 Washer AS 015 Washer Req d 010 Washer 1 Cross Head Brg Ass y Includes Ref Nos 50 thru 54 Ecc Bushing amp Gear Ass y 010 Spacer 015 Spacer Bearing 010 Spacer Retaining Ring 031 Washer 015 Washer 010 Washer Retaining Ring 0 Ring Case Cover 4 10 24x1 2 Tap Tite Scr DO NOT Lubricate Studs or Gear Teeth HOW TO USE PARTS LIST TO ORDER PARTS The reference numbers shown on the illustrations in the parts list are intended for identification only to locate the part and its number and description in the accompanying list of parts When ordering parts give the number and the description of the part desired DO NOT ORDER PARTS BY REFERENCE NUMBER 2PM 6 Parts List Page 17 Page 18 PARTS MANUAL LIQUID M 5 MA 5 MA 4 amp CONTROLS A Unit of IDEX Corporation P9560 Series Meters IDEX CORPORATION Exploded View M 5 MA 5 MA 4 Meter Covers The 0250 Packing Gland is field servicable See 0202 Adjuster Weg is i un Servicing the Drive crew a Components in the 0609 S g plate 2 M MA Meter Manual u 0364 Plate adjuster
26. AR BEARING __ jRBiPSV123714 J 1 _________0144 427 PLATE FRONTBEARING FRE PSV 1237714 45 48078 X ROTORASSY DISPM5 AUM SSHO 2 _________ 0158 409 X ROTOR BLKGASSYMb AUM SSHO 1 _________ 0163 _____ 48089 Jean DISPLPINION _________ SINTEREDIRON 2 0461 4890 GEAR BLOCKING M5 SINTERED IRON TAPER 04 ____ 48257 PINON MbOUTPUT Joo t _________110 4827 HOUSING Mb ALUMINUM FoOR2BOLTELBOWS _________ 0635 48275 SCREW SHOULDRRO 25D MsOUTPUTGEAR 1 02 4826 Jean OUTPUTM5 SINTEREDIRON32PSAT J 1 _________ 0575 4827 2 WASHERLOCKM5 _ __ JOUTPUTPINON A _________ 0771 4849 WASHER ROTOR GEAR __ ______0 1910 0 6200 30155 _________ 0772 4845 KEY ROTORGEARM5 __ 0093 0125 047 J 8 A A A A dia COMPONENT _______ 25109 COVERASSYM5 ___________ ALUMCOVERS NEW STYLE 1 E S AA ee eee __________566 0792 PIPE PLUG 0 25018 7 30255 2 67 0980 5 0 312 8 135 HEXWSHRHD THD FRMG 18 04232 4272 lt FRONTM5 ALUM NEWSTYLE _________0124 4873 COVER ALUM NEWSTYLE DAL __ _ _______ _____ COMPONENT _______ 25127 SEALKT MMASULBUNAALUM __ _ __ __ __ ___ 7 ____ _ ___ _ ___ _________0430 _____ 09278 O RING 5267IDBUNA UL 5435 OD X0 099THK SQR 2 ___________ COMPONENT _______ 48600
27. Crossing P O Box 1673 Altoona PA 16603 1673 4 All shipments must be prepaid 5 CLAIMS AND WARRANTY A DAMAGE CLAIMS 1 Thoroughly examine all components and units as soon as received If damaged write on the face of the freight bill a complete and detailed description of the damage Have the carriers agent sign the description Note Insist that the carrier s agent verify the inspection and sign the description 2 Immediately notify the delivering carrier of damage or loss This notification may be given either in person or by telephone Written confirmation must be mailed within 48 hours Railroads and motor carriers are understandably reluctant to make adjustments for damaged merchandise unless inspected and reported promptly 3 Risk of loss of or damage to merchandise remains with the Buyer It is the Buyer s responsibility to file a claim with the carrier involved 4 Immediately advise your Veeder Root representative dis tributor or the factory so that we may assist you B WARRANTY AND CONDITIONS 1 WARRANTY Wewarrant that our products shall be free from defects in material and workmanship for a period of one year from the date of shipment thereof or the products total rated life whichever first occurs Within the warranty period we shall repair or replace such products which are returned to us with the shipping charges prepaid and which are determined by us to be defective This warranty will not apply to
28. Dueno 0110 2 10101 pau F 1770 5 Cs A O AU 4 7 deo 2 90 E lt 1909 0 DEPO 1401 leid 10 gt eY m J0 01 BUDOJ 1295 1910 g deo manos 90 i 907 skey 2 70 4907 JeuSeM 1 0 4907 18YSEM 6 60 JeuseM 9210 6 C mI AUTO e deo mang 2 90 oa O e O C A E 3unsSsaud 31V4 ____________ 187 J3Y4NIV43dANML AIWINIIDV DLS 5 1 oul i TES 9 ospo d spd 103 usyy Ls ON GON ven 71 34V1 SIOYLNOD X JPART DSCRIPTON TY COMPONENT 7 25075 NAMEPLATE METERASSY EEC APPROVED 1 2 2 AAA 442 _________ 678 00596 SCREW DRVH2x019 pev 4 _________ 0372 4998 NAMEPLATE METERS 7 WmHEECAPPROVAL J 1 COMPONENT Gg METER ELEMENT M51 FORFORKDRIVE J 1 A A 4224 _________ 678 00596 SCREW DRVH2x019 2 _________ 0611 _____ 09079 SCREW 10 24 0 625 7 HXHDSEMSSS ael _________0672 _____ 09079 ____ 8 32 X 0 750LG HEX HD 18 8 STAINLESS STL 4 _________ 0318 _____ 40665 ____ poweL JO250DIAXOG25LOND 4 10146 42986 PLATE RE
29. INSTALLATION amp SERVICE MANUAL MODELS SF 46 SF 47 SF 48 SERIES REMOTE DISPENSERS single and dual hose models Pump Measure Control Inc 1070 Nine North Drive Suite 100 Alpharetta GA 30004 DEI e Phone 770 667 0667 3 Fax 770 667 0476 EQUIPMENT INS ITUTE ETL Listed Table of Contents Section 1 A EE 3 EEN 3 PIC CU Sa EE 4 esac saat MEI SII 4 do aia ete ia 5 Operon eaten 7 Maintenant eroaa ro dan Lube cu ME ot eas RU MOSS 7 Dispenser alibration SE 46 8 Dispenser Calibrations a chan ae rar 9 Section 2 Parts Parts taa ES aa 11 SFA Parts EE 12 SEAS EE EE 13 Switch Assembly Exploded Parts View 2 ar Ma ei 15 2PM G Exploded VIE Wii ee ae 16 2PM Ge Parts Eistee E 17 MS Pl Exploded Paris View det 19 MSR ke Paris Lit 22 Section 3 Component Information SCO S016G Senes ii 25 Seres Solenoid BOO na aa A 29 Veeder ROO 787181327 PU Ns 35 Section 4 Technical Data Super Plows Dispe
30. PACKGLANDASSY AL BUNA W FORK DRIVER 1 DE EEE EE DEES EEGEN ee _________010 06856 O RING 0 88 ID BUNA N 120DXO12DAWAL 1 _________0012 0979 SCREW 10 24X0 625 lt lt HXHDSEMSSS al _________0005 09113 NTRNL E __________ 0 0912 WASHER 0194IDX0 375OD XOO32THICKNYLON 06 09227 SEAL HUVA CUP 0 18810 _________ 0 375 OD 0 09 THK f 1 join 48291 SHAFT PACKING GLAND stesse ns 02 4882 DRIVERPACKINGGLAND NS METER OUTPUT 1 10007 4825 THRUSTWASHER RULN NSPACKINGGLAND 1 0088 48286 THRUST WASHER 316SST_________ NSPACKINGGLAND 1 431 PLATE RETAINING NS PACKING GLAND SST f 1 _________00 1 ____ 49612 HOUSING ASSY PKG GLAND JALUMHSG FORKDRIVE 1 ITEM PART DESCRIPTION COMPONENT _____ 25170 ADAPTER COUNTER ASSY M5 7 amp 15 ALUMINUM 10705 06743 FLAT WASHER 0 265 ID 0 500 OD X 0 062 THK 0222222 0603 06845 SCREW 10 24 0 375 FLLSTR HD 316 SS 0673 09084 SCREW 1 4 20 X 1 00 INDT HEX WSHR HD GR 8 0375 48208 RETAINER BUSHING ADJUSTER DRIVE SFT BSHG 0126 49434 ADAPTER COUNTER BRKT FOR M5 M7 amp M15 METERS COMPONENT 25175 DUST COVER ASSY M5 7 amp 15 ALL BUT SS 10630 09093 SCREW 410 32 X 0 500 TAPTITE W CROSS HOLE 0366 49390 PLATE ADJUSTER COVER ALUM M5 7 amp MA15 COMPONENT 25000 ADJUSTER ASSY STD ADJUSTER 0609 00362 SCREW 46 32 X 0
31. RMINAL DESCRIPTIONS DESCRIPTION TB1 1 HOT TB1 2 NEUTRAL db y J BLACK 22 6 2 PROGRAMMABLE PULSE PER UNIT OF VOLUME OUTPUT TB5 5 PULSE PER OUTPUT TB5 6 PULSE PER OUTPUT 1 a BLACK 25 TB2 1 PUMP LEVER ON INPUT PURPLE 29 TB2 8 DISPENSER SOLENOID lan 1 GND BROWN 32 Zem SF DISPENSER WIRING WHITE PURPLE 31 AS SHIPPED FROM FACTORY SEE APPENDIX 06 21 98 GJG 1070 Nine North Drive Suite 100 Fe Alpharetta GA 30004 por PH 770 667 0667 FAX 770 667 0476 THIS DRAWING CONTAINS PROPRIETARY NOZZLE HOOK SWITCH V TB2 3 PERMISSIVE INPUT TB2 5 PUMP START OUT OPTIONAL I TB2 7 DISPENSER SOLENOID COMMUNICATIONS DAUGHTER BOARD NOTES 1 Ellipses represent conduit openings groupings within the junction box 2 Tied off blue wire is unused Extra and or pull wire INFORMATION AND IS SUBJECT 91 98G07 2 COPYRIGHT OWNERSHIP BY PMC INC REVISIONS DISPENSER JUNCTION BOX NO DESCRIPTION 1 REVISED WIRING 1 1 04 pen 2 ADDED CALL SIGNAL INTERFACE 1 1 04 Unconnected in BROWN 22 UNUSED 3 ADDED COMM WIRING 4 16 09 dispenser head WHITE PURPLE 31 APPLICABLE TO DISPENSER SERIAL NUMBERS 12000 and HIGHER 1 N TB1 1 g BLACK 1 ez 110VAC TO 110VAC s TB1 3 g GREEN 3 NEUTRAL SUPPLY ur TB6 1 ORANGE 12 TB6 2 E TB5 6
32. SEMBLY 2 PM 6 SERIES REF NO 0 QUANT Y 0 1 ant WN 10 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 PART 905410 28261 513706 200543 907135 See Table 1 1 122583 1 905861 1 See Table 1 905267 1 907235 1 See Table 1 905267 1 513706 29723 905267 120414 513709 See Table 126270 124950 124951 120401 3 37871 120400 1 39309 28905 200040 513066 pd bi Fi gt b i N bb bh bh 120406 38765 513710 907135 120411 37897 120411 1 916405 120414 120413 37898 512493 ka k 00 t 122555 DESCRIPTION Seal Wire Adj Knob 10 32x3 8 Tap Tite Scr Gear Cover Retaining Ring Idler Gear Idler Gear Washer Retaining Ring Drive Gear Retaining Ring Spirol Pin Pinion Gear Retaining Ring 10 32x3 8 Tap Tite Ser Shaft Seal Retaining Ring Bearing 12 24x7 8 Tap Tite Ser Ass y Cap amp Studs 0 Ring Valve Spring Shim Washer O Ring Valve Valve Pin Body Lining amp Valve Seat Ass y Yoke amp Bushing Ass y Piston 10 32x5 16 Fill Washer Hd Ser 0 Ring Cylinder Cover 1 4 20x3 4 Tap Tite Scr Retaining Ring O Ring Adj Gear Rod O Ring Block Vee Packing Bearing Spacer Shaft 4 40x5 16 Pan Hd Self Tap Scr Spring Clip REF PART NO NO 43 122556 44 122622 45 512448 46 907135 47 1 122583 2 1225
33. a nonhazardous noncombustible fluid after disassembly and reassembly ASA SERIES 8210 8211 I amp M No V5436R7 Temperature Limitations For maximum valve ambient and fluid temperatures refer to chart below Check catalog number prefix and watt rating on nameplate Maximum Maximum Ambient Temp Catalog Number Prefix 122 F 180 F coo exo Re 140 F 180 F coo None KF F 2 Se 6 1 SF or SC 54 82 HTKH ST or SU 60 C 82 C A 1 6 None HT oF oF 5 ForH rr 2 SF or ST Positioning This valve is designed to perform properly when mounted in any position However for optimum life and performance the solenoid should be mounted vertically and upright to reduce the possibility of foreign matter accumulating in the solenoid base sub assembly area Solenoid Class Piping Connect piping to valve according to markings on valve body Apply pipe compound sparingly to male pipe threads only If applied to valve threads the compound may enter the valve and cause operational difficulty Avoid pipe strain by properly supporting and aligning piping When tightening the pipe do not use valve or solenoid as a lever Locate wrenches applied to valve body or piping as close as possible to connection point CAUTION To protect the solenoid valve install a strainer or filter suitable for the service involved in the inlet side as close to the valve as poss
34. al between exercise cycles e Depending on the medium and service conditions periodic inspection of internal valve parts for damage or excessive wear is recommended Thoroughly clean all parts If parts are worn or damaged install a complete rebuild kit Causes of Improper Operation e Incorrect Pressure Check valve pressure Pressure to valve must be within range specified on nameplate e Excessive Leakage Disassemble valve and clean all parts If parts are worn or damaged install a complete ASCO Rebuild Kit Valve Disassembly 1 Disassemble valve in an orderly fashion using exploded views for identification and placement of parts Refer to Figure 1 for AC construction Figure 2 for DC construction For 1 or 11 4 NPT valve construction see Figure 1 for 1 NPT valve construction see Figure 2 2 Remove solenoid enclosure See separate instructions For valves supplied with optional manual operators see section on Disassembly of Manual Operator 3 Unscrew solenoid base sub assembly from valve body Then remove core assembly with core spring and solenoid base gasket For AC construction Figure 1 core spring is a loose piece 4 For normal maintenance cleaning it is not necessary to remove the valve seat However for valve seat removal use a 7 16 thin wall socket wrench 5 Remove bonnet screws valve bonnet diaphragm spring diaphragm assembly body gasket body passage eyelet present on current valve constr
35. al cost Recommended Operating Conditions each channel Power Requirement 10 to 15 VDC 50 mA max at 15 VDC Output Voltage Dependent on load See Figure 2 Switching Times Rise Time 2 microseconds maximum with 10 mA resistive load to ground Fall time 4 microseconds maximum Rotation Standard is bidirectional Optional models avail able with no back feature Input Shaft Speed 600 rom maximum Torque 2 oz in maximum 144 g cm Output Pulse Dual channel at 50 ppr staggered or over lapping quadrature Single channel at 100 ppr See Figure 2 Duty Cycle Overlapping Quadrature 50 10 high low ratio Sec ond channel phase displaced by 90 18 Staggered 75 5 high low ratio Second channel dis placed by 180 18 Single Channel 50 10 high low ratio Figure 1 Series 7671 Pulse Transmitter oo Class For National Electric Code Class 2 circuits only Environment 40 to 82 40 to 180 F Storage Environment 55 to 125 C 67 to 257 F Shaft Specify length of either 24 28 or 41 80 mm 0 956 or 1 672 inch Other lengths available Shock Normal shipping Housing Explosion proof For use in hazardous location Class 1 Group D Mounting Three 4 20 NC 2 blind tapped holes spaced 120 apart on a 63 5 mm 2 5 diameter bolt circle Leads 48 120 cm of 3 or 4 conductors and ground gas and oil resistant 418 AWG wire Counter
36. al power supply and de energize the electrical circuit and voltage carrying parts before starting work e All electrical screw terminals must be properly tightened ac cording to the standards before putting into service e Dependent upon the voltage electrical components must be provided with an earth connection and satisfy local regulations and standards The equipment can have one of the following electrical terminals e Spade connections according to 150 4400 or 3 x DIN 46244 when correctly installed this connection pro vides IP 65 protection e Embedded screw terminals in metal enclosure with Pg cable gland e Spade terminals AMP type e Flying leads or cables PUTTING INTO SERVICE Betore pressurizing the system first carry out an electrical test In case of solenoid valves energize the coil a few times and notice a metal click signifying the solenoid operation SERVICE Most of the solenoid valves are equipped with coils for con tinuous duty service To prevent the possibility of personal or property damage do nottouch the solenoid which can become hot under normal operation conditions SOUND EMISSION The emission of sound depends on the application medium and nature of the equipment used The exact determination of the sound level can only be carried out by the user having the valve installed in his system MAINTENANCE Maintenance of ASCO JOUCOMATIC products is dependent on service conditions Periodic cle
37. ance instructions for further disassembly 6 Reassemble using exploded views for identification and placement of parts ORDERING INFORMATION FOR ASCO SOLENOIDS from solenoid base When Ordering Solenoids for ASCO Solenoid Operators or Valves order the number stamped on the solenoid Also specify voltage and frequency Form No V6583R7 ASTA 50 Hanover Road Florham Park New Jersey 07932 www ascovalve com Torque Chart Part Name solenoid base sub assembly valve bonnet 3 4 bonnet construction bonnet screw 3 4 NPT pipe size Remove red cap and push solenoid down ES red cap Then pry here to lift gt Remove red cap and nameplate retainer nameplate push solenoid down and push to remove retainer Then pry here to lift nameplate retainer solenoid bN grounding wire and push to remove with 1 2 NPT green or green with wave gt For special wrench plow stipes washer adapter order kit Wes Ke 0 750 28 UN 2A SES thread solenoid base T sub assembly oide View lugnut core tube asket 9 sub assembly E 4 washer Tapped hole in core collar to face 0 250 28 UNF 2B valve body 0 38 minimum full thread Alternate Construction See torque chart red cap gt push solenoid down red cap solenoid with 1 2 NPT Then pry here to lift nameplate retainer nameplate grounding wire and push to remove retainer green or green with spacer i yellow st
38. aning is recommended the timing of which will depend on the media and service conditions During servicing components should be examined for excessive wear A complete set of internal parts is available as a spare parts or rebuild kit If a problem occurs during installation maintenance or in case of doubt please contact ASCO JOUCOMATIC or author ised representatives Aseparate Declaration of Incorporation relating to EEC Directive 89 392 EEC Annex H B is available on request Please provide product identification number and serial numbers of products concerned The product complies with the essential requirements of the EMC Directive 89 336 EEC and amendments and the Low Voltage directives 73 23 EEC and 93 68 EEC A separate Dec laration of Conformity is available on request Please provide product identification number and serial numbers of the products concerned AUTOMATIC SWITCH CO 50 60 Hanover Road Florham Park New Jersey 07932 Tel 973 966 2000 Tel 803 641 9200 Fax 973 966 2628 Fax 803 641 9290 AUTOMATIC SWITCH CO 1561 Columbia Highway Aiken South Carolina 29801 FR INSTRUCTIONS G N RALES D INSTALLATION ET D ENTRETIEN Nota Ces instructions g n rales d installation et d entretien compl tent la notice sp cifique du produit MONTAGE Les composants ASCO JOUCOMATIC sont congus pour les domaines de fonctionnement indiqu s sur la plaque signal tique ou la documentation Aucune modification ne p
39. are specifically designed to be panel mounted by the customer through a panel having a 062 to 093 maximum wall thickness Refer to Figure 3 and section on Installation of Panel Mounted Solenoid Optional Features For Type 1 General Purpose Construction Only e Junction Box This junction box construction meets Enclosure Types 2 3 35 4 and 4X Only solenoids with 1 4 spade or screw terminals may have a junction box The junction box provides a 1 2 conduit connection grounding and spade or screw terminal connections within the junction box See Figure 5 DIN Plug Connector Kit No K236034 Use this kit only for solenoids with DIN terminals The DIN plug connector kit provides a two pole with grounding contact DIN Type 43650 construction See Figure 6 OPERATION When the solenoid is energized the core is drawn into the solenoid base sub assembly IMPORTANT When the solenoid is de energized the initial return force for the core whether developed by spring pressure or weight must exert a minimum force to overcome residual magnetism created by the solenoid Minimum return force for AC construction is 11 ounces and 4 ounces for DC construction INSTALLATION Check nameplate for correct catalog number service and wattage Check front of solenoid for voltage and frequency WARNING Electrical hazard from the accessibility of live parts To prevent the possibility of death serious injury or property damage ins
40. bility Note the volume in the prover Each notch of adjustment on the calibration knob is approximately 1 in per 5 gallons 0 08659 Determine the number of notches the calibration knob must be turned to compensate for any cali bration error by using the following formula Figure 8A Adjuster knob 2PM 6 volume in prover volume registered by dispenser notches x 100 0 08659 volume in prover Round the number of notches to the nearest whole unit If the number of notches 15 zero 0 after rounding no adjustment is needed and the remainder of the procedure can be skipped Total ad justment of approx 2 7 1s possible if the calibrator is set in the center of its range Remove the seal wire from the blade shaft that passes through the calibration knob When the prover volume is less than the dispenser registered volume the calibration knob must be turned clockwise Lift the calibration knob approximately 4 on the blade shaft passing through its center The lower portion of the calibration knob is hexagonal and in a normal position this portion is inserted into the output shaft assembly There are 18 vertical notches within the shaft assembly As the knob is raised and turned it can be felt to click over the leading edge of the notches Turn the knob the required number of notches to correct for the error and push back down into the output shaft When the prover volume is more than the dispenser regi
41. bles JUMPERS 1 8 Position IMPORTANT Dispenser Operating Mode Table 6A Volumetric Decimal Point Table 6B AFTER CHANGING ANY UNUSED SETTING THE CPU BOARD MUST BE RESET Hose Reel Pressurization Delay Table 6C BY CYCLING POWER OR PRESSING THE RESET Dispenser Model Selection Table 6D BUTTON Volumetric Pulse Out Resolution Table 6E Volumetric Pulse Out Resolution Table 6E Display SEGMENT TEST Table 6F NI NM A WY Parameter settings are detailed in tables on next page Page 5 JUMPER SETTINGS Page 6 Programming Tables TABLE 6A Position 1 Jumper 1 Console Mode Requires external AU THORIZATION from card system or or console device OFF Stand alone mode TABLE 6B Position 2 Jumper 2 Total Gallons Display XXX XXX OFF Total Gallons Display XXXX XX ON TABLE 6C Position 4 Jumper 4 Hose Pre Pressurization Disabled OFF Hose Pre Pressurization Enabled ON TABLE 6D Position 5 Jumper 5 SF 46 OFF SF 47 or SF 48 ON TABLE 6E Jumper 6 amp 7 1 Pulse Per Gallon 10 Pulses Per Gallon 100 Pulses Per Gallon TABLE 6F Position 8 Jumper 8 Display TEST Disabled OFF Display TEST Enabled ON default setting Note
42. closed end protrudes from top of core 5 Install solenoid base gasket core assembly with core spring and solenoid base sub assembly in valve body Torque solenoid base sub assembly to 175 25 in Ibs 19 8 2 8 Nm 6 Install solenoid See separate instructions WARNING To prevent the possibility of death serious injury or property damage check valve for proper operation before returning to service Also perform internal seat and external leakage tests with a nonhazardous noncombustible fluid 7 Restore line pressure and electrical power supply to valve 8 After maintenance is completed operate the valve a few times to be sure of proper operation A metallic click indicates the solenoid is operating Disassembly of Manual Operator 1 Unscrew solenoid base sub assembly from manual operator body 2 Unscrew manual operator body from valve body Then remove stem retainer from base of manual operator body and stem spacer sub assembly 3 Pull stem spacer sub assembly with stem gasket from side of manual operator body Then remove core assembly with core spring solenoid base gasket and manual operator bonnet gasket 4 For further disassembly refer to section on Valve Disassembly step 4 Reassembly of Manual Operator 1 Lubricate stem gasket with DOW CORNING 111 Compound lubricant or an equivalent high grade silicone grease 2 For AC construction Figure 1 install core spring in core assembly Wid
43. control system the dispenser will reset and be ready to dispense After delivery is complete the ON OFF lever is pushed down and the nozzle returned to its boot This will end the transaction During delivery TOTAL SALE and VOLUME delivered will be displayed on the face of the dispenser At the completion of a transaction this information will remain on the displays until the next transaction is started During delivery the CPU board in the dispenser will generate two real time output pulse streams for use by remote devices One pulse stream represents volume dispensed and its resolution can be set by the user See Programming section The second pulse stream is a pulse per penny For every one cent shown on the TOTAL SALE display a pulse will have been sent out in this stream The pulse output drivers are open collector type See Super Flow Dispenser Control in Section 4 Maintenance The SF 40 series dispensers are designed to give many years of trouble free service However like any me chanical device they require periodic maintenance to prevent problems from developing 1 The SF 47 and SF 48 dispensers come equipped with an inlet strainer just upstream of the meter The stainless steel strainer basket located in the strainer housing should be cleaned periodi PO RTANT cally to remove debris To clean the strainer basket remove the end cap from the strainer housing and pull the basket out While cleaning the basket chec
44. e end of core spring in core first closed end protrudes from top of core 3 Holding the manual operator body in a horizontal position install core assembly with core spring from the bottom end 4 Insert the stem spacer sub assembly with the stem gasket into the side hole of the manual operator body Rotate the lever of the stem spacer sub assembly to the 12 o clock position 5 Install stem retainer on base of manual operator body and simultaneously engage it into the slot provided on the stem spacer sub assembly IMPORTANT The spacer on the stem spacer sub assembly must be inside of the stem retainer for AC construction Figure 1 and outside of the stem retainer for DC construction Figure 2 6 Install manual operator bonnet gasket and body with preassembled parts into valve body Torque manual operator body to 175 25 in lbs 19 8 2 8 Nm 7 Replace solenoid base gasket and solenoid base sub assembly Torque solenoid base sub assembly to 175 25 in lbs 19 8 2 8 Nm 8 For further reassembly refer to Valve Reassembly step 6 I amp M No V5436R7 ASVA 50 Hanover Road Florham Park New Jersey 07932 www ascovalve com Torque Chart ORDERING INFORMATION FOR ASCO REBUILD KITS Torque Value Torque Value ER Part Name heh Poun Newt Met Parts marked with an asterisk in the exploded view are supplied in OS Rebuild Kits When Ordering Rebuild Kits for ASCO valves order
45. efix and watt rating on nameplate to determine maximum ambient temperature See valve installation and maintenance instructions for maximum fluid temperature NOTE For steam service refer to Wiring section Junction Box for temperature rating of supply wires Temperature Limitations For Series 8016G Solenoids for use on Valves Rated at 6 1 8 1 9 1 10 6 or 11 1 Watts Watt Catalog Rating Number Coil Prefix Maximum Ambient Temp Class of Insulation 104 F 40 C 104 F 40 C Minimum ambient temperature 40 F 40 Positioning This solenoid is designed to perform properly when mounted in any position However for optimum life and performance the solenoid should be mounted vertically and upright to reduce the possibility of foreign matter accumulating in the solenoid base sub assembly area Wiring Wiring must comply with local codes and the National Electrical Code All solenoids supplied with lead wires are provided with a grounding wire which is green or green with yellow stripes and a 1 2 conduit connection To facilitate wiring the solenoid may be rotated 360 For the watertight and explosionproof solenoid electrical fittings must be approved for use in the approved hazardous locations Additional Wiring Instructions For Optional Features Open Frame solenoid with 1 4 spade terminals For solenoids supplied with screw terminal connections use 12 18 AWG stranded copper wire rated at 90 C or
46. ention e Avanttoute intervention couper l alimentation lectrique pour mettre hors tension les composants e Toutes les bornes vis doivent tre serr es correctement avant la mise en service e Selon fa tension les composants lectriques doivent tre mis la terre conform ment aux normes et r glements locaux Selon les cas le raccordement lectrique s effectue par e Connecteur d brochable 1504400 ou 3 x DIN46244 avec degr de protection IP65 lorsque le raccordement est correc tement effectu e Bornes vis solidaires du bobinage sous boitier m tallique avec presse toupe Pg e Cosses type AMP e Fils ou cables solidaires de la bobine MISE EN SERVICE Avant de mettre le circuit sous pression effectuer un essai lectrique Dans le cas d une lectrovanne mettre la bobine sous tension plusieurs fois et couter le clic m tallique qui signale le fonctionnement de la t te magn tique FONCTIONNEMENT La plupart des lectrovannes comportent des bobinages pr vus pour mise sous tension permanente Pour viter toute br lure ne pas toucherlat te magn tique qui en fontionnement normal et en permanence sous tension peutatteindre une temp rature lev e BRUIT DE FONCTIONNEMENT Le bruit de fonctionnement varie selon l utilisation le fluide et le type de mat riel employ L utilisateur ne pourra d terminer avec pr cisionle niveau sonore mis qu apr s avoir mont le composant sur l insta
47. enutzt werden e Die Rohrleitungsanschl sse sollen fluchten und d rfen keine Spannungen auf das Ventil bertragen ELEKTRISCHER ANSCHLUB Der elektrische Anschlu ist von Fachpersonal entsprechend den geltenden VDE und CEE Richtlinien auszuf hren Es ist besonders auf folgendes zu achten e VorBeginn der Arbeitenistsicherzustellen da alle elektrischen Leitungen und Netzteile spannungslos geschaltet sind e Alle AnschluBklemmen sind nach Beendigung der Arbeiten vorschriftsm ig entsprechend den geltenden Regeln anzuziehen e Jenach Spannungsbereich mu das Ventil nach den geltenden Regeln einen Schutzleiteranschlu erhalten Der Magnetantrieb kann je nach Bauart folgende Anschl sse haben e Anschlu f r Ger testeckdose nach DIN 43650 Form A ISO 4400 oder 3x DIN 46244 durch ordnungsgem e Montage der Ger testeckdose wird Schutzklasse IP 65 erreicht e Anschl sse innerhalb eines Blechgeh uses mittels Schraub klemmen Kabeleinf hrung ins Geh use mit PG Verschraubung e Offene Spulen mit Flachsteckem AMP Fahnen oder mit eingegossenen Kabelenden INBETRIEBNAHME Vor Druckbeaufschlagung des Produktes sollte eine elektrische Funktionspr fung erfolgen Bei Ventilen Spannung an der Magnetspule mehrmals ein und ausschalten Es muB ein Klicken zu h ren sein BETRIEB Die meisten Ventile sind mit Spulen f r Dauerbetrieb ausger stet Zur Vermeidung von Personen und Sachsch den solite jede Ber hrung mit dem Ventil
48. es arising from this contract or its performance or in connection with the use of or inability to use our product for any purpose whatsoever 5 LIMITATION OF ACTIONS No action regardless of form may be commenced more than one year after the cause of action has accrued except an action for nonpayment 6 COLLATERAL PROMISES There are no tions warranties or conditions express or implied statutory or otherwise except those herein contained and no agree ments or waivers collateral hereto shall be binding on either party unless in writing and signed by you and accepted by us at our Simsbury office 7 INTERPRETATION Rights and liabilities arising out of any contract with us shali be determined under the Uniform Commercial Code as enacted in Connecticut Warranty revised January 1995 VEEDER ROOT KV Petroleum Products W 6th Avenue at Burns Crossing Altoona PA 16603 1673 TEL 800 873 3313 FAX 800 234 5350 BRAZIL Sao Paulo FRANCE Rungis Cedex GERMANY Neuhausen Filder 12536 Replaces 11739 Page 38 RINTE D VC3 usa 93 Technical Super Flow Dispenser Control The following Technical Data sheet is designed to assist the installer with understanding the in put output control signals to the dispenser control board and how they affect the units opera tion Itis intended as a supplement to the wiring information supplied with the dispenser Table 1 lists the fie
49. eut tre r alis e sur le mat riel sans l accord pr alable du fabricant ou de son repr sentant Avant de proc der au montage d pressuriser les canalisations et effectuer un nettoyage interne moins qu une fl che ou la notice n indique un sens de montage sp cifique de la t te magn tique le produit peut tre mont dans n importe quelle position Le sens de circulation du fluide estindiqu par rep res sur le corps et dans la documentation La dimension des tuyauteries doit correspondre au raccordement indiqu sur le corps l tiquette ou la notice Attention e Une restriction des tuyauteries peut entrainer des dysfonc tionnements e Afin de prot ger le mat riel installer une cr pine ou un filtre ad quat en amont aussi pr s que possible du produit e Encas d utilisation de ruban p te a rosol ou autre lubrifiant lors du serrage veiller ce qu aucun corps tranger ne p n tre dans le circuit e Utiliser un outillage appropri et placer les cl s aussi pr s que possible du point de raccordement e Afin d viter toute d t rioration NE PAS TROP SERRER les raccords des tuyauteries e Nepasse servir dela vanne ou de la t te magn tique comme d un levier e Les tubes de raccordement ne devront exercer aucun effort couple ou contrainte sur le produit RACCORDEMENT ELECTRIQUE Le raccordement lectrique doit tre r alis par un personnel qualifi et selon les normes et r glements locaux Att
50. greater Torque terminal block screws to Printed in U S A Page 1 of 4 50 Hanover Road Florham Park New Jersey 07932 www ascovalve com 10 2 in Ibs 1 0 1 2 Nm A tapped hole is provided in the solenoid for grounding use a 10 32 machine screw Torque grounding screw to 15 20 in Ibs 1 7 2 3 Nm On solenoids with screw terminals the socket head screw holding the terminal block to the solenoid is the grounding screw Torque the screw to 15 20 in Ibs 1 7 2 3 Nm with a 5 32 hex key wrench e Junction Box The junction box is used with spade or screw terminal solenoids only and is provided with a grounding screw and a 1 2 conduit connection Connect 12 18 AWG standard copper wire only to the screw terminals Within the junction box use field wire that is rated 90 C or greater for connections For steam service use 105 C rated wire up to 50 psi or use 125 C rated wire above 50 psi After electrical hookup replace cover gasket cover and screws Tighten screws evenly in a crisscross manner DIN Plug Connector 236 034 1 open frame solenoid is provided with DIN terminals to accommodate the DIN plug connector kit 2 Remove center screw from plug connector Using a small screwdriver pry terminal block from connector cover 3 Use 12 18 AWG stranded copper wire rated at 90 C or greater for connections Strip wire leads back approximately 1 4 installation in socket
51. ible Clean periodically depending on service conditions See ASCO Series 8600 8601 and 8602 for strainers MAINTENANCE WARNING To prevent the possibility of death serious injury or property damage turn off electrical power depressurize valve and vent fluid to a safe area before servicing the valve NOTE It is not necessary to remove the valve from the pipeline for repairs Page 1 of 4 50 Hanover Road Florham Park New Jersey 07932 www ascovalve com E177856 All Rights Reserved Cleaning All solenoid valves should be cleaned periodically The time between cleanings will vary depending on the medium and service conditions In general if the voltage to the coil 15 correct sluggish valve operation excessive noise or leakage will indicate that cleaning is required In the extreme case faulty valve operation will occur and the valve may fail to open or close Clean strainer or filter when cleaning the valve Preventive Maintenance e Keep medium flowing through the valve as free from dirt and foreign material as possible e Periodic exercise of the valve should be considered if ambient or fluid conditions are such that corrosion elastomer degradation fluid contamination build up or other conditions that could impede solenoid valve shifting are possible The actual frequency of exercise necessary will depend on specific operating conditions A successful operating history is the best indication of a proper interv
52. ignal Ground Ne MAIN JUNCTION E 322 E Si 2 SUPERFLOW WIRING 1 ONLY FIELD WIRING CONNECTIONS SHOWN IN MAIN JUNCTION BOX 2 FOR COMMUNICATIONS DISPENSER CPU BOARD MUST HAVE A 120040 DAUGHTER BOARD INSTALLED Pump Measure Control ins 3 CONNECT COMMUNICATIONS WIRING TO TERMINALS IN PIE DBOX CORRESPONDING TO THE ADDRESS OF 1070 Nine North Drive Suite 100 THE DISPENSER BEING CONNECTED FOR EXAMPLE WIRING FOR DISPENSER 1 IS SHOWN ABOVE Alpharetta GA 30004 vs 4 THE PIE D BOX MUST BE INSTALLED PER INSTRUCTIONS SUPPLIED WITH THE UNIT MANUFACTURED EIR TROT UGE AO PROGRESSIVE INTERNATIONAL ELECTRONICS IN RALEIGH NC INFORMATION AND IS SUBJECT TO 5 ORANGE 46 CAN BE USED AS THE PUMP START SIGNAL 91 096157 292 s ewe ne
53. ine Betriebsanleitung gilt in Zusam menhang mit der jeweiligen Betriebsanleitung f r die spe ziellen Produkte ASCA ll EINBAU Die ASCO JOUCOMATIC Komponenten d rten nur innerhalb der auf den Typenschildern angegebenen Daten eingesetzt werden Ver nderungen an den Produkten sind nur nach R ck sprache mit ASCO JOUCOMATIC zul ssig Vor dem Einbau der Ventile mu das Rohrieitungssystem drucklos geschaltet und innen gereinigt werden Die Einbaulage der Produkte ist generell beliebig Ausnahme Die mit einem Pfeil gekennzeichneten Produkte m ssen ent sprechend der Pfeilrichtung montiert werden Die DurchfluBrichtung und der Eingang von Ventilen sind gekennzeichnet Die Rohranschl sse soliten entsprechend den Gr enangaben auf den Typenschildern mit handels blichen Verschraubungen durchgef hrt werden Dabei ist folgendes zu beachten e Eine Reduzierung der Anschl sse kann zu Leistungs und Funktionsminderungen t hren e Zum Schutz der Ventile sollten Schmutzfanger oder Filter so dicht wie m glich in den Ventileingang integriert werden e Bei Abdichtung am Gewinde ist darauf zu achten daf3 kein Dichtungsmaterial in die Rohrieitung oder das Ventil gelangt Zur Montage darf nur geeignetes Werkzeug verwendet werden Konische Verschraubungen sind sorgfaltig anzuziehen Es ist darauf zu achten da beim Anziehen das Geh use nicht besch digt wird Spule und F hrungsrohr von Ventilen d rfen nicht als Gegen halter b
54. k for any holes or tears in the screen that BEFORE OPENING ANY may allow debris to pass and damage the meter If any are found PART OF THE FUEL SYS the screen should be replaced as soon as possible Contact the TEM MAKE SURE IT IS factory for replacement parts x The battery used to backup the displays in the dispenser should be DE PRESURI ZED AND replaced annually THE PUMPING SYSTEM While doing any maintenance on the dispenser check the hose for HAS BEEN SHUT OFF AND any cracks or tears that can cause leaks TAGGED OUT Dispensers with integral reels are equipped with grease fittings that must be periodically lubricated See reel manufacturer s in formation included with dispenser for their recommendations on maintenance When cleaning the exterior of the cabinet use only non abrasive non corrosive cleaning agents Use only soft rags The exterior stainless panels on the SF dispensers should be polished several times a year to maintain ap pearance of the units An automotive grade polish works well Page 7 Page 8 Dispenser Calibration SF 46 Dresser Wayne 2PM 6 Meter The adjuster on the Wayne 2PM 6 meter is accessible by removing the front door on the dispenser The following steps will allow the calibration to be set on the meter 9 Check the dispensers current calibration setting by delivering product to a reliable accurate prover Perform several delivery tests at normal the flow rate to verify repeata
55. ld wiring connections to the board This list only represents control wiring to from the CPU board that must be considered when hooking up the dispenser to an external control device such as access system or console Internal dispenser wiring 15 not repre Table 1 Terminal Signal Name Description Input or Output Signal Type Connection TB1 1 Electronics AC power source 110VAC referenced to TB1 2 TB1 2 AC Neutral Electronics AC neutral source AC Neutral TB1 3 Earth Ground Earth Ground Earth Ground TB2 1 On Off Lever Signal Activity signal from the On Off Input 110VAC referenced to TB1 2 lever on the dispenser 10mA max load TB2 3 Dispenser Authorize External signal to the dispenser Input 110VAC referenced to TB1 2 authorizing its use 10mA max load TB2 5 Pump Start output Output from the dispenser that Output 110VAC referenced to TB1 2 can be used as a pump start 100W max load signal Penny Pulse Out One pulse per penny output Output Open Collector Drain DC Pulse signal is referenced to TB5 6 See reverse for wiring details Penny Pulse Out Reference signal for penny Output Open Collector Source DC pulse output See reverse for wiring details Volume Pulse Out Programmable volume pulse Output Open Collector Drain DC output Pulse signal is refer enced to TB6 2 See reverse for wiring details Volume Pulse Out Reference signal for program Output Open Collector Source DC mable volume pulse
56. llation ENTRETIEN L entretien n cessaire aux produits ASCO JOUCOMATIC varie avec leurs conditions d utilisation ll est souhaitable de proc der un nettoyage p riodique dont l intervalle varie suivant la nature du fluide les conditions de fonctionnement et le milieu ambiant Lors de l intervention les composants doivent tre examin s pour d tecter toute usure excessive Un ensemble de pi ces internes est propos en pi ces de rechange pour proc der la r fection En cas de probl me lors du montage entretien ou en cas de doute veuillez contacter ASCO JOUCOMATIC ou ses repr sentants officiels Conform ment la directive CEE 89 392 CEE Annexe Il B une D claration d incorporation peut tre fournie sur demande Veuillez nous indiquer le num ro d accus de r ception AR et les r f rences ou codes des produits concern s Ce produitest conforme aux prescriptions les plus importantes dela directive CEM 89 336 CEE et amendements etaux directives basse tension 73 23 CEE et 94 68 CEE Une d claration de conformit peut tre fournie sur simple demande Veuillez nous indiquer le num ro d accus de r ception AR ainsi que les num ros de s rie des produits concern s ANGAR SCIENTIFIC 52 Horsehill Road Cedar Knolls New Jersey 07927 Tel 973 538 9700 Fax 973 538 5937 Automatic Switch Co MCMXCVIII d Form No Form No V6950R3 DE ICE ALLGEMEINE BETRIEBSANLEITUNG ACHTUNG Diese Allgeme
57. mounting 0613 Screw adjuster Los 0126 Bracket counter adapter 0366 Plate 0382 Shaft D dust cover adjuster 0336 Gear a 0574 Ring zn retaining FE CHE 2 Q 0165 Gear 0 packing gland y 0250 Packing 0705 Washer 0673 Screw 4 0123 Cover front Bushing wire adjuster drive 0603 Screw 2 0375 Retaining spring 0630 Screw 2 How to Order Ay Replacement Parts 0566 Plug 1 Find the item number listed on the exploded npe hex Socke Sven drawing The 4 digit item numbers are listed NN a with a word description gt 2 Find the computer printout titled Parts List o that has been provided with your meter Look Cy up the item number on the Parts List The bolt 18 for both covers Parts List shows each item number with a corresponding part number Find the corresponding 5 digit part number for the item you want to order The part number represents an individual piece a kit or a complete assembly Inform your distributor of the part number that you need The part number is the only number that allows the distributor to find the correct component for your meter 2 9 Y lt gt lt VW t z Es z gt lt gt 5 4 9 Duueeq eje d 9010 2 uotuid jueuieoe dsip 1299 2910 Suid 8120
58. n the displays for a mini mum of 15 minutes Programming 1 The dispensers main CPU board 15 located inside of the rear cover of the dispenser s head The CPU board has several items that must be configured so that the dispenser will operate correctly All items in this section assume the software installed in the CPU board is V1 09 xx or later IMPORTANT IF CPUISEQUIPPED WITH RED 120040x SF COMMU NICATIONS DAUGHTER JUMPER BLOCK Serial Number KK ON OFF 123456748 vi 144 115 ees SW2 SW3 SW4 SW5 BOARD SEE APPENDIX A AND SKIP ITEM 2 BELOW 2 PRICE PER VOLUME Figure 5A Corner of CPU board showing price setting and dip If the CPU board is equipped with a 120040x SF daughter board for com munications see Appendix A for price setting information Setting the price per unit volume of prod uct is done using four rotary switches located in the lower right corner of the board See Figure 5A SW2 sets the dollar amount SW3 SW4 and SWS set the 106 14 and 0 1 amounts respectively For a price of 1 399 per gallon switches 2 thru 5 would be set to 1 3 9 amp 9 NOTE If price is set to 0 000 the dispenser will not activate 3 JUMPER SETTING The jumper block on the main CPU board is used to set operational parameters of the dis penser See Figure 5A for location The parameters that the jumpers control are defined in the following ta
59. noid AC construction with 1 or 1 1 4 NPT valve body shown I amp M No V5436R7 Page 3 of 4 ASA 50 Hanover Road Florham Park New Jersey 07932 www ascovalve com MANUAL OPERATOR IMPORTANT S OPTIONAL Captive spacer on stem spacer sub assembly must be located on the outside of stem retainer when reassembled solenoid base sub assembly spacer solenoid base stem gasket gasket ee stem spacer sub assembly stem spacer sub assembly stem retainer d manual operator body stem retainer core assembly with core spring bonnet gasket valve seat 3 solenoid base sub assembly PARTIAL VIEW core assembly with core spring IMPORTANT See torque solenoid base gasket chart valve seat valve body body passage gasket body passage eyelet body gasket diaphragm assembly diaphragm spring valve bonnet Indicates Parts Supplied In ASCO Rebuild Kits 1 This is NOT supplied in all kits O bonnet screw 6 Figure 2 Series 8210 valve without solenoid DC construction with 1 7 valve body shown Page 4 of 4 I amp M No V5436R7 ASVA 50 Hanover Road Florham Park New Jersey 07932 www ascovalve com GENERAL INSTALLATION AND MAINTENANCE INSTRUCTIONS Note These General Installation and Maintenance Instruc tions must be read in conjunction with the Instruction Sheet for the specific product
60. nser Beeren seen 39 91 98G07 2 Internal dispenser wiring as shipped from 4 44 0 41 91 04G46 2 Recommended dispenser wiring when used with TMS 800F 43 91 00A24 CPU Wiring Terminal a 45 91 00A25 CPU Indicator LED ees 47 CPU Functional W nine A AS AA owes 49 Appendix Optional Communications Interface 120040 5 Communications Interface Boda A AAA 51 91 08G271 120040x Programming Jumper Senge 53 91 090 157 Superflow Dispenser wiring to RS 485 Comm 2 2 20 55 Page 1 Page 2 IMPORTANT Examine the shipment immediately on arrival to ensure there has been no damage or loss in transit Pump Measure Control Inc PMC as shipper is not liable for the hazards of transportation Read all instructions and tags concerning the dispenser carefully and entirely before starting the installation An improperly installed dispenser 15 dangerous and 15 likely to be a source of ongoing problems This manual covers the single hose and dual hose versions of the Superflow dispensers Portions of this man ual that refer exclusively to one version or the other are indicated Installation All PMC dispensers must be installed according
61. onditions Low output 25 V Max 1 Connecting reverse supply voltage 2 Connecting pulser signal output to power supply positive 3 Exceeding temperature range 40 to 82 C 40 to 180 F while operating 3 Holes Equally 2 Operating the unit in excess of 600 rpm i pw or E id di Conditions 1 and 2 above cause irreversible damage almost Dimensions instantaneously Excessive heat causes permanent damage whether or not the unit is in use Excessive cold prevents the unit from functioning but it will recover when normal 1 672 ae 42 47 We 48 in 122cm temperature is restored MOUNTING Installation may be made in almost any environment free from severe vibration and extreme temperature Figure 3 Mounting Dimensions A Shaft length standard B Wire length standard Other lengths available on request Page 36 Ground Green 10 15VDC Red Output 1 Black Output 2 Orange Overlapping Models Black Staggered Models Common White Figure 4 Wiring Connectiens for Dual Output Models Ground Green 680a YW 10 15VDC Red Output 1 Black Common White Figure 5 Wiring Connections for Single Output Models Note Green wire should be connected to ground where non metalic conduit is used 4 SERVICE A PERIODIC INSPECTION Establish regular intervals for inspection Periods should be based on operating time and en
62. output See reverse for wiring details Dispenser Operation AC Inputs The SF dispenser requires both the Dispenser Authorize TB2 3 and the On Off Lever Signal 2 1 to be pulled to 110V AC for the dis penser to operate The Dispenser Authorize signal voltage is normally supplied by an external control device such as a card reader or con sole The On Off Lever signal voltage is supplied by the On Off lever switch installed in the lower part of the dispenser In the event the dispenser is operated in a stand alone installation the Dispenser Authorize can be jumpered to the On Off lever input When both signals are active the dispenser will reset the displays and turn on the Pump Output signal If the board is set to do SEGMENT test on the displays the solenoid will open after a 5 second display If no segment test is done the soknoid will open when the Pump Output signal becomes active If either signal is removed turned off the solenoid will immediately close and the dispenser goes inactive For the dispenser to go active again both signals must be cycled off then on again They can be turned off and on in either order and do not neces sarily need to be off at the same time DC Pulse Outputs The dispenser supplies a Penny Pulse Output and a Programmable Pulse Output during a fueling operation The Penny Pulse Output supplies a pulse out for every cent of product dispensed by the system The Progammable Pulse Output can be
63. pe only NOTE For screw terminals the socket head screw holding the terminal block serves as a grounding screw e Junction Box Remove conduit and socket head screw use 5 32 hex key wrench from center of junction box Disconnect junction box from solenoid DIN Plug Connector Remove center screw from DIN plug connector Disconnect DIN plug connector from adapter Remove socket head screw use 5 32 hex key wrench DIN terminal adapter and gasket from solenoid Snap off red cap from top of solenoid base sub assembly Push down on solenoid Then using a suitable screwdriver insert blade in slot provided between solenoid and nameplate retainer Pry up slightly and push to remove Then remove solenoid from solenoid base sub assembly 5 Reassemble using exploded views for parts identification and placement E Disassembly and Reassembly of Solenoids 1 Remove solenoid see Solenoid Replacement 2 Remove finger washer or spring washer sub assembly 3 Unscrew solenoid base sub assembly NOTE Some solenoid constructions have plugnut core tube sub assembly bonnet gasket and bonnet in place of the solenoid base sub assembly To remove bonnet use special wrench adapter supplied in ASCO Rebuild Kit For wrench adapter only order ASCO Wrench Kit No K218948 4 The core is now accessible for cleaning or replacement 5 If the solenoid is part of a valve refer to basic valve installation and mainten
64. perated solenoid valves designed for general service Valves are made of rugged forged brass Series 8210 valves are provided with a general purpose solenoid enclosure Series EF8210 and 8211 are the same as Series 8210 except they are provided with an explosionproof or explosionproof watertight solenoid enclosure OPERATION Normally Closed Valve is closed when solenoid is de energized open when energized IMPORTANT Minimum operating pressure differential is 5 psi Manual Operator optional feature Manual operator allows manual operation when desired or during an electrical power outage To engage manual operator open the valve turn lever clockwise until it hits a stop Valve will now be in the same position as when the solenoid is energized To disengage manual operator close the valve turn lever counterclockwise until it hits a stop To engage turn lever clockwise until it hits a stop Partial view of Manual Operator AA CAUTION For valve to operate electrically manual operator lever must be fully rotated counterclockwise INSTALLATION Check nameplate for correct catalog number pressure voltage frequency and service Never apply incompatible fluids or exceed pressure rating of the valve Installation and valve maintenance to be performed by qualified personnel Future Service Considerations Provision should be made for performing seat leakage external leakage and operational tests on the valve with
65. re set as indicated Binary Switches Binary Switches 4 UJ Co 1234 RED BLACK 8 RED YELLOW 7 ORANGE WHITE 5 WHITE ORANGE 13___ WHITE BLUE 15 EARTH GROUND NEUTRAL HOT 110VAC TO DISPENSER SOLENOID JUNCTION BOX REFER TO DRAWING NOS 91 98G07 OR 91 98G12 PUMP START OUT PERMISSIVE INPUT PUMP LEVER ON INPUT 12VDC 100 1 SOLID STATE PULSE TRANSMITTER EARTH GROUND TO DISPENSER JUNCTION BOX PROGRAMMABLE PULSE PER UNIT OF VOLUME INPUT REFER TO DRAWING NOS PROGRAMMABLE PULSE PER UNIT OF VOLUME OUTPUT 1 7 OR 91 12 PULSE PER OUTPUT 91 98G07 OR 91 98G12 PULSE PER OUTPUT SF DISPENSER RETAIL PMC HEAD WIRING CONNECTIONS Pump Measure Control Inc PATE 2 28 01 PRAWNE AGAT 1070 Nine North Drive Suite 100 Alpharetta GA 30004 NONE m FAX 770 667 0476 THIS DRAWING CONTAINS PROPRIETARY DRAWING NUMBER INFORMATION AND IS SUBJECT TO 91 01A09 1 COPYRIGHT OWNERSHIP INC APPENDIX A The 120040x SF communications daughter board for the 110000 PARTE 1200405 CPU board allows the dispenser to communicate via EIA 485 to a PA m E POS system that supports the PMC protocol Contact PMC for EO ARD ds PUMP MEASLIRE CONTROL INC POS systems that support this protocol The board is red in color jo and is mounted to the CPU board towards the upper left corner
66. retainer convex side to solenoid in 1 312 diameter mounting hole in customer panel 2 Then position spring washer over plugnut core tube sub assembly 3 Install plugnut core tube sub assembly through retainer in customer panel Then replace solenoid nameplate retainer and red cap 15 16 Valve Bonnet Construction 1 Install solenoid base sub assembly through 0 69 diameter mounting hole in customer panel 2 Position spring washer on opposite side of panel over solenoid base sub assembly then replace Solenoid Temperature Standard solenoids are designed for continuous duty service When the solenoid is energized for a long period the solenoid becomes hot and can be touched by hand only for an instant This is a safe operating temperature MAINTENANCE WARNING To prevent the possibility of death serious injury or property damage turn off electrical power depressurize solenoid operator and or valve and vent fluid to a safe area before servicing Page 2 of 4 Cleaning All solenoid operators and valves should be cleaned periodically The time between cleaning will vary depending on medium and service conditions In general if the voltage to the solenoid is correct sluggish valve operation excessive noise or leakage will indicate that cleaning is required Clean strainer or filter when cleaning the valve Preventive Maintenance Keep the medium flowing through the solenoid operator or valve as free from
67. ripes 1 312 diameter 7 solenoid mounting hole finger washer x L nameplate retainer AP A finger spring 0 69 diameter washer washer oy mounting hole 062 to 093 maximum solenoid base valve thickness of panel sub assembly bonnet valve for mounting bonnet SS For special wrench core adapter order kit tube No K218948 plugnut core tube sub assembly core Bolted Bonnet EEN 3 4 Bonnet Construction 15 16 Bonnet Construction Figure 2 Series 8016G solenoid Figure 3 Series 8016G panel mounted solenoids Form No V6583R7 Page 3 of 4 ASA 50 Hanover Road Florham Park New Jersey 07932 www ascovalve com Torque Chart Open Frame Solenoid Open Frame Solenoid Open Frame Solenoid with 1 4 Spade Terminals See torque chart tapped hole for 10 32 grounding screw not included Junction Box Solenoid with 1 4 Spade Terminals or Screw Terminals with Screw Terminals Socket head screw is used for grounding screw terminal adapter with DIN Terminals Indicates parts supplied in Termination Module Kit No K256104 gasket DIN terminal 4 adapter terminal socket head grounding screw 5 32 hex key wrench screw terminal block see note junction box gasket Note Junction box with screw terminals shown With screw terminal block removed remaining parts comprise the junction box for spade terminal construction Open Frame Solenoid with DIN Te
68. rminal Plug Connector See torque chart above Notes 1 Connector cover may be rotated in 90 increments from position shown for alternate position of cable entry Refer to markings on DIN connector for proper electrical connections junction box with 1 2 conduit connection and grounding terminal DIN terminal adapter connector gasket socket head screw 5 32 hex key wrench DIN connector terminal block see note 2 connector cover see note 1 socket head screw 5 32 hex key wrench cover SCrew See torque chart above cover cover gasket grounding screw and cup washer socket head screw 5 32 hex key wrench Indicates that these parts are included in DIN plug connector Kit No K236034 gland nut e gland gasket washer X center screw Fe Q7 Figure 6 DIN plug connector kit No K236034 optional feature Page 4 of 4 Form No V6583R7 ASA 50 Hanover Road Florham Park New Jersey 07932 www ascovalve com Installation amp Maintenance Instructions 2 WAY INTERNAL PILOT OPERATED SOLENOID VALVES NORMALLY CLOSED OPERATION GENERAL SERVICE 1 1 OR 1 NPT NOTICE See separate solenoid installation and maintenance instructions for information on Wiring Solenoid Temperature Cause of Improper Operation Coil or Solenoid Replacement DESCRIPTION Series 8210 valves are 2 way normally closed internal pilot o
69. set to supply an 1 pulse 10 pulses or 100 pulses for every unit volume These signals are electrically independent and can be used singularly or simultaneously The details on wiring can be found on the back of this data sheet E Page 39 SF Pulsers Wiring Detail Equivalent Circuit TB 6 Penny Pulse Out Programmable Volume _ 5 Pulse Out For target systems that require the Pulse Input to be pulled to Ground Dispenser CPU Board Target System Pulse Pulse Input Pulse For target systems that require the Pulse Input to be pulled to Vcc Dispenser CPU Board 220 Ohm 1 4W Your Authorized PMC Distributor Pump Measure Control Inc 1070 Nine North Drive Alpharetta GA 30004 770 667 0667 Fax 770 667 0476 Page 40 REVISIONS DESCRIPTION DATE 1 REVISED WIRE NUMBERING 1 1 04 BOARD DISPENSER JUNCTION BOX 2 ICONNECTION RED 23 TO OR WH 6 1 1 04 r 3 ADDED COMM WIRES 4 16 09 TB1 1 BLACK APPLICABLE TO DISPENSER SERIAL NUMBERS 1 2 WHITE 2 TB1 3 _ GREEN 3 12000 and HIGHER TB6 1 ORANGE 12 TBe 2 WHITE ORANGE 13 LTE TB5 5 BLUE 5 6 p E Tea EA 184 0 WHITE EA TB6 4 YELLOW A iB TB2 5 ORANGE 6 el TB2 7 RED YELLOW 7 TB2 8 RED BLACK 8 BED s FIELD WIRING CONDUIT ENTRIES BLUE 19 d I N YELLOW 20 TE
70. stered volume the calibration knob must be turned counter clockwise Follow the process described in step 6 except turn counter clockwise When the desired number of notches have been moved the adjustment 15 complete Run product through the dispenser to allow the adjuster to take a set 10 Run another prover test to verify the new adjuster setting is correct 11 Apply a wire seal to secure the adjuster settings Liquid Controls M 5 Meter The adjuster access panel on the SuperFlow dispenser is located several inches below the ON OFF lever for the nozzle Removing this stainless steel panel will give access to the M 5 adjuster hous ing The following steps will allow the calibration to be set on the 5 1 9 Dispenser Calibration SF 47 amp SF 48 Remove the adjuster housing dust cover Remove the wire seal passing through the 5 16 bolts in the bottom of the cover Next remove the bolts and the cover Figure 9A shows the adjuster housing with the cover removed Check the dispensers current calibration setting by delivering product to a reliable accurate prover Perform several deliv ery tests at the normal flow rate to verify the repeatability Note and record the adjuster s current setting Figure 9A Adjuster hosing Note the volume in the prover Calculate correction by using the following formula volume in prover volume registered by dispenser correction volume in
71. tall the open frame solenoid in an enclosure All Rights Reserved ASA SERIES 8016G Form No V6583R7 FOR BLACK ENCLOSURE TYPES 7 AND 9 ONLY CAUTION prevent fire or explosion do not install solenoid and or valve where ignition temperature of hazardous atmosphere is less than 165 On valves used for steam service or when a class H solenoid is used do not install in hazardous atmosphere where ignition temperature is less than 180 C See nameplate retainer for service NOTE These solenoids have an internal non resetable thermal fuse to limit solenoid temperature in the event that extraordinary conditions occur which could cause excessive temperatures These conditions include high input voltage a jammed core excessive ambient temperature or a shorted solenoid etc This unique feature is a standard feature only in solenoids with black explosionproof dust ignitionproof enclosures Types 7 amp 9 AA CAUTION To protect the solenoid valve or operator install a strainer or filter suitable for the service involved in the inlet side as close to the valve or operator as possible Clean periodically depending on service conditions See ASCO Series 8600 8601 and 8602 for strainers Temperature Limitations For maximum valve ambient temperatures refer to chart The temperature limitations listed only indicate maximum application temperatures for field wiring rated at 90 C Check catalog number pr
72. uctions only and body passage gasket 6 All parts are now accessible for cleaning or replacement If parts are worn or damaged install a complete ASCO Rebuild Kit Service Notice When installing a new ASCO Rebuild Kit please be aware that the diaphragm assembly may not be identical to the diaphragm assembly in the valve See Figure 1 for alternate diaphragm constructions The two diaphragm constructions interchangeable and will perform equally well CAUTION To ensure proper valve operation install all parts supplied in ASCO Rebuild Kit Do not mix old and new parts Valve Reassembly 1 Lubricate body gasket body passage gasket bonnet gasket and solenoid base gasket with DOW CORNING 200 Fluid lubricant or an equivalent high grade silicone fluid Page 2 of 4 2 Install body passage gasket body passage eyelet diaphragm assembly diaphragm spring valve bonnet and bonnet screws Hand thread screws as far as possible Then torque bonnet screws in a crisscross manner to 144 15 in lbs 16 3 1 7 Nm 3 If removed install valve seat in valve body Apply a small amount of thread compound compatible with valve media to valve seat threads Torque valve seat to 75 10 in lbs 8 5 1 1 Nm e For valves supplied with optional manual operator see section on Reassembly of Manual Operator 4 For AC construction Figure 1 install core spring in core assembly Wide end of core spring in core first
73. vermieden werden da die Magnetspule bei l ngerem Betrieb sehr hei werden kann GERAUSCHEMISSION Diese h ngt sehr stark vom Anwendungsfall den Betriebsdaten und dem Medium mit denen das Produkt beaufschlagt wird ab Eine Aussage ber die Ger uschemission des Produktes muB deshalb von demjenigen getroffen werden der das Produkt innerhalb einer Maschine in Betrieb nimmt WARTUNG Die Wartung h ngt von den Einsatzbedigungen ab In entsprechenden Zeitabstanden muf3 das Produkt ge ffnet und gereinigt werden F r die berholung der ASCO JOUCOMATIC Produkte k nnen Ersatzteilsatze geliefert werden Treten Schwie rigkeiten bei Einbau Betrieb oder Wartung auf sowie bei Unklarheiten ist mit ASCO JOUCOMATIC R cksprache zu halten ASCO JOUCOMATIC Produkte sind entsprechend der EG Richt linie 89 392 EWG gefertigt Eine separate Herstellererkl rung im Sinne der Richtlinie 89 392 EWG Anhang JIB ist auf Anfrage erh ltlich Geben Sie bitte f r die Produkte die Nummer der Auftragsbest tigung und die Seriennummer an Dieses Produkt entspricht den grundlegenden Bestimmungen der EMV Richtlinie 89 236 EWG cinschi Nachtrage sowie den Niederspannungsrichtlinien 73 23 EWG u 93 68 EWG Bitte geben Sie die Auftragsbestatigungsnummer und die Serienummern der oetreffenden Produkte an All Rights Reserved Printed in U S A Page 1 of 2 Page 33 Page 34 v VEEDER ROOT INSTALLATION INSTRUCTIONS Technical Manual 5 0
74. vironmental conditions 1 Inspect all leads and connections 2 Check security of mounting and coupling condition 3 Check condition of case and cover Replace complete unit if either is cracked or severely damaged 4 Be sure cover is tight CAUTION TRANSMITTER IS FACTORY SEALED DO NOT REMOVE COVER 5 Conduit must not be cracked or damaged Replace as required 6 Conduit seals must be in good condition Replace as required to prevent seepage of fumes through cable 7 Perform all post installation steps as described in Opera tion Check Section 3 Paragraph D B REPAIR It is NOT recommended that attempts to repair the pulse transmitter be made by users or their agents The compact design of the pulse transmitter made possible by the use of solid state devices makes special knowledge and unique test equipment essential if serious damage to the electronic circuits is to be avoided We therefore recommend that the pulse transmitter be returned to Veeder Root for repair or adjustment C SHIPMENT Ifthe pulse transmitter must be returned to Veeder Root for repair perform the following steps 1 Explain in writing the nature of the malfunction as accurately as possible List the persons to be contacted in the event communication is required 2 Place the letter along with the pulse transmitter and its packing material in its box 3 Place in an overwrap box Address to Veeder Root Co 6th Avenue at Burns

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