Operation and Service Manual for HERMetic DIP2 all versions
Contents
1. COUPE A A 4 a 814 X L 799 ooo O N 7 f Ttem Qty Weight Description Material TS ND 1 1 287 2 Winder holder CF8M 19007 30605 2 1 3 1 Tape wiper assy 10506 30153 3 1 1181 6 Dipping rod assy 19506 30419 4 1 870 1 Storage tube 1 19006 30597 5 1 1 0 0 Ring 29 7 x 3 5 FKM 11132 6 2 10 0 Socket set screw M6 x 8 A2 40851 DIN 913 7 1 1128 4 Frame assy tape 40 m 19020 30867 81 0 1 Label DIP 2 50010 40348 9 1 0 2 Sticker Earth strap 50072 41143 10 1 0 2 Label Enraf Tanksystem 50006 40343 TOLERANCES UNLESS OTHERWISE SPECIFIED Weight Ss Ne Si a 6 30 100 300 1000 Fe r fe oo oo soo tool 2000 es 3472 3 Eff ISSR Se 13 08 2008 Fine E 0 05 0 1 0 15 02 03 05 0 17 MPSA REMOVE ALL BURRS AND SHARP EDGES 1000 Drawn Control 1 2 Replacement for Replaced by a CPI 13 03 2008 ND ND HERMetic Dip 2 TS 10036 Dip 2 40 meter ND 20195 REF ND This drawing is our property and must not without our Enraf Tanksystem SA permission pe copied or made available to others RUE DE L INDUSTRIE 2 CH 1630 BULLE The receiver is responsible for every misuse Tel 41 26 91 91 500 Fax 41 26 91 91 505 Item Qty Weight Description Material TS ND 1 1 147 8 Frame2. permission be copied or made available to others The receiver is responsible for every misuse Item Qty Weight Description Material TS ND 11 288 0 Winder holder CF8M 19007 30605 Z oT 3 3 Tape wiper assy 10506 30153 3 1 1181 6 Dipping rod assy 19506 30419 41 870 1 Storage tube 1 19006 30597 5 1 1 0 O Ring 29 7 x 3 5 FKM 11132 6 2 10 0 Socket set screw M6 x 8 A2 40851 DIN913 ENA 931 1 Frame assy tape 30 m 19019 30866 8 1 0 1 Label DIP 2 50010 40348 CEE 0 1 Sticker Earth strap 50072 41143 10 T 0 2 Label Enraf Tanksystem 50006 40343 TOLERANCES UNLESS OTHERWISE SPECIFIED Weight Norm Si Over 6 30 100 300 1000 hi w ce e 30 100 300 1000 2000 Angles 3277 4 Eff ISSUE 3 13 03 2008 Fine 0 05 0 1 0 15 0 2 0 3 0 5 DAS asl Ot 248 oe d osdos o MPSA REMOVE ALL BURRS AND SHARP EDGES 1000 ON Drawn Control 1 2 Replacement for Replaced by CPI _13 03 2008 ND ND HERMetic Dip 2 TS 10035 Dip 2 30 meter ND 20194 REF ND This drawing is our property and must not without our Enraf Tanksystem SA RUE DE L INDUSTRIE 2 CH 1630 BULLE Tel 41 26 91 91 500 Fax 41 26 91 91 505
3. 0 05 0 1 0 15 0 2 0 3 0 5 0 1 REMOVE ALL BURRS AND SHARP EDGES 1 Replacement for Replaced by NO HERMetic Dip 2 TS 19021 Frame with crank assy ND 41376 This drawing is our property and must not without our Enraf Tan ksystem SA permission pe copiosa or made available others RUE DE L INDUSTRIE 2 CH 1630 BULLE The receiver is responsible for every misuse Tel 41 26 91 91 500 Fax 41 26 91 91 505 Meul apr s montage Grinded after assembly R an y v i 526 2 r BL el 4 5 6l 7 8 9 al LL N 10 Item Qty Weight Description Material TS ND 1 1 1177 5 Dipping rod 1 4305 19002 30483 A 214 Z 0 Dipping head PVDF 79004 40512 TTI TTI TTI T 3 1 2 Slotted flat head screw M3 x 20 A2 40619 DIN963A TOLERANCES UNLESS OTHERWISE SPECIFIED Weight ISSUE 2 14 02 2008 Norm Size O 6 30 100 300 1000 x z _ z Fi ca e 30 100 300 1000 2000 es 1181 6 Eff 5 ad 510 i Fine 005 01 015 02 03 05 or MPSA 6 O REMOVE ALL BURRS AND SHARP EDGES 1000 L p Drawn Control 1 1 Replacement for Replaced by N UPR 01 09 2008 ND ND HERMetic Dip 2 TS 19506 Dipping rod assy ND 30419 p COTE DE CONTROLE 100 REF ND 20194720195 20198 D TAIL B ECHELLE 2 1 This drawing is our property and must
4. amend this manual without prior notification but Enraf Tanksystem SA assumes no responsibility to update or issue corrections 3 2 Shipment note The following parts should be included in the shipment 1 instrument 1 Operation and Service Manual 3 3 Initial inspection Check the contents of the shipment for completeness and note whether any damage has occurred during transport Carry out the Initial test before installing the instrument to verify the good functioning If the contents are incomplete or if there is damage do not use the device A claim should be filled with the carrier immediately and Enraf Tanksystem SA Sales or Service organization should be notified in order to facilitate the repair or replacement of the instrument 3 4 Documentation discrepancies The design of the instrument is subject to continuous development and improvement Consequently the instrument may incorporate minor changes in detail from the information contained in the manual 50419 DIP 2 1306 3 5 Warranty 12 months after installation but max 18 months after delivery ex works The Vendor undertakes to remedy any defect resulting from faulty design materials or workmanship The Vendor s obligation is limited to the repair or replacement of such defective parts by his own plant or one of his authorized service stations The Purchaser shall bear the cost and risk of transportation of defective parts and repaired parts sup
5. paragraph 4 4 8 shall be provided for checking that the bottom of cargo tanks are dry after the crude oil washing Suitable arrangements for hand dipping must be provided at the aftermost portion of a cargo tank and in three other suitable locations This Operation and Service Manual is a guide in order to help the user to operate the instrument safely and correctly Nevertheless the maker disclaims all responsibility and liability for damage resulting from the use of the equipment regardless of the cause of the damage This product and his use is may be related to international national local or company regulations or standards It is the customer user responsibility to ensure that the way to use the device complies with such applicable regulations or standards This device is a portable product It must not be permanently installed on the tank and must be disconnected after use and stored in a safe and dry area 50419 DIP2 1306 3 DIP2 Honeywell 3 General information 3 1 Disclaimer This manual is designed and written to provide information with regard to the subject matter involved Enraf Tanksystem SA makes no warranty express or implied that it is fit for any purpose whatsoever or to the absolute sufficiency of the material presented Enraf Tanksystem SA assumes no responsibility for any inaccuracies in reproduction or errors in interpretation of any authority Enraf Tanksystem SA reserves the right to modify or
6. 0393 41161 7 1 4 Slotted cheese head M6 x 10 A2 40802 84A 8 2 2 6 Flat small head socket screw M 6x10 A2 40629 VSM13328 TOLERANCES UNLESS OTHERWISE SPECIFIED Weight ISSUE 1 12 03 2008 Norm Size O 6 30 100 300 1000 x m fro e s0 100 200 tooo 2000 es 1126 9 Eff U 03 Fine oo5 01 0 15 02 03 05 017 MPSA REMOVE ALL BURRS AND SHARP EDGES 1000 f Drawn Control 1 1 Replacement for Replaced by UPR 12 03 2008 ND ND HERMetic Dip 2 TS 19020 Frame assy tape 40 m ND 30867 REF ND This drawing is our property and must not without our Enraf Tanksystem SA permission be copied or made available to others The receiver is responsible for every misuse RUE DE L INDUSTRIE 2 CH 1630 BULLE Tel 41 26 91 91 500 Fax 41 26 91 91 505 Bande coup e 529 mm Tape cut at 529 Me COUPE A A Item Qty Weight Description Material TS ND 1 1 643 3 Tape 30 m Metric inch 1 4021 19503 Clasp for swivel hook 1 4305 20555 41363 Rivet 2 x 2 1 a2 4367 TOLERANCES UNLESS OTHERWISE SPECIFIED Weight Norm Size Over e 30 100 300 1000 Angies ae ISSUE 2 17 7 2008 Fit To 6 30 100 300 1000 2000 Fine 0 05 0 1 0 15 0 2 0 3 0 5 0 1 MPSA REMOVE ALL BURRS AND SHARP EDGES 1000 Drawn Control 1 1 Replacement for Replaced by UPR 21 01 2010 ND ND HERMetic Dip 2 TS 10370 Tape assy 30 m ND 40798 This drawing is our property and must not without our Enraf
7. 21 2740897 controlis port gmail com Tel 7 495 7558845 Fax 7 495 7558846 info gerda ru Tel 65 6 2557281 Tel 65 6 2550464 Fax 65 6 2532098 hubbell mbox2 singnet com s Tel 34 94 4746263 Fax 34 94 4745868 eni tecnica eni es Tel 46 31 240510 Tel 46 31 240525 Fax 46 31 243710 Info instrumentkontroll se Tel 90 212 251 64 10 3 lines Fax 90 212 251 05 75 servicestation yedideniz net dmgistanbul yahoo com Tel 971 4 3247500 Fax 971 4 3242500 service maritronics com Tel 44 1525 851234 Fax 44 1525 852345 info engmar com Tel 1 281 930 1777 Fax 1 281 930 1222 Toll free call in the USA 1 800 900 1778 hermetic honeywell com DIP2 Honeywell 5 Operation 1 install the HERMetic DIP2 on the HERMetic valve via the quick coupling device 2 Open the valve 3 Lower the dipping rod into the tank down to reaching the bottom Looking to the tape graduation and feeling the weight dropping off the hand line will allow the operator to evaluate when the level indicating rod is reaching the tank bottom 4 Once the rod is touching the bottom of the tank the presence of deposits can be determined by giving out slightly more tape 5 If the dip remains in the vertical position that means it has penetrated deposits 6 If it tilts on the side no deposits are present providing they are not too hard for the dip to penetrate in or not too soft for the dip to remain sta
8. Honeywell Operation and Service Manual for HERMetic DIP2 all versions Note before using the instrument please read this book MED D T IN AY Certified _ Company Intertek This document is subject to changes without notice Check updates on www tanksystem com or contact us at tanksystem honeywell com 50419 DIP 2 1306 1 DIP2 Honeywell 1 Table of contents 1 TABLE OF CONTENTS 2 2 RECOMMENDATION FOR SAFE USE 3 3 GENERAL INFORMATION 4 3 1 DISCLAIMER 4 3 2 SHIPMENT NOTE 4 3 3 INITIAL INSPECTION 4 3 4 DOCUMENTATION DIS CREPANCIES 4 3 5 WARRANTY 4 3 6 SPAREPARTS 5 3 7 SERVICE AND REPAIR 5 4 WORLDWIDE SERVICE STATIONS NETWORK 7 5 OPERATION 9 6 MAINTENANCE 10 6 1 GENERAL CARE amp CONSIDERATIONS 10 1e DRA WINGS 11 50419 DIP2 1306 2 DIP2 Honeywell 2 Recommendation for safe use The HERMetic DIP Type 2 is designed for checking that the bottom of closed and inerted tanks is dry and free of deposits after crude oil washing It consists of a graduated brass stainless steel weight attached to a graduated stainless steel tape wound up on reel and an adapter for connecting a HERMetic valve The operation is carried out with reduced escape of gas from the tank to the atmosphere The I M O requirements on Tanker Safety and Pollution Prevention 1978 resolution A 446 XI 4 4 4 Means such as level gauges hand dipping and stripping system performance gauges as referred to in
9. Tanksystem SA permission be copied or made available 19 others RUE DE L INDUSTRIE 2 CH 1630 BULLE The receiver is responsible for every misuse Tel 41 26 91 91 500 Fax 41 26 91 91 505 Bande coup e a 529 mm Tape cut at 529 DEE Description 1 Tape 40m Metric inch 4 Clasp for swivel hook 1 Rivet 2 x 2 1 Fine 2 11 3 2 0 TOLERANCES UNLESS OTHERWISE SPECIFIED Weight Norm Size Over 6 30 100 300 1000 Fit To 6 30 100 300 1000 2000 A s es 840 6 Eff ISSUE 1 04 03 2008 0 05 0 15 MPSA REMOVE ALL BURRS AND SHARP EDGES 1000 Drawn Control Replacement for o by CPI 04 03 2008 ND ND HERMetic Dip 2 Tape assy 40 m REF ND 30867 This drawing is our property and must not without our Enraf Tanksystem SA ission b ied d ilable to others permission e Copie or ma e avaliable otners RUE DE L INDUSTRIE 2 CH 1630 BULLE The receiver is responsible for every misuse Tel 41 26 91 91 500 Fax 41 26 91 91 505 Description Material Frame assy empty Crank assy Tape holder CF8 Axle PA6 Washer grounding 1 4310 Slotted cheese head M4 x 6 A Flat small head socket screw M 6x10 A Fit 2 2 TOLERANCES UNLESS OTHERWISE SPECIFIED Weight Norm Size Over 6 30 100 300 1000 angres RN ISSUE 1 17 7 2008 To 6 30 100 300 1000 2000 Fine CPI 18 07 2008
10. assy empty 19018 30864 2a fA 40 0 Crank assy 19015 3 1 86 8 Tape holder CF8 19014 30865 4 1 4 4 Axle PA6 19016 5 2 0 9 Washer grounding 1 4301 19017 6 1 644 9 Tape assy 30 m 10370 40798 7 1 2 0 Slotted cheese head M4 x 6 A2 8 2 Flat small head socket screw M 6x10 A2 VSM13328 TOLERANCES UNLESS OTHERWISE SPECIFIED Weight Norm Size Over 100 300 1000 Angl 6 30 300 1000 2000 9 SS 931 1 Eff ISSUE 1 12 03 2008 0 05 01 015 02 03 0 5 0 1 REMOVE ALL BURRS AND SHARP EDGES Drawn Control cpl 21012010 HERMetic Dip 2 Frame assy tape 30 m 1 1 Replacement for ND TS 19019 ES Replaced by ND ND 30866 REF ND This drawing is our property and must not without our permission be copied or made available to others The receiver is responsible for every misuse Enraf Tanksystem SA RUE DE L INDUSTRIE 2 CH 1630 BULLE Tel 41 26 91 91 500 Fax 41 26 91 91 505 Item Qty Weight Description Material TS ND 1 1 147 8 Frame assy empty 19018 30864 2 1 40 0 Crank assy 19015 3 1 86 8 Tape holder CF8 19014 30865 4 1 4 4 Axle PA6 19016 5 2 0 9 Washer grounding 1 4310 19017 6 1 840 6 Tape assy 40 m 1
11. ax 82 51 462 0468 Choryang dong Dong Gu info worldocean co kr BUSAN MEXICO URBAN DEL GOLFO SA DE CV Tel 52 833 2170190 Julian Carrillo No 709 Nte Fax 52 833 2170190 COL LOS MANGOS urbansa prodigy net mx 89440 Cd MADERO Tamps MEXICO NETHERLANDS B V TECHNISCH BUREAU Tel 31 10 4114614 amp BELGIUM UITTENBOGAART Fax 31 10 4141004 Brugwachter 13 info tbu nl NL 3034 KD ROTTERDAM 50419 DIP 2 1306 7 DIP2 Honeywell The updated list can be found on our website wwutanksystem com COUNTRY PORTUGAL RUSSIA SINGAPORE SPAIN SWEDEN TURKEY UNITED ARAB EMIRATES UNITED KINGDOM U S A TEXAS 50419 DIP 2 1306 ADDRESS CONTROLS Lda Rua Concei o Sameiro Antunes 26 E Cova da Piedade 2805 122 Almada NPP GERDA Vilisa Latsisa str 17 Building 1 125480 MOSCOW HUBBELL INT L 1976 PTE LTD 322 Thomson Road SINGAPORE 307665 E N I Electronica y Neumatica Industrial S A C Jon Arrospide 20 Int 48014 BILBAO INSTRUMENTKONTROLL Lars Petersson AB Varholmsgatan 1 414 74 GOTEBORG YEDI DENIZ Setustu Izzetpasa Yok 1 TR 34427 Kabatas ISTANBUL MARITRONICS TRADING L L C P O Box 6488 Shed 72 Jadaf Ship Docking Yard DUBAI ENERGY MARINE INTERNATIONAL LTD 12 Clipstone Brook Industrial Estate Cherrycourt Way LEIGHTON BUZZARD BEDS LU7 4TX HONEYWELL HERMETIC 4522 Center Street DEER PARK TX 77536 TELEPHONE FAX E MAIL Tel 351 21 2740606 Fax 351
12. eears TElEpPNONE ssori eer cer Pee a er rer Sarr ren ce ec ee ee metre mere ere rece WN arses sas sec sc cca pa ns eee sere FI e E E Type of unit or 2 Lene erent eee neo nee nett ener tre Peet eRe een m ment es One err 50419 DIP 2 1306 6 DIP2 Honeywell 4 Worldwide Service Stations network The updated list can be found on our website wwv tanksystem com COUNTRY ADDRESS TELEPHONE FAX E MAIL SWITZERLAND ENRAF TANKSYSTEM SA Tel 41 26 91 91 500 2 rue de l Industrie Fax 41 26 91 91 505 CH 1630 BULLE Tanksystem honeywell com CANADA PYLON ATLANTIC Tel 1 902 4683344 A Div Of Pylon Electronics Inc Fax 1 902 4681203 31 Trider Crescent halifax csr lonelectronics com DARTMOUTH N S B3B 1V6 CHINA HUA HAI EQUIPMENT amp ENGINEERING CO Tel 86 21 68183183 LTD Fax 86 21 68183115 Factory 7 Lane 1365 East Kang Qiao Road huahaish huahaiee com Kang Qiao Industrial Zone Pu Dong SHANGHAI P C 201315 GERMANY CHRISTIAN BINDEMANN MARINE Tel 49 40 41918846 TECHNICAL SERVICES Fax 49 40 41918847 Antonie M bis Weg 4 service mkecb com HAMBURG 2523 GREECE SPANMARIN Tel 30 210 4294498 86 Filonos Street Fax 30 210 4294495 GR 185 36 PIRAEUS spanmarin ath forthnet gr JAPAN DAIWA HANBAI CORPORATION LTD Tel 81 6 64714701 2 10 31 Mitejima Nishiyodogawa ku Fax 81 6 64729008 OSAKA 555 0012 daiwa471 silver ocn ne KOREA World Ocean CO LTD Tel 82 51 462 2554 5 Rm1001 Hae deok Bldg 1212 11 F
13. nding up 7 After this check rewind the dipping rod into its storage tube 8 Close the valve 9 Disconnect the DIP2 10 Clean the DIP 2 before the next check 50419 DIP 2 1306 9 DIP2 Honeywell 6 Maintenance 6 1 General Care amp Considerations For long service life maintain the HERMetic DIP 2 clean and well lubricated and when not in use store it in a dry and protected location The spring loaded coupling and mating Valve quick connect nipple must be kept free of corrosion If grease is used for this purpose it must be one which contains graphite When ordering spare parts always state the drawing and the item number Equipment does not contain any dangerous materials inside which can harm the environment and people health during normal use or disposal However the utilization and recycling of the equipment after the end of its life must be implemented by an authorized organization in accordance to local legislation Do not throw in rubbish but recycle wastes in accordance to environmental local rules 50419 DIP 2 1306 10 DIP2 Honeywell Adaptor 1 2 50419 DIP 2 1306 11 DIP2 COUPE A A 814 799 120
14. not without our permission be copied or made available to others The receiver is responsible for every misuse Enraf Tanksystem SA RUE DE L INDUSTRIE 2 CH 1630 BULLE Tel 41 26 91 91 500 Fax 41 26 91 91 505 Description Connector T 2 FRM o ESE S Holder Short cable asa C 55135 10999 ee ee ee 410 Eff a Fme e ouotono otos ios o TN REMOVE ALL BURRS AND SHARP EDGES 3110 Loa Drawn Control 1 1 Replacement for Replaced by cpi 04 01 2001 ND ND Valves TS 22566 a with short cable This drawing is our property and must not without our Fnraf Tanksystem SA permission be copied or made available to others i RENNIE WISE GE The receiver is responsible for every misuse Tel 41 26 91 91 500 Fax 441 26 91 91 505
15. plied in replacement of such defective parts This warranty does not apply to those items which by their nature are subject to deterioration or consumption in normal service and which must be cleaned or replaced on a routine basis When returned to Enraf Tanksystem SA equipment must be contamination free If it is determined that the Purchasers equipment is contaminated it will be returned to the Purchaser at the Purchasers expense Contaminated equipment will not be repaired replaced or covered under any warranty until such time that the Purchaser decontaminates the said equipment The Purchaser shall notify by fax telex or in writing of any defect immediately upon discovery specifying the nature of the defect and or the extend of the damage caused thereby Where no other conditions have been negotiated between the Vendor and the Purchaser General Conditions 188 of United Nations shall apply Unauthorized repair or component replacement by non original spare parts by the Purchaser will void this guarantee and may impair the good functioning of the instrument This warranty is expressly in lieu of any and all other warranties and representations expressed or implied and all other obligations or liabilities on the part of the Vendor Enraf Tanksystem SA including but not limited to the warranty of merchantability or fitness for a particular purpose In no event shall Enraf Tanksystem SA be liable for indirect inciden
16. tal or consequential loss or damage or failure of any kind connected with the use if its DIP2 products or failure of its products to function or operate properly Enraf Tanksystem SA do not assume the indemnification for any accident or damage caused by the operation of its product and the warranty is limited to the replacement of parts or complete goods 3 6 Spare parts When ordering spares identify the spare part by TS number and description Refer to section Drawings Some spares might be repairable in this case send part to any authorized service center or to the factory In case of urgency replacement units can be available while stocks last 3 7 Service and Repair The customer should take care of the freight and customs clearance charges If units are sent on freight collect the charges will be invoiced to the customer When returning units or parts for repair to the factory please fill out a service request form see next page When returned to Enraf Tanksystem SA equipment must be contamination free If it is determined that the customers equipment is contaminated it will be returned to the customer at the customers expense Contaminated equipment will not be repaired until such time that the customer decontaminates the said equipment 50419 DIP2 1306 Honeywell DIP2 Honeywell Service Request Customer s address 0cecccecececececeeeeececeaeaeeeecececeaeeeeecececeeeaeareceeeee
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