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CREW Series Installation, Operation and Service Manual

1. e Sos T 60 a aes od i i i e C NOTE 1 L TA e THE MAXIMUM DOOR HEIGHT MAY BE c REDUCED BY THE ADDITION OF OPTIONAL o E SSS RA E2 En w3 1 DOOR 5 MAXIMUM HEIGHTS OF 91 89 amp 87 ARE AVAILABLE ENS e 2 EN N i VENTILATION DUCT ADAPTERS ARE N amp ine ADJUSTABLE FROM 73 1 2 76 02 co 60 3 O Q S THE DRIVE ASSEMBLY AND GUARD MAY INSTALLED ON EITHER END ts OF THE UNIT INSTALLATION ON THE UNLOAD END IS STANDARD IF INSTALLED ON THE LOAD END TABLE to TABLE PLEASE ENSURE ANY SCRAP SINKS 14 in 66 in IN THE TABLING ARE AT AN ADEQUATE 8 4 DISTANCE TO PROVIDE FOR CLEARANCE 85 in p OF THE DRIVE ASSEMBLY 73 in NOTE 4 2 ALL VERTICAL DIMENSIONS MAY 2314 in NOTE 2 VARY DUE TO THE ADJUSTABLE 2 FEET 21 in 11 in in 07 in Ya 8 E1 M 4 1 E2 i e 9 W1 iQ SZ B T RA Si o 2
2. SIR NOTE 1 7 NR THE MAXIMUM DOOR HEIGHT MAY BE 1 REDUCED BY THE ADDITION OF OPTIONAL eh DOOR BRACKETS MAKIMUM HEIGHTS OF 1 91 89 amp 87 ARE AVAILABLE Beer NOTE 2 S RA Io h S VENTILATION DUCT ADAPTERS ARE SAN q xo L ADJUSTABLE FROM 51 1 2 TO 54 t JE NOTE 3 gt THE DRIVE ASSEMBLY AND GUARD N MAY BE INSTALLED ON EITHER END Q 9 N OF THE UNIT INSTALLATION ON THE SN OIN UNLOAD END IS STANDARD IF INSTALLED ON THE LOAD END o PLEASE ENSURE ANY SCRAP SINKS Gd IN THE TABLING ARE AT AN ADEQUATE 4 DISTANCE TO PROVIDE FOR CLEARANCE OF THE DRIVE ASSEMBLY TABLE to TABLE NOTE 4 Do 44 in 4 in ALL VERTICAL DIMENSIONS MAY _ 6334 1 c VARY DUE TO THE ADJUSTABLE gn FEET 51 in MIN 2 23 50 21in 11 in 4 1 4in gt 4 oe m 4 2 i 9 gt x Su Er GAN QE EN c oN 4 p 5 145 5 1 1 E ce s T D Ich ES 3
3. SS Ze me RAUM RITE IT E CIR2 L1 LIMIT T STAT 2 18BK COM HNC CIR2 L2 18BK CIR2 SPECIFY 24VAC OR 120 sS E 1 RATED 1 AMP E y COM _ PROBE PROBE P4 N eom A a cou amc mt 6 18Y 18V CIR1 CIRCUIT LEADS BY N DISHMACHINE MANUFACTURER AT THE TIME OF INSTALLATION 5 18W 222077 18 I 4 C1 A ue 1 60 BK HL 2 61 SH sume 0 62 oH LL Pg 68 k r LL 1 5 d m m m GND y 3 2 D i L L DANANG 09905 003 79 49 ELM 1 ELM 2 68 SCHEMATICS BOOSTER HEATER 1 PHASE 18 kW USE THIS SCHEMATIC FOR THE FOLLOWING BOOSTER HEATER OPTIONS e 208 60Hz 1 Phase 18 kW 70 Rise e 230 60Hz 1 Phase 18 kW 70 Rise REPE D MESE RU NORD NC re ee q CIR2 L1 LIMIT T STAT 2 18BK o F COM COM ANC CIR2 L2 i 1 18BK CIR2 SPECIFY 24VAC OR 120VAC 1 RATED 2 NGANG B 2 B _ PROBEI PROBE NGO Coba CIR1 CIRCUIT LEADS BY
4. 5 05700 02 67 21 Pre Wash Top Panel Assembly 05700 003 82 49 O 45 e A Left Side Panel lt 05700 004 03 88 Cover Wash Heater Electric Units amp Steam L R 05700 003 74 73 Steam R L le Lower Dress Panel 2 05700 003 72 81 44 Units bw 20 05700 003 80 42 66 Units Right Side Panel N 05700 004 03 86 Electric Units amp Steam R L 05700 003 83 71 Steam L R Units 49 5 5 Start Switch Bracket Limit Switch Bracket 05700 003 74 65 05700 021 71 18 7 9 Upper Drive Support Bracket 5 05700 003 77 18 4 Eum Panel Bracket Right 7 05700 003 78 14 Fill Tube Bracket 05700 003 79 55 Conduit Bracket 05700 003 77 87 2 2 Float amp Standpipe Bracket Assembly 05700 003 81 87 Cover Door Magnet 05700 004 07 38 Panel Bracket Left 05700 003 78 13 50 PARTS MISCELLANEOUS PARTS Front Rack Rail 05700 003 79 09 44 L R 05700 003 79 09 44 R L 05700 003 81 93 66 L R 05700 003 81 89 66 R L Rear Rack Rail 05700 003 77 54 44 Units 05700 003 80 57 66 Units Curtain Bracket End 05700 003 77 60 Curtain Bracket Middle 05700 003 77 61 Door Latch Assembly 05700 003 75 76 Strainer Wash Tank 05700 003 74
5. CHEMICAL DISPENSER TUBE CONNECTION POINTS RINSE INJECTOR P PRESSURE SWITCH 1 4 NPT S SANITIZER 1 8 NPT R RINSE AID 1 8 NPT 17 INSTALLATION CURTAIN INSTALLATION INSTRUCTIONS The unit will have decals marking the locations for the placement of curtains inside the machine starting at the load end and ending at the unload end The illustrations below indicate the size of the curtain to be placed on the curtain hooks provided If any curtain components are missing these must be obtained and installed in order for the unit to work correctly Curtains are used to control air currents inside the unit and assist in maintaining the heat necessary to keep energy costs down DETERMINING CONVEYER DIRECTION The dishmachine will be configured for either Left to Right or Right to Left operation Direction is from the Load End to the Unload End as shown below 44 Left to Right 44 Right to Left IMPORTANCE OF PROPER CURTAIN PLACEMENT The curtains inside the dishmachine must be installed properly for the machine to operate correctly Note the approximate locations for each type of curtain in the above illustrations S Short L Long amp XL Extra Long See the chart below for actual curtain lengths and part numbers Note the XL Curtain and Curtain Rod difference for the Load End when a side loader option is present 15 131 73 44 XL
6. 10 20 RN 1 2 0 6 Splash Shield 44 Door 05700 003 81 86 Locknut 6 32 Hex w Nylon Insert 05310 373 03 00 a3 o aio Cover Door Magnet 05700 004 07 38 31 1 10 11 12 13 PARTS PRE WASH DOOR ASSEMBLY 22 gt A li la sp 1 13 E End Piece Door Left Side 09330 003 73 84 Door Stop amp Support Weldment L R 05700 003 82 50 2 m E m T 32 Screw 10 32 x 1 05305 002 19 42 Screw 1 4 20 x 1 05305 011 81 58 2 1 o 7 1 2 3 4 5 7 10 11 12 13 PARTS DOOR SPRING ASSEMBLY DOOR SPRING ASSEMBLY 05700 003 77 49 44 Wash doors use 2 assemblies 22 Pre Wash doors use 1 assembly 9 S x DS 0 0 DESCRIPTION PART NUMBER Casting Door Spring Mount 3 Spindle Door Spring F 33 PARTS PLUMBING ASSEMBLY MAIN WATER INLET OQ gre O E Wa 4 5 4 A lt 2 The opposite end of this hose connects to the Wash Tank Fill Assembly The opposite end of this hose connects to the Final Rinse Assembly For units with the Booster Heater Option this hose connects to the Booster Heater Inl
7. LEGEND Li L2 L3 POWER DISTRIBUTION BLOCK Fi WASH TANK FLOAT GND GROUND PRE WASH TANK FLOAT HL HEATER EI POWER LIGHT ML DRIVE MOTOR 751 WASH REGULATING THERMOSTAT WASH PUMP MOTOR PWFS PRE VASH FILL SOLENOID M3 PRE VASH PUMP MOTOR WFS WASH FILL SOLENOID M4 CONTROL BOX FAN 24VDC FRS FINAL RINSE SOLENOID 1 POWER SWITCH Ri VENT FAN RELAY 52 1 DOOR SAFETY SWITCH WASH RINSE SIGNAL RELAY 52 2 DOOR SAFETY SWITCH PRE WASH gt R3 TEMPERATURE BOARD RELAY 5 RACK INLET SWITCH R4 BOOSTER HEATER RELAY OPTION 54 a sangadi WASH HEAT CONTACTOR 55 DELIME SWITCH 56 SIDE LDADER SWITCH OPTIONAL TRANSFORMER 208 460 1201 TRANSFORMER 120V 24VDC DRIVE MOTOR CONTACTOR WASH MOTOR CONTACTOR PRE WASH MOTOR CONTACTOR LOGIC CONTROL BOARD PLc2 LOGIC CONTROL BOARD EXPANSION UNIT TL TABLE LIMIT COPTIDN 09905 003 84 01 78 SCHEMATICS 66 STEAM HEATED 208 230 460 VOLT 60 HZ 3 PHASE Es ELECTRICAL DIAGRAM 208 230 460VOLT 50 60HZ 3 PHASE LEGEND Lt Le L3 POWER DISTRIBUTION BLOCK Fi TANK FLOAT GND GROUND TANK FLOAT M DRIVE MOTOR EI POWER LIGHT WASH PUMP MOTOR TSI WASH REGULATING THERMOSTAT M3 PRE WASH PUMP MOTOR PWFS PRE WASH FILL SOLENOID M4 CONTROL BOX FAN 24VDC WFS WASH FILL SOLENOID 1MOL DRIVE MOTOR OVERLOAD FRS FINAL RINSE SOLENOID WASH PUMP MOTOR OVERLOAD WSS WASH TANK STEAM SOLENOID
8. 000000 Pen Bower Hood Back Heu Panel Blower Tub Rack not shown 05700 004 03 91 64 1 1 1 1 1 1 1 PARTS BLOWER DRYER OPTION CONTROL BOX 1 2 3 4 5 6 7 Muy 0 0 9 99 MAIN ELECTRICAL 6 gt CONNECTION 2838 Ce AEQ pes 4 el 6 e gt Be 8 10 X9 13 En jee ee 1 1 2 1 3 1 4 1 5 1 6 1 7 2 8 1 9 1 10 1 11 2 12 19 13 1 14 1 15 1 16 2 15 14 11 208 230V Blower Control Box does not include the Transformer 2 and Power Supply 3 DESCRIPTION Terminal Block 115A 600V Transformer 208 230 460 to 120 0 05 KVA Power Supply 120V 24VDC 2A Terminals Relay Socket 16A 300V Contactor 24VDC 460V 5 Heater Contactor 600V 25A 24VDC Overload Blower Motor 460V Overload Blower Motor 208V Relay DPDT 24VDC PLC Terminal Board Screw 10 32 x 1 2 Phillips Pan Head w Washer Holder Fuse 1 2 Amp Terminal Board Switch 65 PART NUMBER 05940 004 08 35 05940 004 09 18 05950 003 76 32 05700 004 05 08 05945 003 79 58 05945 003 75 22 05945 004 10 63 05945 003 75 17 05945 111 68 40 05945 003 79 57 05945 004 01 05 05940 021 94 85 05305 002 32 37 05920 011 72 89 05920 011 72 88 05940 021 70 74 05930 003 76 51 PARTS BLOWER DRYER OPTION BLOW
9. eu N E I 1 ie n N Wo 5 LO x i 5 c E 7 a I ir 2 q z EE rd d rrr _ NOTE4 6 Br NOTE 4 NOTE 4 3 in ge Tin 17 10 NOTE 3 29 66 in Applies to steam heated units Chemical sanitizing units only Pre wash cold water thermostat option only MAIN ELECTRICAL CONNECTION 1 375 DIA HOLE BOOSTER HEATER ELECT CONNECTION 1 375 DIA MAIN INLET WATER CONNECTION 1 2 NPT F PRE WASH INLET WATER CONN 1 2 NPT F PRE WASH COLD WATER CONN 1 2 NPT F DRAIN CONNECTION WASH 1 1 2 NPT F DRAIN CONNECTION PRE WASH 1 DETERGENT BULKHEAD ACCESS 875 DIA HOLE DET 1 2 NPT F SANITIZER INLET TO RINSE 1 8 NPT F RINSE AID CONNECTION TO RINSE 1 8 NPT F CONDUCTIVITY PROBE ACCESS 875 DIA HOLE STEAM TO WASH TUB HEATING COIL 3 4 NPT F CONDENSATE RETURN 3 4 NPT F VENTILATION DUCT CONN LOAD END 4 x 16 ID VENTILATION DUCT CONN UNLOAD END 4 x 16 ID SPECIFICATIONS SIDE LOADER DIMENSIONS 23 L R UNHOODED SIDE LOADER 30 32 29 00 16 35 23 00 DIMENSION IS 30 00 FOR THE 30 UNHOODED SIDE LOADER ADJUSTABLE VENTILATION DUCT ADAPTER 23 R L UNHOODED VENTILATION SCOOP
10. DISTANCE TO PROVIDE FOR CLEARANCE TABLE to TABLE OF THE DRIVE ASSEMBLY 66 in NOTE 4 p 8515 in ALL VERTICAL DIMENSIONS MAY vay DUE TO THE ADJUSTABLE 73 in MIN M NOTE 2 23 in 21in 11 in 7 4 2 1078 in ad in i Bi T E2 exe er 21 we Ware MET 2 i p N IN 5 oz N 20 in a SN Sl LS 4 N 811 LA 9 T gt 02 gt gt e ex y SS io _ ee L e m T gt E 2 3 Y had ni Y Y Y 1 13 4 4 75 in 6 in 4 in SUN 33 in 14 66 in 10 in NOTE 3 Applies to steam heated units Chemical sanitizing units only Pre wash cold water thermostat option only MAIN ELECTRICAL CONNECTION 1 375 DIA HOLE BOOSTER HEATER ELECT CONNECTION 1 375 DIA MAIN INLET WATER CONNECTION 1 2 PRE WASH INLET WATER CONN 1 2 NPT F PRE WASH COLD WATER CONN 1 2 NPT F DRAIN CONNECTION WASH 1 1 2 NPT F DRAIN CONNECTION PRE WASH 1 1 2 NPT F DET DETERGENT BULKHEAD ACCESS 875 DIA HOLE CONDENSATE RETURN 3 4 NPT F VENTILATION DUCT CONN LOAD END 4 x 16 ID VENTILATION DUCT CONN UNLOAD END 4 x 16 ID SPECIFICATIONS MACHINE DIMENSIONS 66 66 RIGHT TO LEFT
11. rura 34 Wash Tank Fill Assembly oir anan ie heen lh aaa uuo ond akan an ee 35 Pre Wash Tank FillAssembliesu n n u a 36 Wash Manifold amp Arm Assembly ee ee ee 37 Pre Wash Manifold 8 Arm Assemblies 39 Rinse Assembly Sodio Mete ale 41 Pawl BarAssemblies u an 43 Bar Bracket ASSembl yz u seen uu 44 Bar Gutter Assembly Ri 45 Rack Paddle Assembly ea BR aeg lee 46 Rinse Pagdle Assemblies cat A aa 47 IB TP gebat 232 222 wanen anane 48 PARTS continued Covers Guards esse 49 AA an he aja ga ee ge 50 Miscellaneous ee een ee 51 Ventilation Cowl Pate o AE a GENG aa KG 52 Ventilation Cowl for Unhooded Side Loader 53 Drive Assembly esetere med 54 Sde mitti re cot td n ua aet ce a 56 Side Loader Drive Linkage sincerec un 59 Steam Heating Coil Assembly 2 1 60 Booster Heater Option Electric 2 122 11 1 4111102 61 Booster Heater Option Steam nun bean 62 Blower Dryer Option Machine Assembly 64 Blower Dryer Option Control BOX ee brauner 6
12. Crew Series RACK CONVEYER DISHMACHINES with WISR TECHNICAL MANUAL ELECTRICALLY HEATED MODELS CREW 44 ZEN CREW 66 STEAM HEATED MODELS CREW 445 CREW 665 Jackson Warewashing Systems Jackson WWS Inc P O Box 1060 Hwy 25E Barbourville KY USA May 26 2015 1 888 800 5672 P N 07610 003 78 18 L www jacksonwws com MANUFACTURERS WARRANTY ONE YEAR LIMITED PARTS amp LABOR WARRANTY ALL NEW JACKSON DISHWASHERS ARE WARRANTED TO THE ORIGINAL PURCHASER TO BE FREE FROM DEFECTS IN MATERIAL OR WORKMANSHIP UNDER NORMAL USE AND OPERATION FOR A PERIOD OF 1 ONE YEAR FROM DATE OF PURCHASE BUT IN NO EVENT TO EXCEED 18 EIGHTEEN MONTHS FROM DATE OF SHIPMENT FROM THE FACTORY Jackson WWS agrees under this warranty to repair or replace at its discretion any original part which fails under normal use due to faulty material or workmanship during the warranty period providing the equipment has been unaltered and has been properly installed maintained and operated in accordance with applicable factory instruction manual furnished with the machine and failure is reported to the authorized service agency within the warranty period This includes the use of factory specified genuine replacement parts purchased directly from a Jackson authorized parts distributor or service agency Use of generic replacement parts may create a hazard and void warranty certification The labor to repair or replace such failed part will be pai
13. PRE WASH PUMP MOTOR OVERLOAD FAN RELAY Eis R2 RINSE SIGNAL RELAY 52 1 DOOR SAFETY SWITCH WASH 52 2 DOOR SAFETY SWITCH PRE WASH gt RACK INLET SWITCH FINAL RINSE SWITCH TEMPERATURE BOARD RELAY R4 BOOSTER HEATER RELAY lt OPTION WASH TANK STEAM RELAY SVifCH Cl DRIVE MOTOR CONTACTOR SIDE LDADER SWITCH TIONAL C WASH MOTOR CONTACTOR TRANSFORMER 208 460 zov PRE WASH MOTOR CONTACTOR TRANSFORMER eov e4vpc PLCI LOGIC CONTROL BOARD PLCe LOGIC CONTROL BOARD EXPANSION UNIT TL TABLE LIMIT lt OPTION agaga 09905 003 84 02 79 66 STEAM HEATED 208 230 VOLT 60 HZ 1 PHASE ELECTRICAL DIAGRAM 208 230VOLT 50 60HZ 1 PHASE LEGEND Li L2 L3 POWER DISTRIBUTION BLOCK GND GROUND Fl WASH TANK FLOAT M DRIVE MOTOR PRE WASH TANK FLOAT Me WASH PUMP MOTOR Ei POWER LIGHT PRE WASH PUMP MOTOR 751 WASH REGULATING THERMOSTAT M4 CONTROL BOX FAN 24VDC 5 PRE WASH FILL SOLENOID 51 5 WFS WASH FILL SOLENOID 52 1 DOOR SAFETY SWITCH WASH FRS FINAL RINSE SOLENOID se 2 DOOR SAFETY SWITCH PRE WASH WSS WASH TANK STEAM SOLENOID 53 RACK INLET SWITCH Ri VENT FAN RELAY S4 FINAL RINSE SWITCH Re RINSE SIGNAL RELAY 55 DELIME SWITCH TEMPERATURE BOARD RELAY s6 SIDE LOADER SWITCH OPTIONAL R4 BOOSTER HEATER RELAY OPTION n TRANSFORMER 208 460V 120 WASH TANK STEAM RELAY TRANSFORMER 20 24VDC PLCI LO
14. GUIDES OR GASKETS DURING THE FIRST 30 DAYS AFTER INSTALLATION ALSO NOT COVERED ARE CONDITIONS CAUSED BY THE USE OF INCORRECT NON COMMERICAL GRADE DETERGENTS INCORRECT WATER TEMPERATURE OR PRES SURE OR HARD WATER CONDITIONS REVISION HISTORY Revision Revision _ 07 27 10 CWIJC Initial release of manual Transformer change for 208V units Drain handle operation amp alignment change 02 25 11 Door splash shield addition Rinse paddle switch operation Initial release of 66 units 44 Steam units amp 66 Steam units 06 30 11 Initial release of 23 amp 30 unhooded side loaders 08 12 13 8271 Added door magnet cover Added Blower Dryer option F 01 31 14 MHH Updated control box Updated schematics 10 27 14 QOF 386 Added new Vent Shield PIN 05700 004 18 73 on pg 54 NOMENCLATURE FOR THE MODELS COVERED IN THIS MANUAL Model Serial No Installation Date Service Rep Name Phone Number ackson Warewashing Systems CREW 44 CREW 66 Chemical sanitizing rack conveyer machine CREW 44S CREW 66S Steam cleaning rack conveyer machine iii Jackson WWS INC provides technical support for all of the dishmachines detailed in this manual We strongly recommend that you refer to this manual before making a call to our technical support staff Please have this manual with you when you call so that our staff can refer you if necessary to the proper page Technical support is not avail
15. NOTE Conduit 1 2 Flex 2 NOTE ON PG 55 Fitting 1 2 Straight Twist Snap 1 1 1 1 1 1 1 16 39 1 1 1 1 1 1 1 1 3 3 3 3 3 58 PARTS SIDE LOADER DRIVE LINKAGE DESCRIPTION Spacer Pawi Bar Dog 05700 011 71 45 Bolt 3 8 16 x 1 3 4 Long Hex Head 05306 011 36 94 Screw 1 4 20 x 1 Long Hex Head 05305 274 27 00 Locknut 1 4 20 Hex w Nylon Insert 05310 374 01 00 59 5 STEAM HEATING COIL ASSEMBLY DESCRIPTION s 9034555 5 Teo manene Los 14 20 Low Profle 059030 Bearn Plug 3 4 Square Head Black Iron 60 PARTS BOOSTER HEATER OPTION ELECTRIC This hose connects to the Main Inlet Plumbing solenoid valve d This hose connects to the Final Rinse Plumbing DESCRIPTION Booster Heater Hose 1 2 x 42 S S Braided Elbow 3 4 90 Deg Brass Bushing 3 4 x 1 2 Hex Brass 1 1 Serat BooserHeserschemaieragen 12 kW 40 degree F Rise 208V 1 Phase 12 kW 40 degree F Rise 240V 1 phase 17 3 kW 70 degree F Rise 208V 3 Phase 18 kW 70 degree F Rise 240V 3 Phase 61 5 BOOSTER HEATER OPTION STEAM ITEM DESCRIPTION PART NUMBER Steam Booster Heater ST T120 04420 002 43 94 U Bolt 1 2 13 Thread Zinc Coated 05306 002 89 27 Steam Trap 3 4 06680 500 02 77 Nipple Close 3 4 Black Iron 04730 907 01 00 Union 3 4 Black Iron 04730 912 01 0
16. SPECIFICATIONS ELECTRICAL REQUIREMENTS All electrical ratings provided in this manual are for reference only Always refer to the machine data plate to get the exact electrical information for this machine All electrical work performed on machines should be done in accordance with applicable local state territorial and national codes Work should only be performed by qualified electricians and authorized service agents A list of authorized Service is located in the back of this manual Note that all electrical wiring used in the dishmachine must be rated at a minimum for 100C 212F Furthermore use copper conductors only Where applicable heating element amperage draws have been adjusted for the assumed input voltage Jackson assumes incoming voltages will be either 208 230 or 460 volts Some of the heating elements used in our machines are actually rated for other voltages such as 240 or 480 volts Always verify the amperage draw of the machine in operation when sizing circuit protection If the machine is equipped with the optional rinse heater note the rinse heater has its own electrical connection and therefore requires a separate service Amperage loads for motors and heaters are called out on the machine data plate for the installation service technician The electrical configurations of the machines are as follows Available Electrical Characteristics 208 volt 60 Hz single phase e 230 volt 60 Hz
17. VENTILATION COWL WITH CUTOUT FOR L R UNITS 22 00 10 00 Ll i o ELECTRICAL CONDUIT 1 00 34 00 00 SIDE LOADER I DRAIN HOSE SIDE LOADER 1 1 30 32 29 00 16 35 1 1 23 00 DIMENSION IS 30 00 FOR THE 30 UNHOODED SIDE LOADER ADJUSTABLE VENTILATION DUCT ADAPTER 31 VENTILATION SCOOP VENTILATION COWL WITH CUTOUT FOR R L UNITS 22 00 10 00 i ELECTRICAL CONDUIT 1 00 34 00 4 00 NUM DRAIN HOSE SPECIFICATIONS STEAM BOOSTER HEATER DIMENSIONS 1015 in 2 134 m F TW W2 E W1 1
18. hydraulic shock induced by the solenoid valve as it operates from causing damage to the equipment 13 INSTALLATION INSTRUCTIONS CONNECTING THE DRAIN LINE The drain for the unit is a gravity discharge drain All piping to the machine drain must be a minimum 1 1 2 NPT AND SHALL NOT BE REDUCED There must also be an air gap between the machine drain line and the floor sink or drain If a grease trap is required by code it should have a flow capacity of 5 gallons 44 units have one drain connection point 66 units have two STEAM LINE CONNECTIONS Some machines covered in this manual are designed to use low pressure steam as a source of heat for the wash tank Those machines come with lines by which an outside source of steam i e steam booster is connected Connect all steam lines from the booster to the machine in accordance with the booster manufacturer s instructions Ensure that all applicable codes and regulations are adhered to See the machine data plate for information related to steam flow requirements ELECTRICAL POWER CONNECTIONS All electrical connections are to be made in accordance with applicable portions of local state territorial and national codes DISCONNECT ELECTRICAL POWER SUPPLIES AND TAG OUT IN ACCORDANCE WITH APPROPRIATE PROCEDURES AND CODES AT THE DISCONNECT SWITCH TO INDICATE THE CIRCUIT IS BEING SERVICED This manual provides reference information regarding electrical requirements and loads but that
19. single phase 208 volt 60Hz three phase 230 volt 60 Hz three phase 460 volt 60 Hz three phase Available Wash Tank Heaters 15kW standard for CREW 44 18kW optional for CREW 44 standard for CREW 66 Available Electrical Characteristics None standard 12kW 40F rise in temperature 18kW rise in temperature 10 SPECIFICATIONS ELECTRICAL REQUIREMENTS 44 with 15kW Wash Heater i Wash Volts Heater FLA MCA Amps A A a 20 to 18 es gt se 11 ne s3 27 42 os 21 22 60 29 282 44 with 18kW Wash Heater i Wash Volts Heater FLA MCA Amps 2 240 40 6 42 os 56 267 309 42 os zw 25 26 38 44 Steam N N E 208 xe wo 18 ne m 243 mo 00 18 s 243 36 or mo 25 3 95 200 ao 3 6 42 os 48 69 101 Denotes 240 volt heating elements that have been down rated when 230 volts is applied Denotes 480 volt heating elements that have been down rated when 460 volts is applied 1 SPECIFICATIONS ELECTRICAL REQUIREMENTS 66 with 18kW Wash Heater Pre Wash i Wash Volts M
20. 120V TRANSFORMER 120V TU 24VDC POWER LIGHT 09905 003 79 33 88534 R3 R4 ca PLC1 SCHEMATICS 44 ELECTRICALLY HEATED 208 230 VOLT 60 HZ 1 PHASE BLACK 14GA BLACK 14GA BLACK 18GA Ri BLK O 14 Re ELECTRICAL DIAGRAM 208 230 50 60HZ 1 PHASE 15kw OPTION BLACK 14GA BLACK 14GA RED 14GA 6GA RED 14GA DETERGENT DISPENSER VENT FAN O SIGNAL BLK RINSE Rn 14 WASH REGULATING THERMOSTAT WASH FILL SOLENOID FINAL RINSE SOLENOID VENT FAN RELAY RINSE SIGNAL RELAY TEMPERATURE BOARD RELAY BOOSTER HEATER RELAY OPTION WASH HEAT CONTACTOR DRIVE MOTOR CONTACTOR WASH MOTOR CONTACTOR LOGIC CONTROL BOARD TABLE LIMIT OPTION JUMPER 74 RED WHT M BLK BOOSTER Fo Do 14 L N lt OPTION gt SCHEMATICS 44 STEAM HEATED 208 230 460 VOLT 60 HZ 3 PHASE LEGEND L1 Le L3 POWER DISTRIBUTION BLOCK GND GROUND Mi DRIVE MOTOR WASH PUMP MOTOR CONTROL BOX FAN 24VDC gt IMOL DRIVE MOTOR OVERLOAD eMDL WASH PUMP MOTOR OVERLOAD 51 POWER SWITCH se DOOR SAFETY SWITCH s3 RACK INLET SWITCH 54 FINAL RINSE SWITCH 55 DELIME SWITCH 56 SIDE LDADER SWITCH OPTIONAL TRANSFORMER 208 460V 12042 TRANSFORMER 120V TD 24VDC gt 09905 003 79 52 151 wss MFS Ri R3 R4 PLC1 POWER LIGHT WASH REGULATING THERMOSTAT WASH TANK STEAM SDLENDID WASH FILL SOLENOID FINAL RINSE SOL
21. 2 E x 514081 05 2 f v Li y gt 3378 in 7 in 19 8 in 8 5 in 206 8 22 in 22 in 28 in MAIN ELECTRICAL CONNECTION 7 8 DIA HOLE STEAM PRESSURE RELIEF OUTLET 1 NPT F MAIN INLET WATER CONNECTION 3 4 NPT F STEAM SUPPLY TO BOOSTER 1 NPT F WATER OUTLET CONNECTION 3 4 NPT F STEAM CONDENSATE CONNECTION 3 4 NPT F WATER PRESSURE RELIEF OUTLET 3 4 NPT F SPECIFICATIONS BLOWER DRYER OPTION MACHINE DIMENSIONS WITH 44 DISHMACHINE w CONNECTION 102 07 48 07 25 50 WITH 66 DISHMACHINE Machine Dimensions Height Width Depth Wall Clearance Height Width r 124 06 T CONNECTION Shipping Size Length Depth Height 25 50 Shipping Weight 72 5 48 30 625 5 19 79 24 750lbs SPECIFICATIONS OPERATING PARAMETERS Model Designation 44 66 44 STEAM 66 STEAM Operating Capacity Racks per Hour 218 218 218 218 Dishes per Hour 3488 3488 3488 3488 Glasses per Hour 7848 7848 7848 7848 Tank Capacity Gallons Wash Tank 35 6 35 6 35 6 35 6 Pre Wash Tank N A 15 8 N A 15 8 Electrical Loads as applicable Wash Motor HP 3 0 3 0 3 0 3 0 Drive Motor HP 0 25 0 25 0 25 0
22. 4 FNPT Plug 1 8 NPT Brass O Ring Silicon 103 Dia 11 16 x 7 8 OD Elbow Brass 90 Deg 1 4 NPTM x 1 4 NPTF 212 1 AN 5 E j Hr EX pg I 13 __ 1 j ip 4 16 je 18 1911 o __ 1 21 11 220011 2211 23 __ 1 42 TYPICAL PAWL DOG WITH HARDWARE PAWL BAR ASSEMBLIES PARTS FOR ALL 66 UNITS PAWL BAR WELDMENT PAWL BAR WELDMENT AND PAWL DOGS ARRANGED FOR ALL 66 UNITS PAWL BAR WELDMENT AND PAWL DOGS ARRANGED FOR ALL 44 UNITS PAWL BAR WELDMENT FOR ALL 44 UNITS 72 77 003 89 34 05700 031 m lt 212 515 Z 3 x 2 ala 24 44 36 66 Pawl Bar Weldment 011 71 45 05700 05700 Pawl Bar Dog Spacer 09515 021 69 00 Bar Dog Casting 12 441 18 66 12 44 18 66 05310 011 72 55 Locknut 3 8 16 w Nylon Insert 05306 011 36 94 Bolt 3 8 16 x 1 3 4 Long 43 5 PAWL BAR BRACKET ASSEMBLY SN B lt a a 2 DESCRIPTION Bar Bracket Weldment Screw 1 4 20 x 1 3 4 Hex Head 5 pa Br Rater Ropaseman Ki osorno L 44 PARTS PAWL BAR GUTTER ASSEMBLY O Drive Rod Hole Cover 05700 003 75 68
23. Bar Drive Linkage 09515 021 87 73 1 Gutter Weldment Replacement Kit w Hardware 06401 003 09 95 Guide Block Replacement Kit 06401 003 10 15 45 5 PADDLE ASSEMBLY gt ary DESCRIPTION Rack Paddle Weldment Bumper Rack Paddle Screw 1 4 20 x 7 8 5 5 Locknut 1 4 20 Low Profile w Nylon Insert E p B Hi c TEM QTY Locknut 1 4 20 Hex w Nylon Insert 05310 374 01 00 Screw 1 4 20 x 2 3 4 Hex Head 05305 003 31 63 1 1 1 1 Wash Rinse End Cap 05700 011 60 92 Rack Paddle Assembly 05700 003 76 74 1 46 PARTS RINSE PADDLE ASSEMBLY RINSE PADDLE Ps 2 FOR RIGHT LEFT UNITS All other parts are the same regardless of direction RINSE PADDLE ASSEMBLY FOR LEFT TO RIGHT UNITS Rinse Paddle Weldment Left to Right Right to Left 05700 003 81 96 Rinse Paddle Assembly Left to Right 05700 003 81 92 Right to Left 05700 003 81 95 47 5 DRAIN ASSEMBLY PARTS THIS CONFIGURATION IS USED FOR THE 44 UNIT WASH TANK AND THE 66 UNIT PRE WASH TANK AND IS THE OVERFLOW TO THE DRAIN FOR THE 66 UNIT WASH TANK AND ACTS AS A STOPPER enr I oY Locknut 1 4 20 Hex w Nylon Insert 05310 374 01 00 48 PARTS COVERS GUARDS amp PANELS 1 Top Panel Assembly 05700 003 78 06 44 amp 66 Units 0 2 N 7
24. PARTS OVERLOADS WASH MOTORS Overloads are specified for 3 phase units only For GE brand series overloads the process for setting is as follows Determine the Full Load Amps for the wash motor Set the overload at the closest setting without going over for the FLA of the motor The overload already compensates for the FLA and will have a set point that is 125 of the FLA Example Wash motor is rated at 10 0 FLA on the data plate The replacement overload will be set at 10 0 It will trip at 12 5 Amps Blue selector switch should be WASH MOTOR pig PART NUMBER GE PART NUMBER set to H for manual reset 208 05945 003 76 29 MTO3N 230 05945 003 76 29 MTO3N 460 05945 003 76 27 MTOSL DRIVE MOTORS Overloads are specified for 3 phase units only For GE brand MTO3 series overloads the process for setting is as follows Determine the Full Load Amps for the drive motor Set the overload at the closest setting without going over for the FLA of the motor overload already compensates for the FLA and will have a set point that is 125 of the FLA Example Drive motor is rated at 1 0 FLA on the data plate The replacement overload will be set at 1 0 It will trip at 1 25 Amps Blue selector switch should be PRE WASH MOTORS Overloads are specified for 3 phase units only For GE brand MTO3 series overloads the process for setting is as follows Determine the Full
25. RED WHT BLU BLU YEL RED WHT RED 1464 RED 1464 WHT DETERGENT DISPENSER O VENT FAN O SIGNAL RINSE SIGNAL BOOSTER HEATER lt OPTION gt SCHEMATICS 66 ELECTRICALLY HEATED 208 230 460 VOLT 60 HZ 3 PHASE 208 230 460VOLT 50 60HZ 3 PHASE i ELECTRICAL DIAGRAM LEGEND Le L3 POWER DISTRIBUTION BLOCK F WASH TANK FLOAT GND GROUND Fe PRE WASH TANK FLDAT HL WASH HEATER El POWER LIGHT DRIVE MOTOR TS WASH REGULATING THERMOSTAT WASH PUMP MOTOR PWFS PRE WASH FILL SOLENOID 3 PRE WASH PUMP MOTOR WFS WASH FILL SOLENOID 4 CONTROL FAN 24VDC FRS FINAL RINSE SOLENDID DRIVE MOTOR OVERLOAD WASH PUMP MOTOR OVERLOAD PRE WASH PUMP MOTOR OVERLOAD 5 POWER SWITCH 52 1 DOOR SAFETY SWITCH WASH 52 2 DOOR SAFETY SWITCH PRE WASH gt VENT FAN RELAY Re RINSE SIGNAL RELAY R3 TEMPERATURE BDARD RELAY R4 BOOSTER HEATER RELAY lt OPTION WASH HEAT CONTACTOR 53 INLET SWITCH ca DRIVE MOTOR 54 FINAL RINSE SWITCH WASH MOTOR CONTACTOR 55 DELIME SWITCH c3 PRE WASH MOTOR CONTACTOR 56 SIDE LOADER SWITCH OPTIONAL PLCI LOGIC CONTROL BOARD Ti TRANSFORMER lt 208 460V 120v gt PLC2 LOGIC CONTROL BOARD EXPANSION UNIT TRANSFORMER 20 24VDC gt TL TABLE LIMIT OPTION 09905 003 82 16 A 77 66 ELECTRICALLY HEATED 208 230 VOLT 60 HZ 1 PHASE ELECTRICAL DIAGRAM 0 208 230VOLT 50 60HZ 1
26. based sanitizer is used in the final rinse line 15 INSTALLATION INSTRUCTIONS DETERGENT INJECTION POINT ANOTHER BULKHEAD PLUG IS PROVIDED ON THE LEFT SIDE OF THE UNIT p ADJUSTABLE BULLET FEET gt BULKHEAD OPENING FOR CONDUCTIVITY PROBE 1 1 2 NPTF DRAIN CONNECTION 5 SHOWN FROM REAR OF LEFT TO RIGHT UNIT RIGHT TO LEFT UNIT IS MIRRORED e CHEMICAL INSERTION POINT 4 875 BOOSTER HEATER ELECTRICAL CONNECTION OPENING 81 375 INLET Pan FITTING 1 2 NPTF MAIN ELECTRICAL CONNECTION OPENING 1 375 16 INSTALLATION INSTRUCTIONS ELECTRICAL CONNECTION POINTS FOR TABLE LIMIT SWITCH VENTILATION FAN SIGNAL amp CHEMICAL DISPENSING SYSTEMS SIGNAL BOARD IS LOCATED IN THE MAIN CONTROL BOX BEHIND THE LOWER DRESS PANEL CONNECTION FOR REMOVE THIS JUMPER DETERGENT WIRE TO ALLOW FOR DISPENSER PROM DOOR SWITCH TABLE LIMIT SWITCH CONNECTIONS CONNECTION POINT RINSE AID amp SANITIZER FOR VENT FAN SIGNAL CONNECTION SIGNALS TABLE LIMIT SWITCH CONNECTION SE RELAY gt G o Ora e SAFETY very SIGNAL WASH RELAY T Li 12 L 0 G Oo prive CO PLG
27. register your product will void the warranty REPLACEMENT PARTS WARRANTY Jackson replacement parts are warranted for a period of 90 days from date of installation or 180 days from the date of shipment from the factory whichever occurs first PRODUCT CHANGES AND UPDATES Jackson WWS reserves the right to make changes in design and specification of any equipment as engineering or necessity requires THIS IS THE ENTIRE AND ONLY WARRANTY OF JACKSON WWS JACKSON S LIABILITY ON ANY CLAIM OF ANY KIND IN CLUDING NEGLIGENCE WITH RESPECT TO THE GOODS OR SERVICES COVERED HEREUNDER SHALLIN NO CASE EXCEED THE PRICE OF THE GOODS OR SERVICES OR PART THEREOF WHICH GIVES RISE TO THE CLAIM THERE ARE NO WARRANTIES EXPRESSED OR IMPLIED INCLUDING FOR FITNESS OR MERCHANTABILITY THAT ARE NOT SET FORTH HEREIN OR THAT EXTEND BEYOND THE DURATION HEREOF UNDER NO CIRCUMSTANCES WILL JACKSON WWS BE LIABLE FOR ANY LOSS OR DAMAGE DIRECT OR CONSEQUENTIAL OR FOR THE DAMAGES IN THE NATURE OF PENALTIES ARISING OUT OF THE USE OR INABILITY TO USE ANY OF ITS PRODUCTS ITEMS NOT COVERED THIS WARRANTY DOES NOT COVER CLEANING OR DELIMING OF THE UNIT OR ANY COMPONENT SUCH AS BUT NOT LIMITED TO WASH ARMS RINSE ARMS OR STRAINERS AT ANYTIME NOR DOES IT COVER ADJUSTMENTS SUCH AS BUT NOT LIMITED TO TIMER CAMS THERMOSTATS OR DOORS BEYOND 30 DAYS FROM THE DATE OF INSTALLATION IN ADDITION THE WARRANTY WILL ONLY COVER REPLACEMENT WEAR ITEMS SUCH AS CURTAINS DRAIN BALLS DOOR
28. that the required part number is correct ITEM DESCRIPTION PART NUMBER PLC 24VDC Programmed for 44 Units 05945 003 92 50 Programmed for 44 Units with Blower Dryer 05945 004 10 84 T4 Transformer 208 to 120VAC 208V Units 05950 011 75 59 Transformer 230 460 to 120VAC 05950 011 68 35 T2 Programmed for 66 Units 06401 004 13 59 1 Power Supply 24VDC 05950 003 76 32 PLC1 amp 2 Programmed for 66 Units with Blower Dryer 06401 004 13 61 24 PARTS CONTROL BOX COMPONENTS ITEM DESCRIPTION PART NUMBER HC1 4 Contactor 24VDC 3 Pole Used on 3 Phase Units 05945 003 75 02 Contactor 24VDC 4 Pole Used on 1 Phase Units 05945 003 73 22 c o o a Contactor Drive Motor 05945 003 75 22 a Contactor Wash Pump 05945 003 75 22 Contactor Pre Wash Motor 66 Units Only 05945 003 75 22 gt 00 0 ajA Terminal Board L1 05940 021 94 85 Ground Lug 05940 200 76 00 Terminal Board L2 05940 021 94 85 Fuse 1 0 Amp 208V amp 230V Units 05920 002 67 23 Fuse 0 5 Amp 460V Units 05920 011 72 88 5 Relay Socket 20A 300V Used for R1 R2 RA R5 amp 26 05945 003 76 33 Relay Socket 16A 300V Used for R3 05945 003 79 58 12 4 Control Box Weldment 44 Units Control Box Weldment 66 Units 05700 003 82 04 Screw 10 32 x 1 2 Phillips Pan Head w Washer 05305 002 32 37 j ___ 7 Ecc HE 5 1 25
29. the outputs to various components as illustrated here LED s that illuminate on PLC2 that are marked NOT USED have no bearing on the operation of the current 17 11 8 24 06 7 5mA PWR O 85 ec RUN O ZO O O O 88 Wersallax e Micro Controller 8 DC INPUTS 6 DE OUTPUTS 1C200UDD104 CK Qu 2AVDC 0 754 INPUTS warewashers STATUS INDICATING LIGHTS RUN TOGGLE SWITCH UTILIZE THESE SCREWS FOR PLC REPLACEMENT 7 OUTPUTS 22 MAINTENANCE TROUBLESHOOTING PLC1 PLC2 LIGHT CONFIGURATION LIGHT CONFIGURATION ASES PwR INPUTS INPUTS 7 INPUTS INPUTS 1 On Off Switch 1 Lower Pre Wash Float Switch 66 Units Only 2 Door Switch Safety Interlocks 2 Upper Pre Wash Float Switch 66 Units Only 3 Rack Inlet Switch 3 4 Final Rinse Switch 4 N A 5 Lower Wash Float Switch 5 6 Upper Wash Float Switch 6 N A 7 Manual Delime Switch 7 8 Side Loader Switch with no rack present 8 OUTPUTS OUTPUTS 1 Rinse Solenoid Rinse Signal Relay 1 Pre Wash Tank Fill Solenoid 66 Units Only 2 Wash Tank Fill Solenoid 2 Pre Wash Mot
30. 0 62 PARTS STEAM BOOSTER HEATER OPTION Nipple 3 4 x 4 Long Brass Union 3 4 Brass Nipple 3 4 x 2 Long Brass Nipple Close 3 4 x 1 3 8 Brass 04730 207 34 00 Bushing Hex 1 1 4 x 3 4 Reducer Tee Brass 3 4 x 3 4 x 3 4 Adapter 3 8 x 3 4 Brass Valve Steam Relief 3 4 Tee Brass 3 4 x 3 4 x 1 4 Valve Ball Test Cock 1 4 Bronze Pressure Gauge 1 4 0 100 PSI 06685 111 88 34 Control J120 Assembly Major Components Listed Below 05700 002 98 95 Thermostat Corkscrew 06680 500 01 77 Switch 05930 011 49 55 Light Red Indicating 05945 111 21 57 Terminal Block 2 Pole 05940 500 09 61 Ground Lug 05940 200 76 00 Reducer 1 1 2 x 1 Black Iron Nipple Close 1 x 2 Black Iron Elbow 1 90 Deg Black Iron Siphon Tube Pigtail 1 4 Black Iron NINININININ ono ay gt Coupling 1 4 Black Iron 04730 904 01 04 Tee 1 x 1 x 1 4 Black Iron 04730 911 01 00 O Y Strainer 1 Steam Black Iron 04730 217 02 32 Union 3 4 Brass 04730 912 01 00 Valve 120V 1 Bronze Steam 04810 002 92 23 Union 1 Black Iron 04730 912 01 34 Tee 1 Black Iron 04730 911 01 34 63 2 PARTS BLOWER DRYER OPTION MACHINE ASSEMBLY NA 2 fr oorassensin BLOWER CO CA ESENCIAS ESTATE 5 LOWER TUB spe mon ESTATE CON
31. 25 Pre Wash Motor HP N A 2 0 N A 2 0 Wash Heater kW 15 or 18 18 N A N A NOTE Always refer to the machine data plate for specific electrical and water requirements The material provided on this page is for reference only and is subject to change without notice SPECIFICATIONS OPERATING PARAMETERS Model Designation 44 66 44 STEAM 66 STEAM HOT WATER SANITIZING Water Temperatures Fahrenheit Pre Wash Temperature recommended N A Minimum Wash Temperature Incoming Rinse Temperature Incoming Water Temperature 12kW Booster 18kW Booster No Booster CHEMICAL SANITIZING Water Temperatures Fahrenheit 160 180 140 110 180 Pre Wash Temperature recommended N A Minimum Wash Temperature Minimum Rinse Temperature Incoming Water Temperature 12kW Booster 18kW Booster No Booster Other Water Requirements Water Flow Pressure PSIG Flow Rate Minimum GPM Water Line Size NPT Drain Line Size NPT Steam Requirements Steam Line for Wash Tank NPT Steam Flow Pressure PSIG Consumption 15 PSIG Ibm hr 120 120 80 50 120 1 27 1 2 1 1 2 N A N A N A 110 140 160 180 140 110 180 110 140 120 120 80 50 120 12 1 18 1 2 1 1 2 N A N A N A N A 160 180 N A N A 180 N A 120 120 N A N A 120 1 27 1 2 1 1 2 3 4 10 20 60 110 140 160 180 N A N A 180 110 140 120 120 N A N A 120 1 18 1 2 1 1 2 3 4 10 20 60
32. 31 Strainer Pre Wash Tank 05700 003 80 75 51 5 VENTILATION COWL PARTS ITEM DESCRIPTION PART NUMBER Ventilation Cowl 05700 003 77 50 Ventilation Cowl Left Side for Door Accent Panel option 05700 003 75 77 Ventilation Cowl Right Side for Door Accent Panel option 05700 003 75 78 e Vemana 2 oewos Cumi 52 2 2 2 4 PARTS VENTILATION COWL FOR UNHOODED SIDE LOADER OPTION This illustration depicts the Ventilation Cowl for a Left Unhooded Side Loader 2 5 d ORIENT THE CURTAIN SO THAT THE 3 CUTOUTS ARE LOCATED AT THE BEND OF THE ROD To attach the curtain and rod to the Ventilation Cowl ensure that the curtain is oriented as depicted and follow the steps below 1 Insert the rod into the hole at the rear of the Ventilation Cowl 2 Insert the rod into the bracket at the front of the Ventilation Cowl 3 Gently lift the rod at the curtain cutout over and onto the curtain hook ensuring that the ends of the rod stay inserted in the holes This illustration depicts the Ventilation Cowl for a Right Unhooded Side Loader SF ITEM DESCRIPTION PART NUMBER 1A 1 Ventilation Cowl w Cutout for Left Side Loader 05700 003 84 67 1B 1 Ventilation Cowl w
33. 5 Blower Dryer Option Blower Assembly 66 SCHEMATICS Booster Headler3 Plase 22 t t t 67 Booster Heater 1 Phase T2KW s o noel D bote c eques 68 Booster Heater A oct Ut tog 69 otedamiBooOSterTie lar us sasasi n hum um Ed bte buc o Dee co a a e TO Temperature Board tcs ate od dati we e pad AAA 71 Photecell Table aba aa hun aS 72 AA 208 230 460V 60F1Z 32PhasS a eor aapa aa nga ep etr Eee coe aaa a ak eba 73 209 230V 60Hz PNAS near Gu 74 44 Steam 208 230 460V 60Hz 3 Phase ae ee a 75 44 Steam 208 230V 60Hz 1 76 66 208 230 460V BO 3 Phase ik 77 66 208 230V 60HZ1 Phaser AA A een 78 66 Steam 208 230 460V 60Hz 3 Phase 79 66 Steam 2082309 nie aeg 80 Blower Dryer 240V 81 Blow r Dryer 480V imena ii 82 MAINTENANCE amp REPAIR CENTERS Authorized Service Centers Sea nn nal 83 SPECIFICATIONS MACHINE DIMENSIONS 44 44 LEFT TO RIGHT
34. CCESS 875 DIA HOLE SANITIZER INLET TO RINSE 1 8 NPT F CONDENSATE RETURN 3 4 NPT F VENTILATION DUCT CONN LOAD END 4 x 16 1D VENTILATION DUCT CONN UNLOAD END 4 x 16 ID SPECIFICATIONS MACHINE DIMENSIONS 66 66 LEFT TO RIGHT n 2 in 9 in NOTE 1 THE MAXIMUM DOOR HEIGHT MAY REDUCED BY THE ADDITION OF OPTIONAL L c DOOR BRACKETS MAXIMUM HEIGHTS OF c 22 ed 91 89 amp 87 ARE AVAILABLE KS war Rec 2 200 L VENTILATION DUCT ADAPTERS ARE L ADJUSTABLE FROM 73 1 2 TO 76 de wos NOTE 3 4 in e N 29 THE DRIVE ASSEMBLY AND GUARD a MAY BE INSTALLED ON EITHER END BP pe 1 OF THE UNIT INSTALLATION ON THE gt UNLOAD END IS STANDARD IF m 1 INSTALLED ON THE LOAD END PLEASE ENSURE SCRAP SINKS IN THE TABLING ARE AT AN ADEQUATE 5
35. Cutout for Right Side Loader 05700 003 84 66 wami e 53 1 PARTS DRIVE ASSEMBLY PARTS DRIVE ASSEMBLY ITEM DESCRIPTION PART NUMBER Bearing Roller Gear 50 1 Drive Motor Coupling amp Expansion Legs Weldment Block Pillow Drive Support Weldment Socket Drive Plate Drive Rod Washer 1 2 Flat S S Bolt 1 2 13 x 1 3 4 3 8 Lockwasher Washer 3 8 Flat S S Nut Hex 3 8 16 S S Bolt 3 8 16 x 1 3 4 Long 3 8 16 x 1 3 4 Long Washer S S 1 4 20 not shown Locknut 1 4 20 Hex w Nylon Insert Bolt Hex Head 1 4 20 x 3 4 Lockwasher Spring 1 4 Washer 5 16 18 S S Set Screw 5 16 18 x 1 4 Collar Shaft Conveyer Drive Drive Lever Weldment Screw 10 32 x 75 Shoulder 25 Screw 1 4 20 x 5 8 S S Hex Head Stud 1 4 20 x 5 75 All Thread Nut Hex 1 4 20 NI INI NIN Co N 41 5 Bro 20 2 23 2 25 23 8 N E 55 PARTS SIDE LOADERS 2 16 14 4 DETAIL A 15 3 X 2 This illustration depicts a Q 23 Right to Left Unhooded 2 1 Side Loader a Differences in parts for the 2 23 Left to Right and both directions of the 30 Side Loaders are reflected in the parts list NOTE Order lengths of Hose or Conduit by measuring the lengths in the field and add any additional 1 foot to e
36. EE BLU ko ci n 02 8 12 B A een 0 2 BLU 4 5 WHT a EEN o 5 RED GRY BRN TEREC BELOW DOTTED LIN DN MAIN UNIT LEGEND L1 L2 L3 POWER DISTRIBUTION BLOCK GND GROUND BLU PS POWER SUPPLY AR T3 TRANSFORMER 208 460 120V GRY WIT 57 DOOR SWITCH 58 DOOR SWITCH 4 PURPLE ORG HCL HEATER CONTACTOR HC2 HEATER CONTACTOR HEATER 1 4 PURPLE RED H2 HEATER 2 c2 CONTACTOR 2 R1 RELAY 1 09905 004 10 59 A 82 Technical Manual CREW 07610 003 78 18 L Issued 07 27 10 Revised 05 26 15
37. ENOID VENT FAN RELAY RINSE SIGNAL RELAY TEMPERATURE BOARD RELAY BOOSTER HEATER RELAY lt OPTION WASH TANK STEAM RELAY DRIVE MOTOR CONTACTOR WASH MOTOR CONTACTOR LOGIC CONTROL BOARD TABLE LIMIT OPTION u ass 5 BLACK 1464 BLACK 14GA BLACK 18 L3 ELECTRICAL DIAGRAM 208 230 460VOLT 50 60HZ 3 PHASE 1 4 HP BLACK 1464 RED 14GA BLACK 14GA RED 14GA u BLUE 146A 460V 05 208 230 10 BLACK_18GA BLK DETERGENT DISPENSER BLK 14 7 14 VENT FAN y SIGNAL 75 LEGEND Li 12 POWER DISTRIBUTION BLOCK GND GROUND Mi DRIVE MOTOR WASH PUMP MOTOR M3 CONTROL BOX FAN 24VDC 51 POWER SWITCH se DOOR SAFETY SWITCH 53 RACK INLET SWITCH 54 FINAL RINSE SWITCH 55 DELIME SWITCH El TRANSFORMER 208 460V 120V TRANSFORMER 120V TD 24VDC gt POWER LIGHT 09905 003 79 53 SCHEMATICS 44 STEAM HEATED 208 230 VOLT 60 HZ 1 PHASE BLACK 14GA BLACK 14GA BLACK 18GA BLK WASH REGULATING THERMOSTAT WASH TANK STEAM SOLENOID WASH FILL SOLENOID FINAL RINSE SOLENOID VENT FAN RELAY RINSE SIGNAL RELAY TEMPERATURE BOARD RELAY BOOSTER HEATER RELAY OPTION WASH TANK STEAM RELAY DRIVE MOTOR CONTACTOR WASH MOTOR CONTACTOR LOGIC CONTROL BOARD TABLE LIMIT COPTIDN gt RED WHT JUMPER 76 ELECTRICAL DIAGRAM 208 230VOLT 50 60HZ 1 PHASE BLACK 1464 BLACK 14GA RED 1464 GRN 14GA R4 BLK o 14 BLK WHT
38. ER ASSEMBLY DESCRIPTION Blower 265 460V 60Hz Dual Cage 06105 002 88 36 Heater 4 5kW 208V Blower Air Blower Heater Box Weldment ary 8 Bolt Hex Head 1 4 20 x 3 4 5 1 66 SCHEMATICS BOOSTER HEATER 3 PHASE USE THIS SCHEMATIC FOR THE FOLLOWING BOOSTER HEATER OPTIONS e 208V 60Hz 3 Phase 12 kW 40 Rise e 230 60Hz 3 Phase 12 kW 40 Rise 460 60Hz 3 Phase 12 kW 40 Rise e 208V 60Hz 3 Phase 18 kW 70 Rise 230 60Hz 3 Phase 18 kW 70 Rise 460 60Hz 3 Phase 18 kW 70 Rise Wco 143221 4 ol mcd 18V CIRCUIT LEADS BY DISHMACHINE MANUFACTURER AT THE TIME OF INSTALLATION 4 18 BK CIR1 L2 CIR1 L2 CIR L3 lt 62 5 5 3 g 1 5 band 09905 003 79 39 67 18BK AILI M_ M so hL HNC 2 12 aa M 1 18BK CIR2 SPECIFY 24VAC OR 120VAC 1 RATED 1 AMP oe NOINC COM __ T STAT COM ae 12 x m m 2 4 og rr 1 LELMS 9 2 L ELM 2 BOOSTER HEATER 1 PHASE 12 kW USE THIS SCHEMATIC FOR THE FOLLOWING BOOSTER HEATER OPTIONS e 208 60Hz 1 Phase 12 kW 40 Rise 230 60Hz 1 Phase 12 kW 40 Rise
39. GIC CONTROL BOARD DRIVE MOTOR CONTACTOR PLC2 LOGIC CONTROL BOARD EXPANSION UNIT WASH MOTOR CONTACTOR TL TABLE LIMIT lt OPTION PRE WASH MOTOR CONTACTOR 09905 003 84 03 80 SCHEMATICS ELECTRICAL SCHEMATICS 240V BLOWER DRYER CREW SERIES ELECTRICAL DIAGRAM 9 GND 100 240 VOLT 50 60HZ 3 PHASE 4skw 10GA BLK m 10GA BLK 10GA RED Lo o4 Fo d re sl 10GA BLU To 4 o allt 4skw 10GA BLK 106 BLK 10GA RED HR Lo o4 Fo 4 gi Fe 5112 me 10GA BLU To 4 EUG BM 18GA 186 MOL RED BLACK 14GA DRG MOL RED 146A fw orm g BLU B BRN Te te BLUE 1464 GRN GRY Q xo 73 13 GND 460V 054 p 1 N BLACK 18GA BLACK 18GA 190 240 vac RED 18GA BRN BLK FA BLU 24 BRN 151 BLU Fer 4 RTD URG BU op YEL RED 11 BLU site s 03 BRN BRN RED gt RED O 12 YEL BLU 4 Fo ci E NS 02 8 12 B A 7 o RED BRN O RED GRY BRN BELOW DOTTED LIN ON MAIN UNIT c3 c3 LEGEND m 1112 L3 POWER DISTRIBUTION BLOCK GND GR
40. IONS MAY VARY DUE TO THE ADJUSTABLE FEET 21 in gt Eu de 4 Az 26 in coz 1615 in TABLE to TABLE 44 in 6336 in 23 in 21 in 18 in F7 44 in 1 e 515 in NOTE 2 64 in 93 in MAX NOTE 1 20 in 63 in 61 in a cP A 23 in 34 in i 2394 in 1115 in 1 Y 1 4 1 1 NOTE 4 n NOTE 4 6 in 3 in 14 in NOTE 4 894 in 1115 in NOTE 3 101g in 435 in 4418 in to steam heated units Chemical sanitizing units only MAIN ELECTRICAL CONNECTION 1 375 DIA HOLE BOOSTER HEATER ELECT CONNECTION 1 375 DIA RINSE AID CONNECTION TO RINSE 1 8 NPT F CONDUCTIVITY PROBE ACCESS 875 DIA HOLE MAIN INLET WATER CONNECTION 1 2 NPT F STEAM TO WASH TUB HEATING COIL 3 4 NPT F 0 DRAIN CONNECTION 1 1 2 NPT F DETERGENT BULKHEAD A
41. Load 08415 002 14 41 lad 2425 08415 003 84 85 24 25 08415 002 47 37 TTE Curtain Rod 20 50 05700 003 77 52 Load End Only 05700 003 84 57 18 INSTALLATION OPERATING INSTRUCTIONS PREPARATION Before proceeding with the start up of the unit verify the following drain stopper is installed strainers are installed The bar is installed and secure The actuator switches move with relative freedom and do not bind The curtains are installed correctly POWER UP To place the unit in standby press the START button on the front of the machine The unit will automatically determine if there is proper water level in the wash tank If not the unit will begin to fill until the appropriate level is reached Ifthe wash tank temperature is not at the minimum level for the mode of operation the wash heater will energize Refer to the machine data plate for a better understanding of the minimum temperatures needed to operate the unit correctly It may take several minutes for the wash tank to heat up depending on the initial temperature of the water Ifthe machine is equipped with a rinse booster option the booster will turn on when the unit turns on Ifthe machine is heated with a steam booster the steam booster must be turned on in accordance with the manufacturer s instructions Do not attempt to start the unit until 1 The unit stops filling 2 The unit has reached the ap
42. Load Amps for the pre wash motor Set the overload at the closest setting without going over for the FLA of the motor The overload already compensates for the FLA and will have a set point that is 125 of the FLA Example Pre wash motor is rated at 6 0 FLA on the data plate The replacement MTO3 overload will be set at 6 0 It will trip at 7 5 Amps PRE WASH MOTOR Blue selector switch should be VOLTAGE PART NUMBER GE PART NUMBER set to H for manual reset 208 05945 003 76 28 MTO3M 230 05945 003 76 28 MTO3M 460 05945 003 76 26 MTO3K NOTE Connections should be tightened to 7 in Ibs 26 PARTS MISCELLANEOUS ELECTRICAL COMPONENTS Fitting 1 90 Degree Hub 2 per 44 Units 1 per 66 Units 05975 003 77 44 Fitting 1 Straight Hub 1 per 66 Units Fitting 3 4 90 Degree QT Fitting 231 x 394 Clamp 1 Conduit Clamp 3 4 Conduit Plug 2 5 Hole Louvered Grommet 1 250 OD x 1 000 ID Grommet 7 8 Split Temperature RTD 06680 002 16 80 Proximity Switch 24VDC 05930 003 76 51 Thermostat 05930 510 02 79 05930 301 46 00 27 PARTS WASH HEATER amp HEATER SHROUD ASSEMBLIES NN KC DESCRIPTION PART NUMBER Heater Shroud Weldment Lower Heater Shroud Weldment Upper Gasket Suction Casting Gasket Pump Suction Wash Pump Suction Weldment 05700 003 77 63 2 3 8 05311 174 01 00 lo ___ Locknut 1 4 20 Hex w Ny
43. N HHE C e je ry X CP Et Ad Qj t f 1 n dus ope py NOTE 4 __ 33 in NOTE 4 NOTE 4 67 in 4 Wyn gt n Y 8 441 in 1078 in NOTE 3 Applies to steam heated units Chemical sanitizing units only MAIN ELECTRICAL CONNECTION 1 375 DIA HOLE BOOSTER HEATER ELECT CONNECTION 1 375 DIA MAIN INLET WATER CONNECTION 1 2 NPT F RINSE AID CONNECTION TO RINSE 1 8 NPT F CONDUCTIVITY PROBE ACCESS 875 DIA HOLE STEAM TO WASH TUB HEATING COIL 3 4 NPT F CONDENSATE RETURN 3 4 NPT F VENTILATION DUCT CONN LOAD END 4 x 16 ID VENTILATION DUCT CONN UNLOAD END 4 x 16 ID ID DRAIN CONNECTION 1 1 2 NPT F DETERGENT BULKHEAD ACCESS 875 DIA HOLE SANITIZER INLET TO RINSE 1 8 NPT F SPECIFICATIONS MACHINE DIMENSIONS 44 44 RIGHT TO LEFT NOTE 1 THE MAXIMUM DOOR HEIGHT MAY BE REDUCED BY THE ADDITION OF OPTIONAL DOOR BRACKETS MAXIMUM HEIGHTS OF 91 89 amp 87 ARE AVAILABLE NOTE 2 14 in VENTILATION DUCT ADAPTERS ARE DJUSTABLE FROM 51 1 2 TO 54 OTE 3 HE DRIVE ASSEMBLY AND GUARD BE INSTALLED ON EITHER END F THE UNIT INSTALLATION ON THE NLOAD END IS STANDARD IF INSTALLED ON THE LOAD END PLEASE ENSURE ANY SCRAP SINKS IN THE TABLING ARE AT AN ADEQUATE DISTANCE PROVIDE FOR CLEARANCE OF THE DRIVE ASSEMBLY NOTE 4 ALL VERTICAL DIMENS
44. Nau DISHMACHINE MANUFACTURER l AT THE TIME OF INSTALLATION 5 18W 4 18 4 A 1 He 50 BK amp 61 BK 25 He 62 BK Mi Po 63 BK AN CIR1 L2 22 lt 64 4 Pg Lt GND 5 5 w m m S 3 NE TRES 4 Q o 09905 003 79 50 3 1 I ELM 1 I ELM 2 69 SCHEMATICS STEAM BOOSTER HEATER GND L1 De26 3120 STEAM 3 TER OPTION Le C 2072002087230 340 1 001 IP S Si NO FF FF OXED O O 1 lt 1 E 51 THERMOSTA FSi STEAM SOLENOID S POWER SWITC 1 POWER LI Ee ID IGHI SCHEMATICS TEMPERATURE BOARD BLK 5 cw WHT TEMPERATURE TM DISPLAY BOARD GRY BLU RINSE GRYZWHT 2 O POWER ORINSE BLK EE WHT BEK PRE H LO WASH WHT en E SPARE WASH TANK PRE WA
45. OUND PS POWER SUPPLY BM BLOWER MOTOR o4 o He T3 TRANSFORMER 208 460 120V Ba TERMINAL DAD 57 DOOR SWITCH GRY WHT 58 DOOR SWITCH HC1 HEATER CONTACTOR HC2 HEATER CONTACTOR PERLE py HI HEATER 1 H2 HEATER 2 PURPLE c2 CONTACTOR 2 R1 RELAY 1 09905 004 10 70 A 81 ELECTRICAL SCHEMATICS 480V BLOWER DRYER CREW SERIES w ELECTRICAL DIAGRAM 90 440 480VOLT 50 60HZ 3 PHASE 4skw homu lo ware alte 5 Lo HC1 10GA BLU d Lo H2 4skw 10GA_BLK oito 10GA BLK oJ lo 10GA RED otto 4 alte 5 fte Lo Hc2 10GA BLU gt 2165 1 BM WHT 18 18GA 1MDL RED RO BLACK 1464 RED 1464 7 BLU A oo RES RN 2 te BLUE 1464 GRN GRY Q x T3 GND 460V 054 BLACK 18 o o BLACK 18GA m 460 Fac H4 RED 18GA KAAAAT BLK BLK NY WHT xi 120 xe BLK L vac N WHT BRN BRN YY Y BLU BLU 3 24 824 BRN 51 one 4 PLC 2 6 RTD BRN 6 DRG BLU O3 YEL RED _ Fl BLU Rt 03 51 4 BRN oo RED BLK Y
46. PLC and that is functioning properly If the RUN light is out first check that the RUN toggle switch located behind the snap cover panel of the PLC is in the RUN position If the switch is in the RUN position it is possible that the operational program of the PLC is corrupted or lost Temporary power surges may have occurred Secure all power to the machine wait for 30 seconds and restore power Verify that the green light is illuminated to the 24VDC power supply immediately to the left of the PLC If UTILIZE THESE SCREWS FOR PLC REPLACEMENT DjX MAINTENANCE TROUBLESHOOTING the RUN light is still off replace the PLC Refer to the illustration below for the designation of each LED PLC1 is used for the 44 Electric amp Steam units expansion PLC PLC2 is used in conjunction with PLC1 for 66 Electric amp Steam units Inputs correspond to the connections behind the top flip up panel of the PLC and are marked I1 through I8 Outputs correspond to the connections behind the bottom flip up panel of the PLC and are marked Q1 thru Q8 Note All outputs are fused Q1 amp Q2 outputs for both PLC s utilize 1 0 Amp fuses and Q3 Q8 outputs utilize 0 75 Amp fuses When illuminated the LED lights on the front of each PLC will show the input from and
47. S oll n Te BLACK 1464 BLACK 1464 RED 14GA BLUE 1464 BLACK 1464 BLACK 14GA RED 1464 RED 14GA BLUE 14 BLUE 1464 460V 058 208 230V 10 BLACK 1864 RED 18GA BLK BLK ANASA WHT WHT DETERGENT 13 DISPENSER Ri _ y VENT FAN y 14 SIGNAL 14 SIGNAL BOOSTER HEATER lt OPTION gt LEGEND L2 L3 POWER DISTRIBUTION BLOCK GND GROUND Ei POWER LIGHT HH WASH HEATER TS1 WASH REGULATING THERMOSTAT M DRIVE MOTOR WFS WASH FILL SOLENOID Me WASH PUMP MOTOR FRS FINAL RINSE SOLENOID M3 CONTROL BOX FAN lt 24VDC gt 1MOL DRIVE MOTOR OVERLOAD eMDL WASH PUMP MOTOR OVERLOAD Ri VENT FAN RELAY R2 RINSE SIGNAL RELAY 1 POWER SWITCH R3 TEMPERATURE BOARD RELAY s2 DOOR SAFETY SWITCH R4 BOOSTER HEATER RELAY OPTION 53 INLET SWITCH WASH HEAT CONTACTOR 54 FINAL RINSE SWITCH DRIVE MOTOR CONTACTOR 55 DELIME SWITCH WASH MOTOR CONTACTOR 56 SIDE LDADER SWITCH OPTIONAL PLC1 LOGIC CONTROL BOARD Ti TRANSFORMER 208 460 120 TL TABLE LIMIT lt OPTION TRANSFORMER 20 24VDC gt 09905 003 75 52 RED WHT RED WHT 73 LEGEND L1 Le POWER DISTRIBUTION BLOCK GND GROUND WASH HEATER DRIVE MOTOR M2 WASH PUMP MOTOR 51 5 53 54 55 56 n Te El CONTROL BOX 24VDC gt POWER SWITCH DOOR SAFETY SWITCH RACK INLET SWITCH FINAL RINSE SWITCH DELIME SWITCH SIDE LOADER SWITCH OPTIONAL TRANSFORMER 208 460V TU
48. SH TANK RTD RTD ITEM DESCRIPTION PART NUMBER Cyclic Temperature Board 06685 002 74 86 Gauge Cover Red 05700 002 75 62 8 Nut Thumb 6 32 Nylon 05310 002 83 12 Decal Temperature Display 09905 003 78 29 RTD Temperature Probe not shown 06680 002 16 80 71 SCHEMATICS PHOTOCELL TABLE LIMIT SWITCH OPTION WARNING DO NOT CONNECT ENSURE RED WHITE TO FROM DOOR SWITCH RED WHITE TO 12 OF R3 HERE 12 OF R3 15 CONNECTED ONLY RED WHITE HERE TO INPUT 2OF PLC BOARD WHITE BROWN RED WHITE DC EI NL EL TABLE CIO mama uma uman uma um u um DC BLUE PURPLE BROWN RED WHITE BLUE 40 On Das PLC1 R1 A2 A1 R2 A2 A1 R3 A2 1 SS R4 R6 A2 1 2 1 ES O 9 12 Cs RED WHITE BED RED BLACK RED BLACK BLUE RED WHITE PHOTOEYECABLE 72 SCHEMATICS 44 ELECTRICALLY HEATED 208 230 460 VOLT 60 HZ 3 PHASE T ELECTRICAL DIAGRAM 9 9 leca 208 230 460VOLT 50 60HZ 3 PHASE e 15kw OPTION MGA FIBERGLASS 04 C o GA FIBERGLAS
49. able on holidays Contact technical support toll free at 1 888 800 5672 Please remember that technical support is available for service personnel only TABLE OF CONTENTS SPECIFICATIONS Machine Dimensions 0 1 Side Loader Dimensions PP 5 Steam Booster Heater Dimensions 6 Bl wer Dryer Dimensions ua a 7 Operating Parameters esse e erties Noe a 8 10 INSTALLATION Installation instructions 2248 13 Curtain Installation A AS A 18 Operating Instr ctlOns E ete ua qu kr da a saq iaa 19 Belime instructions aaa id md aa Sea A A aa aa maaa aaa lah 21 MAINTENANCE Troubleshooting nr en anne 22 PARTS Gontrol Box cial 24 du Into bros disce Dine cua esa dd ese pea Ca ar ada dift cens QS aula dad 26 Miscellaneous Electrical ComponenB un naeh aka 27 Wash Heater amp Heater Shroud Assemblies 28 Pump Suction Assembly 29 WV ASIANS ALOIS 20 he th adepto MEM cie 30 Door Assembly uri ptc dv su m UL IM uu E 31 Pre Wash DoorAssemibly uuu sic te a ken 32 Door Spring Assembly u susunan ette Lua p a a t e da rt ud 33 Plumbing Assembly Main Water anaa
50. d by Jackson WWS within the continental United States Hawaii and Canada during the warranty period provided a Jackson WWS authorized service agency or those having prior authorization from the factory performs the service Any repair work by persons other than Jackson WWS authorized service agency is the sole responsibility of the customer Labor coverage is limited to regular hourly rates overtime premiums and emergency service charges will not be paid by Jackson WWS Accessory components not installed by the factory carry a 1 one year parts warranty only Accessory components such as table limit switches pressure regulators pre rinse units etc that are shipped with the unit and installed at the site are included Labor to repair or replace these components is not covered by Jackson WWS This warranty is void if failure is a direct result from shipping handling fire water accident misuse acts of God attempted repair by authorized persons improper installation if serial number has been removed or altered or if unit is used for purpose other than originally intended TRAVEL LIMITATIONS Jackson WWS limits warranty travel time to 2 two hours and mileage to 100 one hundred miles Jackson WWS will not pay for travel time and mileage that exceeds this or any fees such as those for air or boat travel without prior authorization WARRANTY REGISTRATION To register your product go to www jacksonwws com or call 1 888 800 5672 Failure to
51. e 139 Dia 2 1 4 ID x 2 1 2 OD 38 PARTS PRE WASH MANIFOLD amp ARM ASSEMBLIES ILLUSTRATES PARTS FORALEFT TO RIGHT PRE WASH ILLUSTRATES PARTS FOR ARIGHT TOLEFT PRE WASH Mechanical Pump Seal 05330 002 34 22 39 5 PRE WASH MANIFOLD amp ARM ASSEMBLIES ITEM DESCRIPTION PART NUMBER QTY Hose Clamp Range 2 9 16 to 3 1 2 Hose Wash Pump Discharge O Ring Silicone 103 Dia 2 1 2 x 2 11 16 OD O Ring Silicone 139 Dia 2 1 4 ID x 2 1 2 OD E i PUMP amp MOTOR ASSEMBLY PART NUMBER Pre Wash Pump 2HP 208V 60Hz 3 Phase 06105 003 76 12 Pre Wash Pump 2 230V 60Hz 3 Phase 06105 003 76 12 Pre Wash Pump 2HP 460V 60Hz 3 Phase 06105 003 76 12 Pre Wash Pump 2 460V 60Hz 1 Phase 06105 003 76 14 Pre Wash Pump 2 230V 60Hz 1 Phase 06105 003 76 14 40 PARTS RINSE ASSEMBLY RINSE INJECTOR CONNECTIONS P PRESSURE SWITCH S SANITIZER R RINSE AID NOTE 1 This hose connects to part 16 at one end and to part 20 at the opposite end NOTE 2 A hose from the Main Water Inlet Assembly connects to this elbow For units with the Booster Heater option the hose will connect to the booster heater outlet 41 5 RINSE ASSEMBLY ITEM DESCRIPTION PART NUMBER Rinse Injector L R Units R L Units 05700 003 76 83 Tee 1 2 FNPT x 1 2 FNPT x 1
52. efficient operation of the unit by removing soil and debris that might otherwise become trapped in nozzles or deposited onto ware Curtains should be removed and scrubbed with mild detergent and a brush and allowed to air dry Strainers should be removed and debris scooped out Do not hit strainers to remove debris this can cause them to warp and not seat correctly Rinsing the strainer under water should remove the rest of any debris trapped in the part Wash arms can be removed using a 7 16 driver however the dishmachine is designed so that the wash arms are self cleaning Operators have the ability to flush the arms by removing the plastic end caps and running a rack through the unit This should only be done as a cleaning function with an empty rack and a tub that is filled with water The internal chamber can be cleaned with a mild detergent and dishrag The strainers and the pawl bar should be removed to provide as much room as possible The outside of the unit should be cleaned with a standard countertop or general cleaner Do not attempt to clean inside any compartments boxes or chambers that are secured with a cover These normally contain live electrical components DO NOT CLEAN THE UNIT WITH TYPE OF METALLIC SCRUBBING SPONGE 20 INSTALLATION DELIME INSTRUCTIONS To proceed with the delime operation fill the dishmachine with the correct amount of solution as recommended by the manufacturer o
53. et Hot 1 Tee Brass 1 2 x 1 2 x 1 2 5 2 p 76 1 1 5 Hose 1 2 x 42 5 5 Braided w PTFE Male Swivel 04720 003 76 09 7 Bracket Inlet Plumbing Support 05700 003 74 42 28 14 2 Bracket Upper Inlet Plumbing Support 05700 003 74 86 34 PARTS WASH TANK FILL ASSEMBLY The hose from the Main Water Inlet Plumbing connects to this solenoid valve Elbow 90 Degree 1 2 Brass Vacuum Breaker Repair Kit 06401 003 06 23 ___ _____ 011 Locknut 1 4 20 Hex w Nylon Insert 35 PARTS PRE WASH TANK FILL ASSEMBLIES 4 2 STANDARD PRE WASH D FILL PLUMBING PRE WASH FILL PLUMBING WITH OPTIONAL COLD WATER FILL 4 Vacuum Breaker 1 2 04820 003 06 13 Vacuum Breaker Repair Kit 06401 003 06 23 s i 1 0y _ Plug 1 2 Brass Removed for Cold Water Fill Option Hose 1 2 x 42 S S Braided w PTFE Male Swivel Denotes changed quantities when Cold Water Pre Wash Fill option is added 36 PARTS WASH MANIFOLD amp ARM ASSEMBLY Mechanical Pump Seal 05330 002 34 22 5 WASH MANIFOLD amp ARM ASSEMBLY ITEM DESCRIPTION PART NUMBER L R Machines Lower Manifold R L Machines Lower Manifold 05700 003 74 28 O Ring Silicone 103 Dia 2 1 2 x 2 11 16 OD O Ring Silicon
54. ever rough handling by carriers or others may result in damage to the unit while it is in transit If such a situation occurs DO NOT RETURN THE UNIT TO THE MANUFACTURER Instead contact the carrier and ask them to send a representative to the site to inspect the damage Request that an inspection report be completed Contact the carrier within 48 hours of receiving the machine in order to report possible freight damage and the dealer from whom the unit was purchased UNPACKING THE MACHINE The machine should be unboxed and removed from the pallet prior to installing Remove the wooden lift beams and their associated brackets after the unit has been positioned Open the front door and remove all of the materials from the inside Once unpacked verify there are no missing parts If a part is missing contact the manufacturer immediately LEVEL THE DISHMACHINE The dishmachine is designed to operate while level This is important to prevent any damage to the machine during operation and to ensure the best results possible The unit comes equipped with adjustable bullet feet which can be turned using a pair of pliers Verify the unit is level from front to back and side to side prior to making any electrical or plumbing connections PLUMBING THE MACHINE All plumbing connections must be made to adhere to local state territorial and national codes The installing plumber is responsible for ensuring the incoming water lines are flushed of debris prior to c
55. f the chemicals The tank capacities of the machine can be found in the Specifications section of this manual After the chemicals are added perform the following steps 1 2 3 4 e 9 10 11 12 13 14 15 16 Flip the NORMAL DELIME switch to DELIME Disconnect or turn off chemical feeder pumps Close all doors Press the START button and run the machine for the length of time required by the chemical solution manufacturer Press the START button to shut the unit off Open the door and step away for 5 minutes Inspect the inside of the unit to determine if expectations have been met If not try running the delime solution through the unit for more time Once clean drain the machine completely Close the door Refill the unit Press the START button and run the unit in Manual for 10 minutes Press the START button to turn off the unit Open the front door Drain the unit Flip NORMAL DELIME switch to NORMAL The machine is ready to use This equipment is not recommended for use with deionized water or other aggressive fluids Use of deionized water or other aggressive fluids will result in corrosion and failure of materials and components Use of deionized water or other aggressive fluids will void the manufacturer s warranty 21 PLC TROUBLESHOOTING Green LED lights are illuminated on the PLC when in operation The POWER OK amp RUN lights indicate that 24VDC power is available to the
56. information may change without notice Always refer to the machine data plate for voltage requirements machine voltage total amperage load and serial number If a data plate has been damaged and cannot be read contact the manufacturer The main power terminal blocks for the dishmachine and for the rinse booster heater if applicable are located at the top of the machine Remove the top cover to access these connections Route incoming power lines within conduit that will connect via fittings to the pre punched holes in the back of the control box Install power and ground wires to lugs as indicated by the appropriate decals in the control box Use copper conductors only Use of an anti oxidation agent is permissible on the power connections Tighten all connections Verify the incoming voltage matches the voltage indicated on the decal next to the incoming power pre punched hole Please note the dishmachine has a separate power connection from the rinse booster heater and the circuit protection requirements are different for each Refer to the machine data plate for information on minimum circuit protection DISHMACHINE VENTILATION The dishmachine should be located into an adequate exhaust hood or ventilation system with provisions for venting This is essential to permit efficient removal of the condensation exhaust Ensure the exhaust system is acceptable in accordance with applicable codes and standards Note Any damage that is caused by stea
57. lon Insert 05310 374 01 00 Hex5 16 18 S S 05310 275 01 00 6 Lockwasher 5 16 Split S S 05310 275 01 00 Wash Heating Element 15kW 18kW See Heater Chart 28 PARTS PUMP SUCTION ASSEMBLY USED ON ALL PRE WASH TANKS AND ALL STEAM HEATED TANKS IN DESCRIPTION Gasket Suction Casting Gasket Pump Suction Pre Wash Pump Suction Weldment 29 PARTS WASH HEATERS VOLTAGE PHASE KW PART NUMBER CONTACTOR 04540 121 68 45 05945 003 73 22 04540 121 68 46 05945 003 73 22 04540 121 68 45 05945 003 75 02 04540 121 68 46 05945 003 75 02 04540 121 68 47 05940 003 75 02 SERVICE NOTES When replacing wash heaters it is highly recommended to change the gasket also Once installed gaskets become compressed and are subject to extreme temperature changes Replacing the gasket with the heater may prevent future leaks The nuts used to secure the heater to the casting should be torque to 16 in Ibs After tightening the unit should be allowed to heat up and operate normally for approximately 30 minutes Secure power to the machine and check the nuts once more to verify they are torque to 16 in Ibs 30 PARTS DOOR ASSEMBLY 44 ITEM DESCRIPTION PART NUMBER Q 2 2 3 2 2 End Piece Door Right Side Sop suren woman 7 s Team 120 Hor mn moon e
58. m and or moisture due to improper ventilation is NOT covered under the warranty The dishmachine has the following ventilation requirements Load End 200 Unload End 200 The exhaust system must be sized to handle this volume for the dishmachine to operate in the manner it was designed 14 INSTALLATION INSTRUCTIONS THERMOSTATS The thermostats on this unit have been set at the factory for the wash tank and should only be adjusted by an authorized service agent CHEMICAL FEEDER EQUIPMENT This dishmachine DOES NOT COME WITH AN INTEGRAL CHEMICAL SUPPLY FEEDER SYSTEM Connect the unit to a third party chemical dispenser that meets the requirements of NSF Standard 29 for the machine to operate correctly Contact a chemical supplier about connecting a dispenser to the dishmachine Chemical dispensers must be set for the type and concentration of chemicals being used Detergent usage and water hardness are two factors that contribute greatly to how efficiently the dishmachine will operate Using the proper amount of detergent can be a source of substantial savings A qualified water treatment specialist can explain what is needed to gain the maximum efficiency from detergent The dishmachine can operate in either hot water sanitizing mode or chemical sanitizing mode The mode of the machine is marked above the machine s data plate If the unit is operated in chemical sanitizing mode ensure an appropriate chlorine
59. nit The entire cycle is automatic 19 INSTALLATION OPERATING INSTRUCTIONS OPERATIONAL INSPECTIONS It is recommended that operators periodically review the following items while the machine is operating All of these items are important to operating the machine in an efficient manner Review wash and rinse temperatures and compare to the minimums required by the data plate Low temperatures be an indication of a faulty thermostat a thermostat that needs adjustment or some other condition that needs to be addressed Verify the pan strainers not becoming clogged Keeping these free of soil and debris allows for much better flow of water through the machine and prevents any sort of redeposit issues Water pressure The dishmachine is designed to run at a minimum of 15 PSIG if it is any lower there will not be enough rinse water to properly remove detergent from the ware Wash and rinse arm nozzles should be free of debris Open nozzles are essential to the operation of the dishmachine SHUTDOWN To shut the unit down press the START button on the front of the machine To drain the machine open the front door and pull up on the drain release inside the unit If the machine is equipped with a steam booster shut it down in accordance with its manufacturer s instructions CLEANING It is recommended that the unit be cleaned at least once every 24 hours or at the end of the day Cleaning assists in maintaining the
60. nsure any custom cut lengths are accounted for 56 PARTS SIDE LOADERS and both directions of the 30 Side Loaders Differences in parts for the 23 Left to Right are reflected in the parts list 23 Right to Left Unhooded Side Loader This illustration depicts a 57 5 SIDE LOADERS ITEM DESCRIPTION PART NUMBER Tub Weldment 23 Side Loader L R 009 4 4 Tub Weldment 23 Side Loader R L 00 003 8 Tub Weldment 30 Side Loader L R 06 003 Tub Weldment 30 Side Loader R L dd 18 88 39 Bar Drive Linkage see side loader drive linkage page He Actuator Switch Assembly Guide Block Top Slotted Guide Block Bottom Slotted 3 r Gasket Drive Gutter r Bracket Loader Pawl Bar Support 2o 2 0 2 1 21 20 7 2 2 al X Bolt 1 4 20 x 1 2 Long Locknut 1 4 20 Hex w Nylon Insert Screw 1 4 20 x 1 3 4 Long Hex Head Bracket Limit Switch Terminal Board Switch Assembly Side Loader 24VDC Cover Side Loader Switch 2 Locknut 6 32 Hex w Nylon Insert Drain Hose Polybraid 1 SEE NOTE ON PG 55 2 J Hose Clamp Range 13 16 to 1 1 2 E Drain Fitting Weldment SA 2 NOTE 2 2 2 11 12 14 15 16 20 21 22 23 24 25 26 7 8 9 0 1 2 3 2 2 2 2 Nipple 1 1 2 Close Brass Elbow 90 Deg Street Brass 1 1 2
61. onnecting to the machine Note that chips and materials from cutting processes can become lodged in the solenoid valves and prevent them from opening or closing Any valves that are found to be fouled or defective because of foreign matter left in the water line and any subsequent water damage are not the responsibility of the manufacturer Water hardness should be a maximum of 6 grains per gallon Hard water should be treated prior to being used by the machine Iron in the water line can cause staining A filter designed to remove iron from the water supply is highly recommended for supplies in excess of 0 1 ppm This dishmachine comes with a Water Pressure Regulating Valve The unit utilizes a flow pressure of 15 PSI for the incoming water line Do not confuse static pressure with flow pressure Static pressure occurs when there is no flow and the valves are closed Flow pressure occurs when water is running into the machine The WPRV should be adjusted to the proper flow pressure at a minimum The water supply line shall be 1 2 NPT minimum and must be able to provide water at the minimum temperature indicated on the machine data plate It is recommended that a shut off valve be installed to allow isolating the dishmachine from the water system in the event that maintenance or other activities are required Also it is suggested that a shock absorber not supplied with dishmachine be installed on the incoming water line This prevents water hammer
62. or Contactor 66 Units Only 3 Drive Motor Contactor 3 4 Wash Motor Contactor 4 N A 5 Wash Heater Contactor or Steam Heat Relay 5 6 Ventilation Fan Relay 6 N A 7 7 8 8 23 PARTS CONTROL BOX COMPONENTS NC e RIA ER LA Tm moe All operational relays use green LED indicating lights 209 or to verify proper operation These relays are mounted ES er immediately to the right of the motor contactors Please refer to the illustration at right Jal IC E Seth Are 83 x ui Al T LED 2 A vm Imp A mu 1 156 200 65 2 ol O 22211 The illustration above depicts the components of a 66 electrically heated unit with the booster heater option Component quantities and part numbers may vary for different units Please refer to the notes within the parts list on the next page to verify
63. otor Heater FLA MCA Amps Amps sti o 100 18 o2 o7 1087 gt 208 64 sa 11 as srar ss 679 x ea 1 sa 32 42 os 28 299 32 42 27 207 66 Steam O O gt i Pre Wash Motor Amps as 1 12 0 18 20 2 31 os ws 18 z2 2 39 68 56 11 465 487 23 _ mo o 64 34 34 459 _ 32 42 Denotes 240 volt heating elements that have been down rated when 230 volts is applied Denotes 480 volt heating elements that have been down rated when 460 volts is applied 40 F Rise 12kW Booster 40 F Rise 12kW Booster Rinse Heater Amps Note On the 208 volt machines the rinse heater is actually rated at 17 2kW Blower Dryer 12 INSTALLATION INSTRUCTIONS VISUAL INSPECTION Before installing the unit check the container and the machine for damage A damaged container may be an indication there is possible damage to the product If there is any type of damage to both the container and the unit DO NOT THROW AWAY THE CONTAINER The dishmachine has been previously inspected at the factory and is expected to arrive in new undamaged condition How
64. propriate wash tank temperature FIRST RACK The first rack of ware that is placed into the unit will typically reduce the temperature of the wash tank and the first rack may need to run through the unit again This process may be necessary any time the unit has not been operated for an extended period of time although this is dependent on the type of ware being used its temperature and the ambient temperature of the kitchen area To ensure proper operation always observe the temperatures of the wash and rinse when first starting the unit WARE PREPARATION Proper preparation of ware is essential for the smooth efficient operation of this dishmachine Any ware placed inside the machine should have all solid food waste and scraps removed It is recommended that ware also be sprayed down prior to entry into the dishmachine Place cups and glasses upside down in racks so they do not hold water during the cycle Presoak flatware in warm water to assist in removing food Load plates and saucers in the same direction with the food surface facing the unload end of the machine WASHING A RACK OF WARE This dishmachine is designed to wash ware that is placed in a rack Materials should not be placed inside the unit unless they are properly secured into a dish rack To start the cycle gently push the rack into the unit on the load end Once the wash actuator has moved sufficiently the unit will automatically begin to convey the dish rack through the u

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