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5 - Bikermania

1. CLYMER REPAIR MANUALS Clymer repair manuals provide step by step procedures based upon the complete disassembly of the motorcycle This hands on experience combined with extensive research results in a manual that is both detailed and user friendly Hundreds of original photos and illustrations guide the reader through every job making it easy to reduce repair costs Whether it is routine maintenance such as tune ups and brake service or more extensive repairs involving engine and transmission disassembly Clymer manuals provide reliable information required to perform the job Accurate clear and concise text combined with detailed illustrations and photography make it possible for the novice power sports enthusiast to safely and enjoyably service their vehicle While at the same time the in depth coverage provides indispensable information for those tackling more complicated procedures Clymer manuals are available in English only For Sportster models 797002 For 1959 thru 1985 Sportster models 797012 For 1986 thru 2003 Evolution Sportster models 796998 lt For 2004 to present Evolution Sportster models For V Rod models 796999 ip For 2002 2006 VRSCA 2004 2005 VRSCB 2007 VRSCAW 2005 2006 VRSCSE Screamin Eagle 2007 VRSCX Screamin Eagle 2006 2007 VRSCR Street Rod 2006 2007 VRSCD Night Rod and 2007 VRSCDX Night Rod Special For single cam Big Twin models 797000 For 1948 thru 1965 Panhead
2. SPORTSTER PRIMARY COVER INSPECTION PLUG TOOL Designed to remove or install the OEM style primary cover clutch adjusters access plug and filler plug without distorting the plug s slot Works on all 1954 thru 1990 Sportster and on K models with aluminum primary covers 741954 Colony XL primary inspection plug tool CE 4 TRANSMISSION LAPPING TOOL This transmission lapping tool insures proper fitting of roller bearing stock or oversize with transmission mainshaft races Will lap races on all Big Twin transmissions 234997 Complete tool OEM 96710 77 234998 Replacement lap head 1 870 OEM 96710 79 SHIFT FORK GAUGES These American made tools are ideal for setting and aligning shifter forks of 1939 thru 1986 4 Speed Big Twin transmissions 235807 For use with 1939 thru 1978 transmission OEM 96384 39 235808 For use with 1979 thru 1986 transmission OEM 96385 78A J gm o JIMS MAIN SHAFT BEARING RACE TOOL FOR BIG TWINS American made tool to install or remove the bearing inner race on the transmission main shaft of late 1984 to present Big Twin models 235789 Jims main shaft bearing race tool for Big Twins JIMS BIG TWIN TRANSMISSION STAND Top quality tool to clamp transmission in a vice Useable for all 4 Speed transmissions and rubber mount 5 Speed trannies except 1993 to present FLT models 235983 Transmission Stand 4 5 speed BigTwin
3. MASTER LOCK BRAIDED STEEL CABLE WITH U BAR LOCK A 150 cm 59 long 20 mm over 3 4 thick braided steel cable with a protectant vinyl coating to prevent for scratching Comes complete with a strong mini U bar lock and 4 keys 738050 Braided steel cable with U bar lock MASTER LOCK CHAIN LOCK A 120 cm 47 long chain made from 11 mm almost 7 16 hardened steel links covered with a tough woven material to prevent for scratching your paint job Comes complete with a 67 mm wide 2 5 8 Pro Series Master Lock with a solid iron shackle shroud that resists harsh physical attacks a wide laminated steel body for superior strength a dual ball bearing locking mechanism that resists pulling and prying and 4 keys 738051 Master Lock chain with lock JACK ASS FLEXIBLE STEEL LOCK American made hardened steel lock looks like a cable but is in fact made of hardened cylindrical links that make the lock stronger and more flexible as an ordinary cable lock The lock is 2 meters 6 feet long and features a thick vinyl coat to protect against scratches 738002 Jack Ass Flexible steel lock U BAR SHACKLE LOCK BY MASTER LOCK This American made U bar shackle lock provides maximum security The special steel alloy shackle resists strong attacks Features vinyl coated U bar and lock housing to prevent for scratches The double locking shackle has a throat of 88 mm 3 1 3 and i
4. p PUSH ROD LENGTH MEASUREMENT TOOL This tool will help you to determine the correct length of each push rod thus help you to achieve the correct valve train geometry The valve train geometry must be checked whenever you have built a High Performance engine and new push rods cams or valves are used 238957 Push rod length measurement tool JIMS DRILL TOOL FOR CAMBUSHINGS Special tool for installing and drilling dowel pin hole in cam bushing to the factory location Tool is supplied with drill number 31 235796 Sportster 1957 thru 1990 235798 BigTwin 1970 thru 1999 except Twin Cam JIMS PINION BUSHING DRILL TOOL FOR BIG TWIN Special tool for installing and drilling dowel pin hole in the pinion bushing to factory location on Big Twin motors from 1954 thru 1992 Tool is supplied with drill number 31 235797 For use on 1954 thru 1992 Big Twins ROCKER ARM BUSHING amp ROLLER BEARING PULLER Use to pull out the rocker arm bushing or roller bearing on 1957 to present Sportsters and 1966 to present Big Twins OEM 95760 57 237339 Rocker arm bushing amp roller bearing puller L m JIMS PINION BUSHING PULLE Use to remove pinion bushing from cam cover in one easy operation on all Big Twin models from 1954 thru 1999 except Twin Cam 237346 Jims pinion bushing puller 3 JIMS CAM BEARING PULLER FOR BIG TWIN For removing the inner cam bearing fr
5. Q l SPORTSTER ENGINE STAND Can be used for engine repair but also as a show stand for all Sportsters 1957 to present Rugged steel construction with a strong painted finish 723120 Sportster engine stand gD 4 L d S amp S ENGINE STANDS Perfect for engine repair or as a show stand These powder coated steel stands feature laser cut S amp S logos Available for use with both OEM and aftermarket engines and engine cases from 1936 to present 750876 For use with single cam Big Twin 1936 thru 1999 S amp S P series S amp S SH series and S amp S V series S n Y 750877 For use with Twin Cam A 1999 thru 2006 except 2006 Dyna and S amp S T series L 750878 For use with Twin Cam B Balanced 2000 thru 2006 A S 4 750875 For use with S amp S X Wedge y JIMS COMPLETE MODULAR ENGINE amp TRANSMISSION STAND KIT This kit provides a solid and versatile work center for a variety of engine types With this kit an engine builder can freely position complete engines and transmissions into the most optimum working position The base stand allows 360 degrees of rotation while the modular cradles swivel and lock in 180 90 and 45 degree angles The base easily bolts to a workbench and comes ready to use with all hardware included Each piece is constructed from high quality steel Available as a complete kit that works with all Big Twin
6. Thread Lockers amp Chemica PERMATEX DIELECTRIC TUNE UP GREASE Permatex Dielectric tune up grease protects electrical connections wiring and bulb sockets from salt dirt and corrosion and prevents voltage leakage around any electrical connection Also prevents spark plugs from fusing to boots Comes in 0 33 ounce 10 ml tubes Sold each 720126 Permatex Dielectric tune up grease PERMATEX GREEN PLASTIC CLEANER Green products are environment friendly products and bio degradable m Contains no CFC s or harsh chlorinated solvents but do the job they are made for Green Permatex Plastic Cleaner cleans and polishes most plastics including Formica fiberglass acrylics enameled surfaces ceramics stainless steel and glass without scratching Removes grease stains and dirt Forms a water repellent anti static shield which resists fogging Comes in a 16 ounce 0 47 liter spout top can Sold each 720125 Plastic Cleaner LOCTITE COLD WELD BONDING COMPOUND A 15 minute two part adhesive and filler system that eliminates the need for welding or brazing Once cured it can be ss drilled sanded painted or filed Works on aluminum steel brass bronze etc and will fill cracks in castings Resists most automotive shop and cleaning fluids Withstands temperatures to 300 F intermittent and has over 3000 PSI shear strength on steel 720121 Two 1 0z tubes PERM
7. 23 x 15x 2 5 cm vinyl zippered pouch 745108 Bag with 25 mushroom plugs TIRE REPAIR KITS WITH ENGINE AIR PUMP These roadside tire repair kits include the engine air pump ZPN 745107 that uses the vacuum and compression of your engine to forces clean outside air into your tire Apart from the complete Engine Air Pump these kits also include what you need for a roadside tire repair The Fix N Flate kit is great for riders that already carry tire levers the Deluxe Kit comes with more different tire repair necessities as well as a pair of strong tire levers 745103 Fix N Flate kit with complete Engine Air Pump patches and rubber cement for tube type tires and tubeless tire string plugs Complete kit comes ina heavy duty canvas bag weighs 13 Oz 38 gram is 7 18 cm in diameter and is only 1 2 5 cm thick 745102 Deluxe kit with complete Engine Air Pump tire levers punch tools scrubs patches string plugs patch plugs and rubber cement Comes in a vinyl zippered pouch Weighs 2 Ibs 900 gram measures 95 KI KIS 24x10x4cm AUTOMATIC TIRE INFLATION KIT These high pressure CO2 canisters are great to reinflate your tire after a puncture repair Comes in a 3 5 x5 9x 13 cm vinyl pouch with a handy 4 10 cm long discharge adapter Usually it will take all four to get one motorcycle tire up to normal operating pressure Also available as a refill bag containing 3 pieces CO2 canist
8. 1984 thru 1990 Police models 1987 thru 1990 models 1991 thru 1992 models 1991 thru 1992 Police models 1993 thru 1994 models 1993 thru 1994 Police models For Dyna Glide models 799078 799079 799080 799073 799074 799075 799239 799245 799252 799345 799352 799814 1991 thru 1992 models 1993 thru 1994 models 1995 thru 1996 models 1997 models 1998 models 1999 models 2000 models 2001 models 2001 FXDWG2 models 2002 models 2002 FXDWG2 models 2003 models d 799881 799882 798036 798136 798137 798134 798359 797013 797051 797244 k 2004 models 2004 Police models 2005 models Gap 2006 models 2007 models 2007 FXDSE models 2008 models 2009 models Gap 2010 models Cap 2011 models For Softail models 799091 799077 799078 799079 799080 799092 799093 799094 799241 799248 799348 799819 799818 799886 799885 798040 798038 798142 798123 798143 798149 798365 797015 797053 797245 1984 thru 1986 models 1987 thru 1990 models 1991 thru 1992 models 1993 thru 1994 models 1995 thru 1996 models 1997 models 1998 models 1999 models 2000 models 2001 models 2002 models 2003 models 2003 FXSTDSE models 2004 models 2004 FXSTDSE2 models 2005 models 2005 FLSTFSE models Gap 2006 models 2006 FLSTFSE2 models 2007 models 2007 FXSTSSE models 2008 models 2009 models Gap 2010 models 2011 models For FLH and FLT models 799069 799070 799096 799077 799078 7
9. 799378 799800 799867 798022 798256 798261 798262 798263 798264 797234 2002 Dyna models 2003 Dyna models 2004 Dyna models 2005 Dyna models 2006 Dyna models 2007 Dyna models Gap 2008 Dyna models Gap 2009 Dyna models Gap 2010 Dyna models Cap 2011 Dyna models Electrical Diagnostic manuals in English for FLH FLT 799376 799810 799877 798031 798266 798271 798272 798273 798274 797240 2002 FLH FLT Touring models 2003 FLH FLT Touring models 2004 FLH FLT Touring models 2005 FLH FLT Touring models 2006 FLH FLT Touring models 2007 FLH FLT Touring models Cap 2008 FLH FLT Touring models Cap 2009 FLH FLT Touring models Cap 2010 FLH FLT Touring models Cap 2011 FLH FLT Touring models 268 797278 797288 60 797270 797280 797272 797282 797276 Note French German Spanish and Italian Electric Diagnostic manuals for 2003 thru 2008 models are included with the Factory Service Manuals listed elsewhere in this Chapter French German Spanish and Italian Electric Diagnostic manuals for most other models are available upon Special Order Please consult your Zodiac Sales Office for price and delivery time Ts 797286 24 007 24 008 E Te eE Jr m iF A fig f eo E ra a E 5 a A om ah B n am a FACTORY PARTS CATALOGS Original Equipment Parts Catalogs for most models from 1941 to present These are the
10. JIMS TRANSMISSION MAIN DRIVE GEAR WRENCH TOOL FOR 6 SPEED MODELS Wrench tool to remove the 2 1 4 hex nut that secures the final drive pulley on the end of the main drive gear Fits OEM 6 speed transmission equipped 2006 Dyna s and all 2007 to present Twin Cam 96 models 750703 Main drive gear wrench tool gt JIMS MAIN DRIVE GEAR BEARING TOOL Tool to install inner and outer 5th gear bearings to factory depth on Big Twin 5 Speed models 1991 thru 2006 most aftermarket Big Twin 6 Speed transmissions and Sportster and Buell 1991 thru 2005 New bearing depth incorporated will still work on early depth Comes with comprehensive instruction sheet 231461 Main drive gear bearing tool JIMS CRUISE DRIVE 6 SPEED MAIN DRIVE GEAR REMOVER TOOL This tool removes the main drive gear from the main bearing correctly while in the transmission case This eliminates the need of an arbor press and the risk of transmission case damage Comes complete with instruction sheet Works on the 6 speed transmission as used in 2006 to present Dyna 2007 to present Softail and 2007 to present Touring models 751089 Jims main drive gear remover tool for late 6 speed JIMS MAIN DRIVE GEAR INSTALLER TOOL FOR 6 SPEED Tool to install main drive gear with the use of simple handle tools into the transmission case on 2006 Dyna and all 2007 to present Twin Cam 96 models with 6 Speed transmission Works also with the transmission
11. Repair Kit properly 750774 Paint repair kit Note This kit cannot repair scratches and other damage that have broken or removed the painted surface NEVR DULL WADDING POLISH Nevr Dull is chemically impregnated cotton wadding a manufactured under a special process Cleans and polishes by the combination of special ingredients All you do is tear off a small wad of Nevr Dull and rub slowly over the surface to be cleaned then take a clean dry cloth and gently buff Your metal surfaces will shine like never before Removes rust and tar while leaving a high luster and protective film on chrome aluminum brass and other surfaces 232010 Nevr Dull Wadding Polish ACCEL FLUID ZAP PADS Wa FluidZap pads are bh designed for all work areas and eliminate the need for expensive shop rags or laundered towel services Made with a patented process these highly absorbent disposable pads are designed to absorb automotive liquid including gasoline transmission fluid motor oil brake fluid anti freeze and more The pads are strong and durable perfect for use under motorcycles cars trucks and lawn equipment or anywhere that something may leak and spill causing a dirty or unsafe condition They are also ideal for use on workbenches especially when working on oily or greasy projects like transmissions or small engine repairs FluidZap pads are so absorbent that each pad can contain up to 1 2 quart of oil Protessional
12. cut resistance The vinyl coating on body and shackle prevent scratches Lock has a 45 mm 1 3 4 wide and deep throat the housing features a 7 Pin cylinder for extreme pick resistance This construction is stronger than most other disc brake locks and prevents for roll away theft Please do not forget to remove it before trying to ride away 738008 Master Lock MASTER LOCK CHAIN LOCK WITH ANCHOR A 140 cm 55 long chain made from 10 mm 25 64 hardened steel links completed with an integrated hardened steel lock Comes complete with a steel anchor and security bolts to fetch the anchor to wall or floor The chain is covered with a tough woven material to prevent for scratching your paint job 738009 Master Lock chain lock THEFT KILLER BY MASTER LOCK American made fully adjustable cable lock that always adjusts for a perfect fit The patented 3 position cinch tight locking mechanism allows you to adjust the cable length from as little as 30 cm 1 foot to as big as 180 cm 6 feet The 10 mm thick braided steel cable is made tough to resist cutting or snapping Longer cables in 3 60 meter 12 feet or 9 meter 27 feet are separately available and can be used with the Theft Killer lock Ideal for locking downs your helmet and leathers 738001 Theft Killer locks with 180 cm braided steel cable 738052 3 60 meter 12 feet cable without lock 738053 QD 9 meter 27 feet cable without lock
13. engines service manual J aji dns r phj MANG pm my d to your garage S amp S SUPER STOCK amp SUPER SIDEWINDER ENGINES SERVICE MANUAL This manual covers some of the most popular S amp S engines the Super Stock and Super Sidewinder All of the information you need for an S amp S 88ci 96ci 100ci 107ci and 113ci can be found on its pages Detailed descriptions plenty of photos and lots of helpful tips make this an important addition 750646 S amp S Super Stock and Super Sidewinder engines service manual u e SERVICE MANUAL 5 mendep j S HS 59 Poe sauIHuy sau d SERVICE MANUAL FOR S amp S PANHEAD STYLE AND SHOVELHEAD STYLE ENGINES This manual covers the S amp S Panhead style P93 P93H and P103 as well as the Shovelhead style SH80 SH93 SH93H and SH103H engines With detailed photos in depth instructions and complete specifications it is a must have for both professional and home technicians alike Detailed instructions tips from the S amp S Product Development Department and large clear photos will help technicians keep P and SH Series engines properly maintained for years to come 750965 S amp S P and SH series engine service manual SERVICE MANUAL sau buy saues Ses 4 a6 pay Y gis g En S amp S T SERIES ENGINE SERVICE MANUAL Comprehensive manuals on how to service build or re build the S a
14. high quality crimps 231953 Plug wire amp Electrical wire tool MSD PRO CRIMPTOOL The right tool for the right job a catchphrase that is amongst the fundamentals of motorcycle engineering Hardened for professional use the tool has to be used when fitting super conductor or any other spark plug wires Comes equipped with a set of jaws to install or remove plug wires and boots Replacement jaws as well as jaws for various other purposes are also available 711823 Pro crimp tool 711824 Replacement spark plug jaws 711825 Optional AMP pin jaws 711826 Optional AMP lug jaws 711827 Optional Weather tight jaws 711828 Optional Deutsch connector jaws 4 d TOOLS FOR DEUTSCH CONNECTORS Professionals use professional tools as they know that the right tool is half the job 741540 Professional hand crimp tool 741545 Removal tool q d MULTI PURPOSE MSD MINI STRIPPER CRIMPER Designed to be used in a vise and with single edge razor blade to strip spark plug wires without damaging the core and to crimp a terminal 711822 Mini stripper crimper tool ROWE SPOKE WRENCH A small tool that is a must for every Wheel builder or workshop Fits six most common spoke nipple sizes including all sizes used on Harley Davidson wheels 721119 Rowe Spoke wrench x iF a WHEEL TRUING amp BALANCING STAND A solid piece of equipmen
15. protects in one easy step The revolutionary cleaner amp polish formulated specifically for motorcycles Qwik Shot easily removes surface dust dirt light grease water spots bug splatter and road film while beautifying and protecting the finish Use Qwik Shot on chrome aluminum fiberglass plexiglass clear coats and other painted surfaces Ideal for a quick and easy shine on the road or when no water is available Qwik Shot is an aqueous suspension of silicone oil cleaning agents and lemon fragrance Available in 5 oz spray cans and 16 oz bottles 741215 502 Spray can each 741216 16 oz Bottle each SPECTRO S ALL PURPOSE CONTACT BRAKE CLEANER An ideal spray to quickly clean and degrease all metal surfaces leaving no residue Works perfectly when used to clean your disc brake rotors calipers and brake pads Can also be used for degreasing engine parts Sold in 12 5 oz bottles 235213 12 5 oz Spray can each 235214 Shop case of 12 spray cans g 4 CHEM TOOLS 5 PIECES CARE SET Chem Tools assembled for you all necessary products to maintain your bike in premium condition Supplied in a plastic box you will find a micro fiber cloth and four different sealers and polishes e Acryshield S high quality acrylic polish bottle of 100 ml e Acryshield sealer for smooth surfaces 150 ml e Alu Protect sealer and anti corrodent for polished aluminum 150 ml e Alu amp Chrome Polish pre
16. 100 cm 79 x 39 999824 Zodiac Logo Banner 200x100cm x d S amp S NEON CLOCK With this S amp S neon clock placed on the wall of your office shop garage or basement you ll know that every time is Proven Performance time 750642 S amp S Neon Clock SPECTRO METAL DEALER SIGN Metal Spectro sign measuring 29 x 17 74x43 cm and available to Spectro selling Zodiac dealers only 999908 Spectro metal dealer sign ZODIAC BANNER A huge 6 meter almost 20 feet long and 1 meter over 3 feet high banner with pressed in copper eyelets Features twice the Zodiac logo and our slogan performance products for Harley Davidson Made of strong woven polyester with high quality imprint that will last for years no matter if the banner is used indoors or outdoors 999989 Zodiac banner 24 011 24 012 i ei arme porighind ie gs i Ea P S amp S PLASTIC POLISHING KIT This kit is designed to clean polish and protect plastic components found on today s motorcycles It is a 2 stage process that can be used on windshields headlights taillights turn signals instruments helmets visors goggles and more For plastic surfaces needing extra attentions use Phase to eliminate surface blemishes followed by Phase II to provide a protective slick coating and produce a healthy shine For undamaged items that only need some extra shine use Phase II by itself Phase is a fully synt
17. 1998 models 799377 2002 V Rod models 798320 2007 Ulysses 799812 2003 V Rod models 798505 2008 Firebolt Electrical Diagnostic manuals in 799879 2004 V Rod models 798506 2008 Lightning English for all models 798033 2005 V Rod models 798507 2008 XB 12X Ulysses 799274 All 2001 models 798287 2006 V Rod models 798504 2008 1125R 798286 2006 V Rod VRSCR For Sportster 798296 2007 V Rod models 799374 2002 Sportster models 798293 yp 2008 V Rod models 799808 2003 Sportster models 798294 yp 2009 V Rod models 799875 2004 Sportster models 798250 yp 2010 V Rod models 798029 2005 Sportster models 797242 yp 2011 V Rod models 798246 2006 Sportster models 798251 2007 Sportster models Note French German Spanish and Italian 798252 ip 2008 Sportster models Electric Diagnostic manuals for 2003 thru 2008 models are included with the Factory Service Manuals listed elsewhere in this 798253 yp 2009 Sportster models Chapter French German Spanish and including XR1200 Italian Electric Diagnostic manuals for most FACTORY SERVICE BULLETINS 798254 yp 2010 Sportster models other models are available upon Special AND TECH TIPS including XR1200 Order Please consult your Zodiac Sales An official Harley Davidson publication with 797238 Xp 2011 Sportster models Office for price and delivery time loads of technical information tips and including XR1200 service bulletins for all models thru 1995 799216 Tips service bulletins Electrical Diagnostic manuals in English for Dyna
18. 32 Set of 8 ball style hex screwdrivers sizes 050 thru Da2 742821 742822 742823 FOLD UP TORX KEY SETS Handy compact fold up torx key sets a must to have in your tool roll Harley uses this type bolt heads for example on the calipers and stators of all late models Available in 8 key holder 235598 Torx key set 8 keys T6 T25 TORX ALLEN KEY FOR CALIPER BOLTS This hard to get size 40 Torx key fits the caliper bolts on all late Harley models needed when replacing brake pads 234696 Torx allen key for caliper bolts ki i INCH SIZES BOX WRENCH SET This quality 8 piece chrome vanadium box wrench set should be present in every Harley owner s toolbox Sizes are cut very accurately to fit perfectly Set contains spanners from 1 4 up to 7 8 234691 Inch sizes box wrench set D L p INCH SIZE HEX KEY SETS Good quality reasonable priced hex key sets in inches sizes Made from heat treated 8650 Alloy steel with black oxide finished 234766 Hex key set short 8 sizes 050 to 5 32 q r FOLDING HEX amp TORX COMBINATION SETS BY CRUZ TOOLS Cruz Tools are American made quality tools This folding inch size hex and Torx combination set is designed for use on Harley s and is a real utility tool as it contains 5 21 3 16 1 4 and 5 16 hex keys as well as T25 T27 and T40 size Torx keys 236257 Hex Torx key set
19. B MODELS Designed to protect expensive engine cases by using a specially designed support block to remove or install cam side crankshaft bearing on Twin Cam 88 models with balance shafts TC88B Use Zodiac press fit lube ZPN 741905 on case and bearings while installing 741905 Crankshaft bearing installer amp remover JIMS BALANCER SHAFT RETENTION PINS FOR TWIN CAM B This tool is developed to secure the engine balancers on Twin Cam B engines when servicing the flywheel assembly This tool locks into the balancer s sprocket pin holes to prevent the balancer from turning out of synchronization with the flywheel 750311 Jims balancer shaft retention pins L y S amp S MAIN JET TOOL This tool makes it easy to change main jet in S amp S GAL GBL MGAL MGL Super B Super E and all two throat carburetors A must for every professional workshop 750264 Main jet tool for changing series 2 main jets SHOCK SPANNER Works on Harley V Twins to set more or less spring compression on the rear shocks Can be used on models 1958 thru 1984 and Sportster models 1958 thru 1974 Zinc plated finish 133012 Shock spanner SHOCK ABSORBER PRE LOAD SPANNER Simple but very effective tool to adjust the shock absorber spring pre load Works on most shock absorbers 235188 Pre load Spanner y SOFTAIL SHOCK PRE LOAD TOOL A single hand tool used to adjust the spring pre load of th
20. For use on 4 piston brake calipers 2000 to present 750336 Brake caliper piston remover x d JIMS STEERING HEAD BEARING RACE TOOL Makes removal and installation of steering head bearing races as used in 1949 to present Big Twin 1978 to present Sportster and Buell models an easy job Must be used with driver spacer ZPN 237107 amp 235804 233171 Steering head bearing race tool A WHEEL BEARING REMOVER AND INSTALLER KIT FOR 2000 TO PRESENT MODELS Use to remove and install new style sealed wheel bearings as used in all 2000 to present Harley Davidson and Buell models without damaging the wheel 741912 Wheel bearing remover q JIMS 25 MM WHEEL BEARING REMOVER AND INSTALLER TOOL This tool is used to remove and install the 25 mm wheel bearings on most 2007 to present models including ABS wheel bearings Tool must be used in combination with wheel bearing remover and installer kit ZPN 741912 751077 Wheel bearing remover G gt dj WHEEL LUG T BAR WRENCH Big and strong T bar style wrench for the allen head wheel lug bolts as found on all 1935 thru 1972 models 740047 T bar wheel lug wrench OEM 94621 35 24 053 24 054 JIMS STEERING HEAD BEARING RACE INSTALLER This tool is designed to pull steering head bearing cups straight and true into Big Twin frames from 1936 to present as well as most aftermarket frames Jims
21. INCH SIZES COMBINATION SPANNER SET 11 PCS Made of chrome vanadium steel to exact dimensions this toolset will enable you to fasten or loosen almost every bolt and nut on your bike Sizes are 1 4 5 16 3 8 7 16 1 2 9 16 5 8 11 16 3 4 13 16 and 7 8 Comes in a handy plastic tool roll with eyes so it can be easily stashed in your red bag or hung up at the wall A must for every Harley owner 234690 11 Piece Spanner set JIMS ADJUSTABLE TORQUE WRENCH ADAPTER Torque any fastener with a combination wrench or Allen wrench This tool fits 6 mm 1 4 thru 19 mm 3 4 combi nation wrenches Also suits 6 mm thru 8 mm Allen wrenches Tool is heat treated steel with black oxide finish 3 8 square drive is rated for a maximum torque of 90 ft lbs 121 5 Nm Instructions with a conversion table are included 751081 Adjustable torque wrench adapter CRUZ TOOLS OUTBACK R H13 amp M14 FOLDING TOOL SET Inspired by outdoorsman style multi tools Cruz Tools designed this tool specifically for motorcyclists The Outback r H13 is a powerhouse of functionality for use on Harley Davidson motorcycles Included are three hex keys 5 32 3 16 and 1 4 two Torx keys T25 T27 slotted and Phillips screwdrivers a socket driver with 3 8 7 16 and 1 2 sockets 10mm box and 9 16 open end wrenches plus a spoke wrench The Outback r for metric bikes features four hex keys two screwdrivers a socket d
22. OIL PASSAGE This crank case oil passage drilling jig is used to perform crankcase drilling modifications when installing an S amp S and other late oil pump assembly on early Big Twin crankcases Made of steel and heat treated file hard for durability this fixture enables the builder to do four modifications e Drill the primary oil supply passage from the breather valve gear cavity to the back side of the oil pump body on late generator and early alternator cases e Drill the pressure relief passage from behind the main oil pressure valve to the gear cavity on alternator cases e Drill the crankshaft and main bearings supply passage on generator cases e Drill the crankshaft and main bearings supply passage on early alternator cases e This tool is a must for all workshops engine builders and High Performance shops 234930 Drilling jig oil passage JIMS OIL PUMP DRILL JIG TOOL This incredibly easy to use crankcase oil passage jig allows you to modify Big Twin 1973 thru 1980 crankcases to accept the later style 1981 thru 1991 style oil pump Works for OEM as well as aftermarket pumps Each jig includes an instruction sheet 233148 Oil pump drill jig tool JIMS EXHAUST STUD DRILL PLATE This tool is designed to guide and keep alignment of the drill bit when drilling out broken exhaust studs A follow up with a tap is all that is needed to clean up threaded hole This tool can be used with motor in mo
23. The insert has been designed to eliminate the center ring normally used between the bearings This kit includes bearing sleeve mounting hardware Loctite and detailed installation instructions 751051 Bearing Insert kit fits 2003 to present Twin Cam engines 751052 6 Pack of Bearing Insert kits S P JIMS TWIN CAM 88 CAM CHAIN TENSIONER UNLOADER This tool will unload the pressure on the primary and secondary cam chain tensioners to assemble and disassemble cams This tool also checks spring loads on the chain tensioners 720488 Jims Twin Cam 88 cam chain tensioner tool lt y JIMS TWIN CAM 88 INNER CAM BEARING REMOVER Designed like Jims popular Evolution cam bearing tool to remove the bearing easily without any damage to the crankcase This precision built tool will also keep the pin rollers from accidentally falling into the crankcase 720487 Inner cam bearing remover tool x JIMS TWIN CAM CAMSHAFT CRANKSHAFT SPROCKET LOCK This precision tool allows the technician to lock the cam shaft and cam shaft sprockets to properly remove replace and torque the sprocket bolts Made from non marring Delrin Available for use on Twin Cam 88 with Silent Chain cam drive and roller chain equipped models such as FXD 2006 and all Twin Cam 96 models 720489 Cam Crank sprocket lock tool 750694 Use on roller chain equipped Twin C
24. Twin Cam 88 and Sportster engine cases ass well as all 5 Speed transmissions All parts are also sold individually A transmission stand for 2006 to present Dyna 6 speed tranmissions is not included in the kit but must be ordered separately 741919 Complete Engine amp Transmission Stand kit Kit includes 741913 Base stand 741916 Taller Single Cam Big Twin Cradle Twin Cam 88 A Cradle Sportster and Buell Cradle Twin Cam 88 B Cradle Cradle for OEM style 5 speed Big Twin and aftermarket 6 Speed transmission housings Optional 750704 Transmission stand for 2006 to present Dyna and 2007 to present FLH FLT series models 741915 741917 741914 741918 S RITE ON TIME V TWIN TIMING TOOL The conventional time consuming manner of going back and forth to either side of the motorcycleto time ignition or camshaft is history with this new tool The Rite On Time Tool is developed and made in Canada The tool allows the professional V Twin shop mechanic and do it yourself mechanic alike the opportunity to make the task of timing American Built V twins much more accurate simple cleaner and less time consuming than conventional methods The patented Rite On Time timing tool allows you to perform all of your engine timing procedures from the right hand side after determining TDC top dead center as opposed to timing off of the flywheel It allows you to time off the camshaft providing you very accurate timing
25. WHEEL CHOCK The Pingel wheel chocks are also available with drilled mounting holes They mount permanently on the floor of your truck or trailer The wheel chock is made from heavy duty thick wall steel construction and includes mounting hardware for easy installation Available in 3 dimensions These wheel chocks are a trademark of Pingel Enterprises Inc and are made in the USA 236346 3 1 2 Wide takes wheels with up to 3 1 2 wide tires 5 1 2 Wide takes wheels with 3 3 4 to 5 1 2 wide tires 6 1 2 Wide takes wheels with up to 6 1 2 wide tires 150 160 mm 236347 236348 Maator d MASTER LOCK DISC BRAKE LOCK This disc lock features a 65 mm 2 1 2 deep and 9 mm wide throat that boosts a high security disc cylinder Bright red painted comes complete with reminder cable and carrying pouch Prevents for roll away theft 738006 Master Lock Manter MASTER LOCK CHROME DISC BRAKE LOCK Sleek cylindrical chrome plated disc brake lock to prevent for roll away theft The lock has a 25 mm 1 inch throat with a 8 mm 3 16 shackle Fits up to 6 mm thick disc brake rotors Features high security disc cylinder and push button locking mechanism Carrying case and reminder cable are included 738007 Chrome disc brake lock MASTER LOCK PADLOCK STYLE DISC BRAKE LOCK This disc brake lock has a hardened solid steel body and features a 14mm 9 16 double locking shackle for superior pry and
26. an adapter it can be used to set injection barrel valves Much more versatile than a simple compression gauge 711170 Dual gauge leakdown tester 711171 Adapter hose with 12 mm fitting 24 061 24 062 OIL FILTER SOCKET WRENCH This 3 oil filter socket wrench works to install and remove most OEM and aftermarket 3 oil filter cartridges as well as our Spin On replacement oil filter amp oil cooler combinations 235472 3 Oil filter socket wrench USA made bu Pro Perform 743140 23 Oil filter socket wrench made by Midlock x JIMS OIL FILTER CUTTER Troubleshooting the oil management system requires looking into the oil filter Use this tool to inspect for any damaging particles that may be trapped in the filter This tool locks down the filter for a clean cut around the filter base by rotating the filter Use this tool in combination with the oil filter cutting stand ZPN 751079 Will fit oil filters up to 5 1 2 diameter 751080 Oil filter cutter Q 9 JIMS OIL FILTER CUTTING STAND This stand makes the task of cutting open your oil filter easy Prevents the slippery filter drop out of your hands while trying to cut it open The stand can be mounted to a bench or used in a vice The u bolt quickly tightens the filter in place with the wing nuts provided This tool should be used in combination with oil filter cutter ZPN 751080 Fits all common OEM and after
27. for removal OEM 99671 871T 720111 6 ml Tube 720112 36 ml Bottle LOCTITE 272 RED HIGH TEMPERA TURE HIGH STRENGTH Prevents bolts and press fits from 3 8 to 1 10 mm to 25 mm from loosening due to shock severe vibration and heat stress Suited for temperatures up to 450 F 235 C Removable with heat and hand tools 720137 6m Tube 720113 10 ml Bottle seer LOCTITE 290 ws GREEN PENETRATING THREAD LOCKER A low viscosity liquid that wicks along the threads of pre assembled fasteners to secure them in place For fasteners ranging trom 2 to 1 2 2 2 mm to 12 mm in size Removable with heat and hand tools 720114 6m Tube 720115 36 ml Bottle LOGTITE PERMATEX HYDRAULIC SEALANT Designed for sealing and locking hydraulic and pneumatic systems Contain no particles that couldcontaminate fluids or foul valves For use with hydraulic brake line fittings and nipples as well as transmission and pneumatic fittings Has controlled locking strength 722350 50 ml Bottle LOCTITE 640 BEARING FIT AND SLEEVE RETAINER High strength anaerobic adhesive Secures any slip fit assemblies Adds up to 3000 PSI holding power Secures bearings bushings valve guides valve seats liners etc and restores fit to worn or out of tolerance assemblies Requires special tools and heat for removal 720116 6ml Tube 720117 36 ml Bottle a LOCTITE THREADL
28. for your Harley Davidson Big Twin or aftermarket performance engine All this is performed in 1 3 of the time usually required Just bring the engine is to TDC and the Rite On Time tool allows you to time off the cam through the use of a timing light and degree plate Once the easy to understand installation instructions have been followed and the degree plate is installed the engine can be timed to your desired timing specifications from the right hand side of the bike Its accuracy is unprecedented The Rite On Time timing tool can be used to effectively time engines for all applications Street to Strip Made of precision machined Stainless Steel and costing significantly less than most electronic devices the Rite On Time tool will still be in your tool box long after your electronic timing device has spent its life In fact it may be the last timing device you will ever need 736080 Rite On Time V Twin timing tool SPARK PLUG INDEX TOOL Designed for 12 mm spark plugs this index tool allows the serious performance engine builder to specify the location of the ground electrode in order to generate the maximum flame front This is achieved by using different thickness spark plug washers The tool is knurled for hand held uses or can be mounted in a vise on the machined flats Has labeled increments for aligning ground electrode 151068 Spark Plug Indexer 24 037 24 038 CRANK ASSEM
29. in both metric and standard The best for the custom builder and a must for the professional workshop Ball end driver offers you an easy fastening in an up to 35 degree angle Holder kits also available with extra short stubby end A Folding kits 741269 Contains Inch sizes 5 64 3 32 7 64 1 8 9 64 5 32 3 16 di32 We Contains Metric sizes 1 5 mm 2 mm 2 5mm 3 mm 4mm 5 mm 6 mm Contains Metric sizes 3 mm 4 mm 5 mm 6 mm 8 mm 10 mm Contains Torx sizes T6 17 18 19 110 115 720 125 Contains Torx sizes 18 110 115 120 125 127 130 T40 741266 741265 741268 741267 B Folding Biker kit 741264 Contains Phillips head screw driver Flat screw driver and Allen head 4 mm 5 mm 6 mm C Holder kits one side with Ball end 741262 742824 742826 741263 742825 742827 741261 741260 Contains black finished Inch sizes 050 1 16 5 64 3 32 7 64 1 8 9 64 5 32 3 16 7 32 1 4 5 16 3 8 Gap Contains bright finished Inch sizes 050 1 16 5 64 3 32 7 64 1 8 9 64 5 32 3 16 7 32 1 4 5 16 3 8 CG Contains black finished Inch sizes with extra short stubby end 050 1 16 5 64 3 32 7 64 1 8 9 64 5 32 3 16 7 32 1 4 5 16 3 8 Contains black finished Metric sizes 1 5 mm 2 mm 2 5 mm 3 mm 4 mm 5 mm 6 mm 8 mm 10 mm c Contains bright finished Metric sizes 1 5 mm 2 mm 2 5 mm 3 mm 4 mm 5 mm 6 mm 8 mm 10 mm CGD Contains bl
30. in doubt about your spark plug hole thread use this tool to clean up the thread This double ended 14 mm and 18 mm thread chaser easily cleans up spark plug holes and so reduces the chance of cross threading It is to be used with 13 16 socket 750315 Thread chaser 40 PIECES TAP AND DIE SET A handy tool set for cleaning damaged threads Not intend for cutting tapping new threads Contains one tap and die in each of the following sizes 4 40 6 32 8 32 10 32 10 24 12 24 1 4 20 1 4 28 5 16 18 5 16 24 3 8 16 3 8 24 7 16 20 7 16 14 1 1 2 20 1 2 13 and 1 8 27 NPT as well as a T handle die handle screw driver and screw pitch gauge This all supplied in a handy plastic box 234755 Tap and Die set EMERGENCY TIRE REPAIR KITS These small pouches contain patches plugs plug tool vulcanizing glue three high pressure CO2 cartridges as well as the handy Moto Pump to make emergency tire repairs When you have repaired the puncture you load the Moto Pump with a cartridge connect the hose with the tire valve and just pull the Moto Pump trigger cartridge holder to inflate the tire The patches glue and cartridges can also be used to repair inner tubes in tube type tires Available in a 1 1 2 X 3 X 5 dark green fabric pouch Comprehensive instructions enclosed 235348 With green fabric pouch WARNING PATCHES AND OR UGS SHOULD BE USED FOR VMERGENCIES ONLY AND SHOULD OT CONSTITUTE A PE
31. or USA made by Jims 131110 ECO line alignment tool 235868 Jims USA made alignment tool COUNTER SPROCKET NUT WRENCH Used to install or remove counter shaft sprocket nut on all Big Twins from 1936 thru 1984 Zinc plated finish OEM 94660 37 131141 Counter sprocket nut wrench 4 TAPPET GUIDE PULLER FOR SPORTSTER MODELS Removes press fit tappet guides trom the crankcase after tappet body adjusting screw is removed Fits Sportster models from 1957 thru 1978 OEM 95724 57 235806 Tappet guide puller for Sportster models s d JIMS BIG TWIN SPROCKET LOCKER Another great tool available This Big Twin sprocket locker is for use on belt driven Big Twin models from 1980 to present and is used to lock the final drive sprocket when removing or installing the sprocket nut use this locker with our lock nut wrench ZPN 235848 235842 Sprocket locker OO MAIN SHAFT SPROCKET LOCKNUT WRENCH Extra long two piece design The inner collar will retain the wrench to the nut for safer service work Fits 1936 to present Big Twins 1 7 8 hex 235848 Main shaft sprocket locknut wrench OEM 94660 37A PINION NUT SOCKET TOOL This tool is used to remove or install the pinion shaft cam gear nut in all Big Twin models from 1955 to present OEM 94555 55 234994 Pinion nut socket tool JIMS PINION GEAR NUT SOCKET FOR 19
32. present Twin Cam 96 crankcases on a heavy duty 16 drill press to accept up to 4 1 8 bore cylinders 750701 Twin Cam case boring tool J L D JIMS TIMKEN CASE BEARING CONVERSION TOOL FOR TWIN CAM This tool is a must for the big cubic inch late model Twin Cam engine builder It may also be used to replace bearing for stock 88 or 96 engines Utilizing the special JIMS precision insert it is designed to easily and accurately convert the left side crankshaft roller bearing OEM 24604 00D to the more durable Timken bearing OEM 9028 This insert is manufactured from aerospace quality steel that is several times stronger than the aluminum case material the standard bearing rides in This job can be performed with normal hand tools a hand drill and a 2 ton press Includes e A steel bearing insert held to under 0002 total indicator reading e A press plate that will hold the bearing insert in line with the case bearing bore at the time it is being pressed into case e All the necessary drill bits to drill oil feed and return holes hardware and detailed instructions Timken style crankcase bearing must be ordered separately 751050 Jims Conversion Tool for use on Twin Cam engines 2003 to present 231501 Cramcase bearing L H Timken style TIMKEN REPLACEMENT SLEEVE FOR TWIN CAM This bearing insert kit is designed exclusively for use with JIMS tool ZPN 751050 and must be installed only with this tool
33. safest way to remove or install the 35 mm fork tube caps on all Glide forks narrow and wide It has a rubber protective coating on the inside to prevent damage to the nut Socket is low profile to clear most handlebars 235984 Hex top fork tube nut socket N FORK TUBE SPRING RETAINER REMOVER INSTALLER TOOL This tool has two pins to match the front fork spring retainer screw on early drum brake Sportsters and Superglides Locate this tool with the pins facing down on top of the spring retainers inside the fork tube You will then be able to remove or install this retainer to service the fork assembly 751065 Fits Sportsters 1952 thru 1972 and Superglide FX models 1970 thru 1972 _ d 41 MM FORK SEAL AND BUSHING INSTALLATION TOOL Designed for easy installation of the fork slider bushing and oil seals on 1984 to present 41 mm forks With the fork tube installed in the lower fork as a guide for the 2 kilos weighing tool you can use one side of the tool to install the fork slider bushing exactly on depth the other side to install the fork seal Use of the tool prevents for damage and guarantees a perfect square installation of both seals and bushings 351144 41 mm fork seal and bushing installation tool JIMS FRONT FORK COMPRESSOR TOOLS 1984 to present fork springs in cartridge style 41 mm fork assemblies require compression when servicing or re building This compressor can be mounted in a vic
34. steering head bearing race installer 233161 JIMS FORK STEM BEARING REMOVER This tool is required to remove the tapered lower fork stem bearing on all 1960 to present Big Twin models 1982 to present Sportster and 2002 to present V Rod For removal of the lower fork stem bearings on early 1978 thru 1981 Sportster models an additional Hard End Cap is required The Hard End Cap is sold separately 751068 Fork stem bearing remover 233200 Hard end cap REAR WHEEL COMPENSATOR BEARING REMOVER AND INSTALLER TOOL Use this tool to remove and install the compensator ball bearing after the rear pulley is removed from the rear wheel drive bowl on 2008 to present V Rod Sportster and Touring models This ball bearing is now positioned with the rubber isolators in the drive bowl This tool will center and guide the installer plug with the center of the pulley for safe bearing removal and installation 751078 Rear wheel compensator bearing remover and installer SOFTAIL SWING ARM BEARING TOOL This tool allows you to install the spherical swing arm pivot bearings in 1984 to present Softail Guarantees a straight fit and easy removal without using brutal force all you need is this tool and a pair of regular spanners 351323 Softail swing arm bearing remover amp installer JIMS PIVOT BEARING REMOVER Removing and installing the swingarm pivot bearings ZPN 782023 OEM 9076 or ZPN 231759 OEM 9
35. still in the frame 750695 Main drive gear installer for late 6 speed JIMS MAIN DRIVE GEAR BEARING amp SEAL TOOL FOR 6 SPEED Tool to install main drive gear bearings and seal with the use of a small 1 ton press on 2006 Dyna and all 2007 to present Twin Cam 96 models with 6 Speed transmission 750697 Main drive gear bearing amp seal tool JIMS MAIN DRIVE GEAR BEARING TOOL This tool helps you to safely install a new main transmission case bearing in 2006 Dyna 6 Speed models as well as all 2007 to present Twin Cam 96 transmissions by using hand tools The tool will hold the bearing exactly square to its bore eliminating any marring of the bearing bore Comes with comprehensive instruction sheet 750699 Main bearing installer for late 6 speed JIMS CRUISE DRIVE 6 SPEED MAIN DRIVE GEAR amp BEARING REMOVER INSTALLER KIT This is a complete kit for servicing the main drive gear or the main bearing on the 6 speed transmission as used in 2006 to present Dyna 2007 to present Softail and 2007 to present Touring models This precision tool removes or installs both parts correctly without damaging the case Comes complete with instruction sheet 751090 Jims main drive gear amp bearing tool for late 6 speed q 4 JIMS CRUISE DRIVE 6 SPEED TRAP DOOR BEARING REMOVER INSTALLER KIT An other innovative tool from Jims that will accurately install a lubed ball bearing into the transmission trap door Also re
36. the flywheels Use on Sportster engines from 1957 thru 1976 239479 Sprocket shaft bearing puller q J TIMKEN BEARING REMOVER FOR SPORTSTER MODELS This tool is used to remove the Timken bearing from the sprocket shaft without removing the shaft from the flywheels Can be used on all Sportster models from 1977 thru 2003 and Buell models from 1987 thru 2003 233470 Bearing remover L w p TIMKEN BEARING REMOVER FOR BIG TWIN MODELS 1955 THRU 1985 This tool will remove the sprocket shaft Timken bearing on Big Twin models with a separate sprocket shaft as stock from 1955 thru 1985 and as found in aftermarket flywheels for models from 1955 to present 235793 Sprocket shaft bearing remover n z TIMKEN BEARING REMOVER FOR BIG TWIN MODELS 1986 TO PRESENT This tool will remove the sprocket shaft Timken bearing on Big Twin models with an integral sprocket shaft as stock from 1986 to present A specialized tool that does the job better than anything else on the market 233478 Sprocket shaft bearing remover S JIMS SPROCKET SHAFT BEARING RACE TOOL Used to remove and install the Timken bearing race in the crankcase To be used with ZPN 237107 Spacer Driver and ZPN 235804 Race amp Bearing Installation Tool 721543 Bearing race tool for 1969 thru 1999 Big Twins including Twin Cam models 1999 thru 2002 Bearing race tool for 1977 thru 2003 Sportster m
37. the proper tool is half the job This kit contains 9 different brushes with stiff nylon bristles in diameters ranging from 1 4 thru 5 The perfect tool to clean oil passages and beating bores Bristles will not melt when used with solvents All brushes have a loop on the end of the handle for easy hanging and storage 731542 Brush Kit Fey DMIA diel Figy SPECTRO XL 1 PREMIUM MOTORCYCLE WASH Unbeatable cleaning power blended to perfection for use on all types of street bikes Can also be used for dirt bikes ATV s and PWC s The unique blend of grease cutters and PH balanced cleaning agents powers off dirt grease grime bugs brake dust and road film yet is gentle enough to use everyday without fading or stripping wax decals pin striping or custom paint jobs Spray Spectro XL 1 on the entire bike and thoroughly rinse for a sparkling streak tree clean that leaves bikes looking new Spectro XL 1 is an aqueous based cleaning solution containing water conditioners and anionic surfactant Contains no petroleum solvents or harsh chemicals is non flammable non combustible and completely soluble in water Available in spray cans bottles and cans 741211 5 0z Spray can each 741212 250z Bottle each 741213 32 0z Bottle each 721762 1 Gallon can dealer pack of 4 741214 1 Gallon can 721763 5 Gallon can 24 014 SPECTRO QWIK SHOT ONE STEP DETAILER Spectro Qwik Shot cleans shines and
38. thru 1976 OEM 94557 55A 235805 Compensating sprocket wrench ME k d JIMS TRANSMISSION STUD INSTALLER This tool is for easy installation of the bottom mounting studs on all rigid mount transmissions For use on all 1936 thru 1986 4 Speed transmissions and 1985 thru 1999 5 Speed Softail transmissions 721547 Transmission stud installer tool a p WHEEL BEARING RACE REMOVER AND INSTALLER TOOL Use to remove and install the bearing cups in cast wheels on 1973 thru 1999 Big Twin and Sportster models Must be used with ZPN 235804 OEM 33071 73 235921 Bearing race remover and installer tool q y JIMS TOOL DRIVER SPACER The effectiveness of any bearing race remover tool is dependent on the ability to grip the race This spacer applies outward force on the bearing race tool to allow easier removal Must be used with handle ZPN 235804 Works with most Jims bearing race tools such as ZPN 233171 237351 and 235921 237107 Spacer driver tool RACE amp BEARING INSTALLATION TOOL This driver must be used with ZPN 237107 wheel bearing race remover amp installer tool OEM 33416 80 235804 Race amp bearing installation tool JIMS BRAKE CALIPER PISTON REMOVER This tool will support the brake caliper pistons for removal by holding the pistons square to their bores This prevents any damage to the pistons and the piston bores so seals can easily be replaced
39. well as 2003 thru 2006 carbureted models with the 12 pin ignition module It is a low cost tool that uses the USB port on your laptop or PC for display and comes complete with Windows software Features are e Reads and clears diagnostic trouble codes trom ECU engine control unit TSSM turn signal security module speedometer and tacho e Real time display of engine data on instrument panel type display e Built in data logging Stores up to 45 minutes of data Automatically triggers when a trouble code is set Shows data before and after code is set e Includes two analog inputs for air fuel ratio AFR e Compact size 741998 TwinScan II diagnostic scan tool d WEGO IlI WIDE BAND AIR FUEL RATIO TUNING AID The WEGO Ill is a complete air fuel ratio metering system with over two hours of built in data logging for all carbureted and fuel injected engines It features a waterproof daylight readable blue LED display for air fuel ratio and engine rpm and has a spare 0 5V analog input for sensors such as throttle position or manifold pressure It is said to be highly accurate with easy free air calibration to adjust for sensor aging effects It has a wide voltage range from 11 to 16V with current draw of approximately 1 amp allowing operation from battery or race vehicles without an alternator The kit includes the WEGOIII unit measuring 4 11 6 cm long 2 5 1 cm wide and 1 2 1 3 cm high Unit has a built in USB int
40. 008 to present Use the remover tool in combination with a 1 2 ratchet 751054 Fuel pump retainer remover tool IGNITION SWITCH HOUSING ALIGNMENT TOOL This tool will help to align the ignition switch housing and ignition switch knob to help extend the life of the ignition switch housing Just insert the tool torque de screws and remove the tool again Works on all Touring models 2003 to present and all V Rod models 2002 to present 751056 Ignition switch housing alignment tool RACER S SAFETY WIRE KIT For safety wiring of nuts and bolts kit includes stainless wire and special stainless washers that make safety wiring a no drill operation Wire is separately available 235193 Safety wire kit 235272 Safety wire 035 0 9 mm 1 Ibs 235267 Safety wire 025 0 65mm 1 Ibs IGNITION SWITCH CONNECTOR REMOVER TOOL Use this tool to safely remove the ignition switch wiring connector Slip the dog bone end of the tool into the bottom side of the connector until it is touching the back end of connector box Then gently pull out the male wiring connector and tool Use on all Touring models 2003 to present and all V Rod models 2002 to present 751057 Ignition switch connector remover tool TWIN SCAN II DIAGNOSTIC SCAN TOOL The Twin Scan II scan tool is compatible with 2001 to present fuel injected models using Delphi system including V Rod Twin Cam 96 models as
41. 1930 models OEM OWNERS MANUALS 799018 Parts Listing for 1930 thru Lost your manual or bought a used Harley 799383 2002 Dyna 6 Language 1949 models but didn t get the manual with it Don t 799320 2002 Dyna FXDWG3 English 799019 Operation Maintenance and worry we have got an OEM manual for your 799381 2002 Dyna FXDWG3 Inspection of 1930 thru bike We may even have it in your own 5 Language 1949 models language Check out the list below and get 799321 2002 Police English 799020 Shop Dope and Service yourself the right manual for your Harley 799390 2002 Softail 6 Language Bulletins for 1917 thru Davidson or your Harley Davidson sidecar 799386 2002 FLT English 1949 models provides techtips Please ask your dealer to check with his 799387 2002 FLT 5 Language valuable trouble shooting Zodiac Sales Office for unlisted models as 799826 2003 FXSTDSE English advice and original Owner s Manuals for these models are 799825 2003 FLHRSEI2 English specifications available upon Special Order 799833 2003 FLT English 799021 Operation Maintenance 799933 2004 Sportster 6 Language Inspection and Parts Listing of Note The 4 language manuals are a 798157 2007 Dyna models English 1950 thru 1957 models combined English German French and 798152 2007 FLH amp FLT English 799022 WLA and XA Military models Spanish manual The 5 Language manuals 798153 2007 FLH amp FLT 6 Language from 1940 on also feature Italian and the 6 language 799023 American made lightweigh
42. 270A on 1984 to present Softail models requires this tool This tool can also be used to remove and install the front fender spherical bearings OEM 9149 on 1997 thru 2002 and 2004 to present Heritage Softail models 751069 Jims pivot bearings remover C JIMS CLEVEBLOCK SPREADING TOOL When cleveblocks in FXR rubber mount frames from 1980 thru 1994 are replaced they need to be positioned to install in the rear of the transmission This tool will spread the swing arm cleveblocks allowing for the installation of the swing arm 233167 Cleveblock spreading tool JIMS CLEVEBLOCK BUSHING REAR SWINGARM ASSEMBLY TOOL Use this tool to remove and replace swingarm cleveblocks The silicone filled bushings will damage if not installed properly This tool presses on the outer sleeve of the bushing preventing damage to the cleveblock Can be used with or without a press on FLT 1980 to present FXR 1982 to 1994 and all FXR style aftermarket frames 233162 Cleveblock bushing rear swingarm assembly tool FORK LEG AND TUBE HOLDER TOOL Use this tool to hold fork legs and tubes for easy hands free servicing or re building Mounts in a vise to hold the fork firmly during repair without causing damage to the fork assembly Will not scratch finishes 751064 Use on fork tubes with a maximum of 2 50 8 mm diameter a i a d JIMS 35 MM HEX FORK TUBE NUT SOCKET 3 8 DRIVE This tool is the best and
43. 34 STARTER JACKSHAFT SEAL INSTALLER TOOL This tool is designed to easily align and install the starter jackshatt seal ZPN 231239 without distorting or damaging the seal Use on all Evolution Big Twins 1994 thru 1999 Touring models 1999 thru 2006 Softail 2000 thru 2006 and Dyna models 1999 thru 2005 751062 Starter jackshaft seal installer tool CLUTCH HUB amp SPROCKET PULLER For pulling clutches on all Big Twins including hubs with 10 studs Eliminates the need to remove kickstart cover when removing clutch hub Can also be used to pull motor sprocket on Big Twin and Sportster Sportster transmission sprocket and the rotor assemblies on 1970 to present Big Twins OEM 95960 41A 132107 Clutch hub amp sprocket puller JIMS CABLE LUBER This tool is used to inject lubricant into any mechanical cable housing such as used for throttle idle clutch or brake The tool clamps over your cable housing and inner cable allowing you to connect an aerosol lube can of cable lube to the small opening of this tool Spray until the lube runs out of the other end of the cable 751082 Cable luber PRIMO CLUTCH HUB PULLER amp TOOL FOR PRO CLUTCH amp PRIMO BELT DRIVES The clutch hub puller is manufactured from billet aluminum for durability This unique puller attaches directly to the clutch hub studs Turning the threaded center bolt puts pressure on the transmission main shaft and pulls the clutch hub o
44. 54 THRU 1989 BIG TWINS Use this tool to remove or secure pinion gear nut to pinion gear shaft Tool has 1 2 drive and can be used with the pinion gear locker tool ZPN 239475 as shown elsewhere in this catalog OEM 94555 55A 235780 Pinion gear nut socket JIMS FLYWHEEL SOCKETS Look no further for the best flywheel rebuilding sockets available Zodiac offers these low profile flywheel sockets which are just long enough to give 100 nut to sprocket contact and 100 drive end contact Machined flat at the nut receiving end to eliminate rounding off the nut and greatly reducing the risk of bodily injury These sockets are machined from solid steel 4130 chromium molybdenum and heat treated to give a lifetime of service Available in various models for use on Big Twin models from 1954 to present and Sportster models from 1981 to present 236213 For use on Big Twins 1954 thru early 1981 1 5 16 socket with 1 2 drive For use on Big Twins 1972 to present 1 5 8 socket with 3 4 drive For use on Big Twins late 1981 thru 1989 1 1 4 socket with 1 2 drive For use on Big Twins late 1983 to present 1 1 2 socket with 1 2 drive 236216 236215 236214 236217 For use on Sportsters 1981 to present 1 3 8 socket with 1 2 drive JIMS PISTON PIN KEEPER TOOL This tool helps you to install retaining ring in piston in one easy step without distorting ring For the safest wrist pin retention possibl
45. 857 Jims clutch hub puller CLUTCH HOLDING TOOL FOR HARLEY BIG TWIN A must for all clutch repairs keeps the clutch from turning on all Big Twins 1936 and later except diaphragm clutch when removing or installing the clutch hub nut Constructed for years of dependable service 132113 Clutch holding tool for Harley Big Twin JIMS PRIMARY DRIVE LOCKING TOOL Tool made by Jims from non marring Delrin to lock front primary chain and motor sprocket Can be used on all primaries except 2006 and later Dyna models 2007 and later FLH FLT series models and 2007 and later Softail models 750331 Primary Drive Locking Tool JIMS PRIMARY CHAIN LOCKING TOOL Use to lock the clutch hub sprocket to the front engine sprocket to make it easier to remove install or re torque engine and clutch nuts on 2006 to present Dyna models and all 2007 to present Twin Cam 96 models 750700 Primary chain locking tool INNER PRIMARY COVER BEARING AND SEAL INSTALLER REMOVER TOOL Designed to safely remove and install the inner primary bearing ZPN 233823 without any damage to the new bearing This is done by pushing on the outer perimeter of the bearing Also removes and installs inner primary seal ZPN 231172 Use on all Softails late 1984 thru 2006 FXR 1985 thru 1994 FLT FLH and Dyna models 1985 thru 2006 751061 Inner primary cover bearing and seal installer amp remover tool 24 033 24 0
46. 9 N A N A N A N A 799218 N A N A 799398 798205 N A N A 798205 798069 798205 N A N A FACTORY SERVICE MANUALS Original Equipment Workshop manuals A must for every repair shop but also do it your selfers can t do without them to get the best results We offer many of these Factory Service Manuals in English French German Italian and Spanish Service Manuals in French German Italian and Spanish for 2003 to present models come with an Electric Diagnostic Manual Electric Manuals for English and older models must be ordered separately Note For some models or years there are no complete manuals available only as a supplement to the manual for the year before Italian 798092 798187 798065 al 798191 797261 N A N A 799190 N x gt gt A pan k z 799854 799854 799854 799854 N A 798197 N A 798197 798419 798419 798419 RE 798198 meal 798198 u T pe eee oZ 6 O 798198 798410 798410 798410 O O A O A t9 e A t9 6 i N A N A Haare 799194 N A N A 799186 799268 99180 N A 799268 N A 799926 N A PEE a E 799926 798209 N A N A 799926 798093 798208 798214 798209 t9 6 iy usaf a ola gt irae ie O O Ce IRES RARS ARM td gt ONS 797040 N A N A N A EEE A FACTORY TORQUE SPECIFICATIO
47. 9140 1999 models 799244 2000 models 799302 2001 models 799904 2002 models 799905 2003 models 799906 2004 models 798064 2005 models 798340 2006 models 798341 2007 models 798384 2008 models 798385 2009 models 798386 d 2010 models 797249 yp 2011 models gt FIREBOLT MODELS BUELL SERVICE MANUALS OEM Buell Workshop manuals A must for every repair shop but also do it your selfers can t do without them to get the best results Buell Factory Service anuals are available in English only 799940 1995 1996 S2 S2T 799941 199651 799942 1997 S1 Supplement 799943 1997 1998 M2 799944 1997 1998 S3 S3T 799945 1998 S1 S1W 799946 1999 2000 M2 799947 1999 2000 3 799948 1999 2000 X1 799950 2001 M2 M2L 799952 2001 S3 S3T 799953 2001 X1 799954 2002 M2 M2L 799956 2002 S3 T 799957 2002 X1 799958 2003 Lightning XB9S 799960 2003 XB9OR 799961 2004 Firebolt 799962 2004 Lightning 798113 2005 Firebolt 798114 2005 Lightning 798232 2006 Firebolt 798230 2006 Lightning 798239 2006 Ulysses 798233 2007 Firebolt 798231 2007 Lightning 798245 2007 Ulysses 798503 2008 XB 798497 2008 1125R 24 005 BUELL PARTS CATALOGS Original Equipment Parts Catalogs for 1995 to present Buell models These are the same parts books as used by the official Buell dealers 798020 1995 thru 2004 bodywork all models 799964 1995 thru 1996 S2 amp 2T 799965 1996 thr
48. 99097 799098 799079 799080 799099 799104 799105 799106 1980 thru 1983 FLT models 1984 thru 1986 models 1984 thru 1990 Police models 1987 thru 1990 models 1991 thru 1992 models 1991 thru 1992 Police models 1993 thru 1994 Police models 1993 thru 1994 models 1995 thru 1996 models 1995 FLHTP models 1997 models 1998 models 1999 models 799243 799247 799251 799347 799351 799821 799816 799888 799883 799884 798042 798037 798039 798144 798122 798124 798145 798133 798135 798317 798367 797016 797054 797247 2000 models 2001 models 2001 FLTRSEI2 models 2002 models 2002 FLHRSEI models 2003 models 2003 FLHRSEI2 models 2004 models 2004 FLHTCSE models 2004 FLT Police models 2005 models 2005 FLHTCSE2 models 2005 FLT Police models Cap 2006 models 2006 FLHTCUSEodels 2006 FLT Police models 2007 models 2007 FLHTCUSE2 models 2007 FLHRSE3 models 2007 FLT Police models 2008 models 2009 models Cap 2010 models Cap 2011 models Police Special Parts Supplements 799100 799101 799102 799103 799242 799249 799250 799349 799350 799817 799815 1996 models supplement 1997 models supplement 1998 models supplement 1999 models supplement 2000 models supplement 2001 FLT Police supplement 2001 Dyna Police supplement 2002 FLT Police supplement 2002 Dyna Police supplement 2003 FLT Police supplement 2003 Dyna Police supplement h Y JID I Zs h logs amp Factory Manuals os
49. A N A ONA NA N A NA ONA PNA N A N A ONA PNA N A NA ONA NA _ N A NA 79951 799196 799153 799198 799155 799170 799198 N A N A N A NA 799168 799186 _ N A NA N A NA t gt l l eal Wo O or Ja U1 U1 799198 N A N A 799855 799183 799218 7 N A 799840 799840 799840 798072 798072 798218 798393 797044 799850 799920 798088 _ 799855 798096 798096 798220 798420 BHE EERE is 798411 ai BE 798074 798090 798074 798289 798307 797049 797049 t 6 E N 798098 798098 798291 798309 el 6 68 798292 798310 797048 797048 797289 0 98308 Oo 6 N A N A N A N A N A N A 799148 N A N A N A N A N A N A N A nina NA NA 799178 N A 799187 799188 N A 799200 N A 799185 799186 N A l 799144 N A 799218 798068 N A 798068 798068 N A N A 798092 N A N A 798092 N A 798092 798092 N A NA NA NA NA NA 799843 798084 798084 K 68 Ay w R Continued on next page 24 003 24 004 lt e Factory Service Manuals 2004 2005 Dyna 2006 Dyna 2007 2009 Dyna 2010 Dyna 2011 Dyna 1985 thru 1990 Softail 1991 thru 1992 Softail 1993 thru 1994 Softail 1995 thru 1996 Softail 1997 Softail Supplement 1998 Softail Supplement 1998 1999 Softail 2000 Softail 2001 Softail 2002 Softail 2003 Softail 2003 Softail FXS
50. ATEX PRUSSIAN BLUE Permatex Prussian Blue aids precision fitting of machined surfaces Locates high spots on bearings valves gears and other close to the tolerance components ae Permatex Prussian Blue is for non drying and easy to clean up Sold in 75 fl oz 22 cc L J tubes 720133 Permatex Prussian Blue Brin i ki PERMATEX VALVE GRINDING COMPOUND Will make valve grinding an easy job will also remove burrs surface defects carbon gum and corrosion Can also be used for lapping and grinding chromium Permatex valve grinding compound mixes with water to form an easy to use paste Sold in 1 5 ounce and 3 ounce boxed tubes 720217 1 5 ounce boxed tube 720218 3 ounce boxed tubes SPECTRO ASSEMBLY LUBRICANT Spectro assembly lubricant is recommended for initial scuff and wears protection in re assembly and repair of engines This is a heavy lubricant fortified with anti scuft polymers Spectro assembly lubricant when applied to rings cam lobes gears and bearings coats and plates completely and assuring total starting protection It is compatible with all petroleum based products It also exhibits anti rust properties for prolonged storage of engine or transmission parts 741348 Spectro assembly lubricant bottle of 4 oz 741335 Shop pack of 12 bottles TIE DOWN BRACKET AND CABLE GUIDE Chrome plated bracket used as a cable guide for routing clutch or speedo cables on many Harley model
51. BLY REMOVING TOOL This tool is a must for any workshop it presses flywheels from the cases without using a hammer or the need for a big hydraulic press Just bolt it to your case and use a wrench Will also press cases apart and break sealant bond Works on all Panhead Shovelhead and Evolution Big Twins 1955 thru 1999 1999 thru 2005 Twin Cam Dyna 1999 thru 2006 Twin Cam Touring and 2000 thru 2006 Twin Cam Softail On Twin Cam Softail this tool can only be used for removing the flywheel from the left case 237337 Crank assembly removing tool JIMS SPROCKET SHAFT HARD CAP This hard cap protects the sprocket shaft when working on the engine must be used when working with our crank assembly removing tool ZPN 237337 Works with all 1955 to present Big Twin models 233200 Hard end cap JIMS ROD ALIGNMENT TOOL A handy tool for easy checking of rod straightness without removing rods from the case Available for use on Big Twin and Sportster motors to present or Twin Cam 88 models 1999 to present 235799 Fits Big Twin amp Sportster models 741910 Fits Twin Cam models S amp S CONNECTING ROD ALIGNMENT TOOL This pin is used to check connecting rod alignment after rods have been installed in flywheels and lower end is assembled Pin is 4 1 2 long and 7920 to 7923 in diameter and hardened to R C 45 to 50 Can be used on all Sportster and Big Twin models to present 750031 Connecting rod Alignment Tool
52. Chapter 24 Chapter 24 is all about tools This is an important chapter because The right tool is halt the job This covers exactly what this chapter is about Owner s manuals parts catalogs service manuals repair manuals chemicals as well as tools for both the do it yourselfers and the professional workshops No matter if you need a small tool kit to take with your trip or a professional piece of workshop equipment it s all listed and pictured In this chapter New are the AMA3 GSM amp GPS alarm and security system more locks and tie downs trom Master Lock Stop amp Go professional tire repair Kits loads of new tools trom Jims including those for the stock 6 speed transmission as introduced on the 2006 Dyna and Clymer repair manuals for V Rod Clymer manuals AMA3 alarm and security system Cruz Tools RoadTech tool kit POCKET TIRE PLUGGER CVBELERS TEF GPP AR eT Stop amp Go s Tire Plugger tubeless tire repair HARLEY DAVIDSON ANTIQUE LITERATURE Genuine Harley Davidson books for the real enthusiasts and collectors These books will 24 002 lead you through the models the parts the Hat ley Davidsd tech specs and all other you want to know 1979 Owners A arm about the Classic Harley models a e E cts 799015 The Legend Begins Harley history from 1903 thru 1969 799016 Parts Listing for 1909 thru 1932 models 799017 Operation Maintenance and Inspection of 1911 thru x p
53. E LOCTITE THREAD LOCKERS For the professional and serious bike builders we offer a variety of Loctite threadlockers sea lants and retainers in different strength Make your selection of the right grade for the right job Loctite 222 Purple threadlocker for aluminum Low strength threadlocker designed for use with fasteners under 1 4 6 mm in aluminum that require occasional adjustment Removable with normal hand tools 720138 6ml Tube 720139 10 ml Bottle THREADLOCKER ir LOCTITE 242 BLUE ALL PURPOSE REMOVABLE MOUNT Medium strength thread locking fluid that locks all nuts bolts seals screws and fittings 1 4 6mm or larger Will seal against air leaks oil leaks fuel and hydraulic leaks Can be easily dismantled with regular tools OEM 99642 877 720110 6mi Tube 720180 36 ml Bottle THREAD OCKER ELD PERMATEX PERMANENT STRENGTH THREAD LOCKER RED A high strength thread locker that can be applied to 3 8 to 1 fasteners Designed for securing parts that must withstand heavy shocks and vibration Heat and hand tools are required for disassembly 720181 6ml Tube 722038 36 ml Bottle LOCTITE 271 RED STUD N BEARING MOUNT High strength for Heavy Duty applications For permanently locking studs and press fits Restores worn bearing houses Replaces set screws and snap rings Locks against vibration loosening Requires extra effort
54. LED s are very miserly on power one set of batteries can last for days Total length measures only 93 mm 3 5 8 740299 Super bright 9 LED Flashlight JIMS DENTAL PICK Everybody knows the problem Trying to remove an o ring by using your fingernails and getting no grip on it This tool makes life easy the fine tip end is hooked for easy usage and proves to be useful in many aspects of motorcycle repair work This precision tool comes with a contoured grip for comfort and is made from 24 series Stainless Steel and hardened to 30 34 Rockwell for durability 750325 Jims dental pick A N G J CRUZ TOOLS MAX HOOK SPRING PULLER We ve tried other spring hooks and they just didn t cut it either the hook was too flimsy or we couldn t get enough leverage The MaxHook s T handle provides plenty of leverage And instead of welding the hook onto the rod which can become brittle and break Cruz CNC machined it right out of the rod stock then bent it 740304 MaxHook Spring Puller q VISE SOFT JAWS These soft aluminum jaws will prevent parts from being marked and damaged by regular vise jaws Sold in pairs 721127 Rowe Vise Soft Jaws pair fe x 4 BURET For those engine builders that don t like guess work when it comes to compression ratio we have a 100 ml glass made Buret that is helpful when checking head cc s for calculating compression ratios 750356 Gl
55. MER FOR TWIN CAM This new tool can be a case saver if you have worn out or damaged tappet bores on any Twin Cam engine case This reamer tool is designed to ream the case to fit 010 oversize Twin Cam tappets Tool includes a top quality reamer designed for this application and two Flex Hones to perform a perfect finish hone on each tappet hole 751086 Jims case saver tappet reamer for Twin Cam 1999 to present S y JIMS CRANKSHAFT BEARING REMOVER AND INSTALLER FOR TWIN CAM This quality tool is designed and made by Jims to remove and replace the right side crankcase bearing on Twin Cam A engines Precision made and piloted using Delrin a non marring material to press bearing in and out straight with no damage to the case Does not work with Twin Cam B engines 720483 For Twin Cam A 1999 thru 2002 750321 For Twin Cam A 2003 to present JIMS INNER CAM BEARING INSTALLER TOOLS FOR TWIN CAMS This tool will install the two inner cam needle bearings on Twin Cam motors It perfectly aligns to the shaft bores for a precision press fit Available for Silent Chain driven Twin Cam 88 models and roller chain driven Twin Cam 88 and Twin Cam 96 models 720484 For Silent Chain driver Twin Cam 88 models 1999 thru 2006 750705 For roller chain driven Twin Cam 2006 to present S 4 JIMS CAM SHAFT REMOVER AND INSTALLER TOOL FOR TWIN CAM This multi functional tool will remove and replace f
56. N BOOK Small books that really make the difference Measure only 4 10 cm high and 5 1 4 13 cm wide The same books as used by the official dealers Lists all torque specifications 799322 1997 thru 2005 models 797330 2006 models 798343 2007 models 798344 2008 models 798383 2009 models 798387 yp 2010 models 797233 yp 2011 models 2 y PAINTED PARTS CATALOG 1989 THRU 2005 MODELS This catalog contains all painted parts with all color codes paint part numbers etc Very useful information when you need to repaint a bike in stock colors 799310 Painted parts catalog PRE DELIVERY AND SET UP INSTRUCTIONS OEM instructions on how to install and adjust everything on a new Harley Davidson before it goes on the road for the first time We have listed the ones we can supply trom stock these books for other years are available upon Special Order in various languages 799297 English edition 2001 799298 French edition 2001 799301 Italian edition 2001 799300 Spanish edition 2001 799863 French edition 2003 799907 English Edition 2004 S FACTORY WIRING DIAGRAM WALL CHARTS Exact the same wall charts you can find in official dealer s workshops These full color diagrams give you a clear view of which wire goes where and connects what to what 799133 1992 models 799134 1993 models 799135 1994 models 799136 1995 models 799137 1996 models 799138 1997 models 799139 1998 models 79
57. NIVERSAL TIRE REPAIR KIT Unless you re carrying the TirePro road and trailside flats can mean a call to the tow truck The TirePro repair kit is equipped for both tube and tubeless tires Patches are provided for tube repair plus easy and reliable plugs for tubeless tires A unique valve complete with hardware lets you use your engine as an unlimited supply of fresh air The valve is adaptable to any combination of cylinders and most spark plug sizes No wheel and tire removal tools are included in this kit but do come with most Cruz Tools tool kits 740300 Universal Tire Repair Kit CRUZ TOOLS TIREPRO LEVER SET Tire levers are forged and heat treated using carbon steel alloy Very strong yet flexible for complete control Total length measures 240 mm 9 1 2 Sold in sets of 2 740309 Cruz Tools TirePro tire lever set STARTER CABLES Sick and tired of cheap and poor quality starter cables that don t work because of bad cable to clamp connection or burn out because they are to thin This is the solution these cable have a flexible pure copper core are well connected to the full insulated clamps and what is most important THEY WORK Manufactured according to DIN 72553 standards Available in an extra Heavy Duty 25 mm x 3 5 m long 239270 Starter cables 25 mm x 3 50 m with separators CRUZ TOOLS SUPERBRIGHT FLASHLIGHT Nine LED s provide extremely bright illumination Power is supplied by three AAA batteries
58. OCKER JOB PACKS Single job size packs of our most popular threadlocking products Loctite 242 and 271 Great for add on sales to repair parts or service charges Small products packages are easily carried in a tool belt or box 720134 Loctite 242 refill 0 5 ml pack of 25 tubes 720135 Loctite 271 refill 0 5 ml pack of 25 tubes LOCTITE Pe ns i STRIPPED sisi THREAD REPAIR Loctite s Form A Thread repair is the answer to stripped threads on bolts Makes reliable thread repairs without drills taps tools or inserts IJ Restores worn stripped or damaged threads and eliminates future corrosion galling seizing and rust Suggested applica tions Intake manifolds timing cover bolt threads valve cover bolt threads etc Loctite claims it is effective between 65 to 300 degrees Fahrenheit 50 to 165 degrees Celsius and up to 125ft Ib 720118 44 oz Kit PERMATEX THE RIGHT STUFF GASKET MAKER The latest in rubber gasket technology makes a leak proof and blow out resistant gasket in just one minute that out pertorms a pre cut gasket Specified on production lines by the major car builder such as General Motors Ford and Chrysler Temperature range 75 to 450 F 60 to 290 C Resists automotive and industrial fluids Suggested application Valve covers crankcases covers transmissions etc Comes in pressurized can simply clean and dry the surfaces apply the bead cont
59. R CAM BEARING INSTALLATION TOOL This tool installs the inner cam bearing to the proper depth Can be used on all Big Twin engines from 1958 to present 239476 Jims inner cam bearing istallation tool JIMS CAM SEAL REMOVER AND INSTALLER TOOL This tool is the first on the market to remove and install the cam seal on 1970 thru 1984 Shovelhead and 1984 thru 1999 Evolution Big Twins without removing the cam cover Tool can also be used to remove the cam cover from the crankcase Does NOT work on Twin Cam models 235994 Cam seal remover amp installer tool 24 041 24 042 JIMS CAM BEARING amp BUSHING ALIGNMENT TOOL Use to check the alignment of the cam bearing to the cam cover bushing to well within 0003 of center line Any binding of this tool indicates misalignment of cam cover and or bushing A must for engine builders Use on Big Twins from 1970 thru 1999 239481 Bearing amp Bushing Alignment tool 4 JIMS ROCKER ARM BUSHING INSTALLER Use this tool to install rocker arm bushings in rocker arms with or without press This tool will install each bushing to the correct depth for the best oil control Use the puller ZPN 237339 for removing bushings and ream to size with the line reamer ZPN 235794 This rocker arm bushing tool works on Big Twin models from 1966 to present and Sportster models 1957 to present 235825 Rocker arm bushing installer ROCKER BUSHING REAMER
60. RMANENT PAIR DO NOT EXCEED 45 MPH 70 KMH UNTIL A PERMANENT EPAIR CAN BE MADE x STOP amp GO TIRE PLUGGER TUBELESS TIRE REPAIR Stop amp Go s Tire Plugger is a premium tubeless tire repair suitable for motorcycles as well as for cars and other rolling equipment with tubeless tires The Tire Plugger is a revolutionary device that easily installs mushroom shaped rubber plugs into all tubeless tires while staying on the wheel The plugging device drives the plug into the hole with a turning of the hex wrench The plug expands under pressure to fill the punctured area A firm pull on the stem with your pliers seats the mushroom head on the inner wall allowing no air to escape This technology insures maximum reliability while reducing your downtime in any situation No rubber cement required There are three different Stop amp Go Tire Plugger kits available 745100 Pocket Tire Plugger I comes with hand plug tool hex wrench probe tool reamer tool retractable razor knife and 15 mushroom plugs in a 7 5 x 3 5 x 1 19 x 9 x 2 5 cm vinyl zippered pouch 745101 Pocket Tire Plugger II As the Tire Plugger but also with 4 pcs High Pressure CO inflation cartridges Zippered pouch is 5 x 8 x 1 13 x 20x 2 5 cm 24 029 745104 Professional Tire Plugger with spring loaded plug gun nozzle probe tool reamer tool retractable razor knife and 25 mushroom plugs in a 9 x 6 x 1
61. Sportster and Buell models when used in combination with Sportster clutch spring compressor nut ZPN 233155 235788 Clutch spring compressor tool for Big Twin 233155 Sportster clutch spring compressor nut for use with ZPN 235788 JIMS CLUTCH SPRING COMPRESSOR FOR SPORTSTER American made compressor to be used for removal and installation of 1971 thru 1984 Sportster clutch parts 237350 Clutch spring compressor OEM 97178 71 JIMS V ROD CLUTCH HUB LOCKING TOOL This tool is made to lock the hub assembly When removing and installing the clutch hub nut this is the proper way Available for 2002 to present V Rods 750332 Clutch hub locking tool 2002 thru 2007 751063 Clutch hub locking tool 2008 to present JIMS V ROD CLUTCH HUB ALIGNMENT TOOL This handy tool is useful when working on the clutch basket of the V Rod It is designed for alignment of the clutch plates during assembly 750334 Jims V Rod clutch hub alignment tool CLUTCH TOOLS FOR DIAPHRAGM CLUTCH USA made diaphragm clutch spring tools Makes it easy to remove and re install clutch retainer ring on Sportster models from 1984 to present and Big Twins 1990 to present 232570 Fits 1990 to present Big Twins and 1991 to present Sportsters 232571 Fits 1984 thru 1990 Sportsters q 9 JIMS 4 SPEED MAINSHAFT CLUTCH GEAR PULLER This tool was designed specifically to remove the starter c
62. TDSE 2004 Softail 2005 FLSTFSE Supplement 2005 2006 Softail 2007 Softail 2008 Softail 2009 Softail 2010 Softail 2011 Softail 1980 thru 1983 FLH amp FLT 1984 thru 1991 FLH amp FLT 1992 thru 1994 FLH amp FLT 1995 thru 1996 FLH amp FLT 1997 FLH amp FLT 1997 FLH amp FLT Supplement 1998 FLH amp FLT 1998 FLH amp FLT Supplement 1999 FLH amp FLT 2000 FLH amp FLT 2000 FLH amp FLT Supplement 2001 FLH amp FLT 2001 FLTRSEI2 Supplement 2002 FLH amp FLT 2003 FLH amp FLT Police Supplement 2002 FLTRSEI2 Supplement 2003 FLH amp FLT 2003 FLH amp FLT Police Supplement 2003 FLTRSEI2 Supplement 2004 FLH amp FLT 2005 FLHTCSE2 Supplement 2005 2006 FLH amp FLT 2007 2008 FLH amp FLT 2009 FLH amp FLT 2010 FLH amp FLT 2011 FLH amp FLT 1979 up CLE TLE amp RLE sidecars 1990 thru 1999 sidecars 2000 thru 2001 sidecars English 798023 798184 798189 ai Wo HEH 799043 798194 798194 798194 798194 799805 798194 798025 798194 798369 798369 798369 BEECHER lt gt gt 799044 799045 799047 799048 799049 ae 799280 798204 799399 799380 798204 7998 799802 798204 798024 798204 N EPEE 7 799062 H 799281 French 798068 798185 798190 N A N A 799146 N A 798195 798195 798195 798195 N A 798195 N A 798195 798392 798392 798392 N A 799148 79914
63. TOOL American made tool to ream newly installed rocker bushings in line with each other For use on 1966 to present Big Twin rocker arms and 1957 to present Sportster rocker arms OEM 94804 57 235794 Rocker bushings reamer tool JIMS LINE REAMER TOOL FOR BIG TWIN CAM BUSHINGS High quality tool to line ream the cam cover bushing of Big Twin models from 1970 to present 235795 Jims line reamer tool for Big Twin cam bushings JIMS VALVE SPRING COMPRESSOR TOOL American made valve spring tool necessary for removing or installing valves Works on all overhead valve 1936 to present Big Twin models including Twin Cam and 1986 to present Evolution Sportster models 1986 to present Must be used in conjunction with the optional collar on 2005 to present Twin Cam models and 2004 to present Sportster amp Buell models 235849 Jims valve spring compressor tool OEM 96600 36B Optional collar for use on 2005 to present Twin Cam models and 2004 to present Sportster amp Buell models 750691 JIMS VALVE SEAT LAPPING TOOL Use this tool to perform the final profile lapping of the valve seat The suction cups affix to either dished or flat and small or large valve faces The comfortably shaped handle is ideal for quick and smooth rotations 750316 Valve seat lapping tool x MINI VALVE SPRING TESTER The mini valve spring tester provides a solution for checking valve spring pressu
64. This tool is designed to break roller chains up to 630 series and fits all standard and O ring chain sizes 520 530 and 630 The tool rivet chains up to 530 Master link side plate press kit is included to press fit side plates on chains up to 530 The screws and attachments of the tool are heat treated for strength and durability The extractor pin is precisely guided by a removable guide ensuring long pin life The tool may be bolted to a workbench supported in a vise or held by handle When bolted to a solid surface air or electric wrenches may be used to break chain This jumbo chain tool is recommended for heavy duty use Instructions are included 751074 Jims Jumbo Chain Tool q d JIMS CHAIN PRESS TOOL KIT Since about 1990 most new chains use press fit type side plates on the connecting links With this type of link the side plate can not be installed properly without the aid of this special tool The chain manufacturers have determined a press fit adds strength to the connecting link and should always be used Suitable for 520 and 530 type chains either standard or O ring style 751075 Jims Chain Press Tool kit JIMS BELT TENSION GAUGE This compact tool is designed to assist in properly adjusting the secondary belts on all belt driven motorcycles with a 10 lb specification Tool has an easy to read scale 751076 Belt tension gauge GENUINE BELT TENSION TESTER TOOL This compact tool is designe
65. ack finished Metric sizes with extra short stubby end 1 5 mm 2 mm 2 5 mm 3 mm 4 mm D mm 6 mm 8mm 10 mm Straight both sides black finished contains T10 T15 T20 125 127 130 T40 Straight side and Ball end side black finished contains 2 110 715 120 125 127 130 T40 aie D Ball end Hex driver in Inch sizes in workshop quality plastic holder 741273 Contains Inch sizes 050 1 16 5 64 3 32 7 64 1 8 9 64 5 32 3 16 7 32 1 4 5 16 3 8 E Power T 6 150 mm long T Bar drivers in workshop quality plastic holder 741270 741271 741272 Contains Inch sizes 5 64 3 32 7 64 1 8 9 64 5 32 3 16 7132 4 5 16 318 Contains Metric sizes 2 mm 2 5mm 3 mm 4mm 5 mm 6 mm 8mm 10 mm Contains Torx sizes T8 110 115 120 125 127 730 140 24 025 24 026 EKLIND PROFESSIONAL PRECISION SERIES Eklind Professional Precision Series tools are manufactured with the same high quality standards that has made Eklind Tool Company the leading manufacturer of American made Hex key products The ergonomic design handle has a big tapered shape and a rotating end cap to maintain fingertip control This offers professional comfort and control End caps are permanently marked for quick and easy identification Sold in sets 742820 Set of 10 regular screwdrivers sizes 000 thru 4 0 Set of 10 Torx screwdrivers sizes T3 thru T20 Set of 10 hex screwdrivers sizes 028 thru 5
66. aint stripping fluid is so powerful it makes stripping paint a nice and easy job Comes in a 500 ml spray can 741599 Chem Tools Stripax Spray LUSTER CARE DISPLAY RACK The perfect presentation of Luster Care products in your shop An attractive sales display completely built and loaded with Luster Care products only requires limited space 32 x 32 cm Comes complete with 6x Luster Lace Combo 701208 6x LusterPad 701212 6x LusterSeal 701214 6x Revitalizer 701215 and a pack of info brochures 701216 Luster Care Display rack Lerrfer CHROME PoLi H J N LUSTER LACE CHROME POLISH A non abrasive polish and super protectant specially formulated to bring a brilliant shine to chrome and other fine metal surfaces also works on paint and clear lacquer Bottle contains 8 fl oz 216 ml 701224 Luster Lace Chrome Polish phem Tools Luster Care dD LUSTER REVITALIZER Replenishes the liquid ingredients in Luster Lace Just a few drops of Revitalizer can extend the life and polishing qualities of Luster Lace J LUSTER LACE METAL POLISH Luster Lace is a polishing system like no other It s so unique it s patented Developed specifically for round and tubular objects Luster Lace polishes all the way around in one motion so you don t miss a spot Polish impregnated Luster Lace is fast and easy to use with polishing power that can t be beat No othe
67. air wrenches Pre Evolution pusher kit contains stud thrust washer and needle bearing 721139 3 8 Pusher kit Replacement parts for 3 8 kit 721140 Needle thrust bearing 721141 Thrust washer 721142 Stud Evolution pusher kit contains stud thrust washer and needle bearing 721135 5 16 Pusher kit for Evolution Replacement parts for 5 16 kit 721136 Needle thrust bearing 721137 Thrust washer 721138 Stud TAPPET ADJUSTING GAUGE A simple quality tool for checking and adjusting hydraulic tappets without removing them Measures the clearance between the lifter and the pushrod Works with all Big Twins 1953 thru 1984 except Evolution models OEM 94438 79 133019 Tappet adjusting gauge L z 2 S amp S ROCKER COVER WRENCH SET This set is helpful in areas where the motorcycle frame may prevent the use of conventional tools Kit contains 4 wrenches suitable for most models 750030 Rocker wrench set S b TAPPET BLOCK AND OIL PUMP ALIGNMENT TOOL Alignment tool to ensure that the tappet tracks on centerline of cam lobe on 1977 to present Big Twins Must be used whenever one of the tappet blocks is removed Use two of these alignment tools on 1999 to present Twin Cams to align the oil pump to cam support plate Helps reduce oil scavenging problems associated with oil pump misalignment OEM 33443 84 Available in two versions Zodiac s economical priced ECO line
68. am models 4 d JIMS WRIST PIN BUSHING TOOL FOR TWIN CAM Use to remove and replace wrist pin bushings in Twin Cam 88 motors without removing the connecting rod from the crankcase 720490 Wrist pin remover amp installer L d ROD HOLDER TOOL Used to keep connecting rods in place and eliminate twisting or bending of the connecting rod while reaming or honing the wrist pin bushings on all Big Twin Sportster Buell and Twin Cam 88 models Works well with ZPN 720490 and 237347 wrist pin bushing tools as well as ZPN 711283 711284 and 711285 Wrist pin bushing reamers 741909 Rod holder tool JIMS WRIST PIN REMOVER This Jims tool will cut the time it takes to remove the wrist pins as it can be used easily by one person No need for another technician to hold the piston while you drift the pin out Can be used on all Sportsters and Big Twins including Twin Cam 88 models 720482 Wrist pin remover 24 059 24 060 Ss p JIMS TWIN CAM 88 OUTER CAM BEARING REMOVER Once the camshafts are removed from the support plate this specialty tool will remove the bearing from the camshaft Unlike a general purpose puller this tool was designed to remove the bearing straight with no slipping or binding 720491 Cam bearing puller JIMS CRANK SHAFT BUSHING TOOL FOR TWIN CAM 88 MODELS This Jims tool will remove and install crankshaft bushings in
69. ase 15cm x 25cm Black nylon suitcase 13cm x First aid instruction bookle Non adherent pad 10cm x 1 Non adherent pad for eye 6cm Gauze sponge 7 5cm x 7 5c m EN al a I CIH Elastic bandage 7 5cm x 400cr Emergency thermal blanket 1 Triangular bandage PDI Alcohol prep pad PDI Povidone lodine prep pad PDI Cleaning towelette Large scissors o Small scissors Plastic tweezers Large 1 pcs CPR Face shield X 4 CRUZ TOOLS TIRE PRO TIRE GAUGE If you ever looked inside the toolbox of a mechanic you would most likely find a tool like this precision tire pressure gauge Not only does it provide quick and accurate readings but also a valve holds the reading and allows bleeding of air until the desired pressure is reached A 12 long flexible hose with a 40 degree brass chuck permits access to difficult places and every valve stem The large 2 dial is very easy to read and is accurate over a 0 60 psi range 740306 Cruz tools tire pro tire gauge 4 TIREPRO DIGITAL TIRE GAUGE TheTirePro Digital Tire Gauge is ideal for motorcycle and ATV use with alarge display and accuracy over a wide range of pressure levels Readings are shown to 0 1 psi levels with bar Kpa and Kg cm2 scales also provided Reads up to 99 psi An ergonomic shape fits nicely in your hand 740308 Digital tire gauge Cruzt00LS 24 031 24 032 CRUZ TOOLS TIREPRO U
70. ass 100 ml buret TIMING VIEW PLUG Timing tool for use on all Harley s Insert into the timing hole when stock plug is removed Makes adjusting the timing an easy job When the timing is done replace the stock plug OEM 96295 657 133017 Timing view plug JIMS MECHANIC S STETHOSCOPE This tool allows you to pinpoint internal engine noise by amplifying vibrations resonating through the metal probe Simply touch the probe to the engine and follow the noise to its loudest point 750337 Mechanic s stethoscope JIMS VO SCOPE Through modern technology you now have the ability to look inside most any hole that is just over 6 mm i e 245 6 22 mm Check the cylinder through the spark plug hole valves and valve seats see if oil is running down the valve stem etc This is a live remote video with the following features High resolution auto focus color camera 2 1 2 6 4 cm full color viewing monitor Equipped with a sealed fluid proof flexible 24 61 cm long 6 mm diameter shaft high output LED illumination with dimming control a mirror used to see 90 degrees and a magnet for picking up steel parts weighing less then 1 4 Ib 113 grams 751095 Jims VO Scope JIMS CLUTCH HUB PULLER This American made Clutch hub puller is used to remove wet and dry clutch hub without removing clutch release rod A must for Big Twin owners from 1936 thru 1990 This puller comes with 4 bolts OEM 95960 52C 235
71. chrome finishes Air Force Blasters are available in three versions a 1 5 HP side kick a 4 0 HP version for personal use and a 8 0 HP version for professional use and those who do not want to lose a second drying their bike The Metro Blaster SideKick is a handheld companion to the larger Metro Air Force Blaster The SideKick is perfect for someone looking for a compact affordable effective way of drying a motorcycle quickly People who already own the Air Force Blaster will find the SideKick is a great substitute when traveling The Metro Blaster SideKick has all the features that you could ask for in a compact dryer it is lightweight portable and convenient Features e 85CFM 2400 Liter per minute Air Volume e 200 MPH 320 KM H air speed e 1 3 HP Motor e 8 Amp 240 Volts 950 Watt e 12 feet 3 66 meter long grounded cord e 2 nozzles included The 4 0 HP version features e 4 0 Peak Horsepower 29 000 FPM Motor e Rugged all Steel Construction e 10 Foot 4 5 meter Heavy Duty Hose e Heavy Duty Neoprene Blower Nozzle e 5 Piece Attachment Kit For the 4 0 HP version there is also an accessories package including a wall table bracket 10 feet 3 meter hose extension kit and a carrying case available x 4 The 8 0 HP AirForce Master Blaster This Motorcycle Dryer features a total of 8 peak horsepower Two twin fan 4 0 Peak horsepower motors that deliver up to 58 500 feet per minute of clean filtered
72. d accurately obtain the correct alignment In combination with hollow axle plug ZPN 751070 this rear wheel alignment tool suits the new hollow axles as found on 2003 to present Buells and 2008 to present Dyna and Sportster models 751071 Rear wheel alignment tool 24 065 24 066 lt 9 JIMS HOLLOW AXLE PLUG TOOL Hollow wheel axles are on Buells since 2003 and Dyna and Sportster models 2008 to present The use of hollow axles has eliminated the center point of the axle a point that has always been preferred for wheel alignment When you insert this tool in the ends of the hollow axle you have a correct center point again 751070 Plug set for hollow axles Q d FUEL PRESSURE TEST GAUGE TOOL BY JIMS This gauge is a must have as all new Big Twin motorcycles have Electronic Fuel Injection This fuel pressure gauge is easily installed in line with the motorcycle s fuel supply system Jims supplies you with all the necessary hose connections and fittings to safely perform a fuel pressure test in about the same amount of time it takes to change a set of spark plugs Full detailed instructions are included 751053 For use on EFI equipped FLH and FLT series models 2002 to present FXST models 2001 to present and Dyna s 2004 to present FUEL PUMP RETAINING RING TOOL This is a must use tool for removal or installation of the fuel pump retaining ring found on Touring models 2
73. d to check the tension on the secondary belt 751021 Belt tension tester tool OEM 40006 85 L p PROFESSIONAL BIKE ALIGNMENT TOOL WITH LASER A professional tool for workshop use allowing you to check wheel alignment within minutes First you check if the final drive is in line with the included Chain Alignment Tool than attach the CNC machined aluminum gauges to the front and rear wheel and switch on the laser and you can see at a glance if the wheels are in line or not The two gauges with integrated class 2 lasers guarantee a measuring tolerance of less than 0 5 mm meter No more hassling around with ropes or bars of steel the Bike Alignment Tool B A T gives secure information Perfect for Custom Bike Builders crash damage controls and a real help in solving road holding problems Professionals know that professional tools require professional care so the B A T comes complete with a high impact plastic case to store it properly Complete kit contains e Laser Chain Alignment Tool with two 1 5 Volt LR44 batteries e One pair front wheel gauges with clamps e One pair rear wheel gauges with clamps e High Impact plastic case e Two laser equipped gauges 701226 Professional Bike Alignment Tool JIMS REAR WHEEL ALIGNMENT TOOL Proper wheel alignment is necessary for safe handling of the motorcycle It will also extend the life of the belt or chain pulleys and sprockets With this tool you can simply an
74. e Useable for Big Twin 1983 to present Sportster late 1985 to present and Buell 1987 to present 233149 Piston pin keeper tool JIMS PISTON PIN BUSHING REAMER TOOL These Jims piston pin bushing reamer tools can be used with the rods in or out of the motor Reamers are easy to use with their specially designed lead in taper at the start of each tool Will ream the piston pin hole to exact tolerances Available for single cam Big Twins Twin Cams and Sportster models 711283 For use on single cam Big Twins 711285 For use on Twin Cam models Dyna 1999 thru 2005 Touring 1999 thru 2006 and Softail 2000 thru 2006 and air cooled Buells 711284 For use on Sportster models x JIMS OUTER PRIMARY COVER STARTER BEARING REMOVER TOOL Very user friendly tool to extract the starter bearing from the outer primary cover Bearing can easily be removed even if the cover has been chromed with bearing installed Works on all Big Twins 1965 thru 1988 that use needle bearing OEM 9063 for the starter shaft This tool will also remove the countershaft gear bearing OEM 35961 52 used on Big Twins 1952 thru 1990 as well as 4 speed Sportster clutch gear 750329 Outer primary cover starter bearing remover tool 24 045 24 046 JIMS PISTON PIN BUSHING TOOL Use to remove and install wrist pin bushings on all Sportster and single cam Big Twin models without removing the rods from the crankcase 237347 Pist
75. e Suspension s standard pocket pump is the ideal tool for low pressure high volume applications and is capable of pressures up to 50 psi 3 45 bar Comes with a flex connector and has a check valve in both the pump body and in the flex connector which allows you to attach or disconnect from an air valve without loss of air Pump body is only 7 1 2 19 cm long which makes it small enough to take it with yOu 234828 Pocket pump without gauge GAUGE MOUNTED AIR PUMPS Simple to operate and extremely accurate These air pumps produce pressure of up to 200 PSI Ideal for setting the pressure on air forks and air shocks Pumps have a swivel mounted flexible hose equipped with a no loss connector that attaches to any standard Schrader valve The integrated pressure release button allows you to regulate the pressure Available with a gauge up to 30 psi 2 bar or 100 psi 6 9 bar 235438 With 0 30 psi 2 bar gauge 235459 With 0 100 psi 6 9 bar gauge k EMERGENCY FIRST AID KITS Mandatory to have on board in many European countries so why don t you take a first aid kit on your bike ride These kits contain the most needed things for almost any emergency situation Small enough to store in saddle or sissy bar bags Available as a red bagged large kit or black bagged small kit they come including a first aid instruction booklet 500016 Big Red Kit 500018 Small Black Kit I Black Kit Contains 7 Red nylon suitc
76. e for easy hands free servicing Includes an adapter for FL forks to eliminate direct contact with spring coil Also includes a special rod to pull the fork damper rod Tool works with stock length forks An extension kit for use with forks from 2 under stock to 16 over stock length is available separately 751066 Tool for stock length forks 751067 Extension kit for 2 under stock to 16 over stock 24 055 24 056 JIMS TOOLS FOR TWIN CAM MOTORS We offer a complete line of tools for the Twin Cam engine These tools are a must for every workshop AMER TC A A E JIMS TWIN CAM TOOL BOARD This is the ultimate mechanics Twin Cam tool kit This kit includes the tool board with all necessary hangers bins and overlays along with the complete list of tools below If you are serious about servicing the Twin Cam motors this kit is a must 741903 Complete Twin Cam tool board kit including all tools Individual parts 720535 Tool board only no tools but with all hangers bins and overlays 720483 Crankshaft bearing tool 720491 Cam bearing puller 720490 Wrist pin remover amp installer 720482 Wrist pin remover 720534 Jims Twin Cam crankshaft guide 720489 Cam Crank sprocket lock tool 720485 Camshaft remover amp installer 720486 Cylinder torque plates 720487 Inner cam bearing remover tool 720492 Crank shaft bushing tool 720484 Inner cam bearing installer JIMS CASE SAVER OVERSIZE TAPPET REA
77. e items amazingly uncluttered There is no need to disrupt the clean lines of your Softail with saddlebags just to carry tools Kit includes a mini ratchet and sockets combination wrenches locking pliers adjustable wrench 6 in 1 screwdriver LED flashlight tire gauge hex and torx keys and much more All tools are mechanic grade and like all other tools from CruzTools it comes with a lifetime warranty 740296 CruzTools RoadTech Teardrop tool kit J CRUZ TOOLS V ROD TOOL KIT The exciting new V Rod is touted as a metric bike which is not entirely correct There are still some legacy fractional items and the Motor Company s beloved torx fasteners are fully evident Cruz Tools designed a kit specifically for your V Rod that is highly capable using their exclusive PowerDrive tm wrenches plus loads of other tools and roadside items all packaged in a double panel 600 denier polyester pouch Contains 3 combination wrenches 8 adjustable wrench locking pliers 6 hex and 3 torx keys 2AA flashlight tire gauge thread locker and more 740305 V Rod Tool Kit g CRUZ TOOLS MINISET COMPACT TOOLKIT A very complete set built around a 1 4 drive ratchet with precise 48 tooth gearing Cruz Tools added a 2 extension and eight sockets including hex and Torx bits most commonly used on Harley Davidsons Stored in a tough molded box this kit will be your companion on many road trips as we
78. e rear shock absorbers on 1984 to present Softail models Does not require jacking or lifting of the rear wheel off the ground 750803 Softail spring preload tool OEM 94455 89 PROGRESSIVE SUSPENSION STANDARD SHOCK TOOL This USA made shock tool works on most shocks found in this catalog No more hassle when changing springs this tool makes it an easy job Place shock in the holder insert the pin through the hook turn arm until holder compresses the spring far enough to remove the collars and release arm again A must in every workshop 235125 Standard shock tool COMPRESSION TESTER This quality American made tester is designed to test cylinder compression Hoses fit into spark plug holes on all current Harley and Buell models including the new 10 mm for Buell 1125R Other hose sizes included are 12 mm and 14 mm for Big Twins and Sportsters Each kit is complete with carrying case 751060 Compression tester DUAL GAUGE LEAK DOWN TESTER This tester is the superior dual gauge design It has an adjustable left hand gauge with a precision regulator and a large easy to read to read right hand gauge Comes with an aluminum black anodized main body corrosion resistant solid brass coupler and a hose for 14 mm plug holes This tool enables the professional engine builder tuner a way to pinpoint leakage of the piston bore rings valves heads and gaskets without taking the engine apart With
79. each 720124 Permatex Green Decal amp Paint Stripper 24 017 24 018 PERMATEX ULTRA GREY RTV SILICONE GASKET MAKER Designed for High Torque applications Sensor safe low odor non corrosive Has outstanding oil resistance and is guaranteed not to leak Works in the temperature range of 75 F to 625 F 60 to 330 C resists auto and shop fluids and is vibration proof 720132 3 5 0z Tube PERMATEX ULTRA COPPER HIGH TEMP SILICONE RTV GASKET Permatex Ultra Copper high temperature silicone RTV gasket is sensor safe low odor and non corrosive It is the most advanced high temperature silicone gasket available and gives superior adhesion is outstanding oil resistant and has excellent torque retention Temperature range from 75 F to 00 F 60 to 370 Celsius resists all types of automotive and shop fluids and vibration Recommended for use on exhaust manitolds and connectors valve covers etc Comes in a 3 ounce 90 cc tube Sold each 720131 Permatex Ultra Copper high temperature silicone RTV gasket PERMATEX CARBURETOR amp CHOKE CLEANER Effectively removes gum varnish and deposit build up The shear action spray systems improves performance and fuel burns more efficiently Biodegradable non corrosive non caustic low toxicity no CFC s or chlorinated solvents 12 oz Spray can Sold each 722037 Carburetor and Choke cleaner
80. each 738014 Master Lock Extra Heavy Duty ratchet motorcycle tie down 24 019 24 020 MASTER LOCK LASHING STRAPS Lashing straps are great to secure larger and heavier loads to your bike but can also be used to tie down motorcycles on trailers in vans or on your motorcycle lift These Master Lock lashing straps are 5 meters long metal parts feature Master Lock s unique corrosion resistant finish Sold each 738018 Lashing strap 5 meter PINGEL REMOVABLE WHEEL CHOCK The Pingel wheel chock secures a motorcycle in your van truck or trailer and features a quick and easy removal The wheel chock is made from heavy duty thick wall steel construction and includes a near flush floor mounting hardware for easy installation and removal The wheel chocks are available in 2 dimensions 3 1 2 and 6 1 2 wide Extra wheel chock mounting hardware is separately available to enable the location of the wheel chock in alternate locations There is also a mounting plate available that will take 3 1 2 or 5 1 2 wide wheel chocks These wheel chocks are a Trademark of Pingel Enterprises Inc and made in the USA 236342 3 1 2 Wide takes wheels with up to 3 1 2 wide tires 8 5 cm 6 1 2 Wide takes wheels with up to 6 1 2 wide tires 13 50m to 16 5 cin Extra wheel Chock mounting hardware pair 236349 Wheel chock mounting plate 3 1 2 and 5 1 2 236344 236345 PINGEL PERMANENT
81. er spark plug multi tool tire pressure gauge mechanics wire cable ties and a shop towel Pouch measures 9 x4 x 11 2 thick and weighs in at under 2 pounds 236256 Cruz tools basic roadside tool kit 24 021 24 028 CRUZ TOOLS TEARDROP TOOL KIT Almost the same contents as the Great American Tool Kit but in a pouch that s designed to fit into a Softail teardrop style toolbox A generous supply of tools and roadside items are provided yet it remains amazingly uncluttered There s no need to disrupt the clean lines of your Softail with saddlebags just to carry tools 700480 Teardrop Tool Kit a i y ON THE ROAD TOOL KIT This kit was designed as an on board tool kit for all Harley owners It contains all tools needed for an on the road repair after a break down You should not leave home without this kit The kit contains a 11 piece inch size combi nation spanner set 9 piece fold up hex key set screwdriver with 5 different slotted and Phillips bits combi nation pliers adjustable wrench and a voltage indicator lamp 6 to 24 volt all wrapped in a tough easy to take pvc tool roll 234698 On the road tool kit C UZ O00LS a CRUZTOOLS ROADTECH TEARDROP TOOL KIT Almost the same contents as the Great America Tool Kid but in a pouch that is designed to fit into a teardrop style toolbox A generous supply of tools and roadsid
82. erface Comes with a 48 wiring harness a Bosch LSU 4 2 oxygen sensor matching 18 X 1 5mm weld nut and software that runs under Microsoft Windows 98 ME XP and Vista 742020 Complete Wego lIl wide band air fuel ratio tuning aid Individual parts 741992 Twin Tec WEGO serial interface for WEGO and WEGO II only 741993 Weld on nut for exhaust oxygen sensor 741994 Socket plug for weld on nut 24 067 24 068 Tools iin eae DIAGNOSTIC MONITOR Fe Glue Streak RON Pro x BLUE STREAK DIAGNOSTIC MONITOR Standard Motor Products an industry leader in the US aftermarket has recently expanded its Blue Streak Diagnostic Monitor BDM to included diagnostic coverage for Harley Davidson motorcycles from 1995 to present and Buell models 1999 to present Electronics are an integral part of any vehicle today and Harley s are no different These electronic control modules give access to a great amount of data Since accurate information remains the best way to locate and solve problems quickly all technicians in the aftermarket can benefit trom using a BDM The BDM is designed using the state of the art Hitachi scan tool bringing powerful graphing capabilities plus OEM functions in a easy and convenient way to the technician Some of the highlights included in the software include e Read and clear trouble codes e View live data from the ECM e Graph data e Perform a 100 frame snapshot e Active Diagnos
83. ers 745105 Automatic inflation kit with 4 pieces CO2 canisters and discharge adapter 745106 3 pieces CO2 canisters HIGH PRESSURE HAND PUMPS These only 9 23 cm long hand operated pumps can despite their small size pump shocks forks and tires up to an impressive 300 PSI 20 7 bar They feature a swivel mount 6 15 cm long and flexible line that is screwed on to your valve so you have both your hands free to operate the pump Available with a fixed silver gauge or a quick release detachable black gauge 420025 With permanently mount gauge 420024 With detachable gauge ENGINE AIR PUMP A heavy duty canvas bag that contains everything you need for a lifetime of tire re inflation Using the vacuum and compression of your engine it forces clean outside air into your tire Comes with a 60 1 5 meter nylon braided hose with quick release lever long enough to reach both front and back tire valves Besides the 18mm fresh air fitting there is also a 14mm anda 12 mm adapter to accommodate the spark plug hole in almost every Harley Davidson as well as a 10 mm adapter for use with other makes Comes with detailed instructions to minimize your downtime in any situation and works with tube type and tubeless type tires alike Complete kit weighs 11 5 oz 330 gram is 7 18 cm in diameter and only 1 2 5 cm thick 745107 Engine air pump STANDARD POCKET PUMP BY PROGRESSIVE SUSPENSION Progressiv
84. ete manuals available only as a supplement to the manual for the year before Factory Service Manuals 1959 thru 1973 45Cl Servicar 1972 thru 2003 XR 750 1958 thru 1969 Sportster 1970 thru 1978 Sportster 1979 thru 1985 Sportster 1986 thru 1990 Sportster 1993 thru 1994 Sportster 1995 thru 1996 Sportster 1997 Sportster Supplement 1997 Sportster 1998 Sportster Supplement 1998 Sportster 1999 Sportster 2000 Sportster Supplement 2000 Sportster 2001 Sportster 2002 Sportster 2003 Sportster 2004 Sportster 2005 Sportster 2006 Sportster 2007 2009 Sportster amp XR 1200 2010 Sportster amp XR 1200 2011 Sportster amp XR 1200 2002 2003 V Rod 2004 2005 V Rod 2005 2006 VRSCSE supplement 2006 2007 V Rod 2008 V Rod 2009 2010 V Rod 2011 V Rod 1940 thru 1947 Big Twins 1959 thru 1969 Electra Glide Big Twins 1970 thru early 1978 Big Twins Late 1978 thru 1984 Big Twins 1980 thru 1983 FXR 1984 thru 1991 FXR 1992 thru 1994 FXR 1991 thru 1992 Dyna 1993 thru 1994 Dyna 1995 thru 1996 Dyna 1997 Dyna 1997 Dyna Supplement 1998 Dyna 1998 Dyna Supplement 1999 Dyna 2000 Dyna 2000 Dyna Supplement 2001 Dyna 2001 Dyna Police Supplement 2002 Dyna 2003 Dyna 2003 Dyna Police Supplement 799809 798030 797046 uF eaaa 799034 799036 799044 799045 799047 ae 799028 799029 pare i 798023 799804 French German Italian ONA NA N A NA ONA N
85. ff This puller makes Pro Clutch maintenance easy The clutch hub tool engages and holds clutch hub splines to allow correct torque specifications to be applied to the clutch hub nut left hand thread when installing a Pro Clutch or Primo belt drive Also holds clutch hub for dis assembling For use on all Big Twins with Pro Clutch or any Primo diaphragm spring operated primary belt drive system 700528 Primo clutch hub puller shown 700523 Clutch hub tool 4 CLUTCH HUB PULLER FOR SCORPION CLUTCH Barnett Tool amp Engineering developed this clutch hub puller to ease removal of their Scorpion clutches on all Harley and Buell models except on 1971 1983 lronhead Sportsters Made from Billet Aluminum Comes complete with a 7 16 hex bolt protection cap and six socket head screws Easy to use and won t damage your main shaft 722099 Scorpion clutch hub puller BARNETT CLUTCH TOOL The clutch removal tool for Big Twin allows removal of clutch pressure plate springs and spring retainer as one unit Unique self centering design polished and chrome plated 236473 Clutch removal tool for Big Twin 1941 thru 1984 JIMS NEW DESIGN CLUTCH SPRING COMPRESSOR TOOL A late model clutch spring tool that is designed around the human hand It features additional access windows to ease removal and installation of the snap ring on 1990 to present Big Twins Can also be used on 1991 to present
86. gear on cam shafts used in 1970 thru 1999 single cam Big Twins When the cam gear is removed the gear can be repositioned to another camshaft in exactly the same spot It is also possible to press the gear on in the advanced or retarded position Easy to use time saving and accurate Use ZPN 741904 to remove 721540 Cam gear alignment tool 1970 thru 1999 single cam Big Twins 7 CAM GEAR REMOVER Use to safely remove the cam gear from the camshaft on all single cam Big Twin models 1939 thru 1999 This precision tool acts as a stable base keeping the camshaft perfectly straight for easy removal A 3 8 ball bearing is included to protect the camshaft s end while pressing off the gear To accurately install the cam gear use ZPN 721540 Cam Gear Alignment tool 741904 Cam gear remover A CAM COVER HOLDING TOOL This handy fixture is easily mounted in a vise and is used when installing or removing the cam cover bushings on Shovelhead and Evolution Big Twins 1970 thru 1999 It holds the cam cover in a flat position and keeps it from being scratched not Twin Cam 721539 Cam cover holding tool for Big Twin 1970 thru 1999 d y JIMS PINION GEAR LOCK TOOL Use to lock pinion gear necessary to torque the pinion nut Tool is simple to use just align under neath gear and screw into case Use ZPN 234994 to tighten pinion nut 239475 Jims pinion gear lock tool J JIMS INNE
87. hetic wax based polish that produces a hard and durable coating This polish offers excellent cleaning characteristics and will remove the haze and oily residues trom road film Safe to use on clear and colored plastics this polish will remove light scratches and UVB damage caused by sun exposure Phase II can be used as a pre cleaner to dissolve grease bug residue and road film as well as final polish Use primarily on all plastic windshields to keep them free of dirt and grime This super slick finish makes it harder for any foreign substances to adhere to the plastic A unique formula also helps reduce fogging for clear visibility This is recommended as a follow up to Phase I providing a slick protective coating and brilliant shine The Plastic Polishing Kit contains 3 Shur Grip drive for use in a 1 4 electric or cordless drill 3 Orange Foam Pad Phase amp Phase Il compounds and Micro Fiber Towel for clean up and polish residue removal 750772 S amp S Plastic polishing kit S amp S PAINT POLISHING KIT This kit is designed to restore the shine and luster from old or damaged paint It is a mild polish designed to remove spider webbing scuff marks and most superficial damage on a variety of paint types from laquers enamels and polyurethane s leaving a Superior shine The Paint Polishing Kit contains Paint Polish designed to work with wool and foam applicators Natural Lamb s Wool and Foam Pad
88. iac Authorized Dealer sticker 8 1 4 x 1111 16 21 x 29 7 cm sticks to the inside of a window Zodiac Authorized Dealer sticker 17 5 16 X23 5 8 44 x 60 cm Zodiac Authorized Dealer sticker 17 5 16 x 23 5 8 44 x 60 cm sticks to the inside of a window 999963 999966 999965 999960 Zodiac sticker 8 1 4 x 11 11 16 21x 29 7 cm Zodiac sticker 8 1 4 x 11 11 16 21 x 29 7 cm sticks to the inside of a window Zodiac sticker 17 5 16 x 23 5 8 44 x 60 cm Zodiac sticker 17 5 16 x 23 5 8 44 x 60 cm sticks to the inside of a window Zodiac stickers oval 5 3 4 x 2 19 32 14 5 x 6 6cm 100 pack 999959 999991 999992 999923 999976 Zodiac flag 40 x 60 100 x 150 cm ZODIAC SHOPPING BAGS Made from fully recyclable Low Density Polyethylene these shopping bags are full color printed with the Zodiac logo surrounded by artist s impressions from nine different Harley engines lronhead Sportster Evolution Sportster Flathead Panhead Knucklehead early and late Shovel Evolution Big Twin and Twin Cam These bags look so good they will be a collector s item soon Bags are 16 1 8 wide and 18 1 2 high Sold to dealers in packs of 25 pieces 999822 Zodiac shopping bags 25 pack Signs Flags amp Stickers ZODIAC LOGO BANNER This banner shows the Zodiac logo and is made trom strong vinyl with pressed in copper eyelets Measures 200 x
89. ifferent diameters 750304 3110 7 90 mm 750305 3115 7 91 mm 750306 3120 7 92 mm 750307 3410 8 32 mm 750308 3772 9 58 mm 750309 3777 9 59 mm 750310 3782 9 61 mm s i VALVE GUIDE MACHINING TOOL Order a cutter body and cutter body pilot for your application to machine oil seal seats or to shorten valve guides Works on valve guides that are already installed in the cylinder head Cutter bodies 231387 For Sportster 1957 thru 1985 231389 For BigTwin 1948 thru early 1979 For Big Twin late 1979 thru 1984 231388 Cutter body pilot 231391 Pilot cutter body 231392 For Sportster 1957 thru 1985 exhaust 231390 Pilot cutter body JIMS PUSHROD COVER SEAL SEAT CUTTER Use to correct any misalignment with pushrod cover O ring seats when pushrod covers refuse to seal Works with Evolution Big Twins 1984 thru 1999 and Sportster 1986 thru 1990 Instructions included 750322 Pushrod cover seal seat cutter 24 043 24 044 _ a ROWE PRO VALVE GUIDE PUSHER KIT Rowe s professional valve guide pusher kit lets you push the guide into the head by using a hand wrench rather than drive it in with a punch Recommended press fit is 0015 to 002 There are two kits available One for 5 16 bore guides as used in Evolution motors the other for 3 8 bore guides as used in pre Evolution motors Parts are also available separately Note Not designed for use with
90. inuously by pressing the applicator tip assemble the parts within 5 minutes of applying The Right Stuff and drive away without waiting 720136 4 0z Auto tube 720127 7 0z Auto tube LOCTITE PERMATEX SUPER GLUE Permatex Super Glue works on more surfaces than other instant adhesives Special formula allows for faster bond on more surfaces Comes ready to use in a 2 gram tube 722048 Permatex Super Glue PERMATEX GASKET REMOVER aa his fast curing formula Tima sensor safe gasket remover Watt quickly removes even 7 baked on gaskets and sealants Removes gaskets from any type of assembly in 10 to 12 minutes prevents damage to flanges and reduces scraping and sanding It also prepares metal parts for new gaskets and assembly A must have for every professional and great help for do it yourself jobs Comes in a 12 ounce spray can 720128 Permatex gasket remover PERMATEX GREEN DECAL amp PAINT STRIPPER Permatex Green products are environment friendly products that are biodegradable Contains no CFC s or harsh chlorinated solvents but do the job they are made for Green decal amp paint stripper quickly strips and removes decals stickers stripes and paint Eliminates costly and time consuming sanding and scraping Works in 10 15 minutes at temperatures from 40 F to 100 F 5 to 38 Celsius Comes in easy to use 12 ounce 355 cc spray cans Sold
91. ixture JIMS SPROCKET SHAFT HOLDER This tool is used to hold the flywheel assembly in vise with or without left case attached Can be used on all Big Twin models trom 1955 to present and comes complete with instruction sheet 234131 Sprocket shaft holder CRANKCASE BEARING LAPPING TOOL This crankcase lapping tool aligns left and right main bearing races as well as lapping to size or over size on all Sportster Big Twin and 45 Cl motor cases Comes with 1 375 1 500 and 1 750 diameter lap heads Replacement 1 750 lap head is also separately available 234996 Crankcase bearing lapping tool OEM 96710 40 235003 Lap head 1 750 OEM 96718 58 L ROD LAPPING TOOL American made rod lapping tool for precise lapping of Big Twin Sportster K models 45 and Indian connecting rods Kit includes arbor assembly as well as 1 1 2 and 1 5 8 lap heads A must for every engine build shop OEM 96740 36 235809 Complete rod lapping tool 235811 Replacement lap head 1 5 8 fa d S P JIMS SNAP RING INSTALLER amp REMOVER TOOL Exclusively designed by Jims to make installation and removal of Timken outer race snap rings easy and without damaging the case A must when working on 1990 to present cases without inserts This tool can be used on all Big Twin models from 1969 to present and comes with instructions 233154 Snap ring installer amp remover tool DRILLING JIG
92. l the transmission door bearings With this tool you can also remove the door for replacement without removing the complete transmission assembly For use on 1980 thru 2006 Big Twins with stock or aftermarket 5 or aftermarket 6 Speed transmissions Also works on transmissions with larger than stock size trapdoor bearings 751083 Jims trapdoor bearing tool L p MAIN DRIVE GEAR BUSHING TOOL Used for replacing and installing main drive gear bushings on all Big Twin models from 1936 thru 1986 235802 Main drive gear bushing tool A 2D JIMS SHIFTER SHAFT SLEEVE TOOL Use to remove and install the shifter shaft sleeve in all 5 speed Big Twin transmissions and most aftermarket 6 Speed transmissions This tool may be used to remove or install replacement or upgrade shifter shaft sleeve assembly and drum Works for Big Twins 1980 thru 1999 as well as Twin Cam 1999 thru 2006 except 2006 Dyna models 750335 Shifter shaft sleeve tool JIMS SHIFTER SHAFT REMOVER TOOL Use this tool to loosen and remove both shifter shafts from the transmission door allowing further disassembly Works on 2006 Dyna 6 Speed transmissions as well as on all Twin Cam 6 Speed transmissions 2007 to present 750693 Shifter shaft remover tool COMPENSATING SPROCKET WRENCH USA made compensating sprocket shaft nut wrench Fits Big Twin models from 1955 thru early 1970 and Sportster models from 1957
93. l Big Twin oil pump shafts without over stretching the ring Just apply oil to the ring expander hold up to the end of the shaft then push ring onto the shaft with sleeve 236219 Oil pump snap ring installer _ E i a P i o m L DELKRON CYLINDER TORQUE PLATES These cylinder torque plates are a must for all shops or mechanics working on aluminum cylinders Delkron torque plates are made of 4130 steel machined then hardened to a RC50 and ground to 0005 flatness By using these cylinder torque plates on aluminum cylinders you are assured of perfect roundness when they are assembled and torqued in the motor These plates are drilled and tapped for use with Shovelhead and Evolution Big Twin cylinders or Twin Cam cylinders 232231 Cylinder torque plates Big Twin thru 1999 232579 qe Cylinder torque plates Twin Cam 1999 to present ALLEN CYLINDER TORQUE BOLTS FOR EVOLUTION SPORTSTER CYLINDERS Bolts are a shorter version of the bolts supplied with Delkron s torque plate kit ZPN 232231 and must be used in combination with the torque plates supplied in this kit for precise boring of the aluminum cylinders of the Evolution Sportster 232232 Allen cylinder torque bolts for Evolution Sportster cylinders v 9 JIMS TAPPET OIL FILTER SCREW PLUG TOOL How easy can it get Use this simple tool to remove tappet oil filter screen without removing your exhaust pipes 236220 Jims tappet
94. ll in the workshop 740298 Mini Set Compact Toolkit H D CRUZ TOOLS ROADTECH TOOL KIT FOR H D We all have been there caught in the middle of nowhere looking for that one missing tool to get on the road again Cruz Tools claims to have kicked this problem into the past This very complete kit includes combination wrenches an adjustable wrench locking pliers LED flashlight tire gauge hex and Torx keys and a screwdriver You will also find a mini ratchet and socket set making this the last tool kit you ll ever need to buy 740297 Cruz Tools RoadTech tool kit CRUZ TOOLS AMSPORT BUELL TOOLKIT This toolkit is specially put together for Buell s Inside the zip up pouch there is a large supply of inch size and metric wrenches twelve hex keys a set of pliers and much more to give you confidence on those long rides 740307 Cruz Tools Buell toolkit L E 7 CRUZ TOOLS METRIC ECONOKIT M1 Your vehicle may have come with a tool kit but with the only virtue that it was free The Econokit M1 allows a major upgrade in both quality and content over OEM kits yet at a very reasonable price Four combination wrenches an eight inch adjustable wrench locking pliers and much more permit a wide range of operations The pouch shares many of the same design principles as from the Cruz Tools premium kits 740302 Metric Econokit M1 JIM S SPARK PLUG HOLE THREAD CHASER Whenever you are
95. lutch ratchet gear without damage to the gear or shaft Used on all kick starter equipped 4 Speed Big Twin models from 1936 thru 1986 Easy to use and will not slip of the gear 233176 Clutch gear pulley JIMS CLUTCH LOCK PLATE Locks the clutch shell to the clutch hub on 4 Speed Big Twin models from 1941 thru 1984 when removing or installing the clutch hub nut 239478 Jims clutch lock plate gD DELKRON SPACE N TIME TOOL An easy to use tool that eliminates guess work and let you spot problems before they happen Features e Degree wheel e Cast aluminum cutaway timing cover Checks e Camshaft end play and timing e Crankshaft end play e Breather valve end play and timing e Timing gear lash e Tappet roller to cam lobe contact e Lifter blocks to cam alignment e Pinion shaft run out e Flywheel timing marks e Tappet roller travel in guide slots e Complete instructions included 133024 Space N Time tool q TOP DEAD CENTER INDICATOR Top dead center indicators are fitted in the spark plug hole and to be used in conjunction with a degree wheel to accurately locate absolute top dead center Available to work with either 12 mm or 14 mm spark plug degree wheel not included 721860 Top dead center indicator 12 mm 721861 Top dead center indicator 14 mm 24 035 24 036 RIES SEAL AND BEARING MAINTENANCE TOOL This unique and complete tool kit is a must for all engi
96. lve guide seal mounting tool Use with ZPN 235790 235792 9 VALVE GUIDE DRIVERS FOR LATE EVOLUTION SPORTSTER amp TWIN CAM Made by Rowe USA tools for proper installation of the 7 mm valve stem size valve guides in 2005 to present Twin Cam and 2004 to present Evolution Sportster The socket is used to drive the valve guide to the correct depth 721031 Valve guide drive tool 721045 Valve guide socket Use with ZPN 721031 TROCK VALVE TRAVEL CHECKERS Trock Valve Checkers are the most accurate tools available for measuring valve travel on all Panhead Shovelhead Evolution Big Twin Twin Cam and Sportster heads If you set up more than two pairs of heads per year these fixtures are well worth owning You can use the dial indicator with every individual valve checker so fixture and dial indicator must be ordered separately Fixtures 232540 For use with Evolution Big Twin Twin Cam and 1991 to present Sportster heads For use with Shovelheads For use with 1957 thru 1985 lronhead Sportster and 1986 thru 1990 Evolution Sportster heads 232544 232545 Optional 232548 Cam End play Checkers JIMS SOLID CARBIDE VALVE GUIDE REAMERS These unique reamers feature a 2 long pilot for perfect alignment with the valve guide while reaming With these reamers you can expect to ream a valve guide to exact dimensions without any taper in just a few seconds The solid carbide reamers are available in 7 d
97. market spin on filters 751079 Oil filter cutting stand p PROFESSIONAL FORK OIL LEVEL ADJUSTER This tool is the quickest and most accurate way to set the oil level in each fork leg Designed for the professional mechanic works on most forks 235189 Fork oil level adjuster JIMS RECEPTACLE AND PIN EXTRACTOR No more difficulties in dismounting molex style connectors The receptacle and pin extractor will easily remove the pins Can be used on all models 750338 Pin extractor 750339 Receptacle extractor JIMS 6 IN 1 RECEPTACLE EXTRACTORS This handy tool easily removes an assortment of harness style receptacle pins with either one of these 6 into 1 tools This tool originally came from the automotive industry but as we found out also works great on motorcycles 750340 6 in 1 for ALDL pack con and weather connectors 750341 6 in 1 for all tong style connectors ACCEL 300 CRIMP HEAVY DUTY PLUG WIRE amp ELECTRICAL WIRE TOOL The best wiring crimping tool available The 300 Crimp tool is supplied with three removable stripping crimping dietype jaws One for spark 7 9 mm plus wires and two styles for primary wire terminals An absolute must for making custom plug wire sets or wiring harnesses Constructed with a heavy duty hardened steel frame with molded non slip hand grips An adjustable ratchet mechanism produces consistent factory style
98. mechanics and weekend home mechanics alike will appreciate the versatility performance and exceptional absorbency of FluidZap Pads for even the toughest jobs Pad size is 17 X23 2 231752 Fluid Zap Pads WURTH BELT DRIVE LUBRICANT WITH TEFLON This easy to use spray is developed for the maintenance of toothed belts and therefore the ultimate maintenance product for use on primary as well as rear belt drives Among other special ingredients it contains Teflon which has excellent lubrication properties for use on rubber and or kevlar drive belts The use of this lubricant helps to extend the life of your belt Comes in a 300 ml spray can Sold each 239318 Belt drive lubricant HELMET AND HELMET VISOR CLEANER Ideal for cleaning insects dirt grease silicon etc from helmets and helmet visors Can also be used to clean light units and fairings Comes in a spray cans of 150 ml does NOT contain CFK gas 239290 Single spray can SPRAY CAN MOTORCYCLE CLEANER Easy to use motorcycle cleaner Can be used to clean the complete motorcycle including parts made of stainless s _ steel chrome aluminum rubber etc Protects against corrosion is PH neutral and acid tree The cleaner is based on natural products and will biologically break down 239291 Single can 500m PROFESSIONAL ENGINE CLEANING BRUSH KIT It is the same for cleaning equipment as it is for tools
99. mium quality metal polish 100 ml All products are silicone free 741598 Chem Tools 5 Piece care set 4 CHEM TOOLS CUSTOM WASH Attack the dirt and muck on your bike with this powerful cleaner This very effective formula leaves a shiny finish cleans without streaks or stains Works well on all kinds of surfaces even brake dust is easily removed Available in a one liter bottle Not intended for Rat Bikes 741595 Custom Wash CHEM TOOLS ACRYSHIELD An acrylic sealer for all smooth surfaces Removes water stains fingerprints and smears from paint and chrome and protects windshields armrests chrome and even seats trom scratching and wear During polishing Acryshield builds up a protective antistatic layer which will last for months 741596 Chem Tools Acryshield S bottle 500 ml 741594 Chem Tools Acryshield Aerosol 400 ml eq gt x p CHEM TOOLS METALL CLEAN A cleaner and polishing product in one Protects against corrosion on all metal surfaces Metall Clean is acid free and silicone based Comes in a 250 ml tube 741597 Chem Tools Metall Clean 7 D abe PF ee yr mh q d CHEM TOOLS ACRYSHIELD S Acrylic polish for use on paints of any kind Creates a protective coating that will last for months Bottle of 500 ml 741600 Chem Tools Acryshield S Lefer a ae el E p r X y CHEM TOOLS STRIPAX SPRAY This p
100. mobile phone number All functions are password protected TECHNICAL SPECIFICATIONS Power supply 8 to 20 VDC Wiring loom length 1 5 meter fused with 2A Power Consumption 14 mA standby and 20 mA to 2A peak in alarm phase Programmable positive or negative trigger input Alarm output 12V positive max 0 5 A Build in LI ION charger 4 2 V 120 mA Back up battery LI ION POLYMER 3 7V 720 mAH DIMENSIONS L 92 mm x W 50 mm x H 23 mm L 3 5 8 x W 2 x H 7 8 IP66 waterproof rated Approved under e 6 03 0222 RoHS compliant GPS module SiRF star III 751700 AMA3 GSM GPS Alarm System 751701 Optional relay to switch appliances that use more than 0 5 Amps y p THE WORKSHOP SCOOTER Take the load off your feet and back when working on a bike with the Workshop Scooter Seat has four swivel wheels to allow you to creep around your project vinyl covered seat a handy tool tray and comes bright red painted 721676 Workshop Scooter y ZODIAC MINI LIFT The Zodiac Mini Lift was originally designed for use in professional work shops but also found its way to the Harley owner The Mini Lift is an unbeatable tool when working on motorcycles without center stand For Sportsters there is an optional frame support bracket kit available that is fully adjustable to the width of the bottom tubes In general this kit is not required for Big Twins The Mini Lift is perfect for u
101. models 797001 Big Twin For 1984 thru 1998 Evolution Big Twin powered FLH FLT and FXD series models 797006 For 1966 thru 1984 Shovelhead 797010 797008 For 1984 thru 1999 Evolution Big Twin powered Softail amp 1984 thru 1986 FXEF FXWG and FXSB models For 1991 thru 1998 Evolution Big Twin powered Dyna models For Twin Cam Big Twin models 797007 797009 797011 796997 For 1999 thru 2006 Twin Cam 88 powered FLH amp FLT series models For 1999 thru 2005 Twin Cam 88 powered Dyna models For 2000 thru 2006 Twin Cam 88B powered Softail models Gap For 2007 to present Twin Cam 88B powered Softail models 24 009 24 010 al pst a _ e SERVICE MANUAL M a Ipi pace eo E snid Jpuimapg sadng FLI a geal wy S amp S SSW ENGINES SERVICE MANUAL This is the first service manual covering the Super Sidewinder Plus engine series 111 117 and 124 This manual is another example of how S amp S is continuing to elevate its service to the V Twin community and industry This 4 1 8 boreengine service manual a first in a series is designed to guide a technician through the complete servicing procedure of an S amp S Super Sidewinder Plus engine With comprehensive instructions complete specifications high quality photography and tips directly from the S amp S service technicians this manual will be a valuable tool in every shop 750528 S amp S SSW
102. moves bearing without error and can be performed on a work bench no need for an arbor press Comes complete with instruction sheet Works on the 6 speed transmission as used in 2006 to present Dyna 2007 to present Softail and 2007 to present Touring models 751091 Jims trap door bearing tool for late 6 speed 24 051 24 032 4 JIMS TRAP DOOR PULLER This handy tool easily removes the trapdoor from 5 and 6 Speed transmissions This puller pulls the trapdoor with the gears and shafts attached without damaging the door bearing 721546 Trap door puller for 1980 thru 2006 Big Twin 5 Speed and most aftermarket 6 Speed transmissions JIMS TRANSMISSON DOOR REMOVER TOOL This handy tool allows you to easily remove the complete trap door with gears and shafts from the transmission housing on 2006 to present Dyna models as well as all 2007 to present 6 Speed Twin Cam 96 models 750702 Transmission door puller for 2006 to present Dyna and 2007 to present Twin Cam JIMS 5 SPEED TRANSMISSION SHAFT INSTALLER This tool allows easy installation of transmission shafts without the need to use an arbor or hydraulic press Can be used to install the mainshaft as well as the counter shaft in 5 Speed and 6 Speed transmissions 721545 5 speed Transmission shaft installer J ay gt gt amp NY JIMS TRANSMISSION DOOR BEARING TOOL This tool is designed to remove and instal
103. mp S T124 engine Outlines all procedures necessary for both the home mechanic and shop technician to ensure maxi mum performance and longevity 750963 S amp S T Series manual S amp S X WEDGE SERIES ENGINE SERVICE MANUAL The S amp S X Wedge engine is a pushrod operated V Twin engine and that is about every similarity with a Harley When you have one or want to know more about this engine this comprehensive manual is a must Outlines all procedures necessary for both the home mechanic and shop technician to ensure maximum performance and longevity of the S amp S X Wedge 114 117 and 121 Cubic Inch engines 750964 S amp S X Wedge engine Service Manual S amp S LOGO DECALS Self adhesive 5 stickers with S amp S Performance Carburetor Logo and 3 stickers with S amp S Proven Performance Logo Sold in packs of 5 750520 5 S amp S Performance Carburetor Logo 750521 3 S amp S Proven Performance Logo ZODIAC POINT OF SALE ADVERTISING PRODUCTS Newly designed Zodiac point of sale flags stickers and dealer signs Stickers are available in different sizes that have either normal or wrong sticky side for inside the window use Note to consumers When you are in a Harley Shop or Harley Workshop and you don t see one of these signs you must really start to wonder if you are in the right place AUTHORIZED DEALER 999964 ZodiacAuthorized Dealer sticker 8 1 4 x 11 11 16 21 x 29 7 cm Zod
104. nd parts tray gas type shock absorber in the seat post to spare your back and 14 1 2 diameter seat area The seat is height adjustable from 17 1 2 44 cm to 22 1 2 57 cm Available with full color Flamed North Sea Chopper logo 999902 With North Sea Chopper logo x Cycle Vise The essential lift accessory positions bikes upright 741349 CycleVise 4 ce 13 Front Extension If you need to work on a long bike here s the secret This Front Extension makes the Handy Lift 13 longer which adds up to 93 236 cm Front Extension is 3 3 4 9 5 cm high total length is 24 61 cm and 24 1 2 62 cm wide 741352 13 Front Extension iL p amp r I ef Pet tees A fe i Ae ROT Fd yet Je HoreR Ss eS 24 023 Bike Dryer AIR FORCE BLASTER BIKE DRYERS The Metro Air Force Blaster motorcycle dryers are specifically designed for cleaning and drying motorcycles with dry filtered air that is about 20 25 degrees above the ambient temperature The Air Force Blaster is the quickest and most efficient method to dry motorcycles thoroughly and eliminates water spots it will cut cleaning time by 80 Five to seven minutes is all it takes to quickly and effectively dry motorcycles No more water spots or stains no more leaf blowers no more compressors just a lot of more time to ride The Blaster is completely safe for all paint and
105. ne and transmission rebuild shops Now you can easily remove and replace all engine and transmission bearings and seals Each kit is complete with carrying case and contains 14 pieces of tools and 12 pieces of assorted hardware Each tool is marked with an identification number that follows the information included in the instruction book 131170 Seal amp Bearing maintenance tool TAPER SHAFT CLUTCH HUB REMOVAL TOOL Simply mount the tool on the left hand threads of the transmission main shaft and give the end of the tool a sharp tap with a medium weight hammer and the clutch hub simply pops off Works with all taper shaft clutch hubs 700542 Clutch hub remover tool JIMS FLYWHEEL TRUING TOOL With this tool JIMS makes it possible to fine tune the flywheel assemblies It is easy to use and features both flywheel expander and contractor in one tool Can be used on all tapered shaft flywheel assemblies 750330 Flywheel truing tool p CRANKSHAFT TRUING STAND Renewed design truing stand for all Harley Davidson motors The best value for money This LOW PRICED truing stand features 10 right hand swing 6 left hand swing and a full 18 center to center capacity Full 49 kg weight Unit is complete with Harley Davidson type beam indicators accurate to 002 inches Usable for all Big Twin and Sportster cranks OEM 96650 30 131100 Crnakshaft Truing Stand
106. ne to inform you about every unwanted approach of your vehicle and also traces the vehicle thanks to the GPS function All functions password and telephone number are programmable through your mobile phone by sending an SMS text message The AMA3 GSM GPS alarm system is easy to connect and is easy on your battery as it has a very low current consumption but is also equipped with a Li lon back up battery Protects against shocks and lift up thanks to the built in omni directional GOLD plated shock and movement sensor Even protects against key theft The alarm system is automatically armed when you switch off the ignition key and sends a SMS text message with the location of the vehicle to your mobile phone when the bike is moved or the battery disconnected or being tampered with The longitude and latitude given can be used on for example Google Maps to locate your bike within a few meters Apart from this sophisticated GPS tracking the system also features output for start interruption or siren Can also be connected to an existing alarm system on your bike but also on cars boats and other vehicles Mobile phone not included FEATURES Two way communication between your mobile phone and the AMA3 No range limit Build in LI ION POLYMER back up battery External GSM GPS antenna Battery monitoring and low battery warning via SMS text message Can be re programmed to communicate with an other mobile phone or
107. o be used when assembling an engine trom scratch thereby eliminating the need to set up the case half on a milling machine 232057 Cam relief tool 232089 Cam tool cutter bit JIMS CAM RELIEF TOOL If you want to use larger than stock or high lift cams you will have to take out some case material To do this properly you need a cam relief tool There are 3 versions each for a different engine type The Twin Cam version is available in single or dual spindle The dual spindel will safe set up time Simply mount this tool and slowly turn in the threaded body as you power through a standard drill with 1 2 chuck B 750318 Dual spindle Twin Cam 88 cam relief tool A 750317 Single spindle Twin Cam 88 cam relief tool 1 Ss n ws gt i j Fa q N C 750319 Cam relief tool for Evolution D 750320 Cam relief tool for 1991 to Big Twin style engines present Sportster and 1995 to present Buell 2 7 JIMS PINION GEAR PULLER FOR BIG TWIN amp SPORTSTER MODELS Precision machined tool used to remove pinion gear of all Big Twin and Sportster models This tool also installs the pinion gear on 1951 thru 1955 Big Twin and all Sportster models collar included 237349 Pinion gear puller OEM 96830 51 JIMS CAM GEAR ALIGNMENT TOOL Another high precision tool from Jims Designed to index the cam gears position while removing or installing the cam
108. ock tool JIMS TWIN CAM CYLINDER TORQUE PLATES Jims cylinder torque plates are essential to check cylinder measurements accurately These torque plates simulate stress conditions when boring and honing and are lasered with the correct torquing sequence and fit both stock and most big bore Twin Cam cylinders 720486 Cylinder torque plates JIMS CASE SPLITTER TOOL FOR TWIN CAM MODELS Use this tool to break the case sealant by pushing apart both crankcase halves You just bolt the tool with the supplied hardware to the primary mounting holes Thread in the pushing screw by hand and the case will come part and flywheels will be pushed trom the left case No impact tools needed Works on 2006 Dyna Twin Cam 88 models and all Twin Cam 96 models 2007 to present 750698 Jims crankcase splitter tool 24 037 24 038 x JIMS TWIN CAM CASE BORING TOOL This Jims case boring tool takes out all the guesswork of boring both 1999 thru 2006 Twin Cam A except 2006 Dyna s and 2000 thru 2006 Twin Cam B crankcases to accept all 4 bore cylinders Works well with the Jims 100 piston and cylinder kit as well as S amp S Super Sidewinder Hot Set Up kits This tool is designed to be used in a heavy duty 15 drill press 750301 Jims Twin Cam case boring tool ji JIMS CASE BORING TOOL An easy to use tool that allow you to bore 2006 Dyna Twin Cam 88 and all 2007 to
109. odels Spacer driver tool Race amp bearing installation tool 721544 237107 235804 L t JIMS TWIN CAM CRANKSHAFT GUIDE This tool will spread the crankcase pinion bearing rollers while re assembling the right side engine case on to the flywheel assembly of any Twin Cam 88 model 1999 to present 720534 Jims Twin Cam crankshaft guide 24 049 24 030 CAM GEAR SIZE MEASUREMENT PINS These cam gear size measurement pins have to be used when measuring the sizes of your cam gears Measurement should be done over the pins as shown on photo Installing the right cam gear will reduce noise Gear size measure ments over pins are listed in the 1990 Harley Davidson workshop manual using 108 pins instead of 105 pins as for earlier years 232604 Cam gear size measurement pins 108 diameter 232605 Cam gear size measurement pins 105 diameter x JIMS OUTER PRIMARY COVER STARTER BEARING REMOVER TOOL Very user friendly tool to extract the starter bearing from the outer primary cover Bearing can easily be removed even if the cover has been chromed with bearing installed Works on all Big Twins 1965 thru 1988 that use needle bearing OEM 9063 for the starter shaft This tool will also remove the countershaft gear bearing OEM 35961 52 used on Big Twins 1952 thru 1990 as well as 4 speed Sportster clutch gear 750329 Outer primary cover starter bearing remover tool
110. oil filter screw plug tool Note Only works with slotted screw JIMS HEAD HOLDER TOOL A very handy tool when working on cylinder heads It holds the head through the spark plug hole and can be clamped in a vise It has 14 mm and 12 mm ends to be used on 1948 to present Big Twin models and 1957 to present Sportster models 239477 Head holder tool L d JIMS HEAD BOLT TORQUE GAUGE FOR EVOLUTION ENGINES This accurate gauge is made by Jims and allows precise measuring of 90 when tightening head bolts on Evolution Big Twin Evolution Sportster and Buell models The torquing sequence is lasered on the gauge and it comes with instructions 233145 Head bolt torque gauge LEFT CRANKCASE BEARING RACE INSTALLER Use to install the bearing race in the left crankcase With this tool you can press in the bearing races straight time after time Use on Big Twins from 1969 thru 2002 and Sportster models from 1977 thru 2003 239480 Left crankcase bearing race installer ar ol i I TO L ROD RACE TOOL For use on all models connecting rods Supports both sides of rod when races are removed or replaced minimizing the possibility of distortion to female rod or race 235801 Rod race tool SPROCKET SHAFT BEARING PULLER FOR SPORTSTER With this tool you can easily remove the inner Timken bearing from the sprocket shaft without removing the shaft from
111. om a 1958 thru 1999 Big Twin case set without splitting the cases it also prevents the rollers from falling out while removing 235787 Jims cam bearing puller for Big Twin a gt x d JIMS INNER CAM BEARING REMOVER TOOL This tool allows you to easily remove the inner cam bearing on Twin Cam models with roller chain driven cams such as 2006 to present Dyna s and all 2007 to present models 750696 Inner cam bearing tool SPORTSTER CAM BEARING PULLER Remove the inner cam bearing on your 1957 thru 1990 Sportster without splitting the cases This tool easily pulls the bearing from the case and it also keeps the rollers from coming out during removal Works on all 4 Speed Sportster models 1957 thru 1990 237338 Sportster cam bearing puller x p lt SPROCKET SHAFT BEARING INSTALLING TOOL For use on Big Twin engines from 1955 to present to install crank shaft assembly into crank case Timken bearing OEM 97225 55 use with OEM 39361 69 to install oil seal on 1969 to present Big Twins 235810 Sprocket shaft bearing installing tool x 4 CAM BEARING INSTALL TOOL This tool makes it possible to install the cam needle bearing without damaging the bearing on all Big Twin models 1958 to present 237351 Bearing install tool JIMS ALTERNATOR ROTOR REMOVAL AND INSTALLATION TOOL This tool is a must when you have to remove or install the alternato
112. on pin brushing tool OEM 95970 32C JIMS PISTON RING GROOVE CLEANER This tool is specially designed to clean up the compression ring slots It will remove the carbon build up easily The tool includes two cleaning spurs with sizes 5 64 3 32 1 8 5 32 3 16 1 4 1 5mm 1 75mm 2mm Can be used on all pistons with 2 3 4 to 5 70 to 127 mm diameter 750327 Piston ring groove cleaner JIMS PISTON SUPPORT PLATE When installing rings and cylinders the support plate is a big help The plate will give you a firm flat support to push the bottom of the piston against This will make it much easier to install the rings and cylinder over the piston No more turn over or damaging the pistons Can be used on all H D style engines 750328 Piston support plate JIMS WRIST PIN CLIP REMOVER amp INSTALLER Jims developed this tool to easily remove and install wire type wrist pin clips without damage to the piston Can be used on all 1984 thru 1999 Evolution engines 750326 Wrist pin clip remover amp installer z 7 ROWE FLYWHEEL REBUILDING FIXTURE Another professional tool from Rowe This flywheel rebuilding fixture allows servicing and disassembly of flywheels in a standard vise Two 7 16 allen set screws hold the bottom keyed flywheel while the channel iron keeps the un keyed top flywheel from moving when installing or removing sprocket and pinion shafts 721143 Rowe flywheel rebuilding f
113. r method cleans and polishes with the speed or efficiency of Luster Lace Metal Polish Available in three convenient sizes or a combo pack that covers it all 701209 Luster Lace Narrow 1 2 14 pieces and 18ft total 701210 Luster Lace Medium 3 4 9 pieces and 15ft total 701211 Luster Lace Wide 1 1 4 6 pieces and 14ft total 701208 Luster Lace Combo 4 Narrow 3 Medium and 2 Wide total 15ft LASIT GA POLISHING PRODUCTS EUROPE 24 015 24 016 x LUSTER PAD METAL POLISH Luster pad metal polish contains a specially formulated cleaner polish em bedded into the cloth Luster Pad is perfect for flat and uneven surfaces and is excellent on aluminum wheels engine casings valve covers and much more Just a 2 piece is all you need For the larger surfaces use the Luster Super Pad 701212 Luster pad metal polish 3 4 total 5ft 701213 Luster Super pad metal polish diameter 13 cm LUSTER SEAL METAL SEALANT Luster Seal metal sealant is an advanced non abrasive acrylic formula specially designed for cleaning preser ving and protec ting chrome clear coat painted wheels or any bare metal surface Seal in the shine seal out pollution oxidation and salt damage When used alone or with any Luster Care polishing product Luster Seal Metal Sealant will seal and protect your shine for up to 6 months 701214 Luster Seal 8 oz bottle LISIT G POLISHING PRODUCTS EUROP
114. r rotor of a 45 Amp charging system as used on all FLH and FLT models 1997 to present This tool will protect the threads on the sprocket shaft from damage while pulling the rotor free from its magnetic hold 741911 Removal amp Installation tool JIMS SPROCKET SHAFT SEAL INSTALL TOOL Made to press the oil seal over the sprocket shaft into Big Twin crankcases from 1969 to present Must be used in combination with sprocket shaft bearing installation tool ZPN 235810 233199 Sprocket shaft seal install tool 24 039 24 040 TAPPET BLOCK CLEARANCING CUTTER Made by Jims in the U S A this tool is used to clearance tappet blocks for high lift cams Tool will remove only the material needed to allow the tappet roller to clear the tappet block Professional results in a manner of minutes Can be used with 1984 thru 1999 Evolution Big Twins and 1986 thru 1990 Sportster engines including aftermarket and S amp S engines 750323 Tappet block clearancing cutter SINGLE CAM RELIEF TOOL FOR BIG TWIN ENGINES BY ZIPPER S The ultimate tool when installing High lift cams in Big Twin motors With this cutting tool you can provide clearance for the cam s rear intake lobe by removing material from the engine case a necessity when installing almost any aftermarket cam It provides an easy and professional way to machine the engine case even with the engine installed in the frame It may als
115. re accurately when assembling cylinder heads A must for the professional engine builder Tester may also be used for testing clutch springs Tester is hex design for easier handling and can be used in a vise arbor or drill press with the optional drill press flange Mini valve spring tester is available in 0 1000 PSI 234412 0 1000 PSI mini valve spring tester 236382 Optional drill press flange ca lt gt aes JIMS COMPRESSION RELEASE VALVE TOOL KIT For proper installation of compression release valves ZPN 750300 or ZPN 741345 this tool kit is strongly recommended It will guide you in drilling the right holes depth diameter in the right position Kit comes including instruction sheet 750314 Compression release valve tool kit JIMS VALVE GUIDE DRIVER TOOL SET Valve guide tool set for simple removal and installation of valve guides Made trom outstanding materials to insure a life time use 235893 Jims valve guide driver tool set VALVE GUIDE AND SEAL TOOL FOR EVOLUTION ENGINES Time saving American made tools for proper installation of shoulderless valve guides and valve guide seals in Evolution Big Twin 1984 thru 1999 Twin Cam 1999 thru 2004 and Evolution Sportster 1986 thru 2003 The tool handle is used to remove the shoulderless guides as well a driver for both valve guide and valve guide seal tool 235790 Valve guide drive tool 235791 Valve guide mounting tool Use with ZPN 235790 Va
116. river with 8 10 and 12 mm sockets 13 and 14mm open end wrenches and three spoke wrenches At only 9 ounces and 3 5 inches you won t have any trouble finding a spot to carry it Built to last using heat treated chrome vanadium and carbon steel 740301 Outback r H13 for Harley Davidson 740303 Outback r M14 for metric bikes CRUZ TOOLS ROADSIDE TOOL KITS FOR HARLEY S Cruz Tools starts with American Made Quality Tools and adds essential emergency items for a complete Roadside Solution They put their top quality tools in a top quality durable 600 denier coated polyester pouch that is built to last too As Cruz Tools says Our kits are designed for the roadside you will probably end up using them in the garage too CRUZ TOOLS LARGE ROADSIDE TOOL KIT A roll up style pouch with comprehensive content including 5 diff erent inch size combination wrenches an adjustable wrench locking pliers hex and Torx keys 6 in 1 screwdriver two spark plug sockets to handle stock spark plugs on any model spark plug gap gauge insulation tape cable ties mechanics wire WD 40 tire pressure gauge and a shop towel Pouch is about 9 5 long and 3 in diameter when rolled up 236255 Roadside Tool Kit CRUZ TOOLS BASIC ROADSIDE TOOL KIT A zip up style pouch with essential tools Contains 5 different inch size combination wrenches hex and Torx keys 6 in 1 screwdriv
117. rofessional workshops 701227 Mark IV Laser Drive Line Chain Alignment Tool ew XK JIMS 3RD HAND FLH FLT REAR AXLE LOCKER TOOL Torquing down the rear axle nut on all 2002 to present FLH FLT models for example after rear belt adjustment the welded axle nut tends to move to the low side of the adjuster cam This movement will allow the belt to loose adjustment With this 3rd hand axle tool you are able to lock the axle without the assistance of any helper This tool holds the nut without having to reach around the rear tire to hold the nut from moving Simply place the 3rd hand over the welded nut on the left hand side of the motorcycle With the neck portion of the tool resting over the swingarm hand tighten the adjuster screw to take up any slack in tool Torque the axle nut from the right hand side knowing that the welded nut will not turn Instructions are included 751072 3rd hand axle locker tool q p JIMS REAR AXLE NUT TORQUE ADAPTER This Jims tool will make adjusting the drive belt tension or rear wheel alignment a bit easier It will save you time by eliminating the need to remove the mufflers to perform this service The tool is designed with a 1 2 drive receiver hole for inserting your torque wrench thus letting you torque the axle nut from an offset position Comes complete with instruction sheet 751088 Jims rear axle nut torque adapter 1S q J JIMS JUMBO CHAIN TOOL
118. ront and rear camshafts and the ball bearings in Twin Cam 88 motors It provides the precision alignment of the camshaft to insure a smooth press in and out of the support plate 720485 Camshaft remover amp installer d JIMS CAM ASSEMBLY TOOL FOR ROLLER CHAIN DRIVE TWIN CAM This tool is made from non marring material to allow you to install camshafts in 2006 to present Dyna models and all 2007 to present Twin Cam 96 models without damaging any of the cams surfaces It holds both cams in a position so you can lower the cam support plate over both guides and cam journal guides 750692 Jims cam assembly tool for roller chain drive Twin Cam models JIMS TWIN CAM B CRANKCASE SUPPORT BLOCK TOOL Jims Crankcase support block tool for Twin Cam B is an innovative tool designed to protect the left engine case while servicing the inner balancer bearings or performing other general engine work These blocks attach to the outer side of the engine case underneath the balancer bearing pads surface The blocks are made of aluminum and have an inserted Delrin pad that rest against the case to prevent marring The blocks properly support the case keeping it on a level plane when using a press for bearing service work These tool blocks also keep the case level when using JIMS tool ZPN 751085 to remove the balancer bearings without an arbor press Comes complete with instruction sheet 751087 Jims Twin Cam B crankcase support bl
119. s Also usable as gas line routing or tie down bungee cord bracket Sold in 10 pack OEM 38623 68 090067 Tie down bracket and cable guide TIE DOWN FITTING KIT These tie down fittings lock into the floor mounted anchor plate thus providing secure attachment of the tie down straps Easy to install and easy to remove when not in use Excellent for the use in vans trailers and the back of pick ups Each kit includes lock ring anchor plate and hardware 236299 Tie Down Fitting Kit CHROME BUNGEE NUTS Made of high grade carbon steel then chrome plated Bungee nuts can work as tie down knob or an excellent spring anchor and can be used to replace shock absorber nuts Sold in pairs 345160 345161 Bungee nuts 5 16 18 UNC Bungee nuts 3 8 24 UNF OEM 98184 90T Bungee nuts 3 8 16 UNC OEM 98185 90T 345162 HEAVY DUTY TIE DOWNS Extra heavy duty tie downs especially designed for holding heavy motorcycles like the Harley Davidson The locking cam is toothed and two sided not just clamping the strap but gripping it between two facing toothed jaws that will not vibrate loose or pull free The strap is woven from weather resistant nylon web is 5 feet long and 1 wide and fitted with 3 8 vinyl coated steel hooks Sold in pairs 080039 Tie Downs CD Mum 2 ece ae a v d MASTER LOCK TIE DOWNS WITH RETENTION HOOKS Set of four 180 cm long tie downs with hea
120. s 300 mm 11 3 4 long and withstands over 8 Tons the 10 disc anti drill and anti pick security cylinder comes with reversible keys for easy locking Lock features a Lifetime warrantee 738003 Master U Bar shackle lock 24 021 24 022 BAR amp SHIELD PADLOCK amp LEATHER POUCH One of the best selling locks of all time A beautiful lock with a long proven history of success The leather pouch provides a handy place to store your padlock It has a snap flap embossed Bar amp Shield logo and it is sized to hold a variety of padlocks including the Harley Davidson Bar amp Shield Padlock Two Heavy Duty tie straps are included Lock and pouch are sold separately 750100 Bar amp Shield padlock 750101 Bar amp Shield padlock pouch PINGEL LOCKSTER PADLOCK AND LOCKHOLDER The lockholder was designed to store the padlock on your bike when it is not securing the bike It holds your lock in place so it s there when you need it Holder is made of polished stainless steel to avoid rust or corrode Installation is fast and simple by using existing holes no drilling is required Holder may be mounted to numerous places 234406 Padlock holder 234407 Padlock AMA3 GSM GPS SECURITY amp ALARM SYSTEM Wherever you are stay tuned with your bike The AMA3 GSM GPS is an alarm system that even keeps track of your valuable motorcycle It will send a SMS text message to your mobile pho
121. s for exact application of polishing liquid on damaged areas 3 Shur Grip drive that mounts easily in a standard electric or cordless drill and Micro Fiber Towel to remove polishing compound and wax residue left behind by the polishing process 750773 S amp S Paint polishing kit X TREEM PRE WAX CLEANER Designed to remove old wax buildup and oxidation prior to waxing your vehicle This products is sate for all clear coated surfaces X Treem recommends it to be used once or twice a year prior to waxing your bike This way you will be sure to get a professionally prepared finish Available in 16 oz bottles with flip top 238473 X Treem pre wax cleaner 7 ne fiep el S r F d S amp S PAINT REPAIR KIT This kit is designed to remove old faded paint and repair minor surface damage A special blend of polish pads and abrasives were chosen to remove surface damage of paint that needs more than a little TLC This kit will go beyond the routine cleaning and polishing to tackle the occasional damage that happens with everyday riding such as tank bags saddle bags etc that wear out paint The S amp S Paint Repair Kit contains Paint Polish designed to work with the special applicators that are also in the kit 2 Shur Grip drive that easily mounts in a cordless drill polishing pads to attach to the Shur Grip wet sanding paper in a variety of grits and details instructions how to use the Paint
122. same parts books as used by the Harley Davidson dealerships For Sportster 799081 799068 799082 799083 799084 799085 799086 799087 799088 799089 799240 799246 799346 799820 799887 798041 798139 798140 798366 797014 797052 797246 1954 thru 1978 models 1977 XLCR 1000 models 1979 thru 1985 models 1986 thru 1990 models 1991 thru 1992 models 1993 thru 1994 models 1995 thru 1996 models 1997 models 1998 models 1999 models 2000 models 2001 models 2002 models 2003 models 2004 models 2005 models Cap 2006 Models 2007 models 2008 models 2009 XL and XR models Cap 2010 XL and XR models Cap 2011 XL and XR models For XR series 799253 1972 thru 2001 models For V Rod models 799315 799822 799889 798043 798044 798146 798129 798141 798147 798148 798368 2002 models 2003 models 2004 models 2005 VRSC models 2005 VRSCE models Cap 2006 VRSC models 2006 VSCSE2 models 2006 VRSCX models 2007 VRSC models 2007 VRSCSE2 models 2008 models 797017 2009 models 797055 797248 Cap 2010 models Cap 2011 models For Big Twin models 1941 thru 1984 799095 799067 1941 thru 1984 FL models 1966 thru 1984 models For Shovelhead engines 799090 799069 1971 thru 1984 FX models 1980 thru 1983 FLT models For Evolution FX Models 799091 1984 thru 1986 models For FXR models 799071 799072 799096 799077 799078 799097 799079 799098 1982 thru 1983 models 1984 thru 1986 models
123. se in combination with a workshop lifting platform when working on the front end or when taking out the rear wheel Features great usability top quality and is economically priced Specifications Folded height 3 1 2 90 mm Lifting height 15 3 4 400 mm Maximum load 660 lbs 300 kg Platform size 5 7 8 x 17 3 4 150 mm x 450 mm Weight 29 Ibs 13 kg 970250 Zodiac Mini Lift x ry gt gTa pi har pe P HANDY AIR ASSISTED WORKSHOP LIFT The Handy AirLift is used in motorcycle workshops around the world It has a lifting capacity of 1000 Lbs 453 Kg and an 80 x24 203 cm x 61 cm deck making it ideal for working on motorcycles ATV s snowmobiles etc The Handy lift is made of solid steel and is powered by air Required air pressure is 100 Psi 7 bar and 6 7 CFM 190 liter minute Lift provides a safe and comfortable height to work on your bike Complete the lift with a Cycle Vise to position bikes upright the fully adjustable 13 Front extension the Lift Dolly to make it easier to move the lift around your workshop CE Approved 741350 Handy Air Lift ce Lift Dolly The Handy Lift is heavy so use the Lift Dolly to glide it around your workshop 741353 Lift Dolly d CREEPER BAR STOOLS Too low to take to the local Pub but excellent for workshop use Features swivel style wheels for easy crawling around the bike 15 diameter bottom tool a
124. st frames Will work on Big Twins 1984 to present Sportster 1986 to present and Buell 1987 to present 233144 Exhaust stud drill plate 4 JIMS EXHAUST GASKET INSTALLER TOOL This Jims Exhaust Gasket Installer will safely install exhaust gasket seal on air cooled Buells Evolution Sportster Evolution Big Twin and Twin Cam evenly and square without distorting the seal Without a proper tool installing could run the risk of developing an exhaust leak The tool uses either the two exhaust stud flange nuts trom the exhaust system or a JIMS tool handle ZPN 235804 to install the seals Manufactured from high grade 6061 aluminum and then finished with JIMS blue anodizing 751084 Exhaust gasket Installer Tool Q JIMS OIL PUMP SEAL INSTALLER Easily install oil pump seal perfectly below gear surface for a no leak fit This installer can be used on all aluminum Big Twin pumps 236218 Jims oil pump seal installer OXYGEN SENSOR SOCKET TOOL This tool is used to remove or install the oxygen sensor on all closed loop fuel injected H D and Buell models Socket has a 3 8 drive receiver or can be used with a 718 wrench Socket will withstand up to 125 lb ft of torque 751055 Fits all Fuel Injected Oxygen Sensor equipped models 2006 present 24 047 24 048 JIMS OIL PUMP SNAP RING INSTALLER This tool will help you to easily install the outer snap ring on al
125. t made by Rowe in the U S A True on centers or V slot balance on ball bearings The same tool as used in all of the Harley Davidson Schools 722516 Wheel truing stand only JIMS FLH FLT POWER TRAIN ALIGNMENT TOOL This tool easily and safely aligns the Power Train to the correct position on most 1993 to present rubber engine transmission and swingarm mounted Touring models Alignment service must be performed when the engine transmission or swingarm have either been removed or repaired Without accurate alignment the safety in handling and performance will be effected 751073 Power train alignment tool 24 063 24 064 LASER ASSITED DRIVE BELT OR DRIVE CHAIN ALIGNMENT TOOL Whenever you have removed the rear wheel of your motorcycle you need to re align the chain or belt This handy tool really takes the guesswork out of this job By simply putting the Chain Alignment Tool on your sprocket or pulley the laser beam indicates if everything is lined up properly Correct alignment increases the lifetime of your complete drive train tire and wheel bearings reduces fuel consumption and improves road holding This Class 2 quality laser features a tolerance of less than 0 01 mm per meter chain or belt and works on two normal RR 14 penlight batteries The Chain Alignment Tool is economically priced every bike owner should have one in his toolbox It definitely is a must for p
126. t manuals also feature Portuguese Side car owner s manuals models 1958 thru 1966 799013 1998 English 799024 sp Cross index from old to 799109 1985 FL amp FX English 799014 1999 English new Harley part numbers thru 799116 1985 FLT amp FXR English 799237 2000 English 1951 799120 1987 All models English 799296 2001 English 799123 1990 All models English 799207 1991 All models 4 language Note Please ask your dealer to check with 799211 1995 All models 4 language his Zodiac Sales Office for unlisted models 799284 2001 Sportster English as Owner s Manuals for these models are 799283 799289 799290 799286 799287 799292 799293 799294 799295 2001 Dyna 6 Language 2001 Softail English 2001 Softail 6 Language 2001 FLT English 2001 FLT 6 Language 2001 Maintenance Coupons 6 Language 2001 Police models English 2001 FLTRSEI2 English 2001 FXDWG2 English available upon Special Order k FACTORY SERVICE MANUALS Original Equipment Workshop manuals A must for every repair shop but also do it your selfers can t do without them to get the best results We offer many of these Factory Service Manuals in English French German Italian and Spanish Service Manuals in French German Italian and Spanish for 2003 to present models come with an Electric Diagnostic Manual Electric Manuals for English and older models must be ordered separately Note For some models or years there are no compl
127. the support plate on Twin Cam 88 models Piloted for accurate operation 720492 Crank shaft bushing tool JIMS TWIN CAM B BALANCER SHAFT ALIGNMENT TOOL This tool is a must have for maintaining a long life of your balancer drive chains and bearings When using this tool there is no need for guessing for alignment because it will take all the guess work out of setting up your sprocket and chain alignment on a Twin Cam B engine 750312 Jim s balancer shaft alignment tool h 4 JIMS BALANCER SHAFT BEARING REMOVER AND INSTALLER This tool will pull the bearing from the Twin Cam B motor case in one easy smooth motion preventing any damage to the bearing bores The installing portion of this tool is designed to push on the outer diameter of bearing preventing any damage to the bearing itself or it s bore 750313 Balancer shaft and bearing remover and installer tool JIMS BALANCER INNER BEARING REMOVER INSTALLER FOR TWIN CAM B This Jims tool will accurately and safely install or remove the inner balancer bearing mounted in the left engine case This tool is designed for use on both early and late Twin Cam B crankcases and can all be done ona work bench without using an arbor press Comes complete with instruction sheet 751085 Jims Twin Cam B blancer inner bearing remover amp installer tool lt P JIMS CRANKSHAFT BEARING INSTALLER AND REMOVER FOR TWIN CAM
128. tics such as fuel pump injectors coil plus more e User friendly easy to use menus e Large viewing area e Upgradeable to Pro model The BDM allows the aftermarket access to OEM scan data to repair the bike correctly the first time Available as Basic BDM Kit which includes everything to get started or as BDM Pro Kit which features a built in 2 channel Oscilloscope and digital multi meter Both the Basic and Pro versions come with a cartridge to diagnose all Delphi fuel injected 2001 and 2002 models Cartridges to diagnose ECM controlled carbureted models to present as well as Marelli Fuel Injected FLH FLT models 1995 thru 2001 and 1999 to present carbureted and fuel injected Buell models must be ordered separately 721792 Basic BDM Kit with 1999 2005 Delphi cartridge 721793 BDM Pro Kit with 1999 2005 Delphi cartridge 722193 Cartridge to diagnose 1999 to present Buell models 722192 Cartridge to diagnose 1999 thru 2005 Delphi Fuel Injected models Cartridge to diagnose ECM controlled carbureted models to present as well as Marelli Fuel Injected FLH FLT models 1995 thru 2001 722145
129. u 1997 S1 799966 1997 thru 1998 M2 799967 1997 thru 1998 S3 amp S3T 799968 1998 S1 amp S1W 799969 1999 M2 799970 1999 S3 x p 799971 1999 X1 FACTORY WIRING DIAGRAMS 799972 2000 thru 2001 M2 amp M2L AND ELECTRICAL DIAGNOSTIC 799974 2000 thru 2001 S3 amp S3T MANUALS 799975 2000 thru 2001 X1 A must for every bike builder changes Electrical Diagnostic manuals in 799976 2002 M2 amp M2L Cyclone guessing what to do to knowing what English for Softail 799978 2002 S3 T Thunderbolt to do when working on the electrics of 799375 2002 Softail models 799979 2002 X1 Lightning your stock Harley Davidson or Custom build 799806 2003 Softail models 799981 2003 XBOR motorcycle 799873 2004 Softail models 799982 2003 XB9S Lightning 798027 2005 Softail models 799983 2003 XB9SL Lightning Wiring diagrams in English 798276 2006 Softail models 799984 2004 Firebolt 799126 All 1986 thru 1990 models 798281 2007 Softail models 799985 2004 Lightning 798282 yp 2008 Softail models 798115 2005 Firebolt Wiring diagrams amp Electrical 798283 Xp 2009 Softail models 798116 2005 Lightning Diagnostic manuals in English 798284 2010 Softail models 798247 2006 Firebolt 799128 All 1991 and 1992 models 797236 2011 Softail models 798248 2006 Lightning 799129 All 1993 and 1994 models 798249 2006 Ulysses 799130 All 1995 and 1996 models Electrical Diagnostic manuals in 798319 2007 Firebolt 799131 All 1997 models English for V Rod 798318 2007 Lightning 799132 All
130. vy duty locking cam mechanism and spring loaded retention hooks Locking mechanism has a protectant finish that offers a rich appearance and 3x more corrosion resistance The S hooks with retention clips aid installation the over molded grips protect and aid operation Use all four to tie your bike down on a trailer in a van or to secure it to your motorcycle lift when working on your bike 738017 Set of 4 tie downs with retention hooks RATCHET TIE DOWNS These ratchet operated tie downs provide a reliable way to secure your bike in truck van or trailer or on the lift in your work shop Made by Master Lock using their high tensile strength Monster Weave strapping and featuring Razor Coat ratchet grip with a PVC coated handle Straps are 4 25 meter 14 feet long and have a tensile strength of 450 kg All metal parts have a high corrosion resistant silver colored coating Sold in sets of 2 738012 Master Lock ratchet motor cycle tie downs pair EXTRA HEAVY DUTY RATCHET TIE DOWNS These ratchet operated tie downs provide a reliable way to secure your bike in truck van or trailer or on the lift in your workshop Made by Master Lock using their high tensile strength Monster Weave strapping and featuring Razor Coat ratchet grip with a PVC coated handle Strap is 4 50 meter 15 feet long and has a tensile strength of 2500 kg All metal parts have a high corrosion resistant silver colored coating Sold
131. warm airflow Two switches allow users to set the airflow and temperature at 3 different levels Use either motor front or rear independently or both simultaneously for maximum power Five different nozzles enable users to position airflow where desired and eliminate water spots Features e 8 Peak Horsepower Dryer unit on wheels with 12 foot 3 65 meter cord e Rugged all Steel Construction e 10 Foot Heavy Duty Hose e Heavy Duty Neoprene Blower e NozzleAir concentrator e Air streamer tool e Micro adapter e Male male adapter e 5 Piece Attachment Kit 750669 1 5 HP Air Force Blaster SideKick 750670 4 0 HP Air Force Blaster 750671 8 0 HP Air Force Master Blaster 750672 Accessories kit for 4 0 HP Air Force Blaster including a wall table bracket and 10 feet 3 meter hose extension kit Eklind pupensanin Py a k USA MADE ALLEN KEYS AND TORX HEAD DRIVERS It is not without reason they say Good tools are half the job We offer a complete line of USA made High Quality Allen head and Torx head keys screw drivers and T handle drivers made by Eklind the world leader in manufacturing allen keys and similar Each kit is manufactured of 8650 alloy steel for years of trouble free use These professional quality tools are now available at very competitive prices Since the introduction of the V Rod metric sizes have become a must in every Harley workshop too that s why we now offer these kits

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