Lancer Model 85-14408-06-2 - Soda
Contents
1. RED YEL YEL YEL BLU RED GRY BLK GRY GRY BLK GRY 50 2 S22 WATER WATER1 S13 SODA1 o RED BLU mM RED BLU BLK ar BLK BLK A BLK Ned e V 62 62 3 81 1 91 3 fa amp Vm B BIS r a 22 82 4 91 2 81 4 A 182 3 1S2 2 1S2 1 151 3 151 2 151 1 VALVE S2 4 SODA WATER S2 3 52 2 S2 1 81 4 81 3 1 2 S1 1 WATER SUPPLY LJ 55 PLUMBING DIAGRAM 19 m lt gt lt 2 m 2 Uv 2 Snr 2 LANCER Continued from previous page Bras Sulamericana LTDA Brasil Contact Fabio Queiroz Rua Dr Ladislau Retti 1400 Parque Alexandre Cotia Sao Paulo Brasil CEP 06714 150 Phone 55 11 4612 1122 FAX 55 11 4612 2219 e mail fabio queiroz bras com br Lancer Chile Ltda Chile Contact Heriberto Concha Vicuna mackenna 3019 San joaquin Santiago Chile Phone 56 2 5521657 FAX 56 22. YOLVLISV zi q 3803d 10 18 o 3s ate HOLIMS o o Op d an dig o 6 i EA o 319113839 UE ET WOLVNOGNVO E i 11 donos quvog C ET ine Wi 0409 YSTIOULNOD cbse lt 8 a ye 8 n FRE AVIdSIG E EH LA cA 900 3 IZZON 31220 Zeres O imcws US 4000 301 yl SESA m esses Fez PE 1 5 MH3WHOJSNVHL Uu LON swe i xovia L ova NK ns a dl Q t 6 1 19 GION310S UL bet a31 WVYSVIC 18 6 4 PLUMBING DIAGRAM WITH VALVE WIRING BLU WHT v2 192 3 YEL RED WHT WHT 2 2 152 2 182 1 BRN BLU RED BLK BLK BLK 524 23 824 VALVE HARNESS DIAGRAM BLU YEL RED WHT WHT WHT vi Vi 151 3 151 2 191 1 BRN YEL RED BLK BLK BLK 514 S12 51 1
3. NOTE Lancer does not recommend the use of shaved flake nugget or pellet ice in dispensers not properly equipped to do so ee m 20 11 32 517 mm 18 3 32 460 mm NM 30 1 2 775 mm The FS22 Dispenser Lancer Series 14400 MANUFACTURERS INTRODUCTION High Volume Free Standing Fountain Drink Dispenser The unit is designed with the highest quality components to be user and service friendly The FS22 is designed to be ready to use out of the box as long as there is a steady water supply BIB Bag In Box syrups with their pumps and a regulated CO2 supply The FS22 features a casted in cold carbonator within the cold plate It has a removable probe that regulates the mixture of CO2 and plain water The unit is equipped with a pressure PSI relief valve and a maintenance free remote water pump with backflow preventer for the carbonator The cold plate has been designed and tested to meet the highest performance and health standards The design allows for a single drain and the ability for up to eight 8 independent brands to be dispensed through two 2 Lancer Multi Flavor dispense nozzles A total of six 6 bonuses ambient flavors may be added to the drink via the flavor injection system on two 2 nozzles The bonus flavors are plumbed independently to each of the nozzles allowing for a multitude of customer pleasing drink combinations Supplier Name Lanc
4. Mobile Phone 64 21 745 389 FAX 64 9 634 1472 e mail mike peffers lancer pacific com au mark hooper lancer pacific com au Lancer Authorized Distributors Indonesia P T Dikarunia Sejahtera Indonesia Jl Gelong Baru Tengah 1A Tomang Jakarta Barat 11440 Indonesia Phone 62 21 5694 3245 FAX 62 21 560 6889 e mail dikarunia cbn net id Philippines RBP Industrial Sales Inc Philippines Unit 20 2 F Facilities Centre Bldg 548 Shaw Blvd 1552 Mandaluyong City Philippines Phone 632 531 1221 1215 1289 FAX 632 531 1271 e mail rbpsales pldtdsl net rbp pldtdsl net Lancer Asia International Sales 6655 Lancer Blvd San Antonio TX 78219 Phone 210 310 7000 FAX 210 310 7242 1 800 729 1500 e mail asia lancercorp com Hong Kong Patrick Co Director Asia Flat A 24 F Houston Industrial Bldg 32 40 Wang Lung Street Tsuen Wan N T Hong Kong Phone 852 94302585 FAX 852 24082605 e mail patrickco lancer asia com Lancer Authorized Distributors Shanghai Freser International Co Ltd China 1856 Hu Tai Road Shanghai 200436 China Phone 86 21 5650 3555 FAX 86 21 5650 2666 e mail daniel freser com cn Freser HK Company Ltd Hong Kong Flat A 24 F Houston Industrial Bldg 32 40 Wang Lung Street Tsuen Wan N T Hong Kong Phone 852 2408 2595 FAX 852 2408 2605 e mail freserhk netvigator com Hayakawa Sanki Japan Hayakawa Sanki Inc 1 13 13 Kayaba cho Nih
5. The Lancer Sold Out device measures syrup vacuum in the Pump Inlet Line When the Syrup Package is empty the Pump increases vacuum causing the device to shut off the gas pressure to stop the Pump The Lancer Sold Out automatically resets after new Syrup Packages are connected 2 CLEANING AND SANITIZING INSTRUCTIONS 2 1 GENERAL INFORMATION A E F Lancer equipment new or reconditioned is shipped from the factory cleaned and sanitized in accordance with NSF guidelines This equipment must be cleaned and sanitized after installation is complete and the operator of the equipment must provide continuous maintenance as required by this manual and or state and local health department guidelines to ensure proper operation and sanitation requirements are maintained NOTE The cleaning and sanitizing procedures provided herein pertain to the Lancer equipment identified by this manual If other equipment is being cleaned follow the guidelines established for that equipment Cleaning and sanitizing should be accomplished only by trained personnel Sanitary gloves are to be used during cleaning and sanitizing operations Applicable safety precautions must be observed Instruction warnings on the product being used must be followed Water lines are not to be disconnected during the cleaning and sanitizing of syrup lines to avoid contamination Do NOT use strong bleaches or detergents They tend to discolor and or corrode various materia
6. maintenance free Only trained personnel should service pump Additionally it is not recommended that the pump be used with hard water A Servicing 1 Turn unit off 2 Remove drip tray and splash plate 3 Turn the CO2 off activate the relief valve 4 Once the pressure has been released untighten the inlet outlet nuts into out of the pump PRIMING THE SYRUP PUMP AT THE CORRECT PRESSURE For the Syrup Pump to operate correctly it is necessary to remove all air from the system After all lines to the Syrup Pump and Syrup Packages are connected and CO2 or air pressure is set the system should be primed as follows A Disconnect Wire to Soda Solenoid or close Shut Off Valve on soda side so that only syrup will be dispensed when Dispensing Valve is operated B Operate Valve for five 5 seconds and then release for five 5 seconds Continue drawing syrup until flow is steady and full C After priming look for air pockets in Syrup Inlet or Outlet Lines Repeat priming to remove any air pockets found D After priming replace the Wire to Soda Solenoid or open Soda Shut Off Valve on Dispensing Valve E Repeat above procedure for all Syrup Pumps REPLENISHING BIB BAG IN BOX SYRUP SUPPLY Remove empty Syrup Package from system by turning Collar on Quick Disconnect Coupling counterclockwise On a new Package push in on tab located above perforated opening flap After breaking seal on flap pull the flap up Reach in t
7. 5521961 e mail lancerchile lancer tie cl Lancer Pacific Web Site www lancerpacific com Australia Lancer Pacific Pty Ltd 5 Toogood Avenue Beverley 5009 PO Box 331 Welland 5007 South Australia Phone 61 8 8268 1388 FAX 61 8 8268 1978 e mail joe thorp lancer pacific com au Managing Director Lancer Pacific steve sotiriou lancer pacific com au for Fountain soft drink bill cadd lancer pacific com au for Draught Products New South Wales ACT Lancer Pacific Pty Ltd Unit 8 2 Holker Street Newington 2127 New South Wales Australia Phone 61 2 9648 6840 FAX 61 2 9648 6850 e mail darren castle lancer pacific com au Victoria Tasmania Lancer Pacific Pty Ltd 55 Keele Street Collingwood 3066 Victoria Australia Phone 61 3 8415 1920 FAX 61 3 8415 1929 e mail shane devlyn lancer pacific com au Queensland Northern Territory Lancer Pacific Pty Ltd Unit 27 256 258 Musgrave Road Coopers Plains 4108 Queensland Australia Phone 61 7 3274 5700 FAX 61 7 3875 1805 e mail brett thomson lancer pacific com au Western Australia Lancer Pacific Pty Ltd 24 Ernest Clark Road Canning Vale 6155 Western Australia Ph 61 8 9455 2722 Fax 61 8 9455 2455 Email ross kleinhanss lancer pacific com au Directory of USA Canada Offices New Zealand Lancer Pacific Ltd 9 O Rorke Street Onehunga Auckland POBox 12 523 Penrose Auckland New Zealand Phone 64 9 634 3612
8. 7 3 2 PROGRAMMING AND SETUP SOFTWARE sssssssssseeenneeen e eee rennen nnnm set ren rennes en ns 7 33 PURGING THE CARBONATION SYSTEM eee ree tenet teen etna nest ae ee nnne set res nenne en nes 9 3 4 PURGING THE WATER AND SYRUP 5 5 eene enmreen 9 3 5 ADJUSTING WATER FLOW 9 3 6 WEEKLY ADJUSTING OF WATER TO SYRUP RATIO BRIX 10 37 CARBONATOR PUMP 10 38 PRIMING THE SYRUP PUMP THE CORRECT 10 39 REPLENISHING BAG IN BOX SYRUP SUPPLY sss 10 4 TROUBLESHOOTING GUIDE FOR THE FS22 11 5 EXTRA CAPABILITIES isis ici cried i nk noc YE RR vet ERR a ER EET RR RTI XR Eras e EL RR ca FERT XR FE EE SUR AEN Fa RATES 14 51 AUTOMATIC AGITATION AND RESETTABLE 14 5 2 DIAGNOSTIC 14 6 ILLUSTRATIONS PARTS LISTINGS AND WIRING DIAGRAMS 15 0 1 FINAL ASSEMBLY aa niu dete nsa ada PAR a du UN Na RR Rag 15 16 6 2 PELLET ICE ASSEMBLY AND PARTS 5 17 6 3 WIRING DIAGRAM FIGURE 5 18 64 PLUMBING DIAGRAM WITH VALVE 19 1 INSTALLATION 1 4 RECEIVING Each unit is completely tested under
9. WARNING THIS APPLIANCE MUST BE EARTHED THIS DISPENSER MUST BE ELECTRICALLY GROUNDED TO AVOID DANGER TO THE OPERATOR THE POWER CORD PROVIDED HAS A THREE PRONG GROUNDED PLUG IF A THREE HOLED GROUNDED ELECTRICAL OUTLET IS NOT AVAILABLE USE AN APPROVED METHOD OF INSURING A PROPER GROUND TO THE DISPENSER CAUTION i FAILURE TO DISCONNECT THE MOTOR POWER SUPPLY WILL DAMAGE THE CARBONATOR i MOTOR AND PUMP AND VOID THE WARRANTY A Select a location close to a properly grounded 20 Amp electrical outlet convenient to an open type drain access for soda water and syrup lines It should have sufficient clearance above the unit to provide for servicing 1 If at all possible location should be away from direct sunlight or other heat sources 2 Connecting lines may be run through access in back of the unit or extend down through a counter cutout 3 Check the dispenser serial number plate for correct electrical requirements of unit Do not plug into wall electrical outlet unless the current shown on the serial number plate agrees with local current available 4 The counter must support the weight of the dispenser ice and possibly an icemaker Total weight may exceed 500 pounds 226 8 kg Unit may be installed directly on the countertop or on legs supplied with the unit If installed directly on the counter the unit must be sealed to the countertop f an icemaker is to be mounted on top of dispenser do not install dispenser on le
10. company com Maurer Supply Inc 843 Rainier Avenue South Seattle WA 98144 Phone 206 323 8640 FAX 206 323 9286 e mail maurersupply qwest net Simgo Ltd 5122 Timberlea Blvd Mississauga Ontario L4W 2S5 Canada Phone 905 602 5800 FAX 905 602 5804 e mail simgo simgo com Simgo B C Ltd 16 8125 130th Street Surrey B C V3W 7X4 Canada Phone 604 590 4022 FAX 604 590 1601 Lancer Europe Web Site www lancereurope be Belgium European Central Office Lancer Europe S A Mechelsesteenweg 592 B 1930 Zaventem Belgium Phone 32 2 755 2390 FAX 32 2 755 2399 e mail info lancereurope be England Managing Director Contact Paul Haskayne Lancer G B Unit 9 Prosperity Court Midpoint 18 Middlewich CW10 OGD Cheshire United Kingdom Phone 441606837711 FAX 441606832705 e mail phaskayne lancergb co uk Hungary H 2100 G d ll Isaszegi t 67 Hungary Phone 36 28 417 179 FAX 36 28416 881 e mail bodolai compuserve com Lancer International Sales Inc Representation Office Kashirskoe shosse 65 1 Office 610 Moscow 115583 Russia Mail Moscow 115551 Mail Box 2 Russia Mobile Phone 7 495 991 7778 Office Phone 7 495 727 4063 Office FAX 7 495 727 4064 e mail Vladimir Demkin gornet ru lancer online ru 21 Egypt Middle East Elsayed Moniem Regional Manager Lancer Middle East Africa 7 Mubarak Street East Ain Shams 11311 Cairo Egypt Phone 2 0
11. fails to restart after bag replacement 4 27 BIB pump fails to stop when dispensing valve TROUBLE CAUSE REMEDY Leak in suction line Leaking o ring on pump inlet fitting Defective syrup BIB pump Replace line Replace o ring Replace defective pump BIB connector not on tight BIB connector is stopped up Tighten BIB connector Clean out or replace BIB connector Kinks in syrup line Straighten or replace line Leak in discharge line or fittings Repair or replace discharge line o 9 o w gt O w gt is closed Empty BIB Replace BIB Air leak on inlet line or bag Repair or replace connector 4 28 Low or no carbonation Low or no CO2 Check 2 supply Adjust CO2 pressure to 70 psi Need water a booster kit Replace carbonator pump Low water pressure Worn or defective carbonator pump Backflow preventer not Replace backflow preventer allowing water to flow noting the flow direction arrow from pump to coldplate Replace Probe Replace PCB gt Probe malfunctioning PCB malfunctioning m 5 EXTRA CAPABILITIES 5 1 5 3 AUTOMATIC AGITATION AND RESETTABLE BREAKER WARNING THIS UNIT IS EQUIPPED WITH AUTOMATIC AGITATION IT MAY ACTIVATE UNEXPECTEDLY DO NOT PLACE HANDS OR FOREIGN OBJECTS IN THE ICE STORAGE COMPARTMENT WHEN UNIT IS BEING SERVICED CLEANED OR SANITIZED UNPLUG DISPENSER FROM THE POWER SOURCE A Re
12. fully Remove Soda Flow Control from valve and clean out any foreign material to ensure smooth spool movement Verify incoming supply water pressure to Plain Water inlet is a minimum of 70 psi maximum of 125 psi Open shutoff fully Remove Water Flow Control from valve and clean out any foreign material to ensure smooth spool movement Service water system as required Adjust CO2 pressure to 80 psi Minimum 70 psi for BIB pumps Open shutoff fully Remove Syrup Flow Control from valve and clean out any foreign material to ensure smooth spool movement Replace pump Check pressure and adjust Remove flow control from suspected valve and clean out any foreign material to ensure smooth smooth spool movement Repair or replace CO2 regulator as required Replace syrup BIB as required Open shutoff fully Remove valve from mounting block and open shutoffs slightly and check water and syrup supply If no supply check dispenser for or other problems Ensure BIB connection is engaged Check the CO2 pressure to the pump to ensure it is between 70 80 psi Check CO2 pressure and or replace pump Remove kink or replace line Repair or replace CO2 regulator as required Activate valve a few times to try and free debris If that doesn t eliminate the problem remove the solenoid coil and plunger and clean out any foreign material Replace Solenoid coil TROUBLE 4 18 Syrup only dispensed No water
13. 11 Noisy Cavitating A Insufficient incoming water Verify incoming supply water Carbonator Pump supply pressure 11 pressure to Carbonator Pump is a minimum of 25 psi Carbonator Pump maximum of 50 psi TROUBLE 4 12 Insufficient Soda flow Carbonated drinks 4 13 Insufficient Water flow Plain Water drinks 4 14 Insufficient syrup flow 4 15 Erratic ratio 4 16 Water only dispensed no syrup or syrup only dispensed no water 4 17 Valve will not shut off Insufficient CO2 supply pressure Shutoff on mounting block not fully open Foreign debris in Soda Flow Control Insufficient incoming supply pressure Shutoff on mounting block not fully open Foreign debris in Water flow control Water filtration problem Insufficient CO2 pressure to BIB pumps Shutoff on mounting block not fully open Foreign debris in syrup flow control Defective BIB Pump Incoming water and or syrup supply not at minimum flowing pressure Foreign debris in water and or syrup flow control CO2 regulator malfunction Syrup BIB empty Water or syrup shutoff on mounting block not fully open Improper or inadequate water or syrup supply CO2 pressure to syrup pump s too low Stalled or inoperative BIB pump Kinked line CO2 Regulator malfunction Debris in solenoid seat Solenoid plunger sticking REMEDY Verify incoming CO2 pressure between 70 75 psi Open shutoff
14. 2 49 35 395 FAX 2 02 49 33 914 Mobile Phone GSM 2 010 500 4007 e mail elsayed_lancer msn com Lancer Authorized Distributors Complete Beverage Services Ltd Republic of Ireland and Northern Ireland Gortrush Industrial Estate Omagh County Tyrone Northern Ireland Office 44 1662 250 008 FAX 44 1662 252 991 DispenseTech South Africa P O Box 17495 Sunward Park 1470 South Africa Phone 27 11 397 7455 FAX 27 11 397 7648 e mail david dispensetech co za Lancer Latin America Latin America Sales 6655 Lancer Blvd San Antonio TX 78219 Phone 210 310 7000 1 800 729 1500 FAX 210 310 7245 e mail latinamerica lancercorp com Lancer de Mexico S A de C V Contact Carlos Robles Calle Lerdo De Tejada 544 PTE Col Las Villas San Nicolas De Los Garza N L Mexico C P 66422 Phone 52 81 83 05 81 00 Phone 52 81 83 05 81 01 Phone 52 81 83 05 81 02 FAX 52 81 83 05 81 09 e mail Carlos robles lancer com mx PEL SudAmerica Ecuador Lancer Sales Company Contact Luciano Lopez Luis De Beethoven N4756 Y Capitan Rafael Ramos Sector Las Acacias Quito Ecuador Phone 5932 2406346 2407289 2400937 FAX 5932 2405371 e mail Llopez ecnet ec Lancer Authorized Distributors PromoVen S A Argentina Contact Rafael Mendoza Juncal 858 Piso 3 Depto L 1062 Buenos Aires Argentina Phone 54 11 4394 7654 FAX 54 11 4394 1193 e mail promoven fibertel com ar de
15. 878 782 2302 Warehouse Eagle Pass Warehouse 1793 Brown Street Building A 2 Eagle Pass TX 78852 5423 Phone 830 757 5770 FAX 830 757 4381 Lancer North America USA Canada Sales 6655 Lancer Blvd San Antonio TX 78219 Phone 210 310 7000 SALES FAX 210 310 7245 CUSTOMER SERVICE FAX 210 310 7250 1 800 729 1500 Georgia Office 1125 Northmeadow Parkway Suite 116 Roswell GA 30076 Phone 770 343 8828 FAX 770 475 8646 1 800 729 1750 Lancer Authorized Distributors Advanced Beverage Solutions ABS 100 N Gary Avenue Suite C Roselle IL 60172 Phone 847 524 1707 877 814 2271 FAX 847 524 1710 www absone com Bevco 6900 Camille Avenue Oklahoma City OK 73149 Phone 405 672 7770 800 460 4238 FAX 405 672 7443 e mail sales bevcoinc com Joe Kirwan Company 119 White Oak Lane Old Bridge NJ 08857 Phone 732 679 1900 FAX 732 679 9236 e mail sales jkirwan com L amp M Beverage Equipment Co Inc 12510 Santa Fe Trail Drive Lenexa KS 66215 Phone 913 888 8988 FAX 913 888 9137 e mail L7mco aol com Update 68 as of July 17 2006 Ernest F Mariani Company 614 West 600 South Salt Lake City UT 84104 Phone 801 359 3744 FAX 801 531 9615 e mail febell efmco com or clay efmco com Mark Powers amp Company Inc P O Box 72 1821 Henry Street Guntersville AL 35976 Phone 256 582 6620 FAX 256 582 8533 e mail sales markpowers and
16. Booster must be installed as close as possible to the plain water circuit inlet If the water flowing pressure is lower than 75 PSI at the plain water inlet and a water booster is NOT installed all water products will not hold a proper flow rate and or water syrup ratio Additionally flow conditions at the nozzle may be affected for example poor nozzle coning and mixing E Forthe soda water supply line the inlet water static pressure going into the carbonator pump should NOT exceed 50 PSI If the static water pressure exceeds 50 psi a water regulator must be installed before the carbonator water inlet NOTE The Lancer Pressure Regulator PN 18 0306 is offered The regulator must be installed as close as possible to the water carbonator pump inlet There is no minimum water pressure value feeding the carbonator If the water pressure does not exceed 50 psi but fluctuates over this value for example when water usage on other equipment connected to the same water supply causes pressure spikes the use of a water regulator is also required F Place CO2 Cylinder with regulator in a serviceable location and route CO2 supply line 75 PSI to the 1 4 inch flare fitting at the front of the unit See Figure 3 Check for leaks G Connect syrup supply lines to the 3 8 inch barb inlet fittings at the front of the unit See Figure 4 using BIB Bag In Box pumps Check for leaks H Connect flavor injection lines to the barb fittings at th
17. INSTALLATION AND SERVICE MANUAL FOR FLAVOR SELECT 22 ICE BEVERAGE DISPENSER LANCER SERIES 14400 85 14408 06 2 ICE BEVERAGE DISPENSER ABOVE COUNTER MULTI BRAND 22 INCH WIDE 8 BRANDS 6 FLAVORS 115V 60Hz 85 14408N 06 2 ICE BEVERAGE DISPENSER ABOVE COUNTER PELLET ICE MULTI BRAND 22 INCH WIDE 8 BRANDS 6 FLAVORS 115V 60Hz This manual supersedes and replaces 28 0580 dated 01 18 06 ANCER 6655 LANCER BLVD SAN ANTONIO TEXAS 78219 USA 210 310 7000 FAX SALES NORTH AMERICA 210 310 7245 INTERNATIONAL SALES 210 310 7242 CUSTOMER SERVICE 210 310 7242 LATIN AMERICA 210 310 7245 EUROPE 32 2 755 2399 PACIFIC 61 8 8268 1978 FAX Engineering 210 310 7096 DATE 09 05 06 Lancer is the registered trademark of Lancer Copyright 2006 by Lancer all rights reserved 28 0580 01 SPECIFICATIONS DIMENSIONS 22 WIDE HEIGHT 39 625 INCHES 1007 mm WIDTH 22 00 INCHES 559 mm DEPTH 30 50 INCHES 775 TOTAL ICE CAPACITY 200 LBS 90 7 KG DISPENSABLE ICE CAPACITY 175 LBS 79 4 KG COUNTER WEIGHT WITHOUT ICE 280 LBS 127 0 KG SHIPPING WEIGHT 310 LBS 140 7 KG ELECTRICAL VOLTAGE 115 AMPS 7 0 Hz 60 WARNING THIS UNIT IS EQUIPPED WITH AUTOMATIC AGITATION IT MAY ACTIVATE UNEXPECTEDLY DO NOT PLACE HANDS OR FOREIGN OBJECTS IN THE ICE STORAGE COMPARTMENT WHEN UNIT IS BEING SERVICED CLEANED OR SANITIZED UNPLUG DISPENSER FROM THE POWER SOURCE
18. J Disconnect CO2 supply hose from the tank K Following the instructions as described in 2 2 above mix appropriate amount of sanitizing solution Fill a tank with this solution Connect hose half of syrup line to the tank Connect CO2 supply hose to tank and pressurize L Activate valve and draw sanitizing solution through line for a minimum of 60 seconds This will ensure line is flushed and filled with sanitizing solution Allow line to stand for at least 30 minutes M Disconnect CO2 supply hose from the tank N Reconnect syrup lines to syrup containers for example quick disconnects figal containers etc and ready unit for operation O Draw drinks to refill lines and flush the sanitizing solution from the dispenser NOTE Please note that a fresh water rinse cannot follow sanitization of equipment Purge only with the end use product until there is no after taste in the product This is an NSF requirement P Test dispenser in normal manner for proper operation Taste dispensed product to ensure there is no off taste If off taste is found additional flushing of syrup system may be required Q Repeat cleaning rinsing and sanitizing procedures for each valve and each circuit 2 6 CLEANING AND SANITIZING BEVERAGE COMPONENTS BAG IN BOX SYSTEMS NOTE Extended lengths of product lines may require more time for flushing and rinsing lines than stated below A Disconnect syrup quick disconnect coupling from syrup packages and c
19. blet ice LANCER makes no warranty of any kind with regard to these components being used with any other kind of ice PART NO DESCRIPTION R1 05 2325 01 Ice Shroud IC R2 23 1401 01 Agitator Assy Helical IC 3 10 0762 Pin Hex Design FS 16 4 03 0368 Retainer Pin Agitator IBD 5 82 3651 Dispensing Wheel Assy Pellet Ice R6 30 9801 01 Shield Nugget IC R in margin indicates change 17 6 3 WIRING DIAGRAM Figure Schematics 3LOW33
20. but CO2 gas dispensed with syrup 4 19 Excessive foaming 4 20 Water continually leaking at connections 4 21 Water leaking from Ice Door 4 22 4 23 BIB pump does not operate when dispensing valve is opened 4 24 BIB pump operating but no flow Circuit breaker tripping A Improper water flow to dispenser B Carbonator pump motor has timed out A message will be displayed on the LCD screen C Liquid level probe not connected properly to PCB D Faulty PCB assembly E Faulty liquid level probe A No ice in bin B Incoming water or syrup temperature too high C CO2 pressure too high C Water flow rate too high E Nozzle and diffuser not clean F Airin BIB lines A Loose water connection s B Flare seal washer leaks A Securing screws loosened B Ice Door improperly seated A Valve wire harness es shorted to itself or Faucet Plate B Controller PCB is bad C Secondary wire harness is shorted D Power Supply is bad A Out of CO2 CO2 not turned on or low CO2 pressure B Out of syrup C BIB connector not tight D Kinks in syrup or gas lines A Leakin syrup inlet or outlet line B Defective BIB pump check valve 13 w gt gt gt gt nmo w gt REMEDY Check for water flow to dispenser Reset by turning the unit OFF and and then ON by using the Circuit Breaker on the Power Supply or momen
21. e front of the unit See Figure 4 Check for leaks l Install Drip Tray and extend hose to open type drain J Drain lines must be insulated with a closed cell insulation Insulation must cover the entire length of the drain hose including fittings The drain should be installed in such a manner that water does not collect in sags or other low points as condensation will form Install Cup Rest and Splash Plate Connect Power Cord to grounded electrical outlet TA WARNING ICE AUGER AND BIN AGITATION SYSTEM WILL OPERATE AUTOMATICALLY DO NOT PLACE HANDS OR ANY BODY PARTS WITHIN THE BIN OR IN THE ICE CHUTE M Test Motor operation by pushing Ice Chute Carbonated Plain Water Water Inlet Flavor Injection Inlets Figure 4 COz Inlet 2 Figure 3 ovoz R Clean and sanitize dispenser see Section 2 Fill unit approximately half full with ice Push Chute and check for ice delivery Fill unit with ice Install Top Cover NOTE Lancer does not recommend the use of shaved flake nugget or pellet ice in dispensers not properly equipped to do so Set brix ratio for beverage dispensing valves according to manufacturer s instructions 1 5 OPTIONAL INSTALLATION OF SOLD OUT DEVICE A An optional Sold Out Device can be used to automatically shut off the Syrup Pump when the Package s is empty This stops the operation of the Pump and the exhaust of gas until a new syrup package is connected to the Pump
22. e relief valve Allow pressure on the regulator to drop and then lock the relief valve lever into place Turn the pressure adjusting screw on the CO2 regulator clockwise until there is resistance Open the CO2 cylinder handle slowly Turn the CO2 pressure regulator up clockwise slowly to 75 PSIG 5 1 bar Reconnect the power supply The remote carbonator pump will activate periodically to fill carbonator with the appropriate amount of water NOTE To check for CO2 leaks close the valve on the CO2 cylinder and observe if the pressure to the system drops with the cylinder valve closed for five 5 minutes Open the cylinder valve after check PURGING THE WATER AND SYRUP SYSTEMS A B C D Open a dispensing valve until water and syrup are flowing steadily from the valve Repeat procedure A for each valve Check all of the unit s syrup and water connections for leaks and repair if necessary Replace the unit s splash plate and cup rest ADJUSTING WATER FLOW LFCV amp A B rommoo The water flow can be adjusted between 2 50 oz sec 73 9 ml sec and 3 75 oz sec 110 9 ml sec on all dispensing valves using the following procedure Ice should be on the cold plate for at least one 1 hour before you attempt to brix the valves The drink temperature should be no higher than 40 F 4 4 C when the brix is set Remove dispenser merchandiser assembly Rotate switches panel forward and down by releasing the two pin latche
23. ect Dispenser from power source Remove Top Cover Melt out any remaining ice from the bin Remove Splash Plate Drip Tray and front and rear bin covers Remove Agitator Pin from Agitator Shaft Slide Agitator Shaft rearward out of Motor Shaft and pull out of rear Bearing to remove Remove Dispensing Wheel from Motor Shaft by sliding rearward Remove Dispensing Wheel Shroud Using cleaning solution described in Section 2 2 and a clean cloth or soft brush clean all removable parts sides of Ice Bin Ice Chute and surface of aluminum casting Using hot water thoroughly rinse away the cleaning solution Wearing sanitary gloves soak a clean cloth towel in sanitizing solution described in Section 2 2 and wash all surfaces of removable parts sides of Ice Bin Ice Chute and surface of aluminum casting Wearing sanitary gloves reassemble all removable parts Fill unit with ice and replace Top Cover NOTE Lancer does not recommend the use of shaved flake nugget or pellet ice in dispensers not properly equipped to do so Reconnect Dispenser to power source 2 5 CLEANING AND SANITIZING BEVERAGE COMPONENTS FIGAL SYSTEMS NOTE Extended lengths of product lines may require more time for flushing and rinsing lines than stated below A Disconnect syrup lines from syrup containers for example quick disconnects figal containers etc B Connect hose half of syrup line to a syrup tank filled with clean potable room temperat
24. er Address 6655 Lancer Blvd San Antonio TX 78219 Phone 800 729 1500 Local Service Name Local Service Phone TABLE OF CONTENTS SPECIFICATIONS iii cie cr nire cec once po dE dr een EO OG E c OE EG a ERE UR EA FR Era a e TA Rc i MANUFACTURERS INTRODUCTION ii TABLE OF CONTENTS enhn cce n Ha ced i D EO E EC EATER RR TT ORT ED KL D A ii 1 INSTALLEATION iiiniiiune ceci i tn ER eda XX REDE i ER ERR GOD FK ROT REC ED CR CE E n E 1 J ME ce 1 1 2 UNPACKING irrisa 1 13 SELECTING COUNTER 2 14 INSTALLING THE 2 1 5 OPTIONAL INSTALLATION OF SOLD OUT 4 2 CLEANING AND SANITIZING 4 2 1 GENERAL INFORMATION rtr t coun iret hdc e rette o tha de ee causa reet e e d d kde ka de sates 4 2 2 REQUIRED CLEANING eee nennen rnennemr rennen s tnr sit rra n entren 4 PESE Rdqek uicenm 5 24 ICE BIN CLEANING START UP AND MONTHLY 5 25 CLEANING AND SANITIZING BEVERAGE COMPONENTS SYSTEMS 6 2 6 CLEANING AND SANITIZING BEVERAGE COMPONENTS BAG IN BOX SYSTEMS 6 3 HOW TO OPERATE AND ADJUST THE LANCER 822 7 31 NORMAL OPERATION ss EUM
25. gs NOTE Water pipe connections and fixtures directly connected to a potable water supply must all be sized installed and maintained according to Federal State and Local laws The water supply must be protected by means of an air gap a backflow prevention device located upstream of the CO2 injection system or another approved method to comply with NSF standards A backflow prevention device must comply with ASSE and local standards 7 is the responsibility of the installer to ensure compliance Location must insure sufficient clearance on sides top and back of unit is provided for ventilation and air circulation see Figure 1 Additionally if an ice maker is not top mounted on the unit sufficient clearance should be provided a minimum of 16 inches 40 6 cm is recommended to allow filling the unit with ice from a five 5 gallon 19 liter container see Figure 1 1 4 INSTALLING THE DISPENSER A B C D Remove Cup Rest Drip Tray Splash Plate and Top Cover Remove Cover Plate at rear of unit if not a through the counter installation Connect water supply for carbonator plain water to the 3 8 inch flare fittings at the front of the unit See Figure 2 For the plain water supply line the inlet water flowing pressure should be at least 75 PSI If the water pressure is lower than 75 psi flowing a Water Booster system must be used NOTE The Lancer Water Booster Tank PN MC 163172 is offered as a kit The Water
26. he box and pull the Bag Valve out Remove the Dust Cap Connect the Quick Disconnect Coupling by turning the Collar clockwise until stopped by the Bag Valve The Lancer Sold Out Device will reset automatically If air has entered the Syrup System prime the Syrup Pump following the instructions in Section 3 3 gt moom 10 4 TROUBLESHOOTING GUIDE FOR FS22 DISPENSER TROUBLE CAUSE REMEDY 41 No product when A Keyswitch is off or Keyswitch A Turn Keyswitch ON and or switch is activated harness disconnected reconnect Keyswitch harness Switch panel does B 9 pin valve harness is B Turn off power reconnect 9 pin NOT light up when disconnected harness and restore power activated C Faulty switch assembly C Replace switch assembly D No power to unit D Check internal breaker and incoming power 4 2 product when A 25 pin valve harness A Turn off power reconnect 25 pin switch is activated is disconnected harness and restore power switch panel DOES B Faulty switch assembly B Replace switch assembly light up when activated 4 3 Push Chute and A Dispenser not connected A Connect Dispenser to power nothing happens to power source source B Microswitch defective B Replace Microswitch C Wiring Harness not C Plug in Wiring Harness plugged in D PC Board defective D Replace PC Board 4 4 Push Chute Ice Door A Wiring Harness not A Plug in Wiring Harness opens but Motor doe
27. ls Do NOT use metal scrapers sharp objects steel wool scouring pads abrasives solvents etc on the dispenser Do NOT use hot water above 140 F 60 C This may damage certain materials 2 2 REQUIRED CLEANING EQUIPMENT A Cleansers for example Ivory Liquid Calgon etc mixed with clean potable water at a temperature of 90 to 110 degrees Fahrenheit should be used to clean equipment The mixture ratio using Ivory Liquid is one 1 ounce of cleanser to two 2 gallons of water A minimum of five 5 gallons of cleaning mixture should be prepared Any equivalent cleanser may be used as long as it provides a caustic based non perfumed easily rinsed mixture containing at least two 2 percent sodium hydroxide NaOH Rinsing must be thorough and use clean potable water which is also at a temperature of 90 to 110 F NOTE Extended lengths of product lines may require that an additional volume of cleaning solution be prepared Sanitizing solutions should be prepared in accordance with the manufacturer s written recommendations and safety guidelines The solution must provide 50 to 100 parts per million 4 PPM available chlorine minimum of five 5 gallons of sanitizing solution should be prepared Any sanitizing solution may be used as long as it is prepared in accordance with the manufacturer s written recommendations and safety guidelines and provides 50 to 100 parts per million PPM available chlorine Sanitizing
28. om Lancer Authorized Distributors Western Refrigeration Ltd India B 7 Pannalal Silk Mill Compounds 78 L B S Marg Bhandup W Mumbai 400 078 India Phone 91 22 67161200 91 22 67161201 FAX 91 22 25962257 e mail parmeet westernequipments com Bengal Marketing Company Bangladesh Skylark Point 6th Floor Room G 2 24 A Bijoy Nagar Dhaka 1000 Bangladesh Phone 880 2 934 2987 FAX 880 2 935 0127 e mail bmc dhaka agni com Dynamic Equipment Pakistan Dynamic Equipment and Controls Pvt Ltd F 1 23 Canal Cottages Block D New Muslim Town Lahore Pakistan Phone 0092 42 583 6737 0092 42 583 6787 FAX 0092 42 586 7924 e mail info dynamic eqpt com pk m ateeq dynamic eqpt com pk LANCER Directory of USA Canada Offices Corporate Office International Offices and Authorized Distributors 6655 Lancer Blvd San Antonio Texas 78219 210 310 7000 1 800 729 1500 FAX 210 310 7250 Lancer USA Manufacturing Locations Foster Road Facilities USA 6655 Lancer Blvd San Antonio TX 78219 Web Site www lancercorp com Phone 210 310 7000 MFG FAX 210 310 7088 ENG FAX 210 310 7096 ACCT FAX 210 310 7091 PURCH FAX 210 310 7094 Manufacturing Mexico Industrias Lancermex S A de C V Victoria No 2708 Nte Colonia Mundo Nuevo CP 260 10 Mexico Phone 011 52 878 782 6600 FAX Purchase 011 52 878 782 5401 FAX Accounting 011 52 878 782 9240 FAX Engineering 011 52
29. onbashi Chuo ku Tokyo 103 0025 Japan Phone 03 5651 1481 FAX 03 5651 1445 e mail toshi hayakawa sanki co jp 20 International Offices and Authorized Distributors Continued Tahoe Corporation Korea Tahoe Corporation 2FL 835 66 Yocksam dong Kangnam Ku Seoul Korea Phone 82 2 557 5612 5614 FAX 82 2 557 5615 e mail tahoepark empal com Freser MALAYSIA SDN BHD Malaysia No 31 Jalan TPP 5 13 Taman Perindustrian Puchong Seksyen 5 47100 Puchong Selangor Malaysia Phone 60 3 8061 6666 FAX 60 3 8062 1007 e mail freser tm net my Freser S Pte Ltd Singapore 621 Aljunied Road 02 09 Lipo Building Singapore 389834 Phone 65 6746 8191 FAX 65 6746 8196 e mail fresersin pacific net sg Freser International Corporation Taiwan No 76 Gui Sui Street Taipei 103 Taiwan R O C Phone 886 2 2553 1555 FAX 886 2 2553 2742 e mail herman intl freser com tw Freser Makasan International Co Ltd Thailand Freser Makasan International Co LTD Navanakorn Industrial Estate Zone 4 95 3 Moo 13 Klongnung Klongluang Patumthani 12120 Thailand Phone 662 520 3457 Automatic 7 lines FAX 662 529 3840 e mail komsan makasan co th Lancer Indian Sub Continent India Shabbir Shafiqui Area Manager India and Sub Continent B 7 Pannalal Silk Mill Compounds 78 LBS Marg Bhandup W Mumbai 400 078 India Phone 91 22 67161200 Cell No 91 98 67554152 e mail shafiquis vsnl c
30. onnect coupling to a bag 6 L M valve removed from an empty Bag in Box BIB package Place syrup inlet line in a clean container filled with clean potable room temperature water Activate valve until water is dispensed Flush and rinse line and fittings for a minimum of 60 seconds to remove all traces of residual product Following the instructions as described in 2 2 above mix appropriate amount of cleaning solution in a clean container Place syrup inlet line in container filled with cleaning solution Activate valve and draw cleaning solution through lines for a minimum of 60 seconds This will ensure line is flushed and filled with cleaning solution Allow line to stand for at least 30 minutes Place syrup inlet line in a clean container filled with clean potable water at a temperature of 90 to 110 F Activate valve to flush and rinse line and fittings for a minimum of 60 seconds to remove all traces of cleaning solution Continue rinsing until testing with phenolpthalein shows that the rinse water is free of residual detergent Following the instructions as described in 2 2 above mix appropriate amount of sanitizing solution in a clean container Place syrup inlet line in container filled with sanitizing solution Activate valve and draw sanitizing solution through line for a minimum of 60 seconds This will ensure line is flushed and filled with sanitizing solution Allow line to stand for at least 30 minutes Remove bag val
31. operating conditions and thoroughly inspected before shipment At time of shipment the carrier accepts the unit and any claim for damage must be made with the carrier Upon receiving units from the delivering carrier carefully inspect carton for visible indication s of damage If damage s exist s have carrier note same on bill of lading and file claim with carrier 1 2 UNPACKING Set shipping carton upright on the floor Cut band and remove Open top of carton and remove interior packing Lift carton up and off of the dispenser Remove wood shipping base from the bottom of the dispenser Support dispenser while removing shipping base to prevent damage to the dispenser SUFFICIENT CLEARANCE FOR FILLING MANUALLY WITH ICE WHEN ICE MAKER NOT USED a 254 mm HEIGHT gt lt 39 625 1006 5 mm 30 1 2 775 mm gt E MINIMUM of 6 152 mm MINIMUM of 6 152 mm clearance above ice maker clearance above ice maker z AA 2 SOx E E br c c e o ul 5 5 io 5 E z N 2 2 fo b 22 559 somm lt 30 1 2 775 gt Figure 1 1 1 3 SELECTING COUNTER LOCATION SEE FIGURE 1
32. positopromoven fibertel com ar Continued on reverse Please refer to the Lancer web site www lancercorp com for information relating to Lancer Installation and Service Manuals Instruction Sheets Technical Bulletins Service Bulletins ete
33. r e Press ENTER to finalize settings Panel lights should confirm finalized configurations 8 2 Brands a Decide how the brands will be setup b Choose the Valve number 1 2 by scrolling UP and DOWN arrows c Use the LEFT and RIGHT arrows to shift to the Left or Right categories The Left or Right categories are set with the assumption that you are looking at them from the front d Press UP and DOWN arrows under Left 1 2 or Right 1 2 to select the brand per side as a single or double For example for bezel PN 05 2120 V 1 L 1 R 2 3 Soda Water a Decide which switch locations will be carbonated and or non carbonated drinks b Choose the Valve number 2 3 by scrolling the UP and DOWN arrows c Use the LEFT and RIGHT arrows to shift to the number categories 1 4 The number categories correspond to the brand location per valve that is being configured d Press the UP and DOWN arrows under the number to select if that brand will be carbonated Soda or non carbonated plain Water If a single brand per side only number 1 and or 3 need to be set 3 3 PURGING THE CARBONATION SYSTEM 3 4 3 5 A B A Turn power off Turn the pressure adjusting screw on the CO2 regulator counter clockwise all the way out The relief valve for the built in carbonator is located on the right hand side behind the dispenser splash plate Lift the yellow lever on the top of the relief valve until water flows from the holes in th
34. r representative 1 The Lancer FS22 has been factory preset to the settings necessary to comply with the brand flavor version of the unit requested by the customer 2 Adjustments or upgrades should only be performed by trained personnel For any upgrades an upgrade kit may be purchased It will include all of the hardware required for the upgrade including bezels and valves 3 The valves can be adjusted by scrolling through the menus see Figure 5 using the UP and DOWN arrows By pressing the ENTER button a submenu is revealed In the submenu the individual valves can be adjusted to the desired configuration 7 INITIALIZATION SCREEN BOOT UP ONLY MAIN MENU SUB CATEGORY Scrolls through Menu Press Enter to enter sub category gt Moves cursor to right or left Changes value number letter Press Enter to save changes Press Cancel to exit menu 2ND SUB CATEGORY NOTE C CUBED ICE P PELLET ICE OVERRIDDEN Figure 5 B MENUS AND SUBMENUS 1 Bonus Flavors a Decide if the bonus flavors will be set to add an injected flavor to the brands or dispense carbonated water plain water b Choose the Valve number 1 2 by scrolling UP and DOWN arrows c Usethe LEFT and RIGHT arrows to shift to the Top Middle or Bottom bonus flavors categories d Press the UP and DOWN arrows under Top Middle or Bottom to select it as an injected flavor carbonated Soda water or plain Wate
35. s on its sides Rotate light panel forward and up by releasing the two pin latches on its sides towards the top Remove nozzle by twisting counter clockwise and pulling down Install Lancer syrup separator PN 54 0362 in place of nozzle Activate dispensing valve to fill separator syrup tube Hold a Lancer brix cup under the syrup separator and dispense water and syrup into cup for four 4 seconds Divide number of ounces ml of water in cup by four 4 to determine water flow rate per second To obtain the proper flow remove protective cap and use a screwdriver to adjust water flow control Repeat process for each water valve There can be up to six 6 gray water valves on this dispenser up to four 4 carbonated water valves and two 2 plain water valves 9 3 6 3 7 3 8 3 9 WEEKLY ADJUSTING OF WATER TO SYRUP RATIO BRIX LFCV amp A Hold the Lancer brix cup under the syrup separator and activate valve Check brix B To obtain the proper brix use screwdriver to adjust syrup flow control C Once proper ratio is obtained repeat to verify D Remove syrup separator PN 54 0362 installed in Section 3 5 G above E Install nozzle F Repeat process for each valve G Once all of the valves have been brixed restore switches panel and light panel to their original positions CARBONATOR PUMP MODIFICATIONS NOTE The electric positive displacement rotary vane pump with replaceable 250 PSI bypass is
36. s plugged in not run B PC Board defective B Replace PC Board C Motor defective C Replace Motor 4 5 Push Chute Motor A Solenoid not connected to A Connect Solenoid to PC board runs but Ice Door PC Board does not open B Solenoid defective B Replace Solenoid C PC Board defective C Replace PC Board D Solenoid bracket screwed D Unscrew solenoid bracket raise too low and not opening solenoid and re screw bracket completely 4 6 Push Chute Ice Door A Dispenser is out of ice A Fill unit with ice opens Motor runs B Agitator Pin is missing or B Replace Agitator Pin but no ice dispenses damaged or ice is of poor quality C Poor ice quality C Install water filtration purification to ice maker supply water 4 7 Valves do not operate A Keyswitch is off or Keyswitch A Turn Keyswitch and or make sure harness disconnected Keyswitch harness is connected B Circuit Breaker tripped B Reset Circuit Breaker C Unit not plugged in C Plug in Dispenser 4 8 Water in Ice Bin A Coldplate Drain is obstructed A Remove Splash Plate to obtain access to Drain tubes and clear accordingly 49 Water leakage around A Damaged or improperly A If damaged replace If improperly nozzle installed o ring on Nozzle installed adjust 4 10 Miscellaneous leakage A Gap between parts Tighten appropriate retaining screws B Damaged or improperly Replace or adjust appropriate installed O rings O rings 4
37. settable breaker switch should not be used as a substitute for unplugging the dispenser from power source to service unit B Each Series 14400 ice beverage dispenser is equipped with automatic agitation for the ice bin 1 The unit is shipped with timing set at two 2 seconds ON every 60 minutes for cubed ice 2 The unit is shipped with timing set at four 4 seconds ON every 150 minutes for pellet ice DIAGNOSTIC REPROGRAMMING Only trained technicians should attempt any kind of reprogramming to new firmware version releases 14 6 ILLUSTRATIONS AND PARTS LISTINGS 6 1 FINAL ASSEMBLY 6 1 z 3 z 3 A Na 0 FINAL ASSEMBLY CONTINUED 0 art No 85 14408 06 2 23 0669 01 30 9194 17 0556 82 3795 82 3370 54 0289 01 2214 52 2751 02 82 3020 82 3024 82 3023 82 2317 01 04 1089 02 0406 23 1373 05 1555 10 0762 03 0368 82 3556 05 1467 05 1476 01 Description IBD ACMB 22 150 8 6 LFCV 85 14408N 06 2 IBD ACMB 22 150 8 6 LFCV Pellet Description Drip Tray Assy IBD22 Screw 10 24 x 0 375 PHD PH MS SS Cup Rest Wire 22 IBD Splash Plate FS 8 Check Valve Vented 5 8 18 Watts Motor Assy Gear 115V 1 7HP IBD CO2 Assy Inlet P Off FS 16 Nozzle Assy Multi Flavor Nut Swivel Probe Carb FS 16 Probe Cord Assy Carb FS 16 Valve Assy LFCV 2 Syrup Injec
38. solution is to be purged from line s and equipment by flushing with product only until there is no after taste Do not rinse with water NOTE Please note that a fresh water rinse cannot follow sanitization of equipment Purge only with the end use product until there is no after taste in the product This is an NSF requirement since residual sanitizing solution left in the system could create health hazards Extended lengths of product lines may require that an additional volume of sanitizing solution be prepared Other Clean cloth towels Bucket Small brush PN 22 0017 included with installation kit Extra nozzle Sanitary gloves Oo 2 3 DAILY CLEANING 2 4 A mmoog O Carefully remove the nozzle housings by turning counter clockwise and pulling down from the nozzle body Wash the nozzle housings in warm soapy water and rinse with clean warm water Wet a clean cloth in warm soapy water While the nozzle housing is removed wipe down the perimeter and end of the nozzle body Fill a cup with clean warm water and rinse nozzle body Make certain that the nozzle o ring is not torn or otherwise damaged If necessary replace damaged o ring with LANCER PN 02 0231 Wet the inner surface of the nozzle housing with water and reinstall the nozzle housing by sliding it over the nozzle body and turning clockwise to lock in position ICE BIN CLEANING START UP AND MONTHLY gt TA Disconn
39. tarily unplugging unit Check connections of liquid level probe to PCB assembly Replace PCB assembly Replace liquid level probe Fill bin with ice and allow coldplate to re stabilize Correct prior to dispenser Adjust CO2 pressure downward but not less than 70 psi Readjust and reset ratio Remove and clean Bleed air from BIB lines Tighten water connections Replace flare seal washer Tighten screws Reattach door assembly to dispenser Detect short by disconnecting valve harnesses from Switch Panel 4 25 pin harnesses and 4 9 pin harnesses Restore power If breaker does NOT trip then find and replace shorted harness If breaker still trips re install the 8 harnesses and proceed to Step B below Detect by disconnecting the white 5 pin harness from the controller PCB Restore power If breaker does NOT trip then replace controller PCB If breaker still trips re install the white 5 pin harness and proceed to Step C below Locate short from a motor or solenoid harness and replace as necessary Detect short by disconnecting ALL harness es connected to Power Supply Restore power If breaker still trips replace Power Supply Replace CO2 supply turn on CO2 supply or adjust CO2 pressure to 70 80 psi Replace syrup supply Fasten connector tightly Straighten or replace lines Replace line Replace BIB pump 4 25 BIB pump continues to operate when bag is empty 4 26 BIB pump
40. tion Natural Spare with Adapter Valve Assy LFCV 3 0 4 5 Soda Water Gray Spare with Adapter Valve Assy LFCV 3 0 4 5 Syrup Black Spare with Adapter Block Mounting Assy SGL Screw 10 32 x 1 000 RH PH SL Seal Shaft Motor IBD Agitator Assy FS IBD HEX Bearing Agitator Rear IBD Pin Hex Design FS 16 Retainer Pin Agitator IBD Dispensing Wheel Assy Hex Lid Back IBD22 RND Lid Front IBD RND 16 Ite R 24 R 25 R 26 27 R 30 R 31 32 38 U art No 05 1309 02 01 23 1029 52 2985 52 2686 12 0146 01 82 3771 06 2994 01 06 2994 02 82 3664 52 2820 01 82 3538 05 2258 05 2058 82 3630 12 0104 12 0188 82 3791 Description Shroud Dispensing Wheel MOD IBD Plunger Assy Solenoid Harness Valve 25 pin FS 16 Sealed Harness Control To Valve 9 pin M F FS 8 Lamp 18 5W T8 Daylight Merchandiser Assy FS 22 Graphic FS 22 Warm Blue Graphic FS 22 Brilliant Yellow Assy Switching Power Supply FS 8 PCB Assy FS IBD Controller Board Ice Chute Assy IBD30 Pellet Chute Lower IC Bezel M Brand 2L 2R Switch Assy FS 2L 2R Starter with Condenser IBD Ballast Fluorescent Light LC 14 20 C Pump Assy Remote FS22 1 3 HP R in margin indicates change 6 2 PELLET ICE ASSEMBLY AND PARTS LISTING NOTICE The Pellet Ice components listed on this Instruction Sheet are to be used ONLY in conjunction with Nugget Cubelet or Chew
41. ure water Connect CO2 supply hose to tank and pressurize C Activate valve until water is dispensed Flush and rinse line and fittings for a minimum of 60 seconds to remove all traces of residual product WARNING TO AVOID POSSIBLE PERSONAL INJURY OR PROPERTY DAMAGE DO NOT ATTEMPT TO REMOVE SYRUP TANK COVER UNTIL CO2 PRESSURE HAS BEEN RELEASED FROM TANK D Disconnect CO2 supply hose from the water filled syrup tank E Following the instructions as described in Section 2 2 above mix appropriate amount of cleaning solution Fill a tank with this solution Connect hose half of syrup line to the tank Connect CO2 supply hose to tank and pressurize F Activate valve and draw cleaning solution through lines for a minimum of 60 seconds This will ensure line is flushed and filled with cleaning solution Allow line to stand for at least 30 minutes G Disconnect CO2 supply hose from the tank H Connect hose half of syrup line to a tank filled with clean potable water at a temperature of 90 to 110 F Connect CO2 supply hose to tank and pressurize Activate valve to flush and rinse line and fittings for a minimum of 60 seconds to remove all traces of cleaning solution Continue rinsing until testing with phenolpthalein shows that the rinse water is free of residual detergent WARNING TO AVOID POSSIBLE PERSONAL INJURY OR PROPERTY DAMAGE DO NOT ATTEMPT TO REMOVE SYRUP TANK COVER UNTIL CO2 PRESSURE HAS BEEN RELEASED FROM TANK
42. ve from quick disconnect coupling and reconnect syrup inlet line to syrup package Ready unit for operation Draw drinks to refill lines and to flush the chlorine sanitizing solution from the dispenser NOTE Please note that a fresh water rinse cannot follow sanitization of equipment Purge only with the end use product until there is no after taste in the product This is an NSF requirement Test dispenser in normal manner for proper operation Taste dispensed product to ensure there is no off taste If off taste is found additional flushing of syrup system may be required Repeat cleaning rinsing and sanitizing procedures for each valve and each circuit 3 HOW TO OPERATE AND ADJUST THE LANCER FS22 3 1 NORMAL OPERATION A B D E Fill cup with desired amount of ice Place cup under nozzle below desired brand Select up to two 2 desired bonus flavors from those available on the keypad by pressing against the flavor label once Selection indicator light will illuminate acknowledging selec tion s Press and hold brand label to fill cup Top off cup as desired 3 2 PROGRAMMING AND SETUP SOFTWARE A INTRODUCTION NOTE The following descriptions reflect Firmware Version V0 161 for the Controller Board and Firmware Version V1 132 for the Valve Boards Lancer reserves the right to make changes and updates as required If you have any questions regarding the latest versions of programs please contact your Lance
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