Tandem Disc Harrow
Contents
1. _ 8 HE CO dvd 10046 ONI4V3E S SSV ONINVAd sonoma WXPSSVOONSRN 71 9X9 ALO ALO ON LHVd ON LYVd AWVN 19 ON u hm ASSV ALNA ALNG 3510 DELIVERY CHECKLIST Dealer Pre Delivery Please Tick 1 Dealer Pre Delivery Checklist 1 The customer or person responsible has been given the operator s manual 2 The customer undertakes to read the complete operator s manual and understands all aspects of the manual before operation of the machine 3 All safety operational and maintenance information have been explained and demonstrated 4 All greasing and oil points stickers guarding and ID plate have been identified and physically pointed out 5 The customer agrees that it is his responsibility to read and carry out the safety maintenance and operation as per this operator s manual Customer Delivery Please Tick 2 Customer Delivery Checklist 1 The customer or person responsible has been given the operator s manual 2 The customer undertakes to read the complete operator s manual and understands all aspects of the manual before operation of the machine 3 All safety operational and maintenance information have been explained and demonstrated2. Tillage Haulage Landscaping Seeding amp Plantation oN Crop Protection Harvest Post Harvest BERI World Class Farm Equipment FIELDKING Tandem Disc Harrow BERI UDYOG PVT LTD CONGRATULATIONS You have invested in one of the best implements of its type in the market today The care you give your FIELDKING implement will greatly determine your satisfaction with its performance and its service life A careful study of this manual will give you a thorough understanding of your new implement before operating If your manual is lost or destroyed FIELDKING will be glad to provide you a new copy Visit to nearest dealership amp get a copy Most of our manuals can also be downloaded from our website at www fieldking com As an authorized FIELDKING dealer we stock genuine FIELDKING parts which are manufactured with the same precision and skill as our original equipment Our trained service persons are well informed on methods required to service FIELDKING equipments and are ready to help you Should you require additional information or assistance please contact us YOUR AUTHORIZED FIELDKING DEALER BECAUSE FIELDKING MAINTAINS AN ONGOING PROGRAMME OF PRODUCT IMPROVEMENT WE RESERVE THE RIGHT TO MAKE IMPROVEMENTS IN DESIGN OR CHANGE IN SPECIFICATION WITHOUT INCURRING ANY OBLIGATION TO INSTALL THEM ON UNITS PREVIOUSLY SOLD BECAUSE OF THE POSSIBILITY THAT SOME PHOTOGRAPHS IN THIS MANUAL WERE
3. 4 All greasing and oil points stickers guarding and ID plate have been identified and physically pointed out 5 The customer agrees that it is his responsibility to read and carry out the safety maintenance and operation as per this operator s manual Please Complete all Dealer information Below Dealer Information Service confirm that the pre delivery service was performed on this machine Please Complete all Customer Information Below Customer Information Delivery confirm that all of the delivery checks were explained and performed 1116 id FIELDKING WARRANTY CARD Customer Copy ADDRESS NAME OF IMPLEMENT REGISTRATION NO NAME OF DEALER Customer s Signature Dealer s Signature amp BERI UDYOG PVT LTD Corporate Office Plot No 235 to 240 Sec 3 HSIIDC Karnal 132001 Haryana India 91 184 2221571 72 73 info fieldking com www fieldking com id FIELDKING WARRANTY CARD Company Copy ADDRESS NAME OF IMPLEMENT REGISTRATION NO NAME OF DEALER Customer s Signature Dealer s Signature amp BERI UDYOG PVT LTD Corporate Office Plot No 235 to 240 Sec 3 HSIIDC Karnal 132001 Haryana India 9 91 184 2221571 72 73 9 info fieldking com www fieldking com
4. CENTERSUPPURTASSY FKTDHLSS02 1020096 ah 10 12 13 14 15 SCRAPER HOLDING FLAT LEFT FKTDHLS 053 HEX HEAD BOLT M10X30X1 5P 10260003 32 32 12 806 e ax 9 8 4 gt mamwurweeae 8 SCRAPER HOLDING FLAT RIGHT 2 scmwenassv mour 6 5 SCRAPERHOLDNGANGE museos e GANGJONTANGLEASSY 2 NYLOCK NUT M10X1 5P 10280002 17 18 EE 20 21 22 23 PANNUFZEKMUNF 2 __ 4 65 5 0 2 SPEING WASHER 18MM 10270006 36 37 38 T NI 40 41 42 43 LLS S71HOLUH ASSY 4408 4 2 SH ASSY ___ 8 WING HONIT m xi LESS HO ASSY HIATT w s 20008201 dS LXOLIN LON LEETE 000001 TONY ONIGICH 5 LX Ww 1HOIH ASSY LHEIH 1414 v 36810 6 5 2510 5 9 vr ASSY 60S S Holy 14 1 ASSY LE 5 THOLESIH a6 L ET
5. BOX ASSY FKTDHHS 508 FKTDHHS 055 SCRAPER HOLDING ANGLE SCRAPER ASSY RIGHT 16 1 SCRAPER ASSY LEFT SIDE LEVER ASSY L H S DESCRIPTION 501 504 FKTDHHS 506 FKTDHHS 516 FKTDHHS 514 10020124 FKTDHHS 031 1026001 1 10270016 10280021 FKTDHHS 509 FKTDHHS S02 LEVER ASSY R H S HEX BOLT M20X150L NYLOCK NUT M12 SPRING WASHER 12MM NYLOCK NUT M10 SPRING WASHER 10MM HEX BOLT M10x35L FKTDHHS 503 10260286 10280025 10270003 10280002 10270002 10260053 FKTDHHS 510 TANDEM DISC HARROW HEAVY DUTY 12X12 ITEM NO PART NAME PART NO MAIN FRAME ASSY PIPE ASS FKTDHHS 506 LES PIPE ASSY 6 DISC FKTDHHS 513 5 GANG ASSEMBLY FKTDHHS 515 JOINT PIN 19 95 10020031 CLAMP PLATE FKTDHHS 031 8 HEX BOLTM12x90L 10260011 WR pmemeenam x 22 INYLOCK NUT M12 10280025 HEX BOLT M20x150 L 10260286 SPRING WASHER 20MM 10270016 NYLOCK NUT M20 10280021 PIN 19X125mm L 10020009 SCRAPER HOLDING ANGLE FKTDHHS 055 GANG ANGLE JOINT BOX SCRAPER ASSY RIGHT FKTDHHS 509 SCRAPER ASSY LEFT SIDE 510 mm o 21 LEVER ASSY LH S FKTDHHS 502 LEVER ASSY R H S FKTDHHS 503 cm SCRAPER HOLDING FLAT L H S 6 DISC FKTDHHS 068 Ls pesa wax LS 5 fermo waster ome HOLDING FLAT es 8
6. Return the equipment or parts to the authorized FIELDKING dealer from where it was purchased for service or replacement of defective parts that are covered by warranty The FIELDKING Factory may inspect equipment or parts before warranty claims are honored All costs incurred by the dealer for traveling to or transporting the equipment for warranty inspection and claims will be borne by the customer INDEX TECHNICAL DATA 1 1 1 2 1 3 1 4 Introduction Warranty When the warranty becomes void Warning USAGE INSTRUCTIONS 2 1 Before use amp adjustments 2 2 Attaching harrow to the tractor 2 3 Warning for driver 2 4 Safety MAINTENANCE 3 1 Maintenance Instructions 3 2 Storage of machine after work 3 3 Lubrication 3 4 Instruction for driver OPERATIONAL GUIDELINES FOR HARROW TROUBLE SHOOTING CHART 1 TECHNICAL DATA 1 1 INTRODUCTION This handbook contains the use and maintenance instructions with a list ofthe spare parts ofthe Tandem Disc Harrow This Disc harrow is equipped with light duty amp heavy duty box frame specially designed for harrowing land preparation of rough soil Secondary finer operation Regular and satisfactory operation together with economic and long lasting use of the implement depends on the compliance with instructions given in this handbook Compliance with the instructions in this handbook is also important since Manufacturer declines all and ever
7. SES id FIELDKING WARRANTY CARD Dealer Copy CUSTOMER Mr Mrs ADDRESS NAME OF IMPLEMENT REGISTRATION NO NAME OF DEALER Customer s Signature Dealer s Signature amp BERI UDYOG PVT LTD Corporate Office Plot No 235 to 240 Sec 3 HSIIDC Karnal 132001 Haryana India 91 184 2221571 72 73 info fieldking com www fieldking com
8. Please take care that the hydraulic oil quality grease is used in the greasing points Be careful with the environment Do not spill combustible oil battery and filter residues in the soil These trashes in contact with the soil reach sub layer which directly damage the environment Look for the information to recycle or re use them 3 4 INSTRUCTIONS FOR DRIVER 1 In case of scrapper touching the discs loosen the scrapper bolt and readjusts the scrapper Never reverse the tractor when the harrow is engaged in the soil Never turn the tractor to the right or left when the harrow is engaged in the soil Properly fit the three point linkage as mentioned above amp lock with lynch pin To get good results from the harrow disc should be replaced when its diameter is reduced by 5 from its original size 6 When Tandem Disc Harrow is ready for use don t stand between harrow amp the tractor dx oN 4 OPERATIONAL GUIDELINES FOR HARROW 1 Adding of wheel weights water ballasting or combination of both is recommended when excessive rear wheel slippage is experienced 2 Always sethydraulic levers correctly for draft and position control operation 3 Liftthe harrow on turning for effective independent breaking of soil Precautions during transportation 1 Maintain the speed to avoid jumps 2 Watch while over taking on road 3 Always use SMV Slow Moving Vehicles symbols Dear user Respect the Ecology Do not
9. TAKEN OF PROTOTYPE MODELS PRODUCTION MODELS MAY VARY IN SOME DETAIL IN ADDITION SOME PHOTOGRAPHS MAY SHOW SHIELDS REMOVED FOR THE PURPOSE OF CLARITY NEVER OPERATE THIS IMPLEMENT WITHOUT ALL SHIELDS IN PLACE TO THE PURCHASER This manual contains valuable information about your new FIELDKING tandem disc harrow It has been carefully prepared to give you helpful suggestions for operating adjusting servicing and ordering spare parts Keep this manual in a convenient place for quick and easy reference Study it carefully You have purchased a dependable and sturdy tandem disc harrow but only by proper care and operation you can expect to receive the service and long life designed and built into it Sometime in the future your tandem disc harrow may need new parts to replace which are worn out or broken out If so go to your dealer and provide him equipment s detail like model and part number CUSTOMER INFORMATION Name Purchased From Date of Purchase Model No Serial No PURCHASER I 5 RESPONSIBILITY Read and understand the information contained in this manual Operate lubricate assemble and maintain the equipment in accordance with all instructions and safety procedures in this manual Inspect the equipment and replace or repair any parts that are damaged or worn out which under continued operation would cause damage wear to other parts or cause a safety hazard
10. throw the trash away This gesture helps to protect our Environment 5 TROUBLE SHOOTING CHART SR NO Problem 7 Possible Cause 00000 Disc harrow makes a high center Disc blades are moving too much soil to ridge the centre Disc harrow cuts a furrow valley in Disc blades are moving enough soile to the the center Disc harrow makes ridges on the out 3 side cuts and furrows just inside the ridges Too much soil is thrown out by the front disc gangs Disc harrow makes furrow on the disc gangs are set too wide and picks 4 out side cuts and a ridge just inside soil beyond where the front ganges the furrow throw it out Front disc gangs run deeper than the rear disc gangs 5 Dise harrow noes Nor PAT Stranda Disc gangs are not centered on the frame and or shifts from side to side Front disc gangs not at the same angle Rear disc gangs not at the same angle Disc harrow leaves a depression in 6 the worked soil behind tractor wheels Tire slippage heavy tractor soft soil conditions Disc harrow won t settle down and 7 operate smoothly Disc gang angles are set too high 8 Disc harrow dose not penetrate soil Disc gange angle are not set enough properly angle Making sharp turns and crossing ditches Outside front disc blades and or 9 9 9 with disc harrow in the ground gang axle is bending or breaking Gang axles become loose Bent gang axle causing
11. CTIONS 2 1 BEFORE USE amp ADJUSTMENTS 1 Before mounting of disc harrow make sure that all nuts amp bolts are properly secured 2 Also determine soil and trash conditions of the field and make the preliminary adjustments a Disc gang angle amp gang angle lateral adjustment i Disc Angling NOTE The more angle you have on the disc the more aggressive the cut will be and the more horsepower will be required to pull your harrow and for a better ground finish the rear gang angle should be lesser than the front gangs The disc harrow is design with handles C to make disc gang angle adjustment easy Adjust disc gang as follow Remove pin A and hair linch pin F Slide handle C to desired position and replace pin ii Disc gang lateral adjustment Gang angle Angle between two gangs ranges between 00 to 66 The angle can be increased for better penetration in dry soil while it should be reduced to avoid clogging in wet soil NOTE Therear discs should be centered between the front discs for optimum performance b Disc harrow leveling The truest way to level your disc from front to rear is to observe behind the center of disc harrow In most soil condition a slight ridge in the centre is actually a level operation More air pockets will form where soil is thrown against each other causing a small ridge to from that will disappear after a soaking rain e Ifharrow is leaving a significant ridge in the centre ra
12. HC EMJ 1481 4474 05 2000920 do 1 1708 118 8 THO E92 ASSY ANYS OETH PWT EE H3HSYM ONIHdS 1 ou 1 esexoeiXoEN 1708 ASSY NYS ds OZA 1108 2 19 51 1254 2510 08 9 91 ASSY 3did HIATT 09787 S OSTE 91 ASSY 2514 91 Oc SIWHOLMS IE 2510 02 9 91 ALNG WNIGDSIN MOHHYH 2510 cam NU 2 A N yi 57 TANDEM DISC HARROW MEDIUM DUTY 16 amp 20 DISC 01006600 VO0Sdl1OMIO IVNH31X3 EN assada 9 18008600 LOW E 2 g V 6 7 9100920 105x9 LIN 1108 2 4A4WHabd 1004 ISIP G 51 2514 6 Osid NOILYdIHSOSIG ON HS S 87 ASSY 2 8 8 6000 20 9LW 5 EN 00 ASSV ONVO ALNA WNIGSIN WAGNVL TANDEM DISC HARROW HEAVY DUTY 8X8 3 MAIN FRAME ASSY HEAVY DUTY CENTER SUPPORT ASS LEVER PIPE ASS GANG PIPE ASSY 4 DISC GANG ASSEMBLY JOINT PIN 22 x 95 7 CLAMP PLATE WC ISO 4016 M16 x 100 x 3 SPRING WASHER 20MM NYLOCK NUT M20 GANG ANGLE JOINT
13. bearing to wobble Foreign objects and or dirt caught between spacer and disc blades causing bearing to wobble Abrasive material such as wire ribbing against the bearing and destroying its 10 Bearing problem seals Contaminated bearing caused by not cleaning the grease zerks before adding grease to the bearings Pumping grease into the bearing too fast in cold weather will pop off bearing seals Possible Remedy Tilt disc harrow up at the rear by shortening the centre 3 point link Decrease tractor speed Increase spacing between disc gangs by moving all gang hangers on both sides away from the centre equal amounts Tilt disc harrow down at the rear by lengthening the center 3 point link Increase tractor speed Reduce spacing between rear disc gangs by moving all gang hangers on both sides toward the center by equal amounts Check front to rear disc leveling Rise front didc gangs by lengthening the center 3 point link Reduce front disc gang angle by one position Reduce spacing between rear disc gangs by moving all rear gang hangers in toward the center by equal amounts Raise front disc gangs by lengthening the center 3 point link Tilt disc harrow down at the rear by lengthening the center 3 point link Center disc gangs on the disc harrow Set front disc gange at the same angle Set rear disc gange at the same angle Add duals increase tractor speed increasegang angle and or increase cutti
14. ise disc rear gangs by shortening the centre 3 point link e If harrow is leaving a furrow valley in the centre lower rear disc gang by lengthening the centre 3 point link e Seealsotroubleshooting chart for helpful solution to leveling the disc harrow c Scrapper adjustment The scrapper can be adjusted by loosening the bolts d Disc harrow penetration Factors affecting disc harrow penetration are e Angle ofthe gang e Weight of the harrow e Disc diameter e Discsharpness e Bluntdisc increases the draft considerably check the disc sharpness e Angle of hitch 2 2 ATTACHING THE HARROW TO THE TRACTOR 1 Place the harrow duly leveled on the flat piece of land 2 Reverse the tractor to the harrow 3 Attach the 3 point linkage to the harrow 2 3 WARNING FOR THE DRIVER 1 Before harrowing check all nuts amp bolts of the disc harrow 2 Bevigilant about the tree roots and stones Don t harrow on stony soil 3 Tractor should be in first high or fourth low gear 4 Dontallow anyone to come across the harrow 2 4 SAFETY Understanding the machine safety labels The machine safety labels shown in this section are placed in important areas on your machine to draw attention to potential safety hazards On your machine the words DANGER WARNING and CAUTION are used with this safety alert symbol DANGER identifies the most serious hazards The operator s manual also explains any potential safety hazards whenever nece
15. ng depth Tilt disc harrow down at the rear by lengthening the center 3 point link Set disc gang angle at the smallest angle required to do the job Make sure front disc gange are set 3 degrees higher than the rear disc gang angle Increase disc gang angles Make sure the front disc gangs are set 3 degree more than the disc gangs Raise disc harrow out of the ground when making sharp turns and crossing ditches Do not cross deep ditches Keep disc gang axle nut tight Replace gange axle and damaged bearing Completely disassembly disc gang componentsm and cleane thoroughl before reassembling Replace damage bearing Remove abrasive marerial right away Replace damaged bearings Alwayes clean grease zerks before pumping grease into the bearings Replace damaged bearing Pump grease into the bearings slower especially in cold weather Replace all damage bearing TANDEM DISC HARROW MEDIUM DUTY 12 DISC TANDEM DISC HARROW MEDIUM DUTY 12 DISC PART NO 7 FKTDHMS 12 12 DISC 3 ass azos 1 1 2 Ls 1 4 Eve PiPeassy 31 s wwockwurmiwoe HEX HEAD BOLT 2 130 2 5 gt 102600332 2 _ 1 2 5
16. ssary Safety Alert Symbol gt Before harrowing with disc harrow take care that nobody stands near it In order to protect yourself always wear adequate clothes and shoes during the operations Never allow riders on the tractor or implement unless an additional seat is available Be careful when moving around steep gradient to avoid sharp turn Never transport the implement on rough roads during the night When operating avoid sharp turns that may cause tractor colliding with the implement 3 MAINTENANCE 3 1 MAINTENANCE INSTRUCTIONS If you work the tandem disc harrow on stony land then maintenance also increases Ifthe soil has entered the grease nipple then change the nipple If disc harrow is new after initial working of first two hours tighten all nuts amp bolts 3 After every fifty hours grease all greasing points with grease gun and tighten all nuts amp bolts 4 After fifty hours open the Bearing hub Bearing spool of tandem disc harrow amp cleanse with diesel oil amp pump in new grease 3 2 STORAGE OF MACHINE AFTER WORK 1 Wash the tandem disc harrow after work 2 Replace the worn out nuts amp bolts If tandem disc harrow has to remain unused for long time then clean it amp apply a layer of used oil for rust prevention These steps will enhance the life of your disc harrow 3 3 LUBRICATION 1 Please take care thatthe high quality grease is used in the greasing points 2
17. y responsibility for damage to persons or property caused by negligence and failure to comply with these instructions 1 2 WARRANTY When the machine is delivered check that it has not been subjected to damage during transport and that the accessories are in a perfect condition and complete Any claims following the receipt of damaged goods shall be presented in writing within 8 days from the receipt of the goods The purchaser may only make the claims under guarantee when he has complied with the warranty conditions in the supply contract 1 3 WHEN THEWARRANTY BECOMES VOID Besides the cases specified in the supply agreement the guarantee shall in any case become void 1 When the implement has been used beyond the specified power limit like Tractor Horse Power 2 When repairs made by the customer without authorization from the manufacturer or owing to installation of spurious spare parts the machine is subjected to variations and the damage can be ascribed to these variations When the user has failed to comply with the instructions in this handbook Ifthe implement 5 used in very hard stony soil no warranty of discs will be given 5 Nowarranty will be given ifthe service and greasing is not done on time gt 1 4 WARNING 1 Thoroughly read the instruction manual before proceeding with the various operations 2 Maintain the harrow as per the instructions of this handbook to be entitled for warranty 2 USAGE INSTRU
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