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Dominator 2

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1. 81 80 Dominator 2 Parts amp Specifications Manual Part 99903676 Tailgate Assembly 51718801 12 13 14 lt TO EXISTING HOLES IN BODY J BOTTOM SPRING CONNECTION TAILGATE ASSEMBLY TAILGATE INSTALLATION 15 INSTALLATION NOTES 1 INSTALL ROD WELDMENT 2 INTO PANEL 3 SLOTS 2 CONNECT SPRING 7 BETWEEN PANEL 3 BRACKET AND ROD 2 BRACKET 3 JOIN PANEL 1 OVER PANEL 3 4 CONNECT PANEL 1 TO PANEL 3 WITH RIVET 6 5 INSERT LOWER MOUNTING PIN OF MOUNTING BRACKETS 17 AND 18 INTO LOWER HOLE OF ASSEMBLED TAILGATE 6 BOLT ASSEMBLY TO REAR OF BODY 7 CABLE 15 WILL SHARE THE TOP MOUNTING HOLE IN BRACKETS 17 AND 18 ATTACH THE OTHER END OF CABLE TO THE TOP END OF THE TAILGATE TO HOLD THE TAILGATE PARALLEL TO THE CARGO FLOOR 1718801 PARTS LIST PART DESCRIPTION UANTITY 1 52718802 AILGATE WELDMENT REAR COVER 2 152718803 TAILGATE WELDMENT LATCH ROD 3 52718804 TAILGATE WELDMENT FRONT COVER 6 7 72661226 IVET ALUMINUM 257 DIA X 38 GRIP 7 7141 1138 SPRING COMPRESSION 50 X 3 50 X 146 60126539 TAILGATE COVER 9 172063001 WASHER 25 FLAT WAS 72063166 10 72060002 CAP SCREW 25 20X 75 HH GR5Z WAS 72601827 11 72062104 NUT 25 20 HEX NYLOC WAS 72062194 12 72063003 WASHER 38 FLAT WAS SS Chapter5 Tailgate amp Options 81 51718801 PARTS LIST 72060047 CAP SCREW 38 16X
2. CAS3560 amp CAS2545 INSTALLATION SERIES 2 DOM WITH HEADACHE RACK STANDARD HEIGHT SIDEPACK ON COMPRESSOR SIDE AND TELESCOPIC ROOF 4 38 12 25 18 16 5 w CAS3560 amp CAS2545 INSTALLATION ON SERIES 2 DOM WITH HEADACHE RACK AND STANDARD HEIGHT SIDEPACK ON COMPRESSOR SIDE 4 38 12 25 16 50 When installing maintain minimum clearance of 8 each end of the compressor If installing compressor with a hydraulic aftercooler maintain a minimum space of 10 between the compressor and aftercooler while still maintaining the 8 of clearance on each end of the compressor cooler combination 54 Dominator 2 Parts amp Specifications Manual Part 99903676 Weather Strip Installation 99904256 WEATHER STRIP TOP WILL CAP THE SIDE 7 GAP BETWEEN WEATHER STRIP AND DOOR JAM i IS ACCEPTABLE SI VIEW WEATHER STRIP FLUSH WITH DOOR OPENING B WEATHER STRIP BOTTOM IS UNDER THE SIDE Chapter 3 Assemblies amp Installation 55 Battery Cover Installation eee F me NOTE BATTERY COVER NOT SHOWN FOR CLARITY 11 CHASSIS BATTERIES REL
3. ADPTRMSTRMJCS8 JC44BLKHD 2 CAP SCR 318X250HHGRS2 p 7200076 CAPSCR316X125HHGRS2Z CAPSCR 50 3X150HHGR8Z __ SCR 38 16x400HHGRSZ 2 NUT 3118HEXNYLOCK NUT 509 HEXTOPLOCKGR62 __ WASHER 38LOCK O ooo co TS JI N N e in zo ererererererjwrw w mI SISI SISI NIN BL OPN gt SO SSN BY RS 2 m lt N N N Chapter9 Outriggers 115 Rear Outriggers Power Out Power Down 31719661 99904262 DECAL PLACED ABOVE 24 VALVE BANK INSIDE CRANE BOX 29 33 VALVE IS INSTALLED ON BACK WALL OF CRANE BOX LOCK PIN IS LOCATED IN CRANE BOX HARNESS CONNECTS TO C3200 202 205 ELECTRICAL PANEL INSIDE CRANE BOX VIEW AS SEEN FROM REAR OF CRANE BOX eee 31719661 LIST PART DESCRIPTION QUANTITY 1 51718746 OUTRIGGER ASM EXTENSION DOM 2 2 51718747 OUTRIGGER ASM STATIONARY MOUNT DOM 2 B 52718725 116 Dominator 2 Parts amp Specifications Manual Part 99903676 1719661 PARTS LIST TEM DESCRIPTION 0030356 WEAR PAD RC 2 00 X 2 00 X 5 00 0030355 WEAR PAD RC 2 00 X 2 00 X 6 75 BANK 3 WISOLENOIDS WAS 73734229 THROUGH 6 15 07 77441134 HARNESS OUTRIGGER 5172099 HOSE POWER OUT HYD OUTRIGGERS HOSE FZ 25 X 82 00 OAL 4 6 1
4. A gt AlN O W gt gt ol col ojl gt wji N O1 N N eo gt gt N gt N gt BR N N 1 M N Co AR N N cO N NOTES Tightening torques provided are midrange COARSE THREAD TORQUE CHART METRIC TIGHTENING TORQUE BOLT DIA INCHES SAE J429 GRADE 5 qn PLATED PLAIN KG M KG M KG M KG M 16 18 18 16 116 14 12 13 776 12 8 11 14 10 18 9 3 11877 0 147 3186 1 2 6 1 5 270 SAE J429 GRADE 8 O O N gt gt Co N O w N gt O1 o N Oj A Co Co l gt ol N N PO NIN ili O Co 6 N N gt gt O N gt gt mM S m l mie eo N N e N AB N Co Consult bolt manufacturer s particular specifications when provided All torque measurements are given in kilogram meters 1 2 3 Use flat washers of equal strength 4 5 Torque values specified are for bolts with residual oils or no special lubricants applied If special lubricants of high stress ability such as Never Seez compound graphite and oil molybdenum disulph
5. SUPPLIED AS PART OF CHASSIS E BRAKE 1 SWITCH E BRAKE SPLICE a k z Cau 2 SEE INSERT DIAGRAM FOR AUTOMATIC APPLICATION oa K D REGARDING THIS AREA ro fae SWITCH amp LIGHT 3 SUPPLIED WIPTO CONNECTIONS TO Ta HARNESS 77441130 30 SPLICE GROUND INTERLOCK POWER IGNITION POWER BATTERY POWER IGNITION amp E BRAKE POWER ENGINE SPEED ENGINE STOP ENGINE START RELAY 1__ _ RELAY 2 _RELAY 3 RELAY 4 _ E BRAKE IGNITION 151 GROUND e 1L CP200 A 1L CP200 B 1L CJ301 A 1 1L CJ301 B 1L CJ301 C 1L CP100 A gt e SEE EFM INSERT DIAGRAM AUTOMATIC APPLICATION SINGLE MUNCIE CHELSEA ALLISON MD 3000 4000 SERIES TRANSMISSION DOMINATOR II POST APRIL 2005 ONLY 99903681 DOM CHASSIS 9 4 PTO ACTIVATION CIRCUIT ELEC INSTALLATION INSTRUCTIONS 5 wens IGNITION HOT 10A 2 NOT USED IN THIS APPLICATION NOTE 77041701 will engage the PTO and provide a ground signal to the IMT chassis electrical wiring when the switch is active This allows engine start to function if the pressure switch on the PTO opens after engine kill occurs for example 99903681 PARTS LIST ITEM PART
6. gt LO 98 0 0 98 voc voz vor C ven S 2 2 S TINOON 2 2 AVTA4 HAMOd 75070666 LS LO dO 2 SNILHSI1 SNIIHSI1 Sx m IS 1HOh4 1431 Dr 10 00 007 99 8015 3 226404 1 222 5g 002 2 6 6G6 Q Omm Omm m 25545920 G 82 gt 2965 aoNanoas 5955 go C oo0909 25 228 2500 1ON 2500 ANNOYS 2096 2 3 lt 3 Z 50 499 7 SF 395 SISSvHO wo SISSVHO I I I goav 8 LM 05 oS 050305 E 5 9 HO aqolq Hosinaq 41 83 22 lt 2 e o o 6 5 9334 62 42 o os ccc tt ce t tT c 2 q dS ZI zz zmzmzm XX RO 05 RS 5 S 5 14 2 3NVHO 067 4 zi dy SSS SSS Lez zelz 182 26 262 gz ez 2 dOLS 3 YALIN HNOH 3NVHO og IS ris els 48 14 045 165 95 Bat ES PS PS PS PS m e amo v dS 058 45 95 12 401 ANIONS S v TvNSIS dnyova 001 442 9 100 LHOIY 02 HYLNO LHOIN 6L 94100 1431 8 H3MOd INAO La Q
7. N JI N N SRR N RIR o o 0 m m nn 2 m lt N N Chapter9 Outriggers 117 Outrigger Hydraulic Installation 99904403 99904403 1 Drawing POWER OUT 5 4 3 CYLINDER 3 BULKHEAD CURBSIDE USE FITTINGS H 1 172533590 A STREETSIDE OUTRIGGER 9904403 1 PARTS LIST TEM 1720994 1720995 2053758 533567 532690 DESCRIPTION QUANTITY KIT HOSE MANUAL OUT HYD OUTRIGGERS IT HOSE POWER OUT HYD OUTRIGGERS LBOW M STR 90 M JIC 44 LBOW M STR M JIC XLG 44 LBOW M JIC 90 F JIC SW 4 4 2533590 LBOW M JIC 90 M JIC 4 4 BLKHD 734229 VALVE BANK 3 SEC WISOLENOIDS DOM OUTRIG 3734228 VALVE BANK 2 SEC W SOLENOIDS DOM OUTRIG 1397099 HOSE FZ 25 X 108 00 4 6 100R17 1397096 HOSE FJ 25 X 107 50 4 6 100R17 1397098 HOSE FZ 25 X 42 00 4 6 100R17 1397097 HOSE FJ 25 X 38 00 4 6 100R17 1396821 HOSE FF 25 X 96 00 4 4 100R2 1397101 HOSE FZ 25 X 82 00 4 6 100R17 1397100 HOSE FJ 25 X 82 00 4 6 100R17 N NI NI Q gt gt gt gt P N 2 m 7 7 7 N F SI 5 aj A wy N x z Co 118 Dominator 2 Parts amp Specifications Manual Part 99903676 99904403 2 Drawing DESCRIPTION B3 POWER OUT CYLINDER RETURN 6 s
8. Sex mem 1220 Rs DIM p Be p p rues fr ULM ez 11242 15 SEE CINE BTN gt o 2 Consult bolt manufacturer s particular specifications when provided 3 Use flat washers of equal strength 4 Alltorque measurements are given foot pounds 5 Torque values specified are for bolts with residual oils or no special lubricants applied If special lubricants of high stress ability such as Never Seez compound graphite and oil molybdenum disulphite collodial copper or white lead are applied multiply the torque values in the charts by the factor 90 The use of Loctite does not affect the torque values listed above WARNING Anytime a gear bearing bolt is removed it must be replaced with a new bolt of the identical grade and size Once a bolt has been torqued to 7596 of its proof load and then removed the torque coefficient may no longer be the same as when the bolt was new thus giving indeterminate clamp loads after torquing Failure to replace gear bearing bolts may result in bolt failure due to metal fatigue causing death or serious injury Chapter 13 Thread Torque Chart Metric 197 Thread Torque Chart Metric BOLT DIA INCHES S 68 429 GRADE 5 SAE J429 GRADE 8 PLAIN KG M KG M PLATED PLAIN PLATED G 16 24 8 24 16 20 12 20 16 18 8 18 74 16 LEX 2 1 8 12 1 4 12 1 25 3 8 12 1 2 12 AJN ol al ol
9. OUT CYLINDER PRESSURE 6 B2 CURBSIDEPOWERDOWNRETURN _______ _____ A2 OURS SIDE POWER DOWN PRESSURE _ 6 BT STREETSIDEPOWERDOWNRETURN 6 AT STREET SIDE POWER DOWN PRESSURE 6 To fwen 5 o PB POWERBEYONDPORT F P PRESSUREPORT Chapter9 Outriggers 119 Cylinder Power Out 3B142860 Effective 2 07 prior to 8 05 SAE 4 O RING PORTS 2 50 00 CLOSED 92 00 42 00 5 NOTES 1 REPLACE ALL COMPONENTS OF THE SEAL KIT WHENEVER THE CYLINDER IS DISASSEMBLED THIS WILL REDUCE FUTURE DOWNTIME 2 APPLY REGULAR GRADE ANTI SEIZE AND LUBRICATING COMPOUND TO THE THREADS ON THE CYLINDER HEAD ONLY KEEP AWAY FROMALL SEALS 3 APPLY LUBRIPLATE NO 630 2 MEDIUM HEAVY MULTI PURPOSE LUBRICANT TO ALL PISTON HEAD GLAND AND HOLDING VALVE SEALS NYLON LOCK RING CAST IRON PISTON RINGS AND ROD STINGER THREADS B142860 PARTS LIST PART 4B142860 DESCRIPTION CASE ASM 46142860 ROD ASM C125007 STOP TUBE 012007 HEAD 1012050 PISTON 050608 SEAL KIT 0072021 O RING Q072214 O RING Q10P214 BACKUP RING R100750 U CUP SEAL R13P007 ROD WIPER T66P012 PISTON SEAL 2066029 RETAINING RING N REV B 20040202 120 Dominator 2 Parts amp Specifications Manual Part 99903676 Cylinder Power Out 71411797 Used 9 05 to 1 07 50 0 0 12 RETRACT 92 0 EXTEND 66 6 DETAILA DETAIL B SCALE 4 1 SCALE 3 1 Chapter 9 Outriggers 121 NOTES 1 REDUCE DOWNTIME RE
10. SCR SS 25 20 75 HH GR5 NUT SS 25 20 NYLOC 72063166 55 25 R WRT 18 8 62OD AP SCR SS 25 20X 1 25 HH IGHT CLEAR RED 30200R 72060636 CR MACH 10 24 75 RDH PH ZINC 72062106 UT 10 24 HEX NYLOCK 7 72063000 WASHER 19 W FLAT ANSI B27 2Z NUT METRIC 6MM X 1 00 EAL PKRD WP MP 16 GA GREEN ERM PKRD WEATHERPACK 14 16GA MALE us WEATHERPACK 1 CAV MALE SHROUD 72601835 CAP SCR SS 38 16X 1 25 HH 72063165 WASHER SS 38 FLAT 18 8 72063051 WASHER 38 LOCK ZINC 1 72062197 NUT SS 38 16 HEX NYLOC Q 1 1 1 1 1 5 UANTITY r 1 X N ayo N NINI N N ND N 27 ol N N ol N N DOT N gt gt gt 3 NI N N 3 S N gt N gt AJN 20050428 147 10 Electrical Options Installation Electrical Panel 99903680 NOT POLARITY SENSITIVE 27 2 Y 017227 i sad S CONNECTIONS CJ 907 CJ 908 CONNECTIONS CJ 910 FROM 10 HARNESS TETHER CONNECTION FOR RADIO REMOTE 148 Dominator 2 Parts amp Specifications Manual Part 99903676 9903680 PARTS LIST ESCRIPTION QUANTITY 0251121 LECTRICAL PANEL 1 0396600 ECAL ELECTRICAL CONTROL PANEL DOM 1 70733496 METER HOUR DATCON PUSH LOCK MOUNTING
11. panas partera 52718725 60010351 SPRING IN CRANE BOX 112 Dominator 2 Parts amp Specifications Manual Part 99903676 1718953 PARTS LIST 6 0127906 ANEL CRANE BOX VALVE BLOCK COVER 0 1039096 NOB CONTROL 1 50 BLK 7 1 72060046 CAP SCR 38 16X 1 00 HH GR5 Z 2 72601297 CAP SCR 50 13 5 75 HH GR5 Z 2 2060101 CAP SCR 50 13X 5 00 HH GR5 Z DOM 1 7 72062080 NUT 50 13 HEX NYLOCK 72063051 WASHER 38 LOCK 72063028 MACHY BUSHING 75X14 GA NR WAS 72063027 6 72066178 COTTER PIN 12X1 00 PLAIN 7 72066185 COTTER PIN 16X1 00 PLAIN NEW 20060523 OLLER UHMW 50 X 2 00 X 1 38 LG D 2 z a N N U CAP SCR 9016X 100 HN GRIZ _____ CAP SOR 5 TS HH CAP SOR 5019X HH ORIZ DOM TT ig ii A Chapter9 Outriggers 113 Rear Outriggers Manual Out Power Down 31718954 99904261 DECAL PLACED ABOVE 26 VALVE BANK INSIDE CRANE BOX x 3 2669 NALVEIS INSTALLED ON BACK WALL OF 34 CRANE BOX 30 3 LOCK PIN IS LOCATED IN CRANE BOX 28 CONNECTS TO CJ 200 CJ 202 CJ 205 ELECTRICAL PANEL INSIDE CRANE BOX CJ 201 CJ 203 CJ 204 114 Dominator 2 Parts amp Specifications Manual Part 99903676 a TU gt fe 1718746 DESCRIPTION OUTRIGGER ASM EXTENSION DOM 2 OUTRIGGER ASM STATIONARY MOUNT
12. 1 72063001 WASHER 25 FLAT Electrical Options amp Installation 155 9903681 PARTS LIST 2062104 UT 25 20 HEX NYLOCK WAS 2 7041678 USE BLOCK 4 POS MAXI FUSE 7441112 USE MAXI 70 AMP 7044635 USE MAXI 20 AMP USE MAXI 40 AMP 7044636 USE MAXI 30 AMP 7040391 ELAY 12V DC 75AMP 2062326 CR MACH 8 32X 1 00 FH PHLPS SS 2062207 UT 8 32 HEX NYLOCK 2063181 WASHER SS 10 WRT TYPE 304 1717388 KIT EFM ENGINE FUNCTION MODULE 2060612 SCR MACH 8 32X 75 RDH 7041251 ELAY 40 AMP 7441155 ERMINAL RING 6GA NUMBER 10 NON INS 7441154 ERMINAL RING 8GA NUMBER 10 NON INS 77441116 FUSEHOLDER HIGH AMP2 BOLT WITH N 2 N RE N N RE 0 1 N ER N el N A N X zs N lt 2 N 7441115 RE USE AMG 125 AMP 040045 ERMINAL RING 6GA NUMBER 10 NON INS 7441152 ERRULE FUSE BLOCK 6 GA X 12MM ERRULE FUSE BLOCK 12 GA X 12MM 7441151 ERRULE FUSE BLOCK 8 GA X 12MM j ERM FEM SLIP ON12 10 25 TAB 77040186 ERM FSLPON I 25TAB 16 14 GA IT DIODE DEUTSCH SERIES WAS 2 KIT SPLICE METRIPACK 6 PIN 77044984 WIRE 6 GA GXL RED 77441130 HARNESS CHASSIS 1 amp 2 77441199 HARNESS CHASSIS DOM 4 89044232 WIRE 14GA RED STRD IRE 14GA BLACK STRD 9396659 UBE HEAT SHRINK 3 8X2 DOUBLE WALL 7045926 UBE HEAT SHRINK 1 5 DUA
13. Contents 99903651 ECN 10065 IMPROVED ASSEMBLY 99903667 20060307 99903658 ECN 10072 REMOVED SHIMS 99903083 ECN 9000 ADDED HOLE LOCATION FOR FLOOR WITHOUT WELDER CUTOUT 20060329 99903675 ECN 10079 ADDED HINGES TO TELE TOP DRAWING 51720168 51706697 ECN 10068 HARDWARE CHANGE ON 51706697 NEW CAP 51718848 SCREW 51718848 20060417 9899 ADDED KEY CYLINDER REPLACEMENT ee CYLINDER INFORMATION TO BODY ASSEMBLY INFORMATION 99903651 ECN 10128 WASHER CHANGE 99903673 ECN 10099 ADDED DOM 4 PARTS TO LIST 99903654 99903667 99903681 99903687 99903796 20060628 51718746 ADDED PORT TUBE OPTION 71412573 TO OUTRIGGER 51718747 ASSEMBLIES 20060712 51718848 ECN 10156 CHANGE TO HARDWARE KIT 20060908 51718746 CYLINDER CHANGE 51718747 777777 99904054 99903658 10227 CHANGED DIVIDER 99903658 10237 D 51713240 ADDED 51713240 HORIZONTAL TRAY ASSEMBLY DRAWING TO 1 COMPARTMENT SECTION 99903675 10207 UPDATE TELE HARDWARE 51719658 10244 CHANGED HARDWARE OUTRIGGER amp BOOM 51718847 SUPPORT KITS 51718848 20060922 99904034 ECN 10254 ADDED TERMINAL SEAL TO PARTS LIST 99904088 10198 NEW ELEC INSTALLATION 99904088 20061017 Compartment Added drawer set and individual drawer drawings 70733765 Options 70733780 70733777 70733779 70733772 sets 13 26 39 wide drawer components 20061108 99904088 ECN 10290
14. Cylinder 51718751 Thru 9 05 Eff 2 07 9 5 15 14 42 7224 AA Z 4 ZZ Z ZZ AV AV AV Z Z lt E An ES DRILL 15 HOLE 3 16 DEEP PRESS IN PIN 17 NOTES 1 REPLACE ALL COMPONENTS OF THE SEAL KIT WHENEVER THE CYLINDER IS DISASSEMBLED THIS WILL REDUCE FUTURE DOWNTIME 2 APPLY REGULAR GRADE ANTI SEIZE AND LUBRICATING COMPOUND TO THREADS ON CYLINDER HEAD ONLY KEEP AWAY FROM ALL SEALS 3 APPLY LUBRIPLATE NO 630 2 MEDIUM HEAVY MULTI PURPOSE LUBRICANT TO ALL PISTON HEAD GLAND AND HOLDING VALVE SEALS NYLON LOCK RING CAST IRON PISTON RINGS AND ROD STINGER THREADS 51718751 PARTS LIST TEM PART DESCRIPTION QUANTITY Chapter9 Outriggers 125 51718751 PARTS LIST 70072151 O RING 3 00 3 19 09 70 7R14P025 ROD WIPER TYPE D 2 25 ROD 7T2N4035 WEAR RING PISTON 3 50X3 25X 5 7725427 78546025 pses 01256 C142020 20 P P gt 126 Dominator 2 Parts amp Specifications Manual Part 99903676 Cylinder 71411796 10 05 through 1 07 8 55 SAE 4 O RING BOSS 3 4 16 UNF 2B 7 16 20 UNF SAE 8 O RING BOSS 3 4 16 UNF 2B 18 0 0 06 STROKE 28 37 0 12 RETRACT 46 38 EXTEND NOTES 1 TO REDUCE DOWNTIME REPLACE ALL COMPONENTS OF THE SEAL KIT WHENEVER THE CYLINDER IS DISASSEMBLED 714117
15. Manual Part 99903676 Dominator 2 Parts Specifications Manual Effective April 15 2005 Revised 20110121 IOWA MOLD TOOLING CO INC PO Box 189 Garner IA 50438 Tel 641 923 3711 FAX 641 923 2424 Website http www imt com Copyright 2011 lowa Mold Tooling Co Inc All rights reserved No part of this publication may be reproduced stored in a retrieval system or transmitted in any form or by any means electronic mechanical photocopying recording or otherwise without the prior written permission of lowa Mold Tooling Co Inc lowa Mold Tooling Co Inc is an Oshkosh Corporation Company Printed on 21 January 2011 Contents DOMI iv Parts Ordering Information 7 Specifications 9 Dominator Chassis Specifications EE 11 Assemblies amp Installation 13 Body Installation 99903796 0220000 14 Body Assembly 99903654 2 000 16 Body Installation 99903656 Repl by 99903796 1 81 1 02 2 0000200000000000000000000000000000000000040043 18 Body Components a eee tec e eee kk EE 21 Door Assembly 9099903767 esee t hee ea tete ce eee Ed ede ete EE 23 PTO Wiring Installation 2006 amp 2007 99904085 00000000 00000000000000000080000 25 PTO Wiring Installation Through 2005 99903409 sisi 30 PTO Pump Rota
16. 1 2 2 1 0 1 CAPSCREW 5 16 18 X 1 00 CAPSCREW HD 5 16 18 X 11 4 CAPSCREW HD 5 16 18 X 13 4 CHAMBER OUTER 73734365 DIAPHRAGM PART OF 29 73734366 GASKET AIR VALVE PART OF 30 GASKET PILOT VALVE PART OF 30 73734368 GASKET AIR INLET CAP PART OF 30 i N EN ayo l u IMANIFOLD SUCTION IMANIFOLD DISCHARGE RING PART OF 30 LATE INNER DIAPHRAGM LATE OUTER CTUATOR PIN PART OF 30 uyu RETAINER PART OF 30 73734370 IAPHRAGM ROD 2 73734371 EAL U CUP PART OF 30 73734372 CHECK BALL PART 29 feos fll OCK WASHER 5 16 94744179 LUID REPAIR KIT INCL 2 14 27 0 94744180 AIR END KIT INCL 1 4 6 7 15 17 20 23 24 26 Uv 7 N N N w N gt gt lm paq ll lt 5 N N DI N DD ol No on r 1 2 168 Dominator 2 Parts amp Specifications Manual Part 99903676 Salvage Pump Assembly 51712836 Dwg 99903743 Thru 5 08 DESCRIPTION QUANTITY 70732360 VALVE 4WAY PUMP 72060026 CAP SCR 31 18X 1 25 HH GR5 Z 72062109 NUT 31 18 NYLOCK 72063002 WASHER 31 FLAT 172053558 75 75 172053458 NIPPLE BARB 75 75 FAST FILL SOCKET 05 2 J NEW 20080318 Chapter 11 Miscellan
17. 14 12 13 14 2 DETAIL SCALE 3 16 1 LEFT amp RIGHT SIDEPACKS OMITTED FOR CLARITY TYP 2 FRAMERAILS NOTES 1 Rear fasteners can enter from either direction 2 Torque value 160 ft lb 3 When using torque wrench hold bolt and apply torque to nut 20 Dominator 2 Parts amp Specifications Manual Part 99903676 9903656 PARTS LIST TEM PART ESCRIPTION ODY WELDMENT 1 RONT SIDE SHIFT STRAP 6 0128834 OD THREADED 62 11 X 15 50 60128826 CLAMP PLATE 50X2 50X 7 00 72062006 NUT 62 12 HEX 76393799 MUD FLAP W IMT LOGO 16H X 24W 72062313 WASHER SS 31X1 50 OD 72063184 WASHER SS 31 FLAT 18 8 0 72601831 CAP SCR SS 31 18X 1 00 HH 1 NUT SS 31 18 HEX NYLOC 601482 CAP SCR 62 11X 2 50 HH GR8 Z 2063119 WASHER 62 FLAT ASTM F436 72062091 NUT 62 11 HEX NYLOCK REF 93718823 INSTALLATION KIT BODY CHASSIS N N SN EZ ss dui N N RS A REV B 20050221 Chapter 3 Assemblies amp Installation 21 Body Components Body Description DOMINATOR 2 11 RIGHT RAISED COMPARTMENTS 1 2 LEFT STANDARD 2718686 DOMINATOR 2 11 RIGHT STANDARD LEFT STANDARD 52718868 DOMINATOR 2 11 RIGHT RAISED COMPARTMENTS 1 2 LEFT RAISED COMPARTMENTS 1 2 52718871 DOMINATOR 2 11 RIGHT 60 HIGH LEFT 60 HIGH 2718872 DOMINATOR 2 11 RIGHT RAISED COMPARTMENTS 1 2 LEFT 60 HIGH 2718873 DOMINATOR 2 13 RIGHT RAISED COMPARTMENTS 1
18. 200D 151T PURPLE GROUND BLACK 2 PIN CONNECTOR PTO ENGAGE IMT HARNESS PTO PRESSURE 200 1413 PURPLE TO FREIGHTLINER HARNESS BACK OF CAB CONNECTION TO PTO PRESSURE SWITCH GROUND BLACK 2 PIN CONNECTOR GREY CONNECTOR ON TCM ALLISON T1000 T2000 TCM SINGLE PTO ON FREIGHTLINER WITH PTO DASH SWITCH ITEM PART DESCRIPTION QUANTITY 1 rot RELAY 2 77044556 DIODE 2 2 AMP REV B 20050519 Chapter3 Assemblies amp Installation PTO Pump Rotation Guide 99904279 PTO ROTATION IS OPPOSITE OF ENGINE ROTATION OPP LOOKING AT PUMP LOOKING FROM REAR LOOKING FROM OF TRUCK PTO OF TRUCK PUMP DRIVE CW ROTATES CW EQUIPMENT ROTATES CCW LOOKING AT PUMP LOOKING FROM REAR LOOKING FROM FRONT OF TRUCK PTO OF TRUCK PUMP DRIVE ROTATES CCW EQUIPMENT ROTATES CW PTO ROTATION IS THE SAME AS ENGINE ROTATION ENG NOTES 1 2 The pump driven equipment should always rotate in the opposite direction of the PTO A geared adapter will always change the rotation of the PTO 35 LOOKING AT REAR OF PUMP LOOKING AT REAR OF PUMP 36 Dominator 2 Parts amp Specifications Manual Part 99903676 Crane Installation Hole Pattern 99903339 20 88 20 88 11 50 HOLE IS REQUIRED THE INDICATED HOLES MUST DRILLED THROUGH THE HOLE INDEX PER C
19. COMPARTMENT TOP FLOOR DOORS NOT SHOWN 4 18 5 PARTS LIST PART f REF JS DWELDERDEGKW 0224nLRSDRUBT INCL425 CNGEsU PANEL WELDER DECK UTS RE 5 60128912 PANEL WELDER DECK UBTBRF A 1 e 60128315 ICHANNELFORM124X400X5000 ____ m 7014428 DOORSTOP SELFCLOSINGSPRING 2 po 7 GUSSET FRONT PANEL LH BTTM D2 2 18 72601383 HINGE SS 10GABUTTWMTLOGOOFFSET 4 22 60129362 CHANNELFORM100X200X2362 P 7 2 60129357 BACK BTM WELDER DECK LF 02 24in 60129356 WELDER DECK FLOOR UBTB VERT 24in 60129359 TOP WELDER DECK RSD COMPT D2 24in 52719954 DOOR WLDMT D II 18 88H X 20 50W 40 28 52719092 DOOR WLDMT D II 56 88H X 20 50W 40 NEW 20070302 x 12 Welder Platforms 181 Welder 35 Long with Curbside Tall Compartment 51720061 SECTION B B SECTION C C Bi SCALE 0 12 1 SCALE 0 12 1 51720061 PARTS LIST ITEM PART amp DESCRIPTION WELDER DECK WLDMT 35in L UBTB R RSD LATCH ASM 3PT DOM Il COMPRESSION ROD THREADED 62 11 X 14 00 TIE DOWN BODY 4 00 FRAME 72062091 NUT 62 11 HEX NYLOCK p 72063007 WASHER 62FLAT B 8 60128412 ROD DOOR 8 12 LG W 75 EVA20070302 182 Dominator 2 Parts amp Specifications Manual Part 99903676 Welder Deck 35 Long with Streetside Tall Compartment 51720063 RIGHT SIDE LEFT SIDE
20. Changed light from 77040493 to 77040432 99903657 ECN 10319 Changed bolts in 99903657 from 72060026 to 72060025 20061024 51720648 ECN 10268 Added 51720648 information to reservoir drawing Not exported 222 51720021 Update BOM 20070111 70733798 Corrected incorrect part number 199904034 Added notes to drawing 99903712 ECN 10334 Added CAS2545 compressor to 99903712 installation 20070306 WELDER NEW DRAWINGS 51720055 51720057 51720059 51719952 DECKS 51720061 51720063 20070313 51718746 ECN 10380 Cylinder replacement 51718747 99903651 DRAWERS 99904262 99904256 ECN 10388 New weatherstrip installation drawing Notes on 99903654 changed to reflect new weatherstrip 20070719 99904272 ECN 10528 NEW O R OVERRIDE 99904085 ECN 10309 Added 2006 amp 2007 chassis wiring 99904085 V Contents 20070813 13 26 39 Updated drawings with purchased part numbers only Drawer components 20071004 99903766 ECN 10523 Clamp 72661642 was 72066516 Added 99904279 pump 99903974 Pull rotation guide ECN 10581 Electrical dome light was 77040384 now Out Bin Sets 77040509 Corrected cabinet part number on Pull Out Bin Sets y 51718751 10413 Added 17 locking 20071115 Master lock kits ECN 10598 Standardized master lock hardware kits for 9 11 and 13 14 bodies aaa 51710172 Added note to vise mounting bracket 20071218 99903665 ECN 10637 Changed mast
21. DOM UANTITY o alan 1 Co N o 2718725 PIN WLDMT T DOM 2 0030356 WEAR PAD RC 2 00 X 2 00 X 5 00 0030355 WEAR PAD RC 2 00 X 2 00 X 6 75 73734228 VALVE BANK 2 SEC W SOLENOIDS WAS 73733958 THROUGH 6 15 07 7441134 HARNESS DON II OUTRIGGER 1720994 KIT HOSE MANUAL OUT HYD OUTRIGGERS 1397096 HOSE FJ 25 X 107 50 OAL 4 6 100R17 1397099 HOSE FZ 25 X 108 00 OAL 4 6 100R17 1397097 HOSE FJ 25 X 38 00 OAL 4 6 100R17 1397098 HOSE FZ 25 X 42 00 OAL 4 6 100R17 1396821 OSE FF 25 X 96 00 4 4 100R2 053758 LBOW M STR 90 M JIC 4 4 2533567 LBOW M STR M JIC XLG 4 4 053763 LBOW M STR 90 M JIC 8 8 2532358 ADPTR M STR M JIC 8 8 533590 ELBOW M JIC 90 M JIC 4 4 BLKHD 532355 ADPTR M STR M 6 6 2060031 CAP SCR 31 18X 2 50 HH GR5Z 060026 CAP SCR 31 18X 1 25 HH GR5Z 2060117 CAP SCR 50 13X 1 50 HH GR8Z 2060056 CAP SCR 38 16X 4 00 HH GR5Z 062109 NUT 31 18 HEX NYLOCK 2062232 NUT 50 13 HEX TOP LOCK GR8 Z 2063051 WASHER 38 LOCK 70398872 DECAL OUTRIGGER MANUAL OVERRIDE WAS 70397215 THROUGH 12 2009 2066178 COTTER PIN 12X1 00 PLAIN 2066185 OTTER PIN 16X1 00 PLAIN 0106314 IN TYPE O 50X 2 88 2 63 010351 PRING COMPRESSION 062 X 1 50 X 845OD 0030053 OLLER UHMW 50 X 2 00 X 1 38 LG 0030354 CAM CLAMP 1 00 DIA X 2 00 2661621 CLAMP 62 LOOP CUSHIONED 2063028 MACHY BUSHING 75X14 GA NR 2719342 WLDMT CHANNEL HOSE CARRIER x N m al a N A NIAI m
22. E BRAKE 1 WIRE lt J1 06 GREY CONNECTOR Mc 2 ON TCMI3J1 NOTE 1 Different chassis may have different codes for the TCM wire numbers 2 TCM for Freightliner is behind the dash on the passenger side of the cab Splice into appropriate wires at that location 3 for Sterling Actera is located under the Use customer access Metripack connector located on the driver s side wheel well Use cavity F for wire J1 06 and cavity G for wire J1 19 Use item 5 terminal to connect 4 for International 4300 and 4400 models is located under the cab Use customer access Metripack connector located in the driver s side upper wheel well Use cavity B for wire J1 06 and cavity C for J1 19 Use item 4 terminal to connect 5 GM Transmission Connector Located near upfitter connector in the engine compartment on the right side Wire 106 Pin B Wire 119 Pin J ALLISON T1000 T2000 DUAL PTO WIRING PARTS LIST TEM PART DESCRIPTION QUANTITY 77044764 FUSE HOLDER W O FUSE 7704527 FUSEATG7 5AMP 77044556 IDIODE 22AMP gt _____ ELAY ERMINAL 150 16 18 MALE 20050519 32 Dominator 2 Parts amp Specifications Manual Part 99903676 Allison T3000 T4000 TCM with Single PTO Through 2005 99903409 3 IGNITION SUPPLIED WITH PTO 12V 4 12 H PTOLAMP SWITCH E eed 2 GRAY CONNECTOR PIN 30 lt ON TCM 3 7 a PIN 31 NOTE 1 Different
23. Effective 2 07 prior to 8 05 119 Cylinder Power Out 71411797 Used 9 05 to 1 07 120 Outrigger Assembly 51718746 122 Outrigger Assembly Stationary Mount 51718747 123 Cylinder 51718751 Thru 9 05 2 07 124 Cylinder 71411796 10 05 through 1 07 125 Valvebank Power Out Power Down 73734229 6 15 07 127 Valvebank Power Out Power Down 73733953 Through 6 15 07 129 Valvebank Manual Out Power Down 73734228 6 15 07 131 Valvebank Manual Out Power Down 73733958 Through 6 15 07 133 Outrigger Override Installation amp Operation 99904272 135 110 Dominator 2 Parts amp Specifications Manual Part 99903676 Front Outriggers 51718827 99903671 PARTS ARE UNIVERSAL FOR RIGHT OR LEFT SIDE INSTALLATION DETAIL A 4 SCALE 1 4 1718827 99903671 PARTS LIST PART DESCRIPTION 60126320 OUTRG FRT TUBE EXT REV A 20050722 Chapter9 Outriggers 111 Rear Outriggers Manual Out Manual Down 31718953 99904047 THIS PANEL USED TO BLOCK THE VALVEBANK OPENING ON THE BACK OF THE CRANE BOX 11 14 2X LOCK PIN LOCATED AND INSTALLED 31718953 PARTS LIST TEM 1705040
24. GROUND EYELET kIT 81715085 FROM HARNESS TO BE ATTACHED TO ONE OF THE SCREWS 17 18 19 16 7 1 2 3 4 USE HEATSHRINK 13 14 15 77045926 TO PROTECT UNUSED CHASSIS GROUND AND BODY GROUND EYELETS FROM LIGHTING HARNESS LIGHT CONNECTOR BE ATTACHED TO CHASSIS amp BODY RESPECTIVELY USE HARDWARE 23 26 AND DRILL AS NEEDED 142 Dominator 2 Parts amp Specifications Manual Part 99903676 99903763 HARNESS INSTALLATION HARNESS 77441185 VIEW BODY REAR OF BODY SHOWN WITHOUT TAIL LIGHTS DOORS OR SIDEPACK MARKER TOPS LIGHTS ETC HARNESS 77441133 HARNESS AS PART EXTENSION HARNESS ONE PER SIDEPACK OF CONTROL PANEL TO FRONT MARKER FLOODLIGHTS CHASSIS CRANE LIGHT FLOODLIGHTS COMPT LIGHTS OUTRIGGER LIGHT ONE PER SIDE CONTROLS 9 77441125 11 77441126 13 77441127 14 77441127 99903763 PARTS LIST PART DESCRIPTION QUANTITY 51719191 ELECTRICAL PANEL DOM 1 2 ELECTRICAL PANEL DOM 4 72063050 WASHER 31 LOCK 72060021 CAP SCR 31 18X 50 HH GR5 Z EDGING PLASTIC BLK 77040484 GROMMET 2IN DIA LED MARKER LIGHT 3 BAR LED 72063002 72062109 7704000 72060002 72063001 72063002 WASHER 31 FLAT WASHER 72062109 77040020 72060002 7206300 INuT2520HEXNYLOOK 10 Electrical Options amp Installation 143 PART DESCRIPTION QUANTITY 77040480 28 7206007 24 2063003 2006052
25. WITH ITEMS 7 8 amp 11 BLACK WIRE CAVITY A RED WIRE CAVITY B COMPARTMENT 3 4 PLCS 5 2 NOTE AIR FLOW DIRECTION OU CRANE COMPT 4 4 PLCS 99903801 PARTS LIST U ARTE UANTITY 0144323 7042080 2062207 501676 0144322 441135 7044552 044573 CONN PKRD WP MALEISHROUD p 7045927 0034060 0394069 ii N 1 i NaN NN EN N z a N u 52 Dominator 2 Parts amp Specifications Manual Part 99903676 Compressor Mounting Locations 99903712 CAS435HA Compressor Mounting Locations CAS435HA INSTALLATION ON SERIES 1 AND SERIES 2 DOMINATOR CAS435HA INSTALLATION ON SERIES 2 DOMINATOR WITH HEADACHE RACK AND STANDARD HEIGHT SIDEPAC ON COMPRESSOR SIDE 4 40 13 38 a i 1590 44 TYP 4 NOTE When installing a compressor maintain a minimum clearance of 8 on each end of the compressor If installing a compressor with a hydraulic aftercooler maintain a minimum space of 10 between the compressor and aftercooler while still maintaining the 8 of clearance on each end of the compressor cooler combination 2545 CAS3560 Compressor Mounting Locations Chapter 3 Assemblies amp Installation 53 CAS3560 amp CAS2545 INSTALLATION ON SERIES 1 AND SERIES 2 DOMINATORS 4 38 12 25 10 50 12 00 12 00 06 20 44 10 18 00
26. 0 By 0 8 06 a __ LYVLS 3NION3 193 ece VT 9 C AVIAY L V 133 d3MOd JVd 9 d3MOd AYALLVE H3MOd NOILINOI 90 1d 1NI 05 SS NJVH r OL SNOLLO3NNOO Old iq ITddnS 1H I1 moms 3 1dINVX3 SHN990 3NION3 H31LJV SN3dO Old AHL NO HOLIMS dr1SS dd Jl NOILONNA OL LYVLS SMOTIV SIHL AILOV SI HOLIMS NAHM TVOIH LO3 T3 SISSVHO LNI 3HL OL TVNS IS V dIAOdd ANY Old AHL 104197041 3LON Old 392145 WOd E 8 9 NI 3 LON 2 ss SIHL ZN OL i 498 2 G2 Acl e A L NOILINOI NOILVAILOV Old OL Old OL SISSVHO NOISSIASNVAL Salsas 0007 0009 AN NOSITTV TN 1 Vv3ST3HO 3IOS9N nI OLd 319NIS LU O9ILVINOLRnV PE0T0666 OI IdS 3 Vvu873 I 5 HOLIMS 3 4265 2656 gt gt
27. 2 LEFT STD 2718877 DOMINATOR 2 14 RIGHT RAISED COMPARTMENTS 1 2 LEFT RAISED COMPARTMENTS 1 2 52718885 DOMINATOR 2 14 RIGHT RAISED COMPARTMENTS 1 2 LEFT 60 HIGH 52718887 Component Component Description 52718686 52718868 52718871 52718872 52718873 52718877 52718885 52718887 Part 9903654 0130298 0130297 ROD DOOR 2712 LG WO75OFFSET B 0127636 ROD DOOR 1438 LG WI7S OFFSET gt 0127447 0034586 PLUG PLSTCBUTTONEP 18 2661599 5295459 9395461 WEATHERSTRP 148 ROLL 62X50 0 9395462 WERTHERSTRIP ISE ROLL 62X50 0 89393638 WEATHERSTRIP 75X 38 TRIM LOC 4 X119 BT 9396626 0396637 1719003 MANUAL KIT DOM 2 amp DOM ZLOIPRO i 1718760 51719745 KIT HRDW DOM RIVET GRAB HANDLE 1 D2 3 WAS 51716366 3718823 T T T T REV 20050927 22 Dominator 2 Parts amp Specifications Manual Part 99903676 KEY CYLINDER REPLACEMENT The Dominator service vehicle uses door latch assembly 72661599 on all compartment doors Upon installation the latch assemblies have a common key cylinder part number 72661608 However the key cylinders can be changed so compartments use different keys This feature allows different Dominator compartments to have different keys thus increasing security Part 72661619 Cylinder Key Tool for Compression Latch is required to change the key cylinders on the Dominators Alternate key cylinders include Chapter3 Assemblies Installation 23 Door
28. Boom Support Adjustable 1015 amp 2020 51718847 105 Boom Support Adjustable 3820 5020 5525 6025 51718848 sse 106 Outriggers 109 Front Outriggers 51718827 79990367 E 110 Rear Outriggers Manual Out Manual Down 31718953 99904047 111 Rear Outriggers Manual Out Power Down 31718954 99904261 sese 113 Rear Outriggers Power Out Power Down 31719661 99904262 115 Outrigger Hydraulic Installation 99904403 enne enne 117 Cylinder Power Out 3B142860 Effective 2 07 prior to 8 05 119 Cylinder Power Out 71411797 Used 9 05 to 1 07 nennen 120 Outrigger Assembly 51718746 inset ice eben pr eese San 122 Outrigger Assembly Stationary Mount 51718747 eene 123 Cylinder 51718751 Thru 9 05 Eff 2 07 nanaawan aka nennen eene 124 Cylinder 71411796 Eff 10 05 through 1 07 ss 126 Valvebank Power Out Power Down 73734229 Eff 6 15 07 127 Valvebank Power Out Power Down 73733953 Through 6 15 07 129 Valvebank Manual Out Power Down 73734228 Eff 6 15 07 131 Valvebank Manual Out Power Down 73733958 Through 6 15 07 133 Outrigger Override Installation amp Operation 99904272 135 Electrical Options amp Installation 137 Electrical Installation 99904088 Eff 9 5 06 138 Contents ii Electrical Installation 99903763 Eff 4
29. FLAT 060025 CAP SCR 31 18X 1 00 HH GR5 Z 2062109 31 18 HEX NYLOCK 063002 WASHER 31 FLAT 0733516 STRAP 36 BOTTLE HOLDER W SNAP HOOK 0058959 HAIN CONNECTOR THREADED 19 2060023 AP SCR 31 18X 75 HH GR5Z IE 5 E S lt 2 5 76 Dominator 2 Parts amp Specifications Manual Part 99903676 Pull Out Bin Sets Pull out bins are available for IMT Dominators in sets of 2 4 5 16 and 18 units 51712650 51704193 51704194 51709946 51704282 CABINET2BNSED i prz ICABINET 4BNSED hr ELS 2710226 CABNETGBNSED r 2710235 pewer eswsE L 5 20 2 82710274 3 ponas pMDERS38X762 B 2 s s 4 2060002 CAP SCR1420X34HHGRSR j 5 2062004 NUTR 72063001 MASHERTAWRT bps je e 2 Bin Set with Base 51712650 ITEMS 4 5 6 NOT SHOWN Chapter4 Compartment Options 77 4 Bin Set with Base 51704193 5 Bin Set with Base 51704194 a ITEMS 4 5 6 NOT SHOWN 18 Bin Set with Base 51704282 2 ITEMS 4 5 6 NOT SHOWN Yyy ITEMS 4 5 6 SHOWN 1 AA AAAA CHAPTER 5 Tailgate amp Options This Chapter Tailgate Assembly 51718801 79 Bumper Hitch amp Workbench
30. M BE 4 PIN 3 103 1 Different chassis may different codes for the wire numbers 2 TCM for Freightliner is behind the dash on the passenger side of the cab Splice into appropriate wires at that location 2 3 007 newer GM Transmission Connector Located near upfitter connector in the engine compartment on the right side Pin 45 Pin A Pin 17 Pin B Pin 3 Pin J ALLISON T3000 T4000 4th GEN DUAL PTO WIRING PARTS LIST TEM PART DESCRIPTION QUANTITY 5 77044764 FUSE HOLDER FUSE 77041527 FUSE ATC 7 5 NEW 20081108 Chapter 3 Assemblies amp Installation 29 Allison T1000 T2000 TCM Freightliner Single PTO 4th Generation 2006 7 99904085 5 TO FREIGHTLINER HARNESS BACK OF CAB CONNECTION TO PTO SOLENOID CONNECTOR PURPLE GROUND BLACK 2 PIN CONNECTOR 35 IMT HARNESS E BRAKE 2 200 1413 PURPLE PTO PRESSURE TO FREIGHTLINER SWITCH HARNESS BACK OF K CAB CONNECTION TO PTO PRESSURE WIRE 43 SWITCH 143 on GROUND BLACK CONNECTOR 2 PIN CONNECTOR ONT C M WIRE 50 150 ALLISON T1000 T2000 4th GEN FREIGHTLINER PTO WIRING PARTS LIST PART DESCRIPTION QUANTITY 77041251 RELAY 77044556 DIODE 2 2 AMP 274 V NEW 20061108 30 Dominator 2 Parts amp Specifications Manual Part 99903676 PTO Wiring Installation Throug
31. SISI SISI NI S 9 F gt 9 9 S N S BY S N gt m lt N e e Chapter7 Telescoping Tops 101 TELESCOPING TOP COMPONENT KIT INFORMATION MODELL 26 H OL 43 H PIL 26 H ir L 26 HG L 26 i L 43 H MTG BRACKET SDE ea NA NA sm TRACKLOWER M5 VA 80128597 60129092 60125092 DOOR SWING W O nee e LATCH DOOR SWING 34 52720950 52720959 52720959 W LATCH HARDWARE KIT 51749679 51719879 61719679 51719679 51719642 51719642 54719642 CHAPTER 8 Boom Supports In This Chapter Boom Support 999036 33 o i 104 Boom Support Adjustable 1015 4 2020 51718847 105 Boom Support Adjustable 3820 5020 5525 6025 51718848 106 103 104 Dominator 2 Parts amp Specifications Manual Part 99903676 Boom Support 99903633 DOMINATOR WITH 3820 5020 6025 CRANE Chapter 8 Boom Supports 105 Boom Support Adjustable 1015 amp 2020 51718847 POSITION BOOM SUPPORT 58 FROM REAR OF DOMINATOR SIDEPACK ASSEMBLY AS SHOWN re NOTE 1 Hardware included in kit 51718793 2 Rotate and arrange pedestal 2 and saddle 5 or 6 based on chassis exhaust 106 Dominator 2 Parts amp Specifications Manual Part 99903676 1718847 PARTS LIST AINI N Al gt N NUT 38 16 HEX NYLOCK NUT 75 10 NY
32. TEM PART DESCRIPTION WELDER DECK WLDMT 35in L RSD R UBT 3 72661599 LATCH ASM 3PT DOM Il COMPRESSION TIE DOWN BODY 4 00 FRAME 4 160109048 IROD THREADED 62 11 X 14 00 4 7 72062091 NUT 62 11 HEX 8 72063007 WASHER 62 FLAT 8 9 60128412 ROD DOOR 8 12 LG W 75 OFFSET 0 60130297 ROD DOOR 27 12 LG W 75 OFFSET 183 13 Dominator Decal Examples Placement In This Chapter Decal Est ue RS eruere ARR En 183 Dominator and Crane Logo 185 Body Safety Decal 186 Dominator Control Decal Placement 187 Crane Safety Decal Placement on Dominator Door 188 Hydraulic Oil Decal 189 Fuel Tank Decal Placement 0 00 00 190 Air Tank Decal 191 Outrigger Decal Placement 2 22 2 192 Reflector amp Hitch Decal 193 Compressor Decal 195 184 Dominator 2 Parts Specifications Manual Part 99903676 Decal List Dominator II IV and DSC20 have many common and some unique decals See the chart below and the decal application photos on su
33. THIS LOCATION ON NOTES 1 LOCATE DECAL AS CLOSE TO DRAIN VALVE AS POSSIBLE IN CLEAR VIEW OF OPERATOR 2 FITTING CONFIGURATION MAY VARY PER APPLICATION TANK BRACKET MAY BE MOUNTED INVERTED OR ROTATED 180 AS REQUIRED PER APPLICATION 1707363 PARTS LIST PART DESCRIPTION QUANTITY 51705045 TANK BRKT DUAL 15GAL INSFRAME 70073062 TANK AIR 15 GAL 12 00 X 32 50 72053180 REDUCER BUSH BLK 1 25 75 72053556 ELBOW STREET STL 75 X 90 DEG 86 Dominator 2 Parts amp Specifications Manual Part 99903676 1707363 PARTS LIST TEM PART DESCRIPTION 2532559 HOSE FTG TYPE 12 75 BRS 2661657 CLAMP 75 STEPLESS EAR WAS 72066000 9392349 HOSE GP 75 X 250 WP GRAY 801 054032 VALVE PRESS RELIEF 25 200 PS 1713771 DRAIN ASM DUAL AIR TANKS 053282 ELBOW STREET BLK 25 X 90 DEG 060093 CAP SCR 50 13X 1 50 HH GR5 Z 2063005 WASHER 50 W FLAT ANSI B27 2Z 062080 NUT 50 13 HEX NYLOC ZINC 2053397 PLUG PIPE SOC HEX BLK 1 25 053246 PLUG PIPE SQ BLK 38 2053372 REDUCER BUSH BLK 38 25 1393886 DECAL DANGER EXPLODING TANK o UANTITY 583 N o N JI N N a N als 5 SPN gt oO N m lt O Chapter 6 Air System Options 87 Air Tank Kit Dual 15 Gal 51709693 10 4 PLCS pA 2 PLCS _ TO AIR TANK Y 12 4 PLCS USED IN THIS LOCATION ON P i SECOND TANK 11 4 PLCS
34. contetuer EE aa bi 71 Compartment Options ves 6s ree e et c eras a er 72 Tool Box Tray 51711548 e fee eder eet ete ee 73 Tank Bracket 2 Bottle 51719752 eie a ets a rad te n ae am dec t ect e ened 74 Tank Bracket 3 Bottle 5172002 1 ditta o etes e e e e ede e OE way 75 Pull Out Bin 76 ii Contents Tailgate amp Bumper Options 79 Tailgate Assembly 51718801 ide eria ER e e t e E d te 80 Bumper Hitch amp Workbench Options nn emere ener enne nnns 82 Air System Options 83 Air MEAN 83 Air Tank Kit 22 5 Gallon 5170669 7 u e tr ue nt 84 Ait Tank Kit 15 Gal 51707363 5 ere rtr Rt erem ee e eer eb e detente 85 Air Tank Kit Dual 15 Gal 51709693 Ret e tert E 87 Ait Tank Kit 35 Gallon 51708336 ricette t eee eer tee dee nr ERR qe tet 89 Air Tank Kit 58 Gallon 51708369 91 Stepless Ear Clamp Installation 9990441 1 sess 93 Moisture Separator Regulator Oiler Assembly 51714805 94 Moisture Separator Regulator Oiler Parts 51714805 95 Moisture Separator Regulator Oiler Installation 96 Hose R el 51713651 eno need noes tee A oe 97 Telescoping Tops 99 Telescopic Top Installation 99903675 sise 99 Boom Supports 103 Boom Support 99903033 x ica an T A ALBA LR eR 104
35. for Freightliner is behind the dash on the passenger side of the cab Splice into appropriate wires at that location 3 for Sterling Actera is located under the cab Use customer access Metripack connector located on the driver s side wheel well Use cavity F for pin 43 and cavity G for pin 50 Use item 5 terminal to connect 4 TOM for International 4300 and 4400 models is located under the cab Use customer access Metripack connector located in the driver s side upper wheel well Use cavity B for wire 43 and cavity C for wire 50 Use item 5 terminal to connect 5 2007 and newer GM Transmission Connector Located near upfitter connector in the engine compartment on the right side Wire 143 Pin C Wire 104 Pin K ALLISON T1000 T2000 4th GEN SINGLE PTO WIRING PARTS LIST TEM PART DESCRIPTION 7044764 USE HOLDER W O FUSE 7041527 USE ATC 7 5 AMP 7041251 ELAY 7441047 ERMINAL 150 16 18GA MALE 7044556 IODE 7041701 WITCH ROCKER 9 UANTITY Ez iil J usss 2 N e 26 Dominator 2 Parts amp Specifications Manual Part 99903676 Allison 1000 72000 TCM with Dual PTO 4th Generation 2006 7 99904085 2 COMPRESSOR SWITCH 77041701 7 6 5 GROUND SPLICE 3 45 6 99903681 5515 e e ELEC INSTL INSTRUCTIONS BB 4 PTO SOLENOID sl COMP CMPRSR IGNIT
36. 0050722 99903651 ECNs 9756 9760 9810 CHANGES TO OUTRIGGER HARDWARE 99903671 ADDITIONAL NOTES ON OUTRIGGER DRAWINGS 99903678 20050831 99903670 20050907 99903712 ECN 9907 ADDED NOTE ABOUT 10 BETWEEN COOLER AND COMPRESSOR 99903681 ECN 9917 ADDED WIRING FOR AUTO TRANSMISSION 99903675 ECN 9876 NEW OPTION TELESCOPING TOP BODY ECN 9922 HARDWARE KIT PART NUMBER 51719745 WAS 51716366 E OUTRIGGERS CN 9805 CYLINDER CHANGE CYLINDER 71411797 REPLACED 3B142860 CYLINDER 71411796 REPLACED 51718751 OUTRIGGER ASSEMBLIES 51718746 51718747 UPDATED WITH NEW CYLINDERS ECN 9935 CHANGED HOSE ROUTING FITTINGS MISCELLANEOUS SECTION 99903670 ECN 9959 VERTICAL HYD TANK ADDED 51719773 TANK 99903656 ASSEMBLY 99903766 INSTALL DWG 99903796 BODY INSTALL DWG 9993658 51718848 ECN 9943 REVERT TO ZINC HARDWARE 99903654 99903657 51718801 99903651 ECN 9971 CHANGED O R HOSE ROUTING ADDED FITTING 99903767 ADDED DOOR ASSEMBLY DRAWING 99903767 99903651 ECN 10016 HARDWARE KIT CHANGE ON OUTRIGGER ASM DRAWING FOR UNITS WITH WELDER IN LOAD BED FOR SHIPOUT BODIES 99903339 UPDATE TO WASHER HARDWARE KIT 51719752 ECN 10041 10042 REPL 51713311 WITH 51719752 REPL 52710021 51709717 WITH 51720021 99903658 ECN 10030 CHANGED SHELF INSTALLATION PARTS ECN 10065 DATE 20050428 20050529 20050620 20050711 20050926 20051007 20051020 20051122 20060105 20060214
37. 00R17 HOSE FJ 25 X 82 00 OAL 4 6 100R17 0 HOSE FJ 25 X 38 00 OAL 4 6 100R17 1 HOSE FZ 25 X 42 00 OAL 4 6 100817 HOSE FJ 25 X 107 50 OAL 4 6 100817 HOSE FZ 25 X 108 00 OAL 4 6 100817 5 OSE FF 25 X 96 00 4 4 10082 LBOW M STR 90 M JIC 4 4 LBOW M STR M XLG 4 4 LBOW M JIC F JIC SW 4 4 LBOW M JIC 90 M JIC 4 4 72053763 LBOW M STR 90 M JIC 8 8 72532355 ADPTR M STR M JIC 6 6 72532351 ADPTR M STR M JIC 4 4 2532358 ADPTR M STR M JIC 8 8 B142860 CYL 1 2 7 42 00S 50 00CC C 70398872 DECAL OUTRIGGER MANUAL OVERRIDE WAS 70397215 THROUGH 12 2009 2060031 CAP SCR 31 18X 2 50 HH GR5Z 060026 CAP SCR 31 18X 1 25 HH GR5Z 2060117 CAP SCR 50 13X 1 50 HH GR8Z 2601297 SCR 50 13 5 75 GR5 Z 2060056 CAP SCR 38 16X 4 00 HH GR5Z 2062080 NUT 50 13 HEX NYLOCK 2062232 NUT 50 13 HEX TOP LOCK GR8 Z 2062109 NUT 31 18 HEX NYLOCK 2063051 WASHER 38 LOCK 2066178 COTTER PIN 12X1 00 PLAIN 2066185 COTTER PIN 16X1 00 PLAIN 4 152719342 WLDMT CHANNEL HOSE CARRIER 0030354 CAM CLAMP 1 00 DIA X 2 00 3 72661621 CLAMP 62 LOOP CUSHIONED 72063028 MACHY BUSHING 75 14 NR 0030053 OLLER UHMW 50 X 2 00 1 38 LG PRING COMPRESSION 062 X 1 50 X 845OD 2661472 OLL PIN 50X4 00 0106314 IN TYPE O 50X 2 88 2 63 o UANTITY N N N S N x
38. 0126421 LEFT HORIZONTAL 17 19 14 60126423 60126417 fors pma Forez 60126420 LEFTHORZONTALS 50126423 60129328 oz a for LEFTREAR 026697 6O26416 pss 60126409 ru 575 RIGHTVERT1 026424 60126419 onze 32 rer 6264z4 6020422 60126857 8362 RIGHTVERT2 fozas 75 rer 1 60126424 60126421 5 RIGHT VERTIS 60126429 60128828 puer Forez for RIGHT VERT2 14 60126423 6012619 sg 7e7 zzs_ 60126422 362 RIGHT VERT S 13 60124 60126418 264z4 form 42829 7 RIGHT VERT3 14 80126424 fozas is B1718812 1718813 60126424 60126421 60126429 4 INCLUDED Chapter4 Compartment Options 65 60126423 60126420 RIGHT HORIZONTAL 9 60126423 60129328 60126429 47 13 61719911 60126423 60129313 60126429 47 13 10 INCLUDED 51719924 DIVIDER PANELS ITEM 3 ITEM 1 ITEM 2 SHELF 60251115 SHELF KIT SHELF END SHELF SHELF END WIDTH SHELF NUMBER INCHES DIVIDER DIVIDER PANEL s 60126313 Ga x 5 INCLUDED 718829 40 TALL DIVIDER PANEL 60126424 60129738 60129732 115 517202 51720126 50126424 60129737 6012972 175 59204 60129738 60129732 60251216 4 51720125 56 TALL DIVIDER PANEL 60126454 60129733 60129732 15 5120122 51720127 50126424 60129737 6012972 175 157201
39. 1 2 WIRE 77441116 FUSEHOLDER HIGH AMP2 BOLT WITH UANTITY 1 1 REF 1 1 1 1 3 1 1 5 gt J o 91721751 lt 0251272 0734331 2042097 ies x lt 2 CO NO N N r d 0 amp N 441219 9044276 USE 225 AMP ABLE 1 WELDING 392333 UBE HEAT SHRINK AMP 060208 AP SCREW 75 10X 2 50 HH GR8 Z 2601621 CAP SCREW 1 00 8 X 3 00 HHGR8Z 062299 NUT 75 10 HEX CENTER LOCKING 2062268 NUT 1 0 8 HEX CENTER LOCK 2063116 WASHER 75 N FLAT H ASTMF436Z 063066 WASHER 1 0 FLAT HI STR 2060002 CAP SCREW 25 20X 75 HH GR5 Z 060634 SCREW MACHINERY 10 24X 50 RDH 2062000 NUT 25 20 HEX 2062106 NUT 10 24 HEX NYLOCK 2063001 WASHER 25 FLAT Co 35 FT oj 9 1 N i 01 4 N NI NI N gt N gt S M N m lt o Chapter 3 Assemblies amp Installation 57 To install the crane 1 Use a lifting device capable of lifting the weight of the crane as indicated in the Technical Data section of this manual Attach fabric slings to the crane lower boom centered approximately 18 inches 46 cm from the mast hinge Make certain the crane is well balanced on the slings by slowly lifting approximately 6 15 cm off the ground Lift the crane and
40. 1 25 HHGR5Z WAS 4 72601835 72062103 NUT 38 16 HEX NYLOC WAS 72062197 4 7 2661600 CABLE PLASTIC COATED 52719638 TAILGATE POST WELDMENT RH 52719639 TAILGATE POST WELDMENT LH 82 Dominator 2 Parts amp Specifications Manual Part 99903676 Bumper Hitch amp Workbench Options Dominator Bumper Hitch amp Workbench Options PART NUMBER DESCRIPTION NOTES 51709516 Pintle ball combination with 2 removable ball for hitch Tank Kit mounting 51709517 Hitch for hitch Tank Kit mounting 51710172 Vise mounting bracket Note See drawing 99903161 for installation instructions 70733332 Combination vise 5 Can be located on RH side LH side or both with quantity of 2 60117003 Vise plate weld on 12 x 12 Can be located on RH side LH side or both with quantity of 2 x 1 2 CHAPTER 6 Air System Options In This Chapter Air Tank Options necare kg Ue Pee dunes 83 Air Tank Kit 22 5 Gallon 51706697 84 Air Tank Kit 15 Gal 51707363 85 Air Tank Kit Dual 15 Gal 51709693 87 Air Tank Kit 35 Gallon 51708336 88 Air Tank Kit 58 Gallon 51708369 91 Stepless Ear Clamp Installation 99904411 92 Moisture Separator Regulator Oiler Assembly 517
41. 12V 2 1AMP SLOT e CoNN2CAVTOWER Eg p EL po Ho 70497 CABLESEALAGAGREY AE 158 Dominator 2 Parts Specifications Manual Part 99903676 By Pass Procedure for Reverse Activated Floodlights A floodlight installed on the rear driver s side of the body will illuminate when the chassis transmission is in reverse NOTE Some state and local laws prohibit reverse activated rear facing floodlights Consult your local and state regulations regarding reverse activated rear facing floodlights Disable if necessary To disable remove the relay located behind the crane box switch panel as shown Remove this relay if necessary to disable reverse activated rear facing floodlight 04 06 2005 Electrical Outlet 51711674 7 E 7 7044018 CONNECTOR 1 2 STRAIN RELIEF 3 8 1 2 e 04384 WEATHERPROOF COVER G pomos CABLET4GASWRE 7044135 GROUND PLUG Q 1 3 1 1 1 1 1 Electrical Options amp Installation Light Reel Kits LIGHT REEL KIT 12 VOLT 51707758 LIGHT REEL KIT 110 VOLT LIGHT DUTY 51707759 LIGHT REEL KIT 110 VOLT W 50 CORD 51712724 QUANTITY QUANTITY QUANTITY W CORD mows jzwezs 040224 jurg 120V75wROuGHSERVCE OoOo 3 04048 BUTT CONNECTOR oo perna 5 76042 CAPSCR1420XSHHGRS zeo
42. 14805 94 Moisture Separator Regulator Oiler Parts 51714805 95 Moisture Separator Regulator Oiler Installation 96 Hose Reel 97 Air Tank Options PART DESCRIPTION LOCATION 51706697 Air Tank Kit 22 5 Gal Mount between the frame for all units 51707363 Air Tank Kit 2 15 Gal 30 Mount between the frame at the rear of the body Gal Total 51709693 Air Tank Kits 2 15 Gal Mount one on each side of frame Tanks 84 Dominator 2 Parts amp Specifications Manual Part 99903676 Air Tank Kit 22 5 Gallon 51706697 13 17 4 5 2 51706697 PARTS LIST ITEM PART 1 51709968 DRAIN ASM INCL 1 a 2 170731788 AIR TANK 22 172 GALLON 4 1720535517 ADAPTER 1 4 1 4 S 7205355 STREETELBOW34NPT9 72053610 4 72060093 1 2 13 1 1 2 HHGR5 WAS 72060092 amp meme S 2083005 WASHERIZWRTI 2 Ho 7253185 REDUCER BUSHING TX3NPT 72592652 HOSEFTGTYPEO Tae h 3054032 BAFETYVALVETA2UPSI H 71393886 DECALDANGEREXPLODNGTANK f Hs fons ns ear R mem _ j Chapter 6 Air System Options 85 Air Tank Kit 15 Gal 51707363 5 4 PLCS TO AIR TANK 6 2 PLCS 7 USED IN
43. 20 06 thru 9 5 06 141 Electrical Installation 99903672 Through 4 20 06 0 144 Electrical Panel 99903680 147 Chassis Electrical Installation 99904034 Eff 9 1 06 149 Power Panel Dom 1 2 77441129 152 Fuse Block EFM amp Relay Bracket Installation 99903681 Thru 9 1 06 153 Crane Installation Comparison seen 156 Light Installation 99903687 sise 157 By Pass Procedure Reverse Activated Floodlights 158 Electrical Outlet 517110674 eee diee te ette lt e E 158 Light Reel ue e e e OR HE EUR e D e D EE Te CET de 159 Miscellaneous Options 161 Salvage Plumbing Installation 99903803 162 Salvage Tank Installation Welder in Load Bed 99903807 164 Salvage Pump Assembly 51721592 6 08 165 Antifreeze Salvage Water Pump 70734343 Eff 6 2008 166 Salvage Pump Assembly 51712836 Dwg 99903743 Thru 5 08 168 Headache Rack Parts amp Installation 99903657 222 10000000000000 000000000 169 Master Lock System Drawing 99903665 02 224242 40 nnne nnns 171 Master Lock Kits Ek 174 Fuel Fill Chevy GMC 999037100 ricette ette enne tertie riter deniers 175 Welder Platforms 177 Welder Deck 24 Long with 2 Underbody Tool
44. 24 REV M 20080214 RIGHT HORIZONTAL 60126423 60126417 60126429 49 75 11 13 14 P 60126429 49 75 10 INCLUDED 51718815 POSITION AND DRILL AT ASSEMBLY 66 Dominator 2 Parts amp Specifications Manual Part 99903676 9903658 PARTS LIST DESCRIPTION QUANTITY PANEL DIVIDER DOM ADJ SHELF 60 WAS 1 51718828 PANEL DIVIDER DOM ADJ SHELF 44 52 H WAS 51719173 ANEL DIVIDER DOM ADJ SHELF 22 H HELF KIT DOM 1 50 H 18 00 X 12 00 HELF KIT DOM 1 50 H 18 00 X 18 00 2062314 ASHER SS BONDED PLTD 31 AS REQ D HARDWARE PER TRAY 72062307 4 TYP 72601818 4 TYP DRILL AT ASSEMBLY DETAIL A Chapter4 Compartment Options 67 NOTE 1 Position all tray applications 3 0 above latch hole opening Space all double tray applications 8 25 apart 9903667 PARTS LIST TEM PART KIT ESCRIPTION QUANTITY 5 RAY TORCH DOM 31 88 W LATCH RAY SPRAY CAN DOM 31 88 W DOOR REF RAY TORCH DOM 31 88 W LATCH REF 52718841 51718840 RAY SPRAY CAN DOM 31 88 W DOOR REF RAY SPRAY CAN DOM 27 63 W DOOR REF RAY SPRAY CAN DOM 26 50 W DOOR REF 52720225 51020228 RAY SPRAY CAN DOM 23 5 W DOOR REF RAY SPRAY CAN DOM 20 50 W DOOR REF RAY SPRAY CAN DOM 19 00 W DOOR REF 5 0 52713972 51713973 TRAY WELDMENT TORCH DOM 19 W LATCHIREF NOTE Not all trays are available on all models Check the door widths on your model to determine aa a ala aaa
45. 3 144 Dominator 2 Parts amp Specifications Manual Part 99903676 Electrical Installation 99903672 Through 4 20 06 TERMINATE WITH ITEMS HARNESS 77441133 ONE PER SIDEPACK 25 26 27 ATTACH GROUND FLOODLIGHTS COMPARTMENT LIGHTS EYELET FROM HARNESS 77441132 TO ONE OF THE SCREWS LICENSE PLATE HARDWARE KIT 51715965 5 21 22 23 1 8 9 USE HEATSHRINK 77045926 UNUSED LIGHT CONNECTOR HARNESS 77441132 REAR OF BODY TAILLIGHTS MARKER LIGHTS ETC 10 Electrical Options Installation 145 99903672 DRAWING CHASSIS GROUND BODY GROUND EYELETS FROM HARNESS 77441132 BE ATTACHED CHASSIS AND BODY RESPECTIVELY USE HARDWARE ITEMS 28 31 AND DRILL AS NECESSARY DETAIL A 146 Dominator 2 Parts amp Specifications Manual Part 99903676 9903672 PARTS LIST ESCRIPTION 51719191 LECTRICAL PANEL 89396626 DGING PLASTIC BLK 1 77040467 IGHT MODULE W LED MARKER 3 77040468 IGHT MODULE RH W LED MARKER IGHT LICENSE PLATE PLASTIC ROMMET RUBBER 2 00 30700 1 77040358 IGHT CLEAR AMBER 30200 72063050 ASHER 31 LOCK 72601828 AP SCR SS 31 18X 50 HH 0 77040020 ALARM BACK UP HORN 1 60120705 MTG BRKT WIRE HARNESS 72063152 WASHER SS 31 R FLAT WRT TYPE 304 72601831 CAP SCR SS 31 18X 1 00 HH 72062167 0 55 31 18 NYLOC 60119299 DEUTSCH CONNECTOR 72601827
46. 33dS 3NISN3 Hosinaq SL MS JrSS dd 0062 42 OIN vl zt 3 SO19 NNOO EL MS 3 0553 069 492 OIN OL 4 1dNO 6 LS 8 HSHdNO xnvu 9 V NO Sd Nvd 3504 LdWO9H 4 2 30105185 QqOO 9 006 X 033dS M 4016 SNIDNA SO1O NNOO 1dWO21 A 18916 ANIONS AGOS SISSVHO 3 YSUdWO 00 42 dOO14 41 L 1 90 1d 1NI H3MOd Vda NOI oO01d INI 4 Vd NOI V 621 1722 lt jaued Jewog 91950666 Hed enue 4 sueg 1 153 Fuse Block Relay Bracket Installation 99903681 Thru 9 1 06 EXTRA QUANTITY OF HARDWARE 60025470 SUPPLIED FOR MOUNTING AS NECESSARY ELECTRICAL COMPONENTS ON THIS DRAWING 5 10 16 MUST BE ORIENTED AS SHOWN FOR THEIR PROTECTION IF WIRE BETWEEN FUSE BLOCK 5 AND BATTERY IS OVER 24 INSTALL PARTS 19 AND 20 IN LINE AS CLOSE TO THE BATTERY AS POSSIBLE RA Q ARX 34 SEA 11 12 13 14 12 13 15 12 13 15 16 USE HEAT SHRINK 7704592 OVER THESE CONNECTIONS 154 Dominator 2 Parts Specifications Manual Part 99903676 99903681 2 DRAWING FUSE BLOCK BATTERY T CHASSIS IGNITION
47. 3766 Thru 12 15 08 42 Hydraulic Reservoir 51719773 Thru 12 15 08 48 Reference Hyd Reservoir Plumbing 99903766 Thru 2006 49 Installation Kit Compartment Pressure Fan Option 99903801 51 Compressor Mounting Locations 99903712 52 Weather Strip Installation 99904256 e 54 Battery Cover Installation 99904452 2 2 2224 22 55 Electric Crane Installation 20031 32031 40041 50051 60061 99904394 56 Electrical Installation 1015E amp 2020E 99903519 61 14 Dominator 2 Parts amp Specifications Manual Part 99903676 Body Installation 99903796 NOTE DRAWING 99903796 KIT 93719876 REPLACED DRAWING 99903656 KIT 93718823 REPLACED EFFECTIVE 12 14 05 2 X 0 63 PER SIDE THRU FRAMERAIL POSITION BRACKET AS FAR FORWARD AS POSSIBLE WHILE ALIGNING WITH THE 3 0 HOLE SPACING IN THE BODY MOUNT RAIL 3 60 2 X 0 63 SIDE THRU FRAMERAIL DOM 2 49 16 14 DOM 4 56 0 19 DOM 4 86 0 BODY SEE NOTE 1 3 7 SEE NOTE 2 FRONT GRADE 5 TORQUE TO 115 FT LB MUDFLAPS TO FRONT 9 SEE NOTE OF REAR COMPARTMENT ERR DR s COMPARTMENT NOW SHOWN NOTES 1 RIGHT AND LEFT
48. 435 COMP PRESSURE 51396211 51396651 51396211 1 51396211 51396651 51396651 HOSE ASSEMBLY 1 1 1 1 1 COMP TANK 51397028 51396752 51397028 1 51397028 51396752 51396752 HOSE ASSEMBLY 1 1 1 WAS 1 1 51396823 51396823 51396823 C CASE DRAIN 51396994 51396994 51396994 1 WAS 1 WAS 1 WAS 51396845 51396845 51396845 STRAINER PUMP USED USED USED WAS WAS 51396649 51396649 1396649 G STRAINER TO PUMP NOT NOT USED NOT NOT USED USED WAS USED WAS WAS 51396648 WAS 51396648 51396648 51396648 HOSE H ICRANE PRESSURE See chart B See chart B See chart See chart See chart B HOSE ASSEMBLY 1 1 1 B 1 See chart B See chart See chart See chart B 1 1 1 CRANE RETURN TO TANK See chart B HOSE ASSEMBLY 1 1 CRANE PRESSURE 51394524 51394524 1 51394524 51394524 51394524 HOSE ASSEMBLY 1 1 1 51396661 1 51396661 51396661 51396661 1 dil 1 1 1 1 1 51396661 HOSE ASSEMBLY 1 1 51396747 1396747 51396747 1 1 1 1 1 HOSE ASSEMBLY 2531838 72531838 8 REDUCER BUSH 72531838 1 1 ES N N COOLER INLET HOSE ASSEMBLY 72531837 1 72531837 72531837 72531837 1 SUCTION TEE meer _ 1 1 5 HOSEBARB STRAIGHT 72531550 2531550 72531550 72531552 1 72531552 725315
49. 51719788 J RETURN TO TANK ae chart B a chart B m chart B See chart 1 chart B HOSE ASSEMBLY 1 CRANE PRESSURE 51304524 51354524 1 51354524 51394524 51304524 HOSE ASSEMBLY 1 1 1 1 CRANE 51396661 51396661 1 51396661 51396661 51396661 ASSEMBLY 1 1 1 1 COOLER INLET 51396747 51396747 51396747 HOSE ASSEMBLY 1 REDUCER BUSH 72531838 72531838 72531838 1 1 1 REDUCER BUSH 72531837 1 837 ss 837 si 837 1 1 E FITTING 72533564 72533564 72533564 72534411 1 MEET 72534411 72534411 EE 23 SUCTION 24 ELBOW RETURN ea 72532971 1 25 HOSEBARB STRAIGHT 72531550 72531550 72531552 1 EM 1 1 1 WAS WAS 1 1 1 WAS 72531552 72531550 72531551 26 CLAMP 1 50 72661656 2 72661656 72661656 72661656 WAS 2 WAS 2 WAS 2 WAS 206651 LE 72068817 E EE 2 2 DRAIN 1 i 72533725 72053458 72053458 1 WAS 1 WAS 1 WAS 1 1 72051547 72051547 1 1 Eras AIR FITTING mmm DES 547 wasi 72531547 1 7255 547 COMP HYD FITTING os BER 1 fessi CH COMP HYD FITTING 72534371 72534371 1 72534371 E 1 1 1 1 1 HYD FITTING Lo 72532739 1 72532739 1 1 HYD FITTING aot 72053766 1 aac
50. 52 72531552 1 1 1 WAS WAS 1 1 1 WAS 72531552 72531550 72531551 2 1 1 1 1 1 1 5 0 MO FITTING 72533564 72533564 72533564 72534411 1 72534411 72534411 72534411 1 1 1 1 7 WAS 6 CLAMP 1 50 72661656 2 72661656 72661656 72661656 2 WAS 2 WAS 2 WAS 72066517 72066517 72066517 72532346 8 CLAMP 1 25 72661642 72661642 72661642 NOT USED USED 2 2 WAS WAS 72661642 72661642 46 Dominator 2 Parts Specifications Manual Part 99903676 HYDRAULIC INSTALLATION Ee ae pee ans 5903269 THRU 12 15 08 STALLATIONKIT 83719799 83719800 93719801 63719882 193719802 93719884 193719803 HosEKT 51715789 51719790 51719791 51719883 51719702 51719885 51719793 IT CASE DRAIN EID mm 1 1 u Paa ss FITTING PAS 72053725 1 72053725 72053458 72053458 1 WAS WAS 1 WAS 1 1 72531547 72531547 Poco RE 72531101 1 add 72053556 72053556 1 1 ww AIR FITTING ee 1 PET E COMP HYD FITTING aaa PENNE 1 1 a COMP HYD FITTING 22534371 72053556 72534371 1 72534371 E 1 WAS 1 WAS 1 WAS 1 1 72053766 72053766 72053766 E UC N HYD FITTING 557 p eee was r HYD FITTING ma 1 1 1 HYD 72532658 1 72532658 1 1 NOTE QUANTIT
51. 6 15 07 NOTE EFFECTIVE THROUGH S N DOMS2S07 1384 2 3 3 3 4 121212 2 2 2 D tw a us PUSH BUTTON OVERRIDES THE 4W3P VALVE TO THIS POSITION 130 Dominator 2 Parts amp Specifications Manual Part 99903676 ITEM PART DESCRIPTION MuAwmm soes VAVE RELIEF 3000PS 2 wa POPPET 3 sons p 2 mw 5 uso pLUG ORFIE 1 3 1 2 1 1 PLUG EXPANDER MANIFOLD Pt sae PLUS AE 86 800 i 449 WIREMARKERS OO o PLASTIC PLUG SAE 8 Chapter9 Outriggers 131 Valvebank Manual Out Power Down 73734228 6 15 07 NOTE EFFECTIVE S N 00 52507 1385 NOTES IF TIED DRAWING SEE REFERENCE NUMBER IN 1 TORQUE TO 25 FT LB 2 TORQUE 3 FT LB 3 TORQUE TO 90 FT LB 132 Dominator 2 Parts amp Specifications Manual Part 99903676 3734228 PARTS LIST TEM DESCRIPTION QUANTITY 3734228 VALVE BANK 2 WISOLENOIDS OUTRIG 1 73540271 VALVE SOLENOID INCLUDES 2 OF ITEM 77040498 7040498 COIL 12VDC LEAD WIRE 3540269 VALVE RELIEF 3200 PSI 73540270 VALVE SOLENOID SOFT SHIFT INCLUDES ITEM 77040499 COIL 12VDC 36W LEADWIRE ANIFOLD AE 2 PLUG AE 4 PLUG AE 6 PLUG AE 8 PLUG LUG CAVITY N i N N N 77040499 amp pm 72534497 U z N Chapter9 Outriggers 133 Valv
52. 72601825 SCR SS 1 4 20 X 1 2 HH 12 72063142 WASHER SS 1 4 LOCK 1 13 IT48004 920 3 X5 2MIL ZIPLOC BAG SHOWN 20050103 Moisture Separator Regulator Oiler Parts 51714805 94395040 KIT JOINER amp 2 70034444 SIGHT DOME ASM 70034443 PLUG 70048206 FILTER FILL W O RING COMPLETE 70048208 LUBRICATOR AIR COMPLETE 70733664 BOWL 76395036 O RING 70048207 REGULATOR COMPLETE 70733664 BOWL 76395036 O RING COMPONENT PART ASSEMBLIES 95 70048206 FILTER REPLACEMENT PARTS INCLUDE 94395039 ELEMENT KIT 5 ELEMENT ELEMENT RETAINER DEFLECTOR AND BOWL O RING AND 70048209 ELEMENT 5 MICRON ELEMENT ONLY 70048207 AIR REGULATOR REPLACEMENT PARTS INCLUDE 94395037 DIAPHRAGM KIT AND 70145777 SPRING AIR REGULATOR 70048208 LUBRICATOR REPLACEMENT PARTS INCLUDE 94395038 BY PASS KIT WHICH INCLUDES MODULE CHECK BALLS ELASTOMER AND GASKET 96 Dominator 2 Parts amp Specifications Manual Part 99903676 Moisture Separator Regulator Oiler Installation Hose Reel 51713651 3 10 11 12 EH 133 s amp REV 20050725 lt gt lt 4 4 72053810 72062197 72051547 72601824 72062123 51718791 DESCRIPTION HOSE REEL STREET ELBOW STL 1 2X90 WAS 72053284 PIPE CAP 1 2NPT CAP SCR 3 8 16X1 SS WAS 72060046 NUT SS 3 8 16 LOCK WAS 72062103 W
53. 733782 8 44141 1922 70733783 5 171 4 40 0739785 ls RB j 70733790 6 j jr 703792 3 3 70334 4 j js O 39 WIDE LEFT amp RIGHT 70733770 5 j jz U HORIZONTAL 7037177 23 a COMPARTMENTS 03302013110 70733773 22 j Chapter4 Compartment Options 69 Dominator amp Il Drawer Set Reference Drawing SAMPLE DRAWER SET DRAWING WITH 3 5 AND 7 HIGH DRAWERS SAMPLE DRAWING WITH 3 DRAWERS ONLY HEIGHT rr sn x WIDTH DEPTH NOTE 1 Complete drawer set part numbers are included in Parts List Drawer Units and Kits 2 The quantity of items 1 5 panels risers and shelves is 1 per drawer set 3 quantities of items 6 11 slides and drawers are based on the number of drawers in the complete kits drawer slides 70 Dominator 2 Parts amp Specifications Manual Part 99903676 PANELSIDELH _ REF RE 2 IPANECSDERHN E REF rer PANELDRAERBAGK KEF G DRAWERSUDEW TABSUH forari 0734171 for G SELFADJUSTABLEEND 6O130659 0130659 60130660 power 70795798 _ 70785804 Chapter4 Compartment Options 71 Drawer Components SAMPLE DRAWING DRAWER WITH 4 DIVIDERS 1 DIVIDER SAMPLE DRAWING DRAWER WITH CENTER AND SIDE DIVIDERS 3 DIVIDER HEMMED 2 DIVIDER CENTER 1 DIVIDER L
54. 96 CYLINDER DATA ROD S D O SAE 8 O RING BOSS 3 4 16 UNF 2B QTY 2 AND SAE 4 O RING BOSS 7 16 20 UNF 2B QTY 2 CYLINDER TUBE BURST PRESSURE 19 380 PSI TORQUES TORQUE LOCKNUT 5 WITH THREADLOCK COMPOUND TO 500 550 FT LB USING LOCTITE GRADE 271 OR EQUIVALENT TORQUE O RING BOSS PLUG 6 WITH THREADLOCK COMPOUND TO 10 12 FT LB USING LOCTITE GRADE 243 OR EQUIVALENT 1 8 73054681 CHECK VALVE PO NEW 20051011 Chapter9 Outriggers 127 Valvebank Power OutPower Down 73734229 Eff 6 15 07 NOTE EFFECTIVE S N DOMS2S071385 Pi DM LE Sites a tede ee NOTES SEE REFERENCE NUMBER IN BOX 1 TORQUE TO25FT LB 2 TORQUE TO 3 FT LB 3 TORQUE TO 90 FT LB 128 Dominator 2 Parts amp Specifications Manual Part 99903676 3734229 PARTS LIST TEM PART 73734229 DESCRIPTION VALVE BANK 3 W SOLENOIDS DOM OUTRIG 73540271 VALVE SOLENOID INCLUDES 2 OF ITEM 77040498 7040498 COIL 12VDC LEAD WIRE 3540269 VALVE RELIEF 3200 PSI 73540270 VALVE SOLENOID SOFT SHIFT INCLUDES ITEM 77040499 COIL 12VDC 36W LEADWIRE MANIFOLD SAE 2 PLUG AE 4 PLUG AE 6 PLUG AE 8 PLUG o UANTITY N 77040499 C Pass z N Chapter9 Outriggers 129 Valvebank Power OutPower Down 73733953 Through
55. ASHER 3 8 WRT WAS 72063003 HOSE CLAMP WAS QTY 2 Chapter 6 Air System Options BARB NIPPLE 1 2MPT 3 4HOSE WAS QTY 2 HOSE 3 4 300 HOSE GUIDE amp ROLLER ASM BOLT STV SS 10 24X3 4 FLH WAS 72060638 NUT SS 10 24 LOCK WAS 72062106 HARDWARE KIT HOSE REEL INCL 4 7 11 12 Ge 1 AREF AREF 97 99 CHAPTER 7 Telescoping Tops Telescopic Top Installation 99903675 18 6 PLCS 27 28 17 HEIGHT ABOVE SIDEPACK WHEN ROOF IS RETRACTED 18 25 FOR 43 ROOF 0 99 FOR 26 ROOF 26 27 28 1 8PLCS 46 20 8 PLCS a 8 2 PLCS FOR ASSEMBLIES WITH SWING OUT DOORS REAR POST IS 0 9 BEHIND BACK OF SIDEPACK 37 SECURE POST ON CRANE BOX SIDE WITH ITEMS 22 24 26 26 27 28 QUANTITY VARIES TWO SIDES 26 27 28 4 PLCS 26 CS NOTE FOR ASSEMBLIES WITH SWING UP DOORS REAR POST IS FLUSH WITH BACK OF SIDEPACK NOTE THE COMPLETE ASSEMBLY DETAIL IS FOR THE 43 HIGH VERSION AND ITS ASSOCIATED SWING DOORS VIEW ABOVE DETAILS THE 26 HIGH VERSION WITH SWING UP DOOR 100 Dominator 2 Parts amp Specifications Manual Part 99903676 9903675 PARTS LIST TEM DESCRIPTION QUANTITY ROLLER INGE SS 10GA BUTT ATCH ASM 3PT COMPRESSION 0391615 UMPER RUBBER 1 25 DIA X 1 88 062002 UT 38 16 HEX 2060050 AP SCR 38 16X 2 00 HH GR5ZC 2601652 CR MACH 25 20 75TRHTORXSS 062194 UT SS 25 20 NYLOC 1734026 IN QUI
56. Als lt 5 ge o gt ejo Parts List Drawer Units and Kits ml CHASSIS CAB mi Compartment Key Left Rear Left Horizontal Left Vertical 3 Left Vertical 2 Left Vertical 1 k NOTE The Left and Right Vertical 3 compartments only used on Dominator II 13 and 14 bodies The body configuration determines the rollout drawer sets which can be used in each body COMPARTMENT BODY LENGTH DRAWER SET WIDTH LEFT amp RIGHT VERTICAL 1 9 11 13 14 26 Wide LEFT amp RIGHT VERTICAL 2 11 amp 13 13 Wide 14 26 Wide 68 Dominator 2 Parts amp Specifications Manual Part 99903676 LEFT amp RIGHT VERTICAL 13814 13 Wide LEFT amp RIGHT 39 Wide HORIZONTAL LEFT REAR DRAWER COMPARTMENT PART 3 HIGH 5 HIGH 7 HIGH DRAWER SET SET APPLICATION DRAWERS DRAWERS DRAWERS OVERALL WIDTH HEIGHT 13 WIDE LEFT amp RIGHT VERTICAL 2 70733765 5 2 11 amp 13 BODIES 703366 RB O j LEFT amp RIGHT VERTICAL3 70733767 3 7 2 a 7137818 BODIES 70338 J3 Po js 707339 1 21 j 70334 Js 23 707338 2 8 41122 70733789 6 OBE 70733791 hB 3 O j gt 70733793 4 j 4 2 26 WIDE LEFT amp RIGHT VERTICAL 1 70733774 5 2 f LEFT 8 RIGHT VERTICAL 2 707337755 B O OT r fk 13 amp 14 BODIES 70733776 hB x o j 128 70377 70733778 42 74 18 O 70
57. Assembly 99903767 BEFORE ASSEMBLY APPLY LOCTITE 515 17 AROUND EACH HOLE DETAIL A 4 PER HINGE ITEM LOCATION BODY amp DOM2 60 DOM2 2 LEFTVERT2 a EFTHORZWIATCH LEFT HORIZ W O LATCH NAINA 52718726 52719092 7 RIGHT VERT 8 RIGHTVERT2 5271969 erre 8 RicHTVERT2 hs 52748725 sr s RGHTVERT2 he szriris 24 Dominator 2 Parts amp Specifications Manual Part 99903676 ITEM LOCATION pop 60 DOM 2 RIGHTVERTS sen 7e ReHTHORZWWLATOH p o NR Fit RIGHT HORIZ WO LATCH NA 2 RIGHT REAR pres WORKBENCH IALL 60125276 9912276 SCREW MACH 25 20X 75 72501652 72501652 55 4 a PER HINGE ote m 17 SS 10GA BUTT 72661383 72661383 REV 2508047 pope Chapter 3 Assemblies amp Installation 25 PTO Wiring Installation 2006 amp 2007 99904085 Allison T1000 T2000 TCM with Single PTO 4th Generation 2006 7 99904085 1 77041701 der IGNITION 2e 7 12V 3l 4 I6 TOPTO GROUND SPLICE 99903681 k CHASSIS ELEC INSTALL INSTR 12 ae I H PTO 3 J 5 3 gt x WIRE 43 143 lt 80 PIN GM 143 CONNECTOR ON T C M WIRE 50 150 lt GM 104 NOTE 1 Different chassis may have different codes for the TCM wire numbers 2 TCM
58. CK RLSE 50D 1 5 W 12inL 2060833 CR THRD CUT 31 18X 75 HWH 1 11 SEE CHART ANGLE T TOP FRONT FILLER 17 50 12 SEE CHART PACER REAR POST 43 H 13 SEE CHART RACKET SIDE T TOP WLDMT 14 SEE CHART RACKET SIDE T TOP WLDMT 15 SEE CHART RACK T TOP LOWER RFLR 16 SEE CHART OP TELESCOPE REAR SECT 17 SEE CHART OP TELESCOPE CTR SECT 18 SEE CHART OP TELESCOPE FRT SECT 19 SEE CHART RACK T TOP LOWER LFRR 20 SEE CHART RACK T TOP UPPER 395940 D ASSEMBLY 2066340 IVET POP AL 12 X 375 GRIP 060640 CR MACH 10 24X 1 50 RDH 2062106 UT 10 24 HEX NYLOCK 063000 WASHER 19 W FLAT ANSI B27 2Z 062109 NUT 31 18 HEX NYLOCK 2063002 WASHER 31 FLAT 2060025 CAP SCR 31 18X 1 00 HH GR5 Z 2060026 CAP SCR 31 18X 1 25 HH GR5 Z 30 SEE CHART DOOR TEL TOP WLDMT FLIP UP DOOR 31 SEE CHART PANEL T TOP REAR POST LR 33 SEE CHART DOOR TEL TOP WLDMT W SWING WO LTCH 34 SEE CHART DOOR TEL TOP WLDMT W SWING W LTCH 35 SEE CHART ROD DOOR W 75 OFFSET TOP 36 SEE CHART ROD DOOR W 2 75 OFFSET BOTTOM 1412598 OOR CATCH ASM ZINC 4 2 PC 38 SEE CHART ANEL T TOP REAR POST RR 0030171 2661383 2661599 D gt x N UJ N N J 3 k a N 77 9 aj A V N o 1 N N J x NI a N N 2 79 ww S DIN
59. COMP HYD FITTING ees 72532658 1 2532658 1 1 NOTE QUANTITY SHOWN IN PARENTHESES NOT ALL BODY SIZES ARE AVAILABLE FOR ALL MODELS CHECK THE MODEL SPECIFICATIONS FOR APPROPRIATE SIZES REV E 20081030 48 Dominator 2 Parts amp Specifications Manual Part 99903676 Hydraulic Reservoir 51719773 Thru 12 15 08 FRONT OF ze BODY 51719773 PARTS LIST TEM parta _ DDESCRPTON 72063005 WASHER 50 FLAT 72062080 NUT 50 13 HEX NYLOCK s s ee 50 13 X 11 50 WAS 60120858 DECAL MOBILOIL RESERVOIR NOT SHOWN REvE2076555 NOTE IF RESERVOIR IS NOT REQUIRED USE COVER KIT 51720648 TO COVER OPENINGS IN FLOOR Chapter 3 Assemblies amp Installation 49 Reference Hyd Reservoir Plumbing 99903766 Thru 2006 FRONT SUCTION SECTION OF BODY STREET SIDE USE 242 10 9 BLUE AE USE 242 11 BLUE LOCKTITE 19 RETURN 7 SECTION 24 CURB SIDE b d SUCTION ASSEMBLY NOTES 1 SUB ASSEMBLE FITTINGS 10 15 GROUP 1 AND FITTINGS 16 27 GROUP 2 2 INSTALL GROUP 1 INTO RESERVOIR 3 ASSEMBLY GROUP 2 ONTO GROUP 1 50 Dominator 2 Parts amp Specifications Manual Part 99903676 RETURN ASSEMBLY NOTES 1 2 3 SUB ASSEMBLE GROUPS DIVIDED AS SHOWN ASSEMBLE GROUPS TOGETHER INSTALL ASSEMBLY ONTO RESERVOIR NOTES 1 ITEMS 23 27 NOT USED ON SINGLE INLET PUMPS REFERENCE HYD RESERVOIR
60. EX NYLOCK 7441004 IGHT LICENSE PLATE 0130829 BRACKET WIRE HARNESS DOM 60120705 TG BRKT WIRE HARNESS DOM I AND II 72060025 AP SCR 31 18X 1 00 HH GR5 Z o UANTITY o X N N r gt N oy A ow gt gt MI lt x 2 6 139 140 Dominator 2 Parts amp Specifications Manual Part 99903676 9904088 PARTS LIST TEM DESCRIPTION QUANTITY 2063002 WASHER 31 FLAT 2062109 NUT 31 18 HEX NYLOCK 7040020 ALARM BACK UP HORN 72060005 CAP SCR 25 20X 1 25 HH GR5 Z WAS 72060002 2063001 WASHER 25 FLAT 062104 NUT 25 20 HEX NYLOCK 060047 CAP SCR 38 16X 1 25 HH GR5 Z 2063003 WASHER 38 W FLAT ANSI B27 2Z 2063051 WASHER 38 LOCK ZINC 2062103 NUT 38 16 HEX NYLOC ZINC 7040481 GROMMET FOR LED S T T 0 77040493 LIGHT STOP TURN TAIL LED 4in DIA WAS 77040432 IGHT BACKUP ROMMET TAIL LIGHT CR MACH 10 24X 75 RDH PH ZINC LIGHT CLEARANCE RED LED OVAL WIGROMMET LIGHT CLEARANCE AMBER LED OVAL W GROMMET U aa Ape e N N N 7040180 6392275 2060636 77040570 J 77040569 lt N 10 Electrical Options Installation 141 Electrical Installation 99903763 Eff 4 20 06 thru 9 5 06 WITH 77044690 77045877 LICENSE PLATE
61. ION CRANE SES L 12 V SWITCH RELAY z 77041701 T 5 an 4 i554 4 E Tos WIRE 43 3 L 143 lt RELAY 80 PIN GM 143 CONNECTOR WIRE 50 ONTCJM GM 104 NOTE 1 Different chassis may have different codes for the wire numbers 2 TCM for Freightliner is behind the dash on the passenger side of the cab Splice into appropriate wires at that location 3 for Sterling Actera is located under the cab Use customer access Metripack connector located on the driver s side wheel well Use cavity F for pin 43 and cavity G for pin 50 Use item 5 terminal to connect 4 for International 4300 and 4400 models is located under the cab Use customer access Metripack connector located in the driver s side upper wheel well Use cavity B for wire 43 and cavity C for 50 Use item 5 terminal to connect 5 2007 newer GM Transmission Connector Located near upfitter connector in the engine compartment on the right side Wire 143 Pin C Wire 104 Pin K ALLISON T1000 T2000 4th GEN DUAL PTO WIRING PARTS LIST PART DESCRIPTION 77044764 FUSE HOLDER W O FUSE 77041527 FUSE ATC 7 5 AMP 77044556 DIODE 2 2 AMP 274 V 77041251 RELAY 7441047 ERMINAL MP 150 16 18GA MALE 7041701 WITCH ROCKER NEW 20061108 Chapter3 Assemblies Installation 27 Allison T3000 T4000 TCM with Single PTO 4th Generati
62. KING COLLAR TO NEUTRAL POSITION 7 RETURN ADJUSTMENT SCREW ITEM 4 TO ORIGINAL POSITIONS 8 TIGHTEN JAM NUT ITEM 3 9904272 PARTS LIST TEM PART DESCRIPTION 73734229 VALVE BANK 3 SEC W SOLENOIDS 73734228 VALVE BANK 2 SEC W SOLENOIDS 72062093 NUT 8 32 HEX ZINC 2601718 CAP SCR 8 32X 75 SH PLAIN 3029619 CAP OUTRIGGER VALVE MANUAL OVERRIDE 91721165 KIT DOM OUTRIGGER VALVE OVERRIDE INCL ITEMS 3 5 NEW 20070719 137 CHAPTER 10 Electrical Options amp Installation In This Chapter Electrical Installation 99904088 9 5 06 138 Electrical Installation 99903763 Eff 4 20 06 thru 9 5 06 141 Electrical Installation 99903672 Through 4 20 06 144 Electrical Panel 99903680 Nets xp ER cS 147 Chassis Electrical Installation 99904034 9 1 06 149 Power Panel Dom 1 2 77441129 152 Fuse Block EFM amp Relay Bracket Installation 99903681 Thru 9 1 06 153 Crane Installation Comparison 156 Light Installation 99909368 f ae tro 157 By Pass Procedure for Reverse Activated Floodlights 158 Electrical Qutlet o HT TOT ea de ene ME Dan tinae retentions 158 Light Reel deme 159 138 Dominator 2 Parts amp Specifica
63. L WALL 4 89393368 UBE HEAT SHRINK 1 4 6 1 77040045 ERMINAL RING ERMINAL RING 77044651 ERMINAL RING 89044363 60025470 ANGLE 70034061 IES PLASTIC 3 77441110 ABLE POWER RED REV D 20060523 x RE NIN 8 7 m 156 Dominator 2 Parts Specifications Manual Part 99903676 Crane Installation Comparison CRANE CONFIGURATION CRANE BASE ALTERNATE CONFIGURATION If your body includes crane check the crane base configuration primary or alternate to determine floodlight installation 99903687 Electrical Options amp Installation 157 Light Installation 99903687 TERMINATE WIRES WITH 8 9 10 ALL COMPARTMENTS NOT POLARITY ADD 1 4 FOR DOM4 2SENSITIVE CRANE BOX HARDWARE lt INCLUDED 6 0 OPTIONAL 3 1 50 i n LOCATIONS DETAIL C OPTIONAL LOCATIONS DETAIL A DIMENSIONS TYPICAL BOTH SIDES STANDARD CRANE ROTATOR TO SIDE FRONT DETAIL D ALT LOCATION CRANE SIDE ONLY CRANE ROTATOR TO REAR 99903687 PARTS LIST PART DESCRIPTION 5 5 5 19 IFLOODLIGHT LIGHTS LIGHTS LIGHTS BRACKET FLOODLIGHT 12 REAR SP LAMP 72601846 SCR SS 25 20 1 25 HH 18 8 72062194 INUT SS 25 20NYLOC SS 25 20 NYLOC 77040384 LIGHT COMPARTHENT TES COMPARTMENT
64. LAMPS USE 4 10 20 21 22 90 Dominator 2 Parts amp Specifications Manual Part 99903676 NOTES 1 2 3 a ayo A gt gt gt N co NI 5 RE 5 5 5 5 5 of AT o P A NN RR NN NN S N S S V N RS A m lt O ITEMS 23 27 USED SECURE TANK 1 TO 4 AND BODY ITEMS 20 22 USED SECURE CLAMP 12 TO BODY ITEM 28 AND ONE OF ITEM 9 MAY NOT REQUIRED OR MAY REPLACE ITEMS 14 amp 15 1708336 PARTS LIST TEM PART DESCRIPTION 0073063 TANK AIR 35 GAL 14 00 X 57 00 0391601 ECAL AIR TANK DRAIN 1393886 DECAL DANGER EXPLODING TANK 0112258 BRACKET AIR TANK 58 GAL MECH 2053245 PLUG PIPE SQ HD BLK 25 2053405 PLUG PIPE SOC HD GLV 75 054032 VALVE SAFETY 25 200 PSI 2053577 REDUCER BUSH BLK 1 50 75 2053285 ELBOW STREET BLK 75 X 90 DEG 053458 NIPPLE BARB BRS 75 MPT 75 2661657 CLAMP 75 STEPLESS EAR WAS 72066000 066582 CLAMP UMP20 S464 G20 9392349 HOSE GP 75 X 300 WP GRAY 2053173 ELBOW STREET BLK 75 X 45 053141 NIPPLE PIPE BLK 75 X CLOSE 3054230 VALVE BALL 75 532832 HOSE 75 75 STL 048015 GAUGE PRESSURE AIR 300 2053170 ELBOW STREET BLK 25 X 45 060004 SCR 25 20 X 1 00 HH GR5 ZINC 2063001 WASHER 25 W FLAT ANSI 27 22 062104 NUT 25 20 NYL
65. LOCK WASHER 38 FLAT WASHER 50 FLAT WASHER 75 FLAT WASHER BONDED PLTD 38 Boom Support Adjustable 3820 5020 5525 6025 51718848 4X 6 4X 11 4X 15 4X 11 4X 9 NOTE Chapter8 Boom Supports 107 Hardware included in kit 51718794 1 2 Rotate and arrange pedestal 1 and saddle 10 based on chassis exhaust 1718848 PARTS LIST TEM DESCRIPTION 2718849 PEDESTAL WLDMT ADJ 0030306 WEAR PAD 0126561 UBE PEDESTAL 0126563 ADDLE BOOM SUPPORT DOM 3820 amp UP 060048 AP SCR 38 16X 1 50 HH GR5 Z 060101 CAP SCR 50 13X 5 00 HH GR5 Z 2062080 NUT 50 13 HEX NYLOCK 062103 NUT 38 16 HEX NYLOCK 2062114 NUT 75 10 HEX NYLOCK 2063003 WASHER 38 FLAT WAS 8 2063005 WASHER 50 FLAT 2063008 WASHER 75 FLAT 72601845 CAP SCR 75 10X 6 00 HH GR5 Z WAS 72601845 WASHER BONDED PLTD 38 UANTITY o NIN N AI AU XI N 76392821 REV D 20060901 S T CHAPTER 9 Outriggers In This Chapter Front Outriggers 51718827 99903671 110 Rear Outriggers Manual Out Manual Down 31718953 99904047 111 Rear Outriggers Manual Out Power Down 31718954 99904261 113 Rear Outriggers Power Out Power Down 31719661 99904262 115 Outrigger Hydraulic Installation 99904403 117 Cylinder Power Out 3 142860
66. LVE BANK 2 SECTION MAN OUT HYD DOWN WAS 73733958 532695 EE MALE JIC 1 06 12 75 TUBE 2534410 LBOW MPT 90 M JIC 75 6 534438 ADPTR MPT HEX MPT 1 50 1 25 1719773 0 11 RESERVOIR ASM D1 30 GAL 2534456 ADPTR M STR F JIC SWL 24 24 532971 LBOW M JIC 90 F JIC SW 16 16 2531552 IPPLE BARB STL 1 50MPT 1 50 534455 ADPTR M STR M JIC 32 24 534457 ELBOW M JIC 90 F SW 24 24 TUBE 2534456 ADPTR M NPT F JIC SW 1 50 24 054379 VALVE BALL 1 50 2534454 ADPTR M STR M JIC 24 24 060001 CAP SCR 25 20X 62 HH GR5Z 063001 WASHER 25 W FLAT ANSI B27 2Z 0130206 GUARD HYD RESERVOIR WAS 60129218 2531838 REDUCER BUSH STL 1 50 1 25 2531551 NIPPLE BARB STL 1 25MPT 1 50 UANTITY a ol al gt gt gt gt gt gt gt gt v N gt 2 alo RE N m ol J z N Ai OI NI N ay SALN 1 N NIN Co N ols N N NII A S N MEE ge 3 m C D C Co 054 C 24 Doo m 1 B 8 an lt N e eo Chapter 3 Assemblies amp Installation 45 HYDRAULIC INSTALLATION COMPONENTS UNITS WITH WELDER DECKS 99903766 THRU 12 15 08 INSTALLATION KIT 93719799 93719800 93719801 93719882 93719802 93719884 93719803 KIT 51719789 51719790 51719791 51719883 51719792 51719885 51719793 CAS435HA CAS3560 CR CAS
67. OC ZINC 060047 CAP SCR 38 16 X 1 25 HH GR5 ZINC 2063003 WASHER 38 W FLAT ANSI B27 2Z 062103 NUT 38 16 HEX NYLOC ZINC 2060046 CAP SCR 38 16 X 1 00 HH GRD5 ZINC 6392821 WASHER BONDED PLTD 38 2053152 NIPPLE PIPE BLK 75 X 5 00 Q 1 1 1 2 2 1 1 UANTITY 1 RI N 2 J N N N D ols N N N N REV B 20051129 Chapter6 Air System Options Air Tank Kit 58 Gallon 51708369 TO COMPRESSOR NOTE 1 LOCATE DECAL 24 AS CLOSE TO DRAIN VALVE AS POSSIBLE IN CLEAR VIEW OF OPERATOR 1708369 PARTS LIST DESCRIPTION 91 92 Dominator 2 Parts amp Specifications Manual Part 99903676 1708369 5 LIST PART DESCRIPTION UANTITY 1709358 DRAIN ASM AIR TANK UNDER DECK Q 5 ie 72066534 CLAMP HOSE VINYL COVERED 25 7 3 gt 1 2066340 AL 12 X 375 89392349 75 X 300 WP GRAY 7 72066525 CLAMP HOSE VINYL COVERED 75 72060002 SCR 25 20 X 75 HH GR5 Z 9 2063049 WASHER 25 LOCK ZINC 6 C 7 72063001 WASHER 25 W FLAT ANSI 27 22 72062000 NUT 25 20 HEX ZINC 2661657 CLAMP 75 STEPLESS EAR WAS 72066000 7 4 71393886 DECAL DANGER EXPLODING TANK 1 REV C 20080613 cl REV B 20051129 Q N gt Chapter 6 Air System Options 93 Stepless E
68. OCATED TO COMPARTMENT 99904452 PARTS LIST TEM PART DESCRIPTION SKIT O rons STUDELECPASS THROUGH 38RED RE 77041774 STUDELECPASSTHROUGH 38BLK 2 REV A 20080904 _ 56 Dominator 2 Parts Specifications Manual Part 99903676 Electric Crane Installation 2003i 3203i 4004i 5005i 6006i 99904394 Install the IMT 2003i 3203i 4004i 5005i and 6006i model cranes using the instructions in 99904394 In addition to meeting the minimum chassis specifications noted in the Technical Data section of this manual make sure there is sufficient room for mounting the crane and the platform is strong enough to support the crane and rated load Install the crane only on an IMT designed and approved truck body The body must be designed to sustain the forces imposed by the crane when lifting the full rated load Install the body on the chassis before installing the crane Refer to the following table for parts referenced in the following crane installation drawings RANE INSTALLATION PARTS LIST TEM PART DESCRIPTION 51721572 ELECTRIC CRANE BODY INSTALLATION 91721647 HARDWARE KIT 32031 40041 ELEC CRANE BODY INSTALLATION HARDWARE KIT 5005i ELEC CRANE BODY INSTALLATION 9904317 DRAWING CRANE amp WINCH ASSEMBLY 32031 MT BODY ASSEMBLY RACKET SWITCH 300 AMP ELEC CRANE WITCH 300A KEYED BATTERY DISCONNECT EVEL INDICATOR LEVEL 040209 ERMINAL RING NI 38 STUD 1 WIRE 7040529 ERMINAL RING NI 31 STUD
69. OCK m a NOTE 1 Alldrawers are painted 2 Each IMT drawer comes with the standard lock 70734188 Optional replacement drawer lock sets are available for IMT drawers Replacement lock sets 70734420 and 70734421 can be ordered from IMT customer service DRAWER WITH DIVIDER DRAWER COMPONENT PART NUMBERS PART DIMENSIONS QUANTITY IN PARENTHESES ITEM 1 DIVIDER ITEM 2 ITEM 3 DIVIDER CENTER DIVIDER HEMMED 7073380 3 HX13 W 60251081 4 5 H X 13 W 160251233 4 70733803 60251233 4 W 70733806 T H X 39 W 72 Dominator 2 Parts amp Specifications Manual Part 99903676 Compartment Options Dimensions Description Roll out Tool Box Tray 1711548 Tray dimensions 32 W x 18 5 D LV1 LV2 RV1 RV2 lt ee gt gt 00 1720021 Tank bracket Oxy Acet 3 tanks with hook LV1 RV1 51719752 Tank bracket Oxy Acet 2 tanks with hook LV1 RV1 Mounted on front wall in vented compartment ull out Drawer Sets 4 drawer set with base 18 D x 8 12 W x 19 H LV1 LV2 LV3 RV1 RV2 RV3 LH RH 1704194 5 drawer set with base 18 D x 8 12 W x 23 LV1 LV2 LV3 RV1 RV2 RV3 LR 51709946 16 bolt drawer set w base 18 D x 16 25 W x LV1 LV2 LV3 RV1 RV2 RV3 LR 35 5 H 51704282 18 bolt drawer set w base 18 D x 16 25 W x LV1 LV2 LV3 RV1 RV2 RV3 LR 39 5 H 2 dra
70. OD 10 SHOWN 1 19 USE BRACKET END EACH ROD AND AT CENTER OF UNSUPPORTED 2 13 5 26 SPAN OF 40 OR GREATER 1 0 0 33 DETAIL D SCALE 1 2 DRILL HOLES IN SIDEPACK THROUGH ONE WALL ONLY MIRROR AS NEEDED FOR DETAIL C FRONT END OR LEFT SIDEPACK SCALE 3 8 SEE DETAIL D FOR DRILLING INSTRUCTIONS Chapter 11 Miscellaneous Options 173 MASTER LOCK SYSTEM INSTALLATION 9903665 PARTS LIST TEM PART DESCRIPTION QUANTITY 60117213 BRACKET PADLOCK MASTER LOCK 0117216 BRACKET ROD STOP 2 00 M LOCK AR 0143654 COLLAR SHAFT 2 PIECE 1 2 in 2063205 WASHER SS 50 FLAT 304 AR RONT ROD MASTER LOCK EAR ROD MASTER LOCK 72601590 SCREW STAINLESS STEEL 31 18 1 00 WASHER 25 FLAT WAS 72063166 72063152 2062109 NUT 31 18 HEX NYLOC WAS 72062167 0117214 BRACKET ROD HANGER 72601435 CARRIAGE BOLT 31 18X 1 25 SQNK GR2 5 72601847 2 70034277 20071218 i D 3 D 2 72063001 gt gt N 0 174 Dominator 2 Parts amp Specifications Manual Part 99903676 Master Lock Kits 11 DOMINATOR I WITH RIGHT FRONT RAISED LEFT STANDARD 1719620 11 DOMINATOR II WITH RIGHT FRONT RAISED LEFT STANDARD 1719621 11 DOMINATOR II WITH RIGHT AND LEFT STANDARD 1719622 11 DOMINATOR II WITH RIGHT FRONT AND LEFT FRONT RAISED 1719623 11 DOMINATOR II WITH ALL RAISED D
71. OR THE SALVAGE TANK USE THIS LOCATION ONLY IF THERE IS NOT A WELDER CUTOUT Chapter 11 Miscellaneous Options 163 1712838 PARTS LIST DRAWING 99903803 TEM ESCRIPTION REF TANK WLDMT 152719967 34 GALLON SALVAGE TANK WELDMENT 0 GALLON SALVAGE TANK WELDMENT 52720009 TANK WLDMT 34 GAL SALVAGE LOADBED 52720028 TANK WLDMT 60 GAL SALVAGE LOADBED 51719983 34 GALLON SALVAGE KIT W O WELDER 51719984 60 GALLON SALVAGE KIT W O WELDER R PUMP ASM SALVAGE 72532681 IGHT GAUGE 75 PLUG W REFLCT 72532436 AST FILL VENT 2710 EDUCER BUSH STL 1 25 75 533054 LBOW MPT 45 M JIC 75 12 2532976 OSE FTG TYPE F 12 75 PARK OSE FTG TYPE J 12 75 PARK 2533445 OSE FTG TYPE Z 12 75 PARK LTER REGULATOR LUBRICATOR 2531991 EE STREET STL 50 72533592 NIPPLE BARB BRS 50MPT 90 75 PART OF 72531830 REDUCER BUSH STL 50 25 172053459 NIPPLE BARB BRS 25 25 HOSE HYD 75 10084 881 12 PAR 89392146 25 X 250 WP GRAY 801 4 72066452 CLAMP HOSE 25 62 SAE 4 SS RESERVOIR WELDMENT LOOR 11 RR CRANE REV 20060307 UANTITY m 2 D D D N N E one eo CNN ess N 1 ET N gt RE N I wl 164 Dominator 2 Parts amp Specifications Manual Part 99903676 Salvage Tank Installation Welder in Load Bed 99903807 4 HOLES 00 41 MO
72. PLACE ALL COMPONENTS OF THE SEAL KIT WHENEVER THE CYLINDER IS DISASSEMBLED EXTENDED RETRACTED CASE DRY WEIGHT TEST PRESSURE OPERATING PRESSURE PORTS CYLINDER TUBE BURST PRESSURE TORQUE TORQUE LOCKNUT 6 WITH THREADLOCK COMPOUND TO 35 40 FT LB PART DESCRIPTION 6 7 94396794 SEAL KIT 122 Dominator 2 Parts amp Specifications Manual Part 99903676 Outrigger Assembly 51718746 SECTION A A 3 Zh PE TEM UANTITY OUTRIGGER WELDMENT SLIDEOUT ASM 5 288970 PORT TUBE 0 50 OD X 20 67 LG 71411151 RING LOCK DOMINATOR OUTRIGGER 71411152 RETAINING 4 50 DIA X 120 2601851 ET SCR SS 38 16X 50 SOC HEAD 2 51718751 CYLINDER 3 50 BORE X 18 005 28 38CC O R 1 WAS 71411796 THRU 1 07 Q 1 1 2 1 1 2053763 LBOW M STR 90 M JIC 8 8 2 Chapter9 Outriggers Outrigger Assembly Stationary Mount 51718747 f 72422292229222222922222222272222224 222 2222222222222222722222222222222 SECTION 51718747 PARTS LIST m 52718750 OUTRIGGERMOUNTWELDMENT fo PORT TUBE 0 50 OD X 20 67 LG r ELBOW M STR 90 M JIC 8 8 2 71411152 RETANINGRING4 50DAX120 fP 6 72601851 SET SCR SS 38 16X 50 SOC HEAD WAS 71411796 THRU 1 07 REyE207699 _ 123 124 Dominator 2 Parts amp Specifications Manual Part 99903676
73. PLUMBING 99903766 Thru 2006 TEM DESCRIPTION 1719773 RESERVOIR ASSEMBLY 60129218 GUARD HYD RESERVOIR 5 72062301 NUT TINNERMAN 1 4 200 72063001 WASHER 25 FLAT 7 7 2060001 CAP SCR 25 20X 62 HH GR5 Z 60129212 BLOCK HYD RESERVOIR NPT ALUMINUM 0 Q072239 O RING 3 62X 3 88X 12 70 1 72060812 CAP SCR 62 11X 1 50 SH PLAIN 7 STRAINER INTERNAL 50 GPM 3 00NPT 2 00NPT DIFFUSER INTERNAL 55 GPM 3 00NPT 2 00NPT REDUCER BUSH BLK 2 00 1 50 ELBOW STREET STL 1 50 X 90 DEG 172533661 1 50 1 50 7 3054379 VALVE BALL 1 50 REDUCER BUSH STL 1 50 1 25 AS REQUIRED 72534438 ADPTR MPT HEX MPT 1 50 1 25 ILTER HYD 10 1 25 EDUCER BUSH STL 1 25 1 00 AS REQUIRED DPTR MPT M JIC 1 25 16 AS REQUIRED EE MALE RUN 1 MPT X 1 JIC AS REQUIRED EE STREET STL 1 25 AS REQUIRED OSEBARB STRAIGHT AS REQUIRED CLAMP HOSE 1 50 2 BOLT AS REQUIRED HOSEBARB ELBOW AS REQUIRED NOTE ITEM 20 FILTER BE PURCHASED SEPARATELY FROM IMT ITEMS 18 AND 21 32 INCLUDED WITH OPTIONAL INSTALLATION KITS REV B 20060405 wl N Ez NTN T 2 X N N O Chapter3 Assemblies Installation 51 Installation Kit Compartment Pressure Fan Option 99903801 WIRE HARNESS 77441135 TO NOTE AIR FLOW 9 10 AS REQD ELEC PANEL TERMINATE FAN WIRING
74. RANE MODEL 015 3203i 4004i Models with serial number beginning with 4004i08 2002i Adapter plate 51721678 required at installation 2020 4004i Models with 6 digit serial number Adapter plate 51721678 required at installation 2820 REV H 20090609 Chapter 3 Assemblies amp Installation 37 Hydraulic Installation 99904562 Eff 12 15 08 CAS3560 SHOWN SEE NOTES FOR CAS435H DIFFERENCES HYD COOLER CAS3560 ONLY HOSE C HOSE A TO CAS3560 ONLY PRESSURE INLET OF COMPRESSOR HOSE B OUT TO TANK CAS3560 ONLY HOSE N FROM COMPRESSOR TO COOLER CAS3560 ONLY 11 SUCTION HOSE RETURN TO TANK CAS435HA ONLY HOSE HOSE J HOSE TO p ON VALVEBANK a HOSE L TO CRANE RETURN SWIVEL 51396662 FROM HOSE TO PB ON OUTRIGGER KIT VALVEBANK TO CRANE PRESSURE SWIVEL 38 Dominator 2 Parts Specifications Manual Part 99903676 FRONT BODY SUCTION SECTION STREET SIDE 8 RETURN SECTION CURB SIDE COMPRESSOR PRESSURE HOSE COMPRESSOR TO TANK COMPRESSOR CASE DRAIN CRANE PRESSURE CRANE RETURN TO TANK CRANE PRESSURE EXT CRANE TANK EXT OUTRIGGER VALVEBANK RETURN FROM OUTRIGGER KIT COOLER INLET 99904562 PARTS LIST TEM PART DESCRIPTION QUANTITY 72531837 REDUCER BUSH STL 125 100 72539564 ___ 12516 _________ 72534411 EEMALERUNTMPTXTJO MR 89393401 HOSER
75. ROPPED CRANE BOX 1719624 11 DOMINATOR II WITH RIGHT FRONT RAISED LEFT ALL RAISED 51719625 13 DOMINATOR II WITH RIGHT FRONT RAISED 5 1719626 14 DOMINATOR II WITH RIGHT FRONT AND LEFT FRONT RAISED 51719627 14 DOMINATOR II WITH RIGHT FRONT ALL LEFT RAISED QUANTITY EE s 51719621 51719622 51719623 51719624 51719625 51719626 51719627 jJ j mE PART DESCRIPTION INSTALLATION 0121632 ROD 106X6 PF PF Ff P PADLOCK uu or P PF PF STOP HANGER 6012777 IRop f0X6 p 60121633 Rop 43X6 Bp qn p pg pn 60127755 ROD 60 X 6 2 60117222 ROD 95 X 6 YU C 60116723 IROD 6875X6 0119910 IRop 1345X6 0120170 IRop 145X6 1 L L L TL bres jaRpwAREKT h jnARpwAREKT __ h F Chapter 11 Miscellaneous Options 175 Fuel Fill Chevy GMC 99903710 EXISTING CLAMP EXISTING EXISTING ELBOW TUBE EXISTING CLAMP FRONT OF CHASSIS 70396444 ELBOW 90 DEG FUEL HOSE 2 RUBBER 72066062 HOSE CLAMP 60128990 TUBE NEW 20051020 177 CHAPTER 12 Welder Platforms In This Chapter Welder Deck 24 Long with 2 Underbody Toolboxes 51720055 177 Welder Deck 35 Long with 2 Underbody Toolboxes 51720057 178 Welder Deck 36 Long with Flat Deck 51720059 179 Welder Deck 24 Long
76. SE FROM PORT P COMPRESSOR TO HYD OUT COOLER CAS3560 ONLY CAS3560 PORT IDENTIFICATION HOSE A HYD OIL IN HOSE M TO T T ON VALVEBANK HOSCE 51396662 FROM UTRIGGER KIT HOSE To HOSE ON VALVE BANK OSE L TO CRANE RETURN SWIVEL HOSE K TO PB ON VALVEBANK TO CRANE PRESSURE SWIVEL Chapter 3 Assemblies amp Installation 43 FRONT OF BODY SUCTION SECTION STREET SIDE 15 16 17 18 RETURN SECTION CURB SIDE 16 NOTES 1 ITEMS 23 24 ARE REQUIRED FOR 1 1 4 SUCTION LINE COMPRESSOR PRESSURE COMPRESSOR TANK COMPRESSOR CASE DRAIN STRAINER TO PUMP STRAINER TO PUMP CRANE PRESSURE CRANE RETURN TO TANK CRANE PRESSURE EXT CRANE TANK EXT OUTRIGGER VALVEBANK RETURN FROM OUTRIGGER KIT COOLER INLET CHART B CRANE PRESSURE amp RETURN TO TANK HOSES 9 BODY 9 WITH 11 BODY 11 WITH 13 amp 14 BODY 13 amp 14 WITH WELDER WELDER WELDER DECK DECK DECK 51395711 51394421 51396239 51396721 51396721 51396722 51396830 51396830 51396643 51396643 51396831 51396831 44 Dominator 2 Parts amp Specifications Manual Part 99903676 9903766 PARTS LIST THRU 12 15 08 TEM PART ESCRIPTION 3052091 ILTER HYD RET 10MIC 1 25 NPTF 2531837 EDUCER BUSH STL 1 25 1 00 534411 EE MALE RUN 1 MPT X 1 JIC 3054379 VALVE BALL 1 50 532358 ADPTR M STR M JIC 8 8 3734229 VALVE BANK 3 SECTION HYD OUT HYD DOWN WAS 73733953 3734228 VA
77. SIDE PACKS OMITTED FOR CLARITY 2 FASTENERS CAN BE INSTALLED FROM EITHER DIRECTION TORQUE TO 160 FT LB 3 WHEN TORQUING HOLD THE BOLT AND APPLY TORQUE TO THE NUT WITH THE TORQUE WRENCH Chapter 3 Assemblies amp Installation 15 99903796 PARTS LIST TEM PART DESCRIPTION QUANTITY 7 7 60115068 MOUNTING ANGLE BODY TIE DOWN 2 7 72601859 2 76393799 16 Dominator 2 Parts amp Specifications Manual Part 99903676 Body Assembly 99903654 APPLY WEATHERSTRIP TO DOOR WITHOUT LATCH 14 CRANE SIDE 13 APPLY TREAD DECAL FLUSH TO 7 BOTTOM amp OUTSIDE 2 PLCS 12 EDGE OF SIDEPACK 5 3 DETAIL A SCALE 1 4 DOOR JAM WEATHERSHIP APPLIED TO BODY SEE NOTE RH SIDEPACK SHOWN 89397086 DOM 9 BODY LH ASSEMBLY IS SIMILAR 89397088 DOM I 11 BODY 89397091 DOM II 11 BODY 89397094 DOM II 13 BODY 89397095 DOM II 14 BODY 89397091 DOM IV 14 BODY 89397095 DOM IV 19 BODY E TAE her BED WITH LATCH NOTE WEATHERSTRIP WAS CHANGED EFFECTIVE 6 15 07 THE OLD WEATHERSTRIP IS AVAILABLE FOR SERVICE CHECK THE DOOR BRACE FOR A 1 8 HOLE TO DETERMINE WHICH WEATHERSTRIP PART NUMBER YOUR BODY REQUIRES MODEL WEATHERSTRIP PART FOR DOORS WEATHERSTRIP PART FOR DOORS WITH WITHOUT 1 8 HOLE IN BRACE 1 8 HOLE IN BRACE AS SHOWN IN PRIOR TO 6 15 07 DRAWING POST 6 15 07 89397086 70393684 89395459 89395462 89395462 89395459 89395462 Chapter3 Assemb
78. SURE amp RETURN HOSES BY BODY LENGTH 11 BODY 11 BODY WITH 13 amp 14 BODY 13 amp 14 BODY WELDER WITH WELDER DECK CRANE PRESSURE HOSE 51396239 51396721 51396721 51396722 CRANE RETURN TO TANK HOSE 51396643 51396831 51396831 51396831 NOTE QUANTITY SHOWN IN PARENTHESES NOT ALL BODY SIZES ARE AVAILABLE FOR ALL MODELS CHECK THE MODEL SPECIFICATIONS FOR THE APPROPRIATE SIZES Chapter 3 Assemblies amp Installation 41 Hydraulic Reservoir 51721745 Eff 12 15 08 1721745 PARTS LIST TEM PART 3052138 3052001 2721746 2531134 1412010 73052139 ESCRIPTION IGHT GAUGE 1 00 PLUG W REFLECTOR LUG PIPE MAGNETIC 75NPT SQHD ELDMENT HYD RESERVOIR LBOW STREET STL 1 00 X 90 DEG ILL BREATHER BAYONET 1 DIFFUSER INTERNAL 55 GPM 3 00NPT 2 00NPT STRAINER INTERNAL 50 GPM 3 00NPT 2 00NPT 2053579 REDUCER BUSH BLK 2 00 1 25 2053211 NIPPLE PIPE BLK 1 25X CLOSE 2534398 EDUCER BUSH STL 2 00 1 50 2531135 LBOW STREET STL 1 25 X 90 DEG 2053415 LUG PIPE SQ HD STL 75 REV B 20081215 UANTITY i 7 Q 1 1 1 1 CE er ees f 12055575 BUSHIDO RNPPLE PIPE BLK 25XGLOSE f J m RE 73052140 RI y aj gt m I 42 Dominator 2 Parts amp Specifications Manual Part 99903676 Hydraulic Installation 99903766 Thru 12 15 08 PORT P HYD OIL IN CAS3560 HO
79. TTING 72053766 7 720576 40 Dominator 2 Parts amp Specifications Manual Part 99903676 HYDRAULIC INSTALLATION COMPONENTS UNITS WITHOUT WELDER DECKS 99904562 EFF 12 15 08 INSTALLATION KIT 93719794 93719795 93719796 93719797 93719798 51719784 51719785 51719786 51719787 51719788 APPLICATION CRANE CAS435HA 53560 WELDER W O CAS3560 DECK WELDER DECK W O WELDER W O WELDER DECK DECK A COMP PRESSURE 51395433 51395433 1 51396502 1 HOSE ASSEMBLY 1 51396502 1 HOSE ASSEMBLY forces _ NEN LE E HOSE ASSEMBLY PRESSURE See chart B 1 See chart B 1 See chart B 1 HOSE ASSEMBLY CRANE RETURN TO See chart B 1 See chart B 1 See chart B 1 TANK HOSE ASSEMBLY O em HOSE ASSEMBLY e pem e HOSE ASSEMBLY EN a Pm HOSE ASSEMBLY 7 REDUCER BUSHING 2 72531837 1 72531837 1 ITTING amet 1 er 1 72533564 1 72534411 1 72534411 1 72534571 1 72534571 1 72534571 1 72531552 1 72531552 1 STRAIGHT 12 IELBOW CASEDRAIN 72534410 72534410 1 ICOMPAIRFITTING 1 172054547 172055458 1 ICOMPAIRFITTING 172055561 172053556 1 ICOMPAIRFITTING 72531547 1 2531547 0 ICOMPHYDFITTING _____ 72534485 1 72534435 comp HYD FITTING ______ 72053766 1 72058766 1 7 CHART PRES
80. UNTING HOLES AND CUTOUTS FOR INSTALLATION OF SALVAGE TANK WITH WELDER IN LOADBED NOTE See 99903803 for plumbing information Chapter 11 Miscellaneous Options 165 Salvage Pump Assembly 51721592 Eff 6 08 1721592 PARTS LIST TEM JPART DESCRIPTION 70048015 GAUGE PRESS AIR 300 CNTR MNT 0048059 REGULATOR AIR FIXED 0732360 VALVE 4WAY 734343 PUMP DIAPHRAGM 1 00in METALLIC 053000 NIPPLE PIPE BLK 12X CLOSE 2053376 REDUCER BUSH BLK 1 00 75 053431 2053458 2053459 053517 N N N N 2053533 ELBOW STREET STL 25 X 45 DEG 053676 ADAPTER MPT M JIC 75 12 2053724 ADAPTER MPT HEX MPT 50 25 2053727 ADAPTER MPT HEX MPT 1 00 75 066000 CLAMP HOSE 50 1 25 12 2532421 FAST FILL SOCKET 3054122 VALVE BALL 25 9393634 HOSE HYDRAULIC 75 100R4 s N gt 1 A o lt gt x ND Dominator 2 Parts Specifications Manual Part 99903676 166 AntifreezelSalvagelWater Pump 70734343 Eff 6 2008 Chapter 11 Miscellaneous Options 167 0734343 PARTS LIST TEM IPART DESCRIPTION 73734362 AIR VALVE ASSEMBLY PART OF 30 HECK BALL PART OF 29 EARING SLEEVE VALVE PILOT PART OF 30 NTERMEDIATE UMPER PART OF 30 USHING PART OF 30 AP AIR INLET ASSEMBLY CAPSCREW 3 8 16 X 1 00 1 4 2 1
81. WITCH ROCKER MTG PANEL END WITCH ROCKER MTG PANEL MIDDLE WITCH ROCKER BODY WITCH ROCKER GREEN ACTUATOR SWITCH ROCKER SINGLE MOUNTING PANEL SWITCH ROCKER ACTUATOR FROM KIT 7441129 HARNESS DOM POWER PANEL 6394572 GROMMET 2 X 6 OVAL CMPT LIGHT 7040509 LIGHT COMPARTMENT LED WAS 77040384 77041687 SWITCH ROCKER BODY MOMENTARY FROM KIT 7041571 WITCH ROCKER PLUG 2063181 ASHER SS 10 WRT TYPE 304 2060612 CR MACH 8 32X 75 RDH 0034061 IES PLASTIC 18W 12 00L BLACK i N 7041502 7041504 7041500 7044779 77041689 i J 77041688 J N Q CO NO 4 o J x N N merger HARNESS DOM POWERPANEL GROMMET 2X 6 p lt gt o Chassis Electrical Installation 99904034 9 1 06 IF THE WIRE BETWEEN THE POWER MODULE 5 AND THE BATTERY IS LONGER THAN 24 INSTALL PARTS 19 AND 20 EXTRA HARDWARE AND BRACKET 51 IN LINE AS CLOSE TO THE ARE SUPPLIED FOR MOUNTING AS NECESSARY THE RECOMMENDED ORIENTATION OF COMPONENTS IS SHOWN 2 3 4 o LEFT POST PASS THROUGH FUSED 12 13 15 12 13 15 RIGHT POST 16 SWITCHED THROUGH RELAY FUSED USE HEAT SHRINK 45 OVER THESE CONNECTIONS 9904034 PARTS LIST 150 Dominator 2 Parts amp Specif
82. Y SHOWN PARENTHESES NOT ALL BODY SIZES AVAILABLE FOR ALL MODELS CHECK THE MODEL SPECIFICATIONS FOR THE APPROPRIATE SIZES HYDRAULIC INSTALLATION COMPONENTS UNITS WITHOUT WELDER DECKS 99903766 THRU 12 15 08 INSTALLATION KIT 93719794 93719795 93719796 93719878 93719797 93719880 93719798 HOSE KIT 51719784 51719785 51719786 51719879 51719787 51719881 51719788 APPLICATION 5435 53560 CR CAS435 WITHOUT WITHOUT WITHOUT WITHOUT CAS435HA WITHOUT CAS3560 WELDER WELDER WELDER WITHOUT WELDER WITHOUT A COMP PRESSURE 51395433 51396502 51395433 1 51395433 51396502 51396502 HOSE ASSEMBLY 1 1 1 1 1 COMP TANK 51397028 51396752 51397028 1 51397028 51396752 51396752 HOSE ASSEMBLY 1 1 WAS awas 1 1 51396823 51396823 51396823 DRAIN 51396994 51396994 51396994 ASSEMBLY 1 WAS 1 1 WAS 51396834 51396834 51396834 60035598 USED 51396822 51396822 TO PUMP NOT USED INOT NOT USED CRANE PRESSURE See chart B See chart B See chart See chart See chart HOSE ASSEMBLY 1 1 1 B 1 1 Chapter 3 Assemblies amp Installation 47 HYDRAULIC INSTALLATION COMPONENTS UNITS WITHOUT WELDER DECKS 99903766 THRU 12 15 08 INSTALLATION KIT 93719794 93719795 93719796 93719878 93719797 93719880 93719798 51719784 51719785 51719786 51719879 51719787 51719881
83. YD 125 1004 89397483 HOSEHYD 1 50 SUCTION Me 72594410 ELBOWAIPTSUM JC 758 AR Chapter 3 Assemblies amp Installation 39 99904562 PARTS LIST TEM 172532695 TEE MALE 1 06 12 75 TUBE HYD OUTRIGGERS NEW 20081218 x HYDRAULIC INSTALLATION COMPONENTS UNITS WITH WELDER DECKS 99904562 EFF 12 15 08 INSTALLATION KIT HOSE KIT APPLICATION CRANE WITH 5435 CRANE WELDER COMP WITH CAS435HA DECK WELDER WITH DECK WELDER DECK C COMP PRESSURE 51396651 1 51396211 1 51396651 1 HOSE ASSEMBLY 51396823 1 51396752 1 51396823 1 51396752 1 HOSE ASSEMBLY HOSE ASSEMBLY pose sss HOSE ASSEMBLY CRANE RETURN TO See chart B 1 See chart 1 See chart B 1 TANK HOSE ASSEMBLY HOSE ASSEMBLY ES HOSE ASSEMBLY HOSE ASSEMBLY REDUCER BUSHING 172531837 1 72531837 1 FITTING 72533564 1 72533564 1 72533564 1 72534411 1 72534411 1 HOSEBARB 72534571 1 72534571 1 72534571 1 72531552 1 72531552 1 STRAIGHT ICLAMP HOSE ____ 172661642 2 72661642 2 72661642 2 72661656 2 72661656 2 ELBOW CASEDRAN 7253440 72534410 1 A _ COMPAIRFITTING 20534580 72053458 1 A ICOMPAIRFITTING 72053556 72053556 1 A ___ 2535470 72531547 CH COMPHYDFITTING 72534435 72534435 1 ICOMPHYDFI
84. apply a bead of waterproof compound such as silicon based caulk to the bottom of the base Move the chassis under the crane and lower the crane into the desired position Install the mounting cap screws item 15 and washers item 16 to secure the crane base to the truck body see figure Torque the 3 4 cap screws used on models 3203i and 4004i to 280 ft Ib and torque to 1 cap screws used on models 5005i and 60061 to 680 ft Ib NOTE The 3 4 10 x 2 5 grade 8 zinc coated capscrews models 3203i 40041 are designed for a crane box thickness of 1 2 only The 1 8 x 3 grade 8 zinc coated capscrews model 5005i and 6006i are designed for a crane box top thickness of 7 8 to 1 only A different crane box may require different capscrews If different length bolts are required they must be the same size and of sufficient length Failure to use proper length bolts may cause the bolts to bottom out before torquing 58 Dominator 2 Parts amp Specifications Manual Part 99903676 MOUNTING PATTERNS 2003i MOUNTING PATTERN 3203i amp 40041 MOUNTING PATTERN 5005i amp 6006i MOUNTING 20 81 09 5 6 25 5 14 75 7 38 QQ ALLOW 16 RADIUS SS SWING CLEARANCE ALLOW 12 RADIUS FOR SWING CLEARANCE ALLOW 16 RADIUS FOR SWING CLEARANCE 2 electrical power switch
85. ar Clamp Installation 99904411 INSTALLING A STEPLESS EAR CLAMP there is sufficient room use standard jaw pincers to position a properly sized ear clamp on a hose fitted with a hose stem Close ear clamp fully with uniform force until there is only a 1 16 gap remaining The visible deformation of the clamp ear provides a visible instant check that the closure is complete INSTALLING A STEPLESS EAR CLAMP IN RESTRICTED SPACE When space is restricted use side jaw pincers held parallel to the hose to position and clamp a properly sized ear clamp on a hose fitted with a hose stem Close ear clamp fully with uniform force until there is only a 1 16 gap remaining The visible deformation of the clamp ear provides a visible instant check that the closure is complete REMOVING A STEPLESS EAR CLAMP To remove a stepless ear clamp grasp the strip end with a pincer and pull it away NOTE Stepless ear clamps can only be used once When removed they must be discarded and replaced with new clamps 94 Dominator 2 Parts Specifications Manual Part 99903676 Moisture Separator Regulator Oiler Assembly 51714805 NOTE 1 When installing fittings seal threads with Pro Lock pipe sealant with teflon 51464 or equivalent This sealant is a low strength anaerobic paste Thread tape is not acceptable 51714805 PARTS LIST PART DESCRIPTION pom Chapter 6 Air System Options 51714805 PARTS LIST 11
86. boxes 51720055 177 Welder Deck 35 Long with 2 Underbody Toolboxes 51720057 178 Welder Deck 36 Long with Flat Deck 51720059 179 Welder Deck 24 Long with Tall Compartment 51719952 180 Welder Deck 35 Long with Curbside Tall Compartment 51720061 181 Welder Deck 35 Long with Streetside Tall Compartment 51720063 182 Dominator Decal Examples amp Placement 183 Ra ded leg te ati e ae eene 184 Dominator and Crane Logo Placement 185 Body Safety Decal Plac ement N E ses 186 Dominator Control Decal Placement ses 187 Crane Safety Decal Placement on Dominator Door 1 2 24 402 00 00004100000000000000 188 Hydraulic hE Eh EE 189 Fuel Tank Decal Placement El 190 Air Tank imminente enr lle re u uuu ya 191 Outrigger Decal Placement eee ipee e eec eee tee dei dite eee da 192 Reflector amp Hitch Decal Placement l eee _ a a eaaa 193 Compressor Decal Placement eee eee eene eri eie ded e heres 195 Thread Torque Chart English 196 Thread Torque Chart Metric 197 Contents Revisions LOCATON VARIOUS ECN 9754 9760 BOM AUDIT AND CHANGES TO 99903651 99903409 99903681 ECN 9778 ADDED DIODE TO PTO LIGHT GROUND CHANGED 99903339 LOCATIONS EDITED 99903678 INSTALLATION DRAWING 2
87. bsequent pages for application details ITE DECAL DESCRIPTION QUANTITY MODEL NOTES M PART PER BODY d RENE MEN 2 70396657 DECAL DOMINATOR 2 ALL Ee enmt 3 70392213 DECAL CAUTION DON T 1 ALL ONLY 5 70392453 DECAL UNLEADED GASOLINE 2 ALL FOR GASOLINE rm ns CS AERE T 5 71393886 DECALDANGEREXPLODINGTANK i L SY 7 70391601 DECALAIRTANKDRAN 8 70392082 DECALSERVICERREPAR AU lt re 70396638 DECAL FUSE PANEL LAYOUT ooma 10 70396600 DECALELECTRICALPANEL bomian 11 70396254 DECALSWiTCHBRACKET 1 080 Hz 70396891 DECALELECTRICALPANEL 1 13 70396802 DECALSWiTCHPANEL 14 70398872 MANUAL OPERATION OUTRIGGER 1 DOM I amp II VALVEBANK WAS 70396633 PRIOR TO 6 15 07 70397215 FROM 6 15 07 THRU 11 30 09 15 170398873 MANUAL OPERATION DOM IV 1 DOM IV OUTRIGGER VALVEBANK WAS 70396921 THRU 11 30 09 LE _ 16000 30000 VEHICLE Chapter 13 Dominator Decal Examples amp Placement 185 Dominator and Crane Logo Placement Place the crane model number item 1 IMT diamond item 2 and Dominator ID Decal 70396657 item 3 on each side of the unit as shown 186 Dominator 2 Parts Specifications Manual Part 99903676 Body Safety Decal Placement Both item 1 70394445 and item 2 70392868 are applied on all four sides of the carrier v
88. chassis may have different codes for the TCM wire numbers 2 for Freightliner is behind the dash on the passenger side of the cab Splice into appropriate wires at that location 3 transmission connector located near the GM upfitter connector in the engine compartment on the right side Pin 2 Pin A Pin 30 Pin B Pin 31 Pin J ALLISON T3000 T4000 SINGLE PTO WIRING PARTS LIST TEM PART DESCRIPTION QUANTITY REV B 20050519 Chapter 3 Assemblies amp Installation 33 Allison T3000 T4000 TCM with Dual PTO Through 2005 99903409 4 SUPPLIED IGNITION WITH PTO 12V lt 1 2 GREY CONNECTOR PIN 30 ON TCM i 1 Different chassis may have different codes for the wire numbers 2 TCM for Freightliner is behind the dash on the passenger side of the cab Splice into appropriate wires at that location 3 GM transmission connector located near the GM upfitter connector in the engine compartment on the right side Pin 2 Pin A Pin 30 Pin B Pin 31 Pin J 4 Use item 5 to connect ALLISON T3000 T4000 DUAL PTO WIRING PARTS LIST TEM PART DESCRIPTION 77044764 FUSE HOLDER W O FUSE REV B 20050519 34 Dominator 2 Parts amp Specifications Manual Part 99903676 Allison T1000 T2000 TCM with Single PTO on Freightliner with PTO Dash Switch Through 2005 99903409 5 TO FREIGHTLINER HARNESS BACK OF CAB CONNECTION TO PTO SOLENOID CONNECTOR
89. d corner of the left vertical 1 compartment SERIAL TAG LOCATION Dominator Body Layout When ordering parts communicating warranty information or referring to the unit in correspondence always include the serial number and model numbers Address all inquiries to your authorized IMT distributor or to lowa Mold Tooling Co Inc Box 189 Garner IA 50438 0189 Telephone 641 923 3711 Technical Support Fax 641 923 2424 IOWA MOLD TOOLING CO INC BOX 189 GARNER IA 50438 0189 MODEL NUMBER SERIAL NUMBER MFG DATE 70029119 8 Dominator 2 Parts amp Specifications Manual Part 99903676 PARTS IDENTIFICATION insure proper replacement parts are received specify the complete number letter sequence for any part requested The parts sections of this manual can assist you in determining the correct part number ORDERING REPAIR PARTS When ordering replacement parts 1 Give the model number of the unit Give the serial number of the unit Specify the complete part number When ordering cylinder parts or one of the main weldments always give the stamped part number Give a complete description of the part Specify the quantity required Fill in your serial number to assist in future replacement parts ordering DOMINATOR SERIAL NUMBER s 2 Specifications Body Rating 60 000 ft lb 60 000 ft lb 60 000 6 Based on configuration Based on config
90. door where located on door where air air tank is stored tank is stored 192 Dominator 2 Parts Specifications Manual Part 99903676 Outrigger Decal Placement 70391598 Warning manual outriggers One decal on each outrigger 70392864 Danger outrigger crushing hazard Placement shown on rear outrigger Typical 2 70392864 Danger outrigger crushing hazard Placement shown on sidepack wall Typical 2 Chapter 13 Dominator Decal Examples amp Placement 193 Reflector amp Hitch Decal Placement 194 Dominator 2 Parts Specifications Manual Part 99903676 Place four red reflector decals 70039057 item 1 at the sides and outer edges of the tailgate as shown Place two amber reflector decals 70039058 item 2 at the front of the sidepacks as shown Place the welding caution decal 70398983 item 3 on the side of the light box at the left rear of the body Place hitch decal item 4 above the hitch on the of the body Typically Dominator DSC use 70397063 Receiver Hitch 2000 Ib tongue and 16 000 Ib gross trailer weight Typically Dominator ll and IV us 70397064 Pintle Hitch 6000 Ib tongue and 30 000 Ib gross trailer weight Chapter 13 Dominator Decal Examples amp Placement 195 Compressor Decal Placement The Dominator 2 may be purchased with a CAS435HA or CAS3560 compressor Decal placement on a CAS435HA compressor 301634 Compressor Warni
91. e 13 4 PLCS SEE NOTE 2 NOTES 1 LOCATE DECAL AS CLOSE TO DRAIN VALVE AS POSSIBLE IN CLEAR VIEW OF OPERATOR 2 FITTING CONFIGURATION MAY VARY PER APPLICATION TANK BRACKET MAY BE MOUNTED INVERTED OR ROTATED 180 AS REQUIRED PER APPLICATION 1709693 PARTS LIST PART DESCRIPTION QUANTITY 52709697 TANK BRKT SGL 15GAL 60106492 BRACKET AIR TANK 72060048 CAP SCR 3 8 16 X 1 5 72060096 CAP SCR 1 2 13 X 2 50 88 Dominator 2 Parts amp Specifications Manual Part 99903676 1709693 PARTS LIST TEM DESCRIPTION QUANTITY 2062080 NUT 1 2 13 HEX SELF LOCK 2062103 NUT 3 8 16 HEX SELF LOCK 72063005 WASHER 1 2 FLAT 70073062 TANK AIR 15 GAL 89392349 HOSE GP 3 4 200 PSI 2532559 OSE FTG 3 4 3 4 BRS 053556 LBOW STR 3 4X90 2053180 ED BUSHING 1 25 75 2053397 PIPE PLUG 1 25 HOL HEX 2053246 PLUG PIPE 3 8 SQHD i SAFETY VALVE 053282 ELBOW STREET 1 4 X 90 2066000 HOSE CLAMP DRAIN ASM DUAL TANK 2053372 RED BUSHING 3 8 1 4 71393886 DECAL DANGER AIR TANK 7 7 0 e N RS N RI 1 N N N N 20051128 Chapter6 Air System Options 89 Air Tank Kit 35 Gallon 51708336 7 REARWARD 1 4 FITTING 5 FORWARD 1 4 18 REARWARD 1 4 FITTING 5 FORWARD 1 2 3 1 4 FITTING 9 SN 10 4 4 4 prem SIDE 14 DRIVE SIDE 13 B 12 11 THESE TWO 2 C
92. ebank Manual Out Power Down 73733958 Through 6 15 07 NOTE EFFECTIVE THROUGH S N DOMS2S07 1384 1 6 NOTE PUSH BUTTON OVERRIDES THE 4W3P VALVE TO THIS POSITION P T 134 Dominator 2 Parts amp Specifications Manual Part 99903676 3733958 PARTS LIST 73534430 PLUG ORIFICE MANIFOLD PLUG EXPANDER PLUG f COIL 12VDC 6 6 3 O PLUG SAE OoOO O OoOo o TAGS CSR PLUG PLASTIC SAEWS PLUG PLASTIC SAEWS Chapter9 Outriggers 135 Outrigger Override Installation amp Operation 99904272 RIGHT O R RIGHT ARM IF APPLICABLE O R LEG ma I T 3 USE 9 64 ALLEN WRENCH PLASTIC CAP INSTALLING MANUAL OVERRIDE 1 2 3 4 REMOVE PLASTIC CAP AND DISCARD REPLACE PLASTIC CAP WITH ITEMS 3 4 AND 5 AS SHOWN TURN ADJUSTMENT SCREW ITEM 4 CLOCKWISE UNTIL YOU FEEL RESISTANCE TURN COUNTERCLOCKWISE 2 FULL TURNS TIGHTEN JAM NUT ITEM 3 MANUAL OVERRIDE PROCEDURE 1 2 LOOSEN JAM ITEM 3 TURN ADJUSTMENT SCREW ITEM 4 CLOCKWISE UNTIL IT BOTTOMS OUT APPROXIMATELY 6 FULL TURNS 136 Dominator 2 Parts amp Specifications Manual Part 99903676 RAISE LOCKING COLLAR AND PUSH PLUNGER DOWN DESIRED FUNCTION LIFT EXTEND DESIRED FUNCTION 4 RELEASE PLUNGER 5 RELEASE LOCKING COLLAR ON ANY VALVE ACTIVATED 6 PUSH AND RELEASE PLUNGER TO RETURN LOC
93. ehicle so the operator can see the dangers regarding electrocution and the crane loadline from any point of crane operation Chapter 13 Dominator Decal Examples amp Placement 187 Dominator Control Decal Placement 70396164 Decal Danger Breathing Hazard 70396635 Decal Dominator Fuse Panel 70396600 Decal Dominator Electrical Panel Dominator and Il Dominator IV uses 70396891 Electrical Panel Decal 70398872 Decal Manual Operation Outrigger Dominator and II Dominator IV uses 70398873 188 Dominator 2 Parts Specifications Manual Part 99903676 Crane Safety Decal Placement on Dominator Door 70392892 Contact IMT 71039134 Caution Check oil ee 3 perator Crane Safety pe 3 A Wash wax decal Capacity or reduced capacity placard per crane model Chapter 13 Dominator Decal Examples amp Placement 189 Hydraulic Oil Decal Placement Place 70394189 Decal Mobil Oil Recommendations on top of the hydraulic tank and on the right side of the fill cap Decal must be legible from inside the load bed 190 Dominator 2 Parts Specifications Manual Part 99903676 Fuel Tank Decal Placement 70392309 Diesel Fuel Only Place on diesel fuel tank near fuel cap Note If unleaded gas fuel tank use decal part number 70392453 Chapter 13 Dominator Decal Examples amp Placement 191 Air Tank Decal Placement 70391601 Air tank 71393886 Exploding tank located on
94. eous Options 169 Headache Rack Parts amp Installation 99903657 DETAIL A SCALE 3 16 1 170 Dominator 2 Parts amp Specifications Manual Part 99903676 NOTES 1 Drill 3 8 diameter holes to fasten headache rack 2 3 headache rack end required only with standard compartment Used on either side 3 Use bonded washers when attaching to sidepack 9903657 PARTS LIST ESCRIPTION QUANTITY TEM PART ODY W D2 11 R 1L STD 2718845 EADACHE RACK BODY BOLT ON 2718846 HEADACHE RACK END GUSSET BOLT ON 72060025 CAP SCR 31 18X 1 0 HHGR5Z WAS 72060026 72601832 2063002 WASHER 31 FLAT WAS 72063184 6392598 WASHER BONDED PLTD 31 2062109 NUT 31 18 HEX NYLOC WAS 72062167 EF 51718842 HEADACHE RACK DOMINATOR STANDARD RIGHT AND STANDARD LEFT HEADACHE RACK DOMINATOR STANDARD LEFT AND RAISED RIGHT HEADACHE RACK DOMINATOR RAISED RIGHT AND LEFT ala gt N C EF 51718843 EF 51718844 lt x REV A 20051122 Chapter 11 Miscellaneous Options 171 Master Lock System Drawing 99903665 172 Dominator 2 Parts amp Specifications Manual Part 99903676 MASTER LOCK SYSTEM DETAILS 2 AT EACH DOOR ROD LOCATION DETAIL B SCALE 3 8 DETAIL SCALE 3 8 LOCATE amp DRILL THROUGH HEADER 3 AT ASSEMBLY 0 63 7 HEADER CH R
95. er lock installation Also updated bracket information on 99903687 Corrected part numbers for 56 tall divider panel 51714805 Added FLR installation drawing Specifications Addedchassis specifications O 20080417 99904001 Add part descriptions door parts list changed drawing to 51719752 51719752 99904411 99904403 hydraulic installation drawing 51721592 pump asm 20080904 99904452 ECN 10802 Battery relocation instructions 99903675 ECN 10764 Updates to telescoping top 20081031 99903766 10773 Changed to single inlet hydraulic pumps 51721745 ated epacomentiockeatinometon Added replacement lock set information 99904394 drawings to replace individual drawer and drawer set drawings 4262 Decal list 20100615 99904394 Added dual battery wiring information 20100830 Decals ECN 11287 Updated decal views and added 70398983 welding caution decal 20101220 99904088 ECN 11315 Electrical installation update 20110121 77441129 Added power panel harness drawing CHAPTER 1 Parts Ordering Information GENERAL This remainder of this manual contains the exploded parts drawings and accompanying parts lists for the assemblies used on this body For equipment such as cranes compressors and winches refer to the appropriate service manual BODY IDENTIFICATION Every IMT body has an identification placard see figure This placard is attached in the upper left han
96. h 2005 99903409 Allison T1000 T2000 TCM with Single PTO Through 2005 99903409 1 SUPPLIED IGNITION WITH PTO Le 5 PRESS 12 SWITCH 3 FFE E BRAKE GREY CONNECTOR WIRE ON TCM 191 19 NOTE 1 Different chassis may have different codes the TCM wire numbers 2 TCM for Freightliner is behind the dash on the passenger side of the cab Splice into appropriate wires at that location 3 for Sterling Actera is located under the cab Use customer access Metripack connector located on the driver s side wheel well Use cavity F for wire J1 06 and cavity G for wire J1 19 Use item 4 terminal to connect 4 TCM for International 4300 and 4400 models is located under the cab Use customer access Metripack connector located in the driver s side upper wheel well Use cavity B for wire J1 06 and cavity C for J1 19 Use item 4 terminal to connect 5 Transmission Connector Located near upfitter connector in the engine compartment on the right side Wire 106 Pin B Wire 119 Pin J ALLISON T1000 T2000 SINGLE PTO WIRING PARTS LIST PART ESCRIPTION QUANTITY 1 177044764 FUSE HOLDER W O FUSE 22 77041527 FUSE ATC7 5AMP ELAY ERMINAL MP 150 16 18GA MALE IODE 22 20050519 Chapter 3 Assemblies amp Installation 31 Allison T1000 T2000 TCM with Dual PTO Through 2005 99903409 2 SUPPLIED WITH PTO IGNITION 1 2 DA 4 3
97. ications Manual Part 99903676 12 72062207 8 32 NYLOCK 72063181 WASHER SS 10 WRT TYPE 304 14 51717388 KIT EFM ENGINE FUNCTION MODULE 15 172060612 SCR MACH 8 32X 75 a RELAY 12V 30 AMP NOM 40 AMP MAX 1 77040053 TERM RING 25 STUD 12 10 GA 77040354 TERM RING NI 25 STUD 8 WIRE 77441116 FUSEHOLDER HIGH AMP2 BOLT WITH COVER 77441115 FUSE AMG 125 AMP 77040045 TERM RING NI 31 STUD 6 WIRE 77040492 TERM RING NI 25 STUD 6 WIRE 77045948 TERM FEM MP 16 18 AWG 77045949 SEAL MP RED CABLE SEAL SE KIT SPLICE 6 PIN WIRE 6 GA GXL RED 199 HARNESS DOM CHASSIS DOM4 MRE GARED STRO TYPE WE soars Wet 14GA BLACK STRD TYPE GPT 0833 REVA20060922 24 N Cn Cay BY BY 5 AR ON 2 3 Sl S amp gt gt gt WOANVW IN33 395 Ad y LD a EE r 61919 oo 916191916 U 0 79179 U U U U U www o IND TN O gt 02 O SISS eee Sb ae D 118 op _ o e E 987 A 48 9824428 SA 287748 BRRR N J 5 i Y 5 4 5 awnouo z 4 WOd EE i I OL 5206 8 Y
98. ite collodial copper or white lead are applied multiply the torque values in the charts by the factor 90 The use of Loctite does not affect the torque values listed above WARNING Anytime a gear bearing bolt is removed it must be replaced with a new bolt of the identical grade and size Once a bolt has been torqued to 75 of its proof load and then removed the torque coefficient may no longer be the same as when the bolt was new thus giving indeterminate clamp loads after torquing Failure to replace gear bearing bolts may result in bolt failure due to metal fatigue causing death or serious injury
99. item 7 provides power for the crane Install the switch onto the power unit cover 22 18 gt 2 7 A e 13 6 11135 KEY SUPPLIED N S Er WITH 70734331 TU SWITCH 70734357 OS S 91 0 266 DIA lt lt end LOCATION OF SWITCH BRACKET IN CRANE BOX INSIDE VIEW OF CRANE BOX 3 Install the vehicle level indicator item 8 parallel to the door reinforcements Chapter 3 Assemblies amp Installation 59 4 After mounting your crane wire the crane to the vehicle s 12VDC electrical system using the following steps Use the parts list above to identify parts Your crane installation kit 51721572 includes a 10 7 m 35 long cable IMT 89044276 item 13 in the parts list Use this cable to ground the auxiliary battery the underhood battery and to connect the batteries to the fuses and the fuses to the the crane on off switch Cut the cable to length after determining the lengths required 5 Ground the crane by connecting the crane ground cable to bare metal inside the crane box POWER CABLE GROUND CABLE nouo Si BARE METAL INSIDE MALE POWER 227 89044276 13 CABLE CONNECTOR ON OFF SWITCH TO FUSE CUT TO LENGTH 6 Connect the crane power cable from the male power cable connector to the
100. le 51720021 75 Pull OQut Bin SetlS e DER 75 Compartment Layout 99903658 SEE PARTS sd MEN CHASSIS CAB ave mw Compartment Key LR Left Rear LV1 Left Vertical 1 LV3 Left Vertical 3 RV1 Right Vertical 1 Right Vertical 2 RV3 Right Vertical 3 NOTE The Left and Right Vertical 3 compartments only used on Dominator II 13 and 14 bodies 64 Dominator 2 Parts amp Specifications Manual Part 99903676 9903658 COMPARTMENT LAYOUT PARTS LIST TEM ESCRIPTION EE CHART HELF EE CHART HELF END EE CHART HELF END 2062109 UT 31 18 HEX NYLOC WAS 72062167 2060023 AP SCR 31 18X 75 HH WAS 72601829 2063002 ASHER 31 FLAT 18 8 WAS 72063184 REV H 20060901 U z Parts List Shelves 99903658 COMPARTMENT LOCATION ITEM 3 ITEM 1 ITEM 2 SHELF SHELF SHELF KIT SHELFEND SHELF SHELFEND WIDTH DIVIDER NUMBER INCHES 60251115 L FTVERT1 6012642 6O126419 60126424 fes preo 5 60126422 LEFTVERTZIT 026429 formes 6026424 75 rer 5 0128421 LEFTVERTZTS 6026423 6012888 6099 rom Fons forms 60126429 fs A INCLUDED 51719180 EFTVERT214 026423 formes 32 Horus 60126422 342 60126418 75 rer i oa 6026 LEFTVERT314 60126429 60126418 6026424 75 rer x our 6
101. lies amp Installation 17 7 10 PLCS BODY ASSEMBLY PARTS LIST 99903654 PART DESCRIPTION QUANTITY 72661599 LATCH ASM 3PT COMPRESSION VARIOUS ROD DOOR HANDLE BODY BOLT ON 7 0X2 5BLK 60126311 STEP GRIP STRUT LH 172601590 CAP SCR SS 31 18X1 00 TRH 60126312 STEP GRIP STRUT RH FENDER RUBBER DOM 2 3 60396773 FENDER RUBBER DOM 1 FENDER RUBBER DOM 4 14 FENDER RUBBER DOM 4 19 7266124 RIET ALLGHD 25X 50GRIP MAR 70034366 PLUGPLSTC BUTTON BP 1 18 AR 59393038 WEATHERSTRIP 78X38 TRIMLOCX119BT IAR 89396626 EDGING PLASTICEIK _ REV F 20070626 ii NOTE FEATURES SHOWN AVAILABLE ON ALL MODELS CHECK SPECIFICATIONS OR WITH YOUR IMT DISTRIBUTOR FOR MORE INFORMATION See Dominator Chassis Specifications on page 11 for CA and CT dimensions 18 Dominator 2 Parts amp Specifications Manual Part 99903676 Body Installation 99903656 Repl by 99903796 NOTE DRAWING 99903656 KIT 93718823 REPLACED BY DRAWING 99903796 KIT 93719876 EFFECTIVE 12 14 05 9 DETAIL B 13 SCALE 0 16 1 1 Install tie rods and plates with washers single nuts on each end 2 Tighten tie rods evenly alternating top to bottom and left to right until torque value of 45 ft Ib is reached 3 After final torquing of all tie rods add jam nut to each end of tie rod to prevent nut loosening Chapter 3 Assemblies amp Installation 19 12 13 13
102. ll raised 4 310 Ib Body Sub Structure Patent pending inverted A frame design constructed of 10 gauge galvannealed material with integral crane box front outrigger receptacles and rear outrigger housing Electrical System The electrical system consists of a central power distribution point in the crane box using automotive style harnesses The circuits use white wire with the circuit function printed every 3 The harness is protected by an overbraid that is heat and cut resistant Doors The doors are constructed of 14 gauge galvannealed steel with internal formed eaves and hemmed edges The latches are a 3 point locking rotary T handle style They are constructed of cast steel with a powder coat finish The hinges are stainless steel with composite washers Storage Capacity Options 1 Drawers and drawer sets 6 Individual incandescent compartment lights 2 Standard adjustable shelves 7 Work lights 3 3 high divided adjustable shelves 8 Compartment pressurization system 4 Manual and hydraulic outriggers 5 Workbench vises and vise plates 10 Telescopic cranes up to 60 000 ft Ib 2 Specifications Dominator Chassis Specifications CHASSIS SPECIFICATIONS Minimum Cab to Axle Dimensions Cab to Trunnion for tandem axle Dominator amp II without Welder Single Axle CA Tandem Axle CT Deck 9 Body 60 1 Body 4 13 Bod 108 eee 4 Body Dominator amp Il with Welder Single A
103. ngs 301480 70397126 Compressor IMT Compressed Serial Number Tag Air Systems Decal placement on a CAS3560 compressor Part of 95718232 compressor decal sheet Y Aig m Mp 70396451 Part of Compressed air 95718232 systems decal compressor decal sheet 196 Dominator 2 Parts amp Specifications Manual Part 99903676 Thread Torque Chart English Note All decals for the CAS3560 air compressor are included on decal sheet 95718232 See the CAS3560 manual for complete decal placement information FINE THREAD BOLTS ENGLISH COARSE THREAD BOLTS ENGLISH BOLT GRADE 5 SIZE BOLT GRADE 5 i SAE J429 SAE J429 SAE J429 SAE J429 GRADE 5 GRADE 8 GRADE 5 GRADE 8 INCHES PLAIN PLATED PLATED DIA INCHES PLAIN PLATED PLATED TPI enr FT LB ens FRI ET B 1624 p s 8 24 0375 8 58 16 0375 1620 04576 55 716 14 0 4375 7220 1213 ps 6 8 6 2 05625 5 18 sen 0625 66 SCO 075 0 875 395 295 605 455 puer 1125 uer 125 120 40 1515 ses 137 1470 400 2380 1950 1460 3160 2370 xc 375 4 5 4 16 s 8 1 uwa 1 8 12 1 125 890 1 4 12 240 38 12 1272 NOTES 1 Tightening torques provided are midrange 5 120 170 1 5 ol o Es s S o gt SO alo e 560 N x
104. on 2006 7 99904085 3 77041701 IGNITION 7 12 V gael 2 15 g 1 2 yi 3 AE ro Pro GROUND SPLICE REF 99903681 CHASSIS ELEC INSTALL INSTRUCTIONS 3 224 PRS 5 1 5 PIN 45 145 ON T C M 117 80 PIN CONNECTOR PIN 174 0 lt V PIN 3 103 NOTE 1 Different chassis may have different codes for the wire numbers 2 TCM for Freightliner is behind the dash on the passenger side of the cab Splice into appropriate wires at that location 3 2007 newer GM Transmission Connector Located near upfitter connector in the engine compartment on the right side Pin 45 Pin A Pin 17 Pin B Pin 3 Pin J ALLISON T3000 T4000 4th GEN SINGLE PTO WIRING PARTS LIST TEM PART DESCRIPTION QUANTITY 77044764 FUSE HOLDER FUSE 77041527 FUSE ATC 7 5 AMP NEW 20081108 ETT 28 Dominator 2 Parts amp Specifications Manual Part 99903676 Allison T3000 T4000 TCM with Dual PTO 4th Generation 2006 7 99904085 4 COMPRESSOR SWITCH 717 9 GROUND SPLICE Lor ad REF 99903681 CHASSIS IONIN EE ELEC INSTL INSTRUCTIONS lt PTO 2 Ek js SOLENOID 1 2 4 CRANE COMP SWITCH RELAY 717 So 4 e T 2 E BRAKE CRANE PTO PIN 45 145 80 PIN 17 CONNECTOR 117 ale ON T C
105. on off power switch Connect cable item 13 89044276 cut to length from the crane power switch item 7 to an electrical bulkhead connector which will be connected to the fuses in step 8 Use 3 8 0 95 cm ring terminals item 9 77040209 for each connection Heat shrink the connections item 14 89392333 WARNING Protect the power cable from damage by fastening it inside the frame channel and covering it with protective covering including loom conduit etc Be sure to use rubber grommets or other protection when running the power cable through steel bulkheads 7 Use approximately 4 1 2 of the cable item 13 to ground both the vehicle battery and auxiliary battery Connect one end of the ground cable to the negative terminal on the battery and the other end to bare metal on the truck body Use a 5 16 0 79 cm ring terminal item 10 77040529 to connect to the truck body 60 Dominator 2 Parts Specifications Manual Part 99903676 WARNING Install the ground cable to the negative terminal of the batteries The crane electrical ground completes the electrical circuit through the structure of the crane to the vehicle frame The vehicle factory ground is NOT sufficient to carry the current required by the crane Without this extra ground cable your crane may not operate at rated capacity and motor contactor or electrical damage may occur Mount one 225 fuse holder item 11 close to the vehicle batter
106. ozs eapscRsreexHHGRs G meno hurn42otooK e CCS LE LL CE R 7 70602 npscRt420X94HHGRS S 9044234 RE14GAYELLOWX96 so44235 TAGAWHITE XT j o 9044072 MRE12GASWREX2 G 2063002 wsreRsepur 159 CHAPTER 11 Miscellaneous Options In This Chapter Salvage Plumbing Installation Kit 99903803 161 Salvage Tank Installation Welder in Load Bed 99903807 164 Salvage Pump Assembly 51721592 6 08 165 Antifreeze Salvage Water Pump 70734343 6 2008 166 Salvage Pump Assembly 51712836 Dwg 99903743 Thru 5 08 168 Headache Rack Parts amp Installation 99903657 169 Master Lock System Drawing 99903665 171 Master Lock KIIS irii metre te te lg e tetes te 174 Fuel Fill 6 99903710 1 6 nr tmn teatro ntn nri ente 175 162 Dominator 2 Parts amp Specifications Manual Part 99903676 Salvage Plumbing Installation Kit 99903803 7 8 9 SELECT FITTING AS NEEDED 10 NOTE PLUMB INTO LUBRICATED AIR FITTING AS NEEDED 99903803 HOLE DETAIL INSTALLATION OF SALVAGE TANK ON UNITS WITHOUT A WELDER CUTOUT DETAIL OF HOLE TO BE CUT IN THE FLOOR 3 50 F
107. r wiring diagram Chapter 3 Assemblies amp Installation 61 Electrical Installation 1015E amp 2020E 99903519 NOTE INSTALL DECAL 1 NEXT TO PARKING BRAKE PLUG CONNECTION ACTUATOR DASH PANEL P2 ON VALVEBANK PARKING J2 ON CABLE ASSEMBLY BRAKE SAFETY INSTRUCTION Parking Brake MUST SEE APPROPRIATE SPEED Compressor or crane CONTROL KIT FOR is operated NOTE 1 WIRES IN HARNESS ARE 14GA 19 27 STRANDS AND MUST MEET FORD SPECIFICATION MIL 85B OR CHRYSLER SPECIFICATION MS 8900 9903519 PARTS LIST PART 5ESCRPTON 70394092 72050005 72062104 70304002 PARKING BRAKE WIRING 7041251 RELAY 7441074 HARNESS A SSCS 72063001 WASHER 1 4 FLAT CHAPTER 4 Compartment Options This Chapter Compartment Layout 99903658 63 Parts List Shelves 99903658 64 Installation Drawing Shelves 99903658 65 Installation Drawing Door Trays 99903667 66 Parts List Drawer Units and Kits 67 Dominator amp Il Drawer Set Reference Drawing 69 Drawer Components 70 Compartment Options esses 72 Tool Box Tray 517 1546 nt 72 Tank Bracket 2 Bottle 51719752 74 Tank Bracket 3 Bott
108. tion Guide 99904279 EE Ek 35 Crane Installation Hole Pattern 99903339 sise 36 Hydraulic Installation 99904562 Eff 12 15 08 ener 37 Hydraulic Reservoir 51721745 Eff 12 15 08 41 Hydraulic Installation 99903766 Thru 12 15 08 4 22 4 2 00 000000000000000000000000090 42 Hydraulic Reservoir 51719773 Thru 12 15 08 48 Reference Hyd Reservoir Plumbing 99903766 Thru 2006 49 Installation Kit Compartment Pressure Fan Option 99903801 n n 51 Compressor Mounting Locations 99903712 siens 52 Weather Strip Installation 99904256 una ss 54 Battery Cover Installation 99904452 EE 55 Electric Crane Installation 20031 32031 40041 50051 60061 99904394 56 Electrical Installation 1015E amp 2020E 99903519 61 Compartment Options 63 Compartment Layout 99903658 EEE 1 63 18 5 1 99903658 EE 64 Installation Drawing Shelves 99903658 ie 65 Installation Drawing Door Trays 99903667 ere 66 Parts List Drawer Units and KItS ite eret te HE ie evenness 67 Dominator I amp II Drawer Set Reference Drawing 69 Drawer Componefts
109. tions Manual Part 99903676 Electrical Installation 99904088 Eff 9 5 06 16 17 18 12 13 14 11 NOTES SEE REFERENCE NUMBER BOX 1 LICENSE PLATE KIT 51715985 TERMINATE WITH 77044690 77045887 AND 70394069 GROUND EYELET FROM HARNESS ATTACHES TO ONE OF THE SCREWS 2 CHASSIS GROUND AND BODY GROUND EYELETS FROM LIGHTING HARNESS SHOULD BE ATTACHED TO CHASSIS AND BODY RESPECTIVELY USE HARDWARE ITEMS 23 24 25 AND 26 DRILL AS NEEDED 3 USE HEATSHRINK 77045926 TO PROTECT UNUSED COMPARTMENT LIGHT CONNECTOR 55 77441185 REAR OF BODY TAILLIGHTS MARKER LIGHTS ETC Chapter 10 Electrical Options amp Installation VIEW OF BODY SHO WN WITHOUT DOORS OR SIDEPACK TOPS 55 AS PART CONTROL PANEL CHASSIS CRANE OUTRIGGER LIGHT CONTROLS HARNESS 77441133 ONE PER SIDEPACK FLOOD LIGHTS COMPARTMENT LIGHTS NOTES SEE REFERENCE NUMBER IN BOX 4 5 6 7 8 EXTENSION HARNESS TO FRONT MARKER LIGHT AND FLOODLIGHTS ONE PER SIDE 9 HARNESS 77441125 11 HARNESS 77441126 13 14 HARNESS 77441127 19 HARNESS 77441202 9904088 PARTS LIST TEM ART 1720172 1719191 2063050 2060021 396626 U ESCRIPTION LECTRICAL PANEL DOM4 LECTRICAL PANEL DOM1 amp DOM2 WASHER 31 LOCK AP SCR 31 18X 50 HH GR5 Z DGING PLASTIC BLK 7040484 ROMMET 2IN DIA LED MARKER 040483 IGHT 3 BAR LED 2063000 WASHER 19 W FLAT ANSI B27 2Z 2062106 UT 10 24 H
110. uration Body Width including rain eaves pom Mem Tailgate Height Storage Capacity including workbench 144 5 f to 168 4 ft 182 3 ft 200 6 ft to 214 2 Based on configuration Based on configuration ww Angle of Departure Door Opening Dimensions 52 High Sidepacks LH 3rd Vertical RH 3rd Vertical NA 18 0 W x 46 5 H 18 0 W x 46 5 H 18 0 W x 46 5 H 10 Dominator 2 Parts amp Specifications Manual Part 99903676 Standard Configurations 11 foot body 52 standard left hand and right hand sidepacks Right front raised to 60 Right front and left front raised to 60 Right front raised to 60 All left side compartments raised to 60 13 foot body Right front raised to 60 14 foot body Right front and left front raised to 60 Right front raised to 60 All left side compartments raised to 60 Includes 1st and 2nd vertical compartments NOTE Crane box is 52 high for all configurations Body Materials The sidepacks are constructed of 10 gauge and 12 gauge galvannealed steel The floor structure is constructed of 10 gauge galvannealed and 1 8 deckplate steel The workbench is constructed of galvannealed and cold rolled steel Body Weights 11 ft RH amp LH standard 11 ft RF raised 3 700 Ib 11 ft RF amp LF raised 3 750 Ib 11 ft RF raised LH all raised 3 825 Ib 11 ft RH amp LH all raised 3 875 Ib 13 ft RF raised 4 005 Ib 14 ft RF amp LF raised 4 180 Ib 14 ft RF raised LH a
111. wer set with base 18 D x 8 12 W x 11 H LV1 LV2 LV3 RV1 RV2 RV3 LH RH 51704193 LR ENGINE UVS RYG RVZ RVR 51712650 lide out Parts Book Tray 1713240 Slide out parts book tray ookshelf 1710102 ookshelf dimensions 8 H x 45 L x 12 D RH LH 1707629 ookshelf dimensions 8 H x 26 L x 12 D RH LH Note Left Vertical Compartment 3 LV3 and Right Vertical Compartment 3 are only available Dominator and Il 13 14 models and may not be available on your model Check your product specifications LH RH 00 UJ Chapter4 Compartment Options 73 Tool Box Tray 51711548 1711548 PARTS LIST PART DESCRIPTION QUANTITY TRAY 16 3 4 X 32 72062109 NUT 5 16 18 LOCK REV A 20041230 74 Dominator 2 Parts amp Specifications Manual Part 99903676 Tank Bracket 2 Bottle 51719752 4 5 6 6 PLCS 2 1719752 PARTS LIST DESCRIPTION HOOK WLDMT J BOLT BRACKET ACET BOTTLE BRACKET OXY BOTTLE 72063001 WASHER 25 FLAT 72060025 SCR 31 18 1 00 GR5 Z 20080417 ee Chapter 4 Compartment Options 75 Tank Bracket 3 Bottle 51720021 Reference the 51719752 drawing for the Tank Bracket 2 Bottle The Tank Bracket 3 Bottle has an additional bracket 60129198 for the oxygen bottle 1720021 PARTS LIST TEM ART 2704224 0129198 0129197 DESCRIPTION OOK WLDMT J BOLT IN RACKET ACET BOTTLE RACKET OXY BOTTLE 063001 ASHER 25
112. with Tall Compartment 51719952 179 Welder Deck 35 Long with Curbside Tall Compartment 51720061 181 Welder Deck 35 Long with Streetside Tall Compartment 51720063 182 Welder Deck 24 Long with 2 Underbody Toolboxes 51720055 SECTION A A SCALE 0 16 1 51720055 PARTS LIST D 72661599 LATCH ASM 3PT DOM ID COMPRESSION 2 3 6010881 DOWN BODY 4 00 FRAME 42 4 go109048 ROD THREADED GZ31X1400 WO 72063007 MASHER62FLAT O B 72062091 NUT 62 11 HEX NYLOCK 8 Ew20070302 ___ 178 Dominator 2 Parts amp Specifications Manual Part 99903676 Welder Deck 35 Long with 2 Underbody Toolboxes 51720057 SECTION A A SCALE 0 16 1 VIEW VIEW C C INSIDE SCALE 0 16 1 UBTB 51720057 PART LIST 2720058 72661899 50108081 50109048 72063007 WASHERS2FLAT 72062091 NUTSZMHEXNYLOCK e E0128412 NEW 20070302 Ee 12 Welder Platforms 179 Welder Deck 36 Long with Flat Deck 51720059 51720059 PARTS LIST ITEM PART DESCRIPTION QUANTITY 1 77044807 HARNESS LUBE FRONT MARKER LIGHTS p 5716399 HARDWARE 3 52720060 WELDER DECK 36 FLAT 4 601 08981 DOWN ER 60109048 THREADED ROD 0 62 11 X 14 180 Dominator 2 Parts Specifications Manual Part 99903676 Welder Deck 24 Long with Tall Compartment 51719952 11 12 SECTION A A SCALE 0 12 1 FOR CLARITY
113. xle CA based on width Tandem Axle CT Deck of welder deck selected 11 Body 108 120 3 Body 32 144 wai Dominator IV without Welder Single Axle CA Tandem Axle CT Deck Dominator IV with Welder Deck Single Axle CA based on width Tandem Axle CT based on of welder deck selected width of welder deck selected 1 4 Bod 144 156 2 11 CHAPTER 3 Assemblies Installation In This Chapter Body Installation 99903796 14 Body Assembly 99903654 rr onn note tb Rn ERES PE DERE 15 Body Installation 99903656 by 99903796 18 Body OOM pO E S ss La Wu 20 Door Assembly 9990 ST OT au a ient EE Ch 23 PTO Wiring Installation 2006 4 2007 99904085 24 PTO Wiring Installation Through 2005 99903409 30 PTO Pump Rotation Guide 99904279 0 35 Crane Installation Hole Pattern 99903339 36 Hydraulic Installation 99904562 Eff 12 15 08 37 Hydraulic Reservoir 51721745 Eff 12 15 08 41 Hydraulic Installation 9990
114. y a location which can be easily accessed if the fuse needs to be replaced Repeat with the auxiliary battery Use approximately one foot 30 5 cm of cable item 13 to connect the positive terminals on the vehicle batteries to the fuse holders Connect the other end of each fuse holder to the bulkhead pass through connector from step 6 which is then connected to the crane power switch Cables connect to the fuse holders using 5 16 0 79 cm ring terminals item 10 77040529 Heat shrink connections 1 AUXILIARY BATTERY 13 CABLE 889044276 CUT TO APPROX 1 30 5 cm FUSE TO BATTERY FUSE d DETAIL 13 489044276 CUT TO LENGTH BULKHEAD 12 13 CABLE 89044276 PASS THROUGH put CUT TO APPROX 1 30 5 cm CONNECTOR VE FUSE TO BATTERY CUT TO LENGTH BATTERY TO CHASSIS GROUND UNDERHOOD 1 BATTERY 13 CABLE 89044276 10 TO CHASSIS GROUND CUT TO LENGTH CRANE ON OFF f SWITCH TO FUSE FROM ON OFF d IN CRANE BOX d FUSE DETAIL 10 5 16 RING 10 CHASSIS GROUND 12 adAup BATTERY 10 5 16 RING FUSE 17 TERMINAL FUSEHOLDER NOTES 1 Use the highest rating cold cranking amp battery available up to 1 000 CCA Underhood and auxiliary batteries must be identical 2 Use bulkhead pass through connectors when power or ground passes through a compartment wall 3 Reference drawing 99904884 fo

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