Robinair 82000 Transmission Fluid Exchanger
Contents
1. ROBINAIR p p aar PESE Manual H Model 82000 Transmission Service Solution Safety Precautions This equipment should only be operated by qualified service personnel familiar with vehicle operation and systems Observe the following safety precautions to reduce the risk of fire and personal injury Read and follow operating instructions and safety precautions before using the TSS Transmission Service Solutions Model 82000 Refer to the Material Safety Data Sheet supplied with the cleaning solution for more specific safety infor mation Wear eye protection that meets OSHA requirements and ANSI Z87 1 standards If eye contamination occurs flush eyes with water for 15 minutes Seek medi cal attention Wear standard industrial rubber gloves Do not let solution touch skin If skin contamination occurs remove contaminated clothing and launder separately Wash affected skin with soap and water If solution is swallowed seek medical attention immediately Do NOT induce vomiting Vomiting can lead to pneumonitis which can be fatal Have the vic tim lie down and keep warm while waiting for a physician Solution containers can explode if exposed to extreme heat about 49 C 120 F Store solutions away from heat and open flames Keep test area well ventilated Engines produce odorless carbon monoxide which causes slower reaction time and can lead to serious injury Attach vehicle ex haust system to an exhaust disposal s2. failure after service Allow customer to make the decision to proceed with the transmission cleaning SPX Corporation Robinair is not responsible for any transmission failure that occurs after the Transmission Service Solution process See Warranty SSS a ee ge aaa a a TSS Model 82000 Transmission Service Solution 3 Transmission Cleaning Solution The Transmission Cleaning Solution is designed to be used only with the Transmission Service Solution Model 82000 It is designed to remove varnish and other contaminants on the transmission and accumulator valves to make your vehicle shift more smoothly and give your transmission longer life At the same time the Transmission Cleaning Solution rehydrates the seals to help restore internal pressures The TSS is powered by regular shop air and there are no moving parts to wear out The unit must be connected to a shop air source to operate The key to this unit s effectiveness is the unique cleaning solution The solution comes in single application bottles and creates no waste One 16 oz bottle will do one cleaning process The Transmission Cleaning Solution is available in a case of 12 16 oz bottles Refer to the Material Safety Data Sheet supplied with the cleaning solution for specific safety information The empty containers are recyclable where facilities exist LT Control Shop Air Panel Quick Coupler Gauges fitting not included Pressure Vacuum Valve Durable P
3. he cooling lines Park the vehicle and turn the engine off 13 Remove the transmission level indicator and insert the hose assembly to the bottom of the transmission pan 14 Turn the control panel valve on the TSS to VACUUM Remove all the fluid from the transmission pan The pan can be removed at this time and the filter changed per the manufacturer s specifications in the vehicle s service manual Be sure it is reinstalled securely 15 Determine the best place on the cooler line to disconnect 16 Connect the hose assembly to the cooler line Turn the control panel valve to VACUUM After removing all the fluid connect to the other side of the cooler line NOTE The side of the cooler line with the most fluid flow is the pressure side There is a noticeable difference in flow from the pressure side 17 With the hose connected to the pressure side of the cooler line add 4 5 quarts of transmission fluid into the transmission fill tube EEE ee TSS Model 82000 Transmission Service Solution 5 Cleaning Procedure continued Pressure Pressure Vacuum Valve Vacuum 18 19 20 21 18 19 20 Be sure the control panel valve is OFF With the flow control valve on the hose open parallel to the hose start the vehicle and allow to idle Observe the fluid flow through the hose Turn off the vehicle as soon as the flow stops or starts to surge This clears the torque convertor of used transmissi
4. he unit is misused tampered with or modified e The unit is used for any other purpose than as specified in this manual Cesa eg TSS Model 82000 Transmission Service Solution 11 Call toll free Technical Support Line TP 800 822 5561 in the continental U S or Canada In all other locations contact your local distributor To help us serve you better please be prepared to provide the model number serial number and date of purchase To validate your warranty you must complete the warranty card attached to your unit and return it within ten days from date of purchase Due to ongoing product improvements we reserve the right to change design specifications and materials without notice ROBINAIR SPX Corporation 655 Eisenhower Dr e Owatonna MN 55060 Customer Serv 1 800 533 6127 Tech Serv 1 800 822 5561 120682 9 98 MODEL 82000 Printed In U S A
5. ill a clean 1 gallon or larger container full with new or used transmission fluid Attach an adapter to the clear hose of the TSS and place it into the fluid in the container 4 Move the control panel valve to VACUUM 10 Open the valve on the clear hose The transmission fluid in the container will move up the hose and into the unit When the fluid has all been taken into the unit turn the control panel valve to OFF Close the valve on the clear hose With the hose still in the container turn the control panel valve to PRESSURE Open the valve on the clear hose The fluid will move from inside the unit to the container Continue until the fluid flow stops 1998 Robinair SPX Corporation Replacement Parts List Description Part Number TSS Cleaning Solution 81020 3 Gauge Lens 81041 3 Pressure Gage 81048 5 16 Adapter Hose 81051 3 8 Adapter Hose 81052 3 Vacuum Pressure Gauge 81057 Air Solenoid 81058 Hose Strainer with Sight Glass 81061 Pressure Vacuum Valve 81063 Air Regulator 81064 Wheel Assembly 1 81066 Quick Connect Fitting 81067 Cesa en TSS Model 82000 Transmission Service Solution 9 Flow Diagram Storage Tank Service Hose Pressure Vacuum Gauge Air Solenoid Air Pressure Check Valve 1 Gauge Regulator Air Inlet Regulator Pressure Vacuum Valve 10 1998 Robinair SPX Corporation This product is warranted to be free from defects in workmanship material
6. on fluid Disconnect the TSS hose from the cooler line Reattach cooler line on vehicle Verify the amount of transmission fluid required by the manufacturer s specifications for this vehicle Remove the level indicator and add enough new transmission fluid to fill the pan Start the engine and using the transmission level indicator fill the transmission to the required level Do not overfill 1998 Robinair SPX Corporation Drain Procedure The TSS unit must be drained of used transmission fluid after EVERY job This requires only a few minutes Use the following procedure 1 Place the hose into a receptacle large enough to hold the used transmission fluid Turn the control panel valve PRESSURE 3 After removing all the fluid from the TSS unit dispose of properly following all the local and state regulations Pressure Vacuum 4 Wipe off the TSS unit and store hoses correctly Pressure Vacuum Valve Depressurizing Procedure ne op Air Disconnect the shop air source from the TSS Source Turn the control panel valve to PRESSURE Slowly open service hose into an approved used fluid container ee ol A zg Turn control panel valve to OFF NOTE Internal lines will contain residual transmission fluid TSS Model 82000 Transmission Service Solution 7 Function Test Pressure Vacuum Pressure Vacuum Valve Connect Shop Air Source Connect the shop air source to the back of the TSS F
7. ressure Vacuum Lightweight Construction Storage Drawer Clear Hose with Sight Glass Storage Heavy Duty Shelf Swivel Casters 4 1998 Robinair SPX Corporation Cleaning Procedure 1 Read understand and follow the Safety Precautions in this manual before using the TSS 2 Verify that the control panel valve is OFF Connect shop air to the back of the TSS unit You will need to supply the necessary 4 male fitting 4 Attach the small tube with fitting included with the unit to the hose on the TSS Pressure 5 Remove and set aside the transmission level indicator dipstick from the vehicle 6 Insert the hose assembly into the transmission fill tube until the hose hits the bottom of the pan Vacuum 7 Turn the control panel valve on the TSS to VACUUM Remove just Pressure enough transmission fluid to make room for 1 quart of the Vacuum Transmission Cleaning Solution The entire length of the clear hose is Valve approximately 1 quart Turn the valve to OFF Shop Air 9 Remove the hose assembly from the transmission fill tube Connection 10 Add 1 quart of the Transmission Cleaning Solution to the transmission Do not overfill 11 Install the transmission level indicator securely 12 Start the engine and drive the vehicle Allow the vehicle to shift through all the forward and reverse gears This will allow the cleaning solution to circulate through the accumulator torque converter and all t
8. s and components for a period of one year from date of purchase All parts required to repair defective products covered under the warranty will be at no charge The following restrictions apply 1 The limited warranty applies to the original purchaser only 2 The warranty applies to the product in normal usage situations only as described in the Operating Manual The product must be serviced and maintained as specified 3 This unit is field serviceable by the customer Call the toll free Technical Support Line 800 822 5561 for parts and technical assistance Do not ship units to the factory 4 Warranty claims are subject to factory inspection for product defect s The factory is the sole determinate of warranty coverage 5 The manufacturer shall not be responsible for any additional costs associated with a product failure including but not limited to loss of work time loss of fluids and unauthorized shipping and or labor charges 6 All warranty claims must be made within the specified warranty period Proof of purchase date must be supplied to the manufacturer 7 Use of this equipment with unauthorized solutions will void the warranty Authorized solutions are listed in the operating manual or are available through our Technical Support Department 8 Ifthe product fails it may be replaced at the option of the manufacturer This Limited Warranty does not apply if The unit or unit part is broken by accident T
9. uate the Transmission before Service 3 lntradbehonttvens mend tte natte 4 Procedures su eran ade 5 Cleaning Procedure sanar MGE 5 Drain Procedure iat ist neen 7 Depressurizing Procedure 7 Malni naneess tie aa atelier 8 PURCHON RESP ae see Rent ete dite 8 Replacement Parts List 9 IOWA eneen ne nt ent 10 Warranty ARA 11 Evaluate The Transmission Before Service It is important to evaluate a car prior to servicing a transmission Transmis sions used under extreme driving conditions or with high mileage may be unsuitable for this transmission cleaning service The transmission cleaning solution removes contaminants fibers and varnish An unsuitable transmission may lose functionality due to buildup on worn parts and seals being removed by the cleaning solution Evaluation should include but is not limited to e Test drive vehicle for shifting through all gears including reverse without slippage e Has transmission ever been serviced e More than 60 000 miles on the odometer e Vehicle driven under extreme conditions consult owner s manual for definition of conditions e Inspection of transmission fluid on dipstick clutch fibers metal particles or shavings If the transmission shows signs of excessive wear particles or you believe the transmission is suspect inform the customer of the possibility of a transmission
10. ystem If high vapor exposure occurs move victim to fresh air If victim is having difficulty breathing seek medical attention immediately If victim stops breathing give artificial respiration and seek medical attention immediately Keep hands hair loose clothing and jewelry away from the battery fan blades belts and other moving parts Tighten all connections before cleaning leakage could cause a fire Release system pressure before servicing system components Open lines care fully because many systems maintain residual pressure after the engine has been shut off Wrap a clean shop cloth around fittings when connecting or dis connecting hoses and adapters Clean up spills immediately Keep lines away from hot manifolds and moving components Observe normal precautions for working with flammable liquids No smoking open flames or electrical sparks Keep a Class B fire extinguisher nearby Dispose of shop cloths empty containers and used fluids according to local state and federal health safety and pollution laws Direct questions to appro priate agencies Do not modify any components of the Transmission Service Solution Model 82000 Do not replace any components except those specified by the manufac turer Use only clean dry shop air regulated to 100 150 psi Technology developed by Engimewity 1998 Robinair SPX Corporation Table of Contents Safety Precaulon seren eed 2 Gide lines nerede eneen ban 3 Eval
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