13-8-509/2 Electra-Screw Stationary base
Contents
1. 21 SUb tractive 22 Drive Groups Sheaves Belts Fan Relief Valve seen tenentes 23 24 Control Starter Component P N Listing 25 26 Control Starter Box By Hp amp Voltage Wiring Group esee 27 Overload Relay Heater Conversion Listing sss eene enne nnne nnne nnne 28 Enclosure Common 2222224 010 2 1 esas 29 Enclosure TEFC 2 30 Enclosure Hardware amp Mounting eese nennen tette 31 Quiet Enclosure Special 32 Identification amp Instruction 33 34 Main Motor Std ODP TEFC amp HI EFF 35 Repair Kits Spare Parts Kits Touch up 22 4 4440 36 13 8 509 1 MAINTAIN COMPRESSOR RELIABILITY AND PERFORMANCE WITH GENUINE GARDNER DENVER AND JOY COMPRESSOR PARTS AND SUPPORT SERVICES Gardner Denver and Joy Compressor genuine parts engineered to original tolerances are de signed for optimum dependability specifically for Gardner Denver and Joy compressor systems De sign and material innovations are the result of years of experie2. 4 207EAQ077 18 DECAL DANGER DO NOT BREATHE 2 206EAQ077 19 DECAL OIL eot 1 200EJB077 20 DECAL ID amp 1 201EJB077 21 DECAL DRAIN MOISTURE 1 205 50077 22 DECAL OIL FILTER 1 205EBE077 23 DECAL NOTICE USE G D 1 214EAQ077 24 DECAL AUTO 1 206EJB077 25 iR rtc 1 69 64 26 DECAL OIL SEPARATOR CANISTER 1 211EBE077 27 DECAL CAUTION USE FLOOR 1 221EAQ077 Not shown Placement inside Control Box Not shown 60S 8 E1 OPEN DRIP PROOF 60 HZ ODP HI EFF OPEN DRIP PROOF 60 HZ ODP TOTALLY ENCLOSED FAN COOLED TEFC 60 HZ 200V 230V 460V 200V 230V 13 A 24AW10 13 B 24AW24 24AW25 24AW26 13 C 24AW24 24AW25 24AW26 24AW43 24AW44 24AW45 24AW11 24AW27 24AW27 24AW46 13 13 J 24CA1489 24CA1509 24 1509 24CA1536 24CA2385 24CA2386 24 2386 24 2387 24CA1490 24CA1510 24 1510 24CA1491 24CA1511 24 1511 24CA1537 24CA1538 24CA1
3. ceni teet 1 205EBE314 7 ea 1 206EBE314 8 ite ete tette tides s endi dedi 2 201EBE142 9 REM 1 202EBE142 10 PANEL D ect eii nists 2 203EBE216 11 PANEL ite eerie 1 204EBE216 12 TU c M RO 1 205EBE216 13 PANEL cte ai 1 206EBE216 Order by Part Number and Description Reference Numbers for your convenience only 254EBE810 Ref Drawing ENCLOSURE TEFC MOTOR Ref No Name of Part Qty Part No 2 PANEE anuo pondo Du HON 1 207EBE216 For use with TEFC Motors only 13 8 509 Page 30 Order by Part Number and Description Reference Numbers for your convenience only 253EBE810 Ref Drawing ENCLOSURE HARDWARE amp MOUNTING Ref No Name of Part Qty Part No 1 IE Wie PIRE 5 31D51 2 TRIM SEAL ipeo nd Ee tenere tie sa frr re ad eaves 26 32E12 3 40 75LM51 4 NUT2FLANGED 40 50AW5 5 lI O 2 21 077 6 DEGAL m E 2 214ECMO77 7 DECAL MMC PEE 1 203ESO077 13 8 509 Page 31 Order by Part Number and Description Reference Numbers for your convenience only 2 264 810 Ref Drawing QUIET ENCLOSURE SPECIAL PARTS Ref No Nam
4. eee 22 75LM51 75LM51 7 NUT FLANGED ees 4 50AW5 50AW5 8 203EBE393 203EBE393 9 5 2222222222 1 5 75LM150 75LM150 10 WASHERCPLAIN 10 95 95A3 11 SCREW HEX 4 655 080 655EE080 12 4 9585 95B5 14 8 95A3 95A3 ORIFICE a 1 206EBE814 207EBE814 13 8 509 Page 10 Order by Part Number and Description Reference Numbers for your convenience only 9 258EBE810 Ref Drawing OIL RESERVOIR Ref No Name of Part Qty Part No 1 RESERVOIR OIL eret eris eret Eee dto rede ehe aren 1 203EBE037 2 SCREW FLANGED 3 75LM51 3 NUT FLANGED m 3 50AW5 4 NIPPLE PIPE rdiet teer 1 63F1G 5 EELBOW PIPE 1 64C4G 6 02200 1 63F6G 7 1 90AR360 8 PLUG SQ E 1 64AA7 9 GAUGE LIQUID LEVEL oontra rimis reote du cierres 2 00914483 0012 10 1 63K13G 11 SEPARATOR OIL
5. 1 23H84 WEAR SLEEVE INSTALLATION REMOVAL 1 SSE81282 13 8 509 Page 36 COOPER Gardner Denver Industrial Machinery For additional information contact Gardner Denver Industrial Machinery Division 1800 Gardner Expressway Quincy Illinois 62305 4024 Telephone 217 224 8800 FAX 217 224 7814 Telex 404332 Specifications subject to change without notice COPYRIGHT 1993 Cooper Industries Inc Litho in USA 2M 10 93
6. ia ref QU 5 93 Price 5 00 Ay kA X PA x GARDNER DENVER 2nd Edition October 1993 ELECTRA SCREW STATIONARY BASE MOUNTED amp TANK MOUNTED COMPRESSORS MODELS EBE DF 15HP EBE EF 20HP EBE FF 25HP EBE GF 30HP 60 HZ PARTS LIST p COOPER Gardner Denver Industrial Machinery TOTAL PRODUCT SUPPORT GARDNER DENVER S CONTINUING COMMITMENT TO YOUR AIR COMPRESSOR PERFORMANCE Commitment to total product support continues long after the purchase of your quality Gardner Denver rotary screw compressor Gardner Denver original parts incorporate years of experience and im provements in design materials and quality assurance Maintaining your com pressor investment with Gardner Denver parts will insure protection for the air compressor unit and long dependable service life Your authorized Gardner Denver compressor distributor maintains a complete stock of all common maintenance parts factory approved AEON lubricants and Gardner Denver factory remanufactured and warranted exchange air ends In addition authorized distributor technicians are factory trained and can provide complete diagnostic compressor maintenance and repair ser vices This manual is designed to assist you in maintaining high performance and receiving many years of dependable service you expect from your Gardner Denver compressor For Operating and Service Instructions See SERVICE MANUAL 13 8 609
7. 2109439 0 RING ELEMENT TO LOWER HOUSING OIL COOLER BYPASS PORT B UPPER HOUSING 2109591 O RING ELEMENT TO UPPER HOUSING x S 2109440 0 RING UPPER TO LOWER HOUSING ELEMENT MIXING VALVE 2109295 1509 2109296 609 2116715 1709 STD 2109389 1809 TO OIL FILTER PORT 90AR900 ASM VALVE THERMAL ALUMINUM HOUSING 170 C76528 13 8 509 Page 21 Order by Part Number and Description Reference Numbers for your convenience only Se 2 SUBTRACTIVE PILOT VALVE Ref No Name of Part Qty Part No VALVE SUBTRACTIVE PILOT Incl Ref No 1 thru 15 2009398 1 PRIN GSS EAT URS coasts Rl sda 1 2008021 2 DISC 1 2010080 3 GASKET DURBABEXN 1 2008019 4 GASKET DUBADBLA 1 2008017 6 DIAPPFIRAGM oe i mereretur etia dia 5 2008018 7 PEATE PRESSURE oe erret cep te per ge trie that ce dana cue 1 2008015 8 STOP DIAPHRAGM idle ip 1 2008016 9 02 22 42 10020000000 tette tette 1 95 1 10 NUT PRESSURE 2 00 1 2008888 11 DAMPER uaa 1 2008711 12 SPRING PRESSURE 5 5 icri crede eor efte 1 2008014 13 BUTTON SPRING 1 2008891 14 Pt EIS 1
8. AUX CONTACT 1 24CA2909 RELAY 3 POLE 24V 60 1 24CA2906 i 1 2116394 RELAY 3 POLE O L 32 eden RERO d 1 24CA2501 15 20 HP 460V 15 20 25 HP 575V 6 STARTER COMPR MTR SIZE LESS AUX CONTACT 1 24CA2910 CONTACT 3 POLE 2 tate tope pucri 1 2116383 COIL 24V 60 HZ use etie erecti 1 2116395 RELAY 3 POLE O L 75 1 24CA2611 15 20 HP 200V 15 20 25 HP 230V 25 30 HP 460V 30 HP 575V 6 STARTER COMPR MTR SIZE M 1 24CA2911 CONTACT KIT 3 POLE ee cte 1 2116384 24V 1 2116396 RELAY POLE 100 1 24CA2905 25 30 HP 200V 30 HP 230V aai n a a a 1 200EBE375 CONTROL BOARD eorr ies Pocta Fl dtd c gua 1 200EBE1173 FUSE CONTROL BOARD Bussman AGC1 1 1 24CA2932 DECAL CONTROL BOARD FUSE 1 277AUX077 DECAL FUSE SECONDARY Renee 1 297AUX077 uh ly JC 1 298AUX077 2 1 299AUX077 13 8 509 Page 26 16 609 8 CONTROL STARTER BOX COL CODE 9 W O L HTRS amp FUSETRONS W MAIN MTR STARTER O L PRIMARY PRIMARY SECONDARY SECONDARY CONTROL STARTER BOX WIRING HEATERS FUSE FUSE FUSE FUSE H P
9. ids esee 1 55 57 12 Ee BILD 2 64C8G 13 NIPPLEE PIPE 5 1 63K18G 14 etra 1 64E98 15 NIPPLE PIPE tertie Pre e Recon tren rene ety 1 63J15G 16 54 1 64D7G 17 PLUG SQ AD m ENCMC H 1 64A26 For Replacement Element and O Ring order 2116717 For Replacement Head order 2116716 13 8 509 Page 11 OIL FILTER 26C27 FILTER HEAD TO COMPRESSOR 2116128 ELEMENT INCLUDES O RING 13 8 509 Page 12 OIL LINES amp DISCHARGE PIPING 13 8 509 Page 13 267EBE810 Ref Drawing pl 609 8 Order by Part Number and Description Reference Numbers for your convenience only Ref No Name of Part Qty Part No 1 ELBOW PIPE 1 645300 2 1 63L5G 3 ELBOW PIPE 2 64C8G 4 NIPPLE PIPE 2 63AJ24X40G 5 COUPLING FLEX 1 64EB26 6 NIPPLE PIPE 1 63N24X130G 7 1 1 63J15G 8 BUSHING PIPE 1 64E97G 9 VALVE M PRESS 1 200EDE527 10 2 86N120 11 TUBE FORMED 1 228EBE8
10. sn ELE BUE SS SS 209 55 810 Ref Drawing INLET VALVE Name of Part Qty Part No EON 1 201SSE483 VALVE INLET iine i i ata Peri et etn ee 1 202SSE044 1 95A1 WASHER LOCGK CR 1 95H56 1 75P7N PISTON INLET VALVE nen A eese duc 1 202SSE043 O RING tioni e eI eser 1 25BC440 SPRIN nete hot tee 1 78H22 RETAINER 5 optime tbe pete ntt ee ire desea ide 1 200SSE205 RING RETAINING 1 74087 SPRING 1 78W59 HOUSINGHNLET Eee cirea ee rna 1 20455 041 SEAT shee teen 1 20355 256 BING 1 25AM15 WASHER LOGK needed detenta dee a ER METRE Len 8 95B5 SCREW HEX HD cn edere ge rice trous va cpu 8 655EE100 13 8 509 8 Order by Part Number and Description Reference Numbers for your convenience only 274EBE810 Ref Drawing HEAVY DUTY AIR FILTER AND MOUNTING Ref No Name of Part Qty Part No 1 FILTERAIR peii b eA ADR Ares e diea d 1 5L220 2 BRAOKET FIETER ctr Ebert reed SE Dp quib ates Qe p undae 1 202EBE389 3 SCREW FLANGED odii i etiaro irse
11. Ref Drawing Order by Part Number and Description Reference Numbers for your convenience only DISCHARGE PIPING TANK MOUNTED UNITS Name of Part NIPPLE PIPE ELBOW PIPE CONNECTOR TUBE TUBE FORMED ies SEPARATOR INT TRAP BRACKET TUBE EORMED NUT FLANGED terere te ette m tro iere NUT FLANGED aet eee aie roter SCREW FLANGED tette tertiae 13 8 509 Page 17 Part No 63H1G 64C6G 86N120 230EBE857 83C78 229EBE857 202EJB142 15U59 50AWS 50AWS5 75LM51 Order by Part Number and Description Reference Numbers for your convenience only 263EBE810 Ref Drawing DISCHARGE PIPING TANK MOUNTED UNITS WITHOUT SEPARATOR TRAP Ref No Name of Part Qty Part No 1 NIPPEE PIPE 2 terere merkte Sanaa 2 63H1G 2 522 nera rtp t ap aeeoo nin lt efie aa ede nase 2 64C6G 3 CONNECTOR TUBE 5 3 Pink parili aen ag td iab 2 86N120 4 4 0 1 223EBE857 13 8 509 Page 18 13 8 509 Page 19 259EBE810 Ref Drawing oz 605 8 51 Order by Part Number and Description Reference Numbers for your convenience only Ref Ref No Name of Part
12. VOLTAGE NEMA 12 NEMA 4 HARNESS GP 3 2 DECAL 1 DECAL 15 200 293EBE466 297EBE466 200EBE4014 Refer To 24CA3722 294AUX077 24CA3726 298AUX077 15 230 293EBE466 297EBE466 201EBE4014 Conversion 24CA2781 260AUX077 24CA3726 298AUX077 15 460 292EBE466 296EBE466 202EBE4014 Listing On 24CA2897 272AUX077 24CA3725 297AUX077 15 575 292EBE466 296EBE466 203EBE4014 Page 27 24CA3718 290AUX077 24CA3725 297AUX077 20 200 293EBE466 297EBE466 204 4014 24CA3722 294AUX077 24CA3726 298AUX077 20 230 293EBE466 297EBE466 205EBE4014 24CA2781 260AUX077 24CA3726 298AUX077 20 460 292EBE466 296EBE466 206EBE4014 24CA2897 272AUX077 24CA3725 297AUX077 20 575 292EBE466 296EBE466 207EBE4014 24CA3718 290AUX077 24CA3725 297AUX077 25 200 204EBE466 298 466 208EBE4014 24CA3723 295AUX077 24CA3727 299AUXO77 25 230 294 466 298 466 209EBE4014 24CA2783 262AUX077 24CA3727 299AUX077 25 460 293 466 297 466 210 4014 24 2779 258 77 24CA3726 298 77 25 575 293EBE466 296EBE466 211EBE4014 24CA3718 290AUX077 24CA3725 297AUX077 30 200 294EBE466 298EBE466 212EBE4014 24CA3723 295AUX077 24CA3727 299AUX077 30 230 294EBE466 298EBE466 213EBE4014 24CA2783 262AUX077 24CA3727 299AUX077 30 460 293EBE466 297EBE466 214EBE4014 24CA2779 258AUX077 24CA3726 298AUX077 30 575 293EBE466 297EBE466 215EBE4014 24CA2898 273AUX077 24CA3726 298AUX077 INCLUDES O L HEATERS 3 amp FUSETRONS 2 AS INDICATED ALSO WIRING COMPONENTS FOR BOX TO MTR W O MAIN MOTOR STARTER 15 2
13. 2 lt 5 5 7 7 gt KC ORC OX DS C 2 0 39 gt 7 KOS 2 DES 7 lt gt 62 3 gt e BEC COOPER Gardner Denver Industrial Machinery GENERAL PROVISIONS AND LIMITATIONS Gardner Denver Industrial Machinery Division the Company warrants to each original retail purchaser Purchaser of its products from the Company or its authorized distributor that such products are at the time of delivery to the Purchaser made with good material and workmanship No warranty is made with respect to 1 Any product which has been repaired or altered in such a way in the Company s judgment as to affect the product adversely Any product which has in the Company s judgment been subject lo negligence accident improper storage or improper installation or application Any product which has not been operated or maintained in accordance with the recommendations of the Company Components or accessories manufactured warranted and serviced by others Claims for items described in 4 above should be submitted directly to the manufacturer WARRANTY PERIOD The Company s obligation under this warranty is limited to repairing or at its option replacing during normal business hours at an authorized service facility of the Company any part which in its judgment proved not
14. after the date upon which the cause of action occurred Any adjustment made pursuant to this warranty shall not be construed as an admission by the Company that any product was not as warranted 13 8 509 6 Order by Part Number and Description Reference Numbers for your convenience only 208SSE810 Ref Drawing ROTOR SHAFT REFERENCE OIL SEAL DETAIL Ref No Name of Part Qty Part No 8 2 0 55 95 2 25 SCREW HEX 44 11111 eaea ioulos varans 18 75A10 26 SPACER SHAPFT 22244 1 201SSE600 27 SLEEVE WEAR visisscscinsssssastesccvsssctecsseasconscosesdcooseseeras ento dota deiade 1 80M12 28 1 60DD679 29 s 1 60DD543 30 jer lc 1 54C210 31 eB cec 1 25BC380 32 HOUSING SEAL 1 205 362 Parts included in Periodic Overhaul Kit Refer to page 36 To replace oil seal order kit 203SSE6013 consisting of reference number items 28 29 30 and 31 Wear Sleeve Installation And Removal Kit 4 SSE81282 Includes wear sleeve puller and installation tool 13 8 509 7 Ref No ON RA W N Order by Part Number and Description Reference Numbers for your convenience only N rN 14
15. 00 295EBE466 299bEBE466 24CA3720 292AUX077 24CA3725 297AUX077 20 220 295EBE466 299bEBE466 24CA2779 258AUX077 24CA3725 297AUX077 25 460 295EBE466 299 466 24CA2897 272AUX077 24CA3725 297AUX077 30 575 295EBE466 299bEBE466 24CA3718 290AUX077 24CA3725 297AUX077 OVERLOAD RELAY HEATER CONVERSION LISTING Refer To Motor Nameplate Amperage And Decal In Con trol Panel For Selection Of Overload Relay Heater Packs CUTLER HAMMER GARDNER DENVER PART NUMBER PART NUMBER H2002A 24CA2479 H2003A 24CA2480 H2004A 24CA2481 H2005A 24CA2482 H2006A 24CA2483 H2007A 24CA2484 H2008A 24CA2485 H2009A 24CA2486 H2010A 24CA2487 H2011A 24CA2488 H2012A 24CA2603 H2013A 24CA2604 H2014A 24CA2605 H2015A 24CA2606 H2016A 24CA2607 H2017A 24CA2608 H2018 24CA2924 H2019 24CA2925 H2020 24CA2926 H2021 24CA2927 H2022 24CA2893 H2023 24CA2894 H2024 24CA2928 13 8 509 Page 28 Order by Part Number and Description Reference Numbers for your convenience only For use with ODP Motors only 13 8 509 Page 29 8 252EBE810 Ref Drawing ENCLOSURE COMMON PARTS Ref No Name of Part Qty Part No 1 POST sessed set ED EUR enn ene 2 200EBE313 2 E e 1 201EBE313 3 conse ate ts Seen adsl MEER 1 202EBE313 4 1 203EBE314 5 m 1 204EBE314 6
16. 27A114 11 ELBOW PIPE ST tc EE 1 64D2G 12 NIPPLEE PIPE iei 1 63D1G 13 COCK KE 1 90C12 14 BUSHING PIPE c scsccsssssssesccsscseceressecsscecceeseceseseeseesonngeesussesusaanuanes 2 64E2G 15 SCREW HEX HD prn neta it ation adie 4 655EE060 16 8 95A5 17 WASHER LOQOK rerit tnnt ener Ed eI eri dna dea dada 4 95B5 18 Nigu2cdm 4 50 5 19 8 1 90AR657 NIPPLE PIPE OPTIONAL 1 63F21G gt EJECTOR VALVE 1 90AR319 13 8 509 Page 15 Ref No o N oO fF gt Order by Part Number and Description Reference Numbers for your convenience only 262EBE810 Ref Drawing Name NIPPLE PIPE ELBOW PIPE DISCHARGE PIPING BASE MOUNTED UNITS of Part TUBE FORMED SEPARATOR NT NIPPLE PIPE 13 8 509 Page 16 N Part No 63H1G 64C6G 86N120 230EBE857 83C78 63N16X134G 202EJB142 15U59 50AW3 50AW5 75LM51 Ref No A 2 261EBE810
17. 492 24 1512 24 1512 24CA1539 24CA2388 24CA2389 24CA2389 24CA2391 Saree 24CA2392 i 24CA2392 24CA2390 24CA2393 24CA2394 24CA2395 24CA2395 24CA2396 REPAIR KITS AND ACCESSORIES Your Gardner Denver rotary screw compressor is designed and manufactured for many years of reliable operation All components are engineered to exacting specifications which will function together as a system to provide maximum efficiency To insure the continuing integrity of compressor operation use only original quality genuine Gardner Denver replacement parts and accessories Name of Part Qty Part No ROUTINE MAINTENANCE 3000 Hrs Heavy Duty Air Filter 80665 2 2116150 ELEMENT Oil Filter iiie emere erinnert 3 2116128 ROUTINE MAINTENANCE 3000 Hrs Standard Air 202EBE6013 ELEMENT AIF eser i CPU 2 2116273 ELEMENT OM PUG 3 2116128 PERIODIC MAINTENANCE KIT Inlet Valve sese 204SSE6013 OFRING needed ie demi te Re rete Dead etre 1 25AM15 nee 1 25BC440 PERIODIC OVERHAUL KIT Air End See pages 4 and 7 for Parts Listing 202SSE6013 SEPARATOR 1 2116
18. 50Y2 15 Bo at Eid sce diae 1 2008952 NOTE It is necessary to replace some parts in groups to insure satisfactory repair When replacing diaphragm also replace both diaphragm and seat gaskets When replacing seat disc or seat ring replace also the mating seat ring or disc and the seat disc gasket 13 8 509 Page 22 X o MAMAN e 265EBE810 Ref Drawing Part No Per Pressure Name of Part Qty 100 125 150 175 15 DRIVE 200EBE4004 201 4004 SHEAVE 1 73M43V65 73M43V80 HUB BUSHING 1 22F28SK SHEAVE 1 208EBE099 T SO HD SET SCREW 2 76F65 qa 1 13AG6004 x 1 203EBE701 SGREW 3 655ED030 LOCKWASHER 3 95B3 RELIEF VALVE iih ener 1 90AR661 90AR662 Part No Per Pressure Name of Part Qty 100 125 150 175 20 DRIVE 202 4004 203EBE4004 204EBE4004 SHEAVE 1 73 43 56 73 43 80 73 43 65 HUB BUSHING 1 22F28SDS 22F28SK 22F28SK SHEAVE 1 201EBE099 205EBE099 202EBE099 SO HD SET 2 76F65 5 BELT SET nne eene 1 13AG6304 13AG6704 13AG6004 FAN siete petes
19. 57 12 ELBOW TUBE 2 86N151 13 1 255 857 FOR REPLACEMENT ELEMENT OIL FILTER ORDER 2116128 SEE PAGE 12 THERM VALVE SEE PAGE 21 Ref No Name of Part Qty Part No 14 CONNECTOR TUBE 4 86N150 16 TUBE FORMED 1 224EBE857 17 1 63GeG 19 VALVE THERMAL 1 90AR900 20 NIPPLE PIPE 1 63G3G 21 NIPPLE PIPE 2 63G1G 22 TEE PIPE me 1 64G7G 24 FILTER OIL 1 26C27 25 TUBE FORMED 1 226EBE857 26 ELBOW PIPE 1 64C6G 27 NIPPLE PIPE w 1 63H1G 28 1 63K18G Order by Part Number and Description Reference Numbers for your convenience only PLUG INCLUDED WITH AIR RECEIVER 260EBE810 Ref Drawing AIR RECEIVER GROUP Ref No Name of Part Qty Part No 1 RECEIVER AIR 5r t river ee 1 1 20 GALLON C 200EJB645 200 GALLON PE 201EJB645 6 BUSHING PIPE 3 er eee eee ree racer treat ite 1 64E11 7 NIPPLE PIPE einen ree be eh RD ce 1 63H1G 8 VALVE BALL Mee HERR 1 90AR362 9 TEE PIPES ri Noe e ern sede eque Ete 1 64G3G 10 GAUGE AIR 80 teda dte 1
20. 717 1 203SSE6013 PD 1 60DD679 CPP RR NUR 1 54C210 OIL SERI ket pedo hue aodio iota TA uat c dex Di elena Er Lt etu teftes 1 60DD543 1 25BC380 FIELD ENCLOSURE ODP Motol ccsscsssssesesesesseseeeseeesensesceteesessessaceeeeeenes 1 217EBE4017 FIELD ENCLOSURE KIT TEFC Motor 1 218EBE4017 QUIET ENCLOSURE ODP Motor Only Field Enclosure 1 219EBE4023 ELECTRICAL CONTROL EJB81373 THERMISTOR PROBE csccesecesseseseseesesesssesecsetecssssesesesaesessesecsesecseeeaeens 2 21D264 VALVE SOLENOID eene done aae bann 1 91B77 1 88195 TRANSDUCE R 2 885198 PNEUMATIC CONTROL EJB81375 VALVE SUBTRACTIVE PILOT 1 2009398 roit erret e ea ne deo iere eite 1 90AR107 GASKET ELIMINATOR 1 25BC222 LUBRICANT AEON 4000 B GALLON PAIL 25 5 e 1 28H57 55 GALLON 1 28 36 TOUCH UP PAINT White 5 GALLON PAIL o tet eie tete e 1 28H76 1 GALLON 1 23H83
21. 9 5 SO HD SET 2 76F65 6 1 13AG6304 13AG6704 7 aetate er 1 202EBE701 3 655ED030 9 LOCKWASHER 3 95B3 10 RELIEF 1 90AR662 90AR663 90AR657 P N SAME AS 100 PSI UNIT PER FAMILY 2 90G223 RELIEF VALVES REQUIRED 13 8 509 Page 24 60S 8 E1 EMERGENCY STOP FRONT VIEW DOOR REAR VIEW COVER DOOR FRONT VIEW CONTROL CABINET CONTROL PANEL GROUP Ref No NAME OF PART QTY PART NO 1 METER HOUR 60 2 1 24CA2895 2 OPERATOR 22MM PUSH PULL 1 24CA2907 3 CONTACT BLOCK E22B1 1 24CA2908 4 TRANSFORMER 050KVA 50VA 24V SECONDARY 208 230 460 575 VOLT esent 1 2116694 4 TRANSFORMER 100KVA 100VA 24V SECONDARY 208 230 460 575 VOLT 1 2116695 4 TRANSFORMER 150KVA 150VA 24V SECONDARY 208 230 460 575 02 0202 8044000 1 2116696 5 SECONDARY FUSES Se coder iere in eei etie iet cie naan 1 24CA3725 ENM a repeti etti 1 24CA3726 iei ei teret irte etie ti e Li RO EE 1 24CA3727 6 STARTER COMPR MTR SIZE F LESS
22. Qty Part No No Name of Part Qty Part No 1 1 86 59 17 1 63D3G 2 TUBE sen 30 FT 85K3 18 VALVE SUB PILOT 1 2009398 4 gt 25 3 63D3G 19 VALVE toin 1 90AR107 5 PLUG SQ HD PIPE 2 64AA5 20 1 63036 6 PLUG SQHD PIPE 1 64AA7 21 THERMISTOR PROBE 2 21D264 7 ELBOW TUBE 7 86E60 24 VALVE SOLENOID 1 91B77 8 3 86N218 28 SWITCH VACUUM 1 88H195 9 CONNECTOR TUBE 3 86E4 31 TRANSDUCER PRESSURE 2 88H198 10 NIPPLE PIPE 1 63D1G CONNECTOR CABLE 1 00600704 0582 11 CROSS PIPE 2 64K1G 1 24A415 12 ORIFIOE 2 200550814 O RING 1 24A383 13 1 200SSQ814 NIPPLE CHASE 1 24A437 14 MUFFLER 1 43E4 LOCKNUT CONDUIT 1 24A77 15 2 86E60 a WIRB auae aan 8FT 97H2R 16 VALVE CHECK 2 90J140 LUG TERMINAL 2 24A476 Not shown THERMAL VALVE Thermostatic Mixing FROM OIL COOLER L PORT
23. TABLE OF CONTENTS GROUP NAME PAGE NUMBER Ordering OR 2 Model Designations Matrbx Menu 3 Bare Compressor 4 5 ELCHE 6 Oll Seal Detall MM M MY 7 Inlet Valve amp Mounting 8 Air Filter amp Mounting Heavy Duty and Standard Duty seen ennt 9 Cooler Group RR CIC TY 10 Oll R servolr Group s snin a cene Pek ca a sas ces tete b EE 11 petro rece etie a erae see 12 Oll Lines amp Discharge 18 14 Air Receiver 0 15 Ejector Valve Optional W Air 15 Discharge Piping Group With Sepr Trap Base Mounted Units sse enn 16 Discharge Piping Group With Sepr Trap Tank Mounted Units cesscesseseeseeeesesesseeneensaeenestsnenseeeneanensens 17 Discharge Piping Group Without Sepr Trap Tank Mounted Units eene 18 Control PU ol aa 19 20 Thermal Valve Thermostatic
24. amp MOUNTING A Standard Filter B Heavy Duty Filter COLUMN 9 CONTROL BOX STARTER Per Voltage With Without Main Mtr Str With Starter Without Starter 200 Volt N12 200 230 460 575 Volt N12 230 Volt N12 J 200 230 460 575 Volt 460 Volt N12 575 Volt N12 200 Volt N4 230 Volt N4 460 Volt N4 575 Volt N4 COLUMN 10 ENCLOSURE A Without Enclosure B With Enclosure ODP Motor C With Enclosure TEFC Motor D Quiet Enclosure ODP Motor Only COLUMN 11 AIR RECEIVER BASE MOUNTING GROUPS A Base Mounted B 120 Gallon Tank W O Cond Drain C 120 Gallon Tank With Cond Drain Viv D 120 Gallon Mass Tank W O Cond Drain Viv E 120 Gallon Mass Tank With Cond Drain Viv COLUMN 12 SEPARATOR TRAP A Base Mounted B Tank Mounted C Without Seperator trap Tank Mounted Units Only COLUMN 13 COMPRESSOR DRIVE MOTOR 200 Volt 60 HZ ODP 230 Volt 60 HZ ODP 460 Volt 60 HZ ODP 575 Volt 60 HZ ODP 150 PSIG 60 HZ 20 25 30 HP ONLY 175 PSIG 60 HZ 25 30 HP ONLY rommoomu 200 Gallon Tank W O Cond Drain Viv 200 Gallon Tank With Cond Drain Vlv 200 Gallon Mass Tank W O Cond Drain Viv 200 Gallon Mass Tank With Cond Drain Viv 200 Volt 60 HZ 230 Volt 60 HZ TEFC 460 Volt 60 HZ TEFC 575 Volt 60 HZ TEFC Less Motor ODP TEFC Motor Base Only See Column 7 200 Volt 60 HZ ODP Hi EFF 230 V
25. e of Part Qty Part No 1 BAFPLE 1 201EBE840 2 BAFFLE 1 202EBE840 3 INSULATION c 1 200EJB470 13 8 509 Page 32 oDed 609 8 1 266 10 Ref Drawing IDENTIFICATION AND INSTRUCTION GROUP ve 606 8 61 Ref No Name of Part Qty Part No 1 DECAL WARNING SEE WIRING DIAGRAM 1 222EAQ077 2 DECAL WARNING ELECTRICAL SHOCK 1 216EAQ077 3 DECAL PARTS LIST SERVICE MANUAL 1 204EDE077 Tob SDEGAL ET esconde taie d eed 1 236AUX077 Tob DECA Le ean center on net 1 237AUX077 5 22 1 238AUX077 ade sch 4 70E13 8 TAG INSTRUCTION cccccsssssssceccecsscessessecsecssecesscsesonces 1 201EAQ304 9 DECAL ROTATION 1 204EBE077 10 DECAL 1 227 077 11 DECAL DANGER HOT OIL UNDER PRESSURE 2 212EAQ077 12 DECAL AEON 4000 1 228EAQ077 13 DECAL WARNING INSPECT OIL RESERVOIR 1 217EAQ077 14 DECAL DANGER DO NOT 1 218EAQ077 15 DECAL WARNING ROTATING MACHINERY 1 211EAQ077 16 DECAL CAUTION DO 1 208EAQ077 17 DECAL WARNING AUTO
26. igned manufactured assembled and tested to exacting standards All new and factory remanufactured air ends are war ranted by Gardner Denver Unauthorized disassembly or field repair may void the warranty and adversely effect operation GARDNER DENVER AIR END EXCHANGE PROGRAM Should your air end require replacement both new and factory remanufactured units are stocked by your authorized distributor or at the Gardner Denver Industrial Machinery Distri bution Center in Memphis Tennessee Remanufactured and warranted compressor air end exhange units provide a quick reliable and economical method for field replacement Your compressor may be returned to service promptly and the exchange core returned later for credit Air ends are remanufactured at the Gardner Denver Industrial Machinery Remanufacturing Center in Indianapolis Indiana and factory warranted The Indianapolis facility is staffed with experienced skilled technicians dedicated to the remanufacture and repair of Gardner Denver and Joy compressor units The latest improvements are incorporated in the reman ufacturing process A new or rebuilt Gardner Denver exchange compressor is your guarantee of optimum performance and reliability REMANUFACTURED NEW AIR END AIR END EXCHANGE EXCHANGE Furnished Without Inlet Valve Furnished With Inlet Valve 15 HP SSEBBJX SSEBBJ 20 HP SSEBBJX SSEBBJ 25 HP SSEBBJX SSEBBJ 30 HP SSEBBJX SSEBBJ 13 8 509 5 KC MK f
27. iid eiu td denda 4 75LM50 4 NUT FEANGED ias ire d d 4 50AW4 5 Deer IURI tacita oed Eaa er iaia iA 1 29297 6 CLAMP HOSE 2 29B32 7 ADAPTOR FILTER ortis e i ASEE ae 1 201EBE070 8 nocte ia Dae nid cue ecrit 4 655ED080 9 LOCK WASTER 4 95B3 ELEMENT REPAIR 5 inet eontra reri 1 2116150 STANDARD DUTY AIR FILTER OPTIONAL Ref No Name of Part Qty Part No 1 FILTER AIR 1 5L225 2 ADAPTOR FILTER 1 200EBE070 3 SCREW HEX HD 4 655ED080 4 4 95B3 x ELEMENT REPAIR 1 2116273 Not shown on Heavy Duty or Standard Duty illustrations 13 8 509 9 Order by Part Number and Description Reference Numbers for your convenience only 256EBE810 Ref Drawing OIL COOLER GROUP Ref 15 20 H P 25 30 H P No Name of Part Qty Part No Part No 1 BASE inn cute iie dtes hoon 1 203EBE285 203EBE285 2 COOLER OIL 1 201EBE201 201EBE201 9 BAP REE S sri 1 200EBE840 200EBE840 4 1 200EBE052 200EBE052 5o BRACKET id csi abstimmen tcd e 1 200EBE142 200EBE142 6 SCREW FLANGED
28. nce with hundreds of different compres sor applications Reliability in materials and quality assurance are incorporated in our genuine replace ment parts Your authorized Gardner Denver and Joy Com pressor distributor offers all the backup you ll need A worldwide network of authorized distribu tors provides the finest product support in the air compressor industry Your local authorized distributor maintains a large inventory of genuine parts and he is backed up for emergency parts by direct access to the Gardner Denver Industrial Machinery Master Distribution Center MDC in Memphis Tennessee Your authorized distributor can support your Gard ner Denver or Joy air compressor with these ser vices 1 Trained parts specialists to assist you in select ing the correct replacement parts Factory warranted new and remanufactured ro tary screw air ends Most popular model reman ufactured air ends are maintained in stock at MDC for purchase on an exchange basic with liberal core credit available for the replacement unit A full line of factory tested AEON compressor lubricants specifically formulated for use in Gardner Denver and Joy compressors Repair and maintenance kits designed with the necessary parts to simplify servicing your com pressor Authorized distributor service technicians are factory trained and skilled in compressor main tenance and repair They are ready to respond and assist you by providing fa
29. olt 60 HZ ODP HI EFF 460 Volt 60 HZ ODP HI EFF 575 Volt 60 HZ ODP HI EFF com zomm 13 8 509 3 5 d 9 2 69 CSS or gt AN Y 8 ILAAN gt u 5 WHR D ij JE DY 4 21 5 LZ SM 7 95 T Jem us Sy h 16 INS mae gt efe gt NE 08 WH 1 SYN WO ZEIT NI NR yy lt 7 7 Reis am MA Oo J UN RH mmm 1 8 lt 4 D 8 G0 0 0 9 09 8 65 208SSE810 Ref Drawing Reference numbers and description are provided for your convenience Refer to repair kit section for ordering field replacement components BARE COMPRESSOR Ref Ref No Description No Description 1 CYLINDER 14 SHIM 2 ROTOR 15 SHIM 3 ROTOR 16 SHIM 4 BEARING ROLLER 17 PLATE BEARING 5 BEARING ROLLER 18 SCREW HEX HD 6 PLATE BEARING COVER 19 SHIM 7 SCREW HEX HD 20 SPRING WAVE 8 WASHER LOCK 9 HOUSING BEARING 21 PLATE BEARING RET 10 PIN DOWEL 22 SCREW HEX HD 11 BEARING ROLLER 23 SPACER 12 J BEARING ROLLER 24 PLATE BEARING COVER 13 SHIM 32 WASHER LOCK Not Illustrated Gasket Eliminator and Plug Hex HD Pipe Parts included in Periodic Overhaul Kit Refer to page 36 13 8 509 Page4 BARE COMPRESSOR REPAIR AND REPLACEMENT Gardner Denver rotary screw compressor air ends are des
30. st expert mainte nance and repair services For the location of your local authorized Gardner Denver and Joy Air Compressor distributor refer to the yellow pages of your phone directory or contact Distribution Center Gardner Denver Industrial Machinery Division Master Distribution Center 5585 East Shelby Drive Memphis TN 38141 Phone 901 363 6100 Fax 901 363 1095 Factory Gardner Denver Industrial Machinery Division 1800 Gardner Expressway Quincy IL 62301 Phone 217 222 5400 Fax 217 223 5897 13 8 509 2 MODEL EBE 15 20 25 amp 30 HP AIR COOLED ELECTRA SCREW COMPRESSORS MATRIX MENU NOTICE TO CUSTOMER To find the construction options for your compressor unit FILL IN THE BALANCE OF LETTERS EBE F 9 OR NUMBERS FROM YOUR UNIT NAMEPLATE DEOR APTE COLUMN NUMBER 123456789 Follow the line down and over from each space thus filled in to find the appropriate construction option with which your ma chine is equipped The number 9 in any column space indicates NOT APPLICABLE The number 8 in any column space indicates SPECIAL DESIGN REFER TO FACTORY ORDER TICKET COLUMNS 1 2 amp 3 COMPRESSOR TYPE amp SIZE COLUMN 4 TYPE OF CONSTRUCTION Q Base Mounted R Tank Mounted COLUMN 5 HORSEPOWER D 15HP E 20HP COLUMN 6 ENGINEERING SPECIFICATION COLUMN 7 PRESSURE amp HZ A 100 PSIG 60 HZ ALL B 125 PSIG 60 HZ ALL COLUMN 8 AIR FILTER
31. ted to one of its facilities as designated by Company transportation prepaid by Purchaser to establish a claim under this warranty Replacement parts provided under the terms of this warranty are warranted for the remainder of the Warranty Period of the product upon which installed to the same extent as if such parts were original components DISCLAIMER THE FOREGOING WARRANTY IS EXCLUSIVE AND IT IS EXPRESSLY AGREED THAT EXCEPT AS TO TITLE THE COMPANY MAKES NO OTHER WARRANTIES EXPRESSED IMPLIED OR STATUTORY INCLUDING ANY IMPLIED WARRANTY OF MERCHANTABILITY THE REMEDY PROVIDED UNDER THIS WARRANTY SHALL BE THE SOLE EXCLUSIVE AND ONLY REMEDY AVAILABLE TO THE PURCHASER AND IN NO CASE SHALL THE COMPANY BE SUBJECT TO ANY OTHER OBLIGATIONS OR LIABILITIES UNDER NO CIRCUMSTANCES SHALL THE COMPANY BE LIABLE FOR ANY SPECIAL INDIRECT INCIDENTAL OR CONSEQUENTIAL DAMAGES EXPENSES LOSSES OR DELAYS HOWSOEVER CAUSED No statement representation agreement or understanding oral or written made by any agent distributor representative or employee of the Company which is not contained in this Warranty will be binding upon the Company unless made in writing and executed by an officer of the Company This warranty shall not be effective as to any claim which is not presented within 30 days after the date upon which the product is claimed not to have been as warranted Any action for breach of this warranty must be commenced within one year
32. to be as warranted within the applicable Warranty Period as follows Remanufactured reciprocating compressors rotary screw compressors air ends and blowers including all parts within are warranted for 12 months from date of initial use or 15 months blowers 18 months from date of shipment to the first purchaser whichever occurs first Any disassembly or partial disassembly of the blower or rotary screw air end or failure to return the unopened air end per Company instructions will be cause for denial of warranty LABOR TRANSPORTATION AND INSPECTION The Company will provide labor by Company representative or authorized service personnel for repair or replacement of any product or part thereof which in the Company s judgment is proved not to be as warranted Labor shall be limited to the amount specified in ine Company s labor rate schedule 93 3 91 WARRANTY REMANUFACTURED PRODUCTS Reciprocating Compressors Rotary Screw Compressors Blowers Labor costs in excess of the Company rate schedules caused by but not limited to location or inaccessibility of the equipment or labor provided by unauthorized service personnel is not provided by this warranty All costs of transportation of product or parts claimed not to be as warranted and of repaired or replacement parts to or from such service facility shall be borne by the Purchaser The Company may require the return of any part claimed not to be as warran
33. tti 1 203EBE701 5 SOREW 3 655ED030 LOCKWASHER 3 95B3 5 RELIEF 1 90AR661 90AR662 90AR663 P N SAME AS 100 PS UNIT FAMILY SEE NOTE ON PAGE 24 FOR 25 amp 30 HP 100 PSIG UNITS FOR RELIEF VALVE 13 8 509 Page 23 Ref Part No Per Pressure No Name of Part Qty 100 125 150 175 25 DRIVE GP 205EBE4004 206EBE4004 207EBE4004 208EBE4004 1 SHEAVE COMPR 1 73M43V65 73M43V80 73M43V80 2 HUB BUSHING 1 22F28SK 4 SHEAVE MTR 1 203EBE099 204 099 207 099 5 SO HD SET SCREW 2 76F65 6 1 13AG6704 d 4 1 202EBE701 8 3 655ED030 9 1 3 95B3 10 RELIEF VALVE 1 90AR662 90AR663 90AR657 Ref Part No Per Pressure No Name of Part Qty 100 125 150 175 H P DRIVE GP 209EBE4004 210EBE4004 211EBE4004 212EBE4004 1 SHEAVE 1 73M43V56 73M43V65 73M43V65 73M43V65 2 1 22F28SDS 22F28SK 22F28SK 22F28SK 4 SHEAVE 1 203EBE099 207EBE099 206EBE09
Download Pdf Manuals
Related Search