Model AC1005-2221 Manual
Contents
1. Magazine e J Bill Path La k m rTa m ul LESER Service Button m LED Housing Status LED FIGURE 3 18 Status LED A Status LED provides assistance in diagnosing the condition of the Series AE2601 The following is a description of the LED codes their meanings and suggested remedial actions LED ON LED OFF Meaning Solution Indicates that the unitis No action necessary enabled and ready to accept a bill Indicates that no power Check to ensure that power is applied has been applied to the unit Indicates that something Remove the magazine and LED housing is obstructing the bill inspect for foreign material path Indicates that the unitis Verify configuration not enabled Check the coin tube levels in the coin changer Check the option switches in the coin changer Note Many machines disable the bill acceptor if the machine door is open and the door switch is not activated or if the machine is out of product Indicates that the bill Remove the magazine and LED housing path needs cleaning for follow cleaning instructions page 22 optimum performance to clean the bill path Indicates that something Remove the LED housing and look at the is obstructing the bill bill path on the housing and inside the unit for foreign material clean as necessary Indicates that the Reinstall the magazine magazine is removed the unit will not accept without the2. 1 Accept 1 Reject CLEANING THE BILL VALIDATOR Refer to the pictures and the procedure on the next page to clean the bill validator every 4 6 months PUSHER PLATE ENCODER SENSOR LOWER HOUSING HOME SENSOR CENTER DRIVE BELT LEFT amp RIGHT OPTIC SENSORS CHASSIS BELT LEFT amp RIGHT CENTER OPTIC SENSOR ALIGNMENT SENSORS 11 CLEANING AND MAINTENANCE Note Petroleum based cleaners and freon based propellants can damage plastic and some electronic components Scouring pads and stiff brushes may harm the protective conformal coating on the circuit boards and can mar the plastic These items should never be used when cleaning the MAGPRO bill acceptor 4 Remove the lower housing The MAGPRO should be cleaned every 7 000 5 Remove the bottom cover from the lower bills or every 4 6 months or as needed depending on the environmental conditions of the location Dust can be removed with a soft brush or cloth or it can be blown out using compressed air Procedure 1 Disconnect power from the bill acceptor 2 Remove the bill box and use a soft cloth to wipe the dust from around the intermediate frame and stacker plate 3 Remove the lower track 4 Using compressed air or a soft brush blow or brush the dust off of the optic sensors and out of the recessed sensor openings 5 Remove dust from around the belts and wheels on the lower housing and the sensors on the upper sensor board The uppe
3. 1886 Forge Street Tucker GA 30084 Phone 800 825 8554 or 770 621 9055 Fax 770 621 9055 Email repairshop32 aol com Web Site ILLINOIS American Vending Sales Inc Mr Frank Manduno 750 Morse Avenue Elk Grove Village IL 60007 Phone 847 439 9400 Fax 847 439 9405 Email isharps americanvending com or rnair americanvending com Web Site www americanvending com INDIANA Shaffer Distributing Mr Ron Dixon 9461 E Washington Street Indianapolis IN 46229 Phone 800 876 0789 or 317 899 2530 Fax 317 899 6080 Email shafdist netdirect net Web Site www schafferdistributing com Web Site www vendorsrepair com 40 LOUISIANA Sur Serv Corp Mr Julian Ortiz 2920 Kingman Street Suite 118 Meltaire LA 70006 Phone 504 887 1661 Fax 504 887 9081 Email surserv surserv com MARYLAND Betson Ms Angie Swann 3431A Benson Avenue Baltimore MD 21227 Phone 800 296 4100 Fax 410 646 2053 Email aswann betson com MASSACHUSETTS Gekay Electronics Corp Mr Rob Collette 16 Deer Park Drive E Longmeadow MA 01028 Phone 800 832 0028 or 413 525 2700 Fax 413 525 6886 MICHIGAN Wolverine American Inc Mr John Paskeretti 26400 Capitol Redford MI 48239 Phone 313 937 4600 Fax 313 937 1802 Wolverine American Inc Mr John Paskeretti 3400 Jefferson Avenue SE Grand Rapids MI 49548 Phone 616 452 2125 Fax 616 452 3319 MINNESOTA Changer Services Inc Mr Mar
4. The validator then compares what the bill looks like to its memory After the bill is validated it grounds the 5vdc lines causing a pulse along the yellow and blue validator harness wires to pins 5 and 6 of the main logic board Each pulse stands for the amount of the denomination validated i e 1 pulse for 1 5 pulses for 5 4 5vdc pulse then travels from pins 5 and 6 to the EPROM chip MONO A 40 pin 25 The EPROM sends a 12vdc pulse to the meter chip U5 out pins 21 amp 22 one pulse per denomination validated The EPROM also multiplies the bill pulse by the DIP switch settings The EPROM reads the DIP switch settings during the power up mode and stores them into memory The EPROM then sends the hopper pulses out pin 23 to pins 6 and 7 of the red 12 pin hopper plug These pulses travel through the purple and brown wires of the hopper wire harness to the hopper pins 8 and 12 The hopper turns itself on with the first hopper pulse The hopper counts the hopper pulses sent from the EPROM chip on IN3 pin 12 while dispensing the coins at the same time When the amount of hopper pulses in equals the coins dispensed through the coin counting optical sensor the hopper turns itself off The Changer returns to the standby mode with the red LED flashing once per second until another bill is inserted NOTE THE METER ON THE MAIN LOGIC BOARD CANNOT BE RESET TO ZERO Functional Descriptions of Out of Service Conditions
5. West Deptford NJ 08066 Phone 856 848 2020 Fax 856 848 7080 Email ellenby aol com NORTH CAROLINA Brady Distributing Co Inc Mr Roger Harrison 2708 Yorkmont Road Charlotte NC 28208 Phone 704 357 6284 Fax 704 357 1243 Email rharrison bradydist com Web Site www bradydist com Southeastern Vending Mr John Hollar 2748 B Interstate Street Charlotte NC 28208 Phone 800 825 8555 or 704 394 4911 Fax 704 394 3789 Email svsinc juno com OHIO Shaffer Distributing Co 1100 W Third Avenue Columbus OH 43212 Phone 800 282 0194 or 614 421 6800 Extension 114 Fax 614 294 2669 Email service shafferdistributing com Web Site www shafferdistributing com Vendors Exchange Mr Brent Garson 4020 Payne Avenue Cleveland OH 44103 Phone 800 321 2311 or 216 432 1800 Fax 216 432 2786 Email Info veii com Web Site www veii com OKLAHOMA Aeco Sales amp Service Ms Kacy Parker 619 North Broadway Tecumseh OK 74873 Phone 800 682 0358 or 405 598 2915 Fax 405 598 5506 Email AECO ionet net OREGON Serv A Mech Electronics Inc Mr Jerry Camp 5916 West 34th Street B Houston TX 77092 Phone 800 323 7214 or 713 681 6277 Fax 713 681 8570 Email sameinc aol com UTAH Wachtor Electronics Mountain Coin Machine Distributoitd r Larry Wachtor Mr Michael Damtew 6440 N E Halsey Portland OR 97213 Phone 503 234 5491 or 800 233 5198 Fax 503 233 3816
6. the bottom of the logic board and into the wall Are the RED bill meter numbers lit on the main logic display The hopper is jammed Using a meter check the 1 amp fuse Is it good good Replace the logic board NO Check the 120VAC wall breaker The CoinCo is flashing an ERROR CODE Please go to the CoinCo Error code section of this manual Page 8 Will the CoinCo bill acceptor attempt to pull bills in at all It appears as if your CoinCo is dirty or the belts are worn Please try the following 1 Go to Page 7 and perform the cleaning procedure 2 If that is unsuccessful inspect the plastic lower housing for deep scratches or VANDALISM 3 If the CoinCo has accepted over 50 000 bills it could need new belts For a more detailed trouble shooting information proceed to the next section FOR TECHNICAL SERVICE OR TO OBTAIN A RETURN AUTHORIZATION NUMBER CALL 888 741 9840 27 TROUBLESHOOTING GUIDE TO USE THE TROUBLESHOOTING GUIDE MATCH UP THE PROBLEM THEN FOLLOW THE SOLUTION SUGGESTIONS After every step re try operating the changer to see if the problem has been solved The changer is completely dead The green LED on the main logic board is not lit The Empty LED is lit When the red LED on the main logic board is observed the LED is flickering on briefly once per second The Empty LED is lit When the re
7. Email michael dunis com Web Site www mountaincoin com SOUTH CAROLINA Drew Distributing Inc Mr Gabe Mull 9107 Ashville Highway Boiling Springs SC 29316 Phone 864 578 4444 Fax 864 599 6232 Limited Amusement Service Center TENNESSEE Brady Distributing Co Inc Mr Brian Drost 3306 Winbrook Drive Memphis TN 38116 Phone 901 345 7811 Fax 901 398 0578 Email Memphisshop bradydist com Web Site www bradydist com TEXAS Aeco Sales amp Service Mr Eddy Parker 10290 Monroe Drive 206 Dallas TX 75229 Phone 214 352 4755 Fax 214 352 8154 73 West Truman Avenue Salt Lake City UT 84115 Phone 801 485 2289 Fax 801 485 8745 VIRGINIA Eastern Commercial Services Mr Bob Vose Viking Vending pf Wisconsin Mr Brent McKennon N59 W16600 Greenway Circle Unit B Menomonee Falls WI 53051 Phone 262 703 4168 Fax 262 703 4171 Email brent mckennon vikinvending com 813 A Professional Place Suite 100 Chesapeake VA 23320 Phone 800 486 1020 or 757 436 1020 Fax 757 547 4772 Email bobvose easterncommercial com Web Site www easterncommercial com WASHINGTON Wachtor Electronics Mr Larry Wachtor 232 S W 43rd Street Renton WA 98055 Phone 425 251 0997 Fax 425 251 8532 WISCONSIN Pioneer Sales amp Service Mr David Dropp N55 W13875 Oak Lane Menomonee Falls WI 53051 Phone 262 781 1420 Fax 262 781 4307 Email Pioneers execpc com Web S
8. is not released within two seconds the DUMP mode is canceled as a security feature The hopper will dispense coins until the POWER switch is turned OFF If the Red LED on the Main Logic Board is not flashing 3 5 times per second the dump mode was not accessed Please try again ppl THE DIP SWITCHES The AC1005 AC1005 series changer is capable of dispensing from 0 to 31 coins per dollar Setting the coins out per dollar is controlled by which Dipswitches turned ON Refer to figure 1 for their location For example switch 3 is ON therefor the payout equals 4 coins per dollar FIGURE 2 THIS IS NOT THE DIPSWITCH BANK FOR SETTING THE BILL DENOMINATIONS For those dip switches go to page 10 The following table shows how to set the dip switches to your desired payout ON COINS PER DOLLAR 1 1 2 2 3 4 4 8 5 16 If you want to dispense 10 dimes per dollar turn ON switches 2 and 4 2 coins 8 coins 10 coins If you want to dispense 20 nickels per dollar turn ON switches 3 and 5 4 coins 16 coins 20 coins DipSwitch 6 is for giving extra coins for every 5 00 bill input This is for a token bonus mode payout If you are giving 4 coins per dollar then 4 extra coins are given If you are paying 5 tokens per dollar 5 coins are given extra This is the only bonus mode available in the AC1005 AC1005 series changer EXAMPLE With dipswitch 6 ON and a 4 coin per dollar payo
9. the above steps in reverse 26 Plastic step down gear Motor FIG 10 fing SCIEWS The wires exiting the red connectors should point away from the board IS THE EMPTY LED ON s the GREEN LED on the main logic board on TECHNICAL FLOW DIAGRAM NOTE Before starting this procedure ensure the changer is plugged in the ON OFF switch is on the hopper is full of coins and all wire harnesses are connected securely and correctly PRESS AND HOLD THE Yes HOPPER IS SHUT DOWN Is the On Off I O switch on I pressed down 1 BOARD WHAT NUMBER S ARE DISPLAYED DUMP BUTTON ON THE MAIN LOGIC Pd 2 3 Y Hopper Exit window is blocked Please do the following 1 Remove all the The hopper has a low coin shut down Please do the following coins 2 Take off the Track side cover of the hopper 3 Remove the object from the window 4 Reassemble the hopper The hopper overpaid by 2 to many coins and was shut down Replace the hopper or the hopper harness 1 Ensure the hopper is full of coins Turn off the machine wait 5 sec then turn it back on again 2 Clean the 3 gold plates at the bottom of the hopper where the coins are poured in with a scotch bright pad or emery cloth 3 Check continuity of the wires from the gold plates back to the logic board Is the 120VAC plug pushed into
10. to avoid sharp corners and any other damage 19 Proceed to the Filling the Hopper section DIPSWITCH HOPPERS HARNESS CONNECTORS T AC LINE TRANSFORMER CORD INPUT When the hopper has less than 80 100 coins left in it the red Empty LED will light on the front of the changer If you have disconnected your LED or you are installing an AC1005 or AC2221 make sure the orange wire is going to the terminal on the LED that has the red positive mark next to it Whenever the Empty LED is ON the validator is disabled and it will no longer accept bills 1 Turn OFF the power on the main logic board 2 Slide the hopper out from the cabinet and insert the coins through the opening on the top There must be at least enough coins to cover the two gold plates at the bottom of the hopper Somewhere between 160 and 1600 coins minimum to maximum 3 Slide the hopper back into the hopper plate Do not use excessive force 4 Turn ON the power switch The Empty LED is now off and the bill validator is ready to accept bills Open the cabinet door Turn OFF the POWER switch 3 Place a suitable container in front of the hopper to catch the coins 4 Press and hold the DUMP button on the upper left corner of the Main Logic Board Turn ON the Power switch The red LED on the main logic board will come on then go off Once the red LED goes off release the DUMP button If it
11. 3 E Harris Avenue San Francisco CA 94080 Phone 650 952 4220 Fax 650 827 3420 Web Site www betson com C A Robinson Inc Mr James Tomei 180 Utah Avenue S San Francisco CA 94080 Phone 650 871 4280 Fax 650 588 8538 G amp K Service Mr Vince D Agostino 4364 Twain Avenue Unit 4 San Diego CA 92120 Phone 619 281 9227 Fax 619 281 8706 Superior Sales amp Service Mr Esko Wallace 299 Old County Road Suite 26 San Carlos CA 94070 Phone 800 995 8363 or 650 591 2193 Fax 650 591 1712 Email supsale pacbell net Trilogy Magnetics Inc Mr Ed Colmenares 16250 Gundry Avenue Paramount CA 90723 Phone 562 663 1800 Fax 562 633 6408 COLORADO Mountain Coin Distributors Mr Jack Brown 345 W 62nd Avenue Denver CO 80216 Phone 800 654 2646 or 303 427 2133 Fax 303 429 2104 Email coinshop msn com FLORIDA V E South L C Mr Joe Gilbert 4800 N W 15th Avenue Ft Lauderdale FL 33309 Phone 888 837 6884 or 954 491 7300 Fax 954 491 7301 Email vesouth gate net Web Site www vesouth com Vendor s Repair Service Inc Mr George Uilano 6025 Cinderlane Parkway Orlando FL 32810 Phone 407 291 1712 Fax 407 578 0651 george vendorsrepair com GEORGIA North Atlantic Marketing Mr Kirk Chambless Norcross Center 2100 Norcross Parkway Suite 130 Norcross GA 30071 Phone 800 442 2388 or 770 449 5001 Fax 770 729 1144 Southeastern Vending Mr Johnny Williams
12. 8 9 10 10 11 12 13 14 15 16 PART MP90 2 10 MP91 2 10 MP90 1 11 MP90 2 12 MP90 2 13 MP90 2 14 MP91 2 15 MP91 2 16 DESCRIPTION Bottom Lower Housing Cover Transformer holding hose 120VAC Transformer Lower Spring Anti Cheat Lever Lower Mounting Anti Cheat Lever Lower Anti Cheat Lever Lower Housing Assembly Complete Belt Center Lower Anti Cheat Assembly Complete Plastic Wheels amp Rubber Belts Rubber Belts ONLY Each Shaft Drive Spring MAG Screw 4 Plastic Roller Idler Sensor Board Lower Pulley amp Hub Assembly Complete 33 COINCO PARTS BREAKDOWN Ay PICTURE PART DESCRIPTION 1 MP90 3 1 Dust Cover 2 MP90 3 2 Upper Transport amp Hub Assembly Complete 3 MP91 3 3 Motor Transport amp Gear Assembly Complete 4 MP90 3 4 Wheel Encoder 5 MP90 3 5 Stacker Push Plate Assembly 8 MP90 3 8 Spring Belt Tension 9 MP90 3 9 Motor Stacker Assembly Complete 10 MP90 3 10 Pulley Idler 11 MP90 3 11 Lower Transport Pulley amp Hub Assembly 13 MP90 3 13 Belt Upper Housing 14 MP90 3 14 Frame Upper Housing 15 MP91 3 15 Sensor Board Upper Housing 16 MP90 3 16 Upper Board Clip 17 MP90 3 17 Wire Clip 18 MP90 3 18 Shaft Pulley 19 MP90 3 19 Shaft Wheel 21 MP90 3 21 Board Stacker 34 COINCO PARTS BREAKDOWN INTERMEDIATE RAME ASSEMBLY MP90 4 IF 3 PICTURE PART DESCRIPTION 1 MP90 4 1 Lid Logic board Box 2 MP91 4 2 Body Logic
13. Allow the unit to dry thoroughly 11 Clean the magnetic head using a swab and isopropyl alcohol 12 Replace the front mask 13 Replace the lower housing cover 14 Replace the lower housing into the main frame 15 Remount the bill box 16 Apply power and insert bills to verify that the unit is functioning properly 6 OR 7 ERROR CODE FLASHES The cleaning procedure for this common occurrence is listed below Just follow these steps Ifthis code has occurred on a new machine or one that the validators DIP switches were just changed Ensure that all the white plugs on the side of the validator board away from the red LED are plugged in securely 2 Remove the bill box 3 Turn the Changer ON then OFF in an attempt to stop the metal push plate so that it COASTS into the fully outward position 4 Using an air compressor or a can of compressed air blow out the area behind the push plate until it is completely free of all dust and lint 5 Turn the changer power back on so that the push plate returns to the inward position If the same error code persists repeat steps 1 3 concentrating on the top center area behind the plate A Replace the bill box REPLACING THE BELTS Every 2 3 years the belts on the CoinCo will wear out To replace them remove the validator components down to the picture show Refer to the parts diagram at the end of the manual for help getting to this point INTERMEDIATE FRAME INTERMEDIA
14. American Changer Corp 1400 NW 65 Place Ft Lauderdale FL 33309 VALICHANGER OPERATIONS MANUAL SERIES AC1005 2221 TOLL FREE Parts amp Service 888 741 9840 Sales 800 741 9840 Fax 954 917 5204 Internet Address www americanchanger com Service Questions e mail Service americanchanger com Table of Contents SECTION A SET UP amp INSTALLATION Uncrating amp Setup 3 Mounting instructions 3 4 Filling the Hopper 4 Using the Dump Mode 4 DIP Switches 4 5 Fuses 5 Functional Descriptions 5 6 Indicator Lights 6 Coin Control Hopper Filling 1 6 Wiring definitions 6 HOPPER ERROR CODES 7 SECTION B VALIDATOR INFORMATION Setting 18 Pin Jumper Plug 7 CoinCo Validator information 7 13 Mars 2600 information 14 19 SECTION C HOPPER INFORMATION Un Jamming the Hopper 23 25 SECTION D TROUBLESHOOTING INFO Troubleshooting Guide 27 Technical Flow Diagram 28 29 SECTION E PARTS LISTS Cabinet Parts Breakdown 30 Parts Coin Control Hopper MKIV _31 Parts CoinCo Bill Validator 32 35 Parts Mars Bill Validator 36 38 SECTION F SERVICE CENTERS CoinCo 39 Mars MET 40 42 Rev MONO 40 Jan 04 Specifications Operating voltage 120 VAC 10 15 Power consumpt controller only add hopper and validator 10w Operating temperature 32 130 degrees Fahrenheit Interface to Hoppers 24vde amp 12vdc 1 5 amps max Interface to Validators 120vac 5 amps max Warranty CoinCo MAGPRO 00 BAB amp MARS AE2601 Valid
15. Bill box full 2 N A 3 Check bill path 4 All bill accept switches are off 5 Bill jam or sensor error 6 Stacker motor home sensor 7 Transport motor encoder sensor 8 N A 9 EPROM Has Failed 10 EPROM Has Failed 11 Center Optic Failed 12 Right Optic Failed 13 Left Optic Failed 14 Bill Position Sensor Error 15 Right Bill Position Sensor Error 16 Left Bill Position Sensor Error 17 Lower Anti Stringing Armature out of place 18 Upper Anti Stringing Armature out of place MAG BILL ACCEPTOR Operation and Service Manual COINCO MAG50B VALIDATOR SECTION PAGE Removing the Bill Box 9 Clearing a bill jam 9 Setting the bill types accepted 10 11 Cleaning the sensors 11 12 Cleaning a salted unit 12 Replacing the belts 13 Removing the bill box To remove the 500 bill stackers from the CoinCo validator follow the picture below BILL BOX TAB BILL BOX From time to time a foreign object or ripped bill will become caught in the validator Follow the picture below to remove the item Ly 9 A NL ue ades bet wn Ca 20 E LOCKING P TAB RAM LOWER MAINFRAME HOUSING gt SETTING THE BILL ACCEPT DIP SWITCHES Figure 1 High Security d Acceptance Accepts bills in one directions only face directions face up up green seal first Standard credit pulse 150ms 150ms off 50 ms on 50 ms off 20 Accept 20 Reject 10 Accept 10 Reject 5 Accept 5 Reject 2 Accept
16. Chuck Crockett Illinois 862 Eagle Dr Bensenville IL 60106 Phone 630 860 2650 Mike Durec Louisiana 524 Elmwood Pkwy Suite 190 Harahan LA 70123 Phone 504 734 0280 Frank Case Maryland 6655 Amberton Drive Bay SL Baltimore MD 21227 Phone 410 379 2680 Bill LeJune Massachusetts 60 Prospect Street Waltham MA 02453 Phone 781 894 4525 Kevin Cole 39 Missouri 1236 Dielman Industrial CT St Louis MO 63132 Phone 314 725 0100 Charlie Pavia Ohio 225 Corporate Court Suite I Fairfield OH 45014 Phone 513 874 4460 Joe Steddom TEXAS Dallas 3031 Quebec Street Suite 115 Dallas TX 75247 Phone 214 638 3970 Houston 2500 Central Parkway Suite K Houston TX 77092 Phone 713 683 6558 Steve TenBarge Washington 1020 Industrial Drive Bldg 32 Seattle WA 98188 Phone 206 575 1999 Carl Goodson IMAL MARS Authorized Service Center ALABAMA Birmingham Vending Co Mr Gerald Spiegelman 540 N 2nd Avenue Birmingham AL 35204 Phone 205 324 7526 Fax 205 322 6639 Email wendell bhmvending com Web Site www bhmvending com ARIZONA Vendtronics Mr Ken Van Leer 4020 Grand Avenue Suite 21 Phoenix AZ 85019 3173 Phone 602 973 3300 Fax 602 973 0033 Email vendtronic aol com CALIFORNIA Betson West Mr John McCann 5660 Knott Avenue Buena Park CA 90621 Phone 714 228 7500 Fax 714 228 7510 Web Site www betson com Betson West Mr Ben Fresenhazion 21
17. MINALS amp PART OF THE WIRING LOOM 1a COIN BOX ASSEMBLY l Firstly locate the stirrer in the coin box as shown in FIG 12 FIG 12 Stirrer location 1 Stirrer location 2 COIN BOX ASSEMBLY cont 2 EXIT WINDOW REPLACEMENT 2 Line up the centre plate amp coin box as shown 1 First remove the coin box section 1 below FIG 12a This will then enable access to the exit window 3 Route the ribbon cable as shown below 2 Unscrew amp remove the 2 fixing screws FIG 4 4 Fit the logic board into slots shown below 3 Remove the exit window from the center plate 5 Feed the level sense wires through the slot shown below FIG 12a Ribbon cable m clamps 4 FIG 12 6 Lift the centre plate to meet the coin box FIG 12b amp c FIG 12b Unclip amp remove the 10 way ribbon cable header FIG 4 3 x LED s LIGHT GUIDE PC 2 x FIXING SCREWS 10 WAY LOCKING 7 Align the center plate amp coin box amp push together HEADER 8 Turn the hopper over amp refit the screws 5 Refithe leveldente wires 5 re assemble follow the above steps in reverse 22 3 LOGIC BOARD REPLACEMENT l p 4 2 3 First remove the coin box section 1 This will then enable access to the logic board FIG 5 CONN 1 LOGIC BOARD 10 way ribbon IDC socket CONN 1 Move
18. O A WALL IF YOU ARE UNSURE IN ANY WAY IN PROCEEDING WITH THE FOLLOWING STEPS PLEASE HIRE A LOCAL PROFESSIONAL ELECTRICAN TO MOUNT YOUR CHANGER FOR YOU 1 Disconnect any and all AC power going to the series 1002 changer See fig 1 A Unplug the AC line cord from the bottom of the board B Unplug the validator connectors on the right side of the board C Unplug the hopper harness connector on the left side of the board D Unbolt the ground wire from the right side of the cabinet E Remove the main logic board and hopper from the inside of the changer F Put the nuts back on the studs to avoid losing the brass spacers on the studs 2 Slide the hopper out of the cabinet 10 11 12 13 14 16 Note You will need to verify with the building code that it is allowable to plug the changer into a 3 prong grounded outlet Ifit is not there must be 120VAC run through conduit to the changer If it is not required proceed to step 6 Let the electrician run the conduit install the new breaker wire and help decide how the wiring will enter the changer from the back or the bottom This will affect the mounting location After the conduit has been installed proceed with the mounting Using a stud locator find a location to hang the changer by locating the wall studs Find an appropriate wall to bolt the changer into The wall should have studs or be constructed of concrete Consult a professional wit
19. OFF Vending interface Coupon Configuration The AE2601 may be configured using a coupon The coupon is included in the AE2601 Series Installation Guide Carefully cut the coupon along the dotted line edge to remove it from the installation guide Copies of the original coupon may be produced with a standard carbon based non color copier Cut copies to match the size of the original coupon All option switches must be in the OFF position for the coupon selections to be active The coupon selection will remain with the AE2601 until the unit is reprogrammed even if power is removed When filling out the coupon note the following Use only a 2 pencil to fill in the blocks Fill in the entire block Do not mark the coupon outside the blocks or on the back of the coupon Fill in ONE block for EVERY line Coupon Programming 1 Fill out the coupon using the table below 2 Locate the service button on the back of the unit refer to Figure 2 3 Press the button once to enter the coupon setup mode Pressing again will exit the mode The unit will automatically exit coupon setup mode upon acceptance of the coupon configuration The LED Status indicator located to the left of the service button will flash rapidly indicating that the unit is in coupon setup mode 4 Insert the coupon marked side up The AE2601 will pull the coupon in read it and then return it to the user A good coupon will be returned immediately Afte
20. Out of Service conditions occur for the Series AC1005 changer for the following reasons low coins hopper fault error validator fault or a blown fuse Blown Fuse a AC power spike in line voltage or a bad transformer on the main logic board can cause A blown fuse on the main logic board If either fuse blows the indication is the green LED on the main logic board will not light A Replace the fuse If the green LED now lights then there was a spike B If it does not and the fuse blows again the power transformer is shorted To test the transformer use a voltmeter set for ohms and measure across the primary 40ohms and the secondary 1 5ohms Hopper Fault A hopper fault can either be a jammed hopper a blocked coin counting optic or a bad hopper logic board A Indications for a jammed hopper are the changer accepts bills the meter counts up but nothing or not enough coins are paid out 1 After 2 minutes the Empty LED on the outside of the cabinet starts to blink once a second and the validator is shut off 2 At this point the three options open are to attempt repair on your own call your distributor or return the hopper to American Changer B Indications for a blocked coin optic or bad hopper logic board are the out of service LED on the outside of the changer is lit and the red LED on the main logic board is lit and flickers off once per second 1 If two of the 3 green LED s on hopper logic board are lit th
21. T UP Remove your Series AC1005 changer from the shipping box Open the door The T handle s are the screw in type and therefor must be turned at least 10 times counter clockwise until it opens Inspect for any connectors or components that may have been dislodged during shipping The matching locks and keys for your changer will be inside the manila envelope along with this manual To install the locks insert the cylinders into the round hole in the middle of the T handles and push until they stop Now turn the key and lock until you hear it snap Turn the key counter clockwise 4 turn and remove the keys NOTE The only way to get a duplicate set of keys made is to save the red tag that comes between the keys This ID starts with ACC TEST Before permanently installing the changer do a functional test to verify that there is no shipping damage to your new changer s Extend the power cord through the hole in the back of the changer or the bottom and plug it into a grounded 120vac outlet The dip switches are already set for a 4 coin per dollar pay out of the hopper and the Bill validator is ready to accept 1 5 10 20 dollar bills Fill the hopper with at least 100 coins On the main logic board turn the switch on the bottom right corner ON SEE FIG 1 ON PG 3 The rocker switch has a 1 and 0 printed on it When the 1 is pressed down the changer is ON MOUNTING THE AC1005 INT
22. TE PLLLBEACK FRAME BELTS CENTER DRIVE BELT LEFT amp RIGHT OPTIC SENSORS CHASSIS BELT LEFT amp RIGHT CENTER OPTIC SENSOR ALIGNMENT SENSORS MARS AE2601 MEI MARS AE2601 VALIDATOR SECTION PAGE Removing the Bill Box 15 Clearing a bill jam 15 Setting the bill types accepted 16 Coupon Programming Dip Switch 17 Cleaning the Validator 18 Trouble Shooting amp Trouble Codes 19 BILL ACCEPTOR 120VAC 1 20 Removing the bill box 2 Push BLUE button forward 1 Push bill box up and out ss Blue Latch a Magazine 2 i 0 Bill Path J Mc gt gt Service Button Status LED Pull up on silver bar Rod Pull bar away from the Mars 15 Factory Default Switch Switch 2 N ON ON 3 ON eiessmsm 3 7 4 OFF ON OFF ON N Switch 3 affects all denominations See Coupon Confipuration on pape xx for individual acceptance security enabling options The AE2600 defaults to short puke 16 Bill Acceptance gh Security igh Aecaptane4 ON Switch a 5 OFF Rejects E LE Ul Switch 5 Harmesa Enable OFF Alwars Enable GN Switch T 4 Pulse Fer Dollar OFF d Poise Per Dollar ON Switen d Gaming interface
23. ator is warranted for two years from date of purchase COVERED Defect in workmanship or material NOT COVERED Damage caused by physical abuse Misapplication Vandalism End users attempt on his own to repair item Cleaning maintenance Dispensing System and Logic Board The dispenser and logic board is warranted for one year from date of purchase COVERED Defects caused by material or workmanship NOT COVERED Damage caused by physical abuse Misapplication Vandalism End Users attempt on his own to repair Attention Please To ensure the most trouble free machine operation we recommend plugging all our machines into a DEDICATED AC outlet This means there are no other machines on location plugged into the same AC line A simple way to check if this is true is to turn off the breaker at the fuse box associated with our machine No other machines on location should lose power or turn off American Changer is now building in a Surge Suppressor on every main logic board made after September 1 1998 This will help eliminate power related noise problems for our customers It will not protect you from large voltage spikes or lightning strikes over 150VAC If this is a concern for your area of business we recommend purchasing a surge protector locally NOTE A POWER STRIP IS NOT A SURGE PROTECTOR AC S N Tested By Date Thank You American Changer Corp UNCRATING AND SE
24. ble to convey exactly why the Empty LED is lit Press the Dump button while the Empty LED is lit On the Light up display the meter count will go away while holding the button down These are the error code definitions 1 Hopper was shut down completely 2 Hopper Exit Window LED is blocked 3 Low Coin Failure 23 Hopper is not Plugged into the Hopper Harness 4 Hopper is Jammed 5 Hopper Overpaid 2 Coins and was shut down Refer to the Troubleshooting section of this these failures manual to repair VALIDATOR INTERFACES 18 PIN INTERFACE CONNECTOR DETAILS Interfacing the Mars 2501 Series with the ValiChanger 8 Position Switch off on off on off on off off 3 gt No change is required to the 18 connector Ensure the black amp yellow wires go to a wire nut and the green amp white go to the other wire nut Interfacing the Mars 2601 Series with the ValiChanger 8 Position Switch on on on on off on off off The 18 Pin interface connector is not needed Flash codes 1 18 may appear during normal servicing of the BA30 If more than one error or condition exists the lower number flash code will appear until its respective error or condition is corrected The left and right sensors referenced below are given viewing the BA30 from the front oo tn Ut of Flashes Description of Flash Codes 1
25. board Box 3 MP90 4 3 Main Logic Board 4 MP90 4 4 Sticker Serial Number Warranty 5 MP90 4 IF Intermediate Frame with Bearings 35 MARS AE2600 SERIES 24VDC PARTS BREAKDOWN PICTURE PART DESCRIPTION 1 AE93 1 1 Stacker Drive Assembly Kit 2 AE93 1 2 Sensor Housing Assy Complete 3 AE93 1 3 Control Board Cover Plastic 4 AE93 1 4 120VAC Logic Board 5 AE93 1 5 Main Chassis Plastic 6 AC1045 500 Stacker 7 AE93 1 7 LED Housing Assy Complete 8 AE93 1 8 Black Front Bezzle Plastic 9 AE93 1 9 Metal Bezzle Support Plate NOT SHOWN 36 CONTINUED PICTURE PART DESCRIPTION 1 AE93 2 1 Gearbox Assy 2 AE93 2 Tension Assy 3 AE93 2 Tension spring 4 AE93 2 Tire Wheel Assy Pulley Compound Shaft Pulley 2 2 3 2 4 5 AE93 2 5 Belt Timing 1 of 2 143 Teeth 2 6 2 7 2 8 Belt Timing 1 of 2 56 Teeth 37 CONTINUED PICTURE PART DESCRIPTION 1 AE93 1 5 Main Chassis Plastic 2 AE93 3 2 Stacker Latch Blue 3 AE93 3 3 Spring Stacker Latch 4 AE93 3 3 Lower Housing Lift Spring 38 COMCO CoinCo Authorized Service Centers Arizona 3226 S Fair Lane Tempe AZ 85282 Phone 602 431 0632 Chris Mattingly California 11618 E Washington Blvd Suite J Whittier CA 90606 Phone 562 692 3059 FLORIDA Tampa 6704 Benjamin Road Suite 200 Tampa FL 33634 Phone 813 249 7338 Bob Wilcox Georgia 4215 Wendall Dr SW Suite E Atlanta GA 30336 Phone 404 691 2777
26. d LED on the main logic board is observed the LED is on Steady The green LED on the main logic board is lit but the red LED never lights The bill validator accepts and stacks the money but the bill meter never counts up The bill validator stacks the bills the meter counts up but the hopper does not pay out Bill validator will not pull in the bill and the Empty LED is not lit Ensure the changer is plugged in Ensure the on off switch is rocked to the 1 position down Unplug the female end of the line cord from the main logic board AC connector and plug it in again tightly Measure the AC voltage at the outlet or check the breaker fuse box You can also plug another item into the AC wall outlet to ensure there is power present at the outlet Inspect the AC line cord for cuts or abrasions Check both fuses on the Main Logic Board Replace the main logic board Replace the line cord Ensure the hopper is not out of coins There should be enough coins in the hopper to cover the gold low level contact plates These plates are located at the bottom of the hopper where you pour the coins Check the hopper wire harness that extends from the back of the plate that the hopper slides in and out on for chipped pieces or other damage Pay close attention to pins 2 amp 7 Clean the gold contact plates with steel wool Replace the hopper Replace the hopper wire harness Ensure the hopper is pushed into
27. e gray shaded area in FIG 7b is the track plate guide path FIG 7b Place this side of elevator track to centre plate 2 Once the track plate is in position turn the track through 720 to ensure it is seated in the guide path correctly 5c FINAL DRIVE GEAR REPLACEMENT 1 Once the elevator track is in place the final drive gear can be fitted by placing the gear over its mounting spindle while lining the teeth up with the secondary drive gear adjust the elevator track so that the gear falls into place FIG 7c 2 The end plate can now be re fitted See section 6 Final drive gear Plastic 25 6 GEAR BOX ASSEMBLY 4 Remove the gears in the order as shown in FIG 9 Access to the motor fixing screws is now possible 5 re assemble follow the above steps in reverse 1 Remove the end plate Section 6 2 Remove the elevator track amp final drive gear Section 7 3 Remove the gearbox cover Section 8 FIG 9 4 7 MOTOR REPLACEMENT 1 Remove the coin box Section 1 2 Unsolder the red amp black wires from the motor NOTE The black wire connects to the terminal marked with a RED dot 3 4 Remove the end plate Section 6 Remove the track plate amp final drive gear Section 7 Remove the gearbox cover Section 8 Disassemble the gearbox Section 9 Unscrew the 2 motor fixing screws FIG 10 To re assemble follow
28. e stacker plate returns home Warning If moisture is present allow the unit to dry thoroughly before applying power to avoid possible shock hazard If the stacker plate does not return to the home position remove power and carefully remove the bill box to avoid damaging the bill box and or stacker plate 12 housing 6 Run hot water 1101 4 1401 4F over the lower housing from the top and bottom Using a soft brush gently clean any residual salt Use a soft absorbent cloth to clean any residue off the lower housing If the transformer gets wet allow the unit to dry for 24 hours before applying power 7 Remove the front mask Using hot water and a soft brush clean the front mask upper sensor board main frame anti pullback levers and position sensor mount Caution The motors are not protected from water therefore the unit must be held in a manner that prevents water from running over the intermediate frame crossbar 8 Remove the position sensor cover on the crossbar and carefully lift the LED from its mount Early models only Caution Protective coating on the LED leads should not be damaged Clean all salt residue from the mount sensor hole and detector area The detector can be seen through the sensor hole and is located in the chassis Replace the position sensor cover Early models only 9 Verify that the anti pullback levers move freely and that the spring returns them to their open position 10
29. en the hopper logic board is bad 2 there is a coin or foreign object caught in the coin exit window LED s 1 and 3 will be lit on the hopper logic board instead of LED s 1 and 2 a Take off the side of the hopper with 5 Philips screws Pull up on the exit window logic board and look for the jammed item b Ensure you have the pins aligned before reconnecting logic board Validator Fault When a validator fault occurs the validator s EPROM shuts down the validator and flashes an error code via the red LED on the validator logic board When there is no error this LED is on steady The validator only gives bill pulses to the main logic board so the main board never knows if the validator isn t functioning Therefore the out of service LED will not light See page 6 for validator error codes Low Coins The low coin condition is probably the most common fault The EPROM on the main logic board is constantly checking for low coins in the hopper This is done with a low current 5vdc signal on pin 3 of the hopper output connector The voltage then travels down the hopper wire harness on the white wire to pin 7 of hopper plug The signal is applied to one of the gold low contact plates at the bottom of the hopper The 5v travels through the coins through the other contact gold plate to hopper pin 2 It then goes through the black wire in the hopper harness to pin 10 on the main logic board Any interruption of more than 1 2 a
30. h any questions you may have NOTE SECURING THE CHANGER FROM LESS THAN 4 BOLTS OR WELDED ANGLE IRON MAY BE DANGEROUS EACH HOLE NEEDS A BOLT THROUGH EACH ONE MOUNTED SECURELY INTO THE WALL MOUNTING THE CHANGER IN ANY OTHER WAY MAY RESULT IN THE CHANGER BEING TORN OFF OR FALLING OFF THE WALL RESULTING IN PERSONAL OR CUSTOMER INJURY ALONG WITH ELECTRICAL SHOCK Choose a height to mount the changer keeping in mind that a handicapped person in a wheelchair should still be able to insert a bill into the bill validator We recommend no higher than 4 feet above the ground Have someone hold the changer into the wall while someone else marks the holes CAUTION THE CHANGER WEIGHS 85 POUNDS DO NOT EXERT YOURSELF SO THAT YOU MAY CAUSE AN INJURY BEFORE DRILLING THE FOUR MARKED HOLES ENSURE THAT THERE ARE NO ELECTRICAL WIRES TELEPHONE LINES GAS OR WATER LINES BEHIND THE WALL WHICH DISRUPTING MAY CAUSE A LOSS OF LIFE OR PERSONAL INJURY Put the changer back into the wall Thread and tighten bolts Verify that the machine is securely mounted Reinstall the main logic board A Before installing the main logic board verify that the plastic safety insulating sheet is still against the back wall where the board will be mounted and that there is a 3 8 spacer on each stud B Install the main logic board and properly tighten the nuts C Re bolt the ground wire into the right side of the cabinet D Plug the valida
31. he hopper For normal operation LED 3 will be off until coins are dispensed off Coin Token Sizes 1 If the continuity is 0 ohms replace the main The hopper will automatically adjust to dispense coins tokens logic board in size from 20 30 mm in diameter and 1 25 3 5 mm in C Pull the hopper out of the changer then look at the thickness 12 pin black male connector that sticks out of the There is an option available to dispense smaller coins hopper Place the continuity checker s leads on A nickel is approximately 21 mm a quarter is approximately pins 2 amp 7 25mm A Susan B Anthony is 28mm Hopper coin 1 If the continuity is 0 ohms replace the hopper bin Dump plate or adjust the hopper plate s female the coins into socket s pins so that they are not so spread out this hole 2 If the continuity is infinity then replace the 1600 coins hopper max Indicator Lights Coin counting Main Logic Board LED 1 Green LED on AC power applied to the logic board All fuses are good Security LED all systems OK Validator logic board 1 Red LED 12vdc Power LED On Steady Standby Mode waiting for bill insertion B Flashing Error mode go to page for error code Coin counting optic information C Off The changer Empty LED is lit 12 pin male connector located on the opposite side Press amp hold Dump button n With the digital display the logic board is now a
32. idator red LED flashes a 6 or 7 code The bill validators red Btatus LED is on steady but i still will not accept the bill The red empty LED outside of the changer on the red status LED on he main logic board 1s flickeri off normally and the full of coins The Empty LED on he outside of the changer is flashing once per secogd FOR TECHNICAL SERVICE OR TO OBTAIN A RET AUTHORIZATION NUMBER CALL 888 741 9840 Clean the validator pg 9 Remove the lower housing pg 11 of the bill validator Insure the center wheel spins freely Push straight down on it slightly to loosen Clean the validator optic LED s See pg 9 Ensure that all the wire harness plugs are plugged firmly ipto their white female sockets Turn to the back page of this manual and check for a Acceptors branch in your area to repair your bill validator Take the bill stacker off the bill validator Cycle the powdr on off using the switch on the main logic board and coast the siler push bar so that it stops in its fully extended position Blow out thd area behind the push bar with high pressure or canned air Concentratf on the encoder wheel in the area top center behind the push bar Turn to the back page of this manual and check for a Coif Acceptors branch in your area to repair your bill validator Pull out the lower housing see page and look for something are located at the bottom of the hopper where you po
33. ite www execpc comi pioneers 42
34. k Stolley 7721 Pillsbury Avenue South Richfield MN 55423 Phone 888 328 5067 or 612 798 3610 Fax 612 798 3614 Email mstolley changerservices com Viking Vending Mr Guy Jones 9549 Penn Avenue South Minneapolis MN 55431 Phone 800 879 0321 Fax 612 887 5656 Email auneb liebermanmusic com Web Site www liebermanmusic com MISSOURI Greater America Mr Duane Zarger 3230 Roanoke Road Kansas City MO 64111 Phone 816 531 4300 Fax 816 531 4337 Midwest Associates Inc Mr Glen Politte 9334 Highway BB Hillsboro MO 63050 Phone 800 237 0521 Fax 636 789 5848 Email midwest inlink com Web Site www mwassoc com Shaffer Distributing Co Mr Chuck Ropke 2111 January Avenue St Louis MO 63110 Phone 314 645 3393 Phone 314 645 3689 MONTANA Action Gaming Technology Mr Harold Heyer P M B 117 425 N 5 Street Missoula MT 59802 Phone 406 728 0034 Fax 406 549 0688 Email actiongt yahoo com NEVADA Mars Electronics International 2700 East Patrick Lane Suite 1 Las Vegas NV 89120 Phone 702 597 4836 Fax 702 597 4837 Email bill nichols effem com 41 NEW JERSEY Betson Enterprises Mr Rob Zigmont 303 Paterson Plank Road Carlstadt NJ 07072 Phone 800 524 2343 or 201 438 1300 Fax 201 438 4837 Email zigrobi03 aol com Web Site www betson com Ellenby Technologies Inc Mr Bob Dobbins 1460 Grandview Avenue Unit 2 MidAtlantic Corporate Center
35. magazine attached Unit is defective Replace the unit The magazine is full of Remove the money from the magazine money 19 MKIV UNIVERSAL INDEX HOPPER 1 Coin box removal amp reassemble 21 23 PAGE 2 Exit window replacement 22 3 Logic board replacement 23 4 End plate removal 23 5 Track plate removal 24 5a Track plate assembly 24 5b Track plate replacement 25 5c Final drive gear replacement 25 6 Gearbox assembly 26 7 Motor replacement 26 SERVICE MANUAL 20 1 COIN BOX REMOVAL 1 Place the hopper in front of you as shown looking at the outside of the coin box Refer to FIG 1 2 Remove the 2 locking nuts which hold the low level sense plate wires to the studs 3 Remove the crimp amp wire from the studs WASHER Y CRIMP NUIT amp WIRE YS LOCKING 1 NUT STUD Refer to FIG 1a 4 Remove the 5 screws indicated B which hold the coin box to the center plate Self tapping screws Refer to FIG 1b 6 Gently lift the coin box away from the rest of the hopper NOTE The logic board amp stirrer are located in the coin box 7 As the coin box is being removed carefully slide the logic board out The stirrer may stay with the coin box or fall onto the center plate 21 ACCESS IS NOW AVAILABLE TO THE LOW LEVEL SENSE PLATES THE MAIN PCB THE EXIT WINDOW THE MOTOR TER
36. n Counting Optic Board 5B 1041 24 06 Optic board ribbon cable 6 1041 24 07 Red track plates 16 per belt 7 1041 24 08 Logic board wire harness 8 1040 24 113 Male 12 pin connector 9 1040 24 112 Female 12 pin connector 10 1041 24 10 Idler gear 11 1041 24 11 Gear Box 12 1041 24 12 Gear Shaft 13 1041 24 13 Black plastic Gear 1 14 1041 24 14 Gear 3 amp 4 15 1041 24 15 Output gear 16 1041 24 16 Idler Gear 4 17 1040 24 22 Blanking Plate 18 1040 24 25 Fixing screw 19 1041 24 19 Cam Shaft Centre plate Exit window 5A Elevator track Blanking piece 15 7 1041 24 20 21 1041 24 22 Cam shaft bearing Agitator 20 1041 24 21 22 1040 24 291 Cam Agitator Low level contact plate 31 Coin box Nis Y Low level sense plates location 23 1041 27 373 Mark IV PC logic board E 0 screw PICTURE 1 2 3 4 5 6 7 PART COINCO PARTS LIST DESCRIPTION Machine Screw Snack Mask Black Plastic Machine Screw Main Frame Plastic Mask Gold Mounting Bracket Bill grounding spring Machine Nut 32 COINCO PARTS BREAKDOWN 113 389 _ Pasta ba 2 BELTS ONLY MP91 2 10 PICTURE 1 2 3 4 5 6 7
37. r sensors are located directly above the lower housing sensor when the lower housing is installed 6 The bill path can be cleaned to remove further dirt and oil using a soft cloth moistened with a mild soap and water solution 7 Clean the magnetic head using a swab and isopropyl alcohol 8 Once the lower housing is dry place it back into the mainframe so that the tab on the bottom locks into place 9 Blow the dust out of the encoder wheel and its sensors It may be necessary to extend the stacker plate to access the encoder wheel Supplying power to the unit momentarily can do this so that the stacker plate extends 10 Remove dust from the transport belt areas and from any other places of build up 11 Remount the bill box 12 Apply power and insert bills to verify that the unit is functions property MAGPRO CLEANING PROCEDURE FOR SALT WATER POLLUTED UNITS Note Petroleum based cleaners and freon based propellants can damage plastic and some electronic components Scouring pads and stiff brushes may harm the protective conformal coating on the circuit boards and can mar the plastic These items should never be used when cleaning the bill acceptor Procedure 1 Remove power from the bill acceptor 2 Remove the bill acceptor from the vending machine 3 Open the bill box lid and verify that the stacker plate is in the stand by home position If it is not in the home position apply power and observe that th
38. r the coupon is pulled from the bill acceptor mouth the unit will flash the Status LED ten times to confirm a good configuration A bad coupon will be held for ten seconds before being returned This delay is to make you aware that there is a problem with the coupon When the coupon is pulled from the bill acceptor mouth the unit will flash the Status LED the number of times corresponding to the section of the coupon wherein a problem lies For example if 17 THIS IS NOT A USABLE COUPON DO NOT COPY FIGURE 1 FIGURE 2 the problem is in section five the LED will flash five times Section numbers are located to the far right of each section on the coupon 5 If the configuration is rejected check the coupon and repeat the process Cleaning You can clean the bill acceptor while it is still mounted in the machine refer to Figure 3 below 1 Remove power from the machine 2 Unlatch the magazine by pushing the blue latch located on the top of the unit toward the front of the unit 3 Unhook and remove the magazine by holding the latch and lifting up and then back on the magazine 4 Unlatch the LED Housing by lifting up on the metal bar located below the Status LED 5 Remove the LED Housing by holding the metal bar and pulling back on the LED Housing 6 Clean the bill path with a soft cloth You may use mild non abrasive non petroleum based cleaners if sprayed on the cloth Blue Latch TE
39. second will cause an out of service condition A Clean the bottom gold plates of the hopper with steel wool or a fine sandpaper Refill the hopper and try again B Check continuity 0 ohms resistance from pins 3 white and 10 black of the red hopper harness Make sure the hopper full and the changer turned WIRE HARNESS COLOR AND DEFINITIONS Validator harness Red Switched Hot 120VAC White Neutral 120VAC Black 120VAC Low current validator enable Yellow 5vdc credit pulse line Blue 5vdc credit pulse line Orange 12vdc Empty LED Brown 12vdc Empty LED Hopper Harness Gray Coin counting optic status line White Low coin sense 5vdc Green Coin counting optic pay out feedback line Yellow Raw sensor output line Purple Hopper pay out line from main logic board Brown Hopper pay out line from main logic board Red 12vdc logic board supply voltage Black s 12v 24v low coin sense ground Orange 24vde Motor supply voltage Coin Control Hopper MKIV Three green LED indicators are fitted on the hopper and are visible in the section where the coins exit the hopper From left to right these are designated as follows 1 Logic power supply on 12 amp 24vdc present 2 Security optical obstruction indicator Should be on when unit is OK 3 Output indicator indicates coin passing photo sensor This is the optical sensor the coin will obstruct on its way out of t
40. the hopper harness on the back of hopper plate tightly Ensure that left and center green hopper LED s are lit only Not the left and right LED s If this is the case go to pg 19 to unjam the hopper exit window Replace the hopper Replace the hopper plate Bad 5 or 12vdc regulator on the main logic board The hopper is shorted Replace main logic board Replace hopper Check continuity and for pin damage to the blue and yellow wires on the validator harness Replace the validator wire harness Replace the validator Ensure the dip switch settings are still correct 3 ON only Check the continuity of the brown and purple wires on the hopper wire harness The hopper is jammed Go to pg To unjam the hopper Replace the hopper wire harness Ensure the orange wire going to the Empty LED is connected to the or the terminal with the red mark by it Check for 12vdc going to the orange and brown wires If there is replace the LED Replace the main logic board Replace the bill validator Replace the validator wire harness 28 TROUBLESHOOTING GUIDE TO USE THE TROUBLESHOOTING GUIDE MATCH UP THE PROBLEM THEN FOLLOW THE SOLUTION SUGGESTIONS After every step re try operating the changer to see if the problem has been solved PROBLEM SOLUTION H The bill validator pullg in the bill slightly then reject it The bill validator red status LED flashes a 5 errdr code The bill val
41. the two ejector arms at right angles to amp away from the connector if fitted This should release the socket from the header Clasping the connector between thumb amp forefinger pull away from pin header 14 way crimp socket CONN 2 Gently unclip the friction lock from the connector housing Clasping the connector between thumb amp forefinger pull away from pin header The Logic Board is now released To re assemble follow the above steps in reverse END PLATE REMOVAL l Place the hopper in front of you as shown looking at the outside of the end plate Refer to FIG 6 Remove the 9 screws indicated B which hold the end plate to the center plate Locate the position of the connector blanking piece 23 4 Holding the connector blanking plate gently lift the end plate away from the rest of the hopper FIG 6 COIN EXIT Blanking Blanking plate pos 2 plate pos 1 ADJACENT OPPOSITE 5 re assemble follow the above steps in reverse 5 TRACK PLATE REMOVAL 1 1 First remove the end plate section 6 See FIG 7 2 The elevator track amp final drive gear can now be removed by lifting up amp away from the center plate FIG 7 Final drive gear Plastic Elevator track 5a TRACK PLATE ASSEMBLY The following 3 sketches show how to take the track plate apart 24 5b TRACK PLATE REPLACEMENT 1 Th
42. tor connector into the right side of the board E Plug the hopper harness connector into the left side of the board If the changer is permanently connected through a conduit proceed to step 18 17 Feed the AC line cord out the bottom or the back of the changer then perform the following A Connect the AC line cord into the bottom of the main logic board B Plug the male end into the AC wall outlet Do not use an extension cord unless allowed by the building electrical code C Important Attach the line cord clamp to the line cord Verify it is at the right length and that the line cord is not rubbing against any sharp edges or is being strained in any way Then mount the line cord clamp to the studs at the hole Tighten securely Installation is finished and you can proceed to the Filling the Hopper section 18 In order to continue you will need to purchase electrical cable conduit a standard 3 prong AC wall outlet and 12 gauge wire We highly recommend HIRING a qualified electrician to perform the following A Install the conduit box on the conduit entering the cabinet in the lower right side of the cabinet B Secure the 3 wires hot neutral and ground to the AC wall outlet and the ground wire should also be directly attached to the cabinet ground terminal C Connect the AC line cord into the bottom of the main logic board D Plug the male end into the AC outlet just installed E Properly fold the line cord
43. ur thf coins Check the hopper wire harness that extends from the backfof the plate that the hopper slides in and out on for chipped piec s or other damage Pay close attention to pins 2 amp 7 Clean the gold contact plates with steel wool Replace the hopper Replace the hopper wire harness The hopper is jammed The hopper failed to pay out what it was told Service the hopper Pg 21 24 Replace the hopper plate and harness 29 PARTS LIST FOR THE AC1005 AC1005 PARTS LIST SHOWN ABOVE 1011 CABINET COMPLETE W COIN CUP 2 amp LOCK BRACKET 3 1010 01 COIN CUP AC1010 30 LOCK BRACKET ASSY COMPLETE ACIO41 1 COIN CONTROLS MKIV COIN HOPPER ACI040 4 COIN CONTROLS HOPPER PLATE W FEMALE PLUG amp HARNESS ACI061 MAIN LOGIC BOARD AC1085 FULL FACE LEXAN FRONT ACS080 T HANDLE 9 AC9001 1 BILL VALIDATOR 10 1905 MANUAL PACKET 11 1042 2 HOPPER EXTENSION AC1005 OPTIONAL PARTS LIST ITEMS NOT SHOWN ACIO11 1 STAINLESS STEEL FRONT PLATE AC1005 ONLY LEXAN NOT INCLUDED 1011 11 STAINLESS STEEL FRONT PLATE AC2221 ONLY 2 LEXANS NOT INCLUDED AC1085 FULL FACE LEXAN FRONT SOY ee r3 AC1043 1 650 BILL STACKER AC1093 LOCK AND KEY AC1095 MEDICO LOCK AND KEY 1093 01 Extra Need the ACC xk TDA 30 1 1041 24 01 Motor 2 1041 24 02 Motor Side Cover 3 1041 24 03 Center Plate 4 1041 24 04 End Plate 5A 1041 24 05 Coi
44. ut this will be the amount dispensed for each bill denomination 1 00 bill 4 coins 5 00 bill 24 coins 10 00 bill 48 coins 20 00 bill 96 coins Dip switches 7 and 8 should remain in the OFF position FUSE High voltage fuse This is the primary transformer AC fuse for the main logic board and the validator Any direct short of the Transformer or validator will cause this fuse to blow Replace this fuse with a l amp GDC fuse only REPLACING THIS FUSE WITH ANYTHING OTHER THAN A I AMP MAY RESULT IN A FIRE OR AN UNSAFE WORKING CONDITION See fig 1 for location of this fuse Functional Description of the Series AC1005 Changer To follow along with this walk through of your changer fill the hopper with coins and turn the changer on 1 When power is applied the validator will cycle twice The out of service LED flashes then goes out the green LED on the main logic board comes on steady The red LED on the main logic board will light then go off then flicker on once per second in the standby mode 2 During the power up mode the main logic board relay clicks twice enabling power 120vac to the validator When this relay is not enabled it routes 12vdc ground to the out of service LED Without power to the validator the changer cannot accept bills Since we are not in the error mode the red LED on the validator logic board is on steady 3 When a bill is inserted into the validator bill slot the bill will be pulled inside
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