EZGo Electric RXV Parts Manual
Contents
1. N 3 Sun Top Struts WEATHER PROTECTION WINDSHIELD 453 sexu SURE RE eee E EXE Da N 5 Windshield WHEELS AND 5 won See eek ete P 1 Tires Wheels Lug Nuts Dust Cap Wheel Cover Service Parts Manual Page v Page vi Service Parts Manual HOW TO USE THE SERVICE PARTS MANUAL This manual is divided into several sections GENERAL INFORMATION TABLE OF CONTENTS HOW TO USE THE SERVICE PARTS MANUAL ILLUSTRATED PARTS BREAKDOWN Contains illustrations and parts lists for all systems of the vehicle USE OF THE MANUAL To use this manual consult the TABLE OF CONTENTS page iii to locate the information or illustration required Introduction of some revisions varies due to supply of components therefore it is possible that various combinations of components may be found that are not directly reflected by each illustration Consult the illustration that best suits your situation Locate the serial number It is important that the serial number of your vehicle and its model number be sup plied to Service Parts when ordering any replacement components SERIAL NUMBER LOCATION Three serial number and manufacture date code labels are on the vehicle One is placed on the steering column the second is located on the frame member under the front splash shield on t2. asl aga e FLAT WASHER M10 O D 30 1 0 10 5 1 75 FLANGED HEX NUT WITH PLASTIC INSERT 10 1 5 PAN HEAD PHILLIPS SCREW 10 16 SELF TAPING NOISE SUPPRESION S DRIP ne nr teles asta eee COWESUPPOR T Lure ce FRONT SRLASH GUARD it a CHRISTMAS TREE RIVET lt 2 CUPHOLDER ASSEMBLY includes item 27 WARNING AND INSTRUCTION DECAL nn SELF THREADING NUT San nn E Z GO NAMEPLATE iiiter debito nan nn nie YELLOW REPEEG TORS FRONT WARNING AND INSTRUCTION DECAL Freedom vehicles WARNING AND INSTRUCTION DECAL PICTOGRAMS CE vehicles GLOVE BOX DRIVER SIDE a ue GLOVE BOX PASSENGER SIDE eidcm Service Parts Manual Notes Service Parts Manual Page C 4 Service Parts Manual Page C 5 BODY When ordering parts please specify the model and serial number of the product Indicates a component that is not available as an individual part Indicates consult Customer Service Department for additional information ITEM PART NO 2 3 4 5 DESCRIPTION m N O oO A C N
3. RACK COVER BELLOWS KIT includes items 5 7 BELLOWS ond uci SR ee HUNE BELLOWS CLAMP small end BELLOWS GLIP large ERQ Pes asses nu a oe TORX SOCKET HEAD CAP SCREW M10 1 5 X 80 CASTLE HEX NUT MTZ nope pin GOTT ER PIN Ur ie STEERING COLUMN ASSEMBLY includes items 15 18 STEERING COLUMN SUB ASSEMBLY YOKE SUB ASSEMBLY KIT includes items 17 amp 18 S zzilcmie cT SOGKET HEAD BOLT MTO 1 5 X SO saelan LOCK WASHER iui der Luise ne HEX NUT MOE EDEMA pi tov Eu si SR ea ne PAN HEAD TORX SCREW TAPTITE M10 1 5 X 25 o TEEBRINCOMPIEELE i RS nance Vat se senate utum oto em beu doa ds ERD one LOGCK NUT MIO E RS de ne ccm ee SCORECARD HOLDER ASSEMBLY Eee pe hope te ette STEERING WHEEL WARNING LABEL pp STEERING WHEEL WARNING LABEL Service Parts Manual Page G 6 Service Parts Manual Page H 1 MOTOR When ordering parts please specify the model and serial number of the product Indicates a component that is not available as an individual part
4. ARM REST DRIVER cede hoki gna aes ARM BEST PASSENGER BUTTON HEAD TORX BOLT M10 1 5 X 25 LOCK NUT MIOS To SSeS anni REAR FACING SEAT FLOORBOARD ASSEMBLY includes items 7 10 FOOTREST WELDMENT tee 2 52 WARNINGDEGALS uic eoe tae Del e en e RUBBER FLOOAMAL ee hamac HEX HEAD FLANGED BOLT M10 1 5 X 25 24 2 WARNING DECAL CE 1 ns aaa HEX HEAD FLANGED BOLT M10 1 5 X 80 Boe GN IM EIER eal ele SEAT BOTTOM ASSEMBLY select color below includes items 24 26 605501 STONE BEIGE SEAT BOTTOM ASSEMBLY 608010 OYSTER SEAT BOTTOM ASSEMBLY SEAT BOTTOM VINYL COVER select color below 600221 STONE BEIGE SEAT BOTTOM VINYL COVER 608007 OYSTER SEAT BOTTOM VINYL COVER SEAT BOTTOM FOAM pp SEAT BOTTOM WOODEN BASE 5 HEX HEAD FLANGED BOLT M10 1 5 X 25 Service Parts Manual SEATING amp BASKET When ordering parts please specify the model and serial number of the product Indicates a component that is not available as an individual part Indicates consult Customer Service Department for additional information
5. CHRISTMAS TREE RIVE Rien Add dentiste BACS RAP nantes ns BUTTON HEAD TORX BOLT M10 1 5 X 25 BUTTON HEAD TORX BOLT M10 1 5 X 60 LOG SUAE Re neue Service Parts Manual SEATING amp BASKET Notes Service Parts Manual Page L 4 SEATING amp BASKET Seat Bottom Assembly includes items 24 26 6 Seat Back Assembly includes items 31 35 Floor Board Assembly includes items 13 16 Page L 5 Service Parts Manual SEATING amp BASKET When ordering parts please specify the model and serial number of the product Indicates a component that is not available as an individual part Indicates consult Customer Service Department for additional information ITEM PART NO 2 3 4 5 DESCRIPTION m 604473 603800 600525 606286 604723 604725 600530 600525 N O oO A C N 604457 604398 74074 G01 19853 G1 604407 603799 lo cl cl N O A 608820 602415 600525 N N N nm N 6XXXXX 605503 605502 603799 SEAT BACK SUPPORLED2 42 SEAT ipod HEX HEAD FLANGED BOLT M10 1 5 X 50 LOCKE NUE MITOS TO m REAR SEAT BACK MOUNTING
6. HEX HEAD FLANGED BOLT M10 1 5 X 80 FLANGED LOCK NUT TOSSA HEX HEAD FLANGED BOLT M10 1 5 X 50 SEAGER TUBE eo Olei cae xe HEX HEAD FLANGED BOLT M10 1 5 X 100 STRUT GROMNIET DRIVER SIDE unii ene eee te he STRUT GROMMET PASSENGER 5 0 Service Parts Manual Page N 4 WEATHER PROTECTION Split Windshield Kit includes items 2 11 Split Windshield Assembly includes items 3 5 Split Windshield Hardware Kit includes items 10 amp 11 Page N 5 Service Parts Manual WEATHER PROTECTION When ordering parts please specify the model and serial number of the product Indicates a component that is not available as an individual part Indicates consult Customer Service Department for additional information ITEM PART NO 2 3 4 5 DESCRIPTION m N O oO A C N 606584 606623 603738 603201 603198 604115 603852 607014 604116 602572 SPLIT WINDSHIELD KIT includes items 2 11 SPLIT WINDSHIELD ASSEMBLY includes items 5 WINDSHIELD cts tree sad LOWER WINDSHIELD LATO Re UPPER WINDSHIELD IEATGFPIs iie
7. ere 00532 63 E 00438 G8 HEX HEAD BOLT 5 16 18 X 1 00 17 N N N N O 608168 18 GA GRAY RESISTOR WIRE ASSEMBLY 608382 SENSOR ASSEMBLY a alacak 00614 64 PAN HEAD PHILLIPS SELF DRILLING SCREW 603105 HEX HEAD BRASS SCREW M6 1 X 12 N N N N N A 00571 G2 FEAT WASHER Se 00565 G8 N N O 608823 SURFACE WARNING LABEL Service Parts Manual Page F 2 FRONT SUSPENSION Front Suspension Assembly Passenger Side includes items 18 21 29 Front Suspension Assembly Diver Side includes items 2 5 13 G 1 Service Parts Manual FRONT SUSPENSION When ordering parts please specify the model and serial number of the product Indicates a component that is not available as an individual part Indicates consult Customer Service Department for additional information ITEM PART NO 2 3 4 5 DESCRIPTION m N O oO A C N N N N N N m m m N O Ci A C N WO N O A C N gt 609605 607413 601246 601707 601920 620380 600549 609603 19862G1
8. GXXXXX 71754 G01 605550 605529 603000 600530 600530 603818 Page L 7 ITEM PART NO 12 3 4 5 DESCRIPTION 28 SEAT BACK ASSEMBLY select color 605548 STONE BEIGE SEAT BACK ASSEMBLY 608012 OYSTER SEAT BACK ASSEMBLY SEAT BACK VINYL COVER select color below 605537 STONE BEIGE SEAT BACK VINYL COVER 608006 OYSTER SEAT BACK VINYL COVER SEAT BACK as SEAT BACK WOODEN BASE 5 SEAT BACK BLACK PLASTIC COVER BUTTON HEAD TORX SCREW PLASTITE THREAD FORMING M6 1 BUTTON HEAD TORX BOLT M101 1 5 X 25 BUTTON HEAD TORX BOLT M10 1 5 X 25 BARREL GEIB IMO aucta e Service Parts Manual SEATING amp BASKET Notes Service Parts Manual Page L 8 TOW BAR Page M 1 Service Parts Manual TOW BAR When ordering parts please specify the model and serial number of the product Indicates a component that is not available as an individual part Indicates consult Customer Service Department for additional information ITEM PART NO 2 3 4 5 DESCRIPTION iul N O A N 603384 603182 603476 603316 603236 75362 601 601414 600525 20852 G2 25661 G02 603494
9. Service Parts Manual Page E 5 ELECTRICAL When ordering parts please specify the model and serial number of the product Indicates a component that is not available as an individual part Indicates consult Customer Service Department for additional information ITEM PART NO 2 3 4 5 DESCRIPTION m N O oO A C N NO N N N N N N N a a a NY Oo OC A C N lt a N HR C N 603064 603799 603818 602572 602523 607906 601695 602896 00571 G2 11098 G6 608315 602572 602930 607057 609216 608813 609540 PLASTIC BATIERY TRAY tit cs FLANGED HEX HEAD BOLT M10 1 5 X 25 BARBELL CHP MIO tn etd aane PAN HEAD TORX BOETMTO TSX 2 Jinsia asi 12V st iex uec s ye 12V 175 TROJAN BATTERY iii BATTERY HOLD DOWN sn a nr ne BATTERY HOLD DOWN ROD iii FLAT WASHER 38 I D X 88 O D X 08 LOCK INUT LO LO tn OD cd eid se ue BATTERY STRAP eui NAS a eae Ne tu le PAN HEAD TORX 1 5 X 25 ute ier vei teens BLUE WIRE ASSEMBLY 6 GA X 261 mm BLUE WIRE ASSEMBLY 6 GA X 325 mm BATTERY FILESYSTEM senate cot matu tete NOZZLE GUN M NOZZLE GUN ADAPTER to adapt older
10. 608793 75340 601 602988 70648 601 608525 608525 603341 602990 603182 600549 603020 600525 608757 SOCKET HEAD CAP SCREW M12 1 25 X 100 FIAT WASHER MIZ 19 94 92 OS A PERMANENT TOW BAR towing vehicle includes items 5 17 TOWBAR ccce HEX HEAD FLANGED BOLT M10 1 5 X 65 FELANOGBEDIEOCGNAUT COMPRESSION SPRING deu needs CUP WASHER T IT SPRING PIN a DE rhin ES RS tie S TOWBAR Duracell tee FLANGED BUSHING EEE NEE REE ER SEE SE TOW BAR WARNING DECAL e ES SS TOWBAR WARNING DECAL aaa WAVE SPRING WASHER ees FLAT WASHER M12 13 5 X 32 X 3 FLANGED REX NUE REAR TOWBAR RETAINER ek etes FLANGED AEA sardines ne mien italie RETAINER BACKING PLA ER Service Parts Manual Page M 2 TOW BAR d we D Permanent Front Tow Bar includes items 2 12 E p Tow Bar Steering Link includes items 12 p P d d gt e UG 52 NOME ae AT E E S
11. Indicates consult Customer Service Department for additional information ITEM PART NO 12 3 4 5 DESCRIPTION QTY 1 601882 ON AG ELEOTRIC MO OR 1 605714 PEE X LOON SLEEVE 1 601327 LOCK WASHER Me ia 6 605741 HEX HEAD BOLI M6 1X 25 grade 0 9 28 6 N Service Parts Manual Page H 2 REAR AXLE Page J 1 Service Parts Manual REAR AXLE When ordering parts please specify the model and serial number of the product Indicates a component that is not available as an individual part Indicates consult Customer Service Department for additional information ITEM PART NO 2 3 4 5 DESCRIPTION N O A C 4 600357 10387 G1 15483 G1 15487 G1 604112 19862 G2 620342 620343 620344 620337 620341 LIGHT DUTY REAR AXLE ASSEMBLY 16 99 1 includes items 2 11 COTTER PIN 12 DIARIES a o CASTLE HEX NUT 5 8 16 UNF cm FLAT WASHER OSX LOOK qu RETAINING RING cerner BALL BEARING tete teret SEE AXLE SHAFT DRIVER SIDE long 1 AXLE SHAFT PASSENGER SIDE short 1 TI TI UJ NO NO N N N N N N N Service Parts Manual Page J 2 c CD a LL A lt LL CC 8E 2 gt n LAN 7 4 2 7 WP te M 4 J 27
12. 1 6 ns tane bee uet otto 2 608089 A ARM ASSEMBLY 4 601340 PAN EUS RING a RN 602085 AARM CARRIER TUBE iit EE E re ciu 601754 HEX HEAD FLANGED BOLT M10 1 5 X 90 600525 HEX NUT FEANGED LOCK 602415 HEX HEAD FLANGED BOLT M10 1 5 X 80 O N N A N Page G 3 Service Parts Manual FRONT SUSPENSION Notes Service Parts Manual G 4 FRONT SUSPENSION AE rea QD Steering Column Assembly QD Yoke Sub Assembly Kit inculdes items 15 18 inculdes items 17 20 o Rack Cover Bellows Kit includes items 5 7 Steering Rack Assembly includes items 2 11 D 5 Service Parts Manual FRONT SUSPENSION When ordering parts please specify the model and serial number of the product Indicates a component that is not available as an individual part Indicates consult Customer Service Department for additional information ITEM PART NO 2 3 4 5 DESCRIPTION m N O oO A C N N N N N N N N N N N 4 a a a O O N A NO O O NOOA O 601500 603865 604614 604615 608112 608108 608109 602020 608005 10387 62 600333 608117 604613 608114 608653 608654 608655 602572 602980 601709 607925 608529 608819 STEERING RACK ASSEMBLY includes items 2 4 STEERING ROD mirri
13. 4 0 7 X 12 ao amp N 605266 BRAKE FEDAL RETURN SPRING Nes 601894 eI EET 601835 E RING MT qu k O 17 Service Parts Manual Page D 2 BRAKES Dour ane 6 d CLA 0 3 Service Parts Manual BRAKES When ordering parts please specify the model and serial number of the product Indicates a component that is not available as an individual part Indicates consult Customer Service Department for additional information ITEM PART NO 2 3 4 5 DESCRIPTION m 605867 6 MOTOR BRAKE ASSEMBLY includes items 2 6 605924 BISAISESPIAINIDEE iie mee tenenti acie artes rt det 607737 BRAKE HANDLE RETURN SPRING esee 73715601 FLANGED HEX HEAD SCREW M6 1 X 60 00664 G7 LOCK WASHER STAINLESS STEEL 1 4 FLANGED HEX HEAD BOLT M6 1 X 10 Oo amp C N Service Parts Manual Page D 4 ELECTRICAL Main Electrical Harness shown includes items 3 8 13 15 amp 18 e 592 5 not shown not shown Solenoid Replacement Kit Reverse Warning Indicator Replacement Kit includes items 3 amp 4 includes items 8 9 amp 10 Run Tow Switch Replacement Kit e CE Run Tow
14. 601709 12091G3 609604 607411 603024 601707 601920 620380 600549 609603 19862G1 601709 12091G3 SHOCK ABSORBER ASSEMBLY DRIVER SIDE includes items 2 13 SHOCK ABSORBER ASSEMBLY PASSENGER SIDE inc items 18 29 SPINDLE ASSEMBLY DRIVER SIDE STRUT ASSEMBLY DRIVER SIDE KINGPIN TUBE ferte e bereitet e o a THRUST WASHER eee KINGPIN HEX HEAD FLANGED BOLT M12 1 25 X 145 HEX NUT FLANGED M12 1 25 HUB ASSEMBLY includes item 11 WHEEL EPA d dmm LOCKING HEX NUT M16 2 SPINDLE CAP SPINDLE ASSEMBLY PASSENGER 5 STRUT ASSEMBLY PASSENGER SIDE s KINGPIN TUBE tbi egeta THRUST WASHER een KINGPIN HEX HEAD FLANGED BOLT M12 1 25 X 145 HEX NUT FLANGED M12 1 25 sssussssssssssssssssssssssssssessnn HUB ASSEMBLY includes item 27 WHEELS TUD LOCKING HEX NUT M16 2 tette SPINDLE CAP nn Service Parts Manual Page G 2 FRONT SUSPENSION When ordering parts please specify the model and serial number of the product Indicates a component that is not available as an individual part Indicates consult Customer Service Department for additional information ITEM PART NO 23 4 5 DESCRIPTION LN 602415 HEX HEAD FLANGED BOLT M10 1 5 X80 nice bete tee 600525 HEX NUT EDANGED LOCK MIO
15. Front Hub Wheel Bolt FRONT SUSPENSION STEERING G 5 Steering Rack Assembly Steering Column Steering Wheel Score Card Holder e Motor e Flexioom Sleeve REAR ANLE ee pees Se a oe ee ee hse ca PA TECHN IN DES OR J 1 Axle Assembly e Rear Hub Wheel Bolt Axle Shaft Page iv Service Parts Manual TABLE OF CONTENTS SECTION Page No REAR SUSPENSION abuse des Dada ir K 1 Shocks Leaf Spring e Shackles Bushings SEATING amp BASKET FRONT 5 L 1 Front Seat Bottom Front Seat Back Hip Restraints e Seat Back Support e Sweater Basket Bag Strap Bag Strap Clamp SEATING REAR 2 2 L 5 Rear Seat Bottom Rear Seat Back e Seat Back Support e Seat Hinge e Arm Rest Rear Seat Floor Board Assembly TOW BAR PERMANENT TOWING M 1 Tow Bar e Latch e Retainer TOW BAR PERMANENT TOWED M 3 Steering Link Front Casting Spacer e Rod Ends WEATHER PROTECTION GOLF CAR SUN N 1 Sun Top Struts WEATHER PROTECTION SHUTTLE 2 2
16. Manual A Textron Company E Z GO Division of Textron Inc 1451 Marvin Griffin Road Augusta Georgia 30906 3852 USA TO CONTACT US North America Technical Assistance amp Warranty Phone 1 800 774 3946 FAX 1 800 448 8124 Service Parts Phone 1 888 GET E Z GO 1 888 438 3946 FAX 1 800 752 6175 International Phone 001 706 798 4311 FAX 001 706 771 4609 150 9001 Copyrighted Matenal ISO 14001 This manual may not be reproduced in whole or BUREAU VERITAS in part without the express permission of Certification E ZGO Division of Textron Inc Technical Communications Department
17. N O N O Ci A N gt 601257 601258 605957 600253 600257 605957 601118 603707 16816G2 16816G1 605277 16816G2 603798 604066 602020 UPPER ROCKER PANEL DRIVER SIDE ione en Res qe UPPER ROCKER PANEL PASSENGER SIDE BUTTON HEAD TORX SCREW THREAD FORMING 8 LOWER ROCKER PANEL DRIVER LOWER ROCKER PANEL PASSENGER SIDE BUTTON HEAD TORX SCREW THREAD FORMING 8 FLOORMAT WITHOUT HOLE FOR FLOORMAT WITH HOLE FOR HORN ets SE CHRIS IMAS TREE RIVET 25 X 268 iue nn pet aa CHRIS I MAS TREE RIVET 25 OO Fess seio arena a tas PEDAL COVER PATES ueri ae nt perso ett eb anne CHRISTMAS TREE RIVED 29X SOF e FLOOR BOARD MM EE FLAT WASHER M10 O D 30 1 0 10 5 THK 1 75 TORX SOCKET HEAD CAP SCREW M10 1 5 X 50 Service Parts Manual Page C 6 D y Q N WS Q OX x S BON NS UN Service Parts Manual Page C 7 BODY When ordering parts please specify the model and serial number of
18. Switch with Key includes items 13 15 qw WARNING ampering with nauthorized modification of this uni non result in serious Controller Splash Shield Assembly includes items 22 amp 23 Page E 1 Service Parts Manual ELECTRICAL When ordering parts please specify the model and serial number of the product Indicates a component that is not available as an individual part Indicates consult Customer Service Department for additional information ITEM PART NO 2 3 4 5 DESCRIPTION m N O oO A C C N N N m N N m m m 2 O N O oa A N WO N gt 601969 608897 606971 608896 601476 608899 608882 608896 01051 G1 608900 606980 608896 605969 608039 605965 603296 602409 16816 G1 601326 608810 608769 MAIN ELECTRICAL HARNESS 48V includes items 8 13 15 amp 18 SOLENOID REPLACEMENT KIT includes items 3 amp 4 SOLENOID WATERPROOF BUS LOCK NUT REVERSE WARNING INDICATOR REPLACEMENT KIT inc items 8 10 REVERSE WARNING INDICATOR eee WATERPROOF BUTT SPLICEL PAN HEAD PHILLIPS SCREW 8 16 RUN TOW
19. fill systems to new gun Service Parts Manual Page E 6 ELECTRICAL Oo 7 Oo Horn Assembly Kit includes Items 5 10 Q Horn Button Switch Assembly lt q L DC to DC Converter Kit includes items 17 23 9 1 7 Service Parts Manual ELECTRICAL When ordering parts please specify the model and serial number of the product Indicates a component that is not available as an individual part Indicates consult Customer Service Department for additional information ITEM PART NO 2 3 4 5 DESCRIPTION m 604221 ACCESSORY HARNESS ELECTRIC 16816 G2 CHRISTMAS TREE RIVET 25 DIA X 88 sese 607528 HORN ASSEMBLY KIT includes items 5 10 604196 HORN ASSEMBLY i oot i bu M ILE 604193 HORN BUTTON SWITCH ASSEMBLY 601326 BUTTON HEAD TORX BOLT MOT X20 tiec t coetui nette eis 601476 MO Ten nee seo t 01072 G01 GABLE uu 608397 nes B N O oO A C N gt 604015 STATE OF CHARGE METER Sc Pec en Le A 608788 DC TO DC CONVERTER KIT includes items 17 23 608199 MOUN
20. non Original Equipment Manufacturer OEM approved parts may void the warranty Overfilling batteries may void the warranty BATTERY PROLONGED STORAGE All batteries will self discharge over time The rate of self discharge varies depending on the ambient temperature and the age and condition of the batteries A fully charged battery will not freeze in winter temperatures unless the temperature falls below 75 60 C As with all electric vehicles the batteries must be checked and recharged as required at a minimum of 30 day intervals Page ii Service Parts Manual TABLE OF CONTENTS SECTION Page No HOW TO USE THE SERVICE PARTS MANUAL Vii ACCELERATOR PEDAL 55 A 1 Accelerator Pedal Pad Accelerator Pedal Assembly Switches BATTERY CHARGER a a eee ee eee eee OR ER B 1 e Charger Charger Cords Cover Handle 1 Front Bumper Front Splash Shield e Cowl Nameplate Instrument Panel Instrument Panel Trim Cup Holder BODY MID SECTION ss C 5 e Pedal Cover e Floorboard Floormat e Rocker Panels BODY REAR a EEEE NEA 7 Rear Body Rear Splash Shields e Seat Support Bagwell Liner Access Panel Scuff Guards e Rear Bumper BODY ACCESSORIES
21. zi Page M 3 Service Parts Manual TOW BAR When ordering parts please specify the model and serial number of the product Indicates a component that is not available as an individual part Indicates consult Customer Service Department for additional information ITEM PART NO 2 3 4 5 DESCRIPTION iul N O A N 603475 601624 603297 603322 601266 603487 603488 608739 601389 606073 607322 600549 607365 606293 601709 PERMANENT TOW BAR towed vehicle includes items 2 12 TOW BAR STEERING LINK includes items 8 FRONT TOW BAR CAS TING eo rentre cu tton eden eet BEARING SS INTERNAL SNAP RING FLANGED AEX M12 1 25 25 x e Ree iara meme HEX HEAD FLANGED BOLT M16 2 X 70 FRONT TOW BAR SPACER MEDI Pd peu EOCKING EU WO TOW BAR TIE LEFT HAND TIE ROD END iser mU M Um ribs RIGHT ROD END E JAM NUT 2 2 JANINE SPACER d RA Service Parts Manual Page 4 WEATHER PROTECTION GD Stone Beige Sun Top Kit includes items 3 amp 4 Oyster Sun Top Kit includes items 4 amp 14 a S
22. 06954 FORREST GREEN 606955 PATRIOT BLUE 606956 BLACK 606957 MOLTEN RED 606958 BRIGHT WHITE 606959 FLAME RED 606960 STEEL BLUE 608476 PLATINUM 608477 ALMOND 608493 ELECTRIC BLUE 608494 INFERNO RED FRONT COWL WITH HEADLIGHT OPENING see colors below 620227 IVORY 620228 FORREST GREEN 620229 PATRIOT BLUE 620230 BLACK 620231 MOLTEN RED 620232 BRIGHT WHITE 620233 FLAME RED 620234 STEEL BLUE 608478 PLATINUM 608479 ALMOND 608516 ELECTRIC BLUE 608517 INFERNO RED 600242 608808 608864 600243 600241 602388 602100 INSTRUMENT PANEL TRIM OPENING FOR KEY SWITCH ONLY INSTRUMENT PANEL TRIM OPENING FOR KEY SWITCH amp SOC INSTRUMENT PANEL TRIM OPENING FOR KEY SW SOC amp LIGHT SW BALL HOLDER INSERT DRIVER SIDE una Service Parts Manual Page C 2 BODY When ordering parts please specify the model and serial number of the product Indicates a component that is not available as an individual part Indicates consult Customer Service Department for additional information ITEM PART NO 12 3 4 5 DESCRIPTION 12 602387 602184 605935 604066 600525 608290 14382G7 608469 601634 16816G2 602101 608522 71597G01 606405 608991 608528 608701 607533 607131 Page C 3 INSTRUMENT PANEL includes item 14 SPRING CEE eT FRONTBUMP ER
23. 1767 601766 C N nm N N N O N 605310 601353 CD LINKS STONE BEIGE WHEEL amp ASSEMBLY includes items 9 10 amp 13 LINKS WHITE WHEEL amp TIRE ASSEMBLY includes items 9 11 amp 13 T SHOT STONE BEIGE WHEEL amp TIRE ASSY includes items 9 10 amp 14 T SHOT WHITE WHEEL amp TIRE ASSEMBLY includes items 9 11 amp 14 USA STONE BEIGE WHEEL amp TIRE ASSEMBLY includes items 9 10 amp 15 USA WHITE WHEEL amp TIRE ASSEMBLY includes items 9 11 amp 15 VALVE STONE BEIGE WPAI ER SSSR WRITE WHEE nr ns aa CARLISLE LINKS TIRE T6 X8 CARLISLE T SHOT TIRE 4 18 X 8 5 8 CARLISLE USA TRAIL TIRE 18 5 X 8 5 8 LUG NUT V220 D lath vce e ED AD E DUST CAD ueniens eee MED ILI EE nM DM HUB CAPES ALLOY WHEEL AND TIRE ASSEMBLY includes items 25 27 TOUR TIRE 205 50 10 VAEVE SKE Vl EL CHROME LUG NUT 1 20 020 UNF hee ALLOY WHEEL AE alate ne Ne de Service Parts Manual Page P 2 WHEELS AND TIRES Notes Page P 3 Service Parts
24. 2 dese cease eae here deed Ca ba a oo ane C 11 e Side Baskets e Sand Bottle Cooler Soft Swipe Divot Repair e Club amp Ball Washer BRAKES PEDAL D 1 e Brake Pedal Pad e Brake Pedal Assembly Brake Pedal Return Spring Switches BHAKES MOTOR BRAKE Sea co dads D 3 e Motor Brake Assembly e Brake Handle e Handle Return Spring Service Parts Manual Page iii TABLE OF CONTENTS SECTION Page No ELECTRICAL SYSTEM MAIN 6 E 1 e Main Harness Solenoid e Reverse Warning Indicator e Tow Switch Run Plug Controller Splash Shield Key Switch Charger Receptacle Solenoid Wires ELECTRICAL SYSTEM BATTERIES E 5 Batteries Battery Tray Battery Hold Down Battery Strap Wires ELECTRICAL ACCESSORIES ure IRR Cn ee a nos come a cn ce E 7 Horn Assembly Horn Button e State of Charge Meter Headlights Tail Lights Turn Signal Switch Headlight Switch ELECTRONIC SPEED CONTROL m dcn 303 Ce ACE Gode cg near Eck mos ee cs he F 1 Controller Assembly Resistor Assembly Resistor Mounting Bracket Sensor FRONT SUSPENSION STRUTS G 1 Strut Assemblies Spindles A Arm e
25. 603777 604360 605957 620209 607104 607102 605961 605962 602572 606085 SIDE BASKET DRIVER SIDE use existing hardware SIDE BASKET PASSENGER SIDE use existing hardware BEVERAGE COOLER KIT DRIVER SIDE includes items 7 11 BEVERAGE COOLER KIT PASSENGER SIDE includes items 8 12 MOUNTING BRACKET DRIVER SIDE BUTTON HEAD TORX BOLT M10 1 5 X 34 POLYPROPYLENE WASHER LOCKING NUT MIO M2 a BEVERAGE COOLER nr Dm nn se MOUNTING BRACKET PASSENGER SIDE ET BUTTON HEAD TORX SCREW THREAD FORMING 8 PAN HEAD PHILLIPS SCREW 110 ule SAND BOTTLE KIT includes items 21 25 SAND BOTTLE ASSEMBLY includes items 22 amp 23 SAND BOTTLE de den SAND BOTTLE CAP uini reden o eid aet nn se PAN HEAD TORX SCREW TAPTITE M10 1 5 X 25 SAND BOTTLE MOUNTING Service Parts Manual Page C 12 BODY Page C 13 Divot Repair Kit Driver Side includes items 3 8 Divot Repair Kit Driver Side includes items 4 9 Service Club 8 Washer Kit Driver Side includes
26. 7487 607434 607437 607450 607474 601326 602409 603325 603326 604311 604858 607530 604511 60965 G3 608771 16816 G5 ENG Frais SV VGA Sascha es HEADLIGHT KIT includes items 2 12 HEADLIGHT ASSEMBLY DRIVER SIDE includes items 5 11 HEADLIGHT ASSEMBLY PASSENGER SIDE includes items 6 12 GASKE RT DRIVER SIDE i o oe ee HEADLIGHT BULB rmt TURN SIGNAL BULB 2 6 etm da e e eei BULB RETAINER idet ete t BUTTON HEAD TORX SCREW PLASTITE TURN SIGNAL WIRE HARNESS amas HEADLIGHT RETAINING CLIP ta ee GASKET PASSENGER TAIL LIGHT KIT includes Items 16 22 cic neci E o TAIL LIGHT HARDWARE KIT INCLUDES ITEMS 17 amp 18 BUTTON HEAD TORX BOLT M6 1 X 20 BARRELE CLIP MO sass ES nn ds VA de TAIL LIGHT ASSEMBLY DRIVER SIDE includes items 21 amp 22 TAIL LIGHT ASSEMBLY PASSENGER SIDE includes items 21 amp 22 TAIE HIGA TB ULB E TAILLIGHT LENS eas ORG aa a TURN SIGNAL SWITCH KIT includes items 26 amp 29 TURN SIGNAL SWITCH 1 STEERING COLUMN COV ER opu i aah RUBBER ISOLATION STRIP iii CHRISTMAS TREE 2180 95 n eS Service Parts
27. EZGO A Textron Company RXV ELECTRIC SERVICE PARTS MANUAL 607975 ISSUED JANUARY 2008 REVISED SEPTEMBER 2008 SERVICE PARTS MANUAL ELECTRIC POWERED FLEET amp PERSONAL GOLF CARS RXV GOLF CAR RXV FREEDOM M RXV SHUTTLE 2 2 STARTING MODEL YEAR 2008 E Z GO Division of TEXTRON Inc reserves the right to incorporate engineering and design changes to products in this Manual without obligation to include these changes on units leased sold previously The information contained in this Manual may be revised periodically by the E Z GO Division and therefore is subject to change without notice The E Z GO Division DISCLAIMS LIABILITY FOR ERRORS IN THIS MANUAL and the E Z GO Division SPECIFICALLY DISCLAIMS LIABILITY FOR INCI DENTAL AND CONSEQUENTIAL DAMAGES resulting from the use of the information and materials in this Manual TO CONTACT US NORTH AMERICA TECHNICAL ASSISTANCE amp WARRANTY PHONE 1 800 774 3946 FAX 1 800 448 8124 SERVICE PARTS PHONE 1 888 GET EZGO 1 888 438 3946 FAX 1 800 752 6175 INTERNATIONAL SALES PHONE 001 706 798 4311 FAX 001 706 771 4609 E Z GO DIVISION OF TEXTRON INC 1451 MARVIN GRIFFIN ROAD AUGUSTA GEORGIA USA 30906 3852 Service Parts Manual Page i NOTES To obtain a copy of the limited warranty applicable to the vehicle or write a local Distributor authorized Branch or the Warranty Department with the vehicle serial number and the manufacturer code The use of
28. Manual Page E 10 ELECTRICAL Notes Page E 11 Service Parts Manual ELECTRICAL Notes Service Parts Manual Page E 12 ELECTRONIC SPEED CONTROL Resistor Assembly includes items 17 20 Controller Assembly includes items 2 6 Page F 1 Service Parts Manual ELECTRONIC SPEED CONTROL When ordering parts please specify the model and serial number of the product Indicates a component that is not available as an individual part Indicates consult Customer Service Department for additional information ITEM PART NO 2 3 4 5 DESCRIPTION m 600083 CONTROLLER ASSEMBLY includes items 2 6 sss 604125 CONTROLEER c sen nest 603104 6 GA BLACK WIRE 21 3 inches 541mm 603105 HEX HEAD BRASS SCREW M6 1 X 12 608148 RESISTOR CONTROL RSS 600523 PAN HEAD TORX SCREW 4 X 12 Oo O A CO N 603799 HEX HEAD FLANGED BOLT M10 1 5 X 25 wx N O 607930 RESISTOR MOUNTING BRACKET sis 606421 HEX HEAD FLANGED BOLT M6 1 X30 SS X O o A 607701 RESISTOR 42 OHM ASSEMBLY includes items 17 20 00571 G2 OF 00565 68 EQUIS WASHER
29. PORT STRU Tsai dem pe a 603800 FLANGED HEX HEAD BOLT M10 1 5 X 50 600525 OCR NUT MIOS T c 602112 SEAT BACK SUPPORT STRUT COVER 6XXXXX SEAT BACK ASSEMBLY select color below includes items 22 605548 STONE BEIGE SEAT BACK ASSEMBLY 608012 OYSTER SEAT BACK ASSEMBLY 6XXXXX SEAT BACK VINYL COVER select color below 605537 STONE BEIGE SEAT BACK VINYL COVER 608006 OYSTER SEAT BACK VINYL COVER 71754 G01 SEAT BACK FA 605550 SEAT BACK WOODEN BASE ASSEMBLY Service Parts Manual SEATING amp BASKET When ordering parts please specify the model and serial number of the product Indicates a component that is not available as an individual part Indicates consult Customer Service Department for additional information ITEM PART NO 2 3 4 5 DESCRIPTION 605529 603000 600527 602742 600228 608051 16816 61 604102 600530 600527 600525 L 3 SEAT BACK BLACK PLASTIC COVER BUTTON HEAD TORX SCREW PLASTITE THREAD FORMING M6 1 BUTTON HEAD TORX BOLT M10 1 5 X 60 SWEATER BASKET ASSEMBLY includes items 33 36 SWEATER BAASKE T eiit SERR SA aa STRAP CLAMP uda
30. SWITCH REPLACEMENT KIT includes items 13 15 TO WATERPROOF BUTT RUBBER BOOJT dido atum D PIN at CONTROLLER SPLASH SHIELD ASSEMBLY includes items 22 amp 23 RUN TOW WARNING DECAL iii BARE GEIR cT deri ancienne CHRISTMAS TREE RIVE Didi oit noit i Rer BUTTON HEAD TORX BOLT M6 1 X AOS nnne CE RUN TOW SWITCH WITH KEY 000 CE RUN TOW WARNING DECAL sese Service Parts Manual Page E 2 ELECTRICAL QD Charger Receptacle Solenoid Page E 3 Service Parts Manual ELECTRICAL When ordering parts please specify the model and serial number of the product Indicates a component that is not available as an individual part Indicates consult Customer Service Department for additional information ITEM PART NO 2 3 4 5 DESCRIPTION m 605637 KEY SWITOR R N n mt 605946 KE Voa E 602529 CHARGER RECEPTACLE 48V 602409 BARREL OLIB MO sio Ioue ite dades io lite 601326 BUTTON HEAD TORX BOLT M6 1 20 603022 RED WIRE ASSEMBLY 6 AWG X 87 603021 RED WIRE ASSEMBLY 6 AWG X 220mm pp 607707 WHITE WIRE ASSEMBLY 10 AWG X 250MM sss Service Parts Manual Page E 4 ELECTRICAL
31. TING BRACKET ur 604884 DO TODO CONVERTER 608290 PHILLIPS HEAD TAPPING SCREW 10 16 X 75 25682G01 RUBBER BOOM TET 608182 DC TO DC WIRING HARNESS ess 00702G2 PA M BEP OTO HC ERS 1681665 CHRISTMAS TREE RIVET 187 DIA 5 5 04 4 4 0 44 00 17 D MN N N N Service Parts Manual Page E 8 ELECTRICAL Headlight Kit includes items 2 12 Headlight Assembly Driver Side includes items 4 11 Headlight Assembly Passenger Side includes items 5 12 Tail Light Kit includes items 16 22 9 Light Hardware Kit includes items 17 amp 18 Light Assembly Driver Side includes items 21 amp 22 Tai Light Assembly Passenger Side includes items 21 amp 22 F7 Turn Signal Switch Kit includes items 26 29 Page E 9 Service Parts Manual ELECTRICAL When ordering parts please specify the model and serial number of the product Indicates a component that is not available as an individual part Indicates consult Customer Service Department for additional information ITEM PART NO 2 3 4 5 DESCRIPTION m N O oO A C N N N N N N N N N N a a O O N O O A C N N A N 604019 607445 607439 607438 604452 74004 G01 604539 608322 608328 60
32. X 30 X 2 5 a ea a Service Parts Manual Page K 2 SEATING amp BASKET Seat Bottom Assembly includes items 2 11 Seat Back Assembly includes items 22 26 Sweater Basket Assembly includes items 33 36 Page L 1 Service Parts Manual SEATING amp BASKET When ordering parts please specify the model and serial number of the product Indicates a component that is not available as an individual part Indicates consult Customer Service Department for additional information ITEM PART NO 2 3 4 5 DESCRIPTION m 6XXXXX SEAT BOTTOM ASSEMBLY select color below includes items 2 7 605551 STONE BEIGE SEAT BOTTOM 608013 OYSTER SEAT BOTTOM 6XXXXX SEAT BOTTOM VINYL COVER select color below 600221 STONE BEIGE SEAT BOTTOM VINYL COVER 608007 OYSTER SEAT BOTTOM VINYL COVER 600503 SEAT BOTTOM FOAM fo aS 600502 SEAT BOTTOM WOODEN BASE 5 602551 SEAT BOTTOM COVER PLATES tu Ein b o 2 16816 G2 CHRISTMAS TREE RIVET nee nn ER ae ten mie 71610 G01 SEAT RINGER eC E eee 00720 G08 FLAT HEAD PHILLIPS TAPPING SCREW 12 14 X 1 00 607532 HIP RESTRAINT DRIVER SIDE sss 607653 HIP RESTRAINT PASSENGER SIDE pp 600530 BUTTON HEAD TORX BOLT M10 1 5 X 25 602413 SEAT BACK SUP
33. able as an individual part Indicates consult Customer Service Department for additional information ITEM PART NO 12 3 4 5 DESCRIPTION 42 607859 RV DE CA ere ry die ore 607861 EZ2 GOFBEEDOM DE CAL tutu 607863 EZ2 GOZ 42 SHUTTLE DECAL m eb 608993 RED SIDE REFLECTOR DRIVER SIDE e 608996 RED SIDE REFLECTOR PASSENGER SIDE 608524 MANUAL BRAKE WARNING LABEL is 608817 MANUAL BRAKE WARNING LABEL CE 608992 RED REAR REFLECTOR DRIVER SIDE aies Rai 608998 RED REAR REFLECTOR PASSENGER SIDE Service Parts Manual Page C 10 Beverage Cooler Kit Driver Side includes items 7 11 Q Beverage Cooler Kit Driver Side 212 WN OD SEN includes items 8 12 TA MER qp N YA nn WN A D 5 E U U Service Parts Manual Page C 11 BODY When ordering parts please specify the model and serial number of the product Indicates a component that is not available as an individual part Indicates consult Customer Service Department for additional information ITEM PART NO 2 3 4 5 DESCRIPTION m N O oO A C N N N N N N O A N O N O OF A WO 603846 603702 603733 604215 603706 600530 608520 600525 601366
34. d 4 Qus D AN E uem 28 227 A ba md Neh P deem W gun d M ecl ES ee AN 6 A ten cT N Service Parts Manual Page K 1 REAR SUSPENSION When ordering parts please specify the model and serial number of the product Indicates a component that is not available as an individual part Indicates consult Customer Service Department for additional information ITEM PART NO 2 3 4 5 DESCRIPTION m O N O oO A C N N N N N 4 a A MN N O Ci FP N gt 603498 604494 603415 603495 600525 620160 620161 601754 600525 0291 G01 620161 603648 601754 600525 603637 601414 604066 PERE oe es dcew HEAVY DUT TAPERED LEAF SPRING o notati iion ea itai OCR NGE FLANGED URETHANE BUSHING large SPLIT STEEL SPACER FLANGED HEX HEAD BOLT M10 1 5 LOCK NUT M10 1 5 FLANGED URETHANE BUSHING Small teu eS sss SPET TBE SPACE a a Pa FLANGED HEX HEAD BOLT 1 155 TOO Sse aie disons FLANGED HEX HEAD BOLT MIO 1 9 65 de en FLAT WASHER 10 5
35. e EE ae WINDSHIELD ISOLATOR iie pe mn HRS as WINDSHIELD ATTACHMENT SASH SPLIT WINDSHIELD HARDWARE KIT includes items 10 amp 11 eiae rc PAN HEAD TORX BOLT M10 1 5 X 25 Service Parts Manual Page N 6 WHEELS AND TIRES LINKS STONE BEIGE WHEEL amp TIRE ASSEMBLY includes items 9 10 amp 13 LINKS WHITE WHEEL amp TIRE ASSEMBLY includes items 9 11 amp 13 e T SHOT STONE BEIGE WHEEL amp TIRE ASSY includes items 9 10 amp 14 T SHOT WHITE WHEEL amp TIRE ASSEMBLY includes items 9 11 amp 14 USA STONE BEIGE WHEEL amp TIRE ASSEMBLY includes items 9 10 amp 15 9 USA WHITE WHEEL amp TIRE ASSEMBLY includes items 9 11 amp 15 Page P 1 Service Parts Manual WHEELS AND TIRES When ordering parts please specify the model and serial number of the product Indicates a component that is not available as an individual part Indicates consult Customer Service Department for additional information ITEM PART NO 2 3 4 5 DESCRIPTION P 603173 28757601 605713 609007 603216 28842001 N O A C 1165702 603172 28 59G01 po gt 28764601 606379 28764 G08 NO 2 N O A 14723 G1 74175 G01 603785 N N N N N 600599 601768 60
36. ervice Parts Manual Page N 2 WEATHER PROTECTION lt o J je A D 2 2 Stone Beige Sun Top Kit includes items 3 7 e 2 2 Oyster Sun Top Kit includes items 4 7 amp 18 C 2 2 Sun Top Hardware Kit includes items 8 15 Page N 3 Service Parts Manual WEATHER PROTECTION When ordering parts please specify the model and serial number of the product Indicates a component that is not available as an individual part Indicates consult Customer Service Department for additional information ITEM PART NO 2 3 4 5 DESCRIPTION m N O oO A C co N O Ci A N gt 604568 608893 603854 603203 604423 604424 604378 601414 602415 600525 603800 607329 601754 602770 602992 608894 2 2 SUN TOP KIT STONE BEIGE includes items 7 2 2 SUN TOP KIT OYSTER includes items 4 7 amp 18 242 SUN TOP STONE BEIGE eres den uteris FRONT ida oe 24 2 HEAR SIRUT DRIVER SIDE ios i et n 2 2 REAR STRUT PASSENGER SIDE esses 2 2 SUN TOP HARDWARE KIT includes items 8 15 242 SUN TOR OYSTER ne EES tan reed HEX HEAD FLANGED BOLT M10 1 5 X 65
37. he driver side and the third is located on the passenger side frame rail at the rear of the vehicle In order to obtain correct components for the vehicle the manufacture date code serial number and vehicle model must be provided when ordering service parts Serial Number Serial Number Service Parts Manual Page vii Left hand illustration page continued on right hand page Parts list continued on if required rear of page if required 1 WHEN THE PART NUMBER IS NOT KNOWN Determine the function and application of the part required Turn to the TABLE OF CONTENTS and select the most appropriate component description Turn to the page number indicated and locate the part description in the parts list Read the full accompanying description for specific information regarding the part that was not shown in the index From the parts list obtain the item number assigned to it and confirm that the part selected is correct by verifying it with the pictorial representation on the illustrated page Should an asterisk appear in the part number column on the parts list page read upwards until a part number is found The part number is the lowest assembly sold by Service Parts The asterisk indicates that the part depicted is not available for purchase NOTE Descriptions are indented under the assembly that they are used on That assembly is in turn listed under the assembly that it is used on This
38. items 16 20 Club amp Ball Washer Kit Driver Side includes items 17 21 J 7 AN y 4 A P J ez ry SW JA r D 1 7 eI i V f 7 corn on 4 amet a N BODY When ordering parts please specify the model and serial number of the product Indicates a component that is not available as an individual part Indicates consult Customer Service Department for additional information ITEM PART NO 2 3 4 5 DESCRIPTION m N O oO A C O A N gt 17 N N NO 604214 603250 603825 600530 608520 600525 601365 604642 603824 604216 603252 604577 600530 608520 600525 603836 604576 608020 DIVOT REPAIR KIT DRIVER SIDE includes items 8 DIVOT REPAIR KIT PASSENGER SIDE includes items 4 9 MOUNTING BRACKET DRIVER SIDE eese BUTTON HEAD TORX BOLT M10 1 5 X 34 POLYPROPYEENE WASHER LOCKING NUT M10 1 25 ie DIVOT REPAIR BUGIE EEA ui 1909 P MOUNTING BRACKET PASSENGER SIDE CLUB amp BALL WASHER KIT DRIVER SIDE includes items 16 20 CLUB amp BALL WASHER KIT PASSENGER SIDE includes i
39. lt Customer Service Department for additional information Page C 9 ITEM PART NO 12 3 4 5 DESCRIPTION 11 602572 604066 602558 602572 601921 602572 601621 16816G2 601622 16816G2 608513 601865 601864 16816G2 604066 605957 603819 604266 603799 608313 PAN HEAD TORX BOLT M10 1 5 X 25 FLAT WASHER M10 O D 30 1 0 10 5 1 75 SEAT MINGE PLATE Moti US a ste PAN HEAD TORK BOLT MICA 1 5 25 istis FRONT SEAT SUPPORT PAN HEAD TORX BOLT 15 X 25 REAR SPLASH GUARD DRIVER SIDE CHRISTMAS TREE RIVET 254 80 nn nr REAR SPLASH GUARD PASSENGER SIDE CHRISTMAS TREE RIVET 25 lente tin RUBBER FAD MED SCUFF GUARD DRIVER SIDE tete tee oGUEF GUARD PASSENGER SIDE iet oe tennis CHRISTMAS TREE RIVET 25 X 88 SENS FEAT WASHER O D 30 LD 10 5 TAK 1 75 aiit nine sde BUTTON HEAD TORX SCREW THREAD FORMING M8 BEARD UMP E Se te Ga ne FLAT WASHER M10 O D 30 1 0 10 5 1 75 HEX EAD FLANGED BOLT LS ASS BUTTON HEAD TORX BOLT M10 1 5 X 25 Service Parts Manual BODY When ordering parts please specify the model and serial number of the product Indicates a component that is not avail
40. process is repeated until the highest final assembly is reached To facilitate the maintenance and repair of the vehicle a Technician s Repair and Service Manual is available from the Service Parts Department Page viii Service Parts Manual ILLUSTRATED PARTS BREAKDOWN ILLUSTRATED PARTS BREAKDOWN Service Parts Manual Page ix ACCELERATOR Page A 1 Service Parts Manual ACCELERATOR When ordering parts please specify the model and serial number of the product Indicates a component that is not available as an individual part Indicates consult Customer Service Department for additional information ITEM PART NO 2 3 4 5 DESCRIPTION m 604692 ACCELERATOR PEDAL ASSEMBLY includes items 2 6 2 607605 ACCELERATOR PEDAL SWITCH Rd UU Un UOI E MR RC sins 3 620030 SOCKET HEAD CAP SCREW 5 0 8 X 10 4 600019 ROTARY POSITION 4 ere 5 600543 BUTTON HEAD TORX BOLT M4 7 X 1 6 600255 ACCELERATOR PEDAL PAD pp 7 8 9 10 606277 PAN HEAD TORX SCREW M8 A 29 Service Parts Manual Page A 2 BATTERY CHARGER 48V Battery Charger with 3 meter Cord includes items 5 8 11 12 amp 14 o 48V Battery Charger with 5 5 meter Cord includes items 6 8 11 12 amp 14 Charger EMI Board Assembly not shown Strain Relief Kit not shown Page B 1 Service Parts Manual CHARGER When ordering pa
41. rts please specify the model and serial number of the product Indicates a component that is not available as an individual part Indicates consult Customer Service Department for additional information ITEM PART NO 2 3 4 5 DESCRIPTION N O oO A C N m O A C N 602089 603080 604321 604322 604320 605609 606296 605607 608863 48V BATTERY CHARGER 3 meter CORD includes items 5 8 11 12 amp 14 48V BATTERY CHARGER 5 5 meter CORD includes items 6 8 11 12 amp 14 STRAIN RELIEF AV pacts cs carter a deu DE GORD EMEN CORD TT ACCORD DOMESTIG dite a ip E es 48V CHARGER COVER KIT includes item 12 CHARGER HANDBEE iR bed CHARGER EMI BOARD ASSEMBLY Service Parts Manual Page B 2 Service Parts Manual Page C 1 BODY When ordering parts please specify the model and serial number of the product Indicates a component that is not available as an individual part Indicates consult Customer Service Department for additional information ITEM PART NO 2 3 4 5 DESCRIPTION m OXXXXX 6XXXXX FRONT COWL WITHOUT HEADLIGTH OPENING see colors below 606953 IVORY 6
42. tems 17 21 MOUNTING BRACKET DRIVER SIDE BUTTON HEAD TORX BOLT M10 1 5 X 25 POLYPROPYLENE WASHER ida ioter ser LOCKING NUT MTO s 1 25 is SS den CLUB amp BALE VVASFPEPU 1m tm ie de rupe MOUNTING BRACKET PASSENGER SIDE HEX HEAD BOLT MIC TASK 94 uii ioi euet Service Parts Manual Page C 14 Notes Page C 15 Service Parts Manual Notes Service Parts Manual Page C 16 BRAKES Page D 1 Service Parts Manual BRAKES When ordering parts please specify the model and serial number of the product Indicates a component that is not available as an individual part Indicates consult Customer Service Department for additional information ITEM PART NO 2 3 4 5 DESCRIPTION m 604689 BRAKE PEDAL ASSEMBLY electric includes items 2 6 600252 BRAKE PEDALE PAD ea a obe io ee Ere 600019 ROTARY POSITION SENSOR re nn 600543 BUTTON HEAD TORX BOLT M4 7 X 13 607605 BRAKE PE UAE S VWI ee eae 620030 SOCKET HEAD CAP SCREW 5 0 8 6g X 10 N O oO A C N O 605254 SOCKET HEAD CAP SCREW 8 1 25 X 90 605688 BRAKE PEDAL SS SRSA 600543 BUTTON HEAD TORX BOLT
43. the product Indicates a component that is not available as an individual part Indicates consult Customer Service Department for additional information ITEM PART NO 2 3 4 5 DESCRIPTION GXXXXX GXXXXX REAR BODY ASSEMBLY WITHOUT LIGHT OPENINGS see colors below 620243 IVORY 620244 FORREST GREEN 620245 PATRIOT BLUE 620246 BLACK 620247 MOLTEN RED 620248 BRIGHT WHITE 620249 FLAME RED 620250 STEEL BLUE 608549 PLATINUM 608550 ALMOND 608551 ELECTRIC BLUE 608552 INFERNO RED REAR BODY ASSEMBLY WITH LIGHT OPENINGS includes items 5 9 see colors below 620251 IVORY 620252 FORREST GREEN 620253 PATRIOT BLUE 620254 BLACK 620255 MOLTEN RED 620256 BRIGHT WHITE 620257 FLAME RED 620258 STEEL BLUE 608553 PLATINUM 608554 ALMOND 608555 ELECTRIC BLUE 608556 INFERNO RED includes items 5 601679 16816G2 600249 602409 601326 BAGVWELL EINER INSERT tiene Ea on RSS CHRISTMAS TRHEE RBIVET 25 OOF zie t nica gen REAR BODY AOGEDS PANELEDs toe tio bett ae due BARREL OLIE MOET CT BUTTON HEAD TORX BOLT M6 1 X 20 Service Parts Manual 8 BODY When ordering parts please specify the model and serial number of the product Indicates a component that is not available as an individual part Indicates consu
44. trut Kit includes items 5 8 Sun Hardware Kit includes items 9 13 Page N 1 Service Parts Manual WEATHER PROTECTION When ordering parts please specify the model and serial number of the product Indicates a component that is not available as an individual part Indicates consult Customer Service Department for additional information ITEM PART NO 2 3 4 5 DESCRIPTION m O N O A C N c m gt 606354 608695 608198 608677 603203 603370 603369 607013 602415 600525 603800 602770 602992 608015 SUN TOP KIT STONE BEIGE includes items amp 4 SUN TOP KIT OYSTER includes items 4 amp 14 SUN TOP STONE BEIGE dd AS n e tot SUN TOP STRUT KIT includes items 5 8 ERONT STRUTS tret oni eh REAR STRUT PASSENGER 0 REAR STRUT DRIVER SIDE sine ttes SUN TOP HARDWARE KIT includes items 9 13 HEX HEAD FLANGED BOLT M10 1 5 X 80 FLANGED LOCK NUT M10 1 5 HEX HEAD FLANGED BOLT M10 1 5 X 50 GROMMET DRIVER SIDE GROMMET PASSENGER 0 SUN TOP OYSTER SR S
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