Service Manual
Contents
1. Washer Bearing seal Stop ring OX ji seal 3 Pound in the combined set of the bearing 13 19 and N oil seal 13 20 on one side of the roller Driving The oil seal side should face upward tool 7 31 Using a driving tool pound in the bearing and oil seal set all the way Drive them in below the stop ring s groove Stop ring s groove Combined set of bearing and oil seal 4 Insert the stop ring 13 21 Stop ring CI 5 Pound in the oil seal 13 22 on the outside up to the edge of the roller Oil seal 6 Insert the washer from the end of the roller shaft Insert the shaft from the end of the roller with no bear Ing Place the roller shaft firmly into the bearing 7 After the shaft is inserted turn the roller upside down and insert the washer 13 18 from the other end of the shaft Additionally using a driving tool hammer in the bear ing 13 19 and oil seal 13 20 set stop ring 13 21 and oil seal 13 22 in this order 32 Driving tool 4 S washer a Catcher arm Rear frame stay 8 Screw bolt 13 15 and s washer 13 16 through hole on catcher arm 13 3 and into roller shaft 13 17 Re peat for both sides 9 Tighten and lock bolt 13 15 To prevent roller shaft 13 17 from spinning slide a screw driver through the hole of the roller shaft and hold for support while tight ening bolt 13 15 10 From the front of t2. cceccccccecececececceees 34 11 Disassembling assembling adjusting the brake 1 0 0 cece cece ecceeecceesceeeuceenuceesaeennaeenas 37 12 Disassembling assembling the front roller with a groomer ccecececececcceceaeeeess 39 13 Disassembling assembling the front roller without a groomer cccccceeecececececeeess 44 14 Disassembling assembling adjusting the front groomer ccceeeeceeecceeuceeeaceeeueeees 45 15 Setting of dethatching blades ununnnansenanennnnannnnannnnnnannnnannnnnn nn nun nn nenn nennen nenn 47 16 Adjusting the front groomer uunnsnnsnnansnnennannnnennannnnnn nn nnn nn nun nun nn nennen nn nun nenne nenn 48 17 Disassembling assembling the IGCA roller ooo ccc cceccacececececcacacececcacaeacuceneaeaeaeenens 49 18 Adjusting the arm stopper uunennenannnnnennannennnn nun nennnn nennen nun nenne nennen nun nennen nennen nennen 54 19 Reference nnnnnnnnnnannannnnnnannnnnnnn nen nun nun nun nn nn nun nun nn nn nun nun nenn nn nun nennen nennen 55 Specifications Length with grass catcher 55 3 in 140 5cm Width without travelling wheels 40 in 103cm Height handle 45 2in 114 7 cm Mowing no groomer 211 Ibs 95 7kg 214 Ibs 97kg Reel diameter 5 04 in 12 8cm Number of reel blades 9 option 11 7 9 or 11 Mowing section Cutting height 0 08 in 1 14 in 2 0mm 28 5mm min max Eff cutting height 0 10 in 0 35 in 0 1
3. 8 58 Tall nut 4 Attach the right case locking bolt 8 60 This bolt is for compression spring keeping the case from unfastening not for locking it down Be careful not to tighten the bolt too hard 5 Tighten the tall nut 8 58 on the adjusting screw on 1 6 13 720 f N both sides 2C5191P washer 8 522 Right case locking bolt 21 Models not equipped with a groomer Attach the cover After making sure that the position of the O ring 1 31 is correct apply grease to it Secure it tightly 4 Installation of the reel cover 1 Set the reel cover into the groove behind the bedknife Reel cover Reel cover base Bolt x 2 left amp right 2 Secure it with the two bolts 1 25 22 5 Overhaul of the inside of the gear case left oy 1 Set up the stand and remove the traveling wheels First loosen the hexagon socket head bolt on the wheel driving fitting and then remove the fitting Remove the key 4 11 from the outer drum shaft Use an item such as a wooden hammer handle to pre vent the reel from turning and remove the 10 special bolt 35 1 47 H L change lever 6 91 Then unscrew the six bolts 6 2 six bolts 6 30 one bolt 6 94 and then detach the left cover 6 89 Do not force open the cover using an object such as a 1 screwdriver as it will scratch the adjoining surfaces Bolt 6 94 If the cover doesn t come off easily remove it by tap l ping thos
4. Zernnness GREENS MOWERS IMIGE Mob LMGGI Service Manual Ver 1 3 Introduction This service manual describes the steps to maintain the Baroness Greens Mower LM18G LM56G and LM66T as well as the resources for diagnosing malfunctions and other issues The content is organized by categories of representative maintenance methods Please refer to the appropriate chapter to address your mower s particular condition Please note that there are no steps described in this manual for disassembling and maintaining engine and other parts that are specifically to be repaired by the manufacturer Please contact the dealer where you purchased the product or Kyoeisha USA for a repair request Kyoeisha USA Inc Notes The specifications described in this manual are current as of December 2009 There may be some changes made to the content of this manual for improvement at any time without notice e When replacing parts please always use genuine parts or those specified by Kyoeisha USA Kyoeisha USA will not be responsible for the malfunction caused by the use of parts other than genuine parts Table of Contents Specifications urn ren aaa Ener ee 1 PATE NAME ons nenne nenne naar teesevaberacaceneneedsacasestenenongncasseaueeseresteands 1 Maintenance Schedule usuusussenunsennnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnennnnennnnennnnnennnennnennsnen 2 Locations for Greasing uunusenannannnnannnnnnnannnnan mann nam nam namen nenn
5. e Select Low Clip Use Groomer in Forward rotation Clean and apply grease to the sliding sections to make the sliding smoother and then reassemble Are the greens severely undulating YES If the groomer is attached remove it Replace the roller bracket with the L shaped roller bracket and bring the front roller closer to the Does the reel cutter move sideways reel Are the greens sloped T Make sure the bearing on the reel cutter is properly tightened Refer to Section 6 5 Installation of the reel cutter in the Change the mowing direction o frame and right frame possibly Has the bearing 1 36 cone been installed correctly wisted Contact your dealership nn the nn again Replace the reel bearing Do the cam bush 1 22 and frame rattle together IMPORTANT e Replace the cam bush When replacing the frames make e Replace the frame sure to reassemble the left and right frames parallel to the drum Do the cam bush and cutter pin 1 20 rattle a lot Owner s Manual j i e Replace the cam bush e Replace the cutter pin Is the reel bearing not working correctly i IMPORTANT Replace the reel bearing e Apply enough grease to the reel Replace it once a year bearing before installing it Replacing the oil seal at the same time is recommended The blades become dull only after mowing one or two holes Are genuine parts us
6. is 1 30 1 50mm 0 52 0 60in Make sure the main clutch successfully turns off when shifted to OFF Clutch facing Engine clutch Operation distance 1 3 1 5mm 36 11 Disassembling assembling adjusting the brake 1 Remove the two bolts 7 53 from the wire mounting bracket Remove the three bolts 7 53 from the brake Ass y Wire mounting bracket 2 Remove the brake shoe using a flathead screwdriver 3 With a rougher grained sandpaper polish the side of the brake shoe that is touching the drum With a brake cleaner remove grease from the polished surface and the drum surface When necessary replace the brake shoe and packing with new ones 4 First set the brake shoe as shown in the right illustra tion of step 2 Make sure that the lever position is correct Install the A side of the brake shoe to A and the B side to B When installing the brake shoe hook one side to A and B and snap in the other with a pop Verify if the shoe is firmly fitted or not 5 Temporarily tighten the three bolts 7 53 Press the lever with a finger a few times to make the brake shoe come to the center of the brake drum and then firmly tighten the three bolts 7 53 Install the wire mounting bracket 7 52 3l 6 Make sure the brake works by gripping the brake lever If the brake doesn t work adjust it by tightening the adjusting nut of the brake wire Set the brake shoe so that it does not always touch
7. is used be careful not to lose it 0 N Beari Oil seal Oil seal 28 5 Have a new bearing and oil seal available and apply grease to the lip surface of the oil seal Adjustment shim Oil seal 6 Pay attention to the direction of the oil seal and bear ing Hammer them parallel to the drum Hammer the bear ing and oil seal all the way inside Bearing 7 Insert the intermediate drum shaft 4 24 34 40 from inside Do not forget to insert the drum center collar 8 Place the stop ring 4 17 on both sides If an adjustment shim was used do not forget to replace it 9 Secure the outer drum shaft with four bolts Also apply a liquefied gasket to the shaded area shown in the illustration Apply liquefied gasket Outer drum shaft 29 9 Removing installing disassembling assembling the transmission shaft 1 Set up the stand first and then remove the traveling wheels on both sides 2 Open the clutch cover and remove the clutch cover re ceiver 5 43 44 53 Remove the two bolts NN J yO 4 WS 3 Remove the six bolts 6 2 six bolts 6 30 one bolt ja Sx Left cover ST 6 94 and remove the left cover 6 89 Bolt 6 94 I 2 Refer to Section 5 Overhaul of the inside of the gear case left re 4 ye gt 9 a A D gt ope n Bolt 6 30 4 Remove the 1 gear 6 19 Remove the 6 gear 6 67 5 Remove the
8. nut 13 Disassembling assembling the front roller without a groomer 1 The steps are the same as those with the groomer 2 The shape of the brackets is different Instead of bolts and lock nuts the hollow set is used The hollow set is used on the flat end side of the roller shaft Hollow set 44 14 Disassembling assembling adjusting the front groomer Left vertical housing SS ar Bearing 69022RS Stopper 30 Oil seal er Oil seal MHSA15257 Bearing Stop ring R28 6 bolt 10 6S washer 6 washer 1 Refer to 1 of Equipped with the groomer on page 8 for removing the front groomer from the main unit Left vertical housing 2 Remove the left vertical housing 8 63 3 Pay attention to the direction of the oil seal 8 27 Disassemble assemble adjust and replace Before assembling them apply grease to the lip sur face of the oil seal 4 Remove the clutch retainer spring 8 8 5 Remove the clutch lever 8 9 45 20 tooth vertical gear Screw wrench Washer eZ 20 tooth vertical gear 10 left hand thread nut P1 10 disc spring washer 20 tooth vertical gear 12 1STKM collar 176 Stop ring R24 V4 Bearing 6901RDC3 A OG e 16011 washer 12 1STKM collar 1714 Oil seal MHSA15227 Bearing Oil seal Seal Collar Seal 6 Unscrew the four bolts 8 14 15 from the gear case cover and then remove the cover 8 12 7 Remove the 20 tooth v
9. the brake drum Avoid the brake always being engaged The brake may be engaged if when rotating the drum wheel you hear a rubbing sound or the drum feels heavy Adjusting nut 38 12 Disassembling assembling the front roller with a groomer As for the with smooth front roller and with independent arm types follow the same steps 2 eS C 4 Square root bolt as si Washer Z Disc spring an Tall nut a E Stopper Pg Lock nut 15 extension pin 19 AM SS i K X a III en ve 7 R of 7 Roller bracket Stopper bolt Lock nut 1 Remove the tall nut 2 1 disc spring washer 2 2 washer 2 3 and square root bolt 2 7 from the left roller bracket on the left frame 2 First loosen the lock nut 2 26 on the right bracket and then the stopper bolt 2 25 3 Remove the 15 extension pin 19 2 5 while supporting the front roller 2 9 10 4 Remove the front roller 2 9 10 from the main unit Do not lose the washer between the front roller and bracket 5 Remove left hard thread roller bolt Part K0071000152 6 First loosen the lock nut 2 26 and stopper bolt 2 25 and remove the roller bracket 2 24 on the left frame by tapping it with a wooden hammer 39 Oil seal Stop ring Front roller shaft Bearing Gear puller Bearing 7 Remove the oil seal 2 12 on both sides using a flat head screwdriver Remove the stop ring 2 13 8 Remove the fr
10. 0 in 1 06 in 2 5mm 27mm min max 2 5mm 9mm l o a Speed km h 4 8 km h 3 mph 3 000 rom Honda GX120U1 2 6 kw 3 5 hp 3 600 rpm When equipped with 1 5 mm bedknife Working width 16 4 in 41 8cm 20 in 51cm 23 6 in 60cm Front groomer eaa al Working width 16 2 in 41 1cm 20 in 51cm 23 6 in 60cm Working width 15 3 in 38 9cm 19 3 in 49cm 22 4 in 57cm Rotary Brush l l l Turning Diameter 2 4in 6cm 2 4in 6cm 2 4in 6cm Part Names Main clutch lever 2 Handle N Throttle lever eP CCT ee Safety lock lever W Engine switch Engine switch cord ES Engine Head lamp Engine clutch cover Blade reel Wheel shaft Front groome Grass catch Front roller Maintenance Schedule Maintenance Before use Every 8hr Every 10hr Every 50hr Engine oil change SAE30 0 6dm 0 6L Greasing and oiling Removal of mown grass and dust Locations for Greasing Main unit Periodically fill up respective grease nipples Exercise special care when greasing the sections where needle bearings are used Intermediate shaft of the right and left gears and the intermediate shaft of the groomer Periodically fill up the grease nipples with approx 1 g of grease EXCELITE EP No 2 one or two times with a compact manual grease pump Every 10hr gt Every 50hr gt Left frame intermediate shaft for Reel Left gear cover Right amp left frame in
11. 16 tooth 5 39 D z gt Remove the disc spring washer and detach the 16 tooth gear 5 39 and 1 shaft collar 5 38 3 Unscrew the four bolts 5 18 and remove the clutch box 5 16 4 Remove the four bolts 7 1 from the engine Do not remove the four bolts 7 4 from the engine base 5 Remove the engine Be careful with the throttle wire and the engine stop cord that are still attached to the engine 34 6 Pull out the clutch shaft Ass y 7 Secure the clutch shaft Ass y 5 24 25 51 on a vice Pull out the tapered pin 5 27 using a pin remover When securing the clutch shaft Ass y on a vice wrap it Pin remover with a waste cloth to avoid scratching the surface Since the pin is tapered remove it by tapping on the thinner end When reassembling it pay attention to the direction of the pin 8 First remove the facing holder 5 26 and then remove the spring 5 30 and clutch facing 5 31 When replacing the facing make sure the direction is correct 9 Assemble the corresponding parts in the reverse order Tapered pin _ End with bigger Note the direction diameter that they were disassembled up to assembly of the End with smaller diameter engine Make sure to insert the tapered pin in the right direc tion When inserting the pin the end with a smaller diam eter goes in first The hole is tapered as well Clutch facing X Pay attention to the dire
12. 2 gt 33 tooth reel gear and 42 tooth reel gear 18 Remove the reel gear securing nut 8 45 from the right Reel gear al frame then the 20 tooth reel gear 8 46 and then the u spring 1 35 ne NG The nut is left hand threaded Oa The 20 tooth reel gear has a specific orientation Please confirm the orientation beforehand by referring to 6 5 on page 14 of the owner s manual 10 Models not equipped with a groomer Remove the bolt and nut and detach the cover 1 28 Remove the two left nuts 1 32 washer 1 34 and spring PA 6 y 4 35 Q The nuts are left hand threaded ZN 2SPCC washer N Dy 3 2 compression spring 26 922 16 left hand threaded nut 3P1 5 11 19 Detach the O ring P18 1 33 and the pin lock cover 1 44 from the reel shaft on the left frame and using a pin remover remove the needle roller 1 45 and left bearing collar 1 43 Make sure that the 20 tooth reel gear has been re Pin lock cover N moved O ring P18 20 Remove the tapered roller bearing 1 36 on both sides 21 Unscrew the three 8 hexagon socket head flush bolt 20 1 37 from the right frame using an Allen wrench 5 mm 22 While supporting the reel cutter push the right reel housing 1 58 inward Then remove the reel cutter downward and pull it out from the left frame 23 Remove the right reel housing 1 58 Reel housing 12 2 How to replace the oil seal and tapered rol
13. aft 6 36 80 101 in the direction of as shown in the illustration Be careful not to lose the collar 6 33 or stop ring 6 34 that are attached to the transmission shaft 12 Pull out the right transmission shaft If you can t pull it out by hand remove it by tapping it lightly with a wooden hammer Check for any wear and damage on the oil seal bear ing and shaft and if necessary replace them When replacing them pay attention to their direction and order 13 Assemble the corresponding parts in the reverse order that they were disassembled Pre install the three stop rings 6 34 and two col lars 6 33 on the transmission shaft 6 36 80 101 as shown in the illustration 14 Make sure that the 50 tooth differential gear Ass y 6 67 and the differential gear shaft receiver 6 65 fit to gether without any gap 32 15 Tighten the gear by turning it all the way to the left and then turn it back to the right a quarter of a circle left raw I hand threaded Then secure it with the lock nut 6 6 To avoid overstretching the transmission shaft loosen it slightly 33 10 Disassembling assembling adjusting the engine clutch area 1 Fold the stand and let the drum touch the ground 2 Set the changeover clutch lever to Reel ON position 16 tooth gear Hold a flathead screwdriver against the 51 tooth gear nG 6 85 to keep it from turning and then remove the nut SJ from the
14. and if necessary replace them 3 Assemble the corresponding parts in the reverse order that they were disassembled When assembling them apply enough grease to the gear tooth surface and bearings 25 7 Removing installing the drum assembly X N Bearing Hexagon socket head bolt P Wheel driving _ K2 fitting Collar Stop ring ee Washer Packing Bolt 6 28 1 Set up the stand and remove the traveling wheels Remove the left cover 6 89 For more information refer to sections 5 Overhaul of the inside of the gear case left or 6 Overhaul of the inside of the gear case right 2 Remove the 1 and 2 gears 3 Remove the right cover 6 3 4 Remove the 1 and 2 gears 5 Remove both the right and left packings Be careful not to break the packings when removing them If they ever break exchange them with the new ones Unscrew the three bolts 6 28 from both the right and left drum housings 26 6 Gently hold both ends of the drum shaft with panto graph jacks If no pantograph jack is available use an alterna tive and make sure that the drum shaft doesn t come down 7 Remove the right and left drum housings 6 29 out lf the drum housing doesn t come off remove it by tightening the two or ward Senn re If they don t come off remove them by tightening all screw bolts M8 x 40 or larger into the two female Screws After both dru
15. bedknife Are the greens severely undulating e Raise the mowing height g f the groomer is attached remove it Replace the roller bracket with the L shaped roller bracket and bring the front roller closer to the reel Are the greens sloped Change the mowing direction Is the condition of the greens spongy e Raise height of out e Engage groomers and run for one week e Top dress the green after one week and return to previous height of cut The greens surface has been mowed smoothly Consider rolling the putting surface Required Tools Tool sizes are indicated in mm Longnose pliers Pin remover Stop ring pliers For opening amp closing Screwdriver Slide gauge Hammer Other Flathead x 2 Screw wrench 10 813817 196 22 x 16 24x2 Clearance gauge thickness gauge 0 5 x 2 included tool Metal wooden plastic Magic marker mowing height gauge waste cloth round bar Tool to hammer bearings Support to prevent engine oil from spilling when the engine tilts Notes for Inspection CAUTION Always refer to this service manual as well as the owner s manual when inspecting the mower During the inspection and operation of the mower always wear gloves Left and right directions in this manual are based on the viewpoint of the operator holding the handle of the mower and facing the mowing direction When inspecting and repairing th
16. been tem porarily secured Due to the weight of the bedknife base arm the bedknife touches the reel cutter slightly 17 Punch mark 0 3 Bedknife Bedknife goes down Center of cutter pin Center of cam bush ADA N eee 3 Align the punch mark of the cam bush on both sides to the mowing direction 4 Make sure that the reel cutter and bedknife contact 5 Try to cut a strip of newspaper from left to right while gently turning the reel at 5 to 6 different places If the reel and bedknife are not yet engaged correctly Do not turn the reel blade too fast as it is dangerous 6 Adjust the position of the cam bush 1 22 so that a newspaper is cut smoothly at both ends of the reel When cutting a newspaper insert it vertically to the bedknife Turn the reel cutter slowly and adjust appro priately so that the newspaper is cut sharply 7 Once the position of the cam bush is adjusted mark the position of the punch mark on the mower with a marker 18 en 2 o Fulcrum seat 0 4SPCC Washer1220 for space adjustment 1 5 pcs to adjust the space The center of the The center of the fulcrum seat hole fulcrum seat hole and the center of the and the center of the blade adjusting screw blade adjusting screw do not match Blade adjusting screw 1 12 No clearance 07T Bedknife Clearance 8 Tighten the fulcrum seat 1 5 to the right and left frames with the bolt 1 4 In
17. case there are clearance between the frame and the fulcrum seat set 1 5 piec es of 0 4SPCC washer 1220 for clearance adjustment to clear the clearance 9 Match the center of the fulcrum seat hole and the blade adjusting screw as shown in the left drawing 10 Tighten the lock nut 1 21 on the cutter pin on both sides Make sure that the cam bush 1 22 doesn t move from the marked position Blade engagement 1 When the blade adjusting nut 1 1 is turned to the left the bedknife moves closer to the reel cutter 2 Visually inspect the clearance between the edges of the reel cutter and bedknife If there is a clearance adjust it by turning both blade adjusting nuts uniformly and slowly to the left 3 When the clearance starts disappearing turn the reel cut ter in the reverse direction and make sure that you hear the contact sound between the reel cutter and bedknife If there is no sound turn the blade adjusting nut to the left so that you hear the contact sound and try cutting a strip of newspaper 19 4 To make sure that the newspaper is cut uniformly on both sides of the cutter loosen the blade adjusting nut on the side where the newspaper is cut better by turn ing it slightly to right and adjust the side that doesn t cut well by turning the nut slightly to left Be careful not to press the cutter and blade to each other too hard 5 Apply grease on the 33 tooth reel gear and 42 toot
18. ction of the groove 10 Install the clutch shaft Ass y 5 24 25 51 to the left frame 35 11 Install in the following order the collar 5 38 gear 5 39 washer 5 40 disc spring washer 5 41 and nut 5 42 When tightening the nut hold a flathead screwdriver 3 against the gear A 51 tooth gear to keep it from turn Disc spring 3 ing Washer Nut Collar J 16 tooth gear 12 When installing the engine fit the facing in the groove of the engine clutch and secure the engine temporar ily with the four bolts 7 1 Of the four bolts tighten the two which are on a diago nal line until the spring washer levels out 13 Secure the clutch box 5 16 with the four bolts 5 18 Set the main clutch lever of the handle to ON posi tion 14 Using the 0 5mm 0 020 in thickness gauge included with this product adjust the clearance at 6 locations between the engine clutch and the clutch facing to 0 5 1 00mm 0 20 0 40in by hammering lightly with a tool such as a plastic hammer in the direction of the arrows as shown in the illustration Once the gap is adjusted to be parallel securely tight en the four bolts on the engine Move the main clutch lever and check for movement and clearance Engine clutch Clutch wire adjusting nut i 15 Shift the main clutch to ON and OFF repeatedly and adjust the clutch wire adjusting nut so that the opera tion distance
19. e 5 If the engine is tilted engine oil may spill out Please keep the cylinder head s vertical line slightly above the line horizontal to the ground 6 Open the clutch cover 5 1 2 50 Clutch cover gt Gro Em VA a Q 7 Remove the bolts 1 25 on both sides that are holding the reel cover Models equipped with a groomer 8 Unscrew the tall nuts 8 58 on both sides and the right case locking bolt 8 60 and then remove the groomer Square root Ass y Lower the entire groomer Ass y and then pull it out to the right after the groomer s blade comes out of the groove on the front roller Right case locking bolt 2 Pull out to the right Models not equipped with a groomer Remove the front roller Please refer to 1 4 of Section 12 on page 39 and 2 of Section 13 on page 44 9 Loosen the lock nut 1 21 on the cutter pin on both P sides and then loosen the cutter pins 1 20 DAN When the blade adjusting nut 1 1 is tightened the Q w bedknife is lowered to avoid contact between the reel Se 4 C7 and bedknife at the time of assembly Sog 2 Lock nut cutter pin cam bush 10 Remove the two bolts 1 25 that secure the bedknife base arm and bedknife base COMP 11 Unscrew the fulcrum seat bolt 1 4 and remove the bedknife base arm 1 11 from the bedknife base Please keep 1 5 pieces of 0 4SPCC washer1220 for clearance adjustment between the fulcrum sea
20. e mower place it on a level surface and make sure all the parts are in OFF position e The build up of cut grass and other debris at the intakes for engine cooling air and air cleaner or the muffler and exhaust pipe could lead to engine malfunction and overheating which could cause a fire When you see this build up stop the operation immediately After the heated area cools down enough remove the build up Do not touch the muffler and engine either during or right after operation as those areas can be dangerously hot This could cause burns Always keep clean the safety symbols and instructions attached to the mower If they are lost or damaged replace them immediately with new ones Do not alter the machine When replacing parts and grease use those specified by Kyoeisha USA The operation of a machine that has been altered or installed with parts other than those specified by Kyoeisha USA could lead to mechanical damage or accident 1 Replacing reel cutter and bedknife Please always wear gloves during this replacement as it could be dangerous 1 Set up the stand first and then remove the traveling wheels on both sides 2 Place the mower on a stable workbench and lower the handle 3 Always set the change lever located at the top of the left frame to the Travel ON position in order to keep the mower from moving Drum operation Reel cutter stor Drum stop Reel cutter stop 3 O 4 Engage parking brak
21. e six locations indicated by the arrows in the left illustration lightly with a wooden hammer Left cover 2 Remove the stop ring 6 21 washer 6 22 23 bearing 6 24 and collar 6 25 from the outer drum shaft lf you mark the gears with numbers as shown in the illustration using a permanent marker before you re move them it helps to make the direction and order of the gears clear when assembling them Remove the gears in the order of the numbers shown in the illustration When removing the 2 gear be careful not to lose the key Remove the changeover clutch lever before the 7 gear 3 Pay attention to the quantity size direction and type when removing the gear washer bearing and needle bearing Check for any crack on the gear or wear on the bear ing and shaft and if necessary replace them 4 Assemble the corresponding parts in the reverse order that they were disassembled Bolt 6 94 s Bolt 6 30 Bolt 6 2 23 Changeover clutch lever Make sure that the changeover clutch lever is fitted tightly into the groove of the 7 gear Apply enough grease to the gear tooth surface and bearings when assembling them 7 gear N III u 5 Before attaching the cover verify the gears movement U OS and the number of the washers If the cover doesn t Ss fit well the direction of the gears may be wrong or the gears may not be fitted well Please refer to the Part
22. ed for the blades Is the grain size of lapping Use the lapping powder Replace the blades with genuine parts powder 200 400 of 200 400 grain size Is the blade surface of the bedknife too rough Have you recently applied Bene topd i d to th ork sand into the greens Engage the blades lightly G a The blades have been adjusted to be lightly engaged but now they are not cutting well Is the spring pressure of the adjusting lever too light Is the volume of sand to right Is the Isthe groomer used used Is the reel cutter not er consistent contact across the whole er of the bedknife Has the bearing 1 36 cone been e Hammer in the cone again installed correctly e Replace the reel bearing Is the frame warped around where Besen the reel bearing is installed p Does the reel cutter shaft shake or e Cylindrically grind the reel is it bent e Replace the reel cutter ep VI PORTANT When replacing the frames make sure to reassemble the left and Do the cam bush and cutter pin 1 20 rattle right frames parallel to the drum substantially fees Adjust the compression length of the spring 1 8 to 50mm Is the sliding of the cam bush 1 22 and Clean and apply grease to the sliding frame extremely unsmooth sections to make the sliding smoother and then reassemble ea iat e Stop using the groomer Raise the groomer s height n NTO Let the topdres
23. el gear and 42 tooth reel gear Pin lock covery 1 46 36 tooth reel gear and 45 tooth reel gear 6 54 O ring oe while marking sure the direction of the gear is small side out 15 16 Insert an item such as a wooden hammer handle into Reel cutter the reel cutter to prevent the reel from turning 17 Set the spring 1 35 and the gear 8 46 on the right reel housing while making sure that the direction and the order are correct The gear and nut are left hand threaded Make sure that the left bearing and pin rock cover O ring are set 20 tooth reel gear 11 5mm 18 Tighten the 20 tooth reel gear 8 46 all the way once E f a and make sure the bearing is fitted properly pring Then adjust the length of the spring to 11 5mm while loosening the 20 tooth reel gear and secure it using the reel gear securing nut 8 45 They are left hand threaded t Models not equipped with a groomer Tighten the nut all the way once and then adjust the length of the spring to 11 5mm using a slide gauge Secure the spring with the lock nut 1 32 Grease both the tapered roller bearing 1 36 and the spring 1 35 3 2 compression spring 26 922 2SPCC washer 1635 19 Make sure that the cam bush 1 22 moves smoothly without any excessive play in it Cam bush 16 3 How to replace the bedknife Bedknife base Bedknife amp Cam bush Sy P Lock nut Cutter pin Fulcrum seat bolt Spring washer washe
24. ertical gear 8 30 Lock the nut 8 76 on the groomer using a screw wrench and remove the nut 8 29 left hand threaded which secures the 20 tooth vertical gear 8 Pay attention to the order and direction of the oil seal 8 16 and bearing 8 34 9 Replace other parts when necessary Pay attention to the parts such as gear which need to be set in a certain direction 46 10 Loosen the lock nut 8 72 and then the hollow set 8 71 Lock nut Hollow set 11 Secure the 17 special nut Groomer Blade Locking nut 8 76 on the spine side using a screw wrench re move the 17 special nut Groomer Blade Locking nut 8 76 on the opposite side first and then remove the groomers collar and blade 17 special nut Collar Blade 15 Setting of dethatching blades 1 Make sure that the 17 special nut Groomer Blade Locking nut 8 76 is attached on the spline side of the vertical shaft If it is attached stand the shaft with the spline side on the bottom ch m rk 2 First insert the two collars 8 22 and then continue in the order of one dethatching blade 8 23 one collar one dethatching blade and one collar Insert the two collars at the end Position the punch mark on the dethatching blade fac ing you and insert the blade by rotating the vertical shaft 8 20 21 79 clockwise Collar Rotate the vertical shafts hexagon end by one sixth of Dethatching blade a turn each time you insert one blade Always p
25. h reel gear 1 46 36 tooth reel gear and 45 tooth reel gear 6 54 and the lip surface of the oil seal on both sides of the cover Attach the left cover 6 89 as shown in the illustration 6 Secure the left cover 6 89 with the six bolts 6 2 one bolt 6 94 six bolts 6 30 Please tighten the screws uniformly Bolt 6 94 7 Attach the 10 special bolt 35 1 47 Lock the reel by inserting a wooden hammer handle into the reel cutter to prevent the reel from turning K o X Q gt 10 special bolt 35 sI P l 20 8 Install the H L change lever 6 91 on the left cover 6 89 attach the clutch retainer spring 5 6 56 6S washer 6 bolt 10 Install the alignment finger of H L change lever in the 33 tooth reel gear and 42 tooth reel gear Equipped with the groomer 1 Apply the grease EXCELITE EP No 2 to the 20 tooth reel gear 8 46 Apply the grease also to the vertical gear case s O ring 8 48 Make sure that the O ring is firmly fitted into the groove 2 Fit the vertical gear case over the 20 tooth reel gear 8 46 Push the case in the direction of as far as possible On the opposite side fit the left vertical housing 8 63 into the frame s groove and raise the groomer 3 Insert the right and left square root bolts 8 49 along the groove from the inside of the frame Insert the adjusting screw 108 8 57 and secure it temporarily with the spring washer 8 59 and tall nut
26. he greens mower drop the catcher arm into the right position 11 Slide washer 13 11 over protruding end of the shaft 13 10 then lock it into the right place with snap pin 13 12 3 18 Ajusting the arm stopper 1 Adjust distance of catcher arm 13 3 by tightening or ye loosening arm stoppers 13 5 Stopper bracket Recommended space between the arm stopper and stopper brackets 13 6 8 should be 1 mm when the front roller 3 37 is parallel with the roller 13 23 of catcher arm 2 Lock the arm stopper 13 5 into desired position by tightening and loosening the nuts 13 4 on both sides 54 19 Reference Wiring Diagrams GX120 1 W W or Bu COIL ASSY LAMP HEADLIGHT SWITCH HEADLIGHT 55 56 Kyoeisha USA Inc 1301 Rand Street Suite D Petaluma CA 94954 Phone 707 283 0610 Fax 707 283 0613 Web www baroness us LM56GA SM USZ 09M 00 SPEC
27. ler bearing LA 2 y seal J X A N ke N NON gt p 5 A AC Tapered roller bearing Oil seal Tapered roller Oil seal bearing 1 Using a flathead screwdriver remove the oil seal 1 38 Be careful not to scratch the frame 2 Remove the bearing core 1 36 by hammering a flat head screwdriver equally around the bearing Pay attention to the direction of hammering Since the outer bearing is not pressed fit you can re move it smoothly by keeping it parallel to the housing as you pull it out 3 First secure the right reel housing 1 58 with a vice and then remove the oil seal 1 38 using a flathead screwdriver Be careful not to scratch the right reel housing 4 Remove the bearing core 1 36 by hammering a flat head screwdriver into it Since the outer bearing is not pressed fit you can re move it smoothly by keeping it parallel to the housing as you pull it out 5 Prepare the oil seal and tapered roller bearing Make sure that you always replace with a new part When replacing the tapered roller bearing 1 36 both the core and bearing must be replaced as a set Grease the oil seal 1 38 and tapered roller bearing 1 36 Rub enough grease on the tapered roller bear ing so that the grease may come out from the other side Apply enough grease on the lip surface of the oil seal 13 6 Hammer the oil seal 1 38 into the housing The oil seal needs to be hammered dee
28. m housings come off remove the right and left jacks and take the drum Ass y down Drum housing 8 Lift up the handle and stand and move the mower for ward After moving the mower set up the stand 9 Assemble the corresponding parts in the reverse order that they were disassembled When assembling them apply enough grease to the gear tooth surface and bearings When installing the drum housing apply a silicon gas ket to the locations that touch the frame 1 Clean up the old gasket and any dirt attached to the frame Remove grease 2 Apply a liquefied gasket to the packing s surface facing the frame be careful not to use too much grease and attach the packing to the frame Replace the packings as needed The area to apply a liquefied gasket 21 8 Disassembling assembling the drum 1 Remove the outer drum shaft 4 15 by unscrewing the four bolts 4 16 on each side Secure the drum so that it doesn t turn when loosening the bolts 2 Remove the stop rings 4 17 on both sides Separate the right from the left drum and remove one of them Ifan adjustment shim is used be careful not to lose it 3 Pull out the intermediate drum shaft 4 24 34 40 Be careful not to lose the drum center collar A Intermediate drum shaft Ya Pe pE Drum center collar 4 Tap inside the drum using something like a round bar and remove the oil seal and bearing Ifan adjustment shim
29. nn nn nam nn nn man namen nennen nenn nenn 2 How to Handle a Product Malfunction 2ze2u020 s0 s0nnnnnnnenn nn nnennnnnnnenne nenne nme nn nennen 3 Required TOONS jin dens te ceswecoosexeanieatauceucncaddetuendetaucuswbowsiensuniddeedsnseecntdacuerhtensaesotwweseranes 6 Note for Inspection unansnnannenennannnnennannnnannannnn nn nam namen mann nn nenn nn nenn an namen nenne nenn nenn 6 1 Replacing reel cutter and bedknife 22nu44nnnnnanennanannnnannn namen nn nn nn namen nn nn nn en nenn T 2 How to replace the oil seal and tapered roller bearing cccecececececcccccececececececeees 13 3 How to replace the bedknife uununnnnannennennannnnnnnnnn nennen nenn nn nn ann nennen nennen nennen 17 4 Installing of the reel cover eunnnnnnnanennanannnnannnnanannnnan nn nn nn nennen namen nn nennen nenn 22 5 Overhaul of the inside of the gear case left ccc cccccececcececcecccececceaceueeueaeeneeneaees 23 6 Overhaul of the inside of the gear case right ccccccceccecececceceuccccaccaeeneuceueeneanes 25 7 Removing installing the drum assembly unnsesnnasansnnnnanannnnnnnnanannnnnnnnnn nn nenn ann nennen 26 8 Disassembling assembling the drum uunssnsenansnnanannnnannnnnnnn nenn ann ann namen namen nn nn 28 9 Removing installing disassembling assembling the transmission shaft u 30 10 Disassembling assembling adjusting the engine clutch area
30. ont roller shaft by tapping the end which is sticking out more 9 Secure the removed front roller shaft on a vice and remove the bearing 2 14 15 from the shaft using a pulley remover 10 Remove the bearing on the opposite side by tapping the removed roller shaft into it 40 Preparation of replacement parts Have the replacement parts ready beforehand 1 Apply some grease inside the oil seal 2 14 Insert the bearing 2 15 into the oil seal firmly by tapping it with a wooden hammer Oil seal 2 Apply grease to the lip surface of the oil seal 2 12 which is to be set on the outside of the roller The lip surface is inside the oil seal as shown in the illustra tion Grease Have a stop ring 2 13 and washer 2 16 available Inspect each part such as the roller shaft and re place them when needed _ Washer Bearing seal Oil seal 3 Pound in the combined set of the bearing 2 15 and oil N seal 2 14 on one side of the roller Driving The oil seal side should face upward tool 41 Roller shaft shorter end Stop ring s groove Combined set of bearing and oil seal Stop ring Using a driving tool pound in the bearing and oil seal set all the way Drive them in below the stop ring s groove 4 Insert the stop ring 2 13 5 Pound in the oil seal 2 12 on the outside up to the edge of the roller 6 Insert the washer from the end of the roller shaf
31. osition the punch mark facing you Match the helical angle of the dethatching blade with that of the reel blade 47 Rotate the hexagon end by one side each 3 Finally insert the 17 special nut Groomer Blade Lock ing nut 8 76 secure it with the hollow set 8 71 and lock it with the lock nut 8 72 Please do not tightened to much power Torque 5 10 N s m 4 Install it in the vertical gear case 8 47 in the reverse order that it was disassembled Apply enough grease to the gear s tooth surface and the needle bearings before installing the cover Refer to the Parts Catalog 5 Install the left vertical housing 8 63 Please refer to 1 5 of Equipped with the groom er section on page 21 for installing the dethatching blades to the main unit 16 Adjusting the front groomer Spacer After the front groomer is installed on the main unit make Dethatching sure that the two dethatching blades go into each groove on the front roller When adjusting the groomer to the front roller first start by adjusting with the 17 special nut 8 76 first If 17 special nut this does not give you the required clearances then use the spacers 8 24 provided to every space the blades between the groomers on the roller Front roller 48 17 Disassembling assembling the IGCA roller 1 Remove the washer 13 10 shaft 13 11 and snap pin 13 12 from the rear frame stay 7 92 Rear frame sta
32. p inside while paying attention to the direction of the housing and oil seal 7 Hammer the tapered bearing core 1 36 into the hous ing 1 58 Please make sure that the direction of the bearing is parallel to the housing Se 8 Hammer the oil seal 1 38 from the inside 9 Hammer the tapered bearing core 1 36 from the out side Please make sure that the outer bearing is going in parallel to the housing 10 Install the housing on the reel cutter 1 39 40 41 42 63 71 while paying attention to the direction of the housing Be careful not to damage the oil seal 14 frame 6 43 Be careful not to damage the oil seal k 11 Insert the spline side of the reel cutter into the left we a Reel F spline side N a 12 Set up the reel cutter by reversing the steps to remove it Please refer to pages 12 12 Install the right reel housing on the right frame 13 Set the right reel housingAts rease nipple at the notch of the frame and secure it using the three hexagon socket head counter sunk bolts 1 37 14 Install the tapered roller bearings 1 36 to the reel cut ter and make sure the tapered side faces in 15 Install the left bearing collar 1 43 to the reel shaft and after matching the holes on the collar and shaft insert the needle roller 1 45 into the holes Install the pin lock cover 1 44 and the O ring P18 1 33 and x install the 33 tooth re
33. r Bolt under bedknife base arm Place the bedknife COMP on a stable workbench dur ing the replacement Remove the bedknife 1 17 18 64 65 66 67 68 by loos ening the screw 1 19 with an impact driver or punch Attaching the bedknife Place the bedknife base 1 15 16 69 on a stable workbench and attach the bedknife 1 17 18 64 65 66 67 68 to it Clean up without scratching the surface on the bedknife base where the bedknife is attached Tighten the screws 1 19 uniformly with an impact driver Replace the old screws with new ones The order of tightening the screws 9 0 On First tighten the screw at the center Then follow the numerical order first to the right and then to the left as shown above Edges in parallel 1 Install the bedknife COMP 1 15 16 69 on the mower Using your hand tighten the cutter pin 1 20 on both sides as far as it goes 2 Install the bedknife base arm on both sides Make sure the cam bush is inside the frame 1 Insert the bedknife base arm 1 11 into the bed knife base 2 Temporarily secure the bedknife base arm with the fulcrum seat bolt 1 4 3 Secure it tightly with the bolt 1 25 under the bedknife base arm Tighten the bedknife base arm so that it becomes parallel to the frame Take care not to twist arms while tightening 4 Tighten the cutter pin 1 20 on both sides Do not tighten the lock nut 5 Remove the fulcrum seat bolt which has
34. right cover 6 3 Remove the six bolts Hexagon socket head bolt we Wheel driving__ fitting 30 6 Remove the nut 6 6 from the 3 gear left hand threaded Loosen the nut while holding the 1 gear with a flat head screwdriver to keep the 3 gear from turning Hold the flathead screwdriver vertical to the teeth of the 1 gear 7 Remove the 3 gear by turning it clockwise They are left hand threaded Disc spring Remove the 1 gear Collar Stop ring gt ES N Bearing Washer 8 Keep the right transmission shaft 6 13 from turning by using something like pliers and remove the 3 gear by turning it clockwise Remove the stop ring 6 34 on the right side first Right transmission Z FN Move the differential joint shaft collar 6 33 slightly and shaft TAAS remove the needle roller 6 35 9 Remove the stop ring 6 34 on the left side and then slightly move the differential joint shaft collar 6 33 Pull out the needle roller 6 35 and then remove the stop ring 6 34 31 EE PS Stop ring Collar DL NY S Transmission shaft l et u AF Collar Left frame side left frame side Collar right frame side Stop ring left frame side Stop ring Right frame side right frame side 50 tooth differential gear Ass y Differential gear shaft receiver 10 Remove the 16 tooth right differential gear 6 66 11 First pull out the transmission sh
35. s Catalog as well Please do not force the cover to fit by hitting on it Such actions could cause a fracture or dent When tightening the bolts on the cover first tighten them by hand and then using a tool tighten them grad ually in a diagonal order over a couple of rounds After the bolts are tightened turn the drum by hand to see if it turns smoothly 24 6 Overhaul of the inside of the gear case right 1 Set up the stand and remove the traveling wheels First loosen the hexagon socket head bolt 4 10 on the wheel driving fitting and then remove the fitting Remove the key 4 11 from the outer drum shaft Hexagon socket head bolt Unscrew the six bolts 6 2 and remove the right cover 6 3 Wheel driving_ SL Use a permanent marker to mark the gears with num nang bers as shown in the illustration before you remove them This helps clarify the direction and order of the gears when reassembling them Collar INES SO Stop ring h Pa QO sy 3 Bearin g When removing the 2 gear be careful not to lose the 2 Remove the stop ring 6 21 washer 6 22 23 bearing 6 24 and collar 6 25 from the outer drum shaft Remove the gears in the order of the numbers shown in the illustration Washer key Pay attention to the quantity size direction and type when removing the gear washer bearing and needle bearing Check for any crack on the gear or wear on the bear ing and shaft
36. sing sand settle down by working it into the greens and water before mowing Do the cam bush 1 22 Tr frame rattle together e oe the cam bush e Replace the frame m N e Replace the cam bush Replace the cutter pin Is the reel bearing not working correctly i Replace the reel bearing e Apply enough grease to the reel bearing before installing it IMPORTANT Replace it once a year e Replacing the oil seal at the same time is recommended If scraping occurs Is the roller bracket secured G e Tighten and secure the bracket Replace the locking screw Is the mower adjusted to the correct mowing height z Adjust the mowing height Does the front roller rattle up and down YES gt e Replace the bearing on the front roller Replace the front roller shaft a Does the drum rattle up and down YES e Replace the bearing on the drum Replace the drum shaft e Replace the bearing on the drum shaft Is cut grass frequently discarded e The front roller could sink down due to the weight of the cut grass trapped inside the grass catcher e Replace the front roller with the straight roller Are the bedknife and mowing height adjusted appropriately Refer to Section 5 13 Setting the mowing height gauge and blade thickness in the Owner s Manual e Change the mowing height e Replace the
37. t 1 5 and the frame 6 32 43 if there are any of them 12 While supporting the bedknife base COMP remove the cutter pin 1 20 Please be careful when you remove the cutter pin as the bedknife base COMP may fall off Bedknife COMP 13 Insert an item such as a wooden hammer handle into the reel cutter to prevent the reel from turning and re move the 10 special bolt 35 1 47 Please do not use a hard object such as an iron bar 10 special bolt 35 1 47 14 Remove the 6 bolt 10 6 S Washer Clutch retainer 6SWasher spring 6 56 and remove the H L change lever 6 91 6 bolt O ah ON LL Z 7 from left side cover bps A SSA Clutch retainer spring 15 Loosen the hexagon socket head bolt on the wheel driving fitting amd then remove the fitting Remove the key 4 11 from the drum shaft 16 Unscrew the six bolts 6 2 six bolts 6 30 one bolt 6 94 and then detach the left cover 6 89 Do not force open the cover using an object such as a screw driver as it will scratch the adjoining surfaces If the cover doesn t come off easily remove it by tap ping those six locations indicated by the arrows in the left illustration lightly with a wooden hammer Bolt 6 30 EER 17 Remove the washer 6 52 53 36 tooth reel gear and and 45 tooth reel R 36 tooth 45 tooth reel gear 6 54 33 tooth reel gear Eee and 42 tooth reel gear 1 46 RS VS gm Dr Ne washer 6 53 washer 6 5
38. t that has a shorter stepped section Insert the shaft from the end of the roller with no bear ing Place the roller shaft firmly into the bearing 7 After the shaft is inserted turn the roller upside down and insert the washer 2 16 from the other end of the shaft Additionally using a driving tool hammer in the bear ing 2 15 and oil seal 2 14 set stop ring 2 13 and oil seal 2 12 in this order 42 y Enns b A gt Washer Lock nut RN ECA He Te ee m nS N a CEC Stopper wg Lock nut N 8 Install the washer 2 8 and bracket 2 24 as shown in the illustration Set and secure the flat end of the roller shaft into the stopper bolt side and lock it 9 As shown in the illustration match the bracket to the frame s joint and set the top of the bracket in the groove of the roller adjuster 2 21 10 Insert the washer 2 8 between the roller and bracket 2 23 and install them with the 15 extension pin19 Make sure that the extension pin does not cut into the washer 11 Tighten the bracket s stopper bolt 2 25 and secure it with the lock nut 2 26 43 12 Secure the roller with the tall nut 2 1 disc spring washer 2 2 washer 2 3 and square root bolt 2 7 from the left bracket After the roller is secured inspect how the roller turns and the clearance between the roller and the bracket and adjust accordingly Square root bolt Washer Disc spring 5 Tall
39. termediate shaft for Drum Reel bearing Differential gear parts Front roller Vertical gear case intermediate shaft Vertical gear case Right side main unit Left side main unit Ie lt L Fb Be open oem Re o m men N c C A Every 10hr a gt Every 50hr gt How to Handle a Product Malfunction When streaks an uneven surface with block like patterns appear after mowing Contact your dealership Is the mowing height on both sides adjusted to be the same Has the bedknife become curvy Adjust the mowing height Restore the bedknife to its normal condition isthe bedknite cracked by lapping grinding or replacing it Lightly engage the blades Replace the bedknife Adjust light contact to reel and Bedknife Does the front roller rattle up and down ge Even though the blades are lightly engaged i streaks still appear e Replace the bearing on the front roller e Replace the front roller shaft ee Does the drum rattle up and down Is the spring pressure of the adjusting nut too light YES gt Adjust the compression length of the spring 1 8 to 50mm i e Replace the bearing on the drum e Replace the drum shaft e Replace the bearing on the drum shaft m elie condition or the green spongy Is the sliding of the cam bush and frame yes extremely unsmooth e Replace the front roller with the straight roller yes
40. y 2 Raise the catcher arm and remove it from the mower Catcher arm 3 Unfasten the bolts 13 15 of both side of the catcher arm To prevent roller shaft from spinning slide a screw driver through the hole of the roller shaft and hold for support while loosening bolt Repeat for both sides 49 4 Remove the oil seal 13 22 on both sides using a flat Oil seal head screwdriver Siop wing Remove the stop ring 13 21 5 Remove the front roller shaft by tapping the end which is sticking out more Front roller shaft 6 Secure the removed front roller shaft on a vice and remove the bearing 13 19 20 from the shaft using a pulley remover Bearing Gear puller 7 Remove the bearing on the opposite side by tapping Bearing the removed roller shaft into it Roller shaft Roller shaft o Washer Qo Bearing seal IT Stop ring OT seal 50 Preparation of replacement parts Have the replacement parts ready beforehand 1 Apply some grease inside the oil seal 13 20 Insert the bearing 13 19 into the oil seal firmly by tapping it with a wooden hammer Oil seal 2 Apply grease to the lip surface of the oil seal 13 22 which is to be set on the outside of the roller The lip surface is inside the oil seal as shown in the illustra tion Grease Have a stop ring 13 21 and washer 13 18 available Inspect each part such as the roller shaft and re place them when needed
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