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PR2 plus

1. 9 1 91 PRIOR WARNINGS tle ce estet tec ed e enne ea de 9 2 92 DISASSEMBLY REASSEMBLY OPERATIONS OF THE BASIC MACHINE 9 3 9 2 1 DISASSEMBLY REASSEMBLY OF THE 9 3 9 2 2 DISASSEMBLY REASSEMBLY OF THE 9 4 9 2 3 DISASSEMBLY REASSEMBLY OF THE 9 5 9 2 4 DISASSEMBLY REASSEMBLY OF THE 9 8 9 2 5 DISASSEMBLY REASSEMBLY OF THE FLAT CABLES OF THE PRINTHEAD 9 11 9 2 6 DISASSEMBLY REASSEMBLY OF THE 9 13 9 2 7 DISASSEMBLY REASSEMBLY OF THE PRINTHEAD PHOTOSENSOR 9 14 9 2 8 DISASSEMBLY REASSEMBLY OF THE UPPER PART OF THE MECHANISM 9 15 9 2 9 DISASSEMBLY REASSEMBLY OF THE PAPER FEED 9 16 9 2 10 DISASSEMBLY REASSEMBLY OF THE PRINTHEAD MOVEMENT 9 17 9211 DISASSEMBLY REASSEMBLY OF THE CARRIAGE RESET PHOTOSENSOR 9 18 9 2 12 DISASSEMBLY REASSEMBLY ROLLER SUPPORT 9 19 9 2 13 DISASSEMBLY REASSEMBLY OF THE SERVICES MOTOR 9 21 9 2 14 DISASSEMBLY REASSEMB
2. Figure 9 8 Machines with serial number 1 XZAC4219 03 Service Manual 9 9 Loosen the 2 of the tabs that fasten the rear rubber pads so that these be removed from their housing e Back off the screw 3 that fastens the ground cables e Lift the mechanism and separate it from the baseplate 9 9 9 10 7 4219 03 9 2 5 DISASSEMBLY REASSEMBLY THE FLAT CABLES OF THE PRINTHEAD e Remove the casing as explained above e Free the cable clip 1 on the right hand side of the structure unclipping it from the inside 2 of the structure e Remove the sound proofing material 3 e Loosen the lock screw 4 of the rear cable clip rotate the cable clip and free the flat cable e Rotate the flat cable support connected to the printhead 5 upwards to its stopping point e Slide out the mylar 6 from the lower part of the flat cable support then free the flat cable from the clips of the support Figure 9 10 XZAC4219 03 Service Manual 9 11 Remove the printhead unscrewing the two screws 7 e Slide out the two flat cables from the respective connectors 8 on the printhead Figure 9 11 Warning When reassembling the flat cable on the printhead check that the path 9 indicated in the figure has been restored and t
3. 1 44 DOCUMENTS THAT BE HANDLED BY THE BASIC MACHINE 1 4 1 SINGLE FORM Width 65 x 245 mm Length 297 x 70 Single sheet thickness 0 07 0 28 mm Single sheet weight 60 160 gr m Chemical paper copies 1 4 medium weight LQ 1 6 Carbon paper copies 1 4 medium weight LQ 1 6 1 4 2 PASSBOOK WITH VERTICAL BINDING Width max open 241 mm Width min open 150 mm Length max 220 mm Length min 8 mm 1 4 3 PASSBOOK WITH HORIZONTAL BINDING Width max 241 mm Width min 150 mm Length max open 220 mm Length min open 165 mm 1 4 4 OTHER CHARACTERISTICS Max thickness open 1 8 mm Max diff In thickness between 1 2 mm pages Cover thickness 0 2 0 5 mm Type of binding permitted thread seam Joining radius of outer corners 3 14 mm 1 12 XZACA219 03 1 5 ACCESSORIES This paragraph describes the accessories available for the PR2 plus printer 1 5 1 RIBBON CARTRIDGE IN NYLON SNUG CART BLACK Ribbon cartridge for needle printhead with life of 10 million characters The cartridge is installed lifting the upper cover of the printer with automatic positioning of the carriage with machine ON or manual positioning with machine OFF and lifting the print unit using the specific lever 1 5 2 RIBBON CARTRIDGE IN NYLON SNUG CART INDELIBLE Same as the BLACK NYLON SNUG CART but with indelible ink Figure 1 1 XZAC4219 03 Service Manual 1 13 1 6 LOCATION MAIN COMPONENTS COVER DISPLAY C
4. a CILE 2 2 Boo EE E 2 2 22 1 MEANING OF THE KEYS ON THE CONSOLE 2 3 2 2 2 MEANING OF THE LEDS ON THE CONSOLE 2 4 25 ERROR MESSAGES 26 Am ciat c alts 2 4 2 23 1 LIGHTING OF THE LEDS ACCORDING TO FAULT DETECTED 2 5 2 3 MEANING OF THE KEYS AND LEDS IN IBM 9068 EMULATION 4722 2 6 2311 MEANING OF THE KEYS Dite hi ma ice oret dead 2 6 2 3 2 MEANING OF THE LEDS 2 6 XZAC4219 03 Service Manual 24 MEANING OF THE KEYS AND LEDS IN SNI 4915 4904 1 2 7 2 4 1 MEANING OP THE KEYS c sinc ate et A ct ais 2 7 2 4 2 MEANING OF THE LEDS 222 cer estende Oi qued 2 7 2 5 MEANING OF THE KEYS AND LEDS IN IBM PROPRINTER II X24 EPSON LQ 2550 EM LATION p du RA LU UL LU LM uL M 2 8 2 5 1 MEANING OF THE KEYS o eoe eth uec Dat LE 2 8 2 5 2 MEANING OF THE LEDS 20 um AT ELI rq A 2 8 2 6 LEVER FOR LIFTING THE UPPER PART OF THE MECHANISM 11ra 2 9 3 GENERAL PRESCRIPTIONS FOR INSTALLATION sssssssssssssssssecssssscsssneesssnsesssssessssneesssneesssnsessssseess 3 1 Bad OBOWERIBUPPEYL ts Lice EM LE
5. 8 1 81 ADJUSTMENT OF DOCUMENT DRIVE 8 2 8 2 ADJUSTMENT OF PRINTHEAD AND 5 8 3 8 3 ADJUSTMENT OF THE PRINT BAR MACHINES WITH SERIAL NUMBER 8 Xxx XXX 8 4 8 4 ADJUSTMENT OF THE PRINT BAR MACHINES WITH SERIAL NUMBER 1 XXxx XXX 8 5 8 5 ADJUSTMENT OF PRINT BAR PARALLELISM AND LEAF SPRING LOAD ON BASIC MACHINE MACHINES WITH SERIAL NUMBER 8 8 6 XZAC4219 03 Service Manual 8 6 ADJUSTMENT OF PRINT BAR PARALLELISM AND LEAF SPRING LOAD ON BASIC MACHINE MACHINES WITH SERIAL NUMBER 1 8 7 87 CHECK ON OPENING OF FRONT 2 00200000 000 001 0000000000000000 8 8 88 ADJUSTMENT OF ROLLER GEARS 8 9 8 9 ADJUSTMENT OF FRONT PRESSURE 6 200 020 00000 0 00 8 10 8 10 ADJUSTMENT OF BAND 2 2 00022066 0 000000000000 8 11 8 11 ADJUSTMENT OF HORIZONTAL MAGNETIC MICR DRIVE BELT TENSION 8 12 8 12 ADJUSTMENT OF HORIZONTAL MAGNETIC MICR CLOSING 8 13 8 13 POSITIONING OF HORIZONTAL MAGNETIC MICR PRESSURE ROLLER 8 14 8 14 POSITIONING OF GROUP ON THE HORIZONTAL MAGNETIC MICR STRUCTURE 8 15 9 REMOVAL REASSEMBLY OF
6. em Dez m E co s 5 RS36 538 80 2090 B Rs65 oo Regra E 30 Bec a RS76 052 053 95 RS80 581 B B Bia 0 a a Rs90 591 J1 9 ap 8 RS87 BEBE 0 5 923 057 SR 2 9 95109 21 7 427 Figure 6 3 Motherboard PR2 plus version with 2 5232 serial interfaces XZAC4219 03 Service Manual 6 5 MAGNETIC OPTION BOARD The following board relating to the magnetic option present can be installed on the motherboard e PR2MAGN for management of the horizontal magnetic option The option installed is managed by the FW according to parameters defined in the machine set up 6 5 1 VIEW OF THE BOARD AND POSITION OF THE CONNECTORS Motherboard connection Motherboard connection Magnetic head transport motor o LE Magnetic homing photosensor Magnetic head connection E d 0 i Ug BEBE 6 6 7 4219 03 6 6 CONSOLE READY ON O 0O O EJECT BREAK EJECT PR2 plus Figure 6 4 Console E __ 12 IE O H p LEE Ex BRE rn E m DLS5 DLS1 KS1 DLS3 DLS4 KS3 KS2 Figure 6 5 Console board 7 4219 03
7. eene 6 4 6 4 1 VERSION WITH 1 RS232 SERIAL 6 4 6 4 2 VERSION WITH 2 RS232 SERIAL 6 5 6 5 MAGNETIC OPTION BOARD niin p Erit Re eT REPRE UNO ER ERE TR 6 6 6 5 1 VIEW OF THE BOARD AND POSITION OF THE 6 6 6 6 CONSOLE a sek adt nte iita etre exa DM d ta IER Ee Pa Ae ee ee 6 7 6 7 ALIPR2Z PLUS od reete ro re sir entes iie rd d n eode Poker ra gt 6 8 6 7 1 POWER SUPPLY UNIT etie tete ert ete te eere i iet Eg ad 6 8 6 7 2 SIGNALS OF THE CONNECTORS AND VALUES OF THE 6 8 PREVENTIVE MAINTENANTCE eren 7 1 r naelzcc 7 1 7 1 1 CLEANING OF THE CASING t hire et vnd eei 7 1 7 1 2 CLEANING OF THE PAPER 5 A eren 7 1 7 1 3 CLEANING OF THE MAGNETIC READ HEAD 7 1 7 2 MAINTENANGE tete Ae 7 2 7 32 di hen eee diea m dte d e eot tiis 7 3 7 3 1 BASIC MACHINE LUBRICATION 1 7 3 7 3 2 HORIZONTAL MAGNETIC UNIT MICRO LUBRICATION 7 4 8 MECHANICAL
8. 3 1 4 2 ENVIRONMENTAL CONDITIONS 2 leout tese tendo 3 1 81 9 SITING OF THE MACHINE Selon Le ud 3 1 3 2 UNPACKING AND INSTALLATION OF THE MACHINE 3 2 UNPACKING exe aan Gone tn Met t 3 2 3 2 2 INSTALLATION OF THE 3 4 S OFF LINE TEST C late Mea 3 4 3 3 1 ACTIVATION AND DE ACTIVATION OF THE PRINT TEST sss 3 4 3 3 2 CONTENTS OF THE PRINT TEST 3 5 3 4 CONNECTION TO THE SYSTEM ate nt 3 7 3 4 1 RS 232C SERIAL INTERFACE STANDARD 3 7 H5 FINAL TESTS red ar ue DM 3 8 3 6 OPERATOR INFORMATION cat Gn acl alee ves pM 3 8 87 OPERATING PROCEDURES citis ott adhac E 3 9 37 1 INSERTION OF THE DOCUMENT WITH AUTOMATIC 3 9 3 7 2 INSERTION OF THE PASSBOOK sie 3 10 3 7 3 INTRODUCTION OF DOCUMENT FOR HORIZONTAL MAGN MICR READING 3 11 3 7 4 EJECTION OF DOCUMENTS EE 3 12 3 7 5 REPLACEMENT OF THE RIBBON CARTRIDGE 3 12 3 7 51 REPLACEMENT THE RIBBON CARTRIDGE WITH THE PRINTER OFF est edes tut acean el dst 3 12 3 7 5 2 REPLACEMENT OF THE RIBBON CARTRIDGE WITH MACHINE ON 3 15
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10. The source of signals must be only the following sheet AMPLITUDE AND SKEW SAMPLE code 713483R for horizontal magnetic device 0 4 SKEW JITTER Figure 4 2 View of board Using an oscilloscope with memory proceed as follows e Insert the Amplitude and Skew Sample sheet code 751884Z in the slot from the Skew Control side Record the signal read during movement of the head from right to left The signal recorded must not have a spread of more than 0 4 V No action is required e Insert the Amplitude and Skew Sample sheet code 751884Z in the slot from the Jitter Ampl side Record the signal read during movement of the head from right to left If the signal recorded does not reach the value 4V replace the head unit 4 3 7 CHECKING OF SIGNAL AMPLITUDE This check must be carried out in the same way as the previous check Insert the sample sheet suitably oriented so as to read the jitter and amplitude sample stripe the printer will perform a read cycle before ejecting the sheet Using an oscillograph with memory check amplitude of the signal read which must be uniform and with a value of not less than 4V peak to peak for both magnetic devices The check must be carried out during the movement from right to left in the horizontal magnetic device 4 28 XZAC4219 03 4 4 MAINTENANCE MEMORY Accessing the serial number fields of the PR2 Plus and using the Toolbox version 1 10_08 and higher it is possible to read variou
11. SUMMARY This manual comprises the following chapters e Chapter 1 PRESENTATION OF THE MACHINE e Chapter 2 OPERATING CONTROLS e Chapter 3 GENERAL PRESCRIPTIONS FOR INSTALLATION e Chapter 4 SELF TEST SET UP AND CALIBRATION e Chapter 5 MACHINE DIAGNOSTICS GUIDE e Chapter 6 ELECTRICAL INTERCONNECTIONS e Chapter 7 PREVENTIVE MAINTENANCE e Chapter 8 MECHANICAL ADJUSTMENTS e Chapter 9 REMOVAL REASSEMBLY OF PARTS PRE REQUISITES The approach to the topics covered in this manual requires knowledge of similar products REFERENCES Spare parts catalogue XZAC3455 DISTRIBUTION General SECOND EDITION October 2007 XZAC4219 03 Service Manual VII VIII 7 4219 03 1 PRESENTATION THE MACHINE 1 1 INTRODUCTION The PR2 plus is a medium range specialized printer for the banking environment able to handle documents both multi copy and not and passbooks for deposit withdrawal transactions This highly versatile printer can also be used for Public Administration front office transactions or in Post Offices It can be configured with a horizontal magnetic unit for read writing of horizontal magnetic stripes or with a horizontal magnetic unit and MICR Magnetic Ink Character Reader unit to read the lines of code printed on checks It can also use various interface and emulation configurations The PR2 plus is the evolution in terms of quality and performance of the PR2E and guarantees complete compatibility
12. Service Manual 6 7 6 7 ALIPR2 PLUS Two codes may be assigned to the PR2 Plus power supply unit according to the mains voltage 115 V or 230 V for which they are set The value of fuse F1 also varies according to mains voltage 6 7 1 POWER SUPPLY UNIT Figure 6 6 Power supply unit 6 7 2 SIGNALS OF THE CONNECTORS AND VALUES OF THE FUSE J1 J2 EXTERNAL POWER SUPPLY MOTHERBOARD POWER SUPPLY 1 VAC 1 ROUT F1 Fuse 250V 3 15A 2 GND 2 12V 3 VAC 3 12V 4 5V 5 GND 6 GND 7 GND 8 35V 9 35V 6 8 7 4219 03 7 7 11 CLEANING For correct functioning of the printer it is advisable to clean parts of the machine periodically and after each servicing 7 11 CLEANING OF THE CASING Switch off the printer disconnect it from the power outlet and clean the casing with a damp cloth do not use corrosive substances such as solvents alcohol benzene or products with abrasive components 7 1 2 CLEANING OF THE PAPER PATHS Clean all paper paths including the paper feed rollers of the insertion slot taking care to remove any scraps of ribbon or paper that may be deposited on parts and also any foreign objects 7 13 CLEANING OF THE MAGNETIC READ HEAD For cleaning use the specific card code 751498E furnished with printers equipped with magnetic horizontal MICR unit Cleaning may be carried out using an automated procedure or manually by the s
13. MOVES LEFT MARGIN TO MOVES RIGHT MARGIN TO THE LEFT THE LEFT MARGIN CALIBRATION FINISHED SAVE PARAMETERS SWITCHING TO PRINT MODE AND SUBSEQUENT SPACING Note Change of mode and spacing is carried out automatically 4 20 XZAC4219 03 Calibration of alignments makes it possible to recover any misalignment during bidirectional printing caused by possible mechanical tolerances of the printer After entering the calibration procedure this will be carried out for the following print modes High Speed Draft 10 cpi Draft 10 cpi Draft 12 cpi Near letter quality 10 cpi Letter quality 10 cpi There are two types of calibration for each print mode One type for printing of lines without tabulations and one for printing of lines with tabulations For this reason two types of specific texts will be printing for each print mode to be calibrated To calibrate the alignments proceed as follows 10 Switch on the printer with the cover open holding down the three console buttons Wait for the acoustic signal that indicates access to the calibration and adjustment procedure close the cover Press the Station 1 button Press the Station 2 button After this phase the three console buttons will be active Use Station 1 to anticipate the start of printing or Station 2 to delay this Pressing before point 5 the buttons of Station 1 and Station 2 default values presumably close to the correct values will be saved f
14. OLI CHAR SET CHAR DEFINITION CPI COMPRESSED VERTICAL RESOL LF LF CR LINE LENGHT REPLY SYNCRON STATUS REQUEST NORMAL NLG1 Paa LINE DUAL OLIVETTI 9600 8 NONE ZZK lt wW lt X 11 Y PESIAR PC 437 CINT TABLE 2 DRAFT 10 N N N 80 12 Y Y VIE VERTICAL L OLIVETTI ST15INT DRAFT 10 16 6 None He 90 N NO WAIT Figure 3 3 Example of print test CG VER 000 3 6 7 4219 03 3 4 CONNECTION THE SYSTEM In its basic configuration the printer is equipped with an RS 232C serial port a USB 2 0 port and a Centronics parallel port A second RS 232C serial port optional is available if the printer is to operate in dual serial port mode 3 41 RS 232C SERIAL INTERFACE STANDARD Connect the serial cable to the connector on the back of the machine From Set up program the following interface parameters BAUD RATE BIT CHAR PARITY STOP BIT DSR and DCD 7 4 RECEIVED DATA P TRANSMITTED DATA DATA TERMINAL READY PROTECTIVE GROUND 74 DATA SET READY o SIGNAL GROUND Figure 3 4 Standard RS232C serial interface 7 4219 03 Service Manual 3 7 3 5 FINAL TEST After connecting the printer to the system check the interface parameters The PR2 plus is configured with a resident run in test useful for checking the result of ordinary maintenance operations To run the test proceed as follows Switch
15. s 9 12 CLEANING CARD Cod 751498 Figure 7 1 Magnetic head cleaning card 7 2 MAINTENANCE A brush installed in the right hand inner part of the mechanism cleans the paper edge detection photosensor located close to the printhead Brush life is the same as that of the printer Exceptionally if dust accumulates on the paper photosensor in the meantime it is advisable to replace the brush 7 2 XZAC4219 03 7 3 LUBRICATION Although relubrication is not required during the life of the machine the service engineer should check this at each intervention referring to the tables of parts to be lubricated 7 31 BASIC MACHINE LUBRICATION POINTS DESCRIPTION CODE GREASE OIL Print carriage sliding shafts X Felt of the carriage 473150E X Paper feed gears X Cam in the contact areas with 473072X X comb support pin 473076T X pressure bridge roller 473074Z X Hole of the roller shaft contact bushes 473170A X and band shaft 473171X X Central pressing device in the shaft contact area 473167T X Bushes in the shaft contact area 473087P X 474953Y X Motor gears 473069C X gear 473071W X gearing of the cam 473072X X gear of the assy 4731745 X 473180V Gearing of the pulley 473017Q X Attachment zone leaf spring 473182K X Hole of the ribbon feed lance with support pin 473159B X Pin of the belt take up unit with idler pulley 473149H X Alignment roller shaft assy 474987K X in the torsion bar contact area 473091K in the gui
16. 3 and remove the console from the cover Back off the four lock screws 4 to separate the console 5 from the support M NEC 1 Y N my a Vit 0000 Ww _ WA L 9 1 7 4219 03 Service Manual 9 2 2 DISASSEMBLY REASSEMBLY OF THE COVER e Open top cover of the machine Disconnect the flat cable of the console as explained in the previous paragraph Release the pins of the cover 1 from the guides e Using a tool for example a screwdriver exert pressure on the hinges 2 and extract the cover C 8 8 8 82 505 5621111 IM 35353535 5022525 SS 3 9 2 9 4 7 4219 03 9 2 3 DISASSEMBLY REASSEMBLY THE CASING e Open the top cover of the machine or if necessary remove it completely as explained above e Release the pins 1 of the sound absorbing material 2 and remove it e Extract the front slot 3 e Using a pointed tool exert pressure on the four points 4 of the ca
17. 9 24 Figure 9 28 Machines with serial number 1 e Back off the two lock screws 9 of the photosensor support 10 and remove it Figure 9 29 Machines with serial number 8 XZAC4219 03 Service Manual 9 25 Figure 9 30 Machines with serial number 1 XXX XXX Note When reassembling the conveyor make sure that the coupling has been fitted before refitting the pressure roller assy During reassembly do not fasten the photosensor support until the conveyor has been fastened as the conveyor has two reference pins for the photosensor support During reassembly adjust the front pressure rollers par 8 9 opening of the strip par 8 10 and calibration of the photosensors par 4 3 1 9 26 7 4219 03 9 2 15 DISASSEMBLY REASSEMBLY OF THE MACHINES WITH SERIAL NUMBER 8 xxx xxx e Remove the casing as explained above e From the front lift the entire mechanism from the baseplate and rotate it partially so as to access the connectors of the motherboard e Disconnect all the cables except for those of the printhead e Back off the two lock nuts 1 of the platen and slide it out from above E LE fmm ELM uz Figure 9 31 Note After reassembly adjust printhead platen distance par 8 3 XZACA219 03 Service Manual 9 27 9 2 16 DISASSEMBLY REASSEMB
18. 2 4 XZACA219 03 2 2 3 1 LIGHTING OF THE LEDS ACCORDING TO FAULT DETECTED LEDS FAULT ON READY ST1 LOCAL ST2 POWER SUPPLY UNIT FAULT OFF OFF OFF OFF OFF Fault on board Eprom BOM ON OFF OFF OFF OFF Microprocessor Fault on ON ON ON ON ON Driver Motors Fault on actuations board The motors do not perform any movement XZAC4219 03 Service Manual 2 5 2 3 MEANING OF THE KEYS AND LEDS 9068 EMULATION 4722 This paragraph describes the meaning of the keys and leds when the PR2 plus is in IBM 4722 emulation 2 31 MEANING OF THE KEYS The keys perform the following functions LOCAL BREAK Switches the printer between On line and Off line status STATION 1 EJECT Assigns the printer to operator 1 Key monitored via SW STATION 2 EJECT Assigns the printer to operator 2 Key monitored via SW Pressing of the STATION 2 EJECT key during the power on phase permits printing of the Self test 2 8 3 MEANING OF THE LEDS The leds indicate the following machine states ON Green led indicates that the machine is on READY Yellow led indicates that the printer is on line and a document is present LOCAL Yellow led indicates that the printer is off line STATION 1 Yellow led indicates that the printer is assigned to operator 1 STATION 2 Yellow led indicates that the printer is assigned to operator 2 As the buttons and the leds are managed via SW their mea
19. 4 5 if ISO SET OLI UNIX ISO 8859 1 ISO 8859 2 ISO 8859 5 ISO 8859 6 ISO 8859 7 ISO 8859 8 ISO 8859 9 ISO 8859 15 PC TABLE TABLE 1 TABLE 2 CHAR DEFINITION LQ DRAFT CPI 10 12 17 1 CR N Y CR LF N Y ZERO SLASH N Y LINE LENGTH 80 90 FORM LENGTH 11 12 BOTTOM MARGIN IBM PP LIKE N Y Selection of the table of the character generator Selection of print definition Selection of printing pitch expressed in number of characters per inch Selects or not automatic carriage return on reception of a linefeed command Selects or not automatic carriage return each time a carriage return command is received Enables disables printing of the zero slash Selection of the maximum length of the print line expressed in number of characters at 10 cpi Selection of the maximum form length expressed in inches Selects the type of bottom margin of the form BOF for the document managed N The value of the bottom margin will be 4 23 mm Y The value of the bottom margin will be 13 7 mm 4 6 7 4219 03 TOP MARGIN IBM PP LIKE N Y PNS SELECTION N Y Selects the type of top margin of the page TOF for the document managed N The value of the top margin will be between 4 23 mm defined through calibration for documents and 7 4 mm for passbooks Y The value of the top margin will be 4 3 mm for documents and 7 4 for passbooks Selecting Y p
20. 4722 28 220 Std 15 User 2 MCN 230 Std 15 User3 240 StdiSUsr4 d d J 250 51415 Standard 28 300 StdiSHilal 310 Stdi 5Magreb 320 Std 15 Daisy Arabic 330 Std 15 Daisy Greek 400 5415 Standard 21 410 Std 15 TCV 370 1500 5415 Canada BOM 510 Std 15 Denmark SDC Y Ea 513 545 150 Std 15 Turkish Y Y 530 Std 15 Arabic 1540 5415 Canada CIBC ISO 8859 1 Latin 1 ISO 58599 Turkish ISO 8859 atin 2 aie ISO 8859 3 Latin 3 613 ISO 8859 4 m 4 ISO 8859 5 Cvrillic ISO 8859 15 Euro ISO 8859 6 Arabic ISO 8859 7 Greek ISO 8859 8 Hebrew 252 PC WIN Latin 1 255 PCW Hebrew TE TESEECWIN Tao 253 PC AU Greek A A 257 PC WIN Baltic 2041 2041 250 PC WIN Latin 2 a 256 PC WIN Arabic post post 258 PC WIN Vietnam 202572025 874 874 PC WIN Thai 11 1 649 1875 875 Thai 203 SS 03 1251 PC WIN Cyrillic YY o 68 700 457 Intemational v Y 1701 20 220Span 11 v v notes sesno 711 711 Denmark Norway Y Y Denmark 2 OPE Y J Y 714 Sina f 2086 2086 2 Eris transys 12086 208 3058 me 2086 2058 MM eee 2058
21. 8 5 8 6 XZAC4219 03 8 6 ADJUSTMENT OF PRINT BAR PARALLELISM MACHINES WITH SERIAL NUMBER 1 xxx xxx MACHINE STATUS Machine off without casing CONDITIONS TO BE CHECKED Check print bar parallelism PROCEDURE The bar perpendicularity adjustment lever 1 can be pre regulated with tool code 9600303 according to drawing code 395130U For manual adjustment of the parallelism between the head and the print bar rotate studs 2 counter clockwise to move the bar close to the front of the matrix rotate clockwise to move the bar to the rear of the matrix The parallelism indicator 3 can be used to check whether the corrections have been made 52050 0502050 05202959 5 2 960895060606 5000 5208080 252 205952202046 e OQ go00D00000 M 69608960 350 g 20g 350 g 20g 300 g 20g Figure 8 6 XZACA219 03 Service Manual 8 7 8 7 CHECK OPENING OF FRONT BAND MACHINE STATUS Rear structure closed and carriage completely to the right CONDITIONS TO BE CHECKED Distance between the front band and print bar PROCEDURE After checking correct adjustment of the band as indicated in the paragraph above close the rear structure and move the carriage to the right Using a probe check that the point of the band is positioned at a distance of between 8 and 11 mm from the print bar measuring this at 5 6 cm from the left hand edg
22. FAN PARALLEL POWER SUPPLY INTERFACE CARRIAGE J20 REAR PHOTOSENSORS E SENSOR E MOTOR J24 CONSOLE H FRONT J19 PHOTOSENSORS SERVICES J MOTOR USB J2 INTERFACE MAGNETIC OPTION BOARD INTERFACE PRINTHEAD CONNECTION XZAC4219 03 Service Manual 6 1 6 2 MOTHERBOARD MACHINES WITH SERIAL NUMBER 8 RS232 serial interface a Centronics parallel interface and a USB interface are integrated in the board J11 J10 J15 J16 J21 J25 J2 J1 J6 17 0524 E RS19 ast RS13 0 6 m mE 30 1 9 08 B ws 82 RS30 TE 5 B 8558 RS63 8564 H mes sd 2 M 8565 a cm 562 c EB RS66 559 e c 55 RS17 RSIS SES EI Toi 1 ips J8 J9 2 RASS c9 Ba gro 2 1527 62 417 J24 J19 4 026 f 9 1 d Qss 0 4107 D28 D 455 45 NND Is ss us 0 rss 5 E E D D 12 e 057 g ass ir D35 D36 J 1 8 gt 50 9512 g 9513 0510 9511
23. LEFT AND CLOSE THE COVER READING OF VALUES FROM ST2 THE PHOTOSENSORS WITHOUT THE PAPER LED ST2 ON INSERT SHEET OF MYLAR READING OF THE VALUES FROM THE PHOTOSENSORS WITH PAPER THE SHEET IS NOT NO EJECTED LONG BEEP THE READING FLASHING LEDS INDICATE OK THE FAULTY SENSOR SEE THE TABLE ON THE PREVIOUS PAGE YES THE SHEET IS EJECTED AND ALL THE LEDS ARE INSERT A WHITE A4 SHEET PRINTING OF THE PRESS ANY KEY LONG BEEP THE FLASHING NO LEDS INDICATE THE FAULTY SENSOR SEE THE YES OTHER SENSORS KO TABLE ON THE PREVIOUS PAGE CALIBRATION AND ADJUSTMENT VALUES IN EEPROM SWITCH OFF THE PRINTER 4 16 XZAC4219 03 carry out the photosensor calibration procedure proceed as follows Switch on the printer with the cover open holding down the three console buttons Wait for the acoustic signal that indicates access to the calibration and adjustment procedure Manually position the head towards the left hand side and close the cover Press the button of Station 1 twice to access the menu After this phase the sensors will have saved the current values with paper not present on Fe Insert a 0 25 mm thick sheet of mylar in landscape position in the front slot In this phase the paper motor continues to turn forcing the sheet against the combs 7 Press the button of Station 2 Wait for the end of the movement that introduces and ejects the sheet If after ejection of the shee
24. OF PRINT PARALLELISM AND LEAF SPRING LOAD BASIC MACHINE MACHINES WITH SERIAL NUMBER 8 xxx xxx MACHINE STATUS Machine off without casing CONDITIONS TO BE CHECKED Check print bar parallelism and leaf spring load PROCEDURE The bar perpendicularity adjustment lever can be pre regulated with tool code 9600303 according to drawing code 395130U For manual adjustment of head print bar parallelism back off the studs 2 and rotate in a counterclockwise direction to bring the bar close to the front part of the matrix rotate in a clockwise direction to bring the bar close to the rear part of the matrix The parallelism indicator 3 can be used to check whether the corrections have been made To modify the load of the leaf spring operate on the self locking adjustment nuts 4 Move the carriage completely to the left and using a comparator push the print bar close to the feeler roller with a dynamometer A load of 350 g 20 g must correspond to a movement of 0 35 0 45 mm Repeat the procedure on the right of the bar Qu 1 GO OO oo oo oo oo oo oo 060005000000000000000000 DAT ooooQ 6660 350g 20g LOADS RECORDED WITH COMPARATOR 350g 20g Figure
25. SPECIAL FORMS N Y If enabled Y each paper movement is carried out with the printhead off the sheet In this way it is possible to handle forms at the lowest limits of specified weight avoiding creasing the form SAVE PARAMETERS Y N Save settings selected or not 4 4 7 4219 03 EMULATION P P Il X 24 Selection of IBM emulation if X24 AGM N Y Enables disables the AGM function PASSBOOK N Y Indicates whether the printer is enabled or not to handle passbooks if Passbook Y BINDING VERTICAL HORIZONTAL SIDE L R Linked to the PASSBOOK Y item selects the type of binding of the passbook horizontal or vertical If horizontal binding is selected during printing on the passbook the head will exit the passbook close to the binding so as to improve feeding Selecting R Right SW compatibility with the PR50 with Right alignment is obtained Selecting L Left SW compatibility with the PR50 with Left alignment is obtained CHAR SET PC ISO if PC CHAR SET DK N DK 210 220 437 850 851 852 855 857 858 860 862 863 864 865 866 1250 1252 G E INT LATIN 1 GREEK LATIN 2 CYRILLIC LATIN 5 LATIN EURO TH CANADIAN FRENCH ARABIC NORDIC CYRILLIC PC WIN Latin2 PC WIN Latin1 Selection of the character generator XZAC4219 03 Service Manual
26. a general cleaning and complete test of the machine paragraph 3 5 possibly with the Operator present to check that the problem has been eliminated and that no other faults have occurred 5 2 XZAC4219 03 5 2 CLASSIFICATION FAULTS To facilitate tracing of faults these have been divided into e 5 3 faults at power on e 5 4 faults during writing of the document 5 5 faults during handling of the document e 5 6 faults during read writing the magnetic stripe The most frequent faults encountered and possible remedies are listed for each group The classifications provided cannot cover all the faults that may occur if the fault is not amongst those classified it may be useful to refer to the description of a similar fault XZAC4219 03 Service Manual 5 3 5 3 FAULTS POWER ON FAULT 9 S c 2 e m 2 2 o ox 6 o o POSSIBLE CAUSE 8 es 8 8 2 L0 De c 0 x ge gt scc SU E gs Eo oc Fo Mains voltage absent incorrect X Mains cable damaged X Mains cable only partially inserted X Fuse blown X Fault in the power supply unit X Motherboard fault X X Fault in the front photosensors X Fault in the carriage photosensor X Fault in the rear photosensor X Machine cover open X Document jammed in machine X Problem
27. for correct functioning of kinematics e Operating procedure Lists the operations to be carried out to make the adjustment e Notes Provide any references to adjustment sequences or checks XZAC4219 03 Service Manual 8 1 8 1 ADJUSTMENT OF DOCUMENT DRIVE BELT MACHINE STATUS Not significant CONDITIONS TO BE CHECKED Cogged belt 1 tensioned so as to obtain a deflection of 2 9 mm with a force of 200 g applied at the center of the span PROCEDURE Loosen the lock nuts of the motor 2 establish conditions required and tighten the nuts 1 200 g 109 2 9 0 2 8 1 7 4219 03 8 2 ADJUSTMENT OF PRINTHEAD AND PROBES MACHINE STATUS Photosensor in axis with head needles CONDITIONS TO BE CHECKED Distance between roller ribbon protection bracket and needle profile PROCEDURE Position the probes roller 1 and ribbon protection bracket 2 so as to obtain the positions indicated in the figure in relation to the needle profile and fasten these Secure the photosensor 3 in contact with the reference profile Check correct symmetry of the windows 4 of the photosensor with needle head axis 5 NEEDLE FRONT SIDE FRONT SIDE 0 23 030 0 34 0 015 Figure 8 2 7 4219 03 Service Manual 8 3 8 3 ADJUSTMENT THE PRINT BAR MACHINES WITH SERIAL NUMBER 8 MACHINE STATUS Printhead positioned co axially with the axis of the scr
28. mB Ds 0513 u gx EL GU pss 5 it 9520 gen 9515 7 0518 519 E od ti 659524 8 0616 3 af DS18 Tes J20 5 COR 37 J22 Figure 6 1 PR2 plus motherboard J23 6 2 7 4219 03 6 3 GENERAL INTERCONNECTION DIAGRAM MACHINES WITH SERIAL NUMBER 1 POWER MAINS CABLE SUPPLY RS 232 J6 SERIAL INTERFACE RS 232 J5 SERIAL INTERFACE J10 EXPANSION SLOT J22 OPTIONAL CENTRONIC PARALLEL INTERFACE REAR CARRIAGE PHOTOSENSORS MOTOR J27 COVER SENSOR 1 TRANSPORT TOR CONSOLE FRONT PHOTOSENSORS SERVICES MOTOR B INTERFACE J12 J13 MAGNETIC OPTION BOARD INTERFACE J16 J17 J7 PRINTHEAD CONNECTION J8 Version with 2 RS232 serial interfaces XZACA219 03 Service Manual 6 3 6 4 MOTHERBOARD MACHINES WITH SERIAL NUMBER 1 xxx xxx A Centronics parallel interface and a USB interface are integrated on the board 6 4 1 8569 592 0531 42 J7 ons RS20 1 em el 5299 8524 056 n RS23 05 J13 RS39 8535 RS37 ecce RS36 538 80 20 a 1 20 0514 20 80 17 RS80 8581 8593 RS94 8595 8596 6 c RS99 RS100 85101 RS102 85103 5 s D co co c
29. maximum shooting frequency of 2295 Hz and a new ribbon with a life of 10 million characters The PR2 plus printing device consist of a needle matrix printhead that operates in serial mode and is fitted with a overheating safety sensor If the critical temperature threshold is exceeded printing is interrupted To prevent this situation it will be possible in future to introduce a forced ventilation device The printer also features an operating mode that when a predefined temperature is reached slows printing until the printhead returns to normal conditions at which point printing restarts at normal speed Snap replacement of the printhead is not envisaged 1 2 2 CHARACTERISTICS OF THE PRINTHEAD Technology Impact needle matrix Number of needles 24 Needle diameter 0 25mm Matrix geometry losange Frequency 2295 Hz Max nominal speed 560 cps at 10cpi Heat protection PTC Printhead life gt 400 million dots needle gt 150 million characters MCBF 4 x 10 dots 1 2 3 FONT AND CHARACTER SET A new Very High Speed Draft VHSD mode at 10 cpi has been introduced All character generators fonts and codepages available in the various emulations and versions are preloaded in the basic version including the DAECO Printing speed and definition Mode CPS Copies Matrix V x H Definition V x H VHSD 560 1 1 24 x 4 4341 1 80 H 1 180 V HSD 510 1 2 24 x 4 4342 1 90 H 1 180 V
30. out this calibration proceed as follows Switch on the printer with the cover open holding down the three console buttons Wait for the acoustic signal that indicates access to the calibration and adjustment procedure Press the Local button and wait until the end of the machine reset procedure Press the Station 2 button Se Bo NS Press the Station 1 button until a long two tone signal is heard different from the previous signals 6 Insert an A4 sheet and wait for the page to be printed Check that the left hand margin is set to the measurement required 7 The minimum distance between the left hand edge of the document and start of the character must be max 0 5 mm with calibration from console completely to the left If this situation does not occur revise adjustment of the photosensor Check as described in point 7 Pressing the Station 2 button bring the left hand margin towards the right until the set measurement of 6 95 0 55 mm of the TEMPLATE code 473284Z is reached check carried out inserting an A4 sheet 10 Press the Local button twice XZAC4219 03 Service Manual 4 25 4 3 5 MEASUREMENT DOCUMENT LENGTH The block diagram for measurement of the length of the form is provided below COVER OPEN KEYS ST1 LOCAL PRESSED POWER ON OF THE MACHINE ACOUSTIC SIGNAL AND LEDS ON LOCAL LED ST1 ON LOCAL LED ON INSERT THE DOCUM TO BE MEASURED THE DOCUM IS MEASURED AND EJECTED LED ST1 ON PRE
31. that indicates access to the calibration and adjustment procedure 3 Press the Local button and wait until the end of the machine reset procedure 4 Press the Station 1 button After this phase the three console buttons will be active With Station 1 it will be possible reduce the TOF or to increase this with Station 2 5 Insert an A4 sheet in the front slot to check the status of the current TOF This check is made printing a specific text If the current TOF is too high printing may be carried out off the sheet Press Station 1 and or Station 2 to decrease or increase the TOF Repeat points 6 and 7 until calibration has been completed Press the Local button twice to permanently save the TOF and to move automatically to the next calibration XZAC4219 03 Service Manual 4 23 4 3 4 CALIBRATION OF THE LEFT MARGIN The block diagram for calibration of the left margin is provided below COVER OPEN KEYS ST1 LOCAL ST2 PRESSED POWER ON OF THE MACHINE SEGNALE ACUSTICO ELEDS ON LED ST1 ON LOCAL LED ON INSERT THE DOCUM DA MISURARE THE DOCUM IS MISURATO ED EJECTED LED ST1 ON PRESS ST1 THE LENGTH OF THE DOCUM IS SAVED 4 24 XZAC4219 03 This calibration makes it possible to set the distance between the left hand edge of the document and the first character printed The value of the left hand margin will always be used without the need for configurations from Set up To carry
32. 0524 522 ls 0 0 5308 9513 TcT R3 RS17 ED VERSION WITH 1 RS232 SERIAL INTERFACE d B ge d c RS19 Bl DS4 055 058 053 056 DS7 059 EA 0510 0512 0514 0517 8 DS11 0515 0516 DS18 p 0513 E D523 pss DS20 0522 0524 0525 0527 Te LE EA DS30 0528 0633 DS36 0529 0531 0534 0535 0537 5 BEI OMe RS28 8529 Rs30 mssl 8632 moi US8 542 RS43 RS44RS45 8546 8547 usi3 RS55 556 E 8565 cc pound E RS60 H apio 8576 952 8566 B g J19 SS em es 9530 417 923 ss p o e i 921 427 Figure 6 2 Motherboard PR2 plus version with 1 RS232 serial interface 6 4 XZAC4219 03 6 4 22 VERSION WITH 2 RS232 SERIAL INTERFACES J5 J7 J15 J16 J22 J25 cT ur Iu EE RS13 J6 us 0530 ao 0533 5 0529 0534 555 0537 524 56 n a 8523 R9
33. 10 bin Keep macro Iogo scanner calibration p Annulla e Calibrate the photosensors par 4 3 1 Print the Self Test again checking that the firmware release is that required At this point the printer is ready to operate 4 32 7 4219 03 5 MACHINE DIAGNOSTICS GUIDE 5 1 METHOD A technique for carrying out the operation is described below that may guide the less expert service engineer 5 1 1 ANALYSIS OF OCCURRENCE OF THE FAULT The operator who has detected a malfunction is able to provide information about operating status and the error signals output by the printer when the fault occurred Repetition of the fault where possible may make it easier to trace the problem For diagnostic purposes it is important to check whether the fault is repetitive or occasional 5 1 2 ANALYSIS OF OPERATING CONDITIONS WORKING ENVIRONMENT Certain problems may be caused by the environment if this is too cold hot or damp The machine must not be positioned close to air conditioning system outlets or exposed to the rays of the sun Check that the internal ventilation slots are not obstructed especially if the printer is installed in a cabinet Certain forms documents or office accessories placed close to the machine may reduce internal ventilation with consequent overheating ACCESSORIES AND FORMS Check that the accessories fitted on the machine are original and in good condition Check that the docume
34. 2 CONSOLE The console of the machine comprises five leds and three keys N READY ON stanon 1 LOCAL station 2 EJECT BREAK EJECT PR2 plus a P Figure 2 2 Console During machine set up par 4 2 or calibration par 4 3 the keys perform different functions according to the various procedures 2 2 7 4219 03 2 2 1 MEANING OF THE KEYS ON THE CONSOLE The keys perform the following functions STATION 1 Books operator 1 Olivetti STD 12 14 or assigns the printer to operator 1 STATION 2 Books operator 2 Olivetti STD 12 14 or assigns the printer to operator 2 LOCAL BREAK Switches the printer between on line and off line status EJECT ST 1 Ejects the document of operator 1 or ejects the document present EJECT ST 2 Ejects the document of operator 2 According to the emulation selected The various machine states are accessed holding down one or more keys during printer power on and reset If the top cover is raised and the console is activated during the machine power on and reset phase the meaning of the leds changes The following table indicates the meaning of the keys in both situations Local ST 1 ST 2 Cover MACHINE STATUS open X PRINT TEST X Set up Paper removal procedure Printer set to on line firmware update on Flash EPROM X X Access to the following procedures a Calibration of the p
35. 3 CERTIFICATIONS AND APPROVALS 1 11 1 3 1 CERTIFICATIONS AND APPROVALS 230V POWER SUPPLY UNIT VERSION 1 11 1 3 2 CERTIFICATIONS AND APPROVALS 115V POWER SUPPLY UNIT VERSION 1 11 133 ENVIRONMENTAL SPECIFICATIONS ett 1 11 14 DOCUMENTS THAT BE HANDLED BY THE BASIC 1 12 TAi SINGLE RORM mE 1 12 142 PASSBOOK WITH VERTICAL BINDING 1 12 1 4 3 PASSBOOK WITH HORIZONTAL BINDING 1 12 1 4 4 OTHER 1 12 1 5 ACCESSORIES tat AT EM 1 13 1 5 1 RIBBON CARTRIDGE IN NYLON SNUG CART BLACK 1 13 1 5 2 RIBBON CARTRIDGE IN NYLON SNUG CART 1 13 1 6 LOCATION OF MAIN COMPONENTS a de t ER 1 14 1 7 LOCATION OF MAIN COMPONENTS INSIDE THE MACHINE 2 es 1 15 1 8 GENERAL BLOCK DIAGRAM ucc alat cic t eta m cuta d 1 16 1 9 FIRMWARE AND CHARACTER GENERATORS 1 17 1927 FIRMWARE OF MACHINE rte cente petes 1 17 1299 CHARACTER SETS tate 1 17 1 9 3 MODE AND CHARACTER FONTS sleds scion naan doe adie 1 17 2 2 1 2 1 ONMOFF SWITCH
36. 3 Service Manual 3 7 4 EJECTION OF DOCUMENTS According to the application program documents may be ejected as follows e Returning these to where they were introduced manually feed slot e From the rear slot of the machine starting from the front feed slot The documents ejected from the front feed slot e f less than 100 mm in length are abandoned by the drive rollers e If they are 100 mm or more long they remain grasped by the last pair of rollers so that sheet does not slip off the front resting surface 3 7 5 REPLACEMENT OF THE RIBBON CARTRIDGE The ribbon cartridge must be replaced when printing is faded or incomplete or in the case of frequent optical reading errors of printed documents This procedure must be carried out with the machine off however if necessary it can also be carried out with the machine on 3 7 5 1 REPLACEMENT OF THE RIBBON CARTRIDGE WITH THE PRINTER OFF Proceed as follows to change the cartridge e Switch off the machine e Open the upper cover of the printer lifting it up e Lift the upper unit using the specific lever Figure 3 9 Lifting of the upper unit of the mechanism 3 12 XZAC4219 03 Push the ribbon guide down until it is released from the print cartridge Remove the old cartridge pulling it outwards Figure 3 10 Removal of the ribbon cartridge e Insert the cartridge in the feed gears attaching this on the two sides and making sure that the pin 1 is ins
37. 376s PAPER a ie al 3 15 8 7 6 1 PAPER JAM IN THE FRONT FEEDER 3 16 3 7 6 2 PAPER JAM INSIDE THE 3 16 3 7 6 3 PAPER JAM IN THE AREA OF THE REAR 1 3 17 4 SELF TEST SET UP AND CALIBRATION cssssssssssssssssssecsssseessssesssssessssusesssssecsssnecsssnecessnsesssnsecsssneeees 4 1 4 1 POWER ON SELF TEST Sure LU E Mi uM M 4 1 20 MACHINE SETUR see eM epic a ele r 4 2 ASA A SETUP ACTIVATION gi AE etre ast etl D A LS 4 2 4 2 2 SUPPORTING SOFTWARE Edit 4 2 4221 PARAMETERS OF THE CONFIGURATION MODE MENU 4 3 a a 4 14 4 31 CALIBRATION OF THE 5 4 14 43 11 PRINTING OF PHOTOSENSOR CALIBRATION 4 19 4 3 2 CALIBRATION OF BIDIRECTIONAL PRINTING 4 20 433 CALIBRATION OF THE TOP OF FORM TOF 4 22 434 CALIBRATION OF THE LEFT MARGIN 4 24 4 35 MEASUREMENT OF DOCUMENT LENGTH 4 26 4 3 6 CHECKING OF SIGNAL SKEW 4 28 4 3 7 CHECKING OF SIGNAL AMPLITUDE 4 28 IV XZAC4219 03 44 MAINTENANCE MEMORY triti rte re rad Po HR pi b
38. 4219 03 if PC CHAR SET DK N DK 210 GR 220 E 437 850 LATIN 1 851 GREEK 852 LATIN 2 855 CYRILLIC 857 LATIN 5 858 LATIN EURO 860 P 862 THE 863 CANADIAN FRENCH 864 ARABIC 865 NORDIC 866 CYRILLIC 1250 WIN Latin2 1252 PC WIN Latin1 if ISO SET OLI UNIX ISO 8859 1 ISO 8859 2 ISO 8859 5 ISO 8859 6 ISO 8859 7 ISO 8859 8 ISO 8859 9 ISO 8859 15 XZAC4219 03 Service Manual 4 9 if OLIVETTI CHAR SET INT USA D P E E2 DK N F S SF CH UK YU THE GR CND STD 31 SDC TR ARABIC USSR CIBC CHAR DEFINITION DRAFT LQ OCRA OCRB CPI 5 10 12 15 16 6 17 1 COMPRESSED 16 6 17 1 VERTICAL RESOLUTION 1 216 1 240 LF CR N Y Selection of print definition Selection of printing pitch Selection of vertical resolution Defines the spacing selected with ESC gt Selects or not execution of an automatic carriage return on reception of a line feed command 4 10 7 4219 03 LINE LENGTH 90 94 PRINTER REPLY SYNCRONIZED N Y STATUS REQUEST NO WAIT WAIT Selection of the maximum width of the print line expressed in number of characters at 10 cpi Management of the DSR in transmission This parameter determines the timing of the status reply to an ESC j command Selecting NO WAIT the reply will be provided as soon as possible and in parallel with printing or paper mo
39. 8 K bytes NATION USA D P E 2 DK N S SF CH UK YU THE GR CND STD 31 SDC TR IS CHAR DEFINITION DRAFT LQ Selection of print definition CPI 10 12 Selection of printing pitch LF 1 5 1 6 Selection of line feed WARNING Selection of paper out or cover photosensor message END OF PAPER PHOTO SENSORTOP 4 12 XZAC4219 03 OF FORM 1 2 STATUS REQUEST NO WAIT WAIT SAVE PARAMETER Y N Selects the first or second printable line This parameter determines the timing of the status reply to an ESC j command Selecting NO WAIT the reply will be provided as soon as possible and in parallel with printing or paper movements Selecting WAIT the status reply will be provided at the end of printing Saves or not the settings selected in the section of the SET UP 7 4219 03 Service Manual 4 13 4 3 SETTINGS 4 31 CALIBRATION OF THE PHOTOSENSORS Machine photosensors are calibrated in the production phase Changes in the electrical characteristics of the photosensors or the use of particular paper may require further calibration at the customer site Machine photosensors that must be calibrated are e Paper present photosensors Consist of two leds and two photo receivers and are the first to detect insertion of the document in the front slot The light beam is transmitted by optical fibers e Front paper alignment photosensors Housed in the same mechan
40. Draft 370 1 4 24 x 5 443 1420 H 1 180 V NLQ 185 1 5 24 x 1846 1 240 H 41 180 V LQ 125 1 6 24 x 36 1 360 1 180 V BIM min 2000 dps 1 120 1 180 V BIM max 2000 dps 1 360 1 180 V The new VHSD Very High Speed Draft mode has been introduced on the PR2 Plus 1 2 XZAC4219 03 Attributes Available fonts depending on the active emulation Alphanumeric native roman sans serif courier Optical reading OCR A OCR B single row Barcodes Maximum packing of the barcode module depends on the dimensions of the needle of the printhead Modules from 0 25 mm and multiple integers are possible Types of barcodes supported EAN 8 Code 39 EAN 13 2 of 5 interleaved UPC A 2 of 5 industrial UPC E Codabar Preloaded codepages depending on the active emulation Disponibilita del codepage nelle emulazioni Descrizione del codepage pag STD DAECO_ I5 so uisa HEEL 80 90 roo Std Hao 1 1 Hso T sid oo 210 Std 15 User ot mo 5U 5 Le 5 La 5 Li ass 5 lt lt lt N Russian ow CT wc PENES goslavia See RESES 7 4219 03 Service Manual 1 3 47 SNI Nome Convenzionale 2845 Oli PP
41. LY THE PLATEN MACHINES WITH SERIAL NUMBER 1 XXX XXX e Remove the casing as explained above e From the front lift the entire mechanism from the baseplate and rotate it partially so as to access the connectors of the motherboard e Disconnect all the cables except for those of the printhead e Back off the four lock nuts 1 of the platen and slide it out from above Note Particular attention must be paid to correct assembly disassembly of the four springs applied to the four screws the two central springs are shorter than the other two side springs a 2 pre 2 0 Figure 9 32 Note After reassembly adjust printhead platen distance 8 4 9 28 XZAC4219 03 9 2 17 DISASSEMBLY REASSEMBLY THE MOTHERBOARD MACHINES WITH SERIAL NUMBER 8 e Switch off the machine and disconnect the power cord e Remove the casing as explained above e Detach all the connections to the motherboard and disassemble the mechanism as explained above e Disconnect the power cord 1 that connects the motherboard to the mains unit e Remove magnetic options option 2 Figure 9 33 XZAC4219 03 Service Manual 9 29 Back off the six lock screws 3 of the motherboard e Back off the two fasteners 4 of the standard serial interface connector e Back off the two screws 5 of the Centronics interface c
42. LY OF THE FEEDER PHOTOSENSORS 9 22 9 2 15 DISASSEMBLY REASSEMBLY OF THE PLATEN MACHINES WITH SERIAL NUMBER 82XXX 2000 suai ihidem ei tee tig epe teria wa tee 9 27 9 2 16 DISASSEMBLY REASSEMBLY OF THE PLATEN MACHINES WITH SERIAL NUMBER 1200CXXX 9 28 9 2 17 DISASSEMBLY REASSEMBLY OF THE MOTHERBOARD MACHINES WITH SERIAL NUMBER 8 aaa E era a pire eu era na ev 9 29 9 2 18 DISASSEMBLY REASSEMBLY OF THE MOTHERBOARD MACHINES WITH SERIAL NUMBER 1 XXX XXX nennen nnn 9 31 9 2 19 DISASSEMBLY REASSEMBLY OF THE POWER SUPPLY UNIT 9 33 9 2 20 DISASSEMBLY REASSEMBLY OF THE POWER SUPPLY 9 34 9 3 DISASSEMBLY REASSEMBLY OF BASIC MACHINE 9 37 9 3 1 DISASSEMBLY REASSEMBLY OF THE HORIZONTAL MAGNETIC MICR 9 37 9 3 2 DISASSEMBLY REASSEMBLY OF THE HORIZONTAL MAGNETIC MICR M oce i fa cel a 9 39 9 3 3 DISASSEMBLY REASSEMBLY OF THE HORIZONTAL MAGNETIC MICR PRINTHEAD ASSY ttt deeem eter ed tette UMS a 9 40 VI XZACA219 03 FOREWORD This manual is intended for technicians responsible for installing servicing and repairing the appliance concerned
43. Lever for lifting the upper part of the mechanism Bringing the lever to its end of stroke position lifts the upper part of the mechanism permitting access to the document feed zone Figure 2 5 Extraction of jammed document 2 10 XZAC4219 03 3 GENERAL PRESCRIPTIONS FOR INSTALLATION For optimal functioning of the printer and to avoid servicing for causes not ascribable to the product comply with the prescriptions indicated below 3 1 1 POWER SUPPLY Check that the outlet to which the printer is connected has a ground connection and is suitably scaled to provide the power required by the machine An outlet without a ground connection may cause malfunctions and generate safety problems Do not connect the printer to power supply lines shared with appliances that may cause electrical disturbances and excessive variations in voltage fans and air conditioners large photocopiers lift and goods lift motors radio TV transmitters and signal generators high frequency safety devices etc Normal office machines calculators typewriters small photocopiers terminals and PC may be connected on the same line provided that they do not cause too many disturbances 3 1 2 ENVIRONMENTAL CONDITIONS The environmental conditions in which the product may remain for an indefinite time are those indicated by AB quality objectives normal conditioned office environment ambient temperature 15 35 C relative humidity 15 85 HU Variations i
44. O Figure 9 41 attention to correct If the unit is replaced check that the power voltage is correct repositioning of the ground cables pay particular reassembly During Note 7 4219 03 9 36 9 3 DISASSEMBLY REASSEMBLY BASIC MACHINE OPTIONS 9 3 1 DISASSEMBLY REASSEMBLY OF THE HORIZONTAL MAGNETIC MICR Remove the casing as described above e From the front lift the entire mechanism from the baseplate and rotate it partially so as to access the connectors on the horizontal magnetic board 1 Detach the connectors of the cables connected to the horizontal magnetic board Back off the two lock screws 2 that fasten the assy to the structure of the machine and disassemble the option Figure 9 42 Machines with serial number 8 xxx xxx XZACA219 03 Service Manual 9 37 Figure 9 43 Machines with serial number 1 Note During reassembly adjust positioning of the assy on the structure par 8 14 9 38 XZAC4219 03 9 3 2 DISASSEMBLY REASSEMBLY OF THE HORIZONTAL MAGNETIC MICR MOTOR e Remove the casing as explained above e Remove the horizontal magnetic MICR assy as explained above e Disconnect the cable motor from magnetic options board e Loosen the two nuts 1 and remove the motor w
45. ONSOLE FRONT SLOT ON OFF SWITCH REAR SLOT MAINS CONNECTOR PARALLEL INTERFACE CONNECTOR USB INTERFACE CONNECTOR PRINTHEAD CARRIAGE LEVER FOR LIFTING THE UPPER PART OF THE MECHANISM Figure 1 4 1 14 XZAC4219 03 1 77 LOCATION OF MAIN COMPONENTS INSIDE THE MACHINE CARRIAGE TRANSPORT PRINTHEAD FLAT CABLE PRINTHEAD SERVICES FRONT PAPER FEED SLOT MOTOR Figure 1 5 MAGNETIC OPTIONS BOARD POWER SUPPLY UNIT MOTHERBOARD ON OFF SWITCH Figure 1 6 XZAC4219 03 Service Manual 1 15 1 8 GENERAL BLOCK DIAGRAM SWITCH MAINS UNIT POWER SUPPLY UNIT MAINS CABLE USB INTERFACE SERIAL INTERFACE PARALLEL INTERFACE ROLLER MOTOR TRANSPORT MOTOR PR2 PLUS MOTHERBOARD SERVICES MOTOR PRINTHEAD AUTOBORDER PHOTOSENSOR CARRIAGE RESET PHOTOSENSOR FRONT PAPER PRESENT PHOTOSENSOR CONSOLE 1 16 XZAC4219 03 1 9 FIRMWARE AND CHARACTER GENERATORS 1 9 1 FIRMWARE OF MACHINE In addition to that separate from the generator and from the set characters the management firmware of the printer is controlled independently in load operations in order to facilitate immediate access for modifications to the characters area The basic memory of the printer is a 1 MB Flash EPROM on which the management FW character generators and characters sets are held and can be replaced on line A second Flash EPROM op
46. PR2 plus SERVICE MANUAL Code XZAC4219 03 PUBLICATION ISSUED BY Olivetti S p A Documentazione 77 Via Jervis 10015 Ivrea Italy Copyright 2006 Olivetti All rights reserved Printed in Italy at 1 PRESENTATION OF THE 1 1 da UNTRODUCOTION euenit eed het e shoot drehte 1 1 1 1 1 FACTORY CONFIGUBATION eicit esti acsi teinte geo en d Rs 1 1 TEGHNICAE esum Le tM cut TOS USD IAE D M LUE ME 1 2 EET e hadas 1 2 1 2 2 CHARACTERISTICS OF THE PRINTHEAD 1 2 1 2 3 FONT AND CHARACTER SET atras 1 2 TAA PRINT RIBBON s oA ctu 1 6 1 2 5 POWER SUPPLY UNIT 1 6 mE 1 7 1 2 7 MOTHERBOARD 1 7 1 2 8 HORIZONTAL MAGNETIC UNIT Deren atas asas etd te 1 8 1 2 9 WERTICAEMAGNETIGUNED tata Ke 1 8 1 2 10 MICR READER Manage 1 A aca 1 8 THROUGHPUT secs a va tacet ES 1 9 1 019 EMUDATIONS macie put recie putaa tantu 1 9 1219 SCANNER E 1 9 1
47. R WARNINGS e For maximum safety before carrying out any part disassembly operation switch off the printer and disconnect it from the mains e Perform all the operations in a clean free area e Follow the procedure carefully do not remove parts that must not be disassembled e Place the parts removed in a clean place where they cannot be mislaid e After replacing parts check that these have not become misshapen during assembly if necessary restore initial conditions e Part reassembly operations must be carried out reversing the disassembly procedure e Make sure that all the connectors are correctly inserted e After the operation relubricate where indicated f the motherboard is replaced update the firmware to the latest release 4 5 carry out the installation set up chapter 4 and calibrate electro mechanical parts from the console chapter 4 e f the power supply unit is replaced check that the mains voltage of the spare part matches the value indicated on the electrical dataplate of the printer e Oncompletion of the operation carry out a test to check the printer for any malfunctions 9 2 XZAC4219 03 9 2 DISASSEMBLY REASSEMBLY OPERATIONS OF THE BASIC MACHINE 9 2 1 DISASSEMBLY REASSEMBLY OF THE CONSOLE e Open the top cover of the machine Back off the two lock screws 1 and remove the cover of the flat cable Disconnect the flat cable 2 from the console Back off the four lock screws
48. SS LOCAL THE LENGTH OF THE DOCUM IS SAVED 4 26 XZAC4219 03 It is necessary to measure the width of the form to permit faster management of the magnetic stripe of the passbooks Selecting via set up the STRIPE HANDLING FAST item the value read with the form measurement procedure will be used to determine the position of the magnetic stripe and for positioning of the stripe above the magnetic head without having to make several measurements of passbook width This considerably reduces passbook management time If this type of management is to function correctly the same passbooks as measured must be used To carry out this calibration proceed as follows Switch on the printer with the cover open holding down the three console buttons Wait for the acoustic signal that indicates access to the calibration and adjustment procedure Press the Local button and wait for the end of the machine reset procedure Pen Insert an A4 sheet in the front slot and press Station 1 The sheet will be introduced and ejected automatically If necessary repeat point 5 Press the Local button to permanently save the value of the form width measured and to move automatically to the next calibration XZACA219 03 Service Manual 4 27 4 36 CHECKING OF SIGNAL SKEW This check must be carried out with the machine completely assembled presetting and specifying the magnetic device present on the machine in the Setup phase
49. any previous installation version from the Host For reasons of speed it is advisable to update the firmware release using the USB port Proceed as indicated below Switch on the PR2 Plus holding down the Station 2 key in order to print the Self Test and check that the machine is set for USB data exchange see Interface item Otherwise set the machine Set Up parameter correctly par 4 2 e Switch off the printer Switch the printer on again after checking that it is connected to the Host via the USB cable e Start the Toolbox application and select the Resource Kit icon Select the printer FW icon PR2E PR2 Plus Toolbox xl Qe Logo 001 T Setup stampante Macro e logo Memoria di manutenzione della stampante FW stampante Usa questo FW FW programma se vuoi aggiornare il FW della 2 stampante FW stampante FW MICR stato dispositivo connesso 4 30 7 4219 03 e Check that only the Firmware item has been selected the File Format area e Select the Open key e Select the file containing the firmware to be transferred confirming this with the Open key Rel330E er110 bin Annulla Firmware PR2 PLUS Rel330EVer110 bin Cronologia Rel330Ewer110 bin Risorse di rete 7 4219 03 Service Manual 4 31 Select the Send key and until transfer of the firmware has been completed Rel330E er1
50. de zones of the conveyor 473186P 474951W Rubber in sight in the shock absorber assy hole 475871K X Grease Code 150337 M MAGNALUBE E FOMBLIN Y 06 Oil Code 757283 C Supplier Ausimont Montedison Group perfluoro polyether XZAC4219 03 Service Manual 7 3 DESCRIPTION CODE GREASE OIL Print crossbar in the zones 395115R X Left hand pin and ballast 473049G X Guide hole central pin X RH fork pin contact X Inside of the holes for crosswise adjustment screws X 7 3 22 HORIZONTAL MAGNETIC UNIT MICRO LUBRICATION POINTS DESCRIPTION CODE GREASE OIL Upper carriage sliding shaft moderately applying a drop to the sides of the shaft X Coupling between the pin and roller cage of the idler pulley X Coupling between flap and pins on which this rotates X Coupling between the toothed sector and its pin X Sector flap bevel pair gear X Sloping surface of the carriage which controls the flap closing lever X Inside of the pressure device control cam X Grease Code 150337 M MAGNALUBE E Oil Code 757283 C FOMBLIN Y 06 perfluoro polyether Supplier Ausimont Montedison Group 7 4 7 4219 03 8 MECHANICAL ADJUSTMENTS To facilitate consultation each adjustment is divided into e Machine status Describes the status of the printer required to make the adjustment e Conditions to be checked Indicates the points values and tolerances to be complied with
51. e 3 ss hh 1998 998 1999 99 1000507 1999 99 locRB 1 1 1 1 IvYlI 1 1 1 1 Y currently present in the emulation indicated A to be added number of the PNS that implements it to be added in the basic version not present Direction of printi normal rotated by 270 ng automatic on document feeder rotation command Character attributes Normal double width boldface double height subscripts double height and width superscripts horizontal and vertical zoom italics XZAC4219 03 Service Manual 1 5 1 2 4 PRINT RIBBON The product is equipped with a disposable ribbon cartridge compatible with the PR2 E It has been designed so that the operator following the instructions provided in the manual and also on the container of the new ribbon can carry out replacement operations without coming into contact with the inked ribbon The body of the ribbon is personalized with the Olivetti logo Color Black Pigmentation Carbon free Ribbon life 10 million characters draft mode 40 contrast Number of ribbons 1 9 year Number of ribbons 9 4 life Packaging Waterproof with protection box 1 2 5 POWER SUPPLY UNIT e Voltage 100 240 VAC 10 e Frequency 50 60 Hz e Output 40V 3 e Type of applianc
52. e class 1 with ground 2P G input connector to IEC CEE 22 standards e Separate power cord Cable length between 1 8 and 2 5 m Maximum power requirement 170W The product must comply with the requirements of the Energy Star mark 1 6 7 4219 03 1 2 6 CONSOLE The PR2 Plus console comprises 3 keys 5 leds and a display The indications and commands are the same as those of the PR2 E In emulations that permit this it imitates the behavior of the display of the machine emulated in other cases it shows error messages machine status setup options N READY ON STATION 1 LOCAL 2 station 2 EJECT BREAK EJECT PR2 plus Ne Display e Type dot matrix alphanumeric Lighting back lit e Capacity 2 lines of 16 characters e Target font able to manage characters defined by the user including Arabic Chinese etc 1 2 7 MOTHERBOARD e Basic memory of 2 Mb expandable to 4 Mb factory only e The following are present on the motherboard e 1 EIA standard RS 232 C port 1 IEEE 1284 standard parallel port 1USB 2 0 port with own power supply e 1 expansion slot for Ethernet WI FI RS232 interface Installation at user level XZACA219 03 Service Manual 1 7 1 2 8 HORIZONTAL MAGNETIC UNIT This device can read write horizontal magnetic stripes It consists of a mobile magnetic printhead that operates across the insertion slot with a
53. e of the print carriage anM 8 11 p Figure 8 7 8 8 7 4219 03 8 8 ADJUSTMENT ROLLER GEARS MACHINE STATUS Upper part of the mechanism closed CONDITIONS TO BE CHECKED Maximum radial play between sprocket wheels 1 and 2 0 2 mm PROCEDURE Insert the specific tool code 2000500 between the hole of the gear 2 and the gear pin 1 and torque the two screws 3 to 6 0 5 Kgcm Check that the play required is guaranteed on complete rotation of the gears play after adjustment lt 0 2 mm Figure 8 8 Note this adjustment on both pairs of gears present on the machine XZAC4219 03 Service Manual 8 9 8 9 ADJUSTMENT OF FRONT PRESSURE ROLLERS MACHINE STATUS Services cam with minimum lift zone facing towards the feeler roller CONDITIONS TO BE CHECKED Check play between the pressure roller 7 and the services cam 6 PROCEDURE Insert a 0 5 mm thick probe 1 between the pressure 7 and drive 8 rollers Operating on the shaft 2 position the three levers 3 in contact with the springs Insert the tool 4 on the ce
54. ermits access to the selection menu of the PNS in the IBM environment if ISO SET PNS 4192 N Y PNS 4501 N Y SAVE PARAMETERS Y N If enabled on reception of a Form Feed ejection is performed regardless of the form length selected Selects spacing of 1 5 Saves or not the settings selected 7 4219 03 Service Manual 4 7 Olivetti Menu EMULATION PR2 E PR40 Selection of OLIVETTI emulation if PR40 LINE BUFFER PR40 LIKE N Y TOP MARGIN PR40 LIKE N Y Setting of reception buffer as PR40 1K byte or8 K byte Management of TOF with fixed mechanical top margin PR 40 or adjustable if PR2 E PASSBOOK N Y Enables the printer to manage passbooks if Passbook Y BINDING VERTICAL HORIZONTAL Depends on the PASSBOOK Y item Selects the type of binding of the passbook horizontal or vertical If horizontal binding is selected during printing on the passbook the head will exit from the passbook close to the binding in order to improve feeding of the passbook SIDE L R CHAR GENERATOR IBM PC OLIVETTI if IBM CHAR SET PC ISO Selecting R Right SW compatibility with the PR50 with right hand alignment is obtained Selecting L Left SW compatibility with the PR50 with left hand alignment is obtained selects the character generator IBM emulation character set both PC and ISO regardless of selection 4 8 7
55. erted in the respective hole of the ribbon feed knob Figure 3 11 Attaching the cartridge to the structure XZACA219 03 Service Manual 3 13 Insert the ribbon guide from the front and then lift it so as to fasten it on the two flexible pins the open slots of the cartridge on the back of the print roller a click is heard Figure 3 12 Attachment of the ribbon guide e Turn the knob of the cartridge in an anticlockwise direction 2 until the ribbon is taut and then remove the tab 3 Figure 3 13 Removal of the tab e Using the specific lever completely lower the internal upper unit containing the printhead and ribbon cartridge e Close the cover of the printer e Switch on the machine 3 14 XZAC4219 03 3 7 5 2 REPLACEMENT THE RIBBON CARTRIDGE WITH MACHINE The ribbon cartridge may be replaced with the machine on as explained below e Open the cover of the printer printing is blocked automatically e Using the specific lever lift the internal upper unit of the machine e Remove the old cartridge and replace it with the new cartridge as described above e Using the specific lever lower the internal upper unit e Close the cover of the printer Note DO move the printhead manually 3 7 6 PAPER JAM The paper may jam along the path inside the machine Jamming may be caused by e Paper path obstructed scraps of paper for example e Paper fed cros
56. ervice engineer AUTOMATED PROCEDURE With a specific software procedure the system informs the user that the printer must be cleaned and triggers a dummy magnetic transaction If not provided by the system cleaning instructions are furnished on the cleaning card Cleaning using the automated procedure is usually carried out the operator XZAC4219 03 Service Manual 7 1 MANUAL PROCEDURE This type of cleaning is carried out by the service engineer outside the scheduled operations established by the automated procedure A read magnetic stripe system command must be invoked also in this case Insert the cleaning card facing in the right direction inside the feed slot the machine will perform a read attempt and at the end of this will eject the card and indicate an error To restore normal operating conditions switch the printer off and on again Cleaning stripe side Back CLEANING STRIPE CHECK BOXES CLEANING PROCEDURE VERTICAL MAGNETIC DEVICE FACE DOWN CLEANING CARD AND POSITION THE STRIPE VERTICALLY ALONG THE REFERENCE SIDE 1b HORIZONTAL MAGNETIC DEVICE FACE DOWN THE CLEANNING CARD AND POSITION THE STRIPE HORIZONTALLY TOWARD THE OPERATOR 2 FEED THE CLEANNING CARD AS YOU USUALLY DO WITH YOUR PASS BOOK TWO PASSES 3 REMOVE THE CLEANNING CARD AND MARK IT TO INDICATE THAT THE CLEANNING PROCESS HAS BENN CARRIED OUT VERTICAL MAGNETIC DEVICE STRIPE IDENTIFICATION CLEANNING CARD POSITIONING 5
57. ew used to make the adjustment CONDITIONS TO BE CHECKED Distance of 0 4 0 5 mm between print bar 2 and feeler roller 3 PROCEDURE Bring the print unit to the writing position then using the two screws 1 adjust the print bar 2 in contact with the feeler roller 3 positioning the head 4 in axis with the screw Lift the print unit and move the print bar 2 up by 0 35 0 45 mm operating on the screw 1 and checking movement with a comparator 5 positioned on the axis of the screw Repeat the operation on the other screw from the opposite side of the structure Figure 8 3 8 4 XZAC4219 03 8 4 ADJUSTMENT THE PRINT BAR MACHINES WITH SERIAL NUMBER 1 MACHINE STATUS Printhead positioned co axially with the axis of the screw used to make the adjustment CONDITIONS TO BE CHECKED Distance of 0 4 0 5 mm between print bar 2 and feeler roller 3 PROCEDURE Bring the print unit to the writing position then using the four screws 1 adjust the print bar 2 in contact with the feeler roller 3 positioning the head 4 in axis with the screw Lift the print unit and move the print bar 2 up by 0 35 0 45 mm operating on the two screws 1 checking movement with a comparator 5 positioned on the axis of the screw Repeat the operation on the other two screws from the opposite side of the structure Figure 8 4 XZAC4219 03 Service Manual 8 5 8 5 ADJUSTMENT
58. gular line feeds Document not acc to specs gt lt Document ruined gt lt gt lt gt lt Closing levers open Front photosensors fault gt lt gt lt gt lt gt lt gt lt Paper photosensor fault Rear photosensor fault Service motor fault Paper feed motor fault Motherboard fault gt lt X lt gt lt gt lt lt gt lt Adjustment document feed belt Adjustment roller needles Adjustment ribbon needle protection tab Adjustment paper photosensor Adjustment print bar Adjustment band Adjustment front pressure rollers Adjustment gears per rollers X 5 6 XZAC4219 03 5 6 FAULTS DURING READ WRITING OF THE MAGNETIC STRIPE FAULT Oo c POSSIBLE CAUSE Ew g mo ce Incorrect set up X Passbook damaged X Incorrect insertion of passbook in machine X Magnetic printhead dirty X Magnetic printhead fault X Paper feed motor fault X Magnetic unit board fault X Motherboard fault X Magnetic printhead movement motor fault X XZACA219 03 Service Manual 5 7 6 ELECTRICAL INTERCONNECTIONS 6 1 GENERAL INTERCONNECTION DIAGRAM MACHINES WITH SERIAL NUMBER 8 POWER MAINS CABLE SUPPLY BOARD J15 RS232 J6 SERIAL H INTERFACE CENTRONIC J18 OPTIONAL
59. hat it does not interfere with the ribbon rewind gears which could cause irreparable damage to this during functioning of the machine 9 12 XZAC4219 03 9 26 DISASSEMBLY REASSEMBLY THE PRINTHEAD e Open the top cover and lift the upper part of the mechanism e Remove the print cartridge e Back off the two lock screws 1 of the printhead e Partially slide out the printhead from the carriage and disconnect the two flat cables 2 from the connectors on the printhead Figure 9 12 Note Following reassembly of the printhead calibrate the printhead photosensor XZAC4219 03 Service Manual 9 13 9 2 7 DISASSEMBLY REASSEMBLY THE PRINTHEAD PHOTOSENSOR e Remove the printhead as explained above e Back off the lock screw 1 of the printhead photosensor then extract the photosensor from its housing e Disconnect the flat cable of the photosensor from the connector 2 on the printhead e Replace the old photosensor with the new one taking care to position it against the support plate 3 then tighten the screw Figure 9 13 Note Following reassembly of the printhead calibrate the printhead photosensor 9 14 XZAC4219 03 9 2 8 DISASSEMBLY REASSEMBLY OF THE UPPER PART OF THE MECHANISM e Remove the casing as explained above e From the front lift the entire mechanism from the baseplate and rotate it partially so as to access the connectors of the motherboard e Disconnect the connection cables of the pri
60. he two ends and in the center of the slot with the shorter side parallel to the axis of the photosensors checking correct functioning of these Note The parameters indicated above are for guidance and reference purposes in order to know the functioning range in which the PR2 plus is positioned with regard to acceptability of the documents 4 18 XZAC4219 03 4 3 1 1 PRINTING OF PHOTOSENSOR CALIBRATION VALUES The calibration values of the photosensors are printed in order to obtain a reference between the previous calibration and that carried out subsequently To calibrate the alignments proceed as follows Switch on the printer with the cover open and holding down the three buttons on the console Wait for the acoustic signal that indicates access to the calibration and adjustment procedure then close the cover Press the STATION 1 button Press the LOCAL button At the end of reset introduce an A4 sheet on gt The form will be introduced printed and automatically ejected The printer moves automatically to the next calibration XZAC4219 03 Service Manual 4 19 4 32 CALIBRATION OF BIDIRECTIONAL PRINTING ALIGNMENT The block diagram for calibration of print alignment is provided below COVER OPEN KEYS ST1 LOCAL ST2 PRESSED POWER ON OF THE MACHINE ACOUSTIC SIGNAL AND LEDS ON COVER CLOSED ST1 ST2 ALL LEDS ON LEDS ST1 AND ST2 ON INSERT A4 SHEET PRINTING OF TWO LINES AND EJECTION
61. hotosensors b Setting of User TOF Setting of LH margin d Measurement of document or passbook length e Calibration of print alignments f Printing of the calibration of the photosensors X X Cover open signal disabled X XZACA219 03 Service Manual 2 3 2 2 2 MEANING OF THE LEDS ON THE CONSOLE When the leds are on they indicate the following machine states ON Machine on READY Printer on line receiving or document present LOCAL Machine in LOCAL mode off line STATION 1 ndicator on Waiting for document from operator 1 Olivetti STD 12 14 or machine assigned to operator 1 or document present Flashing indicator Waiting for document from operator 1 or data present in the buffer STATION 2 Indicator on Waiting for document from operator 2 Olivetti STD 12 14 or machine assigned to operator 2 or document present Flashing indicator Waiting for document from operator 2 According to the emulation selected 2 2 3 ERROR MESSAGES The various configurations of the leds except for the ON led that is always lit and their meanings are shown in the table below Faults are classified as follows Non recoverable fault Blocks the machine and is eliminated only by switching off the printer and carrying out the necessary repairs Fault that can be recovered by the operator eliminating the problem paper jam and then pressing the ST1 key with the cover open
62. ical unit as the paper present photosensors indicated in this manual as front photosensors group The front paper alignment photosensors check alignment of the document before this moves close to the printhead They consist of four leds and the same number of photo receivers all coupled by optical fibers Autoborder photosensor Is fitted on the printhead and detects the presence of the paper in order to measure the position of the first print column This photosensor also permits if selected from set up control of printing interrupt functions if the paper is narrower than the print line sent by the system The position in the machine of the individual photosensors is illustrated in the figure on the next page 4 14 XZAC4219 03 Back of the printer Head reset photrosensor no calibration required Impact head carriage Paper edge detection photosensor SY Optical fibers Optical fibers 2 Cx X photos photos photos paper alignment photosensor Optical fibers Optical fibers Photosensor N 1 Paper present Photosensor N 2 Paper present Front of the printer Figure 4 1 Position of machine photosensors XZAC4219 03 Service Manual 4 15 The block diagram for calibration of the photosensors is shown below COVER OPEN KEYS ST1 LOCAL ST2 PRESSED POWER ON OF THE MACHINE ACOUSTIC SIGNAL AND LEDS ON MOVE THE HEAD TO THE
63. icular fonts 4 2 XZAC4219 03 4 2 2 1 PARAMETERS OF THE CONFIGURATION MODE MENU DRAFT SPEED NORMAL HIGH LQ TYPE NLQ1 NLQ2 LQ2 PAPER WIDTH FIRST LINE PROGRAMMABLE BUZZER N Y INTERFACE RS 232 1 OPTIONAL DUAL Determines the type of draft that can be activated via SW and by default Determines the type of LQ that can be activated via SW and by default Determines the document width measurement position Switches the buzzer on off The optional interfaces are PARALLEL compatible with DUAL RS232 2 compatible with DUAL USB if RS232C 1 EMULATION OLIVETTI IBM BAUD RATE 9600 4800 2400 1200 BIT CHAR 7 8 PARITY NONE ODD EVEN STOP BIT 1 2 DSR N Y DCD N Default emulation of the port Data transmission reception speed Data format at 7 or 8 bits Type of parity control Number of stop bits Data Set Ready managed or not Data Carrier Detector managed or not XZAC4219 03 Service Manual 4 3 PAPER EDGE DETECTION N Y If enabled Y does not permit printing of lines wider than the sheet inserted In the Olivetti environment jam ESC r 1 is also generated For reasons tied to the electronic HW the width of the document is measured automatically only during the insertion phase For this reason if the sheet introduced is of variable width the different size cannot be detected during the printing phase
64. ith related protection shield Figure 9 44 XZAC4219 03 Service Manual 9 39 9 3 8 DISASSEMBLY REASSEMBLY THE HORIZONTAL MAGNETIC MICR PRINTHEAD ASSY e Remove the casing as explained above e Remove the horizontal magnetic MICR assy as explained above e Loosen the screw 1 and free the signals cable e Loosen the screws 2 and extract the MICR printhead 3 Figure 9 45 9 40 XZAC4219 03 UPDATING STATUS DATE UPDATED PAGES PAGES CODE 04 2007 1st EDITION 142 XZAC4219 05 2007 2nd EDITION 154 XZAC4219 10 2007 3th EDITION 160 XZAC4219 03
65. jammed 4 Switch off the machine and close the cover before switching the printer on 3 7 6 3 PAPER JAM IN THE AREA OF THE REAR SLOT To remove a document in the area close to the rear slot this can be recovered without opening the machine as above but pulling it carefully towards the outside in order to avoid damage Figure 3 PR2 plus Removal of the document in the area of the rear slot XZAC4219 03 Service Manual 3 17 4 SELF TEST SET UP AND CALIBRATION 4 1 POWER ON SELF TEST The PR2 plus features a set of diagnostic tests that are activated automatically at power on Any FW or HW faults are highlighted by leds on the console POWER ON DIAGNOSTICS FOR PR2 E PR2 PLUS TYPE OF FAULT LED RDY LED ST1 LED LOC LED ST2 Carriage Motor BLK BLK OFF OFF Services Motor BLK OFF OFF OFF Intro photosensor jam BLK OFF OFF BLK Magnetic unit reset OFF BLK OFF BLK EEPROM HW setup OFF OFF BLK BLK EEPROM SW setup OFF OFF BLK OFF Photosensor calibration procedure BLK BLK BLK BLK Banked RAM diagnostics OFF OFF OFF BLK ASIC diagnostics OFF BLK BLK BLK Head hot or fault Flash not written ON ON BLK ON automatic DLL At the end of the self test phase if no errors have been detected the printer switches to READY status ON and READY leds on the console on XZACA219 03 Service Manual 4 1 4 2 MACHINE SET UP The set up environment is reserved for se
66. lation set up chapter 4 and calibrate the photosensors par 4 3 1 9 32 XZAC4219 03 9 2 19 DISASSEMBLY REASSEMBLY OF THE POWER SUPPLY UNIT e Switch off the machine and disconnect the power cord e Remove the casing as explained above e Detach all the connections to the motherboard and disassemble the mechanism as explained above e Back off the two lock screws 1 of the fan e Disconnect the power cord 2 and extract the power supply unit fan Figure 9 37 XZAC4219 03 Service Manual 9 33 9 2 20 DISASSEMBLY REASSEMBLY THE POWER SUPPLY UNIT Note If the fuse inside the power supply unit has blown replace the entire unit as some of the components on the power supply unit board could be faulty e Switch off the machine and disconnect the power cord e Remove the casing as explained above e Detach all the connections to the motherboard and disassemble the mechanism as explained above e Disconnect the power cord 1 that connects the motherboard to the mains unit Figure 9 38 Machines with serial number 8 xxx xxx Figure 9 39 Machines with serial number 1 XXX XXX 9 34 7 4219 03 Loosen the 2 lock screws 2 of the switch Back off the four lock screws 3 of the power supply unit also removing the ground cables Extract the power supply unit Figure 9 40 9 35 Service Manual XZAC4219 03 000000000 000000000 000000000 000000000 619161610 O
67. n and that the various ventilation slots of the printer must not be blocked by forms or documents Remind the operator that correct use of the machine guarantees optimal functioning in time If faults occur contact Technical Assistance immediately 3 8 XZAC4219 03 3 7 OPERATING PROCEDURES 3 7 1 INSERTION OF THE DOCUMENT WITH AUTOMATIC ALIGNMENT The resting surface of the casing facilitates introduction of documents in the machine e With the printer on place the document at the center of the front slot and insert it in the feed slot e Release the document as soon as the automatic alignment system is activated Figure 3 5 Automatic introduction of the document XZAC4219 03 Service Manual 3 9 3 7 2 INSERTION OF THE PASSBOOK Before inserting a passbook fold this along the back until it remains completely opened in a horizontal position and check for any creased or torn pages in order to avoid poor quality printing and wrinkling of the pages during introduction The passbook must be placed open on the supporting surface with the magnetic stripe facing down Figure 3 6 Manual introduction of the passbook Figure 3 7 Manual introduction of the passbook with magnetic stripe 3 10 XZAC4219 03 3 7 3 INTRODUCTION OF DOCUMENT FOR HORIZONTAL MAGN MICR READING A reference stripe for insertion of the check is provided on the front part of the cover Figure 3 8 References for check insertion XZAC4219 0
68. n environmental conditions such as to cause condensation must be avoided both during storage and functioning Dust dirt and smoke may cause excess wear of moving parts short circuits in the presence of high humidity and read write errors during the various operations High temperatures and low levels of humidity may cause problems due to static electricity 3 1 3 SITING OF THE MACHINE The printer must be installed on a flat firm vibration free surface Do not install the printer close to ventilation systems sources of heat or points exposed directly to the rays of the sun Do not obstruct the ventilation slots of the printer If the machine is fitted inside a cabinet check good ventilation to avoid dangerous overheating Install the machine in a position that does not prevent removal of documents along the paper paths XZAC4219 03 Service Manual 3 1 3 2 UNPACKING AND INSTALLATION OF THE MACHINE 3 2 1 UNPACKING Check the contents of the packing This must contain plus printer e Mains cable e User manual e Ribbon cartridge e Sheet for cleaning the magnetic printhead for models with this option not indicated in the figure below Figure 3 1 Contents of the packaging 3 2 XZAC4219 03 Unpacking and preparation of the printer for use e Remove the machine from the bag e Completely open the upper cover of the printer passing this over the stops so that it is positioned horizontally illustration A i
69. n the following figure e Rotate the two red plastic brackets used for transport which block the print carriage in the forward position illustration B in the figure below e Lift the upper part of the mechanism illustration C in the following figure then remove the two clips in the order 1 2 3 in the following figure Figure 3 2 Removal of transport blocking devices e Check that the printer has not been damaged during transport e Install the ribbon cartridge e Close the machine XZAC4219 03 Service Manual 3 3 3 2 3 INSTALLATION OF THE MACHINE Position the machine where it is to be used checking compliance with the indications provided in paragraph 3 1 Make sure that the voltage indicated on the dataplate matches that of the local power supply Connect the mains cable and switch on the printer Check power on through the mechanism reset phase and lighting up of the ON led on the console If other Leds apart from the ON led remain on consult paragraph 2 2 3 Error messages 3 3 OFF LINE TEST A print test can be carried out to check functioning of the printer before connecting it to the system 3 3 4 ACTIVATION AND DE ACTIVATION OF THE PRINT TEST To activate the test proceed as follows Switch off the printer Switch on the printer holding down the STATION 2 EJECT key of the console e At the end of the initialization phase insert an A4 format sheet in the introduction slot until the paper alig
70. ning and use may vary according to the application SW 2 6 7 4219 03 2 4 MEANING OF THE KEYS AND LEDS 4915 4904 EMULATION This paragraph describes the meaning of the keys and leds when the PR2 plus is in SNI 4915 4904 emulation 2 41 MEANING OF THE KEYS The keys perform the following functions LOCAL BREAK Switches the printer between On line and Off line status STATION 1 EJECT Assigns the printer to operator 1 and ejects the document of operator 1 STATION 2 EJECT Assigns the printer to operator 2 and ejects the document of operator 2 Pressing of the STATION 2 EJECT key during the power on phase permits printing of the Self test 2 4 2 MEANING OF THE LEDS The leds indicate the following machine states ON Green led indicates that the machine is on READY Yellow led indicates that the printer is on line LOCAL Yellow led indicates that the printer is off line STATION 1 Yellow led flashing indicates that the printer is waiting for the document from operator 1 on indicates that a document is present STATION 2 Yellow led flashing indicates that the printer is waiting for the document from operator 2 on indicates that a document is present For this version of the PR2 plus a specific console different from the standard product is available XZACA219 03 Service Manual 2 7 2 5 MEANING OF THE KEYS AND LEDS IBM PROPRINTER 1 24 EPSON LQ 2550 EMULATION This paragraph desc
71. nment photosensor is activated The machine automatically feeds the sheet and prints the test The sheet is ejected automatically at the end of the test To repeat printing simply insert a new sheet To de activate print test mode switch off the printer 3 A XZACA219 03 3 3 2 CONTENTS OF THE PRINT TEST The print test provides the following information e The release and version of the firmware and of the character generator installed e Visual checking of correct functioning of the 24 needles of the printhead Needle test e The configuration of the printer e The parameters set for IBM PP and Olivetti emulations e To de activate the test switch off the printer An example of the information returned by the test is provided on the next page The contents of the test depend on the FW release installed on the printer XZAC4219 03 Service Manual 3 5 REL 3 30 102 Needles test 11111111111 123456789 0123456789 CONFIG DRAFT SPEED TYPE PAPER WIDTH BUZZER INTERFACE RS1 EMULATION BAUD RATE BIT CHAR PARITY STOP BIT DSR DCD CX EMULATION STROBE ACTIVE PAP EDGE SPECIAL FORMS IBM PP EMULATION PASSBOOK BINDING SIDE CHAR SET PC CHAR SET PC TABLE CHAR DEFINITION CPI LF LF CR CR CR LF ZERO SLASH LINE LENGHT FORM LENGTH BOF LIKE TOF LIKE OLIVETTI EMULATION PASSBOOK BINDING SIDE CHAR SET
72. nter to maintain the same throughput in terms of documents managed as the standard PR2 plus When only the upper element is present a specific closing element replaces the shape of the lower scanning element The layout of the two scanners takes into account the fact that it must be possible to activate these at the same time eliminating optical disturbances shadow images that may occur with particular types of paper Two specific models are planned the first with upper CIS at the paper passage F the second with both CIS F R Compatibility with a shades of gray CIS equipped with infra red lighting is planned RG IR option for non standard products XZAC4219 03 Service Manual Scanner technical data type of scanner technology resolution illumination type of illumination method of lighting type of light control light intensity image acquisition CIS physical width scanning width number of pixels scanning speed horizontal scanner position scanning format type of documents handled double scanner operativity available memory transmission type of interface used control of threshold value for black white image format output contact CIS 600 dpi set of leds red green blue RGB monochrome or color RGB factory alternative monochrome and infrared SW controlled SW controlled white black 16 shades of gray 256 shades of gray RGB color or IR factory alternati
73. nthead and of the carriage reset photosensor from the motherboard Free the wire of the carriage reset photosensor from the plastic clips e Disconnect the connector 1 from the carriage transport motor e Lift the upper part of the mechanism using the specific levers e Back off the two rear side hinge pins 2 to disconnect the upper part of the mechanism Figure 9 14 Note During reassembly make sure that the cables are passed through the related compartments and check adjustment of the roller gear par 8 8 XZAC4219 03 Service Manual 9 15 9 2 9 DISASSEMBLY REASSEMBLY OF THE PAPER FEED MOTOR Remove the mechanism as explained above e Loosen the two lock nuts 1 of the motor and remove the document drive belt from the pulleys e Loosen the nuts and extract the motor Figure 9 15 Note During reassembly adjust the document drive belt par 8 1 9 16 7 4219 03 9 2 10 DISASSEMBLY REASSEMBLY THE PRINTHEAD MOVEMENT MOTOR e Remove the upper part of the mechanism as explained above e Loosen the lock screw 1 of the idler pulley support slide and release the carriage movement belt from the motor pinion e Unhook the flat cable of the printhead loosening the screw 2 then back off the three special lock screws 3 and extract the printhead movement motor from its housing taking care not to damage the ribbon feed gears 000000 00000 2 0 7 A Figure 9 16 Note Du
74. ntral lever The pressure roller bridge 5 must be free to move into position without interference when in contact with the minimum radius of the cam 6 Torque the screw of the pressure roller bridge to 20 Kgcm holding the roller in contact with the minimum radius of the cam Remove the probe and without changing phasing check for slight play between the roller and cam without loading the springs When the probe is inserted again there must be no play Figure 8 9 Note The adjustment value may vary for certain non standard products 8 10 XZAC4219 03 8 10 ADJUSTMENT OF BAND OPENING MACHINE STATUS With part of the upper mechanism in the work position and the print carriage in contact with the left hand side orient and secure the lever 1 on the band shaft leaving a clearance of 1 5 mm between crank and rocker arm in relation to the profile of the carriage With the upper part of the mechanism raised and lever 1 in contact with the control pin of the lifting lever 2 CONDITIONS TO BE CHECKED A distance of between 5 and 8 mm between the edge of the band 3 and the center of the print bar PROCEDURE Operate on the lock screw 4 of the lever 1 on the band shaft HEAD CARRIAGE Figure 8 10 Note This adjustment must be carried out after adjusting the print bar and band XZAC4219 03 Service Manual 8 11 8 11 ADJUSTMENT HORIZONTAL MAGNETIC MICR DRIVE BELT TENSION MACHINE STATUS Read wri
75. nts inserted in the printer comply with machine specifications and are in good condition OPERATING STATUS OF THE PRINTER Check for any dirt or paper and ink on inside parts of the machine that may affect the performance of the various devices Check for any internal damage due to insertion of documents with paper clips metal staples pins or sample holders Check lubrication of all parts for which this is prescribed XZAC4219 03 Service Manual 5 1 5 1 3 IDENTIFYING THE PROBLEM Examining all the information gathered from the Operator printer error signals analysis of documents on which the fault has been encountered repetition of the error when the machine is started etc trace and isolate the problem that has occurred on the machine and which must be eliminated In some cases the fault may be caused by more than one problem it is important therefore to separate the various problems and deal with these one by one 5 1 4 TRACING THE CAUSE According to your experience and referring to information provided in this chapter follow a logical path to trace the fault from the most likely cause to the most remote possibility until you have identified the faulty part 5 1 5 ELIMINATION OF THE FAULT Carry out the repair so that the machine can carry out all its functions In this phase the information provided in chapters 6 7 8 9 may be of help 5 1 6 TESTING OF THE MACHINE Once the machine has been repaired carry out
76. o bring the pin of the bridge 4 on its minimum radius With its screw 5 fasten the bridge on the shaft check that the recess of the pressure roller is across the entire paper path CONDITIONS TO BE CHECKED Pressure roller in work position PROCEDURE Rotate the cam so as to bring the pin of the bridge 4 on its maximum radius then check that with the pressure roller resting on the paper sliding surface there is play in the coupling of point A Figure 8 13 8 14 XZAC4219 03 8 14 POSITIONING OF GROUP ON THE HORIZONTAL MAGNETIC MICR STRUCTURE MACHINE STATUS Insignificant CONDITIONS TO BE CHECKED Co planarity between the closing flap of the magnetic unit and the paper conveyor of the slot PROCEDURE Position the slots 1 in the half cut outs 2 present on the sides of the machine Draw up the lock screws slightly 3 Push up the structure of the magnetic unit until it is in contact both to the right and left against the paper conveyor Torque the lock screws to 8 Kgcm Figure 8 14 XZAC4219 03 Service Manual 8 15 9 REMOVAL REASSEMBLY OF PARTS Each removal operation is described as follows Reference to any previous removal operations so as to reverse the disassembly procedure Phases of the operation described in sequence Notes Indicate any references to adjustments to be made after reassembly warnings or prescriptions to be complied with XZAC4219 03 Service Manual 9 1 91 PRIO
77. of firmware and accessories with this The performance improvements of the PR2 plus in relation to the PR2 E are outlined briefly below e Faster printing and throughput using a 2295 Hz printhead e Extension of the interfaces on the motherboard e 1USB2 0 1 ECP parallel port e 1fast RS 232 Compatibility with retail interface boards Longer life print ribbon 10M char e Console with LCD option e Gray and black casing with open key Multi range power supply unit F R 600 dpi color scanner available in July 2007 Compliance of components with European WEEE ROHS Directives e Supporting SW for use with standard environments Twain driver Availability of a model with MICR without horizontal magnetic unit 1 1 1 FACTORY CONFIGURATION The various factory configurations of the PR2 plus are illustrated below VERSION CONFIGURATION PR2 plus 10 Basic model with RS232 Parallel and USB ports PR2 plus 12 PR2 plus 10 with horizontal magnetic unit PR2 plus 12 M PR2 plus 12 with MICR reader XZACA219 03 Service Manual 1 1 1 2 TECHNICAL DATA 1 2 1 PRINT UNIT The printing device consists of a needle matrix head with overheating protection sensor fitted on the transport carriage contrast is provided by a spring loaded deformation bar that permits adaptation of vertical position to document thickness at the printing position Other features include faster speed of the printhead increased to a
78. on the PR2 plus by pressing the STATION 2 EJECT with the cover open After reset the READY led remains on close the cover and insert an A4 format sheet self test printout After ejection press the LOCAL BREAK and STATION 2 EJECT keys at the same time RUN IN test The test lasts approx 45 and vertical bars are printed In this way the efficiency of the mechanism and electronics are tested as in production Switch off the machine to exit from run in 3 6 OPERATOR INFORMATION At the end of installation the Technician must provide the Operator with various information in order to use the machine and to replace the cartridge and to eliminate paper jams without any problems For this purpose a practical demonstration of the following operations is recommended e Use of the console interpretation of the error messages and where possible unblocking of the machine e How to insert the and documents from the feed slot stressing the importance of not using creased or torn documents or with protruding backs Explain the method of insertion of the paper automatic alignment and of the passbook manual alignment e Replacement of the ribbon cartridge e Extraction of a jammed document from the machine using the mechanism lift lever e How to insert a check and slip in the check reader option stressing the importance of using documents that are not torn creased folded stapled or clipped Stress the importance of correct internal ventilatio
79. onnector e Extract the motherboard from the baseplate of the printer Figure 9 34 Note During the reassembly of the metal sheet 4 fasten this from outside the supporting plate of the motherboard If the board is replaced update the firmware according to the last release par 1 9 1 carry out the installation set up chapter 4 and calibrate the photosensors par 4 3 1 9 30 XZAC4219 03 9 2 18 DISASSEMBLY REASSEMBLY THE MOTHERBOARD MACHINES WITH SERIAL NUMBER 1 Switch off the machine and disconnect the power cord Remove the casing as explained above Detach all the connections to the motherboard and disassemble the mechanism as explained above 1 that connects the motherboard to the mains unit Disconnect the power cord 2 Remove magnetic options option Figure 9 35 9 31 Service Manual 7 4219 03 Back off the four lock screws 3 of the motherboard Disconnect the cable 4 of the standard serial interface and if present disconnect the cable of the optional serial interface e Back off the two screws 5 of the Centronics interface connector e Extract the motherboard from the baseplate of the printer Figure 9 36 Note During the reassembly of the metal sheet 4 fasten this from outside the supporting plate of the motherboard If the board is replaced update the firmware according to the last release par 1 9 1 carry out the instal
80. or all the modes Insert an A4 sheet in the front slot to check print alignment status Press Station 1 and or Station 2 to calibrate the alignments Repeat points 7 and 8 until calibration has been completed Press the Local button twice to save the alignment value permanently for the current mode and to move automatically to the next calibration Calibration ends pressing all three the buttons at the same time returning to the main menu XZAC4219 03 Service Manual 4 21 4 3 8 CALIBRATION OF THE OF FORM TOF The block diagram for calibration of the top edge of form TOF is given below COVER OPEN KEYS ST1 LOCAL ST2 PRESSED POWER ON OF THE MACHINE ACOUSTIC SIGNAL AND LEDS ON lt gt LED ST1 ED ST2 lt gt LED ST1 LOCAL ST2 READY OFF lt INSERT Ad SHEET STAMPA OF THE TOP OF FORM ED ESPULSIONE ST2 STAMPA OF THE TOP OF FORM ED ESPULSIONE TOP OF FORM OK STAMPA OF THE TOP OF FORM ED ESPULSIONE SAVEI PARAMETERS 4 22 7 4219 03 This calibration makes it possible to set the distance between the top edge of the document and the first print line This adjustment is activated only if in the set up of PR40 emulation is selected for the TOP MARGIN PR40 LIKE item To carry out this calibration proceed as follows 1 Switch on the printer with the cover open holding down the three console buttons 2 Wait for the acoustic signal
81. oupling and of the sound proofing before tightening the screws 9 20 XZAC4219 03 9 2 13 DISASSEMBLY REASSEMBLY THE SERVICES MOTOR Remove the casing as explained above e From the front lift the entire mechanism from the baseplate and rotate it partially so as to access the connectors of the motherboard e Disconnect the cable that connects the services motor to the motherboard Back off the two screws 1 that fasten of the motor to the left hand side structure and remove it from the machine Figure 9 21 XZACA219 03 Service Manual 9 21 9 2 14 DISASSEMBLY REASSEMBLY OF THE FEEDER PHOTOSENSORS e Remove the mechanism as explained above e Remove the upper part of the mechanism as explained above e Remove the roller guard removing the related M3 lock screws 1 Figure 9 23 Machines with serial number 1 XXX XXX 9 22 7 4219 03 Release the two springs 2 and slide out the document stop combs from their guides after straightening the two tabs that prevent sliding out of the paper 3 Figure 9 25 Machines with serial number 1 XXX XXX XZAC4219 03 Service Manual 9 23 Release the bush 4 of the shaft and remove the bracket 5 of the alignment pressure rollers then 4 remove the entire group 6 Figure 9 26 Back off the six lock screws 7 of the conveyor 8 9 9 9 4 DN 9 0 9 Or Figure 9 27 Machines with serial number 8 xxx xxx 7 4219 03
82. pe Dr de 4 29 4 5 OPERATIONS TO LOAD THE 4 30 5 MACHINE DIAGNOSTICS GUIDE neret ninth intr intr 5 1 51 METHOD antea te qd Dd ete E aio ide 5 1 5 1 1 ANALYSIS OF OCCURRENCE OF THE 0 5 1 5 1 2 ANALYSIS OF OPERATING 0 0 5 1 5 1 3 IDENTIFYING THE PROBLEM 2020 1 5 2 5 1 4 TRACING THE CAUSE vegies ete em de ade tue Ras 5 2 5 1 5 ELIMINATION OF THE te eet het e e eats 5 2 5 1 6 TESTING OF THE nenne nnne 5 2 5 2 CLASSIFICATION OF FAULTS iicet e DEG 5 3 5 3 FAULTS AT POWER ON iere ipee EROR 5 4 54 FAULTS DURING WRITING OF THE 5 5 5 5 DOCUMENT MOVEMENT DEFECT Sanini ioner nas ekrana 5 6 5 6 FAULTS DURING READ WRITING OF THE MAGNETIC 5 7 6 ELECTRICAL 6 1 6 1 GENERAL INTERCONNECTION DIAGRAM MACHINES WITH SERIAL NUMBER 8 xxx xxx 6 1 6 2 MOTHERBOARD MACHINES WITH SERIAL NUMBER 8 XXX XXX 6 2 6 3 GENERAL INTERCONNECTION DIAGRAM MACHINES WITH SERIAL NUMBER 1 xxx xxx 6 3 6 4 MOTHERBOARD MACHINES WITH SERIAL NUMBER 1
83. r Quality 86 cps 104 cps 131 cps XZACA219 03 Service Manual 1 17 The reference standards for the printable optical characters as follows Font Coding standard Dimensions std form Print specifications OCRA EUROBANKING ISO 1073 1 ISO 1831 OCR EUROBANKING ISO 1073 2 ISO 1831 Relationship between writing styles and emulation environment Emulations Writing styles Selection HSD DRAFT NLQ2 LQ2 PR50 PR2845 OCRA OCRB FROM SET UP DRAFT NLQ1 FROM LINE HSD DRAFT NLQ2 102 4 PR50 PR40 OCRA OCRB FROM SET UP DRAFT NLQ1 OCRA OCRB FROM LINE HSD DRAFT NLQ2 LQ2 FROM SET UP PRAE HSD DRAFT NLQ2 102 OCRA OCRB ITALIC DRAFT RONNE ITALIC NLQ1 ITALIC NLQ2 ITALIC LQ2 HSD DRAFT NLQ1 NLG2 02 FROM SET UP DRAFT NLG1 FROM LINE 7 4219 03 2 OPERATING CONTROLS The operating controls of the machine are as follows e on off switch e keys on the console e lever for lifting the upper part of the mechanism KEYS ON THE CONSOLE ON OFF SWITCH LEVER FOR LIFTING THE UPPER PART OF THE MECHANISM Figure 2 1 Operating controls XZAC4219 03 Service Manual 2 1 2 1 ON OFF SWITCH The on off switch of the machine is of the two position type The switch is operated by a mechanism that runs cross the machine in a lengthwise direction 2
84. ribes the meaning of the keys and leds when the PR2 plus is IBM Proprinter II X24 EPSON LQ 2550 emulation 2 5 1 MEANING OF THE KEYS The keys perform the following functions LOCAL BREAK Switches the printer between On line and Off line status STATION 1 EJECT Ejects the document present STATION 2 EJECT Not used Pressing of the STATION 2 EJECT key during the power on phase permits printing of the Self test 2 5 2 MEANING OF THE LEDS The leds indicate the following machine states ON green led indicates that the machine is on READY yellow led indicates that the printer is on line LOCAL yellow led indicates that the printer is off line STATION 1 yellow led flashing indicates that data are present in the buffer on indicates that a document is present STATION 2 No indication For this version of the PR2 plus a specific console different from the standard product is available 2 8 7 4219 03 2 6 LEVER FOR LIFTING THE UPPER PART THE MECHANISM The lever used to raise the upper part of the mechanism positioned on the left hand side of the machine makes it possible to lift the mechanism and to access the paper path inside the machine with the possibility of recovering a jammed document without having to switch off the printer To access the lever lift the cover of the machine rotating this to its stop position Figure 2 3 Opening of the cover XZAC4219 03 Service Manual 2 9 Figure 2 4
85. ring reassembly correctly reposition the ground clip 4 and adjust the carriage drive belt par 8 11 XZAC4219 03 Service Manual 9 17 9 2 11 DISASSEMBLY REASSEMBLY OF THE CARRIAGE RESET PHOTOSENSOR e Remove the casing as explained above e From the front lift the entire mechanism from the baseplate and rotate it partially so as to access the connectors on the motherboard e Disconnect the cable of the carriage reset photosensor from the motherboard releasing it from the related plastic clips Cut the cable clips 1 and backing off the screw 2 disassemble the photosensor N Figure 9 17 Note During reassembly restore the cable clips 9 18 7 4219 03 9 2 12 DISASSEMBLY REASSEMBLY ROLLER SUPPORT TRAY Remove the casing as explained above Remove the mechanism separating it from the baseplate as explained above Free the wire of the carriage reset photosensor from the plastic clips 1 Figure 9 19 Machines with serial number 1 XXX XXX XZAC4219 03 Service Manual 9 19 Remove the upper part of the mechanism as explained above e Back off the 4 screws 2 and remove the tray taking care not to lose the transmission coupling 3 and the sound proofing of the tray SENET 522 0 c _ RS _ Figure 9 20 Note During reassembly check correct positioning of the transmission c
86. rvice engineers and programmers as certain parameters that can be selected are used to specialize the machine or the option installed and must not be modified Incorrect modification by the operator could cause malfunctioning of the printer 4 21 SET UP ACTIVATION To access the set up environment switch off the machine and then switch it on again holding down the ST1 Station 1 and ST2 Station 2 keys of the console At the end of the reset phase insert an A4 format sheet in the front slot the machine will print the meaning of the keys in this environment on one line The flow charts that indicate the possibility of access to the various parts of the set up are provided below 4 2 3 SUPPORTING SOFTWARE The Software tools are produced using suitable instruments and languages for insertion of the product in the environments where is connected Drivers Are built on Olivetti native protocol They comprise the enter range of capabilities that can be managed by Industry Standard applications reference command set STD 12 14 PR2 plus DLL Drivers provided WIN NT 4 x 2000 WIN 95 98 Environment DLL WOSA Set up management software The specific on line set up management program includes display of the situation of product settings and the possibility of operating on all available parameters including handshaking parameters Font and logo management software This program makes it possible to construct unusual graphic types or part
87. s data regarding its use from the printer These data refer to the life of the printer non resettable data and the life of any parts replaced following technical operations resettable data Note Before installing the Toolbox it is essential to remove any previous installation version from the Host The following operations must be carried out to view the Maintenance Memory e Start the Toolbox application and select the Resource Kit icon Select the Printer Maintenance Memory icon PR2E PR2 Plus Toolbox x 2 v8 amp Setup stampante Macro e logo Memoria di manutenzione della Stampante Memoria di manutenzione della stampante FW FW Usa questo v uU programma se vuoi vedere modificare dei parametri della memoria di FW stampante FW MICR manutenzione della stampante stato dispositivo connesso Enter the password s for read or write access to the data Note The data of the Maintenance Memory can be read on all models of the PR2 Plus in the entire serial number field 1 xxx xxx and from serial number 4 602 809 of serial number field 4 XXX XXX Application on all the remaining serial numbers is not allowed XZACA219 03 Service Manual 4 29 4 5 OPERATIONS LOAD THE FIRMWARE On all models of the PR2 Plus to update the firmware release the Toolbox version 1 10_08 and higher must be installed Note Before installing the Toolbox it is essential to remove
88. s on interface connections X Line problems on the interface X Incorrect set up X 5 4 XZAC4219 03 5 4 FAULTS DURING WRITING OF THE DOCUMENT FAULT POSSIBLE CAUSE Writing with stains Incomplete writing Writing disabled Misshapen writing with irregular spacing Ribbon cartridge missing gt lt The printhead does not write Ribbon to be replaced out Ribbon cartridge not inserted correctly gt lt gt lt gt lt gt lt Printing is faded Incorrect set up parameters Irregular movement of the carriage Closing levers open Printhead fault Paper photosensor fault Printhead flat cable fault Transport motor fault gt lt gt lt gt lt Motherboard fault Adjustment of the document drive belt Adjustment of roller needles Adjustment of ribbon needle protection tab Adjustment of paper photosensor gt lt Adjustment of the print bar x Adjustment of the band Adjustment of gears per rollers Adjustment of front pressure rollers Adjustment of carriage drive belt gt lt gt lt gt lt gt lt XZAC4219 03 Service Manual 5 5 5 5 DOCUMENT MOVEMENT DEFECTS FAULT POSSIBLE CAUSE machine does not introduce eject the document The document is fed crookedly The document is wrinkled The document has irre
89. ses The read range is equal to the size of the slot A position restriction on the right hand side of the feeder is accepted If present this restriction must be highlighted by a graphic sign on the top lip of the slot The interpretation SW must be able to recognize the font of the check being read automatically objective 1 8 7 4219 03 CHARACTERISTICS FONT CODING Fonts recognized CMC7 ISO 1004 1992 part one E 13b ISO 1004 1992 part two Spacing CMC7 E13B 8 cpi Reading mode Autoriconoscimento font Reader position Lato inferiore passaggio paper 1 2 11 THROUGHPUT Data recorded with the machine connected via RS232 at 9600 Baud DOCUMENT MODE PAGES HOUR 54 lines of text at 40 CRT HSD 283 Draft 262 NQL 162 54 lines of text at 80 CRT HSD 211 Draft 182 NQL 106 Banking document 210x80mm HSD 1161 Draft 1125 NQL 857 Banking document 210x240 HSD 562 Draft 507 NQL 378 Bank statement HSD 160 Draft 160 NQL 90 ECMA letter HSD 305 Draft 281 NQL 194 1 2 12 5 The following emulations are possible e Olivetti e BM e Wincor 1 2 3 SCANNER A fast color scanner with a resolution of 600 dpi is included The scanner features a fixed lower image acquisition element CIS and a mobile upper element that moves from the top down when activated This action makes it possible for the pri
90. sing as shown in the figure EB N Figure 9 3 XZACA219 03 Service Manual 9 5 e Lift the casing and place it to the side of the machine as shown in the figure e Back off the two screws 5 of the cover open switch and remove it Figure 9 4 9 6 XZAC4219 03 e Working from the lower side of the machine back off the five lock screws 6 of the baseplate e Move the power supply switch 7 to the ON position e Remove the baseplate as shown in the figure Figure 9 5 XZAC4219 03 Service Manual 9 7 9 8 9 2 4 DISASSEMBLY REASSEMBLY OF THE MECHANISM Disconnect the console and remove the casing as described above On both sides back off the lock screws 1 of the tabs that fasten the front rubber pads so that these can be removed from their housing From the front lift the entire mechanism from the baseplate and rotate it partially so as to access the connectors of the motherboard Disconnect all the connection cables of the mechanism to the motherboard except for the motherboard power supply unit connection cable der XXX P5 OY e 2 6 9 lt gt coo XS o o2 9 6 7 4219 03
91. specific controlled movement mechanism It operates across the entire insertion slot of the printer and does not involve any particular constraints as regards positioning of the passbook inserted The operation on the stripe is carried out exerting controlled pressure on the passbook to guarantee uniform distance between the printhead and the magnetic support Characteristics R W reference standards DIN ISO 32744 IBM 3604 ANSI alignment autoborder error rate lt 1 10000 after three automatic retries 1 2 9 VERTICAL MAGNETIC UNIT This device can read write vertical magnetic stripes It comprises a fixed position R W head and approach movement to the stripe It can be installed to the left or right of the paper path as required by the customer The passbook must be inserted against the respective side of feeder Characteristics R W reference standards Binary coded decimal Olivetti Alignment method manual and autoborder Introduction side right or left version error rate lt 1 10000 after three automatic retries 1 2 10 MICR READER A new model is envisaged that integrates only the MICR without horizontal magnetic unit whose electronics are integrated in the scanner board The reader located inside printer operates crosswise to the direction of movement of the paper It comprises a read head able to operate also on passbook magnetic stripes fitted on a specific mechanism that guarantees correct traverse during work pha
92. swise e Weight or format outside permitted limits e Paper in bad conditions creased misshapen or in poor condition e Paper with metal staples or paper clips this condition may seriously damage the machine Multicopy forms with incorrectly glued sheets Possible areas of jamming e initial feed area from front feeder e internal area of the printer e rear area towards the documents outfeed XZAC4219 03 Service Manual 3 15 3 7 6 1 PAPER JAM IN THE FRONT FEEDER AREA To remove a document that has jammed in the area of the front feeder pull the document out carefully so as to avoid damaging it Figure 3 14 Removal of a document in the area of the front feeder 3 7 6 2 PAPER JAM INSIDE THE PRINTER To remove a document that has jammed from inside the printer proceed as follows e Without switching off the machine open the cover of the machine e Using the specific lever lift the internal upper unit of the machine e Recover the document that has jammed pulling it carefully Figure 3 15 Removal of document from inside the printer 3 16 XZAC4219 03 If scraps of paper remain jammed in inaccessible internal parts these can be removed as follows 1 Open the cover and switch on the printer with STATION 1 EJECT pressed 2 Wait for the acoustic signal 3 Pressing STATION 1 EJECT and or STATION 2 EJECT the paper will be moved forward and back so that it is possible to remove the scraps of paper that have
93. t there are no faults the console leds will remain off subsequent re insertion of a sheet of A4 format paper will permit printing of the values read and selected for each individual photosensor XZAC4219 03 Service Manual 4 17 If calibration fails the faulty photosensor will be indicated by the configurations of the leds Pressing one the console button highlights any other faulty photosensors If calibration is not completed correctly it will not be possible to make the other calibrations or measurements If calibration is successful insert a sheet of A4 format paper in order to print the calibration values The parameters to be checked are indicated in the table below READY ON O O O O O STATION 1 LOCAL 2 stanon 2 EJECT BREAK EJECT PR2 plus 1 2 photosensor Paper No Paper Yes Current mV mA photo n 1 front paper present XXXX XXXX XXXX XX photo n 2 front paper present XXXX XXXX XXXX XX photo n 1 front paper align XXXX XXXX XXXX XX photo n 3 front paper align XXXX XXXX XXXX XX photo n 2 front paper align XXXX XXXX XXXX XX photo n 4 front paper align XXXX XXXX XXXX XX photo rear paper present XXXX XXXX 0 0 photo paper top edge A XXXX B XXXX 3 Parameters to be checked 1 MINIMUM ACCEPTABLE VALUE 4500 2 VALUE lt 1500 3 B A 2500 MINIMUM ACCEPTABLE VALUE Make a further check inserting a check format form code 152136J at t
94. te carriage in reset position end of stroke motor side CONDITIONS TO BE CHECKED Cogged belt 1 tensioned so as to obtain a deflection of 5 mm with a load of 60 g applied at the center of the stroke of the carriage Make the recording with the carriage in the reset position left hand end of stroke motor side PROCEDURE Loosening the lock screws move the motor 2 until the conditions required are obtained and then tighten the screws 60g e i LII STABILIZER LOCK SCREW TORQUE VALUE 12 Kgcm Figure 8 11 8 12 7 4219 03 8 12 ADJUSTMENT HORIZONTAL MAGNETIC MICR CLOSING FLAP MACHINE STATUS Read write carriage in reset position end of stroke motor side and screw 1 which joins the semi tie rods loosened CONDITIONS TO BE CHECKED Co planarity between the closing flap and the front surface of the structure PROCEDURE Position the flap 2 in contact with the slot 3 operating in the compartment between the fork and toothing of the semi tie rods 4 then tighten the screw 1 1 3 OF pee l Figure 8 12 XZAC4219 03 Service Manual 8 13 8 13 POSITIONING HORIZONTAL MAGNETIC MICR PRESSURE ROLLER MACHINE STATUS Pin of the bridge 4 on its minimum radius With regard to the above position the pressure roller 1 inside the conveyor 2 with a recess of 0 5 1 mm and then phase the cam 3 so as t
95. tional with the same capacity able to contain complex character sets or high volumes of macros and logos can be installed on the motherboard The machine firmware comprises the following emulations e Olivetti environment STD 12 14 controlled protocol with native PR2 E environment and PR40 and PR2845 emulation Industry standard emulation IBM Proprinter II and Proprinter X24 e IBM environment Emulation protocol 9068 with coverage of the 4722 model Industry standard emulation IBM Proprinter Proprinter X24 e Wincor Nixdorf environment Emulation protocol SNI 4915 with coverage of models 4905 Industry standard emulation EPSON LQ 2550 1 9 2 CHARACTER SETS System level compatibility for each character set extends the environments listed below ENVIRONMENT CHARACTER SET PC DOS CP SET CODE PAGE WINDOWS 2 X 3 0 OS 2 UNIX ISO 8859 X WINDOWS 3 1 CP SET OLIVETTI STD 15 Each emulation present on the machine includes one or ore character sets The character sets present in each emulation are listed in the table below EMULATION CHARACTER SET OLIVETTI CP SET STD 15 Olivetti ISO IBM CP SET ISO 1 9 3 MODE AND CHARACTER FONTS The characteristics of the various print modes are listed below 10 cpi 12 cpi 15 cpi H S D High Speed Draft 350 cps 314 cps 327 cps DRAFT 260 cps 260 cps 260 cps N L Q Near Letter Quality 130 cps 130 cps 130 cps L Q Lette
96. ve legacy mode 200 dpi PR2 E compatible 216mm max 210 mm 4960 10 inch s grayscale single side 8 inch s grayscale double side 3 3 inch s color single side double side requires two passes aligned with the left hand side of the slot W 65 210 mm 70 297 mm constant thickness concurrent grayscale or subsequent 8 MB or above superimposed on scanning Parallel ECP USB 2 0 managed with specific command BIT stream 1 10 7 4219 03 1 3 CERTIFICATIONS AND APPROVALS 1 3 1 CERTIFICATIONS AND APPROVALS 230V POWER SUPPLY UNIT VERSION Safety CE Marking compliance with standards EN 60950 Electromagnetic Compatibility CE Marking compliance with standards EN 55022 EN 55024 EN 61000 3 2 harmonics EN 61000 3 3 flicker Environmental Compatibility Recycling Directive WEEE 2002 96 EC Hazardous substances directive ROHS 2002 95 EC 1 3 2 CERTIFICATIONS AND APPROVALS 115V POWER SUPPLY UNIT VERSION Safety International Marks compliance with standards C TUV NRTL US Electromagnetic Compatibility FCC Marking Class A 1 3 3 ENVIRONMENTAL SPECIFICATIONS Reference standards T Temperature 15 35 Humidity 35 85 without condensation Temperature 10 60 Stand by Humidity 10 90 without condensation XZACA219 03 Service Manual 1 11
97. vements Selecting WAIT the status reply will be provided at the end of printing if the horizontal magnetic option is present OPTION HORIZONTAL MSRW Message indicating that the option has been installed There is no selection and the next selection is printed after this title If the hor magn MICR option is present MICR is shown beside MSRW STANDARD DIN ISO ANSI IBM 3604 Sets the magnetic standard if IBM 3604 END SENTINEL C DISPLACEMENT STANDARD 10 20 DUPLICATE N Y DOUBLE FIELD CHECK N Y RETRY 3 1 STRIPE HANDLING NORMAL FAST Sets the closing code Sets the position of the magnetic stripe Sets or not duplication of the field Sets or not control on the two fields recorded Sets read retries Permits fast or normal management of the magnetic stripe In the case of normal management each time the magnetic stripe is read or written passbook width is measured in order to establish the precise position of the stripe In fast management the width of the passbook is measured once only with the procedure described in the specific chapter and no measurements are made during reading or writing of the stripe thus increasing speed of management of the stripe XZAC4219 03 Service Manual 4 11 if SIDE AFF STD USA Selects the width of the print line LINE BUFFER PR2845 LIKE N Y Sets the width of the reception buffer to 2845 512 Byte or

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