Storm Tracker 2 Track system - J&M Manufacturing Co., Inc.
Contents
1. N UN bl Ni slasti z 2 848 Large Cone Bearing 2 13 x 1 1 4 Gr5 Z SF Hex Bolt 0010002 E rack Washer 0015112 3 1 2 in Rubber Cap 0020315 Bogie Wheels Swivel Pin 2 Thread Depth 0020288 3 4 x 14 Pin Weldment 0020328 rack Tightener Pivot Pin 0020293 3 4 5 Gr5 Hex Nut 0019334 rack Swivel Hitch Weldment 0020291 Track Belt Tensioner Weldment 0020284 3 4 10 Gr5 Z Centerlock Hex Nut 0002147 4 10 x 5 Gr8 Z Hex Bolt 0020318 1 3 4 x 14 Pin Weldment 0020328 lunger Rod Weldment M0020261 Large Track Wheel Weldment oil bath hub 0030027 Large Track Wheel Weldment grease hub 0020249 Grease Zerk Not Shown 0009756 Grease Zerk Extension Hose Short Not Shown M0020498 Grease Zerk Extension Hose Long Not Shown JM0020489 5 8 Stud Non Oil Bath Hubs JM0019235 3 4 Stud Oil Bath Hubs JM0018957 E NO 0 PARTS PARTS Part No Description 6 M0020287 Double End Spindle 3 X 295 8 000 8 M0020285 Carriage Beam End Plate Weldment 9 M0001513 1 2 13X1 1 4 Gr5 Z Hex Bolt O 1 8 X 9 Gr8 Z Hex Bolt 1 8 Gr5 Z Centerlock Hex Nut Track Spindle Shank 6 X 27 3 4 36 Rubber Belt x 3242. not depend on hydraulic cylin ders to hold them up An attachment can fail if a control is moved or if a hydraulic line breaks Wear protective glasses when servicing equipment SERVICE OPERATING INSTRUCTIONS IMPORTANT To maximize the life of your track system it is recommended that wide turns be consistently made whenever possible Turning in a circle that is THREE TIMES the overall length of the tractor and track unit will reduce premature wear on the belt and undercarriage IMPORTANT FOR INCREASED LIFE OF THE TRACK SYSTEM AVOID SHARP TURNS Make wide sweeping turns when possible Turn in a circle that is THREE TIMES the overall length of the WIDER TURNS tractor and track unit Sharp turns will INCREASE TRACK LIFE rapidly decrease the life of the track Lubrication Service Schedule IMPORTANT Your Track System has grease fittings at all critical points These should be serviced before the track is put into operation BE SURE THAT ALL POWER IS SHUT OFF BEFORE SERVICING THE TRACK SYSTEM Ihe grease points shown should be lubricated daily before use Multipurpose Lithium Grease is recommended for idler and mid roller bearing lubrication Oil Bath Hubs Use Napa STA Lube GL5 90 90 WT with Rust Inhibitors FL2472 ROUTINE MAINTENANCE NWARNING When Servicing The Track System Be Certain All Power To Grain Cart Is Shut Off Repack the wheel bearings at least once a year Use Bearing Gard MK or equivalent lubrica
3. of the track tension air springs become necessary the following steps must be performed 1 Slowly release the air pressure from the rubber bladder 2 Remove the bolts that hold the air spring in place and remove the air spring 3 Install new air spring between pressure plates Be careful not to damage brass air fitting on top of air spring 4 Install and tighten bolts on bottom side of air bag using blue lock tight DO NOT OVERTIGHTEN as cracking of plastic base will occur Bolt torque should be 20 30 ft Ibs 5 Slowly fill air bag with compressed air to the recommended pressure in owners manual Stand clear of any moving parts while filling up air springs Sudden movement can occur TRACK ALIGNMENT he rubber tracks are held in proper alignment by the front alignment weldment Track alignment is set at the factory but may need further adjustment Rubber tracks require a run in period to seat properly More adjustments may be necessary for the first week or two It is normal for tracks to favor one side or the other depending on ground condition contour and carrying weight If after the first load you feel heat on the side of the Guide Lugs follow the instructions below Guide Lugs EJ 6 MEN Step 1 Loosen the 3 4 vertical hex bolt with an 1 1 8 wrench use wrench on wrench method for better leverage Step 2 Loosen the 5 8 nuts one each side on the 5 8 adjuster bolts on both sides o
4. to operating is instructed in safe and proper use and reviews and un derstands the manual s pertaining to this machine Also make certain that the operator s reviews and under stands the operators manual of the grain cart and the tractor Read this manual before you operate this machine If you do not understand any part of this manual or need more information contact the manufacturer or your authorized dealer SAFETY Understand that your safety and the safety of other persons are measured by how you service and operate this machine The safety information given in this manual does not replace safety codes federal state or local laws Make cer tain your machine has the proper equipment as designated by local laws and regulations Travel speeds should be such that complete control and machine stability is maintained at all times Where pos sible avoid operating near ditches embankments and holes If a ditch must be crossed do so at an angle Avoid sharp turns to maximize the stability of the road Reduce speed when turning crossing slopes and rough slick or muddy surfaces Avoid running over hard objects protruding above the ground surface if possible Damage to the understructure or load may result If the object is unavoidable reduce speed Never adjust service clean or lubricate track system until all power is shut off Keep all safety shields in place Support equipment and attachments properly when working beneath them Do
5. SERVICE MANUAL Rev 11 22 2014 J 8 M Mfg Co Inc 284 Railroad Street P O Box 547 Fort Recovery OH 45846 Ph 419 375 2376 Fax 419 375 2708 WWW jm inc com THE DEALER TO THE DEALER Read manual instructions and safety rules Make sure all items on the Dealers Pre Delivery and Delivery Check Lists in the Operators Manual are completed before releasing eguipment to the owner Ihe dealer must complete the Warranty Registration Card attached to the front inside cover of this manual and return to J amp M Mfg Co Inc at the address indicated on the card Warranty claims will be denied if the Warranty Registration Card has not been completed and returned EXPRESS WARRANTY J amp M Mfg Co Inc warrants against defects in construction or materials for a period of ONE year We reserve the right to inspect and decide whether material or construction was faulty or whether abuse or accident voids our guarantee Warranty service must be performed by a dealer or service center authorized by J amp M Mfg Co Inc to sell and or service the type of product involved which will use only new or remanufactured parts or components furnished by J amp M Mfg Co Inc Warranty service will be performed without charge to the purchaser for parts or labor based on the Warranty Labor Times schedule Under no circumstance will allowable labor times extend beyond the maximum hours indicated in the Warranty Labor Times schedul
6. e for each warranty procedure The purchaser will be responsible for any service call and or transportation of the product to and from the dealer or service centers place of business for any premium charged for overtime labor requested by the purchaser and for any service and or maintenance not directly related to any defect covered under the warranty Costs associated with equipment rental product down time or product disposal are not warrantable and will not be accepted under any circumstance Each warranty term begins on the date of product delivery to the purchaser Under no circumstance will warranty be approved unless the product warranty registration card attached to the inside of the Operators Manual has been properly completed and submitted to the equipment manufacturer This Warranty is effective only if the warranty registration card is returned within 30 days of purchase This warranty does not cover a component which fails malfunctions or is damaged as a result of i improper modification or repair ii accident abuse or improper use iii improper or insufficient maintenance or iv normal wear or tear This warranty does not cover products that are previously owned and extends solely to the original purchaser of the product Should the origi nal purchaser sell or otherwise transfer this product to a third party this Warranty does not transfer to the third party purchaser in any way J amp M Mfg Co Inc makes no warranty expre
7. e the unit as specified Observe all safety information in this manual and safety signs on the equipment For service your authorized J amp M dealer has trained mechanics genuine J amp M service parts and the necessary tools and equipment to handle all your needs Use only genuine J amp M service parts Substitute parts may void the warranty and may not meet standards required for safe and satisfactory operation Record the model number and serial number of your equipment in the spaces provided Serial Purchase Date Purchased From Please provide this information to your dealer to obtain the correct parts SPECIFICATIONS Specifications 0 10 y 22 42 36 Track Length 3047 Track Height C 4 _ Track Width _ J Mid Roller Bogies 4 Per Set 10 000 psi Leveraged Tensioner 2 1 Footprint per Track 3 780 Sg In of Hubs Used Footprint Total 7 560 Sq In GENERAL INFORMATION 6 G N Roller Diameter 12 3 4 FON s GER EHE Main Pivot Pin Diameter Dia 4140 0 CO y 4 TO THE OWNER Ihe purpose of this manual is to assist you in operating and maintaining your track system in a safe manner Read it carefully It furnishes information and instructions that will help you achieve years of dependable performance and help maintain safe operating conditions If this machine is used by an employee or is loaned or rented make certain that the op
8. erator s prior to operating 1 Is instructed in safe and proper use 2 Reviews and understands the manual s pertaining to this machine Throughout this manual the term IMPORTANT is used to indicate that failure to observe can cause damage to equipment The terms CAUTION WARNING and DANGER are used in conjunction with the Safety Alert Symbol a triangle with an excla mation mark to indicate the degree of hazard for items of personal safety When you see this symbol carefully read the mes sage that follows and be alert to the possibility of personal injury or death This Safety Alert symbol indicates a hazard and means ATTENTION BECOME ALERT YOUR SAFETY IS INVOLVED Indicates an imminently hazardous situation that if not avoided will result in death or serious injury A DANGER Indicates a potentially hazardous situation that if not avoided could result in death or serious WARNING 7 injury and includes hazards that are exposed when guards are removed A CAUTION Indicates a potentially hazardous situation that if not avoided may result in minor or moderate injury IMPORTANT Indicates that failure to observe can cause damage to equipment NOTE Indicates helpful information G GENERAL INFORTMATION BOLT TOROUE CHART Always tighten hardware to these values unless a different torque or tightening procedure is listed for a specif ic application Fasteners must always be replaced with the same grade as specified i
9. f the Tracking Arm Use a 15 16 wrench Step 3 Correct the alignment by moving the Tracking Arm with the 5 8 adjuster hex bolts on both sides of the Tracking Arm Turn the adjuster bolts a 1 4 turn towards the heated side of the Guide Lugs Use a 15 16 wrench to adjust the hex bolts Red represents heat Lal pen li eli p ME 7 o n n 1 gy p a l Step 4 Tighten the 5 8 nuts according to specifications Step 5 Check the alignment Pull the track a short straight distance on flat ground Feel the Guide Lugs for heat If the Guide Lugs on the rubber belt stay cool the belt is properly aligned SERVICE BELT INSPECTION he rubber track is composed of several layers of cable similar to the cables used in automotive tires The most important set of cables are located about 8 mm 0 3 in beneath the inside surface of the track This set of ca bles called zero degree cables withstands track tension Other cables called breaker cables are located between the zero degree cables and the outside surface of the track These are laid in various angles to provide lateral support and to protect the zero degree cables When any of the cables are exposed to moisture by cuts or gouges in the rubber they can deteriorate by rusting Because of this any exposed cables should be repaired as soon as possible Any damaged zero degree cables that protrude above the surface of the track should be clip
10. n the manual parts list Always use the proper tool for tightening hardware SAE for SAE hardware and Metric for Metric hardware Make sure fastener threads are clean and you start the thread engagement properly All torque values are giv en to specification used on hardware defined by SAE J1701 amp J1701M Jul 96 s SAE SERIES SAE Bolt Head 6 gt A TO RQU E Identification T CHART SAE Grade 2 SAE Grade 5 SAE Grade 8 No Dashes 3 Radial Dashes 6 Radial Dashes MARKING ON HEAD Diameter Inches SL METRIC SERIES A TORQUE identification T CHART Metric Metric Grade 8 8 Grade 10 9 Diameter COARSE THREAD FINE THREAD Diameter eii amp MARKING ON THREAD MARKING ON THREAD amp Millimeters Wrench Millimeters Thread Pitch Size Metric 8 8 Metric 10 9 Metric 8 8 Metric 10 9 Thread Pitch Nei lom 3 6 m 0e m 10x125 16mm 6 so m s s ws 76 12125 30x30 1173 1626 nos 1258 1740 1283 30x20 SAFETY RULES ATTENTION BECOME ALERT YOUR SAFETY IS INVOLVED Safety is a primary concern in the design and manufacture of our products Unfortunately our efforts to pro vide safe equipment can be erased by an operators single careless act In addition hazard control and accident prevention are dependent upon the awareness concern judgment and proper training of personnel involved in the operation transport maintenance and storage of equipment Make certain that the operator s prior
11. nt Also check the seal for wear and replace if necessary Check the track system periodically for cracks in welds and for other structural damage Have cracked welds fixed immediately Failure to do so could result in extensive damage to the track system and grain cart and great ly reduce the life of the equipment Lubricate the track system according to the Lubrication Service Schedule Make sure that all guards and shields are in place before operating the track system Check the pressure in the air spring after every 100 hours of operation and at the beginning of each season The correct air pressure is 100 psi Check the wheel hubs and make sure the nuts are torqued to 350 ft Ibs Check the hub nuts after the first hour of operation then every 10 hours of operation for the first 40 hours of use These nuts must be kept tight at all times Wheels that are improperly installed and maintained resulting in failure will nullify the warranty and shift the burden of liability to the owner operator of the equipment TROUBLE SHOOTING WARNING Make sure all power is shut off to grain cart before servicing the track system Maintenance and repair service work to be performed by qualified servicemen only Trouble Possible Causes Possible Remedy Belt Guide Lugs Show Wear Misalignment Adjust Front Alignment Weldment No Belt Tension Deflated Air Spring Replace Air Spring 100 psi max AIR BAG REPLACEMENT SERVICE If replacement
12. ped or ground down to below the surface of the track to prevent additional damage due to unraveling Cuts gouges and minor wear on guideblocks are not expected to cause operational problems However a track that has two or more consecutive guideblocks missing should be replaced since this could lead to untracking possibly damaging other undercarriage components STORAGE PREPARATION IMPORTANT When the track system is not going to be used for a length of time store the tracks in a dry pro tected place Leaving your track system outside open to the weather will shorten its life Park the track system on level ground Block the front and rear of the belts to prevent the tracks from rolling unexpectedly Inspect the track system and touch up spots where the paint has been worn away use a good quality primer paint REMOVING FROM STORAGE Make sure the air spring pressure is inflated to 100 psi Inspect rubber belt for cuts or gouges and repair any damaged cables Check for missing or damaged guideblocks and replace as necessary Lubricate all grease points Repack the wheel bearings Use Bearing Guard 1 or equivalent lubricant Grease Hubs Check the seals for wear and replace if necessary Check the wheel lugnuts and make sure the nuts are properly torque to 350 ft Ibs I A W DO HOW TO FLUSH THE OLD OIL OUT OF THE OIL BATH HUBS 1 Roll the hub until the fill plug is on top 2 Drain the hub by removing
13. s goes towards the front of the cart INSTALLATION Step 4 Slide the tracks onto the spindle Step 5 Slip the 6 Rubber O Ring onto the spindle pushing it up against the track spindle Step 6 Install the Track Spindle Collar Use a 1 x 9 Hex Bolt and a 1 Centerlock Hex Nut to fasten the Collar to the Spindle Step 7 Tighten all of the hardware according to the Bolt Torque Chart located at the beginning of the manual PARTS PARTS Description Part No 2 1 2 ID Bronze Bushing M0016841 ogie Wheel Swivel Weldment M0020256 8 Gr5 Z Centerlock Hex Nut 0002149 8 x 5 1 2 Gr5 Z Hex Bolt M0002110 ouble End Spindle 3 X 29 5 8 0020287 M0020311 0020305 0010113 0020268 0025750 0020304 E o ID eri gt ej E N G17 Go IN ON IUI o O PE O IND m C O G848 Small Cone Bearing 1 1 4 12 Gr5 Z Castle Hex Nut Bogie Wheel Weldment grease hub Bogie Wheel Weldment oil bath hub 10 Dust Cap G848 Hub grease hub Dust Cap G848 Oil Bath Hub 0025747 O Ring for Dust Cap Oil Bath Hub 0202321 5 8 18 Wheel Nut grease hub 0019246 3 4 16 Wheel Nut oil bath hub 0018958 G848 Hub Cpt 80002 with Studs Lugs and Races 0020309 848 Oil Bath Hub with Studs Lugs and Races 0025743 4 x 1 3 4 Z Roll Pin 0009911 1 4 ID x 2 1 2 O D x 1 8 ZN USS Flat Washer 0020322 0020306 Oo
14. ss or implied with respect to tires or other parts or accessories not manufactured by J amp M Mfg Co Inc Warranties for these items if any are provided separately by their respective manufactur ers THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES OR CONDITIONS EXPRESS IMPLIED OR STATUTORY INCLUDING ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR PARTICULAR PUR In no event shall J amp M Mfg Co Inc be liable for special direct incidental or consequential damages of any kind The exclu sive remedy under this Warranty shall be repair or replacement of the defective component at J amp M Mfg Co Incs option his is the entire agreement between J amp M Mfg Co Inc and the Owner about warranty and no J amp M Mfg Co Inc employee or dealer is authorized to make any additional warranty on behalf of J amp M Mfg Co Inc Ihe manufacturer reserves the right to make product design and material changes at any time without notice They shall not incur any obligation or liability to incorporate such changes and improvements in products previously sold to any customer nor shall they be obligated or liable for the replacement of previously sold products with products or parts incorporating such changes SERVICE Ihe equipment you have purchased has been carefully manufactured to provide dependable and satisfactory use Like all me chanical products it will require cleaning and upkeep Lubricat
15. the cap 3 Use light weight motor oil to flush out remaining oil After draining the old oil There is no need to tilt the track the oil will flow through the bearing easily 4 Replace cap 5 Replace oil with 80 90WT Sta Lube from NAPA This oil has a rust inhibitor additive When performing maintenance work wear sturdy rough soled work shoes and protective equipment for eyes hair hands hearing and head Follow Operators Manual instructions to ensure safe and proper maintenance and repair Your local authorized dealer can supply genuine replacement parts Substitute parts may not meet original equipment specifications and may be dangerous BE CERTAIN THAT ALL POWER IS SHUT OFF TO THE GRAIN CART BEFORE PERFORMING ANY INSTALLATION Step 1 Install both spindles Use 2 1 x 9 Hex Bolts and 2 1 Centerlock Hex Nuts to attach the spindles to the cart Next slip the 6 Rubber O ring onto the spindle Step 2 Use an overhead hoist to pick up the grain cart Use a hoist and chains that are rated for the specific weights Ihe weights are located in the grain cart manual When raising the grain cart keep the I beam axle level with the ground lt N ES Step 3 Pick the Tracks up with a fork lift Put both of the forks in between two bogie wheels It is recom mended to use a forklift with the side shift option available Use a fork lift that is rated for at least 6 000 lbs NOTE The airbag on the tracks alway
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