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ZM301 User Manual - Avery Weigh

1. 32 Accessing the menus 32 Menu annunciators 32 Exiting the menus 33 USER level menus 33 User menu 34 Time 34 Date 35 Site ID 36 Seal 36 About menu 37 Boot 37 Firm
2. 57 Checkweighing application supervisor menu 59 Check 60 Outputs Latch amp Unlatch 60 Under divisions 60 Over divisions 61 Reset 61 Batching application supervisor menu 62 Batch 62 Type 63 Mode 63 Display 64 Preact
3. 16 Net weighing 17 Using Pushbutton Tare 17 Using setpoints 18 Printing 18 ID Entry 18 Accumulator application 19 SELECT key default function 19 Special key functions 19 Accumulator operation 19 Counting application 21 SELECT key default function 21 Special key functions
4. 21 Sample operation 21 Dribble sampling 21 Bulk sampling 22 Checkweighing application 24 SELECT key default function 24 Special key functions 24 Checkweigh operation 24 Weighing a target object 25 Setting upper and lower limits 25 Setpoint operation in the checkweighing application 26 4 ZM301 Indicator User Instructions Batching application 27 SELECT key default function
5. 64 Negative fill 65 Notes on batching 65 2 Speed 65 Ingredient 66 Independent Setpoints 66 Fill Discharge 66 Peak Hold application supervisor menu 67 Peak hold 67 Reset 68 Remote Display application supervisor menu 69 6 ZM301 Indicator User Instructions ZM301 Indicator User Instructions 7 1 1 About this manual 1 General information and warnings 1 1 About this manual This manual is divided into chapters by the chapter number and the large text at the top
6. 27 Special key functions 27 Batching operation 28 2 Speed filling 28 Ingredient filling 28 Independent setpoints 29 Fill Discharge 29 Peak hold application 30 SELECT key default function 30 Special key functions 30 Peak hold operation 30 Remote Display application 31 Chapter 4 Menus
7. l Select auto or manual operation ModE l Set gross or net display mode diSP l Set the conditions for preact PrEAct l Select negative filling operation nEG FiL Type Batch Type 3 Press SELECT tYPE is displayed There are 4 choices under Type 2 SPEEd iNGrEd iNdEP and FiL dSc Each is explained below 2 SPEEd Choose 2 speed when you have one ingredient with a speed control device iNGrEd Choose ingredient for sequential filling for up to 3 products at a single speed iNdEP Choose independent when the filling process is run based on the values set for the outputs FiL dSc Choose fill discharge when performing a fill operation negative weight from something like a hopper scale See Notes on batching on page 65 for information about settings for each of these types of batching 4 Press SELECT The current setting is displayed 5 Press UNITS to scroll through the choices and when your choice is displayed press ZERO to accept tYPE is displayed Mode Batch Type Mode 6 Press UNITS ModE is displayed Mode has two choices Auto or MAnuAL There is a detailed description for each type in the section titled Batching application on page 27 7 Press SELECT The current setting is displayed 8 Press UNITS to toggle between the choices and when your choice is displayed press ZERO to accept ModE is displayed 64 ZM301 Indicator User Ins
8. 2 Use a tare method to tare a container if necessary See Net weighing on page 17 3 Press F1 ZEroing is briefly displayed This means the indicator is zeroing itself A numeric value XX is then displayed This is the current sample size 22 ZM301 Indicator User Instructions Indicator applications 4a Accept the current sample size by pressing ZERO OR 4b Use the Numeric entry procedure on page 15 to enter a new sample size and press ZERO Add is displayed Count the number of sample items onto the scale and when ready press F1 buSY is briefly displayed followed by one of two possible outcomes a If the sample met the minimum sample requirements and the weight is stable the display will show the correct number of parts on the scale and COUNT is lit b If the sample size was not large enough or if the weight was unstable Abort is briefly displayed and the display returns to gross weighing mode Repeat steps 3 through 5 using a larger sample size 5 Place the parts on the scale to be counted To accumulate the count and number of transactions press PRINT while in count mode 6 If enabled press and hold PRINT for three seconds to print and or clear the active count total These functions are enabled or disabled in a password protected menu 3 3 5 Bulk sampling With the counting application and the bulk sampling method active follow these steps to count 1 Press ZERO to zero the s
9. oPtion is displayed 5 Press UNITS tYPE is displayed This stands for the type of option card installed The four option cards are Analog 802 11g wireless USB d and Current Loop RS485 RS422 ZM301 Indicator User Instructions 39 4 6 About menu 6 Press SELECT The currently installed option card name is displayed 7 Press ZERO tYPE is displayed 8 Press TARE oPtion is displayed 4 6 5 Enet About Boot Firm App Serial Option Enet 1 From oPtion press UNITS EnEt is displayed Use this item to view the values for the IP Subnet Gateway and MAC addresses 2 Press SELECT iP is displayed Use this item to view the four part IP address 3 Press SELECT 1 XXX is displayed This is first octet of the IP address 4 Press ZERO 2 XXX is displayed This is second octet of the IP address 5 Press ZERO 3 XXX is displayed This is third octet of the IP address 6 Press ZERO 4 XXX is displayed This is fourth octet of the IP address 7 Press ZERO iP is displayed 8 Press UNITS Subnet is displayed 9 Repeat this sequence of key presses for the Subnet Gateway and MAC addresses 10 When finished press TARE EnEt is displayed If the indicator is connected to an ethernet network the values displayed will be the current assigned addresses 40 ZM301 Indicator User Instructions Menus
10. tiME is displayed Use this to set the time and clock style 2 Press SELECT SEt is displayed 3 Press SELECT h x is displayed with the x flashing This is a numeric entry screen for the hour value User Site ID Seal Time Date Set Style h m s 12hr 12hr AP 24hr Set Style y m d MMDD4Y MMDD2Y DDMM2Y DDMM4Y Enter Site ID View Seal Status SELECT TARE PRINT UNITS ZERO F1 Escape or The and symbols used in this section stand for direction moved in the menu So User Time shown above illustrates that you move down from uSEr to tiME This will help you keep track of where you are in the menu structure ZM301 Indicator User Instructions 35 4 5 User menu 4 Key in the hour of the day using military 24 hr time and press ZERO to accept M x is displayed with the x flashing This is a numeric entry screen for the minute value 5 Key in the minute value and press ZERO to accept S x is displayed with the x flashing This is a numeric entry screen for the second value 6 Key in the seconds value and press ZERO to accept SEt is displayed 7 Press UNITS StYLE is displayed Use this to set the style of clock for printouts Choices are 12hr 12hr AP AM PM and 24hr military time 8 Press SELECT 12hr is displayed 9 Press UNITS to scroll through the choices Press ZERO to accept the displ
11. 4 6 6 Dload About Boot Firm App Serial Option Enet Dload 1 From EnEt press UNITS dLoAd is displayed This stands for download Under SSEriAL you can view the serial number of the software application that created the configuration file Under dSEriAL you can view the serial number of the software application that downloaded the configuration file This is used for security and licensing purposes 2 Press SELECT SSEriAL is displayed 3 Press SELECT The 1st half of the serial number of the creating application of the configuration file is displayed 4 Press ZERO to show the 2nd half 5 Press F1 SSEriAL is displayed 6 Press UNITS dSEriAL is displayed 7 Press SELECT The 1st half of the serial number of the downloading application of the configuration file was downloaded to is displayed 8 Press ZERO to show the 2nd half 9 Press F1 dSEriAL is displayed 10 Press TARE until About is displayed 11 To exit the menu see Exiting the menus on page 33 ZM301 Indicator User Instructions 41 4 7 Audit menu 4 7 Audit menu The Audit menu is shown in Figure 4 4 Figure 4 4 Audit menu Use this menu to display audit counters for configuration and calibration and to print the information Each is explained below Use the Numeric entry procedure on page 15 when you need to enter values 4 7 1 Counter Audit Counter
12. 1 Access the Audit menu and press SELECT countEr is displayed This has two counters that tell you how many times the indicator has been configured and calibrated 2 Press SELECT conFig is displayed 3 Press SELECT again A number appears showing how many times the indicator has been configured 4 Press ZERO conFig is displayed 5 Press UNITS cALib is displayed 6 Press SELECT A number appears showing how many times the indicator has been calibrated 7 Press ZERO cALib is displayed Audit Print Counter Config Calib Port 1 Port 2 USB SELECT TARE PRINT UNITS ZERO F1 Escape or Displays number of configurations Displays number of calibrations 42 ZM301 Indicator User Instructions Menus 8 Press TARE countEr is displayed 4 7 2 Print Audit Counter Print 1 From countEr press UNITS Print is displayed 2 Press SELECT Port1 is displayed This is the first of three choices Port 1 Port 2 or uSb Use these to select which port to print the audit report through 3 Press UNITS to scroll through the choices and press ZERO when your choice is displayed The audit log is printed through the chosen port and Print is displayed 4 This completes the Audit menu To exit the menu see Exiting the menus on page 33 ZM301 Indicator User Instructions 43 5 1 Default print format
13. 3 5 4 2 Speed filling 2 Speed is for a single ingredient with a dual speed filling control Fast Slow typically a valve or hopper gate that can be full open partially open or closed When the fill starts both SP1 and SP2 are turned on outputs activated which should set the dual speed control to full open Fast speed When the Out 1 value is reached SP1 and Output 1 are turned off and this should set the dual speed control to partial open condition Slow speed When Out 2 value is reached SP2 and Output 2 are turned off to close the control device and complete the fill 1 Press and hold SELECT to access the setpoint editor 2 Set Out1 to the fast fill value and Out 2 to the slow fill value 3 To start or restart the 2 speed filling process press F1 4 To stop the filling process press F1 F1 toggles the process on and off 3 5 5 Ingredient filling Ingredient filling is for batching up to 3 different ingredients controlled by Out 1 2 and 3 values If Out 2 value is 0 then it operates as a single ingredient filler If Out 3 value is 0 then it operates as 2 ingredient batcher 1 Press and hold SELECT to access the setpoint editor 2 Set Out1 to the ingredient 1 value Out 2 to the ingredient 2 value and Out 3 to the ingredient 3 value 3 To start or restart the batching process press F1 See more details on Gross or Net weight batching in Notes on batching on page 65 The bargraph will sequentially light up
14. Accumulator application Refer to step 3 on page 52 56 ZM301 Indicator User Instructions Supervisor menu 7 3 1 Count Super Setpoint Count 1 With the Count application active access the Supervisor menu using password 1793 Refer to Accessing the menus on page 32 for instructions From SuPEr press SELECT SEtPnt is displayed 2 Press UNITS count is displayed Use this to set the items relating to counting l Select between bulk and dribble mode l Enable Disable the ability to print the count total Prt tot l Key in a print format number for printing the total count information tot FMt l Enable Disable the ability to clear the total count information when the total is printed clr tot The following steps describe the procedure to set these items Mode Count Mode 3 Press SELECT ModE is displayed There are two modes for sampling buLK and dribbLE Bulk In bulk sampling you place the specified number of items on the scale all at once in bulk and the scale automatically starts to calculate piece weight when the weight stabilizes The count is then displayed Dribble In dribble sampling method you count out the specified number of items onto the scale and when you are ready press the SAMPLE key and the scale calculates piece weight and then shows the count 4 With ModE displayed press SELECT buLK is displayed 5 Press UNITS to toggle between the
15. Exceptions are noted in the text Super Setpnt Off On Edit Print Reset Annun Out1 Out2 Out3 In1 No Yes In2 In3 None Print Units Select Tare Zero Sample F1 Accu Battery Enable Tmout Off On Port 1 Port 2 USB Mode Act Abv Act Bel PrntHld User Bold boxes and text denote defaults 1 3600 minutes Key in value Key in value Key in value SELECT TARE PRINT UNITS ZERO F1 Escape or ZM301 Indicator User Instructions 47 7 1 General Weighing application supervisor menu 7 1 1 Setpoint Super Setpoint 1 With the General Weighing application active access the Supervisor menu Refer to Accessing the menus on page 32 for instructions From SuPEr press SELECT SEtPnt is displayed Use this to l set the function of the setpoint annunciators l enter up to three setpoint values l select inputs for up to three inputs l set the mode of setpoint operation l print the setpoint settings l reset all setpoint settings to factory defaults Annunciators Setpoint Edit Annun 2 Press SELECT Edit is displayed 3 Press SELECT Annun is displayed Annun is not included in the Batch application Supervisor menu Skip steps 3 through 5 This stands for annunciators referring to the SP1 SP2 and SP3 setpoint annunciators By default oFF these annunciators are ON when the displayed weight is b
16. Off On Off On Annun Out1 Out2 Out3 In1 In2 In3 None Print Units Select Tare Zero Sample F1 Accu Port 1 Port 2 USB Port 1 Port 2 USB PrntHld Mode Act Abv Act Bel User Bold boxes and text denote defaults 1 3600 minutes Key in value Key in value Key in value Enter Print format for Total operation SELECT TARE PRINT UNITS ZERO F1 Escape or The Setpnt and bAttErY submenus in Figure 7 2 are the same as described in General Weighing application supervisor menu on page 46 Go there for information on those submenus The unique submenus to this application are described below 52 ZM301 Indicator User Instructions Supervisor menu 7 2 1 Accumulator Super Setpoint Accum 1 With the Accumulator application active access the Supervisor menu using password 1793 Refer to Accessing the menus on page 32 for instructions From SuPEr press SELECT SEtPnt is displayed 2 Press UNITS AccuM is displayed Use this to set the items relating to accumulation Under AccuM you can do the following l Enable Disable the ability to print the accumulated total Prt tot l Key in a print format number for printing the total accumulated weight information tot FMt l Enable Disable the ability to clear the total accumulation information when the total is printed clr tot l Print the accumulation report for all 10 memory ch
17. 1 will cutoff and annunciator SP1 turns off when the additional 1500 is added for a total gross of 2000 lb Discharge Out 2 is assigned as the discharge fill amount negative weight with the TARE key used to initiate the discharge cycle The scale will tare prior to activating Output 2 SP2 annunciator will light An operator can perform multiple discharge operations When the vessel gross weight is low perform a refill 1 Press and hold SELECT to access the setpoint editor 2 Set Out1 to the gross fill weight in the vessel or container Set Out 2 to the weight of the product to be discharged into smaller bags or containers 3 To start or restart the large vessel fill process press F1 4 To stop the large vessel filling process press F1 5 Press TARE to start the bag filling process 6 To stop bag filling process press TARE 30 ZM301 Indicator User Instructions Indicator applications 3 6 Peak hold application This section applies if your indicator has the Peak Hold application active 3 6 1 SELECT key default function In the Peak Hold application you can view the gross max and min display values by repeatedly pressing SELECT 3 6 2 Special key functions The following key has an extra function in this application F1 F1 resets the min and max peak weights to the current gross weight 3 6 3 Peak hold operation Only the highest weight applied to the scale is displayed when the peak weight
18. also has three logic level inputs with configurable functions and three setpoint outputs See the Specification literature for a full list of specifications Figure 2 1 Front panel of the ZM301 indicator display The ZM301 can connect to USB flash drives printers remote displays computers and other peripheral devices via USB ethernet and serial connections ZM301 TARE SELECT UNITS ZERO F1 PRINT GROSS NET TARE COUNT PRINT SP1 SP2 SP3 QTY PT oz g kg lb ZM301 Indicator User Instructions 13 2 1 Front panel 2 1 Front panel The front panel shown in Figure 2 1 consists of the keys and display The normal function of the keys on the front panel are listed below Some keys will have special functions in certain applications Details are provided in the individual application sections Never press a key with anything but your finger Damage to the overlay may result if sharp or rough objects are used Press the TARE key to perform a tare function Acts as an up arrow key for menu navigation Allows you to access minus and comma signs Press the SELECT key to toggle between the active display values Press and hold to enter the setpoint editor Acts as a down arrow key for menu navigation Allows you to access minus and comma signs Press the PRINT to send information to a peripheral device through a configured communications port Performs accumulator function if enabled Acts as a left arrow key for men
19. and App 38 Serial 38 Option 38 Enet 39 Dload 40 Audit menu 41 Counter 41 Print 42 Chapter 5 Communications 43 Default print formats 43 Chapter 6 Error messages 44 Chapter 7 Supervis
20. application part number Displays the application version number View Serial Number Displays IP address Displays Subnet info Displays Gateway info Displays Mac info SELECT TARE PRINT UNITS ZERO F1 Escape or 38 ZM301 Indicator User Instructions Menus 6 Press SELECT The version number of the bootloader is displayed 7 Press ZERO to return to the VErSion display 8 Press TARE to return to the boot display 4 6 2 Firm and App About Boot Firm and App 1 From boot press UNITS FirM is displayed This stands for firmware 2 Repeat the same pattern of key presses in steps 2 through 7 to view the part number and version for the FirM and APP menu items 4 6 3 Serial About Boot Firm App Serial 1 With APP displayed press UNITS SEriAL is displayed 2 Press SELECT The first four digits of the indicator serial number are displayed Press UNITS to view the last five digits 3 Press TARE to return to the SEriAL display 4 6 4 Option About Boot Firm App Serial Option 1 From SEriAL press UNITS oPtion is displayed 2 Press SELECT VErSion is displayed This stands for the software version of the currently installed option card This can be useful service information 3 To view the version press SELECT The software version number is shown 4 Press ZERO
21. on page 17 for instructions 3 With weight inside the gross zero band press F1 Lo will be displayed briefly and then the current value for the lower accept weight 4 Press ZERO to accept this or key in a new lower accept weight and press ZERO Hi is briefly displayed and then the current value for the upper accept weight 5 Press ZERO to accept this or key in a new upper accept weight and press ZERO The display returns to normal weighing mode The acceptable target window is a range from Target Object weight a predefined range entered in a password protected menu The farther the weight is from the target weight more over or under bargraph segments will light The UNDER and OVER bargraph segments are fixed at 1 division each 26 ZM301 Indicator User Instructions Indicator applications 6 Place a weight on the scale If the weight is below the lower accept weight the left bargraph segments will light Any weight between the lower and upper acceptable weights will cause the middle bargraph segment to light to show the weight is within the target range If the weight is above the upper acceptable weight the right bargraph segments will light 7 Remove the item from the scale and repeat step 6 to check other items 8 To set new upper and lower limits repeat steps 1 through 5 3 4 6 Setpoint operation in the checkweighing application Inside the Gross Zero Band All outputs and ann
22. the unit and follow these steps 1 Empty the scale and press ZERO to zero the display 0 is displayed and the center of zero annunciator lights 2 Place item to be weighed on the scale Weight is displayed 3 Repeat steps 1 and 2 To change unit of measure press UNITS ZM301 Indicator User Instructions 17 3 1 General weighing application 3 1 3 Net weighing Net weighing is available via a type of tare entry Pushbutton tare When enabled press TARE to tare the weight on the scale There is an auto tare clear feature If this is enabled after a weighment when the weight falls into the gross zero band tare is cleared to zero Using Pushbutton Tare To perform a net weighment using pushbutton tare power up the unit and follow these steps 1 With no weight on the scale if the display does not read 0 press ZERO 0 is displayed and the center of zero annunciator lights 2 Place item to be tared on the scale Weight is displayed 3 Press TARE 0 is displayed and the NET annunciator lights 4 Place material to be weighed into or on the tared item on the scale Net weight of material is displayed 5 Repeatedly press SELECT to view the gross tare and net values 6 If repeated weighments use the same tared item you do not need to establish a new tare value as described in step 2 and 3 Definition Gross zero band this is a configured value that defines a window
23. to show from 0 to 100 of the batch weight in all types of batching except the independent setpoints Example To fill a product to 100 lb with the last 5 lb on slow fill Out 1 should be set to 95 and Out 2 should be set to 100 ZM301 Indicator User Instructions 29 3 5 Batching application 4 To stop the batching process press F1 F1 toggles the process on and off 3 5 6 Independent setpoints Independent Setpoint works like the general weighing mode setpoints with the addition of start stop controls You can also do negative weight discharge using this mode 1 Press and hold SELECT to access the setpoint editor 2 Set Out1 Out 2 and Out 3 values 3 To start or restart the setpoints press F1 4 To stop the process press F1 F1 toggles the process on and off 3 5 7 Fill Discharge Fill Discharge mode is typically used for applications that use negative filling to dispense a smaller amount of product from a large vessel tank or hopper type scale The vessel tank or hopper is filled to a set gross weight and then multiple operations of filling via negative amount of weight into bags or containers can be completed before the vessel tank or hopper requires a recharge or refill Fill Out 1 is assigned as the gross fill amount for the vessel tank or hopper and F1 key starts the fill The fill is based only on gross weight If you have Out 1 set to 2000 and the scale already has 500 lb remaining the Output
24. weight oVErdiV l Reset the target values to zero rESEt Outputs Latch amp Unlatch Check Outputs Latch amp Unlatch 3 Press SELECT outPutS is displayed There are two choices for outputs LAtch and unLAtch If you choose LAtch this means that the weight has to stabilize before the annunciator and output for the appropriate condition Under Accept or Over is activated If you choose unLAtch the annunciator and output will change instantly as the weight changes checkweigh condition In latch mode once activated the annunciator and output will remain unchanged until the item is removed and the gross weight returns to inside the gross zero band 4 From outPutS press SELECT LAtch is displayed 5 Press UNITS to toggle between the choices and when your choice is displayed press ZERO to accept outPutS is displayed Under divisions Check Outputs Under divisions 6 Press UNITS undrdiv is displayed Use this to set the number of divisions 0 100 below the target weight that is still within the accept window If the checkweigh mode is currently using the LO and HI limit values viewing or entering the Under or Over division settings will change these Limit values accordingly ZM301 Indicator User Instructions 61 7 4 Checkweighing application supervisor menu 7 Press SELECT The current value is shown with a flashing right most digit 8 Press ZERO to accep
25. 0 20 and Out 3 60 10 20 30 Output cutoffs are based on the actual displayed Gross weight so if inaccurate amounts of ingredient are experienced during the batch then it may affect the amount of each subsequent ingredient that is added If PREACT is set to AUTO then it will be calculated for each ingredient to adjust the cutoff weight accordingly If NEG FILL is set to YES it will only operate for a single ingredient with OUT 1 used for discharge filling based on negative weight Independent Setpoints Out 1 2 and 3 values operate the Outputs independently Press F1 for initial start MODE setting does not apply to INDEPENDENT setpoints If DISP is set to NET this uses net weight and if DISP is set to GROSS this uses gross weight for cutoff value AUTO PREACT is not available in INDEPENDENT filling If NEG FILL is set to YES this allows operation of Out 1 2 and 3 values in negative weight mode Fill Discharge MODE setting does not apply to Fill Discharge If DISP is set to NET the display will remain in net weight mode after the discharge cycle If DISP is set to GROSS the display will switch to gross weight mode after the discharge cycle If PREACT is set to AUTO it only applies during the Out 2 discharge cycle NEG FILL setting does not apply to Fill Discharge ZM301 Indicator User Instructions 67 7 6 Peak Hold application supervisor menu 7 6 Peak Hold application supervisor menu Figure 7 6 s
26. 5 shows the Supervisor menu when you are in the Batching application Figure 7 5 Supervisor menu for the Batching application Follow these steps to set the items in the Supervisor menu 7 5 1 Batch Super Setpoint Batch 1 With the Batching application active access the Supervisor menu using password 1793 Refer to Accessing the menus on page 32 for instructions From SuPEr press SELECT SEtPnt is displayed Super Setpnt Edit Print Reset No Yes Batch Type Mode Disp Preact Neg Fil Off On Auto Manual Clear Net Gross Auto Manual 2 Speed Ingred Indep Fil DSC Battery Enable Tmout Off On Out1 Out2 Out3 In1 In2 In3 None Print Units Select Tare Zero Sample F1 Accu Port 1 Port 2 USB PrntHld User Preact1 Preact2 Preact3 Bold boxes and text denote defaults 1 3600 minutes Key in value Key in value Key in value SELECT TARE PRINT UNITS ZERO F1 Escape or The Setpnt and bAttErY submenus in Figure 7 5 are the same as described in General Weighing application supervisor menu on page 46 Go there for information on those submenus The unique submenus to this application are described below ZM301 Indicator User Instructions 63 7 5 Batching application supervisor menu 2 Press UNITS bAtch is displayed Use this to set the items relating to batching l Set the type of batch operation tYPE
27. ECT no is displayed 5 Press UNITS to toggle between the no and YES choices Press ZERO to accept The min max are reset and rESEt is displayed 6 Press TARE repeatedly to return to normal weighing operation ZM301 Indicator User Instructions 69 7 7 Remote Display application supervisor menu 7 7 Remote Display application supervisor menu To configure the indicator for remote display operation you must choose the mode of operation in the supervisor menu and configure the port Configuring the port is done through a password protected menu Contact your supervisor or your local Avery Weigh Tronix representative for more information Figure 7 7 shows the Supervisor menu when you are in the Remote Display application Figure 7 7 Supervisor menu for the Remote Display application 1 With r diSP displayed press SELECT EnAbLE is displayed Use this to enable or disable the remote display function Choices are OFF disable or on enable 2 Press SELECT The current setting is displayed 3 Press UNITS to toggle between the choices and press ZERO to accept the displayed choice EnAbLE is displayed Super Setpnt Edit Print Reset No Yes R disp RD4000 350iS Off On Annun Out1 Out2 Out3 In1 In2 In3 None Print Mode Off On Port 1 Port 2 USB Units Select Tare Zero Sample F1 Accu Enable Battery Enable Tmout Off On PrntHld Mode Ac
28. Enter the rest of the digits normally TARE SELECT PRINT UNITS ZERO F1 ESC These segments flash in numeric entry mode Press to increment the flashing number Press to decrement the flashing number Press to backspace cursor in a number Press to advance cursor in a number Press to accept a value Press to escape an entry screen 16 ZM301 Indicator User Instructions Indicator applications 3 Indicator applications This indicator has several weighing applications that can be enabled through a password protected menu Only one application can be enabled at a time The applications available are l General Weighing explained on page 16 l Accumulator explained on page 19 l Parts Counting explained on page 21 l Checkweighing explained on page 24 l Batching explained on page 27 l Peak Hold explained on page 30 l Remote Display explained on page 31 The indicator comes with the default application called General Weighing active 3 1 General weighing application This section applies if the General Weighing application is active Features described here also apply to the other applications except where noted in those application instructions 3 1 1 SELECT key default function In the General Weighing application you can view the gross net and tare display values by repeatedly pressing SELECT 3 1 2 Gross weighing To perform gross weighing power up
29. LE is displayed Timeout Battery Enable Timeout 4 Press UNITS tMout is displayed This stands for timeout Use this to set the length of time before inactivity of the scale and keypad cause battery power to be shutoff Values between 1 and 3600 minutes are valid This function only works if the battery has shutoff circuitry 5 Press SELECT A numeric entry screen appears 6 Key in a value in minutes and press ZERO to accept tMout is displayed 7 This completes the Supervisor menu for General Weighing Repeatedly press TARE until the indicator returns to normal weighing mode The current weight value is displayed The bAttErY and tMout items do not function with the ZM BAT option Only enable the battery and set the tMout value if the battery has the proper external shutoff circuitry If battery use is enabled setpoint output 3 cannot be used for setpoints in any application It is used as a shutoff signal ZM301 Indicator User Instructions 51 7 2 Accumulator application supervisor menu 7 2 Accumulator application supervisor menu Figure 7 2 shows the Supervisor menu when you are in the Accumulator application Figure 7 2 Supervisor menu for the Accumulator application Follow these steps to set the items in the Supervisor menu Super Setpnt Edit Print Reset No Yes Accum Prt Tot Tot Fmt Clr Tot Print Reset Off On No Yes Off On Battery Enable Tmout
30. NITS SEAL is displayed 2 Press SELECT unSEALE or SEALEd is displayed This is the status of the physical seal inside the indicator If the unit is sealed no changes can be made to the configuration of the indicator 3 Press F1 to return to the SEAL display 4 To exit the menu see Exiting the menus on page 33 The Site ID can be used in transmitted or printing information ASCII characters 32 126 can be used ZM301 Indicator User Instructions 37 4 6 About menu 4 6 About menu The About menu is shown in Figure 4 3 Figure 4 3 About menu Use this menu to display information about the various items shown in Figure 4 3 Each is explained below Use the Numeric entry procedure on page 15 when you need to enter values 4 6 1 Boot About Boot 1 Access the About menu and press SELECT boot is displayed 2 Press SELECT PArtno is displayed 3 Press SELECT The 1st half of the bootloader PN is displayed Press UNITS to view the 2nd half 4 Press ZERO to return to the PArtno display 5 Press UNITS VErSion is displayed Serial About App Enet Option Firm Boot Version Partno IP Gateway Subnet Version Partno Version Partno Version Mac Dload Sserial Dserial Type Displays the bootloader PN Displays the bootloader version Displays the firmware part number Displays the firmware version number Displays the
31. ZM301 Indicator User Instructions AWT35 500720 Issue AD ZM301_u_en_500720 book Avery Weigh Tronix is a trademark of the Illinois Tool Works group of companies whose ultimate parent company is Illinois Tool Works Inc Illinois Tool Works Copyright 2014 Illinois Tool Works All rights reserved No part of this publication may be reproduced by making a facsimile copy by the making of a copy in three dimensions of a two dimensional work and the making of a copy in two dimensions of a three dimensional work stored in any medium by electronic means or transmitted in any form or by any means including electronic mechanical broadcasting recording or otherwise without the prior written consent of the copyright owner under license or as permitted by law This publication was correct at the time of going to print however Avery Weigh Tronix reserves the right to alter without notice the specification design price or conditions of supply of any product or service at any time ZM301 Indicator User Instructions 3 Table of Contents page Chapter 1 General information and warnings 7 About this manual 7 Text conventions 7 Special m
32. age 32 for instructions The Supervisor menu changes based on the active application Go to the appropriate section l General Weighing application supervisor menu on page 46 l Accumulator application supervisor menu on page 51 l Counting application supervisor menu on page 55 l Checkweighing application supervisor menu on page 59 l Batching application supervisor menu on page 62 l Peak Hold application supervisor menu on page 67 l Remote Display application supervisor menu on page 69 Wherever there is an option to print information in the any of the supervisor s menus the information will print out of Port 1 Port 2 or to USB whichever is configured The menus are always explained in a sequential manner to cover all information in a logical fashion You will probably never access all the menu items in this manner You can navigate to the area of the menu that needs to be changed by using the navigation key chart shown with the menus Use the Numeric entry procedure on page 15 when you need to enter values 46 ZM301 Indicator User Instructions Supervisor menu 7 1 General Weighing application supervisor menu Figure 7 1 shows the Supervisor menu when you are in the General Weighing application Figure 7 1 Supervisor menu for the General Weighing application Follow these steps to set the items in the Supervisor menu The Setpoint menu is the same for all the applications so will only be explained once here
33. annels Print l Reset all 10 accumulator memory channel values to 0 rESEt The following steps describe the procedure to set these items Print total Accum Print Total 3 From AccuM press SELECT Prt tot is displayed This stands for print total 4 Press SELECT oFF is displayed 5 Press ZERO to keep the print total function disabled or press UNITS to toggle to on and press ZERO to enable printing of the accumulated total Prt tot is displayed If enabled during normal operation the user can press and hold PRINT for three seconds and the selected total print format see step 8 below will be sent out any port that is set up to printed The display will flash Prn tot Total format Accum Print Total Total Format 6 Press UNITS tot FMt is displayed This stands for the total print format 7 Press SELECT The current print format number is displayed with a flashing right most digit Default is format 8 ZM301 Indicator User Instructions 53 7 2 Accumulator application supervisor menu 8 Press ZERO to accept the existing setting or key in a new format number and press ZERO tot FMt is displayed Clear total Accum Print Total Total Format Clear Total 9 Press UNITS cLr tot is displayed This stands for clear total Choose on to enable clearing the accumulated total when printed Choose oFF to disable this function If enabled the t
34. around gross zero This is used in several ways in different applications If gross weight is not at 0 press the ZERO key then press the TARE key to clear the tare value 18 ZM301 Indicator User Instructions Indicator applications 3 1 4 Using setpoints Setpoints are values weight at which outputs are triggered automatically Outputs can control relays connected to valves lights other machinery etc See the Supervisor menu on page 45 for information on how to edit or enter setpoint values See the note below for an overview of how setpoints function The annunciator and output will turn off when weight goes above the setpoint for that output and will remain off until the weight falls below the setpoint 3 1 5 Printing To print the current weight information press PRINT The configured print format will be output through the configured port to the connected peripheral device The indicator can be configured to only allow one print for each weighing sequence If PRINT is pressed when so configured the message cAnt will appear Refer to Default print formats on page 43 3 1 6 ID Entry An ID can be entered for use with transmitted or printed transactions Press and hold the ID key and the message id is displayed followed by the current ID value Enter up to seven digits numeric only and press ZERO To review press the ID key and the active ID will be displayed for a few seconds before returning to normal operation D
35. ator assignments Annunciator Indicates Circle 1 left most Network activity Circle 2 Custom unit Circle 3 Pieceweight Circle 3 amp 4 Minimum Circle 4 amp 5 Maximum ZM301 Indicator User Instructions 15 2 3 Numeric entry procedure 2 3 Numeric entry procedure The keys in Figure 2 3 have alternate functions in numeric entry screens Figure 2 3 Key function during numeric entry In numeric entry screens the center segments shown in Figure 2 3 flash Use the keys as described in Figure 2 3 to enter a value on the display Following is an example Example To key in the number 507 Repeatedly press the TARE or SELECT key until 5 appears on the display Press the UNITS key once to move cursor one space to the right Repeatedly press the TARE or SELECT key until 0 appears on the display Press the UNITS key once to move cursor one space to the right Repeatedly press the TARE or SELECT key until 7 appears on the display Press the ZERO key to enter or accept the value Press the PRINT key to move the entry function one digit to the left This effectively deletes the current value in that position and allows you to enter a new value in that position 2 3 1 Entering a negative number To enter a negative number press the PRINT key until there is one flashing digit With only one digit displayed press SELECT repeatedly until the negative sign appears
36. ayed choice StYLE is displayed 10 Press TARE tiME is displayed 4 5 2 Date User Time Date 1 From tiME press UNITS dAtE is displayed 2 Press SELECT SEt is displayed 3 Press SELECT y x is displayed with the x flashing This is a numeric entry screen for the year value 4 Key in the year and press ZERO to accept M x is displayed with the x flashing This is a numeric entry screen for the month 5 Key in the month value and press ZERO to accept d x is displayed with the x flashing This is a numeric entry screen for the day value 6 Key in the day value and press ZERO to accept SEt is displayed 36 ZM301 Indicator User Instructions Menus 7 Press UNITS StYLE is displayed Use this to set the style of date for printouts Choices are MMDD2Y MMDD4Y DDMM2Y and DDMM4Y 8 Press SELECT MMDD2Y is displayed 9 Press UNITS to scroll through the choices Press ZERO when your choice is displayed The choice is made and StYLE is displayed 10 Press TARE dAtE is displayed 4 5 3 Site ID User Time Date Site ID 1 From dAtE press UNITS SitE id is displayed 2 Press SELECT A numeric entry screen is displayed 3 Key in a site ID number and press ZERO to accept SitE id is displayed 4 5 4 Seal User Time Date Site ID Seal 1 From SitE id press U
37. cale if necessary 2 Use a tare method to tare a container if necessary See Net weighing on page 17 3 Press F1 ZEroing is briefly displayed This shows the indicator is zeroing itself A numeric value XX is then displayed This is the current sample size 4a Accept the current sample size by pressing ZERO OR 4b Use the Numeric entry procedure on page 15 to enter a new sample size and press ZERO Add is then displayed Minimum sample weight is the gross zero band value The initial sample count is 5 pieces The maximum number of pieces that can be sampled is 100 000 ZM301 Indicator User Instructions 23 3 3 Counting application 5 Place the correct number of samples on the scale all at the same time buSY is briefly displayed followed by one of two possible outcomes a If the sample met the minimum sample requirements and the weight is stable the display will show the correct number of parts on the scale and COUNT is lit b If the sample size was not large enough or if the weight was unstable Abort is displayed and the display returns to gross weighing mode Repeat steps 3 through 5 using a larger sample size 6 Place the parts on the scale to be counted To accumulate the count and number of transactions press PRINT while in count mode 7 If enabled press and hold PRINT for three seconds to print and or clear the active count total These functions are enabled or disabled in a passwo
38. cation Repeatedly press TARE until the indicator returns to normal weighing mode The current weight value is displayed 7 5 2 Notes on batching 2 Speed MODE setting does not apply to 2 SPEED If DISP is set to NET an autotare will occur prior to the start of the fill If DISP is set to GROSS no autotare will occur and the fill cutoffs are based on actual Gross weight PREACT if used only affects the cutoff value of Out 2 See details of PREACT below If NEG FILL is set to YES then DISP should be set to NET so that an autotare occurs prior to start and the cutoffs will be based on negative entered values for Out 1 and Out 2 66 ZM301 Indicator User Instructions Supervisor menu Ingredient If MODE is set to AUTO the batch process will continue until the final ingredient is completed Between each ingredient there will be a slight delay to allow for motion final weight and preact calculations If MODE is set to MANUAL this requires that you press F1 between each ingredient to complete the fill cycle If DISP is set to NET an autotare will occur prior to each ingredient and the Out 1 2 and 3 fill weights will be based on Net weight If DISP is set to GROSS no autotare will occur and the Out 1 2 and 3 fill weights would be based on the Gross weight of the accumulated ingredients If Ingredient 1 amount is 10 Ingredient 2 amount is 20 and ingredient 3 amount is 30 then you would enter Out 1 10 Out 2 30 1
39. choices and when your choice is displayed press ZERO to accept ModE is displayed Print total Count Mode Print Total 6 Press UNITS Prt tot is displayed This stands for print total 7 Press SELECT no is displayed ZM301 Indicator User Instructions 57 7 3 Counting application supervisor menu 8 Press ZERO to keep the print total function disabled or press UNITS to toggle to YES and press ZERO to enable printing of the count total Prt tot is displayed If enabled during normal operation the user can press and hold PRINT for three seconds and the selected total print format see step below will be sent out any port that is set up to printed The display will flash Prn tot Total format Count Mode Print Total Total Format 9 Press UNITS tot FMt is displayed This stands for the total print format 10 Press SELECT The current print format number is displayed with a flashing right most digit Default is format 8 11 Press ZERO to accept the existing setting or key in a new format number and press ZERO tot FMt is displayed Clear total Count Mode Print Total Total Format Clear Total 12 Press UNITS cLr tot is displayed This stands for clear total Choose YES to enable clearing the count total when printed Choose no to disable this function If enabled the total is cleared if the user presses and holds the PRINT ke
40. e checkweighing annunciators are based off of net weight so if a tare is active only the net weight is considered for checkweighing If there is no tare gross weight is used as the basis for the annunciators ZM301 Indicator User Instructions 25 3 4 Checkweighing application 3 4 4 Weighing a target object With the indicator in checkweighing mode follow these steps to set a target by weighing an object 1 Press ZERO to zero the scale if necessary 2 Enter a tare if necessary Refer to Net weighing on page 17 for instructions 3 Place an object of the desired weight on the scale and press F1 The weight is displayed and the middle bargraph segment lights as well as the SP2 annunciator 4 Remove the object and replace with the next object to be checked The bargraph will show if the weight is under over or within the target weight range If the weight is under SP1 annunciator and the UNDER bar segments will light If the weight is over SP3 annunciator and the OVER bar segments will light 5 Repeat step 4 until you are finished weighing items The current target weight will be active until you repeat steps 1 through 3 with a new item of a different weight 3 4 5 Setting upper and lower limits With the indicator in checkweighing mode follow these steps to set a target by setting upper and lower limits 1 Press ZERO to zero the scale if necessary 2 Enter a tare if necessary Refer to Net weighing
41. e display with other compatible indicators or the GSE 350 355IS Settings in two password protected menus must be made to configure the indicator for remote display operation Contact your local Avery Weigh Tronix representative for information on setting up the indicator as a Primary or Secondary indicator Additional operation information can be found in Remote Display application on page 31 Avery Weigh Tronix USA 1000 Armstrong Dr Fairmont MN 56031 USA Tel 507 238 4461 Fax 507 238 4195 Email usinfo awtxglobal com www averyweigh tronix com Avery Weigh Tronix UK Foundry Lane Smethwick West Midlands England B66 2LP Tel 44 0 8453 66 77 88 Fax 44 0 121 224 8183 Email info awtxglobal com www averyweigh tronix com
42. e for setpoint 1 7 Press SELECT The current value is displayed with a flashing right digit 8 Press ZERO to accept the displayed value or key in a new value and press ZERO to accept out1 is displayed 9 Press UNITS out2 is displayed Inputs Setpoint Edit Annun Out In 10 Repeat steps 7 through 9 for out2 and out3 Press UNITS when finished in1 is displayed This stands for input 1 Use this to assign a function to input 1 when an external switch is tripped Default choice is nonE The choices are listed in Figure 7 1 11 From in1 press SELECT The current choice is displayed 12 Press UNITS to scroll through the choices and when your choice is displayed press ZERO to accept in1 is displayed The remote input can be used to perform an accumulated print total function Use the PrintHoLd function to simulate a press and hold of the PRINT key If you are using a momentary switch press and release If you are using a toggle switch switch it ON then OFF to reset the function for the next time Inputs and Outputs must be enabled ON in a separate password protected menu Some input choices will not apply in the application that is active ZM301 Indicator User Instructions 49 7 1 General Weighing application supervisor menu 13 Press UNITS in2 is displayed 14 Repeat steps 11 through 13 for in2 and in3 Press TARE when finished Edit is dis
43. efault Setpoint operation Outputs must be enabled for setpoints to operate See the Service Manual Below Configured Value Outputs are ON Annunciators are ON Above Configured Value Outputs are OFF Annunciators are OFF The setpoint outputs and setpoint annunciators logic state can be inverted from their default settings to be OFF when below and ON when above the configured value Refer to details in the password protected menu settings in the section titled Setpoint on page 47 ZM301 Indicator User Instructions 19 3 2 Accumulator application 3 2 Accumulator application This section applies if the Accumulator application is active 3 2 1 SELECT key default function In the Accumulator application you can view the Gross Net Tare Gross Total Net Total and Transaction Count display values by repeatedly pressing SELECT When the Gross Total is displayed both the GROSS and QTY annunciators will be lit When the Net Total is displayed both the NET and QTY annunciators will be lit When the Transaction Count is displayed the QTY annunciator is lit 3 2 2 Special key functions The following key has an extra function in this application F1 Press F1 and the active accumulator channel chAn X appears Scroll through the list of channels chAn 1 chAn 10 using PRINT or UNITS Press ZERO to activate that channel 3 2 3 Accumulator operation The accumulator application can be used to record totals of individual wei
44. elow the setpoint value or OFF above the setpoint value If you select on the annunciators work in the opposite fashion OFF when below ON when above The and symbols used in this section stand for direction moved in the menu So Super Setpoint shown above illustrates that you move down from SuPEr to SEtPnt This will help you keep track of where you are in the menu structure If you are using a battery operated indicator with any application setpoint output 3 can be configured for shutting down the battery for power saving See the Service manual for information on setting up setpoint outputs and optional power saving circuitry you can create to shutdown power from a battery The ZM BAT the optional D cell battery pack made for the ZM301 does not contain the power saving circuitry A setpoint value can be entered ranging from scale capacity See Entering a negative number on page 15 for the negative numeric entry process Turn off or disable any setpoints you are not using See the Service manual for information on disabling or turning off setpoints 48 ZM301 Indicator User Instructions Supervisor menu 4 Press SELECT The current setting is displayed oFF or on 5 Press UNITS to toggle between the choices and when your choice is displayed press ZERO to accept Annun is displayed Outputs Setpoint Edit Annun Out 6 Press UNITS out1 is displayed This is the weight valu
45. ept a choice or value and move up a level or use F1 to escape and move up one level without accepting the choice or value From that point press TARE repeatedly until SAVE no is displayed This means Do not save changes 2 Press UNITS to scroll through the choices SAVE no SAVEYES and CAnCEL Press ZERO to accept the displayed choice If you choose SAVE no or SAVEYES the indicator exits the menu and returns to normal weighing mode OR If you choose CAnCEL the indicator remains in the menu 4 4 USER level menus The USER level menus are available to the user The other menu levels are for supervisors and technicians only The USER level password 111 contains the User About and Audit menus arranged as shown in Figure 4 1 Figure 4 1 USER level password 111 menus User About Audit See page 34 See page 37 See page 41 Normal Weighing Mode Press and hold F1 key Enter 111 amp press ZERO SELECT TARE PRINT UNITS ZERO F1 Escape or 34 ZM301 Indicator User Instructions Menus 4 5 User menu The User menu is shown in Figure 4 2 Figure 4 2 User menu Use this menu to set the time and date to enter a site ID and view the physical seal status Each is explained below Use the Numeric entry procedure on page 15 when you need to enter values 4 5 1 Time User Time 1 Access the User menu see Accessing the menus on page 32 and press SELECT
46. essages 7 Installation 7 Safe handling of equipment with batteries 8 Wet conditions 8 Routine maintenance 8 Cleaning the machine 9 Training 9 Sharp objects 9 FCC and EMC declarations of compliance 9 United States 9 Canada 9 European Countries 9 Decla
47. ghments Follow these steps 1 Press ZERO to zero the scale if necessary 0 is displayed 2 Place item on the scale Weight is displayed You can use gross or net weighing with the accumulator application as it stores both gross and net totals You have 10 accumulator channels that can be used to store totals for up to 10 separate products F1 accesses the different channels for accumulating data Pushbutton tare is available for the current channel Each accumulator channel has it s own individual gross tare and net totals transaction counter and an ID if entered Press SELECT to toggle through the current values When annunciators QTY amp GROSS are lit this indicates the total for the gross value When annunciators QTY amp NET are lit this indicates the total for the net value When annunciators QTY amp TARE are lit this indicates the total for the tare value When QTY only is lit this is the current number of transactions 20 ZM301 Indicator User Instructions Indicator applications 3 Press PRINT to add weight to the accumulator and to print the selected print format The PRINT annunciator lights briefly 4 Remove weight from the scale Weight must return to inside the gross zero band before another print and accumulation can be recorded 5 Repeat steps 2 through 4 for each weighment you want to accumulate If enabled press and hold PRINT for three seconds to print and or clear the acti
48. hows the Supervisor menu when you are in the Peak Hold application Figure 7 6 Supervisor menu for the Peak Hold application 7 6 1 Peak hold Super Setpoint P hold 1 With the Peak Hold application active access the Supervisor menu using password 1793 Refer to Accessing the menus on page 32 for instructions From SuPEr press SELECT SEtPnt is displayed 2 Press UNITS twice P hoLd is displayed Use this to reset the min max peak If the F1 key is disabled which is the normal key to reset min max the supervisor needs an alternate method to reset these values The Setpnt and bAttErY submenus in Figure 7 6 are the same as described in General Weighing application supervisor menu on page 46 Go there for information on those submenus The unique submenus to this application are described below Super Setpnt Off On Edit Print Reset Annun Out1 Out2 Out3 In1 No Yes In2 In3 None Print Port 1 Battery Enable Tmout Off On P hold Reset No Yes Port 2 USB Units Select Tare Zero Sample F1 Accu PrntHld Mode Act Abv Act Bel User Key in value Key in value Key in value Bold boxes and text denote defaults 1 3600 minutes SELECT TARE PRINT UNITS ZERO F1 Escape or 68 ZM301 Indicator User Instructions Supervisor menu Reset P hold Reset 3 Press SELECT rESEt is displayed 4 Press SEL
49. munications Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense This digital apparatus does not exceed the Class A limits for radio noise emissions from digital apparatus set out in the Radio Interference Regulations of the Canadian Department of Communications Le pr sent appareil num rique n met pas de bruits radio lectriques d passant les limites applicables aux appareils num riques de la Classe A prescrites dans le R glement sur le brouillage radio lectrique edict par le minist re des Communications du Canada WARNING This is a Class A product In a domestic environment this product may cause radio interference in which the user may be required to take adequate measures 10 ZM301 Indicator User Instructions General information and warnings 1 8 Declarations of conformity ZM301 Indicator User Instructions 11 1 8 Declarations of conformity 12 ZM301 Indicator User Instructions Introduction 2 Introduction The ZM301 shown in Figure 2 1 is an easy to use indicator for weighing The ZM301 comes in three housing types stainless steel aluminum desktop and stainless steel panel mount The indicator has a USB port two serial COM ports and an Ethernet port Available options are Analog Output Current Loop RS485 RS422 USB Device and Wireless 802 11g internal module cards The indicator
50. ng the machine 1 4 Cleaning the machine 1 5 Training Do not attempt to operate or complete any procedure on a machine unless you have received the appropriate training or read the instruction books To avoid the risk of RSI Repetitive Strain Injury place the machine on a surface which is ergonomically satisfactory to the user Take frequent breaks during prolonged usage 1 6 Sharp objects Do not use sharp objects such as screwdrivers or long fingernails to operate the keys 1 7 FCC and EMC declarations of compliance United States Canada European Countries Table 1 1 Cleaning DOs and DON Ts DO DO NOT Wipe down the outside of standard products with a clean cloth moistened with water and a small amount of mild detergent Attempt to clean the inside of the machine Use harsh abrasives solvents scouring cleaners or alkaline cleaning solutions Spray the cloth when using a proprietary cleaning fluid Spray any liquid directly on to the display windows This equipment has been tested and found to comply with the limits for a Class A digital device pursuant to Part 15 of the FCC Rules These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment This equipment generates uses and can radiate radio frequency energy and if not installed and used in accordance with the instruction manual may cause harmful interference to radio com
51. nter negative values The Batch application has added selections for Preact values 1 3 in the Setpoint menu shown below out1 out2 out3 Setpnt Preact1 Preact2 Preact3 Press SETUP Key in setpoint value Key in setpoint value Key in setpoint value Key in preact value Key in preact value Key in preact value PREACT definition A preact is the amount of material in free fall For example You would like 1000 lbs of material added to a scale but when the supply valve closes you always end up with a final weight that is 120 lbs over the desired amount To correct this you would set a preact of 120 lbs This will cause the setpoint controlling the material to stop sooner allowing the material in free fall to be accounted for in the final weight In Discharge or Negative fill applications using manual preact the preact weight will typically be entered as a negative value 28 ZM301 Indicator User Instructions Indicator applications 3 5 3 Batching operation Batching allows the indicator to control up to three motors timers augers gates etc using the three outputs for the purpose of making batches based on weight There are four types of batching operation l 2 speed single ingredient l Ingredient filling up to three ingredients l Independent setpoints filling l Fill discharge operation Other parameters that are set in a password protected menu affect the batching operation
52. of a page Subsections are labeled as shown by the 1 1 and 1 1 1 headings The names of the chapter and the next subsection level appear at the top of alternating pages of the manual to remind you of where you are in the manual The manual name and page numbers appear at the bottom of the pages 1 1 1 Text conventions Key names are shown in bold and reflect the case of the key being described If a key has a dual function it may be referred to by its alternate function Displayed messages appear in bold italic type and reflect the case of the displayed message Annunciator names appear as italic text and reflect the case of the annunciator 1 1 2 Special messages Examples of special messages you will see in this manual are defined below The signal words have specific meanings to alert you to additional information or the relative level of hazard 1 2 Installation CAUTION This is a Caution symbol Cautions give information about procedures that if not observed could result in damage to equipment or corruption to and loss of data NOTE This is a Note symbol Notes give additional and important information hints and tips that help you to use your product NO USER SERVICEABLE PARTS REFER TO QUALIFIED SERVICE PERSONNEL FOR SERVICE 8 ZM301 Indicator User Instructions General information and warnings 1 2 1 Safe handling of equipment with batteries 1 2 2 Wet conditions Under wet conditions the plug must be connec
53. or menu 45 General Weighing application supervisor menu 46 Setpoint 47 Annunciators 47 Outputs 48 Inputs 48 Print 49 Reset 49 Battery 50 Enable 50 Timeout 50 Accumulator application supervisor menu 51 Accumula
54. otal is cleared if the user presses and holds the PRINT key for three seconds The message cLr tot will flash The total is printed prior to clearing if this was enabled in step 5 above 10 Press SELECT The current setting is displayed 11 Press UNITS to toggle between the choices and when your choice is displayed press ZERO to accept cLr tot is displayed Print Accum Print Total Total Format Clear Total Print 12 Press UNITS Print is displayed This stands for print the accumulation report Choose a port to print the accumulated totals report for all 10 memory channels 13 Press SELECT Port 1 is displayed 14 Press F1 to abort the print process or press UNITS to scroll to the desired port and press ZERO to print the information Print is displayed after either action Reset Accum Print Total Total Format Clear Total Print Reset 15 Press UNITS rESEt is displayed Use this to reset the all the items under AccuM to the factory defaults 16 Press SELECT no is displayed 17 Press ZERO to abort the reset or press UNITS YES is displayed 54 ZM301 Indicator User Instructions Supervisor menu 18 Press ZERO to reset the settings to factory defaults rESEt is displayed 19 Press TARE AccuM is displayed 20 Press UNITS bAttErY is displayed The battery menu is identical in all the applications Refe
55. played Print Setpoint Edit Print 15 Press UNITS Print is displayed Use this to print the settings under SEtPnt 16 Press SELECT Port 1 is displayed 17 Press F1 to abort the print process or press UNITS to scroll to the desired port and press ZERO to print the information Print is displayed after either action Reset Setpoint Edit Print Reset 18 Press UNITS rESEt is displayed Use this to reset the settings under Edit to factory defaults 19 Press SELECT no is displayed 20 Press ZERO to abort the reset or press UNITS YES is displayed 21 Press ZERO to reset the settings to factory defaults rESEt is displayed 22 Press TARE SEtPnt is displayed 50 ZM301 Indicator User Instructions Supervisor menu 7 1 2 Battery Super Setpoint Battery 1 Press UNITS bAttErY is displayed Use this to enable the battery and to set a timeout length in minutes If this time expires with no scale or keypad activity setpoint 3 will change states so the battery will shut off if the proper external circuitry is provided See the Service manual Enable Battery Enable 2 Press SELECT EnAbLE is displayed Choices are oFF and on Choose oFF to disable battery usage Choose on to enable battery usage 3 Press UNITS to toggle between the choices and when your choice is displayed press ZERO to accept EnAb
56. r to step 1 on page 50 for information on setting up the battery 21 This completes the Supervisor menu for the Accumulation application Repeatedly press TARE until the indicator returns to normal weighing mode The current weight value is displayed ZM301 Indicator User Instructions 55 7 3 Counting application supervisor menu 7 3 Counting application supervisor menu Figure 7 3 shows the Supervisor menu when you are in the Counting application Figure 7 3 Supervisor menu for the Count application Follow these steps to set the items in the Supervisor menu Count Mode Bulk Dribble Super Setpnt Edit Print Reset No Yes Battery Enable Tmout Off On Prt Tot Tot Fmt Clr Tot Off On Off On Off On Annun Out1 Out2 Out3 In1 In2 In3 None Print Units Select Tare Zero Sample F1 Accu Port 1 Port 2 USB PrntHld Mode Act Abv Act Bel User Bold boxes and text denote defaults 1 3600 minutes Key in value Key in value Key in value Enter Print format for Total operation SELECT TARE PRINT UNITS ZERO F1 Escape or The Setpnt and bAttErY submenus in Figure 7 3 are the same as described in General Weighing application supervisor menu on page 46 Go there for information on those submenus The unique submenus to this application are described below The cnt Acc submenu is the same described in the Accum submenu in the
57. rations of conformity 10 Chapter 2 Introduction 12 Front panel 13 Annunciators 14 Powering up the ZM301 14 Numeric entry procedure 15 Example To key in the number 507 15 Entering a negative number 15 Chapter 3 Indicator applications 16 General weighing application 16 SELECT key default function 16 Gross weighing
58. rd protected menu Minimum sample weight is the gross zero band value The initial sample count is 5 pieces The maximum number of pieces that can be sampled is 100 000 24 ZM301 Indicator User Instructions Indicator applications 3 4 Checkweighing application This section applies if your indicator has the Checkweighing application enabled 3 4 1 SELECT key default function In the Checkweighing application you can view the gross net and tare display values by repeatedly pressing SELECT 3 4 2 Special key functions The following keys have an extra function in this application F1 Press F1 to set the target weight or upper and lower limits as described below 3 4 3 Checkweigh operation Checkweighing allows a quick visual check of the acceptability or unacceptability of an item s weight Figure 3 1 shows the checkweighing bargraph at the top of the display Figure 3 1 Checkweighing bargraph There are two ways to set a target weight l Weigh the target object If you use this method the acceptable weight will be the actual weight of the target sample a predefined range default is 1 division l Key in upper and lower weight limits If you use this method the acceptable weight is any weight which falls between the upper and lower limits Each of these is explained below GROSS NET TARE COUNT PRINT SP1 SP2 SP3 QTY PT oz g kg lb Under target weight Over target weight On target Th
59. rst item in the top level of the menu you accessed is displayed 3 Use the navigation keys shown below to navigate through the menu structure The symbols in the chart appear on the bottom of the keys 4 2 Menu annunciators The menu structure is made up of menu items parameters value entry screens and lists from which you choose one item To help you know where you are in the menu the bargraph at the top of the display is on while the indicator is in the menus and will change appearance according to the following rules All segments flashing This means you are in the menu structure but not in any of the following screens Center flashing others solid This means you are in a parameter prompt screen Center flashing others off This means you are in a numeric entry screen Enter a number and press ZERO to accept Right flashing others off This means you are in a list Scroll through the choices with the PRINT and UNITS keys and press ZERO to accept Press SELECT to move down in a menu Press TARE to move up in a menu except at the bottom item in a menu then use ZERO or F1 Press PRINT to move left in a menu Press UNITS to move right in a menu Press ZERO to accept a value or choice and move up in the menu Press F1 to escape and move up in the menu ZM301 Indicator User Instructions 33 4 3 Exiting the menus 4 3 Exiting the menus 1 If you are at the bottom item in a menu use ZERO to acc
60. s 1 3600 minutes 0 100 0 100 SELECT TARE PRINT UNITS ZERO F1 Escape or The Setpnt and bAttErY submenus in Figure 7 4 are the same as described in General Weighing application supervisor menu on page 46 Go there for information on those submenus The one exception is that out1 out2 and out3 are not in the Setpnt menu They do not apply in the Checkweigher application The unique submenus to this application are described below If Battery option is enabled only necessary when the indicator is used with a battery shutdown circuit in the check weighing application Setpoint output 1 represents Reject over amp under conditions Setpoint output 2 represents Accept target Setpoint output 3 is dedicated to battery shutoff circuitry See the Service manual for information on setting up setpoint outputs 60 ZM301 Indicator User Instructions Supervisor menu 7 4 1 Check Super Setpoint Check 1 With the Checkweighing application active access the Supervisor menu using password 1793 Refer to Accessing the menus on page 32 for instructions From SuPEr press SELECT SEtPnt is displayed 2 Press UNITS chEcK is displayed This stands for checkweigher Use this to set the items relating to checkweighing l Set conditions for using the outputs outPutS l Set under divisions for acceptable target weight undrdiv l Set over divisions for acceptable target
61. s 5 Communications The ZM301 can communicate through these ports l Serial l Ethernet l USB l Wireless 802 11g 5 1 Default print formats Below are examples of the default formats that are available The default unit of measure may change based on your geography General Weighing Format 1 Accumulated Gen Weigh Format 2 Counting Format 3 Checkweighing Format 4 Batching Format 5 Peak Weighing Format 6 Remote Display Format 7 The indicator can be configured for many other outputs to match the application Gross 272 04 lb Tare 95 88 lb Net 176 16 lb Transaction Count 10 Gross 272 04 lb Tare 95 88 lb Net 176 16 lb Count 176 Net 176 16 lb G 272 04 lb Peak Max 1000 02 lb 272 04 lb G 44 ZM301 Indicator User Instructions Error messages 6 Error messages The following error messages may be displayed during use of the indicator Message Display Overload Can t fit on display Underload Can t Entry not in valid range Password entry failed Remote display not receiving data from the master indicator Indicator did not reach a stable zero weight within time window set for automated weighing process ZM301 Indicator User Instructions 45 7 Supervisor menu This menu allows a supervisor to change those functions of an application that are configurable Access the supervisor menu using the password 1793 Refer to Accessing the menus on p
62. t Abv Act Bel User BindFwd Port 1 Port 2 Enet 1 Enet 5 Key in value Key in value Key in value Bold boxes and text denote defaults 1 3600 minutes SELECT TARE PRINT UNITS ZERO F1 Escape or The Setpnt and bAttErY submenus in Figure 7 7 are the same as described in General Weighing application supervisor menu on page 46 Go there for information on those submenus The unique submenu to this application is described below 70 ZM301 Indicator User Instructions Supervisor menu 4 Press UNITS ModE is displayed Choices are 350iS or rd4000 Choose which type of remote display protocol to receive 5 Press SELECT The current setting is displayed 6 Press UNITS to toggle between the choices and press ZERO to accept the displayed choice ModE is displayed 7 Press UNITS bindFwd is displayed Choose which port will be used for printing communication forwarding from the Main indicator Choices are Port 1 Port 2 Enet1 through Enet 5 8 Press SELECT The current setting is displayed 9 Press UNITS to scroll through the choices and press ZERO to accept the displayed choice bindFwd is displayed 10 This completes the Supervisor menu for the Remote Display application Repeatedly press TARE until the indicator returns to normal weighing mode The current weight value is displayed The indicator can be configured to work as a remot
63. t the current value or key in a new value and press ZERO to accept undrdiv is displayed Over divisions Check Outputs Under divisions Over divisions 9 Press UNITS oVErdiV is displayed Use this to set the number of divisions 0 100 above the target weight that is still within the accept window 10 Press SELECT The current value is shown with a flashing right most digit 11 Press ZERO to accept the current value or key in a new value and press ZERO to accept oVErdiV is displayed Reset Check Outputs Under divisions Over divisions Reset 12 Press UNITS rESEt is displayed Use this to reset the all the checkweigher variables to the factory defaults 13 Press SELECT no is displayed 14 Press ZERO to abort the reset or press UNITS YES is displayed 15 Press ZERO to reset the settings to factory defaults rESEt is displayed 16 Press TARE chEcK is displayed 17 Press UNITS bAttErY is displayed The battery menu is identical in all the applications Refer to step 1 on page 50 for information on setting up the battery 18 This completes the Supervisor menu for the Checkweighing application Repeatedly press TARE until the indicator returns to normal weighing mode The current weight value is displayed 62 ZM301 Indicator User Instructions Supervisor menu 7 5 Batching application supervisor menu Figure 7
64. ted to the final branch circuit via an appropriate socket receptacle designed for washdown use Installations within the USA should use a cover that meets NEMA 3R specifications as required by the National Electrical Code under section 410 57 This allows the unit to be plugged in with a rain tight cover fitted over the plug Installations within Europe must use a socket which provides a minimum of IP56 protection to the plug cable assembly Care must be taken to make sure that the degree of protection provided by the socket is suitable for the environment 1 3 Routine maintenance Always isolate the indicator from the power supply before starting any routine maintenance to avoid the possibility of electric shock CAUTION Danger of explosion if battery is incorrectly replaced Replace only with the same or equivalent type recommended by the manufacturer Dispose of used batteries according to the manufacturer s instructions ATTENTION Il y a danger d explosion s il y a remplacement incorrect de la batterie remplacer uniquement avec une batterie du m me type ou d un type quivalent recommand par le constructeur Mettre au rebut les batteries usag es conform ment aux instructions du fabricant IMPORTANT This equipment must be routinely checked for proper operation and calibration Application and usage will determine the frequency of calibration required for safe operation ZM301 Indicator User Instructions 9 1 4 Cleani
65. the SETPNT submenu for PREACT 1 2 and 3 cLEAr When cLEAr is selected the current preact values will be set to 0 If PrEAct was set to Auto a new set of compensation values will be calculated on continuing batches If preact was set to oFF then preact will be disabled or new values can be manually entered in the setpoint menu 13 Press SELECT The current setting is displayed ZM301 Indicator User Instructions 65 7 5 Batching application supervisor menu 14 Press UNITS to scroll through the choices and when your choice is displayed press ZERO to accept PrEAct is displayed Negative fill Batch Type Mode Display Preact Negative Fill 15 Press UNITS NEG FiL is displayed This stands for negative fill This has two choices oFF or on Each is explained below Choose oFF to disable negative fill default Choose on to enable negative fill Operation varies depending on Type chosen See Notes on batching on page 65 16 Press SELECT The current setting is displayed 17 Press UNITS to scroll through the choices and when your choice is displayed press ZERO to accept NEG FiL is displayed 18 Press TARE bAtch is displayed 19 Press UNITS bAttErY is displayed The battery menu is identical in all the applications Refer to step 1 on page 50 for information on setting up the battery 20 This completes the Supervisor menu for the Batching appli
66. tor 52 Print total 52 Total format 52 Clear total 53 Print 53 Reset 53 ZM301 Indicator User Instructions 5 Counting application supervisor menu 55 Count 56 Mode 56 Print total 56 Total format 57 Clear total
67. tructions Supervisor menu Display Batch Type Mode Display 9 Press UNITS diSP is displayed Display has two choices NEt or GroSS Each is explained below NEt Choose Net to base batching on net weights GroSS Choose Gross to base batching on gross weights 10 Press SELECT The current setting is displayed 11 Press UNITS to toggle between the choices and when your choice is displayed press ZERO to accept diSP is displayed Preact Batch Type Mode Display Preact 12 Press UNITS PrEAct is displayed Preact can be used to compensate for product weight that continues to fill into the bag or container after the setpoint output turns off and before the final weight stabilizes If a preact value is automatically calculated or manually entered the actual cutoff weight will equal the entered setpoint value minus the preact value PrEAct has three choices Manual Auto or cLEAr Each is explained below Manual When Manual the preact values entered in the SETPNT submenu for PREACT 1 2 and 3 are used Auto When set to Auto preact is automatically calculated The amount of compensation is calculated based on the average variance between the entered setpoint value and the actual fill weights recorded during the most recent batch cycles Auto Preact is only available in certain Batch Types as noted in their descriptions Calculated Preact values can be viewed in
68. u navigation Press the UNITS key to scroll through the available units of measure while in normal operating mode Acts as a right arrow key for menu navigation Press the ZERO key to zero the display Acts as an ENTER key to accept a displayed value or function Press the F1 key to select application specific choices Aborts a numeric entry and acts as an ESCAPE key in the menu navigation Also used to display or enter an accumulator channel Press and hold to view the password entry screen for menu access 14 ZM301 Indicator User Instructions Introduction 2 1 1 Annunciators The annunciators on the display are shown and labeled in Figure 2 2 Figure 2 2 Annunciators These annunciators will light during operation to inform the user of the weighing mode active unit of measure etc 2 2 Powering up the ZM301 The indicator is always active as long as power is received Power can be supplied by l AC power cord connected to a properly grounded outlet 100 VAC 240 VAC 50 or 60 Hz l Optional external non charging battery pack with 4 D cells 12 hr operation with one loadcell 11 hr with four loadcells l AC to DC power converter 12 to 36 VDC GROSS NET TARE COUNT PRINT SP1 SP2 SP3 QTY PT oz g kg lb bargraph center of zero motion Gross weight Net weight Tare weight Print Count battery setpoints See Table 2 1 quantity preset tare units of measure Table 2 1 Circle Annunci
69. unciators are off Under Target or Below Low Accept Weight SP1 annunciator and Output 1 are on Inside Target SP2 annunciator and Output 2 are on Over Target or Above Upper Accept Weight SP3 annunciator and Output 3 are on Outputs can be set as latched or unlatched in a password protected menu If outputs are unlatched The annunciators and outputs follow the status of the bargraph except in gross zero band If outputs are latched The annunciators and outputs status is determined by where the first stable weight occurs after an item is placed on the scale The latched annunciator and output is reset OFF only when weight returns inside the gross zero band Outputs have to be enabled see Service manual Contact AWTX technical support for information about setpoint use with battery operated scales ZM301 Indicator User Instructions 27 3 5 Batching application 3 5 Batching application This section applies if your indicator has the Batching application active 3 5 1 SELECT key default function In the Batching application you can view the gross net and tare display values by repeatedly pressing SELECT 3 5 2 Special key functions The following keys have an extra function in this application F1 F1 acts as a START and a STOP key on successive presses Setpoint or Preact values can be either positive or negative up to or equal to scale capacity See Entering a negative number on page 15 on how to e
70. value is selected to be displayed Minimum weight is designated by a pair of green circle annunciators Maximum weight is designated by a different pair of green circle annunciators See Figure 3 2 Figure 3 2 Min Max annunciators With the Peak application active follow these steps to perform and view peak weighments 1 Repeatedly press SELECT until the two green circle annunciators on the right light up See Figure 3 2 This means you are now viewing the peak or maximum weight 2 With no weight on the scale press ZERO if necessary press F1 to reset any previous peak value on the display 3 Place weight on the scale and then remove it The display will show the peak weight recorded during the weighment 4 To reset the peak press F1 The minimum and maximums are reset to the current gross weight lb These two annunciators light for minimum weight These two annunciators light for maximum weight ZM301 Indicator User Instructions 31 3 7 Remote Display application 5 Repeat the steps to perform another peak weighment Below is an example of the minimum weight display Note the pair of circle annunciators that are lit Below is an example of the maximum weight display Note that a different pair of circle annunciators are now lit 3 7 Remote Display application This section applies if you have the Remote Display application active The indicator can be configured to work as a remote display
71. ve accumulator values These functions are enabled or disabled in a password protected menu ZM301 Indicator User Instructions 21 3 3 Counting application 3 3 Counting application This section applies if Counting is active 3 3 1 SELECT key default function In the Counting application you can view the gross net tare count and piece weight display values by repeatedly pressing SELECT 3 3 2 Special key functions The following keys have an extra function in this application F1 Press F1 to perform the sample operation as described below in the Dribble and Bulk sections Press and hold F1 to perform the piece weight entry as described below 3 3 3 Sample operation There are two types of sampling to select from bulk and dribble Either type is selectable under a password protected menu Dribble sampling In this sampling method you can count out the specified number of items onto the scale and when you are ready press the F1 key and the scale starts to calculate piece weight and then shows the count Bulk sampling In this sampling method you place the specified number of items on the scale all at once in bulk and the scale automatically starts to calculate piece weight and then shows the count This is the default sampling method Each method is described below 3 3 4 Dribble sampling With the dribble sampling method active follow these steps to count 1 Press ZERO to zero the scale if necessary
72. with other compatible indicators or the GSE 350 355IS To use a ZM indicator to operate as a Remote display for a Primary indicator you must configure settings in the Supervisor menu and in a separate password protected menu A remote indicator will display the same information as the primary indicator and pressing the main function keys Tare Select Zero Print and Units on the remote will function as if they were pressed on the primary indicator If the Remote indicator is connected to a GSE 35xIS Primary indicator then additional features and options may be available for use from the remote such as setpoints remote inputs Com port communication forwarding to local devices and analog output option Contact your local Avery Weigh Tronix representative for information on setting up the ZM indicator as a Remote or Primary indicator lb lb Numeric entries are non functional from a remote display unit or secondary indicator such as numeric tare entry numeric ID entry etc 32 ZM301 Indicator User Instructions Menus 4 Menus Password protected menus are available to configure the indicator and or view information 4 1 Accessing the menus Follow these steps to access the menus in the ZM301 1 With the indicator powered up and in normal operating mode press and hold F1 Pass is displayed prompting you to enter the password 2 Key in the password for the menu you want and press the ZERO key The fi
73. y for three seconds The message cLr tot will flash The total is printed prior to clearing if this was enabled in step 8 above 13 Press SELECT The current setting is displayed 14 Press UNITS to toggle between the choices and when your choice is displayed press ZERO to accept cLr tot is displayed 15 Press TARE count is displayed 16 Press UNITS bAttErY is displayed The battery menu is identical in all the applications Refer to step 1 on page 50 for information on setting up the battery 58 ZM301 Indicator User Instructions Supervisor menu 17 This completes the Supervisor menu for the Counting application Repeatedly press TARE until the indicator returns to normal weighing mode The current weight value is displayed ZM301 Indicator User Instructions 59 7 4 Checkweighing application supervisor menu 7 4 Checkweighing application supervisor menu Figure 7 4 shows the Supervisor menu when you are in the Checkweighing application Figure 7 4 Supervisor menu for the Checkweighing application Follow these steps to set the items in the Supervisor menu Undrdiv Overdiv Outputs Check Latch Unlatch Super Setpnt Off On Edit Print Reset Annun In1 No Yes In2 In3 None Print Reset No Yes Battery Enable Tmout Off On Units Select Tare Zero Sample F1 Accu Port 1 Port 2 USB PrntHld User Bold boxes and text denote default

ZM301 User Manual - Avery Weigh

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