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Alaris® GP Volumetric Pump

1. 60793 GP Series Infusion Set 2 Y 1000EL00979 Converter Cable usb To Serial 1000EL00980 Converter Cable usb To 4x Serial 1000SP01183 Cable RS232 Filtered 1000SP01422 GP Field and Prod Press Cal Set 1000SM00013 Iss 7 72 76 Service Contacts For service contact your local Affiliate Office or Distributor AE CareFusion PO Box 5527 Dubai United Arab Emirates Tel 971 4 28 22 842 Fax 971 4 28 22 914 AU CareFusion 3 167 Prospect Highway PO Box 355 Seven Hills NSW 2147 Australia Tel 61 2 9838 0255 Fax 61 2 9674 4444 BE CareFusion Leuvensesteenweg 248 D 1800 Vilvoorde Belgium Tel 32 2 267 38 99 Fax 32 2 267 99 21 CA CareFusion 235 Shields Court Markham Ontario L3R 8V2 Canada Tel 1 905 752 3333 Fax 1 905 752 3343 CH CareFusion Switzerland 221 S rl Critical Care A One Business Centre Zone d activiti s Vers la Pi ce n 10 1180 Rolle Switzerland Ph 0848 244 433 Fax 0848 244 100 CN CareFusion Shanghai Representative Office Suite A Floor 24 Shanghai Times Square Office Building No 500 Zhangyang Road Shanghai 200122 China Tel 86 21 58368028 Fax 86 21 58368017 DE CareFusion Pascalstr 2 52499 Baesweiler Deutschland Tel 49 2401 604 0 Fax 49 2401 604 121 DK CareFusion Firskovvej 25 B 2800 Lyngby Danmark TIf 45 70 20 30 74 Fax 45 70 20 30 98 ES CareFusion
2. isses eee eene 52 Fee n dE EE Band qe dennen EU Ne DIURNO Ice ere tere 53 REIS RENTE II LI LU 54 RS232 Connector and Comms PCB EE 55 FANS eenen sen Ee Eene OENE E ave ee ana ue 56 Front Case and Subassemblies nanos on onver en eneen enen enen ennen eneen ennen en 57 DOOR RT Ier 57 Chassis assembly seo use hee ROS Pete tU RR E Rs eda baatte ennen eee 59 Chassis Assembly Breakdown 0 cece cece cece eee eee e eh he he hem hehe 60 Control PCB and Interface PCBs ccc cid sis EINEN Re Pe sented aes sedan bleeds cadens blade dis te 61 Display AO En 62 AlL Safety Clamp Housing Top Retainer amp Door Sensor Flexible Circuit 63 Keypad and Labels MM 64 AppenulX E EEN OO Electromagnetic Compatibility oee eneen eenen eneen eenen eenen 66 Porti P nde E unsters nde A 70 Information on Disposal for Users of Waste Electrical amp Electronic Equipment eee 70 Information on Disposal in Countries outside the European Union 70 Battery REMOVAl PEPERIT 70 1000SM00013 Iss 7 3 76 Alaris GP Volumetric Pump Spare Parts Listing sc rU 71 Spare Partsi c vaan vaarten 71 Keypad Sta bel EP PE Al Individual Components nonnen enen ee nnn eee Eden eden Een en eden EEE een 72 EMELIE Ee 72 Test EQUIPIMONTE re tm ee etwa Mabe verand ene de mena hels 72 Lee 73 Document HIStONY ss csse rer hr EPI EERSTEN 74 Software Upgrade Records nn sensis eeens tri
3. Alaris GP Volumetric Pump Technical Service Manual CE CareFusion Alaris GP Volumetric Pump Contents General Information ssseseseeeeseseseseeeseeeeseseseeee eenen D introduction EE 5 Product Farmiliality deerat e tdt eaaet asesor eame de t nem e tue natte 5 P rposeof this Manual acus er c we gereest tex qe iE beses 5 Conventions Used in this Manual 5 Licensing Information isis peres sr EE EE TOUT ERAS CORR ICM ARN redder deed 6 General Precautions nr arn selber aie p ERR Ge RE dE d nego AS PESCE RU ven tr deeg EU REDE NEA M EL EC AE MERE 6 Features of the Bump iss vr voren bean eenen ater wenden MOREE Y NU RAN EPOD PLAY PRSWI ds 7 Configuration and Calibration ssseveeeeeevseeeer eener 8 Service Moder trotti eh hands sweeties 8 Entering Service Mode 8 Factory Deue ER E E EE 9 Near End Of Infusion NEOI Warning Configuration oons en eneen een 13 Data S t Transfer Zeg ehre deg SEENEN o 14 len e DEE 16 Preventative Maintenance cccccc ccc cc cece cece 20 Preventative Maintenance ue een dose pe t pa stg ENEE ed vens baten derek wages 20 VisuallINSPECHON EEN 20 Recommended Cleaning and Storage ssssslsssssee hme hehe 21 Cleaning the PUMP s eniti or De Re EIERE E EES A EES Due nd POET ede 21 Storing the Pump scia isepterckRRIA SRCXERERR QORPCRNECRR DORPCREFRERKEOXPCREERNREOKPCREEREREOKNERER 22 Cleaning and storing the Infusion Set
4. H Warning At no time should Service Mode be entered while the pump is connected to a patient Service Mode should only be accessed by qualified and trained personnel Enter access code 212 to view the Service Mode menu see Entering Service Mode in Chapter 2 for instructions Select the Test Verification PVP option using the amp AC keys and the OK softkey Press the QUIT softkey to return the pump to the access code screen Select the required option using the ASV keys and the OK softkey PVP Work Flow Performance Verification Procedure PVP tests TEST VERIFY Alarms Functionality Test the Alarms function correctly User Interface Display Keypad LEDs and Audio Tests PVP Work Flow Power Supplies Test AC Mains and Battery operation Alarms Functionality User Interface Power Supplies Sensor Tests Perform tests on the pump sensors Comms Tests RS232 IrDA and Nurse Call Tests PVP Work Flow Sensor Tests Comms Tests SELECT WITH A v y QUT We This test is used to confirm that the Pump is functioning correctly Press the START softkey to begin The PVP Work Flow will iterate through the following tests Software Versions Date Time read only Serial Number read only Door Frame Safety Clamp Sear Audio Test Chequerboard LED s Keypad Nurse Call RS232 Loop Back Pumping Efficiency Test Downstream Occlusion Pressure
5. 10020 Pacific Mesa Blvd San Diego CA 92121 USA Tel 1 800 854 7128 Fax 1 858 458 6179 ZA CareFusion Unit 2 Oude Molen Business Park Oude Molen Road Ndabeni Cape Town 7405 South Africa Tel 27 0 860 597 572 Tel 27 21 510 7562 Fax 27 21 5107567 Document History Alaris GP Volumetric Pump Appendix Issue Date CO No Author Update Description 1 20 01 06 5999 lan Tyler Initial release New Tech mode section Spare Part Replacement Procedures chapter added 2 December 06 7111 lan Tyler Troubleshooting chapter added New Software features added Spare Parts Listing appendix added Introduce Calibration information Update Preventative Maintenance information 3 September 08 8587 lan Tyler Add information on the Alaris GP Guardrails Volumetric Pump Update Corrective Maintenance information 4 March 10 10254 lan Tyler Rebrand TSM 5 April 10 10536 lan Tyler eee Backup battery and sounder replacement added 6 January 2011 11316 lan Tyler Change to Preventative Maintenance Period 7 April 2011 11363 lan Tyler Update Spare Parts 1000SM00013 Iss 7 74 76 Alaris GP Volumetric Pump Appendix Software Upgrade Record Please fill out the table below and return to the local CareFusion representative see Service Contacts for address details to ensure the records are upto date so that any future product actions can be directed to the correct i
6. 22 Gleaning the EE 22 Cleaning the Flow Sensor ed EE ee KEE vedan KENE EEN weed ere EEN ede id Hende 22 lee EE 23 Upgrading firmware e cc senteren NEEN E emere Re e m Ee Ede Ee NNN EN eh 23 Battery Test and Replacement aoe ee eeen een ee eneen me e mH e heh emen 25 Replace the Main Battery arava ren ER SE ede Ee ER SNE ee red 25 Test Verification PVP Service Model 26 PYP WONK FOW seenen ben seat dree deeg dd dente 26 Alaims Functionalityz EE 27 BETALEN LEE 28 POWER ie ET 30 Sensor EE 31 COMMS TES P cana shone Set SEN dE EE Ne are eme nent dase so dh 34 Occlusion TeSt csper gg saeia dE nietde decades io gd deg EREM 36 Occlusion Test Optional 25 bk pU RR PIReCRD ue C ten eee ended RR x EE ad 36 Volumetric ACCUFACY a ann esse eer e he Rr e ERR e e Or ensen ER E den Er Ee der EE Ee 37 Performance Verification Procedure ssssssssssssssssssseseses esee hme een 38 Troubleshooting ias ex YRAAERRAT T AER RERO ERA RR T RE ORES ESR ple Ra RK 39 KotodBIo ror rc 39 PC Setup firsttime only sdf RENE scar Re UE UI RPOROCE TERRY E DR VERF RUN AE BEE IRE TA 39 PC Setup second time cde ft NEE e exe aie oe PORE YR E versie vane edes PERRA e ga 39 1000SM00013 Iss 7 2 76 Alaris GP Volumetric Pump Event Log Download sn cascade tances UA OSEE A RR E EE en bene en oes 39 Teiicero ane vermarkten 40 Software Fault COGES zo
7. Edificio Veganova Avenida de La Vega n 1 Bloque 1 Planta 1 28108 Alcobendas Madrid Espana Tel 34 902 555 660 Fax 34 902 555 661 FR CareFusion Parc d affaire le Val Saint Quentin 2 rue Ren Caudron 78960 Voisins le Bretonneux France T l 33 1 30 05 34 00 Fax 33 1 30 05 34 43 1000SM00013 Iss 7 GB CareFusion The Crescent Jays Close Basingstoke Hampshire RG22 4BS United Kingdom Tel 44 0800 917 8776 Fax 44 1256 330860 HU CareFusion D brentei t r 1 H 1013 Budapest Magyarorsz g Tel 36 14 88 0232 Tel 36 14 88 0233 Fax 36 12 01 5987 IT CareFusion Via Ticino 4 50019 Sesto Fiorentino Firenze Italia T l 39 055 30 33 93 00 Fax 39 055 34 00 24 NL CareFusion De Molen 8 10 3994 DB Houten Nederland Tel 31 0 30 2289 711 Fax 31 0 30 2289 713 NO CareFusion Solbr veien 10 A 1383 ASKER Norge Tel 47 66 98 76 00 Fax 47 66 98 76 01 73 76 Alaris GP Volumetric Pump Appendix NZ CareFusion 14B George Bourke Drive Mt Wellington 1060 PO Box 14 518 Panmure 1741 Auckland New Zealand Tel 09 270 2420 Freephone 0508 422734 Fax 09 270 6285 PL CareFusion ul Rzymowskiego 53 02 697 Warszawa Polska Tel 48 225480069 Fax 48 225480001 SE CareFusion Hammarbacken 4B 191 46 Sollentuna Sverige Tel 46 8 544 43 200 Fax 46 8 544 43 225 US CareFusion
8. PCB BOOT FLASH COMMS PCB MAIN SD MEMORY PROCESSOR J6 RS232 amp CARD MODULE NURSE CALL DISPLAY PCB MEMBRANE POWER J9 lt KEYPAD REGULATION MODULE POWER MANAGEMENT MODULE CONTROL PCB J13 J11 BATTERY PACK GAS GAUGE PCB POWER SUPPLY IEC MAINS BATTERY CELLS I L l 1 1 I PCB INLET I I i I 1 1 1 Li 1000SM00013 Iss 7 43 76 Alaris GP Volumetric Pump Circuit Descriptions Module Overview Functional Description The Pumps are designed to be serviced generally to major assembly level The PCBs are designed as non serviceable items and as such can only be replaced as complete parts The major assemblies are e Control PCB Interface PCB Display PCB Comms PCB IrDA Flexible PCB GP Pressure PCB x 2 Motor Encoder PCB e IEC Mains Inlet Door Detect Flexible PCB Battery Pack Power Supply PCB Membrane Keypad AlL Safety Clamp Housing Motor CareFusion will make available on request circuit diagrams which will assist appropriately qualified technical personnel to repair those parts of the device which are designated by the manufacturer as repairable Control PCB The Control PCB is broken into a number of functional blocks A description of each block follows Main Processor Module At the heart of the system the main processor provides all the high level control functionality It processes data provided by the safety processor and
9. Software Versions Serial Number Displays the pump software versions Configure the displayed serial number Date Time Software Versions Pump Reference Pump specific text to be displayed in user mode at start up 20 characters max Serial Number Pump Reference Language Configure the Language used for display messages Language Backlight amp Contrast Current Data Set File Adjust the Backlight and Contrast values Displays the current data set file details Backlight amp Contrast Current Data Set File Date Time 1 Set the correct date and time using the GOC keys 2 Press NEXT to continue to next item to change 3 Press OK to confirm SELECT WITH A VY QUIT OK DATE TIME XUS 04 2006 09 48 ADJUST WITH A VY THEN NETS UNI Ke 1000SM00013 Iss 7 10 76 Alaris GP Volumetric Pump Configuration and Calibration Software Versions Press OK to exit after verifying Software Version fitted display will vary depending on software version fitted SOFTWARE VERSIONS SOFTWARE VERSIONS SOFTWARE VERSIONS SRP 001 005 004 SWV 001 009 002 SWV 002 001 012 PKG 001 009 000 PKG 009 004 002 MP 001 005 004 MPU 001 009 000 MPU 002 001 012 FDP 001 005 004 MPT 001 009 000 MPT 002 001 012 SP 001 005 004 FDP 001 007 016 FDP 001 007 016 sP 001 005 000 SP 001 005 000 LANGUAGE 001 004 005 LANGUAGE 001 005 001 Serial Number 1 Setthe serial number r
10. 1 Select the Data Set Upload button Ctrl U The Data Set Upload Wizard is displayed Click Next to continue 2 Select the serial port s required to transfer the data set to the pump s Click Next to continue 3 Click the Select Dataset button and Open the required data set The selected data set and path are displayed Click Next to continue 4 Enter the data set ID and click Validate If the data set ID entered matches the ID of the selected data set the Next button will become available Click Next to continue 5 The data set selection is now complete Click Finish The file information is updated to show the File used Data Set and Supported Pump Types 6 Connect the pump to PC 7 Press the START softkey to begin transfer 8 When the transfer is complete the pump will validate the data then display Transfer Complete The transfer status will be shown as Data Set Deployed to the Pump Note Please ensure the data set ID shown on the pump is identical to the one transferred 9 Press ACCEPT softkey to confirm correct transfer and exit The transfer status will be shown as Deployed 10 Switch off the pump by holding the power button for 3 seconds and disconnect from the PC 11 If multiple uploads are required connect the next pump and repeat from step 5 12 When all uploads are complete click Menu gt Exit to close the Transfer Tool Caution Loading the Transfer Tool software is considered a non clinical service activity
11. Exposed to fluids is Es 5x No battery power General Fault ms ME No AC mains power Sy Sel le Se Sel Sl Se Ze Delivery rates out of tolerance v v Exception Error Handling Exception errors include Assertion Errors and are used to trap logical errors in the software execution The pump will display the error type the title of the software module in which the error occurred and the line number The user should make a note of these for use in diagnosis This information is stored in the event log After an error the pump will not store information when powered down When the pump is switched on again the user should always confirm clear setup 1000SM00013 Iss 7 42 76 Alaris GP Volumetric Pump Circuit Descriptions 5 Circuit Descriptions Functional Module Block Diagram DOOR DETECT l H i I GP PRESSURE PCB UPSTREAM J15 PRESS RE INTERFACE PCB MEASUREMENT GP PRESSURE J16 MODULE PCB DOWN STREAM i J6 i MOTOR ENCODER i ENCODER PCB INTERFACE J7 MODULE FLUID DELIVERY DROP SENSOR AIL SAFETY Ee MODULE CLAMP HOUSING AIR IN LINE i J3 MODULE H l I i l es THREE PHASE MOTOR DRIVE STEPPER MOTOR J13 MODULE i 1 J2 I L l l l J8 SAFETY PROCESSOR MODULE SPEAKER AUDIBLE ALARM MODULE IRDA FLEXIBLE
12. AIL Safety Clamp Housing and remove seal as required Remove one screw securing coloured insert as required Remove one screw from Top Retainer Remove Top Retainer and remove O ring as required Remove Door Sensor Flexible Circuit as required Reassemble in reverse order Refitting notes MOV wa JS WN Door Sensor Flexible Circuit is retained using hot melt glue The Screw Q for the insert torque is 25cNm instead of the original 10cNm due to the new insert plastic which is more tolerant and will not crack Any cracked Inserts should be replaced by the kit part number 1000SP01417 Q Screw 25cNm AIL Safety Clamp Housing a Seal Q Door Sensor P ool of 4 n i BER Ortop Retainer Item Description Part Number a Alaris GP AIL Safety Clamp Housing Kit 1000SP01249 b Door Detect Flexible Circuit 1000EL00643 C Alaris GP Fastener Spares Kit 1000SP01252 d Asena LVP GP Top Retainer 1000ME00701 e Seal O Ring 6ID 1CSDIA Silicon 0000ME00691 f Spares Kit Orange Clip amp Screw 1000SP01417 1000SM00013 Iss 7 63 76 laris GP Volumetric Pump Corrective Maintenance Keypad and Labels Replacement Procedure Discard keypad when removed as it cannot be reused Fit replacement keypad after removing backing paper from underside Handle replacement keypad carefully to avoid damage Remove label s from case as required Clean case where replacement label s ar
13. Information on Disposal in Countries outside the European Union This symbol is only valid in the European Union The product should be disposed of taking environmental factors into consideration To ensure no risk or hazard remove the internal rechargeable battery and the Nickel Metal Hydride battery from the control board and dispose of as outlined by the local country regulations All other components can be safely disposed of as per local regulations Battery Removal Removal Procedure Remove the Main Battery 1 Remove the two case screws in battery cover 2 Remove cover and battery Battery pack Battery Cover Remove the Battery on Control PCB e 1 Remove the Control PCB from the pump see Spare Parts Replacement Procedures 2 Desolder battery from the Control PCB Battery 1000SM00013 Iss 7 70 76 Spare Parts Listing Spare Parts Kits Alaris GP Volumetric Pump Appendix Part Number Description 1000SP01244 Alaris GP Door Kit 1000SP01245 Alaris GP Door Lever Kit 1000SP01246 Alaris GP Hinge Pin Kit 1000SP01247 Alaris GP Pumping Mech Minus Motor Kit 1000SP01248 Alaris GP Front Case Kit 1000SP01249 Alaris GP AIL Safety Clamp Housing Kit 1000SP01250 Alaris GP Rear Case Kit 1000SP01251 Alaris GP Mains Inlet Kit 1000SP01252 Alaris GP Fastener Spares Kit 1000SP01253 Alaris GP Battery Compartmen
14. Interconnecting the pump Y with a PC may cause the safety or electromagnetic environment to change while the connection exists The threat of higher leakage currents or EMI disturbances may be present Disconnect the IrDA or RS232 cable connection at both ends following software upload activities 1000SM00013 Iss 7 15 76 Calibration Alaris GP Volumetric Pump Configuration and Calibration Zero Point Calibration Select the required option using the ASV keys and the OK softkey 1 Au FWD Wait for the pressure sensors to park Ensure that an infusion set is not installed Press the START softkey Pump will countdown for 15 seconds Press the ACCEPT softkey Press the PASS softkey 1000SM00013 Iss 7 CALIBRATION Pressure Cal Volumetric Cal Battery Cal 16 76 SELECT WITH A v Se Pressure Calibration Equipment required e Calibrated Pressure Gauge minimum specification of Accuracy 0 10 of full scale Full scale 1500mmHg Pressure Calibration Set 1000SP01422 Use to calibrate 10 pumps and then change Set up equipment as per figure 2 1 and allow 30 seconds before proceeding Select the required option using the ASV keys and the OK softkey i o NAW FWD 9 Turn 3 way tap to close from atmosphere Press the START softkey Apply a pressure of 200mmHg and pump will countdown for 15 seconds Press the ACCEPT softkey Apply a pressure of 800mmHg and pump will count
15. Mode Performs a continuous infusion for burn in testing Pumping Efficiency Test This test is used to confirm that the Pump is able to generate sufficient pressure Pump Finger Height or Parking Test Allows the mechanism to be parked Test name has changed to Parking Test for latest software versions however the procedure is the same Flow Sensor Test 1 Plug flow sensor into connector on rear of the pump 2 Press the START softkey to begin 3 Check Flow sensor operation is correct and press v softkey if drops are displayed correctly or press X softkey if drops are not detected 4 Press PASS softkey to confirm pass and exit Door Frame Test 1 Press the START softkey to begin 2 Check Door open closed is correctly indicated and press V softkey or press X softkey if not correctly detected 3 Press PASS softkey to confirm pass and exit 1000SM00013 Iss 7 SENSOR TESTS Door Frame Test Safety Clamp Test Sear Test Air In Line Test Run In Mode Pumping Effic y Test Pump Finger Height UM W i FLOW SENSOR TEST Working K Connected v Rate 125ml h VTBI 20 0ml Drop count e Test START to begin IU NEEN BENI SU DOOR FRAME TEST Door Frame Test START to begin Uu SN 31 76 Safety Clamp Test 1 Press the START softkey to begin 2 Check Clamp enabled disabled is correctly indicated and press V softkey or press X softkey if no
16. O self adhesive pad screw Washer x4 40cNm O psu E I Ie d o amp AR ajajaja OZ I ia n a o 0 a 9 e CO Item Description Part Number a Alaris GP PSU PCB Kit 1000SP01467 b Alaris GP Speaker KIt 1000SP01306 e Alaris GP Fastener Spares Kit 1000SP01252 d Pad Self Adhesive Double Sided 12x12mm 0000ME00423 Item not shown 1000SM00013 Iss 7 51 76 Mains inlet IrDA PCB PE stud and magnet Alaris GP Volumetric Pump Corrective Maintenance Replacement Procedure Remove nut and washer to remove PE stud Remove the two screws on Mains inlet retaining plate Remove mains inlet retaining plate Remove magnet by lifting one end Unclip IrDA PCB and remove Unclip Mains Inlet and remove Reassemble in reverse order NOV Ur d a kr Q Q ia pce 000 d Jo OO ac d O AC Mains Mains Inlet Q screw 8 inlet Gasket and Bracket x2 40cNm a Qo En a z eee fy 7 Q WOOD o 2 glelelale o pe stud Q Washer o Magnet 150cNm Item Description Part Number a Alaris GP Mains Inlet Kit 1000SP01251 b Alaris GP IrDA PCB Flexi Kit 1000SP01308 c Alaris GP Fastener Spares Kit 1000SP01252 d Magnet IR Detect 1000
17. PCB assembly Reassemble in reverse order Q Screw washer 40cNm e e Q Screw 40cNm Screw x2 40cNm Comms PCB O rs232 Connector cover Q Screw x2 40cNm e Fuse cover Item Description Part Number a Alaris GP Comms PCB Kit 1000SP01256 b Cover RS232 1000ME01745 C Alaris GP Fastener Spares Kit 1000SP01252 d Asena GW Assy Cover Dust Drop Sensor 1000ME00291 e Fuse Cover 1000ME00655 1000SM00013 Iss 7 55 76 Handle Alaris GP Volumetric Pump Corrective Maintenance Replacement Procedure 1 Remove two screw from handle block 2 Remove handle block handle spring and handle 3 Reassemble in reverse order Refitting notes Make sure that the handle spring is in front of the handle and not behind it T BN Q screw x2 40cNm Q Handle block o Handle spring Oo Handle Item Description Part Number a Asena LVP Overmould Handle 1000ME01845 b Handle Spring Asena LVP 1000ME00630 c Asena LVP Handle Retaining Block 1000ME00632 d Alaris GP Fastener Spares Kit 1000SP01252 1000SM00013 Iss 7 56 76 UML Corrective Maintenance ll immatric otumetric Front Case and Subassemblies Door Replacement Procedure Remove the two screws securing the hinge locks Open the two hinge locks Remove the door 2 3 4 5 Unscrew the two hinge pins Reassemble in reverse order a Membrane
18. Part Number 1000ME00667 1000SP01252 Description Asena LVP Assembly Membrane Alaris GP Fastener Spares Kit Item 57 76 1000SM00013 Iss 7 Q Door Lever S GF Volumetric PUMP Corrective Maintenance Oo Hinge pin seal x2 Item Description Part Number a Alaris GP Hinge Pin Kit 1000SP01246 b Alaris GP Door Kit 1000SP01244 je Alaris GP Door Lever Kit 1000SP01245 58 76 1000SM00013 Iss 7 at NO Corrective Maintenance Chassis assembly Replacement Procedure Disconnect four cables from the Interface PCB and one cable from the Control PCB Remove the two screws securing the roller mounting Remove the roller mounting and gasket Remove the snap rivet securing the door detector flexible circuit Remove the two screws securing the chassis Carefully withdraw the chassis Reassemble in reverse order D4 Ov Uc MN c Oo Screw x2 90cNm Q Screw x2 65cNm Snap rivet Gasket Roller mounting bracket Item Description Part Number a Alaris GP Roller Mounting Bracket Kit 1000SP01303 b Alaris GP Fastener Spares Kit 1000SP01252 1000SM00013 Iss 7 59 76 Alaris GP Volumetric Pump Corrective Maintenance Chassis Assembly Breakdown Replacement Procedure 1 Carefully withdraw the chassis Remove four screws securing the motor Remove the motor and gasket Unclip and remove the pressure sensor
19. Stuck Key Fault Soft3 MMI14 Stuck Key Fault Mute MMI15 Stuck Key Fault Pressure POW1 Power Monitor Battery Fault Battery or Control PCB POW2 Charge Fault PRG1 Program Flow Control Fault PRG2 Abort Fault Prg PRG3 Abort Fault data SD Card Control PCB or Interface PCB PRG4 Critical Data Corruption Fault PRG5 Image Corruption PRG6 Assertion Fault REM1 Remote Comms Nurse Call Failure Check Comms connections Comms PCB or Control PCB RTC1 Instrument RTC Init Failure Configure clock RTC2 RTC Overflow Imminent Perform cold start Control PCB SCM1 Pump Crisis Switch pump off and then back on Contol PCB or Interface PCB USP1 UpstreamPressure Sensor Fault Upstream pressure sensor Interface PCB or cable USP2 Calibration Fault Calibrate pressure SD Card Upstream pressure sensor Interface PCB or cable 1000SM00013 Iss 7 41 76 Alaris GP Volumetric Pump Troubleshooting Failure Action Replace Display missing vertical lines No response from keypad or LED If Control PCB is issue 9 and below then replace with latest issue Control PCB Safety alarm is activated Failure of RS232 communications Replace Comms PCB Parts to Check Test vi 8 m gt o g E v amp ca g 9 S a E Z B g amp SI U 3 4 o a D F A KE c iz gt 7 mS D 2 4 c 5 E o E 5 a o g E 9 o Q 8 9 o E 9 5 e 5 LE c Me w a a a c im Dropped or damaged Y v v v gt Se K
20. anar armenie site dae ven imet use vinne enh ere e ned Geta Eeer re A E 40 General FaultDiagrosis s ducts stu n e rnt tn ees da emm tne metas e E xe nse ced esc dE piti m nus 42 Exception Error Harndlitig eur eo XR tru ERR I EE ER Lbe E orentis 42 Circuit Descriptions iiid b ke RRERAERAREEERVEFAVE eKo es 0480S A E s saesssses AI Functional Module Block Diagram oenen eneen mH hh mem hehe 43 Module Overview Functional Description ooo enen enen eenen ehem ehe 44 oeuvre D PE 44 Display UG PEE 44 Comms PCB and IrDA Flexible PCB oaeen enen enen eenen eneen enen eneen enen eneen 44 GP Pressure PCBs cis cccuansecadsaGaoancergingavasnetnteea PUPRUTAI MPH FEN gees nel amare ANEA 44 lee EE 44 Motor Encoder PCB susan e d EELER e d BEER e BEER Bd EE de BE EA 45 Interface PCB EE 45 Air In Line AIL Safety Clamp Housing oane enen enen heme emen 45 Door Detect Flexible PCB as one oon ENNEN Ed men nende RU E AERA ERU winden men ede das en E d 45 Battery us cH wenn rss daveren bietet dee bien sehen d 45 Power d EE 46 IEC Mains Mlet o tune Eed e Eeer e lege ie US 46 Membrane Keypads Zeg geg rag geg henna tara e Ed EE ke n Ee de o Edge die 46 Corrective Maintenance 2 3 dag Va bg ENEE NEE ee d Torque EI 48 Access to PUMP rarr marters terent dota eee dade ENON Les CARS EE 49 Rear Case and Subassemblies os cence eee en eneen eneen meme eee en 51 Power Supply Unit PSU amp Speaker 51 Mains inlet IrDA PCB PE stud and magnet
21. by personnel experienced in medical equipment testing and maintenance procedures Conventions Used in this Manual BOLD Used for Display names self test codes controls and indicators referenced in this manual for example Battery Indicator access code 212 ON OFF button Single quotes Used to indicate cross references made to another section of this manual For example see Chapter 2 Configuration amp Calibration underline Used to indicate a link to another section within this manual Italics Used to refer to other documents or manuals For example refer to the relevant Directions for Use DFU for further information Also used for emphasis for example if the gap still measures less than Wherever this symbol is shown a Hints amp Tips note is found These notes provide useful advice or information that may help to perform the task more effectively Wherever this symbol is shown an Update note is found A typical example is drawing attention to a software upgrade that should be confirmed has been installed Wherever this symbol is shown an Important note is found These notes highlight an aspect of test or maintenance that is important to know about 1000SM00013 Iss 7 5 76 Alaris GP Volumetric Pump General Information Licensing Information This product uses zlib http www zlib net 1995 2005 Jean loup Gailly and Mark Adler Technician Mode uses the IwIP communication
22. fluid delivery processor and provides the interface to the user via the display keypad audible alarm and LED driver It also provides external communications via the RS232 Nurse Call and IrDA interfaces The main processors memory consists of a secure digital SD memory card Industrial Grade SDRAM and Boot Flash The firmware is stored on the SD card and copied into the SDRAM at power up and executed Event logs calibration information and other systems configuration information are also stored on the SD card Safety Processor Module Running from an independent power supply provided by a rechargeable lithium coin cell battery the safety processor monitors the operation of the main processor and fluid delivery processor In the event of a fault it is able to sound a secondary alarm illuminate the alarm beacon and stop the motor It also provides real time clock and power on off functionality Power Management and Power Regulation Modules The power management module consists of a multi chemistry smart battery charger controlled by the gas gauge within the battery pack Power from the battery and the mains power supply unit is routed through a number of switches which provide a smooth transition between mains and battery operation The power regulation module provides regulated supply rails for the display back light and the digital and analogue systems Audible Alarm Module The primary audible alarm controlled by the main processor module an
23. perform calibration again BATTERY CALIBRATION Serial No 12345 Current OmA FCC 2502mAh Chrg Remain 2453mAh Rel Chrg 98 Temperature 22 C Calibration CAL to calibrate CAL can exceed 10 hrs QUIT DETAILS CAL BATTERY CALIBRATION Alaris GP Volumetric Pump Configuration and Calibration CALIBRATION Zero Point Cal Pressure Cal Volumetric Cal Battery Cal SELECT WITH A Vv y Uu S BATTERY CALIBRATION Serial No 12345 Current 340mA FCC 2502mAh Chrg Remain 2453mAh Rel Chrg 98 Temperature 22 C Calibration CALIBRATING Discharge amp 89 QUIT IE DETAILS 1 CAL BATTERY CALIBRATION Serial No 12345 Serial No Current OmA Current FCC 2335mAh FCC Chrg Remain 2332mAh Chrg Remain 12345 OmA 2502mAh 2453mAh 100 Rel Chrg Temperature Calibration 100 26 C v CALIBRATION SUCCESS CUT GNSS NEZ 1000SM00013 Iss 7 Rel Chrg Temperature 22 C Calibration x CALIBRATION FAILURE Qh yt 19 76 Alaris GP Volumetric Pump Preventative Maintenance 3 Preventative Maintenance Preventative Maintenance To ensure the pump remains in good operating condition routine and preventative maintenance inspections are required Routine maintenance inspections should be performed by hospital facility before each use see Directions For Use for details Preventative maintenance inspections should be performed at least every three years For the preventative maintenance inspect
24. stack http www sics se adam lwip 2001 2002 Swedish Institute of Computer Science All rights reserved Redistribution and use in source and binary forms with or without modification are permitted provided that the following conditions are met 1 Redistributions of source code must retain the above copyright notice this list of conditions and the following disclaimer 2 Redistributions in binary form must reproduce the above copyright notice this list of conditions and the following disclaimer in the documentation and or other materials provided with the distribution 3 The name of the author may not be used to endorse or promote products derived from this software without specific prior written permission THIS SOFTWARE IS PROVIDED BY THE AUTHOR AS IS AND ANY EXPRESS OR IMPLIED WARRANTIES INCLUDING BUT NOT LIMITED TO THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE ARE DISCLAIMED IN NO EVENT SHALL THE AUTHOR BE LIABLE FOR ANY DIRECT INDIRECT INCIDENTAL SPECIAL EXEMPLARY OR CONSEQUENTIAL DAMAGES INCLUDING BUT NOT LIMITED TO PROCUREMENT OF SUBSTITUTE GOODS OR SERVICES LOSS OF USE DATA OR PROFITS OR BUSINESS INTERRUPTION HOWEVER CAUSED AND ON ANY THEORY OF LIABILITY WHETHER IN CONTRACT STRICT LIABILITY OR TORT INCLUDING NEGLIGENCE OR OTHERWISE ARISING IN ANY WAY OUT OF THE USE OF THIS SOFTWARE EVEN IF ADVISED OF THE POSSIBILITY OF SUCH DAMAGE General Precautions Attention con
25. the pressure gauge 10 The Pump will continue to infuse and it will be observed that the pressure reading increases Eventually a high pressure alarm will occur and the Pump will stop infusing Note the reading on the pressure gauge and confirm that it is 010 mmHg 100mmHg 11 Open the 3 way tap to atmosphere 12 Hold the button down for approximately three seconds to turn the pump off Qo LONEN d oU Is H If the pressure is outside of tolerance pressure calibration is required Calibration should be performed as per procedure in Chapter 2 Configuration and Calibration If the pump continues to fail the occlusion test then the pressure sensors should be replaced and perform the calibration procedure again 1000SM00013 Iss 7 36 76 Volumetric Accuracy Alaris GP Volumetric Pump Preventative Maintenance This test can be done as part of the PVP Work Flow or in the calibration menu 1 Load the Infusion Set 60793 into the Pump and set up as shown in Figure 3 2 below and adjust the fluid level so that the meniscus is level with the zero mark Press START to begin Test will run and fluid will be delivered into the burette When Volume delivered is displayed check accumulated air in line value is less than 100ul then enter the volume delivered into the burette using the ANY keys and the OK softkey If accumulated air in line value is greater than 100ul then repeat test If no calibration is required the
26. to digital converter The fluid delivery processor is able to determine if the sensors are working correctly by monitoring the voltage across the force transducer and by switching in a known off set to the amplifier Encoder Interface Module Using optical encoders the fluid delivery processor is able to determine the direction and speed of the motor the position of the cam the status of the door seers and the flow stop device Air In Line Module This is an ultrasonic system used to detect air bubbles in the line A swept frequency signal is used to excite the piezo crystals in the AIL Safety Clamp Housing When fluid is present in the tube the signal is coupled across the gap and received by another piezo crystal The received signal is amplified and passed through a detector to indicate whether air or fluid is present in the line Motor Drive Module The fluid delivery processor generates three PWM control signals which are used to determine the amount of current flowing through each phase of the stepper motor The motor is driven using micro steps The Safety Processor is able to prevent operation of the motor if it believes that a system fault has occurred Air In Line AIL Safety Clamp Housing The AIL Safety Clamp Housing contains the ultra sonic piezo transducers used by the air in line system These transducers connect to the Interface PCB via the Air In Line Flexible PCB A reflective optical sensor in the AIL Safety Clamp Housing
27. transfer Please ensure the data set ID shown on the pump is identical to the one transferred Press ACCEPT softkey to confirm correct transfer and exit To transfer the data set to another pump repeat steps 2 to 5 9v gx B wo S Caution Loading the Data Set Transfer Tool software is considered a non clinical service activity Interconnecting the Y pump with a PC may cause the safety or electromagnetic environment to change while the connection exists The threat of higher leakage currents or EMI disturbances may be present Disconnect the IrDA or RS232 cable connection at both ends following software upload activities 1000SM00013 Iss 7 14 76 Alaris GP Volumetric Pump Configuration and Calibration Upload data set to an Alaris GP Guardrails Volumetric Pump with Plus software Equipment required Alaris Editor V4 2 Software Kit 1000SP01462 or Alaris Transfer Tool Software Kit 1000SP01463 RS232 cable 1000SP01183 USB to RS232 Converter cable 1000EL00979 USB to RS232 converter 4 way hub 1000EL00980 optional PC for requirements see Upgrading Firmware PC requirements Using the Alaris Transfer Tool allows an approved data set to be uploaded to a pump with Plus software Warning H At no time should the Alaris Transfer Tool be used to upload to a pump while the pump is connected to a patient In Service Mode select Data Set Transfer using the ROC keys and the OK softkey
28. x RW S N S x s S x S Si Battery Calibration Volumetric Verification Calibration ka S Zero Point Calibration S K Test calibration to perform S Sel SOS li ZS 5 Pressure Calibration d d Y Required Blank Optional 1000SM00013 Iss 7 47 76 Alaris GP Volumetric Pump Corrective Maintenance Torque Guide The torque levels established during the manufacturing process are outlined in this chapter for example 40cNm Torque levels selected apply throughout product life Use the information as a guide to the do not exceed torque levels when servicing the pump When servicing it is recommended that torque is applied gradually until the component is secure In any process do not exceed the stated levels If a torque driver is available for servicing this will help control the applied torque otherwise be aware that excess force may cause the component to fail Always use the correct torque level when performing an assembly stage Take care with the torque applied when re assembling parts The head patterns of the fasteners are of the following types TorxT8 TorxT10 Allen key 2mm Small flat blade Hex4 5mm Hex10mm Always select the correct tool and bit pattern for the fastener 1000SM00013 Iss 7 48 76 Alaris GP Volumetric Pump Corrective Maintenance Access to Pump Replacement Procedure Remov
29. Figure 2 2 below and adjust the fluid level so that the meniscus is level with the zero mark Press START to begin Test will run and fluid will be delivered into the burette When Volume delivered is displayed check accumulated air in line value is less than 100ul then enter the volume delivered into the burette using the RNC keys and the OK softkey If accumulated air in line value is greater than 100ul then repeat test If no calibration is required Volume delivered within limits of 19 4ml to 20 5ml then press PASS to confirm and exit If the Calibration value is changed automatically then press VERIFY and repeat steps 2 to 4 If the pump still fails replace the Platen and Fingers then repeat the calibration procedure Figure 2 2 Volumetric Calibration Equipment Set Up 1000SM00013 Iss 7 Alaris GP Volumetric Pump Configuration and Calibration CALIBRATION Zero Point Cal Pressure Cal Volumetric Cal Battery Cal mm Wa VOLUMETRIC CALIBRATION Rate 125ml h VTBI 20 0ml Cal Value 920 Acc d Air Ou START to begin AU DSN BR 18 76 Battery Calibration Select the required option using the ASV keys and the OK softkey T 2 Connect AC Mains to the Pump and press CAL to begin When calibration is complete it will display CALIBRATION SUCCESS or CALIBRATION FAILURE Press PASS to confirm successful calibration or REPEAT to
30. LED Tests Check all LEDs display in correct order Audio Tests Check Primary and Secondary Audio sounders Chequerboard Pattern 1 Check pattern is displayed correctly and v to pass If pattern is incorrect then press X to fail 2 Press PASS softkey to confirm pass and exit Keypad Tests 1 Press the START softkey to begin 2 Press all the keys and a Y will indicate each key to pass 3 Press PASS softkey to confirm pass and exit LED Tests Audio Tests SELECT WITH A VY QUT 39 Was QUIT WE EA KEYPAD TESTS Ll Ll Td belt ed bs Tad Lob Lal START to begin 1 START 1000SM00013 Iss 7 28 76 Alaris GP Volumetric Pump Preventative Maintenance LED Tests 1 Press the START softkey to begin 2 Check LEDs are displayed correctly and v to pass If an LED is not displayed then L E D TESTS press X to fail 3 Press PASS softkey to confirm pass and exit Safety Processor Primary Red Secondary Red Primary Amber Secondary Amber Start Stop Battery START to begin Audio Tests 1 Press the START softkey to begin 2 Check Audio sounds are correct and Y to pass If Audio sounds are not correct AU D O T ESTS then press X to fail 3 Press PASS softkey to confirm pass and exit Primary Audio Working Test Secondary Audio Test START to begin UH NEEN Ba 1000SM00013 Iss 7 29 76 Power Supplies Alaris GP Volumetric Pump Preventative Mainten
31. ME01303 e Stud PE Connector M6 Thread X 15 0000ME00141 f Asena LVP Mains Inlet Bracket 1000ME00636 Bussmann Fuse Gmd 1 25A 0000ME00770 1000SM00013 Iss 7 52 76 Pole Clamp Alaris GP I Val immatrie D rer volumetric PUMP Corrective Maintenance Replacement Procedure 1 Remove three pole clamp screws 2 Reassemble in reverse order Pole Clamp e A c5 Ao 8 l l Q Screw x3 70cNm Item Description Part Number Asena SP Assy Pole Clamp 1000SP00115 b Alaris GP Fastener Spares Kit 1000SP01252 1000SM00013 Iss 7 53 76 Alaris GP Volumetric Pump Corrective Maintenance Rail Cam Replacement Procedure 1 Remove screw from lever release 2 Remove screw from lever rail cam 3 Remove spring from the lever rail cam 4 Reassemble in reverse order Screw 70cNm Q Screw 70cNm Oo Rail Cam Kit Item Description Part Number a Alaris GP Docking Station Kit 1000SP01307 b Alaris GP Fastener Spares Kit 1000SP01252 c Alaris SP Cam Rail Clamp Only Kit 1000SP01323 1000SM00013 Iss 7 54 76 Alaris GP Volumetric Pump RS232 Connector and Comms PCB Corrective Maintenance Replacement Procedure 1 2 3 4 Remove two retaining screws and washers from assembly Remove RS232 connector cover and two RS232 socket screws Remove RS232 Connector amp Comms
32. R HEIGHT START to ih LE QUIT START COMMS TESTS COMMS Test Select the required option using the AY keys and the OK softkey IrDA Test Check IrDA operates correctly RS232 Loop Back Check RS232 operates correctly Nurse Call Test Check Nurse Call operates correctly IrDA Test H IrDA Test requires specialist equipment For further details please contact CareFusion RS232 Loop Back 1 Link pins 2 amp 3 of the RS232 connector on rear of the pump 2 Press the START softkey to begin 3 Check RS232 operation is correct and Y for pass are shown after each item If RS232 Test fails a X is displayed to indicate the failure 4 Press PASS softkey to confirm pass and exit 1000SM00013 Iss 7 RS232 Loop Back Nurse Call Test SELECT MU ANVY QUIT OK RS232 LOOP BACK Message sent Message received D Transmit count 0 Received count 0 Apply loopback by rag cing pins pins 2 amp 3 QUIT START 34 76 Alaris GP Volumetric Pump Preventative Maintenance Nurse Call Test 1 Press the START softkey to begin 2 Check Nurse Call operation is correct and Y for pass are shown after each item N U RS E CALL TEST If Nurse Call fails a X is displayed to indicate the failure 3 Press PASS softkey to confirm pass and exit S P Output Monitor Test START to begin CHE Da Bu 1000SM00013 Iss 7 35 76 Alaris GP Volumetric Pump Preventative Maintenance Occlusion Te
33. Test Alarms Functionality Volumetric Accuracy Test Calibration PVP WORK FLOW PVP Work Flow Test Uu BMEMAXU See individual test details in this chapter or in Chapter 2 Configuration and Calibration for instructions 1000SM00013 Iss 7 26 76 Alaris GP Volumetric Pump Preventative Maintenance Alarms Functionality 1 Press the START softkey to begin 2 Pump starts an infusion 3 4 Alarms to test are Check all alarms sound and display correctly e AC Mains Disconnect Door Open Upstream occlusion Air In Line When all the alarms have been tested press the PASS softkey if all the alarms worked correctly or REPEAT softkey if alarms still need to be checked ALARMS FUNCTIONALITY ALARMS FUNCTIONALITY sees INFORMATION desee AC Mains Ensure that a fluid filled Door Open set is in use Upstream Occ Air In Line Subsequent alarm screens should be cleared using the CANCEL softkey QUT Fy QUT ua ALARMS FUNCTIONALITY AC Mains v Door Open Upstream Occ Air In Line All alarms detected UN BSS EE 1000SM00013 Iss 7 27 76 User Interface Alaris GP Volumetric Pump Preventative Maintenance Select the required option using the ASL 32 keys and the OK softkey USER INTERFACE Chequerboard Keypad Tests Chequerboard Display Chequerboard Test Keypad Tests Perform Keypad Test to check all keys work when pressed
34. alibrated pressure gauge and checking that the correct PUMPING EFFICIENCY TEST line pressure is achieved The test set up is as per figure 3 1 1 Insert the Infusion Set 60793 and the in line roller clamp closed to prevent fluid flow Rate 50ml h 2 Close the door and open the roller clamp on the set Ensure that the 3 way tap to the transducer is closed to the atmosphere 3 From the Pressure System Test menu screen highlight Pumping Effic y Test and press OK softkey 4 Press the RATE softkey to select a rate of 50ml h 5 Pressthe START softkey and start the timer 6 When 1000mmHg is reached stop the timer and then press the STOP softkey and open the 3 way tap to atmosphere START to begin 7 Record that the time taken to reach 1000mmHg was 2 minutes or less OUT nud NEU 8 Pressthe PASS softkey to confirm pass and exit OCC Note If a DRV2 fault code is encountered during the pumping efficiency test and the pressure has exceeded 1000mmHg the fault should be ignored and the pump power should be cycled to reset the condition Pressure Gauge x 20mm 3 way tap n 150 mm 5 mm Figure 3 1 Pressure Tests Equipment Set Up 1000SM00013 Iss 7 33 76 Pump Finger Height Parking Test 1 Press the START softkey to begin 2 Mechanism will run and park 3 Press DONE softkey to confirm and exit Alaris GP Volumetric Pump Preventative Maintenance PUMP FINGE
35. allows the fluid delivery processor to determine the status of the seers used to retract the flow stop A photo transistor and a photo diode are used to determine if the Safety Clamp slide is open or closed All the drives to the optical sensors are modulated to prevent cross talk and determine correct operation The optical sensors connect to the Interface PCB via the Safety Clamp Detect Flexible PCB Door Detect Flexible PCB The status of the door is monitored using a magnet embedded in the door frame and a digital Hall Effect device mounted on the end of the Door Detect Flexible PCB Battery Pack The battery pack contains a smart gas gauge device that provides charge information to the charger and the status of the battery capacity voltage current and temperature to the main processor The pack also contains a thermal fuse and thermal cut out The battery will be charged when ever the unit is connected to the main supply 1000SM00013 Iss 7 45 76 Alaris GP Volumetric Pump Circuit Descriptions Power Supply A universal input switched mode power supply used to regulate the mains input voltage IEC Mains Inlet A medical grade filtered mains inlet with fuses in the live and neutral lines The fuses can be accessed by removing the external splash cover and opening the fuse draw Membrane Keypad The membrane keypad consists of fourteen keys and LED s to indicate battery mains start and stop The on off key connect
36. ance Select the required option using the keys and the OK softkey AC Mains Test Tests the AC mains removal detection Battery Test the battery To perform calibration see Chapter 2 Configuration amp Calibration AC Mains Test 1 Press the START softkey to begin 2 Check AC Mains connected disconnected is correctly indicated and press v softkey or press X softkey if not correctly detected 3 Press PASS softkey to confirm pass and exit Battery 1 Review the battery information 2 Press the DETAILS softkey to see further battery details 3 Press QUIT softkey to exit 1000SM00013 Iss 7 POWER SUPPLIES AC Mains Test Battery SELECT WITH QUIT AC MAINS TEST AC Connection START to begin UH PSE Ba BATTERY CALIBRATION Serial No 1001 Current OmA FCC 2714mAh Chrg Remain 2477mAh Rel Chrg 91 Temperature 25 C ANNEN OO 30 76 Sensor Tests Alaris GP Volumetric Pump Preventative Maintenance In Sensor Tests menu select required test using the GOC keys and the OK softkey Flow Sensor Test Check Flow Sensor is connected and drops count Door Frame Test Check door registers as open and closed Safety Clamp Test Check Safety clamp detection registers clamp enabled or disabled Sear Test Check Sear detection registers sear enabled or disabled Air In Line Test Check Air In Line sensor detects fluid and air correctly Run In
37. and FACTO RY D E FAU LTS calibration data to the factory defaults Clear CQI Log File Confirm clearing all pump history and resetting the data set to the factory default Default Data Set Alaris GP Guardrails Volumetric Pump and Alaris GP Guardrails Volumetric Cold Start Confirm Pump with Plus software only Clear CO Log File SELECT WITH A v y QUT 5 Bes Default Data Set Press OK to confirm loading the default data set DEFAULT DATA SET KKK WARNING xk kk Restoring factory default data set will delete the clinically approved data set installed Delete approved and restore factory default Cold Start Confirm Press OK to confirm performing a cold start COLD START CONFIRM dekekek WARNING dede All data set and cal data will be reset to default The pump will require a full calibration before returning to clinical use 1000SM00013 Iss 7 9 76 Clear CQI Log File Press OK to confirm clearing the COI Log File Configuration Select the required option using the G ACV keys and the OK softkey Alaris GP Volumetric Pump Configuration and Calibration CLEAR CQI LOG FILE kkkkk WARNING eseesesek This will remove all instrument history and will restore the factory default data set by deleting the clinically approved installed data set Clear current log Date Time Sets the current date and time used for event logging SERVICE CONFIGURATION
38. and periodically during use clean the flow sensor by wiping over with a lint free cloth lightly dampened with warm water and a standard disinfectant detergent solution Ensure the connector does not get wet Dry flow sensor before use To aid cleaning of flow sensors which have been heavily soiled contaminated or if the handle operation is not free moving then the flow sensor may be immersed and soaked in clean soapy water see note below The inside of the spring mechanism can be cleaned by activating it whilst submerged in the water After cleaning the sensor should be allowed to dry fully prior to use H Warning The plug of the flow sensor must not be immersed in water as damage will occur 1000SM00013 Iss 7 22 76 Updates Upgrading firmware Alaris GP Volumetric Pump Preventative Maintenance Recommended at the next service If the Alaris GP Guardrails Volumetric Pump SKU 80263UN01 G has software versions V1 9 0 then upgrade to software version V1 9 2 or greater Mandatory If the Alaris GP Volumetric Pump SKU 80263UN01 or 80063UN01 has software versions V1 7 8 or earlier then upgrade to software version V1 7 18 Mandatory If the Alaris GP Guardrails Volumetric Pump with Plus software SKU 9002MEDO1 or 9002MEDO1 G has software versions V2 1 12 or earlier then upgrade to software version V2 1 14 H Complete and return the Software Upgrade Record in the Appendix sect
39. ce Mode select Data Set Transfer using the keys and the OK softkey 1 Using the Alaris GP Transfer Tool select data set to be uploaded 2 Press the RS232 or IrDA softkey to select the Comms mode being used 3 Connect the pump to PC 4 Press the START softkey to begin transfer 5 Please ensure the data set ID shown on the pump is identical to the one transferred 6 Press PASS softkey to confirm correct transfer and exit 7 To transfer the data set to another pump repeat steps 2 to 6 Upload data set to an Alaris GP Guardrails Volumetric Pump Equipment required Guardrails Editor V3 1 Software Kit 1000SP01389 or Guardrails Editor V3 1 Transfer Tool Software Kit 1000SP01390 RS232 cable 1000SP01183 USB to RS232 Converter cable 1000EL00979 USB to RS232 converter 4 way hub 1000EL00980 optional PC for requirements see Upgrading Firmware PC requirements Using the Guardrails Editor V3 1 Transfer Tool allows an approved data set to be uploaded to an Alaris GP Guardrails Volumetric Pump Warning H At no time should the Guradrails Editor V3 1 Transfer Tool be used to upload to an Alaris GP Guardrails Volumetric Pump while the pump is connected to a patient In Service Mode select Data Set Transfer using the ROC keys and the OK softkey Using the Guardrails Editor V3 1 Transfer Tool Transfer Tool select data set to be uploaded Connect the pump to PC Press the START softkey to begin
40. d independently monitored by the safety processor Alarm tones are derived from a PWM signal generated by the main processor The signal is passed through a limiter and active filter before being amplified and output via the speaker The safety processor measures the amount of current passing through the speaker to determine correct operation Display PCB This is an ISTN negative mode graphics display with built in temperature compensation Comms PCB and IrDA Flexible PCB Data from the main processor is routed via this board to either the isolated RS232 interface or the IrDA interface An isolated nurse call interface is also provided via the RS232 connector The status of the nurse call relay is monitored and fed back to the safety processor GP Pressure PCB Two pressure boards are used one above the pumping mechanism to measure upstream pressure and one below to measure down stream pressure The tubing is compressed against a force transducer As pressure builds up in the line the tubing expands and hence the force measured increases Similarly as the pressure falls the tubing contracts and the force decreases The software converts the force into a relative pressure measurement The pressure board contains a silicon bridge force sensor an instrumentation amplifier and diagnostic systems to check gain and the voltage across the force sensor Motor A three phase stepper motor coupled to the cam shaft by a toothed drive belt The
41. d to IPC Recommended when serviced Replace the SD card 1000SP01299 for Alaris GP Volumetric Pumps with serial Sp numbers between 802608618 and 802611376 that had not exhibited a DSC2 fault prior to June 2008 Item Description Part Number a Alaris GP Programmed Interface PCB Kit 1000SP01572 b Alaris GP Control PCB Kit Drugs amp Dosing 1000SP01563 b Alaris GP Control PCB Kit Guardrails 1000SP01564 b Alaris GP Control PCB Kit Plus Software 1000SP01565 e Alaris GP Fastener Spares Kit 1000SP01252 d Back up Battery 0000EL00983 e Piezo Sounder 0000EL00984 Note Three Pillar Supports are supplied with both PCB kits 1000SM00013 Iss 7 61 76 Alaris Gr Volumetric FUMP Corrective Maintenance Display PCB Replacement Procedure 1 Remove the two fixing screws from display frame 2 Remove Display Frame and Gasket as required 3 Reassemble in reverse order Q screw x2 65cNm 8 Display o Display Frame Item Description Part Number a Alaris GP Display Kit 1000SP01255 b Alaris GP Display Accessories Kit 1000SP01297 e Alaris GP Fastener Spares Kit 1000SP01252 1000SM00013 Iss 7 62 76 Alaris GP Volumetric Pump Corrective Maintenance AlL Safety Clamp Housing Top Retainer amp Door Sensor Flexible Circuit Replacement Procedure Remove the four fixing screws from AIL Safety Clamp Housing Remove
42. down for 15 seconds Press the ACCEPT softkey Turn 3 way tap to vent to atmosphere Turn 3 way tap to close from atmosphere Press the NEXT softkey to proceed to Verification Procedure Verification Procedure Software version v1 7 x and below 10 11 12 13 14 15 16 17 18 19 Alaris GP Volumetric Pump Configuration and Calibration CALIBRATION Zero Point Cal Pressure Cal Volumetric Cal Battery Cal SELECT WITH A A v UNS Software version v1 9 x and above Apply a pressure of 200mmHg and wait for 5 seconds 10 Apply a pressure of 500mmHg and wait for 5 seconds Press the NEXT softkey 11 Press the NEXT softkey Apply a pressure of 400mmHg and wait for 5 seconds 12 Turn 3 way tap to vent to atmosphere Press the NEXT softkey 13 Press the PASS softkey Apply a pressure of 600mmHg and wait for 5 seconds Press the NEXT softkey Apply a pressure of 800mmHg and wait for 5 seconds Press the NEXT softkey Turn 3 way tap to vent to atmosphere Press the PASS softkey qe Pressure source 50ml 100ml syringe or similar device Pressure Vent to atmosphere eee SD ea ooo e ec a E Figure 2 1 Pressure Calibration Equipment Set Up 1000SM00013 Iss 7 17 76 Volumetric Calibration Select the required option using the ASV keys and the OK softkey il ee Zi 5 Load the primed Infusion Set 60793 into the Pump and set up as shown in
43. e the two case screws with integral flat washer in battery cover remove cover and battery Remove the five case screws with integral flat washer Carefully separate case halves Remove screw holding earth cable to mechanism and disconnect four other cables Where necessary remove the feet and or seal Reassemble in reverse order Ov Un de po Ro Battery pack Q or o Feet Item Description Part Number a Asena LVP Battery Pack 1000SP01302 b Cover Battery Asena LVP 1000SP01253 C Alaris GP Fastener Spares Kit 1000SP01252 d Alaris GP Front Case Kit 1000SP01248 e Alaris GP Feet Kit 1000SP01304 f Seal Case Nickel graphite 1000ME01611 g Alaris GP Rear Case Kit 1000SP01250 1000SM00013 Iss 7 49 76 Corrective Maintenance 9 NEL SCENE Fe P Q screw Washer x5 40cNm S AF aA AG da A 0 ___ Oo Front Case kit Rear Case kit 1000SM00013 Iss 7 50 76 laris GP Volumetric Pump Corrective Maintenance Rear Case and Subassemblies Power Supply Unit PSU amp Speaker Replacement Procedure Disconnect the Mains Inlet cable Remove the three PSU screws Remove earth wire screw and washer Remove PSU and insulator Pull the speaker up and out Reassemble in reverse order St Sr d Us Mn o Speaker amp
44. e to be fitted Fit replacement label s taken from label sheet as required Ov Mr de Ru En Ensure keypad membrane flexi tail is routed correctly Item Description Part Number a Alaris GP Keypad Bom 1000LB01534 b Alaris GP Door Label Set 1000LB01040 b Alaris GP Guardrails Door Label 1000LB01475 b Alaris GP Plus Door Label 1000LB01515 b Alaris GP Guardrails Plus Door Label 1000LB01516 C Alaris GP Label Kit 1000SP01556 c Alaris GP Guardrails Label Kit 1000SP01557 c Alaris GP Plus Label Kit 1000SP01558 c Alaris GP Plus Guardrails Label Kit 1000SP01559 1000SM00013 Iss 7 64 76 Speaker Spacer supplied with kit EC areFusion 305 U K Ltd RG22 4BS UK 2xT1 25A MadeinUK 30x5mm A 250V 100 230V 50 60Hz 60VA Max Alaris GP 7 H CareFusion 10001801538 Iss 1 613203 01495 Qo 1000SM00013 Iss 7 Alaris GP Volumetric Pump Corrective Maintenance Alaris Alaris EN Guardrails GEE Alaris P plus Alaris 90 P plus 65 76 Alaris GP Volumetric Pump Appendix 7 Appendix Electromagnetic Compatibility Warning The use of any accessory transducer or cable with the Pump other than those specified may result in increased emissions or decreased immunity of the pump The Pump should not be used adjacent to or stacked with other equipment however if adjacen
45. e use clean the Pump by wiping over with a lint free cloth lightly dampened with warm water and a standard disinfectant detergent solution Do not use the following disinfectant types e NaDcc such as PRESEPT Hypochlorites such as CHLORASOL Aldehydes such as CIDEX e Cationic Surfactants such as Benzalkonium Chloride lodine such as Betadine e Concentrated Isopropyl alcohol based cleaners will degrade plastic parts Recommended cleaners are Brand Concentration Hibiscrub 2096 v v Virkon 196 w v The following products were tested and are acceptable for use on the Alaris GP Volumetric Pump range if used in accordance with the specified manufacturer s guidelines Warm soapy water Mild detergent in water e g Young s Hospec 7096 Isopropyl Alcohol in water Chlor Clean Clinell Sporicidal wipes Hibiscrub TriGene Advance Tristel Fuse sachets Tristel Trio wipes system Tuffie 5 wipe Virkon Disinfectant Virusolve Ready To Use Virusolve Wipes H Before cleaning always switch OFF and disconnect from the AC power supply Never allow fluid to enter the casing and avoid excess fluid build up on the Pump Do not use aggressive cleaning agents as these may damage the exterior surface of the Pump Do not steam autoclave ethylene oxide sterilise or immerse this Pump in any fluid 1000SM00013 Iss 7 21 76 Alaris GP Volumetric Pump Preventative Maintenance Storing t
46. equired maximum 9 characters using the CS AG s SERIAL NUMBER 2 Press NEXT to continue to next item to change 8026 0000 3 Press OK to confirm Write Success ADJUST WITH Ax VY QUIT EB NEXT Wal Pump Reference 1 Set the Pump Reference required using the GOC D keys 2 Press NEXT to continue to next item to change P U M P RE F E RE N C E 3 Press OK to confirm ADJUST WITH A VY TM WA Wal 1000SM00013 Iss 7 11 76 Alaris GP Volumetric Pump Configuration and Calibration Language 1 Select the required Language using the keys 2 Press OK to confirm NORSK NORWEGIAN DEUTSCH GERMAN FRANCAIS FRENCH NEDERLANDS DUTCH SVENSKA SWEDISH ESPANOL SPANISH ITALIANO ITALIAN NONE SELECT H As ANNY QUIT OK Backlight amp Contrast 1 Use the keys to adjust Backlight and Contrast to required setting 2 Press PARAM to change between Backlight and Contrast BAC KLIGHT amp CONTRAST 3 Press OK to confirm Backlight 30 3 Contrast 70 O Dimming 25 EN ADJUST WITH A VY OUT RN PARAN NEC Current Data Set File Press OK to exit after verifying current data set information CURRENT DATA SET Data Set ID ABCD Name Data_set_EXAMPLE Version 2 Last update 01 Jun 2006 12 34 Hospital name Basingstoke General 1000SM00013 Iss 7 12 76 Alaris GP Volumetric Pump Configuration and Calibration Near End Of Infusion NEOI Warning Configu
47. essure calibration is required Calibration should be performed as per procedure in Chapter 2 Configuration and Calibration If the pump continues to fail the occlusion test then the pressure sensors should be replaced and perform the calibration procedure again Occlusion Test Optional This test can be done in normal operating mode to check the occlusion without having to perform the full PVP Work Flow Use the Infusion Set ten times only and then replace Record how many times the Infusion Set has been used Note The Occlusion Pressure Test is carried out with fluid in the Infusion Set This test is used to confirm that the pressure sensor is correctly calibrated and able to detect an occlusion at the correct line pressure This is done by pumping into a calibrated pressure gauge and checking that an alarm occurs at the correct line pressure The test set up is as per figure 3 1 Put the fluid filled Infusion Set 60793 into the Pump Press the button to turn the pump on Open the 3 way tap to atmosphere Set the Rate to 125ml h Press the VTBI softkey and set VTBI to 10ml Press the button and set the Pressure Alarm Limit to L5 Configure the Calibrated Pressure Gauge to hold the Peak MAX Pressure reading in preparation for the test Press the button to begin running the Pump at a rate of 125ml h Allow the Pump to run for 15 seconds so that the pressure reading stabilises 9 Turn the tap to occlude the Infusion Set into
48. etention will eventually degrade So where retention is critical the internal battery should be replaced every three years Replace the Main Battery 1 Remove the two case screws in battery cover remove cover and battery 2 Fit new battery 3 Replace battery cover and secure with 2 screws H It is essential that the battery pack is calibrated after fitting as failure to do so will degrade the quoted auxiliary battery power on this product Battery pack Battery Cover Screw Washer x2 40cNm The battery pack used in this Alaris Volumetric Pump is manufactured by CareFusion and includes a proprietary IT PCB printed circuit board designed specifically for the Alaris Volumetric Pump and in conjunction with Alaris Volumetric Pump software controls battery use charge and temperature Any use of battery packs that are not manufactured by CareFusion in the Alaris Volumetric Pump is at your sole risk and CareFusion does not provide any warranty for or endorsement on any battery packs that are not manufactured by CareFusion CareFusion s product warranty shall not apply in the event the Alaris Volumetric Pump has suffered damage or premature wear or malfunctions or otherwise operates incorrectly as a result of use with a battery pack that is not manufactured by CareFusion 1000SM00013 Iss 7 25 76 Test Verification PVP Service Mode Alaris GP Volumetric Pump Preventative Maintenance
49. ety EN 60601 1 and equipment e Print out O PASS FAIL TestS operation manual Other oO Verification Performed By Sign Print Date CHX indicates the chapter number in the Technical Service Manual TSM 1000SM00013 E G CH2 Refer to TSM Chapter 2 1000SM00013 Iss 7 38 76 Alaris GP Volumetric Pump Troubleshooting 4 Troubleshooting Log Downloads For Alaris GP Pumps with Plus software the event log is downloaded via the Alaris Transfer Tool 1000SP01463 refer to the relevant Directions For Use for further details PC Setup first time only Navigate through the Start menu select Settings then Network Connections Select New Connection Wizard Click Next Select Set up an advanced connection option and click Next Select Connect directly to another computer option and click Next Select Guest option and click Next Enter AlarisGP as the Computer Name and click Next Select the appropriate COM port and click Next Select the Connection Availability required and click Next Tick check box if a shortcut is required on the desktop and click Finish Connect AlarisGP Dialog box is displayed and click Properties On General tab click Configure Set Maximum speed bps to 115200 uncheck Enable Hardware flow control and click OK On Options tab check Display progress while connecting and uncheck Prompt for name and password certificate etc On Security tab click Settings Chec
50. he Pump If the Pump is to be stored for an extended period it should be first cleaned and the internal battery fully charged Store in a clean dry atmosphere at room temperature and if available employ the original packaging for protection Once every 3 months during storage carry out functional tests as described in this technical service manual and ensure that the internal battery is fully charged Cleaning and storing the Infusion Set The Infusion Set is a disposable single use item and should be discarded after use according to hospital protocol Cleaning the door Periodically during use as per hospital policy clean the door by wiping over with a lint free cloth lightly dampened with warm water and a standard disinfectant detergent solution Dry door before use To aid cleaning of a door which has been heavily soiled contaminated or if the door operation is not free moving then the door may be removed see procedure below then immersed and soaked in warm water with a standard disinfectant detergent The door should be allowed to dry fully prior to use Door Removal 1 Remove the screw securing the lower hinge lock Open the lower hinge lock Pull the door away from lower hinge pin and lift up to remove the door Clean the door Refit door in reverse order Ensure screw is refitted with a torque of 70cNm EAR Cleaning the Flow Sensor Before the transfer of the flow sensor to a new infusion set
51. ibrate pressure SD Card Downstream pressure sensor Interface PCB or cable DSP3 Calibration Fault Zero point calibration was Perform Zero Point Calibration and Pressure not performed Calibration FLD1 Fluid Channel Stale Fault Check Connections between Control and FLD2 Volume Display Fault Interface PCBs Interface PCB FLW1 Drip Chamber Measurement Fault Check Flow Sensor Try another Flow Sensor Check cable connections to Interface PCB Comms PCB or Interface PCB HDW1 Hardware Excess Interrupts HDW2 Stale HDW3 Platform Fault Control PCB or Interface PCB Serial Number Corrupt HDW5 ADC Reference Failure IFS1 File System Persistent Storage Fault SD Card or Control PCB IFS2 Policies Cfg Fault Configure and calibrate pump SD Card or Control PCB MMI1 MMI Primary Audio Fault Speaker Control PCB or Interface PCB 1000SM00013 Iss 7 40 76 Alaris GP Volumetric Pump Troubleshooting Code Module Failure Action Replace MMI2 Stuck Key Fault_Stop MMI3 Stuck Key Fault_Start MMI4 Stuck Key Fault_OnOff MMI5 Stuck Key Fault Inclnc MMI6 Stuck Key Fault Inc MMI7 Stuck Key Fault Dec Key has been registered as stuck for 2 minutes MMI8 Stuck Key Fault_DecDec Check keypad operation in Service Mode MMI9 Stuck Key Fault Menu Keypad or Control PCB MMI10 Stuck Key Fault Bolus MMI11 Stuck Key Fault Soft MMI12 Stuck Key Fault Soft2 MMI13
52. ing a small flat blade screwdriver or round ended tweezers configure the dip switch settings to a Switch 1 OFF b Switch 2 ON C Switch 3 ON Start the SMU facility to upload the software Select the Firmware zip file Select the Comm settings Comm Port and Baud rate of 460800 USB to RS232 converter or 115200 RS232 Connect the Battery to the Battery Cable Press Start Once the green bar has reached the far right hand side and the time has reached 0 00 and the flashing green light is a steady green light the RS232 connector can be removed from the pump Disconnect the Battery and turn OFF all dip switches 10 Wait 5 seconds then reconnect the Battery 11 Configure the Dip Switches to a Switch 1 ON b Switch 2 ON then OFF C Switch 3 OFF 12 Refit the Battery Compartment Plug this prevents fluid ingress 13 Power up the pump in Service Mode enter access code 212 then select Configuration Date Time and set the current date and time H If the Control Interface or RS232 PCB is replaced the pump must be re programmed 1000SM00013 Iss 7 24 76 Alaris GP Volumetric Pump Preventative Maintenance Battery Test and Replacement To test the battery perform the battery calibration as outlined in the procedure in Chapter 2 Configuration and Calibration and verify that all pass criteria are met If pass criteria are not met then replace the battery Battery charge r
53. intended to decrease the likelihood that mobile portable communications equipment could cause interference if it is inadvertently brought into patient areas For this reason an additional factor of 10 3 is used in calculating the recommended separation distance for transmitters in these frequency ranges 5 Field strengths from fixed transmitters such as base stations for radio cellular cordless telephones and land mobile radios amateur radio AM and FM radio broadcast and TV broadcast cannot be predicted theoretically with accuracy To assess the electromagnetic environment due to fixed RF transmitters an electromagnetic site survey should be considered If the measured field strength in the location in which the pump is used exceeds the applicable RF compliance level above the pump should be observed to verify normal operation If abnormal performance is observed additional measures may be necessary such as re orienting or relocating the pump Over the frequency range 150 kHz to 80 MHz field strengths should be less than 10 V m 1000SM00013 Iss 7 68 76 Alaris GP Volumetric Pump Appendix Recommended Separation Distances for LIFE SUPPORT Equipment between portable and mobile RF communications equipment and the Pump are controlled The Pump is intended for use in an electromagnetic environment in which radiated RF disturbances The user of the Pump can help prevent electromagnetic interference by maintaining a minimu
54. ion after performing any software upgrade Requirements PC Minimum hardware system requirements 1GHz Pentium processor 1GB of free space on the system hard drive Available configurable RS232 9 pin serial or USB communications ports Video resolution of 1024 X 768 pixels and 16 bit colour depth e 512MB RAM CDROM drive Keyboard Mouse The Software Maintenance Utility SMU 1000CD00028 e RS232 cable 1000SP01183 USB to RS232 Converter cable 1000EL00979 optional USB to RS232 converter 4 way hub 1000EL00980 optional Firmware CD Pump Firmware Matrix Software requirements Microsoft Windows 2000 service pack 4 or XP service pack 2 Software version Standard Software V1 7 18 Guardrails Safety Software V1 9 2 Plus Software V2 1 14 Part Number 1000SP01412 1000SP01430 1000SP01509 Preparation Load the SMU software onto the PC Connect RS232 connector using USB to RS232 converter if required to each pump being updated Disconnect the Battery Remove the Battery Compartment Plug Battery Compartment nm Plug 1000SM00013 Iss 7 23 76 Alaris GP Volumetric Pump Preventative Maintenance Software Upload il 5 e o 9 Through the Rear Case there is a set of three dip switches on the bottom of the Control PCB Switch 1 should be ON and switches 2 and 3 should be OFF Us
55. ion the following should be performed Full visual inspection of the pump internal and external Fitting of all updates required Battery test and or replacement Clean the pump Performance Verification Procedures Following all spare part replacement and repair activities testing must be performed in accordance with the Performance Verification Procedure PVP Additional testing and calibration may be required after certain repairs are completed see table in Chapter 6 Corrective Maintenance for more information Visual Inspection Open the pump as per Chapter 6 Corrective Maintenance and visually inspect the interior of the pump Visually inspect the exterior of the pump checking the following Labels should be replaced as required if not flat legible or fully adhered Check Keypad for any sign of wear and replace as required Case components must be checked for damage and replaced if necessary Check the pole clamp is not damaged and that it functions correctly Inspect the AC power supply plug and cable for damage The case should be clean and free from IV solution residue especially near moving parts Check for dried solution deposits on accessible areas of pumping mechanism 1000SM00013 Iss 7 20 76 Alaris GP Volumetric Pump Preventative Maintenance Recommended Cleaning and Storage Cleaning the Pump Before the transfer of the Pump to a new patient and periodically during th
56. ions The pump is suitable for use in all establishments including domestic and EN 61000 3 2 Class A those directly connected to the public low voltage power supply network that Harmonic Emissions supplies buildings used for domestic purposes EN 61000 3 3 Voltage Fluctuations Complies Flicker Emissions 1000SM00013 Iss 7 66 76 Alaris GP Volumetric Pump Appendix Guidance and Manufacturer s Declaration Electromagnetic Immunity The Pump is intended for use in the electromagnetic environment specified below The customer or the user of Pump should assure that it is used in such an environment Immunity Test Compliance Level EN 60601 2 24 EN 60601 1 2 Electromagnetic Environment Guidance EN 61000 4 2 Electro Static 8 kV contact Note Floors should be wood concrete or ceramic tile If floors are covered with synthetic material the relative humidity should Discharge ESD 2 be at least 30 96 15 kV air Note 2 EN 61000 4 4 2 kV for power Electrical Fast Transient Burst EFT Note 3 supply lines N A Note 4 Mains power quality should be that of a typical commercial or hospital environment EN 61000 4 5 Power Line Surge Note 3 1 kV Line s to Line s 2 kV Line s to Earth Mains power quality should be that of a typical commercial or hospital environment EN 61000 4 8 Power Es 400 A m 50 Hz Note Power frequency magnetic fields should be a
57. is used in such an environment Compliance Level Immunity Test EN 60601 2 24 Electromagnetic Environment Guidance EN 60601 1 2 Portable and mobile RF communications equipment should be used no closer to any part of the pump including cables than the recommended separation distance calculated from the equation applicable to the frequency of the transmitter Recommended Separation Distance EN 61000 4 6 10V rms Conducted RF Note 3 1 d VP 80 MHz to 800 MHz EN 61000 4 3 10 V m 2 Radiated RF Note 3 d VP 80 MHz to 2 5 GHz d VP 800 MHz to 2 5 GHz where P is the maximum output power rating of the transmitter in watts W according to the transmitter manufacturer and d is the recommended separation distance in metres m Field strengths from fixed RF transmitters as determined by an electromagnetic site survey A should be less than the compliance level in each frequency range Interference may occur in the vicinity of equipment marked with the following symbol Dei Note 1 At 80 MHz and 800 MHz the higher frequency range applies Note 2 These guidelines may not apply in all situations Electromagnetic propagation is affected by absorption and reflection from structures objects and people Note 3 Compliance levels raised by EN 60601 2 24 The compliance levels in the ISM frequency bands between 150 kHz and 80 MHz and in the frequency range 80 MHz to 2 5 GHz are
58. k Unencrypted password PAP only and click OK Click Yes on the confirmation dialog that is displayed On Networking tab click Settings Check Enable LCP extensions and Enable software compression then click OK Check Internet Protocol TCP IP and QoS Packet Scheduler highlight Internet Protocol TCP IP then click Properties Check Use the following IP address and enter an IP address of 192 168 3 2 then click Advanced Uncheck Use default gateway on remote network and click OK Click OK Click OK The PC will dial the pump refer to download procedure NON B we NX NJ NN NN ll lao BWN OO O D NOUS WN O PC Setup second time 1 Navigate through the Start menu select Settings then Network Connections AlarisGP 2 The PC will dial the pump 3 Refer to download procedure Event Log Download 1 Switch the pump on in Service Mode 2 Once communication is established open a web browser and enter http 192 168 3 1 into the address bar 3 Download log Warning H At no time should the Event Log be downloaded while the pump is connected to a patient For pumps with software version v1 9 x and above also download the Presentation Style Sheet to enable the logs IT to be viewed this file only needs to be downloaded once Also the downloaded event log needs to be stored in the same directory as the Presentation Style Sheet To view the downloaded event log open file with Microsoft Excel and select sty
59. le sheet 1000SM00013 Iss 7 39 76 Introduction Alaris GP Volumetric Pump Troubleshooting Use this troubleshooting guide to help identify the cause of errors and faults which may occur as a result of damage to the pump or failure of an internal component The following table lists the error messages and describes what action to take to resolve the problem A general fault diagnosis checklist is also provided For information on alarm procedures and messages refer to the DFU Software Fault Codes Code Module Failure Action Replace DFS1 Door Flow Stop Flow Stop Sensor Fault Clean AIL Safety Clamp Housing DFS2 Sear Sensor Fault Check connections and cables AlL Safety Clamp Housing DFS3 Platen Fault Check door sensor and door are correctly DFS4 Hall Fault positioned and not damaged Door sensor door or pressure sensors DFS5 Pressure System Fault Pressure Sensors or Interface PCB DRV1 Drive Park Fault DRV2 Motor Control Fault Chassis or Interface PCB DRV3 Linearisation Fault DRV4 Inhibit Fault Check Connections between Control and Interface PCBs Chassis Interface PCB or Control PCB DRV5 Rate Control Fault Chassis or Interface PCB DRV6 Calibration Fault Calibrate the pump SD Card Chassis or Interface PCB DSP1 Downstream Pressure Sensor Fault Downstream pressure sensor Interface PCB or cable DSP2 Calibration Fault Cal
60. likelihood that mobile portable communications equipment could cause interference if it is inadvertently brought into patient areas Note 4 These guidelines may not apply in all situations Electromagnetic propagation is affected by absorption and reflection from structures objects and people 1000SM00013 Iss 7 69 76 Alaris GP Volumetric Pump Appendix Disposal H Ensure the pump is disconnected from the AC power supply and switched off before attempting to service ds The pump contains static sensitive components and therefore strict ESD precautions should be observed at all times Following all spare part replacement and repair activities testing must be performed in accordance with the Performance Verification Procedure PVP see Chapter 3 Preventative Maintenance Only use CareFusion recommended spare parts Information on Disposal for Users of Waste Electrical amp Electronic Equipment This D symbol on the product and or accompanying documents means that used electrical and electronic products should not be mixed with municipal waste If you wish to discard electrical and electronic equipment please contact your CareFusion affiliate office or distributor for further information Disposing of this product correctly will help to save valuable resources and prevent any potential negative effects on human health and the environment which could otherwise arise from inappropriate waste handling
61. m distance between portable and mobile RF communications equipment transmitters and the Pump as recommended below according to the maximum output power of the communications equipment Separation Distance According to Frequency of Transmitter m Rated Maximum Output Power of Transmitter 150 kHz to 80 MHz 150 kHz to 80 MHz 80 MHz to 800 MHz 800 MHz to 2 5 GHz Outside ISM bands In ISM bands W 3 5 12 12 23 deb d vP d VP d 1vP vi v2 Fl E 0 01 0 03 0 12 0 12 0 23 0 1 0 11 0 38 0 38 0 73 1 035 1 20 1 20 2 30 10 114 3 80 3 80 7 28 100 350 12 00 12 00 23 00 For transmitters rated at a maximum output power not listed above the recommended separation distance d in metres m can be determined using the equation applicable to the frequency of the transmitter where P is the maximum output power rating of the transmitter in watts W according to the transmitter manufacturer Note 1 At 80 MHz and 800 MHz the separation distance for the higher frequency range apply Note 2 The ISM Industrial Scientific and Medical bands between 150 kHz and 80 MHz are 6 765 MHz to 6 795 MHz 13 553 MHz to 13 567 MHz 26 957 MHz to 27 283 MHz and 40 66 MHz to 40 70 MHz Note 3 An additional factor of 10 3 is used in calculating the recommended separation distance for transmitters in the ISM frequency bands between 150 kHz and 80 MHz and in the frequency range 80 MHz to 2 5 GHz to decrease the
62. motor does 5 689 microsteps per ml 1000SM00013 Iss 7 44 76 Alaris GP Volumetric Pump Circuit Descriptions Motor Encoder PCB The Motor Encoder PCB sits above the encoder wheel The wheel consists of two discs one with multiple teeth the other with a single slot The wheel with the multiple teeth runs through a dual channel slotted optical switch which produces two digital encoder signals The fluid delivery processor is able to interpret the phase and frequency of these signals to determine the speed and direction of the cam shaft The disc with the single slot runs through a single channel slotted optical switch that produces a single digital signal from which the mechanism can be set into the park position Interface PCB The Interface PCB provides all the low level control and monitoring functionality of the system It is broken into the following functional blocks Fluid Delivery Processor Module This module provides the interface between the motor drive and sensor systems and the main processor Drop Sensor Module This module provides the interface between the fluid delivery processor and an IVAC 180 Flow Sensor It incorporates automatic gain control to minimise the effects of fogging and changes in ambient light levels Connection of the drop sensor is automatically detected Pressure Measurement Module The fluid delivery processor connects to the upstream and downstream pressure transducers via its internal analogue
63. n press PASS to confirm and exit If the Calibration value is changed automatically then press VERIFY and repeat steps 2 to 4 If the pump still fails replace the Platen and Fingers then repeat the calibration procedure Figure 3 2 Volumetric Accuracy Equipment Set Up 1000SM00013 Iss 7 VOLUMETRIC CALIBRATION Rate 125ml h VTBI 20 0ml Cal Value 920 Acc d Air Oul START to begin UT Da BS 37 76 Alaris GP Volumetric Pump Preventative Maintenance Performance Verification Procedure Model Serial Number Service Order Inventory Number Hospital Name Reference Software Version Inspection Physical inspection and clean Check all functions in PVP Work Flow Enter access code 212 and go to PVP Work Flow Software Versions Date Time Serial Number Door Frame Safety Clamp Sear Audio Test Chequerboard LED s Keypad Nurse Call RS232 Loop Back Pumping Efficiency Test Self Test Time taken 2 minutes or less minutes seconds Downstream Occlusion Pressure Test Occlusion alarm 500 100 mmHg mmHg Alarms Functionality Volumetric Accuracy Test Calibration Delivery 20 ml 0 6 ml 3 m Setup Set rate to zero or lowest value possible clear Volume Infused and VTBI Class Type CF Test results are stored Test in accordance with the standard e Electronically O Electrical Saf
64. ndt rnnt ed erawe rp peat bea paddle bus pp EEN 75 1000SM00013 Iss 7 4 76 Alaris GP Volumetric Pump General Information 1 General Information Introduction The Alaris GP Volumetric Pump series hereinafter referred to as Pump are small lightweight volumetric infusion pumps that provide accurate and reliable infusions over a range of rates The pump is designed to meet the infusion requirements as specified in the Directions For Use DFU for all hospital departments including general wards critical and intensive care operating rooms and accident and emergency rooms This pump is suitable for use by appropriately trained clinicians or nurses This pump can be used for intravenous infusion modes Supporting fluid amp drug therapy blood transfusions and parenteral feeding Product Familiarity Ensure that you are fully familiar with the pump by carefully studying the Directions for Use DFU prior to operation and prior to attempting any repairs or servicing As part of continuous improvement product enhancements and changes are introduced from time to time Purpose of this Manual This Technical Service Manual shows how to set up test and maintain the following Alaris GP Volumetric Pump models Alaris GP Volumetric Pump Alaris GP Volumetric Pump with Plus software Alaris GP Guardrails Volumetric Pump e Alaris GP Guardrails Volumetric Pump with Plus software It is intended for use
65. nstitution s Hospital Name Country Product SKU Serial Number Processor Software Date Updated Comments Reference version after upgrade dd mm yyyy e g Field Safety Notice number Information Notice number etc Signature Name Position 1000SM00013 Iss 7 75 76 9 CareFusion
66. ration NEOI Warning Configuration is seperate from Service Mode and can be accessed via a three digit access code that is entered using the following procedure 1 Hold down and turn the pump on G9 2 Enter the access code 057 using the ANY keys and the NEXT softkey 3 When the code shows on screen press OK to confirm NEOI Warning 1 Select the required NEOI status can be enabled or disbaled by pressing ON or OFF NEAR END OF INFUSION Note ON is shown when the NEOI is disabled and OFF is shown when the NEOI is enabled 2 Press ACCEPT to confirm Note ACCEPT will not be shown until after the first toggle of the status Enabled Press ON OFF to toggle UN RNs Wald 1000SM00013 Iss 7 13 76 Alaris GP Volumetric Pump Configuration and Calibration Data Set Transfer Upload data set to an Alaris GP Volumetric Pump Equipment required Alaris GP Editor Software Kit 1000SP01310 includes the Alaris GP Transfer Tool RS232 cable 1000SP01183 USB to RS232 Converter cable 1000EL00979 optional USB to RS232 converter 4 way hub 1000EL00980 optional PC for requirements see Upgrading Firmware PC requirements Using the Alaris GP Transfer Tool allows a released data set to be uploaded to an Alaris GP Volumetric Pump Warning H At no time should the Alaris GP Transfer Tool be used to upload to an Alaris GP Volumetric Pump while the pump is connected to a patient In Servi
67. ription 0000ME00141 Stud PE Connector M6 Thread X 15 0000ME00770 Bussmann Fuse Gmd 1 25a 1000EL00605 Drop Sensor Cable 1000EL00606 RS232 Nurse Call Cable 1000EL00607 PSU Cable 1000ME00291 Asena GW Assy Cover Dust Drop Sensor 1000ME00630 Handle Spring Asena LVP 1000ME00632 Asena LVP Handle Retaining Block 1000ME01845 Asena LVP Overmould Handle 1000ME00636 Asena LVP Mains Inlet Bracket 1000ME00655 Fuse Cover 1000ME01303 Magnet IR Detect 1000ME01745 Cover RS 232 1000ME00649 Foot Front Asena LVP 1000ME01611 Seal Case Nickel graphite 1000ME00667 Asena LVP Assembly Membrane 0000ME00767 V Seals Hinge Pins V5a nbr 1000EL00643 Door Detect Flexible Circuit 1000ME00701 Asena LVP GP Top Retainer 0000ME00691 Seal O Ring 6id 1csdia silicon 0000ME00423 Pad Self Adhesive Double Sided 12x12mm 0000EL00983 Back up Battery 0000EL00984 Piezo Sounder Software Part Number Description 1000SP01505 Alaris LVP GP F ware Upgrade V1 7 18 Kit 1000SP01430 GP G R S W V1 9 2 PKG8 9 16 SPARES KIT 1000SP01509 GP amp GP GR S W Upgrade with Plus s w 1000CD00028 Alaris SMU 1000SP01310 Alaris GP Editor Software Kit 1000SP01389 G Rails Editor V3 1 Software kit 1000SP01390 G Rails Editor V3 1 Trans Tool S W kit 1000SP01534 Alaris Editor Plus Software Kit 1000SP01535 Alaris Transfer Tool Plus Software Kit Test Equipment Part Number Description
68. s Reassemble in reverse order Gre MN Motor Motor Insulator H When replacing the pumping mechanism 1000SP01247 the platten must be replaced with the platten supplied in the kit Item Description Part Number a Alaris GP Motor Kit 1000SP01296 b Alaris GP Fastener Spares Kit 1000SP01252 c V Seals Hinge Pins V5a NBR 0000ME00767 d Alaris GP Pressure Sensor Kit 1000SP01254 e Alaris GP Pumping Mech Minus Motor Kit 1000SP01247 f Alaris GP Encoder PCB Kit 1000SP01301 Only one sensor supplied per kit 1000SM00013 Iss 7 60 76 Alaris GP Volumetric Pump Corrective Maintenance Control PCB and Interface PCB Replacement Procedure 1 Disconnect display and keypad cables from Control PCB Remove the three retaining screws and washers Remove the three pillar supports When fitting Control PCB ensure all flexi and cables are routed clear of PCB Reassemble in reverse order Sp ZS qe ki Programmed Interface PCB standards The pump contains static sensitive components and therefore strict ESD precautions should be observed at all times Prior to removing any component it should be established if the PCB being reworked is a lead or lead free device If in doubt contact your CareFusion affiliate office or distributor for further information H The removal and replacement of soldered components should only be undertaken by engineers traine
69. s to the main processor and the safety processor The safety processor manages the power up sequence and the main processor power down 1000SM00013 Iss 7 46 76 Alaris GP Volumetric Pump Corrective Maintenance 6 Corrective Maintenance H Ensure the pump is disconnected from the AC power supply and switched off before attempting to service s The pump contains static sensitive components and therefore strict ESD precautions should be observed at all times Batteries should be disposed of as outlined by the local country regulations Do not send batteries back to the manufacturer Only use CareFusion recommended spare parts This chapter contains procedures required to properly disassemble repair and replace parts and then to reassemble the pump Following all spare part replacement and repair activities testing must be performed in accordance with the Performance Verification Procedure PVP see Chapter 3 Preventative Maintenance Additional testing and calibration may be required after certain repairs are completed see table below for more information Repair Replacement of wn o n a m e o E a E aa a D n 3c ca ca o 5 U v x U ea U a Da gt A ue o KA a KH e o pz cj o TE n v o o o U bo u E a gt o gt WL 8 E a D O 5 5 amp Z 5 ma E t uv aS Ki v e rad 7 un D Uu 5 E ER S 3 a g S 8 zio 2 g LE c s Oz CO a A c a a LI Performance Verification Procedure
70. st This test can be only done as part of the PVP Work Flow Use the Infusion Set ten times only and then replace Record how many times the Infusion Set has been used Note The Occlusion Pressure Test is carried out with fluid in the Infusion Set This test is used to confirm that the pressure sensor is correctly calibrated and able to detect an occlusion at the correct line pressure This is done by pumping into a calibrated pressure gauge and checking that an alarm occurs at the correct line pressure The test set up is as per figure 3 1 1 Putthe fluid filled Infusion Set 60793 into the Pump Enter the PVP Work Flow and proceed to the Occlusion Pressure Test Open the 3 way tap to atmosphere then press the LEVEL softkey to adjust the alarm level to L5 Configure the Calibrated Pressure Gauge to hold the Peak MAX Pressure reading in preparation for the test Press the START softkey to begin running the Pump at a rate of 125ml h Allow the Pump to run for 1 minute so that the pressure reading stabilises Turn the tap to occlude the Infusion Set into the pressure gauge 7 The Pump will continue to infuse and it will be observed that the pressure reading increases Eventually a high pressure alarm will occur and the Pump will stop infusing Note the reading on the pressure gauge and confirm that it is 5 00 mmHg 100mmHg 8 Press PASS softkey if Pump passes test at all levels Sr ZS by o H If the pressure is outside of tolerance pr
71. sult accompanying documents Prior to using this pump carefully read the Operating Precautions described in the Directions for Use DFU This pump contains static sensitive components Observe strict precautions for the protection of static sensitive components when attempting to repair and service the pump An explosion hazard exists if the pump is used in the presence of flammable anaesthetics Exercise care to locate the pump away from any such hazardous sources Dangerous Voltage An electrical shock hazard exists if the casing of the pump is opened or removed Refer all servicing to qualified service personnel This pump is protected against the effects of high energy radio frequency emissions and is designed to be fail safe if extremely high levels of interference are encountered Should false alarm conditions be encountered either remove the source of the interference or regulate the infusion by another appropriate means If the pump is dropped subjected to excessive moisture humidity or high temperature or otherwise suspected to have been damaged remove it from service for inspection by qualified service personnel When connected to an external power source a three wire Live Neutral Earth supply must be used If the integrity of the external protective conductor in the installation or its arrangement is in doubt the pump should be operated from the battery 1000SM00013 Iss 7 6 76 Features of the Pump Alarm indica
72. t Kit 1000SP01254 Alaris GP Pressure Sensor Kit 1000SP01255 Alaris GP Display Kit 1000SP01256 Alaris GP Comms PCB Kit 1000SP01296 Alaris GP Motor Kit 1000SP01297 Alaris GP Display Accessories Kit 1000SP01563 Alaris GP Control PCB Kit Drugs amp Dosing 1000SP01564 Alaris GP Control PCB Kit Guardrails 1000SP01565 Alaris GP Control PCB Kit Plus Software 1000SP01299 Alaris GP SD Card Kit 1000SP01572 Alaris GP Programmed Interface PCB Kit 1000SP01301 Alaris GP Encoder PCB Kit 1000SP01302 Alaris GP Battery Pack Kit 1000SP01303 Alaris GP Roller Mounting Bracket Kit 1000SP01304 Alaris GP Feet Kit 1000SP01467 Alaris GP PSU PCB Kit 1000SP01306 Alaris GP Speaker Kit 1000SP01307 Alaris GP Docking Station Kit 1000SP01308 Alaris GP IrDA PCB Flexi Kit 1000SP00115 Asena SP Assy Pole Clamp 1000SP01417 Spares Kit Orange Clip amp Screw 1000SP01323 Alaris SP Cam Rail Clamp Only Kit Keypad amp Labels Part Number Description 1000LB01534 Alaris GP Keypad BOM 1000LB01040 Alaris GP Door Label Set 1000SP01556 Alaris GP Label Kit 1000SP01557 Alaris GP Guardrails Label Kit 1000SP01558 Alaris GP Plus Label Kit 1000SP01559 Alaris GP Plus Guardrails Label Kit 1000LB01475 Alaris GP Guardrails Door Label 1000LB01515 Alaris GP Plus Door Label 1000LB01516 Alaris GP Guardrails Plus Door Label 1000SM00013 Iss 7 71 76 Alaris GP Volumetric Pump Appendix Individual Components Part Number Desc
73. t correctly detected 3 Press PASS softkey to confirm pass and exit Sear Test 1 Press the START softkey to begin 2 Check Sear in out is correctly indicated and press Y softkey or press X softkey if not correctly detected 3 Press PASS softkey to confirm pass and exit Air In Line Test 1 Press the START softkey to begin 2 Insert a fluid filled Infusion Set and an air filled Infusion Set 3 Confirm pump detects fluid and air correctly and press V softkey or press X softkey if not correctly detected 4 Press PASS softkey to confirm pass and exit 1000SM00013 Iss 7 Alaris GP Volumetric Pump Preventative Maintenance SAFETY CLAMP TEST Working Clamp enabled Test b Opto Tx En OmV Opto Tx Dis OmV START to begin CW START Working Sear in place Test START to begin TH DSN BR AIR IN LINE TEST Upstream INVALID Detecting Downstream VALID Detecting START to begin CUT DSN BR Alaris GP Volumetric Pump Preventative Maintenance Run In Mode 1 Load an Infusion Set 2 Set the rate required using the ASY keys and press the START softkey to begin test Press STOP softkey when test is completed 125ml h 4 Press PASS softkey to confirm pass and exit CHANGE RATE A A wv yY START to begin QUIT START Pumping Efficiency Test This test is used to confirm that the Pump is able to generate sufficient pressure This is done by infusing into a c
74. t data set Confirm to perform a cold start SERVICE Configuration This menu comprises a list of options which are configurable by the user Factory Defaults Data Set Transfer Upload a data set to pump Configuration Calibration This menu comprises a list of calibrations which can be performed by the user Test Verification PVP Performance Verification Procedure Tests Data Set Transfer Calibration For the Guardrails and Plus software pumps the options will be as follows CQI Events Download For future implementation Data Set Transfer Upload a data set to pump Configuration This menu comprises a list of options which are configurable by the user Calibration This menu comprises a list of calibrations which can be performed by the user Test Verification PVP Performance Verification Procedure Tests Factory Defaults Load a default data set Confirm to perform a cold start 1000SM00013 Iss 7 Test Verification PVP ag CO SERVICE Data Set Transfer Configuration Calibration Test Verification PVP Factory Defaults QUT meg 8 76 Alaris GP Volumetric Pump Configuration and Calibration Factory Defaults Select the required option using the ASY keys and the OK softkey Default Data Set Replace the current data set with a default data set Cold Start Confirm Confirm clearing and resetting the data set
75. t levels characteristic of a Frequency MagneticiField 2 typical location in a typical commercial or hospital environment 50 60 Hz yp yp p 5 96 UT gt 95 96 dip in UT for 0 5 cycle 40 UT Mains power quality should be that of a typical commercial or hospital EN 61000 4 11 60 96 dip in UT environment Voltage Dips Short for 5 cycles If the user of the pump requires continued operation during power mains Interruptions and Voltage interruptions it is recommended that the pump be powered from an Variations 70 UT uninterruptible power supply or a battery Note 3 30 dip in UT for 25 cycles lt 5 UT gt 95 dip in UT for 5 sec The pump does employ an internal short duration battery Note 1 UT is the AC mains voltage prior to application of the test level Note 2 Compliance levels raised by EN 60601 2 24 Note 3 Performed at the Minimum and Maximum Rated Input Voltage Note 4 CareFusion recommends using signal cables of less than 3 metres in length and this requirement is applicable only if signal cables are 3 metres or more in length EN 60601 1 2 2002 Clause 36 202 4 1000SM00013 Iss 7 67 76 Alaris GP Volumetric Pump Appendix Guidance and Manufacturer s Declaration Electromagnetic Immunity LIFE SUPPORT Equipment The Pump is intended for use in the electromagnetic environment specified below The customer or the user of the Pump should ensure that it
76. t or stacked use is necessary the Pump should be observed to verify normal operation in the configuration in which it will be used Caution The Pump is a CISPR 11 Group 1 Class B Medical Equipment System and intended for use by healthcare professionals only Medical Electrical Equipment needs special precautions regarding EMC and needs to be installed put into service and used according to the EMC information provided in the accompanying documents Portable and Mobile RF communications can affect Medical Electrical Equipment Operating the Pump near equipment which radiates high energy radio frequencies electro surgical or cauterizing equipment portable radios cellular telephones etc may cause false alarm conditions If this happens reposition the Pump away from the source of interference or turn off the Pump and manually regulate the flow Guidance and Manufacturer s Declaration Electromagnetic Emissions The Pump is intended for use in the electromagnetic environment specified below The customer or the user of the Pump should assure that it is used in such an environment Emissions Test Compliance Electromagnetic Environment Guidance CISPR 11 The pump uses RF energy only for its internal function in the normal product 2 Group 1 offering Therefore its RF emissions are very low and are not likely to cause RF Emissions any interface in nearby electronic equipment CISPR 11 Class B RF Emiss
77. tor Run Bolus Hold Options AC power indicator Release lever for rotating cam Rotating cam to lock onto horizontal rectangular bars Mains fuses Mains inlet IR communications port Potential Equalisation PE Connector ps Ta tei A l e 1000SM00013 Iss 7 General Information Door Mute Pressure Battery indicator On Off Door Lever Handle Flow sensor connector cover removed for clarity RS232 Nursecall connector cover removed for clarity Folded pole clamp Medical device interface MDI 2 Configuration and Calibration Service Mode Entering Service Mode Alaris GP Volumetric Pump Configuration and Calibration H Warning At no time should Service Mode be entered while the pump is connected to a patient Service Mode should only be accessed by qualified and trained personnel Service Mode can be accessed via a three digit access code that is entered using the following procedure 1 Hold down and turn the pump on 2 Enter the access code 212 using the ANY keys and the NEXT softkey 3 When the code shows on screen press OK to confirm Select the required option using the ASY keys and the OK softkey For the Alaris GP Volumetric Pump the options will be as follows Factory Defaults Load a defaul

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