PURE LINK WATER SYSTEMS
Contents
1. 3 1 11 BOOST PUMP BYPASS PRESSURE SETTING IF SO 3 1 12 SANITIZING AND PURGING SYSTEM 4 2 SEE Ne Lg eE 5 2 4 TYPES OF EQUIPMENT TO BE CONNEC TED N 5 2 2 INSTALLATION OF A FOUR 4 GALLON STORAGE UNIT TO SYSTEM PN 85 1330 5 23 INSTALLATION OF OPTIONAL EQUIPMENT 5 3 CLEANING AND 5 2 cu cena dan ent a Se 6 RETER BRBEPLACSEMENT ia 7 222 WATER QUALITY EE 7 4 MEMBRANE REPLACEMENT INSTRUCTIONS nnne nhan nnn nenne 7 5 2 aes ee eects oe aula eden ape 8 5 1 PURE LINK SYSTEM WITH 4 GALLON STORAGE 0 0004000000 8 5 2 PURE LINK SYSTEM WITH 38 5 GALLON STORAGE 8 TROUBLESHOOTING c 8 6 1 UNIT IS NOT MAKING WATER aei tto rna e Re x baa tbe 8 0 2 BOOSTER PUMP IS NOT RUNNING2. 8 6 3 PRODUCTION RATE OF PURE WATER SEEMS TO BE SLOWING 8 6 4 NO WATER OR VERY LITTLE WATER FLOWING TO DRAIN enm 8 65 SYSTEM CANNOT KEEP UP TO HOST UNIT ICE MAKER COFFEE MAKER 9 6 6 BOOSTER PUMP WILL NOT SHUT OFF ONCE THE BAG IS FULL OR WATER FLOWS OUT OF OVER FLOW DEVICE AT TOP OF 9 67 SYSTEM CHATTER PRIOR TO SHUT eiiis 9 TUBE CONNECTIONS 11 ueteris ic 10 7 ILLUSTRATIONS PARTS LISTINGS AND WIRING DIAGRAMS eene 11 71 1 LANCER PURE LINK REVERSE OSMOSIS RO 11 12 7 2 LANCER PRE FILTER KIT TWIN PAC 5 MICRON 10 AND 20 OPTIONAL EQUIPMENT eo MUR md Oo Pe yeaa 13 7 3 LANCER PURE LINK DELIVERY PUMP KIT PN 82 3202 OPTIONAL EQUIPMENT 13 7 4 LANCER PURE LINK DELIVERY PUMP PN 86 0139 OPTIONAL EQUIPMENT 14 7 5 LANCER PURE LINK DELIVERY PUMP PN 86 0132 OPTIONAL EQUIPMENT 14 TEST EQUIPMENT AVAILABLE THROUGH LANCER CUSTOMER 15 LANCER PURE LINK WATER UNITS terr datei
3. ea Ea 16 CERTIFICATE OF WARRANTY aust 17 T INSTALLATION 1 4 RECEIVING A Each unit is completely tested and thoroughly inspected before shipment At the time of shipment the carrier accepts the unit and any claim for damage s must be made with the carrier Upon receiving units from the delivering carrier carefully inspect carton for visible indication s of damage If damage exists have carrier note same on bill of lading and file a claim with the carrier 1 22 UNPACKING Remove the unit from carton Remove inner carton pads and plastic bag Remove Installation Kit of Loose parts Inspect for concealed damage s if evident notify delivering carrier and file claim against same Pure Link Installation With Delivery And Booster Pump Return Water Tee Must Be Left Vent Optional Ice Maker Open at Top Assembly Filtered Water to Inlet for Units Without Water Booster Pump Filtered Water To Booster Pump Inlet CAUTION MUST have Carbon Pre Filter 5 Micron Carbon Block NSF 1 4 Tube OD Siphon Break Brine Water To Drain Water Out See Detail Drawing Product Water To Carbonator Point Of Deli P oint Of Use Or Delivery p J E Installation Diagram Figure 1 1 4 Brine Water from Pure Link 1 3 SELECTING INSTALLATION LOCATION SEE FIGURE 1 A The Pure Link unit is designed
4. Remove the five screws that secure the enclosure cover and remove cover save screws for reinstallation Remove 1 4 tubing from membrane module s by holding down color coded collet on membrane port while pulling on tubing Take care to note tube placement for reinstallation of replacement membrane module s NOTE Blue collet is feed water inlet White collet is product water out Red collet is brine water to drain Ensure that Flow Restrictor is properly seated in brine tube before insertion into red collet of replacement membrane module Flow Restrictor for single membrane unit is white double membrane unit is gray Remove membrane module s from mounting clips by firmly pulling out one end and then the other Install replacement membrane modules by firmly pressing into one mounting clip and then the other Reinstall 1 4 tubing to appropriate membrane ports See Figures 8 and 9 for plumbing diagrams Ensure tubing is fully seated into fittings Turn on water supply and connect electrical supply if applicable Check for leaks and tighten connections if necessary Replace cover and secure with screws retained from Step 4 4 above Do not allow bag to fill above top of bag shelf before cover is in place 6 6 1 6 2 6 3 6 4 4 12 Follow Membrane Flushing procedures as outlined in Section 1 12 this manual 4 13 Lancer recommends replacing the storage bag when membrane module s are replaced REPLACING THE STORAGE BA
5. 7 4 LANCER PURE LINK DELIVERY PUMP PN 86 0139 OPTIONAL EQUIPMENT 3 ITEM PART NO DESCRIPTION _ 1 86 0139 Pump Delivery 115V Variable Speed 1 2 GPM Open Flow s R 2 01 2393 Fitting Quick Connect x1 2 Barb 90 Ta Degree Elbow Standard Fitting N R 3 01 2392 Fitting Quick Connect x1 2 Barb 2 3 Straight Optional Fitting R in margin indicates change or revision 7 5 LANCER PURE LINK DELIVERY PUMP PN 86 0132 OPTIONAL EQUIPMENT 3 ITEM PART NO DESCRIPTION d 1 86 0132 Pump Delivery 115V Variable P us Speed 4 5 GPM open Flow P R 2 01 2393 Fitting Quick Connect x1 2 Barb d 90 Degree Elbow Standard Fitting B R 3 01 2392 Fitting Quick Connect x1 2 Barb 2 0 Straight Optional Fitting R in margin indicates change or revision 14 TEST EQUIPMENT AVAILABLE THROUGH LANCER CUSTOMER SERVICE imt _ TDS Meter PN 82 3060 TDS Meter PN 81 0581 10 PPM Resolution 1 PPM Resolution ll MI Jv pH Meter PN 81 0582 Water Quality Test Kit PN 82 3328 Tests for pH Alkalinity Chlorine and Hardness LANCER Pure Link Water Units An Explanation of LANCER s Pure Link Part Numbering System 3rd Digit 100V 50 60Hz Number of Membranes 115V 60Hz or Class 1 2 or3 52 230V 50 60Hz 1 Generator BR System 3 Storage Systems 85 1311 85 1311 167 85 1311 267 85 1311 367 85 13
6. Customer Service U OW 1 12 SANITIZING AND PURGING SYSTEM UPON INSTALLATION These instructions apply to all Pure Link Models IMPORTANT When connecting to steamers dough proofers and ice makers the equipment must be cleaned descaled and sanitized in accordance with the manufacturer s instructions prior to the operation of Pure Link unit s A This equipment must be sanitized according to the manufacturer s instructions at the time of installation The operator of this equipment must provide continuous maintenance as required by this manual and or state and local health department guidelines to ensure proper operation and sanitation requirements are maintained NOTE The cleaning and sanitizing procedures provided herein pertain to the Lancer equipment identified by this manual If other equipment is being cleaned follow the guidelines established by the manufacturer for that equipment 1 Cleaning and sanitizing should be accomplished only by trained personnel Sanitary gloves are to be used during cleaning and sanitizing operations Applicable safety precautions must be observed Instruction warnings on the product being used must be followed B Membrane Flushing NOTE The membrane is packaged with a preservative to extend shelf life follow flushing instructions prior to sanitizing and connecting to point of use Connect Product Water and Drain ports at bottom of unit to drain Turn on water supply a
7. Delivery and Boost Pump LPL Generator Class 2 115V 60Hz With Delivery and Boost Pump LPL Generator Class 2 230V 50 60Hz With Delivery and Boost Pump LPL Generator Class 2 115V 60Hz With External Delivery Pump This item no longer manufactured after 05 30 02 LANCER Pure Link Water Storage Units Part Number Description LPL Storage Unit 4 Gallon No Pumps LPL Storage Unit 38 5 Gallon No Pumps 16 85 1330 85 1330 40 e o o c K XP P uuu LE S ree aa S LETT S LETT ELIT prre A A pro pts aa ear aa aa pr EEEN SIT SIG SINT SING SING SN SI SIG SINT SONG VERN SING SIV SIZ SIV RS SINT SII SOI QUIA a E gt ra ra ra ra ra ra ra ra ra ra ra ra ra ra ra ra ra ra ra ra ra xs SOIN Que ag E fece MT Ge PARTS AND EQUIPMENT LIMITED WARRANTY Se E 5 9 LANCER warrants new replacement parts equipment and hermetically sealed refrigeration LN 2 59 p Wess systems HSRS to be free from defects in material and workmanship under normal use and uh i ee Er N service The duration of the warranty for these different items is shown below LANCERse s e je e s Obligation hereunder shall be limited to repairing
8. Steel Teeth Cut the tube square It is essential that the outside diameter be free of score marks and that burrs and sharp edges be removed before inserting into fitting For soft thin walled plastic tubing we recommend the use of a tube insert 2 Insert Tube Fitting grips before it seals Ensure tube is pushed into the tube stop 3 Push up to Tube stop Push the tube into the fitting to the tube stop The collet gripper has stainless steel teeth which hold the tube firmly in position while the O Ring provides a permanent leak proof seal 4 Pull to check secure Pull on the tube to check that it is secure It is a good practice to test the system prior to leaving site and or before use Disconnecting Push in collet and remove tube To disconnect ensure the system is depressurized before removing the tube Push in collet squarely against face of fitting With the collet held in this position the tube can be removed The fitting can then be re used NOTE Lancer uses only genuine John Guest fittings in manufacturing the Pure Link system and associated components 10 ILLUSTRATIONS PARTS LISTINGS AND WIRING DIAGRAMS T LANCER PURE LINK REVERSE OSMOSIS SYSTEM 7 1 OPTIONAL ITEM BOOST OR DELIVERY OPTIONAL ITEM WITH PUMP OPTIONAL ITEM WITH BOOST PUMP d OPTIONAL 1 OR 2 MEMBRANE DELIVERY PUMP FOR UNITS THROUGH 05 30 02 BO
9. X SN X VN X SN X WW X VN X VN X VN X VN X VN X VN X VN MN MN MN x MN MN E E PEP EY OD DYE 17
10. from date of original m Ht aN v pil i shipment from LANCER facility or from an authorized Lancer Distributor All other parts of the HSRS one 1 year from date of original shipment from N Ogee TE es LANCER s facility or from an authorized Lancer Distributor fex ro a a ERN ette o EXCEPT AS SPECIFICALLY SET FORTH HEREIN LANCERe amp MAKES NO EXPRESS Re HIE 32 WARRANTIES AS TO ANY MATTER WHATSOEVER AND HEREBY DISCLAIMS ALL gt 5225 oe Wess IMPLIED WARRANTIES INCLUDING WITHOUT LIMITATION THE IMPLIED WARRANTIES 2 d IEEE EET ewe OF MERCHANTABILITY AND FITNESS FOR ANY PARTICULAR PURPOSE IN NO EVENT E SS NUS 22 20 4 5 SHALL LANCER BE LIABLE OR OBLIGATED CUSTOMER OR TO ANY THIRD PARTY usen Bes MT m Mau Wes FOR INCIDENTAL CONSEQUENTIAL OR SPECIAL DAMAGES REGARDLESS OF THE lt 3 THEORY OF LIABILITY ARISING OUT OF OR ANY MANNER RELATED TO LANCER NM SEY PARTS EQUIPMENT OR HSRS OR ANY DELAY WITH RESPECT TO ITS DELIVERY ie m _ SN LANCER PN 38 0508 03 E2 TEN Mor LER Ms AURORA RU RERO RU UR REQUERIDO UR E N 5 SS a SS a V SS L WS eet RS 556 X VN X VN X VN X VN X SN X VN X VN X VN
11. or replacing any part or part of said RA equipment or system which our examination discloses to be defective and which has not been ith SMe i RR UN 5 4 subjected to any accident negligence alteration abuse or misuse and additionally in the case 2 4 of refrigeration and or electrical systems not subjected to high low or fluctuating electrical Es 555 GETIN Te 5200 voltage 5 obligation does not provide for service calls from factory representatives Sige EET Se 5 4 or from any other agency and shall not include reimbursement for labor charges incident to amp removal of any parts or the reinstallation of the same LANCERe will accept parts equipment 2 VS E and refrigeration systems freight prepaid by sender LANCER will assume freight charges zo Wee within the continental United States or to a port of export within the continental United States EX LU M 2 i 25 for international shipments LANCER will not be responsible for international freight customs ie 2 Se Seer pat i fees or duties at country of destination In the event LANCER establishes sales and service 5 wd Wess organizations outside the continental limits of the United States the point of shipment of E ie eee ELTE 5 repaired or replaced parts or equipment may at LA
12. to attach to a vertical wall that must be capable of supporting a minimum weight of 61 pounds 27 7 kg Select a location that is close to a drain a municipal water supply and an electrical outlet if required lf the unit 1 Minimum enough on the wall to allow gravity feed to the point of use NOTE Lancer recommends installation height seven 7 feet top of unit for gravity feed units A minimum height of seven 7 feet is does not have a delivery pump it should be mounted high Refer to Local Plumbing Code required for use with the optional 38 5 Gallon Pure Storage unit for Specific If the building does not have a pre filter and a carbon filter on the Requirement incoming water supply to the unit then allow enough space to mount a dedicated pre filter and a carbon filter B Mount unit to wall in desired location Ensure that unit is properly Air Gap secured based on operating weight Figure 1a 1 4 1 5 1 6 1 7 FILTERING THE WATER SUPPLY The Pure Link System is intended for use with potable water only Excessive levels of chlorine bacteria iron turbidity and or hardness may affect the RO membranes or other components and may require additional pre filtration of the incoming water supply A Water supplied to the Pure Link unit must first pass through a maximum 5 micron pre filter and then through a maximum 5 micron carbon block filter The pre filter removes suspended sol
13. unit D When used with the optional 38 5 Gallon Pure Storage unit the Delivery Pump must be installed below the tank level to ensure proper operation CONNECTING UNIT TO WATER SUPPLY A The water inlet connection for units without a water boost pump is on the top left hand side of the unit Connect to filtered water source using 3 8 OD tubing B The water connection port for units equipped with a water boost pump is the inlet port on the pump see Figure 1 Connection can be accomplished using 3 8 OD tubing an alternative the Installation Kit contains an adaptor with a 3 8 barbed fitting This allows the use of 3 8 ID beverage tubing as the inlet water tube C Use cold water supply ONLY CAUTION THE UNIT COVER MUST BE PROPERLY INSTALLED ON UNIT DURING OPERATION WITH ALL FIVE 5 SCREWS IN PLACE FAILURE TO PROPERLY SECURE COVER TO UNIT WILL RESULT IN FAILURE OF THE UNIT TO SHUT OFF AND OR BOOST PUMP WILL OPERATE CONTINUOUSLY IN BY PASS TURNING WATER ON Turn water on to unit and check for leaks Membrane will begin to produce water to fill storage bag The time required to fill the bag is dependent upon the Pure Link model Water production can be verified by observing flow rate to drain If equipped with internal delivery pump disconnect 3 pin pump connector from power supply Follow Sanitizing Instructions in Section 1 12 Allow unit to fill with water then reconnect delivery pump CONNECTING UNIT TO ELECTRIC POWE
14. 0 7000 FAX SALES USA CANADA 210 310 7250 Warranty Technical Support Field 800 729 1500 Customer Service Domestic International 800 729 1500 DATE 06 17 03 Lancer is the registered trademark of Lancer Copyright 2003 by Lancer all rights reserved 28 0461 03 Continued from cover page WORKING PRESSURE Minimum 30 psi 206 8 KPa Maximum 120 psi 827 4 KPa Maximum inlet pressure 80 psi 551 6 KPa with boost pump OPERATING TEMPERATURE Minimum 40 F 4 4 C Maximum 113 F 45 C FLOW RESTRICTOR RATIO REJECT PRODUCT One 1 Membrane Unit 3 1 Two 2 Membrane Unit 2 1 Efficiency rating as verified by testing in accordance with NSF ANSI 58 One Membrane 16 96 Two Membrane 18 46 Efficiency rating means the percentage of the influent water to the system that is available to the user as reverse osmosis treated water under operating conditions that approximate typical daily usage NOTES This system conforms to NSF ANSI 58 for the specific performance claims as verified and substantiated by test data Testing was performed under standard laboratory conditions actual performance may vary PERFORMANCE DATA This system has been tested according to NSF ANSI 58 for reduction of the substances listed below The concentration of the indicated substances in water entering the system was reduced to a concentration less than or equal to the permissible limit for water leaving the system as sp
15. 11 158 85 1311 258 85 1311 358 85 1311 157 85 1311 257 85 1311 357 85 1312 85 1312 167 85 1312 267 85 1312 367 85 1312 158 85 1312 258 85 1312 358 85 1312 157 85 1312 257 85 1312 357 85 1312 269 5 With Delivery Pump Manufactured through 05 30 02 6 Delivery Pump 7 With Boost Pump Series and 8 Without Boost Pump dn External Delivery Pump E ix Code LANCER Pure Link Water Generator Units Part Number Description LPL Generator Class 1 No Pumps LPL Generator Class 1 100V 50 60Hz With Boost Pump LPL Generator Class 1 115V 60Hz With Boost Pump LPL Generator Class 1 230V 50 60Hz With Boost Pump LPL Generator Class 1 100V 50 60Hz With Delivery Pump LPL Generator Class 1 115V 60Hz With Delivery Pump LPL Generator Class 1 230V 50 60Hz With Delivery Pump LPL Generator Class 1 100V 50 60Hz With Delivery and Boost Pump LPL Generator Class 1 115V 60Hz With Delivery and Boost Pump LPL Generator Class 1 230V 50 60Hz With Delivery and Boost Pump LPL Generator Class 2 No Pumps LPL Generator Class 2 100V 50 60Hz With Boost Pump LPL Generator Class 2 115V 60Hz With Boost Pump LPL Generator Class 2 230V 50 60Hz With Boost Pump LPL Generator Class 2 100V 50 60Hz With Delivery Pump LPL Generator Class 2 115V 60Hz With Delivery Pump LPL Generator Class 2 230V 50 60Hz With Delivery Pump LPL Generator Class 2 100V 50 60Hz With
16. ATION OF A FOUR 4 GALLON STORAGE UNIT TO SYSTEM PN 85 1330 Receive and unpack storage unit see Sections 1 1 and 1 2 Mount to wall adjacent to the Pure Link Reverse Osmosis RO System and at same height The storage unit must be installed at the same height of the Pure Link RO system to ensure proper filling and shutoff of both units Connect to Pure Link RO System and into system as shown in Figure 5 2 3 INSTALLATION OF OPTIONAL EQUIPMENT A B Installation of a two unit system with two storage units see Figure 6 Installation of an integrated delivery system see Figure 7 3 CLEANING AND MAINTENANCE NOTE The Reverse Osmosis System contains a replaceable treatment component critical for effective reduction of dissolved solids The product water shall be tested periodically to verify that the system is performing properly TDS Sampling Kits and or meters are available through Lancer Customer Service Pure Link Installation Two Unit System with Two Storage Units CAUTION IMPORTANT Tee Must Be Left Vent MUST have Carbon Pre Filter Mount Units Higher Open at Top Assembly 5 Micron Carbon Block NSF Than Carbonator Inlet 5 LU PN 85 1330 PN 85 1330 SOURCE FROM CARBON PREFILTER Water In To Booster Pump Inlet Product Water To Carbonator Carbonated Point Of Use Or Water Out Delivery Pump Brine Water To Drain Figure 6 INTEGRATED DELIVERY SYSTEM Pre Filter
17. G 5 1 PURE LINK SYSTEM WITH 4 GALLON STORAGE BAG LANCER PN 82 3012 A With cover off of unit locate the three 3 bag connectors two 2 at the top of the bag and one 1 at the bottom mounted inside the bag shelf B The translucent bag fitting adapter is affixed to the wall plate using a plastic horseshoe clip this does not need to be removed for this operation C Remove bag by disconnecting the tan bag connectors from the translucent fitting adapters this is accomplished by pulling the tan bag connector down and away from the back mounting plate Repeat for the other two connectors D Install new bag being careful to fully insert the connectors into the fitting adapters There should be no clearance around the circumference of the fitting interface E Proceed to Sanitizing Instructions Section 1 12 5 2 PURE LINK STORAGE SYSTEM WITH 38 5 GALLON STORAGE BAG If unit installation is also equipped with 38 5 Gallon Storage Bag s refer to Lancer Installation and Service manual 28 0530 01 Pure Water Storage System Lancer Series 1300 TROUBLE SHOOTING TROUBLE Unit is not making water Booster pump is not running Production Rate of Pure water seems to slow down No water or very little water flowing to drain Water valve is not turned on Plugged Pre filters Electrical not connected Membrane is clogged Shut off Lever stuck in closed position Unit not plugged in B Transformer has
18. NCER option be made from that location ES with freight charges assumed to the point of export from the country in which a sales and S 4 X D Lt ZEN EST 38 52 j RSS ae E E Higgs M service organization is established E igo cee 0 E TET 222542 S MT he te EN E um ES 4 Vo Warranty Periods X 4 T XS MET a P rt bunc ANS arts OY A actae ee rta oor es DE SS NN Ninety 90 days from date of original shipment from a LANCER e facilit from Be cass Inety ays ITO ate Of original shipment trom amp facility Or ITO ie x ertet th dL Distribut authorized Lancer Distributor Ls Med etta d M Perre EEE D o ore d rere d Po mn e Seo rta d ur ar um e Se PA NEL q ul D ment 55 MEX SOR p Ze Pa 2 2 MS 4 One 1 year from date of original shipment from a LANCER facility or from an M 5224 WT 25220 authorized Lancer Distributor SY age 1 4 ey Hermetically Sealed Refrigeration System ee For the following components of the HSRS i e the compressor condenser e evaporator coldpack capillary tubes and drier five 5 years
19. OST PUMP 11 7 1 27 28 LANCER PURE LINK REVERSE OSMOSIS SYSTEM CONTINUED PART NO 30 8164 01 04 0477 82 3402 92 2522 82 3012 82 3010 17 0579 66 1038 04 1241 82 3276 12 0423 04 0268 05 1921 01 2469 30 8161 66 1023 01 2084 86 0112 04 0481 04 1328 92 2540 92 2575 92 2576 04 0477 82 3209 01 2100 01 2077 17 0588 08 0414 05 1944 04 0481 81 0534 86 0106 06 2591 01 2479 DESCRIPTION Cover Enclosure Screw 8 32 x 0 375 PH Vent Sub Assy Lancer Pure Link Wiring Harness Pump Bag Assy 4 Gallon Spout Sub Assy Pure Link Valve Shut Off Mechanical 3 8 Spacer Valve Shut Off Nut Jam Nylon 5 8 20 Kit Boost Pump Switch LPL Includes Items 9 10 and 11 Switch Miniature 250VAC 15 Screw 6 19 x 0 625LG PLSTI HH Block Mounting Booster Pump Fitting Reducer Elbow 3 8 x 1 4 Lever Arm Shut Off Trim Lever Shut Off Elbow Plug In 3 8 x 3 8 JG Pump Booster 24V 0 9 GPM Screw 8 32 x 1 125 PH Washer 8 0 172 x 0 625 x 0 030 Control Box Assy Transformer 115V Control Box Assy Transformer 100V Control Box Assy Transformer 230V Screw 8 32 x 0 375 PH Kit Drain Siphon Break includes Fitting Tee 1 4 Fitting Elbow Plug In 1 4 x 1 4 Valve Check Vent Tubing LLDPE JG 1 4 Clip Membrane Screw 8 32 x 1 125 PH Membrane Water 150 GPD OMN Pump Water 0 7 GPM 24VDC 30P Fo
20. Please refer to the Lancer web site www lancercorp com for is c information relating to Lancer Installation and Service Manuals Instruction Sheets Technical Bulletins Service Bulletins etc INSTALLATION AND SERVICE MANUAL FOR PURE LINK WATER SYSTEMS LANCER SERIES 1300 SPECIFICATIONS DIMENSIONS WIDTH 18 3 4 Inches 47 63 cm DEPTH 4 5 8 Inches 11 75 cm HEIGHT with Boost Pump 29 Inches 73 66 cm and Transformer WEIGHT VEOK Shipping with Boost and 33 60 pounds 15 24 kg 1 Delivery Pump Transformer and two Modules Gross Operating with Boost and 60 60 pounds 24 79 kg Delivery Pump Transformer and two Modules ELECTRICAL REQUIREMENTS Only when Booster Pump is included 100V 50 60Hz 1 2 Amps 115V 60Hz 0 8 Amps 230V 50 60Hz 0 4 Amps WATER REQUIREMENTS Potable Water Supply STORAGE CAPACITY Storage Unit 4 00 Gallons 15 14 Liters One 1 Membrane Unit 4 00 Gallons 15 14 Liters Two 2 Membrane Unit 4 00 Gallons 15 14 Liters PRODUCTION RATE WITH BOOST PUMP 60psi 77 F INLET System Tested and Certified by NSF International against Two 2 Membrane Unit 269 GPD 1018 3 LPD Barium Hexavalent Chromium Radium 226 228 TDS and Cysts Gallons per Day Continued on inside cover page This Manual supersedes the Installation and Service Manual 28 0461 02 dated 04 23 03 ANCER 6655 LANCER BLVD SAN ANTONIO TEXAS 78219 USA 210 31
21. R SUPPLY IF EQUIPPED WITH POWER SUPPLY WARNING THIS UNIT MUST BE PROPERLY ELECTRICALLY GROUNDED TO AVOID POSSIBLE FATAL ELECTRICAL SHOCK OR SERIOUS INJURY TO THE OPERATOR THE POWER CORD IS PROVIDED WITH A THREE PRONG GROUNDED PLUG IF A THREE HOLE GROUNDED ELECTRICAL OUTLET IS NOT AVAILABLE USE AN APPROVED METHOD TO GROUND THE UNIT DO NOT USE EXTENSION CORDS WITH THIS UNIT DO NOT GANG TOGETHER WITH OTHER ELECTRICAL DEVICES ON THE SAME OUTLET Plug unit power cord into transformer control box and into the proper electrical outlet The water boost pump will begin to operate Product water will begin to fill the product water storage bag The boost pump will shut off when the storage bag is full Boost Pump Bypass Pressure Setting if so equipped A Install pressure gauge 0 160 psi on outlet side of boost pump PN 86 0112 Connect feed water line from Pure Link unit to other side of gauge Turn on water supply Connect unit to electrical supply With boost pump operating insert 1 16 hex key into bypass adjustment screw on pump head Turn clockwise to increase bypass setting or turn counterclockwise to decrease bypass setting Set to 110 psi Disconnect electrical supply Turn off water supply Remove gauge and reconnect feed water line from Pure Link to boost pump outlet Turn on water supply and connect unit to electrical supply Check for pump operation and leaks NOTE Pressure Test Gauge is available through Lancer
22. alve to operate correctly and the unit continues to produce water and overfills the storage bag causing the overflow valve to vent water B Insert six 6 inch length of 1 4 tubing supplied with the Install Kit into the overflow valve on top right of unit at location marked VENT Install the supplied 1 4 tee to tubing as shown in Figure 3 Siphon Break CAUTION Installation FAILURE TO PROPERLY INSTALL THE OVERFLOW ASSEMBLY OR Figure 2 PLUMB IT TO THE DRAIN COULD RESULT IN WATER DAMAGE iem gem om C Plumb the overflow valve to drain see Figure 3 Make sure that the top of the tee is open to prevent siphoning of water from the storage bag or backflow into the storage bag CONNECTING UNIT TO POINT OF USE POU NOTE For selection of the proper filtration system refer to your Lancer Catalog or contact Lancer Customer Service The Pure Link unit has a connection on the bottom of the unit marked Product Water Out which is the gravity feed port For gravity feed applications connect 3 8 OD tubing to port and to the POU A For Pressure Applications connect 3 8 OD tubing to appropriate HER rh Remote Delivery Pump Overflow Assembly B Ensure that the Delivery pump is properly sized to meet the demand of Installation the Point s of Use POU Refer to Delivery Pump installation Figure 3 instructions for proper installation 2 1 8 1 9 1 10 C For High Volume Applications connect to optional storage
23. ecified in NSF ANSI 58 Influent Challenge Maximum Permissible concentration mg L Product Water Concentration mg L LICET NN NN T NN 5 pCi L Influent Challenge Reduction Requirement Concentration Minimum 50 000 ml 99 95 TABLE OF CONTENTS SPEGIEICATIONS etse a aa lei Le Cover PERFORMANCE DATA ete DEL TABLE OF CONTENT esae De Linee IIS C DELE MICI ii 1 net 1 RECEDIVIING a MER DIAM MANI PII LIP UM 1 12 UNPACKING 1 1 9 SELECTING INSTALLATION LOCATION eon 1 1542 FILTERING THE WATER SUPRE dci ui 2 1 9 CONNECTING UNIT TO DISAINs diui A Sau ae eden ne 2 1 5 5 Lm 2 1 7 CONNECTING UNIT TO POINT OF 2 1 6 CONNECTING UNIT TO WATER SUPPLY iot e Ee ton rU MEE pie etus 3 C TURNMNGC WATER M 3 1 10 CONNECTING UNIT TO ELECTRIC POWER SUPPLY IF EQUIPPED WITH POWER
24. failed Loose connections Not plugged into transformer reservoir is full and the pump is operating properly Pre filters are clogged Membranes have scaled Flow restrictor blocked Pre Filters are clogged gt REMEDY Turn on feed water to unit Replace pre filters Plug into AC outlet Verify water production by observing flow rate to drain Replace membranes if necessary Ensure shut off lever is loose no obstruction on top of unit Plug into AC outlet Plug cord into transformer box B Check electrical connections with voltage meter If necessary replace transformer Check all terminal connections Plug pump lead into transformer Drain water from the bottom port and check for booster pump to engage Check for pressure drop by installing gauges at inlet and outlet of pre filters There should be only a slight pressure drop after each location Replace filter cartridges or membrane s as necessary Remove cover and remove drain tube from membrane drain outlet port outside center port at the dual port end of the membrane housing Clean or remove blockage Replace filter cartridges as necessary TROUBLE 6 5 System cannot keep up to host unit ice maker coffee maker etc 6 6 Booster pump will not shut off once the bag is full or water flows out of over flow device at top of unit 6 7 System chat
25. ids and protects the carbon block filter from premature failure The carbon block filter removes chlorine and some organic compounds from the incoming water supply which can damage the module The building must have an adequate filtering system if a dedicated filter system is not provided to the Pure Link unit A Block Carbon pre filter is required otherwise granular carbon filters will release salt and carbon fines that will cause the booster pump to fail and not build pressure Not performance tested or certified by NSF CAUTION FAILURE TO PROPERLY MAINTAIN AND CHANGE FILTER CARTRIDGES IN A TIMELY MANNER WILL CAUSE THE PURE LINK UNIT TO REDUCE PRODUCTION AND OR FAIL TO OPERATE B In the event the building is not equipped with these filters then a suitable pre filter and a carbon block filter must be installed and maintained at proper intervals For selection of the proper filtration system refer to your Lancer Catalog or contact Lancer Customer Service CONNECTING UNIT TO DRAIN The module drain is located on the bottom left hand side of the unit marked DRAIN Install the siphon break included in the Installation Kit to the Drain port of the unit see Figure 2 Using 1 4 OD tubing connect the siphon break to the nearest suitable drain Follow local plumbing codes for air gap requirements see Figure 1a INSTALLING OVERFLOW A The only time any water will vent from the overflow is if there is a failure of the shut off v
26. nd plug in power supply if applicable Flush membrane product water and brine water to drain for 20 minutes Disconnect power supply and turn off water Connect Product Water port to point of use Proceed to Sanitizing instructions ote C Recommended Preparation of Sanitizing Solutions 1 The Installation Kit includes one 1 ounce 28 4 grams Packet of Kay 5 Sanitizer for sanitizing at start up This solution should be prepared in accordance with the manufacturer s written recommendations and safety guidelines Follow manufacturer s guidelines on the packet label to provide a solution of five 5 parts per million ppm 1 2 teaspoon per Pure Link unit uc 2 An equivalent sanitizer may be substituted as long as it is prepared in accordance with the manufacturers written instructions and safety guidelines and provides five 5 ppm available chlorine when diluted with the four 4 gallon storage capacity E D Sanitizing 1 Turn on water supply to unit see Section 1 9 and plug unit into electrical supply if applicable lf unit is equipped with internal delivery pump disconnect 3 pin pump connector from power supply 2 Allow Pure Link to fill to about the top of the bag shelf Water should be visible through third sight window from bottom 3 Remove cap fitting from Return Water port top left of unit next to inlet Retain cap fitting for reinstallation 4 Insert sanitizer into sto
27. r units manufactured through 05 30 02 Decal Front Pure Link Fitting End Stop 3 8 JG 12 PART NO 05 1915 08 0415 21 0752 21 0767 21 0768 21 0769 21 0770 21 0771 21 0849 82 3067 1311 82 3067 1312 DESCRIPTION Clip Retaining Bag Tubing LLDPE JG 3 8 Power Cord IEC USA Mexico Power Cord IEC SJT Australia Power Cord IEC SJT UK Ireland Power Cord IEC SJT France Austria Germany Spain Power Cord IEC Italy Chile Power Cord IEC Israel Power Cord IEC Japan Kit Install Units manufactured through 05 19 03 Kit Install Units manufactured after 05 19 03 R in margin indicates change or revision NOTE Lancer uses only genuine John Guest fittings in manufacturing the Pure Link system and associated components 7 2 LANCER PRE FILTER KIT TWIN PAC 5 MICRON 10 AND 20 OPTIONAL EQUIPMENT ITEM PART NO DESCRIPTION 82 3021 10 Sump Kit Twin Pac 5 Micron 82 3078 20 Sump Kit Twin Pac 5 Micron 1 82 3074 10 Pre filter Cartridge 5 Micron 82 3081 20 Pre filter Cartridge 5 Micron 2 82 3075 10 Carbon Block Cartridge 5 Micron 82 3082 20 Carbon Block Cartridge 5 Micron ITEM PART NO DESCRIPTION 1 86 0123 Pump Delivery 1 5 GPM 115V 2 87 0018 Accumulator 24 Oz Shurflo 3 01 2295 Fitting Male Connector 3 8 JG x 1 2 MNPT 4 08 0415 Tubing LLDPE JG 3 8 Also see Lancer Instruction Sheet 28 0515 on the Lancer web site www lancercorp com
28. rage bag through Return Water fitting using funnel supplied in the Installation Kit see Figure 4 Figure 4 4 Replace cap fitting on Return Water port ensuring it is fully seated Allow unit to fill and shut off Boost pump will stop operating and water flow to drain will stop The backflush feature is indicated by a slow drip 7 Discard sanitizing solution to drain 8 Allow unit to fill and shut off 9 Discard rinse solution to drain 10 Repeat rinse procedure Steps 8 and 9 two 2 times 11 Allow unit to fill and shut off Unit is now ready for Point of Use 12 If applicable reconnect 3 pin pump connector to power supply 2 INSTALLATIONS 2 1 TYPES OF EQUIPMENT TO BE CONNECTED 2 2 A B C FBD e Coffee Machine e Ice Tea if installed Espresso Machine e Carbonator e Proofer Ice Machine e Steamer FBD and Carbonator Method Gravity feed or remote pump system from Product Out port at the bottom of the Pure Link unit Coffee Espresso and Ice Tea Method Use remote delivery pump kit Refer to Lancer Catalog or contact Lancer Customer Service Pure Link Installation With Storage Unit Vent Tee Must Be Vent Assembly Left Open at Top Assembly Filtered Water To Inlet IMPORTANT Mount Units Higher Than Carbonator Inlet Siphon Break 3 8 X 3 8 X 3 8 Tee Product Water To Carbonator obs Brine Water To Drain Point Of Use POU or Delivery Pump Figure 5 INSTALL
29. s 85 1312 269 Tea Expresso Drain Kit Coffee 1 4 Tube To Drain Figure 7 6 3 1 3 2 FILTER REPLACEMENT Periodic replacement of the sediment pre filter and carbon block filter should be accomplished in accordance with the manufacturer s instructions Replacement of pre filter and carbon block cartridges should be scheduled as necessary with regard to filter size feed water quality and water volume usage Regular scheduled maintenance of the pre filter is required to prevent premature failure of Pure Link system components WATER QUALITY Periodic water quality testing of the Product Water is recommended every six 6 months at a minimum When TDS reduction of system is less than 8096 compared to untreated feed water Lancer recommends replacement of the Membrane Module s Sanitizing procedures should be followed when necessary to reduce bacteria growth See Section 1 12 of this Manual 4 MEMBRANE REPLACEMENT INSTRUCTIONS 4 1 4 2 4 3 4 4 4 5 4 6 4 7 4 8 4 9 4 10 4 11 TO STORAGE BAG TO STORAGE BAG WATER OUT WATER OUT INLET WATER 9 TO DRAIN O WATER IN TO DRAIN E Ej Single Membrane Plumbing Diagram Double Membrane Plumbing Diagram Figure 8 Figure 9 Disconnect electrical supply to Pure Link unit if applicable Turn off water supply Drain water from storage bag
30. ter prior to shut off Host machine has malfunction or continuous leak Pure Link production rate is too low Membranes are scaled D Pre Filters are clogged Shut off lever may be obstructed Shut off lever is out of adjustment Shut off lever is out of adjustment NOTES REMEDY Contact your authorized service technician to fix the host equipment 1 Add booster pump to increase line pressure and production output 2 Increase Pure Link production by adding another membrane 3 If it is already a dual membrane unit add one 1 or more systems until the desired daily water usage is matched Replace membrane s as necessary D Replace filter cartridges as necessary Locate the pump switch at the top of the unit Ensure there is nothing obstructing the function of the shut off lever Locate the shut off lever at the top of the unit Using care slightly bend the lever toward front of unit on right hand side by hand Locate the shut off lever at the top of the unit Using care slightly bend the lever toward front of unit on right hand side by hand TUBE CONNECTIONS How to make a connection To make a connection the tube is simply pushed in by hand The uniquely patented John Guest collet locking system then holds the tube firmly in place without deforming it or restricting flow 1 Cut Tube Square Stainless
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