w w w.hdonline s h o p .d e
Contents
1. 42954 04 on a 2007 Touring model motorcycle Part Number 3737A screws 5 and Part Number 6516HW washers 5 are required Kit Contents See Figure 1 and Table 2 J03883 INSTALLATION CAUTION Do not re use brake disc screws Re using disc screws can result in torque loss and damage to rotor and or brake assembly 00319b CAUTION Do not re use sprocket mounting screws Re using sprocket mounting screws can result in torque loss and damage to the sprocket and or belt assembly 00480b Refer to the appropriate Service Manual for wheel removal and installation procedures NOTE The wheel should be installed so that the valve stem is on the right side of the motorcycle except on XL models See Figure 1 This kit contains the necessary parts for wheel installation however the following OE parts must be retained and reused when you install your new wheel Axle Axle nut Brake Disc e Wheel Spacers Sprocket NOTE The cotter pin or spring clip for the axle nut must be replaced They are available for purchase from your dealer See your dealer for the correct part number for your model motorcycle NOTE Follow the sprocket bolt torque procedure in your service manual or if installing an accessory hardware kit in the instructions sheet included with the hardware kit MAINTENANCE AND CLEANING Chrome parts must be maintained regularly to ensure that they keep their original shine and luster 1 Clean h2. Figure 3 Spoke Location on Hub See Figure 4 and measure distance A to determine inner and outer spokes Outer Spoke 5 19 inch 132 mm Inner Spoke 5 59 inch 142 mm J03883 2 Center the rim over the hub assembly with the valve stem hole facing upward 3 See Figure 6 Using any outer row spoke place the first spoke into the rim hole to the left of the valve stem hole on the upper half of the rim centerline Loosely assemble the spoke nipple is01203 1 Valve Stem Hole 2 Outer Spoke Location On Rim Figure 6 Install Outer Spokes 4 Install the rest of outer row spokes in every fourth hole Loosely assemble the spoke nipples 3 of 4 5 See Figure 7 Place the first inner row spoke into the hub Angle the spoke counterclockwise crossing four outer row spokes Loosely assemble the spoke nipple is01204 Figure 7 Install Inner Spokes 6 Install the inner row spokes into every fourth remaining hole above the rim centerline Loosely assemble the spoke nipples 7 See Figure 8 Turn rim over so brake disc side faces down Place any outer row spoke into hub Angle spoke counter clockwise and place into rim hole angled to accept it Loosely assemble the spoke nipple is01205 Figure 8 Install Outer Spokes 8 Place the remaining outer row spokes angled counter clockwise into hub and rim Loosely assemble the spoke nipples 9 Insert inner row spoke into hub and an
3. cMOTOR HARLEY DAVIDSON NU J03883 INSTRUCTIONS REV 2006 04 25 80 SPOKE 16 INCH REAR WHEEL GENERAL Kit Number 42954 04 42959 04 42962 04 42954 04A 42962 07 Models Table 1 Models Kits Models 42954 04 and 2000 later Touring and 2005 and later XL 42954 04A model motorcycles 42959 04 2000 2005 Dyna 2000 2004 XL 2000 2002 Softail model motorcycles except FXSTD and 2000 2001 Touring model motorcycles 2003 2005 Softail model motorcycles except FLSTS FLSTSC and FXSTD Also fits 2006 FLST FLSTC and FLSTN model motorcycles 2003 2005 Softail model motorcycles except FLSTS FLSTSC and FXSTD Also fits 2006 and later FLST FLSTC and FLSTN model motorcycles 42962 04 42962 07 Additional Parts Required AWARNING The rider s safety depends upon the correct installation of this kit Use the appropriate service manual procedures If the procedure is not within your capabilities or you do not have the correct tools have a Harley Davidson dealer perform the installation Improper installation of this kit could result in death or serious injury 00333a NOTE This instruction sheet references Service Manual information A Service Manual for your model motorcycle is required for this installation and is available from a Harley Davidson Dealer Loctite 262 Thread locker Part Number 94759 99 is available from a Harley Davidson Dealer If installing Kit
4. eavily soiled wheel surfaces using Harley Wheel and Tire Cleaner Part Number 94658 98 applied with Harley Wheel and Spoke Brush Part Number 43078 99 2 Thoroughly clean chrome with a good quality chrome cleaner such as Harley Bright Chrome Cleaner Part Number 94683 99 3 After cleaning and polishing seal the finish with a good quality sealer such as Harley Glaze Polish and Sealant Part Number 99701 84 1 of 4 BEARING REPLACEMENT side When installing replacement bearings install this bearing first referring to the applicable Service manual and using a WHEEL BEARING REMOVER INSTALLER Part Number HD The Disc side right side of the wheel is the primary bearing 44060 SERVICE PARTS is01191 Figure 1 Service Parts 80 Spoke Rear Wheel Table 2 Service Parts 80 Spoke 16 Inch Rear Wheel Kits Item Description Quantity Part Number 1 Wheel 80 spoke 16 inch Not Sold Separately 2 Bearing 2 Kit 42954 04 42954 04A 9247 Kits 42959 04 42962 04 42962 07 9267 3 Bearing spacer sleeve Kit 42954 04 42954 04A 43517 00 Kit 42959 04 42962 04 42962 07 43608 00 Brake disc screws 5 43567 92 Brake disc Reference Only Rim strip not shown 43147 40 Spoke and nipple kit Contains 20 inner spokes 20 outer spokes and 40 nipples 41899 05 Rim 43087 04 Hub Assembly for Kit 42959 04 and 42962 04 includes bearings and spacer 41135 04 Hub Assembly for Kit 42954 04 i
5. gle spoke clock wise crossing over 4 outer row spokes Place spoke into appropriate rim hole Loosely assemble the spoke nipple 10 See Figure 9 Install remaining inner row spokes Loosely assemble the spoke nipples 11 Tighten spoke nipples to 19 35 in lbs 2 2 4 Nm 80 spoke wheels only J03883 is01199 Figure 9 Install Inner Spokes TRUING LACED WHEELS The rim must be trued both laterally and radially If new bear ings were installed wheels may be trued with only the bearings and center spacer installed See and Table 3 for the proper offset dimensions for your wheel is01234 oN oe 1 Brake Disc Side Figure 10 Offset Dimension Table 3 Wheel Offset Dimensions Kit Number SAY B 42954 04 42954 1 29 inch 1 13 inch 04A 33 6 mm 28 6 mm 42959 04 1 29 inch 1 13 inch 33 6 mm 28 6 mm 42962 04 1 41 inch 1 05 inch 35 7 mm 26 6 mm 42962 07 1 41 inch 1 05 inch 35 7 mm 26 6 mm See TRUING LACED WHEELS the Service Manual for your model motorcycle 4 of 4
6. ncludes bearings and spacer 40995 04 Hub Assembly for Kit 42954 04A includes bearings and spacer 40995 04A Hub Assembly for Kit 42962 07 includes bearings and spacer 41135 04A Items mentioned in text but not included in kit A Screw 5 Purchase Separately B Washer 5 Purchase Separately Note Items A and B must be purchased separately See your dealer for the correct part number for your model motorcycle Note If installing Kit 42954 04 on 2007 model motorcycles use Screw Part Number 3737A 5 and Washer Part Number 6516HW 5 J03883 2 of 4 WHEEL LACING PROCEDURE NOTE If only rim is to be replaced tape spokes together to hold position on hub and remove spokes from rim Install taped hub spoke assembly to new rim and tighten spokes Then remove tape and true wheels The nipple fitting of the spoke uses a standard T 30 TORX bit for removal and installation See Figure 2 is01198 Figure 2 80 Spoke Wheel Components The 80 spoke wheel uses two lengths of spokes located in inner and outer rows on the hub See Figure 3 1 01201 1 Inner Spoke 2 Outer Spoke is01200 1 Figure 4 Spoke Length See Figure 5 Place the hub on table with brake disc side up Insert a spoke in each hole of the outer row as shown Angle spokes clockwise is01202 Figure 5 Install Outer Spokes on Hub
Download Pdf Manuals
Related Search