Shift Cable - Ravns Garage
Contents
1. 90 17431 4 MARCH 1998 Page 4A 25 SERVICE PROCEDURES REQUIRING MINOR DISASSEMBLY SERVICE MANUAL NUMBER 11 11 Ensure that bell housing end of core wire is positioned tight against core wire locating tool SS LOHRA f Za gzz 22121 a Bell Housing b Core Wire Locating Tool c Core Wire 12 Adjust cable barrel to align with hole in tool Remove tools and install cable on shift plate assembly being careful not to lose adjustment a Barrel b Hole in Tool Replacing Earlier Model Shift Cables with Later Model Shift Cables To install the later model shift cable on all Brave transom assemblies with serial number OD542204 and lower you must enlarge the bell housing shift cable retainer hole from 3 8 in 9 525mm to 7 16 in 11 113 mm Use the Bravo Shift Cable Replacement Kit 815471A3 All Bravo Transom Assemblies serial number OD542205 and above already have the lat est style shift cable 1 Remove the sterndrive unit Refer to section 2A 2 Compare the shift cable that was removed from the unit with the replacement shift cable a If diameter a is equal on both the removed cable and the replacement cable then both cables are the later model Install the replacement cable as outlined on page 4A 22 Shift Cable Installation Page 4A 26 90 17431 4 MARCH 1998 SERVICE MANUAL NUMBER 11 SERVICE PROCEDURES REQUIRING MINOR DISASSEMBLY b If diameter a is larger on the repl2. SERVICE PROCEDURES REQUIRING MINOR DISASSEMBLY SERVICE MANUAL NUMBER 11 4 Install gimbal bearing using a lead hammer and tools shown Make sure that gimbal bearing carrier bottoms in gimbal housing a Drive Rod 91 37323 b Plate 91 29310 c Drive Head 91 32325 d Mandrel 91 30366 e Gimbal Bearing Assembly Notches in Carrier Facing Engine Coupler Bearing Carrier Beyond Chamfer in Gimbal Housing f Chamfer From Bearing Removal and Installation Tool 91 31229A7 Shift Cable Removal 1 Remove sterndrive unit Refer to Section 2A 2 Disconnect shift cable from shift plate and remove end guide a a Anchor Screws 2 Loosen b End Guide 3 Models with earlier style shift cable identified by small nut which will not pass over cable anchor core wire must be pulled from shift cable to remove cable assembly from bell housing a Remove threaded tube H fu m a Jam Nut Loosen b Threaded Tube Turn Out Page 4A 20 90 17431 4 MARCH 1998 SERVICE MANUAL NUMBER 11 SERVICE PROCEDURES REQUIRING MINOR DISASSEMBLY b Remove inner core wire 50327 a Core Wire Pull Out c Remove shift cable retaining nut Hold inside nut with wrench 22121 a Shift Cable Retaining Nut b Inside Nut 4 Models with later style shift cable identified by larger nut which fits over core wire anchor it is unnecessary to remove core wire to remove shift cable assembly a Remove shift cabl
3. acement shift cable than on the removed shift cable proceed with the following instructions yO Meas 70377 a Cable Diameter 3 Slide the slotted hole of the drill bushing tool over the lowest stud closest to the bell hous ing shift cable bore 4 Install the alignment rod through the round 7 16 in hole of the bushing tool and into the bell housing shift cable bore Make sure that it is seated fully into the bore 5 Clamp the drill bushing tool into place using one of the nuts and washers that hold the sterndrive unit to the bell housing 70376 Alignment Rod Nut Washer Drill Bushing Tool Bell Housing Stud Bell Housing Shift Cable Bore ODQA0 TM 90 17431 4 MARCH 1998 Page 4A 27 SERVICE PROCEDURES REQUIRING MINOR DISASSEMBLY SERVICE MANUAL NUMBER 11 Using the wrong drill may create a rough surface in the shift cable bore allowing water leakage that could cause premature shift component failure Use a sharp straight drill with a 118 point and without nicks 6 Drill through the 7 16 in hole in the drill bushing tool and through the bell housing shift cable bore Use the 7 16 in drill provided in Service Tool Kit 91 818836A 1 PiN 3 Cs 4 AS cA SS bes 70378 Drill Bushing Tool Bell Housing Stud Bell Housing Shift Cable Bore Drill Nut Washer OQA0 TM 7 Remove the drill bushing tool and clean the debris out of the bell housing Grease the newly drilled hol
4. clamp maintaining a 1 2 in diameter round O D Be sure that clamp is crimped evenly so that a good seal is maintained be tween bellows and shift cable Do not allow bellows to flatten 22117 a Crimp Clamp 5 Models with earlier shift cable install inner core wire RAY Saale Z J 50327 6 Install core wire locating tool P N 91 17263 on face of bell housing a Inner Core Wire 50327 a Bell Housing b Core Wire Locating Tool P N 91 17262A1 Page 4A 24 90 17431 4 MARCH 1998 SERVICE MANUAL NUMBER 11 SERVICE PROCEDURES REQUIRING MINOR DISASSEMBLY 7 Install threaded tube until it bottoms Tighten finger tight Tighten jam nut securely eG 22183 a Threaded Tube b Jam Nut Earlier shift cables with support tubes discard support tube do not reinstall Install cable end guide over core wire and insert core wire through cable anchor Tighten anchor screws evenly and torque to 20 Ib in 2 3 N m Earlier Models a Core Wire b Anchor Screws c Cable End Guide Later Models a Cable End Guide b Core Wire c Anchor Screws d Sight Port bottom out core wire present on all later style and some earlier style cables 10 Place shift cable anchor adjustment tool P N 91 17262 on end of shift cable as shown a Shift Cable Anchor Adjustment Tool 91 17262A1 b Stud Placed through Hole in End Guide c Hole Barrel Placed Here
5. e retaining nut and washer Hold inside nut with wrench a Shift Cable Retaining Nut b Inside Nut c Washer 90 17431 4 MARCH 1998 Page 4A 21 SERVICE PROCEDURES REQUIRING MINOR DISASSEMBLY SERVICE MANUAL NUMBER 11 5 Remove shift cable wrapping a Shift Cable Wrapping 6 Loosen shift cable bellows crimp clamp 7 Pull shift cable through shift cable bellows a Crimp Clamp b Shift Cable c Shift Cable Bellows Shift Cable Installation 1 Insert shift cable end into and through shift cable bellows a Shift Cable End b Shift Cable Bellows Page 4A 22 90 17431 4 MARCH 1998 SERVICE MANUAL NUMBER 11 SERVICE PROCEDURES REQUIRING MINOR DISASSEMBLY 2 Apply Perfect Seal to shift cable retaining nut threads Secure shift cable to bell housing Hold inner nut with wrench and torque outer retaining nut to 65 Ib in 7 N m 50327 a Shift Cable b Outer Retaining Nut c Inner Nut d Seal Washer Hidden by Nut e Core Wire is in Later Model Cable only at this step of reinstallation f Later Style Cable Washer 3 Install shift cable wrapping a Shift Cable Wrapping Check that bellows end is not flattened out when crimping in the following step Wa ter leakage may result if clamp is not installed properly 90 17431 4 MARCH 1998 Page 4A 23 SERVICE PROCEDURES REQUIRING MINOR DISASSEMBLY SERVICE MANUAL NUMBER 11 4 Install and compress shift cable bellows crimp
6. e with 2 4 C Marine Lubricant with Teflon 8 Install the new shift cable per the instructions on page 4A 22 Exhaust Bellows If Equipped Removal 1 Remove sterndrive unit Refer to Section 2A 2 Loosen clamps and remove bellows a Clamps b Bellows Page 4A 28 90 17431 4 MARCH 1998
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