USER`S MANUAL FOR
Contents
1. lil 4 6 Interior Door Lock 13 EIST OF TABLES et hala wass iii 4 7 Workshop Interior Components 14 SAFETY SUMMARY iV 4 8 Interior Lighting System and Electrical WARNING SUMMARY vi Operation 16 4 9 HVAC Heater Air Conditioned Unit 19 I INTRODUCTION AND 4 10 Exterior Electrical Connections 20 GENERAL INFORMATION ETT 1 V MWC MODULAR WORKBENCHES 1 2 General Information 1 5 1 Modular Workbenches 22 1 3 Special Tools amp Test Equipment 2 5 2 Drawer Replacement 23 I MWC STANDARD CONFIGURATION 2 1 MWC INTERIOR MODULE TYPES amp CONFIGURATIONS 3 Ill PREPARATION FOR USE STORAGE MOVEMENT AND SHIPMENT 3 1 Preparation for Use 6 3 2 Preparation for Storage 6 Preparation for Movement 6 3 4 Preparation for Shipment 7 IV MWC OPERATIONS 4 1 MWC Setup and Operation Instruction 9 4 2 Site Requirements 9 4 3 Preparing MWC Shipping Storage for LS Oi ashaka 9 VI VII VIII MWC MAINTENA2. Series SECTIONI INTRODUCTION AND GENERAL INFORMATION Field Pack Up Series THIS PAGE INTENTIONALLY LEFT BLANK 1 2 1 2 1 1 2 2 1 2 3 1 2 4 1 2 5 Field Pack Up Series SECTION I INTRODUCTION AND GENERAL INFORMATION INTRODUCTION Purpose This User Manual provides operational safety and maintenance information for the Modular Workshop Container MWO which is a series of containers and modules Manual Scope This manual will cover safety minor repair suggested service and maintenance troubleshooting and provides a parts list with illustrations to help operating personnel use the system to its full capacity GENERAL INFORMATION Descriptions BOH Environmental s Modular Workshop Container MWC is a durable workshop office that can be adapted across the spectrum of military Family of Mobile Tactical Vehicles FMTV Container The MWC system consists of a workshop and office with a wide range of optional easily installed interchangeable modular inserts Modules There are standard workshop and office modules and a wide range of specialized equipment supply module systems that will enable the customer to design a mobile package to meet any requirement MWC System Benefits The MWC system provides an air conditioned heated mobile workshop with tool storage cabinets and an office workstation for technical references maintenance and repair record keeping The Aluminum construction p
3. oras i OE HDO As Required All Temperatures Required if under Locking Situations Mechanisms Lubricating Oil General Monthly or as Storage Box door Locks Hinges Purpose As Required All Temperatures Required if under Handles Adverse Situations Preservative Local Lube Points Monthly or as Door Hand Rail Dry Lubricant As Required All Temperatures Required if under Hinge Points Adverse Situations 6 1 2 PMCS Preventative Maintenance Checks and Services PMCS should be performed at the established periods in order to insure smooth and proper operation of the equipment in the system See Table 6 1 3 Table 6 1 3 Preventive Maintenance Checks and Services PMCS PMCS B Before D During A After W Weekly M Monthly EQUIPMENT NOT INSPECTION ITEM AND PROCEDURE 5 doors Storage Box Doors Walls MWC Ladder j Check all doors walls and ladder steps for cracks punctures damage A that would cause dents holes or loose missing hardware hazard or injury Lubricate hinges and locks as required Exterior Damage that would Check all exterior surfaces for cracks and dents that cause malfunction of effect the operation of the MWC the MWC working Check for accumulations of dirt debris ice snow or systems such as lock salt down devices that Clean as required Check MWC floor for dirt and would cause injury debris Clean with broom or rags as required Missing or dam
4. 4 7 1 4 Store the restraint rods in a safe place See Figure 4 7 2 4 7 1 5 Grab both slam latches 1 and pull towards the center of the drawer and pull drawer outward until slam latches are clear of the strike plate 4 See Figure 4 7 2 14 Field Pack Up Series Figure 4 7 2 Slam Latches and Security Bars CAUTION Workbench drawers shelves and cabinets have the following weight limitations Figure 4 7 3 Storage Weight Limits STORAGE WEIGHT LIMITS 22 MAX EA WEIGHT 25 bs CABINET 100 bs BOOK SHELF SHELF 50 lbs DRAWER SHELF UNIT 30 Ibs FILE CAB DRAWER UNT 60 ls FILE CABINET Field Pack Up Series 4 7 2 The modular work cabinets are affixed to the wall and floor by means of uni strut nuts and bolts in uni strut tracks 1 that provides the option to move or exchange the work cabinets within the workshop See Figure 4 7 4 Figure 4 7 4 Uni Strut Floor Tracks 4 7 3 The workshop is provided with a work desk 1 with two lockable file cabinets 2 for technical record keeping There are also four wall cabinets 3 above each workbench and three bookshelves 4 with nets to secure manuals and other record keeping materials See Figure 4 7 5 Note For weight limitations chart see Figure 4 7 3 Figure 4 7 5 Desk and Cabinets 4 8 Interior Lighting System and Electrical Operation 4 8 1 MWC is provided with 12 VAC overhead lighting 1 that may
5. 6 that extends through the rear wall above the load center circuit breaker box 2 See Figure 4 9 1 and 4 9 2 4 9 6 HVAC 1 has a Dust Weather Cover 3 attached by snaps 4 and hook and pile fabric 5 to protect it from adverse weather and dust during travel See Figure 4 9 2 Field Pack Up Series Figure 4 9 2 HVAC and Dust Weather Cover 4 9 7 The weather cover 3 must be removed prior to operation of the HVAC See Figure 4 9 2 CAUTION Failure to remove the HVAC weather cover 3 will cause the unit to overheat See Figure 4 9 2 4 10 Exterior Electrical Connections 4 10 1 The MWC is provided with an external cable 1 for connection to the transport vehicle auxiliary 12VDC power for the overhead lighting system See Figure 4 10 2 4 10 1 1 Connect black wire to negative battery terminal Connect white wire to positive battery terminal NOTE Connect both wires to the terminal post of a single battery in multiple battery applications 4 10 2 The MWC is also provided with an external cable 2 connection to an external generator for 20 Field Pack Up Series 240VAC supply The MWC is 110VAC 60Hz Single Phase and workbench florescent lighting See Figure 4 10 2 4 10 2 1 Connect wires as follows Black wire shore power line 1 Red wire shore power line 2 White wire shore power neutral Green wire shore power ground NOTE This is standard residential colo
6. Figure 4 8 1 The MWC is also provided with 110 VAC florescent lighting 6 above the workbenches that is activated from the light switch 2 Each light fixture has an on off switch See Figure 4 8 1 NOTE The 110 VAC Florescent Light should not be used during red light conditions The door switch does not turn this light off and white light will escape if the door is opened The MWC is also provided with a bank of 110 VAC GFCI outlets 7 above each workbench for electrical appliances i e soldering tool See Figure 4 8 1 Figure 4 8 1 Field Pack Up Series Figure 4 8 2 Front Interior Layout Diagram DC DOOR pis SWITCH AUTO MANUAL 12v DC EXHAUST SWITCH FAN 120 V RED WHITE TZ DG SWITCH 4 8 8 MWC is provided with a non filtered 120 VAC vent fan 8 located on the right just inside the 4 8 9 door to evacuate fumes or smoke from the work area during repair operations i e soldering See Figure 4 8 1 and 4 8 2 The load center circuit breaker box 2 is located against the rear wall center of the MWC See Figure 4 9 1 and 4 9 2 NOTE To open the load center circuit panel door pull downward 12 to clear the top cover then swing open Field Pack Up Series 4 9 HVAC Heater Air Conditioned Unit Figure 4 9 1 Rear Interior Layout Diagram FLUORESCENT 4 9 5 The MWC is provided with a Heater Air conditioned Unit 1 that is in a fixed position mounted into a frame
7. WARNING Falling Material Crush Hazard Hazard Consult the manufacturer s data for Maximum Gross Weight for the MWC container See Table 3 4 1 When transporting any material inside MWC that material should be properly tied down and secured Table 3 4 1 MWC Load Certifications Specifications Tare Payload Maximum Payload Field Pack Up Series Figure 3 4 1 MWC Loaded on FPU Transport System Field Pack Up Series THIS PAGE INTENTIONALLY LEFT BLANK Field Pack Up Series SECTION IV MWC OPERATIONS Field Pack Up Series THIS PAGE INTENTIONALLY LEFT BLANK 4 2 4 3 4 3 1 Field Pack Up Series SECTION IV MWC OPERATIONS MWC Container Setup and Operation Instruction This section provides step by step instructions for the download set up and moving of the MWC containers Review the Safety Summary prior to any MHE Movement Service or Operation of the Container on pages iv and v WARNING During movement of any kind or if the container is dropped contents may have shifted extreme care should be taken when opening the doors to prevent material from falling on and injuring personnel Site Requirements WARNING If used in a ground based operation the MWC Container must be operated on level ground and periodically checked for shifting from a level position Use care when first opening doors or draws as physical injury may occur To maintain control c
8. Field Pack Up FPU Series USER MANUAL FOR MWC MODULAR WORKSHOP CONTAINER User and General Purpose Maintenance Manual FPU SERIES PART NUMBER NSN MODULAR WORKSHOP CONTAINER TAN 15002028 T 8145 01 524 4030 MODULAR WORKSHOP CONTAINER GREEN 15002028 G 8145 01 524 4030 BOH Environmental LLC FPU Mobility Systems Division Version 001A 25 Oct 2005 4116C Walney Road Chantilly VA 20151 Ph 703 449 6020 Fax 703 449 6022 Field Pack Up Series THIS PAGE INTENTIONALLY LEFT BLANK Field Pack Up Series BOH DATA PLATE Located to the right of the entrance door s Fal JONI i 9I ADVANCED CONTAINMENT SYSTEMS INC 8720 LAMBRIGHT RD HOUSTON TX 77075 TEL 712 987 0236 NSN MODEL NO PART NO SERI 1 7 SIP ING P Ram CONTRACT NO WEIGHT LB WEIGHT K CONTAIN VORIKSFIOF BON ENVIRONMENTAL LLC 730 SOUTH ST NEW ORLEANS LA 70119 TEL 985 674 0725 TEL 703 449 6020 v U 8145 01 524 4030 12 STANDARD 15002028 3300 1500 Field Pack Up Series TABLE OF CONTENTS SEC UON eaae a a Page BOR DATA PLATES 4 4 Operation of Roof Access Ladder 11 TABLE OF CONTENTS li 4 5 MWC Entrance Door 12 LIST OF ILLUSTRATIONS
9. NCE GUIDE 6 1 Cleaning Lubrication and Preventative Maintenance Checks and Services 24 62 HODAIES d yay ub adt ac a 26 6 3 Technical and Replacement Part Information Sources 26 6 4 Troubleshooting 26 MWC ELECTRICAL DIAGRAMS MWC PARTS LIST 8 1 Repair Parts List 29 MWC WARRANTY Wall aliy eec 30 Field Pack Up Series LIST OF ILLUSTRATIONS IgG Page ger Page Figure 2 1 1 MWC Modules 4 Figure 4 7 5 Desk and Cabinets 16 Figure 2 1 2 Interior Components Layout 5 Figure 4 8 1 Lighting System Exhaust Fan Figure 3 4 1 MWC Loaded Transport System 8 Eie LO L l 17 Figure 4 3 1 Lifting Tie Down Rings 10 Figure 4 8 2 Front Interior Layout Diagram 18 Figure 4 3 2 Ladders 11 Figure 4 9 1 Rear Interior Layout Diagram 19 Figure 4 4 1 Roof Access Ladder MWC 12 Figure 4 9 2 HVAC and Dust Weather Cover 20 Figure 4 6 1 Door Hand Rail 12 Figure 4 10 1 Exterior Electrical Connections 21 Figure 46 2 Door LOCK ise 13 Figure 5 1 1 Modular Workbench 22 Figure 4 6 3 Interior Door Lock 13 Figure 5 2 1 Drawer Shelf Mounting 23 Figure 4 7 1 Interior Workshop 14 Fi
10. NDUIT PTIABCS POWER ETRIP RN 12 MEH a FTIAECS LOA CENTER lve INCH COMOUIT a c e40 wv 1 PHASE INLET 5 u T LIGHTS CONDUIT SWITCH J gt 1 5 lt PTIABCS PTIABCS TFIP THREE i 1 5 d ITCH T gt iil SWITCH AMD TUBE SWITCH AV HAPPI WIRE STRIFE EXTERNAL ELEOW INTERNAL ELBOW FLAT ELEO W TEE FITTING CONDUIT ADAPTER ONE GANG STANDARD PTIABCS PPLIEBC FP F EEC PPITCEC 1 PLPICAC 28 Field Pack Up Series SECTION VIII MWC PARTS LISTS Field Pack Up Series THIS PAGE INTENTIONALLY LEFT BLANK 8 1 Replacement Parts List FIG ITEM PAGE 17 11 O 00 CO Ol ND ar s I I I I I I N I I I N 16 4 10 IES Ex LX E 16 NE NN 10 T um LN 1 2 Field Pack Up Series SECTION VIII MWC PARTS LIST Table 8 1 1 Replacement Parts List The BOH CAGE Code is 1NSG3 ITEM CAGE MFG PART NUMBER HVAC Model EM18 Twin Temp 89338 EM18J34B Vent Fan Ladder removable Door Strap 1NSG3 94400308 1NSG3 16335051 1NSG3 16335037 Ladder Hand Rail swing 1NSG3 16335035 Ladder Strap Drawer 4 deep Drawer 6 deep Workbench Top Desk Top U Drawer 4 D
11. aged Check MWC Drawer Shelf Lock devices for cracks pins that would cause or missing latches pins and lanyards injury by not securing Check Ladder and Hand Rail for damaged or the door ladder or missing linchpins and lanyards hook and pile safety Hand Rail straps Replace any missing Replace or tighten as necessary or damaged pins Data Plates Missing data that will Check plates for legibility damage and or absence impair maritime Clean with water and rags Replace as needed shipment 25 Field Pack Up Series 6 2 Repairs Repair adjustment and replacement of parts can be accomplished with a General Mechanic s Tool set NSN 5180 01 454 3787 6 3 Technical and Replacement Part Information Sources Table 6 3 1 Technical and Replacement Part Information Sources MFG FUNCTION TECH MANUAL TITLE WEB SITE ADDRESS amp PHONE NUMBER TWINTEMP MODEL EM18J34B TECH WEB LIBRARY FRIEDRICH OPERATING GUIDE amp HTTP WWW FRIEDRICH COM PDF INSTALLATION INSTRUCTION LOCATED IN THE FILE CABINET 9 237 Welding Theory Application amp WELDING TM9 510 WWW LOGSA COM Metal Body Repair and Related Operation BOH EQUIPMENT PARTS LIST SECTION VIII PAGE 29 PHONE 703 449 6020 FAX 703 449 REPACEMENT 6022 6 4 Troubleshooting Review the Safety Summary prior to any MHE Movement Service or Operation of the MWC on pages iv through vil Table 6 4 1 Troubleshooting Chec
12. aintenance Checks and Services PMCS WARNING Chemical Hazard 6 1 1 Cleaning Cleaning is performed after an operational event and periodically if stored staged outside to insure the containers modules and accessories will perform as designed Cleaning also assists in the performance of maintenance and insures the good operating condition of the MWC See Table 6 1 1 Table 6 1 1 Cleaning Procedures SALT MUD DIRT SURFACE OIL GREASE DEBRIS RUST CORROSION Corrosion Removal Exterior and Interior Detergent Water Soapy Water Brush Compound and Wire Brush Surfaces All Rags Rags Dry Rag Coat with Lube or Spot Paint Fabric Safety Straps Sal Wak Soapy Water Brush NA Storage Box Seals aad Ae ets Damp and Dry Rags Damp and Dry Rags SNR MWC Floor Detergent Water Soapy Water Brush Dry Rags Coat with Lube Rags Rags Oil or Spot Paint Ladder and Door Corrosion Removal Brush Rag and lubricate as needed to ensure rails travel freely Compound and Wire Brush Dry Rags and Lubricate as needed Hinges Drawer Shelf Glides and Rails Floor Tracks 24 Field Pack Up Series 6 1 2 Lubrication Lubrication is performed after cleaning periodic events and prior to storage to insure good operation and prevention of corrosion of moving parts See Table 6 1 2 Table 6 1 2 Lubrication Procedures FLUID EXPECTED LUBRICANT CAPACITIES TEMPERATURES INTERVAL Drawer Shelf Slides Pins Floor
13. be pre selected to white or red lighting conditions The bank of switches 2 3 and 4 are located on the left side just inside the door See Figure 4 8 1 and 4 8 2 4 8 2 The switch 2 on the right of the bank is used to select 110VAC workbench lighting from the external power source See Figure 4 8 1 4 8 3 two position switch at the top 3 is for red or white light condition selection See Figure 4 8 1 4 8 4 4 8 5 4 8 6 4 8 7 Field Pack Up Series The three position switch 4 at the bottom of the bank of switches operates the door activation switch 5 The three positions are as follows 1 Up position DOOR ACTIVE The door switch 5 is active The Door switch 5 will activate the Red condition lights when the door is open 2 Center position OFF The overhead lighting is off 3 Down CONTINUOUS The Door Switch 5 is now inactive and if the overhead lighting switch 3 is selected Red it will be on continuous red If the overhead lighting switch 3 selection is White when the door is opened the red lighting will override the White to a Red Lighting condition See Figure 4 8 1 NOTE lt is important to understand that the workbench lighting should be turned off when red light conditions are desired as it is a separate circuit and will not go to a red condition The door is also provided with a switch 5 to activate the selection of red light when the door is opened during red light conditions See
14. bohenvironmental com BOH Environmental LLC FPU Mobility Systems Division 4116C Walney Road Chantilly VA 20151 BOH FPU Systems Telephone 703 449 6020 Fax 703 449 6022
15. bstances Keeping the inside floor of the containers clean is important nevertheless always move with caution inside a MWC Failure to maintain cleanliness could cause a slip and injury WARNING Overhead power lines and obstructions can cause serious injury to personnel or damage to property Forklift operators truck drivers and ground guides should always clear overhead when loading unloading or moving the MWC containers WARNING To prevent electrical shock hazard only trained and qualified personnel should attempt to correct electrical discrepancies Additionally electrical power must be disconnected before any electrical system work is performed WARNING Protective gloves should be worn when handling metal parts in below freezing temperatures Failure to wear gloves may result in skin freezing to the metal upon contact and cause tearing of the flesh when attempting to pull away from the metal WARNING Dry cleaning solvent is flammable and cannot be used near an open flame Use only in well ventilated places and have a fire extinguisher available Use of protective clothing as directed in the product MSDS is required Failure to comply could result in injury or equipment damage Do not allow cleaning solvents or compounds to come in contact with door seals covers fabric or rubber components Damage to these components will occur Vii Field Pack Up Series THIS PAGE INTENTIONALLY LEFT BLANK Field Pack Up
16. ee Figure 5 1 1 The modules are completely interchangeable and may be repositioned with the removal of the drawers 2 or shelves 3 and loosening of uni strut type nut and bolts 4 in the floor tracks 5 and the back of the workbench See Figure 5 1 1 Figure 5 1 1 Modular Workbench At this point the entire workbench may be moved or the top may be removed to exchange the drawer 1 or shelf type 2 module Caution It is recommended that only the modules be exchanged and the workbenches remain in their position to provide lighting It is not recommended that the florescent lighting 6 be moved because of the wiring structure 22 5 2 5 2 1 Field Pack Up Series The floor tracks are there to provide an additional optional work desk 7 or other BOH optional modules Drawer Replacement The drawers and shelves 1 of the MWC workbenches are held in place by eight screws 2 and automotive Aveco clips 3 attached to the drawer shelf slides 4 See Figure 5 2 1 Figure 5 2 1 Drawer Shelf Mounting Left and right drawer slide assemblies 23 Field Pack Up Series SECTION MWC MAINTENANCE GUIDE Field Pack Up Series THIS PAGE INTENTIONALLY LEFT BLANK Field Pack Up Series SECTION VI MWC MAINTENANCE GUIDE Review the Safety Summary on pages iv through vii prior to any MHE Movement Service or Operation of the MWC 6 1 Cleaning Lubrication and Preventative M
17. for access to the workshop door when the MWC is positioned on the FPU Transport System or other transport vehicles and a fixed roof ladder 2 See Figure 4 3 2 Figure 4 3 2 Ladders Operation of Roof Access Ladder The roof access ladder consists of a fixed ladder 1 on the front of the MWC to the left of the door Access to the roof is required during MWC Sling Lift from or to the FPU TS and other transport vehicle A fixed handrail 2 is provided for safe access to the roof to facilitate sling lifting operation See Figure 4 4 1 WARNING Fall hazards that may result in injury or death exist when climbing onto returning from or working from the top of the container Always maintain three points of contact with the folding steps and roof when climbing onto the container All movement should be in the forward direction Never move step or walk backwards when working on top of the system A fall can occur if the worker loses concentration and steps backwards off of the edge Stand erect only if necessary and only away from the edge Working from a kneeling position helps reduce the threat of a fall With the MWC loaded and secured on the rear of the transport vehicle remove the Velcro retaining strap 3 located at the bottom of the access ladder Figure 4 4 1 Unpin 2 the safety grab handle 1 and swing outward 90 degrees Figure 4 6 1 11 4 4 3 4 4 4 4 4 5 4 5 4 5 1 Field Pack Up Series Pin t
18. gure 7 1 1 Internal Electrical Power Figure 4 7 2 Slam Latches and Security Bars 15 asua 27 Figure 4 7 3 Storage Weight Limits 15 Figure 7 1 2 External Electrical Power Figure 4 7 4 Uni Strut Floor Tracks 16 c 28 LIST TABLES iL med Page Table 3 4 1 MWC Container Load Certification Table 6 3 1 Technical and Replacement Part ev erer e jj e e yi Le a gt u uuu TT 7 Information Sources 26 Table 6 1 1 Cleaning Procedures 24 Table 6 4 1 Troubleshooting Checks 26 Table 6 1 2 Lubrication Procedures 25 Table 8 1 1 Replacement Parts List 29 Table 6 1 3 Preventative Maintenance Checks and Services PMCS uuu uu u unu iis 25 Field Pack Up Series SAFETY SUMMARY This warning summary contains general safety precautions and hazardous material warnings that must be understood and applied during operation and maintenance of this equipment Failure to observe these warnings could result in serious injury or death GENERAL WARNINGS HEAVY PARTS heavy object on human figure shows that heavy parts present a danger to life or limb HEAVY PARTS heavy object pinning human figure against wall shows that heavy moving parts present a danger to life or limb HEAVY PARTS hand with
19. he safety grab handle 1 through the slot located in the center tub 4 of the grab handle Figure 4 6 1 Lift the ladder upwards until clear of the top fixed step of the roof access ladder and remove Attach removable ladder to the mounting bracket 5 located at the bottom of the access door for access to the inside of the MWC or the or the mounting bracket 6 located at the bottom of the roof access ladder if roof access is desired Figure 4 4 1 Figure 4 4 1 Roof Access Ladder MWC MWC Entrance Door Door Hand Rail The MWC has a large handrail 1 that is locked in place by pins 2 that must be unpinned and swung to its deployed position prior to attempting to open the door Refer to procedures in 4 4 The door is also provided with a securing strap 3 for windy conditions See Figure 4 6 1 Figure 4 6 1 Door Hand Rail 12 Field Pack Up Series 4 5 2 Door locks The MWC has a robust lock system that consists of a large handle with a key 1 and piston 2 When engaged the piston 2 provides a positive locked position 3 to secure the door handle A door handle instruction plate 4 is provided on the door See Figure 4 6 2 4 5 3 The door handle operation is as follows 1 interior door lock blade 6 swing the exterior handle 5 downward then return it to the center position at this point the door may be key locked See Figure 4 6 2 2 To open the door and disengage the interior
20. heavy object on top shows that heavy parts can crush and harm HEAVY PARTS foot with heavy object on top shows that heavy parts can crush and harm SLICK FLOOR wavy line on floor with legs prone shows that slick floor presents a danger for slipping or falling HEAVY OBJECT human figure stooping over heavy object shows physical injury potential from improper lifting technique ELECTRICAL electrical wire to arm with electricity symbol running through human body shows that shock hazard is present ELECTRICAL electrical wire to hand with electricity symbol running through hand shows that shock hazard is present Field Pack Up Series CRYOQENIC hand in block of ice shows that the material is extremely cold and can injure human skin or tissue FIRE flame shows that a material may ignite and cause burns VAPOR human figure in a cloud shows that material vapors present a danger to life or health CHEMICAL drops of liquid on hand shows that the material will cause burns or Irritation to human skin or tissue EYE PROTECTION person with goggles shows that the material will injure the eyes Field Pack Up Series WARNING SUMMARY This warning summary contains general safety warnings and hazardous materials warnings that must be understood and applied during operation and maintenance of this equipment Failure to observe these precautions could result in serious injury or death to per
21. ier part of the load back into the tines versus out on the tips A tilt situation exists when the heaviest part of the load is out on the tips of the tines on uneven ground with forks fully extended and while traveling Operators should always keep loads low and close to the forklift carriage Operators should never travel when the load is in the fork s extended position WARNING The MWC and its contents are heavy and could cause injury if interior equipment drawers and shelves are not secured and locked in position A tilt hazard exists when the drawers or shelves inside of the MWC container are not locked down As a rule always work on one drawer at a time Never have more than one drawer extended in the full open position at a time especially if loaded Personnel should never stand on a drawer Vi Field Pack Up Series WARNING Fall hazards exist when climbing onto or working from the top of the MWC Always maintain three points of contact to the ladder and container when climbing onto the roof Never move step or walk backwards when working on top of the system All movement should be in the forward direction A fall can occur if personnel lose concentration and step backwards off of the edge Stand erect only if necessary and only away from the edge Working from a kneeling position helps reduce the threat of a fall The MWC may be used to store various forms of oils lubricants and other potentially slippery su
22. ividers Drawer 6 Dividers Shelf sliding Pin Assembly workbench Restraint Rod Drawer Pin Restraint Rod Book Shelf Cargo Net File Cabinet IM m I N N Corner Lifting Ring Shelf Restraint 1NSG3 16332111 1NSG3 29 Field Pack Up Series THIS PAGE INTENTIONALLY LEFT BLANK Field Pack Up Series SECTION IX MWC WARRANTY Field Pack Up Series THIS PAGE INTENTIONALLY LEFT BLANK Field Pack Up Units Series Boh Environmental L L C MANUFACTURER S LIMITED WARRANTY TERMS Boh Environmental LLC BOH warrants that the Products including the Field Pack Up FPU Systems and other Containerized Mission Systems it manufactures shall be free from defects materials and workmanship for a period of one year from date of purchase when normally used and operated by the Customer Unused Product containing missing or defective components shall be returned within the warranty period with proof of purchase to BOH with transportation charges prepaid BOH at its option shall supply a replacement item s or refund the purchase price of the Product BOH will determine at its sole discretion that the claim is a valid warranty item If so BOH will pay costs actual transportation plus handling charge for shipping of the replacement item when this option is selected This warranty is void if Products have been damaged by the Customer as the resu
23. ks FUNCTION CHECKS MWC Operation Section 4 3 Workbench drawers 1 Insure the material stored inside is not obstructing the drawer operation will not open 1 Insure the weather cover has been removed 2 Inspect the filter and replace if necessary 3 Inspect the Freon charge 4 For other conditions consult the HVAC Website See Table 6 3 1 Insure that the external electrical power source or generator is properly connected operating and grounded i e power generator or extension cord to a No Electrical Power domestic facility AC power source Insure the power connection cables make firm connection See Section VII Check and reset circuit breakers is overheating 26 Field Pack Up Series THIS PAGE INTENTIONALLY LEFT BLANK Field Pack Up Series SECTION VII MWC ELECTRICAL DIAGRAMS Field Pack Up Series THIS PAGE INTENTIONALLY LEFT BLANK Figure 7 1 1 Internal Electrical Power Diagram MAIN TEN LISI LeU ce Le IL Sed LAGH s P SL Lees TS LP DC POWER m SUPPL Y m Tl P FLIWER RELAY le VDC 30 GRAINGER 3A 45 BATTERY VENT FAN OFEN DOOR POSITION THREE POSITION Sw ITCH CLOSED DOOR POSITION GLISSE WHITE RED 27 Figure 7 1 2 External Electrical Power Diagram e PTIABCS PTIABCS gt a PTLABCS N 1 2 INCH CO
24. lock blade 6 swing the handle 5 to the upward OPEN position and return to center position See Figure 4 6 2 NOTE Ensure the door is in the unlocked position before attempting to open or close Figure 4 6 2 Door lock 4 6 Interior Door Lock The MWC door mechanism is design to allow exit while the exterior lock is engaged Pull door handle 2 upward to open See Figure 4 6 3 Figure 4 6 3 Interior Door Lock Field Pack Up Series 4 7 Workshop Interior Components Standard Configuration Two modular Work cabinets 1 with See Figure 4 7 1 Fifteen rollout drawers 2 See Figure 4 7 1 Two fixed shelves 3 See Figure 4 7 1 Four wall mounted storage cabinets with doors 4 See Figure 4 7 1 Three wall mounted cabinets with netting 6 See Figure 4 7 1 One desk with two filing cabinets 5b See Figure 4 7 1 Figure 4 7 1 Interior Workshop 4 7 1 Therollout drawers and shelves have slam latches 1 on either side to latch the drawer in the closed position when not in use There are additional security bars 2 secured by a linchpin and lanyard 3 to insure drawers stay in their closed position during transit See Figure 4 7 2 4 7 1 1 To operate drawers the restraint rods need to be removed 4 7 1 2 To remove restraint rods 2 first remove the restraint rod retainer pins 3 See Figure 4 7 2 4 7 2 3 Lift restraint rod 2 upward until it is clear of the bottom securing slot and pull outward See Figure 4 7 2
25. lt of 1mproper or unreasonable use or other causes not arising out of defects in material or workmanship The warranty is also void if the Product has at any time been stored or used other than in accordance with the directions set out in the literature relating to the Product BOH makes no other warranty or representation concerning the Products except that each will meet the performance specifications set forth in the literature relating to the Product There are no further warranties including any warranty of merchantability or fitness for a particular purpose covering the Product BOH will at its option either 1 credit user in the amount paid for any Product which does not perform to these specifications or 2 replace such Product provided user so notifies BOH within twelve 12 months of the Products purchase date BOH shall not be responsible for any consequential damages to user arising as a result of such performance The Customer will return the item at their cost if required BOH may elect to have its representative inspect the to validate the claim Other product components included in the fabrication of items purchased under contract e g air conditioners and generators that are not manufactured by Boh Environmental are warranted by their individual manufacturer Copies of such warranties are supplied with the finished Product or are available through Boh Environmental 30 Field Pack Up Units Series www
26. onsider the ground surface conditions for adequate traction such as mud snow ice and sand CAUTION Flood plane conditions should be considered If in doubt consult the operations supervisor or commander Preparing MWC Shipping Storage for Use MWC Shipping Storage The MWC is designed for use with a FPU TS It provides a highly mobile platform with a MWC container ready for immediate use in most circumstances and it has the advantage of rapid setup and access without unloading the MWC as well as quick mobile relocation CAUTION The MWC is constructed of aluminum to conserve weight and should not be stacked It is not an ISO configured or certified container and has no ISO corner blocks The MWC is provided with four large lifting rings 1 one at each top corner for crane lifting operation Additionally there are four rings 2 provided to chain or Field Pack Up FPU Series cable tie down the MWC to the FPU Transport System FMTV transport vehicle or flat bed trailer See Figure 4 3 1 There are two forklift pockets 3 on each side of the MWC for forklift movement See Figure 4 3 1 There are also trap doors 4 on each side of the container that provide electrical hook up and are not to be used for lifting the container See Figure 4 3 1 Figure 4 3 1 Lifting Tie Down Rings 10 4 3 2 4 4 4 4 1 4 4 2 Field Pack Up Series MWC Entrance Ladder The MWC is equipped with two ladders one ladder 1
27. pec s Table 3 4 1 WARNING WARNING WARNING Falling Material Electrical Crush Hazard Hazard Hazard Preparation for Storage All container materials should be removed and general cleaning and inspection should be performed removing debris that may inhibit proper operation of doors drawers and ladders See Cleaning Table 6 1 1 Lubrication of all moving parts devices locks latches pins and hinges should be performed Note Lubrication of the moving parts is recommended prior to long term storage or shipment See Lubrication Table 6 1 2 All racks upright drawer and tray lock rods poles and ladder should be securely locked in place with pins and or straps prior to storing the MWC Preparation for Movement All drawer and shelf material should be removed and general cleaning and inspection should be performed removing debris that may inhibit operation of the ladder retractable drawers shelves pins and other locking devices All locking devices pins ladder and cabinets should be swept or wiped clean of debris and inspected to insure they function prior to securing the MWC See Cleaning Table 6 1 1 MWC equipment racks retractable drawers safety chains and ladders should be securely locked in place with straps or pins prior to moving the MWC MWC should be securely mounted and restrained to the transport vehicle using standard tie down procedures Field Pack Up Series 3 4 Preparation for Shipment WARNING
28. ring A generator should have outputs labeled as L1 L2 N G or by color or both 4 10 3 The cables are housed within protective compartments 3 at the bottom to the rear of the forklift pockets 4 on either side of the MWC See Figure 4 10 2 NOTE The 240VAC 2 and the 12VDC 1 wire ends are bare wire open ends with no connectors so the user may determine the type and style of connection required to a source such as vehicle auxiliary power battery pack 12VAC battery charger generator or 240VAC power source For the Phase wiring connection diagram see Section VII Figure 7 1 1 Figure 4 10 1 Exterior Electrical Connections CAUTION Do Not utilize the exterior wire compartments for forklift pockets they are not to be used for any lifting operation Damage will occur 21 Field Pack Up Series THIS PAGE INTENTIONALLY LEFT BLANK Field Pack Up Series SECTION V MWC MODULAR WORKBENCHES Field Pack Up Series THIS PAGE INTENTIONALLY LEFT BLANK Field Pack Up Series SECTION V MWC MODULAR WORKBENCHES Modular Workbenches There are two types of MWC workbench modules mounted under a continuous metal top 1 See Figure 5 1 1 The module workbench on the interior right hand side of the MWC consists of two drawer type modules 2 See Figure 5 1 1 The module workbench on the interior left hand side of the MWC consists of one drawer type module and one shelf type module 3 S
29. rovides lightweight long term durability for rugged use in the field The MWC provides the operators with rapid set up or takedown capability for the quick deployment and relocation of the workshop The combination of the MWC with the FPU Transport System creates an asset that is readily mobile and has a detachable stairway ladder for access without removing the workshop from the transport system MWC Manufacturer s Data Plate MWC data plates identify the manufacturer s part number serialization contract and delivery order number and National Stock Number NSN They are easily visible at the exterior ends of each container Each container has a MWC data plate unique by serial number Further information with regard to the BOH line of products can be found on the BOH web site www bohenvironmental com Additionally BOH can be reached at BOH Environmental LLC FPU Mobility Systems Division Field Pack Up FPU Series 4116C Walney Road Chantilly VA 20151 Ph 703 449 6020 Fax 703 449 6022 Field Pack Up Series 1 3 SPECIAL TOOLS AND TEST EQUIPMENT 1 3 1 Descriptions A General Mechanics Tool Set NSN 5180 01 454 3787 is sufficient to perform minor repairs on the containers and modules Note All hardware is standard thread and removed with a Counterclockwise rotation and tightened with a Clockwise rotation Clockwise to raise gt N pue E m pum sn Counterclockwise to lower Pe
30. rsonnel performing electrical repairs and service should be certified electricians and have the proper tools and test equipment Field Pack Up Series SECTION II MWC STANDARD CONFIGURATION Field Pack Up Series THIS PAGE INTENTIONALLY LEFT BLANK 2 1 Field Pack Up Series SECTION Il MWC STANDARD CONFIGURATION This section describes the primary interior components FPU SERIES PART NUMBER NSN MODULAR WORKSHOP CONTAINER TAN 15002028 T 8145 01 524 4030 MODULAR WORKSHOP CONTAINER GREEN 15002028 G 8145 01 524 4030 MWC INTERIOR MODULE TYPES amp CONFIGURATIONS 1 Description Certifications The system consists of a standard workshop and office work station with other optional modules available that may be added or replace an existing module to accommodate a specific tailored need by the military unit 2 MWC Modules The standard modules include a workbench attached to the interior left side that has a shelf module and a drawer module under a continuous metal top 1 a workbench attached to the interior right side that has two drawer modules under a continuous metal top 2 These are easily moved or repositioned via floor and wall uni strut nut and bolt connection See Figure 2 1 1 MWC is also provided with left and right wall mounted file cabinets 3 with latch type doors and a 3 section wall mounted file bin 4 with a net over the front See Figure 2 1 1 4 MWC is provided wi
31. sons using equipment WARNING Do not allow the Modular Workshop Container MWC to swing if using an overhead lift Always ensure an appropriate sling is used in the lift Always use properly sized forklift crane or lifting device Failure to comply could cause injury to personnel or damage to the equipment WARNING Use extreme caution when loading the MWC onto a FPU transport system or other transport device Forklift support or crane is required Make sure all container materials are properly seated locked and secured Failure to comply could cause serious injury Failure to follow proper connection to the transport vehicle or transport device procedures may result in damage to the equipment or injury or death to personnel otandard forklift principles apply when working with or on the MWC When working with ground guides during the loading or unloading of a MWC never move the MWC onto the FPU transport system or other transport vehicle while the ground guide is between the forklift MWC and the transport system or vehicle Serious injury could occur if the ground guide is pinned between the forklift and the MWC Forklift operators must maintain visual contact with their ground guides at all time Always follow standard forklift procedures A tilt hazard exists when forklift operators try to lift a partially loaded MWC from the wrong side Always lift a MWC with the heavier side closest to the forklift operator This places the heav
32. th a desk workstation two lockable file cabinets 5 holding four drawers mounted to the floor and wall with the same uni strut fasteners See Figure 2 1 1 Field Pack Up Series Figure 2 1 1 MWC Modules Field Pack Up Series Figure 2 1 2 Interior Components Layout 4 FOOT FLUORESCENT LIGHT gt WALL CABINET RIGHT CONDITIONER J p BOOKSHELF W NEI gt f y BENCH TOP NET REMOVED FOR CLARITY gi FAN VENT CONTAINER INNER COMPONENTS LAYOUT VIEWED FROM ROADSIDE N lh PRAWFR CAR T i WALL CABINET LEFT WALL CABINET RIGHT 4 FOOT FLOURESCENT LIGHT CONTAINER ASSEMBLY INNER COMPONENTS LAYOUT VIEWED FROM CURBSIDE Field Pack Up Series THIS PAGE INTENTIONALLY LEFT BLANK Field Pack Up Series SECTIONIIII PREPARATION FOR USE STORAGE MOVEMENT AND SHIPMENT Field Pack Up Series THIS PAGE INTENTIONALLY LEFT BLANK 3 1 3 2 3 2 1 3 2 2 3 2 4 3 3 3 3 1 3 3 2 3 3 3 3 3 4 Field Pack Up Series SECTION PREPARATION FOR USE STORAGE MOVEMENT AND SHIPMENT Preparation for Use Review the Safety Summary prior to any MHE Movement Service or Operation of the MWC Container Pages vii and viii Relatively level terrain soil and weather conditions mud ice snow and sand should be considered when selecting a container staging site to insure the safety of operating personnel Refer to MWC Load S
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