Pro-Lite Fryer, Chip Scuttle and Pasta Cooker Installation and
Contents
1. Food deposits may bake on LD46 and LD48 FREE STANDING FRYERS LD50 and LD56 COUNTERTOP FRYERS O Temperature Control The fryers are controlled A 9 by a thermostat which offers settings between 130 and 190 C 8 k LS OF 01 149 RO Using a Fryer Thoroughly clean and dry pan before using for the first time Ensure drain valve is closed i e handle turned fully clockwise on LD46 and LD48 models and fully left on LD50 and LD56 models Fill pan with oil to level mark Pan Capacities LD46 8 litres LD48 2 x 8 litres LD50 7 litres LD56 2 x 7 litres Set thermostat to desired temperature and leave unit to heat up When selected temperature is reached the amber neon will go out to indicate that unit is ready to use When oil temperature drops i e when food is immersed in oil the thermostat will automatically restore current to elements Before draining pan or removing elements for cleaning switch unit off at mains isolating switch All models are fitted with safety switches to cut off power if element box is raised from pan when power remains on Repositioning box upon main body automatically restores power A re settable safety thermostat is located on underside of element box to protect against any overheating situation Attention is drawn to the following safety related points NEVER switch unit on unless pan is filled with oil Before draining pan or removing element box for cleaning2. are coloured in accordance with the following code and should be connected to the plug as follows EARTH to terminal marked E or coloured GREEN or GREEN YELLOW NEUTRAL to terminal marked N or coloured BLACK LIVE to terminal marked L or coloured RED Units which receive power from a plug adaptor or distribution board must be individually protected by a fuse with an appropriate rating See Table 1 For models with two mains leads each lead requires to be protected by a fuse with an appropriate rating See Table 1 Any replacement supply cable must be 1 5mm cord code designation 245 IEC 57 CENELEC H05 RN F For internal connection outer sheathing must be stripped 140mm from the cable end The live and neutral conductors must be trimmed so that the Earth conductor is longer by 50mm Pass inlet cable through the rear panel cord grip and ensure that cable is routed without leaving excessive free length inside appliance LD46 and LD48 FRYERS These models are supplied for use on 2 phases of a 3 phase and neutral AC supply Ratings are stated on appliance data plate O ee Wire upply Cables Figure 2 The fryers may also be operated on a single phase AC supply by fitting a bridging link as detailed in Figure 2 When a unit is connected to a single phase AC supply data plate information must be amended to indicate the correct voltage supply and the phase power split should be deleted The electrical supply must be ins
3. element guard Set control to desired temperature and allow water to heat If setting is below 100 C amber neon will go out Power to element is cut when temperature is reached When temperature drops control will automatically restore power to elements and amber neon will light If setting is beyond 100 C mark water will boil continuously and amber neon will remain lit at all times Top up water regularly to avoid well from boiling dry this could damage unit Regular water replacement of to reduce starch build up is recommended when cooking pasta Warning Take extreme care when draining hot water Important Note A safety switch is provided to cut off power to elements if element box is raised from pan Box repositioning will automatically restore power In the event of power not being available to element check box is properly located upon main body WARNING Do not leave baskets in boiling water for an unnecessary period of time as the handles quickly become VERY HOT Cleaning a Pasta Cooker Isolate unit at mains supply Attach spout to drain valve To open valve lift safety catch at pan front and move lever to right Drain water from pan into an appropriate vessel Lift off element box to gain access to pan Wipe empty pan and remove food debris Also remove any debris which may be present on elements Reposition element box and refill pan with a water detergent solution to level mark indicated on element guar
4. from element box Remove electrical connections noting positions Undo cable cord grip at panel entry and withdraw cable Replace in reverse order PRO LITE SHORT SPARES Fryers 735110060 735110070 735110100 735120010 735110012 735120034 735120014 735120015 735120016 735120017 735120018 735120019 735120020 735120021 735120022 735120023 735120024 735120027 Chip Scuttle 735230001 735230002 735230003 735110060 735240001 735240002 735110100 Pasta Cooker 735250001 735110060 735120014 735250003 735120015 735250004 735250005 735250006 735110100 Red Neon Terminal Block L1 8 N Supply Cable Control Knob Thermostat Safety Thermostat Amber Neon Element 2 75kW Element 6kW Element 9kW Chip Basket 200mm Chip Basket 160mm Drain Valve Door Hinge LD46 48 Strainer Door Handle Microswitch Kit Single LD50 56 Terminal Block L2 8 L3 Control Knob Thermostat Element Red Neon Lamp Switch LD60 Lamp 5000W LD60 Supply Cable Control Knob Red Neon Amber Neon Microswitch Element Thermostat Basket Liner Basket Portion Supply Cable LD46 and LD48 Fryers WIRING DIAGRAM RED SAFETY STAT OP STAT GO 55 34042 300 Ll N 4 0 et ldo ed
5. PRO LITE Installation and Servicing Instructions for LD46 LD48 LD50 and LD56 FRYERS LD60 Chip Scuttle LD69 Pasta Cooker The installer must ensure that installation of the unit s is in confornity with regulations in force at the time For the UK particular attention reguires to be paid to BS7671 IEE Wiring Regulations Electricity at Work Regulations Health and Safety at Work Act Fire Precautions Act The unit has been CE marked on the basis of compliance with the Low Voltage and EMC Directives for the voltage stated on the data plate WARNING THIS APPLIANCE MUST BE EARTHED Preventive Maintenance Contract In order to obtain maximum performance from the equipment we would recommend that a maintenance contract be arranged with Serviceline Visits may then be made at agreed intervals to carry out adjustments and repairs A quotation for this service will be provided upon request Contact Serviceline as detailed below Tel 01438 363 000 Fax 01438 369 900 WEEE Directive Registration No WEE DC0059TT PRO At end of unit life dispose of appliance and any replacement parts in a safe manner via a licenced waste handler Units are designed to be dismantled easily and recycling of all material is encouraged whenever practicable Falcon Foodservice Equipment Wallace View Hillfoots Road Stirling FK9 5PY Scotland e mail info falconfoodservice com T100320 Ref 4 VEL MISL Z ww009 wwsgLe ww
6. al connections noting their positions Undo cable cord grip at panel entry and withdraw cable Replace in reverse order LD69 PASTA COOKER SERVICE ACCESS ENSURE UNIT IS ISOLATED AT MAINS SUPPLY Outer Back Panel Remove lid and baskets Lift element box from pan Remove box rear panel by undoing fixings on box underside FUNCTIONAL COMPONENTS Control Thermostat Remove outer back panel Remove electrical connections noting positions Undo fixings which secure thermostat to element box Remove phial seal at element box entry and withdraw phial Replace in reverse order and ensure phial seal and electrical insulation sheet phial cover are secured in position Neon Indicator Remove outer back panel from element box Remove electrical connections Undo neon retaining nut and remove neon Microswitch Remove outer back panel from element box Remove electrical connections Undo fixings which secure switch to panel bracket Replace in reverse order Ensure electrical insulation sheet is securely in position Elements Remove outer back panel from element box Remove electrical connections noting the positions Undo retaining nuts and withdraw elements Replace in reverse order Terminal Block Remove outer back panel from element box Undo electrical connections noting the positions Undo fixings which secure block to panel and remove block Replace in reverse order Mains Power Cable Remove outer back panel
7. d Drain pan Thoroughly rinse and dry before use Retain spout in clip provided on lid underside when not in use SECTION 4 SERVICING LD60 CHIP SCUTTLE ENSURE UNIT IS ISOLATED AT MAINS SUPPLY SERVICE ACCESS Base Plate Upturn unit and rest it at edge of worksurface with rear upstand overhanging edge Undo base plate fixings to remove base plate FUNCTIONAL COMPONENTS Temperature Control Remove base panel Remove control knob Remove electrical connections noting their positions For units with thermostat carefully remove phial from retaining clips and clear structure Undo fixings that secure control to panel and remove Replace in reverse order Elements Remove base plate Undo electrical connections noting positions Undo element fixings and remove Replace in reverse order Terminal Block Remove base plate Remove electrical connections at terminal block noting positions Undo fixings which secure block to unit and remove Replace in reverse order Cable Remove base plate Undo mains cable cord grip at unit rear Undo electrical connections at terminal block and remove cable Replace in reverse order Ensure cable is fed through securing clamp and pulled taut before tightening clamp LD46 LD48 LD50 and LD56 FRYERS SERVICE ACCESS ENSURE UNIT IS ISOLATED AT MAINS SUPPLY Outer Back Panel Remove lid baskets and fish plate Lift element box from pan Remove box rear panel by u
8. isolate fryer at main switch The possibility of surge boiling exists when over wet food or a larger than recommended load is applied to the pan The pan may catch fire if oil is below minimum level mark Used oil has a reduced flashpoint making it prone to surge boiling Cleaning a Fryer The unit should be cleaned regularly To facilitate cleaning of pan interior elements and element box may be lifted from pan When the worst of the food particles and oil have been removed from pan and elements replace box Fill pan to level mark with water detergent solution take care not to let solution overflow Drain pan thoroughly rinse and dry IMPORTANT In the event of no power being available to the element box check that it is set properly on the main body If this is not successful then reset safety stat by pressing red button on the underside of the element box LD69 PASTA COOKER Co O Unit Controls A temperature control and indicator neons monitor operation of unit E gt Using a Pasta Cooker Ensure drain valve is closed ie lever is fully left and safety catch has dropped into position Fill pan with 10 litres of water to top level mark on element guard If a basket is immersed maximum fill mark corresponds to top of perforated section Take care not to overfill basket WARNING Never under any circumstances switch unit on unless pan is filled with water The minimum level is indicated on
9. maries are secured as follows Remove oven outer back panel Remove oven crown plate Position unit s which reguire to be secured upon the oven Secure hob unit s to oven through side flange centre holes into the threaded inserts in the base s of the hob unit s Use fixings provided packed separately and replace oven back panel The unit is now ready for electrical connection Mounting Counter Units upon a Hotcupboard PRO LITE hotcupboards are designed to be used in conjunction with counter models Assembly is achieved by means of two shouldered fixings being applied to a top unit underside from inside a base unit as detailed in Figure 1 l l LU Figure 1 Front View SECTION 2 ELECTRICAL SUPPLY AND CONNECTION Electrical ratings are as stated on the unit data plate The listing in Table 1 is based on standard UK specification at 230V 400V 2N or 400V 3N as appropriate Wiring must be executed in accordance with the regulations listed in this booklet WARNING Each individual appliance must be earthed After completion of installation the method of operation should be demonstrated to responsible person s The isolating switch location for use in an emergency or during cleaning should also be pointed out LD50 and LD56 FRYERS LD60 CHIP SCUTTLE LD69 PASTA COOKER These models are designed to be connected to a single phase AC supply using the 2 metre mains lead fitted as standard Wires
10. ndoing fixings on box underside FUNCTIONAL COMPONENTS Control Thermostat Remove back panel of element box Remove electrical connections noting positions Undo fixings which secure thermostat to control panel Remove phial seal at control panel entry point and withdraw phial Replace in reverse order and ensure phial seal and electrical insulation sheet phial cover are secured in position Neon Indicator Remove back panel from element box Remove electrical connections Undo neon retaining nut and remove neon Microswitch Remove back panel from element box Remove electrical connections Undo the fixings which secure switch to panel bracket Replace in reverse order and ensure electrical insula tion sheet is securely in position Safety Thermostat Remove back panel from element box Remove electrical connections Undo the fixings which secure the switch to the panel bracket Replace in reverse order and ensure that the electrical insulation sheet is securely in position Elements Remove back panel from element box Remove electrical connections noting their positions Remove retaining nuts and withdraw elements Replace in reverse order Terminal Block Remove back panel from element box Undo electrical connections noting their positions Undo fixings which secure block to panel and remove block Replace in reverse order Mains Power Cable Remove back panel from element box Remove electric
11. o SO tes IVIS ALIAVS 00 Z707E SS 093 1115 d0 S E S L WVYSVId ONIZIM sJ 14 9607 pue 096471 010 C20ULSS 094 LV LSOWYSHI di 7 LV3H i LI i S rr Ss VW c INIWITI IVIH 40078 avniuva ITN 31893 137NI 1103 33YHI WVYSVId ONIZIM JILLNIS dIHI 0907 LD69 Pasta Cooker WIRING DIAGRAM TOTAL LOAD 2 75KW OP STAT EGO 55 34042 300 3 CORE SUPPLY ONE MICROSWITCH NORMALLY OPEN TYPE BURGESS VBF9 AND KIT
12. oog wwoog 193009 584 69017 VS MIST L WWIOSL ww009 WWGLE wwoog wwogy emnos diuo 09017 eju MASLZ XZ WWIOSL WW006 WWGLE wwoog wwoog 19414 doyajuno9 9601 eju MISL Z WWIOSL WW006 wwsgLe wwoog wwoog 19414 doyejuno9 0907 eju MA9 XZ WUWUOGL WW006 WWS96 wwoog wwoog 19414 ulpuejsee14 87017 eju MA9 WWIOSL WW006 WWS96 wwoog wwoog 19414 Bulpueysees4 97017 Buney 95 Buney 1amod 10 jee 1 wdea UIPIM OV NZ 10 OV 18 suey 1 yun Bulpue soas4 9 8 UONCUNOJU j BIIUUII Il IL yun doyayunog Il O SECTION 1 SITING The PRO LITE models have been designed in a modular form which consists of base counter and free standing units Information which relates to individual models is listed in Table 1 Free standing and base models should be installed upon a firm level surface and adjustable feet are provided for levelling purposes Counter units must be positioned upon a table counter or similar surface Vertical and horizontal clearances reguired from top and sides of a particular unit to any overlying combustible surface ie wall partition etc are listed in Table 1 Relevant fire regulations must be complied with Mounting Counter Units upon an Oven When mounting a counter unit upon a PRO LITE oven it is recommended that units which carry liguids i e fryers and bains
13. talled using a suitable isolating switch with a minimum contact separation of 3mm in all poles The fryers may also be operated on a single phase AC supply by fitting two bridging links as detailed in Figure 3 When a unitis connected to a single phase AC supply data plate information must be amended to indicate the correct voltage supply and the phase power split should be deleted The electrical supply must be installed using a suitable isolating switch with a minimum contact separation of 3mm in all poles SECTION 3 USING AND CLEANING PRO LITE UNITS IMPORTANT GENERAL NOTES ON CLEANING Disconnect unit from electricity supply prior to cleaning Never use a coarse abrasive to clean exterior panels A soft cloth with a warm water and detergent solution is sufficient Never attempt to steam clean a unit or hose it down with a jet of water LD60 CHIP SCUTTLE Chip scuttle is supplied 4 with removable storage pans and drainer The lamp is heated by a 2 6 500W halogen heat lamp controlled by switch located on control 3 5 panel 4 Using a Chip Scuttle When storing chips it is not advisable to keep them covered for longer than is absolutely necessary as this will cause the potato to become soggy Cleaning a Chip Scuttle Clean containers as soon as possible after use with hot water and detergent Soap filled pads may be used to remove stubborn deposits Avoid leaving empty used containers in the unit
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