UC300 Installation and Service Manual
Contents
1. 25 5027727 5 Revision July 28 2003 Servend Installation and Service Manual TABLE OF CONTENTS VALVE CAP MOUNT 26 BIN n 27 ROCKING GHUTE Mee p een 28 CARBONATOR TANK ASSEMBLY 29 MOTOR MOUNT iiid HI EA DUUM QU QUEEN 30 ROCKING GHUTE fe 31 6 5027727 Revision July 28 2003 Servend Installation and Service Manual UC300 SPECIFICATIONS DESCRIPTION UC300 42 X 30 X 55 110 vac 60 hz 4 amps max 220 vac 50 60 hz 4 amps mex available 01 02 Offered with no ice machine or with 1000 Ice Machine Options Ibs day CVD model SU1024Y with remote condenser 3 4 fpt fitting 1 drain 1 fpt at the center rear 6 above floor level Internal carbonation Offered with Intellicarb for Standard with Equipment Pepsi applications or ambient carbonation for commercial applications Electrical Requirements 5027727 7 Revision July 28 2003 Servend Installation and Service Manual EQUIPMENT OVERVIEW The unit is a 10 flavor ice and beverage dispenser with the ice storage bin located below the counter top level A drink tower extends 19 above the counter top level The Unit is designed to fit into a2. JATVA 01 01031 13071 0668105 22 1 dV LNW ATA LYNG 08 106 12 H VW 2 1 X 2 01 895 614106 02 138440 A01 LNW ATA 6 6 9NO1 YLM 41041 3NI1 722105 8 31001N YIM 01031 3NI1 108 L LYOHS Q104INVN 1 1 1 22106 9 JSN 18 5 1 0220105 6 4184 4 2 3ATVA 119 88 6120105 v 1 1 X p2 01 MIYDS E G6IIOG _ 2 dv INW ATA 1188 11911006 1 1 119 9 0 A18W3SSV 1041 1804 0816005 6 TH Nvd 55 91 SX61 9 95 11160061 8 9 8 0 0806005 L V 3419 9 X 9 X 8 1 TNSNI 1170021 9 HOLIMSOYDIN 010001 TANIA 8 6 13 9 2015060 v Y SS 0 LAN 1012060 v SWHY Hd al X 2 9 495 1060060 5 uonduoseq Hed ON ZZEZIOG 10 IWIMSLVIN 3o 778 ONT 3 ONSAgs 5027727 Revision July 28 2003 26 Installation and Service Manual Servend BIN 0 2E2106 NIG I 3015 30vug 6081206 02 I 1 84 19 88 1081208 61 4 13NVd 1388 166 106 9 I 1 8 4 19788 618 106 11 I 3015 32940 818106 91 02 HVW 2 1 X 2 01 835 76 2105 I NOILISNVYL NIG 1148 6922106 v 2 31V140102 1388 1 22106 LINW 9 58 NOOUHS N FLV 14 81221085 l 9
3. ef SEE l E 4 RED 2 H a cd PURPLE BROWN 2 B YELLOW H YELLOW g RED N 9 22 BLACK LN 22 WHITE Li GREEN ROCKING CHUTE BROWN RED Q GROUND SCRE BLUE TU BROWN U RED o n CUBER t 5013923 CARBONATIGN TANK CARBONATOR MOTOR AGITATION MOTOR REV A 5027727 Revision July 28 2003 Servend Installation and Service Manual PLUMBING DIAGRAMS UC300 PLUMBING DIAGRAM AMBIENT FROM V BIB RACK V4 COLD PLATE FOR ASSISTANCE CALL 812 246 7000 FLEX MANIFOLD VALVE BLOCKS RECIRC PUMP WATER SUPPLY TO ICE MAKER WATER PRESSURE REGULATOR P N 5012727 gt UC 500 U G DIAG C gt gt gt 6 RECIRC D vom PUMP FLEX DUUUU FLEX MANIFOLD Ao MANIFOLD H PRE CHILL gt E A VALVE INLET gt BLOCKS IN PRE CHILL OUTLET Y FE in es vel Vi NON CARB INLET CARB Durer INLET A Ice PRECHILL SURF ACE PRE CHILL INLET gt OUTLET A Np PRE CHILL Y lt WATER SUPPLY NON CARB TO ICE MAKER NL INLET ven A 1 to 7 C
4. 1 1108 1090060 uonduoseg JOQUNN Hed 9182108 10 ViH3lVW 40 TNE TYNOTLVNYZINI ONES 21 5027727 Revision July 28 2003 2 301 133HS 0 8 0 09 021 9313 1 A02 9NINIM 138V1 709106 1812 808 6L1 10 4 Quvog 1102812 4400 15 2 82106 9nv 8 14 138 1 LeL2106 1 13971 0192106 I 12313 08 6272106 1 xog 2913 19409 8272105 01 1 X 26 8 MIYDS 061106 z QNIZ GNYD 2 1 X 2 8 895 9 61106 6 09 021 1819 11 Quvog 0116006 8 HNNB M AOZ VASI H3WHOISNVUL 6228005 L 1141 NV3dO803 2018 IWNIWYIL 1 80006 9 431138 NIVYLS 0802 0243H 9114 10 002 9 SS 02 1 LAN 1012060 v y SWHY Hd SS 9 X2 9 3995 v060060 i SWHY Hd 55 1 X 2 9 495 1060060 2 439208 MS 1 vr0900 Ao vonduoseg UN Wd SIEZIOS 0 WHALVN 3O THE 120 60 ELEC ONT 3 Installation and Service Manual Servend 5027727 Revision July 28 2003 22 40 2 133HS 0 gI 2106 X08 121812313 Installation and Service Manual Servend ELECTRICAL BOX LAYOUT CY 0000 0000 CY amp 1819 Quvog 6LIE 10S 09 06 1812 Q8v08 0116005 UMYG M A0 21
5. UC300 Servend INSTALLATION amp SERVICE GUIDE Part Number 5027727 anifowoc Foodservice Group Manitowoc Beverage Equipment 2100 Future Drive w Sellersburg IN 47172 1868 Tel 812 246 7000 800 367 4233 Fax 812 246 9922 www manitowocbeverage com In accordance with our policy of continuous product development and improvement this information is subject to change at any time without notice 5027727 Revision July 28 2003 Servend Installation and Service Manual FOREWORD SerVend developed this manual as a reference guide for the owner operator service agent and installer of this equipment Please read this manual before installation or operation of the machine Consult the troubleshooting guide within this manual for service assistance If you cannot correct the service problem call your SerVend Service Agent or Distributor Always have your model and serial number available when you call Your Service Agent Service Agent Telephone Number Model Number Serial Number The model and serial numbers are located on the right side of the dispenser just behind the drainpan Installation Date Your Local SerVend Distributor Distributor Telephone Number A qualified service technician should perform installation and start up of this equipment UNPACKING AND INSPECTION Note The CEV Unit was thoroughly inspected before leaving the factory Any damage or irregularities should be n
6. Uu IILI REI YR ERU AER 10 WIRING DIAGRAM 230V 10 PLUMBING DIAGRAMS ieee E E EEEE E 11 l e m 11 11 CARBONATED NON CARBONATED CONVERSION INSTRUCTIONS 12 SANITIZING AND CLEANING iara rau uita RAE 12 DISASSEMBLING THE DISPENSER PARTS FOR CLEANING SANITIZING 12 CLEANING AND SANITIZING OF THE DISPENSER eene 13 BAG IN BOX BEVERAGE SYSTEM SANITIZING eene 13 FIGAL 15 EXPLODED VIEWS uu codd 16 120V DRIVEAUGER uuu u uu uu u uuu uu usu usus sssasssaqsssssssastaqsusasasasasasasasssssaqasasasascsaqas 16 TRANSINON AUGER L sss 17 120V CUBER 18 CABINET An DAEA nE ERARE 19 TOP COVER 20 120V CARB PUMP 21 22 ELECTRICAL BOX LAYOUT 25 X M 24 AUGER
7. hands are in the way AWARNING AWARNING WA UNPLUG UNIT BEFORE of Gearing deck HAZARD IMPORTANT START UP OF UNIT DO NOT TURN THE ICEMAKER ON UNTIL 24 HOURS BEFORE ICE USAGE IS TO BEGIN IF ICE SITS IN THE BIN LONGER THAN 24 HOURS WITHOUT DISPENSING ICE DELIVERY PROBLEMS MAY OCCUR DAILY CHECK LIST FOR THE OPERATOR Check CO supply If CO supply is low an arrow on Clean drain pan grid and splash panel See daily the primary regulator gauge will point to a shaded cleaning instructions on page 18 area that reads Low CO or Change CO Cylinder Check Syrup supply Clean the valve nozzles and diffusers See daily cleaning instructions on page 18 5027727 Revision July 28 2003 Servend Installation and Service Manual TABLE OF CONTENTS FOREWORD 3 UNPACKING AND INSPECTION la cec edid panca Sob tama Ek ds 3 WARRANTY INFORMATION 2222 3 SAFETY INSTRUGTIONS eats 4 IMPORTANT START UP OF ence Er pesa ken caa abad cec 4 DAILY CHECK LIST FOR THE OPERATQOR T 4 UC300 SPECIFICATIONS 7 EQUIPMENT OVERVIEW uu 8 INSTALLATION ul 9 UC300 WIRING DIAGRANMS bta cusa 10 WIRING DIAGRAM 115V u
8. lift it out of the ice bin 12 Remove the auger motor assembly by pulling the 3 pins holding it in place disconnecting the 2 sets of insulated quick slides to the motor and lifting the assembly straight up and out of the unit Lift the auger and auger tube up and out of the unit Remove the auger transition by pulling the 2 pins holding it in place Remove the ice chute assembly and spout 5027727 Revision July 28 2003 CLEANING AND SANITIZING THE DISPENSER Note Sanitize the dispenser at initial start up in addition to monthly sanitizing Mix a solution of mild nonabrasive detergent to clean the dispenser bin and components Using a clean cloth or a soft bristle brush clean the following dispenser parts Cold plate storage bin including the agitator D bushing Agitator Agitator alignment shaft Bin liner Drainpan support bracket Auger Auger tube Auger transition Ice chute outer bracket Ice chute Ice chute door Ice chute lock Ice chute spout 999999999 SO Rinse all parts in clean running water Mix a sanitizing solution of ounce liquid unscented laundry bleach 5 2596 CI Na O concentration for each gallon of water to supply 100 PPM of available chlorine Using this so lution and a clean cloth or soft bristle brush clean the dispenser parts listed above Allow parts to air dry then reassemble BAG IN BOX BEVERAGE SYSTEM SANITIZING Needed Three clean emp
9. 42 wide by 30 deep space and can be counter mounted like a conventional drop in unit or arranged as a stand alone with cosmetic stainless panels Within the 19 drink tower can be a 1000 Ib day remote ice cube maker especially designed by Manitowoc for this application The ice maker is an option Beverage cooling is accomplished by means of a cold plate positioned below the storage bin and the unit can include an internally mounted or externally mounted car bonator system Two SerVend Flex Manifolds are incor porated in the tower which allows any valve position to be either carbonated or noncarbonated Ice is dispensed from the storage bin by means of the agitator into an auger which raises the ice to the top of the tower where it is dispensed by means of a rocking chute with a sanitary lever Only Flomatic sanitary lever valves will be offered since the intent is for this product to be placed in customer dining areas The valves are enclosed top and sides by the top cover of the drink tower The drink tower is enclosed by 5 panels one on each side and back as well as a splash panel in front below the valves and a top panel Safety switches will disable the ice and beverage dispensing circuits when either the top panel or the drain pan are removed The drive mo tors for agitation and auger ice lifting are mounted using locking pins and thus can be removed for maintenance and cleaning without tools Access is pro
10. 0105 8 0 183A 8UVO NNVI 9770105 1 111 8 TAMS 710106 9 490L L S1 v9 6 YLO G6E000S g901 2 l S10 dWY19 0 1011 J M TAMS Q 06 S EXP 1 LAN 0611011 NOTAN 18 8 YIHSVM c NOTAN X18 8 YIHSVM uol 411259 J9qunN 1404 ON 40 JO 1118 ONI TYNOILVNHU31NI 0 82 2106 A02 YOLOW INNON MOTOR MOUNT 09 021 03S83A38 YOLON 162105 v WOION 119V 1188 1222106 3 6 3001 7 1 7061060 2 SOHH 8 6X02 v 1 1108 1090060 1 uonduoseq jequnw Hed amp cedos 10 40 ONT 3 Installation and Service Manual Servend 5027727 Revision July 28 2003 30 0 6116105 11IH2 184 1V3H 19 2 3 Installation and Service Manual Servend ROCKING CHUTE 3801 111 9 384 998 106 dv 181 9 184 928105 dv 181 11IH2 184 181105 1111 2 184 3Sv8 081105 111H23Hd 1102 2216105 2 NOldVOV 4 8 X B E ONILLIJ 7060105 2 9901 1 S1 F9 6 810 4 12 2 NOTAN X18 8 U3HSVM 6111011 Ap uonduoseq JequnN Hed 6 16 09 10 WIYSLVW 3O TNIE TYNOILYNU3INI GNSS 31 Revision July 28 2003 5027727 E 3 Servend anifowoc Food
11. 2 3415 13NVd 1122108 f M0V8 1NOJ4 WIYL 13NVd 9122105 1 X 2 8 MIYIS 0961108 2 8 118 V GH 8 595 1691005 AD uonduoseq ON Med ON CIEZIOG 10 40 7118 1 19 5027727 Revision July 28 2003 0 dOl 1 02 QN3 1441 843MOI dY 908206 QN3 1H914 4 1 9 908 06 1 031904905 84 02 LOv10S 2 YJMOL 2113NS00 SS 84 02 222106 NO uonduoseq ON Hed ON l Zl0S 10 WIMSLVW 40 TIE TOP COVER Installation and Service Manual Servend TYNOILVYNH3INI GNSS 5027727 Revision July 28 2003 20 Installation and Service Manual Servend 120V CARB PUMP 0 9184105 A0c 99 4 AO0c 8UVO 91 2106 ASII dWMd 9 YOLOW 9270108 13 LdN 8 X8 ONILII guvg 8 331 866006 1686006 Hd9 621 guvo Qv3H dW d 196006 88V2 dWAd dWV12 906008 gyv 8 6 1JAIMS ONILIIJ 9901 1 SI F9 6 dAV 1 NOTAN 8 U3HSVM 6206006 9680006 1110 1 911114 13AIMS 91 6X 8 LAN 0111041 SS 02 v LAN 012060 201 SS 1V13 0 1 7061060 081060 SOHH SS 8 6 00
12. 31 31714 122105 lI 1804455 1V21183A 1342VU8 6702108 01 16 ZII X 2 8 M3U2S 0761105 6 I NIG 11 14 6911106 8 I 3975015 NIG 1910105 1 8 U3HSVM 201 7061060 9 V GH Yl Hd SS 9 YDS 1001060 8 SIHH SS 9 S X02 v 1 1108 1090060 Y 8 728211612 NNIL 12 0720060 8 SS 11 91 LAY dOd 110060 I FNI 9HS8 2011010 1 Ao uonduoseq 1 Hed ON EZEZIOS 10 WIMSLVW dO ONT 3 ONSAqms 27 5027727 Revision July 28 2003 Servend Installation and Service Manual ROCKING CHUTE 0 gel 210s ONIMOOY 31 9 141 8004 98 LNA 1082006 T 14 4004 98 LNW 1692006 01 1 11 ABVLINVS S09 106 6 134404 310H2 S 22106 8 y 2 1 X 2 8 MIIS 0761105 L 9 1208 310H2 6661006 9 3110 31 9 ONIMOOYN 132v48 96 006 8004 31 2 9 1208 201 6062006 y 31nH 9NIJ20N 8004 8062006 H LIMSOYJIN 01000 2 y NUOJ 3 2 1 X 26 8 995 8101060 AiO uonduos q 1 iJeg 9ZEZIOS 10 ViH3lVIN 40 Tg TYNOTLVNYZINI GNSS 5027727 Revision July 28 2003 28 CARBONATOR TANK ASSEMBLY 0 12802106 ASSY SOLVNOSUJVO 9INN XNVI 1198 9200105 11 401 XNVI guvO If SN 68110S 01 dVUM XNVI INSNI 7681105 6 MO813 MS 8 9 1114 181
13. ARB 6 55 CARB PUMP FROM CIRCUIT 2 MATER BIB RACK INLET f NN gt AUGER WATER PRESSURE COLD PLATE eae P N 5012726 0 5027727 Revision July 28 2003 11 Servend Installation and Service Manual CARBONATED NON CARBONATED CONVERSION INSTRUCTIONS LEFT SIDE 10 9 8 7 6 MANIFOLD TO CHANGE TO CARBONATED OPERATION or NON CARBONATED WATER 1 ROTATE PLUNGER 180 USING A 5 32 ALLEN WRENCH 2 PULL PLUNGER OUT TO GET NON CARB WATER PUSH PLUNGER IN TO GET CARB WATER 3 TURN PLUNGER BACK 180 TO LOCK RIGHT SIDE 5 4 3 2 1 VALVE ORDER PLAIN WATER CARB WATER PN 5013990 A SANITIZING AND CLEANING Note Scheduled cleaning must be in compliance with local health codes This cleaning schedule is a recommendation Follow cleaning and sanitizing instructions found in the Manitowoc manual to clean and sanitize the icemaker The UC300 drainpan and splash panel must be removed before cleaning the icemaker DISASSEMBLING THE DISPENSER PARTS FOR CLEANING SANITIZING 1 Disconnect electrical power to the unit 5 Remove the bin liner Remove splash panel grid drainpan drainpan sup 6 port bracket and top cover from the unit Remove all ice from the ice storage bin Remove the agitator by pulling the pins at each end depressing the agitator alignment shaft into the agi tator rod to clear the D bushing and then carefully
14. LASH PANEL TOP COVER POWER STRIP TRANSFORMER DISPENSE CONTROL NU WHITE 28 89 2 RH DP w U v 99 2 9 REVERSE AUGER Sr A AAN H 5 RED z H PURPLE H a M H 7 YELLOW o ol H 2g GREEN BROWN RED GREEN BLACK 5511 BLUE BROWN rx uq 5015604 CARBONATION CARBONATOR MOTOR AGITATION MOTOR EV D CIRCULATION TOR WIRING DIAGRAM 2 30V E MM e An Bue en 230 VOLT ELECTRICAL SHOCK HAZARD 2 PRESS RESET BREAKER SWITCH ON TRANSFORMER DISCONNECT POWER 3 FRONT ENCLOSURE BR ALL REMAINING VALVES ARE WIRED IN PARALLEL BLACK 4 RECONNECT POWER SUPPLY BEFORE SERVICING WHITE VALVE KEYSWITCH WHITE INCOMING BLACK SWITCH ON OFF BLACK POWER SUPPLY GREEN BEVERAGE BLACK BEVERAGE a VALVE _ VALVE mm a EPA LI1 BOARD diss WHITE I n ANDER MOTOR MICROSWITCHES WHITE Ere E 1 q SPLASH PANEL TOP COVER L1 12 PONER STRIE TRANSFORMER a Ww 2 o 8 S DISPENSE CONTROL SETTE z 3 8 E 8 WHITE UU 25 5 9 REVERSE AUGER
15. Manual Servend TRANSITION AUGER NOILISNVYL WOLLOG 1935 NOILISNVYL WOLLOG ONTYVIE 14 13 3 5 2 4388n9U 6 1 dWV1J HOVN 2 1 X 2 01 495 NOILISNVUI 1349 1011 439nV NOILIISNVHI 0 105 uonduoseg eoEcios 0 ViH3lVIN 40 TT Jequny Hed 17 5027727 Revision July 28 2003 Servend Installation and Service Manual 120V CUBER 0 1160106 43802 X18 V H Yl 4 8 895 L v8206 LVLSOWYSHL G80820S 1V1SONW3HI 9108206 liNVd 5 45 343198 6708206 1415 4 3 WIUI MOVE dvuM YOLYYOdVAJ v 62106 62106 141 dVWuM 1 91 8 dVUM 682106 2680108 WOVE dV N Nid 5 18 2 1682108 VLECIOG 804 S3 X 2 8 M3H2S 1820108 1 09 6811 2 201 6712106 9 2 1 X 2 9 M3U2S 0761106 y 28211612 NNIL 4112 0720060 Kio uondioseg JequnwN Hed ON WEZIOS 40 WIYSLVW 40 Tg ON TWNOILVYNYSLNI QNSAgas 5027727 Revision July 28 2003 18 Servend Installation and Service Manual CABINET 0 212106 13NI8V2 2 TINVd 1 YIAOD 11 14 6282105 8 18 TINVd 87827106 1 1 13NVd 9 2 1H918 1431 13NVd 2822105 S
16. VASL YAINYOISNVYL 6228006 JIALS 1081 42018 TWNIWYSL L 80006 uonduoseq JequnN Hed ON acaos 10 WIMSLWW dO 118 9 Chae 23 Revision July 28 2003 5027727 Servend Installation and Service Manual COLDPLATE 0 0c 2106G 31714010 31714010 9602106 1431 31Vld 0109 281214 137579 1323788 ALV1d 0109 131519 L9c 106 2962108 T C 2015 11 4 0109 131579 31 14 0109 137599 0682106 8882106 NIVYO 31V1d40102 3801 6082106 INIT 9NINOONI NVOJ 134 V9 0952105 14019 NOII1V102481238 NVOJ 134SV9 6552106 9 49 11 1 YAlLdVaV 9S p2106 YAGGNY 3389530 06 MOET WOVE 2018 1972005 uonduoseq ON Hed OZEZIOS 10 40 71118 TYNOILVYNH3INI 5027727 Revision July 28 2003 24 0 1280106 19 Installation and Service Manual Servend AUGER LHOI 14 4602105 108 419nY 1H9114 069105 2 19 08 122105 uonduoseq Jequny ON IZEZIOS 40 dO TIE 25 Revision July 28 2003 5027727 Servend Installation and Service Manual VALVE CAP MOUNT 0 2262108 JAIA 01 3ATVA
17. ended Sanitizing bucket mix a solution of 1 ounce of liquid unscented household bleach 5 25 Cl Na O concentration with two gallons of tap water The mixture should supply 200 PPM of available chlorine Remove the cap located opposite the tubing con nection on the bag in box connector Place bag in box connector in rinse bucket step 2A Draw clean tap water through the system and out the beverage valve until all syrup is flushed from the system 5 10 11 12 Place bag in box connector in the detergent bucket step 2B Draw detergent solution through the sys tem and out the beverage valve for 2 minutes Then allow the remaining detergent to stay in the system for 5 minutes Remove the valve nozzles and diffusers as de scribed in the daily cleaning instructions Using a clean cloth or a soft brush scrub the nozzle the diffuser the bottom of the dispensing valve and the cup lever if applicable Place the valve diffusers and nozzles in sanitizing solution for 20 minutes then replace them on the beverage valve Place bag in box connector in the sanitizing bucket step 2C Draw sanitizing solution through the sys tem and out the valve for 5 minutes Allow the sani tizing solution to remain in the system for a mini mum of 15 minutes Place the bag in box connector in the rinse bucket step 2A Draw clean rinse water through the sys tem and out the valve for 2 minutes flushing the sanitizin
18. eve a proper installation Things to look for include but are not limited to If being installed in a counter make be sure you have a flat level counter top Is there enough space for the UC300 You will need to have at least a 36 deep coutertop to do a proper installation How about under the counter Is there room for the UC300 with drain underneath and beverage tubing coming from the rear of the unit along with the elec tric necessary It is suggested that you have at least 18 of open space to the right of the unit for an easy installation f being installed in a counter are there any braces or support structures in the counter top that could be cut and damaged Avoid direct sunlight or close heating air condition ing ducts sa proper drain available The UC300 has a single 3 4 drain underneath the unit To properly install the SerVend UC300 Use these guidelines Meet all local code requirements Have a receptacle with the proper voltage at the in stallation site for connection to the UC300 Astandard three prong plug is needed for the dispenser If the unit is equipped with an ice maker the condensing unit will need 208 230v were ever the condenser is mounted Completely unpack the UC300 removing all pad ding and shipping retainers 5027727 Revision July 28 2003 Route the beverage tubing from the syrup racks to the location of the UC300 Make sure to leave some slack i
19. g solution from the system Replace the plastic cap opposite the tubing con nection on the bag in box connector Reconnect the bag in box connector to the bever age syrup bag in box Repeat the above steps for each beverage valve or follow this procedure with any number of valves concurrently 5027727 Revision July 28 2003 FIGAL Beverage System Sanitizing 5 1 Prepare the following in three clean figal tanks Rinse tank fill with room temperature water Servend Installation and Service Manual Connect detergent tank to the syrup line and draw detergent through the valve for 2 minutes Then allow remaining detergent to stay in the system for 5 minutes 6 Follow steps 6 and 7 in the bag in box sanitiz Detergent tank mix approved beverage system cleaner with warm water as directed Sanitizing tank mix a solution of 1 ounce of un scented household bleach 5 25 Cl NaO con 7 centration to two gallons of tap water The mix ture should supply 200 PPM available chlorine 2 Disconnect all product and water lines from prod ing instructions to clean and sanitize the bev erage valve nozzle and diffuser Connect sanitizing tank to the syrup line and draw sanitizing solution through the valve for 5 minutes Allow sanitizing solution to remain in the system for a minimum of 15 minutes uct tanks and remove carbonator 8 Connect rinse tank to the syrup line Draw clean 3 Locate the figal syrup tan
20. k for the circuit to be sani tized Remove both quick disconnects from the fi gal syrup tank Rinse quick disconnects in warm 9 tap water 4 Connect rinse tank to the syrup line Draw clean rinse water through the valve until syrup is flushed from the system 5027727 Revision July 28 2003 rinse water through the system for two minutes to flush the sanitizing solution from the system Reconnect syrup and carbonated water lines 15 Servend EXPLODED VIEWS Installation and Service Manual 120V DRIVE AUGER JOVINYVD 1 X 02 v 1 1108 61 106 ve NOILISNVHI 401 INSNI 901105 Z A3110d 18130 HLOOL 22 919108 YOLVNLY 1581 18 WD 16S 10S HOLIMS 1981 38 3119 88 066 106 02 6612105 A3110d NIU130 HLOOL 0 8612106 GINS 2VAOLE OVdV2 9612106 311 dV S 61210G H VW 2 1 X 2 01 895 v6LZ10S G VIV 1 X VIG 1 HOLIH Nid 0 2106 QOY 839 14509 9202105 N NTN 901 8390V NOILISNVYL 6 206106 1 180 819 008 2144106 9N18V38 11 8 034 1 602106 Sd Hd X 26 8 M3UDS 802105 YOLON 8390V 1188 95 SS 02 P 1 LAN e 012040 SS 02 v 1 LNN 1012060 1X3 YVLS 01 201 U3HSVM 1061060 SS 1V1i v 1 S081060 SWHY Hd SS 1 X 2 9 895 1060060 a uonduoseq J qunN Wed eocdos 10 IWIMALVIN dO 5027727 Revision July 28 2003 16 Installation and Service
21. lve and the cup lever if applicable Place the valve diffusers and nozzles in sanitizing solution for 20 minutes then replace them on the beverage valve Place bag in box connector in the sanitizing bucket step 2C Draw sanitizing solution through the System and out the valve for 5 minutes Allow the sanitizing solution to remain in the system for a mini mum of 15 minutes Place the bag in box connector in the rinse bucket step 2A Draw clean rinse water through the sys tem and out the valve for 2 minutes flushing the sanitizing solution from the system Replace the plastic cap opposite the tubing con nection on the bag in box connector Reconnect the bag in box connector to the bever age syrup bag in box Repeat the above steps for each beverage valve or follow this procedure with any number o f valves concurrently 13 Servend Installation and Service Manual BAG IN BOX BEVERAGE SYSTEM SANITIZING Needed Three clean empty five gallon buckets to be used for the rinse detergent and sanitizing buck ets and a container to be placed under soda valves to carry away detergent and sanitizing agents which will be flushed through the valves 1 2 14 Disconnect the bag in box connectors Prepare the following in three clean buckets Rinse bucket fill bucket with clean tap water Refill as necessary Detergent bucket mix approved beverage system cleaner with warm water as recomm
22. n each of the syrup lines in case the unit needs to be pulled out some for service work or cleaning Make all beverage connections if necessary at the Syrup racks f installing in a counter mark the counter top with the appropriate cut out opening Check that the cut out location is approved by the owner before any cuts are made in the counter top Compare the marked cut out with the dispenser chest Size Be sure you are going to make the proper hole size Cut the marked opening in the counter top Install the legs provided to the unit You will have to tilt the unit back forward or to the side to install the legs Attach the drain line to the drain connection at the bot tom of the chest The connection is a 3 4 fpt at the center of the unit 6 above floor level Remove the front back and side panels to make water and syrup connections You do not have to remove all of these panels but it makes for an easier installation There is one water connection that is located on the bottom right side of the unit that feeds all the valves for both non carbonated and carbonated water drinks This connection supplies the entire unit with water See Plumb ing diagram for exact routing The incoming water pres sure must be at least 40 psi and no more than 55 psi Proper measures must be taken if the water pressure is under or over the operating specifications Connect the CO2 supply line This connection is also loca
23. oted at the time of delivery or not later than 15 days from the date of delivery WARRANTY INFORMATION Consult your local SerVend Distributor for terms and conditions of your warranty Your warranty specifically excludes all beverage valve brixing general adjustments cleaning accessories and related servicing Your warranty card must be returned to SerVend to activate the warranty on this equipment If a warranty card is not returned the warranty period can begin when the equipment leaves the SerVend factory No equipment may be returned to SerVend without a written Return Goods Authorization RGA Equipment returned without an RGA will be refused at SerVend s dock and returned to the sender at the sender s expense Please contact your local SerVend distributor for return procedures 5027727 3 Revision July 28 2003 Servend Installation and Service Manual SAFETY INSTRUCTIONS Installation and start up of this equipment should be done by a qualified service technician Operation maintenance and cleaning information in this manual are provided for the user operator of the equipment AWARNING A WARNING When using cleaning Flush sanitizing solution from syrup system fluids or chemicals rubber gloves and eye Residual sanitizing solution left in system protection should could create a health hazard be worn CLEANING Refrigeration deck contains parts that can move at any ELECTRIC SHOCK time and will cause injury if
24. service Group Manitowoc Beverage Equipment 2100 Future Drive w Sellersburg IN 47172 1868 Tel 812 246 7000 800 367 4233 Fax 812 246 9922 www manitowocbeverage com In accordance with our policy of continuous product development and improvement this information is subject to change at any time without notice 5027727 Revision July 28 2003
25. ted at the bottom right side of the unit and is already connected to the carbonator The regulator for the car bonator should be set at 75 psi Make all syrup connections These connections are lo cated on the bottom left side of the unit There are ten connections Refer to the plumbing diagram for proper valve selection Turn the power switch to on at the electrical box located at the bottom front of the unit Servend Installation and Service Manual 10 UC300 WIRING DIAGRAMS WIRING DIAGRAM 115V CAUTION C34 ur ELECTRICAL SHOCK HAZARD 2 PRESS RESET BREAKER SWITCH x TRANSIT OPMER icen BLACK ALL REMAINING VALVES ARE WIRED IN PARALLEL BLACK DISCONNECT POWER FRONT ENCLOSURE BEFORE SERVICING 4 RECONNECT POWER SUPPLY T WHITE VALVE KEYSWTOH Ls WHITE GND SWITCH ON OFF BEVERAGE SLAG BEVERAGE WHE VALVE VALVE zi 1 po LEVEL WHITE PLUG DLE BLACK GREEN AUGER MOTOR BLACK I MICROSWITCHES x Hm I1 WHITE E SP
26. ty five gallon buckets to be used for the rinse detergent and sanitizing buck ets and a container to be placed under soda valves to carry away detergent and sanitizing agents which will be flushed through the valves 1 Disconnect the bag in box connectors 2 Prepare the following in three clean buckets Rinse bucket fill bucket with clean tap water Refill as necessary 5027727 Revision July 28 2003 10 11 12 Servend Installation and Service Manual Detergent bucket mix approved beverage system cleaner with warm water as recommended Sanitizing bucket mix a solution of 1 ounce of liquid unscented household bleach 5 25 CI Na concentration with two gallons of tap water The mixture should supply 200 PPM of available chlorine Remove the cap located opposite the tubing connec tion on the bag in box connector Place bag in box connector in rinse bucket step 2A Draw clean tap water through the system and out the beverage valve until all syrup is flushed from the system Place bag in box connector in the detergent bucket step 2B Draw detergent solution through the sys tem and out the beverage valve for 2 minutes Then allow the remaining detergent to stay in the system for 5 minutes Remove the valve nozzles and diffusers as de scribed in the daily cleaning instructions Using a clean cloth or a soft brush scrub the nozzle the diffuser the bottom of the dispensing va
27. vided for in place cleaning of the ice maker The ice maker water valve water pan curtain and water pump can all be removed for service and cleaning without removing the ice maker itself The UC300 can be built in either a left hand or right hand ice dispense arrangement The drain pan is the only part that is different for the two configurations all other parts are identical In the right hand configuration syrup lines from the BIB pumps are brought in to the unit at the lower left water drains electrical and refrigerant lines on the right The waste water from the cuber spillage and melt water from the drain pan and melt water from the storage bin and auger are all conveyed into a small catch basin lo cated on the base of the unit A single drain is then routed to the rear for connecting to the building drain A water supply line is necessary for the ice maker and beverage system connecting to a 3 8 OD beverage tube 5027727 Revision July 28 2003 Servend Installation and Service Manual INSTALLATION The SerVend UC300 is shipped in a heavy duty corrugated carton with a wooden pallet Inspect the UC300 for freight damage If any damage is noticed stop immediately and contact your delivering freight company You must file a freight claim for your equipment Failure to do so can void any claims SerVend is not responsible for any freight damage Before you begin the installation please check to be sure you can achi
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