Suzuki Boulevard M109R
Contents
1. 2 Remove airbox We highly recommend you consult the factory service manual for proper removal of airbox 3 Route wiring harness as shown in the picture Fig 1 4 Unplug stock wiring harness from injectors and plug in the connectors from Fuelpak as shown Fig 2 J Unplug the TPS connector grey and attach T tap connectors to the two outside wires Fig 3 6 Route Fuelpak green wire to T tap on the factory black wire with brown stripe Routh the Fuelpak violet wire to T tap on the factory pink wire with black stripe as shown Fig 3 7 Reattach the TPS connector 8 Route red wire to the front of engine and down to the horn Fig 4 7 Disconnect the two position connector from horn and snip connector in half so you have two one wire connections Reattach factory grey wire to horn Attach Fuelpak red wire to the other horn connection Plug the factory horn orange wire to the male connection on the Fuelpak red wire 11 Route black wire to battery negative connection as shown Fig 5 12 Attach Fuelpak to Fuelpak harness and mount to bracket under the left side cover as shown Fig 6 INSTALLATION INSTRUCTIONS S 13 Before reassembling the bike make sure handlebar switch is in the engine not running position and turn the key on Fuelpak should light up Sound the horn If Fuelpak turns off when the horn is sounded recheck the red wire connection on the horn and that it is connected to the orange wire from the2. Ly 7 y A Z Lu Lu O lt Zz lt Z O S z a lt Lu Li READ ALL INSTRUCTIONS BEFORE BEGINNING INSTALLATION NOTICE Fuelpak is intended for racing or off highway use only and is not legal for sale or use in California on pollution controlled vehicles INTRODUCTION Congratulations on your purchase of the Fuelpak Fuel Management System for fuel injected Suzuki Boulevard M109R motorcycles Please take the time to read the entire instruction manual before attempting to install DO NOT adjust the Fuelpak until you have thoroughly read the instruction manual and the unit is fully installed If you have questions please call 562 921 0071 TOOLS NEEDED 1 Phillips Screwdriver 5 mm Allen Wrench 10 mm Socket Wrench Long Pliers Less than 2 hours SUZUKI BOULEVARD M109R Pucipa Suzuki Boulevard M109R Fuel Injected Models INSTALLATION INSTRUCTIONS FOR P N 62001 SUMMARY To achieve the optimum performance from your application it is recommended that you install a high performance air filter in conjunction with this unit The Fuelpak will be installed in line the factory injector wiring harness and the throttle position sensor The Fuelpak will be tucked under the seat next to the ECU with the cables routing to the right side of the engine PLEASE NOTE FUELPAK USE REQUIRES A HIGH PERFORMANCE AIR FILTER 1 Remove seat right and left side covers and fuel tank
3. To initiate a warranty process the consumer must first in material or workmanship Fuelpak s responsibility is strictly call technical support to receive a return authorization number limited to repair or replace the defective product Fuelpak The product must be returned to Fuelpak complete with a dated Shall not be responsible for a labor transportation or other receipt and a return authorization number incidental charges b consequential or other damages incurred by use of any product Fuelpak offers no other Fuelpak warranty beyond this limited warranty This limited warranty Attn Warranty Claims does not apply to products which have been a modified 13861 Rosecrans Avenue or altered in any way b subjected to adverse conditions Santa Fe Springs CA 90670 such as misuse neglect accident improper installation 562 921 0071 P N 51741 053107
4. factory harness 14 Follow the service manual to reinstall the airbox and gas tank i uelpal s MODE VALUE DISPLAY DISPLAY VALUE ADJUSTMENT BUTTON MOD SELECT BUTTON VALUE ADJUSTMENT BUTTON EGATIVE VALUE INDICATOR HOW IT WORKS 1 Remove Fuelpak clear case cover by removing all four screws save hardware A Turn on main power with key but do not start engine Fuelpak display should light up if not turn power off and verify the connectors are fully seated 3 Refer to Fuelpak Setting Reference to locate the Setting Values specific to your bike and exhaust system If you do not find your setting visit fuelpakfi com or call tech support at 562 921 0071 4 Starting with mode 1 selected press the value or the value buttons to input the correct value as indicated in your Setting Value After entering your first value press the mode select button to move to mode 2 and enter the value Continue until you have entered the value for each of the first 18 mode positions Each time the value is pressed the value increases by one number Each time the value is pressed the value decreases by one number Please refer to the How It Works section directly above if you have questions about this step 5 As the next procedure after you have entered in your values for the first 18 modes press the mode select button to move to mode 19 Fully twist o
5. pen the throttle and return to idle position to calibrate the Fuelpak to your bike ENTERING VALUES 6 By pressing the mode select button twice move to mode 21 and verify that it reads 0 with the throttle closed 50 at approximately half throttle and 99 when fully opened if not repeat step 5 Do not proceed to step 7 until mode 21 is verified 7 Enter any other mode values as required for your application 8 Turn off power ve Reinstall clear cover on Fuelpak module then side covers and seat on the motorcycle 10 You are now ready to ride IN THE EVENT OF A MALFUNCTION PLEASE CHECK THE FOLLOWING 1 Turn off main and handlebar switches then verify all 4 Check harness for cuts scrapes or abrasions connectors are fully seated 5 Make sure the battery is fully charged and the Be sure setting values are correct for your application charging system is operating correctly 3 Verify throttle calibration step 5 in Entering Values 6 Call technical support at 562 921 0071 TECH SUPPORT N WARRANTY INFORMATION Lu 7 y A 2 Lu u O lt Z lt Z O S w a amel Lu Li WARRANTY Your Fuelpak unit is warranted against defects or adjustment contaminants corrosion or faulty repair in materials and workmanship for the period of 90 days from or c used in applications other than those recommended by the original retail purchase In the event of an alleged defect Fuelpak
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