S246 Service Manual - Mobility Scooters Direct
Contents
1. 28 1 29 1 31 1 35 1 36 Rod B consist of 1 28 1 29 1 30 1 31 1 32 if necessary loosen the nut 1 29 and related parts like a joint 1 28 1 32 then can wholly separate Rod A and Rod B 3 Loosen the headset bearing 1 02 by wrench total 3 sets then can take out the steering tube 1 25 gt front axle set LH 1 33 and front axle set RH 1 34 from front frame 2 4 7 To replace front suspension arm assembly When should you replace the suspension arm assembly If the suspension arm assembly out of shape due to an accident If the suspension arm assembly is deformation If the suspension arm assembly has noise when drive 4 How to replace rear bumper the rear anti tipper assembly lt gt Please proceeding steps as follows if it has to replace 17 1 Remove the cotter pin 1 16 by pliers then loosen the screw 1 14 and nut 1 15 by hex tools and wrench 2 Loosen the screw 1 18 and nut 1 22 to take out the front suspension arm 1 13 and related parts urethane block 1 20 3 Loosen the screw 1 09 and nut 1 10 4pcs to separate the supporting plate 1 08 from frame and front suspension bracket 1 12 from supporting plate 1 08 2 5 Tiller Assembly S331 S341 Series The Tiller assembly includes tiller frame control units main harness shroud adjustable component 2 5 1 To replace the tiller assembly To remove the tiller assembly from vehicle please refer to the item 2 3 1 step 12. 3 When should you replace the regulation cylinder If the regulation cylinder out of shape due to an accident If the regulation cylinder is deformation lt gt If the clearance is too much to cause the tiller assembly shake 4 How to replace the regulation cylinder Please proceeding steps as follows if it has to replace 1 Loosen the screw and nut which mounted on the lever 5 05 2 Take out the lever 5 05 with cable wire 5 06 from tiller frame 3 Loosen the screw 5 08 and nut 5 10 by hex tools and wrench then loosen the screw 5 16 5 17 by hex tools only 4 Take out the regulation cylinder 5 07 cable wire 5 06 and lever To replace the dashed board assembly When should you replace the dashed board assembly If your dashed board assembly is deformation If the dashed board assembly out of shape due to an accident If your control units amp harness is deformation How to replace the dashed board assembly Please proceeding steps as follows if it has to remove 1 Loosen the screw 5 20 4pcs by screw driver 2 Unplug the 3 connectors which from the throttle lever assy 5 3 and main cable loom 5 83 3 Take out the dashed board assembly from frame 20 2 5 6 To replace the throttle lever assembly When should you replace the throttle lever assembly If your throttle lever assembly is deformation If the
3. 5 To replace the suspension spring set When should you replace the suspension spring set lt gt If your suspension spring set is deformation If the suspension spring set out of shape due to an accident If the suspension spring set is worn out lt gt If the suspension spring set can t make a smooth movement 4 How to replace the front wheel Please proceeding steps as follows if it has to replace 1 Loosen the nylon nut 1 21 by wrench total 4pcs 2 Pull out the spring support shaft 1 12 by hand 3 Take out the related parts 1 22 1 26 in according with sequence 2 3 6 To replace the front fork assembly When should you replace the front fork assembly If your front fork assembly is deformation If the front fork assembly out of shape due to an accident If the front fork assembly is worn out 4 How to replace the front wheel lt gt Please proceeding steps as follows if it has to replace 1 Loosen the screw 1 18 and nylon nut 1 21 by hex tools and wrench then take them out 2 Remove front suspension arm set 1 27 and bushings 1 20 3 Loosen the nuts 1 14 2pcs by wrench to remove the position rod 1 13 13 2 4 Front Frame Assembly S341 Series The front section assembly includes front frame front shroud front wheel assembly and mat 2 4 1 To remove the tiller assembly 1 Repeat the item 2 3 1 step 1 5 Note Separate the mat from the shroud 4 02 by han
4. screws 3 30 and replace it 2 1 6 To replace the seat post When should you replace the seat post If the seat post is deformation If the seat post out of shape due to an accident 4 How to replace the seat post Please proceeding steps as follows if it has to replace Use two open end wrenches to loosen hexagon fixed bolt 1 63 and screw 1 65 Adjust the seat height based 1 62 to the demanded position there are 5 holes on the tube for adjusting the seat height Then insert and tighten the bolt 2 2 Suspension Frame Assembly S331 S341 Series The suspension frame assembly includes suspension frame driven tire assembly transmission assembly absorber anti tipper and rear bumper 2 2 1 To remove Rear shroud assembly 4 When should you replace the rear shroud If your scooter can not avoid knocked or bumped cause the shroud broken 4 How to replace the rear shroud Please proceeding steps as follows if it has to replace 1 Remove the seat body assembly first see section 2 1 1 then pull up rear shroud assembly 4 2 from chassis and unplug the connector of cable loom indicator amp rear light 4 21 which connect with main cable loom 5 83 2 Untie the battery strap and unplug the connector of battery harness from controller panel 2 56 then remove the battery 2 2 2 To remove the driven wheel assembly When should you replace the driven wheel assembly If your driven wheel assem
5. the front wheel with fork assembly is worn out 4 How to replace the front wheel with fork assembly Please proceeding steps as follows if it has to replace Loosen the headset bearing 1 02 by wrench and take out the front wheel with fork assembly 1 2 from front frame 2 3 3 To replace the front bumper assembly When should you replace the front bumper assembly If the front bumper assembly out of shape due to an accident If front bumper assembly is deformation 4 How to replace front bumper assembly Please proceeding steps as follows if it has to replace Loosen the screw 1 05 and nylon nut 1 06 both side by hex tools and wrench Then you can take out the front bumper Two Hex Nuts 2 3 4 To replace the front wheel When should you replace the front wheel with fork assembly If your front wheel is deformation If the front wheel out of shape due to an accident If the front wheel is worn out If the front wheel is pierced by something 4 How to replace the front wheel Please proceeding steps as follows if it has to replace 12 1 Loosen the screw 1 42 by wrench then take out the front wheel set 1 3 from the front suspension arm set 1 27 2 Pull out the front axle bushing 1 37 by hand directly 3 Release the air from valve of inner tire 1 32 then loosen the screw 1 38 and nylon nut 1 41 by wrench 4 Take out the hub 1 35 and rim 1 33 1 34 to replace the tire 2 3
6. the slide When should you replace the slide If the seat base plate is deformation If the seat base plate out of shape due to an accident 4 How to replace the slide lt gt Please proceeding steps as follows if it has to replace Use hex tools to loosen four screws 3 14 from the bottom of the seat body assembly then remove the slide 3 12 To disassemble seat body When should you replace the seat body If the seat body is worn out If the seat body is pierced or scratched by something If the scooter crashed cause the seat body out of shape How to replace the seat body Please proceeding steps as follows if it has to replace Follow the following step to disassemble seat body a Remove seat body assembly see section 2 1 1 b Use ratchet amp socket to loosen rear two screws 3 14 fixed the slide rails c Pull the slide swivel lever up then slide the seat body forward to limit d Use hex tools to loosen the other screws 3 14 fixed the slide rails 2 1 5 To replace the arm pad When should you replace the arm pad If the arm pad is worn out If the arm pad is pierced or scratched by something If the scooter crashed cause the arm pad out of shape 4 How to replace the arm pad Please proceeding steps as follows if it has to replace Revolve the knob 3 35 and pull the armrest assembly outside If the 3 arm pad 3 28 is broken use the screw driver to loosen two
7. throttle lever assembly out of shape due to an accident If your throttle lever assembly cause error code happen continuously How to replace the throttle lever assembly Please proceeding steps as follows if it has to remove 1 Loosen the screw 5 82 3pcs by screw driver and take out the throttle lever assembly 5 3 from frame 2 Loosen the set screw 5 64 2pcs by hex tools then take out the throttle lever set 5 62 with steel pin 5 65 2pcs from the potentiometer 5 80 3 Loosen the nut 5 63 2pcs by wrench and screw driver can take out the steel pin from throttle lever set 5 62 4 Take out the spring 5 78 by hand and loosen the screw 5 74 and nut 5 77 by screw driver and wrench to take out the setting plate 5 75 and spacer 5 76 5 Use the wrench to loosen the nut attached to potentiometer then separate potentiometer 5 80 and base plate 5 79 21 Sk 2 5 7 To replace the electric components mounted on dashed board assembly When should you replace the related electric components If the electric components are deformation If the electric components out of shape due to an accident If the electric components are difficult to operate or can t work 4 How to replace the related electric components Please proceeding steps as follows if it has to remove 1 Unplug all connectors which connect to PCB 5 37 the connectors including the charger socket assy 5 55 head light button
8. wire 5 48 4sets indicator switch wire 5 53 key switch wire 5 45 gt speed pot Wire 5 39 power cord 5 42 and power indicator 5 41 2 Loosen the brass stud 5 36 4pcs and take out the PCB from upper cover 5 32 3 Each button switch and electric component which mounted on upper cover all coating the polyester to avoid loosing so 1f you want to take out the component which you want you must clean away it by knife and alcohol to assist 4 Loosen the screw which mounted to the side of speed knob 5 40 then can take it out from potentiometer 5 38 5 Use the wrench to loosen the nut attached to potentiometer then separate potentiometer 5 38 and upper cover 5 32 6 To remove the fuel gauge from upper cover use the screw driver to press the salient on the side of fuel gauge and push it to come off 22 9 33 i 5 45 R I 9 48 556 548 gt 548 zal 559 553 551 552 5 61 23 3 2
9. 21 2 5 7 To replace the electric components from dashed board assembly P22 The numbers shown in this service manual is just for reference The part numbers should be in accordance with current exploded drawing 1 Introduction The purpose of this manual is to provide dealers and or distributors with the product information and instructions that are required for servicing the S33 1 S341 scooter 2 Service Guide The S331 S341 scooter consists of four main parts Seat Assembly Front Frame Assembly Suspension Frame Assembly Tiller Assembly 2 1 How to replace or repair the Seat Assembly The Seat assembly includes seat body seat base plate slide and left right armrests 2 1 1 To remove seat body assembly Pull the end 3 02 of the swivel lever 3 03 under the seat till unlock it and rotate the seat a little bit to the position where you can feel the seat rotate freely then lift up the seat body assembly SS gt SA a ae SD 2 1 2 To replace the seat base plate When should you replace the seat base plate If the seat base plate is deformation If the seat base plate out of shape due to an accident How to replace the seat base plate Please proceeding steps as follows if it has to replace Use ratchet amp socket to loosen four screws 3 40 and spring washers 3 3 41 from the bottom of the seat body assembly then remove the seat base plate To replace
10. 3 2 To replace the caster wheel with fork assembly sssnsesssssssssessssseseseeoseeeso P12 2 3 3 To replace the Front bumper assembly 4 a0 aaa AGGA P12 2 2 6 10 Teplice the front Wheel aa zoka kaaa sokaka ka jeja kha GW P12 2 3 5 To replace the suspension spring SEt s sss sws crack AGO adasen W ansa asa kia P13 2 3 6 To replace the front fork assembly uciac ao o e P13 2 4 How to replace or repair the Front section Assembly S341 Series P14 2 4 1 To replace the tiller assembly U a Aa W edad a Sad AE P14 2 4 2 To replace the front wheel assembly ak opao po ka W KE P15 2 4 3 To replace the tire of wheel assembly dva adna etida da aa eatin P15 JAA To t plac the TOntBUMper aaa kkk P16 2 4 5 To replace the half speed sensor bracket 0000 00v a vana aaa vana aaa vanannae P16 24 6 To Teplace ie steering pasa OO arabic P17 2 4 7 To replace front suspension arm assembly ase sana dena ansa kakav kasina P17 1 2 5 How to replace or repair the Tiller Assembly S331 S341 Series P18 2 5 1 To remove the tiller assembly oO i aaa ti P18 2 5 2 To remove the tear shroud Of tiller zove aos goa ono ao dod lip ened P18 2 5 3 To remove the front shroud OF tet aaa dn ad ena la GG GA Glew yates P19 2 5 4 To replace the regulation cylinder aska Akko ka P20 2 5 5 To replace the dashed board assembly sssssesesossssssssssssssssseseseseeeeeeeeee P20 2 5 6 To replace the throttle lever assembly 42 aca dovoda a od prek aka P
11. 5 2 5 2 To replace the rear shroud of tiller 1 Loosen the screw 5 20 6pcs by screw driver 2 Press the lever 5 05 down then take out the rear shroud 5 19 When should you replace the rear shroud of tiller lt gt If the rear shroud of tiller out of shape due to an accident If the rear shroud of tiller is deformation 4 How to replace the rear shroud of tiller Please proceeding steps as follows if it has to replace 18 2 5 3 To remove the front shroud of tiller When should you replace the front shroud of tiller If the front shroud of tiller out of shape due to an accident lt gt If the front shroud of tiller is deformation How to replace the front shroud of tiller Please proceeding steps as follows if it has to replace 1 Pull up the basket 5 68 by hand directly 2 Loosen the screw 5 30 4pcs by hex tools and take out the basket bracket 5 28 2pcs 3 Loosen the screw 5 11 4pcs by screw driver 4 Remove the grip then loosen the screw mounted on the lever 5 03 and pull it out from tiller s hand bar 5 Unplug the connector of the indicator L R 5 25 then take out the front shroud of tiller Note Regarding to step 4 above Remove the grip because of there is viscose inside the grip when you take out the grip the best way is using air gun and air compressor to assist Som F7 AL 19 2 5 4 To replace the regulation cylinder 2 3
12. Merits S331 5341 sere Service Manual Index 1 Introduction sosessssosososesesessososesessososososesessssososesessssssssoseses PI 2 Service Guide sessosessesscscsssssososesssososcssssssscsssssososessessssessssss P L 2 1 How to replace or repair the Seat Assembly S331 S341 Series P3 2 1 1 To remove seat body assembly ssssessssssseseseoceeesssssssssssssseseseeeeeeeeeeee P3 2 1 2 To t pl ce the seat base PAG KCAL akad P3 2 1 3 Te replace th slde as isa st si GA SAO A SAGE OE SP A P4 14 To disassembl seat body bak AKA GE EE O AE P4 2 1 5 To TEpla e the atin al ois Gd GSR od AG Aaa P5 2 1 6 To t plac the s at POSE wa ni naki A o daa kasina di ek k P6 2 2 How to replace or repair the Suspension Frame Assembly S331 S341 AED ae GA Wda RA A ei P7 2 2 1 To remove fear shroud assembly wsbk dika davana P7 2 2 2 To remove the driven wheel assembly aaa kakaa sed ad dinka ina oi P7 2 2 3 To remove the control panel assembly abb aib Ewki amvaceds P8 2 2 4 To remove the controller mounting plate and controller 0 000 ea aaa eee eeeees P8 2 23 IpTepli e the ARSD zadna nokie KO P9 2 2 6 To replace the transaxle assembly aa A i EAC P9 2 2 7 To remove the rear bumper and anti tipper assembly 000 aaa aaa avau P10 2 3 How to replace or repair the Front section Assembly S331 Series P11 2 3 1 To replace the tiller assembly a SOG AA OO AA AG daa P11 2
13. To replace the front bumper 2 4 5 When should you replace the front bumper If the front bumper out of shape due to an accident If the front bumper is deformation 4 How to replace rear bumper the rear anti tipper assembly Please proceeding steps as follows if it has to replace 1 Loosen the screw 1 04 and nylon nut 1 05 by hex tool and wrench 2 Pull out the front bumper 1 03 from front frame To replace the half speed sensor bracket and sensor When should you replace the half speed sensor If the half speed sensor is deformation If the half speed sensor is not functioning well or can t not work 4 How to replace rear bumper the rear anti tipper assembly lt gt Please proceeding steps as follows if it has to replace 1 Loosen the screw 1 38 by screw driver 2 Take out the sensor bracket 1 37 with sensor from front frame 3 Loosen the screw 1 40 by screw driver to take out the sensor 1 39 from bracket 16 2 4 6 To replace steering mechanism When should you replace the steering mechanism If the steering mechanism out of shape due to an accident If the steering mechanism is deformation If the steering mechanism has noise If the steering mechanism is hard to steer 4 How to replace replace the steering mechanism Please proceeding steps as follows if it has to replace 1 Loosen the nut 1 05 3pcs by wrench to remove Rod A and Rod B 2 Rod A consist of 1
14. ake the C clip A out from input shaft of transmission by pliers Loosen the screw 2 25 by hex tools Along the output shaft axial take out the disk brake 2 27 with brake disk 2 38 gt N JO u R To replace the transaxle assembly When you should replace the transaxle assembly and the suspension frame If the transaxle assembly has noise If the transaxle assembly can t drive the scooter If the transaxle assembly out of shape due to an accident If the transaxle assembly is deformation If your suspension frame is deformation 9 If the suspension frame out of shape due to an accident 4 How to replace the transaxle assembly and the suspension frame lt gt Please proceeding steps as follows if it has to replace Loosen the screw 1 51 by hex tools two side 2 Loosen the screw 2 03 and nylon nut 2 06 by hex tools and wrench then take the suspension frame away from front frame 3 Loosen the screw 2 08 and nylon nut 2 10 by hex tools 4 Loosen the screw 2 13 and nylon nut 2 14 by hex tools and wrench and take off the fixing stand 2 12 and brake fixing stand 2 24 5 Take off the transaxle assembly 5 5 from suspension frame 2 2 7 To remove the rear bumper and anti tipper assembly When should you replace the rear bumper rear anti tipper assembly lt gt If the rear bumper rear anti tipper assembly out of shape due to an accident lt gt I
15. bly is deformation If the driven wheel assembly out of shape due to an accident If the driven wheel assembly is worn out If the driven wheel assembly is pierced by something 4 How to replace the driven wheel assembly Please proceeding steps as follows if it has to replace 7 1 Pull out the screw cover 2 79 by hand 2 Loosen the nylon nut 2 81 by hex tool and take it out 3 Along the output shaft axial to take the driven wheel assembly out 4 The other side follow the step above 1 3 Illus 08 2 2 3 To remove the controller panel assembly 1 Loosen the screw 2 57 4 pcs by screw driver then pull up the controller panel 2 56 2 Unplug 4 connectors from controller 2 2 4 To remove the controller mounting plate and controller 1 Loosen the screw 2 51 and nylon nut 2 52 by hex tools and wrench 2 Take away the controller mounting plate and controller from the frame 3 Loosen the screw 2 54 and nylon nut 2 55 by hex tools and wrench then separate the mounting plate and controller 2 2 5 To replace the disk brake 2 2 6 1 Pull out the quick release pin 2 31 from brake arm 2 34 and take away related parts 2 34 2 36 Loosen the adjust spacer 2 36 till away from the end of brake wire Loosen the adjustable bolt which attached on the disk brake 2 27 and make the groove align the same direction Put the brake wire up from disk brake 2 27 directly T
16. d directly then loosen the screw 4 07 4pcs by screwdriver to make shroud come off the chassis the same as item 2 3 1 step 2 14 2 4 2 To replace the front wheel assembly 2 4 3 When you should replace the front wheel assembly If your front wheel assembly is deformation If the front wheel assembly out of shape due to an accident If the front wheel assembly is worn out If the front wheel assembly is pierced by something 4 How to replace the front wheel assembly lt gt Please proceeding steps as follows if it has to replace 1 Pull out the screw cover 1 70 by hand 2 Loosen the screw 1 60 by hex tool and take it out 3 Along the shaft axial to take out the driven wheel assembly the parts 1 55 1 59 will come out with wheel assembly 4 The other side follow the step above 1 3 To replace the tire of wheel assembly When should you replace the front wheel with fork assembly If your front wheel is deformation If the front wheel out of shape due to an accident If the front wheel is worn out If the front wheel is pierced by something 4 How to replace the front wheel lt gt Please proceeding steps as follows if it has to replace 1 Release the air from valve of inner tire 1 52 then loosen the screw 1 56 and nylon nut 1 58 by wrench 2 Take out the rim 1 53 1 54 to replace the tire 1 51 1 52 15 gt S PNY VALVE iS 154 2 4 4
17. f rear bumper the rear anti tipper assembly is deformation How to replace rear bumper the rear anti tipper assembly lt gt Please proceeding steps as follows if it has to replace 1 Loosen the screw 2 22 and nylon nut 2 10 two sides by wrench to take out the rear bumper 2 21 2 At the same time pull out the anti tipper assembly L R 2 1 2 2 from the suspension frame 2 01 3 Loosen the screw 2 17 and nylon nut 2 18 by screw driver and wrench to take out the anti tipper wheel 2 20 2 3 Front Frame Assembly S331 Series The front section assembly includes front frame front shroud front wheel assembly and mat 2 3 1 To replace the tiller assembly 1 Repeat step 2 2 1 2 Separate the mat from the shroud 4 02 by hand directly then loosen the screw 4 06 4pcs by screwdriver to make shroud come off the chassis 3 Pull out the connectors from tiller main cable loom 5 83 which connect to controller panel 2 56 head light 5 69 and half speed Sensor 4 Loosen the screw 5 71 and nylon nut 5 73 by hex tools and wrench 5 Pull out the tiller assembly from fork stem and you can take out the shroud assembly at the same time 2 3 2 To replace the front wheel with fork assembly When should you replace the front wheel with fork assembly lt gt If your front wheel with fork assembly is deformation lt gt If the front wheel with fork assembly out of shape due to an accident lt gt If
Download Pdf Manuals
Related Search