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Nokia 500 RM-750 Service Manual Level 1&2 - Nokia-X
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1. 3 ESD PROTECTION Nokia 500 RM 750 L1L2 Service Manual Nokia requires that service points have sufficient ESD protection against static electricity when servicing the phone Any product of which the covers are removed must be handled with ESD protection The SIM card can be replaced without ESD protection if the product is otherwise ready for use To replace the covers ESD protection must be applied All electronic parts of the product are susceptible to ESD Resistors too can be damaged by static electricity discharge All ESD sensitive parts must be packed in metallized protective bags during shipping and handling outside any ESD Protected Area EPA Every repair action involving opening the product or handling the product components must be done under ESD protection ESD protected spare part packages MUST NOT be opened closed out of an ESD Protected Area For more information and local requirements about ESD protection and ESD Protected Area contact your local Nokia After Market Services representative Confidential Copyright 2011 Nokia All rights reserved Version 1 0 Nokia 500 RM 750 Nokia Care L1L2 Service Manual Academy 4 CARE AND MAINTENANCE This productis of superior design and craftsmanship and should be treated with care The Suggestions many years below will help you to fulfil any warranty obligations and to enjoy this product for Keep the phone and all its parts and accessories o
2. BOARD carefully to direction 20 Push down the SS 88 camera removal tool to shown to release the DISPLAY connector Be careful release the CAMERA MODULE notto damage the connector 22 Peel off one corner of the DISPLAY ADHESIVE with the dental tool Be careful not to injure yourself with the sharp end of the dental tool 23 Remove the DISPLAY ADHESIVE with the tweezers 24 Liftup the DISPLAY with the SS 93 from the Do not use it again Discard it shown place 15 Confidential Copyright O 2011 Nokia All rights reserved Version 1 0 Nokia 500 RM 750 Nokia Care L1L2 Service Manual Academy 25 Remove the DISPLAY 21 Protect the other side of the TOUCH WINDOW 28 Remove the EARPIECE with the tweezers Do not with a protective film use it again Discard it 29 Remove also the EARPIECE ME aiid ae gt 30 Carefully lift up the PROXI MITY SENSOR PWB with the tweezers Do not use it again Discard it the dental tool Be careful not to damage the PROXIMITY SENSOR PWB 16 Confidential Copyright 2011 Nokia All rights reserved Version 1 0 Nokia 500 RM 750 Nokia Care L1L2 Service Manual Academy 31 Remove the PROXIMITY SENSOR PWB with the 32 The Nokia 500 disassembly is now complete tweezers END OF DISASSEMBLY 17 Confidential Copyright 2011 Nokia All rights reserved Version 1 0 Nokia 500 RM 750 Nokia Care L1L2 Service Manual Academy 10 ASSEMBLY HINTS 1
3. E aaa DISASSEMBLY INSTRUCTIONS esessessssessscessccsssessecsssessssecncsecnssecsecnssecseenssessecseees 10 ASSEMBLY HINTS 11 SOLDER COMPONENTS Confidential Copyright 2011 Nokia All rights reserved Nokia 500 RM 750 L1L2 Service Manual Version 10 Nokia 500 RM 750 Nokia Care L1L2 Service Manual Academy CHANGE HISTORY Approved 10 002 082011 First approved version The purpose of this documentis to help NOKIA service levels 1 and 2 workshop technicians to carry outservice to NOKIA products This Service Manual is to be used only by authorized NOKIA service suppliers and the content of it is confidential Please note that NOKIA provides also other guidance documents e g Service Bulletins for service suppliers follow these regularly and comply with the given instructions While every endeavor has been made to ensure the accuracy of this document some errors may exist If you find any errors or if you have further suggestions please notify NOKIA using the address below Nokia Care Academy service manuals nokia com Please keep in mind also that this documentation is continuously being updated and modified SO watch always out for the newest version 3 Confidential Copyright 2011 Nokia All rights reserved Version 1 0 Nokia 500 RM 750 Nokia Care L1L2 Service Manual Academy 1 COPYRIGHT Copyright 2011 Nokia All rights reserved Reproduction transfer distribution or storage of part or all
4. Nokia 500 RM 750 Nokia Care L1L2 Service Manual Academy SERVICE MANUAL Level 1 amp 2 Nokia 500 RM 750 Transceiver characteristics Band GSM EDGE 850 900 1800 1900 MHz WCDMA 850 900 1700 1900 2100 MHz a e E 3g wir i R N aii Jeu 01 09 2011 oo ae Oltje E 3 4 A fak E Display 3 2 nHD capacitive touch TFT color display 640x360 pixel resolution 16 9 aspect ratio Camera 5 megapixel full focus EDOF CMOS re 1 P A Julian Maron Ajouter Operating System Symbian Anna Gorilaz On Melancholy Hi Connections ae es WLAN 802 11 b g Na es d I Marion Vient d couter le dernier album de A E le01 093 Options o Appeler Bluetooth 2 1 Integrated A GPS 3 5mm AV connector Transceiver with BL 4U battery pack Standby GSM Up to 500 hours CDMA Up to 5 hours WCDMA Up to 455 hours Note Talk times are dependenton network parameters and phone settings Confidential Copyright 2011 Nokia All rights reserved Version 1 0 Nokia Care Academy Table of contents 1 2 O p N pio e w COV IRE CII Lada E A T a dq ice WARNINGS AND CAUTIONS esseseesssssesssseesssssessssecessseeesssecessseeesssseossseeossseeossseeosseeeosseeeesseees PE WARNING anna aere EEE ERE akaka pe CAUNON ARAR ESD PROTECTION poser e a at CARE AND MAINTENANCE egesiiiioon aii oa aa ER TER UINI ORCI TION een ra EXPLODED NE aaa RREO RR ERR pa ARYE DEVI PR E E SOFTWARE UPDA PE eona eain n
5. Tighten the TORX size 6 screws to the torque of 12 Nem 18 Confidential Copyright 2011 Nokia All rights reserved Version 1 0 Nokia Care Academy 11 SOLDER COMPONENTS TOP 8FA000305 HW021 21 BOTTOM Th Nokia 500 RM 750 L1L2 Service Manual V2402 2405 V2401 V2400 2404 X1563 X1564 X17403 CAA A na 1 Jeo D Ea x7402 O gog E3001 S2401 S2402 S2400 Ver 10 19 Confidential Copyright 2011 Nokia All rights reserved Version 1 0
6. fetime of the battery Always try to keep the battery between 15 C and 25 C 59 F and 77 F A phone with a hotor cold battery may temporarily not work even when the battery is fully charged Batteries performance is particularly limited in temperatures well below freezing Do not dispose batteries in a fire Dispose of batteries according to local regulations e g recycling Do not dispose as household waste 8 Confidential Copyright 2011 Nokia All rights reserved Version 1 0 Nokia Care Academy 6 EXPLODED VIEW AT A COVER ASSEMBLY 10001 10005 sf PROXIMITY SENSOR PWB 10004 A COVER 4 10005 N EARPIECE MESH GASKET Ss 10002 jasc T 10003 A2 LIGHT SWAP PACKAGE 10007 10009 O o LIGHT SWAP PWB 10008 CAMERA MODULE 10010 A3 C COVER ASSEMBLY 10011 10015 O IHF SPEAKER 10011 SPEAKER GASKET gt 10012 SCREW TORX SIZE 6 M1 4X4 10016 Nokia 500 RM 750 L1L2 Service Manual TOUCH WINDOW sto 10001 DISPLAY ADHESIVE Il C COVER afe 10015 nse A 10009 BATTERY COVER 10017 Only available amp Notreuseable Repair swap de as assembly after removal 9 Confidential Copyright 2011 Nokia All rights reserved only in level 3 Version 1 0 Nokia 500 RM 750 Nokia Care L1L2 Service Manual Academy 7 SERVICE DEVICES FLS 5 Flash Device CA 101 Service Cable AC 15 Travel Charger BL 4U NOKIA Nokia S
7. ill eventually wear out When the operating time talk time and standby time is noticeably shorter than normal it is time to buy a new battery Use only batteries approved by the phone manufacturer and recharge the battery only with the chargers approved by the manufacturer Unplug the charger when notin use Do not leave the battery connected to a charger for longer than a week since overcharging may shorten its lifetime If left unused a fully charged battery will discharge itself over time Temperature extremes can affect the ability of your battery to charge For good operation times with Ni Cd NiMh batteries discharge the battery from time to time by leaving the product switched on until it turns itself off or by using the battery discharge facility of any approved accessory available for the product Do not attempt to discharge the battery by any other means Use the battery only for its intended purpose Never use any charger or battery which is damaged Do not short circuit the battery Accidental short circuiting can occur when a metallic object coin clip or pen causes direct connection of the and terminals of the battery metal strips on the battery for example when you Carry a Spare battery in your pocket or purse Shortcircuiting the terminals may damage the battery or the connecting object Leaving the battery in hotor cold places such as in a closed car in Summer or winter conditions will reduce the capacity and li
8. of the contents in this document in any form without the prior written permission of Nokia is prohibited Nokia Nokia Connecting People and Nokia X and Y are trademarks or registered trademarks of Nokia Corporation Other product and company names mentioned herein may be trademarks or tradenames of their respective owners Nokia operates a policy of continuous development Nokia reserves the right to make changes and improvements to any of the products described in this document without prior notice Under no circumstances shall Nokia be responsible for any loss of data or income or any special incidental consequential or indirect damages howsoever caused The contents of this document are provided as is Except as required by applicable law no warranties of any kind either express or implied including but not limited to the implied warranties of merchantability and fitness for a particular purpose are made in relation to the accuracy reliability or contents of this document Nokia reserves the right to revise this document or withdraw it at any time without prior notice The availability of particular products may vary by region IMPORTANT This documentis intended for use by qualified service personnel only 4 Confidential Copyright 2011 Nokia All rights reserved Version 1 0 Nokia 500 RM 750 Nokia Care L1L2 Service Manual Academy 2 WARNINGS AND CAUTIONS Please refer to the phone s user guide for instruction
9. rvice Manual Academy eo f the device 7 Use the SRT 6 to release the three clips on the left 8 Open the two clips on the top sid side of the device with the SRT 6 ats Sa dg 10 The C COVER can be separated device with the SRT 6 Be careful not to damage the Side switches on the ENGINE BOARD F LEL p ea Ji Eh t SES 11 Use the AV plug to remove the AV JACK E 12 Use the DC plug to remove the DC JACK Be careful notto damage the gasket around the DC JACK 13 Confidential Copyright O 2011 Nokia All rights reserved Version 1 0 Nokia 500 RM 750 Nokia Care L1L2 Service Manual Academy a ga Pi 13 Release the IHF SPEAKER with the SS 93 14 Remove the IHF SPEAK Discard it au O 5 O e fem yn D ay Ta a 15 Use the tweezers to remove the SPEAKER GASKET 16 Open the TOUCH WINDOW connector with the SS The SPEAKER GASKER is not reusable Discard it 93 Be careful notto damage the connector ata L i ag ANT du e E LDO 17 Turn over the ENGINE BOARD from the bottom 18 Open the locking mechanism of the DISPLA end as shown Be careful notto damage the DISPLAY connector with the SS 93 Be careful not to damage connector the connector while opening it 14 Confidential Copyright O 2011 Nokia All rights reserved Version 1 0 Nokia 500 RM 750 Nokia Care L1L2 Service Manual Academy L essa E Aa 19 Pull the ENGINE
10. s relating to operation care and maintenance including important safety information Note also the following 2 1 Warnings iP 2 2 Cautions CARE MUST BE TAKEN ON INSTALLATION IN VEHICLES FITTED WITH ELECTRONIC ENGINE MAN AGEMENT SYSTEMS AND ANTI SKID BRAKING SYSTEMS UNDER CERTAIN FAULT CONDITIONS EMITTED RF ENERGY CAN AFFECT THEIR OPERATION IF NECESSARY CONSULT THE VEHICLE DEALER MANUFACTURER TO DETERMINE THE IMMUNITY OF VEHICLE ELECTRONIC SYSTEMS TO RF ENERGY THEHANDPORTABLE TELEPHONE MUST NOT BE OPERATED IN AREAS LIKELY TO CONTAIN POTENTIALLY EXPLOSIVE ATMOSPHERES EG PETROL STATIONS SERVICE STATIONS BLASTING AREAS ETC OPERATION OF ANY RADIO TRANSMITTING EQUIPMENT INCLUDING CELLULAR TELEPHONES MAY INTERFERE WITH THE FUNCTIONALITY OF INADEQUATELY PROTECTED MEDICAL DEVICES CONSULT A PHYSICIAN OR THE MANUFACTURER OF THE MEDICAL DEVICE IF YOU HAVE ANY QUESTIONS OTHER ELECTRONIC EQUIPMENT MAY ALSO BE SUBJECT TO INTERFERENCE Servicing and alignment must be undertaken by qualified personnel only Ensure all work is carried out atan anti static workstation and that an anti static wrist Strap is worn Use only approved components as specified in the parts list Ensure all components modules screws and insulators are correctly re fitted after servicing and alignment Ensure all cables and wires are repositioned correctly Confidential Copyright 2011 Nokia All rights reserved Version 1 0 Nokia Care Academy
11. tandard Toolkit v2 For more information refer to the Service Bulletin SB 011 on Nokia Online Supplier or manufacturer contacts for tool re order can be found in Recommended service equipment document on Nokia Online SS 88 Camera Removal tool Battery BL 4U 10 Confidential Copyright 2011 Nokia All rights reserved Version 1 0 Nokia 500 RM 750 Nokia Care L1L2 Service Manual Academy 8 SOFTWARE UPDATE Flash concept Point of Sale To use the FLS 5 Flash Dongle follow the user guide inside the sales package Please check always for the latest version of flash software which is available on Nokia Online Service software Care Dummy Bat tery with power supply via Nokia charger or product specific battery Transceiver 11 Confidential Copyright O 2011 Nokia All rights reserved Version 1 0 Nokia 500 RM 750 Nokia Care L1L2 Service Manual Academy 9 DISASSEMBLY INSTRUCTIONS 1 Nokia 500 disassembly 2 You mustuse the Nokia Standard Toolkit version 2 You will also need a DC plug AV plug and the Camera removal tool SS 88 ee es F E 3 Protect the TOUCH WINDOW with the protective 4 Open the BATTERY COVER by pushing it to the film direction shown 5 Remove the BATTERY COVER 6 Unscrew the four TORX size 6 screws in the order shown 12 Confidential Copyright 2011 Nokia All rights reserved Version 1 0 Nokia 500 RM 750 Nokia Care L1L2 Se
12. ut of the reach of small children Keep the phone dry Precipitation humidity and all types of liquids or moisture can contain minerals that will corrode electronic circuits Do not use or store the phone in dusty dirty areas Its moving parts can be damaged Do not store the phone in hot areas High temperatures can shorten the life of electronic devices damage batteries and warp or melt certain plastics Do not store the phone in cold areas When it warms up to its normal temperature moisture can form inside which may damage electronic circuit boards Do not drop knock or shake the phone Rough handling can break internal Circuit boards Do not use harsh chemicals cleaning solvents or strong detergents to clean the phone Do not paint the phone Paint can clog the moving parts and prevent proper operation Use only the supplied or an approved replacement antenna Unauthorised antennas modifications or attachments could damage the phone and may violate regulations governing radio devices All of the above suggestions apply equally to the product battery charger or any accessory Confidential Copyright 2011 Nokia All rights reserved Version 1 0 Nokia 500 RM 750 Nokia Care L1L2 Service Manual Academy 5 BATTERY INFORMATION Note A new battery s full performance is achieved only after two or three complete charge and discharge cycles The battery can be charged and discharged hundreds of times but it w
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