DT-500GC Glass Crusher User-/service manual
Contents
1. Figure 7 Delitek DT 500GC glass crusher part list for crusher unit DT 500GC Green Ship Glass Crusher standard version 13 Delitek Glass Crusher user service manual rev 1 5 1 2 6 C 500 collection container list of components a q e 3 e o ire ke a Figure 8 Delitek C 500 collection container part list DT 500GC Green Ship Glass Crusher standard version 14 Delitek Glass Crusher user service manual rev 1 5 1 2 7 Operating the DT 500GC glass crusher 1 4 5 Place the container see item 3 in fig 5 into the glass crusher chassis and secure it with the locking bar NOTE The C 500 container is also used in our DT 500MKII waste compactors i e containers from the glass crusher can be used in the waste compactor and vice versa the containers are therefore fitted with locking brackets and have a sinking for deployment of waste bags in front Be sure to always insert the container in the glasscrusher with the front first locking brackets and sinking facing to rear of the glass crusher Start the glass crusher by pressing the START button on the el panel see fig 9 When the glass crusher is running start inserting bottles into the feeding tube Be sure to insert bottles with the bottleneck first Take special care when inserting bottles Do not ever put your hand into the feeding tube Press the stop button see fig 9 after you are finished with the glass crushing To che2. Be sure to use all four straps when lifting full big bags out from the container onboard crane may be used Figure 10 Installation of big bag into the container DT 500GC Green Ship Glass Crusher standard version 16 Delitek Glass Crusher user service manual rev 1 5 1 4 0 El motor for crushing unit DT 500GC Glass Crusher 4 1 El motor Electric motor Bevi 90 4 Insulation class F IP 56 Guaranteed output 1 5 kW 2hk Rotation speed 1415 rpm Rated current 220V 6 5A 380V 3 7A 440V 2 8A Starting torque 2 4M A Starting current 5 3 I A Net weight 15 3 Kg Colour code RAL 5005 DT 500GC Green Ship Glass Crusher standard version 17 Delitek Glass Crusher user service manual rev 1 5 1 5 0 ELECTRIC DIAGRAMS 480V 5 1 400 OVISYVH 60 6 IG uasaubupys PAD xeuJ0J t9 3 SOLOHJHNd A jou xoig PI queer pa open esojeq pejsn po eq OM D sunssoid DYNDIP Y jsnu asoyd 40 eboyo yuaund JO sebuouo ji jouuou Gurun s soypodwod ey voya Kojas Siwa JO jueuxsn po juri dois Aduebsew3 Op 2 Ka 2 E EN v a e o 3 v o o D o 2 o c D o D c o Do lt o x z o gt 2 o a o Ak a vo E 2 o 3 o i o E Y E Figure 11 Electric diagram 400 480V DT 500GC Green Ship Glass Crusher standard version 18 Delitek Glass Crusher user service manual rev 1 5 1 240V 2 220 5
3. Big Bag in the container ose banana Ss dee tn lan bana 16 4 0 El motor for crushing unit DT 500GC Glass Crusher ooooooo 17 JF Emos 17 5 0 ELECTRIC DIAGRAMS EE 18 AAA eee 18 5 2 220 240V vade RENA 19 5 3 Electric panel externals part list sagaer var rue aan alasan 3 20 5 4 Electric panel internals part EE 21 5 5 Wiring diagram 400V 230V Y or A configuration ooo 22 6 0 5ER VICE MAINI ENA NGE ii miti ee 23 Gal Service Mantra 23 a e Rape Os ie Seale nura metu e tet en a 23 TU TECHNICAL SPECIFICATIONS EE 24 TEDESCO Ai 24 8 0 SPARE PARTS AND Bee ege eege 25 8 1 Ordering NOTS Te 25 8 2 Service and techniealanformoation seed utc rem eater ie En dalan 25 DO WARRANTY A GARE 26 9l General Cond On SEE BN BBB Es 26 10 0 TROUBLESHOOTING GUIDE as 27 10 1 Troubleshooting hos motae n rt ess BN RN ESAS UU 27 IT APPENDIX Lil nese 29 NEDE fl 29 12 APPENDIX eeh 30 DT 500GC Green Ship Glass Crusher standard version 3 Delitek Glass Crusher user service manual rev 1 5 1 12 Spare part TS aan AAN SN DT 500GC Green Ship Glass Crusher standard version 4 Delitek Glass Crusher user service manual rev 1 5 1 1 0 INSTALLATION INSTRUCTIONS 1 1 Installation of the glass crusher on a steel foundation Before installation note that the glass crusher must be placed in an environment with operating temperatures between minimum 25 degrees Celsius to maximum 4
4. Cou 4918 01 QVISHVH 60 6 15 UASSUBUD IS PAD yawapa SOLONJWNG A08 00t you xoig 17 pre AN u esoud t een ejojeq peysnipo eq skomjo punssoid INNDIP Y JSNW esoud Jo eboyo USuIND JO sebuouo ji gouuou bumuna si soyodwod gu uaya Kojas Siwa JO jueunsn po Wu c 2 o 2 E Mo o a 5 o z 3 v o en o o o a o c o o o 5 is the property of INKO AS This drowing Figure 12 Electric Diagram 220 240V DT 500GC Green Ship Glass Crusher standard version 19 Delitek Glass Crusher user service manual rev 1 5 1 7 PEISIEH 6076 N vo LG LG ueie seuBuejs SV OMNI CO 20 LO pue b 81989 DAd LL 9d 40 001 1Q c0 40 40 WU uo LL SkOopot L0 c0 40 20 YOJIMS ues OL tL 00L 10 20 20 20 yojims dois 60 51 001 LG 20 2020 yoyms dos bw3 0 fL 00L 10 0 40 40 puej6 age OAd S EL Od S 001 10 101010 Teri SJ ent enSopU3 10 1 001 10 NOISIASY NOI LdIYIS3G SIBWNN LHVd Jeued jo3u02 fL 00L LG 79 d ssejo aje sjueuoduioo y dojs Aouabiebiew 3 5 3 Electric panel externals part list Figure 13 Electric panel external part list DT 500GC Green Ship Glass Crusher standard version 20 Delitek Glass Crusher user service manual rev 1 5 1 5 4 Electric panel internals part list PEISIBH 60v6 N LG usjaasaubuejs 202020 184 Bununoy vO ZL 00L 10 CO LO Z0 dusejo rejpunouc 60 pL 00L 10
5. External dimensions W xD xH 976 mm x 1022 mm x 1809 mm El Motor 1 5 kW El Power 220V 380 440V 480V 690V 50 60Hz 16A 3 phase Weight including container 236 Kg DT 500GC Green Ship Glass Crusher standard version 24 Delitek Glass Crusher user service manual rev 1 5 1 8 0 SPARE PARTS AND BIG BAGS 8 1 Ordering information Big Bags and spare parts for Delitek DT 500GC Glass Crushers can be ordered from Delitek AS or by contacting one of our agents Address Delitek AS Moloveien N 8432 ALSVAAG NORWAY Tel 4776134700 Fax 477613 4277 E mail mail delitek no URL http www delitek no 8 2 Service and technical information INKO AS Stangnesveien 51 N 9408 HARSTAD NORWAY Tel 47 77 00 26 70 Fax 47 77 00 26 90 Contact Mr Leif Andersen E mail technical delitek inkoas no DT 500GC Green Ship Glass Crusher standard version 25 Delitek Glass Crusher user service manual rev 1 5 1 9 0 WARRANTY 9 1 General conditions Delitek AS guarantees that this product is without defects regarding materials and workmanship for a period of 12 months from original retail purchase date To obtain warranty service the purchaser must first contact Delitek AS within the warranty period in order to obtain information and replacement of parts or unit All inquiries must be accompanied by a description of the problem and the serial number of the unit this is engraved on the nameplate foun
6. glass properly Please have the el connection rewired according to electricity diagram found in the user manual A qualified electrician must do this If the el motor turns counter clockwise and as indicated by the arrow symbol on the motor the el connection is correct DT 500GC Green Ship Glass Crusher standard version 27 Delitek Glass Crusher user service manual rev 1 5 1 Symptoms Cause Solution The container is difficultto move Wheels may be defect and maneuver Control the wheels on the container and check that they are free rolling Contact Delitek and have the wheels replaced if some of them is defect Two of the wheels front have rotating action and two rear have fixed direction The loading hatch refuse to restin One or both of the gas open position pistons on the hatch are defect Contact Delitek AS and order for spare parts See chapter 8 DT 500GC Green Ship Glass Crusher standard version 28 Delitek Glass Crusher user service manual rev 1 5 1 11 APPENDIX 1 11 1 DnV Certification DINV DET NORSKE VERITAS STATEMENT OF CONFORMITY Application of Council Directive 98 37 EC of 22 June 1998 issued as Forskrift for Maskiner by the Norwegian Directorate of Labour Inspection Statement no AACAAJHI This is to certify that the technical documentation for the product Avfallskomprimatorer og emballasjepresser Identification DT 80 DT 10
7. 0 DT 500 DT 1500 DT 1000B Dt 1500B DT 500 COMBI DT 2000 Responsible manufacturer DELITEK AS Havnegata 7 8430 Myre Norway Manufactured by INKO AS PB 772 9487 Harstad Norway complies with the requirements applicable to it The manufacturer s Technical Construction File TCF and the product has been reviewed and found to comply with the requirements in Annex V section 3 Limitations Any modifications made to the machine shall immediately be reported to Det Norske Veritas AS in order to examine whether this Certificate remains valid Harstad 13 November 2002 for Det Norske Veritas AS Harstad Maritime Knut H rtzber Dag Julian Eilertsen District Manager Any significant changes in design or construction of the product or amendments to the Directive or Standards referenced above may render this receipt invalid The product liability rests with the manufacturer or his representative in accordance with Council Directive 85 374 EEC DT 500GC Green Ship Glass Crusher standard version 29 Delitek Glass Crusher user service manual rev 1 5 1 12 APPENDIX 2 12 1 Spare part list Item DT 500GC Glass crusher chassis Inspection hatch Handle for hatch Fixed rubber wheel for container 100 36 Rotating rubber wheel for container with brake Security bar for locking container to unit Knob for locking security bar to unit Crushing unit Crushing unit complete El motor 90 4 IP56 Cylinder hea
8. 5 degrees Celsius minimum 13 to max 113 degrees Fahrenheit Ensure that the control panel and the area around the glass crusher have sufficient lighting according to working environment law at site In addition each country s legislation and Health Environment amp Safety regulations regarding operation of this kind of products must be followed If the glass crusher is installed in an environment in motion such as on board a ship the stands or mounting brackets must be welded to a steel foundation or alternatively mounted rigidly with bolts see fig 1 The angle of inclination for the glass crusher should not exceed 5 Qualified personnel must perform any welding or installation WARNING It is very important to cover up the stainless steel surface on the glass crusher in order to avoid spatter from the welding onto the steel Welding and work with angle grinders nearby the waste compactor must always be avoided as this will damage the protective oxidizing coating on the waste compactor This again will cause surface corrosion Figure 1 Close up of mounting brackets See also fig 2 for overview DT 500GC Green Ship Glass Crusher standard version 5 Delitek Glass Crusher user service manual rev 1 5 1 1 2 Connection to electric supply Connection of el supply must de done by a gualified electrician Be sure to check that the voltage specified for the glass crusher conforms to the el supply at site See c
9. CO JO 20 xoqesn y 80 ZL tL 00L 1O CO 40 40 AN P G Z sdwejo 20 21 p1 001 LG c0 2020 Jeu 90 21 p1 001 LG c0 LO 20 jes Sununop G0 ZL tL 00L 10 CO LO 20 JojeulJojsueJ Orci v L 00L 10 CO 40 Z0 Ae arwa co ci vHL 00L LO 002020 cv L SM Ien Tono OL 2I p1 001 LG CO 2020 wojog suid LO cI p1 00L LG CO 2020 JOPEJUOD DO ZL pL 00L 10 8 NOISIA3H NOILdIYIS 3G HYIGWNN LWvd L 00L 1Q sjueuodwoy w wir Cu eO SF VON CO OD 2 E f9 d ssejo ase sjueuoduioo v Figure 14 Electric panel internal part list DT 500GC Green Ship Glass Crusher standard version 21 Delitek Glass Crusher user service manual rev 1 5 1 5 5 Wiring diagram 400V 230V Y or A configuration Figure 15 Wiring diagram for el motor DT 500GC Green Ship Glass Crusher standard version 22 Delitek Glass Crusher user service manual rev 1 5 1 6 0 SERVICE MAINTENANCE 6 1 Service Maintenance plan The DT 500GC Glass Crusher has not many moving parts that need special maintenance However please follow these service instructions Note For every service interval and other regular controls Function test of safety switches and emergency stop function must be performed by qualified personnel On start up Qualified personnel must check the el locker el panel for damages or water leaks Cable nipples guide tubes gaskets and sealing on el pane
10. Delitek Glass Crusher user service manual rev 1 5 1 Green shi Waste Handling Systems Model DT 500GC Glass Crusher User service manual a Delitek as Delitek AS Moloveien N 8432 ALSVAAG NORWAY Tel International 47 76 13 47 00 Fax International 47 76 13 42 77 E mail mail delitek no url http www delitek no DT 500GC Green Ship Glass Crusher standard version 1 Delitek Glass Crusher user service manual rev 1 5 1 IMPORTANT SAFETY INSTRUCTIONS Please follow these precautions when using this product AI NS 10 11 12 13 14 15 16 Read carefully through and follow the instructions given in this manual Pay attention to all warnings Installation must be done in accordance with this manual Protect and avoid the power cable from being walked on driven over etc Do not bend the power cable close to the connections Use only original spare parts approved and recommended by Delitek AS Qualified personnel must perform repairs and services WARNING Do not expose the el locker or el engine with direct spurt of flushing water The glass crusher must be placed in an environment that has an operating temperature between minimums 25 degrees Celsius to maximum 45 degrees Celsius WARNING If the glass crusher needs to be lifted after it is unpacked this must be done with certified lifting straps around the chassis WARNING Do not lift the glass c
11. ERSONNEL ONLY Turn on the mains switch 2 Start the glass crusher with the START button on the el panel Insert bottles into the feeding tube Be sure to insert bottles with the bottle neck first To check or empty the container Press the STOP button on the el panel Note Wait 5 minutes in order let any dust from the glass crushing settle Open the front hatch Remove the locking bar and roll out the container Remove the container top cover and remove the big bag Install a new Big Bag in the container Reattach the top cover on the container Roll the container in place inside the glass crusher Be sure to re attach the locking bar again Note To avoid damages be sure that whenever the container is inside the glass crusher unit the locking bar must be attached and secured WARNING DO NEVER ATTEMPT TO PUT YOUR HAND OR ANY OTHER NON GLASS OBJECT INTO THE FEEDING TUBE BECAUSE OF FIRE AND EXPLOSION HAZARD NEVER DEPLOY HOT ASHES OR ANY TYPE OF GAS DOMES INTO THE GLASS CRUSHER CONTAINER Figure 3 Instructions for use DT 500GC Green Ship Glass Crusher standard version 9 Delitek Glass Crusher user service manual rev 1 5 1 2 2 Dimension overview DT 500GC glass crusher Weight 236 kg ne lt 2 Os Y E z US n N 9409 Harstad eg N Figure 4 Delitek DT 500GC glass crusher dimensions overview DT 500GC Green Ship Glass Crusher standard version 10 Delitek Gla
12. ck or empty the waste container Note You should always wait for minimum 5 minutes after the machinery is stopped before you open the hatch or remove the top cover from the container Doing so will give the dust from the crushed glass time to settle Open the front hatch Remove the locking bar and roll out the container Remove the container top cover and remove the big bag Install a new big bag in the container Roll the container back into the glass crusher Be sure to re attach the locking bar again EMERGENCY STOP VOLTAGE ON O Figure 9 DT 500GC glass crusher el panel Warning Whenever the container is in the glass crusher unit make sure that the locking bar is attached and secured at all times in order to avoid damages Do never attempt to put your hands or any other non glass objects into the feeding tube Doing so may cause severe injuries on personnel Because of fire and explosion hazard never deploy hot ashes or any type of gas domes into the glass crusher or container In case of an accident the emergency switch must be pushed immediately DT 500GC Green Ship Glass Crusher standard version 15 Delitek Glass Crusher user service manual rev 1 5 1 3 0 Using BIG BAGS 3 1 Big Bags The Delitek DT 500GC glass crusher collects the crushed glass in big bags When you are using big bags avoid deploying other sharp objects directly in the container like metal p
13. d cap screw Cylinder head cap screw Cylinder head cap screw Circular plate between el motor and crusher knife Crusher knife Feeding tube for bottles Electro Equipment El locker Standard enclosure Rittal KS 1432 Cabel motor pr m Safety switch for hatch PG 13 5 PVC Cable Gland PG 11PVC Cable Gland Emergency stop switch Stop switch Start switch Control light Contactor 11 pins bottom Mountol Rittal KS 1342 Termic relay Transformator Mounting rail Timer Clamps 2 5 4kv Fusebox Groundrail clamp Mounting rail Part number DT500GC 00 DT500 02 DT100 500 02 DT100 36 DT100 37 DT 500GC 00 10 DT 100 05 DT 500GC 01 DT 100 01 00 DIN 912 M8 x 20 DIN 912 M8 x 30 DIN 912 M8 x 12 DT 500GC 01 00 DT 500GC 01 03 DT 500GC 01 04 DT 100 14 01 DT 100 14 10 10 DT 100 14 11 DT 100 54 DT 100 07 DT 100 14 03 DT 100 14 09 DT 100 14 10 DT 100 14 11 DT 100 14 12 00 DT 100 14 12 01 DT 100 14 12 10 DT 100 14 12 02 DT 100 14 12 03 DT 100 14 12 05 DT 100 14 12 06 DT 100 14 12 07 DT 100 14 12 08 DT 100 14 12 09 DT 100 14 12 04 DT 500GC Green Ship Glass Crusher standard version 30
14. d on the right side of the waste glass crusher Proof of purchase must be presented in the form of an original invoice or other documentation which shows that the product is within the warranty period The warranty does not cover claims for damages due to abuse neglected maintenance modifications or attempt of repairs by unauthorized personnel Delitek AS will not be liable for and denies any responsibility for accidental indirectly or other damages on amongst other property or personal injuries as the result of wrong use or neglected maintenance of the product See section 8 2 for contact information DT 500GC Green Ship Glass Crusher standard version 26 Delitek Glass Crusher user service manual rev 1 5 1 10 0 TROUBLESHOOTING GUIDE 10 1 Troubleshooting If you experience problems while operating the DT 500 glass crusher please use the following table to check for possible causes and solution before contacting Delitek AS Service for assistance Symptoms The indicator light for VOLTAGE ON on the el panel is not lit and the glass crusher does not respond when the start button is pressed see fig 9 Cause No voltage to the unit Solution Check if the main el cable has been unplugged Check if external fuses may be blown Check if internal fuses in the el locker are blown Failure or breaches in main electric cable An authorized electrician must inspect the cable and plugs for breache
15. hapter 5 for el diagrams Note Nipples bushings gaskets and sealing on the el locker are controlled during installation This eguipment should also be checked during maintenance and function tests of the glass crusher Check for damages on door gasket or water leakages into the el locker The el locker must always be closed except from maintenance purposes 1 3 Changing the electric configuration Normally the glass crusher is configured for 380 480VAC 50 60Hz 3 Phase However if 220 240V are the only option available the electric configurations must be changed according to this by your electrician 1 Be sure to disconnect the el supply for the glass crusher 2 The el motor must be rewired from Y to configuration according to fig 15 3 The transformer located inside the el panel see fig 14 must be bypassed by reconnecting the output cables from the transformer to the into the input terminals of the transformer parallell 4 Connect the waste compactor to el supply 220 240V DT 500GC Green Ship Glass Crusher standard version 6 Delitek Glass Crusher user service manual rev 1 5 1 1 4 DT 500GC Overview Figure 2 Overview of the DT 500GC DT 500GC chassis frame Container with Big bags installed for collection of crushed glass Inspection service hatch Feeding tube for glass bottles Hatch for loading unloading of container Locking bar for container with locking knobs Mounting brac
16. ieces or larger uncrushed glass pieces which can damage the bag in the container Special category waste and waste that belongs in the hazardous waste category must never be deployed in the container WARNING In case of re use of big bags check carefully for damages in material and all lifting straps If you suspect damages on big bags be sure not to re use the bag Never use other non certified types of big bags not designed for the Delitek DT 500GC or the C 500 waste container The big bags delivered from Delitek AS have SWL500Kg provided lifting with all four straps Do never attempt lifting of a full big bag unless all four straps are used or if the big bag has any damages that make lifting unjustifiable The Big bags is also eguipped with a strap in the bottom for easy deployment Note that deployment by using the single strap in the bottom gives only SWL120 Kg In such cases the deployment must for example be done in a way that the big bag lays in a larger container Ensure that the compacted waste also has easy evacuation from the big bag Never stand or walk under a hoisted big bag The big bags are specially designed for the Delitek containers and can be ordered from Delitek AS See chapter 8 0 for ordering information 3 2 Installing Big Bag in the container Place the big bag in the container and fasten the straps as indicated in Figure 10
17. kets one in each corner Container wheel 4 in all 2 in rear of the container fixed angle and 2 in front turning type with brakes ONDARRUN 1 5 Disassembling of the glass crusher Disassemble the glass crusher in the opposite order to which it has been assembled DT 500GC Green Ship Glass Crusher standard version 7 Delitek Glass Crusher user service manual rev 1 5 1 1 6 Pre installation checklist o Place the glass crusher package as close as possible to the mounting area a The glass crusher is normally packed in a wooden transport frame and covered in plastic Unpack the glass crusher and remove all crating and plastics Check for possible damages a With use of lifting equipment such as a hoist or crane certified lifting straps around the glass crusher chassis must be used Do not attempt to lift the glass crusher by using holes in the chassis or other parts of the glass crusher that is not suited for a lifting operation Q Place the glass crusher on the exact mounting position See section 1 1 for mounting details a An authorized electrician must connect the glass crusher to the onboard el supply See section 1 2 CONGRATULATIONS WITH YOUR NEW GLASS CRUSHER DT 500GC Green Ship Glass Crusher standard version 8 Delitek Glass Crusher user service manual rev 1 5 1 2 0 OPERATING INSTRUCTIONS 2 1 Instructions for use DT 500GC Glass Crusher INSTRUCTIONS FOR USE NB AUTHORIZED P
18. l and motor are controlled and tightened up if necessary Do a function test of safety switch in the hatch and emergency stop function 6 months When the unit is running Observe for unusual sounds vibrations or any other problems during operation 1 year Inspect the container wheels Be sure that the front wheels can turn in all directions and that all wheels spin freely If necessary replace damaged wheels See also chapter 8 2 years Main service Qualified personnel must check the el locker el panel for damages or water leaks Cable nipples guide tubes gaskets and sealing on el panel and motor are controlled and tightened up if necessary 6 2 Surface treatment In order to keep a nice and shining surface it is very important that the glass crusher is washed and cleaned with regular intervals and at least once every second month This is to avoid discolouring and corrosion Wash the compactor with a strong neutral detergent for industrial use Be sure to take all necessary precautions and read the data sheet for the detergent carefully before use It is recommended to use a high pressure washer in order to flush the compactor after washing Note Avoid flushing directly on the el locker and el motor DT 500GC Green Ship Glass Crusher standard version 23 Delitek Glass Crusher user service manual rev 1 5 1 7 0 TECHNICAL SPECIFICATIONS 7 1 DT 500GC Volume collection container 0 5 m Total height 1809 mm
19. operating the compactor gives adequate attention towards alarm signals and PA announcements c Necessary information training and signboards to be provided by the responsible officer onboard WARNING The DT 500GC must be installed in an unclassified zone onboard ships or offshore rigs DT 500GC Green Ship Glass Crusher standard version 2 Delitek Glass Crusher user service manual rev 1 5 1 Note All following dimensions are in metric millimetres TABLE OF CONTENTS L0 INSTALLATION INSTRUCTIONS ANE In 2 1 1 Installation of the glass crusher on a steel foundation ooooooWooooo 5 12 Connection to electric SUP ply earna tat enn Gan 6 1 3 Changing the electric confIguratfOTi suu Eege 6 APS GE GN MM EE F 1 5 Disassembling of the glass TEEN 7 1 6 Pro installation checklist sic core BEBAN SNN ENI NA UN 8 2 0 OPERATING INSTRUCTION S NN 9 2 1 Instructions for use DT 500GC Glass Crusher oooooooooooooWoooooo 9 2 2 Dimension overview DT 500GC glass crusher ooooonncccncccnococonccoonoconoconn nono nonnoconcccononnnos 10 2 3 List of components D1 3500GC Glass Crusher be sekalian eat did 11 2 4 Details of crushing unit DT 500GC Glass Crusher seen 12 2 5 Crushing unit part list DT 500GC Glass Crusher oo Woo 13 2 6 C 500 collection container list of components oma 14 2 7 Operating the DT S00GC glass USO a 15 EN A O Na MEN Ls Tn rA 16 ABB 16 3 2 Installing
20. rusher by using holes in the chassis or other parts of the glass crusher that is not suited for a lifting operation The glass crusher is designed to crush glass objects only bottles jars etc WARNING Waste that is considered as hazardous or special category waste must never be deployed in the glass crusher or its container Because of fire and explosion hazard never deploy hot ashes or any type of gas domes into the glass crusher Ensure that the control panel and the area around the glass crusher have sufficient lighting according to working environment law at site Qualified personnel must perform a function test of security switches emergency switch at regular intervals See chapter 6 for service maintenance of the glass crusher If a malfunction appears when the system is running and pressurized contact Delitek AS to get a description on how to get the pressure balanced WARNING During operation of the glass crusher it will be produced dust from the crushed glass inside the container which might be injurious to your health if breathed In You should always wait for minimum 5 minutes from the machinery is stopped until you open the hatch or removes the top cover from the container Doing so will give the dust time to settle The placing of the glass crusher be such that a Escape routes are adequate and do not impede escape from hazards which are described in the vessel offshore facility manual b Place for
21. s or failure The indicator light for VOLTAGE ON on the el panel does not light but the glass crusher starts when the start button is pressed The indicator light for VOLTAGE ON on the el panel is lit but unit does not start after pressing start button on the el panel The indicator lamp for VOLTAGE ON is defect The loading hatch is not closed properly and the security switch in the hatch is not activated Replace the lamp Close the loading hatch properly The el connection between the el panel and motor may be broken or damaged Please let an qualified electrician check this The el motor may be damaged or malfunction Please let an qualified electrician check this The glass crusher do not crush the glass satisfactory Problems with the source for the el supply Check that the electricity output connection conforms to the waste glass crushers specification For instance 440V 60Hz 3 Phase The electric connection in the el panel is wrong or out of phase A qualified electrician must inspect the glass crusher and make sure that the el motor rotates counter clockwise when operating Remove the covering of the el motor on top of the glass crusher and make a visually check the el motor when operating If the el motor turns clockwise the electricity connection is wrongly connected The glass crusher will seemingly operate as normal but may not be able to crush the
22. ss Crusher user service manual rev 1 5 1 2 3 List of components DT 500GC Glass Crusher REVISION 04 07 02 DESCRIPTION AISI 304 04 10 05 Vogn DT 500 40 mm AISI 304 DT 500GC QTY PART NUMBER 1 DT 500GC 00 DT 100 05 Ratt PP 10mm AISI 304 05 DT 500GC 01 Knuseenhet 04 10 05 DT 500 02 DT 500GC 00 10 3 1 DT 500 01 INKO AS stangnesveien 51 N 9409 Harstad ITEM 2 Figure 5 Delitek DT 500GC glass crusher list of componets DT 500GC Green Ship Glass Crusher standard version 11 Delitek Glass Crusher user service manual rev 1 5 1 2 4 Details of crushing unit DT 500GC Glass Crusher W i Weight 28 kg INKO AS stangnesveien 51 N 9409 Harstad Zz O Ez 2 ul ra z gt a x o 9 sia o o e e 8 er 0x Lu m gt um x o ul 4 1 DT 500GC 01 Knuserenhet 23 02 06 Figure 6 Delitek DT 500GC glass crusher Crusher unit details DT 500GC Green Ship Glass Crusher standard version 12 Delitek Glass Crusher user service manual rev 1 5 1 2 5 Crushing unit part list DT 500GC Glass Crusher en 2 PEISIEH 6076 N Ex m Ze 29900910 LG ueie seuBuejs SV OMNI 0 10 9900S La Z0 L0 09009 1A b 00 L0 99009 1A malos deg pe H I PUIKO OE X8W ZL6NIA I mesos deg pe H I PuIKO OZXSW cL6NIQ v Sozoez teyuesesnuy LO 09005 1Q NOISIA3Y ONOlLdIMOS3G uani ALO Wall L0 9900S L0
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