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Mark V Centrifugal Extractor Controller - Cost

1. Formula Name Indicates Values for extract deci Indicates Values for extract de Indicates Values for discharge Extract Sions may be a one Extract cisions may be a Discharge gecisions all values Sequence two or three digit Sequence one two or three Sequence are two digits except value digit value for A which is one If either the Extract Sequence or the Discharge Sequence is displayed Moves the cursor backward among the four displays and through each decision Moves the cursor forward among the three displays and through each decision If the cursor is at Decision A or X it will only advance with f Indicates Extract Sequence How the Formula Programming Help Screens Work F05 TLTSTDT XE1PE2P Extract Sequence page with cursor at Decision EXT 0050530 LT Load Time Any valid entry or or advances Each l i the cursor to the next decision When the cursor ad decision appears in EXTEND vances past the last decision on this page a new page Dis eight seconds HE charge Sequence page appears for the remaining has a del displ if no key clays isplays 5 help pressed help one help decisions in this formula minute immediately screen Y FOS LT LOAD TIME Help display for Decision LT Load Time When any EXT 05 SECONDS help screen is displayed values for the displayed decision may be entered but will not automatically advance to the next decision accepts
2. 55 RUNNING THE EXTRACTOR IN AUTOMATIC MSOP0905CE 2000335V 11 of 12 To View Outputs see Table of Outputs on next page hold hold hold hold ein hold Displays the first 16 0 abcdefghijklmnop output energized outputs page 0 a p output not energized Displays the second 16 outputs page 1 a p Displays the third 16 outputs page 2 a p Displays the fourth 16 outputs page 3 a p Displays the fifth 16 outputs page 4 a p 56 RUNNING THE EXTRACTOR IN AUTOMATIC MSOP0905CE 2000335V 12 of 12 Table of Outputs Display Output Name Connector Pin Display Output Name Connector Pin T Code Code El First 16 Outputs Page 0 a Second 16 Outputs Page 1 a a Distribution Speed IMTAS5 19 a Brake Release IMTA13 09 o b Flag Down Load 1MTAS 18 b Run Belt A IMTAI3 10 e c Flag Down Discharge IMTA5 17 c Run Belt B IMTA14 11 D d Loading Allowed IMTA5 16 d Not Used IMTA14 12 e Inflate Seal IMTAS 14 e Lower Load Chute IMTA14 13 n f Deflate Seal 1MTAS 13 f Close The Door IMTA14 14 El Door Open IMTAS 12 Not Used IMTA14 05 5 h Discharge Desired 1MTAS 11 h Not Used 1IMTAI4 15 o i E1 E2 Speed IMTA13 01 i Not Used IMTA14 06 B Not Used IMTA13 02 Not Used IMTA14 16 g k E3 E4 Speed IMTA13 03 k Not Used IMTA14 07 1 Clockwise Slow IMTA13 04 l Not Used IMTA14 17 an m C Clockwise Slow IMTA13 05 m Not Used IMT
3. FIGURE 7 MSSM02174E 8088 Processor Board and Optional Memory Expansion Board 94 HOW TO CHANGE EPROMS IN MICROPROCESSORS AND WHERE TO CHECK THE DC VOLTAGES 80186 Processor BoardS tThis processor board is used on all Milnor system controllers Miltron Mildata etc equipped with a color monitor and on textile process ing machines with software versions 95000 and later The single EPROM on this board is located in socket IC 2 Chassis Ground ROM socket empty except for Japan 95 MSSM0217AE 9020IV 5 of 5 FIGURE 8 MmSSM02174E 1MTA 31 on 80186 Board wires not shown for clarity Bem l nnm JUD U d IL 80186 Processor EPROM in socket IC 2 FIGURE 9 uwsswo217AE 80186 Processor Board MSSM0227AE 9525AV 1 of 4 THE EXTERNAL SERIAL LINK CABLES AND HOW TO CONSTRUCT THEM General Only three wires two signal wires plus a ground referred to in this section as a serial link are required to transfer data from one Milnor device to another However because the two optional serial communicating func tions Download and Print Data but not interconnected networks such as Milnet Miltrac or Mildata systems are conducted through a single external DIN type 9 pin connector different serial links will be required for the two functions it may be necessary to temporarily disconnect one plug from the connector and insert another to access the other optional function Non option
4. A sample printout is shown in begins printing PLEASE WAIT Figure 1 After printing display returns to Data Accumulation menu Data Accumulation 2 Clear When the 0 O DISPLAY DATA display 1 PRINT 2 CLEAR ENTER Enables clearing NEXT TO CLEAR DATA of all accumulated CANCEL ESCAPE data Clears all accumulated data from memory Display returns to the Data Accumulation menu or OB Returns to the Data Accumulation menu without clearing data INVOKING FORMULAS MANUALLY ACTUATING OUTPUTS VIEWING INPUTS AND ACCESSING DATA ACCUMULATION ON THE M7V amp M9V EXTRACTOR CONTROL MSOP0906CE 2000335V 11 of 14 PELLERIN MILNOR CORPORATION M7E M7EA2ALR 59436 95 VERSION 9200CS DATE 10 27 1992 PAGE 0I DATA ACCUMULATION Q LAST FORMULA RUN FORMULA RUN TIME WAIT TIME 1 WAIT TIME 2 ERROR TIME 1 DATA PER FORMULA FORMULA OF LOADS RUN TIME WAIT TIME 1 WAIT TIME 2 ERROR TIME 021 007 004 2 TOTAL ACCUMULATION DATA TOTAL OF LOADS RUN TIME WAIT TIME 1 WAIT TIME 2 ERROR TIME Number Tenth of hour WAIT TIME 1 Load Wait Time WAIT TIME 2 Discharge Wait Time HHT Hours Hours Tenth of hour HHHT Hours Hours Hours Tenth of hour MMT Minutes Minutes Tenth of minute Data has reached maximum stored value FIGURE 1 vsoPoo06AE Sample Printout Data Accumulation 70 INVOKING FORMULAS MANUALLY ACTUATING OUTPUTS VIEWING INPUTS AND ACCESSING DATA ACCUMULATION ON THE M7V amp M9V EXTRACTOR CONTROL MSOP0
5. When the MANUAL MENU _ RUN FORMULA MANUAL Formulas 00 15 if programmed are avail display 1 RUN FORMULA 00 FORMULA 00 able to be run 4 returns to Manual Menu lt Xx gt Selects a formula number where xx is MANUAL Formula 05 selected If an unprogram any formula example 05 COTTON med formula is selected the message xx Does Not Exist will appear i Scrolls the available choices If three wire circuit is PRESS START or PRESS NEXT TO TILT open the display prompts MACHINE DOWN Runs the extractor in slow WAITING TO LOAD or distribution speed to GOODS INTO EXTRACTOR permit loading S 3 5 o B ENTER Tells extractor it is loaded See The Displays During Normal Opera and runs selected formula RUN FORMULA MANUAL tion in RUNNING THE EXTRACTOR Upon completion display 00 FORMULA 00 for displays while formula is running en E es mi Returns to Manual Menu otherwise select another formula to run 2 TEST OUTPUTS By turning on individual outputs any machine function may be individually actuated for testing via Manual Menu while the machine is not running Outputs can also be viewed but not actuated while the machine is operat ing See RUNNING THE EXTRACTOR IN AUTOMATIC When the MANUAL MENU _ DRAIN MOTOR Outputs in the Table of Bare Manual display 2 TEST OUTPUTS 01 OUTPUTS are available 00 is reserved for return to Manual Menu E A WAR
6. Cake CBw9 CCW CCWLS Central liquid supply system Centrifugal Extractor Checksum Clean side COBUC Code Customer CBw9 washer cBw washer CBw9 washer CBw9 washer cBw washer cBw system CBW washer all models CBW washer washer extractor CBW system all microprocessor controlled models washer extractor CBw system CBW system Dryer C Bit attribute that modifies C Bit behavior to suit a specific function For example when a C Bit is assigned Op Code 04 Drain all other C Bits in the module turn off whenever the C Bit opens the drain valve C Bit for which discrete values may be commanded for each of the 16 basic formulas but not for each of the 256 possible goods classes See also C Bit Dedicated C Bit attribute to specify when the Steam C Bit will turn on to satisfy the commanded temperature C Bit Value in seconds for time based functions C Bit Value for temperature based functions in degrees Fahrenheit or Celsius batch of goods after discharge from the Press registered trademark to describe the Milnor Continuous Batch Washer counterclockwise cylinder rotation as viewed from the load end looking toward the discharge end see also CW counterclockwise limit switch to determine the limit of CCW ro tation during reversals see also CWLS TDCLS SAFETY chemicals are constantly supplied to the machine under pres sure valves on the machine ope
7. DEFINITIONS OF TERMS AND MSFDD412CE 9905CV 5 of 13 ABBREVIATIONS Applies to Term these machines Definition Controller all microprocessor control box usually housing a keypad at which the user com controlled models mands action and programs the machine CONWA CBW system conveyor similar to CONLO but includes built in goods weighing and authorized load weights indicator See CONLO Cooldown Dryer gradual temperature reduction after the drying cycle to ensure Dryer goods are not discharged too hot Always program sufficient cooldown time to cool goods Goods that are discharged too hot can catch fire by spontaneous combustion sometimes many hours after the laundry has stopped working Cooldown CBW washer methods of reducing the temperature in the Reuse Flush tank Reuse Flush Tank Cooldown CBW washer method of reducing a bath temperature in a tunnel washer Washer COSAT CBW system Milnor traversing non elevating shuttle conveyor for transport ing pressed cakes COSHA CBW system Milnor elevating and traversing shuttle conveyor for transport ing pressed cakes Count CBW washer number of sets of CW and CCW cylinder reversals commanded for each formula Count up CBW washer process in which the tunnel counts the number of reversal sets re maining between transfers in Miltron software prior to Mark VII this process was called count down because the counter displayed the number of reversal
8. Verifying Proper EPROM Installation After installing new EPROMs apply power to the machine and turn the machine on If the EPROMs are properly installed the display will continue with the normal display sequence when powering up If the display is blank or appears unusual turn the machine off at once and check the orientation of the EPROMs 91 HOW TO CHANGE EPROMS IN MICROPROCESSORS AND WHERE TO CHECK THE DC VOLTAGES MSSM0217AE 9020IV 2 of 5 Location of EPROMs on Processor Board Depending on machine model and type the CPU chip can be an Intel 8085 or an Intel 8088 Each microproc essor board requires at least one EPROM for proper operation but the EPROMs are located differently depending upon the type of board This information describes the location and arrangement of the EPROM chips on each type of board It also describes where to check the voltages required by the processor board 8085 Processor Boards NOT Coin Machine Scee FIGURE 3 Install EPROM 1 at the end of the row then 2 3 and 4 Chip 4 goes next to the two soldered chips on the board See FIGURE 2 for where to check voltages EY se Chips p DIP Switch SO Battery FIGURE 2 MSSM0217AE MTA 31 on 8085 Processor Board MTA Connectors wires not shown for clarity MTA 31 MTA
9. Belt ON During Jogging After Jogging and OFF Belt Delay During Belt After Belt During Belt During Belt Times Time Delay Time Delay Time Del ime Clear Time Cla BELT A NA feo Method 1 Continuous Furnished NA 99 Methot 2 NA Gear Tim Clear Time BELT A BeltB N A 99 Method 1 Continuous mee wA osoena Sam NA o dines Configured 7 99 Method 1 See 1 2 3 4 Continuous for BELT B if furnished N A 99 Method 2 Stationary N A Belt B 34 Clear Time After jogging is completed Belt B runs intermittently during any remaining Belt A Clear Time then continuously for Belt B Clear Time If the Belt B photo eye blocks Belt B stops f If the Belt B photo eye is not blocked within Belt B Clear Time photoeye failed error occurs If the extractor is configured for allied discharge Belt B will stop and start each time the photo eye blocks and subsequently clears as when goods are manually removed until it runs for one uninterrupted Belt B Clear Time At this time the control declares Belt B empty preventing it from running again until it receives the next batch of goods Soy 33 PROGRAMMING THE M7E M7V M9E amp M9V EXTRACTOR CONTROL MSOP0904CE 2000335V 13 of 22 HOLD UNLOAD DEVICE Applies to certain Miltrac devices only Should the device that is receiving goods O NO 1 YES from the extractor e g a shuttle wait for more than one load e g wait f
10. Number at lower right is M7E EXTRACTOR 92000 software date code FORMULA CHECKSUM This number changes if formula changes are made DOES EXTRACTOR HAVE Default 0 no If goods re A CAKE 0 NO 1 YES 0 main in Extractor or on Belt A see Interruptions in this section DOES CONVEYOR HAVE Default 0 no If goods re A CAKE O NO 1 YES 0 main on Belt B see Inter o o Ul m ruptions THREE WIRE DISABLED WAITING FOR LOAD Extractor set for automatic operation A 6 RUNNING THE EXTRACTOR IN AUTOMATIC MSOP0905CE 2000335V 2 of 12 The Displays During Normal Operation NOTE 1 All counters displayed during normal operation are in MM SS minutes seconds format NOTE 2 When two or more extractors are served by a shuttle loading device e g Milnor Cobuc load end flags targets are located on the shuttle rail in front of each extractor These flags stop the loading device at the next extractor to be loaded For Miltrac systems the flag deploys when the Miltrac control requests get ready to receive prior to start transfer it retracts as soon after the Cycle Start input is made and the Miltrac control requests do nothing transfer sequence completed For allied loading the flag deploys when the Loading Allowed input is made and retracts 10 seconds after the Cycle Start input is made NOTE 3 The extractor always utilizes the Cycle Start input independent of Miltrac to guarantee that the c
11. Permanent all models a fabric or finish which is heat set after the article is manufac Press tured to minimize wrinkling and retain creases Press CBw system extraction device to which the tunnel may pass batches Extrac tion is by squeezing goods under pneumatic pre press pres sure then hydraulic main bell pressure Press Pressure CBW system force used by a press during the extraction process also a code that identifies the one of up to four optional pressures that the Milnor press should apply to a batch 16 DEFINITIONS OF TERMS AND ABBREVIATIONS Term Applies to these machines MSFDD412CE 9905CV 11 of 13 Definition Program Constants Program Mode Pumped Chemical Supply System Rail Sequencer Relay Box Reversal Set of Reversals Reversing Rinse Zone Flow Splitter Run Mode SAFETY Software Soil Side Spray down SS SSS Standard C Bit CBw9 system Dryer all microprocessor controlled models washer extractor CBW washer CBW washer CBW washer washer extractor cBw washer all microprocessor controlled models CBw9 washer all microprocessor controlled models washer extractor washer extractor all microprocessor controlled models cBw washer values that specify characteristics of the CBW system not nor mally changed after first commissioning program constants spec ify line frequency 50 or 60 Hz minimum and m
12. RIB DEFLATION TIME ST SLOW SPEED TIME DT DISTRIBUTION TIME X NUMBER OF PRE EXTRACTS JC SET OF JOG REVERSALS E1P E1 PRE EXTRACT TIME JOG RUN TIME E2P E2 PRE EXTRACT TIME SPECIAL JOGS WHEN 0 R REVERSALS AFTER PRE EXTS J JOG STOP TIME ON SLOW SPEED ON TIME INCH COUNTS WHEN 0 OF SLOW SPEED OFF TIME A TILT AFTER JOG E1T FINAL El TIME MAX ESTIMATED TOTAL CYCLE TIME E2T FINAL E2 TIME INCLUDING RECEIVE DISCHARGE TIMES LOW EXTRA PEED MAX TIME EXCEEDS 999 SECONDS H HIGH EXTRACT SPEED NOTE ALL TIMES SECONDS Applies to single motor machines only FOO POLYCOTTON T LT ST DT X EIP E2P R ON OF EIT E2T RI RD JC EXT T STANDARD 0 10 03 LS gt 2 4 Mc EX 090 00 00 03 F01 COTTON T LT ST DT X E1P E2P ON OF E2T RI RD JC EXT T STANDARD O 50x L5 See 120 15 05 05 F02 SMALL COTT LT ST DT E1P E2P ON OF E2T RI RD JC EXT T PRE FINAL 10 03 15 045 02 02 105 15 15 05 F03 MAT SINGLE LT ST DT E1P E2P OF E2T RI RD JC EXT T STANDARD 10 03 15 CE 090 00 00 03 F04 MAT DOUBLE LT ST DT E1P E2P OF E2T RI RD JC EXT T FINAL FINAL 15 03 15 015 030 02 045 00 00 03 F05 MOP HEADS LT ST DT E1P E2P OF E2T RI RD JC EXT T PRE FINAL 10 03 15 045 02 105 15 15 05 F06 FORMULA 06 LT ST DT E1P E2P OF E2T RI RD JC EXT Tz k x 03 00 05 SHS me 000 00 00 03 F07 FORMULA 07 LT ST DT X E1P E2P OF E2T gc EXT T2 keen 03 00 05 000 03 F08 F
13. and Ribs Deflate time RD expire machine jogs per JC and J then tilts up and repeats the jog sequence If the goods tend to dislodge in slabs too large to exit the machine use this feature to separate the slabs before the machine tilts up F05 RIRD JC J A MAX DSG E MAX Estimated Total Cycle time in seconds Displays the Estimated Total Cycle time It may be used to lengthen the last high speed extract time when the time available for the total extract cycle is greater than the Esti mated Total Cycle time As each formula decision is entered the control will automatically calculate the cumula tive time required including estimate for braking jogging etc When there is one extractor behind the tunnel the theoretical time available for the Total Extract Cycle is the same as the time between tunnel transfers three extractors three times and so on To view an interim or partial Estimated Cycle time press lt SKIP TO key any time during programming The control will not accept a value less than the Estimated Total Cycle time To ex tend the last high speed extract time enter a MAX value greater than the Estimated Minimum time For example if the Estimated Total Cycle time is 155 seconds enter 185 seconds to lengthen the last high speed extract time by 30 seconds or enter 155 to accept the previously commanded E2 time etc See HOW EARLY CALL WORKS in the reference manual for how feature influences how long the centrifugal may
14. the control will power up in the Program Menu and display OK Turn Key To Run ts Enables clearing formula memory Clears entire formula memory CLEARING MEMORY See 1 ADD CHANGE All formulas revert to their PLEASE WAIT FORMULA in PRO default values GRAMMING THE M7E EXTRACTOR CONTROL PROGRAM 0 MENU Keyswitch was incorrectly set at Program at power up but the control has deter OK TURN KEY TO RUN mined that formula and configure data is reliable Returns to the run mode THREE WIRE DISABLED At power up this message appears following the power up displays until D is pressed to closed the three wire circuit which provides power to the extractor p may be pressed at any time during the power up displays thus silencing the opera tor alarm and overriding this message If V fails to clear this message see Opera tional Error Messages in this section name FAILED Where name is 8 16 IO 1 8 16 IO 2 8 16 IO 3 8 16 IO 4 24 OUT CHECK THIS BOARD 1 or 24 OUT 2 The named control circuit board failed or is missing If fu ture machine options require boards this message will result if such an option is configured but the requisite board is not installed Refer to schematic manual to identify boards by board number 76 M7E M7V M9E amp M9V EXTRACTOR ERROR MESSAGES MSTS0902AE 2000423V 2 of 6 Resets the control This permits access to the Program Menu
15. 000 255 seconds see also MMQ see C Bit Standard 17 DEFINITIONS OF TERMS AND ABBREVIATIONS Term Applies to these machines MSFDD412CE 9905CV 12 of 13 Definition Standard Input Standard Output Standing Bath Steam Code Step Timer Supply Injector Synchronism TDC TDCLS Thermistor Thermocouple Three Wire Circuit Thermo Water Timer Output cBw washer CBw9 washer cBw washer CBw9 washer CBw9 washer Dryer washer extractor CBW system cBw washer CBw9 washer CBW system Dryer all models all models so equipped cBw washer see Input Standard signal from the microprocessor control to perform a certain standard function such as Start Motors on Odd Modules First condition where there is no counterflow in a module see C Bit Steam Code counts time for each individual step in a formula or dry code compartmented hopper into which chemicals are loaded before beginning a wash cycle these chemicals are flushed into the ma chine automatically when commanded by the control condition where the movement of batches of goods through some part of the overall processing operation exactly corresponds with the tunnel transfers batches discharged from the tunnel may re main synchronous only at the very moment of transfer top dead center the approximate position of the junction of the transfer scoops and the perforated cylinder side sheets aft
16. 31 MTA 33 MTA 34 MTA 35 MTA 36 MTA 36 Ext Int Keypad Display FIGURE 3 wsswo217AE 8085 Processor Board NOT Coin Machine 92 HOW TO CHANGE EPROMS IN MICROPROCESSORS AND WHERE TO CHECK THE DC VOLTAGES MSSM0217AE 9020IV 3 of 5 8085 Coin Machine Processor Boards See FIGURE 5 Install the single EPROM in socket IC7 below connector W34 These boards have no battery PELLERIN MILNOR CORPORATION COIN MACHINE PROCESSOR BOARD DIP switch 8085 chipz a Td P i T detis EPROMin socket IC 7 L MTA connectors d 3 Chassis e t MTA MTA 2 MIAS MAS MTA 4 FIGURE 4 wssmo217Ae POWER DUTPUTS DUTPUTS MTA 1 in 8085 Coin Machine 0 7 8 15 wires not shown for clarity FIGURE 5 usswo 17AE 8085 Coin Machine Processor Board 93 HOW TO CHANGE EPROMS IN MICROPROCESSORS AND WHERE TO CHECK THE DC VOLTAGES MSSM0217AE 9020IV 4 of 5 8088 Processor Boards Without Memory Expansion Board Sec the table of EPROM loca tions below and FIGURE 7 If the set consists of only one EPROM install it in socket A of FIGURE 7 If two EPROMs comprise the set install EPROM 2 in socket A and EPROM 1 in socket B Always install highest numbered EPROM in socket A If the set consists of more than two EPROMs a Memory Expansion Board must be present in t
17. Dye Extractor Hands Off Milnor System 49 Auto Purge Dyextractor Hydro Cushion Miltrac System 7 Autovac E P Plus Mildata Miltron Totaltrol MSOP0237BE 9514DV 1 of 2 IMPORTANT OWNER USER INFORMATION MACHINES WITH A KEYPAD Take the following important steps before placing this machine in operation 1 Ensure safety of laundry personnel 2 Protect against data loss 3 Customize data configure formula and productivity data Ensure Safety of Laundry Personnel Ensure that all personnel who will operate or maintain this machine read the safety manual before per mitting them access to the machine Ensure that all user manuals are available to the appropriate personnel and that all precautions explained in the safety and other user manuals are observed Protect Against Data Loss Follow the safeguards listed below to protect against data loss caused by human tampering electro magnetic interference EMI physical damage to the data storage medium or loss of power to random access memory RAM 1 Keep the Run Program keyswitch set to run and secure the keys Users must understand proper use of this control See ABOUT THE USER CONTROLS see Table of Contents 2 Keep all electric box doors closed and locked Secure the keys 3 Leave machine power on for 48 hours before customizing data This fully charges the microprocessor battery which will then supply power to the RAM for 90 days even if
18. Extract Code A 2MTA4 01 Single Cake Extract Code B 2MTA4 02 Customer Code A Extract Code C 2MTA4 03 Customer Code B amrat 0 Josenecoer H Dry Code D 2MTA4 08 Customer Code G Connector Pin 2MTA4 11 2MTA4 12 2MTA4 13 2MTA4 14 2MTA4 15 2MTA4 16 2MTA4 17 2MTA4 18 NOTE The control will permit displaying the last 32 inputs even if Allied Data Pass in not provided but in 66 99 this instance these inputs should always remain not energized 65 INVOKING FORMULAS MANUALLY ACTUATING OUTPUTS VIEWING INPUTS AND ACCESSING DATA ACCUMULATION ON THE M7V amp M9V EXTRACTOR CONTROL MSOP0906CE 2000335V 7 of 14 Table of Optional Data Pass Inputs and Photo Eye Inputs Fourth 16 Inputs Page 3 A P Fifth 16 Inputs Page 4 A P Code Code A AMTA4 01 B Goods Coda 3MTA amp 02 B NotUsed AMTA4 02 C GoodsCodeB 3MTA403 C_ Not Used AMTA4 03 D Goods Codec 3MTA amp 04 D Not Used AMTA4 04 E GoodsCodeD 3MTA405 E Not Used 4MTA4 05 F fGoodsCodeE 3MTA406 F Not Used 4MTA4 06 G 4MTA4 07 H GoodsCodeG 3MTA amp 08 H Not Used 4MTA4 08 1 jDesinationCodeA 3MTA4 11 1 Not Used AMTA4 11 J jDesinaionCodeB 3MTA412 3 Not Used 4MTA4 12 K DesinationCodeC 3MTA amp 13 K Not Used 4MTA4 13 L__ DestinationCodeD 3MTA414 L Not Used 4MTA4 14 M New Formula 3MTA4IS M _ NotUsed 4MTA4 15 N 4MTA4 16 O EmptyLoad 3MTA amp 17 O _
19. Hardware In Serial Type Microprocessors for Mark IV and V Machines Interfacing Milnor Extractors with Allied Non Milnor Systems How to Change EPROMS in Microprocessors and Where to Check the DC Voltages The External Serial Link Cables and How to Construct Them Requirements and Settings for the Epson LX300 Printer Document ECN MHT36M7ECE 9526BV MSOP0237BE 9514DV MSOP0235BE 9836AV MSFDD412CE 9905CV MSOP0904CE 2000335V MSOPO0905CE 2000335V MSOP0907BE 9524AV MSOPO906CE 2000335V MSTS0902AE 2000423V MSFDA401EE 9533CV MSIN0902AE 9223AV MSSMO0217AE 9020IV MSSM0227AE 9525AV MSSM0251BE 9525AV MHT36M7ECE 9526BV 1 of 1 ABOUT THIS MANUAL Scope This instruction manual is intended to provide commissioning programming operating and trou bleshooting instruction for the M7E Extractor controller See the installation manual for information on ma chine installation procedures and mechanical requirements See the service manual for preventive maintenance service procedures and mechanical parts identification See the schematic manual for electrical parts identification and electrical troubleshooting The Normal Display Sequence at Each Power Up Verify that the messages appearing on the display at start up are as shown in RUNNING THE EXTRACTOR IN AUTOMATIC see Table of Contents Any other message s indicate an error condition that must be corrected before the machine will operate See M7E EXTRACTO
20. Not Used 4MTA4 17 P Not Used 3MTA4 18 P Not Used 4MTA4 18 O 6 INVOKING FORMULAS MANUALLY ACTUATING OUTPUTS VIEWING INPUTS AND ACCESSING DATA ACCUMULATION ON THE M7V amp M9V EXTRACTOR CONTROL MSOP0906CE 2000335V 8 of 14 4 DATA ACCUMULATION Data Available The control stores data pertaining to loads processed that can be used for both accounting purposes and to gauge efficiency of operation This data is available for the last load processed The control also accumulates totals per formula as well as for all formulas combined since the last time data was cleared The data includes e LOADS tThe number of loads processed if applicable e FORMULA NUMBER if applicable e RUN TIME Total time taken to process a load from start to end of cycle includ ing error and wait time except for WT1 and WT2 see below e WTI TIME Time extractor was idle Waiting For Load e WT2 TIME Time extractor was waiting to discharge because the device to which the extractor sends its goods e g Belt B shuttle was unavailable e ERROR E ER or ERR TIME Time during which normal operation is sus pended due to an error condition This time is included in Run Time above Accumulated data is protected by the same battery and capacitor as are the formulas see Important Owner User Information when power is off Available Modes in the Data Accumulation Sub menu 0 DISPLAY DATA view accumulated data on the d
21. Operating MSOP0905CE 2000335V 1 of 12 RUNNING THE EXTRACTOR IN AUTOMATIC F A WARNING A CRUSHING AND ENTANGLEMENT HAZARDS When the extractor is operating automatically it will tilt up down drive motors will run stop conveyors will run stop and other devices will move automatically and without warning Verify all machine guards are in place and there is no possibility of personnel entering or reaching into the machine Emergency Stop switches on extractor and pull cords on conveyor s will stop the machine Normal Automatic Operation The extractor s normal operating mode is fully automatic Once set for automatic operation a new batch and its batch codes passes from the loading device e g the Milnor batch washer to the extractor each time the batch washer transfers Before each transfer the just extracted goods discharge onto a conveyor thus freeing the extrac tor cylinder for the next batch and eventually to a dryer or other post wash device The Power Up Sequence Master switch on Energizes control power but not extractor power Operator alarm sounds until Start button is pressed and the power up displays appear as shown at right The display then prompts If extractor is configured for Belt B the display prompts Displays Energizes extractor power and silences operator alarm COPYRIGHT PELLERIN Copyright statement ap MILNOR 1991 pears one or more times ALL RIGHTS RESERVED
22. Regarding machine logic this is located between the load cell of the weighing conveyor CONWA and the weighing conveyor A D board It interprets data from the conveyor load cell to the A D board 19 4 20MA Output Board Used on newer textile machines and steam dryers with temperature control See Resistor Boards c For Steam Valve in this section 20 8 Out 16 In Chemical Flow Meter Board This board is used with the metered chemical injec tion option on textile machines Eight outputs and eight counters are respectively assigned to chemical valves and chemical flow meters Two of the counters are non isolated direct inputs to the microprocessor on this board and are capable of of counting pulses of 0 to 5 VDC at a frequency of up to 10kHz the remaining six counters are optically isolated from the peripheral board microprocessor and are capable of counting pulses from 0 to 12 VDC at a frequency up to 150 Hz The Serial Communications Port All Milnor serial microprocessors have a serial port with a nine pin receptacle and plug to pass data to other devices via one of several special serial cables to Download or to Print data when their software supports these functions e g see programming information For more information on the various separate serial cables required for these functions see external serial link cable information in this manual see Table of Contents if applicable 87 THE HARDWARE IN SERIAL TYPE MICROPROCESSORS F
23. address see Rotary Switches and How to Set Them in this section This board also has convenient test points that can be used to test voltage to the board 85 THE HARDWARE IN SERIAL TYPE MICROPROCESSORS FOR MARK IV AND V MACHINES MSFDA401EE 9533CV 3 of 6 Standard I O board Used in all devices requiring I O boards except those listed below High speed I O board Used only in the following devices and configurations E6N JON and T6N washer extractors equipped and configured for both variable basket speed and electronic balancing Milrail configured for high speed boards and all configurations of the M7E centrifugal extractor 10 Output Board A 24 output board contains 24 output relays the same board and relays as described above 11 A D Board Analog to Digital Convertor Converts analog voltage signals such as tempera ture to a digital signal that can be utilized by the CPU Up to a maximum of eight A D channels may be provided on a single board Although seemingly identical the A D boards used to sense air temperature in the dryer water temperature in washer extractors and textile machines water temperature in the tunnel and weight for a weighing conveyor are all different The different types are clearly marked with different part numbers which are men tioned in the wiring diagram set and are not interchangeable This board has one status light This light blinks when the board is communicating This board has two rot
24. all models CBw9 washer all models cBw washer Dryer Dryer Modulating Dryer DyExtractor all models Dryer all models CBw9 washer Shuttle Conveyors washer extractor CBw9 washer all microprocessor controlled models CBw9 washer valve to divert bad liquor to sewer instead of allowing normal counterflow into the next water receiving module direction goods flow through a machine that accepts goods at one end and discharges them out the opposite end tunnel ancillary component that accepts bath liquor from the rinse zone removes lint and pumps part of liquor to Reuse tank and part to wash zone permits higher level in wash zone instructions used by the machine control to operate motors valves and other components during a standard cycle see Code Formula dryer formula that removes virtually all moisture from the goods proportional integral differential gains a set of constants used by the software in Milnor dryers to determine the temperature and its rate of change at the inlet and outlet temperature probes articles processed or conveyed by a machine process by which dryer basket motors momentarily provide addi tional torque to start into motion a loaded stationary basket electronic boards that control the machine condition where count up or transfer is suspended because pre requisites are not met if caused by a loading error flow is dis abled specific position along the s
25. dry cycles for a batch code that identifies the 1 of 16 basic wash formulas used to process a batch code that identifies the 1 of 256 goods classifications that describe a batch and invoke any variations to the basic formula used see C Bit Init Code code that specifies that receiving device shuttle dryer etc should handle only a single cake instead of its maximum capac ity of cakes Milnor non traversing elevating shuttle conveyor for pressed cakes Milnor horizontal conveyor that pivots and elevates a single pressed cake for transfer to the next receiving device or holds a cake when next receiving device is full Milnor inclined conveyor that pivots and elevates a single pressed cake for transfer to the next receiving device or holds a cake when next receiving device is full Milnor traversing elevating and extending conveyor for loose or pressed extracted goods see C Bit Compatibility Direct see C Bit Compatibility Indirect dryer program in which only a portion of the moisture in the goods is removed microprocessor programming for various software and hardware options on machine Milnor loading conveyor with partitioned belt which loads loose goods into CBW washer each partition holds one batch control box usually housing a keypad at which the user com mands action and programs the machine also includes all elec tromechanical devices on the machine involved with its operation 10
26. each time the configured Check Brake Pad Time time expires after power is ap plied SIGNAL Clears the error message The message will recur every time the configured Check Brake Pad v Time expires or power is applied to the machine until the controller no longer detects a defective brake pad The following two errors apply to single motor extractors only INVERTER FAULT PRESS SIGNAL CANCEL S GNAL Inverter fault indication Check inverter Press CANCEL to re start SIGNAL P ERR SNT ai ce cg Speed switch was closed when it should have been opened Press ANC to re start PRESS SIGNAL CANCEL 81 82 Section Supplemental Information 83 MSFDA401EE 9533CV 1 of 6 THE HARDWARE IN SERIAL TYPE MICROPROCESSORS FOR MARK IV AND V MACHINES General Milnor serial microprocessor controls are designed specifically for Milnor machines and systems Along with certain external electromechanical relay logic and sensing devices they control all machine and system func tions Not every microprocessor includes all the components described in this section The Microprocessor Components This is a list of all components for Milnor microprocessor controllers Not every Milnor microprocessor controller includes all the following components 1 Keypad or Keyboard Depending upon the model type the keypad may have 12 30 or 58 buttons The different keypads are not interchangeable 2 Keyswitch Selects run program m
27. formula name F05 FORMULA NAME Keep the default name FOR FORMULA 05 MULA 05 or enter any other name up to 10 characters To Name the Formula ENTER Names the formula the same as the formula number or anc CA umo CA stu CA stu CA uno 4 nho enters COTTON example Example Press three times or hold it to scroll until C appears ADD CHANGE FORMULA F05 COTTON Displays a blank screen Moves cursor right left Accepts the formula name F05 TLTSTDT XE1PE2P This is the Extract Sequence page and advances to the next EXT 0000000000000000 explained in To Move Cursor display Backward Forward in Formula Programming in this section PROGRAMMING THE M7E M7V M9E amp M9V EXTRACTOR CONTROL MSOP0904CE 2000335V 4 of 22 To Move Cursor Backward Forward in Formula Programming Each formula has three successive pages the Formula Name the Extract EXT Sequence and the Discharge DSG Sequence Formula Name Page Loading and Pre Extract Final Extract Page Discharge Sequence Page B Sequence Page Formula Decisions on Extract Formula Decisions on Extract Formula Decisions in Discharge Formula Number Number Sequence decisions Number Sequence decisions Number Sequence decisions RI R through E2T TLTSTDT XE1PE2P 0030305 R through E2T through MAX RONOF EITE2T FO5S RIRD JC J A MAX 010180 DSQG 0000 030030 238
28. if called upon to handle heavy currents Thus they must never be connected to a load greater than 3VA at 120VAC a maximum of 125 amperes at a maximum of 120VAC Heavier loads may burn out the traces and ruin expensive computer boards If allied loading is configured then these binary inputs become available to any loading device that must communicate using relay logic e g allied or non serial device If allied discharge is configured these binary outputs become available to any receiving device that must communicate using relay logic e g allied or non serial device See the extractor schematic manual for detailed wiring and signal information Table of Batch Codes for Allied Data Pass Code Number of Codes Available Decimal Binary Dry code pts 000 1111 SingleCake oe o S 000 1 Customer oo 0d 0 1 Goods 128 000000 111111 Destination 128 000000 111111 New Formula 0000 1111 New Customer 0 1 New Customer 1 0 1 0 1 90 MSSM0217AE 9020IV 1 of 5 HOW TO CHANGE EPROMS IN MICROPROCESSORS AND WHERE TO CHECK THE DC VOLTAGES Occasionally software enhancements become available Depending upon the software change the new soft ware EPROMs Erasable Programmable Read Only Memory may be offered for sale or for no charge to the customer When a set of EPROMs is changed in the field ensure that the software version being installed matches the machine hardware and that EPROMs are installed in the
29. in the data transfer re OK TURN KEY TO RUN quires this command 40 PROGRAMMING THE M7E M7V M9E amp M9V EXTRACTOR CONTROL MSOP0904CE 2000335V 20 of 22 5 CLEAR ALL MEMORY Voluntarily When the PROGRAM 5 MENU EA 4 5 6 CLEAR MEMORY No cursor appears display CLEAR ALL MEMORY CANCEL ESCAPE Exits this program without clearing memory CANCEL ESCAPE d Clears all formulas Configure codes are unaffected when memory is cleared voluntarily but the control must be reconfigured after first commissioning the machine or when the dis play says CONFIG ERROR 6 DEFAULT FORMULAS When the PROCRAM 7 MENU ENTER DEFAULT FORMULAS No cursor appears display DEFAULT FORMULAS 0 NO 1 YES 0 C Ignores this mode Accepts up to six preset formulas into protected memory This deletes all 16 formulas replac d ing formulas 00 05 with the six standard formulas and replaces formulas 06 15 with blank for mulas Formula 00 Polycotton Formula 01 Cotton Formula 02 Small Cotton Formula 03 Mat Single Formula 04 Mat Double Formula 05 Mop Heads Return to the Program Menu PROGRAM 0 MENU OK TURN KEY TO RUN e H e m E Lal a E v rA 41 PROGRAMMING THE ME M7V M9E amp M9V EXTRACTOR CONTROL MSOP0904CE 2000335V 21 of 22 PELLERIN MILNOR CORPORATION M7E M7E 42ALR 59436 95 VERSION 95105AS DATE 01 18 2000 PAGE 01 FORMULAS T TYPE OF EXTRACT RI RIB INFLATION TIME LT LOADING TIME RD
30. machine power is off Replace the battery board every five years A capacitor on the processor board can supply power to the RAM for several hours with the battery removed Keep electronic back up data and or a printed record of all field programmed data e g wash formu las configure values step names chemical names in case of data loss See the instructions for downloading and printing this data if the machine has this capability For machines that accumulate productivity data e g count of loads processed transcribe any needed data frequently as described in the instructions for data accumulation Customize Data When To Customize Data e When commissioning the machine e When restoring a machine to service after a lengthy shutdown e When required by error message e After replacing the CPU board e After upgrading software replacing EPROMs e After adding or removing optional equipment IMPORTANT OWNER USER INFORMATION MACHINES WITH A KEYPAD MSOP0237BE 9514DV 2 of 2 What Customizing Requires vVerify configuration Program formulas and clear productivity data if applicable See the programming and operating sections in this manual for instructions Data Accessibility Configure and formula data can only be altered while the keyswitch is in the program 1 1 position data is keyswitch protected Productivity data because it is accumulated in the run mode cannot be keyswitch protected and is accessible to anyon
31. must be provided for proper processing and accounting See RUNNING THE EXTRACTOR IN AUTOMATIC responses Confirms Extractor Cake WAITING FOR LOAD Extractor ready for normal auto Data where responses are matic operation as explained in When Cake Data Must be Confirmed in RUNNING With a program selected example PROGRAM 1 MENU Program Mode 1 selected ADD CHANGE FORMULA Accesses the selected program ADD CHANGE FORMULA Program Mode 1 accessed See in 00 FORMULA 00 structions elsewhere in this section A CAUTION A DATA LOSS HAZARD Improper use of the Program Run keyswitch may cor rupt program data rx Return to run mode only when the display says IO Turn Key to Run t Only power off or on with the Program Run keyswitch at run x Do not leave key accessible to unauthorized personnel NOTE If you suspect program data is corrupt or the display says Clear Memory Now see the Clear Memory Now explanation in M7E M7V M9E amp M9V EXTRACTOR ERROR MESSAGES 23 PROGRAMMING THE M7E M7V M9E amp M9V EXTRACTOR CONTROL MSOP0904CE 2000335V 3 of 22 1 ADD CHANGE FORMULA When the PROGRAM 1 MENU _ ADD CHANGE FORMULA If selected formula doesn t yet display ADD CHANGE FORMULA 00 FORMULA 00 exist ADD blinks if it does CHANGE blinks To Access a Formula Selects Formula 5 example ADD CHANGE FORMULA Formulas 00 15 are available d 05 FORMULA 05 for programming ENTER Accesses the
32. of the error is corrected Machine must be configured for this option otherwise error ignored 79 M7E M7V M9E amp M9V EXTRACTOR ERROR MESSAGES MSTS0902AE 2000423V 5 of 6 DOOR IS NOT UP The door is commanded up at the start of the loading or discharge sequence Once PRESS SIGNAL CANCEL the door is commanded up it must move up fully within ten seconds or this error occurs returns to the start of the loading or discharge sequence once the cause of this error is corrected Machine must be configured for this option otherwise the error is ignored DOOR IS NOT DOWN The door is commanded down after the extractor receives or discharges a load PRESS SIGNAL CANCEL Once the door is commanded down it must move down fully within ten seconds or this error occurrs starts the cycle once the cause of this error is corrected Ma chine must be configured for this option otherwise error is ignored LOAD CHUTE BLOCKED The load chute photo eye was blocked or its connection to the microprocessor bro PRESS SIGNAL CANCEL ken during the last five seconds of Distribution Time DT This also stops the cyl inder The condition must be corrected before operation can resume n restarts the cycle if cause of the error is corrected PHOTO EYE FAILED If Belt B is not provided the photo eye failed to make then break during dis PRESS SIGNAL CANCEL charge to assure goods have passed it The Belt B photo eye is made when the con trol know
33. on off state of each input to the microprocessor can be displayed via the Manual Menu while the extractor is not running NOTE Inputs can also be viewed while the machine is operating See RUNNING THE EXTRACTOR IN AUTOMATIC Viewing Standard Inputs First 32 Inputs When the display MANUAL MENU 3 TEST INPUTS Displays the first 16 0 ABCDEFGHIJKLMNOP Input display code shown on top line see Ta inputs page 0 A P 4 4 4 4 4 4 4 ble of Standard Inputs and the status of the input is shown below its code input s Displays the second 16 1 ABCDEFGHIJKLMNOP inputs page 1 A P X ERpIlqg R bBeE q energized or input not energized Returns to the Manual Menu e H es mi E Table of Standard Inputs First 32 Inputs First 16 Inputs Page O AP O Second 16 Inputs Page 1 A P Code Pin Code Pin A Nousa Mss a Jtedteed 1MTaso B ProgramKey 1MTA382 B Discharge Levei IMTA42 C Signal Cancel e C three Wire IMTA403 D EndExwat 1MTA3 amp 4 D JmveterFaudt 1MTA404 E Exrsion Mags E NotUsed o IMTA405 F NotUsd MTB 1MTA4 06 G BrakePad iMTA3 G Not Used IMTA407 H _ Load Chute Down 1MTA3 4 H Brake Pressure IMTA408 1 jLexChueUp 1MTA33 IMTA4 11 3 Begin Discharging 1MTA3 8 J Load Chute Blocked IMTA4 12 K DoorDown 1MTA3 7 K Loading Allowed IMTA413 L Dorup iMTA3 6 L
34. operation can re sume The error clears automatically when the Conveyor Door Down input is made g CONVEYOR DOOR IS NOT Normally the conveyor door is commanded to move up when the extractor desires to P tilt down and must move to the fully up position within ten seconds after the extractor desires to tilt down or this error will occur Any malfunction of the door mechanism or UP proximity switch must be corrected before normal operation can resume The error clears automatically when the Conveyor Door Up input is made A DANGER A ENTANGLEMENT HAZARD The linen inside or hanging partially outside a turning cylinder can suddenly wrap around your hand arm or body and twist off sever it Lock off and tag out power at external disconnect before clearing the load chute dq Ej LOAD CHUTE IS NOT The load chute is commanded down when the machine starts the loading sequence DOWN but if the load chute is not down ten seconds after the loading sequence starts this error message is displayed and the cylinder stops returns to the start of the loading sequence once the cause of the error is corrected Machine must be config ured for this option otherwise the error is ignored LOAD CHUTE IS NOT The load chute is commanded up when DT Distribution starts However if the C P load chute is not up during the last five seconds of distribution this error message is displayed and the cylinder stops im restarts the cycle once the cause
35. proper socket positions and orientation How To Change EPROMs AWARNING A u SHOCK HAZARD Electrical components on the machine conduct high voltage AN that will kill or seriously injure you on contact t Lock OFF and tag out electrical power at the main wall disconnect before beginning this procedure 1 Make sure all power to the machine is off 2 Locate the EPROMs as described in Location of EPROMs on Proces sor Board in this section Note the orientation of the EPROMs as shown in FIGURES 3 5 7 and 9 3 Slip a small flat tool underneath the EPROM and carefully remove each old EPROM from its base taking note of their numerical order see FIGURES 3 and 7 and orientation to the key notch on the socket 4 Install new EPROMs making sure the key notch on the EPROM is properly oriented and that all pins enter the proper holes in the socket FIGURE 1 If necessary slightly bend the pins on the EPROMs to FIGURE 1 MSSM02174AE align them in the socket After inserting each EPROM verify that all Properly Seating the EPROM pins are seated in the socket A CAUTION A COMPONENT DAMAGE HAZARD Incorrectly installing any EPROM may cause EPROM burn out machine failure or display error t Match each EPROM with its corresponding socket Each EPROM will workin only one socket although it may physically fit in others t Align EPROM so every pin mates with the correct hole in the socket
36. shows where the next character will be entered Data input screens in this manual are gray the data input field is black and the starting cursor position is underlined Keypad tThe 12 or 30 key keypad is used for programming making selections e g selecting formulas in a washer extractor responding to display messages certain normal operating procedures and manual operation Applicable procedures are explained in the remainder of this manual and depicted using symbols to indicate pressing keys on the keypad These symbols are explained in the Example Key Symbols Used in the Text in FIGURE 1 Keep FIGURE 1 folded out when reviewing procedures elsewhere in the manual that require the keypad NOTE Some keys on the 30 key keypad are not used on some machines Printer Download Connection if so equipped Connect a Milnor supplied printer here to print field programmed data e g formulas and accumulated data e g count of loads processed if applicable Connect a Milnor supplied serial downloader here or interconnect between machines to copy field programmed data be tween devices Printing and downloading if applicable are explained elsewhere in this manual MSFDD412CE 9905CV_ 1 of 13 DEFINITIONS OF TERMS AND ABBREVIATIONS The following terms and abbreviations are used in documents relating to Milnor equipment Because this text is used in several manuals some of the terms may not apply to this manual In the followin
37. speeds are provided in the product brochure PFOS RONOF ELIT E2T LH EXT x H High Extract Speed Enter desired high extract speed 1 lowest to 4 highest Note H must be greater than or equal to L RPMs for the four possible speeds are provided in the product brochure The Decisions When Programming a Discharge Sequence F05 RIRD JC J A MAX RI time applies only to machines with inflatable ribs It is the time allocated to in DSG xx flate the ribs after the Speed switch closes RI Rib Inflation Duration of delay to inflate ribs in seconds 00 0 seconds minimum and default value Use this value if machine does not have inflatable ribs 15 15 seconds example 40 40 seconds maximum F05 RIRD JC J A MAX RD time applies only to machines with inflatable ribs It is the time allocated to deflate ge the ribs before jogging begins If A 0 see below RD occurs after tilt up If A 1 RD occurs before tilt up Provide sufficient time for the ribs if so equipped to deflate RD Rib Deflation Duration of delay to deflate ribs in seconds 00 0 seconds minimum and default value Use this value if machine does not have inflatable ribs F05 RIRD JC J A MAX One reversal Clockwise CW Jog Run Time Jog Stop Time counterclockwise DSG XX CCW Jog Run Time Jog Stop Time If A 0 jogging occurs after tilt up If A 1 jogging occurs both before and after tilt up i JC Jog Reversals Number of sets of reversals during dischar
38. the easily located Troubleshooting chapter or section See the table of contents Trademarks of Pellerin Milnor Corporation The following some of which may be used in this manual are trademarks of Pellerin Milnor Corporation Ampsaver CBW Gear Guardian Milnet Staph Guard Autolint Dye Extractor Hands Off Milnor System 4 Auto Purge Dyextractor Hydro Cushion Miltrac System 7 Autovac E P Plus Mildata Miltron Totaltrol Comments and Suggestions Help us to improve this manual by sending your comments to Pellerin Milnor Corporation Attn Technical Publications P O Box 400 Kenner LA 70063 0400 Fax 504 469 1849 Page 21 22 45 46 58 60 75 76 83 84 90 91 96 100 Table of Contents for MAT36M7EDE 2000423V Mark V Centrifugal Extractor Controller Description About this Manual Important Owner User Information Machines with a Keypay About the User Controls Machines with a Keypad Definitions of Terms and Abbreviations Section 1 Programming Programming the M7E M7V M9E amp M9V Extractor Control Section 2 Operating Running the Extractor in Automatic Manual Formula Modifications with the M7E Extractor Control Invoking Formulas Manually Actuating Outputs Viewing Inputs and Accessing Data Accumulation on the M7V amp M9V Extractor Control Section 3 Troubleshooting M7E M7V M9E M9V Extractor Error Messages Section 4 Supplemental Information The
39. whether or not the condition is corrected and permits running a formula in automatic or manual if the condition is corrected KEY PAD ERROR Keypad key shorted or stuck depressed where key name is the name of the offending key name key This condition must be corrected before extractor can be programmed or run ACCUM DATA ERROR The control detected invalid accumulator data usually because of a power surge at NEXT TO CLEAR DATA power ON faa clears all totals See 4 DATA ACCUMULATION in MANUAL FORMULA MODIFICATION for an explanation of accumulated data Configuration Programming Error Messages FORM xx INCOMPLETE Control detected an incomplete or invalid formula that must be deleted from mem TURN KEY TO PROGRAM ory where xx is the number of the offending formula usually caused by turning the keyswitch to run without ending the formula Turning keyswitch back to program will display the invalid formula number and delete this formula after which OK Turn Key To Run will appear t Deletes this formula only DELETING FORMULA xx Where xx is the number of the and displays PLEASE WAIT formula being deleted The display then returns to PROGRAM 0 MENU Program Menu OK TURN KEY TO RUN COPY SOURCE Copy Old To New Program Menu Mode 2 was attempted with a non existent xx DOES NOT EXIST source formula where xx is the number of the nonexistent formula This message re mains on the display permitting entry of another f
40. 0904CE 2000335V 12 of 22 How BELT A and BELT B Work The extractor incorporates conveyor belts as shown in FIGURE 1 The two belts under the cylinder are together known as Belt A and are always supplied Depending on the overall system design Belt A will discharge either onto an optional storage belt known as Belt B and supplied as part of the extractor or it will discharge directly to the receiv Optional ing device usually a Milnor Coloos dee n belt If Belt B is supplied the extractor can discharge its cyl onto which inder when desired onto Belt B provided Belt B is not loaded Belt A discharges because Belt B is usually designed to store goods If Belt B is loaded the extractor must wait for Belt B to discharge its goods before the extractor can discharge the cylinder If Belt B is not supplied the extractor must wait for the receiving device before it can discharge the cylinder because Belt A is not capable of storing goods To control the dispersal of goods on the belts during discharge the user can specify either no belt motion stationary followed by continuous motion until the belt photo eye is blocked or stationary followed by intermittent motion 1f Belt B is provided The following table shows how the belt on off and Belt Delay decisions achieve this Extractor BELT A both belts under cylinder L FIGURE 1 msopogo4ce Extractor Belt Identification Belt Motion
41. 1 YES 0 NO O from theloading device after formula minimum time is expired Enter 0 no if the 0 No default value extractor should request goods only after the jog sequence is finished and basket is 1 Yes starting to tilt down NOTE To enable the multiple cake discharge the previous Hold Unload Device decision must be 1 yes RUN BELT AFTER LOAD Enables Belt B for 15 seconds when the machine enters distribution speed This 1 YES 0 NO clears a portion of the belt to avoid discharging a few loose items onto the shuttle 0 No default value and blocking the photo eye before all goods can be loaded onto the shuttle Set this decision to 0 no if Belt B is installed or a load can be stored on Belt A lo 1 Yes HOLD BELT B TIL A IS Applies if using Miltrac with Belt B installed Enter ves if the extractor should FULL O NO 1 YES 0 transfer to the unloading device after the machine finishes extracting the second 0 No default value batch of goods during a multiple cake discharge 1 Yes NOTE To enable the multiple cake discharge the previous Hold Unload Device decision must be yes RECHECK BRAKE PAD IN Enter how often hours quarter hours the controller should check the brake shoes If 01 0 HOUR 15 MIN the brake shoes are bad the controller will sound an alarm at the interval entered here 00 Lowest and default value 20 2 hours example 93 9 hours and 45 minutes maximum Enter any name up to 20 characters to iden
42. 1 of 22 PROGRAMMING THE M7E M7V M9E amp M9V EXTRACTOR CONTROL The Program Menu and How To Access It The Available Modes in the Program Menu 0 OK TURN KEY TO RUN permits safe return to Run Mode 1 ADD CHANGE FORMULA 2 COPY OLD TO NEW copy existing formula to unused formula number 3 CONFIGURE tells computer which models and options it is controlling 4 DOWNLOAD from machine to machine or machine to tape 5 CLEAR ALL MEMORY Voluntarily 6 DEFAULT FORMULAS To Access the Program Menu c WoW or lt x gt When the display WAITING FOR LOAD This is the Run Mode explained in RUNNING THE EXTRAC TOR IN AUTOMATIC see Ta ble of Contents Accesses the Program Menu PROGRAM 0 MENU Underline indicates cursor posi OK TURN KEY TO RUN tion Select one of six program modes by number or with Or or select before returning to run mode Scrolls the available program modes Selects Program Mode x where x is the Program PROGRAM 1 MENU Program Mode 1 selected Mode number example ADD CHANGE FORMULA 22 PROGRAMMING THE M7E M7V M9E amp M9V EXTRACTOR CONTROL MSOP0904CE 2000335V 2 of 22 For Safe Return to Run Mode From Program Menu Selects Program Mode 0 PROGRAM Q MENU This display must appear before if menu is elsewhere OK TURN KEY TO RUN turning keyswitch to RUN cte EXT Causes the control to prompt for cake information e g DOES EXTRACTOR HAVE A CAKE The correct responses
43. 36AV 1 of 3 ABOUT THE USER CONTROLS MACHINES WITH A KEYPAD User controls are of two types electro mechanical controls switches buttons and status lights and micro processor interface controls display keypad keyswitch and printer download connection Controls are mounted on one or more nameplates on the machine or a separate electric box NOTE Do not attempt to use your machine merely by referring to the descriptions of controls Read the operating programming and troubleshooting instructions throughout this and the operator man ual Electro Mechanical Controls Electro mechanical controls vary with machine model and are explained in the machine specific operator manual furnished with the machine ABOUT THE USER CONTROLS MACHINES WITH A KEYPAD MSOP0235BE 9836AV 2 of 3 HOT COLD DISPLAY n this manual data input screens 7 9 are gray the data input field is black and the starting cursor position is underlined All other displays are black ENTER play NEXT SKIP TO poor KEYPAD EXTEND MASH WASH HELP SPEED Ut ES PRINTER DOWNLOAD CONNECTION KEYSWITCH W GE 4 GE abc nito nto at mio ete lt response gt lt password gt D Example Key Symbols Used in the Text What It Means 5 4 Turn the keyswitch clockwise to program e then press and release the Enter Next key Turn the keyswitch counterclockwise to run cte th
44. 401EE 9533CV 6 of 6 Rotary Switches and How To Set Them The Input Output board the Output board the A D board and the D A board each have two rotary switches which establish the address for each board This allows the boards to communicate serially with its own CPU as though on a party line while sending and receiving its own messages In a battery of machines the rotary switches are identical for each identical peripheral board in each identical machine e g each first I O board I O 1 in each washer extractor has the identical rotary switch setting When a CPU must communicate with a higher level control e g when all dryers communicate with the Milnet system the higher level control must know the address of each CPU For 8088 CPUS the high level control knows the address of each CPU because that information was established during configuration e g see Miltrac Address configure decision in the programming manual for any device that communicates with Miltrac Rotary Switch Settings Board A D D A I O 1 I O 2 I O 3 I O 4 Output 1 Output 2 Output 3 Device SW2 SW1 SW2 SW1 SW2 SW1 SW2 SW1 SW2 SW1 SW2 SW1 SW2 SW1 f SW2 SW1 SW2 SWI COSHA 0 1 O 270 3 0 4 COBUC 0 1 O 2701 3 O 4 Device 0 1 0 2 0 5 1 1 1 2 1 3 Master Dryer 2 l 3 I 0 l 0 2 1 l Textile 2 l 3 1 0 1 0 2 1 1 l 2 1 3 Linear 0 1 Costo One stage 3 1 0 l 0 2 0 3 1 1 Press Two stage 2 1 0 1 0 2 0 3 0 4 1 1 1 2 Press E
45. 906CE 2000335V 12 of 14 5 PRINT DATA Program Menu Mode 5 Print Data prints the formulas and configure codes on a serial printer which can be temporarily connected to the machine via a socket on the control A mating plug to this socket is provided for the user s convenience in wiring the printer interface cable See wiring instructions in THE EXTERNAL SERIAL LINK CABLES AND HOW TO CONSTRUCT THEM Sample printouts are shown in Figures 2 3 and 4 When the MANUAL MENU mA PRINT DATA display 5 PRINT DATA 0 FORMULAS 0 FORMULAS all formulas 1 CONFIGURATION or Scrolls the choices Prompts for today s date DATE MM DD YYYY Enter today s date where mm is a mn dd yyyy two digit number for the month e g March 03 dd is a two digit number for the day of the month e g 08 and yyyy is the year When printing begins display PRINTING PLEASE WAIT When printing is concluded MANUAL MENU display returns to Program Menu 1 RUN FORMULA 71 INVOKING FORMULAS MANUALLY ACTUATING OUTPUTS VIEWING INPUTS AND ACCESSING DATA ACCUMULATION ON THE M7V amp M9V EXTRACTOR CONTROL MSOP0906CE 2000335V 13 of 14 6 LOAD EYE REPORT Data Available The control stores data of load eye error that can be used to troubleshoot continuing receive and discharge problems e LOAD NUMBER The number of loads processed e LOAD WEIGHT The total weight of the goods e GOODS CODE Type of goods processed e FORMULA NUMBE
46. A14 08 n Load Desired IMTA13 06 n Not Used IMTA14 18 o Signal Operator IMTA13 07 o Not Used 1IMTA14 09 Discharge Finished IMTA13 08 Not Used IMTA14 19 Third 16 Outputs Page 2 a Fourth 16 Outputs Page 3 a a Dry Code A 2MTAS 19 a Single Cake 2MTA13 01 b Dry Code B 2MTAS 18 b New Formula 2MTA13 02 c Dry Code C 2MTAS 17 c Goods Code A 2MTA13 03 d Dry Code D 2MTA5 16 d Goods Code B 2MTA13 04 e Formula A 2MTA5 14 e Goods Code C 2MTA13 05 f Formula B 2MTAS 13 f Goods Code D 2MTA13 06 5 Formula C 2MTAS 12 Goods Code E 2MTA13 07 h Formula D 2MTAS 11 h Goods Code F 2MTA13 08 e i Customer A 3MTAS 19 i Goods Code G 2MTA13 09 j Customer B 3MTAS 18 i New Customer 2MTAI3 10 z k Customer C 3MTAS 17 k Destination A 2MTAI4 11 E 1 Customer D 3MTA5 16 l Destination B 2MTA14 12 2 m Customer E 3MTAS 14 m Destination C 2MTA14 13 e n Customer F 3MTAS 13 n Destination D 2MTA 14 14 o Customer G 3MTAS 12 o Not Used 2MTA14 05 A Customer H 3MTA5 11 p Not Used 2MTA14 15 Fifth 16 Outputs Page 4 a a Not Used 2MTA 14 06 lt b Not Used 2MTA14 16 c Not Used 2MTA14 07 d Not Used 2MTA14 17 e Not Used 2MTA14 08 f Not Used 2MTA14 18 Not Used 2MTA14 09 h Not Used 2MTA14 19 i Tilt Down Not 4MTAS 19 7 Tilt Down Aux 4MTAS 18 amp k Tilt Up Aux 4MTAS5 17 E l Conveyor Door Is U 4MTAS 16 6 m Tilt U 4MTAS 14 5 n Not Used 4MTA5 13 an o Not Used 4MTA5 12 p Tilt Down 4MTAS 11 57 MSOP0907BE 9524AV 1 of 2 MANUAL FORMULA MO
47. DIFICATIONS WITH THE M7E EXTRACTOR CONTROL Modifying the Extract Sequence Certain portions of an extract cycle can be manually prolonged or cancelled while that stage of the cycle is in progress Modifying Load Time LT Slow Speed Time ST or Distribution Time DT Stops the formula timer Cylinder continues turning at same speed Display appears as fol lows example Indicates that formula ae timer has stopped Total of Loading Wash Distribu Formula Number tion and Estimated Minimum Cy SS cle time remaining FOO TI MER STCP 04 30 Current stage oe LOAD NG SPEED 00 11 Wash or Distribution NNSS Total time remaining for this stage Loading Wash or Distribution e E e m Resumes timing if the timer is stopped E m gt lt m Lj Extends this phase of the cycle five seconds each time GE is pressed If timer is stopped this command is ignored E e E e m Cancels this phase of the cycle cannot cancel draining DT if the timer is running and skips to the next phase of the cycle m A L2 B Extending an Extract Prior to Expiration of Estimated Minimum Cycle Time m m c Extends cycle by 60 seconds E 58 MANUAL FORMULA MODIFICATIONS WITH THE M7E EXTRACTOR CONTROL MSOPO0907BE 9524AV 2 of 2 Stopping the Timer During Extract and Cancelling an Extract a E e m e m e B s 5 9 m m A L2 B m Modifying
48. DISABLED The three wire relay became de energized but the control cannot determine the MANUAL cause This is usually the result of pressing the Stop button or pulling an Emer gency Stop switch See If the Three Wire Circuit Was Disabled Without Power Loss in RUNNING THE EXTRACTOR IN AUTOMATIC SPEED SWITCH OPEN Control sees speed switch open indicating that 1 the basket is rotating at speed which keeps the speed switch open or 2 a malfunction in the speed switch circuitry occurred if the basket is stopped When the speed switch input is made operation resumes n Ei El BRAKE FAULT MUST BE Brake Pressure switch saw insufficient air pressure in the brake release air cylinder CLEAR TO RESTART to guarantee that the brake has released Possible causes include 1 low air pressure frequently caused by too small an air supply pipe to the machine 2 leaking quick release valve pilot air valve or piston cup in air cylinder 3 pinched or leaking brake air lines Operation resumes when cause of error is corrected CONVEYOR DOOR IS NOT The conveyor door is the moving panel that permits clearance for the extractor drain OWN It is normally commanded to move down when the extractor is at the intermediate point and must move down fully within five seconds after the extractor has tilted up fully to discharge otherwise this error occurs Any malfunction of the door mecha nism or down proximity switch must be corrected before normal
49. IS END OF only to ground pin number nine as shown THIS END OF SHIELD IN RECEPTACLE PIN 8 SHIELD SHON SEE PIN ASSIGNMENTS IN THE EXTERNAL CONNECTOR IN THIS MANUAL SECTION FIGURE 3 mssmo0227AE Connections for Downloading From Machine to Machine s For Print Data The connections shown in FIGURE 4 are made at the factory if the factory furnishes the printer or by whomever provides the printer Where applicable see the appropriate programming section in this manual for an explanation of the Print Data feature see Table of Contents RECEPTACLE PLUG with with male pins female pins amp SHIELD TXD TRANSMIT DATA CTS CLEAR TO SEND TO 2G ELECTRONIC GROUND PERGE 2G ELECTRONIC GROUND DO NOT GROUND ONLY GROUND Connect all unused wires THIS END OF SHIELD INTERNAL JUMPERS DON T USE THIS END OF and the shield at this end IN RECEPTACLE PIN 8 SHIELD only to ground pin number SHOWN nine as shown FIGURE 4 MSSM02274E Machine to Printer Connections 99 MSSMO0251BE 9525AV 1 of 1 REQUIREMENTS AND SETTINGS FOR THE EPSON LX300 PRINTER As of this writing the Epson model LX300 printer is available from Milnor for printing data from microproc essor controllers with printing functions This printer replaces the Epson LX810 which replaced the Epson LX800 Refer to Milnor document MSSM0251AE for information on these older printer models This document supple ments the Epson LX300 Us
50. IT Belt B Clear Time with but the photo eye is not blocked out photoeye blocked Belt B runs until photo eye blocked it assumes no goods on or Belt B Clear Time expired Belt B If the extractor cylinder was tilted up PRESS NEXT TO BRING at powering up MACHINE DOWN CAUTION tilts cylinder down TILTING DOWN Make sure all personnel are clear PLEASE WAIT 53 RUNNING THE EXTRACTOR IN AUTOMATIC MSOP0905CE 2000335V 9 of 12 Viewing Inputs and Outputs During Operation The status of the microprocessor inputs and outputs may be viewed in the run mode while the machine is running NOTE This function displays inputs outputs while the appropriate keys are held depressed See INVOK ING FORMULAS MANUALLY ACTUATING OUTPUTS VIEWING INPUTS to display in puts outputs for longer than a few moments or to manually actuate outputs To View Inputs s Displays the first 16 0 ABCDEFGHIJKLMNOP input made hold 1 ee 99 ial inputs page 0 A P input not made hold su Displays second 16 inputs page 1 A P hold u ue Displays third 16 inputs page 2 A P hold su au Displays fourth 16 inputs page 3 A P hold stu Displays fifth 16 inputs page 4 A P The tables of inputs below identify each input Table of Standard Inputs First 32 Inputs First 16 Inputs Page 0 A P Second 16 Inputs Page 1 A P nny ee Code Code A IMTA4 01 B B Dischar
51. NING A E CRUSHING AND ENTANGLEMENT HAZARDS Bare Manual Outputs actuate Qo extractor mechanisms Make sure all personnel are well clear 61 INVOKING FORMULAS MANUALLY ACTUATING OUTPUTS VIEWING INPUTS AND ACCESSING DATA ACCUMULATION ON THE M7V amp M9V EXTRACTOR CONTROL MSOP0906CE 2000335V 3 of 14 d Selects Clockwise Wash CA sv elects Clockwise Was example CLOCKWISE WASH See the two tables of Bare Manual Out 07 OFF puts for complete list of outputs Turns the output on CLOCKWISE WASH ENT Turns the output off CLOCKWISE WASH 07 ON 07 OFF Returns to the Manual Menu otherwise select another output Table of Bare Manual Outputs for Standard Functions Keypad Entr Output Name 00 01 Clockwise Slow 02 C clockwise Slow 03 Distribution Speed 04 Ist Extract Speed 05 2nd Extract Speed 06 3rd Extract Speed 07 4th Extract Speed 08 09 10 Open Door 11 Close Door 12 Inflate Seal 13 Deflate Seal 14 Tilt Machine Up 15 Tilt Machine Down 16 Lower Load Chute 17 Run Belt A 18 Run Belt B 19 Flag Down Load Consequences of Actuating Outputs Returns to Bare Manual Menu Turns cylinder clockwise at slow speed Turns cylinder counterclockwise at slow speed Turns basket at drain speed Turns cylinder at the Ist extract speed as established by the factory set inverter constants Turns cylinder at the 2nd extract speed as established by the factory set inverter constan
52. OR MARK IV AND V MACHINES MSFDA401EE 9533CV 5 of 6 Which Boards Are Used in Various Devices Board Signal CPU I O D A CRT Opto Condi Isolator Resistor Resistor 4 20MA tioner cosa LIA 3 COBUC Fea REX NN MASTER 2 DRYER 1 2 1 1 r ITEXTILE 1 1 2 1 1 1 HH LINEAR i COSTA 1 LINK MASTER rac E MEE Se ee ae EUR ee ee ee Pi e ee a eee Se ee ee ee ee eee ee ee ETE ass EE E GMT RR Gd RE GR Wa SR Fr d d pees Pe W E NOT MARK I 1 W E m MARK Il CBW 241 System per mod ule 5 80186 CPU 1 Boards can be added for options 2 For gas dryers and steam dryers with temperature control 3 For washer extractors with temperature option 4 Although seemingly identical the A D boards for sensing air temperature in dryers water temperature in washer extractors and dye machines water temperature in tunnels and weight for weighing conveyors are all different The different types have different part numbers are clearly marked and are not interchange able Required for CBW system with weighing conveyor Required for Reuse Cooldown and or Overhead Fill tanks 7 The Mark I washer extractor control used an 8085 CPU NOTE Additional boards may be required for certain other options mon 88 THE HARDWARE IN SERIAL TYPE MICROPROCESSORS FOR MARK IV AND V MACHINES MSFDA
53. ORMULA 08 LT ST DT X E1P E2P OF E2T JC EXT Tz 03 00 05 ER 000 03 F09 FORMULA 09 LT ST DT X E1P E2P OF E2T JC EXT T2 aen 03 00 05 000 03 F10 FORMULA 10 LT ST DT X E1P E2P OF E2T Jc EXT Ta e kae 03 00 05 000 03 F11 FORMULA 11 LT ST DT X E1P E2P OF E2T Jc EXT T2 een 03 00 05 000 03 FIGURE 2 vsoPoo04AE 42 PROGRAMMING THE ME M7V M9E amp M9V EXTRACTOR CONTROL MSOP0904CE 2000335V 22 of 22 PELLERIN MILNOR CORPORATION M7E M7E 42ALR 59436 95 PAGE 01 VERSION 95105AS DATE 01 18 2000 CONFIGURE A LANGUAGES DELAY STARTING BELTS BELT A CLEAR TIME BELT B INSTALLED BELT ON TIME BELT OFF TIME BELT B CLEAR TIME ALLIED LOADING ALLIED DISCHARGE HOLD UNLOAD DEVICE ALLIED PASS DATA MILTRAC ADDRESS LINK TO MILDATA MILDATA ADDRESS LOAD CHUTE INSTALLED LOAD DOOR INSTALLED CHECK LOAD EYE AFTER STORE LOAD ON BELT A EARLY CALL FOR LOAD RUN BELT AFTER LOAD HOLD BELT B TIL A IS FULL OZENGLISH 00 SECONDS 10 SECONDS 0 NO NOT APPLICABLE NOT APPLICABLE NOT APPLICABLE 1 YES 1 YES NOT APPLICABLE 1 YES NOT APPLICABLE 0 NO NOT APPLICABLE 0 NO 1 YES 5 SECONDS NOT APPLICABLE NOT APPLICABLE O0 NO OzNO OR NOT APPLICABLE RECHECK BRAKE PAD IN 1021 HOUR 00 MINS MACHINE NAME M7E42ALR 59436 95 FIGURE 3 MsoPoo04AE Sample Printout Configuration 43 44 45 Section
54. PLEASE WAIT NOTE When two or more extractors are served by a shuttle receiving device e g Milnor COLOOS dis charge end flags targets are located on the shuttle rail behind each extractor to stop the receiving device at the next extractor to be discharged For Miltrac systems the flag deploys when the Miltrac control requests get ready to discharge all conditions for discharge satisfied For allied discharge the flag deploys when the Dis charge Allowed input is made Flag retracts at the end of the discharge sequence How Early Call Works Early Call is a software feature which causes the extractor to issue a desire to load or desire to discharge message ahead of time to ensure the expedient transfer of goods Early Call in the extractor applies to receiving and discharging and works with both the Miltrac system and with allied devices if the allied devices provide the neces sary inputs outputs and control logic Receiving The extractor desires to load when the Estimated Minimum Cycle time reaches zero and Early Call for Load 1 yes If the extractor is told that a load has been committed to it for transfer the control will end the extract cycle in progress As soon as the extractor has finished discharging and returned to the loading position it will ask for the transfer to take place In some systems e g where the extractor is loaded directly by a tunnel Early Call requires that the extract cycle ends b
55. Published Manual Number ECN MAT36M7EDE 2000423V Publishing System TPAS Access date 10 16 2000 Document ECN s Latest Available Technical Reference Mark V Centrifugal Extractor Controller N Read the Safety Manual PELLERIN MILNOR CORPORATION post OFFICE BOX 400 KENNER LOUISIANA 70063 0400 U S A Please Read About the Manual Identifying Information on the Cover The front cover displays pertinent identifying information for this manual Most important are the published manual number part number ECN date code Generally when a replacement manual is furnished it will have the same published manual number but the latest available ECN This provides the user with the latest information applicable to his machine Similarly all documents comprising the manual will be the latest available as of the date the manual was printed even though older ECN dates for those documents may be listed in the table of contents When communicating with the Milnor factory regarding this manual please also provide the other identifying information shown on the cover including the publishing system access date and whether the document ECN s are the latest available or exact References to Yellow Troubleshooting Pages This manual may contain references to yellow pages Although the pages containing troubleshooting procedures are no longer printed on yellow paper troubleshooting instructions if any will be contained in
56. R The processed formula number e BEGIN The number of errors detected in the first distribution loading sequence e REDIS The number of errors detected in the redistribution of pre extract e TOTAL The total number of errors detected for processed formula Load eye report data is protected by the same battery and capacitor as are the formulas when power is off Available Modes in the Load Eye Report Sub menu 1 PRINT REPORT print load eye error report if a printer is installed 2 CLEAR ALL DATA To Access the Load Eye Report Sub menu When the MANUAL MENU LOAD EYE REPORT This is the Load Eye Report display 5 LOAD EYE REPORT 1 PRINT REPORT sub menu Load Eye Report 1 Print Report When the LOAD EYE REPORT display 1 PRINT REPORT ENTER Enables printing DATE MM DD YYYY The control provides for entering to the load eye report mm dd XXXX day s date at the top of the printout See and prompts for Data Accumulation 1 Print see Ta the date ble of Contents for detailed explanation of entering the date After printing display returns to Load Eye Report menu 72 INVOKING FORMULAS MANUALLY ACTUATING OUTPUTS VIEWING INPUTS AND ACCESSING DATA ACCUMULATION ON THE M7V amp M9V EXTRACTOR CONTROL MSOP0906CE 2000335V 14 of 14 For Quick Exit from Anywhere in Load Eye Report Returns to the next higher menu Repeat until desired menu appears Load Eye Report 2 Clear When the LOAD EYE REPORT display 1 PRIN
57. R ERROR MESSAGES Manual Number Date Code When To Discard or Save The manual number date code is located on the inside front cover upper right corner just above the manual name Whenever the manual is reprinted with new information part of this number changes If the date code after the changes the new version applies to all machines covered by the old version but is improved thus the old version can be discarded If the manual number before the P changes the new manual covers only new machines Example Discard MATMODELAE 8739CV when MATMODELAE 8739DV is received minor improve ments Also discard MATMODELAE 8739DV when MATMODELAE 8746AV is received major im provements But keep MATMODELAE 8746FV when MATMODELBE 8815AV is received since the new manual no longer applies to machines originally shipped with the old manual Documents and Change Bars tThe individual documents comprising this manual use the same revision criteria as the manual Text documents also display change bars Example When section MSOP0599AE 9135BV becomes MSOP0599AE 9135CV change bars with the letter C appear next to all changes for this revision For a major rewrite e g MSOP0599AE 9226A V all change bars are deleted Trademarks of Pellerin Milnor Corporation The following some of which may be used in this publication are trademarks of Pellerin Milnor Corporation Ampsaver CBW Gear Guardian Milnet Staph Guard Autolint
58. Rib CANCEL ESCAPE Stops the formula timer if the timer is running Timer will stop during extraction except during the low extract portion of a Pre Final extract during which this command is ig nored Extraction continues at the same speed Display appears as follows example Estimated Minimum Cycle time shows total of Loading Slow Distribution and Estimated Mini mum Cycle time remaining counting down After Expiration of Estimated Minimum Cycle Indicates that formula timer time shows the additional amount of extended has stopped time fixed Formula Number F50 TI MER SICP 01 30 LONEXT SPEED 01 30 Prior to Expiration of Estimated Minimum Cycle k time shows time remaining in this stage of ex Current stage of extract tract sequence counting down After Expiration of Estimated Minimum Cycle time shows any additional extract time be tween Estimated Minimum Cycle time and MAX counting up Resumes timing if the timer was stopped with Gio Cancels the extract if the timer is running This command is ignored during the low ex tract portion of a Pre Final extract Braking and SL Slow Speed occur after which the ma chine either tilts up and begins the discharge sequence if the conditions for discharge are met or remains idle if conditions for discharge are not met Inflation Time Cancels any programmed RI Rib Inflation in progress The machine either tilts up and begins the dis
59. T REPORT Enables clearing CLEAR ALL DATA theload eyereport PRESS 4 5 6 aku mio p g Clears the load eye LoAD EYE REPORT report 2 CLEAR ALL DATA PELLERIN MILNOR CORPORATION M7E M7E42LR VERSION 92NLQ DATE 01 14 1994 01 LOAD EYE REPORT LOAD GOODS FORMULA LOAD EYE INFO WEIGHT CODE NUMBER BEGIN REDIS TOTAL 184 016 10 02 00 002 150 018 11 03 00 003 145 016 10 03 00 003 00011 00000 00011 FIGURE 2 vsoPoo06AE Sample Printout Load Eye Report 73 74 Section Troubleshooting 75 MSTS0902AE 2000423V 1 of 6 M7E M7V M9E amp M9V EXTRACTOR ERROR MESSAGES The following are the messages that can result from an error condition e g improper procedure microproc essor component failure mechanical malfunction or while correcting an error condition Power Up Error Messages CONFIG ERROR The configure data is corrupt possibly as a result of turning power off while in the TURN KEY TO PROGRAM Program Mode Machine must be reconfigured t Accesses Program Mode 3 See 3 CONFIGURE in CONFIGURE O ENGLISH PROGRAMMING THE M7E EXTRACTOR CON TROL CLEAR MEMORY NOW Control detected an error in configuration or program memory usually because PRESS 4 4 5 4 6 power was lost or Master switch turned off while keyswitch was at Program and the CPU could not be certain that the memory was not corrupted upon power up When the CPU can be confident of uncorrupted memory
60. TROLS MACHINES WITH A KEYPAD MSOP0235BE 9836AV 3 of 3 Microprocessor Interface Controls These controls shown in FIGURE 1 include the keyswitch display and keypad located on the main name plate position on nameplate varies and the printer download connection located on its own nameplate These controls permit the user to pass data to and from the microprocessor controller NOTE This section folds out so that you may continue to refer to FIGURE 1 as you review the remainder of this manual Keyswitch tThis key operated switch provides security for all field programmed data in memory With the Va keyswitch set to run 4 1 this data cannot be changed The key cannot be removed in the program lej position A CAUTION A DATA LOSS HAZARD Improper use of the keyswitch may corrupt program data c Return to the run mode only when the display says Ok Turn Key to Run t Only power off or on with the keyswitch at run t Do not leave the key accessible to unauthorized personnel Display tThis two or four line device displays messages and data entry screens Messages inform the user as to the machine s operating status or alert the user to conditions that must be satisfied before operation can continue Message displays in this manual are normally black Data entry screens prompt the user to enter data at the keypad As keys are pressed the data appears in the data input field on the display A blinking cursor always
61. ULA 05 02 06 See explanation of extract commanded to discharge XXXXXXXXX 00 35 Sequence display cycle begins with loading speed Display Displays during transition to discharge sequence and during discharge sequence are the same as for a normal cy cle If the cylinder was commanded to discharge cycle skips to RI inflate Ribs 9 eo RUNNING THE EXTRACTOR IN AUTOMATIC MSOP0905CE 2000335V 6 of 12 If the Three Wire Circuit Was Disabled Without Power Loss D Closes the three wire circuit 3 WIRE RECOVERY Basket slows if spinning and silences operator alarm PLEASE WAIT and clutch engages if speed switch closed If any other display appears see TROUBLESHOOT ING If speed switch is open SPEED SWITCH OPEN If this display continues see the display TROUBLESHOOTING The display then prompts DOES EXTRACTOR HAVE A CAKE OzNO 1 YES 0 lt responses gt Confirms the extractor cake data where lt responses gt are as explained in When Cake Data Must be Confirmed in this section Machine returns to automatic operation If the cylinder was not See explanation of extract se commanded to discharge F05 RECYCLE 4 22 quence display Recycle in goods in cylinder require yxxxxxxxxx 00 06 place of formula name indi extraction display cates cycle started over Displays that appear during transition to discharge sequence and discharge sequence are the same as for a normal cycle If the cylinder was command
62. V 10 of 13 ABBREVIATIONS Applies to Term these machines Definition Model all models designation of machine without regard to options for most de vices the model includes some dimensional representation of the effective machine size Motor all models enclosure containing the high voltage motor contactors Contactor Box Module CBW washer portion of a CBW used to process one batch of goods during one time between transfers Monitor CBW system video display screen see also CRT No Dry CBW system station where clean extracted but undried goods are discharged Non Dedicated CBW washer see C Bit Standard C Bit Op Code CBW washer see C Bit Op Code Output CBW washer see C Bit Assignable Output CBW washer see Standard Output Standard Overhead Fast CBW washer tank that quickly supplies water to a single specific module Fill Tank when commanded Pass Empty CBW washer see Auto Pass Empty Password CBw9 washer three character code entered to access or change values in certain Dryer display pages prevents unauthorized programming the instruc tions for changing the password are contained in a separate docu ment sent only to the owner see also Minipass Password CBW washer password ABC in the Miltron control when shipped from the Default Milnor factory that automatically replaces any field pro grammed password after a failed Program Memory check Password Mini CBW washer see Minipass
63. ading Downloading takes about one minute If This Is the Master Sending Machine and the Transfer Is to Tape Ten second countdown begins DOWN LOAD STATUS XX seconds counting down Pre 1 MASTER pare to begin recording Press record when count xx M 0300 BAUD XXXX XXXX scrolling hexadecimal num above 02 TRANSFERRING DATA ber indicates the byte location cur rently downloading Downloading may take more than 10 minutes MARK TAPE WITH MACHINE MODEL AND SOFTWARE VER SION 39 PROGRAMMING THE M7E M7V M9E amp M9V EXTRACTOR CONTROL MSOP0904CE 2000335V 19 of 22 If This Is a Transfer From Tape to Machine s and All Slave Receiving Machines Are Waiting for Master Turn volume up full on the recorder then press play to begin downloading During downloading receiving machine s should display the following S 0300 BAUD XXXX or S 9600 BAUD XXXX XXXX scrolling hexadecimal num RECEIVING DATA RECEIVING DATA ber indicates byte location currently downloading If during downloading any receiving machines display the following downloading was unsuccessful S 0300 BAUD 000 or S 9600 BAUD 000 or ERROR IN CHECKSUM WAITING FOR MASTER WAITING FOR MASTER NEXT TO PROCEED Repeat the download process Display DOWN LOAD ABORTED NEXT TO PROCEED When downloading is successfully completed all displays PROCESS COMPLETED NEXT TO PROCEED Returns to Program Menu PROGRAM 0 MENU Each device
64. al serial communications as between Mildata networks and a bank of washer extractors or as between Milnet Miltrac systems and the press shuttle and dryers in a CBW system are hard wired internally either at the factory or during system installation Thus except for some field retrofit situ ations these network systems generally do not use the external connector mentioned above In Mildata systems the functions of Download and Print Data are usually performed at the Mildata PC itself but each washer extractor and certain other machines if their software supports it can also Download or Print Data via its external connector CAUTION A If Download or Print Data is performed from serial downloader to machine or machine to machine with machines in a Milnet Miltrac or Mildata network system ALL energized machines on the network will receive the downloaded data Turn off power to any machines to which you do not wish to Download 96 THE EXTERNAL SERIAL LINK CABLES AND HOW TO CONSTRUCT THEM MSSM0227AE 9525AV 2 of 4 Pin Identification Pin locations looking at the wire en RECEPTACLE PLUG Pin locations looking at the wire en try side of the female RECEPTA with male pins with female pins try side of the male PLUG The CLE i e from inside the male PLUG always has female enclosure The female RECEPTA pins The wires entering this PLUG CLE always has male pins Ordinar are inserted by others when the Se ily
65. all wires entering this D 2 3 rial Link cables are fabricated in the RECEPTACLE are inserted at the field and by the factory if for a SE factory Pins 1 2 3 4 and 6 9 on 4 6 RIAL DOWNLOADER interface the RECEPTACLE have been con nected together at the factory as shown FIGURE 1 mssmoz227Ae Pin Locations in the External Serial Link Connector Pin Assignments in the External Connector NUMBER FUNCTION Number Color 142 SERIAL LOW DLL BLUE and BLACK 344 SERIAL HIGH DLH BLUE and RED 5 CLEAR TO SEND CTS BLUE and ORANGE 64 9 ELECTRONIC GROUND 2G BLUE and WHITE 7 TRANSMIT DATA TXD BLUE and ORANGE 8 5DC V1 BLUE A CAUTION A AVOID EQUIPMENT DAMAGE Never connect pin 8 between any machines or to the printer This pin conducts 5VDC from the machine s power supply Pin 8 is used only to power the SERIAL DOWNLOADER INTERFACE If pin 8 is connected to any pin in the con nector or the printer or any other machine the two volt sources will clash and burn up expensive electronic components in both machines THE EXTERNAL SERIAL LINK CABLES AND HOW TO CONSTRUCT THEM MSSM0227AE 9525AV 3 of 4 How To Construct Wire the Serial Link Cables The Type of Cable Wire To Use Use 18AWG four conductor shielded cable Connect the shield to the ground at one end only See the various drawings below A CAUTION A AVOID EQUIPMENT DAMAGE Never connect pin 8 between any machines or to the printer This pi
66. als will be those which 05 5 seconds example achieve a fairly uniform dispersal of goods across the entire length of Belt B 1 e 99 99 seconds maximum the first piece of goods block the discharge end photo eye at about the same time the last piece of goods transfers from Belt A to Belt B BELT OFF TIME Duration of belt pause each time the belts stop while the cylinder is jogging to 02 SECONDS discharge in seconds This works in conjunction with Belt On Time This display appears only if Belt B Installed 1 yes BELT B CLEAR TIME When allowed to discharge Belt B runs for the duration specified here to ensure 20 SECONDS that all goods have discharged Appears only if Belt B Installed 1 yes 00 00 seconds minimum and default value 20 20 seconds example 99 99 seconds maximum ALLIED LOADING Disables enables allied loading See INTERFACING MILNOR EXTRACTORS O NO 1 YES WITH ALLIED NON MILNOR SYSTEMS 0 No default value 1 Yes ALLIED DISCHARGE Disables enables allied discharge See INTERFACING This permits the use Q NO 1 YES of outputs to supply processing data in binary to allied on relay logic or non serial post extractor devices along with handshaking to transfer goods Requires 3 16 8 0 No default value input output boards at address 2H 3H and 4H respectively and 1 16 output boards 1 Yes at address 12H 32 PROGRAMMING THE M7E M7V M9E amp M9V EXTRACTOR CONTROL MSOP
67. ary dials which must be adjusted to set the board s address see Rotary Switches and How to Set Them This board also has convenient test points that can be used to test voltage to the board 12 D A Board Digital to Analog Convertor converts digital signals from the processor to an ana log voltage between 0 and 5VDC e g provides the analog signal to the dryer gas valve position actuator and dye machine steam position actuator This board has one status light This light blinks when the board is communicating This board has two rotary dials which must be adjusted to set the board s address see Rotary Switches and How to Set Them This board also has convenient test points that can be used to test voltage to the board 13 CRT Board Receives display instructions from the processor and generates the signals to the CRT to create the desired displays used in controllers such as the Miltron and Miltrac controllers and Device Master systems CAUTION A The CRT board can be plugged in backwards even though the cabinet bracketry makes this difficult to do and labeling on the parent board states the proper orientation Use care to orient the board properly otherwise microprocessor components may burn out 14 Resistor Boards Aithough seemingly identical resistor boards are quite different The different types are clearly marked with different part numbers which are mentioned in the wiring diagram set and are not interchang
68. aximum cooldown temperature Mildata address etc mode which allows programming of wash formulas dry cycles and other discretionary data see also Run Mode chemicals flow into the machine when the machine control or operator commands the pump to operate Miltron feature that permits programming the sequence with which bags are released from feeder rails to the main rail for de livery to the tunnel in an automated rail system enclosure containing the plug in relays external to the microproc essor some external relays provide control logic and some are merely slaves to microprocessor outputs one clockwise plus one counterclockwise rotation of the baskets during the normal wash cycle see also Count and Count up one of several ways to end a wash formula goods are kept in motion at wash speed by the rotating cylinder until the operator is ready to discharge them see Flow Splitter mode of operation that allows devices to run automatically see also Program Mode safety limit switch see also CCWLS CWLS and TDCLS fixed information contained in EPROMs programming by Milnor that determines how the machine functions the side of a pass through machine into which soiled goods are loaded for processing a feature which allows the operator to facilitate loading the ma chine by spraying the goods with water as they are loaded seconds i e SS means two digits 00 99 seconds SSS means three digits
69. ccepts the selected download status If This Is a Slave Receiving Machine When the display RECEIVE CONFIG Since configure codes must be cor Q NO rect for the receiving machine make the selection that is likely to most closely meet this requirement usu ally 0 do not download configure codes is best Specifies that configure codes will not download Or Specifies that configure codes will download NEXT Accepts the selected choice For Quick Exit From Anywhere in Download or To Abort Download Returns to Program Menu PROGRAM 0 MENU if download process not OK TURN KEY TO RUN started me EH sm m or Aborts the download process for any receiving machine on which it is commanded or for all machines if commanded on the sending machine Repeat the download process for any receiving machines on which downloading was aborted otherwise the machine will contain a mixture of old and new data Display DOWNLOAD ABORTED NEXT TO PROCEED PROGRAMMING THE ME M7V M9E amp M9V EXTRACTOR CONTROL MSOP0904CE 2000335V 18 of 22 If this is a machine to machine S 9600 BAUD 0000 transfer display WAITING FOR MASTER If this is a transfer from tape S 0300 BAUD 0000 display WAITING FOR MASTER If This Is the Master Sending Machine and This Is a Machine to Machine Transfer Downloading has begun M 9600 BAUD XXXX XXXX scrolling hexadecimal num TRANSFERRING DATA ber indicates the byte location cur rently downlo
70. charge sequence if the conditions for discharge are met or remains idle if the conditions for discharge are not met NOTE Rib Inflation cannot be extended nor can the timer be stopped Modifying Rib CANCEL ESCAPE Modifying the Discharge Sequence Deflation Time Cancels any programmed RD Rib Deflation in progress Jogging commences NOTE Rib Deflation time cannot be extended nor can the timer be stopped No other modifications are permitted after RD 59 MSOP0906CE 2000335V 1 of 14 INVOKING FORMULAS MANUALLY ACTUATING OUTPUTS VIEWING INPUTS AND ACCESSING DATA ACCUMULATION ON THE M7V amp M9V EXTRACTOR CONTROL The Manual Menu and How To Access It The Available Modes in the Manual Menu 1 RUN FORMULA invoke any formula manually 2 TEST OUTPUTS actuate any output for testing while the extractor is not running a formula 3 TEST INPUTS view any input for testing while the extractor is not running a formula 4 DATA ACCUMULATION display print and clear accumulated formula data 5 PRINT DATA print formulas and configure codes 6 LOAD EYE REPORT print report of load eye errors To Access the Manual Menu MANUAL Accesses the Manual MANUAL MENU Underline indicates blinking cursor Se Menu 1 RUN FORMULA lect one of four manual modes or return to the run mode as explained below S Scrolls the available choices pees Selects Manual Mode x MANUAL MENU Example Manual Mode 2 selected where lt x gt is mode
71. continue to extract af ter the Estimated Minimum time has been satisifed 999 999 seconds maximum Estimated Total Cycle time exceeds 999 seconds 29 PROGRAMMING THE M7E M7V M9E amp M9V EXTRACTOR CONTROL MSOP0904CE 2000335V 9 of 22 2 COPY OLD TO NEW When the PROGRAM 2 MENU Eure _ COPY SOURCE display COPY OLD TO NEW e or Scrolls the existing formula numbers e eo Or lt xx gt Selects formula to be copied where lt xx gt is the formula number e g 05 If this formula does not exist display COPY SOURCE This display remains on the screen permit 05 DOES NOT EXIST ting any other formula number to be entered If this formula does exist display COPY SOURCE example 05 SHIRTS ENTER Accepts the selected source COPY DESTINATION formula and displays 00 or Scrolls the unused formula numbers or lt xx gt Selects formula to be created where lt xx gt is the formula number e g 12 If this formula already exists display COPY DESTINATION This display remains on the screen permit 12 ALREADY EXISTS ting any other formula number to be en tered If this formula does not exist display COPY DESTINATION The selected existing formula has been 12 FORMULA 12 copied into the selected unused formula number except that the existing formula name was not copied In the example the new formula name is Formula 12 ENTER Copies the formula PROGRAM 0 MENU OK TURN KEY TO RUN 3 CONFIGURE and Why It Is Necessa
72. ded in MAX expires the extract ends X Er A Ix X Number of Pre Extract Sequences Number of times first pre extract sequence repeats before proceed ing to final extract sequence applies to T 1 and T 2 extract only Control skips this decision when T 0 1 1 pre extract sequence minimum and default value for Pre Final or Final Final extract 3 3 first extract sequences maximum value FO5 TLTSTDT XE1PE2P EXT XXX 26 PROGRAMMING THE M7E M7V M9E amp M9V EXTRACTOR CONTROL MSOP0904CE 2000335V 6 of 22 E1P Duration of E1 in Pre Extract in seconds Duration of low speed extract in the Pre extract sequence before proceeding to the redistribution sequence if T 1 or to the high speed extract if T 2 Control skips this deci sion if T 0 010 10 seconds minimum and default 180 180 seconds maximum FO5 TLTSTDT XE1LPE2P EXT 3 E2P Duartion of E2 in Pre Extract sequence if any in seconds Duration of high speed extract in Pre ex tract sequence before proceeding to the redistribution if T 2 Control skips this decision if T 0 or T 1 030 30 seconds minimum and default 180 180 seconds maximum Final Extract Sequence F05 RONOF E1TE2T EXT x R Reversal Sets Number of jog reversals after the Pre Extract sequence if T 1 or T 2 for Pre Final or Fi nal Final extract Control skips this decision if T 0 1 1 reversal minimum and default value 2 No Cc lt e u 2 n 3 E c B l
73. devices except those participating in downloading are turned off Download data and system data share the same serial communication line thus download data can disrupt system operation and system data can scramble the download data NOTE This restriction does not apply to downloading from a Mildata computer See procedures for downloading with a Mildata computer in the Mildata manual Downloading to from tape requires the Milnor Cassette Tape Interface Connect the appropriate lead from the interface box to the Download jack on the machine Connect the other lead from the interface box to the tape recorder Set the cassette tape recorder and the Cassette Tape Interface Box as follows PROGRAMMING THE ME M7V M9E amp M9V EXTRACTOR CONTROL MSOP0904CE 2000335V 16 of 22 Toggle Switch Type of Transfer on Interface Box Tape Recorder machine to tape TO TAPE 1 connector from interface box plugged into microphone jack 2 blank tape loaded fully rewound tape to machine TO MACHINE 1 connector from interface box plugged into earphone jack 2 data tape loaded fully rewoun 3 volume control to maximum 6 In the downloading process there may be one or more slave receiving machines or one receiving tape re corder and only one master sending machine or tape recorder Designate all slave receiving machines first If data is transferring between machines downloading begins as soon as one machine is desig nated a
74. discharge them see Code Dry dry cycle used when a dryer is loaded to its full capacity e g a two cake dryer with two cakes refers to the amount of goods loaded into the dryer not the degree of moisture removal see also Conditioning and Full Dry dry cycle used when a multicake dryer is loaded to less than its full capacity e g a two cake dryer with one cake refers to the amount of goods loaded into the dryer not the degree of mois ture removal see also Conditioning and Full Dry Erasable programmable Read Only Memory the portion of the Milnor microprocessor control used to store the fixed instruc tions software that determine how the machine functions removal of excess water from goods discharged from the tunnel see Centrifugal Extractor see Press see C Bit Fast Fill electronic device used in gas fired dryers to ensure that a pilot flame is present before allowing the main gas valve s to open see Dosing First tunnel ancillary component that accepts bath liquor from one wash zone removes lint and pumps liquor to a higher level in another wash zone 13 DEFINITIONS OF TERMS AND ABBREVIATIONS Term Applies to these machines MSFDD412CE 9905CV 8 of 13 Definition Flow not Flow of Goods Flow Splitter Formula Formula Code Full Dry Gains PID Goods Hard Start Hardware Hold Home Inching Init Code Input Direct Input Module CBw9 washer
75. ds 5 CPU Processor Board tThe Central Processing Unit CPU processes data received from the various inputs stores information and responds to each keypad entry with the appropriate action It may be mounted in an enclosure separate from its peripheral boards The CPU contains EPROMs programmed by the Milnor factory with fixed instructions software that determine how the machine functions Depending upon machine model type the CPU chip can be an Intel 8085 an Intel 8088 or an Intel 80186 Although the EPROMs do not require battery backup the CPU board utilizes a battery which normally assures that the user programmable memory will be retained for two to three months without external power See below and IMPORTANT OWNER USER INFORMATION see Table of Contents 6 Memory Expansion Board Increases memory space available to the processor This board is used with 8088 CPU board in some applications T Battery Provides memory retention backup when power is off The battery is mounted directly on 8085 CPU boards and mounted separately for 8088 and 80186 CPU boards A capacitor on the 8088 and 80186 CPU board provides enough power to retain memory for several hours after the battery has been disconnected Once fully charged see IMPORTANT OWNER USER INFORMATION the battery backup is reliable for 90 days with no power applied 8 Opto Isolator Board optcally isolates inputs to the CPU for electronic noise immun
76. e Data is accessible to the extent described in the following table Ways Data Can Be Used and Altered Data can be read Data can be over written Data can be up downloaded Data can be cleared Type of Data Contents after clearing Machines Data Applies To dryer includes gains Configure Data Yes Yes Yes Yes example values shuttle single stage press Yes Yes No Yes Zeros two stage press Cobuc Linear Yes Yes No No n a Costo discharge sequencer washer and textile extractor Yes Yes Yes No n a centrifugal extractor Formula step chemical washer and textile extractor Data names example values washer and textile extractor centrifugal extractor dryer formulas Yes Yes Yes Yes empty washer and textile extractor centrifugal extractor dryer Productivity Data Yes No No Yes empty OQ OU If Data Becomes Corrupt If the microprocessor senses that data is unusable or unreliable an error message will appear usually at power up possibly preventing machine operation The consequences and appropriate actions for each error message are explained in the troubleshooting instructions Follow these instructions exactly to ensure that corrupt data is completely eliminated and replaced with valid data Failure to do so may result in unsafe operation or machine damage MSOP0235BE 98
77. eable a For Temperature Sensing System Used with A D board in washer extractors and Dye Extractors as part of temperature sensing system not required on continuous batch washers because necessary circuitry is included on other standard CBW printed circuit boards b For Gas Valve Used with D A board in temperature control circuit of gas dryers converts 0 5VDC to 4 20 milliamperes for modulating gas valve c For Steam Valve Used with D A board in temperature control circuit of older steam dryer models converts 0 5VDC to 4 20 milliamperes for modulating steam valve See 4 20MA Output Board in this section 86 THE HARDWARE IN SERIAL TYPE MICROPROCESSORS FOR MARK IV AND V MACHINES MSFDA401EE 9533CV 4 of 6 15 Signal Conditioner for Thermocouple Amplifies the output from a thermocouple so an A D board can use the signal 16 Rotation Safety Board Used in dryers Reads rotational safety proximity switch to confirm that the basket is turning 17 Temperature Probes Two types of temperature probes are used depending on equipment type Thermistor temperature probes A temperature sensitive resistor whose resistance changes with respect to temperature uses include washer extractors textile machines and continuous batch washers Thermocouple temperature probes A connection of dissimilar metals which produces a voltage with re spect to its temperature uses include dryers 18 Weigh Scale Interface Board
78. ed to discharge the cycle skips to RI Inflate Ribs How the Pass Empty Code Affects Extractor Operation with the Milnor tunnel each wash formula can be assigned an extract formula number which will be passed on to the extractor with each batch However any wash formula to which the pass empty attribute has been assigned see explanation of post wash functions in the Display H instructions in the Programming Operating and Troubleshooting manual for the Mil nor Continuous Batch Washer will be ignored by the extractor control The proper procedure when programming the batch washer is to assign the pass empty attribute and an unused extract formula number to any empty pocket wash formula i e the pass empty and purge formulas When these empty pockets arrive at the extractor the extractor runs in slow or distribution speed depending on the loading speed in configuration to let the unloading device dump the water into its cylinder for extractors equipped with a door the door will open and displays Receive Empty Load Any formula number devoted to a pass empty or purge formula in the Milnor tunnel should remain un programmed in the extractor since these formulas will have the pass empty attribute assigned and will be unused ignored by the extractor control 51 RUNNING THE EXTRACTOR IN AUTOMATIC MSOP0905CE 2000335V 7 of 12 When Cake Data Must Be Confirmed In the event of a power loss Three Wire Disabled error Receiving Er
79. ed up it will remain up when first powered on When the control prompts for cake information the cylinder will either remain up or tilt down depending on the responses given Make sure all guards are in place and all personnel are clear before tilting cylinder down Responding to Prompts for Extractor Cake Information To verify its extractor information the control will prompt DOES EXTRACTOR HAVE A CAKE OzNO 1 YES 0 No tells control that extractor is PRESS NEXT TO BRING 3 ready to load If cylinder was not fully MACHINE DOWN down when powering up no Belt B CAUTION tilts cylinder down TILTING DOWN Make sure all personnel are well clear PLEASE WAIT oe abe Yes tells the control that goods ENTER FORMULA Where XX is the wash are still present in the cylinder FOR EXTRACTOR XX formula number and or on Belt A and prompts Change number if nec essary Accepts the displayed formula ENTER EXTRACT CODE Where XX is the ex number and prompts FOR EXTRACTOR XX tract code RUNNING THE EXTRACTOR IN AUTOMATIC MSOP0905CE 2000335V 8 of 12 If invalid unprogrammed extract code is entered display Returns to eH 2 a g Sn HE HQ UH H g Ie 9 IB o a z g S lt T lid extract code J O Ei ep eal PS Q H O zo gt i A CAKE O NO 1 YES 0 Similarly the control displays all other batch codes for verification as follows Dry Code Destination Code Cus tomer Code G
80. efore the next load to enter the extractor has been committed for transfer The extractor s End Extract input provides this capability When this input is closed and the Estimated Minimum Cycle time for the extract formula in progress reaches zero the extractor will end the extract cycle permitting the extractor to discharge and return to the loading position in time to avoid a no transfer hold condition in the tunnel The tunnel controller must close the End Extract input before the tunnel is committed to transfer 48 RUNNING THE EXTRACTOR IN AUTOMATIC MSOP0905CE 2000335V 4 of 12 Discharging If the commanded RI Inflate Ribs for the extract formula in progress is zero the extractor desires to discharge when the extract cycle ends and the extractor cylinder starts slowing braking If the com manded RI Inflate Ribs is not zero the extractor desires to discharge when RI Inflate Ribs counts down to zero If the extractor has Belt B then it is independent of RI and will try to discharge immediately Interruptions in Normal Extractor Operation Holds Ahead of the Extractor Anytime the flow of goods into the extractor stops e g if there is a hold condition in the tunnel the extractor remains at Waiting For Load Whenever the flow of goods resumes process ing continues without manual intervention Holds Behind the Extractor Anytime the extractor desires to discharge but cannot because the device to which the extrac
81. em extractor Watchdog CBW washer Timer Weir cBw washer Zone CBw9 washer one of several types of hand operated switches with a single op erating lever that can be moved to two or more positions e g the Master switch commanded time between transfers process of slowly and continuously charging a microprocessor backup battery during machine operation to maintain a full charge goods are kept moving after the cycle is complete until the op erator is ready to discharge them see Tunnel Washer industry term referring to a continuous batch washer Milnor multi tiered non translating elevating or non elevating intermediate cake storage conveyor for storing pressed cakes be tween other cake moving devices in the CBW system see Flow Lifter machine that both washes and extracts spins the goods to re move a large percentage of the absorbed water one of a number of program timers which causes the Miltron control to initiate a hold if certain portions of the cylinder rever sal or transfer sequences exceed programmed limits device in each tunnel module that controls the level of the liquor as it discharges from the module group of independent tunnel modules with separate baths in each module connected together usually in counterflow via their overflow weirs and dedicated to performing specific func tions including washing rinsing etc 19 20 Section Programming 21 MSOP0904CE 2000335V
82. en press and release the Enter Next key Press and release the key shown A slash between symbols means use either key shown The up and down arrow keys are often shown this way i e scroll up or down the menu choices Typical example of a word entry spells out POLY In word alphanumeric data fields press the up or down arrow key to move right or left to the next character position Press each key until the desired character appears e g press por until P appears A comma between symbols means ress and release each key sequentially Typical example of a number entry enters the value 155 In numeric data fields the cursor automatically advances to the next character position when each numeral is entered A between symbols means press and hold each key in the order shown until all keys are depressed at the same time then release all keys Key s must be held depressed for the intended action to occur Action will stop when key s is are released This is an alternative way of depicting word and number entries when the exact values are determined by the user xx means enter a two digit number response means enter the value prompted for by the display password means enter the password or numeric passcode Press and release the Stop button Press and release the Start button FIGURE 1 MSOP0235BE Microprocessor Interface Controls and Example Key Symbols ABOUT THE USER CON
83. ence before transfer is allowed thus saving time by permitting goods to discharge onto Belt A while the extractor awaits the ok to discharge 99 Belt A and Belt B if so equipped remains stationary until the jogging sequence is finished default Belt A and Belt B if so equipped then run Belt Clear Time 31 PROGRAMMING THE M7E M7V M9E amp M9V EXTRACTOR CONTROL MSOP0904CE 2000335V 11 of 22 BELT A CLEAR TIME When the cylinder jogging sequence or Delay Starting Belt Time ends whichever 10 SECONDS is longer Belt A runs for the duration specified here to ensure all goods have dis charged See How Belt A and Belt B Work in this section 00 0 seconds minimum and default value 10 10 seconds example No NO un fo O o 2 c un 3 e c B BELT B INSTALLED Does this extractor have a Belt B If 0 no is specified here the Belt On Time Belt 0 NO 1 YES Off Time and Belt B Clear Time decisions do not appear 0 No default value 1 Yes The following two decisions appear only if Belt B Installed 1 yes and Delay Starting Belt Timez99 BELT ON TIME Duration of belt motion after the Belt Delay Time each time the belts move 05 SECONDS while the cylinder is jogging to discharge in seconds This works in conjunc tion with Belt Off Time This display only appears if Belt B In 00 00 seconds minimum stalled I yes and Default Value The on and off times which must be determined by field tri
84. er s Guide for printers used with Milnor controllers NOTICE Because of the many differences among printer makes and models Milnor cannot ensure suitability or troubleshoot printers other than the Epson LX300 or older approved models with the required interface cable Cable Requirements The Epson LX300 must be connected to the printer port on the machine using one of the following Milnor interface cables Part Number Description 10YMK2PNTR 100 formula washer extractor dryer extractor and Miltron CBW controllers 10YCBWPNTR Non serial Miltron CBW9 controller Required Settings All printers shipped from Milnor are pre configured to operate correctly with Milnor equipment If the printer is replaced or loses its configuration refer to the user s guide and re configure the printer with the following values Setting Value Character spacing 10 cpi Shape of zero 0 Skip over perforation Off Character table PC 437 Auto line feed Off Page length 11 inches Auto tear off Off Tractor Single Interface Serial Bit rate 9600 bps Parity Even Data length 8 bit ETX ACT On 100
85. er transfer has occurred top dead center limit switch see also CCWLS CWLS and SAFETY temperature sensing device that varies its resistance to an electri cal current with regard to temperature used most frequently in CBW washers washer extractors and dye machines temperature sensing device that provides a millivolt range cur rent which varies proportionally according to its temperature used most frequently in dryers circuit that provides control power for all machine functions any of several safety devices in the three wire circuit will open the circuit and stop machine operation if a malfunction is de tected once open the three wire circuit can only be closed by manual intervention and then only if the condition that opened the circuit is rectified method of controlling incoming water temperature by modulat ing alternately and oppositely opening and closing the hot and cold water valves software process that controls or monitors the duration of a func tion See also C Bit Value On time 18 DEFINITIONS OF TERMS AND ABBREVIATIONS Applies to Term these machines MSFDD412CE 9905CV 13 of 13 Definition Toggle Switch all models Transfer Time CBw9 washer Formula Transfer Rate Trickle all microprocessor Charged controlled models Tumbling Dryer washer extractor Tunnel CBW washer Tunnel Washer CBW washer VERTSTO CBW system Wash Zone CBw9 washer Flow Lifter Washer CBW syst
86. g list a CBW system may include but is not limited to the following equipment CBW washers loading conveyors or rail system extraction system and receiving conveyors Term Applies to these machines Definition Allied Device cBW system any device not manufactured by Milnor but associated with or Dryer connected to Milnor equipment Allied CBW system situation where an allied device is used to unload a Milnor ma Discharge Dryer chine see also Allied Device Allied Loading CBw system situation where using an allied device to load a Milnor ma Dryer chine see also Allied Device Auto Pass CBW system method via compatibility C Bits of automatically sending Empty through one or several empty pockets so as to clear incompat ible liquors through normal counterflow Auto Purge CBW washer procedure by which the shell shell sumps and weir boxes of tunnels with drain valves and rapid refill valves standard on WorkWear tunnels are flushed of heavy insoluble particles re filled reheated and redosed with chemicals based on a com mandable number of transfers since the last purge AutoSpot washer extractors a control mechanism with which the operator can automatically align one cylinder pocket of a divided cylinder machine with the loading doors Batch CBw system group of goods that are to be processed together Dryer Batch Code CBw9 system information for the Miltron controller about how t
87. ge 01 1 reversal minimum and default value control will not permit entering 00 04 4 reversals example 20 20 reversals maximum 28 PROGRAMMING THE M7E M7V M9E amp M9V EXTRACTOR CONTROL MSOP0904CE 2000335V 8 of 22 F05 RIRD JC J A MAX If 0 enables the special jogging motion This is useful for dislodging tightly plas DSG x tered goods Special Jogs or Jog Run Time if 1 Duration of slow motor Run during CW or CCW rotation 0 Special jogging feature minimum and default If 0 Brake remains applied and Run and Stop times each become 1 3 seconds Jog Counts in J command twice the number of CW and CCW directions sets of rever sals See explanation under J 1 1 second minimum for Jog Run time 9 9seconds maximum F05 RIRD JC J A MAX If 0 then J is how many times the cylinder jogs when 0 and J 1 basket jogs DSG xx twice in each direction and dwells one second before reversing For J 2 basket jogs four times in each direction J 3 for six times etc If 2 1 J commands the Jog Stop time In either case use JC to command total sets of reversals J Jog Stop Time Duration of slow motor OFF at each pause during a reversal in seconds 01 1 second minimum and default value 99 99 maximum 10 10 inch count if 0 maximum F05 RIRD JC J A MAX DSG x A Tilt after Jog yes or no Causes Jog sequence to occur before and after tilting 0 No default 1 Yes When Ribs Inflate RI
88. ge Level 1MTA4 02 C IMTA4 03 D D Inverter Faut 1MTA4 04 E IMTA4 05 F IMTA4 06 G IMTA4 07 H IMTA4 08 I IMTA4 11 J IMTA4 12 K IMTA4 13 L IMTA4 14 M NotUsed IMTA4 15 N j NotUsd jJ IMTA4 16 O NotUsed Conveyor Door Up 1MTA417 P Not Used P Discharge Allowed IMTA4 18 C1 A RUNNING THE EXTRACTOR IN AUTOMATIC MSOP0905CE 2000335V 10 of 12 Table of Optional Allied Data Pass Inputs Third 16 Inputs Page 2 A P Code A 2MTA4 01 B 2MTA4 02 C 2MTA4 03 D 2MTA4 04 E 2MTA4 05 F 2MTA4 06 G 2MTA4 07 H 2MTA4 08 2MTA4 11 J 2MTA4 12 K 2MTA4 13 L 2MTA4 14 M 2MTA4 15 N 2MTA4 16 o 2MTA4 17 P Customer Code G 2MTA4 18 Fourth 16 Inputs Page 3 A P Code 3MTA4 01 B GoodsCodeA 3MTA402 3MTA4 03 D GoodsCodec B MTA4 04 3MTA4 05 3MTA4 06 3MTA4 07 3MTA4 08 3MTA4 11 3MTA4 12 3MTA4 13 3MTA4 14 3MTA4 15 3MTA4 16 O BmptyLoad 3MTA4I7 P Not Used 3MTA4 18 NOTE The control will permit displaying the third and fourth 16 inputs or outputs even if Allied Data Pass is not provided but in this instance these inputs should always remain ee 99 not energized Fifth 16 Inputs Page 4 A P Display Input Name Connector Pin Code Code A 4MTA4 01 sed 4MTA4 11 B 4MTA4 12 C 4MTA4 13 D 4MTA4 14 E 4MTA4 15 F Not Used sed 4MTA4 16 G Notu sed 4MTA4 17 H Not Used 4MTA4 08 P Not Used 4MTA4 18
89. he machine along with the processor board OW 8088 Processor Boards With Memory Expansion Board See the table of EPROM locations below and FIGURE 7 If the EPROM set consists of three or more EPROMs install the two highest numbered EPROMS e g EPROMs 3 and 4 of a four chip set on the processor board with the highest numbered E PROM EPROM 4 of a four chip set in socket A and the EPROM with the second highest number EPROM 3 of a four chip set in socket B nstall the remaining EPROM s on the Memory Expansion Board with the highest numbered of the remaining EPROMs e g EPROM 2 of a four chip set in socket IC 1 on the Memory Expansion Board and EPROM 1 in socket IC 2 EPROM Locations on 8088 Processor Board and Memory Expansion Board E PROM Location by Socket see FIGURE 4 a Ec LUN aes ame fae fo RE B 3 eip set chipset 2 FIGURE 6 MSSM02174E 1MTA 31 on 8088 Board wires not shown for clarity MTA connectors e N KOAA A aaa uo qe Chassis 3 Capacitor ground 8088 i LL LII processor chip PELLERIN MILNOR CORP i i MEMORY EXPANSION BOARD Highest We if 30 Pins Wi 34 Pins numbered EPROM Connector for Memory Expansion Board Wea yon who HY WAS qe PELLERIN MILNOR CORP SERIAL PROCESSOR BOARD
90. huttle path to which the shuttle re turns upon power up or after discharge load or error correc tion belt is at receive level 0 a control mechanism with which an operator can manually align one pocket of a divided cylinder machine with the loading doors see C Bit Init Code signals that enter the processor board directly direct inputs are provided by switches on the machine including limit switches the Signal Cancel button and the Run Program keyswitch signals that enter the Miltron processor board through the first I O board of each tunnel module module inputs are provided by level switches module specific circuit breakers and motor overloads etc 14 DEFINITIONS OF TERMS AND MSFDD412CE 9905CV 9 of 13 ABBREVIATIONS Applies to Term these machines Definition Input Standard all microprocessor signals to the microprocessor controller that certain standard con controlled models ditions exist these inputs enter the processor board through the standard I O board s include Bag Ready Load Conveyor Ready and Remote Customer and Goods Codes etc Jogging Centrifugal intermittent rotation of the cylinder on certain Milnor ma Extractor Dryer chines can be used to dislodge goods from the cylinder wall af ter extraction or to assist in discharging goods from the tilted cylinder etc Level Switch CBW washer device that signals the control when water has reached a preset level LINEAR CBW syste
91. is extractor have a door installed If 0 no is selected the control ignores the O NO 1 YES Door Up and Door Down inputs and does not check for these error conditions 0 No default value Yes CHECK LOAD EYE AFTER Enter the desired amount of time the controller should monitor the load end eye in 1 SECONDS put toward the end of each distribution 1 e entering 05 would cause the controller to begin monitoring in the last 5 seconds of the loading sequence distribution speed or the pre extract sequence redistribution speed E 1 Lowest value default 5 5 seconds recommended Highest value 34 PROGRAMMING THE M7E M7V M9E amp M9V EXTRACTOR CONTROL MSOP0904CE 2000335V 14 of 22 A CAUTION A Entering 1 yes to the Store Load on Belt A configure decision will cause the extractor cylinder to tilt crushing the belt on a normal extractor Answer 1 yes only for extractors raised 48 inches over Belt A STORE LOAD ON BELT A Applies only to extractors raised 48 inshes over Belt A Enter 0 no if the controller NO 1 YES should not store goods on Belt A Enter 7 yes if the controller should store goods on Belt A because the multiple cake discharge feature in Miltrac is used i 0 No default value 1 Yes NOTE To enable the multiple cake discharge the previous Hold Unload Device decision must be yes EARLY CALL FOR LOAD Applies only if using Miltrac Enter yes if the extractor should request goods
92. isplay 1 PRINT print accumulated data if a printer is installed 2 CLEAR clear all accumulated totals To Access the Data Accumulation Sub menu When the MANUAL MENU EE o O DISPLAY DATA This is the Data Accumulation display 4 DATA ACCUMULATION 1 PRINT 2 CLEAR Sub menu For Quick Exit trom Anywhere in Data Accumulation cancel Returns to the next higher menu Repeat until desired menu appears 67 INVOKING FORMULAS MANUALLY ACTUATING OUTPUTS VIEWING INPUTS AND ACCESSING DATA ACCUMULATION ON THE M7V amp M9V EXTRACTOR CONTROL MSOP0906CE 2000335V 9 of 14 Data Accumulation 0 Display Data When the 0 O DISPLAY DATA GE 0 O LAST LOAD This is the Display Data Sub display 1 PRINT 2 CLEAR 1 FORMS 2 TOTAL menu C3 Displays the data for the last load processed Formula number of last load run TR Processing time in min utes minutes tenths LAST RUN WT1 WT2 ERR Error time in minutes F xx 000 000 000 000 minutes tenths Time Waiting To Discharge exclud ing commanded wait time in min Time Waiting For Load in min utes minutes tenths utes minutes tenths or nic Permits selecting a specific formula to display Formula currently F LDS RUN WT1 WT2 ER Scroll the formulas with WY or displayed oo 000 000 000 000 00 W or enter a formula number Number of loads ee processed Error time for all loads this formula in tenths of hour Processing time for all loads this formula in hou
93. ity Opto Isolators are incorporated into the 8088 and 80186 CPU board thus this separate board is only required for 8085 CPUs 9 I O Board 16 8 input output contains 16 solid state signal input devices and eight output relays The input devices are capable of faithfully conducting a low VA 12VDC ground signal to the CPU The output relays are socket mounted SPDT 12VDC electromechanical relays with contacts capable of faithfully conducting a maximum of 25V A at 110 120V AC 0 2 ampere or 200 milliamperes at 110 120V AC or 12 5 VA at 24V AC 0 5 ampere or 500 milliam peres at 24V AC The output will be either 24V AC or 110 120V AC depending on the machine model type These outputs and their power source are intended only to drive another relay with higher contact ratings that in turn may drive a pump valve solenoid etc from a separate power source Never use these outputs to directly drive a pump valve or solenoid unless the maximum current required never exceeds the above values Higher ampere or VA loads will burn out traces on the printed circuit board or possibly overload and dam age the control circuit transformer This board has 25 status lights One light blinks when the board is sending signals Each of the 24 remaining lights represent an input green lights or output red lights on that board and illuminates when the corresponding input or oututs is made This board has two rotary dials which must be adjusted to set the board s
94. joxeSa MTA M jtd f M Bett Aor BPhotoweye IMTA4 15 N NotUsed N Conveyor Door Down IMTA4 16 O0 NotUsed Conveyor Door Up IMTAI7 P Not Used P Discharge Allowed IMTA4 18 O ER INVOKING FORMULAS MANUALLY ACTUATING OUTPUTS VIEWING INPUTS AND ACCESSING DATA ACCUMULATION ON THE M7V amp M9V EXTRACTOR CONTROL MSOP0906CE 2000335V 6 of 14 Viewing Allied Data Pass Inputs If the extractor uses Allied Data Pass requiring two additional 16 8 I O boards and one additional 16 Output board the status of the associated inputs may be viewed as follows NOTE The control will permit displaying the last 32 inputs even if Allied Data Pass is not provided but in this instance none of these inputs are used and thus will remain off When the display MANUAL MENU 3 TEST INPUTS Table of Optional Allied Data Pass siu 4 Displays the third 2 ABCDEFGHIJKLMNOP Input display code shown on top line See 16 inputs page 2 A P Eubexder pexugeg i i Inputs and the status of the input is shown below its code ee 99 gized or su du Displays the fourth 3 ABCDEFGHIJKLMNOP 16 inputs page 3 A P sm Displays the fifth 16 4 ABCDEFGHIJKLMNOP inputs page 4 A P ZqcqpcRlqpluqciqlu ae Return to the Manual Menu Table of Optional Allied Data Pass Inputs input ener input not energized Third 16 Inputs Page 2 A P ode
95. lowed extractor can now receive a load 22 Discharge Desired Turns on the output used to signal an allied receiving device non Miltrac system that the extractor desires to discharge 23 Discharge Finished Cylinder Turns on the output used to signal an allied receiving device that Desires Discharge the extractor cylinder desires to discharge 24 Load Desired Turns on the output used to signal an allied loading device non Miltrac system that the extractor desires to receive a load Table of Bare Manual Outputs for Optional Allied Data Pass If Allied Data Pass is provided actuating any of the following outputs closes one microprocessor relay used with other relays to pass batch codes in binary to an allied receiving device Kepan din Sixteen Dry codes New vs Same Formula New vs Same Customer 25 42 NewFormua 50 NewCustomer 26 Sixteen Destinations 27 Destination A 28 44 GoodsB 52 Destination B Sixteen Formula Codes Destination C 29 54 Destination D 30 CUSTOMER G 31 F 32 One vs Two Cakes 4 SINGLE CAKE NOTE The control will permit accessing and turning on the Allied Data Pass outputs even if Allied Data Pass is not provided but in this instance no output relays will be energized INVOKING FORMULAS MANUALLY ACTUATING OUTPUTS VIEWING INPUTS AND ACCESSING DATA ACCUMULATION ON THE M7V amp M9V EXTRACTOR CONTROL MSOP0906CE 2000335V 5 of 14 3 TEST INPUTS The
96. ly occu pied that module called Forward Compatibility or with goods that will next occupy that module called Backward Compatibility C Bit CBW washer see C Bit Compatibility Compatibility Backward C Bit CBW washer see C Bit Compatibility Compatibility Forward C Bit CBW washer Compatibility C Bit in which each C Bit value is commanded di Compatibility rectly on its appropriate Display P Direct C Bit CBW washer Compatibility C Bit in which each C Bit value is commanded Compatibility on its appropriate Display L and the instruction to actuate com Indirect manded on its appropriate Display P C Bit CBW washer C Bit for which discrete values may be commanded for each of Dedicated the 256 goods classes instead of for each of the 16 basic formu las See also C Bit Standard C Bit Hold CBW washer C Bit attribute that answers the question If the CBW washer Code goes into Hold while this C Bit is ON should the C Bit turn OFF even if its C Bit time value has not expired or its com manded temperature has not been achieved C Bit CBW washer C Bit attribute that specifies when during the time between Init Code transfers a C Bit controlled action starts DEFINITIONS OF TERMS AND ABBREVIATIONS Term Applies to these machines MSFDD412CE 9905CV 3 of 13 Definition C Bit Op Codes C Bit Standard C Bit Steam Code C Bit Value On time C Bit Value Temperature
97. m Milnor controller to store multiple cakes on a belt conveyor COSTA Liquor washer extractor bath solution usually composed of water and chemicals CBW washer Load all models the amount of goods measured by weight or pieces that a ma chine normally handles during a cycle Load Chute CBW system stainless steel chute that directs goods into the machine Loading Device all models in a system this is the device which loads another device exam ple a shuttle may be the loading device for a dryer Loading all models direction goods are loaded into onto a device Direction Maintenance CBW washer see Dosing Maintenance Dosing MILDATA CBW system software that connects Milnor Serial Microprocessor machines to a centrally located personal computer for data capture report creation and formula generation MILTRAC CBW system control unit that passes batch codes between the various system components and controls the routing of goods based on machine availability and the batch codes MILTRON CBW washer microprocessor control unit for the tunnel washer Minipass CBW washer second character of the password used to access screens that re quire some security but less than that afforded by the full pass word For further explanation see Password MMQ cBw system minutes minutes and quarter minutes e g 043 4 minutes 45 seconds see also SS and SSS 15 DEFINITIONS OF TERMS AND MSFDD412CE 9905C
98. n and close to regulate the flow of chemicals into the machine extraction device to which tunnel may pass batches extraction is by spinning goods in a cylinder one of several numbers generated by the control that represents the amount of data in a specific memory area any change in a checksum indicates that data has changed the side of a pass through machine from which clean goods are unloaded after processing Milnor shuttle for transporting loose wet goods from the CBW washer to an extraction device may traverse and or ex tend to load code that identifies the 1 of 1000 possible owners of a batch DEFINITIONS OF TERMS AND ABBREVIATIONS Term Applies to these machines MSFDD412CE 9905CV 4 of 13 Definition Code Destination Code Dry Code Formula Code Goods Code Init Code Single Cake COELF COHORFP COINC COLOOS Compatibility Direct Compatibility Indirect Conditioning Configure CONLO Control CBw9 system Dryer CBW system Dryer CBW washer CBW washer Dryer CBW washer CBW system CBW system CBw system CBW system CBW system CBW washer CBW washer Dryer CBw9 system Dryer CBw system all microprocessor controlled models code that identifies the 1 of 64 1f the Miltrac controller or 1 of 8 if Allied Data Pass desired post dry or no dry destination of a batch code that identifies the 1 of 16 x 2 desired
99. n conducts 5VDC from the machine s power supply Pin 8 is used only to power the SERIAL DOWNLOADER INTERFACE If pin 8 is connected to any pin in the con nector or the printer or any other machine the two volt sources will clash and burn up expensive electronic components in both machines To Download From Machine to from Serial Downloader RECEPTACLE PLUG with with male pins female pins see CAUTION l GROUND INTERNAL JUMPERS ONLY GROUN E ENDO IN RECEPTACLE THIS END OF SHOWN SHIELD unused wires and the shield at this end only to ground pin number nine as shown FIGURE 2 wsswo227AE Connections for Downloading Machine to from Serial Downloader 98 THE EXTERNAL SERIAL LINK CABLES AND HOW TO CONSTRUCT THEM MSSM0227AE 9525AV 4 of 4 To Download From Machine to Machine s FIGURE 3 illustrates how to construct a daisy chain serial link cable to download data from one machine to several others simultaneously It is best to program one MASTER machine or to DOWNLOAD using SERIAL DOWNLOADER TO MACHINE if the data is already stored in the downloader and then to use a serial link to program the remainder from that MASTER Any machine on the serial link can be the MASTER RECEPTACLE PLUG with y CONNECT SHIELDS with male pins female pins TOGETHER GROUND UNUSED GROUND 631249 Connect all ONLY GROUND unused wires and the shield at this end DO NOT GROUND INTERNAL JUMPERS DON TUSE TH
100. number 2 TEST OUTPUTS For Return to Run Mode from Manual Menu ae Causes the control to prompt for cake information e g Does Extractor Have A Cake The correct responses must be provided for proper post wash processing and accounting See When Cake Data Must be Confirmed in RUNNING THE EXTRACTOR see Table of Contents responses Confirms cake data where Extractor ready for normal automatic 5 H H Q E O E z lt responses gt are as explained operation in When Cake Data Must be Confirmed Control returns to run mode With Manual Mode 1 2 MANUAL MENU Example Manual Mode 2 selected 3 or 4 selected 2 TEST OUTPUTS Accesses the selected DRAIN MOTOR Manual Mode 2 accessed See instruc mode 01 tions in this section 60 INVOKING FORMULAS MANUALLY ACTUATING OUTPUTS VIEWING INPUTS AND ACCESSING DATA ACCUMULATION ON THE M7V amp M9V EXTRACTOR CONTROL MSOP0906CE 2000335V 2 of 14 1 RUN FORMULA Any of the 16 extract formulas may be manually invoked to test run the extractor AWARNINGA CRUSHING AND ENTANGLEMENT HAZARDS When extractor is operating auto matically it will tilt up down drive motors will run stop conveyors will run stop and other devices will move automatically and without warning Verify all machine guards are in place and personnel cannot enter or reach into the machine Red Emergency Stop buttons on extractor and pull cords on conveyor s stop the machine
101. o process the Dryer goods in the batch Bath CBw washer a general term for any step of a wash formula during which the washer extractor goods are exposed to water and or chemicals Bath Exchange CBW washer system whereby formulas can be classified as being good or bad relative to each other includes software and hardware to prevent the transfer of good goods into a bad bath and to prevent the flow of bad water and or chemicals into a good load of goods DEFINITIONS OF TERMS AND ABBREVIATIONS MSFDD412CE 9905CV 2 of 13 Applies to these machines Definition Term CPU Central all microprocessor Processing Unit controlled models integrated circuit component usually an Intel 8088 and its an cillary devices that interprets programming instructions and inputs to the microprocessor and provides outputs to other de vices C Bit CBW washer programmable Miltron controller output used to control various Control Bit discretionary functions in the tunnel including temperatures chemical injection etc C Bits are assigned to specific loca tions in the load system tunnel extraction system etc and can be commanded to turn on according to a washing formula C Bit CBW washer values assigned to a C Bit which define or control its functions Attributes C Bit CBW washer scheme whereby a C Bit may be actuated based on a compari Compatibility son of goods now in a module with goods that previous
102. o suit receiving machine s options e Identical software version but configuration does not match receiving machine s model Formulas usually require substantial modification to validate the data thus downloading is of questionable value e Do not download different software versions results in scrambled unusable data CAUTIONA Unless all machines have identical configurations after downloading always reconfigure in accordance with each receiving machine s configuration nameplate Failure to do so may compromise safety and result in damage to goods or machine Downloading transfers all formulas and configure codes from one machine or simulator or PC to another via n l a serial communication cable or between a machine and cassette tape via a MILNOR Cassette Tape Inter face Downloading eliminates the need to enter the same data repeatedly However selective downloading e g transferring only certain wash formulas is not possible For machine to machine transfers where a serial link is not permanently installed in conduit between the par ticipating machines install a temporary cable in accordance with THE EXTERNAL SERIAL LINK CA BLES AND HOW TO CONSTRUCT THEM A CAUTION A Remove temporary cable as soon as downloading is completed to avoid data loss Do not use the downloading procedures described in this section with machines that are part of a Mil trac Milnet or Mildata system unless all system
103. odes The key may be removed only in run Never leave the key acces sible to unauthorized personnel 3 Display Depending upon the model type the display may be either liquid crystal fluorescent or CRT The different displays are not interchangeable 4a Power Supply NOT for cBw System Converts control circuit AC voltage to 12VDC 12VDC and 5VDC for the CPU board On dryers and some other machines a second identical power supply performs the same function for all the peripheral boards which are mounted in an enclosure separate from the CPU A minimum 14AWG ground wire must be connected between the grounds on the CPU and the peripheral board s This ground is installed at the factory when both enclosures are mounted on the same machine as in washer extractors The ground wire must be provided during installation when the CPU enclosure and its associated peripheral board enclosures are remote from one another as in dryers Although the 12VDC and 12VDC are not adjustable the 5 VDC for the CPU is very sensitive The power supply must be adjusted most accurately so the actual voltage at the CPU board is between 4 95VDC and 5 1VDC as measured by an accurate digital voltmeter 4b Power Supply CBW System Only The Milnor CBW System utilizes two discrete power sup plies to convert control circuit AC voltage to 12 VDC 12 VDC and 5VDC for the CPU board and peripheral boards One power supply ESPS is a 40 watt power sup
104. oods Code Soil Weight Cake Number single cake question The display then prompts DISCHARGE LOAD IN BASKET O NO 1 YES 0 No tells the control that the previously entered extract formula must be run for the 2 goods currently in the extractor PRESS NEXT TO BRING If extractor nan was tilted up at power up and Belt B not configured MACHINE DOWN CAUTION tilts cylinder down TILTING DOWN Make sure all personnel are clear PLEASE WAIT ENTER es tells the control not to extract F05 FORMULA 05 Cycle remains at RI or Late Yes y See The Displays Dur ing Normal in this the goods currently in the extractor e 5 H H H o o w o section Responding to Prompts for Conveyor Cake Information To verify its conveyor Belt B information if Belt B DOES CONVEYOR HAVE is configured the control will prompt A CAKE 0 NO 1 YES 0 2 No tells the control that there are no goods on the conveyor r aic Yes prompts ENTER FORMULA Where XX is formula FOR CONVEYOR XX number currently in memory Accepts displayed formula number as correct otherwise enter current formula number Similarly the control displays all other batch codes for verification as follows Extract Code Dry Code Destination Code Customer Code Goods Code Soil Weight Cake Number single cake question Belt A runs only if extractor is INITIALIZING BELTS If Belt B runs for the tilted fully up If Belt B has a load PLEASE WA
105. or two 110 Ib loads from the extractor before conveying these to a 220 Ib capacity dryer If so Hold Unload Device 1 yes See the Miltrac manual ALLIED PASS DATA Only if Allied Loading and or Allied Discharging 1 yes Tells the extractor that O NO 1 YES optional boards are required for data must match hardware provided 0 No default value 1 Yes MILTRAC ADDRESS If either Allied Loading or Allied Discharging 0 no the extractor is a Miltrac device 000 and this display appears A discrete three digit Miltrac address must be assigned to the extractor See the Miltrac manual for more information 000 Lowest and default address 008 Address 008 example 255 Highest address LINK TO MILDATA Will the extractor communicate with a Mildata computer If yes the following O NO 1 YES display appears 0 No default value 1 Yes MILDATA ADDRESS If Link 19 Mildata 1 yes the extractor is a Mildata device and this display appears A 001 Mildata address must be assigned See the Mildata manual 000 Lowest and default address 025 Address 025 example 255 Highest address LOAD CHUTE INSTALLED Does this extractor have a load chute installed If 0 no is selected the control ig 0 NO 1 YES nores the Load Chute Not Up and Load Chute Not Down inputs and does not check for these error conditions However the control still utilizes the Load Chute Blocked input to check for this error LOAD DOOR INSTALLED Does th
106. ormula number COPY DESTINATION Copy Old To New Program Menu Mode 2 was attempted to a destination contain xx ALREADY EXISTS ing a formula where xx is the number of the existing formula Display remains on screen permitting entry of another formula number ERROR IN CHECK SUM On a machine receiving data during a download operation this machine indicates NEXT TO PROCEED that downloading was unsuccessful See 4 DOWNLOAD in PROGRAMMING THE M7E EXTRACTOR CONTROL Operational Error Messages AWARNING A 9 SHOCK HAZARD When troubleshooting any electrical fault lock off and tag out power at the external disconnect switch before accessing any electric box or electrical component 77 M7E M7V M9E amp M9V EXTRACTOR ERROR MESSAGES MSTS0902AE 2000423V 3 of 6 WARNINGA CRUSHING AND ENTANGLEMENT HAZARDS When troubleshooting any me chanical fault lock off and tag out power at the external disconnect switch be fore accessing any extractor mechanism Extractor will resume operation immediately upon fault correction as explained in this section Make sure all personnel are clear of extractor mechanisms o name BOARD FAILED See explanation in Power Up Error Messages in this section CHECK THIS BOARD THREE WIRE DISABLED The three wire relay became de energized This relay provides control circuit power any message to the machine Once energized by momentarily depressing D it is held energized by i
107. pleted 49 RUNNING THE EXTRACTOR IN AUTOMATIC MSOP0905CE 2000335V 5 of 12 The Power Restoration Sequences The extractor will execute one of three possible sequences to return on line depending on which of the fol lowing conditions occurred e Power was lost during any portion of the cycle other than extract e Power was lost during extract e Three wire circuit was disabled without power loss If Power Was Lost Other Than During Extract Powering up is as described in The Power Up Se quence in this section If Power Was Lost During Extract Master switch on Energizes control power but not POWER OFF IN EXTRACT Where XX represents the or power restored extractor power Operator alarm 20 SECONDS DELAY XX seconds counting down sounds until Start button is pressed from 20 D Closes three wire circuit and silences the operator alarm If cylinder is spinning holding SPEED SWITCH OPEN If display remains see the speed switch open display TROUBLESHOOTING see Table of Contents Once speed switch FORMULA CHECKSUM closes example 0051 The display then prompts if OPEN THE DOOR 0 No load door installed 0 NO 1 YES 1 Yes The display then prompts DOES EXTRACTOR HAVE A CAKE OzNO 1 YES 0 lt responses gt Confirms the extractor cake data where lt responses gt are as explained in When Cake Data Must Be Confirmed in this section Machine returns to automatic operation If the cylinder was not F05 FORM
108. ply located in the Miltron cabinet It powers the peripheral boards in the Miltron cabinet including the optional load cell interface board and A D board for a weighing con veyor the CPU board and the memory expansion board and the monitor interface board Although the 12VDC and 12VDC are not adjustable the 5VDC for the CPU is very sensitive The power supply must be adjusted accurately so the actual voltage at the CPU board is between 4 95VDC and 5 1VDC as measured by an accurate digital voltmeter 84 THE HARDWARE IN SERIAL TYPE MICROPROCESSORS FOR MARK IV AND V MACHINES MSFDA401EE 9533CV 2 of 6 The second power supply PSO is a 120 watt power supply which provides 12VDC 12VDC and 5 VDC to the peripheral boards located on the tunnel This power supply provides for the adjustment of the 12VDC voltage the 12VDC voltage and the 5VDC voltage If these voltages require adjustment set the 5VDC to provide no less than 4 8VDC at the module electric box farthest from the power supply as measured by an accurate digital voltmeter If necessary adjust the 12VDC to 12 00VDC and the 12VDC to 12 00VDC as measured by an accurate digital voltmeter If the 5 VDC at the peripheral board nearest PSO is at least 5 25VDC when the voltage at the peripheral board farthest from PSO is 4 8VDC or less suspect loose MTA connections or inadequate wiring somewhere between the nearest and farthest peripheral boar
109. r display used on some Milnor controls machine door is opened closed by hand machine door is normally operated through electro mechanical controls rather than manually usually machine must be ener gized for door operation 12 DEFINITIONS OF TERMS AND ABBREVIATIONS Term Applies to these machines MSFDD412CE 9905CV 7 of 13 Definition Dosing First Dosing Maintenance Download Drain Speed Dry Code Dry Cycle Full Dry Cycle Partial EPROM Extraction Extractor Centrifugal Extractor Press Fast Fill Fire Control Unit First Dosing Flow Lifter CBw9 washer CBw9 washer serial micro processor controlled models washer extractor CBw9 system Dryer Dryer Dryer all microprocessor controlled models CBw system CBW system CBW system cBw washer Dryer cBw washer CBw9 washer chemical injection needed to achieve the correct working con centration at start up and whenever the goods type now in the module differs from the previous batch chemical injection needed to maintain the correct working con centration whenever the goods type now in the module is the same as the previous batch process of transferring data usually configuration and program ming instructions from a machine to another machine or a memory storage device one of several ways to end a wash formula goods are kept in motion at drain speed until the operator is ready to
110. r the goods that just entered the extractor responses Confirms cake data where responses are as explained in When Cake Data Must Be Con firmed in RUNNING THE EXTRACTOR IN AUTOMATIC 80 M7E M7V M9E amp M9V EXTRACTOR ERROR MESSAGES MSTS0902AE 2000423V 6 of 6 TRANSFER ERROR Applies to Miltrac systems only A malfunction during transfer occurred in the de PRESS SIGNAL CANCEL vice to which the extractor is sending its goods SIGNAL Cancels the transfer and causes the control to prompt for cake information in the extractor or on Belt B if one is provided The correct responses must be provided to tell the control whether or not transfer occurred If no transferr occured the batch codes for goods about to leave the extrac tor or Belt B must be provided too lt responses gt Confirms cake data where lt responses gt are as explained in When Cake Data Must Be Con firmed in RUNNING THE EXTRACTOR IN AUTOMATIC KEY PAD ERROR See explanation in Power Up Error Messages in this section key name LOAD EYE WAS BLOCKED The controller detects that the load eye was blocked three times during the distribu PRESS SIGNAL CANCEL tion speed of the loading sequence or redistribution of the pre extract sequence ue Restarts the cycle at wash speed if the condition is corrected CHECK BRAKE SHOES The controller sees the brake pad input each time power is applied to the machine PRESS SIGNAL CANCEL or
111. ror Transfer Error Limit Switch Error see M7E EXTRACTOR ERROR MESSAGES or manual intervention the control cannot know whether goods are still present in the cylinder or on Belt B if provided and thus considers the batch codes for these locations unreliable and prompts the user for certain information as explained below Throughout the operating instructions whenever the operator must respond with cake information the required key strokes are represented by lt responses gt WARNINGA CRUSHING AND ENTANGLEMENT HAZARDS Extractor will resume operating AQ immediately upon entering the requested cake information Make sure all per sonnel are clear of extractor mechanisms Powering up With Goods in the Extractor Cylinder or With the Cylinder Tilted Up If the extractor is powered on after a brief shutdown and wet goods are in the cylinder extract these goods by responding yes to Does Extractor Have A Cake and no to Discharge Load In Basket 1f the goods remaining in the cylinder are not wet enough to require extraction or if the extractor was powered off with the cylinder tilted up thus the goods have already been extracted discharge these goods from the extractor by responding yes to Does Extractor Have A Cake and yes to Discharge Load In Basket even if all of the goods have already discharged onto Belt A A WARNINGA e CRUSHING AND ENTANGLEMENT HAZARDS If the extractor was powered off foi with the cylinder tilt
112. rs hours tenths Waiting To Discharge time exclud ing commanded wait time for all Waiting To Load time for all loads this loads this formula in hours hours formula in hours hours tenths tenths Displays totals for all formulas ENTER Total number of LOAD RUN lt WTI ae Ek Total error time in hours loads run 0000 0000 000 000 00 tenths Total processing time in hours hours hours tenths Total Waiting To Discharge time excluding commanded wait time Total Waiting For Load time in hours hours tenths in hours hours tenths 68 INVOKING FORMULAS MANUALLY ACTUATING OUTPUTS VIEWING INPUTS AND ACCESSING DATA ACCUMULATION ON THE M7V amp M9V EXTRACTOR CONTROL MSOP0906CE 2000335V 10 of 14 Data Accumulation 1 Print When the O O DISPLAY DATA display 1 PRINT 2 CLEAR ENTER Enables printing DATE MM DD YYYY The control provides for entering to 2 of accumulated XX XX XXXX day s date at the top of the printout data and prompts for the date R R R Retains the date shown 9 Or enter a new date as in the following example ENTER Enters 09 for th DD C C GER nters 09 forthe DATE MM DD YYYY day Cursor 09 XX XXXX advances to month ENTER Enters 12 for th DD abc ois ties nters 12 for the DATE MM DD YYYY month Cursor 09 12 XXXX advances to year aic Gz Gz Enters 1991 DATE MM DD YYYY for year 09 12 1991 Accepts year and PRINTING
113. ry Because the microprocessor can control several different models it is necessary to configure each machine to match its specific model and options e g allied versus Miltrac controller loading discharge Mildata computer etc Such decisions are discrete to the specific machine and must never be changed unless options are later added or removed However certain other configure decisions such as belt on and off times may be changed at the user s discretion The machine is configured at the Milnor factory and the original configuration shown on the metal configure nameplate affixed to the machine CAUTION Configure Data will be lost if control is powered off while in configure mode At next power up the control will display Config Error and forces reconfiguration Reconfigure at installa tion and any time memory is cleared to ensure correct configure codes 30 PROGRAMMING THE M7E M7V M9E amp M9V EXTRACTOR CONTROL MSOP0904CE 2000335V 10 of 22 When the PROGRAM 3 MENU _ LANGUAGE This is the first configure deci display CONFIGURE O ENGLISH sion explained below To Move Cursor Backward Forward in Configure Each configure decision has its own display containing help information separate help displays are unnecessary Moves the cursor backward through each configure display retaining each previously entered value This display will not back up from Machine Name or Moves the cursor forward through each configure di
114. s the belt should be empty or the input is not made when the control knows the belt should contain goods This condition must be corrected before nor mal operation can resume amp resumes operation if the cause of the error is cor rected LIMIT SWITCH ERROR A malfunction caused the Down limit switch and Up limit switch to both be made si PRESS SIGNAL CANCEL multaneously This condition must be corrected before normal processing can resume SIGNAL Clears the error message if the malfunction was corrected and causes the control to prompt for cake information e g Does Extractor Have A Cake The correct responses must be provided to tell the control if the extractor and Belt B if one is provided has goods and if so the batch codes for the batches in those locations lt responses gt Confirms cake data where lt responses gt are as explained in When Cake Data Must Be Con firmed in RUNNING THE EXTRACTOR IN AUTOMATIC RECEIVING ERROR The extractor received a formula code that is not currently programmed in the extrac PRESS SIGNAL CANCEL tor control or for Miltrac systems only or a malfunction during transfer occurred in the device from which the extractor is receiving its goods SIGNAL Cancels the Receiving Mode and causes the control to prompt for cake information e g Does d Extractor Have A Cake The correct responses must be provided to tell the control whether or not transfer occurred and if so the batch codes fo
115. s the master If transferring from machine to tape downloading begins 10 seconds after the ma chine is designated the master If transferring from tape to machine downloading begins when the tape recorder is set to Play 7 If data transfer is halted while sending all receiving devices will contain a mixture of old and new data Re peat the download procedure Available Modes in the Download Sub menu 0 MACHINE lt gt MACHINE copy data from one device machine or simulator to another 1 MACHINE lt gt TAPE move data between a machine and a tape recorder 2 MILDATA lt gt MACHINE not currently used When the PROGRAM 4 MENU ENEA DOWN LOAD DEVICES This is the Download sub menu display DOWN LOAD 0 MACHINE lt gt MACHINE 37 PROGRAMMING THE M7E M7V M9E amp M9V EXTRACTOR CONTROL MSOP0904CE 2000335V 17 of 22 T Scrolls the available download transfer types Selects machine to machine DOWN LOAD DEVICES A machine can be either an ex transfers 0 MACHINE lt gt MACHINE tractor or simulator Selects transfer between DOWN LOAD DEVICES machine and tape recorder 1 MACHINE lt gt TAPE Accepts the selected DOWN LOAD STATUS transfer type Q SLAVE es Tells the control this machine is receiving not sending data All receiving machines must be designated first o A i Le j ak Tells the control this machine is sending not receiving data The sending machine must be designated last A
116. sets already completed Counterflow CBW washer tunnel water flow opposite the flow of goods from the clean discharge end of tunnel toward the dirty load end CPU all microprocessor Central Processing Unit the main computer chip in a micro controlled models processor control that processes data as well as the board on which the CPU chip is mounted CRT CBW system cathode ray tube also called Video Display Unit the screen on the various controls on which information is displayed Customer Code cBw system see Code Customer Dryer CW all models clockwise cylinder rotation direction as viewed from the load end looking toward the discharge end see also CCW 11 DEFINITIONS OF TERMS AND ABBREVIATIONS Term Applies to these machines MSFDD412CE 9905CV 6 of 13 Definition CWLS Cycle Cylinder Cylinder Pocket Daisy Chain Data Operational Default Password Default Value Destination Destination Code DIP Switches Discretionary Data Field Display Door Manual Door Power Operated CBW washer all models washer extractor washer extractor all serial micro processor controlle models CBw9 washer CBW system Dryer CBW system cBw system Dryer CBw9 system Dryer all microprocessor controlled models CBW system all models all models all models clockwise limit switch to determine the limit of CW rotation dur ing reversals see al
117. so CCWLS TDCLS SAFETY operations undertaken in a specific order to process goods a cy cle normally ends with the device ready to accept another load the perforated basket inside the machine shell which contains the goods and is rotated by the motors one of the two or three divisions of a divided cylinder washer ex tractor into which goods are loaded for processing method of linking two or more serial type microprocessor con trols with one four conductor shielded cable All data passes via this cable regardless of which machines are communicating information regarding tunnel operating efficiency that is col lected and held by the Miltron controller See Password Default value used by the microprocessor control if no other value is commanded by the programmer area or zone of laundry facility to which goods will be routed af ter drying or after pressing if no dry see Code Destination Dual In line Package switches a row of usually eight miniature switches in a single housing used to permanently select or config ure certain options on microprocessor boards on Milnor micro processor controls these switches are used most often to specify the communications address for each machine in a Miltrac sys tem any field in the Miltron microprocessor control system that can be updated through the keyboard data appearing on the Miltron or Miltrac CRT screen also refers to the two line by 20 characte
118. splay retaining each previously en tered value the control will not automatically advance when a value is entered The Configure Decisions LANGUAGES When non English displays become available either English or the non English lan O ENGLISH guage specified at time of purchase can be configured 0 English 1 Foreign Delay Starting Belt which follows is the duration of pause before Belt A and Belt B if so equipped starts running This pause time allows the goods to bunch up before the belts start moving and has two meth ods of operation as explained below DELAY STARTING BELT METHOD 1 Delay Starting Belt Time begins when the Discharge Sequence Rib 05 SECONDS Deflation Time RD ends and the cylinder starts jogging to discharge See How Belt A and Belt B Work in this section for an explanation of belt motion resulting from this decision When Delay Starting Belt Time 99 the extractor waits until transfer is allowed to begin the discharge sequence If a long Delay Starting Belt Time is configured this time may exceed the jogging time for formulas with a small number of jog counts and cause a long pause between the end of jogging and the Delay Starting Belt Time DELAY STARTING BELT METHOD 2 Delay Starting Belt Time is the duration of jogging If Belt B is con 99 UNTIL AFTER JOGS figured the Belt On Time and Belt Off Time decisions do not appear When Belt De lay Time 99 the extractor can begin the discharge sequ
119. t g c F05 RONOF E1TE2T EXT xx o N Reversal Slow Speed On Time in seconds Duration of wash speed in clockwise or counterclockwise direction if T 1 or T 2 during the jog reversal of the redistribution sequence control skips this decision if T 0 01 1 second minimum and default 99 99 seconds maximum FO5 RONOF EITE2T EXT XX OF Reversal slow Speed Off Time in seconds Duration of dwell between clockwise and counterclock wise direction if T 1 or T 2 only during the jog reversal of the redistribution sequence control skips this deci sion if T 0 01 1 seconds minimum and default 99 99seconds maximum FO5 RONOF EITE2T EXT XXX E1T Duration of E1 in Last Extract Sequence in seconds Duration of the last low speed extract in the last extract before proceeding to the last high speed extract 010 10 seconds minimum and default 180 180seconds maximum 27 PROGRAMMING THE M7E M7V M9E amp M9V EXTRACTOR CONTROL MSOP0904CE 2000335V 7 of 22 FO5 RONOF EITE2T EXT XXX E2T Duration of E2 in Last Extract Sequence in seconds Duration of the high speed extract in the last extract before proceeding the Discharge Sequence 030 30 seconds minimum and default 600 600 seconds maximum The following two decisions apply to single motor machines only FO5 RONOF EIT E2T LH EXT x L Low Extract Speed Enter desired low extract speed 1 lowest to 4 highest RPMs for the four possible
120. the displayed value and ad vances to the next decision 25 PROGRAMMING THE M7E M7V M9E amp M9V EXTRACTOR CONTROL MSOP0904CE 2000335V 5 of 22 The Decisions When Programming an Extract Sequence Loading and Pre Extract Sequence F05 TLTSTDT XE1PE2P EXT x 1 Pre Final Extract 1 to 3 low speed pre extract each followed by a stop and jog to dislodge the cake fol lowed by a final low plus high speed extract 2 Final Final Extract split 1 to 3 low speed and high speed extracts each followed by a stop and jog to dislodge the cake followed by a final low plus high speed extract F05 TLTWTDT XE1PE2P Goods are transferred into the extractor with the cylinder turning at drain speed to help pull in the goods S E LT Load Time Duration of loading speed during loading in seconds 03 3 seconds minimum and default value 10 10 seconds example 99 99 seconds maximum POS TLTSTDT XE1PE2P EXT XX ST Slow Speed Time Duration of slow speed before distribution in seconds 00 Basket turns in drain speed during the loading cycle Wash speed never comes on 03 3 seconds minimum and default value 10 10 seconds example No No un fo C o 2 ec rn B e a4 c 3 F05 TLTIWIDT XE1LPE2P EXT XX DT Distribution Time Duration of distribution in seconds 05 5 seconds minimum and default value 30 30 seconds example 99 99 seconds maximum F05 TLTWTDT XE1PE2P When the time comman
121. tify this machine Use the keypad pro cedures described in To Name the Formula in this section This name appears on the printouts when Manual Mode 05 Print Data is used Is E D H H z qz O E The following configure decision applies to machines with Mark III IV and V controllers only BYTES IN NETWORK Enter 00 for Miltrac systems using new Miltrac protocol Miltrac 89100 and later 00 11 24 OR 30 00 Enter bytes in network string 11 24 or 30 for Miltrac systems using old Miltrac protocol prior to Miltrac 89100 35 PROGRAMMING THE M7E M7V M9E amp M9V EXTRACTOR CONTROL MSOP0904CE 2000335V 15 of 22 4 DOWNLOAD General Rules for Downloading 1 Valid downloading requires that the sending and receiving machines have identical software versions and that the receiving machine s model and options closely correspond to the sending machine s configuration The following conditions produce data that is valid for the receiving machine s to the extent indicated e Downloaded data is fully valid when all the machines have identical software version and all receiving machines match the sending machine s configuration model and options Generally only minor corrections are required to validate data after downloading thus downloading is usually beneficial e Identical software version sending machine s configuration matches receiving machine s model but not its options Modify configure codes and formulas t
122. ting up If an out of balance closes the excursion switch EXCURSION EXCEEDED Cylinder slows redistrib PLEASE WAIT utes then proceeds to ex tract During Transition to Discharge Sequence BRAKING SPEED SWITCH OPEN For the time commanded to inflate the ribs F05 FORMULA 05 Begins when speed switch if extractor so equipped example RIB INFLATION 00 30 closes A 7 RUNNING THE EXTRACTOR IN AUTOMATIC MSOP0905CE 2000335V 3 of 12 While waiting for receiving device F05 FORMULA 05 Maximum wait if Delay Starting Belt Timez99 example DSG WAIT TIME 00 14 time 99 59 While tilting up TILT UP TO DISCHARGE PLEASE WAIT For the time commanded to deflate the ribs if DISCHARGE Begins when cylinder extractor so equipped example RIB DEFLATION 00 07 reaches full up During the Discharge Sequence While jogging example DISCHARGE JOG 01 DI oe ihis JOG RUN 00 05 Time remaining Alternates Run and Stop to for this jog show cylinder turning and pause While waiting for receiving device F05 FORMULA 05 Maximum if Delay Starting Belt Time 99 example DSG WAIT TIME 00 14 waittime 99 59 After jogging example CONVEYOR STATUS Time remaining for belt ee Alternates between Ribs inflate after the last jog Run and stop to show RUN BELT 00 09 ot Belt A reversal to release caught goods belt movement if Delay Starting Belt Timez99 When Belt A Clear Time expires TILTING DOWN while tilting down
123. tor sends its goods e g Belt B shuttle is not ready to receive the extractor takes one of four possible actions depending on the Jog Before Tilt A programming decision and the Delay Starting Belt Time configure decision These actions are as follows ee Pen Sequence of Actions 0 99 Tilt up wait for receiving device rib inflation jog and run belt s 0 EEJ Tilt up rib inflation jog wait for receiving device run belt s 1 99 Rib Inflation jog tilt up jog and run belt s 1 99 Rib Inflation jog tilt up jog wait for receiving device run belt s See How Belt A and Belt B Work see Table of Contents In all four cases above normal processing resumes without manual intervention as soon as the extractor s receiv ing device is available Power Loss or Three Wire Disabled Condition If the extractor either loses power or the three wire circuit drops out e g if a Stop switch is pressed the extractor stops immediately The extractor can easily be returned to automatic operation regardless of how long it was stopped or what portion of the cycle it was in when it stopped It is not necessary to use the manual mode to load or unload the extractor merely to return it on line It will resume normal automatic operation and synchronize with its interfacing devices e g Miltrac shuttle automatically once a power restoration sequence explained in this section is com
124. ts Turns cylinder at the 3rd extract speed as established by the factory set inverter constants Turns cylinder at the 4th extract speed as established by the factory set inverter constants Output on releases brake Sounds operator alarm Opens the extractor door if so equipped Closes the extractor door if so equipped Inflates the ribs inside basket Deflates the ribs inside basket Tilts the shell up Tilts the shell down Lowers loading chute When output is off chute moves up Runs belt under basket Runs external discharge belt if supplied Extends the load end shuttle target if so equipped When output is turned on clutch is engaged brake is released and motor turns on When output is turned off motor is turned off and brake is applied E Even though proximity switches are made when resting on safety stands the extractor will tilt up fully for two seconds when this output is actuated allowing removal of the stands 62 INVOKING FORMULAS MANUALLY ACTUATING OUTPUTS VIEWING INPUTS AND ACCESSING DATA ACCUMULATION ON THE M7V amp M9V EXTRACTOR CONTROL MSOP0906CE 2000335V 4 of 14 Table of Bare Manual Outputs for Standard Functions continued Keypad Entry Output Name Consequences of Actuating Output 20 Flag Down Discharge Extends the discharge end shuttle target if so equipped 21 Load Allowed Output Loading Turns on the output used to signal an allied loading device that Al
125. ts own normally open contact along with motor overloads etc Should any of these contacts open even momentarily the machine stops and displays Three wire Disabled plus those specific reasons mentioned below These messages will remain even if the contact only opened momentarily and will reappear if the Master switch is turned off and then on again These messages can only be cleared by pushing D and then only if the cause of the error is corrected e Closes the three wire circuit and prompts for cake information The proper responses must be provided to tell the control if the extractor and Belt B if one is provided has goods and if it does what the batch codes are responses Confirms cake data where lt responses gt are as explained in When Cake Data Must Be Con firmed in RUNNING THE EXTRACTOR IN AUTOMATIC THREE WIRE DISABLED Wash motor THREE WIRE DISABLED Drain motor FAULT WASH OVERLOAD overload opened FAULT DRAIN OVERLOAD overload opened THREE WIRE DISABLED El low speed extract THREE WIRE DISABLED E2 high speed extract FAULT E1 OVERLOAD motor overload opened FAULT E2 OVERLOAD motor overload opened PRESS START A formula was selected to run manually manual mode but the three wire relay be THREE WIRE DISABLED came de energized CD closes the three wire circuit permitting the formula to run 78 M7E M7V M9E amp M9V EXTRACTOR ERROR MESSAGES MSTS0902AE 2000423V 4 of 6 THREE WIRE
126. xtractor 0 1 0 2 0 3 0 4 1 1 1 2 Versto 0 1 0 Washer 2 1 3 1 0 1 0 D 1 1 1 D 1 3 Extractor CBW See schematics for rotary switch positions on Continuous Batch Washers and the MILTRON controller system Shaded cells represent optional boards 89 MSINO902AE 9223AV 1 of 1 INTERFACING MILNOR EXTRACTORS WITH ALLIED NON MILNOR SYSTEMS Milnor extractors can be supplied with potential free contacts to permit interfacing with allied loading and receiving systems including electromechanical relay oriented systems to pass the batch codes listed in the table below For all signals to Milnor the allied equipment must provide potential free contacts capable of faithfully conducting low energy signals of 5 to 150 milliamps at SVDC to 12DC These signals ground a Milnor computer input thus go directly into the computer and must never be run adjacent to or in the same conduit with any other wires For all signals from Milnor potential free contacts capable of conducting up to a maximum of 3VA at up to a maximum of 120VAC will be provided These signals can only be used to close 120V AC interface relays a source of 120VAC is available for this purpose see schematic manual and may not be used to directly energize any device consuming more current or requiring a higher voltage than stipulated CAUTION A ai II MILNOR signals are conducted by traces on the computer boards These traces may burn out
127. ycle begins cylinder turns at distribution speed as goods enter the cylinder While the extractor is idle WAITING FOR LOAD When Miltrac requests start transfer or WAITING TO LOAD Cylinder turns at wash when the extractor closes the load allowed out GOODS INTO EXTRACTOR speed put to tell an allied loading device to discharge During Loading and Extract Sequence example Total Calculated Estimated Mini 8 8 q ple Formula Name changes to mim Cycle time shows total of PRE FINAL during the Loading Distribution Pre extract Stages of a Pre Final Slow Speed Extract Final Ex Stages of a Standard Stages of a Pre Extract or Extract seuen Final Extract Sequence extract marked tract and Brake Sequences time re o EA SLOW SPEED SLOW SPEED Formia Number A SN After Expiration of Estimated Mini DISTRIBUTION DISTRIBUTION mum Cycle time show the addi LOW EXT SPEED LOW EXT SPEED tional amount between Estimated HIGH EXT SPEED HIGH EXT SPEED Final Final KXXXXXKXXXKX Minimum Cycle and MAX fixed BRAKING t m P Exp fE d Mini SLOW REVERSE alternates sequence ses istat ief mun Cycle ime shows time remain CCW and CW direction After expiration of Estimated ing in each stage of extract sequence Mini Cycle time this field counting down DISTRIBUTION e idi Mier Expiration of Estimated Mini LOW EXT SPEED mum Cycle time shows any addi HIGH EXT SPEED tional extract time coun

Mark V Centrifugal Extractor Controller - Cost

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