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iCR3600+ SERVICE MANUAL

1. The CR 3600 should not be placed in a room with a film processor present This will void the warranty The humidity and temperature limits are 20 to 80 non condensing and 50 to 95 F 10 to 35 C operating respectively Installation of the CR 3600 near high magnetic fields may cause the CR 3600 to mal function The iCR 3600 should not be placed in a room with an MRI CT or any other equipment that produces high magnetic fields The room should have good ventilation Another factor to consider prior to installing the iCR 3600 is dust and particulates in the environment The iCR 3600 is designed to be resistant to dust and particulates that may be present at the installation site 2 3 Connectivity and Power Supply The room needs to have wall power and should not be used with an extension cord Use at least a 1300VA 780W UPS between the wall power and the iCR 3600 It is also required to have a network connection for fast technical support Alternatively the user must have a phone fax line that can be connected to the PC in order to comply with iCRco warranty terms 2007 2009 2 of 62 Document 3600 02A Rev C Confidential and Proprietary March 22 2010 Property of iCRco Inc CR 3600 Service Manual 2 4 Power Switch Location The power switch for the CR unit is located on the left hand side of the unit directly to the right the fan 2 5 Power and Scan Lights The power and scan lights are located
2. 1CR3600 SERVICE MANUAL Digital Imaging Made Simple CR 3600 1M Service Manual Foreword Proprietary Notice and Disclaimer The information herein disclosed is the property of tCRco Inc Information in this docu ment is subject to change without notice and does not represent a commitment by iCRco to incorporate changes or improvements in units previously sold or shipped No part of this document may be reproduced or transmitted in any form electronic or mechanical including photocopying and recording for any purpose other than the purchaser s own use without the express written permission of CRco Copyright Copyright iCRco Inc 2003 2010 All rights reserved Trademarks CR 2600 CR 1000 CR 1000 Dual CR 260068 CR 2600 Dual CR 2600SF CR Vet R CR CR Vet Dual CR Mobile CR 1 D S CR Chiro S CR Chiro Dual CR 36000 CR 3600SFR CR VERTX 1DR www icrcompany com and QPC XSCAN32 are the trademarks of iCRco All other trademarks are the property of their respective owners and are hereby acknowledged Terms Any one of the following iCR products will be referred to as the CR unit throughout this document CR 100068 CR 1000 Dual CR 26000 CR 2600 Dual CR 2600SF S CR 36000 CR Vet CR Vet Dual CR Mobile CR 1 D CR Chiro CR Chiro Dual CR VERTX S Any one of the following CR products will
3. 3A SLOW BLOW 250V US and International Patents Granted CAUTION TO REDUCE THE RISK OF EC REP ELECTRONIC SHOCK DO NOT REMOVE COVER NO USER SERVICEABLE PARTS US Headquarters European Office INSIDE REFER SERVICING TO QUALIFIED iCRco Inc iCRco Europe GmbH MS PSOE 2580 West 237th Street Ridlerstrasse 31a Torrance CA 90505 80339 Munich A DANGER USA Germany Invisible laser 3l 0 921 9559 49 89 2555 7357 50 radiation when open AVOID EXPOSURE Class A unes ER IEC 825 1 Conventions A DANGER indicates that personal injury may occur if the Service person does not perform the procedure correctly AX WARNING A WARNING indicates that a user must be constantly aware of something that may prove hazardous A CAUTION indicates that damage to the product or user may occur if the user does not perform the procedure correctly A NOTE indicates important information that helps you make better use of your CR and Software A NOTICE indicates either potential damage to hardware or loss of data and tells you how to avoid the problem Laser Safety AX CAUTION This equipment employs a laser Laser radiation may be present if the CR system is operated without the covers Avoid the laser beam Direct exposure to laser light must be avoided The CR unit incorporates a Red gt 80mw high power solid state laser diode The CR covers protect the service person from direct exposure to laser light These covers will protect a user se
4. 02A Rev C Confidential and Proprietary March 22 2010 Property of iCRco Inc CR 3600 1M Service Manual 6 2 System Configuration 6 2 1 Optical Beam Path The CR 3600 contains a 664 nm 80 mW laser laser power supply Lens optic and two mirrors a scanning galvanometer and a light collection system The round laser spot is focused through a collimation lens to produce a round output beam The beam is deflected by a galvanometer scanner to produce the scan across the plate The folding mirrors bend the beam and the focused laser spot travels vertically down the plate as it moves horizontally across the scan head In order to reach the plate the beam passes through an integrating collection cylinder As it hits the surface of the plate the red light from the focused laser stimulates blue emission from the image plate in direct proportion to the X ray energy stored in the image plate as a result of the exposure This blue light is collected by the integrating cylinder The red light is blocked from reaching the photomultiplier tubes by blue glass filters The collected blue light is detected by photomultiplier tubes which convert the photons into a signal This signal is then logarithmically amplified corrected for spatial variations in the system sensitivity across the width of the screen and then digitized by an A D converter 6 2 2 Galvonometer Board The Galvo Servo board contains a feedback amplifier that results in extr
5. Power Distribution board Move sensor 7 4 5 Motor Gear Slide Lines symptom Noises while scanning Cause Bad slide misaligned motor gear solution Listen for noises while making a test scan Leave the bay door open and watch the cassette to see if it bumps or shifts during the scan If this is the case the unit will either need to be realigned or have the slide repaired replaced Please contact Technical Support as motor gear slide issues are not serviceable in the field 7 4 6 Cassette Door Stays Open symptom Carbon fiber door will not stay closed Cause Broken catch 2007 2009 38 of 62 Document 3600 02A Rev C Confidential and Proprietary March 22 2010 Property of iCRco Inc CR 3600 1M Service Manual solution A broken catch is not serviceable in the field Please contact Technical Support for more information 7 4 7 Cassette Stuck in CR unit Symptom Cassette stuck in CR unit Cause Misloaded cassette pressure from Caterpillar Brush solution Power cycle on amp off CR unit then hit Reset in the Scan interface This should cause the cassette to come out of the eraser cover If the problem persists and it is verifiable that the cassette is being loaded correctly then the Brush Bar Brush is putting too much pressure on the cassette To fix this decrease the Stage Velocity by five 1 Open XSCAN32 2 Create edit a patient then click Save amp View 3 Click the Scan button if itis a
6. Processing Center Scan dialog if it is a patient with no images the scan dialog will automatically appear 2 3 Xscan Radiology Application version 2 10 File Edit View Image DICOM CR Options Language Help a Add c E Xs Case Mark Merge 7 The iCR Quality Processing Center dialog will appear 2007 2009 16 of 62 Document 3600 02A Rev C Confidential and Proprietary March 22 2010 Property of iCRco Inc CR 3600 Service Manual 8 Select the anatomy by mousing over the skeleton on the left hand side of the Quality Processing Center dialog 9 Select the cassette size by clicking the correct button i e 14x17 in 10x12 in This will start the scan 10 The preview window will display the image as it is scanning Once it has finished scanning it will automatically import the image into QPC XSCAN32 11 Open the scanned image by double clicking on the thumbnail 12 Rotate Flip to correct orientation using the Rotate and Flip buttons in the main tool bar i3 Xscan Radiology Application version 2 10 File Edit View Image DICOM CR Options Language Help meg 4 a A A Y CR E a Auto Auto a ta 68 56 e Pa o Ilipa e p Open View1 View2 Multi Prev Next f Rotate Rotate FlipH Flip V Invert Reset Note Case Tile Crop Close Mark 2007 2009 17 of 62 Document 3600 02A Rev C Confidential and Proprietary March 22 2010 Property of iCRco Inc CR 3600 S
7. bumps in the brush may cause cassette bumps 8 13 2 Brush Bar Brushes The Brush Bar Brushes are located on the back side of the brush bar 2007 2009 61 of 62 Document 3600 02A Rev C Confidential and Proprietary March 22 2010 Property of iCRco Inc CR 3600 Service Manual 1 To remove the Brush Bar Brushes remove six 6 6 32 x I flathead undercut screws from the Brush Bar 2 Slide the old brush out of its holder 3 Trim any stray brush hairs from the new brush using a razor blade 4 Slide the new brush into the holder 5 Apply a dab of E 6000 Goop UHU or equivalent clear gel glue non silicone adhe sive to the non bent side of the brush 6 Screw the brush holder back into the Brush Bar 2007 2009 62 of 62 Document 3600 02A Rev C Confidential and Proprietary March 22 2010 Property of iCRco Inc
8. contact Technical Support 7 4 2 No Motor Movement symptom When initiating a scan from the software interface no sound is heard from the CR unit Cause Bad fuses motor controller cable or motor Solution 1 Check the fuses as cover in Section 8 12 2 If the fuses are not at fault remove the back cover as covered in Section 8 2 and check that connectors J1 J2 J3 J4 J5 and J7 are firmly connected to their respective boards Rea N UI lt lt N BA gt gt AX WARNING Do not operate the unit with the covers removed Laser amp LED lights may cause harm to the operator 3 If the motor controller light is flashing or solid red then the motor controller board will need to be replaced 2007 2009 37 of 62 Document 3600 02A Rev C Confidential and Proprietary March 22 2010 Property of iCRco Inc CR 3600 1M Service Manual 7 4 3 Clicking Noise Returning to Home symptom Clicking noise heard from CR unit when returning to the home position Cause At the end of the scan Eraser offset At home position Fuses sensor solution At the end of the scan Change eraser offset At home position Check fuses as cover in Section 8 12 Check the Power Distribution board Move sensor 7 4 4 Not Finding Home Position symptom The CR unit is not finding the home position Cause Bad fuses Power Distribution board or Move sensor Solution Check fuses as cover in Section 8 12 Check the
9. cs i AHS pio o T S gt t is b 3 Remove two 2 Allen bolts and nuts 4 Remove two 2 screws and nuts r E Mas EE EE w h jc Erin 5 Remove the Galvo Controller board from the CR unit 6 Replace the Galvo Controller board then reassemble the CR unit in the reverse order from taking it apart 8 9 Replacing the Power Distribution Board 1 Remove the module from the case as covered in Section 8 5 on page 49 2 Remove all of the connectors from the Power Distribution board cut the zip ties holding the cables in place if necessary 2007 2009 55 of 62 Document 3600 02A Rev C Confidential and Proprietary March 22 2010 Property of iCRco Inc CR 3600 Service Manual 3 Remove four 4 6 32 x 2 screws washer and lock washer from the Power Distribu tion board 4 Remove the Power Distribution board from the CR unit 5 Replace the Power Distribution board then reassemble the CR unit in the reverse order from taking it apart 8 10 Cleaning the Fan Filter 1 With a small flathead screwdriver gently pry the fan filter housing away from the machine It should pop off with minimal force 2 Remove the fan filter 2007 2009 56 of 62 Document 3600 02A Rev C Confidential and Proprietary March 22 2010 Property of iCRco Inc CR 3600 Service Manual Fan Filter 3 To clean the filter wash throughly in warm water then air dry the
10. filter over night 8 11 Cleaning the Mirrors 1 Make sure the CR unit is powered off Remove the power cord from the unit 2 Remove the back cover as covered in Section 8 2 3 Remove two 2 6 32 x 4 truss head and eight 8 4 40 x 3 lock washer and panhead screws from the back optical cover 4 Locate the mirrors 2007 2009 57 of 62 Document 3600 02A Rev C Confidential and Proprietary March 22 2010 Property of iCRco Inc CR 3600 Service Manual A e RENFORC WERIZE 5 Apply the glass cleaner on the soft lint free tissue Do not put cleaner directly on the mirrors Clean the mirrors in a circular motion and do not apply much force Use a flashlight to make sure that there are no dust particles or smearing residue on mirrors 8 12 Checking the Fuses 8 12 1 Power Fuses 1 Make sure the CR unit is powered off Remove the power cord from the unit 2 With a small screwdriver gently pry off the protective flap 310 921 95 7 eee 00 2102 3 Gently removed the fuse housing 2007 2009 58 of 62 Document 3600 02A Rev C Confidential and Proprietary March 22 2010 Property of iCRco Inc CR 3600 Service Manual 5 The fuses are 3A 250V 8 12 2 Power Distribution Board Fuses 1 Make sure the CR unit is powered off Remove the power cord from the unit 2 Remove the front cover as covered in Section 8 1 3 There are five fuses located on t
11. it from the door 10 Remove two 2 6 32 x I amp two 2 6 32 x 1 truss head from the brush bar cover 2007 2009 50 of 62 Document 3600 02A Rev C Confidential and Proprietary March 22 2010 Property of iCRco Inc CR 3600 Service Manual 1 11 Add masking tape over the Scan Slot to minimize dust entry into the system 12 Remove eight 8 10 32 x 5 screws from the chasis 13 With two 2 or more people lift the module out of the outer shell 8 6 Replacing the Motor Controller Board 1 Remove the module from the case as covered in Section 8 5 on page 49 2007 2009 51 of 62 Document 3600 02A Rev C Confidential and Proprietary March 22 2010 Property of iCRco Inc CR 3600 Service Manual 2 Using a small flathead screw driver unscrew the wires from the Motor Controller board d 060000000000000000090 a La e za E gt i gt l Blue Wire Yellow Wire y il LA od Di N GND NIY AS 260006 eas uis LJ ma 0n 702F 3 PCB 10 3 Remove the phone cord from the Motor Controller board O O O e e e Yellow Wire Black Wire Black Wire Green Wire Blue Wire Red Wire 4 Using a pair of needle nose pliers pinch each of the four 4 fasteners freeing the Motor Controller board 2007 2009 52 of 62 Confidential and Proprietary Property of iCRco Inc Document 3600 02A Rev C March 22 2010 CR 3600 Service Manua
12. machine should be returned to the factory for repair 2007 2009 42 of 62 Document 3600 02A Rev C Confidential and Proprietary March 22 2010 Property of iCRco Inc CR 3600 Service Manual 8 Service amp Maintenance Procedures 8 1 Removing Front Cover 1 Make sure the CR unit is powered off Remove the power cord from the unit 2 Orient the CR unit on its back 3 Remove four 4 10 32 x 5 truss head screws from the feet UE 4 Remove four 4 6 32 x flathead screws from the front cover 6 Slide the door to the open position 7 There is a plastic release latch on the underside of the door Squeeze the latch towards the feet of the unit to release the door from the door slide then slide the rail back 2007 2009 43 of 62 Document 3600 02A Rev C Confidential and Proprietary March 22 2010 Property of iCRco Inc CR 3600 Service Manual removing it from the door 8 2 Removing Back Cover 1 Make sure the CR unit is powered off Remove the power cord from the unit 2 Remove nine 9 6 32 x 2 flathead undercut screws from the back cover 3 Gently pull the back cover away from the CR unit 8 3 Accessing the Scan Slot 1 Make sure the CR unit is powered off Remove the power cord from the unit 2 Orient the CR unit on its back 3 Remove four 4 10 32 x 5 truss head screws from the feet 22007 2009 44 of 62 Document 3600 02A Rev C Confid
13. next page 2007 2009 vii of 62 Document 3600 02A Rev C Confidential and Proprietary March 22 2010 Property of iCRco Inc CR 3600 1M Service Manual Table 2 continued Immunity IEC 60601 Test Compliance Electromagnetic Environment Test Level Level Guidance Field strengths from fixed transmitters such as base stations for radio cellular cordless telephones and land mobile radios amateur radio AM and FM radio broadcast and TV broadcast cannot be predicted theoretically with accuracy To assess the electromagnetic environment due to fixed RF transmitters an electromagnetic site survey should be considered If the measured field strength in the location where the CR 3600 is used exceeds the applicable RF compliance levels above the CR 3600 should be observed to verify normal operation If abnormal performance is observed additional measures may be necessary such as reorienting or relocating the iCR 3600 Over the frequency range 150 kHz to 80 MHz field strengths should be less than 3 V m iCRco Warranty iCRco Inc CRco values your business and always strives to provide high quality products and services All iCRco products are provided with an initial warranty so the hardware and software are covered from the date of purchase This limited warranty solely applies to new products manufactured by or for iCRco and originally purchased from iCRco or an authorized dealer of iCRco p
14. on the lower left hand side of the CR unit When the unit is powered on the green light is illuminated While the unit is scanning the yellow light will blink 2 6 Physical Requirements The CR 3600 requires a stable operating environment It is important the system is placed on a table stand or wall mount that provides adequate support 2 System Specifications Power Requirements Humidity Domestic 100 to 120V 50 60Hz 3 5A 15 to 95 non condensing International 220 to 240V 50 60Hz 1 75A Pixels per Line Resolution Temperature Conditions 3500 High Resolution over 356mm 14 32 to 105 F 0 to 40 C operating inches 2048 Normal Resolution over 0 to 150 F 18 to 65 C non operating 356mm 14 inches 2007 2009 3 of 62 Document 3600 02A Rev C Confidential and Proprietary March 22 2010 Property of iCRco Inc CR 3600 1M Service Manual Scan Rate Scan Rate 60 lines second Grey Scale Resolution 16 bits 65 535 shades of gray Interface USB 2 0 Dimensions CR 3600 10W x 22H x 44L inches 2007 2009 Confidential and Proprietary Property of iCRco Inc Vibration Acceleration 3 4G Max in shipping Altitude 0 to 9 500 ft operating Weight CR 3600 78 lbs 4 of 62 Document 3600 02A Rev C March 22 2010 CR 3600 Service Manual 3 Hardware Installation 3 1 3 2 Pe DO N RA Unpacking Instructions Heavy object Two person lift re
15. start scan sensor tells the unit to start capturing data The Start Scan sensor is working The Galvanometer is working swinging the laser back and forth The Motor is working moving the carriage 4 inches into the CR 3600 The unit is sensing light variations as the line is rising due to more light leaking into the scan head The electronics are functional and the cables are connected properly The unit s amplifier is working as is the ADC and the USB 2 0 interface on the unit 2007 2009 29 of 62 Document 3600 02A Rev C Confidential and Proprietary March 22 2010 Property of iCRco Inc CR 3600 Service Manual If the focus tool does not come up what questions can we ask 1 Is there power to the unit Green Power light on and steady Orange scan light off or on and blinking 2 Does the unit move before an error condition is seen If so motor is working and carriage is functioning If not several things can be wrong No connection to PC No power to Unit bad USB cable 3 Is there a NO DATA ACQUIRED error after the motor comes to rest at the scan position This indicates that the unit is not transmitting data to the PC Please see Section 7 5 for more information 7 3 Image Symptoms 7 3 1 Lint in the Scan Path symptom Sharp white lines usually only a pixel or two in width and spanning the length of the entire image Cause Lint or other particulate matter in the scan slot
16. the CR 3600 with the covers removed may result in damage to CR 3600 and or cause harm to the operator Preliminary Checks 1 Make sure the CR 3600 is powered by at least a 1300VA 780W UPS uninteruptable power supply 2 Make sure that the CR 3600 is connected to the acquisition computer using a USB 2 0 cable USB 1 0 or 1 1 cabling is not sufficient 3 Check that the iCR 3600 is powered by the provided power cable or source as covered in Section 2 1 4 Make sure that other devices that emit strong radio frequencies are not in close proximity to the CR 3600 2007 2009 27 of 62 Document 3600 02A Rev C Confidential and Proprietary March 22 2010 Property of iCRco Inc CR 3600 Service Manual 7 2 Using the Focus Tool for Hardware Diagnostics The Focus tool is an efficient test that can provide the Service Engineer with valuable feed back regarding the functionality of the CR 3600 s hardware There are a series of questions following the work instructions that are designed to help include eliminate potential failures in the iCR 3600 s subsystems 1 Leave the Cassette out of the unit and close the bay door 2 Open QPC XSCAN32 access the Scan interface then click the Settings button on the Scan interface Enter Password DAC High Range DAC Gain Channel Type ENLCIIIONN d EEPROM Ascan32 import cr tmp EditPresets it Presets 5 A new window will come up indicating
17. the QPC XSCAN32 installer into the computer Navigate to the OPC XSCAN32 folder 2 Launch the QPC XSCAN32 installer by double clicking Setup exe 3 Click Next at the welcome screen Welcome Welcome to the QPC XSCAN32 Setup program This program will install QPC XSCAN32 on your computer It is strongly recommended that you exit all Windows programs before running this Setup program Click Cancel to quit Setup and then close any programs you have running Click Next to continue with the Setup program WARNING This program is protected by copyright law and international treaties Unauthorized reproduction or distribution of this program or any portion of it may result in severe civil and criminal penalties and will be prosecuted to the maximum extent possible under law Software License Agreement Please read the following License Agreement Press the PAGE DO WN key to see f the rest of the agreement Software License Agreement This is a legal agreement between you the licensee and iCRco Inc Please read this agreement carefully before opening the disk envelope By opening the envelope you accept the terms of this agreement If you do not agree to the terms of this Agreement promptly return the unopened unused package and all accompanying items including written material software disks the Software protection device etc at your expense to the place it was purchased from 1 Copyright The Software p
18. the large wall mounting plate against wall at desired height Allow the contractor to determine the proper screws to fasten the large wall mounting plate to the wall 2 Attach the small wall mounting plate to the CR unit with three 3 6 32 x 2 flathead undercut screws and two 2 10 32 x 7 truss head screws A CAUTION Always practice proper heavy lifting procedures Improper lifting may cause injury 3 With at least two people lift the CR unit onto the large wall mounting plate so that the bottom of the small wall mounting plate rests in the top notch of the large wall mounting plate 4 Secure the bottom of the CR unit to the bottom of the large wall mounting plate with two 2 10 32 x 7 truss head screws 2007 2009 9 of 62 Document 3600 02A Rev C Confidential and Proprietary March 22 2010 Property of iCRco Inc CR 3600 Service Manual 4 Software Installation 4 1 USB Driver Installation Installation of USB drivers are automatic with the installation of the iCRco software i e OPC XSCAN32 4 2 Installing QPC XSCAN32 OPC XSCAN32 software comes bundled with the CR unit This software package will allow the user to interface with the CR unit If you have OPC XSCAN32 already installed on your computer and it is running while you are trying to install the new version an error will appear in the install process Please close OPC XSCAN32 and reinstall the new version 1 Insert the media containing
19. the machine should be returned to the factory for repair 3 If the Laser is not illuminated STOP Possible failures e If the laser has an external power supply check to verify that the programmable power setting is not set too low e Bad laser laser supply combo or cabling e Bad PMT board or cabling e Bad Quad Power Supply or cabling e Ifa fix has not been accomplished by this point the machine should be returned to the factory for repair 4 Temporarily place a Post it S or similarly light colored paper behind the Trigger board This enables viewing of the laser beam 5 If the laser beam is not observed to OVERLAP the Trigger board STOP Possible failures e Galvo AMP setting too low try increasing AMP setting e Bad PMT board or cabling e Bad Galvanometer Controller or cabling e Beam may require re alignment This alignment is accomplished by galvo adjustment and is beyond the scope of this failure analysis Please contact Technical Support for further assistance If a fix has not been accomplished by this point the machine should be returned to the factory for repair 6 If the laser beam does not cross through the center of the trigger sensor STOP Possible failures e Bad Trigger board The Trigger board cable is un keyed and is therefore prone to misconnec tion e Bad PMT board or cabling specifically the TILO cable e Bad Quad Power Supply or cabling If a fix has not been accomplished by this point the
20. the settings for the FOCUS tool Use the standard settings in the focus tool Click OK in the dialog box This moves the carriage 4 inches into the unit and begins to capture data 2007 2009 28 of 62 Document 3600 02A Rev C Confidential and Proprietary March 22 2010 Property of iCRco Inc CR 3600 Service Manual 6 Focus Settings dl Vertical Axis Range Range of gray values 0 65536 ontal Axis Range Number of lines O Horiz 0 E o 4 Inches d only available for USB CRs d If the unit is working correctly you will see a red data line moving as the data is passed to the PC one line at a time In the default configuration the scale is 65 000 levels of gray along the vertical axis of the window and pixel location along the horizontal axis of the window The Data line will be between zero and 2 500 If the line is not between zero and 2 500 you may need to re adjust the zero point of the scanner Open the dust cover of the iCR 3600 the Data line should rise and lower slightly according to the position of the bay door If the room is illuminated by high frequency fluorescent lights the line may become sinusoidal Wavy and move away from the Zero point What can we see by looking at the digital output of the CR 3600 ON OF A Q N N The unit must be capturing data because there is data being captured by the PC The Laser is working because the laser moving past a
21. 009 22 of 62 Document 3600 02A Rev C Confidential and Proprietary March 22 2010 Property of iCRco Inc CR 3600 Service Manual 6 Theory of Operation 6 1 Product Overview The iCR 3600 is a desktop wall mount portable CR that scans one cassette at a time It is designed to accomplish this in about one minute to enable high throughput for a high volume X ray room It can be mounted on the wall directly beside or behind an X ray control panel The 3600 produces a diagnostic quality image from a medical grade storage phosphor image plate The optical assembly provides a flying spot laser with a focal spot size of 50 microns The laser scans across the plate and data is captured at a given rate Each sample is reassembled to create an image The capture sampling rate can be modified to create images with resolutions from 100 microns 250 DPI to 200 microns 120 DPI The unit can scan images up to 14x 17 The laser spot focused to 50 microns is moved back and forth across an imaging plate as the plate is moved through the CR unit The resulting Digital X ray can be viewed manipulated and stored and even printed to a film or paper image The images are stored and manipulated using the standard medical image format DCM and the medical imaging transfer protocol DICOM 3 0 3600 System Overview COVER END COVER RAIL ASSEMBLY OPTICAL ELECTRICAL MODULE COMPUTER POWER HARNESS 2007 2009 23 of 62 Document 3600
22. 2009 ix of 62 Document 3600 02A Rev C Confidential and Proprietary March 22 2010 Property of iCRco Inc CR 3600 1M Service Manual customer name and contact information product location and operating conditions a copy of the purchase documents and sufficient information and authorization including a liabil ity release as to any loss of data that should always be backed up software or network injury or downtime allowing iCRco technicians remote access to the product Product may not be returned to CRco without first obtaining a Return Material Authorization RMA number from iCRco Prior to providing an RMA iCRco may require remote access to the product If CRco determines that the product may be defective is under warranty and necessitates a return to iCRco for service an RMA number and instructions for return of the product will be given CRco is not responsible for any unauthorized returned product i e one for which an RMA number has not been issued by iCRco Warranty service requires all authorized returns be shipped to the tCRco factory prepaid and insured All such authorized returns are the customer s responsibility For products sold and located within the United States iCRco will pay for return shipping Products being returned are only to be shipped in iCRco approved shipping containers The original box and packaging materials are approved and should be kept for moving and or shipping the product Approv
23. During the scanning process signals are generated by the PMT sensors and transmitted to the computer through a USBII interface cable A trigger signal generated by the laser spot is transmitted to the PMT board to trigger a line capture Image is assembled from lines of captured data that is held in registers and translated into a 16 bit raw source file There is no way to pause the data capture process Cancel will cause the machine to stop and return to home position Data on the CR plate will be lost If an image is canceled during the scan process the plate will have to be erased again to ensure that the plate is entirely erased 6 2 10 Calibration Gain Adjustment Gain Control is used to compensate for reduction in sensitivity of the PMT detectors due to age The gain can be adjusted in the software 2007 2009 25 of 62 Document 3600 02A Rev C Confidential and Proprietary March 22 2010 Property of iCRco Inc CR 3600 1M Service Manual 6 2 11 PMT Amplifier The amplifier is the interface between the PMT receiving the stimulated light from the collection chamber The amplifier serves as a current to voltage converter and a log amplifier 2007 2009 26 of 62 Document 3600 02A Rev C Confidential and Proprietary March 22 2010 Property of iCRco Inc CR 3600 Service Manual 7 Diagnostics 7 1 Overview If a system failure occurs it is necessary to diagnose the cause before beginning the repair This se
24. NUM 5 DEST XSCAI 72209 5 13 05 Pha failed for PNAME Minxra AM ESA Ta P DESTAXSPAN DICPIMI INAM DSSISeAn la 2007 2009 19 of 62 Document 3600 02A Rev C Confidential and Proprietary March 22 2010 Property of iCRco Inc CR 3600 Service Manual 5 5 Schedule of Maintenance The following is a schedule of maintenance for the CR 3600 The following maintenance may be performed by end users Maintenance Procedure Clean cassettes Weekly Clean iCR 3600 exterior covers Monthly The following CR 3600 maintenance must be performed by an iCRco authorized service engineer only Frequency Yearly Yearly Monthly or when visibly dirty The following CR 3600 calibration maintenance must be performed by an iCRco autho rized service engineer only Maintenance Procedure Check image performance Contrast Noise Ratio and Spacial Resolution Perform Exposure Index calibration 5 6 Periodic Cleaning Periodic cleaning of CRco products should be done on a monthly basis 5 6 1 Cleaning the Outside of the CR 3600 It is important that the covers remain on the iCR 3600 at all times The covers should only be removed for service by an iCRco authorized technician then immediately replaced Do not clean the galvo mirror Dust and fibers in the laser beam path may affect the radiographic image The outside covers of the iCR 3600 should be cleaned with a slightly dampened cloth or a dry cl
25. Ow oe a wR 2 24 Power Switch LOCAH N e os xas es noe a a ard 3 2 9 JPowerand Scar L9 DIS 2 s ue to kal oe amp Bn me Be Wig dede HBS Ho eek 3 2 0 Physical Requirements satu aee moe Sd dod ood em euet s 3 2 OVSENO PECCA ON ur ws pin dic uh Udo a Se Eod db eel ce les 3 3 Hardware Installation 5 o4 Unpacking InstEGllOfss ss incid ated aet ode WY Gece 08 ox de Po nts 5 92 Installing Power Cable 4 2 as a eS Ret oo GSO gt wb EA eae os 5 O21 Intermational Power Cable e airis tao a ya a aaa ek 6 3 0 USB2 0 Cable Installation papas e 6 94 Computer Mounting Bracket 4466 4 606 gb o e bee eee eed 6 2 5 Wall MounBnp Plate e um koe har t Ae ee bd oe Se E PEE Moms da 8 4 Software Installation 10 41 USB Driver Installanons s ie uou ded AAA SE LS ded 10 42 JInstalline OPC XSCANG2 desk aaie P Gb U S ood See EE mes 10 5 System Operation 13 Od OWRD gg sursa weder ur ed qp dp RED Imre obedit a qns 13 9 2 Cassette T ISO s tadas dtd rtm eer robo ROO oe iot d dd 13 Du OVERVIEW 5 6 eee Srdd 6 ara debo dg 13 5 22 Weight Force Applied to Cassette o o o 13 O20 Cassette olor pen sica toi etur e Sie obe 3 Sab Ga des mes 13 9 2 4 Cassette Contamination s s dk d ueque eee tues ape eoim ad 14 59 Cassette Loading escindida S SO RUSSES A OS ESS RS to 14 SA ACEQUIA anla Es aure og e Ske acie C Re eS eus X Seb OE quo dps de d 15 595 ochedule of Maintenance sion 2 e orc ud Kg oboe XO Oe HORS 9 20 5 6 Deno me ed
26. RASPES ee ha wee de ded 44 94 K pla me the PMU Board ds a up Sock 24 82522 Ad RR EU Rescue 47 8 5 Removing the Optical Electrical Module from the Case 49 8 6 Replacing the Motor Controller Board ooo o1 8 7 Replacing the Main Power Supply lle 53 8 8 Replacing the Galvo Controller Board o ooo 55 8 9 Replacing the Power Distribution Board 0048 55 9 10 Cleanine the Fan PAGE a 6 8 4 2 oa rte Gaps he Oe Gee ood HAS OS 56 S4 T C leanne the MEOS 55 ooo ta e de hee A de ERR CE Ss 57 9 12 Checking the Fuses s 22 cat tk me pao d ide Sd eA rad 58 OL ROWSE RUSCS n arp Goh Ee dere a te be SESE SS 58 8 12 2 Power Distribution Board Fuses o o ooo o 59 o Jo Cchangmehe Brushes nt e aep ue awe ee eee A E eI EOD qu dede de 60 91911 X terp MaN Bis lcge sew 9 029 ere rs e Oo rnt s 60 Slo Brash Dar Brushes uate Pak ew AS EU a Ee eS 61 2007 2009 xiv of 62 Document 3600 02A Rev C Confidential and Proprietary March 22 2010 Property of iCRco Inc CR 3600 1M Service Manual 1 Introduction 1 1 Overview The CR unit is an ultra high resolution Computed Radiography device It is designed to scan cassettes containing phosphor screens CR plates using patented technology CR plates are transported past a scanning head without bending or using rollers This flat scan path results in ultra high resolution images with high fidelity across the entire i
27. Save amp View 3 Click the Scan button if itis a patient with no images the Scan interface will auto matically open 4 Click the Settings button then enter the password earl case sensitive 5 Locate the setting for Eraser Offset 6 The user may need to adjust this setting several times before achieving the desired result Expose a couple of cassettes then scan and adjust the Eraser Offset until the image is acceptable 2007 2009 34 of 62 Document 3600 02A Rev C Confidential and Proprietary March 22 2010 Property of iCRco Inc CR 3600 Service Manual 7 3 8 Image Jitter Symptom Jittery image Cause Inconsistency in the CR unit s galvanometer solution Image jitter issues are not serviceable in the field Please contact Technical Support for assistance with image jitter 7 3 9 Over Exposure Symptom Lines in images images look more translucent the images lack the proper contrast and density Cause Over exposure 2007 2009 35 of 62 Document 3600 02A Rev C Confidential and Proprietary March 22 2010 Property of iCRco Inc CR 3600 Service Manual solution Make an exposure using your current exposure settings Scan and evaluate the image Then reduce the exposure parameters expose another plate then scan and evaluate the image Compare the results of both exposures then adjust the standard exposure accordingly 7 3 10 Random Imaging Shifting sy
28. arch 22 2010 CR 3600 Service Manual 5 System Operation 5 1 Power Up 1 Make sure the power cord is properly installed in the power module 2 Make sure the power cord is properly installed in the UPS and the UPS is plugged into a standard wall outlet 3 Make sure the USB 2 0 cord is properly installed in the iCR 3600 and computer 4 Power on the computer 5 Power on the CR 3600 by pressing the power switch 5 2 Cassette Handling 5 2 1 Overview Unlike other solutions the CR 3600 does not allow for contact to the delicate phosphor imaging plate The hard X ray cassette is designed to protect the plate and allow for it to be read by the iCR 3600 The delicate imaging plate is embedded within a rigid cassette in such a way that nothing touches the plate during the scanning or handling process 5 2 2 Weight Force Applied to Cassette Apply only minimal weight and or force to the cassette for example do not have a patient stand on the cassette for weight bearing views Use a weight bearing cap when necessary AX WARNING Excessive weight force may damage the cassette and may cause the CR unit to malfunction Do not apply excessive weight force to the cassette 5 2 3 Cassette Storage All cassettes should be stored in the cleanest driest conditions possible Always store cassettes in a location where they are not likely to be knocked over or damaged With careful handling the cassette plate system should
29. be present if the CR unit is operated without the covers in place Avoid the laser beam Direct eye exposure to laser light must be avoided The instructions in this section represent a typical CR workflow Every workflow varies in process 2007 2009 15 of 62 Document 3600 02A Rev C Confidential and Proprietary March 22 2010 Property of iCRco Inc CR 3600 Service Manual 1 Open the door on the CR unit 2 Load the cassette into the CR unit The blue non carbon fiber side of the cassette faces away from the CR unit A CAUTION Do not use excessive force when loading the cassette The cassette will not fit if the orientation is incorrect If the user requires more instruction on cassette loading please see Section 5 3 3 Open QPC XSCAN32 4 Create or edit patient profile To do this click New or Edit respectively Ki Patient Information Database size 179 41 MB Free Space 206 71 GB Patient 5 If creating a new patient enter the relevant patient info or if editing a patient change the information accordingly then click Save and View Add New Record Information Required Fields Xsean ID 0 Gender O Male O Female Last Name Doe stint ID 12345678900 Fist Nane Dae sana Doctor Dr Strangelove DOB 112 24EE v Information A Study Desc Exam Date Time 12 28 2008 3 3834PM Inst Name Dicom Acc No Study Comments 6 Click on Scan to bring up the Quality
30. be referred to as CR dual unit throughout this document CR 1000 Dual CR 2600 Dual CR Vet Dual CR Chiro Dual Any one of the following CR products will be referred to as CR desktop unit throughout this document CR VERTX The iDR 9will be referred to as the DR unit throughout this document 2007 2009 i of 62 Document 3600 02A Rev C Confidential and Proprietary March 22 2010 Property of iCRco Inc CR 3600 1M Service Manual Contact Information CRco Inc Address Phone Fax Email Web CRco Inc Address Phone Email Web USA 2580 West 237 Street Torrance CA 90505 1 310 921 9559 1 310 542 7236 info icrcompany com http www icrcompany com Europe 31a Ridlerstrasse 80339 Munich Germany 49 89 2555 757 150 info icrcompany com http www icrcompany com iCR 3600 Information Please Enter the details of the CR 3600 system here Serial Number Date Purchased Interface Type USB 2 0 2007 2009 ii of 62 Confidential and Proprietary Property of iCRco Inc Document 3600 02A Rev C March 22 2010 CR 3600 Service Manual Safety Information Be sure to read and understand the installation and operating instructions before applying power to the CR unit INPUT 100 240VAC w 3A 50 60Hz CAUTION FOR CONTINUED PROTECTION AGAINST RISK OF FIRE REPLACE ONLY WITH SAME TYPE AND RATING OF FUSE FUSE
31. ction describes the diagnostic tools and techniques used to isolate various types of system failures This chapter covers the most common failures and their fixes If the user is unsure how to proceed with troubleshooting please contact Technical Support The cause of some failures may be obvious In these cases the Service Engineer may proceed directly to the repair Before beginning an investigation it is a good practice to record as much information about the current state of the system as possible This information may include but is not limited to symptoms conditions under which symptoms exist voltages settings cleanliness and visual state Normal generic troubleshooting techniques apply With knowledge of the system isolate the failure to a particular subsystem With knowledge of the subsystem trace the symptom back to its cause In many cases failures are caused by lack of periodic maintenance and cleaning If a system is known to be behind schedule for its maintenance and cleaning at the time of the failure it is a good practice to clean and re calibrate the system before extensive troubleshooting In many cases this solves the problem or provides clues as to the cause AN WARNING This equipment is operated with hazardous voltages which can shock burn or cause death AX CAUTION This equipment uses a laser Direct exposure to the laser beam must be avoided A CAUTION Do not operate the unit with the covers removed Operating
32. e z 2 z o 1 os a i ee uggs Cw t Sp 2 Sse Ta c 6 Remove six 6 4 40 x 5 screws from the PMT board 7 Ease the PMT board from the PMT Tube contacts 8 The PMT board is now free and can be removed 2007 2009 48 of 62 Confidential and Proprietary Document 3600 02A Rev C Property of iCRco Inc March 22 2010 CR 3600 Service Manual 8 5 Removing the Optical Electrical Module from the Case 1 Make sure the CR unit is powered off Remove the power cord from the unit 2 Remove nine 9 6 32 x 2 flathead undercut screws from the back cover 3 Remove the internal USB connector from its external connection the power switch plugs from the main power supply and the eraser power supply and the external fan power plug 4 Orient the CR unit on its back Remove four 4 10 32 x 5 truss head screws from the feet es 6 Remove four 4 6 32 x 3 flathead screws from the front cover 7 Slide the top cover back then lift the cover off 2007 2009 49 of 62 Document 3600 02A Rev C Confidential and Proprietary March 22 2010 Property of iCRco Inc CR 3600 Service Manual 8 Slide the door to the open position 9 There is a plastic release latch on the underside of the door Squeeze the latch towards the feet of the unit to release the door from the door slide then slide the rail back removing
33. ed packaging my also be purchased from iC Rco for an additional charge iCRco shall have no liability nor responsibility for warranty service to any product that is not shipped in an CRco approved shipping container or that is damaged from incorrect packaging or damaged during shipping Additional Warranty Limitations and Extent of Warranty This warranty does not apply if the product has been damaged by accident misuse or abuse In addition warranty service does not include the repair of failures or defects caused by unauthorized attachments to any iCRco product unsuitable physical or operating environment maintenance or repair by anyone other than CRco or the CRco authorized dealer that sold the product operation of a product beyond its duty cycle use of the product outside of its specifications the use of supplies parts materials software or interfaces not furnished authorized or recommended by iCRco If the product including any software has been opened tampered with moditied or altered in any way without written authorization by iCRco the warranty will no longer apply This warranty applies only to products manufactured by or for iCRco and that can be identified by an tCRco serial number as originally affixed to the product Any modifica tion to the iCRco serial number tag or its attachment to the product shall immediately void the warranty This warranty is non transferable and subsequent owners must contact iCRco t
34. emely accurate control of the mirror mounted on the shaft of the scanning galvanometer The galvo motor shaft oscillates back and forth through an arc of approximately 30 degrees at a rate of 90Hz A small mirror attached to the shaft intercepts the static laser beam and sweeps scans it across the width of the image plate 6 2 3 Indicator Board Two LED indicator lamps are used to signal scanner power ON and SCAN status The SCAN indicator is turned on only while a scan is in process it also blinks whenever the plate is in the optical path 6 2 4 Anti Jitter Board A small L shaped board located at the end of the integration cylinder 2007 2009 24 of 62 Document 3600 02A Rev C Confidential and Proprietary March 22 2010 Property of iCRco Inc CR 3600 Service Manual 6 2 5 PMT Board The photomultiplier tube amplifies the photons from the CR plate and converts them into electrical signals 6 2 6 Power Distribution Board AX WARNING Do not handle supply when unit is on Do not disconnect cables when unit is powered up Large supply 18 V 12 V 5 V Small supply 24 V High Voltage Supply PMTs 1000 V 6 2 7 LED Eraser Board The LED Eraser board provides single wavelength light to erase CR plate 6 2 8 Motor Controller Board This section of the CR controls the stepping motor to drive the plate past the scan head and return it to the home position 6 2 9 Analog to Digital Conversion
35. ential and Proprietary March 22 2010 Property of iCRco Inc CR 3600 Service Manual 6 Slide the door to the open position 7 There is a plastic release latch on the underside of the door Squeeze the latch towards the feet of the unit to release the door from the door slide then slide the rail back removing it from the door 2007 2009 45 of 62 Document 3600 02A Rev C Confidential and Proprietary March 22 2010 Property of iCRco Inc CR 3600 Service Manual 8 Remove two 2 6 32 x I amp two 2 6 32 x 1 truss head from the brush bar cover 9 The scan slot is located under the brush bar cover 2007 2009 46 of 62 Document 3600 02A Rev C Confidential and Proprietary March 22 2010 Property of iCRco Inc CR 3600 Service Manual Scan Slot Tititi 5 x Sac Sa sob ej uj 32 AsL A ASA SRR ASS AURA SA A a a E ETEEE EEE 8 4 Replacing the PMT Board 1 Make sure the CR unit is powered off Remove the power cord from the unit 2 Remove nine 9 6 32 x 2 flathead undercut screws from the back cover 3 Gently pull the back cover away from the CR unit 4 Remove two 2 6 32 x 7 truss head and eight 8 4 40 x 3 lock washer and panhead screws from the back optical cover 2007 2009 47 of 62 Document 3600 02A Rev C Confidential and Proprietary March 22 2010 Property of iCRco Inc CR 3600 Service Manual or gt a
36. ervice Manual 13 Remove any collimation by using the Auto Crop located in the main toolbar Mask or User Mask located in the Image Processing dialog functions Cf Xscan Radiology Application version 2 10 P a i Open View1 View2 Multi Prev Next Rotate Rotate FlipH Flip V Invert Reset Note Tile oo 90 Go im Es P E e f a jose lar 7I MinXray CR VertX Image 007 1 1 W 67 L 162 DPI 163 view 26 CR Presets Preset Name Anatomy 5 N Projection A Preset Name Anton N A Projection MA ICE 2 Processing Soft Standard Sharp Process Process Process mes 16 Accept and Save the image to save the processing and W L settings by clicking the Save and Accept button in the upper left hand corner of the image 2007 2009 18 of 62 Document 3600 02A Rev C Confidential and Proprietary March 22 2010 Property of iCRco Inc CR 3600 Service Manual W Xscan Radiology Application version 2 10 File Edit View Image DICOM CR Options Language Open View View2 Multi Prev Next E MinXray CR VertX Image 007 1 1 W 6 Save amp Accept 17 Return to the Patient Information window Select the patient s to send to a PACS or viewing station If you wish to send more than one patient hold the Ctrl key down and left mouse click to select multiple patients 18 After selecting the patient s click the DICOM Send button 2 3 Xscan Radiology Application versio
37. he power distribution board Remove amp check them 2007 2009 59 of 62 Document 3600 02A Rev C Confidential and Proprietary March 22 2010 Property of iCRco Inc CR 3600 Service Manual 8 13 Changing the Brushes 1 Make sure the CR unit is powered off Remove the power cord from the unit 2 Remove the front cover as covered in Section 8 1 3 Remove two 2 6 32 x I amp two 2 6 32 x 1 truss head from the brush bar cover E cdi v mae open i d ou j mu Sam oun 0 Mi 1 WI h 4 1 A NX 4 Apply masking tape over the scan slot to minimize dust entry 5 The user now has access to the Caterpillar and Brush Bar Brushes 8 13 1 Caterpillar Brush The Caterpillar brush is located next to the eraser lights 2007 2009 60 of 62 Document 3600 02A Rev C Confidential and Proprietary March 22 2010 Property of iCRco Inc CR 3600 Service Manual 1 To remove the Caterpillar Brush ensure that there are no brush clips holding it down I1 2 If there are brush clips remove the four 4 4 40 x 2 or 5 depending on the CR model panhead screws from the light bar 3 Pull the Caterpillar Brush from the light bar 4 Using a finger rub away any extra adhesive from the light bar 5 Remove the double sided tape from the new Caterpillar Brush 6 Apply the new Caterpillar Brush in the same position as the old one Ensure that the brush goes on smooth as
38. he test level continued on next page 2007 2009 vi of 62 Document 3600 02A Rev C Confidential and Proprietary March 22 2010 Property of iCRco Inc CR 3600 Service Manual Table 2 continued Table 2 continued O O O Immunity IEC 60601 Test Compliance Electromagnetic Environment Conducted 3Vrms 150 kHz Portable and mobile RF RF IEC to 80 MHz communications equipment 61000 4 6 should be used no closer to any 3 V m 80 MHz part of the CR 3600 including Radiated to 2 5 GHz cables than the recommended RF IEC separation distance calculated 61000 4 3 from the equation applicable to the frequency of the transmitter Recommended separations distance d 12VP d 1 2 P 80 MHz to 800 MHz d 2 3 P 800 MHz to 2 5 GHz where P is the maximum output power rating of the transmitter in watts W according to the transmitter manufacturer and d is the recommended separation distance in meters m Field strengths from fixed RF transmitters as determined by an electromagnetic site survey should be less than the compliance level in each frequency range Interference may occur in the vicinity of equipment marked with the following symbol o gt NOTE 1 At 80 MHz and 800 MHz the higher frequency range applies NOTE 2 These guidelines may not apply in all situations Electromagnetic propagation is affected by absorption and reflections from structures objects and people continued on
39. ines continued on next page 02007 2009 v of 62 Document 3600 02A Rev C Confidential and Proprietary March 22 2010 Property of iCRco Inc CR 3600 1M Service Manual Table 2 continued AAA Immunity IEC 60601 Test Compliance Electromagnetic Environment Surge IEC 1 kV 1 kV Mains power quality should be 61000 4 5 differential differential that of a typical commercial or mode mode hospital environment 2 kV 2 kV common mode common mode Voltage lt 5 Ur lt 5 Ur Mains power quality should be dips short gt 95 dipin gt 95 dipin that of a typical commercial or interrup Ur for 0 5 Ur for 0 5 hospital environment If the user tions and cycle cycle of the CR 3600 requires voltage continued operation during variations 40 Ur 60 40 Ur 60 power mains interruptions it is on power dipinUr for dipin Ur for recommended that the CR 3600 supply 5 cycles 5 cycles be powered from an input lines uninterruptible pwoer supply or a IEC 70 Ur 30 70 Ur 30 battery 61000 4 11 dip in Ur for dip in Ur for 25 cycles 25 cycles lt 5 Ur lt 5 Ur gt 95 dip in gt 95 dip in Ur for 5 sec Ur for 5 sec Power Power frequency magnetic fields frequency should be at levels characteristic 50 60Hz of a typical location in a typical magnetic commercial or hospital field IEC environment 61000 4 8 NOTE Ur is the a c mains voltage prior to application of t
40. it is powered via a UPS Ensure the UPS is not in bypass mode 2 Ensure that the ambient room light is no more than 2EV Turning off or dimming the room light should be adequate 3 Unplug the network cable from the computer then make a test scan to see if the banding is eliminated 2007 2009 32 of 62 Document 3600 02A Rev C Confidential and Proprietary March 22 2010 Property of iCRco Inc CR 3600 Service Manual 7 3 5 Up side Down Cassette symptom Honeycomb hexagonal pattern throughout the image Cause Exposing a cassette up side down solution First ensure that the cassette is erased then re expose the cassette with the carbon fiber side facing up then re scan 7 3 6 Grid Lines Moire Effect Symptom Grid lines Moir Effect Cause A grid with the wrong LPI or a misoriented cassette under the grid 2007 2009 33 of 62 Document 3600 02A Rev C Confidential and Proprietary March 22 2010 Property of iCRco Inc CR 3600 Service Manual Solution To alleviate grid lines moir effect first ensure that the grid being used is 178 LPI If the grid in use is 178 LPI then rotate the cassette 90 under the grid 7 3 7 Eraser Offset Symptom A gap of white space between the edge of the image and the physical edge of the cassette after scanning Cause Eraser offset needs to be increased or decreased Solution 1 Open XSCAN32 2 Create edit a patient then click
41. l us SS SE BAL og ESS UM Y Me X gt UNO NIYAS LN 20 H 03 amu pt LP SS yA 3 Y Fa Tym aasstztso zt80 Y i 185556 Y nurg P1 AP y t uis o 3 PCB 1000 02F 5 Remove the Motor Controller board from the CR unit 6 Replace the Motor Controller board then reassemble the CR unit in the reverse order from taking it apart 8 7 Replacing the Main Power Supply 1 Remove the module from the case as covered in Section 8 5 on page 49 2 Unplug the power connectors from the board 2007 2009 53 of 62 Document 3600 02A Rev C Confidential and Proprietary March 22 2010 Property of iCRco Inc CR 3600 Service Manual y ARTESYN AA c s te NFS89 7606 m 100 240VAC SP ENS ain CES O LL H Lx NE ARTES SN A c 25 134 50 60H7 MA a ANN ome Penne On Eg Dg Paia 4 Remove the Main Power Supply from the CR unit 5 Replace the Main Power Supply then reassemble the CR unit in the reverse order from taking it apart 2007 2009 54 of 62 Document 3600 02A Rev C Confidential and Proprietary March 22 2010 Property of iCRco Inc CR 3600 Service Manual 8 8 Replacing the Galvo Controller Board 1 Remove the module from the case as covered in Section 8 5 on page 49 2 Remove the connectors from the board io zp 4 T irs c ER ee z iu Pen a elas HE Ez if 3 Oe j Me Lira gt R j E E m
42. le cues sai ead cb I See P d eS ew ao S 20 5 61 Cleaning the Outside of the iCR 3600 00 0 20 2007 2009 xii of 62 Document 3600 02A Rev C Confidential and Proprietary Property of iCRco Inc March 22 2010 CR 3600 1M Service Manual 0 02 Cassette Cleaners cat auteur oh Sig ey a AC o dave wh s 2 6 Theory of Operation 23 ol Product OVOLVle Wess etc aem erue ve eoe E a Were NIS C 23 0 2 bysteni Cone Ural ica xen Sepe enc e RY PS Oe ER a 24 621 Optical Bean Pati ose va oS Seas d e Bg es de a dt 24 6 2 2 Galvononieter Board saa ops ve RYE ba MU EAS 24 625 Indicator Board 2 04 4 AA dde aie i et s 24 624 Anu uerBodtd 32 433 c eoo SEE NOR el Eds ee 24 627 PNUG BOA ia Bui xdv ROS edita deiode ui ee a 25 620 Power Distribution Board s s sod Ge oic Rd Rs 25 62 7 LED Eraser Boards xs okt urbe des e o eds b 25 6 2 0 Motor Controller Board uud qx Re a Ge SS oe E ee a 25 6 29 Analog to Digital Conversion oo o 25 6 210 2 CA B DEGHOEUS s ue tree ad o br oh AA a 25 0211 PN AIpHHeE us uro en Be a a Re Sos ex d Reo eed 26 7 Diagnostics 27 d a S o oning Irt tug EAA ORS at Bo e ome die o III 27 7 2 Using the Focus Tool for Hardware Diagnostics ils 28 o Image SYMP ONS do cs oa fecisti bota ee BA Be eee vU oe He Ron td 30 404 Jnihinthe scan Tath s e a dude oe der oh See Ae aa 30 ou UDUSDLIBeS a ANA qe ERES de 31 7 9 2 LlonzontalLi
43. mage High resolution is achieved from the CR plates by coupling the flat scan path with a high energy laser The CR unit collects 16 Bit data that is converted to a DICOM 3 0 image and can be stored viewed manipulated and sent to any other storage device printer or viewing station through DICOM This document contains a basic technical overview of the CR unit including the optical systems electronic components and driving software subsystems A general description of the systems functionality and user interfaces will be described Unpacking of the hardware is covered as is software installation and troubleshooting are also included This document is intended for users or service people who need to understand the basic underlying principles of operation for the CR unit 2007 2009 1 of 62 Document 3600 02A Rev C Confidential and Proprietary March 22 2010 Property of iCRco Inc CR 3600 1M Service Manual 2 Pre Installation 2 1 Voltage Requirements The CR 3600 incorporates an international switching power supply iCRco employs CE certified medical grade universal power supplies to allow the unit to work between 90 to 253V AC 50 60Hz In order to run the CR 3600 with different power types apply voltage to the power input module at the end of the iCR 3600 For international units a local power cord must be used that can handle the power requirements of the unit A 13A 125V power cord is sufficient 2 2 Environmental
44. mptom Random Image Shifting Cause Bad USB 2 0 connection Solution Visually inspect the USB 2 0 cable connecting the CR unit to the computer Make sure there are no visible cuts freys or other damage Move the USB 2 0 cable to a different USB port on the computer If the problem persists try swapping out the USB 2 0 cable for a new one 7 4 Hardware Symptoms 7 4 1 Failure to Initialize USB The Failure to Initalize USB error can be caused by several issues 1 Make sure the CR unit is powered on 2 Make sure the USB cable is firmly connected to both the CR unit and PC 3 Visually inspect the USB cable for cuts or freys The user may want to swap out the USB cable to ensure its integrity 2007 2009 36 of 62 Document 3600 02A Rev C Confidential and Proprietary March 22 2010 Property of iCRco Inc CR 3600 Service Manual 4 Make sure the CR unit is recognized in the Windows Device Manager Additionally make sure the device drivers are properly installed To do this a Go to Start Control Panel System Hardware Device Manager b In the Device Manager make sure there are no unrecognized USB devices c In the Universal Serial Bus entry the user should see an entry for the CR unit If there is no entry or there are yellow question marks in the Device Manager please re install the device drivers If the user does not have the original installa tion CD containing the device drivers please
45. n 2 10 File Edit View Image DICOM CR Options Lang DICOM Create Retrieve lerqe 7 CD Send the selected images using DICOM 19 The DICOM Targets window will appear choose the desired target then click OK MM image Targets AET Title Type Target IP Ad Target TCP ADY_PRINT_DICOM 127 0 0 1 4008 PRINT_DICOM SF DICOM SCAN DICOM Add New Edit Delete Test 20 The results of the DICOM Send will appear in the DICOM Controller window s Event log D DICOM Controller NU DICOM Settings Targets Configure Print Settings wat Minimize C Always prompt for target when sending eee C Send DICOM images as compressed Xscan to Xscan Only Send Not Show S nd Retrieve Show Retrieve Compression anual Que Queue DICOM Print Settings Print to AET DICOM Configuration Settings Rows Columns 1x1 Local AET MICA Media Type BLUE FILM Port 104 Film Size T4INXTIN Serial Site ID 00001 Message UID 1 2 826 0 1 3680043 2 1074 23245 7 163 10001016 Event log 1 27 2008 5 14 08 PM Send faile EAR PNAME Mirdray CR Vert INUM 7 SNUM 100 DEST XSCAN DICOM INAM C Xsc 2 E ending PNAME Mrina ray CR Verl Ela INUM 7 DEST lt SCAN_DICOM end failed for PNAME MirWray CR Ver ES AN da PAV DEST lt SCAN_DICOM INAM C Xscan32 da M en NAME ns ICR Vert EN ol INUM e NUM DEST lt SCAN_DICOM INAM C Xscan32 da ICOM en d fo inray iC E M ling NAME Me ray CR Ve EN
46. nectors 4 If the galvo does not turn on the galvo or PMT board may need to be replaced If the galvo turns on the but the laser does not replace or repair the laser 5 2 Failure Analysis 2 Failure possibilities are listed in order or likelihood Fault Laser trigger pulses are not being received by XSCAN32 Assumptions In order for the CR unit to arrive at this point e The CR unit is powered up and communicating via the USB to the XSCAN32 software 2007 2009 40 of 62 Document 3600 02A Rev C Confidential and Proprietary March 22 2010 Property of iCRco Inc CR 3600 Service Manual e Motor movement and magnet reed switch are most likely functional as RETURN TO HOME followed by START SCAN commands operate without apparent error These commands are executed prior to expecting laser triggers Setup 1 Power off the CR unit 2 Remove back cover see Section 8 2 for instructions and back optical cover see step 3 from Section 8 11 for instructions 3 Switch off PMT board hi voltage by switching the one red switch on the PMT board inward towards the center of the PCBA 4 Power on the CR unit 5 Press and hold the two Power Distribution board push button switches If all five Diagnositc LEDs do not brightly illuminate stop Possible failures include e Power Distribution fuses are blown see Section 8 12 for instructions A CAUTION If fuse s are found to be bad and replacement fuse s continue t
47. nesanlImage 24523994490 REUS 31 7 3 4 Banding lop bottom 17 Length 2 e tik ve gg Soe we eS 32 Loo Upsside Dowin Cassette 4 ou ak Gh ee bee eee o bee ds 33 7 3 6 Grid Lines Moir Effect 0 eh 33 PoP Er er ONSET 455 oo one Ga Messi Pee woe oe eg arcs 34 SO AMACCIUCK is diues dedo Eee esc de OR BA Bee ADA E 35 Too OVeCEXPOsUle nt oa eae da Boe eS Oe a Ae oS 35 7 3 10 Random Imaging Shifting amp eroe beoe vum 36 7 Ae Hardware oy MpPloOldS e dista decur WAS OE a OO ut eeu RAG VS 36 741 Favlureto Initialize USB 2 2 AS dal dod oS 36 72 INOJVIOEOE Movements yo ee de See BE REREAD SOs E 37 7 4 3 Clicking Noise Returning to Home 4 38 74 4 Not Finding Home Positi0N o o e 38 74 5 Motor Gear Slide Lines 38 74 6 Cassette Door Stays Open e s a oem e we A 38 4 7 Cassette stuck in CR UD ora eo e os 39 7 5 Error Message No Data Acquired o o e 0 39 yo Jaume Analyse ls oro AAA S EV 39 02 Pare Analys 2 1 qutt amp a d Gils SES Oo ER OAS 40 8 Service amp Maintenance Procedures 43 od Removing Pron GOVOLD ado Ste ged prete m arvo lI eee vim RE RS 43 2007 2009 xiii of 62 Document 3600 02A Rev C Confidential and Proprietary March 22 2010 Property of iCRco Inc CR 3600 1M Service Manual 6 2 JRemovinpe Dock COVER Loos oc ae AEREAS A Sti rs 44 9 9 ACCESS Ihe Scan OlOl cv ded thee ae
48. o blow STOP A potentially dangerous electrical situation may exit and the CR unit should be returned to the factory for repair e Dad Power Distribution board or cabling e Bad 24V Power Supply or cabling e Bad Quad Power Supply or cabling e Ifa fix has not been accomplished by this point the machine should be returned to the factory for repair 6 Turn the slide motor shaft by hand until the slide is observed to be well away from the HOME position Checks 1 If the Eraser LEDs do not illuminate STOP Possible failures e If eraser lights are switch able then verify the eraser switch is in the ON position e Power Distribution fuse s has blown If fuse s are found to be bad and replacement fuse s continue to blow STOP A potentially dangerous electrical situation may exit and the CR unit should be returned to the factory for repair Bad Power Distribution board or cabling Bad 24V Power Supply or cabling Bad Quad Power Supply or cabling If a fix has not been accomplished by this point the machine should be returned to the factory for repair 2007 2009 41 of 62 Document 3600 02A Rev C Confidential and Proprietary March 22 2010 Property of iCRco Inc CR 3600 Service Manual 2 If the galvo mirror is not oscillating STOP Possible failures e Bad PMT board or cabling e Bad Galvo Controller or cabling e Bad Quad Power Supply or cabling e Ifa fix has not been accomplished by this point
49. o establish if the equipment is eligible for an extended warranty THERE ARE NO WARRANTIES EXPRESS OR IMPLIED WITH RESPECT TO ANY CRco PRODUCT OTHER THAN AS SPECIFICALLY SET FORTH HEREIN AND 1CRco SPECIF ICALLY DISCLAIMS ANY IMPLIED WARRANTIES OR CONDITIONS OF MERCHANT ABILITY FITNESS FOR A PARTICULAR PURPOSE AND SATISFACTORY QUALITY ANY WARRANTIES THAT MAY NOT BE DISCLAIMED UNDER APPLICABLE LAW 2007 2009 x of 62 Document 3600 02A Rev C Confidential and Proprietary March 22 2010 Property of iCRco Inc CR 3600 1M Service Manual ARE LIMITED IN DURATION TO THE INITIAL WARRANTY PERIOD AND NO WAR RANTIES EXPRESS OR IMPLIED WILL APPLY AFTER THIS PERIOD ALL INFORMA TION SPECIFICATIONS PRICES AND SERVICES ARE SUBJECT TO CHANGE AT ANY TIME WITHOUT NOTICE Limitation of Remedies and Liability Exclusion of Damages The exclusive remedy for any defective product is limited to the repair or replacement of the defective product CRco shall have a reasonable time after determining that a defective product exists to repair or replace a defective product iCRco s entire liability for any product is limited to the actual purchase price for the product This limitation applies even if 1CRco cannot or does not repair or replace any defective product IN NO EVENT WILL iCRco BE LIABLE FOR ANY GENERAL SPECIAL CONSEQUEN TIAL OR INCIDENTAL DAMAGES including but not limited to damages related to the loss of use loss of recorded
50. oth moistened with BallQSUNUP eglass cleaner or Sprayway Oglass cleaner 2007 2009 20 of 62 Document 3600 02A Rev C Confidential and Proprietary March 22 2010 Property of iCRco Inc CR 3600 Service Manual 5 6 2 Cassette Cleaning A CAUTION At no time should abrasive cleaners or chemicals be used to clean the cassette or plate Cleaning the Outside of the Cassette 1 Moisten a clean lint free cloth with a mild soap or detergent using soft water 2 Wipe down the cassette covers thoroughly 3 Allow the cassette to air dry Cleaning the IP Plate 1 With a finger press the cassette catch located on the bottom rail on the cassette This will release the carbon fiber door from the cassette m Cassette E atch 2 Examine the imaging plate for dust or particulates 3 Using iCRco plate cleaner apply the plate cleaner to a clean lint free cloth Am Cs CR Phosphor Plate Cles b 1 Delicate Task Wipers uie tout pour taches d licates Pa os para tareas delicadas 2007 2009 21 of 62 Document 3600 02A Rev C Confidential and Proprietary March 22 2010 Property of iCRco Inc CR 3600 Service Manual If tCRco Plate Cleaner is not available please contact Technical Support at 1 310 921 9559 to obtain more 4 Gently wipe down the imaging plate with the clean lint free cloth 5 Allow the plate to air dry before sliding the carbon fiber door back into place 2007 2
51. patient with no images the Scan interface will auto matically open 4 Click the Settings button then enter the password earl case sensitive 5 Locate the entry for Stage Velocity then decrease the current number by five 7 5 Error Message No Data Acquired 7 5 1 Failure Analysis 1 1 When turning on the CR see if there is a pop up message in the lower right hand corner of the Windows task bar stating This USB device can perform faster if it is connected to a hi speed USB 2 0 port If so e make sure the CR is plugged into a USB 2 0 port Some older PCs only have USB 1 0 or 1 1 ports These older variety of USB ports are not sufficient in speed to acquire data from the CR unit e make sure the BIOS does not have any options set for conserving power es pecially on laptops Sometimes the PC will not run the USB ports at their full potential to save power Please consult the PC s user manual for more information e try unplugging the USB cable from the CR unit and then plugging it back in If the message does not appear try to scan In some instances turning the CR unit on with the USB cable plugged in causes Windows to recognize the device 2007 2009 39 of 62 Document 3600 02A Rev C Confidential and Proprietary March 22 2010 Property of iCRco Inc CR 3600 Service Manual as USB 1 0 In some instances unplugging and replugging the USB cable can correct this 2 After clicking on the scan button listen fo
52. product the installation of replacement product or any inspection testing or redesign caused by any defect or by the repair or replacement of any product arising from a defect in any product This exclusion of damages applies even if the customer advises iCRco or an iCRco dealer of the possiblity of such damages This limitation of remedies also applies to claims against any suppliers or dealers of iCRco iCRco and its suppliers and dealers limitations of remedies are not cumulative Such suppliers and dealers are intended beneficiaries of this limitation iCRco is not liable for any claim by or against the customer arising from a third party claim Revision History Revision Author Date Notes A MS 2008 07 06 Initial Release B MS 2010 01 27 Revised for new computer bracket C MS 2010 03 22 Updated safety information 2007 2009 xi of 62 Document 3600 02A Rev C Confidential and Proprietary March 22 2010 Property of iCRco Inc CR 3600 1M Service Manual Contents Foreword i Contact Information aoo cask eco OOS OSE Ce eh debui 8 ii palet MONNA UON ub 6 dapi edu he ee Je dots edt eee Eee eae eee iii ICRCO Wattanhy s a eee HR eio AA oA RUE e de ee BRS Db e s viii 1 Introduction 1 MERO Bu T ee ee ee oe e a ea ee A a 1 2 Pre Installation 2 Ak Voltage Requirements ay kw ee RS ee ee ee De a Se Kaa aS 2 2 2 FAVORA usa dor ecm 6 IN GAR AA AP quar siae qt Sele a s 2 2 9 Connectivity and Power Supply acumen eyes
53. provide years of service as there is no known lifetime for the phosphors used in the plate system 2007 2009 13 of 62 Document 3600 02A Rev C Confidential and Proprietary March 22 2010 Property of iCRco Inc CR 3600 Service Manual 5 2 4 Cassette Contamination Should the situation arise where a cassette may come in contact with bodily fluids or other contaminated materials place the cassette in a clean plastic bag before exposing the X ray This will ensure that the cassette stays clean and usable 5 3 Cassette Loading 1 Before loading the cassette orient it properly with the blue side of the cassette facing towards the operator with the arrows pointing upwards 2 Locate the proper sized guide lines on the bezel of the CR unit 3 At an angle load the cassette bottom first into the scan bar Do not use excessive force when loading the cassette The cassette will not fit if the orientation is incorrect 2007 2009 14 of 62 Document 3600 02A Rev C Confidential and Proprietary March 22 2010 Property of iCRco Inc CR 3600 Service Manual 4 Gently push the top of the cassette into place 5 If loaded correctly the user will see the white guide lines around the edge of the cassette TTT HE Example of a misloaded cassette you can not see the bezel guide lines 6 Close the bay door 5 4 Acquiring an Image AX WARNING This equipment employs a laser Laser radiation may
54. quired Open the box from the top Remove any small accessories loaded into the top of the box With at least two 2 people lift the CR 3600 out of the box Always practice proper heavy lifting procedures Failure to practice proper lifting procedures may result in injury or damage to the unit Store the box and any foam inserts somewhere safe amp dry so that if the CR 3600 needs to be shipped again there are packing materials available Installing Power Cable Plug the power cable for the CR 3600 into the power switch unit Plug the other end of the power switch cord into the UPS Make sure the UPS is not in bypass mode Plug the UPS into a standard wall outlet 2007 2009 5 of 62 Document 3600 02A Rev C Confidential and Proprietary March 22 2010 Property of iCRco Inc CR 3600 Service Manual 3 2 1 International Power Cable The CR 3600 utilizes an international IEC grade connector for the power cable Systems are shipped with a standard NEMA 5 15 hospital grade cable The cable needs to be changed depending on the male end which varies from country to country 3 3 USB 2 0 Cable Installation 1 Visually inspect the cable to ensure that it is not cut frayed or otherwise damaged 2 Plug the USB B end of the cable end to the CR unit s USB 2 0 port 3 Plug the USB A end of the cable end into a free USB 2 0 port on the computer 3 4 Computer Mounting Bracket 1 Attach
55. r the motor and see if the CR slide moves at all If it does not move at all then the motor controller board may be at fault open the back of the CR unit see Section 8 2 for instructions and locate the motor controller board on the lower left The motor has cables directly connected to the board look for either a red or green indicator light on the board It may be covered by silicone which can be removed a green light on the motor controller board indicates that the board is in working condition while a red light indicates a faulty board that will need to be replaced If the board needs replacement please contact Technical Support 3 Check the following check the fuses on the power distribution board see Section 8 12 for instructions check that the laser and eraser lights turn on With the slide away from the home position see if the laser turns on full beam from top to bottom The laser beam must also overlap the trigger board behind the long mirror if the laser does not turn on check if the galvo mirror oscillates if the galvo is on and the laser is not wiggle the cable coming from the laser body to see if the laser turns on follow the cable to the laser connector on the PMT board and make sure it is not loose Unplug and replug the connector the slide must be away from the home position fro the laser to turn on if the galvo does not turn on check the galvo cables Wiggle them then unplug and replug the con
56. ranty is limited to making reasonable efforts to ensure such conformity and to supply the consumer with a corrected version of the software as soon as it is practical after the consumer has notified CRco of any non conformity iCRco does not warrant that the operation of any software will be uninterrupted glitch or error free or that functions contained in the software will operate in the combinations which may be selected for use by the user or meet the user s requirements This limited software warranty will be void if the software is modified without the written approval of iCRco or is used outside of the recommended parameters or equipment iCRco does not provide any warranty or support for any other software iCRco agrees to provide one 1 year of telephonic and or e mail based support for OPC XSCAN32 Captera and or ClarityPACS software originally provided with any new iCRco product from the date of original shipment from iCRco All software support shall be limited to making reasonable efforts to resolve iCRco software issues and shall be limited to iCRco s regular business hours In addition iCRco will provide revisions and upgrades to its software upon request when available during the first year after the software was originally shipped from the CRco factory The initial support period will include support via remote login software GoToMeeting only if the customer has access to the Internet from that PC and only if the customer ag
57. rees iCRco shall have no liability in connection with its support efforts Remote login software allows iCRco technical support to remotely access the customer s PC via the Internet for the purposes of rendering technical support Please note that this warranty including software support does not include computer hardware third party software or operating system or network issues which are outside the control of CRco Warranty Product Technical Requirements iCRco requires that all DR CR Scanner and or products requiring PCs be fitted and installed with a 1500VA 1500W uninterruptible power supply UPS iCRco recommends the APC 1000 specification UPS or equivalent For warranty evaluation and service iCRco requires the customer to provide an Internet connection DSL or Dial up or the minimum of a phone line accessible by an extension cord to the product enabling iCRco technicians to perform remote diagnostics on installed equipment In addition each iCRco product must be installed maintained and operated in accordance with the respective product manual Failure to comply with these requirements will result in a voided warranty claim Requesting Warranty Service For information on obtaining warranty service call 1CRco s customer support at 310 921 9559 In order to evaluate a warranty service request CRco requires the following infor mation the iCRco serial number of the product a detailed description of the problem 2007
58. roducts for your own use In addition an extended warranty is available for most new and recently purchased iCRco products for an additional charge Hardware Limited Warranty iCRco warrants its hardware products to be free of defects in materials and workmanship for a period of one 1 year from the date of original shipment from iCRco subject to the limitations set forth herein If a product proves to be defective in material or workmanship during the warranty period CRco will at its sole option repair or replace the product with a similar product Repaired and replacement products may be or include refurbished or remanufactured parts Any replacement item assumes the remaining warranty period of the original product CRco provides no warranty for any third party hardware or software included with any product or later acquired software Limited Warranty Support iCRco warrants that its OPC XSCAN32 Captera and or ClarityPACS software originally provided with any product will substantially conform to iCRco s specifications and that 2007 2009 viii of 62 Document 3600 02A Rev C Confidential and Proprietary March 22 2010 Property of iCRco Inc CR 3600 1M Service Manual the media not including hard drives on which the software is furnished will be free from defects in materials and workmanship under normal use for a period of one 1 year from the date of original shipment from iCRco CRco s sole obligation under this war
59. rogram is owned by iCRco Inc and is protected by United States and international copyright laws and international trade provisions 2 License iCRico Inc grants you the right to use the Software on a single user computer or on a single workstation or terminal of a multi user computer or local area Do you accept all the terms of the preceding License Agreement If you choose No Setup will close To install OPC XSCAN32 you must accept this agreement lt Back No 2007 2009 10 of 62 Document 3600 02A Rev C Confidential and Proprietary March 22 2010 Property of iCRco Inc CR 3600 Service Manual 5 Make sure both QPC XSCAN32 Software and Software Key Driver boxes are checked then click Next Select the components you want to install clear the components you do not want to install Components OPC XSCAN32 Software Software Key Drivers Description This component installs QPC XSCAN32 software Space Required 126112 K Space Available 3540804 K lt Back Cancel 6 Select Scanning Station or Reading Station depend on the use then click Next to con tinue 2007 2009 Confidential and Proprietary Property of iCRco Inc Please select your station type Scanning Station i e CR or Film Scanner C Reading Station Select Station Modality Type Please select your station type Medical C Veterinary C Veterinary Equine lt Back Cancel Please select yo
60. rvice person only if they are properly installed Covers must be removed and 2007 2009 iii of 62 Document 3600 02A Rev C Confidential and Proprietary March 22 2010 Property of iCRco Inc CR 3600 Service Manual replaced by properly trained service personnel Contact iCRco if there are any issues with the covers being damaged or replacement covers are needed Electrical Hazards AN WARNING This equipment is operated with hazardous voltages which can shock burn or cause death The CR unit must be connected to a uninterruptible power supply UPS Failure to use a UPS will void the warranty The equipment must be serviced by properly trained technicians certified by iCRco Inc Do not connect the CR unit with a damaged or sub standard power cable Do not use an extension cord with this device The CR unit should be properly grounded and power con nections inspected to ensure safe operation Use at least a 1300VA 780W uninterruptible power supply UPS with this device as it is sensitive to variations in power FCC Notification This equipment generates uses and can radiate radio frequency energy and if not installed properly can cause interference with radio communications 2007 2009 iv of 62 Document 3600 02A Rev C Confidential and Proprietary March 22 2010 Property of iCRco Inc CR 3600 1M Service Manual Guidance and Manufacture s declaration Electromagnetic Emis sions amp Immuni
61. solution See Section 8 3 for instructions on accessing the scan slot Once the user has access to the scan slot visually inspect the area in and around the scan slot for particulates and remove them by hand or with a vacuum if necessary 2007 2009 30 of 62 Document 3600 02A Rev C Confidential and Proprietary March 22 2010 Property of iCRco Inc CR 3600 Service Manual 7 3 2 Dust Lines symptom Light blurred lines across the long axis of the cassette Cause Dust or lint on the mirrors solution To clean the mirrors please see Section 8 11 for instructions 7 3 3 Horizontal Lines in Image oymptom Horizontal lines in Images Cause Bump in motion path 2007 2009 31 of 62 Document 3600 02A Rev C Confidential and Proprietary March 22 2010 Property of iCRco Inc CR 3600 Service Manual Solution 1 Ensure that there is no blockage in the cassette scan path 2 If there is no blockage of the scan path the user may need to reposition the Caterpillar Brush Please see Section 8 13 for instructions If the Caterpillar Brush is worn out please contact Technical Support to obtain a replacement brush 3 If a solution has not been reached please contact Technical Support 7 3 4 Banding Top Bottom 17 Length Symptom Horizontal line in image Cause Unstable power supply Excessive ambient light Bad PMT board PMT sensor Bad Galvo Solution 1 Ensure that the CR un
62. the Back Computer Mounting bracket to the Computer Mounting Bracket using four 4 6 32 x 1 flathead screws Figure 3 1 Figure 3 1 2 Align the computer mounting bracket on the back of the cassette tray 3 Once the screw holes are aligned fasten the computer mounting bracket to the CR unit using four 4 6 32 x truss head screws Figure 3 2 2007 2009 6 of 62 Document 3600 02A Rev C Confidential and Proprietary March 22 2010 Property of iCRco Inc CR 3600 Service Manual Figure 3 2 4 Carefully slide the computer into the computer mounting bracket Figure 3 3 For easy access to the CD ROM drive make sure the drive opens towards the outside of the unit Figure 3 3 5 Fasten the computer to the mounting bracket using one 1 8 32 x 2 truss head screws and 10 flat washer The computer s security tab should be in between the washer and the mounting bracket Figure 3 4 2007 2009 7 of 62 Document 3600 02A Rev C Confidential and Proprietary March 22 2010 Property of iCRco Inc CR 3600 Service Manual Figure 3 4 ER VR E gt a F i Hf Eb 1 a VI Eee 3 5 Wall Mounting Plates Wall mounting plates must be installed by a licensed contractor 2007 2009 8 of 62 Document 3600 02A Rev C Confidential and Proprietary March 22 2010 Property of iCRco Inc CR 3600 Service Manual bottom with 10 32 screws 1 Attach
63. ty Table 1 Electromagnetic Emissions Guidance and manufactures declaration electromagnetic emissions The iCR 3600 is intended for use in the electromagnetic environment specified below The customer or the user of the CR 3600 should assure that it is used in such an environment RF emissions The CR 3600 uses RF energy only for its CISPR 11 internal function Therefore its RF emissions are very low and are not likely to cause any interference in nearby electronic equipment RF emissions Class B The iCR 3600 is suitable for use in all E n E establishments including domestic and those Harmonic Class B directly to the public low voltage pwoer supply emissions IEC network that supplies buildings used for 61000 3 2 domestic purposes Voltage fluctu Complies ations flicker emissions IEC 61000 3 3 Table 2 Electromagnetic Immunity Immunity IEC 60601 Test Compliance Electromagnetic Environment Electrostatic 2 4 6 kV 2 4 6 kV Floors should be wood concrete discharge Contact Contact or ceramic tile If floors are ESD IEC covered with synthetic material 61000 4 2 2 4 8 kV 2 4 8 kV the relative humidity should be at air air least 30 Electrical 2 kV for 2 kV for Mains power quality should be fast tran power supply power supply that of a typical commercial or sient burst lines lines hospital environment TEC 61000 4 4 1kV for 1kV for input output input output lines l
64. ur iCRco hardware CR 1000 CR 2600 CR 1000 Dual CR 2600 Dual 4 iCR 7200 Dual Bay C iCR 3600 or iCR 3600M C CR 3600 SF or iCR 36008F M iCR VertX Cor I CRL C Film Scanner 312 612 2000 1000SL etc teen 11 of 62 Document 3600 02A Rev C March 22 2010 CR 3600 Service Manual 9 The Destination Folder should be set to C Xscan32 then click Next to continue 2007 2009 Confidential and Proprietary Property of iCRco Inc Choose Destination Location Setup will install OPC XS CAN 32 in the following folder To install to this folder click Next To install to a different folder click Browse and select another fold You can choose not to install QPC XSCAN32 by clicking Cancel to exit Setup Destination Folder C Xscan32 Browse lt Back Cancel Select Program Folder Setup will add program icons to the Program Folder listed below ou may type a new folder name or select one from the existing Folders list Click Next to continue Program Folders MIDPC xSCAN32 Existing Folders Accessories Administrative Tools B H Bluetooth Catalyst Control Center DVD RAM Games Intel PROSet Wireless Intel R Matrix Storage Manager lt Back Cancel Setup Complete Setup has finished installing Xscan Yes view the ReadMe file now The installer will exit 12 of 62 Document 3600 02A Rev C M

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