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ULTRAVAC ™ Software Manual

1. PROGRAM a 5VDC Power Connection from Central Control Board RJ45 From Network RJ11 Connection to Central Control Board Address 1 Only Program Run Switch 12 1 1 Power Run LED This is a red indicator light and flashes when power is applied to the module and the unit is in the RUN mode The LED flashes slow when module is in the RUN mode The LED burns steady when in the PROGRAM mode 12 1 2 Program Switch This is a 2 position toggle switch which controls the program run function of the controller Move fully TOWARDS PROGRAM for the PROGRAM mode and fully TOWARDS RUN for RUN mode 45 of 64 ROBERTS GORDON ULTRAVAC SOFTWARE INSTALLATION AND OPERATION MANUAL 12 2 TCP IP Communication Module The module must be powered from the central control board address 1 Before making power connections verify that the power switch on the ULTRAVAC Controller relay board is in the OFF position The connection is made with a 1 pair 18 gauge cable to the 5 Vdc power terminals on the control board See Figure 33 FIGURE 33 Power Connection to Central Control Board IMPORTANT INCORRECT WIRING WILL RESULT IN PRODUCT DAMAGE TCP IP mod ule power wires black 5 V red 5 V must be connected to the central control board and TCP IP module as shown Turn off the power switch on the ULTRAVAC relay board before making wire connections Verify 5 V power wire
2. System Name Fhone Number IP Address IP Port How Many Boards Are Connected Add New Jab Click on the Add New Job button Enter system job name phone number if using modem communications method number of controllers IP address and IP port if using TCP IP module communication method in the appropriate fields If phone number IP address or IP port are needed but not known the information may be entered later on the connect screen Generally jobs with multiple controllers will share the majority of the programmed options with few changes from board file to board file Since this usually holds true enter 1 in the How many boards are connected box After programming one board file the pro grammed board file can be copied so that programming time can be minimized Copying board files is detailed on Page 40 Section 10 1 If you do not want to copy settings from the first board file to the rest of the board files in the how many boards are connected box enter the total number of controllers on the 37 of 64 ROBERTS GORDON ULTRAVAC SOFTWARE INSTALLATION AND OPERATION MANUAL job In this case multiple board files will automatically be created and each controller and board file will have to be programmed separately Click the Save button Click Exit A job file will be created in the C Program Files Rob erts Gordon WltraVac folder C being your PC s hard drive The fil
3. Enter your network administrator s settings into the fields in the Default Settings panel The system screen should typically appear as follows at this point numbers in the fields on the Current Settings and Default Settings may vary depending on the settings entered from your network administrator BelBasyx Isetup Version 1 0 13 sell sl Comm Port 172 el Baudrate 2400 DI m Default Settings Current Settings IP Address 192 168 1 30 IP Address 192 168 1 20 Network Mask 255 255 255 0 Network Mask 255 255 255 0 Gateway 192 168 1 30 Gateway 192 168 1 20 Port 14675 Port 4675 Zone f Zone fi Port Baud 19200 Mac Address 00 30 c2 c8 05 4e Port Baud 12400 Zone Enable Y TCPIP Enable Zone Enable WV TCP IP Enable Reset Connect Send Default Settings J IPM with Mac TCP IP Enable Received Transfer Complete I IPM Only 11192 168 1 201255 255 255 011 92 168 1 20146751110100 90 c2 c8 05 4e1 7936101 54 of 64 SECTION 13 TCP IP LAN COMMUNICATION MODULE 13 6 Download the New Module Settings Verify that the entered information is correct and click on the Send Default Settings but ton at the bottom of the screen to download the new settings to the module Once the download is completed the screen will again display the pop up message box with Data Sent And Mac Address Received Transfer Complete Comm Expander xj A Data Sent And Mac Address Received Transfer Complete Click on OK
4. Default Settings IP Address Network Mask Ir O Gateway IES Port Zone ES Port Baud ha Current Settings IP Address Network Mask Ir Gateway AE Port poo gt Zone LE Mac Address MESES Port Baud TCP IP Enable IT Zone Enable Y TEP IP Enable IT Zone Enable Reset Connect Send Default Settings IT IPM with Mac J Idle IT IPM Only 49 of 64 ROBERTS GORDON ULTRAVAC SOFTWARE INSTALLATION AND OPERATION MANUAL 13 3 Connect to the TCP IP Communication Module To connect to the module make sure the module s power wires are connected to wire ter minals and program switch is in the PROGRAM position See Page 46 Figure 33 Con nect the direct connect cable between the module s RJ11 and into the PC as shown on Page 50 Figure 34 FIGURE 34 9 Pin Adapter for PC RJ11 Port Connect to RJ 11 Port on Module 9 Pin Adapter Serial Port Verify that the program switch is set to the PROGRAM position as shown in Figure 34 The red Power Run LED will turn on constant not blinking The module must be set up to respond to the IP address assigned by the network admin istrator The setup is performed with the module in the PROGRAM mode Click the Connect button near the bottom of the screen The software will establish com munications with the module and the screen will indicate a successful connection by dis playing
5. Status ON LINE Data Transfer Complete 0 03 Mon 04 07 03 15 19 board1 TMS Version 037 DI The data labels will update and display current status values Whenever viewing system status on the Graphics View screen be sure that Status Mode is selected so that data labels are continually updated If data labels are not updating exit Graphics On the tool bar click on Status then click on Board Status When the Board Status window opens be sure that the Auto Update box in the lower left corner of the window is checked 30 of 64 SECTION 6 ALARMS MENU SECTION 6 ALARMS MENU File Program Status Graphics Alarms History Communications Help alle lp Temperature Alarms 6 1 Temperature Alarms Any input temperature can be set to generate an alarm that will be sent to any pager phone number along with an alarm message Pager notification and messaging can only be used if the central controller has the optional modem installed Alarms can be created for zone temperatures that are either above or below a desired setpoint Up to eight custom alarms can be created On the menu bar click on Alarms On the drop down menu click on Temperature Alarms Click the Edit button From the drop down select the sensor input to be monitored Generally the only moni tored inputs will be zone temperature inputs FIGURE 19 Alarm Selection Temperature Alarms m Temperature Alarm Settings Sensor Input
6. m System Setup Retrys fos Month Day C Retrieve Data All Boards Start Date 12 01 Ze Retrieve Data From One Board End Date 12 22 m History Data Status Status Record Count Wait Cycles Cancel Retrieve Data Exit In the History Selections panel select the data to be retrieved See Page 21 Section 3 10 for an explanation of the selections In the System Setup panel select the start and end dates for the data to be retrieved Select whether the data is to be collected from one controller or all controllers Click the Retrieve Data button 33 of 64 ROBERTS GORDON ULTRAVAC SOFTWARE INSTALLATION AND OPERATION MANUAL FIGURE 22 History Data File Name Look in a history file Ze cr ES File name cs X Files of type TMS 100 csw y Cancel My Network P 7 Open as read only 4 Select a file name and address and a Microsoft Excel csv file will be saved with the name and file location of your choice 34 of 64 SECTION 8 COMMUNICATIONS MENU SECTION 8 COMMUNICATIONS MENU ee E File Program Status Graphics Alarms History Communications Help alale GI Connect Send File Data To Controller Retrieve Controller Data To File Hangup 8 1 Connect See Page 18 Section 3 8 8 2 Send File Data to Controller To send a new board file to the controller open the desired file from the File drop down menu on the menu bar After the file is open connect to the desired bo
7. 37 Figure 27 Edit Job reia ae ec eet ads 38 Figure 28 Add New Board Re ET 39 Figure 29 Selecting Board 2 File ienisre orren ena a aeaaea aaa naaie aoea aaa ai e eaaa iaaea 41 Figure 30 Satellite Controller Outside Air Sensor Setup crac nac nnnnnnn no 42 Figure 31 ON DEF Seria aii ee tien tas iia 43 Figure 32 TCP IP Communication Module Details A 45 Figure 33 Power Connection to Central Control Boa 46 Figure 34 9 Pin Adapter for Pluna REESEN KREE Seira is ea E 50 Figure 35 Toggle the Program Switch A 52 Figure 36 Communication Port Connections ooooonocinnccncconccnoncnncccnnnnnonnnnnn crono nn nnn rana 56 Figure 37 BACret Order Form 58 Figure 38 Field Server Information AAA 60 Figure 39 Change IP Address icono rar iii Ee 60 SECTION 1 INTRODUCTION SECTION 1 INTRODUCTION 1 1 General Information The ROBERTS GORDON ULTRAVAC Controller is designed for multi stage control of heating This controller is a microprocessor based control package designed for modulat ing control of CORAYVAC heaters based on outdoor temperatures The CORAYVAC system input modulates continuously not staged between 60 and 100 of designed system input Input modulation is controlled by varying both air and gas flow rates through the burners Multi function electronic air sensors display zone air temperature provide zone occu pancy override feature and provide user defined limited zone setpoint adjustment The ROBERTS GORDON ULT
8. Comm Port Open in the status box at the bottom of the screen as shown below If communications are not established successfully the comm port number at the top of the window may be incorrect try changing the comm port number and clicking the connect button 50 of 64 SECTION 13 TCP IP LAN COMMUNICATION MODULE Bel Basyx Isetup Version 1 0 13 Comm Port fi y Baudrate 2400 y Default Settings IPAddess 0 S SCS Network Mask E Gateway lt lt Port TT Zone EZ Port Baud Current Settings IP Address ss t i S Network Mask Gateway Port EZ Zone A Mac Address AAA A PortBaud J ZoneEnable Je TCPIP Enable IT Zone Enable T TCP IP Enable Reset Connect Send Default Settings P IPM with Mac Comm Port Open APM Only ji No data will appear in the Current Settings portion of the screen You may see the program default data in the Default Settings portion if this is not the initial setup of the board You are now ready to retrieve any existing settings from the module 51 of 64 ROBERTS GORDON ULTRAVAC SOFTWARE INSTALLATION AND OPERATION MANUAL 13 4 Retrieve the Existing TCP IP Module Settings The system will retrieve the existing TCP IP settings if any and display the Mac Address of the module THE NEXT STEP MUST BE FOLLOWED CAREFULLY 1 While still connected to the module toggle the program switch on the module to RUN then back
9. TCP IP Enable Reset Connect Send Default Settings FF IPM with Mac TCP IP Enable Received Transfer Complete J IPM Only 192 168 1 201255 255 255 011 92 168 1 201467511 10100 90 c2 c8 05 4e1 7936101 IT Zone Enable Y TCP IP Enable 53 of 64 ROBERTS GORDON ULTRAVAC SOFTWARE INSTALLATION AND OPERATION MANUAL 13 5 Enter the New TCP IP Communication Module Settings If your network requires it the Mac Address for the module will be displayed at the bottom of the Current Settings portion of the screen Provide your system administrator with this address for completion of the network setup For TCP IP connection you must change the TCP IP address to match the static TCP IP address which is provided by your system or network administrator To change the settings place the cursor in the IP Address bar in the Default Settings portion of the screen Enter the proper information as required for your network connection using the TAB key to move between entries e IP Address This must be a static IP address through your network e Network Mask See your network administrator e Gateway See your network administrator e Port This is a software port and is typically 4675 as shown See your network administrator if you question this port address e Zone Set to 1 e Port baud Set to 19200 e TCP IP enable Check this box No checks should appear in any other boxes Zone enable IPM with Mac IPM only
10. connections before turning on the power switch on the ULTRAVAC relay board RS 232 RS232 DIRECT AUX POWER RS485 Ge S SE RESET a PSC CONTROLLER ADDRESS Dip Switch mo E A A setto ON CPU Direct Port Mio CH RJ11 Jack Description Part Number TCP IP Communication Module 10080440K 46 of 64 SECTION 12 TCPWP LAN COMMUNICATION MODULE INSTALLATION 12 3 Network Communications Connection This controller will interface with network systems using TCP IP protocols The TCP IP Communication Module connects to the network system as shown on Page 56 Figure 36 and requires information from the network administrator for addressing and connection See Page 48 Section 13 NOTE The module MUST be connected to the central control board address 1 for proper system operation 47 of 64 ROBERTS GORDON ULTRAVAC SOFTWARE INSTALLATION AND OPERATION MANUAL SECTION 13 TCP IP LAN COMMUNICATION MODULE The system is programmed through the Isetup exe software program and connects to the module with the direct connect cable package P N 10080410 included with the cen tral controller To access the TCP IP setup program the ULTRAVAC Software must already be installed on the PC See Page 6 Section 2 2 The TCP IP setup program is found in c Program Files Roberts Gordon Ultravac Double click the icon labeled Isetup exe cms and the IS
11. foo foo foo 6 00 00 Tom Sat o2 oo foo foo 7 00 00 00 00 Sun foo foo foo foo a 00 00 Tomm Y Enabled al 00 00 00 00 tof 00 00 00 00 11 00 00 00 00 12f 00 00 Tonon Send To Controller Exit In the Enter Schedules panel type in any desired occupied time periods use the 24 hour clock i e 1 15pm 1315 Twelve different schedules can be entered In the Output in Process panel click on the Heating Zone desired In the Special Schedules panel type in the schedule number s located in the Enter Schedules panel that apply to the needed schedules for each day of the week for the selected zones Use two digit numbers i e enter 01 for schedule 1 The first scheduled occu pied period of each day should be entered into period 1 Additional schedules for that day should be entered in periods 2 4 in the order in which they occur during the day For any unused periods enter 00 Every day does not need to have schedules entered The zone will maintain the setback temperature until a scheduled period occurs Remember to set schedules for all heating zones by clicking on other zones in the Output in Process area 9 of 64 ROBERTS GORDON ULTRAVAC SOFTWARE INSTALLATION AND OPERATION MANUAL Click the Enabled box to activate the schedule times If the Enabled box is not checked the zone will only satisfy setback temperatures occupied times will not be activated For unused heating zones select the
12. software The setpoint cannot be input in the Setpoint Occupied box it is only displayed The allowable range is set by following the steps on Page 18 Section 3 8 and Page 13 Section 3 4 The program checks set point range See Page 13 Section 3 4 and the occupied setpoint adjustment Low and High See Page 18 Section 3 8 and will calculate the desired setpoint based on the zone sensor s slide bar position In the Setpoint Offset area enter the On Below and Off Above values On Below is the number of degrees below the setpoint at which the heat will turn on Off Above is the number of degrees above the setpoint at which the heat will turn off For example if the setpoint is 65 and the On Below is set at 1 0 and the Off Above is set at 2 0 the heat will turn on at 64 and stay on until the temperature reaches 67 Do not set both values at 0 0 this will result in short cycles and will result in increased electricity usage from the vacuum pump turning on and off frequently Generally a span of 2 or 3 keeps a tight tol erance on the zone temperature without causing short heating cycles 11 of 64 ROBERTS GORDON ULTRAVAC SOFTWARE INSTALLATION AND OPERATION MANUAL In the Night Setback panel enter the setback temperature setpoint in the Heating field The setback setpoint is the temperature that will be maintained in the heating zone during a non occupied or setback period The setback temperature setpoint is ge
13. that was created will appear in the H white field on the right side of the window Click on the job name and all Ultravac of the file names that were created and re named for all of the controllers will appear in the grey field on the left of the screen Connect to the con trollers see page 6 section 2 3 Close the Connect window and notice Status ON LINE in the lower right of the screen This means that a connection is made to the controller network Click on one of the board 40 of 64 SECTION 10 MULTIPLE CONTROLLERS file names in the grey panel on left of the screen This will highlight the file name which indicates that the next selection made on the tool bar at the top of the screen will apply to the controller using that file name FIGURE 29 Selecting Board 2 File Ultra ac C Program Files Roberts Gordon UltraYac 9 Controller Example board2 1M5 i ioj x Fie Program Status Graphics Alarms History Communications Help E Sch s OF 4 WI DON N H UitraVac Controller for Modulating CoRayVac Infrared Systems Status ON LINE Data Transfer Complete 0 23 08 29 06 09 46 board2 TMS Version 033 o For instance if board2 TMS is highlighted and then Status Board Status is selected from the tool bar then the status screen for controller 2 will appear 10 1 1 Edit Satellite Board File Settings If any board files require different settings from the copied board1 TMS file click on
14. to acknowledge and close the message box and notice the status box at the bottom of the screen also indicates that the transfer is complete The system will now display the new settings in the Current Settings portion of the screen as shown num bers in the fields on the Current Settings and Default Settings of the screen may vary depending on the settings entered from your network administrator Is Comm Port 3 v Baudrate 2400 y m Default Settings IP Address 192 168 1 30 Network Mask 255 255 255 0 Gateway 192 168 130 Port 4675 Zone fi Port Baud 119200 Current Settings IP Address 192 168 130 Network Mask 255 255 255 0 Gateway 192 168 130 Port 4675 Zone Mac Address 00 90 02 08 05 4e 2020 Port Baud 2400 Zone Enable JV TCPIP Enable Zone Enable Y TCP IP Enable Reset Connect Send Default Settings IPM with Mac TCP IP Enable Received Transfer Complete IPM Only 11192 168 1 201255 255 255 01192 168 1 201467511 10100 90 c2 c8 05 4e1 7936101 This completes the software setup of the TCP IP Communication Module ROBERTS GORDON ULTRAVAC SOFTWARE INSTALLATION AND OPERATION MANUAL 13 7 Completing the Installation 1 Verify that the current settings are correct and that the LED on the IPM is flashing 2 Connect the module to the central control board address 1 The connection is made with a standard 4 conductor telephone cord included with the mo
15. zone in the Output in Process panel Set all time schedules 1 4 for Monday Sunday to 00 After Scheduling all the heating zones click on the Send to Controller button Click on the green Exit button Example See Page 9 Figure 3 Monday Friday workers occupy Zone 1 from 9 am to 6 pm and 9 am to 12 pm on Saturday On Thursday nights an additional shift works from 8 pm to 12 am 10 of 64 SECTION 3 PROGRAM MENU E File Program Status Graphics On the menu bar click on Program On the drop down menu UltraVac Setup click on Setpoint Setup Click the Edit button Time Schedules Setpoint Range Input Output Titles Holiday Schedule Timed Overrides Sensor Setup Global 1 0 Setup History Mode Time Date FIGURE 4 Setpoint Setup Setpoint Setup 5 x m Setpoint Setup Output in Process Sensor Input A EAS A d Zone 1 Air Temperature Setpoint Occupied Ciao Heater Zone 3 Control Mode m Setpoint Offset m Night Setback Ce Heating 0 0 On Below Disable 2 0 Off Above 55 0 Heating Send To Controller Exit In the Output in Process panel click on the Heating Zone desired The Sensor Input will be automatically selected In the Setpoint Occupied field the software will display the current setpoint Due to the ability of the sensor slide bar to adjust within a setpoint range no single occupied setpoint is input into the
16. 0 000 0 000 0 000 0 000 0 000 0 000 0 000 0 o o o ddddcdelel o o o Zone 2 Air Temperature Thermistor e o Zone 3 Air Temperature Thermistor e Zone 1 Setpoint 0 10k 0 5vdc e Zone 2 Setpoint 0 10k 0 5vdc Zone 3 Setpoint 0 10k 0 5vdc e 4 Sl an BMS Dverride Thermistor Outdoor Air Temperature Thermistor TT Celsius 0 10vde 4 20ma Virtual Average 0 400 Ohm 0 10k 0 5vde IIIDIER JYSTEMIS Status ON LINE CTS 03 14 03 09 53 board2 TMS Version 033 P 4 o CEREERRE ANA Aa Click the Send to Controller button Click the green Exit button If the board1 TMS file has been copied to board2 TMS make any other changes to customize board 2 i e input output titles setpoints time schedules etc Repeat this procedure for all board files except for board1 TMS 42 of 64 SECTION 11 MANUAL ON OFF SCREEN SECTION 11 MANUAL ON OFF SCREEN Manually overriding the controller power output function can be a useful tool The Manual ON OFF screen is typically used during the equipment installation process for initial system commissioning FIGURE 31 ON OFF Screen agrar Sraphics Alarms Hist Communications Help SN a Manual ON OFF Manual Control Stock Room n FF To Auto Engineering Lab to Auto notused Vacuum Pump Enable infrared oystems Status ON LINE Data Transfer Complete 0 08 12 17 04 11 48 b
17. 1 Alarm Output 0 Zone 1 Temperature y Zero y Zone 1 Temperature Zone 2 Temperature Zone 3 Temperature Zone 1 Setpoint Setpoint rd Zone 2 Setpoint BMS Override Outdoor Air Temperatu Y Global Alarm Status None C Enable Global Alarms Ge Disable Reset Alarm C Enable Local Alarms 31 of 64 ROBERTS GORDON ULTRAVAC SOFTWARE INSTALLATION AND OPERATION MANUAL FIGURE 20 Temperature Alarms Temperature Alarms e x m Temperature Alarm Settings Alarm in Process Alarm DialOut Settings Sensor Input 1 Alarm Output 0 Alarm 1 Prefix AreaCode Pager Number E nen ween Dial Prefi Zone 1 Temperature y Zero C Alarm 2 AE C Alarm 3 Redial Every fo minutes V Dail Area Code C Alarm Above Setpoint e Alarm 4 Ce Alarm Below Sepoint Setpoint fao T j a C Alarm 5 Enter Pager Code Up to 40 digits Disable Individual Alarms TI Zone 1 Air Temperature Below 40 degrees Alarm Enable C Alam Global Alarm Status None Ce Enable Global Alarms Disable Reset Alarm Jh Alarm Dialout Enable Send To Controller Exit Select alarm number in the Alarm in Process panel the alarm condition beneath the Sensor Input drop down and setpoint in the Temperature Alarm Settings panel Click on Enable Global Alarms in the Alarms Enable panel Enable Local Alarms will enable alarms for the controller that you are currently accessing Disable will inactivate the alarm featur
18. A 2 TS EE 2 SECTION 2 G tting Hart 3 2 1 Communication dE e EE 3 2 2 Installing ROBERTS GORDON ULTRAVAC Goftware AA 6 2 3 Software Connect WINdOW cc ccccssscceseneeeesneeeeeeeeeeceneeesaeesenaaeessaeeeeceeeeseaeeesseeeeseneeesseaeeeenaees 6 SECTION 3 Program Men coin sceeessccnceesucesceetscneedecesqcceatesastdecaedscede 8 3 1 ROBERTS GORDON ULTRAVAC Setup Green 8 9 2 Ime Schedules nees ege r A a Sg licenciada 9 B S SCIDOINU Setup EE 11 3 4 SEIPOINTIRAMGC EE 13 NN A 14 3 6 Holiday Schedule coord A id ee 16 37 THMEG Re le EE 17 3 8 Sensor elude ds eas 18 3 9 Global UO Setup PIE 20 3 10 History Mode vrai dar ios 21 3 1i Wl RE 22 SECTION 4 Status Men AAPP 23 RRE ue KE TEE 23 SECTION 5 Graphics AP na sAn ASSA Ns AAA ARNAN ARANA CSAS AANNASRASEANENAN 24 Ritter le dE EE 24 2 MAS MO a e e ee 30 SECTION 6 Alarms Menn vcscscseccicssscsdeccssacecsessonessnstsesabie sesncessscccivcossvssucershasdcusasvesscancedassuenvestenducetevesntees 31 6 1 Temperature AlarMS cocine dt a ie 31 SECTION 7 HIStory MON sici n di ai 33 7 1 Retrieve History Data to File 33 SECTION 8 Communications Menu cssscesccsssesseeesseesseeesseeeseeseseenseesseeeaseaseeeeseeessaeeneeesseeseeeeeenenas 35 8 Reen EE 35 8 2 Send File Data to Controller sisie rererere ee riena iaee Ea aE aaa 35 8 3 Retrieve Controller Data to File oooooccnnocccinococonoccnononononnonnonnncnnnnononnnnnnnnnnnnnnn nn rnnnnn nin n
19. AC system Refer to the BACnet Controller User Manual for onsite programming instructions 14 1 PC Requirements The PC used for programming must have 1 Hardware Ethernet network a TCP IP enabled PC with a network card is required The network card must support 10Mbit s Ethernet 2 Software Programming must run one of the following operating systems DOS Windows 95 SR2 upwards Windows 98 2000 NT XP 14 2 Communication Method The PC can be connected to the BACnet Controller by Ethernet Port The Ethernet port can be used for configuration and troubleshooting as well as for Protocols that require an Ethernet connection Use standard Ethernet cables fo this connection 14 3 Installation and Setup 1 Re address existing boards a Since the BACnet Controller takes address 1 all the existing boards must be re addressed Start re addressing the existing boards beginning with address 2 Address 1 becomes address 2 address 2 becomes address 3 address 3 becomes address 4 etc b Set Media Access Control address dip switch c Plug Ethernet cable to the BACnet Controller d Turn on a BACnet Controller 2 Connect to the FieldServer a Turn on a PC and connection to the FieldServer Using RUI Ruinet software b Select StartIPrograms FieldServer Utilities use arrow keys alone or in conjunction with control key to change to other tiers See Page 60 Figure 38 59 of 64 ROBERTS GORDON ULTRAVAC SOFTWA
20. AVAC Software or shutting down the com puter be sure to terminate communications from the controller by using the hang up fea ture Hang up disconnects communication with the controller s The controller cannot communicate with two PCs at the same time For example a PC cannot direct connect to a controller while another PC is connected via modem FIGURE 24 Hang Up File Program Status Graphics Alarms History Communications Help Connect Send File Data To Controller Retrieve Controller Data To File gt NT On the menu bar click on Communications On the drop down menu click on Hang up to disconnect communication to the controller If the software is turned off without hanging up the connection will be terminated even though the Hang Up feature was not selected 36 of 64 SECTION 9 FiLE MENU SECTION 9 FILE MENU FIGURE 25 File Drop Down Menu UltraYac C Program Files Roberts Gordon Ultra ac Ultra ac DEMO board1 1MS i Ol x File Program Status Graphics Alarms History Communications Help New Job Open Job Edit Job Print Job Close Job Save Job Exit 9 1 New Job Fie Program St If multiple buildings jobs are to be accessed a job file must be created for New Job each location On the menu bar click on File On the file drop down Open Job menu click New Job Edit Job d Print Job Close Job Save Job Exit FIGURE 26 New Job System Setup System Setup x
21. Dutput 2 Loading Dock Output 3 oOo Output 4 Ess Input 1 Stock Room Temperature Input 2 Loading Dock Temperatu Input 3 y Input 4 Zone 1 Setpoint Input 1 Stock Room Override Input 2 Dock Overide Input 3 Ir Input 4 Pressure Switch Status Input 5 Zone 2 Setpoint Input 6 y Input 7 BMS Overide Input 8 Outdoor Air Temperature Output 5 o Dutput 6 Ir Output 7 Output 8 Vacuum Pump Enable m Analog Outputs Output 1 Vacuum Pump Speed Dutput 2 O y O Output 3 Output 4 Ree A All Input and Output titles are preset By clicking the Edit button any of the titles may be edited If you are not using all three zones you may delete unnecessary titles as shown on Page 14 Figure 6 Digital Outputs Output 1 3 Power Outputs to Burners in Zone 1 3 Output 4 7 Not Used 14 of 64 Output 8 Power Output to Pump Enable Relay in VFD Enclosure Temperature Inputs Input 1 3 Sensed Temperature in Zones 1 3 Input 4 6 Setpoint for Zones 1 3 Title Only used on Setpoint Range Screen Input 7 Building Management System Override Input Input 8 Sensed Outdoor Temperature Digital Inputs Input 1 3 Setpoint Override Button for Zones 1 3 Input 4 Pressure Switch at Pump Analog Outputs Output 1 0 10 V Signal to VFD Output 2 4 Not Used After editing titles click on the Send to Controller button Click on the green Exit button SECTION 3 PRO
22. ETUP opening screen will appear TCP IP 100 Isetup exe BER Comm Pot li Baudrate 2400 m Default Settings Current Settings IP Address 00 IP Address Network Mask O O Network Mask Po Gateway Po Gateway SY Port gt Port Zone IN Zone gt Port Baud po Mac Address o Port Baud fp gt IT Zone Enable TCP IP Enable IT Zone Enable J TCP IP Enable Reset Connect Send Default Settings IT IPM with Mac Idle IT IPM Only This is the opening setup screen for the TCP IP Communication Module which has no data in the Current Settings portion of the screen However data may appear in the Default Settings boxes if used in previous connections 13 1 Set the Software Communications Parameters Make sure that the Comm Port setting is correct for your computer and that the baud rate is set to 2400 default as shown above Click the down arrow or type in the Comm Port box to select the proper comm port number for your computer If communications are not able to be established as indicated on Page 50 Section 13 3 the comm number selected may be incorrect try the next comm port number 48 of 64 SECTION 13 TCP IP LAN COMMUNICATION MODULE 13 2 Set the System Type The setup software is designed to work with several different products Check the box labeled TCP IP Enable above the CONNECT button of the opening screen shown below zix Comm Port J Baudrate 2400 y
23. GRAM MENU 15 of 64 ROBERTS GORDON ULTRAVAC SOFTWARE INSTALLATION AND OPERATION MANUAL 3 6 Holiday Schedule File Program Status Graphics On the menu bar click on Program On the drop down menu ST click on Holiday Schedule Click the Edit button UltraYac Setup Time Schedules Setpoint Setup Setpoint Range Input Output Titles Holiday Schedule Timed Overrides Sensor Setup Global 1 0 Setup History Mode Time Date FIGURE 7 Holiday Schedules xl m Output Enable month day month day 1 for for efo oo fr fa oo sfo oo MV Loading Dock IV Heater Zone 3 2 a 4 5 6 e 8 9 o el e 2 5 3 8 l s s 8 s el a el s Moo foo 12f00 foo Send To Controller Exit Fifteen holidays may be programmed During a holiday the heating system will ignore reg ularly scheduled occupied setpoints and will maintain the setback setpoint for the entire day In the Output Enable panel click on the zones that will observe the holidays Notice that any customized titles as entered on the Input Output Titles Screen See Page 14 Section 3 5 are now shown in the Output Enable panel 16 of 64 SECTION 3 PROGRAM MENU UltraYac C Program Fil 3 7 Timed Overrides File Program Status Graphics Each zone sensor has an override button By pressing the but ton during a setback or unoccupied scheduled time the UltraYac Setu
24. Left click and hold the cursor will grab the data label While holding drag the data label to the desired position and release To create more Analog Input labels click on the desired button in the Select Button to Edit box then click Add New and enter the required settings Repeat process until all the desired analog inputs labels have been created 5 1 3 Digital Output Label On the Choose Type drop down click on Digital Input Box Setup is similar to Analog Input Label See Page 28 Section 5 1 2 for details See Page 24 Section 5 1 for details about the digital inputs 5 1 4 Digital Output Label On the Choose Type drop down click on Digital Output Box Setup is similar to Analog Input Label See Page 28 Section 5 1 2 for details See Page 24 Section 5 1 for details about the digital outputs In the DO 1 8 field only digital outputs 1 3 and 8 are used 5 1 5 Analog Output Label On the Choose Type drop down click on Analog Output Box Setup is similar to Analog Input Label See Page 28 Section 5 12 for details See Page 24 Section 5 1 for details about the analog outputs In the AO 1 4 field only analog output 1 is used 5 1 6 Setpoint Label On the Choose Type drop down click on Setpoint Box Setup is similar to Analog Input Label See Page 28 Section 5 1 2 for details In the OSP 1 8 field only setpoints OSP 1 3 are used 5 1 7 Schedule Label On the Choose Type drop down cl
25. RAVAC is also available with BACnet interface capabilities allowing your CORAYVAC system with ULTRAVAC Controls to interface with other BACnet building management control platforms 1 2 System Software System status and settings are viewed from a PC not supplied running ROBERTS GOR DON ULTRAVAC Software The software for the ROBERTS GORDON ULTRAVAC Controller is supplied on CD ROM This includes e URV Software A setup exe for installation ULTRAVAC Controller and Manuals es BACnet Software A ruinet exe for installation ULTRAVAC BACnet Controller and Manuals The software keeps the user informed of system function by displaying features such as e Current room temperature for each zone F or C e Current outdoor air temperature F or C e Setpoint Temperatures F or C for each occupied zone e Setback Setpoint Temperature F or C Unoccupied periods automatically maintain setback temperature e Time Schedule 7 day scheduling screen for each individual zone four available occupied time periods per zone e Holiday Schedule Holiday scheduling screen for each individual zone e Modulating 0 10Vdc output signal for modulating pump speed e Heat Power ON OFF Indication For Each Individual Zone e Safety Switch Position e Pump Power ON OFF Indication e Pump Speed 1 3 Communications Bus Wiring e RS 485 communications allowing for system control and status viewing from an o
26. RE INSTALLATION AND OPERATION MANUAL FIGURE 38 Field Server Information Main Menu CN 281 Triangle Micro Systems vi BBa B FieldServer Information Connection Overview Node Overview Map Descriptor Overview Data Array Overview System Errors Driver Messages Download Configuration to FieldServer Upload Configuration from FieldServer Change IP Address Change UI Display Mode Restart FieldServer 0 N M A E F D U I K t 3 Change IP address a From the main menu press 1 to enter the edit IP Address settings menu See Page 60 Figure 39 FIGURE 39 Change IP Address ci C Documents and Settings pcs Desktop ruinet exe Edit IP Address Settings IP Address 192 168 1 124 Netmask 255 255 255 8 Gateway 1 192 168 1 1 DHCP Client State ENABLED DHCP Server State ENABLED b Press 1 to modify the IP address of the N1 c Type in a new IP address such as 192 168 0 35 and press lt Enter gt If necessary press 2 or 3 and change the Netmask or Gateway 1 d Restart the FieldServer Ruinet will display the main interactive menu again after FieldServer has restarted 60 of 64 SECTION 15 TROUBLESHOOTING SECTION 15 TROUBLESHOOTING 15 1 Unable to Connect Check continuity of the communication wire Check for proper twisting and or grounding of shield wires See the ROBERTS GORDON ULTRAVAC Installation Operation and Service Manual P N 10081601NA external wiring diagrams for details If co
27. RE INSTALLATION AND OPERATION MANUAL SECTION 3 PROGRAM MENU Fie Program Status Graphics 3 1 ROBERTS GORDON ULTRAVAC Setup Screen On the menu bar click on Program Time Schedules On the drop down menu click on UltraVac Setup Setpoint Setup Setpoint Range Input Output Titles Holiday Schedule Timed Overrides Sensor Setup Global 1 0 Setup History Mode Time Date FIGURE 2 ROBERTS GORDON ULTRAVAC Setup UltraYac Setup x Ultra ac Setup External Design Temp Internal Design Temp Modulation Override Pump 1 0 0 70 0 4 0 Edit Click on the Edit button Enter the External Design Temperature and Internal Design Temperature These val ues were used to calculate the heat loss of the building during the design of the ROB ERTS GORDON ULTRAVAC heating system For optimal performance of the ROBERTS GORDON ULTRAVAC system contact your local distributor or designing engineer for the correct External and Internal Design temperatures Enter the Modulation Override This is the number of degrees below the temperature setpoint at which the heating system will increase heat output to 100 to recover from a rapid heat loss in the heating zone To allow the system to modulate between 60 output and 100 output correctly do not select a number less than 2 F Generally a value of 3 F or 4 F will allow quick enough response to rapid building heat loss without
28. S L ROBERTS GORDON ROBERTS GORDON III Controls for Modulating CORAYVAC Infrared Heating Systems Software Installation amp Operation Manual A WARNING installer e e 7 Please take the time to read and understand Improper installation adjustment alteration service f e 8 i or maintenance can result in death injury or these instructions prior to any installation property damage Read the Installation Operation Installer must give a copy of this manual to the owner and Service Manual thoroughly before installing or Owner servicing this equipment Keep this manual in a safe place in order to provide Installation must be done by a contractor qualified your serviceman with necessary information in the installation and service of gas fired heating equipment or your gas supplier Roberts Gordon LLC 1250 William Street P O Box 44 U Buffalo New York 14240 0044 CiS L US LISTED Telephone 1 716 852 4400 Fax 1 716 852 0854 Toll Free 800 828 7450 www rg inc com www corayvac com 2011 Roberts Gordon LLC www radiantheaters com P N 10081600NA RevD 10 11 TABLE OF CONTENTS SECTION Vi INtrOQUCtON PA ER 1 1 1 General Information ccccccccecesscecenceeeseeeeeseeeeecneeeesneeessaeeescaeeessneesceaeessaaeesseaeeecsaeesssaeesseneesensees 1 12 Systemi SoftWa lE vicio di ti e ide 1 1 3 Communications Bus Wiring ooocccnnnnnnccnonononcnnannnoncnnnnn nac nnnc cnn nn cnn cnnn nn 1 1 4 PC Beouirements
29. TROLLERS 10 1 Copying board1 TMS Board File for Jobs with Multiple Controllers As mentioned on Page 37 Section 9 1 for most jobs that have multiple controllers each of the controllers usually will need identical settings internal and external design temper ature time schedules setpoints setpoint ranges holiday schedules etc Since this is usually the case the easiest way to program multiple controllers is to first program the central controller and then copy the board file board1 TMS to make board files for the remaining controllers After programming of the central controller ensure that all of the settings that you have programmed into the PC are sent to the controller by turning to Page 35 Section 8 2 and following the instructions to send the file data to the current board file All of the settings programmed in the PC for the central controller are saved on the PC in a file called board1 TMS To save time verify that the central controller is COMPLETELY programmed before board1 TMS is copied to make additional board files Exit from the ULTRAVAC Software A board file must be created for each controller on the job The dip switch setting on the controller circuit board and the board file name will dictate which board file applies to each controller For instance the controller with the dip switches set for address 2 will use a board file named board2 TMS a controller addressed as 3 will use a file called board3 TMS and s
30. a Transfer Complete 0 03 Mon 04707703 15 22 board1 TMS Version 037 o SS Repeat Page 26 Section 5 1 1 to create more graphic setup buttons as desired Each dif ferent graphic setup button can display a separate graphic file Proceed to Page 28 Section 5 1 2 to create data labels for this graphic 27 of 64 ROBERTS GORDON ULTRAVAC SOFTWARE INSTALLATION AND OPERATION MANUAL 5 1 2 Analog Input Label On the Choose Type drop down click on Analog Input Box FIGURE 17 Graphics Analog Input Box Graphic View Picture Width 13260 Picture Height 10130 d x Edit Graphics Graphics Mode Selector Choose Type Analog Input Box y Select Button To Edit Example 1 P Button 1 lt E zampe ees Eed A E A E E EA 7 55 Enter Name storage temp Al 1 8 fi ET Bessa EH _ SS EH 5 eg AA E 3 Lao Board Address 1 x 750 Y 6540 Default E Width 655 Height 255 Settings Add New Delete Save To File Close PUMP Sief d Je SWITCH Tm R pS Ver 750 6540 a Status ON LINE board2 TMS Version 000 2400 01 PARTS STOCK STORAGE E la Bares Since the analog input label will be placed on top of the Windows Metafile graphic choose the graphic on which the label should appear by clicking on the
31. al controller to access data from the satellite controllers Check mark the Enable Global OAT box this will send the outside air temperature read ing from the central controller to all satellite controllers NOTE IF only one controller is being used the Enable Global Communications and Enable Global OAT boxes can be either checked or unchecked with no difference in controller function In the Board Count field enter the total number of controllers central controller and all satellite controllers on the network that are connected in the RS 485 communication chain Click on the Send to Controller button Click on the green Exit button 20 of 64 GE SECTION 3 PROGRAM MENU File Program Status Graphics History mode allows data logging for the controller s inputs and outputs A history log can be kept of any or all of the con UltraYac Setup Time Scheda troller s inputs or outputs for a period of up to 92 days logging Setpoint Setup is recorded every 15 30 or 60 minutes Logging input output Setpoint Range signals can help gauge system usage and measured temper Input Output Titles atures Note that the more inputs outputs that are logged as Holiday Schedule Timed Overrides Sensor Setup Global 1 0 Setup History Mode Time Date affect the amount of data recorded menu click on History Mode FIGURE 11 History Mode History Mode E well as the frequency and duration of the hist
32. appropriate selec tion in the Select Button to Edit field Click Add New In the Al 1 8 field enter the analog input to be displayed See Page 24 Section 5 1 for details about the analog inputs Title the name of the label in the Enter Name field This name will not be displayed on the screen but the name is used to create a file name associated with this label In the Board Address field enter the number of the board from which the data is to be retrieved The board number corresponds to the position of the dip switches on the control board see the ROBERTS GORDON ULTRAVAC Installation Operation and Service Manual P N 10081601NA for details about the dip switch settings Enter the X and Y position where the label will be placed on the screen When the cursor is moved across the screen the X and Y position of the cursor is shown in the bottom left corner of the screen Move the cursor to the desired location of the label on the screen and enter the coordinates in the X and Y fields The width and height of the label can be customized however they are not required to be changed from the default settings Click Create Label The box will appear on the screen at the location of the X and Y 28 of 64 SECTION 5 GRAPHICS MENU coordinates If the label has not been placed in the exact location desired place the cursor over any part of the picture except the open window or the data label that was just created
33. ar on the screen to determine if the his tory log is too big for the controller s memory If the text above the bar reads out of range reduce the number of inputs outputs that are monitored reduce the number of days in the history period or increase the interval between logging times 3 11 Time Date e On the menu bar click on Program On the drop down menu Ultra ac C Program PU P wii ei click on Time Date Click the Edit button File Program Status Graphics UltraYac Setup Time Schedules Setpoint Setup Setpoint Range Input Output Titles Holiday Schedule Timed Overrides Sensor Setup Global 1 0 Setup History Mode A A FIGURE 12 Time Date Type in the time date and day of xi MENEER or click the Display Computer Time button to enter hr min the same time that is kept by the Time 15 52 PC If there is more than one con mm dd yr troller click the Synchronize all Date Tee io o3 Clocks button After entering the time date click DR lor on the Send to Controller button Version 934 Click on the green Exit button DisplayComputer Time Synchronize All Clocks m Time and Date 22 of 64 SECTION 4 STATUS MENU File Program Status Graphics Alarms History Communications Help SECTION 4 STATUS MENU 10 x ala al Board Status 4 1 Board Status The board status screen displays all current ROBERTS GORDON ULTRAVAC heating system settings and temper
34. ard Once con nected click on Communications on the menu bar then click on Send File to Control ler from the drop down menu FIGURE 23 Send File to Controller Send File Data To Controller x rm Selections IV Time Schedules J Pushbutton Overrides IV Holiday Schedules Y Output Lock Setpoint Link V Setpoint Setup IV History Global 10 Je Reset Control IV Sensor Setup Y Temperature Alarms JW Input Output Titles IT Clear Al System Board Count 1 All Board Files Ze Current Board File Data Sent 100 Successful a Cancel Restore System Data Exit If the job file has multiple board files and you wish to send all the board files click on All Board Files If only the current board file is required to be sent to the controller click on Current Board File Click on desired selections and then click the Restore System Data button 8 3 Retrieve Controller Data to File A controller s on board stored settings can be downloaded into an open board file To cre ate a file from existing board data open Edit Job from the File drop down menu on the menu bar Add a new board file On the menu bar click on Communications On the drop down menu click on Retrieve Controller Data to File Click on desired selections and then click the Retrieve Data button 35 of 64 ROBERTS GORDON ULTRAVAC SOFTWARE INSTALLATION AND OPERATION MANUAL 8 4 Hang up Before exiting ROBERTS GORDON ULTR
35. at a qualified contractor conduct at a minimum annual inspections of your ROBERTS GORDON equipment and perform service where necessary using only replacement parts sold and supplied by Roberts Gordon LLC Further Information Applications engineering and detailed guidance on systems design installation and equipment performance is available through ROBERTS GORDON representatives Please contact us for any further information you may require including the Installation Operation and Service Manual These products are not for residential use O Roberts Gordon LLC Printed in the U S A P N URVBNCFNA Rev Orig SN ROBERTS GORDON X NY Please complete this form and submit with your order for the ROBERTS GORDON ULTRAVAC BACnet Control P N URVBNC RG Rep Name Rep PO Job Name Job Location Total Number of ULTRAVAC Controllers Not including BACnet Control There are references in this form to various trademarks All trademarks mentioned herein whether registered or not are the property of their respective owners Roberts Gordon LLC is not sponsored by or affiliated with any of the trademark or registered trademark owners and make no representations about them their owners their products or services Roberts Gordon LLC is not sponsored by or affiliated with BACnet Installation Code and Annual Inspections All installation and service of ROBERTS GORDON equipment must be performed by a co
36. atures This may be the screen that is most frequently viewed by the user to gather current system conditions On the menu bar click on Status On the drop down menu click on Board Status FIGURE 13 Board Status Board Status Board Name board1 TMS r Universal Inputs Setpoints Occupied Setpoint Slidebar Position Setback Setpoint Stock Room Temperature 71 3 P E F Loading Dock Temperature 71 3 er 15 2 ue 50 010 OFF Zone 2 77 1 Deg 2 1 68 0 Deg Outdoor Air Temperature 24 9 Ze 1 Deg 01 0 0 Deg rm Digital Output Status Digital Input Status Stock Room ON Occupied Setpoint Pressure Switch Status ON Loading Dock ON Occupied Setpoint BMS Override OFF Vacuum Pump Enable ON Call For Heat Analog Output Status Status Yde Vacuum Pump Speed ON 9 996 IV Auto Update Universal Inputs panel displays zone and outside air temperatures Setpoints panel displays the occupied setpoint and setback setpoint in each zone Slide Bar Position values indicate how many degrees off of midpoint that the slide bar on the zone sensor is set at Digital Output Status panel shows whether power is on to the vacuum pump and burner zones Text beside the zone status boxes indicate whether the zone is satisfying the occu pied setpoint or the setback setpoint Digital Input Status panel shows the pressure switch and BMS enable status Analog Output Status show
37. b Name panel under the Ultravac folder In Figure 27 no new jobs were created so only the factory programmed default job name appears The default job name is UltraVac Demo To customize the job name click on the UltraVac Demo file in the Edit New Job Name panel Click in the yellow text box under Enter New Job Name and edit the name Click on the Save Job Name button to save the new name 38 of 64 SECTION 9 FILE MENU 9 3 1 Add New Board Files Do not add new board files if you are copying board files as described on Page 37 Section 9 1 and on Page 40 Section 10 1 If the job has multiple controllers and you wish to program each controller separately instead of copying board files additional board files must be added one board file for each controller To add a board file click on poard1 TMS in the Edit Board File Name panel Click on the Add New Board File button FIGURE 28 Add New Board File xi m Edit Job Name Edit Board File Name SCA y Program Files board2 TMS 3 Roberts Gordon EG Ultra ac Enter New Job Name Enter New Board Name JUlttavac DEMO board1 TMS Save Job Name Save Board File Name Add New Board File Delete Current Board File Exit New file name board2 TMS will appear in the Edit Board File Name panel To add additional board files repeat Section 9 3 7 Add board files until the number of files matches the number of controllers on the network t
38. bar For example if the desired occupied setpoint is 65 and 5 0 was used for the Slide Bar Range then the Setpoint Range Min will be 60 0 and the Setpoint Range Max will be 70 0 The Sensor Input should automatically be selected by the computer when the Desired Heating Zone was selected from the Output in Process panel If the setting was acciden tally changed select the following settings with the Sensor Input drop down For Heating Zone 1 Select Input 4 Zone 1 Setpoint For Heating Zone 2 Select Input 5 Zone 2 Setpoint For Heating Zone 3 Select Input 6 Zone 3 Setpoint Reset Delay should be set to 0005 sec In the Control Mode panel be sure Direct is selected otherwise the setpoint feature will not function properly After assigning ranges 13 of 64 ROBERTS GORDON ULTRAVAC SOFTWARE INSTALLATION AND OPERATION MANUAL for all the heating zones click on the Send to Controller button Click on the green Exit button 3 5 Input Output Titles File Program Status Graphics On the menu bar click on Program On the drop down menu click on Input Output Titles UltraYac Setup Time Schedules Setpoint Setup Setpoint Range Input Output Titles Holiday Schedule Timed Overrides Sensor Setup Global 1 0 Setup History Mode Time Date FIGURE 6 Input Output Titles Input Output Titles i x m Digital Outputs Temperature Inputs Digital Inputs Output 1 Stock Room
39. dule The telephone cord is plugged into the RJ11 port on the module and connects to the control board s RJ11 connector marked DIRECT RS232 3 Place the program switch in the RUN mode and close the Isetup program on your PC See Page 52 Figure 35 4 Connect ethernet cable into RJ45 jack on the module 5 Run CPU light should flash slow 6 Return to Page 6 Section 2 3 Software Connect Window FIGURE 36 Communication Port Connections A CAUTION Do not plug the telephone cord into the RJ11 port on the control board marked PHONE This port is reserved for the system modem Serious damage may occur to the on board modem or module if connected to the PHONE port DIRECT Central Control Board Address 1 Only Standard 4 conductor gt telephone cord included Power Wire To Network Router 17 Not Shown a RJ 45 Jack Ethernet Cable 56 of 64 SECTION 14 BACNET CONTROLLER PROGRAMMING SECTION 14 BACNET CONTROLLER PROGRAMMING Each BACnet Controller is custom programmed before it is shipped The custom pro gram allows the controller to interface with all of the ULTRAVAC controllers installed at the jobsite The total number of ULTRAVAC controllers including the central controller and all satellite controllers but not including the BACnet Controller the job name and location are submitted to Roberts Gordon LLC upon placing the
40. e If the pager dial out feature is desired enter the required dial out settings pager message and check the Alarm Dialout Enable box Click on the Send to Controller button Click on the green Exit button If alarm condition occurs the Global Alarm Status box will indicate that an alarm has occurred After the condition has been cleared click Edit and Reset Alarm then Send to Controller DISCLAIMER The ROBERTS GORDON ULTRAVAC features an alarm capability in the event the temperature drops below a specified setpoint This feature is designed to alert the user of a situation where the heating system is unable to offset building heat loss The alarm should not be relied upon to safeguard against heat deficiency The alarm is for convenience purposes only In no event shall Roberts Gordon be responsible for any damage due to any failure Enable Local Alarms C Alarm 8 32 of 64 SECTION 7 HISTORY MENU SECTION 7 HISTORY MENU coco BCE File Program Status Graphics Alarms History Communications Help Sig Um Retrieve History Data To File e About Ultravac Software 7 1 Retrieve History Data to File On the menu bar click on History On the drop down menu click on Retrieve History Data to File FIGURE 21 History Retrieve Data to File Retrieve History Data to File 4 x r History Selections IV Analog Inputs 1 8 I 140 Runtimes IV Select All
41. e already contains the number of board files that were specified in the How Many Boards are Connected box Close the ULTRAVAC software program then reopen it This will refresh the software with the new job name and board files that were just created As shown on Page 6 Section 2 3 double click on the correct job name and connect to the central controller Program the central controller board1 TMS as shown in Section 3 After fully programming settings for the central controller board1 TMS See Page 40 Section 10 1 for programming other satellite board files 9 2 Open Job To access a different job file click on Open Job Double click on the job name then dou ble click on the board file name for the controller to be accessed The Connect window will open See Page 6 Section 2 3 for correct instructions 9 3 Edit Job After creating a new job see page 37 section 9 1 the job file can be edited to accommo date changes On the menu bar click on File On the drop down menu click on Edit Job FIGURE 27 Edit Job Sage xi Edit Job Name Edit Board File Name ca board1 TMS 3 Program Files Roberts Gordon Y UltraVac Enter New Job Name Enter New Board Name Ultravac DEMO Save Job Name Save Board File Name Add New Board File Delete Current Board File Exit If any new jobs were created as shown on Page 37 Section 9 1 the new job names will appear in the Edit Jo
42. e click on your CD drive Double click on the Setup exe file Follow the El on screen directions When the installation is complete a black RG icon UltraYac titled UltraVac will appear on your desktop If using a TCP IP LAN communication module skip to Section 12 and Section 13 before preceding to Section 2 3 FIGURE 1 Software Connect Window Connect E x Direct Port Port Delay Modem Port Port Delay Modem Type Setup String fi DI fo 3 y jo UsRobotics 14 4 DI ATX7 amp H1ER1EK38B 18435 sl System Name Entry y System Name I m DEMO Baudrate 19200 y Phone H IP Address Port C Program Files Roberts Gordon Save r Connection Status Monday 02 10 03 13 58 CONNECTED TO TMS100 Modem Connect Internet Connect Hang up Current System Ultra ac DEMO Exit 2 3 Software Connect Window Double click on the UltraVac icon on the desktop The software will open and the Con nect window will appear If the job only has ONE controller the default job file UltraVac DEMO can be used as the job file but rather than using the default file it is recommended to create a new project specific job file To use default job name double click on the file UltraVac DEMO in the white box under neath the Setup String drop down UltraVac DEMO will appear in the System Name box See Page 7 Section 2 3 2 If the job has MORE THAN ONE controller installed or to create a new job f
43. e limitation or exclusion of liability for incidental or consequential damages so the above limitation may not apply to you and you may also have other legal rights that vary from state to state 7 This End User License Agreement shall automatically terminate upon failure by you to comply with its terms Manufacturer and Roberts Gordon reserve the right to terminate and revoke this Agreement at any time Upon termination you must destroy all copies of this software or return same to Manufacturer or Roberts Gordon upon request 8 The foregoing License gives you limited license to use the Software Manufacturer retains all right title and interest including copyright and intellectual property rights in and to the Software and all copies thereof All rights not specifically granted in the End User Licensing Agreement are reserved by Manufacturer 63 of 64 ROBERTS GORDON ULTRAVAC SOFTWARE INSTALLATION AND OPERATION MANUAL 9 ROBERTS GORDON ULTRAVAC and related marks are trademarks of Roberts Gordon in the United States and or other countries Roberts Gordon retains all right title and interest including copyright and intellectual property rights to its heating equipment services and attendant trade dress trademarks trade names and service marks 10 This Agreement is governed by the Laws of the State of New York U S A If any part of this Agreement is found void and unenforceable it will not affect the validity of the balance o
44. es Setpoint Setup Setpoint Range Input Output Titles Holiday Schedule Timed Overrides Sensor Setup Global 1 0 Setup History Mode Time Date FIGURE 9 Sensor Setup Sensor Setup 3 x m Sensor Type Setup Sensor Type Low Hoh Units Decimal Zone 1 Air Temperature Thermistor DI 00 00 F Kap DI Zone 2 Air Temperature Thermistor DI 00 00 F Kap DI Zone 3 Air Temperature Thermistor y 00 00 F foo0 o DI Zone 1 Setpoint 04 0k 0 5wdc DI 50 50 Deg Kap DI Zone 2 Setpoint fo 0k 0 5vdc DI 50 50 Deg Kap DI Zone 3 Setpoint 0 0k 0 5wdc y 50 50 Deg Kap y BMS Override Thermistor y 00 00 Kap y Outdoor Air Temperature Thermistor DI 00 oo F Kap DI IT Celsius If celsius zone sensors P N 10081502 are being used be sure that there is a check mark in the Celsius box For Zone 1 2 and 3 Air Temperature BMS Override and Outdoor Air Temperature use the following settings Type Thermistor Low 00 High 00 For Zone 1 2 and 3 Setpoint Occupied Setpoint Adjustment use the following set tings Type 0 10k 0 5vdc The setpoint adjustment is made by using the slide bar on the zone sensor For Low and High enter the number of degrees for the setpoint adjustment NOTE Do not type ina decimal point For example if the desired slide bar adjustment from setpoint is to be 5 then Low 50 and High 50 The program will recognize a decimal point one place t
45. ew 5 1 Programming Mode Graphic View Picture Width 9900 Pic Edit Graphics Graphics Mode v Programm Click on the Graphics Mode drop down Click on Programming Mode Graphic View Picture Width 13260 Picturg Edit Graphks Graphics Mode Edt Graphics Click on the Edit Graphics drop down Click on Edit Graphics 24 of 64 SECTION 5 GRAPHICS MENU FIGURE 14 Graphics Edit Box Type Drop Down Grophic View _ Picture Widti xl Selector Graphics Edit Box E Choose Type Digital Input Box Select Button To Ede Digital Output Box Analog Output Box Setpoint Box Schedule Box a A E EA EH SS A SS ls Erte Button Text Schedule Position Box SS SS ASS AS A ss E Iesse El ES Ed ees AAA Enter Image Path ia Box Adjustments UU Close Status ON LINE Data Transfer Complete 0 19 Fri 12 17 04 13 53 board1 TMS Version 037 2400 DI Click on the Choose Type drop down A list of types of boxes and buttons appears that allow for the creation of a custom status screen Setup Buttons Buttons are displayed on the right side of the screen in the Selector panel Each button represents a different graphic screen A different Windows Metafile wmf can be assigned to each button Up to 33 screen buttons can be created This fea ture customizes the title of the button as well as assigning the Windows Metafile to be displayed when the button is c
46. f the Agreement which shall remain valid and enforceable according to its terms You agree this Software will not be shipped transferred or exported into any country or used in any manner prohibited by the United States Export Administration Act or any other export laws restrictions or regulations Roberts Gordon LLC All rights reserved 64 of 64
47. hat are connected in the RS 485 communications chain The number in the board file name will correspond to the controller address which is set by the board identification dip switch on the controller see the ROBERTS GORDON ULTRAVAC Installation Operation and Service Manual P N 10081601NA for details The new board files will have default programming and will have to be programmed indi vidually while connected to the corresponding controller To copy existing programmed board files see page 40 section 10 1 9 3 2 Delete Board File To delete a board file click on the file name in the Edit Board File Name panel then click on the Delete Current Board File button 9 3 3 Edit Board File Name To edit a board file name click on the file name in the Edit Board File Name panel then edit the file name in the Enter New Board Name field You must keep the number suffix and tms extension Only edit the part of the file name before the number suffix Le edit only board The number suffix and tms extension are critical for board addressing pur poses 9 4 Delete Job To delete a job file exit ULTRAVAC Software On the PC s desktop double click on My Computer Navigate to C Program Files Roberts Gordon Ultravac all job files should appear as folders Delete the folder of the unneeded job file 39 of 64 ROBERTS GORDON ULTRAVAC SOFTWARE INSTALLATION AND OPERATION MANUAL SECTION 10 MULTIPLE CON
48. ices Roberts Gordon LLC is not sponsored by or affiliated with BACnet TABLE OF FIGURES Figure 1 Figure 2 Figure 3 Figure 4 Figure 5 Figure 6 Figure 7 Figure 8 Figure 9 Figure 10 Figure 11 Software CopneckWindow ees rita iaa EEN 6 ROBERTS GORDON ULTRAVAC Setup ccconenecoccononocinonnnnonenenocnonenenenornnnenonnrnrnnnenocannrnenennrnnness 8 Time Schedules oi aa e ia 9 SETI SOU o tc 11 Setpoint Range Ed Me ue daiwa ari ii 13 Input Output Titles ivi aaa 14 Holiday Schedules cuota dato aldo ri heen aad en ected ce 16 Tim d Overrides EE 17 Sensor Ocio sao bi 18 Global Setup incio daa 20 History Mode otitis ete eee 21 Figure 12 Tipper ae iaa ee 22 Figure TS Board OATU Sr a a e a reaa aaa ra are aa EA EEEN dis 23 Figure 14 Graphics Edit Box Type Drop Down 25 Figure 15 Graphics Setup Buttons AAA 26 Figure 16 Graphic ExaMple ei cocida aa td rta 27 Figure 17 Graphics Analog Input BOX ooooocccnccccccconccnonnconcnnnnnconcnnnoncnn cc nnnnrnn rca r nr anna 28 Figure 18 Graphic Example with Data Doxyes A 30 Figure 19 Alarm Selection ciu racista SE 31 Figure 20 Temperature Alarims EE 32 Figure 21 History Retrieve Data to Pie 33 Figure 22 History Data File N Mensos taa da tata 34 Figure 23 Send File to Controller AAA 35 Figure 24 Hang Up ET 36 Figure 25 File Drop Down Men en nra e cg esccages ca ceesedeeghece cie 37 Figure 26 New Job System AUD e a a ar a aaa AE Aa E EA Ea nE Ei
49. ick on Schedule Box Setup is similar to Analog Input Label See Page 28 Section 5 12 for details In the Schedule 0 23 field enter the appropriate number that corresponds to the On or Off time that is to be displayed See Page 9 Figure 3 observe the On and Off times in the Enter Schedules panel If 0 is entered in the Schedule 0 23 field the box created will display the On time for schedule 1 1 will display the Off time for schedule 1 and so on If 23 is entered in the Schedule 0 23 field the box created will display the Off time for schedule 12 5 1 8 Schedule Position Label The Schedule Position Box option is not used 29 of 64 ROBERTS GORDON ULTRAVAC SOFTWARE INSTALLATION AND OPERATION MANUAL aa 5 2 Status Mode ES etl After programming all graphics as described on Page 26 ie Section 5 1 1 through Page 29 Section 5 1 7 click on the Graphics Mode drop down Click on Status Mode FIGURE 18 Graphic Example with Data Boxes Graphic View Picture Width 13260 Picture Height 10130 i p E x Edit Graphics Graphics Mode A OUTDOOR TEMPERATURE 302 T ple 1 Ir SHIPPING RECIEVING AREA f ON SENSOR SENSOR 69 8 ahal ASSEMBLY_AREA Io STORAGE_AREA ON aa aaa PUMP OHIO VO PARTS STOCK ON 4 8216 5 CH a PRESSURE M E SWITCH ON Ad z ae BE
50. ile for a single controller job See Page 37 Section 9 1 2 3 1 Direct Port and Modem Port Using the drop downs for direct port and modem port select the PC port number that will be used for the RS 485 Converter Direct Connect adapter or Modem If connection is made via the TCP IP LAN communication module the direct port and modem port dropdowns are not used The direct port drop down is used for selecting the ports for either the RS 485 Converter or the Direct Connect plug to the PC If the PC port number is not known start by selecting port 1 from the appropriate drop down If a connection 6 of 64 SECTION 2 GETTING STARTED can not be made double click on the Hang up button and select the next port number 2 3 2 Direct Connect Button If connecting via Direct Connect or RS 485 Converter select the port number from the Direct Port drop down Select the baud rate from the baud rate drop down or overwrite the existing number Use 19200 baud for direct connect use 57600 baud for RS 485 connection Click on the Direct Connect button If the connection is unsuccessful check the wiring connections or double click the Hang up button and select a new port number on the Direct Port drop down Upon successful connection Connected to TMS150 will appear in the Connection Status panel as shown on Page 6 Figure 1 Click Exit 2 3 3 Modem Connect Button If connecting via modem select the port number from the Modem P
51. increasing sys tem output to 100 if the zone temperature dips 1 F or 2 F below the setpoint Click on the Send to Controller button to send the design temperature and modulation override values to the controller Click on the green Exit button While the controller is communicating with the PC the green Exit button will become a red Updating button You must wait until the button is green before clicking Exit 8 of 64 SECTION 3 PROGRAM MENU Seier File Program Status Graphics Each heating zone has four available occupied time periods UltraVac Setup An occupied period is a time period in which the zone will be satisfying an occupied temperature setpoint If no occupied Holiday Schedule Timed Overrides Sensor Setup Global I 0 Setup History Mode Time Date click on Time Schedules Click on the Edit button Setpoint Setup H periods are scheduled the zone will be satisfying a setback Setpoint Range temperature setpoint R 4 Input Output Titles On the menu bar click on Program On the drop down menu FIGURE 3 Time Schedules Time Schedules E x m Special Schedules Output in Process Enter Schedules lies A On Ott 1 2 3 4 Heater Zone 1 1 09 00 18 00 Mon oi foo foo To Heater Zone 2 2 03 00 1200 Tue for foo foo foo Heater Zone 3 3 20 00 2359 wed Tom oo oo oo 4 00 00 Tom Thur or o3 foo foo 5 00 00 Tom Fi fo
52. licked Analog Input Box Creates a data label that displays the status of any of the control panel s eight analog inputs Inputs 1 3 show zone temperatures inputs 4 6 show zone sensor slide bar positions input 7 shows BMS enable On Off input 8 shows outdoor air temperature Digital Input Box Creates a data label that displays the status of any of the four digital inputs Inputs 1 3 show zone sensor override button status input 4 shows pressure switch status Digital Output Box Creates a data label that displays the status of any of the digital out puts Only digital outputs 1 3 and 8 are used Outputs 1 3 show zone On Off status output 8 shows vacuum pump On Off status Analog Output Box Creates a data label that displays the 0 10V value generated by the control panel for speed control of the vacuum pump Only output 1 is used OV will indicate minimum pump speed and 60 burner firing rate 10V will indicate maximum pump speed and 100 burner firing rate 25 of 64 ROBERTS GORDON ULTRAVAC SOFTWARE INSTALLATION AND OPERATION MANUAL Setpoint Box Creates a data label that displays the occupied setpoint for any zone Schedule Box Creates a data label that displays the BEGIN or END time of a time schedule Schedule Position Box Not Used 5 1 1 Setup Buttons On the Choose Type drop down click on Setup Buttons FIGURE 15 Graphics Setup Buttons Selector Graphics Edit Box Choose Type Setup Buttons Select Butt
53. n site PC e Modem communication package allowing for system control and status viewing from an on site Systems utilizing the optional modem offer pager notification and messaging for customized systems alarms 1 of 64 ROBERTS GORDON ULTRAVAC SOFTWARE INSTALLATION AND OPERATION MANUAL 1 4 PC Requirements ROBERTS GORDON ULTRAVAC Software requires a PC not supplied running Win dows 95 or higher with a Pentium class processor and at least 64k of RAM 1 5 Safety Your Safety is Important to Us Read this manual carefully before installation operation or service of this equipment Installation service and annual inspection of controller must be done by an electrician qualified in the installation and service of control systems for heating equipment Installation Code and Annual Inspections All Installations of ROBERTS GORDON products must be performed by a contractor qualified in the installation and service of gas fired heating equipment and conform to all requirements of all applicable governmen tal authorities pertaining to the installation and operation of the equipment For optimum performance and safety Roberts Gordon recommends that a qualified con tractor annually inspect your ROBERTS GORDON products and perform service where necessary using only ROBERTS GORDON replacement parts Also know and maintain heater clearances to combustibles see heater Installation Operation and Service manual for further detail
54. nen nanen nnna 35 E Ee D EE SECTION 9 Fille TE TE ANNO A hi cect eee hgh dckaleaadadadecsdedgbcddeeal E E 2 OCI tee ee Eeer deeg OS 9 3 Edit Jobs eis Betis suse stub EES Eege ee dE Ee 9 4 Delete JOD WEE SECTION 10 Multiple Controllers 10 1 Copying board1 TMS Board File for Jobs with Multiple Controllers 40 10 2 Outside Air Temperature Setup for Satellite Controllers AAA 42 SECTION 11 Manual On Off SCreenn ssssssssssesssescssssessescosessosssssnessansossssnesssensessenessnenesesensessencosenesseeses 43 SECTION 12 TCP IP LAN Communication Module Installation csecsscesesseeeseeesseenseeeenenees 45 12 1 Module Details oia dein eA aii een a id 45 12 2 TCP IP Communication Module 46 12 3 Network Communications Copnnechon ennnen 47 SECTION 13 TCP IP LAN Communication MOdUule csecescseseesseeseeeeseeeseeeesseeseeeeseeeneneeeeeeeeenees 48 13 1 Set the Software Communications Parameters c ceecceeseeeeeeeeeeeeeeeeeeeeeaeeseeeeaeesieeseneeeeeeeas 48 13 2 Set the System TYPE EN 49 2011 Roberts Gordon LLC All rights reserved No part of this work covered by the copyrights herein may be reproduced or copied in any form or by any means graphic electronic or mechanical including photocopying recording taping or information storage and retrieval systems without the written permission of Roberts Gordon LLC Printed in U S A 13 3 Connect to the TCP IP Communication Module ooooncconccnncc
55. nerally 5 10 lower than the occupied temperature setpoint In the Control Mode panel click on Heating If Disable is chosen the set points will be ignored and the heaters will turn on and off by time schedules only After assigning setpoints for all the heating zones click on the Send to Controller button Click on the green Exit button 12 of 64 SECTION 3 PROGRAM MENU 3A Setpoint Menpe File Program Status Graphics On the menu bar click on Program On the drop down Di UltraVac Setup menu click on Setpoint Range Click the Edit button Time Schedules Setpoint Setup Input Output Titles Holiday Schedule Timed Overrides Sensor Setup Global 1 0 Setup History Mode Time Date FIGURE 5 Setpoint Range Setpoint Range l x r Setpoint Range Dutput in Process min max Slide Bar Range 50 50 E E Setpoint Range 60 0 70 0 Heater Zone 2 e Sensor Input 4 Reset Delay o Zone 1 Setpoint y 0005 ae r Control mode Ce Direct Disable Send To Controller Exit In the Output in Process panel click on the Heating Zone desired The Slide Bar Range Min Max fields will be set according to the values input in the Zone Setpoint adjustment Low and High boxes on the Sensor Setup screen See Page 18 Section 3 8 In the Setpoint Range Min Max fields type in the actual temperatures that the sensor can be adjusted to when using the slide
56. nncccnncnnonnnoncnonrn corn n nan cr nc crrncnnccnnn 50 13 4 Retrieve the Existing TCP IP Module Settings A 52 13 5 Enter the New TCP IP Communication Module Settings AA 54 13 6 Download the New Module Settings A 55 13 7 Completing the Installaton AAA 56 SECTION 14 BACnet Controller Programming cssecssecceseeeeeeeeneeeseeseeenseeeneeeeeeeeeeeaseeseneeaseaneeeenae 57 14 1 PC Requires 14 2 Communication Method c oodccnr it rd a tad 14 3 Installation and Setup casual ga Sege SECTION 15 Troubleshooting iii aia 15 1 Unable to Enegkeet in toe ede bo hag a cee ae EL eel ees 15 2 Sensor Temperatures ic eege eege lees ee ee EES 15 3 Zone Status ENEE ere DEER Eed 15 4 Graphics Distorted EE 15 5 Temperature Alarms Resets dereie aad ai pa E a a aaea ataa a de aaisa eiaa aai 15 6 Setting Changes Not Saved 15 7 Current Conditions Are Not Updating oooocccnncccinccnocococccoocanannnoncnnnnnnannnnnn cnn nan cnn nn 61 15 8 BACnet Controller 15 9 Burner or Pump Operation SECTION 16 The ROBERTS GORDON ULTRAVAC License Agreement cecsceeeeeeieeeeees 63 There are references in this manual to various trademarks All trademarks mentioned herein whether regis tered or not are the property of their respective owners Roberts Gordon LLC is not sponsored by or affiliated with any of the trademark or registered trademark owners and make no representations about them their owners their products or serv
57. nnecting via modem See Page 3 Section 2 1 1 and See Page 7 Section 2 3 3 Verify that phone line is operational and connected to the central controller See the ROBERTS GORDON ULTRAVAC Installation Operation and Service Manual P N 10081601NA external wiring diagrams for details Verify that the modem chip is installed on the central controller See the ROBERTS GORDON ULTRAVAC Installation Operation and Ser vice Manual P N 10081601NA communications section If connecting via RS 485 converter See Page 3 Section 2 1 2 and See Page 7 Section 2 3 2 Verify that the RS 485 converter is plugged in Verify the RS 485 PC connection wiring in the ROBERTS GORDON ULTRAVAC Installation Operation and Service Manual P N 10081601NA If connecting via direct connect See Page 4 Section 2 1 3 and See Page 7 Section 2 3 2 Verify a secure connection between 9 pin connector and PC 7 cable and 9 pin connector 7 cable and controller 15 2 Sensor Temperatures Zone temperature or outdoor temperature reads ON or reads a very high temperature on the status screen Check the analog input for the sensor temperature input analog inputs 1 3 for zone sensors analog input 8 for outdoor sensor Reverse the wires at the input that has the incorrect reading On the sensor setup screen verify type is set to thermistor See Page 18 Section 3 8 15 3 Zone Status On Off Zone 3 status displays ON even though there are only 1 or 2 zones i
58. ns of Software are allowed solely for use on computers required for interface operation or control of ROBERTS GORDON heating equipment 2 Software demonstrations are provided for the sole use of prospective purchasers Installation of software is allowed for demonstration of the system and product information purposes only The Software is intended solely to support the sale of ROBERTS GORDON products and equipment It is not intended for your personal use nor are you authorized to use same in such a manner as would be injurious to Roberts Gordon s interests 3 Inno event shall any Software be distributed or electronically transferred to anyone other than the original purchaser You may not sell rent lease or sublicense the Software You may install the Software on multiple computers solely for the operation of ROBERTS GORDON products and equipment provided you keep intact all copyright and other proprietary notices No right title or interest in any downloaded Software is transferred to you as a result of any such downloading or copying You may make one copy of the Software in machine readable form solely for backup purposes however this End User License Agreement and copyright notices as found on the original copy of the Software must be reproduced as well 4 Inno event shall you alter merge modify adapt translate reverse engineer disassemble create derivative works or otherwise decode or manipulate the Software for any reason wha
59. nstalled Close all windows in the software and access the manual on off screen Alt M Click the OFF button for any unused zones All other zones and vacuum pump must be set to Auto 15 4 Graphics Distorted Verify that the file is in Windows Metafile wmf format See Page 24 Section 5 ROBERTS GORDON ULTRAVAC Software accepts Windows Metafiles better than generic metafiles wmf Generally AutoCAD can export generic metafiles that can be imported into a vector graphics drawing program such as Adobe Illustrator or Macromedia Freehand then re exported as a Windows Metafile 15 5 Temperature Alarms Reset If an alarm condition occurs and the Alarm Reset button is clicked then the alarm activates again The alarm condition must first be eliminated before an alarm reset will work See Page 31 Section 6 1 15 6 Setting Changes Not Saved If settings have been changed on any screen and have not been saved the next time the screen is accessed verify that the Edit button is clicked first edit the settings then click Send to Controller then wait for the red Updating button to change to a green Exit button twice before clicking on the Exit button 15 7 Current Conditions Are Not Updating While viewing the board status screen or the graphics view screen the incoming data from the controller can be seen updating in the lower left portion of the screen next to Status ONLINE If data is not upda
60. ntractor qualified in the installation and service of equipment sold and supplied by Roberts Gordon LLC and conform to all requirements set forth in the ROBERTS GORDON manuals and all applicable governmental authorities pertaining to the installation service and operation of the equipment To help facilitate optimum performance and safety Roberts Gordon LLC recommends that a qualified contractor conduct at a minimum annual inspections of your ROBERTS GORDON equipment and perform service where necessary using only replacement parts sold and supplied by Roberts Gordon LLC Further Information Applications engineering and detailed guidance on systems design installation and equipment performance is available through ROBERTS GORDON representatives Please contact us for any further information you may require including the Installation Operation and Service Manual These products are not for residential use O Roberts Gordon LLC Printed in the U S A P N URVBNCFNA Rev Orig 58 of 64 SECTION 14 BACNET CONTROLLER PROGRAMMING Each BACnet controller is supplied with a printed report called a Points List The Points List lists all of the programmed data addresses The information from the Points List must be communicated to the controls manager for use in configuring the third party building controls software This documentation is intended for the contractor to leave with the con trols manager or end user upon commissioning of the ULTRAV
61. o on Refer to the ROBERTS GORDON ULTRAVAC Installation Manual P N 10081601 for controller dip switch setting details Copy board1 TMS to create additional board files by 1 Navigate to C Program Files Roberts Gordon Ultravac If you have successfully created a new job as detailed on Page 37 Section 9 1 there will be a folder with the same name as the job that was created Open the folder The folder will contain one file named board1 TMS Right click on the file and select Copy from the dropdown Right click in the open area in the window and select Paste from the dropdown a A OO N Repeat the process until the number of files on the screen equals the number of con trollers on the job 6 Right click one of the copied files and rename it board2 TMS The file name is case sensitive and MUST use this exact naming convention No extra or alternate charac ters or spaces may be added to the file name 7 Repeat the file re naming process until each file is renamed The number of files must equal the number of controllers on the job There must not be any gaps in the sequential numbering convention of the file names For instance if there are 4 con trollers on the job there must be a board1 TMS board2 TMS board3 TMS and board4 TMS file Exit from the current window and open the UltraVac Software by double clicking on the black Roberts Gordon UltraVac icon When the Con RG nect window appears the job name
62. o the left of the number entered For example a 5 setpoint adjustment should be typed 50 which will be recognized by the program as 5 0 To disable the sensor slide bar set Low 00 and High 00 18 of 64 SECTION 3 PROGRAM MENU Temperature units of measure Units Type in C F or Deg in the units boxes if you wish for the unit of measure to appear next to the corresponding temperature display on the board status screen The boxes may also be left blank Since BMS override does not have a unit of measure leave this units box blank Decimal place For all rows leave 000 0 in the decimal boxes After completing the sen sor setup click on the Send to Controller button Click on the green Exit button 19 of 64 ROBERTS GORDON ULTRAVAC SOFTWARE INSTALLATION AND OPERATION MANUAL T e m 3 9 Global I O Setup ra ac C Program Fil File Program Status Graphics On the menu bar click on Program On the drop down ET menu click on Global UO Setup Click the Edit button UltraYac Setup Time Schedules Setpoint Setup Setpoint Range Input Output Titles Holiday Schedule Timed Overrides Sensor Setup History Mode Time Date FIGURE 10 Global Setup Global 1 0 Setup j x m Global Communications Setup J Enable Global Communications J Enable Global OAT Board Count Send To Controller Exit Check mark the Enable Global Communications box this will allow the centr
63. oard1 TMS Version 037 Io To access the Manual ON OFF screen the ULTRAVAC software background screen must be visible with no other windows open Press the Alt M keys on the keyboard The Manual ON OFF screen displays the power output status for power relays 1 3 and 8 on the controller s relay board The current status of each zone or pump relay is displayed in the four colored fields on the right side of the screen Notice that zone titles will be dis played as programmed on the Input Output Titles screen See Page 14 Section 3 5 Status AUTO Power output will be turned on and off according to controller s programmed settings ON Power output will remain on regardless of controller s programmed settings or temperature setpoints OFF Power output will remain off regardless of controller s programmed settings or temperature setpoints To change current power output status of a zone or pump click on desired button To turn ON burners it is important to first turn ON the vacuum pump Then turn ON the desired zone relay s This will allow the pump to create vacuum within the heating system 43 of 64 ROBERTS GORDON ULTRAVAC SOFTWARE INSTALLATION AND OPERATION MANUAL before attempting to light the burners Clicking the ON button for zone power will not change status to ON unless the pump status is ON and the pressure switch has closed When manual control is no longer desired return vacuum p
64. ommunication e Module Additional Controllers RS 485 Comminications Bus Ethernet Cable Multiple PCs can communicate to the central controller with the optional TCP IP LAN communication module installed at the central controller If more than one controller is installed in the building the PCs one at a time will be able to communicate to all the con trollers The RS 485 communications terminals on all the controllers are wired in series with the central controller so that all controllers can send information through the central controller to the PC Any PCs desired for communication to the ULTRAVAC controllers must have the ULTRAVAC software installed The TCP IP LAN communication module requires an initial set up and programming operation Contact your system administrator for assistance See Section 12 and Section 73 for details 4 of 64 SECTION 2 GETTING STARTED 2 1 5 Direct Connect PC with ULTRAVAC BACnet Controller ULTRAVAC BACnet Controller Central Controller glat e mg RS 485 Comminications Bus Ethernet Cable The PC can be connected to the ULTRAVAC BACnet Controller by using a standard ethernet cable 5 of 64 ROBERTS GORDON ULTRAVAC SOFTWARE INSTALLATION AND OPERATION MANUAL 2 2 Installing ROBERTS GORDON ULTRAVAC Software Insert the ULTRAVAC Software CD into the CD drive of the PC If soft ware does not load automatically click on the My Computer icon Dou RG bl
65. on To Edk Button 1 P Example 1 A A sees a SS SS R Erte Button Text Example 1 gt E Saaz Kees E ES GS ES E 7 a AAA SSeS Enter Image Path ktop ury demo graphics 1zone wmf Browse Box Adjustments Save To File Close 10815 5790 Status ON LINE Data Transfer Complete 0 19 Fri 12 17 04 13 53 board1 TMS Version 037 2400 DI In the Select Button to Edit field click on the button to be customized button O is the top button in the Selector panel button 33 is the button just above the Exit button Type the title to appear on the button in the Enter Button Text field Click Browse to locate the Windows Metafile that will be displayed when the button is clicked Select the file and click Open the file path will be displayed in the Enter Image Path field Click Save to File then click Close In the Selector panel click Exit Re enter the graphics screen and click on the customized button to display the back ground graphic 26 of 64 SECTION 5 GRAPHICS MENU FIGURE 16 Graphic Example Graphic iew Picture Width 13260 Picture Height 10130 x Edit Graphics Graphics Mode Selector OUTDOOR TEMPERATURE SHIPPING RECIEVING AREA SENSOR SENSOR I E ASSEMBLY AREA STORAGE AREA Status ON LINE Dat
66. onverter P N 10080430 wired to the central controller and plugged into the PC 9 pin serial port If more than one controller is installed in the building the PC will be able to communicate to all the controllers The RS 485 communications terminals on all the controllers are wired in series with the central controller so that all controllers can send information through the central controller to the PC 3 of 64 ROBERTS GORDON ULTRAVAC SOFTWARE INSTALLATION AND OPERATION MANUAL 2 1 3 Direct Connect Included with Central Controller Any Controller Less than 50 15 m Use direct connect cable package supplied with central controller Plug RJ 11 plug directly into control board This method is only used when the PC is in close proximity within 50 15 m of a controller or for troubleshooting at the controller using a laptop PC A standard 4 wire phone cable is run between the PC and the controller The phone cable plugs directly into the controller s direct connect port The other end of the phone cable plugs into a 9 pin serial port adapter and the adapter plugs into one of the PCs 9 pin serial ports One direct connect cable package P N 10080410 consisting of a 9 pin adapter and 7 2 m phone cable is supplied with the ROBERTS GORDON ULTRAVAC central controller package 2 1 4 TCP IP LAN Communication Module Optional with Central Controller Central Controller w TCP IP LAN Server Controller 3 Controller 2 C
67. order for the BACnet Controller This information should be submitted on the BACnet Controller order form See Page 58 Figure 37 for order form 57 of 64 ROBERTS GORDON ULTRAVAC SOFTWARE INSTALLATION AND OPERATION MANUAL FIGURE 37 BACnet Order Form ROBERTS GORDON Please complete this form and submit with your order for the ROBERTS GORDON ULTRAVAC BACnet Control P N URVBNC RG Rep Name Rep PO Job Name Job Location Total Number of ULTRAVAC Controllers Not including BACnet Control There are references in this form to various trademarks All trademarks mentioned herein whether registered or not are the property of their respective owners Roberts Gordon LLC is not sponsored by or affiliated with any of the trademark or registered trademark owners and make no representations about them their owners their products or services Roberts Gordon LLC is not sponsored by or affiliated with BACnet Installation Code and Annual Inspections All installation and service of ROBERTS GORDON equipment must be performed by a contractor qualified in the installation and service of equipment sold and supplied by Roberts Gordon LLC and conform to all requirements set forth in the ROBERTS GORDON manuals and all applicable governmental authorities pertaining to the installation service and operation of the equipment To help facilitate optimum performance and safety Roberts Gordon LLC recommends th
68. ort drop down Select the modem type that is used in the PC from the Modem Type drop down Upon selection the Setup String will be automatically selected Select the appropriate baud rate for the PC modem type from the Baud Rate drop down if the modem baud rate is higher than 2400 baud select 2400 Type the phone number of the phone line connected to controller 1 in the Phone field Click Modem Connect NOTE Phone number format is xxx xxx xxxx Remove area code for local calls If the connection is unsuccessful check wiring connections or double click the hang up button and select a new port number on the Modem Port drop down Upon successful connection Connected to TMS150 will appear in the Connection Sta tus window as shown on Page 6 Figure 7 Click Exit 2 3 4 Internet Connect Button If connecting via TCP IP LAN Communication Module complete Section 12 and Section 13 before attempting to connect Type the module s IP address in the IP address field Select 57600 baud in the Bau drate dropdown Click on the Internet Connect button If the connection is unsuccessful check wiring connections entered IP address and entered port number in the Port Field not the Direct Port drop down See Page 54 Section 13 5 Upon successful connection Connected to TMS150 will appear in the Connection Status window as shown on Page 6 Figure 7 Click exit 7 of 64 ROBERTS GORDON ULTRAVAC SOFTWA
69. ory period will On the menu bar click on Program On the drop down m History Database Setup Enable Boss Days Intervals 30 60 anaes Inpi ts Av vk EV EAT PST al A el AR e 3 J DI Time Accum 1f 2M0 3M Af 30 30 pm em mm mm mm mm en mm em mm E emm H D DO Time 4ccum 1 lw 2M 30 lw 40904 IV History Enable IT Send To All Controllers Click the Edit button Click on the input output boxes that you wish to log Analog inputs 1 3 are zone temperatures for zones 1 3 4 6 are sensor slide bar positions for zones 1 3 7 is BMS Enable 8 is outside air temperature DI Time Accum ulated Digital Inputs 1 3 are overrides for zone sensors 1 3 Digital input 4 is for the pump pres 21 of 64 ROBERTS GORDON ULTRAVAC SOFTWARE INSTALLATION AND OPERATION MANUAL sure switch DO Time Accum ulated Digital Outputs 1 3 are for the burner power signal for zones 1 3 8 is for the vacuum pump power signal Adjust the Days slide bar to set the number of days of the history period Adjust the Interval slide bar to set the number of minutes between each reading Check mark the History Enable box to activate the data logging feature After entering all history criteria click on the Send to Controller button Click on the green Exit button Note that each controller does not have enough memory to record every input output for the entire 92 day period Watch the blue memory b
70. p Tine Schedides zone will switch on to achieve the occupied temperature set Setpoint Setup point On this screen the duration of time that the override Setpoint Range command is active is programmed Pressing a zone sensor s Input Output Titles override button during an occupied period will have no effect Holiday Schedule Timed Overrides Sensor Setup Global 1 0 Setup History Mode Time Date On the menu bar click on Program On the drop down menu click on Timed Overrides Click the Edit button FIGURE 8 Timed Overrides Timed Overrides x m Timed Overrides Override Stock Room Override 03600 sec Dock Override 03600 sec Zone 3 Timed Override 03600 sec I Enable In the appropriate field enter the desired duration of time in seconds for the override period To enable the overrides check the Enable box The overrides may be disabled by un checking the Enable box When overrides are disabled the override button on the zone temperature sensors will have no function After entering timed overrides click on the Send to Controller button Click on the green Exit button 17 of 64 ROBERTS GORDON ULTRAVAC SOFTWARE INSTALLATION AND OPERATION MANUAL Ultra ac C Program Fil 3 8 Sensor Setup File Program Status Graphics On the menu bar click on Program On the drop down menu click on Sensor Setup Click the Edit button UltraYac Setup Time Schedul
71. s If you require additional manuals contact your ROBERTS GORDON independent distributor or Roberts Gordon at 716 852 4400 or 800 828 7450 in the U S or at www rg inc com 2 of 64 SECTION 2 GETTING STARTED SECTION 2 GETTING STARTED 2 1 Communication Methods ROBERTS GORDON ULTRAVAC is shipped with PC software that allows the user to monitor and communicate to the ROBERTS GORDON ULTRAVAC controllers in the building The PC can be connected to the controllers by various methods 2 1 1 Modem Included with Central Controller Controller 43 Controller 2 Central Controller w Modem T Dedicated Dedicated Additional e z e Phone Line ue Phone Line Controllers E The PC with a modem can dial directly into the central controller controller 1 with the modem chip P N 10080142 installed on the central control board If more than one con troller is installed in the building additional modems are not needed The PC will be able to communicate to all the controllers The RS 485 communications terminals on all the controllers are wired in series with the central controller so that all controllers can send information through the central controller to the PC 2 1 2 RS 485 Converter Optional with Central Controller Controller 3 Controller 2 Central Controller RS 485 Additional z i Converter Controllers RS 485 Comminications Bus The PC can communicate to the central controller with the optional RS 485 c
72. s the vacuum pump speed and status The speed of the vac uum pump also indicates the percentage input rate of the burners that are on Check mark the Auto Update box to continuously update current controller readings Click on the green Exit button 23 of 64 ROBERTS GORDON ULTRAVAC SOFTWARE INSTALLATION AND OPERATION MANUAL SECTION 5 GRAPHICS MENU File Program Status Graphics Alarms History Communications Help CH el Graphic View As an alternate method of viewing the ROBERTS GORDON ULTRAVAC system status the information from the Board Status screen See Page 23 Section 4 can be arranged on a drawing or picture of the area being monitored A Windows Metafile wmf can be assigned to a button on the graphics screen and the user can customize the status data to be viewed in conjunction with the drawing or pic ture Data boxes showing zone temperature setpoints zone On Off status etc can be placed on the screen Up to 33 different wmf files can be accessed by the graphics feature for each job file To use the Graphics feature the drawing or picture to be used must be in Windows Metafile wmf format For proper viewing of the entire Graphics Screen your monitor must be at least set at 1024 x 768 pixels After setting up the graphic screen if the graphic displayed appears distorted contact your local Roberts Gordon dis tributor for assistance On the menu bar click on Graphics Click on Graphic Vi
73. the appropriate board file in the bar on the left side of the screen the board file bar is shown in Figure 29 Edit settings as necessary refer to Section 3 through 7 One setting that MUST be changed on all board files except the board1 TMS file is the outside air temperature sensor setup See Page 42 Section 10 2 for details 41 of 64 ROBERTS GORDON ULTRAVAC SOFTWARE INSTALLATION AND OPERATION MANUAL 10 2 Outside Air Temperature Setup for Satellite Controllers For jobs with more than one controller the central controller controller 1 will be using an outside air sensor The remaining controllers will share the outside air temperature sig nal with the central controller For all satellite controllers every controller except con troller 1 the outside air sensor setup screen must be altered Click on board 2 TMS on the left of the screen Verify that the PC is online with the controller check the lower left corner of the screen for Status ONLINE Select Sensor Setup from the Program drop down menu Click the Edit button Change the Outdoor Air Temperature type to virtual from the Type drop down menu FIGURE 30 Satellite Controller Outside Air Sensor Setup File Program Status Graphics Alarms History Communications Help board TMS 3 M 5 b Sa board5 TMS board6 TMS m Sensor Type Setup Sensor board9 TMS Type Low High Zone 1 Air Temperature Thermistor e Decimal 000
74. ting go to the Board Status screen and check mark the Auto Update box If the box is checked and the data is still not updating close the software and re connect and or press the reset button on the control board See the ROBERTS GORDON ULTRAVAC Installation Operation and Service Manual P N 10081601 NA for reset button details 61 of 64 ROBERTS GORDON ULTRAVAC SOFTWARE INSTALLATION AND OPERATION MANUAL 15 8 BACnet Controller If the BACnet controller does not connect to a field server see the Utility User Manual Ruinet Appendix A troubleshooting section 15 9 Burner or Pump Operation See the ROBERTS GORDON ULTRAVAC Installation Operation and Service Manual P N 10081601 NA troubleshooting section 62 of 64 SECTION 16 THE ROBERTS GORDON ULTRAVAC LICENSE AGREEMENT SECTION 16 THE ROBERTS GORDON ULTRAVAC LICENSE AGREEMENT THIS IS A LEGAL AGREEMENT PLEASE READ CAREFULLY BEFORE INSTALLING THE SOFTWARE Use of the Software is subject to the terms of this End User License Agreement By selecting YES and installing the Software you accept and are bound by all the terms and conditions of the Agreement If you do not agree with any term condition or restriction as set forth by the Agreement select NO exit setup and return the Software to Roberts Gordon LLC END USER LICENSE AGREEMENT 1 The Software is intended strictly for use with ROBERTS GORDON heating equipment Multiple installatio
75. to PROGRAM See Page 52 Figure 35 FIGURE 35 Toggle the Program Switch PROGRAM Toggle the program switch to RUN then i T PROGRAM back to or zs PROGRAM RJ 45 Jack A RJ 11 Jack The system will retrieve the existing TCP IP settings if any and display the Mac Address of the module A pop up message box when the retrieval is complete nbasyx Isetup Version 1 0 13 151 x Comm Port 1 el Baudrate 2400 y m Default Settings Current Settings IP Address Ir IP Address o Network Mask Network Mask Ir Gateway IR Gatewaw Te oo VE x Gi Data Sent nd Mac Address Received Transfer Complete F Zone Enable Zone Enable PIP Enable Reset Connect Send Default Settings PM with Mac TCP IP Enable Received Transfer Complete T IPM Only 92 168 1 301255 255 255 01192 168 1 30146751 100 30 C2 C0 D0 321 Click on OK to acknowledge and close the message box 52 of 64 SECTION 13 TCP IP LAN COMMUNICATION MODULE The system will now display the retrieved settings in the Current Settings portion of the screen ls Comm Pot 11 el Baudrate 2400 Default Settings Current Settings IPAddress IP Address 1921681200 Network Mask Ir Network Mask 255 255 255 0 Gateway a A Gateway haen Pot KH Pot Wess Zone BS Zone 7 Port Baud Mac Address 00 30 c2 c8 05 4e Port Baud 119200 Y
76. tsoever 5 This Software is being delivered to you as is and Manufacturer Roberts Gordon and their suppliers make no warranty express implied or otherwise including the warranties of merchantability or fitness for a particular purpose as to its use or performance There is no warranty that the Software is error free or will operate without interruption The Software is not designed intended or licensed for use in hazardous environments requiring fail safe controls Manufacturer and Roberts Gordon specifically disclaim any express or implied warranty of fitness for such purposes Some states do not allow the exclusion of implied warranties so the exclusion may not apply to you This warranty gives you specific rights and you may also have other legal rights that vary from state to state 6 User assumes all responsibility for the installation and operation of Software In no event shall Manufacturer Roberts Gordon or their suppliers be liable to you or any third party for any indirect special incidental punitive cover or consequential damages arising out of the use or inability to use the Software based on any theory of liability including breach of contract breach of warranty tort including negligence product liability or otherwise even if Manufacturer or Roberts Gordon have been advised of the possibility of such damage and even if a remedy set forth herein is found to have failed of its essential purpose Some states do not allow th
77. ump power setting and zone power settings back to AUTO Set zone power for any unused zones to OFF Click Exit to close Manual ON OFF screen Clicking the Disable feature will return all power settings to AUTO 44 of 64 SECTION 12 TCP IP LAN COMMUNICATION MODULE INSTALLATION SECTION 12 TCP IP LAN COMMUNICATION MODULE INSTALLATION The TCP IP LAN Communication Module is an optional communication device that is included with every ULTRAVAC Central Controller with TCP IP LAN Communication Module P N URVCCL If a TCP IP LAN Communication Module is not supplied skip this section This section describes the proper procedure for installation of the TCP IP LAN Commu nication Module The device performs RS232 to TCP IP conversion for connection of the ULTRAVAC Controller through a network connection This controller will interface with network systems using TCP IP protocol The TCP IP LAN Communication Module is shipped complete with mounting rail for easy mounting Please follow these instructions carefully to insure proper operation of the TCP IP LAN Communication Module 12 1 Module Details Figure 32 shows the layout of the TCP IP LAN Communication Module The module contains one 1 RJ11 jack for RS232 communications with the central controller address 1 and one 1 RJ45 ethernet communications jack for connection to a network FIGURE 32 TCP IP Communication Module Details Power Run LED

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