2004 forester service manual quick reference index body section
Contents
1. SE 7 Front Seat SEAT 9 Remove the hog rings A which secure the 14 Remove the connecting wire A and then backrest cover and backrest pad loosen the bolts and nuts to remove slide rail SE 00242 10 Remove the headrest bushes NOTE Push the headrest bushes to outside of seat from inside and then remove them 22 Z NN 15 Remove the inner belt N Pawa SE 00243 11 Pull out the backrest frame 12 Remove the hog rings A at bottom of seat back fe 9 D SE 00297 16 Remove the hook A and then remove the seat cushion frame 2 SE 00244 13 Remove the hog rings A at front of seat back and then remove the seat back cover from seat back D A CUP SE 00268 SE 00378 SE 8 Ca Front Seat SEAT 17 Remove the hog rings A and then remove the 4 Remove two bolts from the reclining hinge on seat cushion cover from seat cushion pad each side 9 4 5 00299 18 Open the zipper at bottom of headrest and then remove the headrest cover from headrest gt SE 00043 Se 5 Remove the cover A and then loosen the nuts 00271 to remove arm rest arm rest guide plate 2 PASSENGER S SEAT 1 Remove the seat from vehicle lt Ref to SE 6 A2. the seat cushion frame SE 00268 17 Remove the hog rings A and then remove the seat cushion cover from seat cushion pad TEA 0 A SE 00299 18 Open the zipper at bottom of headrest and then remove the headrest cover from headrest SE 00271 D ASSEMBLY 1 DRIVER S SIDE Assemble in the reverse order of disassembly 2 PASSENGER S SIDE Assemble in the reverse order of disassembly CAUTION Because it may cause the side airbag to acti vate incorrectly observe the following steps to install the side airbag correctly Be careful not to dirty or damage the backrest cover e Always use new hog rings e Secure the hog ring using hog ring pliers e Install the hog ring to its original position and not to twist or wrinkle the backrest cover Tightening torque Refer to COMPONENT of General Descrip tion lt Ref to SE 2 FRONT SEAT COMPO NENT General Description gt SE 11 Front Seat SEAT E INSPECTION Inspect that there is no tear and fray on backrest cover assembly NOTE When there is tear or fray on the door side of back rest cover assembly replace the backrest cover assembly with a new one because there is a pos sibility that the side airbag will not operate normally SE 12 Rear Seat SEAT 3 Rear Seat C DISASSEMBLY 1 Remove the rear seat Ref to 5 13 RE
3. 2004 FORESTER SERVICE MANUAL QUICK REFERENCE INDEX BODY SECTION HVAC SYSTEM HEATER VENTILATOR AND A C HVAC SYSTEM AUTO A C DIAGNOSTIC AIRBAG SYSTEM AIRBAG SYSTEM DIAGNOSTIC This service manual has been prepared to provide SUBARU service personnel with the necessary information and data for the correct maintenance and repair of SUBARU vehicles LIGHTING SYSTEM This manual includes the procedures for maintenance disassembling reas sembling inspection and adjustment of WIPER AND WASHER SYSTEM components and diagnostics for guid ance of experienced mechanics Please peruse and utilize this manual ENTERTAINMENT fully to ensure complete repair work for satisfying our customers by keeping their vehicle in optimum condition COMMUNICATION SYSTEM When replacement of parts during repair work is needed be sure to use SUBARU genuine parts GLASS WINDOW MIRROR SEAT BELT SYSTEM BODY STRUCTURE INSTRUMENTATION DRIVER INFO IDI SEAT SE SECURITY AND LOCK SL SUNROOF T TOP CONVERTIBLE SUNROOF EXTERIOR INTERIOR TRIM All information illustration and specifi cations contained in this manual are based on the latest product information available at the time of publication approval EXTERIOR BODY PANEL FUJI HEAVY INDUSTRIES LTD G8080GE7 2004 FORESTER SERVICE MANUAL QUICK REFERENCE INDEX BODY SECTION CRUISE CONTROL SYSTEM CC CRUISE CONTROL SYSTEM CC H4SO DIAGNOSTIC C
4. MOV A REMOVAL AL Rear Seat 1 Remove the bolts and then detach the rear seat 2 Remove the hog rings A from around the seat cushion backrest 1 ua FO i ico SE 00154 2 Remove the headrest 3 Remove the hog rings A on front side of cush 3 Remove the luggage floor mat ion pad and then remove the cover Ref to El 50 REMOVAL Luggage Floor 4 Fold down the rear seat backrest 5 Turn over the mat to remove bolts SE 00155 wi 4 Remove the hog rings A from around the seat cushion SE 00153 6 Remove the rear seat backrest T Pali SE 00025 E the hog rings A and then remove the B INSTALLATION Install in the reverse order of removal Tightening torque Refer to COMPONENT in General Descrip tion Ref to SE 4 REAR SEAT COMPO NENT General Description 9 A SE 00157 SE 13 Rear Seat SEAT D ASSEMBLY Assemble in the reverse order of disassembly NOTE Do not contaminate or damage the cover While installing the hog rings prevent the seat from getting wrinkled SE 14
5. REMOVAL Front Seat gt 2 Remove the reclining lever cover and hinge cov er O SE 00058 6 Remove the hook at bottom of seat back rest SE 00379 3 Loosen the screw and then remove the hinge cover 7 m 1434 27277 UME SE 00051 y 15444411441 a SE 00041 SE 9 7 Open zipper behind backrest SE 00262 8 Remove the hog rings A at side of inside back rest from backrest frame Side airbag equipped seat SE 00241 9 Remove the hog rings A which secure the 7 backrest cover and backrest pad SE 00242 Front Seat 10 Remove the headrest bushes NOTE Push the headrest bushes to outside of seat from inside and then remove them 7 2 7 7 5 00243 11 Pull out the backrest frame 12 Remove the hog rings A at bottom of seat back Side airbag equipped seat A 5 00244 13 Remove the hog rings at front of seat back and then remove the seat back cover from seat back ie SE 00245 SE 10 Front Seat SEAT 14 Loosen the bolts and nuts to remove the seat cushion from slide rail SE 00306 15 Remove the inner belt SE 00307 16 Remove the hooks A and then remove
6. RUISE CONTROL SYSTEM CC H4DOTC DIAGNOSTIC CRUISE CONTROL SYSTEM CC H4DOTC 2 5 DIAGNOSTIC IMMOBILIZER DIAGNOSTIC IM G8080GE7 SSS SSS 1 General Description 2 2 Front Seat zc adler NANAKIT e OG Aaa ie ad a 6 3 Rear Seal siiis un DABEI listen ARD E 13 General Description SEAT 1 General Description A COMPONENT 1 FRONT SEAT SE 00254 SE 2 Backrest cover Backrest pad Backrest side cover Armrest ASSY Hinge cover cap Seat hinge outer cover LH Seat hinge inner cover LH Bolt cover LH Seat cushion cover Seat cushion pad ASSY Seat cushion frame ASSY Inner belt Inner slide rail General Description Connecting wire Outer slide rail TORX bolt Bolt cover RH Reclining lever Seat hinge outer cover RH Seat lifter dial Seat hinge inner cover RH Seat heater unit Side airbag module ASSY Support pad A Support pad B Headrest ASSY SE 3 27 28 SEAT Headrest lock bushing Backrest frame ASSY Tightening torque kgf m ft lb T1 T2 T3 T4 T5 T6 T7 5 9 0 6 4 4 10 1 0 7 4 17 7 1 8 13 0 20 2 0 14 8 30 3 0 22 1 52 5 3 38 3 53 5 4 39 0 General Description SEAT 2 REAR SEAT 12 SE 00253 1 Webb
7. ing guide cap 8 Seat cushion cover 15 Backrest cover LH 2 Webbing guide 9 Seat cushion pad 16 Backrest frame LH 3 Center pillow 10 Hinge CTR 17 Backrest pad LH 4 Headrest free bushing 11 Hinge LH 5 Backrest cover RH 12 Headrest Tightening torque kgf m ft lb 6 Backrest frame RH 13 Rear backrest knob T1 24 5 2 5 18 1 7 Backrest pad 14 Striker T2 33 3 3 24 6 SE 4 General Description SEAT B CAUTION When removing the front seat from a side airbag loaded vehicle follow cautions given in the airbag section C PREPARATION TOOL 1 GENERAL TOOL TOOL NAME REMARKS Used for removing hog ring Used for installing hog ring Used for removing and installing slide rail Long nose pliers Hog ring pliers TORX SE 5 Front Seat SEAT 2 Front Seat A REMOVAL 1 Disconnect the ground cable from battery WARNING The airbag system is fitted with a backup power source If the airbag system is serviced within 20 seconds after the ground cable is disconnected it may inflate 2 While pressing the headrest lock button remove the headrest 5 00003 3 Tilt forward backrest 4 Move the seat to full front end 5 Remove the bolt cover at rear end of slide rail SS SE 00048 6 Remove the two bolts at rear side of seat rail SE 00049 7 Move the seat to full rear end 8 Remove the two bolts at fron
8. t side of seat rail 9 Disconnect the side airbag connector under seat Side airbag connector Seat belt warning light connector Driver s seat Seat heater connector Model with seat heater E SE 00050 10 Remove the front seat from the vehicle B INSTALLATION Install in the reverse order of removal Tightening torque Refer to COMPONENT in General Descrip tion lt Ref to SE 2 FRONT SEAT COMPO NENT General Description gt C DISASSEMBLY 1 DRIVER S SEAT 1 Remove the seat from the vehicle lt Ref to SE 6 REMOVAL Front Seat gt 2 Remove the reclining lever and reclining hinge cover SE 00040 SE 6 Front Seat SEAT 3 Loosen the screw and then remove the hinge 6 Remove the hook at bottom of seat backrest cover SOLS 2 DA 222 713 ptu GILL ALLS Ad Oa 7 7 f NY FFFFFFFFFFF 7 AN ng if nai d TAPAS TA LATTA A AN YL AAA 7 Open the zipper behind backrest 4 Remove two reclining hinge securing bolts on each side SE 00262 8 Remove the hog rings A at side of inside back rest from backrest frame Side airbag equipped seat A V NG 5 Remove the cover A and then loosen the nuts to remove arm rest and arm rest guide plate A SE 00246 SE 00058
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