Service Manual Pica II - Carl Valentin Drucksysteme
Contents
1. 28 6 4 Oll and Lubricate 5 ie tete te ange 29 7 Refitting Options eee enne 31 4 1 MMO Plate ee eot eei ee e 31 1 2 Ethernet Plate e nte ne RR ORE ao eens 32 1 3 DISPENSING Unit een 33 TAs Qutting DI e neret ERREUR Riu 34 8 Error correction eeeeeee scere enne nnnm 37 9 Control Inputs and Outputs sees 47 10 Wiring SEIT 53 10 1 CPU Component Placement Specification 54 11 Environmentally Friendly Disposal 55 12 Je OPI ONES 57 11 15 Service Instructions 3 Pica Il Series 11 15 Notes on this Document 1 Notes on this Document 1 1 User Notes This service manual is intended for qualified service and maintenance staff This manual contains information about hardware and mechanical part of the label printers 104 8 106 12 103 8 T and 108 12 T Information about operation of printer can be taken from our operating manual If a problem arises that cannot be solved with help of this service of manual then please contact your responsible dealer 1 2 Warnings Warnings are presented with three signal words for the different levels of danger DANGER identifies an extraordinarily great and immediate danger which could lead to serious injury or even death WARNING identifies a possible danger would could lead to s2. CT Figure 25 11 15 TCR kpl hrank oA Li Ribbon Pr Service Instructions E Label Photo I Iptior xior ae chlicht 4 Dur ell Transmissior Label PI ot sur amp qddr Bunnojnziopui Leiterplatte N lapul 3b Es Ch ES Wiring Plan Pica II Series 10 1 CPU Component Placement Specification 19 000000000000000000 36 ol T 14 WWooooooooooooooooo 18 E nece zog En 9 Ex Km ER we 5 E El S fe E nin e AH 3 S Tt zs gt cose HEEL LLLI ver o ER Denn c ba NZ ER SCH IS m met mier Es EE BR a a uo Pi tak fh 3 Eed gu D 8 Kos fag Sm SC T a na zm TEE
3. Figure 17 1 Remove the left printer cover Loosen two screws at the lower left printer edge and three screws at the chassis upper edge 2 Remove the protective conductor at the inside of the printer cover Remove cover at the interface disruption from the chassis rear 4 Mountthe distance bolt C with the hex nut A and washer B at the CPU PCB 5 Insert the Ethernet plate into the appropriate plug in positions on the CPU PCB 6 Fixthe Ethernet plate with the fixing screws F and washers E at the disruption and at the CPU PCB 7 Connect the protective conductor to the inside of printer cover 8 Mount again the printer cover 32 Service Instructions 11 15 Pica Il Series Dispensing unit without photocell Dispensing unit with photocell 11 15 Refitting Options 7 3 Dispensing Unit ba r POWER ERROR r T d S Wu LTD CY O amp O I E N Ip l L 5 US Na NS Y AA IW AD o o YO IN Y t Wi det m SS A a Bot n T Ss P NEN Tr LE d Ze C CB Figure 18 Remove the front panel and tear off edge if mounted at the front of printer Press the red button B
4. 1 L i a L a 1 a 1 1 L 1 5 Figure 20 11 15 Service Instructions 47 mal Control Inputs and Outputs Configuration of D Sub socket Pica Il Series oooooooodUu 000000000 00000000 Figure 21 Port 1 to Port 16 Assignment for I O Profile Std Label Identification Pin Description Function Port 1 10 Print start and cut Input Port 2 1 Reprint last printed label Input Port 3 11 Counter Reset Input Port 4 2 No function Port 5 12 Error reset Input Port 6 3 No function Port 7 13 No function Port 8 4 No function Port 9 15 Error Output Port 10 6 Print order activ Output Port 11 16 Dispenser photocell Label exists at dispenser photocell Output Port 12 7 Single print Output Port 13 17 Ready Output Port 14 8 No function Port 15 18 No function Port 16 9 Prior warning for transfer ribbon end Output COM VDC 19 Common reference potential of all control inputs COM VDC for for Inputs Inputs is usually connected with the terminal of the control voltage and the control inputs are switched to active By means of the option 2nd LED COM VDC for Inputs can optionally be connected with the terminal of the control voltage Then the control inputs are switched to activ
5. Press key as long as the menu item ZP X Adjust is reached Indication of value in 1 100 mm After replacing the printhead the print cannot be continued at the same position on the label the difference can be corrected across the printing direction While holding down key O press key at the same time to increase the value While holding down key O press key DI at the same time to increase the value Press key O to confirm the selection Service Instructions 11 15 Pica Il Series Removing the pressure roller Installing the pressure roller 11 15 Replacing Components 5 4 Replacing the Pressure Roller F Gt a i z Dre l H G II D E DC Figure 7 1 Remove left printer cover Loosen two screws at the lower left printer edge and three screws atthe chassis upper edge 2 Remove the protective conductor at the inside of the printer cover Loosen screw D and remove tear off edge if mounted before the pressure roller E 4 Turn red lever A counter clockwise to lift up the printhead Open clutch H between motor G and pressure roller E by loosening the headless pin I 6 Remove crosshead screw B at the outside of aluminium bearing 7 Remove bearing plate C 8 Pull pressure roller E outwards Hold the drive pulley F 1 Mount the new pressure roller E through
6. to open the dispenser roller Place the dispensing unit A in front of the pressure roller Guide downwards the photocell cable between chassis and left support plate of the dispenser only for dispensing unit with photocell Fix the dispensing unit with crosshead screws C at the aluminium profile underneath the pressure roller Engage again the dispensing whip Remove left printer cover Loosen two screws at the lower left printer edge and three screws at the chassis upper edge Remove the protective conductor at the inside of the printer cover Guide the plug of the photocell cable through the slot hole in the main plate Insert the photocell cable corresponding to the wiring plan see chapter 9 on page 47 into the appropriate plug in positions of the dispensing photocell Connect the protective conductor to the inside of printer cover Mount again the printer cover Service Instructions 33 Refitting Options Pica II Series 7 4 Cutting Unit CAUTION Risk of injury particularly during maintenance the cutter blades are sharp gt Switch off the before attaching the cutter The cutter may only be used when it is mounted on the printer gt gt Donottry to cut any materials which exceed the maximum width or thickness specifications Do NOT touch the area of the moving blades I0 mm ocOU gt L KJ Figure 19 1 Remove the front panel and tear off ed
7. 1 Port 3 7 1 1 c n uts Rone 121 1 Error reset 1 Port 5 31 T 1 1 Port 6 rt 1 i i Pot nei 1 a Pots im 1 2 COMWDC for Inputs pe T T 8 poa 1 1 o a Da dg 1 I a oa U e 2 L I U U 1 B6 do Vi 1 ot U EI The signal level high active 1 1 1 I or low active can be set I D in the function menu D 1 forall inputs and outputs 1 ro I ro D D E I poA Po U bog I U poa U L ot H H 000 1 1 rot ra U U poa U VDC for Outputs e d us 1 oa g Pong B 1 1 Error Port 10 X 1 1 Q Outputs FE E ort 12 3H 1 1 H a utputs il fes En js 781 d N Retraction printing carriage Te Gg 9 j Transfer ribbon prior warning H IW 1 1 51 1 COM for Outputs 741 i 21 Im 22 1 1 1 LI 1 1 SM 321 D D TMA typ per Input U U I L Figure 22 Device connection to a operating panel p 7 2 2 2 4 26 pin D Sub Printer Se Shield CG 2AV EXT 281 1A 1 c VDT 251 1A 1 GND PE 1 1 dz 1 H 1 1 e 1 1 1 I H 1 1 1 if the power supply of the inputs autputs should be effected by the printer Le e ee e e e e e e em e rr e eee p 2 2 2 2 4 Terminal U Cay E Alternativ 9 Ex r Y S GND PE 24j 3 231 0 with this connections exist U Dn no potential separation Dn 1 1 GND PE H r 1 1 101 qp Pr
8. Error message Cause Remedy 110 Housing open When starting the print order Close the housing cover and the housing cover is not closed start the print order anew 111 EAN UCC code Transferred EAN UCC code is Verify bar code data see invalid corresponding specification 112 Print carriage Printing carriage does not Check gear belt possibly move broken 113 Applicator error Error while using applicator Check applicator 114 Left position Left final position switch is not Check LEFT final position in correct position switch for correct function and position Check function of pneumatics for cross traverse 115 Right position Right final position switch is not Check RIGHT final position in correct position switch for correct function and position Check function of pneumatics for cross traverse 116 Print position The print position is not correct Check TOP and RIGHT final position switch for correct function and position Check pneumatics for function 117 XML parameter The parameters in the XML file Please contact your are not correct responsible distributor 118 Invalid variable Transferred variable is invalid Select correct variable without with customized entry customized entry and transfer it 119 No ribbon During the print order the Change transfer ribbon ribbon rol becomes empty Check transfer ribbon photocell rear printhead servic
9. i N i no potential separation 1 D I 100 4 1 cNE PE ed i U 1 S6 Eeti i d E 4 I U Port 10 p Print start 1 ep H U toe U a E I 1 Ba Tht qp Counter reset 1 1 1 U t se n p uts DM TS I Emorteset 1 H Ports 1 Setting of debounce time H H 1 Port 7 a6 1 H in the function menu 1 1 Pot8 gre i Im I U COMIVDC for Inputs I H GC T T Em TAE 1 VDC for Outputs 20 T T Es T 1 H Pong se gee Error I E E 61 1 i Pont SK A 1 imama AT iiam X H p A 1 Port 11 ren H t E 1 I O t t Port 12 ett Y I5mA max I i u uts Port 18 GE t i Ben de 181 Retraction printing carriage yellow Tre 1 Port 16 H Transfe ribbon prior warning H d Gi 2 1 D 1 1 M 500mAmex D COM for Outputs Fe 3 4 I 1 U L I H 21 1 H The signal level high active q H D 22 1 D or low active can be set D D 1 EJ H in the function menu for 1 1 all inputs and outputs Lew ee e nn wn we ee ee ee eee L ween en e e wn ee ee ee ee eee 4 Figure 24 When connecting a reed contact with a control input the contact must have a switching capacity of min 1 A in order to prevent the contact from sticking due to the inrush current As an alternative a suitable resistor can be connected in series If one of the printer s internal voltages 5 VDC EXT or 24 VDC EXT is used an external fuse e g 0 5 AF should be additionally installed to protect the printer electronics In the event o
10. your jacket pocket This prevents the electricity from flowing through your body To not use worn or damaged tools Use only tools and testing equipment that is suitable for the respective task Proceed in a very cautions and calm manner Avoid endangering yourself Switch the power off Request medical help emergency physician Call for first aid if necessary Service Instructions 9 Pica Il Series Connector Pin Assignment Printer Rear 3 Connector Pin Assignment Printer Rear H Wes G T a P O Y F La A Nea 7 1 E o gt gv a K x gt D E B 1 LED orange 0 Lighting Connection active Flashing Data transfer C Off No connection 2 LED green Lighting Speed 100 MBit Off Speed 10 MBit H Il Figure 1 A Ethernet 10 100 Interface B External Output Input Option C Winder Connection D Serial Interface RS 232 Pin 2 TXD Pin 3 RXD Pin 5 GND Pin 7 CTS Pin 8 RTS E USB Interface F Centronics G Power Supply H Switch On Off 11 15 Service Instructions 10 Pica Il Series 4 Cleaning 2 DANGER Cleaning Risk of death via electric shock gt Before opening the housing cover disconnect the device from the
11. 2 sE gt Kg 8 9 s s s 22 zz ros ea a ss ZT il MEAE FEE TE 15 HIERZ j Hi E i EUSSEEGSEREREEES m HH x pnonmuunu SS men oo ui MN oo Ze Wa f maan oo ik oo un HERA SEE ss bris oo oo oo oo EISE DO Cl wn ERR OODAODOOOO OSOO OO DAAD Da Fi j i 1 Les es LC Ss E es es Figure 26 Jumper plan 4P1 Debug JP2 write protection Boot sector closed closed Programming 54 Service Instructions 11 15 Pica Il Series 11 15 Environmentally Friendly Disposal 11 Environmentally Friendly Disposal Manufacturers of B2B equipment are obliged to take back and dispose of old equipment that was manufactured after 13 August 2005 As a principle this old equipment may not be delivered to communal collecting points It may only be organised used and disposed of by the manufacturer Valentin products accordingly labelled can therefore be returned to Carl Valentin GmbH This way you can be sure your old equipmen
12. 35 Pica Il Series 8 Error message Error correction Cause Error correction Remedy 1 Line too high Line rises up completely or Move line down increase Y partly over the upper edge of value SES Check rotation and font 2 Line too low Line rises up completely or Move line up reduce X value partiy Over the odo Ledger Check rotation and font label 3 Character set One res several characters of Change text the text is res are not available Chande font in the selected font gean 4 Unknown code type Selected code is not available Check code type 5 Unvalid position Selected position is not Check position available 6 CV font Selected font is not available Check font 7 Vector font Selected font is not available Check font 8 Measuring label While measuring no label was Check label length and if labels found are inserted correctly Set label length is too large Restart measuring anew 9 No label found No label available Insert new label roll 10 No ribbon Soiled label photocell Labels not inserted correctly During the print order the ribbon roll becomes empty front printhead Defect at the transfer ribbon photocell front photocell Check if labels are inserted correctly Clean the label photocell Change transfer ribbon Check transfer ribbon photocell service functions 11 COM FRAMING Stop bit error Check stop bits Chec
13. 4V 1A Fuse Polyswitch 30 V 1A 5V 1A Fuse Polyswitch 30 V 1A Port 1 15 Input Tension 5 VDC 24 VDC Impedance 470 100nF 10 kO Output Tension 5 VDC 24 VDC Impedance 470 100nF 10 kO 470 Current max High 15 mA Low 15mA Port 16 Input Tension 5 VDC 24 VDC Impedance 100nF 10 kO Output Tension 5 VDC 24 VDC Impedance 100nF 10 kO Current max High 500 mA Darlington BCP56 16 Low 500mA Darlington BCP56 16 Optocoupler Output TCMT4106 CTR 100 300 Vishay or TLP281 4 GB CTR 100 600 Toshiba Input TCMT4106 CTR 100 300 Vishay or TLP281 4 GB CTR 100 600 Toshiba Input TCMT4600 CTR 80 300 Vishay or Option 2nd LED TLP280 4 CTR 33 300 Toshiba Service Instructions 49 Control Inputs and Outputs Example 1 Example 2 50 Device connection to a machine with S7 300 SPS 26 pin D Sub p Pica Il Series IET 4 1 1 DH ul Fernale Ifthe power supply of the M h Printer re Machine 3 Shield 1 be effected by the printer 1 E bay PETE H Cw H Alternative 9 N 5 1A 1 1 wa HEAT 251 1 eee ES mo rot mE EE E E EE With this connections exist I mo no potential separation I ot 1 ot GND PE C 3 l 00g Port 1 EE o 1 Print start l Bol p Counter reset
14. B and tighten it 6 Reload labels and transfer ribbon 7 Check resistance value on the type plate of printhead and if necessary change the value in the Service Functions Heater Resistance 8 Check the position of printout and if necessary adjust the print position see chapter 5 3 Service Instructions 17 Replacing Components Zero point adjustment in Y direction Zero point adjustment in X direction 18 Pica Il Series 5 3 Adjusting the Print Position Q NOTICE The value for zero point adjustment is set ex works After replacing the printhead only service personnel are allowed to set this value anew The printer must be in Offline mode Press and hold the keys DI gt 3 s to access the service functions Press key as long as the menu item ZP Y Adjust is reached Indication of value in 1 100 mm After replacing the printhead the print cannot be continued at the same position on the label the difference can be corrected in printing direction While holding down key O press key at the same time to increase the value While holding down key g press key DI at the same time to increase the value Press key O to confirm the selection NOTICE The value for zero point adjustment is set ex works After replacing the printhead only service personnel are allowed to set this value anew The printer must be in Offline mode Press and hold the keys DI gt 3 s to access the service functions
15. D label programmed data Check RFID definitions 89 RFID timeout Error at programming the RFID Label positioning labek Faulty label 90 RFID data Faulty or incomplete definition Check RFID data definitions of RFID data 91 RFID tag type Definition of label data does not Check storage partitioning of correspond with the used label used label type 92 RFID lock Error at programming the RFID Check RFID data definitions label locked fields Label was already programmed 93 RFID programming Error at programming the RFID Check RFID definitions label 94 Scanner timeout The scanner could not read the bar code within the set timeout time Defective printhead Check printhead Wrinkles in transfer ribbon Check transfer ribbon Scanner wrong positioned Position scanner correctly corresponding to the set Timeout time too short feeding Select longer timeout time 42 Service Instructions 11 15 Pica Il Series Error correction Error message Cause Remedy 95 Scanner layout Scanner data does not Check adjustment of scanner difference correspond to bar code data f Check scanner settings connection 96 COM break Serial interface error Check settings for serial data transmission as well as cable printer PC 97 COM general Serial interface error Check settings for serial data transmission as well as cable printer PC 98 No software No printhead FPGA data Please cont
16. act your printhead FPGA available responsible distributor 99 Load software Error when programming Please contact your printhead FPGA printhead FPGA responsible distributor 100 Upper position Sensor signal up is missing Check input signals option APL 100 compressed air supply 101 Lower position Sensor signal down is missing Check input signals option APL 100 compressed air supply 102 Vacuum plate empty Sensor does not recognise a Check input signals label at vacuum plate compressed air supply option APL 100 103 Start signal Print order is active but device Check start signal not ready to process it 104 No print data Print data outside the defined Check selected module type label Check selection of left right Selection of wrong module type version design software 105 Printhead No original printhead is used Check the used printhead Contact your distributor 106 Invalid Tag type Wrong Tag type Adapt data or use the correct Tad data do not match the Tag Tag type type in the printer 107 RFID invalid RFID module is not activated Activate RFID module or No RFID data can be remove RFID data from label data processed 108 GS1 128 invalid Transferred GS1 128 bar code Verify bar code data see GS1 is invalid 128 bar code specification 109 EPC parameter Error at EPC calculation Verify data see EPC specification 11 15 Service Instructions 43 Error correction Pica Il Series
17. culation of check calculation is not available in the bar code digit Check bar code type 24 Invalid extension Selected zoom factor is not Check zoom factor available 25 Offset sign Entered sign is not available Check offset value 26 Offset value Entered offset value is invalid Check offset value 27 Printhead Printhead temperature is too Reduce contrast temperature high T Change printhead Defective printhead sensing device 28 Cutter error With cut an error occurred Check label run Paper jam Check cutter run 29 Invalid parameter Entered data do not correspond Check code data to the characters allowed from the application identifier 38 Service Instructions 11 15 Pica Il Series Error correction Error message Cause Remedy 30 Application Selected application identifier is Check code data Identifier not available in GS1 128 31 HIBC definition F Missing HIBC system sign Check definition of HIBC code Missing primary code 32 System clock Real Time Clock function is Change battery selected but the battery is empty Change RTC component Defective RTC 33 No CF interface Interrupted connection CPU Check connection CPU CF CF card card interface Defective CF card interface Check CF card interface 34 No print memory No print CF found Check CF assembly on CPU 35 Cover open At start of a print order the Close the printhead and start pr
18. d objects or solvents to clean the label photocell The label photocell can become dirtied with paper dust and this can adversely affect label detection A B IS SC c V 4 x Figure 4 1 Open the printer cover 2 Turn red lever counter clockwise to lift up the printhead 3 Remove labels and transfer ribbon from the label printer 4 Blow out the photocell A with pressure gas spray Observe strictly the instructions on the spray can 5 Clean the label photocell A additionally with a cleaning card B before soaked in pure alcohol Move the cleaning card from one side to the other see illustration 6 Reload the labels and transfer ribbon 14 Service Instructions 11 15 Pica Il Series Replacing Components 5 Replacing Components 2 DANGER Risk of death via electric shock gt Before opening the housing cover disconnect the device from the mains supply and wait approx 2 3 minutes until the power supply unit has discharged 5 1 ToolList Some service work requires the following tools e Philips head screwdriver size 1 e Hexagonal wrench 1 5 mm e Hexagonal wrench 2 5 mm e Spring scale 10 N e Spring scale 25 N 11 15 Service Instructions 15 Replacing Components 16 Pica ll Series 5 2 Replacing the Printhead NOTICE The printhead D is preinstalled on a head plate A and aligned at the factory S CU Figure 5 Head plate Plug connection signal Plug conn
19. e VDC for 20 Common supply connection of all control outputs VDC for Outputs Outputs must be connected with the terminal of the control voltage Never leave VDC for Outputs open even if no output is used COM for 5 14 Common reference potential of all control outputs COM for Outputs Outputs 24 22 must be connected with the terminal of the control voltage Never leave COM for Outputs open even if no output is used GND PE 23 24 GND PE is the reference potential of the 5 VDC EXT and 24 VDC EXT voltages provided by the printer system GND PE is printer internally connected with protective earth PE 48 Service Instructions 11 15 Pica Il Series Control Inputs and Outputs Identification Pin Description Function 5 VDC 25 5 Volt DC output for external use Max 1 A EXT This voltage is provided from direct print module and can be used e g as control voltage Never apply any external voltage to this output 24 VDC 26 24 Volt DC output for external use Max 1 A EXT This voltage is provided from direct print module and can be used output e g as control voltage Never apply any external voltage to this Technical data 11 15 Plug Connector Type D Sub connector High Density 26 pin connector Manufacturer W P Products Reference number 110 26 2 1 20 Output Voltages connected with GND PE 2
20. e functions Defect at the transfer ribbon photocell rear photocell 120 Wrong directory Invalid target directory when Target directory must not be copying within the source directory Check target directory 121 No label found No label found at the rear Insert new label roll RUE KENG Clean the label photocell soiled Tabs phetocell Check if labels are inserted Labels not inserted correctly correctly 122 IP occupied The IP address was already Assign a new IP address assigned 44 Service Instructions 11 15 Pica Il Series Error correction Error message Cause Remedy 123 Print asynchronous The label photocell do not work in the order as it is expected according to print data The settings of the photocell are not correct Settings of label size and gap size are not correct No label found at the rear printhead Soiled label photocell Labels not inserted correctly Check label size and gap size Check label photocell settings Check correct loading of label material Insert new label roll Clean the label photocell Check if labels are inserted correctly 124 Speed too slow The print speed is too slow Increase the speed of customers machine 11 15 Service Instructions 45 Pica Il Series Control Inputs and Outputs 9 Control Inputs and Outputs By means of a maximum of 16 control inputs and outputs which in the following are also referr
21. e inserted Switch off the printer before inserting the memory card 77 Flip Rotate Selection of print of several columns and also mirror rotate It is only possible to select one of both functions 78 System file Loading of temporary hotstart files Not possible 79 Shift variable Faulty definition of shift times overlapping times Check definition of shift times 80 GS1 Databar General GS1 Databar error Check definition and parameter of GS1 Databar code 81 IGP error Protocol error IGP Check sent data 11 15 Service Instructions 41 Error correction Pica Il Series Error message Cause Remedy 82 Time generation Printing creation was still active Reduce print speed al pint start Use printers output signal for synchronisation Use bitmap fonts to reduce generating time 83 Transport protection Both DPM position sensors Displace zero point sensor sarrendi ate active Check sensors in service functions menu 84 No font data Font and web data is missing Run a software update 85 No layout ID Label ID definition is missing Define label ID onto the label 86 Layout ID Scanned data does not Wrong label loaded from CF correspond to defined ID card 87 RFID no label RFID unit cannot recognise a Displace RFID unit or use an label offset 88 RFID verify Error while checking Faulty RFI
22. ection tension Printhead Focal line Guiding Screw Qmnmoou2 CAUTION The printhead can be damaged by static electricity discharges and impacts Setup printer on a grounded conductive surface Ground your body e g by wearing a grounded wristband gt gt Do not touch contacts on the plug connections B C gt Do not touch printing line E with hard objects or your hands Service Instructions 11 15 Pica Il Series Removing the printhead Installing the printhead 11 15 Replacing Components Figure 6 1 Remove labels and transfer ribbon from the label printer 2 When printhead is closed loosen the fixing screw B 3 Turn red lever D counter clockwise to lift up the printhead 4 Ifthe printhead E is not disengaged on the pressure roller continue loosen the fixing screw B 5 Remove the printhead carefully to the front until you can reach the plug connections 6 Remove plug connections and then remove printhead E 7 Loosen fixing screws G and remove guiding H 1 Mount guiding H with fixing screws G at the printhead 2 Attach plug connections 3 Position printhead in printhead mounting bracket in such a way that the pins are secured in the corresponding holes in the head plate 4 Lightly keep printhead mounting bracket on the printer roller with one finger and check for correct positioning of the printhead 5 Screw in fixing screw
23. ed to as ports different functions of the printer system can be triggered and operating states can be displayed The ports are provided by means of a D Sub bushing 26pin HD at the rear panel of the printer system and are galvanically isolated from protective earth PE by means of an optocoupler semi conductor route Each port can be configured as input and as output This function however is predefined in the printer software and cannot be changed by the user The following parameters can be changed and set by using the menu debounce times and high or low active Printer internal WDC for Outputs COM for Outputs COMIVDC for Inputs r N 2 26 pin D Sub circuitry Internal Circuitry w 1 Intern al Suen i SON 0 1 Port 16 h cz 24WERT 28 panas 1 1A I Port 13 1 110W 230 cz 5MERT 25 Port12 1 50 60 Hz TR GND PE 24 rongi 1 Port10 i L Porta COM for Outputs 1 Porta i COM for Port I 4 Outputs 21 Fon i WDC for 20 GE Outputs Bong 1 COMNDC 19 Bota Tor Inputs 1 VDC for d Pott 1 Outputs 1 1 cm T H AFR SG ATR H 1 P e rt 1 Ju COM for 1 Outputs H CH 30k 1 COMIVDC 4 1 for Inputs 1 1 Option 2 LED 1 1 WDC for 4 Outputs i 1 H D aR i 1 COM tor Outputs 1 1 L H COMIVDC 2 H for Inputs
24. endly disposal eene 55 Error messages Error corrections 37 38 39 40 41 42 43 44 45 Ethernet plate iretit iere ec eine ana des 32 l VO plate refit Sse A sve Aree di e da tenetis 31 left e IC 47 49 J Jumper plan GPU cuicos italiano doncs 54 Service Instructions 57 Index 58 Pica Il Series L Label photocell eH 14 replacing a in ette ni CR ii SIX 20 N Notes documenta serien naar nenne 5 III 5 WARNINGS certet tener eter eed beares erra et To ett enter ure gd eut 5 O Oil and lubricate ge e t AE 29 P Power supply replacing ne 22 Pressure roller clear n tt te metet 12 replacifig dcn sire ttai tado ftetit 19 Print mechanism adjusting essem 25 Print position adjusting seme 18 Printhead Adjusting x tt deo edet meet ee 26 Cleaning un tens Roe ere bd n ebd ee ad 13 position ad Justihg deren erit Breiten 27 replacing 3 da te tee uen est ier 16 17 R Refit options CULM UII sx ee ee Eege 34 35 dispensing nil eee er ore e TH 33 Ethernet plate sssssssssssssseseeeeenen meme 32 VO plate zs tete EUER EASQUE 31 S Safety handling when working with electricity sess 9 Safety instructions ee ee eek e ace e ecce pude a 7 protective clothing eene enne 8 protective equipment ssssssssssssssssseneereeenene nenne 8 WOTKP ACO M EP 7 T Ee Mii hot tes
25. eptional cases The selection of the smallest value can optimise the life cycle of printhead 1 Turn the pressure pieces A B to change the pressure of printhead 2 Turning the pressure pieces in clockwise direction increases the pressure anticlockwise reduces the pressure 3 Tighten again the pressure lever clockwise to lock the printhead Check the position of printout and if necessary adjust the print position see chapter 5 3 Service Instructions 27 Adjustments Settings and Alignments Pica Il Series 6 3 Adjusting the Transfer Ribbon Feed Path Adjust the transfer ribbon feed path by changing the head contact pressure Increasing the head contact pressure with the screws A and B shifts the ribbon feed path in the corresponding direction Possibly arising formation of wrinkles can be eliminated by bowing the printhead A CAUTION The printhead assembly can be damaged when bowing the printhead Turning the adjustment screw D too hard can cause damage to the printhead assembly gt As soon as a clear resistance is perceived when turning the adjustment screw D only continue turning the screw in very small increments but no more than one eighth of a turn Only turn the adjustment screw D as far as is absolutely necessary 1 Check the transfer ribbon feed path The wound up ribbon should be the same distance from the disk of the winder as the supply roller is from the disk of
26. erious bodily injury or even death if sufficient precautions are not taken CAUTION indicates a potentially dangerous situation which could lead to moderate or light bodily injury or damage to property DANGER Risk of death via electric shock gt Before opening the housing cover disconnect the device from the mains supply and wait approx 2 3 minutes until the power supply unit has discharged Service Instructions 5 Notes on this Document Item numbers Cross references to chapters and sections References to other documents Pica ll Series 1 3 Cross References References to specific items in a figure are marked with item numbers They are identified with parentheses in the text e g 9 If no figure number is provided item numbers in the text always refer to the graphic directly above the text If a reference is made to another graphic the figure number is specified e g 2 in figure 5 For a cross reference to chapters and sections the chapter number and page number are specified e g a reference to this section see chapter 1 3 2 on page 35 References to other documents have the following form see operating manual Service Instructions 11 15 Pica Il Series Workplace and method of working Clothing 11 15 Yu y de gt Safety Instructions Safety Instructions General Safety Instructions Keep the area around the device clean during and after maintenance Work i
27. f an inductive load an antiparallel connected diode for instance must be used to discharge the induction energy In order to minimise the influence of leakage currents at control outputs a resistor must depending on what is connected be installed in parallel with the load In order to avoid any damages to the printing system the max output currents must not be exceeded or outputs shorted Service Instructions 51 Pica Il Series au Loi EI jay pues S apor Ethernet 10 Wiring Plan Wiring Plan mE abel NT CPU Label y mit LS 1 cinrichtur
28. ge if mounted and the knurled screw L at the front of printer 2 Remove left printer cover Loosen two screws at the lower left printer edge and three screws at the chassis upper edge 3 Remove the protective conductor at the inside of the printer cover 34 Service Instructions 11 15 Pica Il Series 11 15 10 11 12 13 14 15 16 Refitting Options Mount the enclosed motor cover E with discs O and screws P at the printer bottom A Mount the two knurled screws L and the two lock nuts F at the flat rod G Mount the flat rod G with screws H to the printer front Hang out at spring pin I the leg spring J of cutting unit B Guide the plug of the cutter cable through the slot hole in the main plate Fix the cutting unit N with the enclosed screw at the aluminum profile Engage the leg spring J at spring pin 1 of cutting unit N Fix the cutter front plate M of cutting unit N with knurled screws L at the flat rod G and on the side with screw K Mount the label guiding C on the reversing shaft B Mount the motor plate Q with the washers R and screws S at the bottom of printer Insert the cutter and connection cable corresponding to the wiring plan see chapter 9 on page 47 into the appropriate plug in positions of the PCB Connect the protective conductor to the inside of printer cover Mount again the printer cover Service Instructions
29. int start Port 1 po 0 Ports ug u Counter reset pora Zhe d n pu S See e i 1 Error reset Port 6 xk r H Setting of debounce time Port 7 gr 1 inthe function menu Port 8 o 1 Im COMIVDC for Inputs T rot 1 L 201 1 3 ve VDC for Outputs pe T Sag iret 3 error T x 61 1 Porto Ter i nam TT Aem CJ X qe d d x 1 utputs PORT The 1 Ready 15mAmax 8l 1 Eat e 13 1 d Retraction printing carriage yellow Te Port 16 9 Transfer ribbon prior warning 1 69 2 rot M Inm COM for Outputs pe 31 E 1 H 24 i Dn The signal level high active g 22 1 1 or low active can be set Lod r inthe function menu 1 4 Lee ve e ee e e E rr ee rn e Figure 23 for all inputs and outputs Service Instructions Lee ee ee 22 22 2222 ee ee edd 11 15 Pica Il Series Example 3 Precautions 11 15 Control Inputs and Outputs Device connection version if Option 2 LED p 1 p 2 d 2 26 pin D Sub l 1 d Female T Printer Termina 1 eu Shield 1 Ifthe power supply of the 1 D 1 Option 2 LED 5 H inputs outputs should 1 1 1 Le a y ve cL printer 1 el 1 1 1 O ID Alternative I H 24V EXT 26 BEER E ee dite pz Hi T ro 1 E H d VET 251 l oa 1 eae d oi I 1A Ead a I i GNDBE MI A aan Un el feed hl manic nee Soe stan da I P A wm this connections exist I I 1
30. inthead is open print order anew 36 BCD invalid format BCD error Check entered format Invalid format for the calculation of Euro variable 37 BCD overflow BCD error Check entered format Invalid format for the calculation of Euro variable 38 BCD division BCD error Check entered format Invalid format for the calculation of Euro variable 39 FLASH ERROR Flash component error Run a software update Change CPU 40 Length command Invalid length of the received Check data sent gommabd statement Check connection PC printer 41 o drive CF card not found not Insert CF card correctly correctly inserted 42 Drive error Impossible to read CF card Check CF card if necessary faulty change it 43 ot formatted CF Card not formatted Format CF card 44 Delete current Attempt to delete the actual Change directory directory directory 45 Path too long Too long indication of path Indicate a shorter path 11 15 Service Instructions 39 Error correction Pica Il Series Error message Cause Remedy 46 Drive write Memory card is write protected Deactivate write protection protected 47 Directory not file Attempt to indicate a directory Correct your entry as file name 48 File already open Attempt to change a file during Select another file an access is active 49 No file directory File does not exist on CF card Check file name 50 Invalid file name File name contains i
31. k baud rate Check cable printer and PC 12 COM PARITY Parity error Check parity Check baud rate Check cable printer and PC 13 COM OVERRUN Loss of data at serial interface Check baud rate Roe Check cable printer and PC 11 15 Service Instructions 37 Error correction Pica Il Series Error message Cause Remedy 14 Field numer Received line number is invalid Check sent data aL RS 292 and Cenwonics Check connection PC printer 15 Length mask Invalid length of received mask Check sent data Statement Check connection PC printer 16 Unknown mask Transferred mask statement is Check sent data invalid Check connection PC printer 17 Missing ETB No end of data found Check sent data Check connection PC printer 18 Invalid character One res several characters of Change text the text is res are not available Change font in the selected font SR 19 Invalid statement Unknown transferred data Check sent data record Check connection PC printer 20 Invalid check digit For check digit control the Calculate check digit anew entered res received check digit is wrong Check code data 21 Invalid SC number Selected SC factor is invalid for Check SC factor EAN res UPC 22 Invalid number of Entered digits for EAN res Check number of digits digits UPC are invalid lt 12 gt 13 23 Check digit Selected check digit calculation Check cal
32. l valentin de Pica Il Series Table of Contents Table of Contents Table of Contents uesusnsannnnannnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnannnnnnnnnnnannn 3 1 Notes on this Document eere 5 1 1 User Notes o er ner taper ne 5 1 2 WARIS eee een tee eter tete er ae ae 5 1 3 Cross References rn ne 6 2 Safety Instructions eese 7 2 1 General Safety Instructions ssssseess 7 2 2 Safety Handling when Working with Electricity 9 3 Connector Pin Assignment Printer Rear 10 4 Cleaning E 11 4 1 General Cleanimg eem 12 4 2 Cleaning the Print Roller 12 4 3 Cleaning the Prntbead 13 4 4 Cleaning the Label Photocell 14 5 Replacing Components esee 15 5 11 Tolstoi 15 5 2 Replacing the Printhead ssssse 16 5 3 Adjusting the Print Position ssseeeees 18 5 4 Replacing the Pressure Roller 19 5 5 Replacing the Label Photocelt AA 20 5 6 Replacing the CPU PCB seem 21 5 7 Replacing the Power Supply sss 22 5 8 Replacing the WLAN Module s es 23 5 9 Replacing the Battery sssssseen 24 6 Adjustments Settings and Alignments 25 6 1 Adjusting the Print Mechanisme 25 6 2 Adjusting the Printhead sssssee 26 6 3 Adjusting the Transfer Ribbon Feed Path
33. mains supply and wait approx 2 3 minutes until the power supply unit has discharged mer General cleaning see chapter 4 1 on page 12 As necessary Cleaning print roler see chapter 4 2 on page 12 Each time the label roller is changed or when the printout and label transport are adversely affected Cleaning printhead see chapter 4 3 on page 13 Direct thermal printing Each time the label roller is changed Thermal transfer printing Each time the transfer ribbon is changed or when the printout is adversely affected Cleaning label photocell see chapter 4 4 on page 14 WARNING When the label roller is changed Risk of fire by easily inflammable label soluble gt When using label soluble dust must be completely removed from the label printer and cleaned 11 11 15 Service Instructions Cleaning 12 4 1 4 2 Pica ll Series General Cleaning CAUTION Abrasive cleaning agents can damage the label printer gt Do not use abrasives or solvents to clean the outer surface of the label printer Remove dust and paper fuzz in the printing area with a soft brush or vacuum cleaner Clean outer surfaces with an all purpose cleaner Cleaning the Print Roller A soiled print roller can lead to reduced print quality and can affect transport of material Figure 2 ak WN gt Open the printer cover Turn lever B counter clockwise t
34. mponents 5 6 Replacing the CPU PCB UU d f 2 EA 1000101 10000 E ooo rory o p gt Figure 9 1 Unplug the printer from the electrical outlet 2 Detach all interface cables from the back of the printer 3 Screw off the left printer cover 4 Unplug all side plug connections from the CPU PCB 5 Remove the two screw bolts B two screws of Centronics interface C and two fixing bolts A from the CPU PCB 6 Carefully remove the CPU PCB 1 Place CPU PCB into the printer 2 Secure PCB with the two screw bolts B two screws of Centronics interface C and two fixing screws A 3 Insert all plug connections on the PCB 4 Restore all interface connections on the back of the printer 5 Connect the power cable at the rear of the printer 6 Update the firmware if necessary 7 Adjust the label photocell Service Instructions 21 Replacing Components Pica Il Series 5 7 Replacing the Power Supply Toll J IP ze
35. n a safety conscious manner Store dismantled device parts in a safe place while maintenance is being performed WARNING The drawing in of items of clothing by moving parts can lead to injuries gt Uv If possible do not wear clothing which could be caught by moving device parts Button or roll up shirt or jacket sleeves Tie or pin up long hair Tuck the ends of scarves ties and shawls into your clothing or secure them with non conductive clips DANGER Risk of death from increased flow of current via metals parts which come into contact with the device Do not wear clothing with metal parts gt Do not wear jewellery gt Do not wear glasses with a metal frame Service Instructions 7 Safety Instructions Protective clothing Protective equipment Pica II Series If a possible danger to your eyes is present wear protective goggles especially in the following cases when knocking in or knocking out pins and similar parts with a hammer when using spring hooks when loosening or inserting springs snap rings and gripping rings when soldering when using solvents cleaning agents or other chemicals A WARNING Risk of injury in case of missing or faulty protective equipment gt After performing maintenance work attach all safety equipment covers safety precautions ground cables etc gt Replace faulty parts and those which have become unusable Service Instruction
36. nvalid Correct entry of name remove characters special characters 51 Internal file error Internal file system error Please contact your distributor 52 Root full The max number 64 of main directory entries is reached Delete at least one main directory entry and create subdirectories 53 Drive full Maximum CF capacity is Use new CF Card delete no reached longer required files 54 File directory The selected file directory Check name select a different exists already exists name 55 File too large During copying procedure not Use a larger target card enough memory space onto target drive available 56 No update file Errors in update file of Start update file anew firmware 57 Invalid graphic file The selected file does not Check file name contain graphic data 58 Directory not empty Attempt to delete a not empty Delete all files and sub directory directories in the desired directory 59 No interface No CF card drive found Check connection of CF card drive Contact your distributor 60 No CF card No CF card is inserted Insert CF card in the slot 61 Webserver error Error at start of web server Please contact your distributor 62 Wrong FPGA The direct print module is Please contact your distributor equipped with the wrong FPGA 63 End position The label length is too long Check label length res the The number of labels per cycle is too much n
37. o lift up the printhead A Remove labels and transfer ribbon form the label printer Remove deposits with roller cleaner and a soft cloth Turn the roller C D manually step by step to clean the complete roller only possible when printer is switched off as otherwise the step motor is full of power and the roller is kept in its position If the roller appears damaged replace it see chapter 5 3 on page 18 Service Instructions 11 15 Pica Il Series 11 15 Cleaning 4 3 Cleaning the Printhead Printing can cause accumulation of dirt at printhead e g by colour particles of transfer ribbon and therefore it is necessary to clean the printhead in regular periods depending on operating hours environmental effects such as dust etc CAUTION Printhead can be damaged gt Do not use sharp or hard objects to clean the printhead Do not touch protective glass layer of the printhead Cleaning Direction Figure 3 1 Open the printer cover 2 Turn lever B Figure 2 counter clockwise to lift up the printhead 3 Remove labels and transfer ribbon from the label printer 4 Clean printhead surface with special cleaning pen or a cotton swab dipped in pure alcohol 5 Allow printhead to dry for 2 3 minutes before commissioning the printer Service Instructions 13 Cleaning Pica Il Series 4 4 Cleaning the Label Photocell CAUTION Label photocell can be damaged gt Do not use sharp or har
38. ossible so the functions of the components and the printer remain Install again all components which you have dismantled for the lubrication in the correct position Take care e g tensions of belt springs etc 11 15 Service Instructions 29 Pica Il Series 11 15 Refitting Options 7 Refitting Options 2 DANGER Risk of death via electric shock gt Before opening the housing cover disconnect the device from the mains supply and wait approx 2 3 minutes until the power supply unit has discharged 7 1 I O Plate i i Figure 16 i 1 Remove the left printer cover Loosen two screws at the lower left printer edge and three screws at the chassis upper edge Remove the protective conductor at the inside of the printer cover Remove cover at the interface disruption from the chassis rear Mount the distance olt C with the hex nut A at the CPU PCB Fix the I O plate D with fixing screws G at the aft disruption and with screw F and washer E at the CPU PCB B 6 Insert the connecting cables for inputs outputs corresponding to the wiring plan see chapter 9 on page 47 into the appropriate plug in positions of the I O plate and CPU PCB 7 Connect the protective conductor to the inside of printer cover a FF to bh 8 Mount again the printer cover Service Instructions 31 Refitting Options Pica II Series 7 2 Ethernet Plate
39. pting to adjust the printhead when the fixing screw E is tight can lead to defects at the printhead assembly gt Always loosen the fixing screw E before adjusting the printhead e NOTICE Open and close the printhead locking device after each step of the adjustment Figure 13 26 Service Instructions 11 15 Pica Il Series Parallelism Pressure Print position 11 15 Adjustments Settings and Alignments An important characteristic for a high quality print is the parallelism of the focal line of the thermal printhead to the pressure roll Because of the fact that the position of focal line of the printhead depends on fluctuations caused by production it is necessary to adjust the parallelism 1 Loosen the fixing screw E approx 74 rotations 2 Adjust the parallelism with the adjusting screws C F Clockwise printhead moves forwards Counter clockwise printhead moves backwards 3 Adjust the parallelism as long as the printing result comes up to your full expectation 4 Tighten again the fixing screws E 5 Start a print order with approx 10 labels and control the correct passage of transfer ribbon Increasing the head contact pressure leads to an improvement of the print image density on the corresponding side and to a shifting of the ribbon feed path in the corresponding direction CAUTION Damage of printhead by unequal use gt Change factory settings only in exc
40. r e Figure 10 Removing the 1 Unplug the printer from the electrical outlet power supply 2 Remove the inside and outside label support as well as the label material if inserted from the rewinding unit Unplug all cable connections from power supply C 4 Remove the CPU PCB see chapter 5 6 on page 21 Hold the power supply firmly and unscrew the four screws A at the chassis B of printer 6 Remove the power supply unit Installing the 1 Insert the new power supply C and secure it with screws A at power supply the chassis B 2 Connect all cable connections at the power supply C Pay attention to polarity Install the CPU PCB see chapter 5 6 on page 21 4 Install again the label supports at the rewinding unit 22 Service Instructions 11 15 Pica Il Series Removing the WLAN module Installing the WLAN module 11 15 Replacing Components 5 8 Replacing the WLAN Module i Cb Em e En i HO D D F y 4 Bo G A H rr MN ip i J K az gt CPU L Figure 11 1 Unplug the printer from the electrical outlet 2 Screw off the left printer cover 3 Remove hot melt glue from WLAN module M and then remove antenna cable B from WLAN module M 4 Remove connecting cable E from WLAN adapter J 5 Loosen screws G and washers F and dismount the WLAN adapter J 6 Dismount screws L spacer rings K and hex nuts H and remove WLAN mod
41. removed or parts in this area have been replaced Excluded from this is the replacement of the printhead after which readjustment is generally not required The following print quality imperfections may indicate maladjustment of the printing mechanism e Print image too light e Print image is spotty e Print image lighter on one side e Horizontal lines not parallel to the horizontal label edges e Clear lateral drift of the transfer ribbon eb NOTICE Print image errors can also arise from wrinkling of the transfer ribbon This is why the transfer ribbon feed path and the head locking system should be checked before making adjustments to the printing mechanism see operating manual Adjustment of the printing mechanism encompasses the following procedures in the order specified 1 Adjust the position of printhead see chapter 6 2 on page 26 2 Adjust the head contact pressure see page 27 3 Adjust the transfer ribbon feed path see chapter 6 3 on page 28 Service Instructions 25 Adjustments Settings and Alignments Pica Il Series 6 2 Adjusting the Printhead Complete the following printhead settings to achieve the best possible print image gt gt Align the heating line with the highest point of the print roller Density of the print image is the greatest at this point gt Set the parallelism of horizontal lines with the edge of the label CAUTION The printhead assembly can be damaged Attem
42. s 11 15 Pica Il Series Qualifications of personnel General precautions to be heeded when beginning maintenance Additional precautions to be heeded for devices with exposed energized parts Tools What to do in case an accident occurs 11 15 Safety Instructions 2 2 Safety Handling when Working with Electricity gt Uu Uy Uuu The following work may only be performed by instructed and trained electricians e work on the electrical assemblies e work on the device while it is open and connected to the power supply Locate the emergency stop or power switch so that it can be actuated in case of an emergency Unplug the device from the electrical outlet before performing the following work e removing or installing power supply units e working in the immediate vicinity of exposed power supply parts e mechanical inspection of power supply parts e modifying the device circuits Ensure that the device is de energized Check the workplace for possible sources of danger e g moist floors defective extension cables faulty protective conduction connections Give another person the task of remaining near the workplace This person must be familiar with the location and operation of the emergency stop and power switches and switch off the power if danger arises Use only one hand while working on electrical circuits when a device is switched on Hold the other hand behind your back or put it in
43. t encima rd ut deed 15 Transfer ribbon feed path adjusting seeess 28 W Warnings rer rel 5 WNG DIIN EE 53 WLAN module replacmng 23 Service Instructions 11 15 CY valentin DRUCKSYSTEME Wr Carl Valentin GmbH Neckarstra e 78 86 u 94 78056 Villingen Schwenningen Phone 49 0 7720 9712 0 Fax 49 0 7720 9712 9901 info carl valentin de www carl valentin de
44. t will be disposed of correctly Carl Valentin GmbH thereby fulfils all obligations regarding timely disposal of old equipment and facilitates the smooth reselling of these products Please understand that we can only take back equipment that is sent free of carriage charges Further information on the WEEE directive is available on our website www carl valentin de Service Instructions 55 Pica Il Series 11 15 Index 12 Index A Adjustments settings alignments head contact pressure printhead nennen 27 oil and lubricate aan nd eene ENEE 29 print MECHANISM ce ceed ea ee era uei eene p eee rd 25 Pririthead ice e iaa 26 transfer ribbon feed pooath A 28 B Battery replacing 2n Nena 24 C Cleaning cleaning schedule erre eee ete ee 11 ie ee tee RE 14 pressure roller na ais Mine eins Pee ee 12 A e O e aT A teea ldai 13 Componentplan CPU E 54 Component replacing eruca 24 CPU PCB M 21 label photocell A 20 power SUpply rot da dai 22 pressure rOler nnn 19 printhead 2 ica Ee tees 16 17 elei DIE 15 MENA 23 Connector pin assignment printer rear neren 10 Control inputs and outputs ssssssssseeeeeee 48 CPU component plami aanre a aa aE A 54 CPU PCB replacing meini seem 21 jumper Plan sek rre eee ner eve eee Ee 54 Cutting unit refit iere erit da tres 34 35 D Dispensing unit rett 33 E Electricity safety bandlmg 9 Environmentally fri
45. the drillings and the drive pulley F 2 When re installing pay attention to correct fit of the clutch H Tighten bearing plate C with crosshead screw B 4 Close clutch H by means of the headless pin I The roller has to be installed precisely 5 Connect the protective conductor to the inside of cover 6 Mount again the printer cover Service Instructions 19 Replacing Components Removing label photocell Installing the label photocell 20 Pica Il Series 5 5 Replacing the Label Photocell NOTICE Soiling of the label photocell can also cause malfunctions Before replacing the label photocell check whether it is soiled and clean it if necessary see chapter 4 4 on page 14 d ee A fin I NZ AABC Figure 8 1 Remove media from the printer 2 Remove the left printer cover 3 Loosen plug connection of label photocell at the CPU 4 Loosen both crosshead screws A and remove label photocell a RON B Fix the label photocell B with both crosshead screws A at the main plate Guide the photocell cable through the slot hole C Re install the plug connection of photocell with the CPU Install the left printer cover Adjust the label photocell Service Instructions 11 15 Pica Il Series Removing the CPU PCB Installing the CPU PCB 11 15 Replacing Co
46. the rewinder A 2 If the ribbon runs inward or outward turn the corresponding screw C or F clockwise in Figure 14 28 small increments B 3 Wait until the ribbon feed path has stabilized after each step of the adjustment 4 Check the ribbon feed path for wrinkles LCS 5 If the wrinkles cannot be remedied e g wrinkles in the centre turn the adjustment screw D clockwise with extreme care see warnings using a hexagonal wrench 1 5 mm and observe the ribbon feed path When the adjustment screw D is tightened the printhead is bent downward slightly in the centre It is possible that a slight lightening at the edge areas of the print image could occur here Service Instructions 11 15 Pica Il Series Adjustments Settings and Alignments 6 4 Oil and Lubricate NOTICE Make sure when oiling and greasing that no lubricants deposit on photocells electronic components circuit boards printhead and rolls P d ps I A Fett Grease Graisse Figure 15 In case that dust or other dirt is deposit you have to clean the lubrication at first with alcohol Apply rather in regular intervals 1 2 per year a bit of lubricant as only rarely too much Otherwise the surplus of lubricant could settle on neighbouring components and disturb the functions In case those components should have run it because of lack of lubricant exchange these as soon as p
47. ule M from WLAN adapter J 1 Insert the new WLAN module M to the WLAN adapter J and fix it with screws L spacer rings K and hex nuts H at the WLAN adapter J 2 Mount the WLAN adapter J with screws G and washers F at the supporting plate I and the hexagon bolt D Insert connection cable E in the WLAN adapter J 4 Connect antenna cable B with WLAN module M and fix the plug connectors with a drop of hot melt glue 5 Install the left printer cover Service Instructions 23 Replacing Components Pica Il Series 5 9 Replacing the Battery A DANGER Danger of explosion when exchanging the battery improper gt Pay attention to polarity Figure 12 1 Lift up the fixing bracket by means of a non metallic device e g plastic ruler 2 Remove the defective battery 3 Insert a new battery into the support A and pay attention to position of polarity 24 Service Instructions 11 15 Pica Il Series 11 15 Adjustments Settings and Alignments 6 Adjustments Settings and Alignments 2 DANGER Risk of death via electric shock gt Before opening the housing cover disconnect the device from the mains supply and wait approx 2 3 minutes until the power supply unit has discharged 6 1 Adjusting the Print Mechanism Major adjustment of the printing mechanism beyond format based settings is only required if the printhead assembly has been
48. umber of labels per cycle 40 Service Instructions 11 15 Pica Il Series Error correction Error message Cause Remedy 64 Zero point Defective photocell Change photocell 65 Compressed air Pressure air is not connected Check pressure air 66 External releaser External print release signal is Check input signal missing 67 Row too long Wrong definition of column Reduce the column width res width res number of columns correct the number of columns 68 Scanner The connected bar code Check the connection scanner signals a device error scanner printer Check scanner dirty 69 Scanner NoRead Bad print quality Increase contrast Printhead completely soiled or Clean printhead or exchange if defective necessary Print speed too high Reduce print speed 70 Scanner data Scanned data does not Exchange printhead correspond to the data which is to print 71 Invalid page As page number either 0 or a number gt 9 is selected Select a number between 1 and 9 72 Page selection A page which is not available is Check the defined pages selected 73 Page not defined The page is not defined Check the print definition 74 Format user guiding Wrong format for customised Check the format string entry 75 Format date time Wrong format for date time Check the format string 76 Hotstart CF No CF card found If option hotstart was activated a CF card must b
49. valentin A DRUCKSYSTEME Service Instructions PICA Il IN a NN Quality Tradition Innovation Copyright by Carl Valentin GmbH 7929025 1115 Information on the scope of delivery appearance performance dimensions and weight reflect our knowledge at the time of printing We reserve the rights to make modifications All rights including those regarding the translation are reserved No part of this document may be reproduced in any form print photocopy or any other method or edited copied or distributed electronically without written permission from Carl Valentin GmbH Due to the constant further development of our devices discrepancies between manual and device can occur Please check www carl valentin de for the latest update Trademarks All named brands or trademarks are registered brands or registered trademarks of their respective owners and may not be separately labelled It must not be concluded from the missing labelling that it is not a registered brand or a registered trademark Carl Valentin label printers comply with the following safety guidelines CE EG Low Voltage Directive 2006 95 EC EG Electromagnetic Compatibility Directive 2004 108 EC Cy valentin DRUCKSYSTEME Carl Valentin GmbH Postfach 3744 78026 Villingen Schwenningen Neckarstra e 78 86 u 94 78056 Villingen Schwenningen Phone 49 0 7720 9712 0 Fax 49 0 7720 9712 9901 E Mail info carl valentin de Internet www car
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