FAST Installation Manual - Bio
Contents
1. 78 5mm 90mm Steel stainless inside FAST Tan 6 OBSERVATION VENT PORT o v port Insert desired length of 6 O V Port and Gasket pipe into factory provided gasket then into access hole in lid Insert pipe until it stops DO NOT PUSH PIPE TO MEDIA SURFACE Air Line and Gasket OPTION B LEG INSTALLATION 1 BUILD LEGS using 4 101 mm Sch 40 pipe cut to your desired length Glue the pipe to the bottom and top leg pieces Attach the leg extensions to the module using supplied self tapping screws Creating lateral stability for the FAST system is also recommended by use of non corrosive materials NOTE If legs are 18 45 7 cm tall then Sch 80 PVC or stronger pipe must be used Consult factory to extend legs gt 36 90 M 2 ATTACH LINER TO TANK Attach leg extensions to the base of the tank with stainless steel anchor bolts not provided Two anchor bolts are required per leg extension Place the anchor bolts in the corners opposite each other 3 AIR LINE Join the air supply line to the air lift connection using required piping see AIR LINE SIZING table Blower piping to FAST may not exceed 100 ft 30 5 m total length with lt 4 elbows AIR LINE SIZING MODEL 0 5 0 625 0 75 0 9 d 2 2 375 1 PV 4 5 9 0 3 3 516 78 5mm 90mm Steel stainless inside FAST Tan The air supply line inside the tank must be secured with non corrosive clamps every 2 ft 0 6 m to prevent bre2. BIO MICROBICS BETTER WATER BETTER WORLD FAST Installation Manual FOR USE WITH NSF Std 40 amp 245 MicroFAST 0 5 0 625 0 75 0 9 1 5 non NSF certified MicroFAST 3 0 4 5 9 0 NitriFAST 0 5 0 625 0 75 0 9 1 5 3 0 4 5 9 0 HighStrengthFAST 1 0 1 5 3 0 4 5 9 0 i FAST Installation Manual 2014 Bio Microbics Inc Revised January 2014 FAST MicroFAST NitriFAST and HighStrengthFAST are registered trademarks used under license INSTALLATION MANUAL FOR USE WITH FAST SYSTEMS NSF Std 40 245 cert MicroFAST 0 5 0 625 0 75 0 9 1 5 Non NSF cert MicroFAST 3 0 4 5 9 0 NitriFAST 0 5 0 625 0 75 0 9 1 5 3 0 4 5 9 0 HighStrengthFAST 1 0 1 5 3 0 4 5 9 0 GENERAL INFORMATION All FAST products are ETL certified for safety electrical environmental etc One or more of the following patents protects this process 3 966 599 3 966 608 3 972 965 5 156 742 Certified by NSF International the MicroFAST 0 5 0 625 0 75 0 9 and 1 5 systems meets NSF Standard 40 Class 1 and Standard 245 certifications for wastewater treatment devices If you have questions regarding any Bio Microbics products please contact us 800 753 FAST 3278 or 913 422 0707 e mail onsite biomicrobics com About FAST The FAST Fixed Activated Sludge Treatment system uses naturally occurring bacteria biomass to treat sewage for dispersal into the environment This continuous process provides the b
3. aking OUTLET INSTALLATION Insert 4 Sch 40 PVC pipe for use as an effluent line Insert through tank wall and into 4 outlet gasket in the liner Push pipe to baffle stops ge4 930 5cm p24 30 5cm FAST AIR LIFT NON CORROSIVE CLAMP EVERY 2 FT GASKET GASKET NON CORROSIVE CLAMP EVERY 2 FT RISER RISER 3 AIR SUPPLY SUPPL Y LINE LINE GASKET GASKET NON CORROSIVE CLAMP EVERY 2 FT MIN FAST AIRLIFT amp T AIRLIFT amp SUPPLIED SUPPLIED SEMI 1I FLEXIBLE AIR LINE INECTIUN W 3 DIAM SS AIR SUPPLY CONNECTION W 3 END FITTING DIAM SS MPT END OPTIONS FITTING VENTING Numerous options exist for proper venting Three of the most common are open surface area mentioned here The vent system must be sized properly to avoid excessive back pressure in the system see table below It also must not allow surface water to enter the system and must allow internal condensation to drain Fasten with non corrosive screws DIRECT VENT DIRECT VENT The 6 o v port can have holes drilled in it or a slotted cap put on it Any cap must be fastened with screws to prevent unauthorized access The opening s should prevent foreign material from entering the system EUSTE EREACNOR see note J 7 amp B REMOTE VENT Branch off of the 6 o v port or manhole below grade Run the vent pipe to the desired location and terminate above grade Cover opening with 4 mesh REMOTE VENT screen or similar Wate
4. d workmanship for a period of two years after installation or three years from date of shipment subject to the following terms and conditions Commercial FAST system for a period of one year after installation or eighteen months from date of shipment whichever occurs first subject to the following terms and conditions During the warranty period if any part is defective or fails to perform as specified when operating at design conditions and if the equipment has been installed and is being operated and maintained in accordance with the written instructions provided by Bio Microbics Inc Bio Microbics Inc will repair or replace at its discretion such defective parts free of charge Defective parts must be returned by owner to Bio Microbics Inc s factory postage paid if so requested The cost of labor and all other expenses resulting from replacement of the defective parts and from installation of parts furnished under this warranty and regular maintenance items such as filters or bulbs shall be borne by the owner This warranty does not cover general system misuse aerator components which have been damaged by flooding or any components that have been disassembled by unauthorized persons improperly installed or damaged due to altered or improper wiring or overload protection This warranty applies only to the treatment plant and does not include any of the structure wiring plumbing drainage septic tank or disposal system Bio Microbics Inc re
5. installed at this location Blower piping to FAST may not exceed 100 ft 30 5 m total length and have lt 4 elbows Keep all debris out of air line ALL CONNECTIONS MUST BE AIR WATER TIGHT 4 CONNECT INCOMING POWER to the blower at the blower junction box Be sure to follow the supplied wiring diagram for the voltage at your specific location All blowers are dual voltage and must be connected according to the proper diagram Blower diagrams can be found on the blower s shipping box and or at the end of this manual CONTROL PANEL INSTALLATION T C AUT ON Always have all utility lines and equipment marked by a locating service prior to performing any work All FAST system electrical parts are ETL UL equivalent certified for safety The control panel meets NEMA4X standards for all weather use not explosive or submerged environments All electrical work shall be properly performed by a qualified electrician per all applicable codes Failure to do so may result in severe bodily injury or death 1 Examine wiring directions inside the supplied FAST control panel 2 A dedicated breaker is required in the building s master electrical panel Make connections between the master panel and FAST control panel 3 Make connections between blower and FAST control panel per the electrical diagram Bio Microbics manufactures control panels that control UV systems and sewage pumps The TRACK system or other auto dialer can also be connected t
6. iomass with waste food and air in a suitable environment Dead bacteria and non biodegradable waste settle and accumulate in the bottom of the tank for periodic removal The FAST process consists of the treatment module and blower The blower provides air to the system via the air supply pipe The air supply pipe and draft tube create an air lift The air lift mixes oxygen and waste throughout the media inside the tank Bacteria grows on the media and digests the waste A vent pipe expels harmless vapors created by the process GENERAL LAYOUT A Blower and Housing MR nl B Control Panel D C Air Line Piping D Vent s and Observation Port F FAST Unit H Outlet to Drain field PLEASE NOTE Adequate pump out must be provided for primary and secondary zones There may be ancillary equipment associated with your system pump s before and or after the FAST unit a distribution box a disinfection system an irrigation system a remote alarm or auto dialer etc Primary Zone Secondary Zone Only qualified service personnel should open access ports and or covers to a septic tank Infectious organisms exist in a A WARNING septic tank If any contact with wastewater occurs immediately wash and disinfect all exposed areas and contact personal physician Failure to do so could result in severe sickness or death DO NOT use an open flame or cause a spark near a septic tank s access points Gases emanating from septic ta
7. isinfecting cleaner and WARNING contact your personal physician Failure to do so could result in severe sickness or death WARNING Hazards exist in confined spaces such as a septic tank All confined space precautions must be followed if entering a tank Always keep tank openings covered during storage and installation Before installation may begin check the tank to ensure it is level within 1 2 12 mm MATERIALS REQUIRED FOR INSTALLATION Note other tools may be needed to complete installation Septic tank that meets all applicable requirements amp standards Safe lifting mechanism Anchor bolts for securing FAST unit to the tank and PVC saw Pipe lubricant soap PVC primer and glue weather appropriate Concrete base for blower assembly blower housing to the concrete base Mounting screws for control panel 4 Piping for observation vent port air lines and vent lines check installation procedures specs and plans to determine the size and type of pipes needed 11 10 Electrical conduit fittings and specified wires Hammer drill and masonry bits MODULE INSTALLATION There are two options available for mounting the FAST module into a tank Option A uses FAST s plastic lid and hangs the module from the concrete tank Option B uses leg extensions to stand the unit up on the bottom of tank MODULE WEIGHTS MCF M MCF MCF MCF MCF anisa a703 10 Cw sso CF WEIGHT Ibs 1500 2200 AC AUTION U
8. lower circuit breaker and wait for the alarm to sound If the alarm does not sound after 30 seconds then review the electrical installation procedures G Turn the blower back ON H Backfill the excavation l Lastly record the FAST unit s serial number in the Service Manual ri rm AMI 110 220 PANEL ELECTRICAL WIRING DIAGRAMS Diagnostic Only the MicroFAST 0 5 0 625 0 75 and 0 9 system diagrams are displayed here Information for larger FAST n TT UV systems accompanies those units and can be obtained from Lamp Current TIMINGMODES d DP SWPOS S umper Sensor jumps jumper Bio Microbics EZE mand sor Eh p HI Press Input i TES T 65 SEC ON 20 SEC OFF OO ALWAYS ON BLOWER DIAGRAMS ATTENTION Please refer to side of shipping box for correct Blower ieee i Model FPZ SCLO6 Model FUJI VFC 209 100P 300P Model FUJI VFC 209 100P 300P Model FPZ SCLO6 iilud N to T2 T4 L2to T4 Jumper W2 to U1 L2 to V1 T4 amp T3 cap together 12 amp I3 cap together L1 to terminal block Jumper W2 to U2 T1 cap off N to white connector Model GAST R2103 RAP115 R1102 Model GAST R2103 R4P115 R1102 Power 220VAC 1a Power 110VAC Li to Pi L1 to P1 L2to4 Nto 2 4 5 3 and 2 cap together P2 5 3 cap together P2 cap off LIMITED WARRANTY Bio Microbics Inc warrants every new residential FAST system against defects in materials an
9. nks can explode if ignited or deadly if inhaled LOCATION A C AUT ION Always have all utility lines and equipment marked by a locating service prior to performing any work Failure to do so could result in severe bodily injury or death FAST systems may be located in the same position relative to the house and water supply as any conventional septic system However some basic guidelines should be followed 1 The FAST system lid is designed to withstand a burial depth of up to 3 feet 0 9 meters Do not place the tank in a location where it could be subjected to traffic or additional weight A professional engineer should be consulted if additional loading conditions are expected FAST with feet option should be considered 2 The FAST system must be located so that sufficient slope 2296 inch foot is provided for the influent and effluent lines 3 Excessive back pressure must not be placed on the blower Follow all installation guidelines 4 The method and arrangement for effluent discharge must not interfere with the treatment plant s operation SYSTEM COMPONENTS OPTIONAL EQUIPMENT 010 FT Ps Footsottom 0105 Foot Screws did 10 SSD141 SUPPLIED EQUIPMENT Inlet Filter Element L dependantonmodel 2 Air Line Gasket 050 GSKT2 Lid Not available with MCF 4 5 amp 9 0 dependant on model e f e f e A Persons coming in contact with wastewater must immediately wash all exposed areas with d
10. o the panel FINAL INSPECTION amp START UP It is the responsibility of the installer to ensure that the tank will not float due to hydraulic conditions at the site Your local FAST Systems distributor may provide installation inspection services If you have questions call Bio Microbics at 800 753 FAST 3278 or 913 422 0707 A NTA Always secure all access covers to prevent unauthorized people from entering the tank Only qualified service personnel should open access ports and or covers Infectious organisms exist in a septic tank If any contact with wastewater occurs immediately wash and disinfect all exposed areas and contact personal physician Failure to do so could result in severe sickness or death DO NOT use an open flame or cause a spark near a septic tank s access points Gases emanating from septic tanks can explode if ignited or deadly if inhaled BEFORE THE UNIT IS BACKFILLED A Fill the tank to the normal operating level B Check for leaks in all water tight seals C Turn the blower ON and observe the operation of the airlift A robust splash should be present D Check for excessive back pressure Seal all access covers place hand about 8 inches 20 cm from FAST vent if air flow is felt then excessive back pressure exists and the system s vent must be upgraded Check for proper water level over the media The normal water line should be 2 5 cm over the media Check for proper alarm function Turn OFF the b
11. r accumulating in the vent piping MUST be drained to prevent back pressure NOTE The vent should not exceed 100 ft 30 5m in total length Joints m be wate BIOFILTER Please contact Bio Microbics for guidance on how to build this buried vent NOTE A biofilter vent must not allow moisture back into the treatment system REQUIRED VENT SIZES MODEL MIN VENT DIAM in mm All 3 0 6 152 19 5 126 All 4 5 9 0 10 254 39 251 BLOWER INSTALLATION A CAUTION Always have all utility lines and equipment marked by a locating service prior to performing any work AX WARNING All electrical work shall be properly performed by a qualified electrician per all applicable codes Failure to do so may result in severe bodily injury or death The blower and blower housing must be mounted on a solid base such as concrete to avoid settling All conduit piping should pass through the concrete slab from below CONNECT SUPPLIED INITIAL PIECES See picture to the right a Longest pipe b Elbow See Inset c Air filter assembly d Shortest pipe e Reducer bushing I CE NS amp I re Ma Ce t NOTE ALL PIPE CONNECTIONS MUST BE AIR WATER TIGHT 2 SECURE BLOWER assembly to housing base using four supplied 14 x 1 self tapping screws Drill screws directly into blower base 3 CONNECT AIR LINE from FAST unit to blower outlet using required piping see chart A quick disconnect is highly recommended to be
12. se safe lifting techniques to set module in tank Be sure all lifting equipment is clear of obstructions such as power lines and trees OPTION A LID INSTALLATION not available on any 4 5 or 9 0 unit 1 Hang module liner from the opening in top of tank Place FAST lid on top of liner Carefully line up the air line hole in the lid with coupling at top of air lift inside insert Make sure the air line pipe is not leaning and stands perpendicular to the lid 2 Use hammer drill to drill holes for anchoring module to the tank using pre formed holes in the module lid as guides 3 Apply sealant to surface between liner and tank and SEALING module lid 4 Place module lid on top of liner and secure using holes drilled in step 2 and non corrosive 3 8 anchor bolts 5 AIR LINE Insert cut length of air supply pipe see AIR LINE SIZING table through factory provided air line gasket in module lid Use 6 hole in the lid for access to connect and glue air supply to air lift coupling Run the air line to the desired blower location using required piping Be sure airline is properly bedded when installed Air line piping to FAST may not exceed 100 ft 30 5 m total length with lt 4 elbows Primer amp Glue weld joint for airline here turn pipe while connecting amp ALL CONNECTIONS MUST BE AIR WATER TIGHT AND PERMANENT hold ioint for 30 seconds AIR LINE SIZING MODEL 0 5 0 625 0 75 0 9 j ij 4 5 9 0 3 3 516
13. serves the right to revise change or modify the construction and or design of the FAST system or any component part or parts thereof without incurring any obligation to make such changes or modifications in present equipment Bio Microbics Inc is not responsible for consequential or incidental damages of any nature resulting from such things as but not limited to defect in design material or workmanship or delays in delivery replacements or repairs THIS WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES EXPRESS OR IMPLIED BIO MICROBICS SPECIFICALLY DISCLAIMS ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE NO REPRESENTATIVE OR PERSON IS AUTHORIZED TO GIVE ANY OTHER WARRANTY OR TO ASSUME FOR BIO MICROBICS INC ANY OTHER LIABILITY IN CONNECTION WITH THE SALE OF ITS PRODUCTS Contact your local distributor for parts and service FAST System Serial Number system Designer Name Designer Phone Health Official Name Health Official Phone Manufacturer Name Bio Microbics Inc Manufacturer Phone 1 800 53 FAST 32 8 Installed By Installer Phone Maintenance Provider Name Maintenance Provider Phone BIO MICROBICS BETTER WATER BETTER WORLD 8450 Cole Parkway Shawnee KS 66227 USA Ph 913 422 0707 Fax 913 422 0808 800 753 FAST 3278 www biomicrobics com
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