RUGGEDCOM RS1600
Contents
1. Table of Contents E nca LL n S V Related DOCUMENTS PL Mm V Accessing Documentation pec eed e dede eai ede uie os V TWAIN Customer Support odio eere li eee el ee cag eee A ag pad le eee oa ee du cere Ede ele gee duces vi Chapter 1 Sello H 1 1 4 Feature Highlights 2 1 e duce t des 1 1 2 Ports Controls and Indicator LEDS iioii t er netu iacob ep later tests 2 Chapter 2 Installing 7 e ee e DR d uss lg 5 2 1 ded baee tide 5 2127 Mounting the Device to a Rack onte eene tend teet evened pee ante eae 6 2 1 2 Mounting the Device a DIN 4 7 2 1 3 Mounting the Device to a Panel 1 7 2 2 Connecting iet dd tib date 8 2 2 1 Connecting AG POWer circle dep dade ted da i eddie cies dug ld e de 9 2 2 2 Gonnecting DG POW6F dede be ide etre EE De ERO tes ber Du en 10 2 2 3 Wiring Examples oct tne deut cmd eee AAAA s2. Maximum Rating Consumption 12 24 VDC 10 VDC 36 VDC 6 3 A F 1 5 24 VDC 18 VDC 36 VDC 5 A F 1 5 48 VDC 36 VDC 59 VDC 2 A T 1 5 30 W HI 125 250 VDC 88 VDC 300 VDC 2 A T 5 5 kVDC HI 110 230 VAC 85 VAC 265 VAC 2 A T 4 F denotes fast acting fuse denotes time delay fuse Power consumption varies based on configuration 10 100Base TX ports consume roughly 1 W less than fiber optic ports 4 Same power supply for both AC and DC Section 4 2 Failsafe Relay Specifications Voltage Current 30 VAC 0 3A 30 VDC 1A 80 VDC 0 3A Power Supply Specifications 17 4 RUGGEDCOM 51600 Technical Specifications Installation Guide Section 4 3 Copper Ethernet Port Specifications The following details the specifications for copper Ethernet ports that can be ordered with the RS1600 Speed Connector Duplex Cable Type Wiring Standard Maximum Distance Isolation 10 100Base TX RJ45 FDX HDX gt Category 5 TIA EIA T568A B 100 m 328 ft 1 5 kV Auto negotiating f Shielded or unshielded 9 Auto crossover and auto polarity Typical distance Dependent on the number of connectors splices RMS 1 minute Section 4 4 Fiber Optic Ethernet Port Specifications The following details the specifications for fiber optic Ethernet ports that can be ordered with the RS1600 Section 4 4 1 10Base FL 100Base SX Ethernet Optical Specifications Section 4
3. 8 CTS Clear To Send 9 Reserved Do Not Connect Connecting to the Device 13 Chapter 2 RUGGEDCOM 51600 Installing Device Installation Guide Communication Ports Connect any of the available Ethernet ports on the device to a management switch and access the ROS console and Web interfaces via the device s IP address For more information about available ports refer to Chapter 3 Communication Ports Section 2 5 Cabling Recommendations Siemens does not recommend the use of copper cabling of any length for critical real time substation automation applications All copper Ethernet ports on RUGGEDCOM products include transient suppression circuitry to protect against damage from electrical transients and conform with IEC 61850 3 and IEEE 1613 Class 1 standards This means that during a transient electrical event communications errors or interruptions may occur but recovery is automatic Siemens also does not recommend using copper Ethernet ports to interface with devices in the field across distances that could produce high levels of ground potential rise i e greater than 2500 V during line to ground fault conditions Cabling Recommendations RUGGEDCOM RS1600 Chapter 3 Installation Guide Communication Ports Communication Ports The 51600 be equipped with various types of communication ports to enhance its abilities and performance To determine which ports are equipped on the device refer to the fact
4. Reserved Do Not Connect 5 Reserved Do Not Connect 6 TX Transmit Data 7 Reserved Do Not Connect 8 Reserved Do Not Connect Case Shield Chassis Ground For specifications on the available copper Ethernet ports refer to Section 4 3 Copper Ethernet Port Specifications Section 3 2 Fiber Optic Ethernet Ports Fiber optic Ethernet ports are available with either MTRJ Mechanical Transfer Registered Jack and LC Lucent Connector connectors Make sure the Transmit Tx and Receive Rx connections of each port are properly connected and matched to establish a proper link Figure 16 MTRJ Port Figure 17 LC Port 1 Tx Connector 2 Rx Connector 1 Tx Connector 2 Rx Connector For specifications on the available fiber optic Ethernet ports refer to Section 4 4 Fiber Optic Ethernet Port Specifications 16 Fiber Optic Ethernet Ports RUGGEDCOM 51600 4 Installation Guide Technical Specifications 4 Technical Specifications The following sections provide important technical specifications related to the device and available modules Section 4 1 Power Supply Specifications Section 4 2 Failsafe Relay Specifications Section 4 4 Fiber Optic Ethernet Port Specifications Section 4 5 Operating Environment Section 4 6 Mechanical Specifications Section 4 1 Power Supply Specifications Input Range Power Supply Type intemal pus Isolation Momm Power
5. circuitry to chassis ground and must be removed in order to avoid damage to transient suppression circuitry during testing 1 Connect the positive wire from the power source to the positive hot H terminal on the terminal block For more information refer to Section 2 2 3 Wiring Examples Figure 6 Terminal Block Wiring 1 Positive Hot H Terminal 2 Negative Neutral N Terminal 3 Surge Ground Terminal 4 Chassis Ground Terminal Connect the negative wire from the power source to the negative neutral N terminal on the terminal block Using a braided wire or other appropriate grounding wire connect the surge ground terminal to the chassis ground connection The surge ground terminal is used as the ground conductor for all surge and transient suppression circuitry internal to the unit 4 Connect the ground terminal on the power source to the chassis ground terminal on the device Section 2 2 3 Wiring Examples The following illustrate how to connect power to single and dual power supplies 10 Connecting DC Power RUGGEDCOM 51600 2 Installation Guide Installing Device DEVICE COMPUES WITH PART 15 THE FOC ULES OPERATION IS SUBJECT TO THEFCLLOWING TWOCNDIIONS 1 THS DEVICEMAY NOT CAUSE HARMFUL INTERFERENCE AND 2 THIS DEVICEMUST INCLUDING INTERFERENCE THAT MAY CAUSE UNDESIRED OPERATION DEVICE COMPUES WITH PART 15 FAILSAFE THEFOCRU
6. device to be slid onto a standard 35 mm 1 4 in DIN rail To mount the device to a DIN rail do the following 1 Align the adapters with the DIN rails and slide the device into place Figure 3 DIN Rail Mounting 1 Panel DIN Rail Adaptor 2 DIN Rail 3 Screw 2 Install one of the supplied screws on either side of the device to secure the adapters to the DIN rails Section 2 1 3 Mounting the Device to a Panel For panel installations the RS1600 be equipped with panel DIN rail adapters pre installed on each side of the chassis The adapters allow the device to be attached to a panel using screws To mount the device to a panel do the following 1 Place the device against the panel and align the adapters with the mounting holes Mounting the Device on a DIN Rail Chapter 2 RUGGEDCOM RS1600 Installing Device Installation Guide Figure 4 Panel Mounting 1 Screw 2 Panel DIN Rail Adapter 2 Install the supplied screws to secure the adapters to the panel Section 2 2 Connecting Power The RS1600 supports single or dual redundant high AC high DC and or low DC power supplies The use of two power modules is recommended to provide redundancy and load balancing The RS1600 can be equipped with either a screw type or pluggable terminal block which provides power to both power supplies The screw type terminal block is installed using Philips screws and compression plates allowing either bare wire connectio
7. level of immunity to electromagnetic interference EMI and heavy electrical surges typical of environments found in electric utility substations industrial plant floors or in curb side traffic control cabinets The RS1600 provides IEEE 1613 Class 2 error free communications performance under EMI stress An operating temperature range of 40 to 85 C 40 to 185 F allows the RS1600 to be placed in almost any location For applications requiring high availability the RS1600 provides the option for integrated dual redundant power supplies each capable of accommodating a wide range of input voltages for worldwide operability Also unique is the ability to have each power supply fed from different voltage levels and or sources thereby providing great flexibility in creating high availability systems The RS1600 offers advanced Layer 2 and 3 networking features and network management via the Rugged Operating System ROS A unique feature of ROS is the performance of its IEEE 802 1w Rapid Spanning Tree Protocol RSTP used for implementing fault tolerant ring and mesh network architectures The protocol has been optimized to support ring sizes of up to 160 switches and fault recovery times in the order of less than 5 ms per switch The RS1600 s superior ruggedized design coupled with the Rugged Operating System ROS provides improved system reliability secure access management and advanced networking features making it ideally suited for creating
8. 4 2 Fast Ethernet 100 Mbps Optical Specifications Section 4 4 1 10Base FL 100Base SX Ethernet Optical Specifications 5 Rx Rx 2 Mode ees RS E oe Gane Sensitivity Saturation E km Budget dBm dBm i dB MM ST 50 125 820 16 5 10 6 34 4 11 2 2 21 Section 4 4 2 Fast Ethernet 100 Mbps Optical Specifications Rx Rx s Power Mode od Tbe n yos ony Sensitivity Saturation reset ea Budget dBm dBm MTRJ 50 125 1310 16 11 33 5 11 2 17 SM LC 9 125 1310 15 8 31 5 15 16 5 18 Copper Ethernet Port Specifications RUGGEDCOM RS1600 Installation Guide Chapter 4 Technical Specifications Section 4 5 Operating Environment Parameter Range Ambient Operating Temperature 40 to 85 C 40 to 185 F Ambient Relative Humidity 5 to 95 Ambient Storage Temperature 40 to 85 C 40 to 185 F Section 4 6 Mechanical Specifications Parameter Dimensions Weight Enclosure Comments Measured from a 30 cm 12 in radius surrounding the center of the enclosure Non condensing Value Refer to Chapter 5 Dimension Drawings 10 Ib 4 5 Kg 18 AWG Galvanized Steel Operating Environment 19 RUGGEDCOM 51600 4 Installation Guide Technical Specifications Mechanical Specifications 20 RUGGEDCOM 51600 Chapter 5 Installation Guide Dimension Drawings 5 Dimension Drawings NOTE All dimensions are in millimeters unless
9. AC Power ports Signal ports DC Power ports AC Power ports Signal ports DC Power ports DC Power ports The RS1600 has passed the following EMI and environmental tests Test Levels 8 kV 15 kV 20 V m 4 kV 2 5 kHz 4 kV 4 kV 4 kV 4 kV line to earth 2 kV line to line 2 kV line to earth 1 kV line to line 4 kV line to earth 2 kV line to line 10V 10 V 10V 10V 40 A m continuous 1000 A m for 1 s 3096 for 0 1 s 6096 for 0 1 s 100 for 0 05 s 30 for 1 period 60 for 50 periods 100 for 5 periods 10096 for 50 periods 2 5 kV common 1 kV differential mode 1 MHz 2 5 kV common 1 kV differential mode 1 MHz 2 5 kV common 1 kV differential mode 1 MHz 30 V Continuous 300 V for 1 s 30 V Continuous 300 V for 1 s 10 Severity Levels 4 26 EMI and Environmental Type Tests RUGGEDCOM RS1600 Installation Guide Chapter 6 Certification Test IEC 60255 5 Description Dielectric Strength HV Impulse Signal ports DC Power ports AC Power ports Signal ports DC Power ports AC Power ports IEEE 1613 C37 90 x EMI Immunity Type Tests Test Levels Severity Levels 2 kVAC Fail Safe Relay output 1 5 kVDC 2 kVDC 5 kV Fail Safe Relay Output 5 kV 5 kV The RS1600 meets Class 2 requirements for an all fiber configuration and Class 1 requirements for Description Enclosure Contact Enclosure
10. Air Enclosure ports Signal ports DC Power ports AC Power ports Earth ground ports Signal ports DC Power ports AC Power ports Signal ports DC Power ports AC Power ports Signal ports DC Power ports AC Power ports Test Levels 8 kV 15 kV 35 V m 4 kV 2 5 kHz 4 kV 4 kV 4 kV 2 5 common mode 1 2 2 5 kV common differential mode 1MHz 2 5 kV common and differential mode 1MHz 5 kV Failsafe Relay 5 kV 5 kV 2 kVAC Failsafe Relay 1 5 kVDC 2 kVAC NOTE copper ports IEEE Test IEEE prd Clause C37 90 3 9 ESD C37 90 2 8 Radiated RFI C37 90 1 7 Fast Transient Oscillatory C37 90 6 HV Impulse Dielectric Strength Environmental Type Tests Test Description IEC 60068 2 1 Cold Temperature IEC 60068 2 2 Dry Heat Test Ad Test Bd Test Levels Severity Levels 40 C 40 F 16 Hours 85 C 185 F 16 Hours EMI and Environmental Type Tests 27 Chapter 6 Certification RUGGEDCOM RS1600 Installation Guide Test IEC 60068 2 30 IEC 60255 21 1 IEC 60255 21 2 Humidity Damp Heat Cyclic Description Vibration Shock Test Db Test Levels Severity Levels 95 non condensing 55 C 131 F 6 cycles 29 10 150 Hz Class 2 30 g 11 ms Class 2 28 EMI and Environmental Type Tests
11. Ethernet networks for mission critical real time control applications The following sections provide more information about the RS1600 Section 1 1 Feature Highlights Section 1 2 Ports Controls and Indicator LEDs Section 1 1 Feature Highlights 16 Ethernet Ports Twelve 10Base FL and two 100Base FX or 10 100Base TX ports Multimode and Singlemode optical transceivers Industry standard fiber optical connectors LC and Rated for Reliability in Harsh Environments Immunity to EMI and heavy electrical surges Zero Packet Loss Technology Meets IEEE 1613 Class 2 electric utility substations Exceeds IEC 61850 3 electric utility substations Exceeds IEC 61800 3 variable speed drive systems Exceeds IEC 61000 6 2 generic industrial Feature Highlights 1 Chapter 1 Introduction RUGGEDCOM RS1600 Installation Guide e Exceeds NEMA 5 2 traffic control equipment 40 to 85 C 40 to 185 F operating temperature no fans Failsafe Output Relay For critical failure or error alarming Conformal coated printed circuit boards optional Cyber Security Features e e e e e e Multi level user passwords SSH SSL 128 bit encryption Enable disable ports MAC based port security Port based network access control 802 1x VLAN 802 1Q to segregate and secure network traffic RADIUS centralized password management SNMPv3 authentication and 56 bit e
12. LES OPERATION ISSUBJECT TO THEFQLLOMNG TWOOCNDIONS 1 THS DEVICEMAYNOT CAUSEHARMPLL INTERFEFENCE AND 2 THS DEVICEMUST ACCEPT ANY INTEFFEFENCEFECEVED INCLUDING INTERFERENCE THAT MAY CAUSE UNDESIRED CPERATION THIS DEVICE COMPLIES WITH PART 150F THEFOCRLLES CPERATION IS SUBJECT TO THEFOLLOMNG TWOCQNDITIONS 1 THS DEVICEMAYNOT CAUSE HARMFUL INTERFERENCE AND 2 THS DEVICE MUST ACCEPT ANY INTEFFEFENCEFECHVED INCLUDING INTERFERENCE THAT MAY CAUSE UNDESIRED OPERATION Figure 9 Dual AC Power Supply Wiring Examples 11 Chapter 2 Installing Device RUGGEDCOM RS1600 Installation Guide DEVICE COMPUES WITH PART 15 TE menus OPERATION ISSUBJECT TO FOLLOWING TWOOONDITIONS 1 THS SIS PACE MAY NOT OSEANE M MZ INTEFFEFENOE AND 2 THS DEMOEMUST A i EEE MD oS bo PALENGNIEYEENETMTHA UE DEVICE COMPUES WITH PART 15 OPERATION ISSUBJECT TO FQLONNGTWOCENDITENS 1 THS eee DEVCEMAYNOT CAUSEN INTERFERENCE AND 2 THS trier NOLDINGINTEEENCE THAT MAY CAUSE UNDESIRED OPERATION Figure 11 Dual AC DC Power Supply Section 2 3 Connecting the Failsafe Alarm Relay The failsafe relay can be configured to latch based on alarm conditions The NO Normally Open contact is closed when the unit is powered and there are no active alarms If the device is not powered or if an active alarm is configured the relay opens the NO contact
13. SIEMENS RUGGEDCOM 51600 Installation Guide 6 2014 RC1013 EN 02 Preface Introduction Installing Device Communication Ports Technical Specifications Dimension Drawings Certification RUGGEDCOM RS1600 Installation Guide Copyright 2014 Siemens Canada Ltd All rights reserved Dissemination or reproduction of this document or evaluation and communication of its contents is not authorized except where expressly permitted Violations are liable for damages All rights reserved particularly for the purposes of patent application or trademark registration This document contains proprietary information which is protected by copyright All rights are reserved No part of this document may be photocopied reproduced or translated to another language without the prior written consent of Siemens Canada Ltd Disclaimer Of Liability Siemens has verified the contents of this manual against the hardware and or software described However deviations between the product and the documentation may exist Siemens shall not be liable for any errors or omissions contained herein or for consequential damages in connection with the furnishing performance or use of this material The information given in this document is reviewed regularly and any necessary corrections will be included in subsequent editions We appreciate any suggested improvements We reserve the right to make technical improvements without notice Regist
14. and closes the NC Normally Closed contact NOTE 1 Control of the failsafe relay output is configurable through ROS One common application for this relay to signal an alarm if a power failure occurs For more information refer to the ROS User Guide for the RS1600 The following shows the proper relay connections 12 Connecting the Failsafe Alarm Relay RUGGEDCOM 51600 2 Installation Guide Installing Device o Figure 12 Failsafe Alarm Relay Wiring 1 Normally Closed Terminal 2 Common Terminal 3 Normally Open Terminal Section 2 4 Connecting to the Device The following describes the various methods for accessing the ROS console and Web interfaces on the device For more detailed instructions refer to the ROS User Guide for the RS1600 Serial Console Port Connect a PC or terminal directly to the serial console port to access the boot time control and ROS console interface IMPORTANT The serial console port is intended to be used only as temporary connections during initial configuration or troubleshooting The serial console port implements RS232 DCE Data Communication Equipment on a DB9 connector The following is the pin out for the port Pin Name Description 1 DCD Data Carrier Detect Figure 13 Serial DB9 Console Port 2 RX Receive Data 3 TX Transmit Data 4 DTR Data Terminal Ready 5 GND Signal Ground 6 DSR Data Set Ready 7 RTS Request to Send
15. ction 2 1 2 Mounting the Device on a DIN Rail Section 2 1 3 Mounting the Device to a Panel Section 2 1 1 Mounting the Device to a Rack For rack mount installations the 51600 can be equipped with rack mount adapters pre installed NOTE 1 The chassis features multiple mounting holes allowing the rack mount adapters to be installed to 25 mm 1 in from the face of the device To secure the device to a standard 48 cm 19 in rack do the following 1 Make sure the rack mount adapters are installed on the correct position on the chassis Figure 2 Rack Mount Adapters 1 Rack Mount Adapter 2 Insert the device into the rack NOTE Li Since heat within the device is channelled to the enclosure it is recommended that 1 rack unit of space or 44 mm 1 75 in be kept empty above the device This allows a small amount of convectional airflow Forced airflow is not required However any increase in airflow will result in a reduction of ambient temperature and improve the long term reliability of all equipment mounted in the rack space 3 Secure the adapters to the rack using the supplied hardware 6 Mounting the Device to a Rack 2 RUGGEDCOM 51600 Installation Guide Installing Device Section 2 1 2 Mounting the Device on a DIN Rail For DIN rail installations the RS1600 can be equipped with panel DIN rail adapters pre installed on each side of the chassis The adapters allow the
16. ea AAA DE oe ode dates 10 2 3 Connecting the Failsafe Alarm 12 2 4 Connecting t the Device eerte eer ded betont Hed 13 2 5 Cabling Recommendations 2 ie ded ri tiu 14 Chapter 3 CGomm nication 15 3 6 15 3 2 Fiber Optic Ethernet Ports 16 Chapter 4 Uzee ceejei i 17 4 1 Power Supply Specifications 17 4 2 Failsate Relay Speeificatiornis A E ade idee sat ate e e p ae RR e Ee ed on Eget 17 4 3 Copper Ethernet Port Specifications 18 RUGGEDCOM RS1600 Table of Contents Installation Guide 4 4 Fiber Optic Ethernet Port Specifications 18 4 4 1 10Base FL 100Base SX Ethernet Optical Specifications 18 4 4 2 Fast Ethernet 100 Mbps Optical Specifications 18 4 5 Operating a He He en ET EAT 19 4 6 Mechanical Specifications 19 Chapter 5 DIMENSION DESWIRROS asx eet ga
17. ered Trademarks ROX Rugged Operating System On Linux CrossBow and eLAN are trademarks of Siemens Canada Ltd ROS is a registered trademark of Siemens Canada Ltd Other designations in this manual might be trademarks whose use by third parties for their own purposes would infringe the rights of the owner Third Party Copyrights Siemens recognizes the following third party copyrights Copyright 2004 GoAhead Software Inc All Rights Reserved Security Information Siemens provides products and solutions with industrial security functions that support the secure operation of plants machines equipment and or networks They are important components in a holistic industrial security concept With this in mind Siemens products and solutions undergo continuous development Siemens recommends strongly that you regularly check for product updates For the secure operation of Siemens products and solutions it is necessary to take suitable preventive action e g cell protection concept and integrate each component into a holistic state of the art industrial security concept Third party products that may be in use should also be considered For more information about industrial security visit http Awww siemens com industrialsecurity To stay informed about product updates as they occur sign up for a product specific newsletter For more information visit http support automation siemens com Warranty Siemens warra
18. hese limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment This equipment generates uses and can radiate radio frequency energy and if not installed and used in accordance with the instruction manual may cause harmful interference to radio communications Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference on his own expense Section 6 3 Industry Canada Compliance CAN ICES 3 A NMB 3 A Agency Approvals 25 Chapter 6 Certification RUGGEDCOM RS1600 Installation Guide Section 6 4 EMI and Environmental Type Tests Test IEC 61000 4 2 IEC 61000 4 3 IEC 61000 4 4 IEC 61000 4 5 IEC 61000 4 6 IEC 61000 4 8 IEC 61000 4 29 IEC 61000 4 11 IEC 61000 4 12 IEC 61000 4 16 IEC 61000 4 17 IEC 61850 3 Type Tests Description ESD Radiated RFI Burst Fast Transient Surge Induced Conducted RFI Magnetic Field Voltage Dips and Interrupts Damped Oscillatory Mains Frequency Voltage Ripple on DC Power Supply Enclosure Contact Enclosure Air Enclosure ports Signal ports DC Power ports AC Power ports Earth ground ports Signal ports DC Power ports AC Power ports Signal ports DC Power ports AC Power ports Earth ground ports Enclosure ports DC Power ports
19. i Led 21 Chapter 6 PRR en ernie Tree 25 Agency Approvals ect tlli e conte ne bu deed co e ette aed 25 0 2 FGC Compliance rette o eas teMat tate ta NM storie Mer eamus 25 6 3 Industry Canada Compliance rise tereti ar 25 6 4 EMI and Environmental Type Tests 26 RUGGEDCOM RS1600 Installation Guide Preface Preface This guide describes the RUGGEDCOM RS1600 It describes the major features of the device installation commissioning and important technical specifications It is intended for use by network technical support personnel who are responsible for the installation commissioning and maintenance of the device It is also recommended for use by network and system planners system programmers and line technicians Alerts The following types of alerts are used when necessary to highlight important information DANGER A DANGER alerts describe imminently hazardous situations that if not avoided will result in death or serious injury WARNING WARNING alerts describe hazardous situations that if not avoided may result in serious injury and or equipment damage CAUTION CAUTION alerts describe hazardous situations that if not avoided may result in equipment damage IMPORTANT IMPORTANT alerts provide importa
20. ity visit www siemens com ruggedcom or contact a Siemens sales representative Customer Support Customer support is available 24 hours 7 days a week for all Siemens customers For technical support or general information please contact Siemens Customer Support through any of the following methods Online Visit http www siemens com automation support request to submit a Support Request SR or check on the status of an existing SR Telephone Call a local hotline center to submit a Support Request SR To locate a local hotline center visit http www automation siemens com mcms aspa db en automation technology Pages default aspx Mobile App Install the Industry Online Support app by Siemens AG on any Android Apple iOS or Windows mobile device and be able to Access Siemens s extensive library of support documentation including FAQs manuals and much more Submit SRs or check on the status of an existing SR Find and contact a local contact person Ask questions or share knowledge with fellow Siemens customers and the support community via the forum And much more vi Training RUGGEDCOM RS1600 Chapter 1 Installation Guide Introduction Introduction The RUGGEDCOM 51600 provides substation hardened fully managed Ethernet switches specifically designed to operate reliably in electrically and environmentally harsh environments The RS1600 s Zero Packet Loss technology provides a high
21. ncryption Management Tools Web based Telnet CLI management interfaces SNMP v1 v2 v3 56 bit encryption Remote Monitoring RMON Rich set of diagnostics with logging and alarms Universal Power Supply Options Popular low voltage ranges 24VDC 10 36 48VDC 36 59VDC e Fully integrated dual redundant optional power supplies Universal high voltage range 88 300VDC or 85 264VAC Terminal blocks for reliable maintenance free connections CSA UL 60950 safety approved to 85 C 185 F Section 1 2 Ports Controls and Indicator LEDs The RS1600 features various ports controls and indicator LEDs on the front and rear panels for configuring and troubleshooting the device Ports Controls and Indicator LEDs RUGGEDCOM RS1600 Chapter 1 Installation Guide Introduction Va On O09 On 0 9 On 909 09 Ou 9 6 On Od 1 5 RUGGEDCOM 51600 OIN EAREN THE FOC ULES OPERATION IS SUBJECT TO THEFQLOMNGTWOCCNDITIONS 1 THS DEVICEMAYNOT CAUSEHAFMFUL 9 INTERFERENCE AND 3 THS DEVICEMUST ACCEPT ANYINTEFFEFENCEFECEVED 5559 o INCLUDING INTERFERENCE THAT MAY CAUSE UNDESIFED OPERATION POWERSUPPLY2 Figure 1 Front and Rear Panels 1 Front 2 Rear 3 Port Status Indicator LEDS 4 Reset Button 5 Power Indicator LED 6 RS232 Serial Console Port DB9 Port Status Indicator LEDs These LEDs indicate when ports a
22. ns Canada Ltd could invalidate specifications test results and agency approvals and void the user s authority to operate the equipment IMPORTANT This product should be installed in a restricted access location where access can only be gained by authorized personnel who have been informed of the restrictions and any precautions that must be taken Access must only be possible through the use of a tool lock and key or other means of security and controlled by the authority responsible for the location IMPORTANT This product contains no user serviceable parts Attempted service by unauthorized personnel shall Section 2 1 Mounting the Device Section 2 2 Connecting Power Section 2 3 Connecting the Failsafe Alarm Relay Section 2 4 Connecting to the Device Section 2 5 Cabling Recommendations Section 2 1 Mounting the Device The RS1600 is designed for maximum mounting and display flexibility It can be equipped with connectors that allow it to be installed in a 48 cm 19 in rack 35 mm 1 4 in DIN rail or directly on a panel NOTE 1 For detailed dimensions of the device with either rack DIN or panel hardware installed refer to Chapter 5 Dimension Drawings Mounting the Device 5 Chapter 2 RUGGEDCOM RS1600 Installing Device Installation Guide The following sections describe the various methods of mounting the device Section 2 1 1 Mounting the Device to a Rack Se
23. ns or crimped terminal lugs Use 6 size ring lugs for secure reliable connections under severe shock or vibration IMPORTANT For maximum redundancy in a dual power supply configuration use two independent power sources For 100 240 VAC rated equipment an appropriately rated AC circuit breaker must be installed For 88 300 VDC rated equipment an appropriately rated DC circuit breaker must be installed Use only 16 gage wiring when connecting terminal blocks Acircuit breaker is not required for 12 24 or 48 VDC rated power supplies t is recommended to provide a separate circuit breaker for each power supply module 8 Connecting Power RUGGEDCOM 51600 Chapter 2 Installation Guide Installing Device Equipment must be installed according to applicable local wiring codes and standards The following sections describe how to connect power to the device Section 2 2 1 Connecting AC Power Section 2 2 2 Connecting DC Power Section 2 2 3 Wiring Examples Section 2 2 1 Connecting AC Power To connect a high AC power supply to the device do the following supply terminal block Damage to the power supply may occur CAUTION Electrical hazard risk of damage to equipment Before testing the dielectric strength HIPOT in the field remove the braided ground cable connected to the surge ground terminal and chassis ground This cable connects transient suppression circuitry to chassis gr
24. nt information that should be known before performing a procedure or step or using a feature NOTE 1 NOTE alerts provide additional information such as facts tips and details Related Documents Other documents that may be of interest include ROS User Guide for the RS1600 Accessing Documentation The latest Hardware Installation Guides and Software User Guides for most RUGGEDCOM products are available online at www siemens com ruggedcom Alerts RUGGEDCOM RS1600 Preface Installation Guide For any questions about the documentation or for assistance finding a specific document contact a Siemens sales representative Training Siemens offers a wide range of educational services ranging from in house training of standard courses on networking Ethernet switches and routers to on site customized courses tailored to the customer s needs experience and application Siemens Educational Services team thrives on providing our customers with the essential practical skills to make sure users have the right knowledge and expertise to understand the various technologies associated with critical communications network infrastructure technologies Siemens unique mix of IT Telecommunications expertise combined with domain knowledge in the utility transportation and industrial markets allows Siemens to provide training specific to the customer s application For more information about training services and course availabil
25. nts this product for a period of five 5 years from the date of purchase conditional upon the return to factory for maintenance during the warranty term This product contains no user serviceable parts Attempted service by unauthorized personnel shall render all warranties null and void The warranties set forth in this article are exclusive and are in lieu of all other warranties performance guarantees and conditions whether written or oral statutory express or implied including all warranties and conditions of merchantability and fitness for a particular purpose and all warranties and conditions arising from course of dealing or usage or trade Correction of nonconformities in the manner and for the period of time provided above shall constitute the Seller s sole liability and the Customer s exclusive remedy for defective or nonconforming goods or services whether claims of the Customer are based in contract including fundamental breach in tort including negligence and strict liability or otherwise For warranty details visit www siemens com ruggedcom or contact a Siemens customer service representative Contacting Siemens Address Telephone E mail Siemens Canada Ltd Toll free 1 888 264 0006 ruggedcom info i ia siemens com Industry Sector Tel 1 905 856 5288 Web 300 Applewood Crescent Fax 1 905 856 1995 Concord Ontario www siemens com ruggedcom Canada L4K 5C7 RUGGEDCOM RS1600 Installation Guide Table of Contents
26. ory data file available through ROS For more information on how to access the factory data file refer to the ROS User Guide for the RS1600 Each communication port type has a specific place in the RS1600 chassis PORTZ PORTS PORTA yu nj PORTIO PORT PORT Pst EJ V QO OQO OOuO O19 009 0 9 Q10 On On Ou Ou RUGGEDCOM 51600 o o Figure 14 Port Assignment 1 Ports 1 to 12 2 Ports 13to 14 3 Ports 15 to 16 Port Type 1 to 12 10Base FL 13 to 14 100Base FX 15 to 16 10 100Base TX Optional Section 3 1 Copper Ethernet Ports The RS1600 supports several 10 100Base TX Ethernet ports that allow connection to standard Category 5 CAT 5 unshielded twisted pair UTP cables with RJ45 male connectors The RJ45 connectors are directly connected to the chassis ground on the device and can accept CAT 5 shielded twisted pair STP cables Each port features a Speed and Link LED that indicates the state of the port LED State Description Speed Yellow The port is operating at 100 Mbps Off The port is operating at 10 Mbps Link Yellow Solid Link established Yellow Blinking Link activity Off No link detected Copper Ethernet Ports 15 Chapter 3 RUGGEDCOM RS1600 Communication Ports Installation Guide The following is the pin out for the RJ45 male connector Pin Name Description 8 1 1 RX Receive Data mE 2 RX Receive Data 3 TX Transmit Data Figure 15 RJ45 Ethernet Port Pin Configuration 4
27. otherwise stated asiw ST COH DSL IHYA HLM STANO DII SH p 260 6 Figure 18 Overall Dimensions 21 Chapter 5 Dimension Drawings RUGGEDCOM RS1600 Installation Guide I 258 3 246 9 Figure 19 Rack Mount Dimensions 22 RUGGEDCOM 51600 Chapter 5 Installation Guide Dimension Drawings Figure 20 Panel and DIN Rail Mount Dimensions 23 RUGGEDCOM 51600 5 Installation Guide Dimension Drawings 24 RUGGEDCOM RS1600 Chapter 6 Installation Guide Certification Certification The RS1600 device has been thoroughly tested to guarantee its conformance with recognized standards and has received approval from recognized regulatory agencies Section 6 1 Agency Approvals Section 6 2 FCC Compliance Section 6 3 Industry Canada Compliance Section 6 4 EMI and Environmental Type Tests Section 6 1 Agency Approvals Agency Standards Comments CSA CSA C22 2 No 60950 1 UL 60950 1 Approved CE EN 60950 1 EN 61000 6 2 EN CE Compliance is claimed via 50581 EN 55022 EN 60825 1 Declaration of Self Conformity Route FCC FCC Part 15 Class A Approved FDA CDRH 21 CFR Chapter I Sub section J Compliant Section 6 2 FCC Compliance This equipment has been tested and found to comply with the limits for a Class A digital device pursuant to Part 15 of the FCC Rules T
28. ound and must be removed in order to avoid damage to transient suppression circuitry during testing CAUTION Electrical hazard risk of damage to equipment Do not connect AC power cables to a DC power 1 Connect the positive wire from the power source to the positive hot H terminal on the terminal block For more information refer to Section 2 2 3 Wiring Examples Figure 5 Terminal Block Wiring 1 Positive Hot H Terminal 2 Negative Neutral N Terminal 3 Surge Ground Terminal 4 Braided Ground Cable Connect the negative wire from the power source to the negative neutral N terminal on the terminal block Using a braided wire or other appropriate grounding wire connect the surge ground terminal to the chassis ground connection The surge ground terminal is used as the ground conductor for all surge and transient suppression circuitry internal to the unit Connecting AC Power 9 Chapter 2 RUGGEDCOM RS1600 Installing Device Installation Guide 4 Connect the ground terminal on the power source to the chassis ground terminal on the device Section 2 2 2 Connecting DC Power To connect a high or low DC power supply to the device do the following CAUTION AN Electrical hazard risk of damage to equipment Before testing the dielectric strength HIPOT in the field remove the braided ground cable connected to the surge ground terminal and chassis ground This cable connects transient suppression
29. re active Green Link detected Off No link detected Reset Button The reset button shuts down and restarts the device Power Indicator LED This LED indicates the status of the power supply Green The power supply is supplying power Off Power is off RS232 Serial Console Port This port is for interfacing directly with the device and accessing initial management functions Ports Controls and Indicator LEDs 3 RUGGEDCOM RS1600 Chapter 1 Installation Guide Introduction Ports Controls and Indicator LEDs 4 RUGGEDCOM 51600 Chapter 2 Installation Guide Installing Device 2_ Installing Device The following sections describe how to install the device including mounting the device installing removing modules connecting power and connecting the device to the network DANGER A Electrocution hazard risk of serious personal injury and or damage to equipment Before performing any maintenance tasks make sure all power to the device has been disconnected and wait approximately two minutes for any remaining energy to dissipate WARNING Radiation hazard risk of serious personal injury This product contains a laser system and is classified as a CLASS 1 LASER PRODUCT Use of controls or adjustments or performance of procedures other than those specified herein may result in hazardous radiation exposure render all warranties null and void Changes or modifications not expressly approved by Sieme
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