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THE GAYLORD VENTILATOR TECHNICAL MANUAL

1.
2. 45 15 de 06 N SEINS N 5 OL OL STONLNOD HANOILSOd KA 9 4341 0 OL OL d 804 0009 JINNOASNVAL TT 5
3. SNIBNITId I L3NIBVO 10413 OL 031 3 L SYOLON M3dWVO 6 NO ZX9 N3HM 1X9 9 NIMLA ANY 3AOW33 ANY 27 LNO AlddNS NV 1 lt 130 ONLLINHS 3ZI YINI 30 8 ONV i SIVNINJIL LYISOWYAHL 3813 TVNYALNI NI 15 NO SNINYAL 532 3 88 ATddNS 440 ONLLLNHS 537 043 3 30 H TVNINHAL 035010 SLOVLNOO HOLMS 344 3L0W33 IAOW 3814 TVN331X3 NI 5 ANTTIVLSNI N3HM 9 vf N33M138 3AOW3H 17 LNO IOON HSVM NI LON Q31VALOV N3HM LN39H1110 MOT 18510 0 S300N NIHM N3dO SLOVLNOO 1 5305 OLNI CO 8 10 SIVNINHAL WALSAS 3QON 34H 1 JHL SALVALLOV HOIHM HOLWS ALOWSY HOLIMSOMOIN NOlSS3MddhSs 340 ATIVWYON 2304 SIVNINGAL OVA Orc VE GALVA SNITIVNSIS 401 SLOVLNOD 3344 SH3HLO A8 030005 38v SHALUVIS JIL3NOVW 39VL 10A AlddAS JHL HILVN 15011 SYALYVIS JHL NIHLIM 5103 9NKTIOH JHL 15 X9 53009 318VO ddV M3d SV MO NNNININ 0 LOW 21 38 TIVHS 9NIMM 104103 1VNN3LX3 TIV ANOWIXVW SdWv S SLLVM 009 ZHO9
4. IVNN3DG NI HOLIMS 9NITIVISNI 90 N334138 YadWAr 3AOW3H HSVM NI LON ONY Q3LVALOV NAHM LN3933130 MOT HSV14 18510 QT STVNINSII IN39843130 MOT S300N WNYALX 40 NIHM N3dO 512 1 09 1 5309 OLNI dds IH HINO 09 QN3941 LILIEIEILIE 4 5 Tr oc O 18 lt oc lt 20 ID SIWNINYAL WALSAS 384 300A 384 TWNYALXS JHL 541 HOIHM 5 55 19 VANE TVNOL dO 404 18 STIVNINH3L 54 SIVNINAAL HOLMS 3414 IVNOLLdO 0 VE 303 GALVY ONITIVNOIS 404 5101800 33334 TW 10 AB 03 05 5 5 739VLT0A AlddNS JHL HILVN ISNN SHALAVIS JHL NIHLM 5103 SNKTIOH JHL 61009 T14VONddY 33d SV 40 WNWININ 38 TIVHS ONIMIM TOALNOI 1 YANOLLISOd 1404 50023 VIA SNOILONNA yadnya 123135 3WlL HSYM 1631 NO HSVM aq NO SIIVSSIN SnlvlS STOMLNOO INN e SLNGNI ON JATVA GIONTIOS S d39 HsVM no 2 021 MIVA GIONTIOS Vico Si NOSNVdx3 OL 03103 SNOWWOD M3HlO TV xm EE EE 33624 IX KINO 13 0 0 NOLLISOd HSVM OL
5. l O gt 2014 LONI M0123NNOO 9 uaawnN au NOILO3NNO9 T JON 335 em L3NI8VO SIHL OL Q3LO3NNOO HV SYOLVILLNAA N3HM 1X9 N33M138 MIINA JAON33 Aldddfis 5 410 ONLLINHS 30 84 ONY i STVNIWH3L GALVALLOV LVISOWN3HL 383 TVNS3LNI NI 15 NO SIZIININI 94 514405 440 9 5329 3 3 30 1 TWNINMAL HOLIMS JUL 31038 JOON TVNM31X3 NI HOLMS ONITIVLSNI 29 f N334138 3AOW34 IAOW HSVM NI LON ONY GALVALIV N3HM LN39H3L30 MOT HSV14 14510 41815 1VNIN33I 1 QJ QN3931 10 1 LILIEIEILILI BV lt e Q 18 lt O lt a lt cc gt 1 Y SWNINS3I 1N3583130 MOT 3008 3314 T1VNM31X3 WNHAINI OLNI S309 1001402 N3HM 340 SLOVINOD mos 4 1904 5402 VIA 1 5 ZO 0 SIVNIWH3L WALSAS JUL 193135 HSYM QNV 3314 1 IHL SALVALLOV HOIHM HOLIMS 5 TER 1531 HSVM 344 55810 AYIYA TVNOLLdO FIGVTIVAY 5 a ad No SI YSSIN 50115 51 SIVNI
6. FIG 10A TYPICAL ARRANGEMENT WITH VACUUM BREAKER CHECK VALVE FOR BACKFLOW PREVENTION 5 WIRES TO VENTILATOR JUNCTION BOX 2 WIRES TO MAGNETIC STARTER FOR EXHAUST FAN 120 VAC 50 60 Hz 20 AMP SERVICE OPTIONAL 220 VAC 50 60 Hz V 2 WIRES TO OPTIONAL FIRE SW gt OPTIONAL FIRE 7 SWITCH COMMAND CENTER HOT WATER INLET SL CONTROL CABINET DRAIN FIG 10B 09 2 0 09 1 2 c ESS lt 2 TYPICAL ARRANGEMENT WITH BUILT IN DEVICE FOR BACKFLOW PREVENTION 18 ENGINEERING DATA Each Gaylord Ventilator is engineered to properly ventilate the specific cooking operation The exhaust air volume is en gineered as a specific volume per lineal ft of ventilator and is determined by the type of cooking equipment being ventilated The following Air Volume Chart lists the various volumes per lineal ft designs AIR VOLUME CHART Imperial Static Pressure At Duct Collar Desired CFM Per Lineal Foot 7 A E lt o Total Both Slots 400 900 With Custom Air Baffles A ventilator may be designed to operate at two different air volumes For example half the ventilator may operate at 150 CFM Lin Ft by utilizing Custom Air
7. 31000 NZ zug YO S NV 404 0340034 SI Nid IS 999 209 CXL H 2 LON FINGOW NOISNYAXI 218 Wad 5 55 O40 556 01 101221 M AOZ ansa QUES SHLON VeldNudo 111 yyy ole me 1092 nan naa 2 0 55710 SUHLO A8 SM3HLO A8 02 oe WU 08 ONV 210 1014415 1 E 1N3943130 LSNVHX9I NV4 5 20 m TS x _ aq Tem 1 bs rus amoa 620 IOLIMS E aes L S 100 531 vL I as 9 335 9 XvNoudO HOlUMS Gr 2241 113911 30 6 9 N H O 8 9 9 WINE 2 _ 7 6 6 19 9 0 0 19 4 574 51 6 H 181 W 401 JOVIIOA 05 5 LLI A 2 1 20 ATIVNVd3S 03504 38 01 LL el 39 JOINS 1091410313 NIV 310 335 _ LE LL 15 io 9 L ON 7 3 OC FAO 21030 CAYO vfduo 51489 IYNOL dO MS D j zuo moO 0A HSVW HSYM 344 310434 2 uv ta m i9 cN 1N3WLMVOA02 YOLOINNOD 219 5 35 7 ee dO 6 KO ES jo
8. 34M 0 G 61 10 NOWO3NNOD lt A 42 9 dislS WNINH3I LINBVI em i gt OMINO2 SIHL OL 3123 02 SYOLVTLNGA 2 21217 iz A Avi38 00 081 09 5 CX9 1X9 8 SL NJ3A138 NIAMAP MAONIY 6 5 1 s 49 gt kaas ISAVHX3 8l 20 10 22 ONASS T 140 ONLLLAHS 37 533N3 30 8 ANY L STWNINYAL 5 e d31VAUOV LVISOWJ3HI JOON 344 TVNZIL 8 5 5 1 JOX NO 537 3 gf WNINYAL 04 A 5 ATddNS 330 ONLLLAHS 5371943 3 30 19 TVNIWeH3I KE 031114 HOLMS 310138 TVNH3DG NI MIE 7 HOLMS ONITIVISNI N3HM 0179 vj wr N33M138 8 MAONIY HSVM NI LON ONY A O3LVALOV N3HM 14393130 MOT HSY14 TIM ee 9 OT SIVNINS3L 13983130 MOT 9 6 YANOLLISOd 140d 5103 VIA SNOILINN 3 S300W 3414 80 MERE 45 123135 HSYM OLNI 5309 TOULNOO N3HM 340 SLIVINOO 8 1931 NO HSVA 20 10 SIVNINJAL WALSAS 9 x c 30071 384 IHL SALVALLOV HOIHM H31WS TIALS m 40 Nv4 S39VSS3N 501 15 393568 19 dO 304 318 STVNINYSL 1 5 IAN 517 SWWNINUSL
9. On when Detergent Pump 7 72 On when Exhaust Fan should be on 3 COM Never COS On 7 4 000 o o SoooSo 2 5 Onw i cuo i SEQUENTIAL WASH S2 S5 DESCRIPTION EXPANSION MODULE 0 On when Wash Solenoid 2 should be open On when Wash Solenoid 3 should be open On when Wash Solenoid 4 should be open On when Wash Solenoid st 5 should be open Not Used Not Used Not Used Not Used SEQUENTIAL 52 55 EXPANSION MODULE 31 TROUBLE SHOOTING 6000 6000 6000 Terminal Voltages See page no 25 to determine which model is present TERMINAL DESCRIPTION FAN OFF FAN ON WASH ON INT FIRE EXT FIRE High Voltage Common 8 Output to Exhaust Fan Motor Starter OVAC 120 OVAC OVAC 120VAC 9 Wash Solenoid Vave 1 OVAC OVAC 120 VAC 120 120VAC_ Inout from Remote Fire Switch OVAC 60 0 120 1 LD Input from o a NO Low Detergent Sensor Jumper J1 is present i 120 120 120 120 120 Low Detergent Sensor Jumper 41 is cut or NOT present 2 Input from Detergent Flow Switch Output to Thermostat s 24 24 VAC 24 24VAC VAC 24 Low Voltage Common C 6000 or C 6000 A um KAS 14 VDC 6VDC 14VDC 6VDC 6 C 6000 B Damper
10. AB 310G3H9S 0 1 Old NOWIXVW SdWv S SLLVM 009 ZHO9 0S OVA 001 AlddAS Tr 18 lt lt A O 2 O gt e N OL OL 303 0009 YANYOSSNVYL VADOL 0 YO 25 NV 804 SI Nid NV 04 LON 31000 NOISNVdX3 214 Nid SHLON IVYHNAD CNV 9 310N 335 HOLIMS 193953130 HSVM HSVM 5 HSVM HSVM 1 L3NIBVO 1019 OL GALOSNNOD SYOLON M3dWVQ 6 NO NIHM 1X9 9 Gif 33 138 ANY ANY 27 LNO AlddNS NV LSAVHX3 130 ONLLLNHS 3 30 8f ONY i SIVNINJIL GALVALLOW 1VISONHAHL 3813 NI 15 NO SNINYAL 532 3 8f TWNINYAL 4405 440 ONLLINHS 5370 3 3 34 TVNINHAL 035010 SLOVLNOO HOLMS 3L0W33 IAOW 3814 TVN331X3 NI 5 ANTTIVLSNI N3HM 9 vf N33M138 YIdNN 3AOW3H 17 LNO IAOW HSVM NI LON Q31VALOV N3HM LN39H1110 MOT HSV 18510 T 5 13981134 MOT 8200 3414 0 OLNI 5309 1 N3HM N3dO SLOVLNOO CO 8 10 SIVNINHAL WALSAS
11. 10 71404 SWOOD VIA SNOILONNA 193135 JAIL HSVM ONY 1531 HSVM NO SJOVSSIN 5 11 SIOMINOO IWW 1 8 310 344 48 310N 335 2 lt 335 lt X9 15 003105 61489 HSVM 5 ON ALON 00 1105 HSVM TJ FAIA 0103105 57009 JATVA 1083105 28489 HSVM 04 03443534 1X y 0X OVAOCI OL Q3193NNOO 5 43410 KINO 0 51004100 4010 NOLLISOd HSW OL 99 23 04 140 530011 04 NOWNOD OL Q3123NNOO 2 2 NvJ AlddflS OA 3413 501032105 A d3dNV 15 3 204 TIAVSID OL T Ox dOHS 1N3943130 2 04 140 MS 18308130 ZOX AYTAY 204 140 HILMS 384 SLOW MAIVA 01083106 J d39 HSYM 2004 1YLSONYJHL 333 00 31743495 0 1 SOLON ONIMIM TWNOLLdO SYSHLO AG 01314 QMOTAV9 9NIMIM SOL V TLLNJA JIALS SOLV IILN3A JULS 92 54310 A8 YOLOWN 54310 0101 LSAWHX3 NV4 5 58318015 VN 2 12313 5 NvJ ISNYHXI AJNAS 1991419313 5 1N3933130 c xd QU QE q SM3dA
12. CHLON AlddNS SMod MOLJINNOI 2d 0 9 310 335 HOLMS NOILO3NNOO MO14 103002130 41415 TWNINYAL TOHLNOD Q aon as T p ET L3NIBVO IO4INOO SIHL OL 031 3 d i SYOLON M3dWVO 6 NO N3HM 1X9 3 Gif s 33 138 ANY ANY 20 LNO 5 AlddNS LSAVHX4 130 ONLLINHS 3ZI YINI 30 8 i SIVNINJIL GALVALOV 1VISOWH3HL JOON 384 NI 15 NO SNINYAL 532 3 88 4405 440 5 5321093 3 30 035010 SLOVLNOO AL 3 351558 c 335 s L 335 JLON 335 MS e 6 35 7 N 3M ILONI 1 gt SWOOD VIA SNOILINN4 123136 JAIL HSVM 71531 HSVM NO SJOVSSIN SNLVLS 11 1 5 TANVd IW en 2 4 11 T lt 0 2 x HOLMS 3LON33 JAON JUL TVN2331X3 NI HOLWS 9N
13. 22 LONG 9 9 COMPLETE PUMP HEAD FOOT VALVE KIT l 10275 10269 CONSISTING OF THE FOLLOWING PARTS 38 NOTE SPARE PARTS KIT INTERCHANGEABLE WITH ALL VF 100P SERIES DETERGENT PUMPS MISCELLANEOUS VENTILATOR PARTS GAYLORD PART NO DESCRIPTION ILLUSTRATION SPRAY NOZZLES Single Head Double Head High Volume Single Head 15330 COLD WATER MIST NOZZLES VENTILATOR amp CONTROL CABINET DOOR HANDLES 10308 Handle Complete 10309 B Tongue Only LIGHT GLOBE 10119 Kason INCANDESCENT LIGHT LENS amp FRAME 13211 12 x 12 Recessed Light Lens 8 Retainer FLUORESCENT LIGHT LENS amp FRAME 2 Ft Recessed Light Lens Retainer 3 Ft Recessed Light Lens amp Retainer 4 Ft Recessed Light Lens amp Retainer EXHAUST DUCT THERMOSTATS 18465 12 Length 250 F 18466 15 Length 250 F 10321 165 F SUPPLY DUCT FIRE DAMPER FUSE LINK For CG3 FDD and CG3 FDT 10323 280 F EXHAUST DUCT FIRE DAMPER FUSE LINK A8 HOLON SHIHLO HOLON 2 355 15 18 14405 58414 15 OVW 5 5 5 SUIdNVG OL OL STOMLNOO M3NOLSOd L x T I NA OL OL 04 0009 HINNOASNVUL VAOOL Ti eue TINTON M3H9IH 0 25 NV 401 3310033 SI Nid 7 5 NV 404 LON 110091
14. SI Nid 7 15 Te NY 304 LON TINTON NOISNVdX3 214 Mid 20 207001 Em 0 5 NOO ANSA 4 51 M04 29 110 14405 335 5 1 3504 38 OL 39IAM3S 191419213 SHIHLO A8 39IAM3S 1991519313 5 SHIHLO A8 JANIS 2 12313 NvJ ISAVHX3 1N3933130 CHLON OVA LAO 80193NNOO 214 0 0 NOILOSNNOD NS 9 310N 355 1VNOILdO HOLIMS 143953130 gt Te 4415 1 00 081 9 QN3931 p ALON 5 s L 310N 335 3LON 335 us NH Ms 2 10 _______ 71404 SWO9 VIA SNOILONNS 123136 JAIL HSVM 139NY9 1531 HSVM NO 539 55 5 11 51081 INW 46 HSVM HSVM HSVM 3414 JLON33 INJALAVdNOS 9NIANNId O gt N AION 115 4 jas JE 5 L3NIBVO 10413 OL 031 3 SYOLON 6 NO 9 N3HM 1X9 3 SIF N334L38 ANY ANY zP LNO AlddNS NV 1 lt 130 5 3 10 8f
15. The Supply Fan shuts off immediately The digital display reads Ext FireActive and alternates between Reset FireSwitch and Fan On Wash 4 A red light on the Command Center flashes After a 60 second delay a fire smothering water spray is released into the interior of the ventilator through the spray nozzles 60 second delay allows the ventilator s fire suppression system time to put out the fire before starting the water spray If the fire intensifies and the thermostat reaches 250 F the fire damper would then close and the exhaust fan would shut off See Internal Fire Mode Toresume normal operations open the fire switch and flip the toggle switch to the position marked normal Replace the glass rod and close the cover Push either the Start Fan or Start Wash button SLOTTED SCREW TURN COUNTER CLOCKWISE TURN TO OPEN TOGGLE SWITCH GLASS ROD FIG 5 BREAK GLASS FIRE SWITCH C 1357A SERIES INTERNAL amp EXTERNAL FIRE MODES AT THE SAME TIME Itis possible that both the Internal and External Fire modes can be activated at the same time If this occurs the Internal Fire Mode will override the External Fire mode until the thermostat s cool below 250 F At this point the Cool Down Cycle will start counting down for 2 minutes After the Cool Down Cycle the External Fire mode will start Special Note If the control is in the Cool Down Cycle when the Ext
16. C99 amp 140 30 SILON WAND P Addn n 344 9NbInd SAIONIIOS NONWOO OL Q3193NNCO NANIXYN SdNV S MOLOW IU LSnVHX3 2 04 HSVW 378510 OL JLON dOHS SLLVM 009 2 09 06 OVA OZI BOLV ILLNGA avi 140 OURS JOVI 48 TYNOLdO FOVLIOA 440605 0 JLS 99 JAVA HSVM 20 LVISONYHL 0 0 sna 310G3H9S 0 1 Ild 4 Tr oc O 18 lt A 0 5 gt e N 54310 A8 isnyuxg 2 ALON 335 SYIH1O Ag 58118415 VN OL OL 303 0009 YANYOSSNVYL YAQOL 0 HIHOIH MO 25 404 SI Nid IS NY 404 LON IINOM NOISNVdX3 214 Nid CHLON 54310 0101 A1ddNS FINGON 104110 NAOZI a 00 201991 5 NOD ANSA 111 1 o SMIHLO A8 543410 A8 A 08 FOAMS 2 12313 39IAM3S 2 12313 SLNIMIUNORE MIMO 1 39 3130 ISNYHX3 5 304 JIVLIOA ATadnS 335 9 310N 335 1YNOLLdO HOLIMS 193953130 HSVM HSVM HSVM HSVM ILONI L 355 Ms e
17. if STVNIN33L GALVALLOV LVLSONYSHL 3QONW TVNS3INI 15 NO 532 3 88 TVNIN33L 4405 440 ONLLLNHS 537 043 3 30 TVNINHAL 035010 SLOVLNOO HOLMS 3414 3L0W33 IAOW 3814 TVN331X3 NI HOLIMS 9NITIVLSNI N3HM 07 vf N33W139 ANY 3AOW3H 17 N3dWor LNO HSVM NI LON GALVALLIV N3HM LN39N3L30 5 TIM 1 STIVNINSRI IN39843130 MOT SHOW 3814 IV NH3LX3 NO OLNI S309 70 1 02 N3HM N3dO SIIVLNOI SIVNINUIL 131545 10 9 20 GOW JHL SALVALLOV 31 15 HOIHM HOLIMS ALONSY HOLIMSOMOIN NOISSddNS ld 340 304 SIVNINGIL 5 6 n 1 0I ET Tr oc O 18 lt lt O 2 3 e SLfidNI ON OVA OFZ VE MO GALVA JUV 9NITIVNOIS EA MAS WA 21 SVH LI AINO 10000 OVAOCI 04 SLOVINOO 3384 AWA QNT Heym SI 37h00 LON O 3103NNOO SNOAWOO Y3HLO TY SH3HLO 030405 5 MOLON JIVA QIONTIOS 28489 0A po sam KINO 05104100 OLINIVN JOVLIOA Aldd iS IHL HOLYW LSAN NOLUSOd HSv OL 403 NONWOO OL Q3193NNOO OVAvZ SH3lNVIS OLL3NOVA JHL NIHLIM 5102
18. mL 10254 e Fo 10255 3 10256 Pee 10257 SCREWS FOUR 10239 DIAPHRAGM 10240 BRASS 10242 TOP CAP 10244 10246 PUMP HEAD Complete with all fittings 10247 10250 RING 10251 COMPLETE PUMP HEAD FOOT VALVE KIT 10275 MOUNTING SCREW Head Four required 10248 TUBE NUT 1127 EE 10268 ADAPTER WITH 10260 BRASS DETURGENT INLET Check valve 10265 2 10266 Sm 10261 FOOT 10269 ALLEN WRENCH 1 16 10271 31027 10272 COPPER 1 4 10273 0236 di 0 1 10245 2 10255 3 10256 4 10257 10268 43 QUANITY DESCRIPTION PARTNUMBER 10247 10240 10272 1 PUMP HEAD COMPLETE 1 DIAPHRAM 22 VINYL TUBING 10239 10240 r Et 10266 10248 sc 4 7 9 E it 10246 dee 5 10251249 HEAD 27 eC 1 SS I 026 65 10268 1 10273 ee ee 4 I
19. Detergent Pump Specify Size 10156 10157 14387 14388 14389 14390 14391 10221 10175 10264 16892 10222 10223 Command Center Model C 6000 Series Backflow Preventer RP Device Type Specify Size Line Strainer Specify Size C 6000 Faceplate 18899 4 Pull Handle Kit 2 75587 Refer to Page 37 38 2 3 4 5 6 7 8 9 10 11 35 MODEL GPC 6000 CM SERIES CONTROL CABINET WITH OPTIONAL CONTINUOUS COLD WATER MIST This illustration shows the cold water mist loop only Parts for the hot water loop are shown on pages 33 34 and 35 21 MODEL GPC 6000 CM SERIES CONTROL CABINET 1 2 Ball Valve 1 2 Solenoid Valve NC A Replacement Coil 120 Volt 220 Volt B Solenoid Valve Repair Kit Pressure Gauge 1 2 Water Pressure Reducing Valve 1 2 Vacuum Breaker A Vacuum Breaker Repair Kit 1 2 Water Check Valve 1 2 Line Strainer 36 MODEL C 6000 OR C 6000 A SERIES CONTROL S lt gt B 0 wy 12 J RI 10 N 0 Ql 8 0 5 12 P Y 2 Sy 7 Q 2 0 2 9 6 5 2 0 m 12 2 R 9 2 8 8 lt 2 p S 0
20. Flushing the relief valve may correct this condition Repeat procedure if necessary If flushing does not stop discharge with flow through device remove and clean relief valve In no case should the relief valve outlet port be plugged closed off or restricted 1 If during a wash cycle water oveflows the gutter and comes out inlet slot MISCELLANEOUS 1 Enter Code displayed on C 6000 Command Center 2 Wrong language displayed on C 6000 Command Center Clogged drain outlet Note Each ventilator section has its own drain outlet Drain system clogged If more than one ventilator system is not draining it indicates that the drain system 15 clogged Pre flush line not in drain opening Clogged or full grease trap Enable Code has not been entered at factory English Espanol button has been pressed Reach in through the inlet slot of the ventilator and check to see if foreign material such as rags paper towels order chits etc have clogged the drain opening Achemical drain cleaner applied as per instructions may dissolve stoppage Pour cleaner into main grease gutter at drain opening Hire a drain rooter service to clear entire system This line is located in the ventilator and runs from the spray manifold to the ventilator drain Check to make sure that the pre flush line is aimed into the drain opening so that it purges the drain properly Some cities an
21. GAYLORD PART NO 75634 18866 18863 16894 18983 18868 75871 19010 18981 11399 11413 11399 11413 11399 11413 11399 DAMPER CONTROL MOTOR AND CG3 FDL WIRING Used in CG3 CG3 FDL and CG3 FDT only GAYLORD DESCRIPTION PART NO 6000 6000 30204 Control Motor AF24 SR 24 Volt For C 6000 B Damper Control Motor 24 10050 24 or AF24 MFT 5 0001 24 Volt CG3 FDL WIRING NOTES GPC 6000 120V CONTROL CABINET DAMPER 1 PART 18979 CG3 FDL WIRING NOTES w C 6000 B ADD FIRE DAMPER LOCKOUT BRACKET FDL BRACKET TO DAMPER ON VENTILATOR WIRE S 18 amp 19 FROM VENTILATOR CONNECT TO 418 IN THE 606 6000 CONTROL CABINET 39 DETERGENT MOTOR 4 ELECTRICAL J BOX eee COVER MOUNTING SCREWS MOTOR MOUNTING ARMATURE BEARING 115 VOL I u COIL 220 VOLT ARMATURE Z 10226 Form 5 5 76 FOOT VALVE KIT 10275 DETERGENT PUMP MODEL NUMBER VF 100P 60B PART NUMBER Cover Mounting Screw Motor Mounting Screw eit 10250 Cae ITEM PART NUMBER YOKE AND BEARING 55 10237 PUSH BUTTON TEST SWITCH 10238
22. Refer to Figure 11A amp 11B consists of two primary chambers This device should be inspected occasionally for continual with springloaded check valves and a secondary chamber with discharge from the relief valve which indicates a need for a spring loaded relief valve This device prevents backflow by recommended ine ARP device be opening and closing the check valves if the pressure from the inspected and tested once a year inlet side to the outlet side of the device varies NOTE Some regulations require annual inspection and test 1 Intermittent Discharge Intermittent discharge of water ing by a company certified to perform such duties through the relief valve is fairly common and usually occurs if there is inlet pressure fluctuations of more than 3 psi and See Instruction Manual IS TK DP obtainable from your Watts when the solenoid valve closes after a wash cycle installer or distributor For the name of your nearest installer or Istri call Watts Regulator at 978 688 1811 2 Continuous Discharge If there is continuous discharge tor Calva gu 978 of water out the relief valve when the ventilator is not in a wash cycle do the following Test Cock No 3 Test Cock No 2 INLET HAND VALVE OUTLET HAND VALVE Tesi Cock No 4 AAD AO M 0 Second Check Moduie Assy First Check Module Assy Relief Vaive Water FIG
23. pushed on the control cabinet the damper opens to the exhaust mode position 1 to become the preliminary grease DUCT TAKE OFF COLLAR TRANSITION AREA BAFFLE 3 BAFFLE 2 OPTIONAL CUSTOM s AIR BAFFLE MAIN GUTTER DRAIN LINE extraction baffle There is a small sloped grease collecting gutter on the back side of the damper which drains liquefied grease preventing from re entraining into the airstream Baffle 2 This baffle is located on the interior back wall of the ventilator and is a stainless steel pipe equipped with brass spray nozzles on 8 to 10 centers Refer to Figure 1 During the wash cycle hot detergent water is released through the nozzles If the ventilators automatic fire control system is activated fire smothering water spray is also released through the spray nozzles Baffle 3 This baffle is located on the back of the inspection doors This baffle is also a grease collecting gutter collecting grease dust and lint extracted by the ventilator preventing the contaminants from dropping back into the high velocity airstream NOTE Some ventilators may be equipped with optional Custom baffles shown dotted which reduces the exhaust volume where the baffle occurs NOTE Some ventilators may be equipped with optional continuous cold water mist Refer to Page 24 for details FAIL SAFE ELECTRIC DAMPER CONTROL gt N A ON CG3 FDD TAT AND CG3 N
24. 0S OVA 001 AlddNS 310N 335 310N 335 310N 5 ij 335 lt A73Lvavdas 04504 38 OA OL 30435 1914193713 1 _ 12 2 214 0 YIgNNN 0 NOILOJNNO9 n TE 1VNIN231 15 9 00 1 AVT34 10 1 71404 5 VIA SNOILONNS 123146 JAIL HSYM 1531 HSVM NO S39vsSS3N 5 SIOMINOO IWW SE 5 5 e VAOOL 4 ON 1 104100 LI SI JINGOW NOISNVdX3 3LON 03443534 0 140 53001 WIA 00 3105 61009 JAIVA 5 449 HSVM 3 JAVA QION310S 51089 HSVM 9 14 JIVA 00 3105 28449 HSYM 4010 NOLISOd HSWA DL MAGAVA 92 SOA 418405 0 3413 ONIN 50103105 d3dNV ISnvHX3 320 HSWM TIEVSIO OL x OX 1N3943130 2 04 140 MS 13981130 ZOX AYTAN LOA 140 HILMS 310 38 740X JAIVA OION3I0S HSYM 2004 1 150 334 0 Sd SINN 310G3H9S 0 1 21 OL 031 3 SNONNO9 43410 KINO 0 51014100 01 OL O3193NNOO OVAYZ 310 5 QMOTA
25. HOIVM LSNN dE NONNOD OL 03193 2 2 15 OLINIVA JHL NIHLIM 5102 9NICIOH 3HL YAdWVd 15 3 22 04 HSVN MAYSO OL Aid 310 5 53409 218 0 Yad SV MO WNNININ 13983130 Z 04 140 MS 13081130 ZOX 39nv9 21 38 TIVHS ONIMM TOMLNOD TVN331X3 AYTAN VY OA 140 HOLMS 2 OX QMOTAVO ONIMIM TVNOlLdO M3dWVO HOLVTILNTA 38i 00x S43H10 A8 ONIMIM 01314 SALON VANJ JUS 2 9 37415 299 910600 00 518 SdWv S SLLVM 009 ZHO9 0S OVA OZI 19 05 310G3H9S 0 1 Old 49 STANDARD VENTILATOR MODELS Model CG3 BDL Model CG3 BDL CL Application Wall mounted canopy Application For single island style for all types of equipment arrangements ModelCG3 BDL DS Model CG3 BDL BB Application For island style Application For island style cooking arrangements where one side cooking arrangements over all of the cooking line is light duty equipment duties of equipment and the other side medium duty equipment STANDARD MAKE UP AIR OPTIONS The make up air options shown below are available on all BDL Series Ventilators Except the MAI Series is not available on the CG3 BDL CL MODEL MAW SERIES MODEL SERIES FRONT FA
26. IN U S A
27. NOISNVdX3 214 Nid SALON IVAANAO TEE 001 101991 lao 104100 GI3IHS NOO ansad 1614 S43HLO 30835 1V31419313 1 5 A8 32 1435 1V914193713 LSAVHX4 8 dWNd LN3933L30 5 100 9Q AvZ 1531 9 310 335 HOLIMS 1N3933130 LdO LSIN JALVM 102 ALON 135 MOLIINNOI 214 NOLLJINNO9 INJALUVANO3 INIANMId 1 oe nad a da Z 2 ee ANNONS E E 19 51 6 ALON 355 Dane _ AlddfS 335 gt DON ATILVYVdIS 03574 38 OL L ILON 325 e aon as 2 30178435 1 21 2313 HSVM HSVM HSVM HSVM 34 31038 7 D Pee eee Pe 2 IVNOLLdO MS AION 35 LINIAVI JOULNOD SIHL 01 SUOLVILNJA N3HM 1X9 N334138 s3dW r 3A0W3H 7 SNV4 Adds NV LSnvHX3 440 9NULnHS 37 933N3 30 84 ANY 1 STVNIWH3L GALVALIV 1VISOWHJHL JOON 344 TVNYSLNI NI 15 NO ONINUML 5 94 TVNINJIL AlddfiS 440 ONLLLNHS S3ZI983N3 30 If 1 431114 HOLMS 344 3100434 300N
28. S 9 C LD lt G PC GAYLORD NO DESCRIPTION PART PART NO Programmable Logic Controller PLC w Program 75634 2 65 7 3 Fire Test Switch 4 1876 7 5 OutputModule 0 6 7 6 PLC to Operator Interface 18868 77 7 operator metase 75686 7 100 VA Transformer ea 9 F1 2 Amp 24 00 Power Supply Fuse 2 4 PLC 120 VAC Fuse F3 1 Amp Supply Fan Mag Starter Fuse F4 1 Amp Exhaust Fan Mag Starter Expansion Module Optional used for S2 S5 18867 2 74 Flash Guard 17 1 10 m U ain NI on MODEL C 6000 B SERIES CONTROL 12 11 C 6000 ESP S Component Schedule 1 3 Transform ers Hiqh Voltage Power Supplys DESCRIPTION Programmable Logic Controller 1 w Program Expansion Module 4VDC Power Supply use F7 Size Varies ire Test Switch 6000 B Output Module LC to Operator Interface Cable perator Interface w program amp Mylar label perator Interface Mylar Label 00 VA Transformer C 6000 10 Control Relay SPDT 9 ESP Fire Signal Socket SPDT 11 12 13 14 17 18 20 Control Relay SPDT CR10 Socket SPDT Control Relay SPDT 11 socket SPDT Control Relay SPDT CR12 38
29. Sunday Sun Fan Press F3 to increase the Hour Press F4 to increase the Minutes Press F1 to go to the Start time for the Wash on Sun Wash Set the time using the same method described above Press F1 to cycle through for each day of the week for the Start Times for the Fan and Wash Press F5 EXIT to return to the menu Wash Test Press F6 ENTER to run the C 6000 through a complete Wash cycle with decreased times After the Wash Test is complete the C 6000 will return to the Fan Off mode Number of Washes Pressing F6 ENTER will prompt for a password It is not necessary to change this value It is preset at the Factory TIME CLOCK OPERATION AutoMode is used to have C 6000 start the exhaust supply fans automatically once per day The AutoMode also stops the fans and starts the wash cycle once per day To use the AutoMode 1 Set Wash Length s Menu item 3 Set length of each wash cycle from 3 minutes to 9 minutes Set Delay Time between washes if control has more than one wash solenoid Menu item 4 Set amount of time to wait between washes from 1 minute to 99 minutes Set Clock Menu item 5 Please note that the clock is a 24 hour clock Example 1 00 PM 13 00 Set the current day of the week Example 1 Sun 2 Mon 3 Tues etc Turn AutoMode ON Menu item 6 Pressing F6 Enter will toggle between A utomatic and M anual modes After itis
30. Ventilator FORMULA G 510 is a concentrated colloid cleaner specially formulated to remove the daily accumulation of grease inside The Gaylord Ventilator without damaging the rubber and synthetic parts of the detergent pumping system FORMULA G 510 is biodegradable safe for kitchen person nel and has a variety of uses DILUTION OF FORMULA G 510 FOR VENTILATOR CLEANING Normal Cleaning For ventilators covering cooking equipment such as broilers griddles fryers or any other heavy grease producing equip ment fill the detergent tank with full strength FORMULA G 510 Light Duty Cleaning For ventilators covering light grease producing equipment such as ovens kettles steamers and ranges fill the detergent tank with a mixture of one part FORMULA G 510 to one part water Cleaning the Ventilator Exterior Mix one part FORMULA G 510 to twenty parts water in hand spray bottle Spray and wipe off NOTE Once day this same solution should be used to clean the front of the fire damper and main grease extracting baffle FOR OTHER CLEANING JOBS The colloidal action of FORMULA G 510 makes it a cleaner especially well suited for use in kitchens The colloids break up dirt and grease into millions of tiny particles that constantly repel each other These particles cannot recombine or rede posit on a surface and are therefore easily washed away FORMULA G 510 is biodegradable and contains no harsh chemicals yet offers outstanding p
31. circuit breaker Check continuity of fuses and replace if necessary Check outputs 17 amp 19 on C 6000 for voltage 24 VAC Check outputs 17 4 18 on C 6000 for voltage C 6000 or C 6000 A Fan On approx 6 VDC Fan Off approx 14 VDC Fan On approx 0 VAC Fan Off approx 24 VAC C 6000 B Check wiring connections at the ventilator J boxes following wire numbers as described in A 1 amp A 2 above Check the appropriate status light on the PLC Refer to the PLC status light chart on Page 31 If there is more than one ventilator on the system visually check each damper If only one out of two or more dampers is closed check the control for mechanical failure If mechanical components are ok remove inspection panel and check lines 17 amp 19 Set the Damper Positioner s to 50 for Normal Operation Check for continuity between 15 GXT there is no continuity between 15 and GXT refer to FIRE CYCLE in the TROUBLE SHOOTING section Check the hand valve inside the control cabinet Check any valves upstream of the control cabinet Check the water pressure gauge inside the control cabinet Pressure should be 40 PSI min while the ventilators are washing Check the temperature gauge inside the control cabinet The temperature should be between 140 F 180 F If below temperature it must be increased TROUBLE SHOOTING SYMPTOM POSSIBLE PROBLEM CORRECT
32. foot valve should be cleaned every six months MAIN GREASE GUTTER During clean up procedures at the end of the cooking period special attention should be given to wiping clean the damper at the air inlet of the ventilator INSPECTION AND CLEANING REQUIREMENTS NFPA 96 Standard for Ventilation Control and Fire Protection of Commercial Cooking Operations require that hoods ducts and exhaust fans be inspected by a properly trained qualified and certified company or person s in accordance with the following table Upon inspection if found to be contaminated with deposits from grease laden vapors the entire exhaust system shall be cleaned by a properly trained qualified and certified company or person s acceptable to the authority having jurisdiction in accordance When a vent cleaning service is used a certificate showing date of inspection or cleaning shall be maintained on the premises After cleaning is completed the vent cleaning contractor shall place or display within the kitchen area a label indicating the date cleaned and the name of the servicing company It shall also indicate areas not cleaned EXHAUST SYSTEM INSPECTION SCHEDULE Systems serving high volume cooking operations Quarterly such as 24 hour cooking charbroiling or wok Semi annually cooking Annually Factory trained service agencies are certified by Gaylord Industries Inc to perform these inspections For the name and phone number of your n
33. lower edge of the air inlet slot Refer to Figure 14 When the exhaust fan is started the solenoid valve in the cold water loop in the Gaylord control cabinet opens refer to illustration on Page 36 turning on the mist nozzles which remain on as long as the exhaust fan is on The nozzles produce a very find mist and are located so that the entire air stream passes through the mist The purpose of the mist is to knock down any hot embers produced by the solid fuel that may be drawn up into the ventilator and to cool down the exhaust air ENGINEERING 1 Pipe Size 1 2 cold water supply required to the control cabinet 2 Water Pressure 40 psi flow pressure The control cabinet is equipped with an adjustable pressure regulator 3 Water Consumption 66 gph lineal ft of ventilator MAINTENANCE Every six months check the following 1 Water Pressure Turn on the exhaust fan opening the control cabinet door and check the water pressure gauge in the cold water loop Water flow pressure should be at 40 psi If it is not adjust the pressure regulator until 40 psi is achieved 2 Mist Nozzles Turn on the exhaust fan look into the air inlet slot and check each mist nozzle for proper spray Remove and clean the nozzle if necessary 1 If the mist nozzles do not come on when the fan is started check the following A Openthe electrical compartment of the control cabinet and check to ensure that the cold water mist ove
34. parts not manufactured by Gaylord Industries Inc such as electrical switches solenoid coils relays etc shall be warranted under the terms and conditions of the warranty published by the manufacturer of said component parts This warranty does not cover routine maintenance such as detergent replacement and inspection of the cleaning system as spelled out in The Gaylord Ventilator Technical Manual This warranty also does not cover malfunctions or improper operation caused by inadequate hot water low water pressure fluctuating electrical power or power surges waste stoppages and improper exhaust operation Thisisthe sole warranty with respecttothe aforesaid items NEITHER GAYLORD INDUSTRIES INC OR THE GAYLORD LICENSED MANUFACTURER OR ANY OTHER PARTY MAKES ANY OTHER WARRANTY OF ANY KIND WHATSOEVER EXPRESSED IMPLIED AND ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FORAPARTICULAR PURPOSE WHICH EXCEED THE AFORESAID OBLIGATIONS ARE HEREBY DISCLAIMED AND EXCLUDED FROM THISAGREEMENT GAYLORD WORLDWIDE SALES MANUFACTURING AND SERVICE FOR THE NAME AND LOCATION OF THE NEAREST CERTIFIED SERVICE AGENCY VISIT OUR WEB SITE WWW GAYLORDUSA COM OR CONTACT US AT GAYLORD INDUSTRIES 10900 S W AVERY STREET TUALATIN OREGON 97062 1149 U S A Phone 503 691 2010 1 800 547 9696 Fax 503 692 6048 email info gaylordusa com LOCAL SERVICE AGENCY FORM NO TM CG3 0304 30507 COPYRIGHT 2005 GAYLORD INDUSTRIES LITHO
35. the automatic position C Exhaust fan circuit breaker tripped D If the system is equipped with disconnect switch for the exhaust fan a fuse or fuses may have blown out There may be an incomplete circuit between the damper motor and the C 6000 control N A on CG3 FDD CG3 FDT and CG3 ND There may be a problem with the PLC Programmable Logic Controller in the command center If the PLC status lights check out there may be a problem with the damper motor or the wiring going to the damper moior The Damper Positioner s may be set incorrectly on C 6000 or C 6000 A N A CG3 FDD CG3 FDT CG3 ND A The control is in an Internal Fire Mode The ventilator is not washing A Water supply turned off or partially on properly B Low water pressure C Low water temperature Check the circuit breaker serving the control cabinet The Run light on the PLC should be on at all times If it is not on it indicates no power is getting to the control Check all the fuses inside the control cabinet on output module terminal blocks and transformer Check for continuity between 15 and GXT there is no continuity between 15 and GXT refer to FIRE CYCLE in the TROUBLE SHOOTING section Push the Reset button on the magnetic starter and the push the Start Fan button on the command center Check switch and turn selector to the automatic position Reset
36. to prevent conditioned from going up the q exhaust system during off hours i FIG 2 The length of the wash cycle may be set between 3 minutes and 9 minutes The length of time is dependent upon the type VENTILATOR CONTROL CABINET of cooking equipment being used Typical settings are 3 MODEL GPC 6000 SERIES minutes for light duty equipment 5 minutes for medium duty equipment and 9 minutes for heavy duty equipment However adequate cleaning is dependent upon water pressure water temperature daily grease accumulation the length of the wash cycle frequency of wash cycle and the type of detergent being used It may be necessary to increase the wash time to achieve proper cleaning Refer page 15 for details on setting the wash time WATER SUPPLY FROM CONTROL CABINET OPTIONAL SECOND WASH MANIFOLD SPRAY NOZZLES PRE FLUSH LINE FULL LENGTH HINGED INSPECTION DOORS HOT DETERGENT WATER SPRAY DRAIN LINE MAIN GUTTER DAMPER CLOSED FORWARD TO THE WASH POSITION N A CG3 FDD CG3 ND AND CG3 FDT FIG 3 WASH CYCLE CG3 SERIES VENTILATOR PRINCIPLE OF OPERATION INTERNAL FIRE MODE For CG3 and CG3 FDT only Automatic internal fire protection is accomplished by the action of the thermostat s which are located at the point where the ductwork joins the ventilator When the temperature of the conveying airstream which must pass ov
37. to the exhaust position N A on CG3 FDD and CG3 ND A green light on the Command Center illuminates The supply fan comes on The digital display reads Starting Fan amp Damper Open ing for approximately 5 seconds Then the digital display reads Starting Fan xx Seconds to Fan xx is the coundown in seconds until the exhaust fan comes on 5 After the damper fully opens elapsed time approximately 45 seconds the exhaust fan comes on 6 The digital display then reads Fan On 12 00 current time and Start Wash gt F2 Stopping the Exhaust Fan and Starting the Wash Cycle CAUTION The cooking equipment must be shut off prior to shutting off the exhaust fan Failure to do this will cause excessive heat buildup and could cause the surface fire protection system to discharge To start the wash cycle push the Start Wash button on the Command Center If the Command Center is programmed to start the wash automatically then the start button does not need to be pushed When the wash cycle is activated the following occurs 1 The exhaust and supply fans shut off 10 2 The damper begins closing forward to the wash position See Figure 3 page 7 This action takes approximately 45 seconds N A on CG3 FDD and CG3 ND 3 The digital display reads Starting Wash Damper Clos ing for approximately 5 seconds then the digital display reads Starting Wash Wash On in xx seconds xx is the countdown in seconds t
38. 1 Kitchen make up air supply is turned on Yes No 2 Type of make up air O Ceiling Registers O Built into Hood O Ceiling Linear Diffusers 1 Other 3 If ceiling register or linear diffusers approximate distance from face of hood AIR VOLUME READINGS Push Start Fan and take velocities Record as follows Exhaust record in the row Exhaust at Custom Air baffles if applicable record in the CA row and Make up Air record in the MA row AIR VELOCITIES FPM FROM LEFT TO RIGHT ITEM NO HOOD SERIAL HOOD SLOT FILTER BANK OR MAKE UP AIR AVERAGE DISCHARGE WASH MODETEST 1 Model of Control Cabinet 2 Push START WASH on Control Cabinet Check the following A Exhaust fan off 1 Yes Detergent pump operating Yes B Damper closes to the front of the hood after G Length of wash cycle Minutes approx 70sec Yes Water pressure PSI C Waterturnedon Yes Water temperature F D All nozzles spraying Yes No J Anyventilatorleaks Yes Green light is on Wash 16 displayed Drains free and clear Yes C 6000 command center Yes L Brand of detergent used 3 At the conclusion of check through L above push the EXIT button on the C 6000 command center Check the following Did the water shut off Yes _ NoB Did the damper stay closed Yes 4 Push START FAN Check the following A Green light comes on and Fan
39. 11 Pa 1 70 W G 423 N m or 423 1 33 W G inches feet milimeters centimeters decimeters cubic feet per minute cubic meters per second Liters LEGEND Pascals 0 5 gallons per minute liters per second 1000 Pascals pounds per square inch kilograms per square meter degrees Fahrenheit 51 U S STANDARD PIPE SIZES METRIC CONVERSION CHART WATERFLOW VOLUME TOCONVERT TO MULTIPLY BY STANDARDCONVERSIONS 3 785 Liters 0 2642 0 5 Gal 0 063 L s ft 0 207 L s m 0 833 Imperial Gal 4 546 Liters one U S gal one Liter one U S gal STANDARD CONVERSIONS 40 psi 2 8 kg cm 80 psi 275 8 Kpa 2 758 BAR 5 6 kg cm 551 6 Kpa 5 516 BAR TEMPERATURE TOCONVERT USE FORMULA F C 1 8 2 C F 32 1 8 STANDARDCONVERSIONS 140 F to 180 F 60 C to 82 C WEIGHT TOCONVERT MULTIPLY BY STANDARDMETRIC EQUIVALENT PIPE SIZE feet per minute meters per second inches water gauge Newtons Newtons per square meter degrees Celsius one atmospheric pressure meter 1000 millibars 14 7 psi m L GAYLOR VENTILATOR START UP INSPECTION REPORT For Model CG3 Series Ventilators with C 6000 Series Control Job Name Address ity State Ip Facility Contact Name Phone MAKE UP AIR
40. 33H GOW 1 JHL SALVALLOV HOIHM HOLWS IHH ALOWSY HOLIMSOMOIN NOlSS3MddhS 340 ATIVWYON 304 SIVNINGAL OVA Orc VE GALVA INITIVNIIS 401 SLOVLNOD 3344 39VLIOA SH3HLO A8 03005 65 JLLANOVN 39 AlddAS JHL HOLVN 15011 SUALAVIS OLINIVN 3HL 5103 JHL 53002 ql8voriddv Ydd SV WNNININ 21 38 TIVHS 9NRJW 1 SALON 1V33N39 SdWv S SLLVM 009 ZHO9 0S OVA 001 dWNd 6 54310 A8 JOLON n 54310 YOLON 310N 335 5 SYIH1O Ag 58118415 VN LSAVHX3 39IAM3S 1 21 12313 Nv4 14405 121835 2 12313 NvJ ISAVHX3 NINO 51 JOVIIOA 6605 33S 304 ATILVEVdIS 03504 38 OL JONAS 1214129313 NIVA x x Ty LICE t 1101101 _ 5 NOD ENS 9 1 H 5 111 1 SHIHLO A8 Su3HIO A8 2 NI AlddNs Mod ino 2 2 430 0123 02 278 mlO 0 NOILI3NNOI dIMLS 1VNIN2331 TOMLNOD ON3931 A p 001000000 JON 335 310N 335
41. 9NICIOH JHL ISDVHX3 FOA SVN TANSO t ox JLON dOHS 53009 834 SV MO N NININ SOLOW 1N3933130 ZOA 140 MS 13981130 ZOX 3onvo TIVHS ONIMM 1 TWNYALX3 TW 40 n 3814 140 HILMS 3LOW3H 2 QMOTlAVO ONIMIM TVNOILdO STO WEN JUS OO SUIS eo Sa 31415 JAILS 3 AB 9NIMIM 41443495 0 1 Old SdWv S SLLVM 009 ZHO9 0S OVA 001 5 54310 A8 0101 54310 YOLON SHIHLO A8 39IAM3S 2 12313 Nv4 SHIHLO A8 FOAMS 2 12313 N 51 MO 204 JOVLIOA 14405 335 1 435 03504 38 OL 3011435 1914193713 1N3933130 310 335 LSNYHX A8 TTT 63 22 5 58318025 VN ME OO en OO 1 ME NU Lc r rn SS SEE M gt lt FI OL GOOD N3AMOJSNYML VAOGZ 1 E eec FINGON MO 25 803 0330038 SI Nid IS NV 304 038038 10N FINGOW NOISNVdX3 214 Mid Lg 0 01921 104100 Y QTIHS 40 E 111 n e el
42. Baffles and the other half at 250 CFM Lin Ft Refer to Measuring Inlet Slot Velocity on Page 21 for instruc tions on how to determine the designed Air Volume Lin Ft The total exhaust volume for each ventilator is stamped on the ventilator nameplate Refer to Figure 13 on Page 23 DUCT VELOCITY Based between 1700 FPM 1900 WATER TEMPERATURE REQUIREMENTS 140 F Min 180 F Max HOT WATER PRESSURE REQUIREMENTS 40 PSI Min 80 PSI Max HOT WATER CONSUMPTION Single Wash 60 GPM Lineal Ft 40 PSI Average 90 GPM Lineal Ft 80 PSI Average 1 14 GPM Lineal Ft 40 PSI Average 1 67 GPM Lineal Ft 80 PSI Average The length of the wash cycle may be set between 3 minutes and 9 minutes The length of time is dependent upon the type of cooking equipment being used Typical settings are 3 minutes for light duty equipment 5 minutes for medium duty equipment and 9 minutes for heavy duty equipment However adequate cleaning is dependent upon water pressure water temperature daily grease accumulation the length of the wash cycle frequency of wash cycle and the type of detergent being used It may be necessary to increase the wash time to achieve proper cleaning Refer to page 15 for details on setting the wash time Dual Wash 19 ELECTRICAL REQUIREMENTS Standard voltage 120 volt 50 60 Hz Provide 24 hour 20 amp service Optional voltage 220 volt 50 60 Hz 220 volt All controls are marked with
43. CE DISCHARGE INTERNAL DISCHARGE This method of introducing make up air into the kitchen is flexible and has many advantages Make up air is discharged through stainless steel perforated panels as illustrated MAW Series or optional registers Typical supply volume is 80 of the exhaust or more depending on air bal ance desired Supply air temperatures should range from 60 to 65 F 16 to 18 C but may be as low as 50 F 10 C depending on air volume distribution and internal heat load This method of introducing air into the hood is typically referred to as the short circuit method This design has very limited applications and the amount of supply air able to be introduced varies considerably with the type of cooking equip ment This air may be untempered air in most areas depending upon climatic conditions and the type of cooking equipment The difference between the quantity of air being introduced and the amount of air being exhausted must be sup plied through a traditional make up air system DIMENSIONS Feet and Inches TOCONVERT TO MULTIPLY BY STANDARD CONVERSIONS in 25 40 mm one ft 304 80 mm One meter 10 dm One meter 100cm One meter 1000 mm MULTIPLY BY 0 00508 MULTIPLY BY 0 000472 0 02832 STANDARD CONVERSIONS 1 00 W G 248 84 N m2 or 248 84 Pascals Pa or 2 49 Millibars 331 2 or 331 Pa 1 50 W G 373 2 373 Pa 1 65 W G 411 2 or 4
44. CIAL KITCHEN EXHAUST SYSTEMS FIRE PROTECTION UTILITY DISTRIBUTION ROOF TOP UNITS POLLUTION CONTROL TABLE 5 COS VENTILATOR DESCRIP TIONS 4 5 Gas u u u u u a a ote ena 6 9 DAILY OPE RA HOP u gt E 10 PHEVENIIVEMAINTENAN GE te 11 2 OE 12 DETERGENT FOR THE WASH SYSTEM danses sacs cas ak ences 13 MODEL C 6000 SERIES COMMAND CENTER INSTRUCTIONS ie 14 17 ENGINEERING DATA 18 19 AE DEVIGEINIMALS TART 20 MEASURING INLET SLOT VELOCITY ecrire reines ccc 21 23 OPTIONAL CONTINUOUS COLD WATERMIST Gmm N aa 24 C 6000MODELIDENTIFICATION 25 TROUBLE SHOOTING SMOKE LOSS K A 26 GREASE EXTRACTION qm f 26 EXHAUST FAN 27 WASH SYSTEM mm 7 27 28 FIRE CYCLE AME 29 NB 29 30 VACUU
45. Copper Tubing 13209 Line Strainer Specify Size C 6000 Faceplate 18899 4 Pull Handle Kit 2 75587 33 MODEL GPC 6000 SERIES CONTROL CABINET MODEL GPC 6000 This Control Cabinet 16 Used When Reduced Pressure Principle Device Backflow Preventer 15 Required SERIES CONTROL CABINET Solenoid Valve Replacement Coil 120 Volt 220 Solenoid Valve Repair Kit Pipe Size 3 4 Pipe Size 1 Pipe Size 1 1 4 Pipe Size 1 1 2 Detergent Tank 2 Gallon Pressure Temperature Gauge Detergent Brass Check Valve FS 4 Series Detergent Flow Switch Optional Detergent Pump Specify Size 10156 10157 14388 14389 14390 14391 10221 10175 10264 16892 10222 10223 Command Center Model C 6000 Series Backflow Preventer RP Device Type Line Strainer C 6000 Faceplate 4 Pull Handle Kit 2 Refer to Page 37 38 Specify Size Specify Size 18899 75587 2 3 4 5 6 7 8 9 1 1 0 1 34 This Control Cabinet 16 Used When Ventilators Washed Sequence Groups MODEL GPC 6000 S SERIES CONTROL CABINET 1 L l MODEL GPC 6000 S SERIES CONTROL CABINET Solenoid Valve Replacement Coil 120 Volt 220 Volt B Solenoid Valve Repair Kit Pipe Size 1 2 Pipe Size 3 4 Pipe Size 1 Pipe Size 1 1 4 Pipe Size 1 1 2 Detergent Tank 2 Gallon Pressure Temperature Gauge Brass Check Valve FS 4 Series Detergent Flow Switch Optional
46. Cycle 2 minutes The damper moves to the exhaust position N A on CG3 FDT 10 While in the cool down cycle the digital display reads Cool Down Cycle xxx sec to end xxx is the countdown in seconds until the wash turns off The damper moves to the exhaust position 11 Atthe end ofthe cool down cycle the wash turns off and the digital display reads Fan Off 12 00 actual time Start Fan gt F1 The damper closes to the wash position N A on CG3 FDT NOTE The water may be shut off prior to the end of the 2 minute cool down cycle by pushing the Exit button on the C 6000 Command Center After the water has shut off the damper remains in the wash position until the Start Fan button is pushed 250 F THERMOSTAT DAMPER CLOSED BACK TO THE FIRE POSITION SURFACE FIRE PROTECTION NOZZLE OPTIONAL FIG 4 FIRE CYCLE CG3 SERIES VENTILATOR PRINCIPLE OF OPERATION EXTERNAL FIRE MODE An External Fire Mode is activated by the Ventilator s Fire Suppression Duct Plenum Surface Appliance system s microswitch or contacts and or an optional break glass fire switch see Figure 5 Terminals 4 amp FS are used for the External Fire Mode refer to wiring diagram for details The break glass fire switch if used would normally be located at the exit of the kitchen When the External Fire Mode is activated the following occurs 1 The Exhaust Fan comes on immediately if it was off to help remove smoke heat etc
47. D FAIL SAFE THERMOS BAFFLE 1 3 POSITION DAMPER IN THE EXHAUST POSITION INLET SLOT FIG 1 GREASE EXTRACTION CG3 SERIES VENTILATOR PRINCIPLE OF OPERATION WASHCYCLE The wash cycle is activated each time the exhaust fan is shut off by pushing the Start Wash button on the Command Center or as programmed on the clock When activated the MODEL exhaust and supply fans shut off the control is SERIES energized and the damper begins closing forward to the wash position and once closed the hot water wash sprays come on The ventilator may be equipped with an optional second wash manifold as shown in Figure 3 and is indicated in the model number stamped on the ventilator nameplate by the suffix DW This is typically used when extra heavy duty cooking equipment is under the ventilator This hot detergent water washes the day s grease dust and lint accumulation from the interior of the ventilator flushing it down to the main gutter which slopes to a pre flushed drain which leads to the building drain system Spray nozzles are located on 8 to 10 centers on the wash manifold mounted on the interior back wall of the ventilator At the end of the wash cycle the water automatically shuts off and the interior of the ventilator is clean ready for the next day s operations The GAYLORD damper remains the wash position until the exhaust fan is E restarted This is
48. Drive Signal 1 120 is installed between LD and 4 or Jumper 41 is present No LD Detergent Flow Switch Present 2 120 VAC LD Detergent Flow Switch is installed and Detergent Pump is running and Detergent is present 0 VAC LD Detergent Flow Switch is installed and Detergent Pump is running and Detergent is NOT present 3 20 is only present on the 6000 control 20 only has voltage when there are 2 Damper Positioners present C 6000 20 otherwise voltage is 0 VAC 32 MODEL GPC 6000 VB SERIES CONTROL CABINET This Control Cabinet Is Used When Reduced Pressure Principle Device Preventer 15 Not Required Vacuum Breaker Is Allowed For Backflow Prevention 2 Min 6 required 6 mm x 4 TYPICAL VACUUM CHECK VALVE ARRANGEMENT MODEL GPC 6000 VB SERIES CONTROL CABINET Ball Valve Specify Size Solenoid Valve Replacement Coil 120 Volt 10156 220 Volt 10157 B Solenoid Valve Repair Kit Pipe Size 3 4 14388 Pipe Size 1 14389 Pipe Size 1 1 4 14390 Pipe Size 1 1 2 14391 Detergent 2 Gallon 10221 Pressure Temperature Gauge 10175 Detergent Brass Check Valve 10265 FS 4 Series Detergent Flow Switch Optional 16892 Detergent Pump 10222 10223 Refer to Page 37 38 Vacuum Breaker Specify Size Vacuum Breaker Repair Kit Specify Size Water Check Valve Specify Size 3 8 O D
49. EFFECTIVE DATE 04 2005 GAY LORD THE GAYLORD VENTILATOR TECHNICAL MANUAL FOR THE SERIES WATER WASH VENTILATORS WITH MODEL C 6000 COMMAND CENTER GAYLORD INDUSTRIES 10900 S W STREET TUALATIN OREGON 97062 1149 U S A 1 800 547 9696 503 691 2010 FAX 503 692 6048 email info gaylordusa com GAYLORD GAYLORD INDUSTRIES 10900 S W Avery Street Tualatin Oregon 97062 1149 U S A U ndisputed W 0101 eade in E ngineered S for C ommerdal Kitchens m To Our Customers Congratulations on your recent purchase of a Gaylord kitchen exhaust hood system We are proud to be able to provide you with a guality product that incorporates the latest engineering concepts and is a result of over 50 years of experience in the foodservice kitchen exhaust industry If you have other Gaylord eguipment such as a Gaylord Utility Distribution System Quencher Fire Protection System or Roof Top Air Handling Eguipment please refer to the corresponding supplementary eguipment manuals you have further guestions please visit our web site at www gaylordusa com or call us toll free at 1 800 We are more than happy to help 547 9696 sincerely Gaylord Industries STREET ADDRESS 10900 S W Avery Street Tualatin Oregon 97062 8549 U S A PHONE 503 691 2010 800 547 9696 FAX 503 692 6048 email gaylord gaylordusa com www gaylordusa com COMMER
50. Fan is pushed Note 24 hour kitchens must push Start Wash at least once a day or as needed for proper cleaning 3 To set the length of the time for the wash cycle press Menu then press F1 until Wash Length appears on the display Follow the instructions on the display to edit the length of washes as necessary Note Refer to the programming instructions on the inside of this cabinet for more information on programming the C 6000 Command Center LOW DETERGENT The green light will flash and Low Detergent will be displayed on the C 6000 Command Center indicating the detergent is low FIRE CONDITION 1 A flashing red light and the message Ext Fire Active indicates the control is in an External Fire Mode exhaust fan on damper open and water wash nozzles on 2 continuous red light and the message Fire Hood indicates the control is an Internal Fire Mode exhaust fan off damper closed and water wash nozzles on FIGURE 9 C 6000 COMMAND CENTER 14 3 Programming the length of the wash cycles and delay periods between the wash cycles The maximum length of a wash cycle is 9 minutes The maximum length of the delay period is 99 minutes 4 Skipping a day so the exhaust fan wash cycle do not operate for holidays or specific days within a 7 day week when the kitchen is not operating The C 6000 Command Center provides information and pro gramming for various functions accessing nine
51. GUIDE BRACKET INLET SLOT FIG 12B AGAINST BACK WALL OF VENTILATOR Instructions 1 It is first necessary to determine if the ventilator includes Custom Air baffles as shown in fig 12B shop drawings are available and if equipped the custom baffles and their location will be noted on the front elevation If not available to determine if Custom Air baffles are provided open the inspection door and look for the top custom air baffle as shown in Fig 12B 2 If the ventilator includes Custom Air baffles it will be necessary to take two sets of readings one for the section of ventilator that includes Custom Air baffles and one where it does not 3 Attached the sensing head guide bracket Gaylord Part Number 18408 to the sensing head 4 Attach the cable from the sensing head to the meter and the handle sections to the sensing head 5 Place the sensing head guide bracket against the lower lip of the inlet slot as illustrated 6 Using the 16 second averaging feature on the meter slide the sensing head along the slot back and forth for a 3 0 to 4 0 distance and record the velocity at the end of the 16 second mark Continue this process for the full length of the ventilator Imortant Note If the ventilator includes custom air baffles as illustrated in Fig 12B always take separate readings on the section of the ventilator that includes custom air from the section that does not have the baffles Non custom air a
52. HOLMS 19 0140 2 6 IVA INIMIVNIIS 9 5 N04 SIOVINOO 3344 JOVIIOA RC US SINANI ON NUS SU3HLO A8 Q3rddns 33 68 S T 20 11 27 39VLTOA 14408 IHL ISAW Si TAWA FVM S TAGON OI G3LO3NNOO 5 TIV Su3INVIS OLINIVN JHL NIHLIM 5102 JHL z an LI g Du 53002 Yad SV MO NNNINIA to a A OL Q3193NNOO OVAvC JONVI 38 TIVHS ONIMM TOMLNOO I iq i s wipe me 310 dOHS S3LON V INIS LN3983130 OA 140 MS 1N3943130 Z DX JOLVIILNJA JOLVIUNJA V0 010 OHOTAVS IVNOILdO 11415 ZX9 TAIS 99 HEN SHIHLO A8 9NIMM 013154 WNWIXWN SLIVM 009 ZH09 0G OWA 021 NZ X04 Q3AN3S3M ONIMIM 3901704 416805 ION Bet 110 Id 54310 A8 YOLOWN 54310 0101 LSAWHX3 gt 15 NV4 ATddNS SHILUYLS OVA OL OL 303 GOOD YAaNYOSSNVYL YAQOL 0 TINGON MO 25 404
53. ITYVLSNI N3HM C12 vf 33 138 ANY MONY 17 100 73004 HSVM NI LON a N3HM LN3933 30 HSV14 TIM AVIdSIQ S300N 3414 TVNMH3LX3 30 Ee OLNI 5305 TOMLNOO N3HM 34 512100 VAOSC 20 10 SIVNINJIL NW3ISAS M3dWvd JA WNYALXS 3HL SALVALLOV 15 HOIHM HOLIMS 344 3LOW3M HOLIMSONOIN NOISSHddNS 334 340 ATIVNYON 304 SIVNINGIL 54 SIVNINS3L HOLIMS SLNdNI ON VA 0Z 404 31 8 ONITIVNOIS svi 111514 303 SLOVINOO 3384 39VLT0A JAWA 106 Cfduo Ti ms E BON OL GSLOSJNNOD SNOMAOO YSHLO SU3HLO A8 03104405 5 3 001105 20489 HSYM 10 JA AINO O SLAdLNO 14405 JHL HOLVN ISAK 010 NOLLISGd HSV OL tea Eo esr d 403 NONNO9 OL Q3193NNOO OVAvZ 53415115 OUINOWN 3HL NIHLIM 5102 9NITIOH IHL 1 ar cox ILON dOHS 53002 Jl8VOrlddV 834 SV YO ANKININ 1N3933130 3204 140 MS 13983130 OX 21 38 TIVHS TOMLNOD AYTAN WAV 38i WOA 140 HOLMS 740X QMOTAVO CINDWENS ddJdAVO MOLVTILNJA AVA VOA 3014 543810 A8 ONIMIM 0131 JAIS 65 JULS 293 5106000 SENT
54. IVE ACTION WASH SYSTEM CONT 2 The ventilator is not washing properly 3 Water does not come on when Start Wash is pushed but exhaust fan turns off and damper closes to the wash position 4 Water sprays on when the ventilator is not in a wash cycle Wash On not displayed on command center Inadequate wash time Clogged spray nozzles Detergent pump lost its prime or not pumping properly Detergent tank empty H Improper detergent Inadequate wash frequency Water supply turned off Malfunctioning solenoid valve If the pump is operating there is a problem with the valve or valve wiring Malfunctioning PLC Loose connection to solenoid valve If Fire in Hood is displayed on the C 6000 command center and the red light is on continuous N A on CG3 FDD and CG3 ND If Ext Fire Active is displayed on the C 6000 command center and the red light is flashing Debris stuck in solenoid valve 28 Increase length of wash time The length of the wash cycle may be set between 3 and 9 minutes Recommended times are 3 minutes for light duty eguipment 5 minutes for medium duty and 9 minutes for heavy duty equipment Refer to wash timing instructions on 15 to adjust the length of wash cycle While the wash cycle is on openthe inspection door slightly and visually check spray of nozzles nozzle is clogged remove and clean by running a sm
55. K THERMOSTAT CG3 FDD SERIES CG3 FDT SERIES FUSE LINK DUCT COLLAR DAMPER FUSE LINK DUCT COLLAR DAMPER NO DAMPER MOTOR NO NO DAMPER MOTOR ONE THERMOSTAT S THERMOSTAT CG3 ND SERIES NO DAMPERS NO DAMPER MOTOR NO THERMOSTATS CG3 SERIES VENTILATOR PRINCIPLE OF OPERATION GREASE EXTRACTION The Gaylord CG3 Series Ventilator extracts up to 95 of the grease dust and lint particles from the airstream passing through it when operated and maintained in accordance with design specifications The hot contaminant laden air rising from the cooking surface merges with the higher velocity air that wipes the front of the cooking equipment and extends like an air blanket from the front edge of the cooking equipment to the air inlet of the ventilator As the air moves through the ventilator at a high speed it is forced to make a series of turns around three baffles As the high velocity air turns around each baffle the heavier than air particles of grease dust and lint are thrown out of the airstream by centrifugal force The extracted grease dust and lint are collected in the interior of the ventilator remaining out of the airstream until removed daily by the wash cycle Baffle 1 This baffle located at the air entrance of the ventilator is a three position damper Position 1 is the exhaust on mode as shown in Figure 1 below position 2 is the wash mode and position 3 is the fire mode When the Start Fan button is
56. LATOR ELECTRICAL CONTROL CIRCUIT MUST BE FUSED SEPARATELY IF HOOD IS EQUIPPED WITH INTEGRAL MAKE UP AIR WITH FUSE LINK OPER ATED FIRE DAMPER USE ONLY 1659 RATED 30 LBS MIN UL LISTED FUSIBLE LINKS FOR REPLACEMENT 10 DUCTWORK AND EXHAUST FAN A STATIC PRESSURE OF DUCT SYSTEM MUST BE ADDED TO VENTILATOR STATIC FOR TOTAL SYSTEM STATIC B ALL DUCTWORK MUST BE WELDED LIQUIDTIGHT SUPPLIED WITH FACTORY INSTALLED UL LISTED GRINNELL CORP EA 1 1 4 ORIFICE 65 DEGREE DEFLECTOR SPRINKLER S FOR THE PROTEC TION OF UNLIMITED LENGTH OF GREASE DUCT HAVING A MAXIMUM DUCT PERIMETER OF 50 INCHES PER SPRINKLER CONNECT TO NFPA 13 SPRINKLER SYSTEM WATER SUPPLY ONLY SERIAL NO MODEL NO HOOD MOUNTING REQUIREMENTS MINIMUM DISTANCE FROM COOKING SURFACE TO FRONT LOWER EDGE OF HOOD MAXIMUM DISTANCE FROM COOKING SURFACE TO FRONT LOWER EDGE OF HOOD MINIMUM OVERHANG FROM FRONT OF HOOD CAVITY TO FRONT OF COOKING SURFACE MAXIMUM SETBACK FROM FRONT OF HOOD CAVITY TO FRONT OF COOKING SURFACE MINIMUM OVERHANG FROM SIDE OF HOOD TO EDGE OF COOKING SURFACE FIG 13 VENTILATOR NAME PLATE 23 OPTIONAL CONTINUOUS COLD WATER MIST TROUBLE SHOOTING GENERAL Continuous cold water mist is an option on all CG3 Series ventilators and is typically used on ventilators that cover solid fuel burning appliances such as mesquite broilers Continuous cold water mist ventilators incorporate a water manifold with spray nozzles located at the
57. M m A 29 PR G 30 DRAINS 7 30 7 scene 30 7 31 C 6000 C 6000 A AND C 6000 B TERMINAL VOLTAGES 32 PARTSLISTS MODEL GPC 6000 VBSERIESCONTROL CABINET 33 MODEL GPC 6000 SERIESCONTROL CABINET 34 C000 SERIES 35 OPTIONAL CONTINUOUS COLD WATERMIST 36 600055 37 CAN ESA a 7 38 DAMPER CONTROL MOTOR AND CG3 FDL WIRING RL 39 eter 7 40 MISCELLANEOUS VENTILATOR 41 ARUN nennen nnn nnnm nenne nennen nnn nnne 42 49 STANDO RON OU 50 METRIC m 51 STAR PET ON 52 HMITED WARRANTY Inside back cover Patent Pending Copyright 2002 Gaylord Industries ALL RIGHT RESERVED NO PART OF THIS BOOK MAY BE REPRODUCED STORED IN A RETRIEVAL SYSTEM OR TRANSMITTED I
58. MAAL HOLMS Jud 1VNOLdO 1 Tiv SIONINOI T3NVd INN OVA OFZ VE 404 GALVY ONITIVNSIS 404 SIOVLNOO 3384 39VLIOA SH3HLO A8 0374005 5811 5 OLINOVN IIVLIOA 14406 AHL HILVN ISNN SLNdNI ON JAIVA 0103105 58480 HSYM AANO 104100 OVAOZI SYSLYVLS 3HL NIHLIM 51093 9NKTIOH JHL 1 M 53003 SV YO WNNININ WA NOISNVdxXa 01 SNONNO9 4IHLO WIA 1053105 284 9 HSWM 0 JA 13443534 3 X p OX AINO lt 1 1 38 TIVHS ONIMIM TOMLNOD TVN2331X3 HSV 01 0 299 140 303 NONNOD OL 031 2 2 AlddNS 0 33413 5 5 SILON VIINIS 04 HSVM 3T8VSIJ OL OX 310N dOHS WAONIXYN TA 140 MS 103953130 70X NANXYN SLIVM 009 ZH09 0S OVA 021 80108 YOLVILNIA BOLVILNTA JOLON adis oo lt go CHO YO AB TWNOLL GO 390170 41665 SJdW FAIS AMIS 90 401 03443534 j31nd3H2S 0 1 A8 LON 00 44 SHIHLO MOLON SHIHLO MOLON
59. N ANY FORM BY AN ELECTRONIC MECHANICAL PHOTOCOPYING RECORDING MEANS OR OTHERWISE WITHOUT THE WRITTEN PERMISSION OF GAYLORD INDUSTRIES COPYRIGHT 2005 The manufacturer reserves the right to modify the materials and specifications resulting from a continuing program of product improvement or the availability of new materials Additional Copies 15 00 3 VENTILATOR DESCRIPTIONS There are 5 different types of CG3 Classic Gaylord water wash ventilators The differences involve the type and location of fire damper and whether the ventilator has afire damper The first part of the model number indicates the type of ventilator see below Explanation of Prefixes Water wash ventilator with three position thermostatically activated electric damper at air inlet slot With Damper motor and 1 or more Thermostat s CG3 FDL Water wash ventilator with three position ther mostatically activated electric damper at air inlet slot A bracket Fire Damper Lockout has been added to prevent the damper from closing to the fire position With Damper motor and 1 or more Thermostat s CG3 FDD Inlet damper is fixed and there is a weighted fuse link activated fire damper located at the duct collar No Damper motor No Ther mostats CG3 FDT Inlet damper is fixed and there is a weighted fuse link activated fire damper located at the duct collar and there is a single thermostat to activate the fir
60. ORD LISTED 0 05 370 EXHAUST HOOD WITH EXHAUST DAMPER THIS EXHAUST HOOD IS ALSO LISTED AS AN EXHAUST HOOD WITHOUT EXHAUST DAMPER WHEN EQUIPPED WITH FIRE DAMPER LOCKOUT PART NUMBER FDL FOR USE ONLY WITH GAYLORD INDUS TRIES LISTED SUB ASSEMBLY CONTROL CABINET MODEL NUMBER GPC 5000 99 OR GPC 6000 SERIES THIS EXHAUST HOOD HAS BEEN TESTED TO STANDARD UL 710 EXHAUST HOODS FOR COMMERCIAL COOKING EQUIPMENT THIS EXHAUST HOOD IS LISTED UNDER UL FILE NUMBER MH11403 THIS EXHAUST HOOD MEETS ALL REQUIRE MENTS OF THE LATEST EDITION OF NFPA 96 AND THE IMC INTERNATIONAL MECHANICAL CODE PATENT PENDING WORLD HEADQUARTERS GAYLORDINDUSTRIES INC 10900 S W AVERY STREET TUALATIN OR 97062 8549 USA PHONE 1 503 691 2010 FAX 1 503 692 6048 EMAIL info gaylordusa com UL CG3 1001 ENGINEERING DATA MINIMUM TOTAL EXHAUST VOLUME FOR THIS HOOD SECTION TOTAL EXHAUST CFM HERE MAXIMUM TOTAL SUPPLY VOLUME FOR THIS HOOD SECTION TOTAL SUPPLY CFM HERE EXHAUST STATIC PRESSURE AT DUCT COLLAR SUPPLY STATIC PRESSURE AT DUCT COLLAR THIS HOOD SECTION SUITABLE FOR APPLIANCES WITH MAXIMUM COOKING SURFACE TEMPERATURE OF F FOR LINEAL FT OF HOOD FOR LINEAL FT OF HOOD REFER TO GAYLORD VENTILATOR TECHNICAL MANUAL FOR INLET SLOT VELOCITY REQUIREMENTS AND METHOD OF CHECKING VELOCITY ELECTRICAL RATING OF LIGHT FIXTURES 120 VOLT 60 HZ OR220 VOLT 50HZ OVERALL RATING 12 AMPS ORLESS VENTI
61. Spanish Espanol to English NOTE All messages displayed by pressing the MENU F4 button only appear in English They will not appear in Spanish Espanol Using the Menu To Enter the Menu press the MENU button F4 To navigate the Menu Press F1 go to the Next menu item Press F2 to go to the Previous menu item MODEL C 6000 SERIES COMMAND CENTER INSTRUCTIONS Press F5 the button to exit the Menu Press F6 the ENTER button to select a Menu item Service Press F6 ENTER to display Gaylord s web site address gaylordusa com Press F5 EXIT to return to the menu Detergent Press F6 ENTER to display the Phone Number to order Detergent 800 286 2010 Press F5 EXIT to return to the menu Wash Length Press F6 ENTER to display the Length of Wash 1 Press F3 to Increase the Wash Time up to 9 Minutes Maximum Press F4 to Decrease the Wash Time down to 3 Minutes Minimum Press F1 to adjust the Length of Wash 2 if applicable Press F5 EXIT to return to the menu Note Press F1 to advance through all washes ex 52 has 2 washes Delay Time Press F6 ENTER to display the Delay Time between washes Not used if there is only one wash e Press to Increase the Delay Time up to 99 Minutes Maximum Press F4 to Decrease the Delay Time down to 1 Minute Minimum Press F5 EXIT to return to the menu S
62. URE 11A FIGURE 11B REDUCED PRESSURE PRINCIPLE DEVICE REDUCED PRESSURE PRINCIPLE DEVICE BACKFLOW PREVENTER BACKFLOW PREVENTER 20 MEASURING INLET SLOT VELOCITY Smoke capture and grease extraction efficiency are depen dent upon the proper air velocity at the inlet slot of the ventilator Air Velocity Chart below gives the optimum inlet slot velocity and the minimum and maximum allowed velocities If the slot velocity is below or above the minimum or maximum the exhaust fan must be adjusted accordingly NOTE The height of the inlet slot can vary depending upon the design of the ventilator It is therefore important to first measure the inlet slot and compare it to the chart below to determine the required average inlet slot velocity The de signed air volume per lineal foot is related to the velocity as shown onthe chart below The total air volume for the ventilator can be found on the ventilator nameplate Refer to Figure 13 Air velocity readings less than what is specified on the Air Velocity Chart may allow smoke and grease to escape the confines of the ventilator and or reduce grease extraction efficiency This can result in grease deposits which lead to sanitation problems or fire hazards if left uncorrected If the air velocity readings are higher than the maximum allowed it will require more energy to operate the exhaust fan excessive noise levels will result and grease can be pulled through the extracto
63. V9 ONIMIM TVNOILdO SM3HLO AG 01314 QMOTAV9 AB ONINM SOLV IILN3A JULS 293 43 SYJHLO A8 NOLOA SYJHLO A8 HOLON 16 3 can iB 65 53115 IYN 434 0 OL OL dN 51081409 HINOILSOG M3dAVO ii ii 1 Q SH3dAVO 0 OL 804 GOOD N3ANOJSNV3I pee d re TINGON 43HDIH 25 X04 034038 SI Nid 5 EX NY X04 LON FINGOW NOISNYdX3 Mid 2 L a 101 10 1991 farno 104100 MZ 5 NOS ANSA SALON IVAHNHD Hz 2 SUJHLO 48 Su3H10 48 EE 21 835 1 21 12313 103 30 4435 08 1N39 3130 ISNVHX3 Ill 5 2 N DE OVA 111 h ex rem LNO 20 2 9 HON 5 1YNOLLdO HOLMS Pu 014 1N3933130 EN 190 1514 sav 0109 i 111 jag 111 gt Od 30VL10A Addis 335 15 013504 38 01 DAYS WORLII NA 335 1 HON 335 samas TT Ws T UON 5 gt i i HSVM HSVM HSVM HSVM LNAWLYVdNOD SNI8A 1d
64. VQ OL 04 0009 N3AMOJSNVNL VAOGZ 1 MO 25 03 03 SI Mid 5 FINGON NAOZI Cop E 303 LON 310009 NOISNVdX3 214 Mid 0 01921 104110 71006 m 0131 5 NOD 8154 2 SALON IVMHNHD m EE 5 H l 1 Su3H10 A8 H Su3HlO 48 XE HINO 51 JOVIIOA 0605 5 304 35 04504 38 IVA OL 301 35 1V21412313 Agdns Mod 100 1 Id 0 YIgNNN 0 NOILO3NNOO 01415 1 A T 9 310N 335 HOLIMS 193953130 d e 1 o Avi34 Q T ER XI 5 A D oo po V 5 5 EM ___ 19 5 310N 335 4 5 gt L 310N 335 gt HSVM HSVM HSVA HSVM Ms A gt E 10 141 JLON34 WON 5 1N3HISVdAO2 INNI ON 35 52 11 11 11111 TOMLNOD SIHL OL 031 LEE LEE c E HV SUOLON M3dWV 6 NO ZX9 N3HM 1X9 9 _ _ ___ N33ML38 ANY 3AON33 20 LAI 1 212006 22 00 SNV4 AlddNS LSAVH
65. X4 130 ONLLINHS 3 10 8f i SIVNINJIL GALVALLOV 1 150 1 JOON 384 TWNYALNI NI 15 NO SNINYAL 5 440 TVNIN33L 4405 88 537083 1 34 TVNINHAL 035010 SLOVLNOO HOLMS 344 3L0W33 IAOW 3814 TVN331X3 NI 5 ANTTIVLSNI N3HM 9 vf N33M138 3AOW3H 17 LNO IOON HSVA NI LON Q31VALOV N3HM 1 3983130 MOT HSV 18510 8200 0 OLNI S309 70 1 02 N3HM N3dO SIOVLNOO 20 9 10 SIVNINUIL 131555 3004 344 JHL SALVALLOY AILS XI HOIHM HOLIMS 344 3LOW3N HOLIMSOMOIM NOlSS3MddhS 340 ATIVWHON 304 S IVNINH3L 54 SIVNINS3L HOLMS 48447 71404 SWO9 VIA SNOILONNS 123135 JAIL HSVM ONY 1531 HSVM Nv4 539 55 5 SIOMINOO IWW e e 4 11 A O a r lt 0 lt x 3 VA0GC 4 ON VA 04 ILYN 9NITIVNOIS D o ao SVH L AINO 1ndino OVAOC 404 SLOVINOD 3344 TIV AA ODS HU SI 21000 OL Q3193NNOO SNOWAOO 33H10 TIY SH3HL0 Q3ndd s 34v 5 MOLON FOR Be SaS 30i NU gt 2 39V1 OA ATddNS 3HL
66. all wire through it Refer to Page 12 for trouble shooting detergent pump Check and fill detergent weekly Refer to Page 13 for recommended detergent Normally only one wash is required cooking day However if the cooking operation is extremely heavy such as char broiler and wok cooking it may be necessary to wash twice in a cooking day Check hand valve inside control cabinet Check any hand valve upstream of control cabinet Coil may be burned out Check continuity Foreign material in the hot water supply line may have clogged the solenoid valve and prevented its opening If this is the case a light tap on the solenoid valve housing will release the valve Check wiring diagram for proper wire 9 13 and check for 120 volts during wash Check the appropriate status light on the PLC Refer to PLC status light chart on Page 31 If the appropiate status light is not on the PLC needs to be reprogrammed or possibly replaced Tighten connection The internal fire mode has been activated via thermostats Refer to Fire Cycle in this trouble shooting section The remote fire switch has been pulled Refer to Fire Cycle in this trouble shooting section Turn off the water and disassemble solenoid valve Remove debris and reassemble TROUBLE SHOOTING SYMPTOM POSSIBLE PROBLEM CORRECTIVE ACTION FIRE CYCLE 1 If the ventilator is in an internal
67. d counties have codes which require grease traps lf a grease trap is in use check to ensure that it is not clogged 1 Contact Factory 2 Press the English Espanol button to toggle the language displayed between English and Spanish Espanol 30 TROUBLE SHOOTING PLC STATUS LIGHT CHARTS The following is alist of how the status lights will appear on the PLC Programmable Logic Controller that is operating correctly X Inputs STANDARD SINGLE OR SEQUENTIAL WASH DESCRIPTION PLC On while Fire Test Switch is pushed and held or hood is in Internal Fire Mode Off during Cool Down Cycle On when Remote Fire Switch is activated or when hood is in External Fire Mode On normally It shuts off if cabinet is equipped with Low Detergent alert feature and the detergent is low Off normally On when Jumper is installed to disable Wash Solenoids from opening during Internal Fire Mode and External Fire Modes Wash permission signal if so equipped Not Used Not Used Not Used K Outputs STANDARD SINGLE SEQUENTIAL WASH DESCRIPTION PLC On when Wash Solenoid 1 should be open On during an Internal or External Fire Mode On during Cool Down Cycle On when Detergent Pump should be on On when Exhaust Fan should be on Never comes on On when Supply Fan should be on Never comes on n when damper is in Wash position or while damper is moving to Wash position M M
68. d opening does not occur decrease the Damper Positioner setting to increase the opening 1 Poor Grease Extraction A The Gaylord Series Ventilator extracts up to 95 of the grease dust and lint particles from the airstream passing through it when operated and maintained in accordance with design specifications If it appears that the ventilator is not extracting properly typically the exhaust volume is low 1 Check the inlet slot velocity as described on pages 21 through 23 If the velocity is not within the required range increase or reduce the fan speed as required TROUBLE SHOOTING EXHAUST FAN 1 When the Start Fan button A No power in the control cabinet is pushed the green light does not come on and the damper does not move to the exhaust position If when the Start Fan button is pushed the green light comes on and the damper moves to the exhaust postion but the exhaust fan does not come on When the Start Fan button pushed and after the 45 second delay the exhaust fan comes on but the damper does not open 1 When the Start Wash button is pushed the green light does not come on and the damper does not move to the wash position B The control is in an Internal Fire Mode A Overload protector on magnetic starter tripped B If an HOA Hands On Automatic type magnetic starter switch is used the selector switch may have been moved from
69. different menu catagories An overview of the nine menu items are as follows 1 Service Displays Gaylord s website address gaylordusa com 2 Detergent Displays Toll Free Number to order deter gent 800 286 2010 3 Wash Length Sets length of each wash cycle from to 9 minutes 4 Delay Time for sequence wash units only Sets delay between washes from 1 minute to 99 minutes Set Clock Day hour and minutes AutoMode M or Sets the C 6000 to Manual Automatic modes In Automatic mode the C 6000 will Start the Fan and Wash at the preset times that were set using the Set Wash Times option A Automatic M Manual Also allows individual days Mon Tues etc to be set ON or OFF when Automatic mode is selected 7 Set Wash Times Sets Start Times for Automatic start of Fan and wash when C 6000 is set to Automatic mode 8 Wash Test Runs through a complete Wash Cycle with decresed times Damper Closing Time 10 sec Wash Times 10 sec Water Heating Time 10 sec Exits menu when finished 9 Number of Washes Preset at factory and protected with a password Allows the number of washes to be changed from 1 to 5 51 to 55 Spanish Espanol Instructions The C 6000 Command Center has the ability to display its commands and messages in either English or Spanish Espanol Press the ENGLISH ESPANOL F3 button to toggle the language displayed from English to Spanish Espanol or from
70. e first time it is recom mended that water be used instead of detergent to prevent detergent from spilling in case of leaks at the system s fittings Priming The Pump The detergent pump is self priming Push the pump test switch located on the junction box of the motor and hold down until liquid climbs up the vinyl tubing and fills the pump head The pump will be operating properly when both upper and lower poppet checks can be seen moving up and down slightly If the pump does not self prime an air lock may have developed within the pump head and the following action should be taken 1 Hold down pump test switch and loosen top cap slightly to allow air to be pushed out Repeat as necessary until liquid climbs up tube and fills pump head Note Do not overly tighten cap or damage to the pump head will occur 2 f the pump still does not work properly check the following A Foot valve should be clean and immersed the liquid B Check all fittings to ensure an airtight system C Poppet checks within the foot valve pump head and brass check valve should be clean and operating freely D Detergent lines should be free and clear DETERGENT FLOW Detergent flow is initially factory set according to the pipe size of the control cabinet refer to chart Generally the factory setting will be sufficient to provide adequate cleaning of the ventilator However adequate cleaning is dependent upon a number of factors 1 Te
71. e mode in the control cabinet and ventilator No Belimo One Thermo stat CG3 ND Inlet damper is fixed No Fire Damper at duct collar A bracket Fire Damper Lockout has been added to show that the damper will not close to the fire position No Damper motor No Thermostats Summary of CG3 Ventilators The and CG3 FDL are very similar Both have a damper motor that closes the inlet damper during the wash mode and stays closed until the exhaust fan is started Both have thermostats that can detect an Internal Fire The main difference is the CG3 FDL has a Fire Damper Lockout FDL bracket added that prevents the inlet damper from closing to the fire position so it does NOT have fire damper The CG3 FDD and CG3 FDT are similar to each other Both have fixed inlet dampers and do nothave damper motors They both have fuse link activated fire dampers in the duct collar that will close when the temperature reaches 250 F The CG3 FDT has an added thermostat that will detect an Internal Fire and activate the Internal Fire Mode The CG3 FDD does have any thermostats The CG3 ND has a fixed inlet damper and does have fire damper VENTILATOR DESCRIPTIONS FIRE DAMPER LOCKOUT FIRE DAMPER CG3 SERIES CG3 FDL SERIES ELECTRIC INTERNAL DAMPER FIRE DAMPER LOCKOUT W DAMPER MOTOR 8 W DAMPER MOTOR 8 THERMOSTAT S THERMOSTAT S FIRE DAMPER FIRE DAMPER FUSE LINK FUSE LIN
72. earest agent visit our web site at www gaylordusa com email at info gaylordusa com or call 1 800 547 9696 Systems serving moderate volume cooking operations Systems serving low volume cooking operations such as churches day camps seasonal businesses or senior centers INSPECTION DOOR S DAMPER ACTUATOR ACCESS PANEL DAMPER ACTUATOR LOCATED BEHIND THIS PANEL During clean up procedures at the end of the cooking period these areas should normally be wiped down FIG 7 11 DETERGENT OPERATION The Gaylord Ventilator detergent pump is an integral part of the wash down system of The Gaylord Ventilator The pump is located within the control cabinet unless otherwise specified Refer to schematics on Pages 33 through 35 OPERATION The detergent pump 15 started when the wash cycle begins The pump draws detergent up from the detergent tank pushing it through the copper tubing and into the hot water line serving the ventilator NOTE Some control cabinets are equipped with a low detergent switch If so equipped the green light will flash if the detergent tank is empty or if the detergent pump is malfunc tioning and detergent is not pumping The digital display reads Low Detergent and the text alternates from Fill Tank and Check Pump If the detergent tank is filled with water the detergent switch will activate as if there is no detergent Initial Operation To prime and operate the pump for th
73. efore are not covered by this warranty The Manufacturer s obligation under this warranty and any warranties implied by law shall be limited to repairing or replacing at its option any part of said equipment when either Gaylord Industries Inc or the Licensed Gaylord Manufacturer s examination shall disclose to its satisfaction to be thus defective for a period of one 1 year from the date of beneficial use or eighteen months from date of shipment whichever occurs first provided proper and acceptable evidence of such is recorded at the factory GAYLORD INDUSTRIES INC AND THE LICENSED GAYLORD MANUFACTURER SHALL NOT BE RESPONSIBLE FOR INCIDENTALOR CONSEQUENTIAL DAMAGES RESULT ING FROM A BREACH OF THIS WARRANTY In the United States the labor required to make repairs and replacements under this warranty shall be furnished by Gaylord Industries Inc or the Licensed Gaylord Manufacturer or its authorized representative Such labor shall only be provided Mondays through Fridays during the hours between 8 a m and 4 p m Requests for repairs or replacement parts should be made to GAYLORD INDUSTRIES P O Box 1149 Tualatin Oregon 97062 1149 Outside the United States all replacement parts furnished under this warranty shall be F O B Gaylord Industries Inc Tualatin Oregon U S A The owner shall pay the necessary freight delivery charges and necessary labor for removal and installation of parts and any tariffs duties or taxes Component
74. emperature gauge inside the control cabinet Water Pressure 40 psi min 80 psi max Water temperature 140 F min 180 F max NOTE Some control cabinets are eguipped with a low detergent switch If so eguipped the green light will flash ifthe detergent tank is empty or if the detergent pump is malfunc tioning and detergent is pumping The digital display reads Low Detergent and the text alternates from Fill Tank and Check Pump If the detergent tank is filled with water the detergent switch will activate as if there is no detergent NOTE The ventilator wash system is designed to remove daily accumulations of grease within extraction chamber If the ventilator is not washed a minimum of once during a cooking day a grease buildup could accumulate which the wash system cannot remove If this occurs it is recommended that the ventilator be put through several wash cycles by pushing the Start Wash button on the Command Center If this does not remove the grease it will be necessary to remove the grease manually by using a scraping tool such as a putty knife or retain the services of a commercial hood cleaning service to steam clean or pressure wash the system WARNING Some commercial hood cleaning services blow a fire retardant chemical into hood and duct systems Fire retardant chemicals should never be applied to any portion of The Gaylord Ventilator If retardant is applied to the ventilator it must be rem
75. er the thermo stats reaches 250 F the system is activated and the following occurs 1 The damper begins closing back to the fire position position 3 as shown in Fig 4 stopping the combustion supporting natural draft through the ventilator and creating a fire barrier to contain the fire in the kitchen N A on CG3 FDT 2 The exhaust fan serving the ventilator is shut off The supply fan is also shut off 3 Fire smothering water spray is released into the interior of the ventilator through the spray nozzles 4 Thedigital display reads Fire In Hood Fan Off Wash On for approximately 5 seconds 5 Then the digital display reads Fire In Hood Damper Closing for approximately 5 seconds 6 Then the digital display reads Fire In Hood Notify Fire Department This display stays on until the thermostat cools down below 250 F CAUTION In case of severe fire the thermostats located in the plenum will activate As a precautionary measure it is recommended that the thermostats be replaced WATER SUPPLY FROM CONTROL CABINET FIRE QUENCHING WATER SPRAY WATER BARRIER DRAIN LINE 0 A A red light on the Command Center illuminates 8 Ifthe Command Centeris intertied with a building alarm or monitoring system a fire signal would be sent to that system 9 Upon cooling of the thermostat below 250 F the Cool Down Cycle starts The water continues to spray during the Cool Down
76. erformance on the tough est cleaning jobs Use a mixture of one part FORMULA G 510 to twenty parts water for VINYL PLASTIC WALLS Removes dirt grease food de posits and fingerprints REFRIGERATORS Removes dirt spilled milk blood mildew and objectionable odors RESTROOMS Add a disinfectant to clean all fixtures walls floors etc Use a mixture of one part FORMULA G 510 to five parts water for extremely heavy grease build up such as on the floor and on equipment around deep fryers Spray on and rinse or wipe off For extremely soiled areas gentle agitation followed by a soaking period will result in more thorough cleaning DON T be afraid to experiment with FORMULA G 510 because it contains no phosphates nitrates enzymes sulfates sul fonates or silicates 13 LIMITED WARRANTY G 510 CHEMICAL DIVISION warrants that FOR MULA G 510 will notcause cleansing agent damage tothe rubber and synthetic parts ofthe injection pump O rings diaphragms washers tubing and other such parts used with The Gaylord Ventilator Heat Unit or Pollution Control Equipment G 510 CHEMICAL DIVISION S obligation under this war ranty and any warranties implied by law shall be limited to repairing or replacing at its option any of said parts which G 510 CHEMICAL DIVISION S examination shall disclose to its satisfaction to have been damagedby the use of FORMULA G 510forthe life of the detergent pumping system Thi
77. ernal Fire mode is activated the Cool Down Cycle will finish counting down for 2 minutes before switching to the External Fire Mode Summary of Both Fire Modes at the Same Time 1 Internal Fire Mode until thermostat temperature drops below 250 F 2 Cool Down Cycle for 2 minutes 3 External Fire Mode until the External Fire Switch is reset TESTINGINTERNAL FIRE MODE FOR AND CG3 FDT ONLY The internal fire protection system may be tested periodically by pushing and holding for 20 seconds the Fire Test Switch located inside the electrical compartment of the control cabinet Pushing this switch duplicates thermostatic action CAUTION Before pushing the Fire Test Switch check to see if the internal fire protection system is tied to the building alarm system TO RESUME NORMAL OPERATION 1 To discontinue the 2 minute cool down cycle at any point during the cycle push the Exit F5 button on the C 6000 Command Center 2 Pushthe Start Fan F1 button on the Command Center SURFACEFIRE PROTECTION The National Fire Protection Association NFPA 96 document requires fire extinguishing equipment over all grease producing cooking equipment such as griddles ranges fryers broilers and woks In addition the system must protect the interior of the ventilator and the exhaust duct The most common fire system is either a wet chemical type or the Gaylord Quencher water spray system In the event of a fire this sy
78. escription The C 6000 Command Center is designed to start and stop the exhaust fan and wash up to 5 groups of ventilators in sequence with a delay period between each group A sequence wash may be necessary if the building s hot water system is not capable of supplying the required volume of water at one given time The exhaust fan and wash sequence may be started Manu ally by pushing the Start or Start Wash buttons may be programmed for Automatic operation Programmed operations may include 1 Starting the exhaust fan once within a 24 hour period 2 Stopping the exhaust fan and starting the wash cycle sequence once within a 24 hour period MODEL C 6000 COMMAND CENTER 1 2 F5 4 F6 START START ENGLISH WASH MENU 4 GAYLORD MODEL C 6000 COMMAND CENTER OPERATING INSTRUCTIONS 1 Push Start Fan before turning on cooking equipment Note There is a 45 second delay after pushing the button before the fan starts to allow the damper to open to the Exhaust position 2 At the end of the day or whenever cooking is completed push Start Wash This will turn off the exhaust fan and close the damper forward to the Wash position Note There is a 45 second delay after pushing the button before the wash cycle starts allow the damper if so equipped to close to the Wash position After closing the timed wash cycle begins Damper stays closed until Start
79. essary Press F5 EXIT to return to the menu 16 MODEL 6000 SERIES MENU FUNCTIONS MENU FUNCTION DISPLAY READS 6 AutoMode A or N Used to select M anual or Alutomatic mode If A is displayed the C 6000 is set to operate in Automatic mode If M is displayed the 6000 is set to operate in Manual mode 6 AutoMode M Press F1 until 6 Auto Mode appears F1 gt Next F2 gt Prev Toggles with F5 gt Exit F6 gt Enter Press F6 ENTER to display the Set Mode Set Mode M Can be either M for Manual for screen Automatic Press F6 ENTER again toggle between Fe A uto M an Toggles with Fi gt Next F5 gt Exit Mjanual or A utomatic mode Setting which day of the week to run Press F1 to select which days to run the C 6000 in Automatic mode Sun ON or Sun OFF will display Press 3 to set a day to ON Set a day to in order for the C 6000 to run on that day Press F4 to set a day to OFF Set a day to OFF in order for the C 6000 NOT to run on that day Press F1 to cycle through each day of the week Sun Sat Press F5 EXIT to return to the menu 7 Set Wash Times Used only when C 6000 5 7 SetWashTimes set to Automatic mode F1 gt Next F2 gt Prev Toggles with F5 gt Exit F6 gt Enter Press F1 until 7 Set Wash Time appears Press F6 ENTER to display the Start time for the Fan on Sunday Sun Fan Su
80. et Clock Press F6 ENTER to display the current Day of the Week 1 Sunday Press to change to the next Day of the Week 1 Sun 2 Mon 3 Tues etc keep pressing F3 to cycle around if necessary Press F1 to go to the current Hour Press F3 to increase the Hour keep pressing F3 to cycle around if necessary Press F1 go to the current Minute Press F3 to increase the Minute keep pressing F3 to cycle around if necessary Press F5 EXIT to return to the menu AutoMode A or M e Used to select M anual or A utomatic mode If A is displayed the C 6000 is set to operate in Automatic mode If M is displayed the C 6000 is set to operate in Manual mode Press F6 ENTER to display the Set Mode screen Press F6 ENTER again to toggle between M anual or Alutomatic mode Setting Which Days of the Week to Run Press F1 to select which days to run the C 6000 in Automatic mode e Sun or Sun OFF will display Press F3 to seta day to ON Seta day to in order for the C 6000 to run on that day Press F4 to set a day to OFF Set a day to in order for the C 6000 NOT to run on that day Press F1 to cycle through each day of the week Sun Sat Press F5 EXIT to return to the menu Set WashTimes Only used when 6000 15 set to Automatic mode Press F6 ENTER to display the Start time for the Fan on
81. fire A Faulty thermostat or break Check continuity of thermostats and circuit cycle Fire in Hood is displayed and the red light is on continuous water Sprays on and the damper closes to the fire position but there is not a fire N A CG3 FDD and CG3 ND If the ventilator is in an external fire mode Ext Fire Active displayed and the red light flashes water sprays on and exhaust fan on but there is no fire If the damper is in the fire position but the unit is not in an internal fire mode Fire in Hood displayed water sprays N A CG3 FDD and CG3 ND thermostat circuit The remote Fire Switch provided has been pulled The external fire mode may have been initiated from another source such as a building alarm system DDC system pre engineered fire system etc There may be a problem with the PLC Programmable Logic Controller in the command center If the PLC output lights check out there may be a problem with the damper motor or the wiring going to the damper motor C The Damper Positioner on a C 6000 or C 6000 A may be set incorrectly Refer to wiring diagram on Pages 42 49 Note Thermostats are wired in parallel Replace thermostat s if required Check for jumper between GXT and 15 If GX2 hoods are connected check for continuity between GXT and 15 If not trace out circuit and find break Open the Fire Switch and flip the toggle switch to
82. hi Time 3MIN Range from Min to 9 Min Wash 1 Press F3 to Increase the Wash Time up to 9 Minutes Maximum or F3 gt Up F4 gt Down Toggles with F1 gt Next F5 gt Exit Press F4 to Decrease the Wash Time down to 3 Minutes Minimum Pressing F1 gt Next goes to Next Wash 2 control is set up as a Sequential control Press F1 to adjust the Length of Wash 2 if applicable 4 To Set Delay p Press F1 until 4 Delay Time appears 4 Delay Time Bite F2 gt Prev Toggles with F5 gt Exit F6 gt Enter Press F6 ENTER to display the Delay Time Delay Time 1Min Range from 1 Min to 99 Min between washes Not used if there is only one wash Press F3 to Increase the Delay Time up to F3 gt Up F4 gt Down Toggles with F5 gt Exit 99 Minutes Maximum or Press F4 to Decrease the Delay Time down to 1 Minute Minimum 5 To Set Clock Press F1 until 5 Set Clock appears 5 Set Clock F1 gt Next F2 gt Prev Toggles with F5 gt Exit F6 gt Enter Press F6 ENTER to display the current Day 6 1 Sunday Day of the Week 1 Sunday F3 gt Up F5sExit Toggles with F1 gt Next F2 gt Prev Press F3 to change to the next Day of the Week 1 Sun 2 Mon 3 Tues etc keep pressing 3 to cycle around if necessary Press F1 to go to the current Hour Hour Press F3 to increase the Hour keep F3 gt Up F5sExit Toggles with F1 gt Next F2 gt Prev pressing 3 to cycle around if nec
83. is displayed on C 6000 command center Yes Damper fully opens after approx 45 seconds Yes Form No CG36000SUR Gaylord Representative Representative Company Name File Number Date CSA Contacted FIRE MODETEST CAUTION Before any fire tests are performed check with building superintendent to see if Gaylord control cabinet is tied into building alarm monitoring system and or Fire Department THERMOSTAT TEST For CG3 CG3 FDL and CG3 FDT With the exhaust fan on open electrical compartment on Control Cabinet and push and hold for 20 seconds the Fire Test Switch The following should occur 1 Damperclosed to rear Yes No 3 Exhaust fan shut off Yes No N A on CG3 FDL and CG3 FDT 4 Steady red light on and Fire In Hood displayed 2 Waterturned on Yes No on C 6000 Command Center Yes NOTE Water will continue to run for 5 minutes after the Fire Test Switch button is released The water may be shut off prior to the end of the cool down cycle by pushing the EXIT button on the C 6000 command center Upon completion of the thermostat test push the EXIT button on the C 6000 command center The following should occur A Water shut off Yes C Steady red light turned off and Fan Off Damper closes to front Yes displayed on C 6000 Command Center 5 No N A on CG3 FDL and CG3 FDT REMOTE FIRE SWITCH TEST Optional Equipment Eguipped Not Eguipped Open fire switch and f
84. lator See illustration on Page 18 Remove the top cap of the vacuum breaker and check to make sure the nylon check valve slides up and down on the guide stem properly and that the stem is straight Clean stem or straighten as necessary Check to make sure that the rubber washer on top of the nylon check seats properly against the machined surface and that the surfaces of both the rubber washer and the machined surface are smooth Replace check if necessary TROUBLE SHOOTING SYMPTOM POSSIBLE PROBLEM CORRECTIVE ACTION BACK FLOW PREVENTERS RP DEVICE 2 Intermittent discharge of water A Intermittent discharge of water through the relief valve is fairly common and usually occurs if there is inlet pressure fluctuations of more than 3 psi and when the solenoid valve closes after a wash cycle 1 No action necessary 3 Continuous discharge of water when A Foreign material in the check valve ventilator is not in a wash cycle 1 Leave the inlet hand valve open and close the outlet hand valve there is still continuous discharge it indicates that foreign material is preventing the first check valve from closing If flushing will not clear the unit remove and clean the first check valve Refer to illustration on Page 20 4 Continuous discharge of water out relief Foreign material in relief valve valve when ventilator is washing Foreign material preventing complete closing of the relief valve
85. lip toggle switch to the ALARM or TEST position The following should occur 1 Water spray turned on Yes No 4 Flashing red light on and Ext Fire Active 2 Damper remained open or opens Yes No displayed on C 6000 Command Center 3 Exhaust fan remained on or turned on Yes No Yes No INSTALLATION INCLUDES THE FOLLOWING 1 Gaylord Heat Reclaim Unit HRU O The Gaylord Quencher Fire Protection System O Gaylord Clearair Pollution Control Unit RSPC O Gaylord Rooftop Unit GRT O Gaylord Distributor UDS O Wet Chemical Fire Protection System O Gaylord Recirculating Wash System GRW Personnel provided with ventilator technical manual Yes No Inspection Witnessed By Print Name Signature Date Comments Distribution WHITE Gaylord Industries Inc YELLOW Customer PINK Dealer GOLDENROD Sales Rep Litho U S A GAYLORD INDUSTRIES 10900 S W Avery Street Tualatin OR 97062 1149 PHONE 1 800 547 9696 FAX 1 503 692 6048 email info gaylordusa com LIMITED WARRANTY THE GAYLORD WATER WASH VENTILATOR LIMITED WARRANTY August 2000 The Gaylord Ventilator and component parts furnished with The Gaylord Ventilator are warranted to be free from defects of material and workmanship under normal use when installed operated and serviced in accordance with factory recommendation Rubber and synthetic rubber parts such as O rings diaphragms and poppet checks are perishable when caustic cleaning solutions are used and ther
86. mperature of hot water 2 Water pressure 3 Daily grease accumulation 4 Wash cycle time 5 Frequency of wash cycle 6 Type of detergent Depending upon these factors it may be necessary to adjust the detergent flow Adjustment may be accomplished by changing the cam to a different size To change the cam 1 Loosen Allen set screw on brass cam 2 Remove cam and replace with next size as required 3 Cam 1 minimum setting Cam 4 maximum setting NOTE Cams are available from Gaylord Industries or your Gaylord Certified Service Agency 12 PREVENTIVE MAINTENANCE As with any piece of fine equipment a reasonable amount of care must be taken to keep it in good working order 1 Caution should be taken not to spill detergent on the exterior of the pump 2 A periodic check should be made of all fittings to guarantee their tightness NOTE The detergent pump motor has sealed bearings and will not require lubrication DETERGENT CONSUMPTION CHART Imperial WASH CYCLE LENGTH Oz Per Min at 40 PSI Water Pressure Control Cabinet Pipe Size 3 Minutes 5 Minutes 9 Minutes Oz Per Day Gal Per Mo Oz Per Day Gal Per Mo Oz Per Day Gal Per Mo BRACKET YOKE amp BEARING ASSEMBLY SHAFT SET SCREW CAM NUMBER FIG 8 DETERGENT FOR THE WASH SYSTEM FORMULA G 510 is the only cleaner recommended by Gay lord Industries for use in the washdown system of The Gaylord
87. n Fan 14 24 Press F3 to increase the Hour Press F4 to increase the Minutes F3 gt Hour F4 gt Min Toggles with F1 gt Next F5 gt Exit Press 1 to go to the Start time for the Wash on Sunday Sun Wash Sun Wash 14 24 Set the time using the same method described above Press F1 to cycle through for each day of F3 gt Hour F4 gt Min Toggles with F1 gt Next F5 gt Exit the week for the Start Times for the Fan and Wash Pressing F1 gt Next goes to Next Start Fan time etc Press F5 EXIT to return to the menu Press F1 until 8 Wash Test appears 8 Wash Test F1 gt Next F2 gt Prev Toggles with F5 gt Exit F6 gt Enter Press F6 ENTER to run the C 6000 Pressing F6 gt Enter Starts the Wash Test through a complete Wash cycle with decreased times 9 Set Number of Washes Press 1 until 9 of Washes appears 9 of Washes F2 gt Prev Toggles with F5 gt Exit F6 gt Enter Press F5 EXIT to return to the menu 17 2 WIRES MAGNETIC ENGINEERING DATA 5 WIRES TO VENTILATOR JUNCTION BOX AN _ STARTER FOR EXHAUST FAN CHECK VALVE amp VACUUM BREAKER ASSEMBLY 3 8 COPPER TUBING 120 VAC 50 60 Hz 20 AMP SERVICE OPTIONAL 220 3 50 60 Hz V 2 WIRES TO OPTIONAL V FIRE SW OPTIONAL FIRE SWITCH COMMAND CENTER CONTROL CABINET HOT WATER INLET p i
88. nd custom air readings must be recorded seperately Do not average them together Important Note On the rear slot of a Model BDL DS Series do not use the guide bracket Refer to Figure 12C 7 Record the velocity fom on the start up inspection report form A sample report form which can be photocopied is provided on page 52 8 The designed or optimum velocity is noted on the shop drawings andthe Air Velocity Chart on page 21 Two velocities will be noted if the ventilator includes custom air baffles 9 Compare the recorded air velocity to the designed air velocity shown on the shop drawings or the Air Velocity Chart on page 21 The recorded velocity may be slightly lower or higher providing that it is within the minimum and maxi mum range as shown on the Air Velocity Chart the air velocity is outside the minimum PLACE TOP OF SENSING of the ventilator will be affected therefore the exhaust fan must be adjusted 2 S REAR SLOT MODEL BDL DS SERIES PLACE BOTTOM OF SENSING HEAD EVEN WITH LOWER LIP OF INLET SLOT AND TOP OF PROBE HEAD AGAINST BACK WALL OF VENTILATOR AS SHOWN FIG 12 CROSS SECTION OF TYPICAL VENTILATOR INLET SLOTS DIGITAL ANEMOMETER MODEL DA40 FPM MAX MPS MIN 2 16 SEC SEC HOLD RESET MEASURING INLET SLOT VELOCITY GAYL
89. o until the wash starts 4 After the damper closes to the wash position the hot detergent injected water sprays come on to wash away the grease collected during the days operation The wash cycle stays on for the length of time programmed in the Command Center The length of the wash cycle may be set between 3 minutes and 9 minutes Typical settings are 3 minutes for light duty equipment 5 minutes for medium duty equipment and 9 minutes for heavy duty equipment Refer to page 15 for details on setting the wash time 5 During the wash cycle the digital display reads Wash On Wash 1 xxx seconds xxx is the coundown in seconds until the wash system shuts off 6 Uponcompletion of the wash cycle the damper stays the closed wash position until the exhaust fan 15 re started This is to prevent conditioned air from going up the exhaust stack during off hours N A on CG3 FDD and CG3 ND 7 The digital display now reads Fan Off 12 00 current time and Start Fan gt F1 After the wash cycle is completed wipe the exposed front surface of the damper at the air inlet slot as well as other exposed exterior surfaces Refer to Figure 7 Page 11 In very heavy cooking operations it may be necessary to wash the ventilator s more than once a day This can be done manually by pushing the Start Wash button NOTE For proper operation of the wash system there must be adequate water pressure and temperature There is a pressure t
90. oved PREVENTIVE MAINTENANCE PREVENTIVE MAINTENANCE The following should be checked periodically in order to keep The Gaylord Ventilator operating at design efficiency Weekly 1 The detergent tank should be checked at least weekly and kept full with a recommended detergent Refer to Page 13 Monthly 1 The detergent system fittings should be checked at least monthly This is an airtight system and fittings should be tight For complete details refer to the Deter gent Pump section on Page 12 2 Atleast monthly at the conclusion of a wash cycle open the inspection doors of the ventilator and check to ensure that the interior has been cleaned of grease dust and lint Refer to Figure 7 If overall cleaning appears to be inadequate refer to Trouble Shooting of the Wash Sys tem Page 27 3 The main grease gutter of the ventilator should be checked at least monthly to remove any foreign material such as paper towels order chits etc Every Six Months 1 Exhaust fan s should be checked every six months for belt tightness belt alignment and lubrication of neces moving parts NOTE A blue lithium based grease is best suited for high heat and speed bearing lubrication 2 Check for proper velocity at air inlet slot Refer to Pages 21 through 23 for method of checking velocity 3 Testthe Internal Fire Mode to check for proper damper closure Refer to Page 9 for instructions 4 Detergent tank and
91. r depositing in the duct and fan Higher or lower velocities than the allowed will normally put the entire heating and ventilating system out of balance AIR VELOCITY CHART FOR ALL SERIES EXCEPT DS SERIES Without Custom Air Baffles Designed Inlet Slot per Lineal Ft Min Optimum Max Average Inlet Slot Velocity FPM With Custom Air Baffles Designed CFM per Lineal Ft Average Inlet Slot Velocity FPM Min Optimum Max FOR DS SERIES VENTILATORS Designed CFM Per Lineal Ft Front Slot Required Average Inlet Slot Velocity FPM Rear Slot Front Rear Slot Slot 300 150 150 760 400 250 150 1375 880 1520 nominal height of the front inlet slot on DS series ventilators is always 3 MEASURING INLET SLOT VELOCITY The standard instrument used for measuring the inlet velocities on a Gaylord Ventilator is a Pacer Model DA40 or DA4000 Digital Anemometer This instrument is the easiest most accurate and the best suited for measuring ventilator inlet slot velocities To take accurate air velocity readings follow the instructions at right TOP EDGE OF INLET SLOT SENSING HEAD SENSING HEAD LOWER LIP OF GUIDE BRACKET INLET SLOT FIG 12 INSPECTION DOOR SENSING HEAD OPTIONAL CUSTOM AIR BAFFLES SENSING HEAD LOWER LIP OF
92. re D Bottom Terminal GXT Number of Fuses on Circuit Board 6 6000 20 11 1 02 102 Damper Positioners 0 Jumpers J1 and J2 were added to this board Fuses F5 and F6 were added to the circuit board Terminal 20 was removed from this board on the 787 terminal strip The terminals 782 were re labeled as H1 H2 X1 X2 TS1 and TS2 This control does NOT reguire a Damper Positioner 6000 10 01 101 25 TROUBLE SHOOTING SYMPTOM POSSIBLE PROBLEM CORRECTIVE ACTION SMOKE LOSS 1 Smoke Loss Ventilator is not A Low air velocity Average air velocity Broken slipping belt on the exhaust fan exhausting properly GREASE EXTRACTION through the air entry slot should be in accordance with the Air Velocity Chart on page 21 For proper method of measuring the air velocity refer to page 22 lf the velocity is low check the following The Gaylord Ventilator must have its own exhaust system and no other exhaust such as dishwasher hoods should be tied into it Improperly placed make up air diffusers D Inadequate make up air Exhaust fan discharge Damper not open to correct operating position N A CG3 FDD CG3 FDT and CG3 ND Proper rotation of the exhaust fan wheel Proper size of exhaust fan fan must deliver nameplate rating Ductwork inspection panel left open Damper not open or in proper position Inspect duct system and verify tha
93. ric Dampers and normally closed thermostats if required is necessary to add a terminal CM for Cold Water Mist if required it would be tied into 8 IS control will drive up to 10 damper motors motors It requires 100VA Transformer with a reset button Bottom Terminal GXT Number of Fuses on Circuit Board 4 Damper Positioners 1 GXT CM 20 terminals were added and GND was removed from the 7B7 terminal strip Relay 8 was added to accommodate GX2 normally closed thermostats has 6 terminals on the 7B2 terminal strip on the lower portion of the board Terminals 5 and were added to the 7B2 terminal strip to accommodate a 2nd Damper Positioner and the Fire 6 Test Switch A Jumper is required from 6 from the 7B2 terminal strip to 3 on the 7B7 terminal strip IS control will drive up to 10 damper motors motors It requires 100VA Transformer Square D Bottom Terminal GXT Number of Fuses on Circuit Board 6 6000 10 IC GL02 102 Damper Positioners 0 Jumpers J1 and J2 were added to this board Fuses F5 F6 were added to the circuit board Terminal 20 was removed from this board the 787 terminal strip The terminals 782 were re labeled as H1 H2 X1 X2 TS1 and TS2 This control does NOT reguire a Damper Positioner This control will drive up to 14 damper motors 14 sections ventilator with electric damper motors It reguires a 250VA Transformer Sgua
94. rride switch is in the On position B Check the cold water mist hand valve in the control cabinet to ensure that it is in the Open position C Check the cold water mist solenoid coil for voltage Also check the coil for continuity D Foreign material inthe cold water supply line may have clogged the solenoid valve and prevented its opening this is the case a alight tap on the solenoid valve housing should release the valve If water mist is spraying out of the air inlet slot check the following A With the cold water mist on open the control cabinet and check the pressure gauge to ensure that the flow pressure is not above 40 psi Adjust the pressure reducing valve if necessary B With the cold water mist on check the mist nozzles for even spray Foreign particles in the nozzle could cause an erratic mist causing it to come out the air inlet slot 4 AIR INLET SLOT COLD WATER MIST NOZZLE 00 40 1 FIG 14 CONTINUOUS COLD WATER MIST 222 MANIFOLD C 6000 MODEL IDENTIFICATION Bottom Terminal 19 Number of Fuses on Circuit Board 4 Damper Positioners 1 This module does not GXT CM or 20 terminals on terminal strip 7B7 It does have GND ground terminal It has 4 terminals the 782 terminal strip on the lower portion of the board for the Damper Positioner It is necessary to add a Relay and terminal GXT for GX2 ventilators with Elect
95. s warranty shall not cover damages caused by any other deter gent The use of any other detergent shall void this warranty All repairs and replacement parts under this warranty shall be F O B G 510 CHEMICAL DIVISION S fac tory The owner shall pay the necessary freight and delivery charges also removal and installation costs Any federal state or local taxes are also extra Hequests for repairs or replacement parts should be made to 20 10 Products Inc PO Box 7609 Salem OR 97303 Thisisthe sole warranty with respectto FORMULA G 510 G 510 CHEMICAL DIVISION MAKES NO OTHER WARRANTY OF ANY KIND WHATSOEVER EX PRESSED OR IMPLIED AND ALL IMPLIED WAR RANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE WHICH EXCEED THE AFORESAID OBLIGATION ARE HEREBY DIS CLAIMED AND EXCLUDED FROM THIS AGREE MENT G 510 CHEMICAL DIVISION SHALL NOT BE RESPONSIBLE FOR INCIDENTAL OR CONSE QUENTIAL DAMAGES RESULTING FROM A BREACH OF THIS WARRANTY IMPORTANT a cleansing agent other than FORMULA G 510 is used with The Gaylord Ventilator injection pump it is recommended that a warranty similar to the above be obtained from the manufac turer of said product For name and address of the nearest FORMULA G 510 distributor contact 20 10 Products Inc P O Box 7609 Salem OR 97303 Phone 800 286 2010 FAX 503 363 4296 E Mail twentyten juno com MODEL C 6000 SERIES COMMAND CENTER INSTRUCTIONS General D
96. stem would normally be activated and discharged prior to the ventilator s internal fire protection If the fire is unusually severe or the surface fire protection system malfunc tions the ventilators internal fire protection system would activate thus providing a second level of defense These systems may be intertied with the ventilator control cabinet to activate the External Fire Mode FIREMODESUMMARY Note The Damper Position does not apply to CG3 FDL CG3 FDD or CG3 ND EXTERNAL FIRE COOL DOWN CYCLE for Internal Fire Mode only INTERNAL FIRE DAILY OPERATION DAILY OPERATION All functions of the ventilator such as starting the exhaust starting the wash cycle etc are controlled by the Command Center located on the control cabinet Refer to Pages 14 through 17 for detailed instructions on the operation of the Command Center p COMMAND CENTER MODEL C 6000 SERIES TILATOR LORD VEN CONTROL CABINET A FIG 6 VENTILATOR CONTROL CABINET MODEL GPC 6000 SERIES Starting the Exhaust Fan To start the exhaust fan push the Start Fan button on the Command Center If the Command Center is programmed to start the fan automatically then the start button does not need to be pushed It is important to start the exhaust fan before turning on the cooking equipment When the exhaust fan is activated the following occurs 1 The damper begins opening
97. t there are no other non ventilator systems tied in so they must be removed Make up air directed at the ventilator will likely create cross drafts disrupting the air flow into the ventilator Adjust the louvers to direct the make up air away from the ventilator Make up air should be delivered through registers at ceiling height and distributed throughout the kitchen area Make up air registers located near the ventilator the louvers should be adjusted to direct the air away from the ventilator Directing or forcing make up air at the ventilator typically creates cross drafts resulting in smoke loss Make up air must be supplied for replacement of air exhausted through all kitchen exhaust systems Ageneral rule of thumb is that 75 to 80 of the replacement air should be fresh conditioned heated or cooled air brought into the kitchen area with the remaining 20 to 25 allowed to flow into the kitchen from adjacent areas There should be no screen over the discharge If one is found it should be removed The direction of discharge should not be into the prevailing winds nor downward onto the roof A vertical discharge is highly recommended Set the Damper Positioner s to 50 for Normal Operation Measure the damper opening while in the Operating position 3 Throat Set to 2 15 16 4 Throat Set to 3 3 4 The damper Positioner should be set to 50 but if desire
98. the Normal position Refer to Page 9 for illustration Disconnect wires from terminals 4 and FS to isolate external sources external fire mode stops investigate external sources and remove cause Check the appropriate status light on the PLC Refer to the PLC status light chart on Page 31 If the output light is not on the PLC needs to be reprogrammed or possibly replaced If there is more than one ventilator on the system visually check each damper If only one out of two or more dampers is closed check the control for mechanical failure etc If mechanical components are ok remove damper actuator access panel and check lines 17 and 19 for power If there is power then the damper motor must be replaced Set the Damper Positioner on a C 6000 or C 6000 A to 50 for Normal operation BACK FLOW PREVENTERS Model GPC 6000 VB Series control cabinets useavacuum breaker check valve assembly for backflow prevention Model GPC 6000 Series control cabinets use a reduced pressure principle device RP for backflow prevention Refer to Pages 33 through 35 for illustrations of each The type of backflow preventer used 16 dictated by state county or city code VACUUM BREAKERS Vacuum breaker leaks or spits either at the beginning or end of the wash cycle A Improper Installation B Sticking check valve C Deteriorated check valve washers Vacuum breaker must be mounted 6 higher than line going to the venti
99. their operating voltage See pages 42 through 49 RP DEVICE INITIAL START RP DEVICE The reduced pressure principle device RP is required to prevent contaminated water from backflowing upstream to potable water The unit provided in Gaylord control cabinet is manufactured by Watts Regulator Co A Leave the inlet hand valve open and close the outlet hand valve If there is still continuous discharge it indicates that foreign material is preventing the first check valve from closing If flushing will not clear the 1 Initial Start up To avoid water hammer or shock damage unit remove and clean the first check valve If there is continuous discharge of water out of the A Close the outlet hand valve relief valve during a wash cycle there is foreign material preventing complete closing of the relief B Opentheinlethand valve slowly fillthe valve and bleed valve Flushing the relief valve may correct this condi the air through test cock number 2 3 and 4 tion C When the valve is filled open the outlet hand valve Repeat procedure if necessary If flushing does not stop Slowly and fill the remaining supply system The initial discharge with flow through the device remove and clean relief start up procedure is now complete valve Inno case should the relief valve outlet port be plugged closed The reduced pressure principle device type backflow preventer or restricted
100. to A utomatic mode set which days of the week the Exhaust Supply Fan will run setting a day to ON means the Exhaust Supply Fan will start on that day and the Wash will run Example Sun Mon OFF Tues ON Set Wash Times set start times for Fans amp Wash Menu item 7 Setthe time for the Fans to Start for each day of the week Example Sun Fan 5 00 Mon Fan 5 00 Setthe time for the Wash to Start for each day ofthe week Sun Wash Mon Wash 22 00 22 00 Example MODEL C 6000 SERIES MENU FUNCTIONS MENU FUNCTION DISPLAY READS 1 Service To obtain website address for a list of service agencies Press F1 until 1 Service appears 1 Service F1 gt Next F2 gt Prev Toggles with F5 gt Exit F6 gt Enter Press F6 ENTER to display 5 web For Service site address gaylordusa com gaylordusa com Toggles with F5 gt Exit Press F5 EXIT to return to the menu 2 Detergent To obtain phone number of G 510 2 Detergent Press F1 until 2 Detergent appears F1 gt Next F2 gt Prev Toggles with F5 gt Exit F6 gt Enter Press F6 ENTER to display the Phone For Detergent Number to order Detergent 1 800 286 2010 1 800 286 2010 Toggles with F5 gt Exit Press F5 EXIT to return to the menu 3 To Set Wash Length Press F1 until 3 Wash Length appears 3 Wash Length F1 gt Next F2 gt Prev Toggles with F5 gt Exit F6 gt Enter Press F6 ENTER to display the Length of Was

THE GAYLORD VENTILATOR TECHNICAL MANUAL

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