S30 Manual - Bruin Pumps
Contents
1. We encourage pump users to recycle worn out parts and pumps whenever possible after any hazardous pumped fluids are thoroughly flushed Model 30 Metallic 10 Air Distribution Valve Assembly Use with Aluminum Centers ONLY Air Distribution Valve Servicing Air Valve Assembly Parts List _ Item Part Number Description Qty See repair parts drawing remove Screws 1 031 173 000 Air Valve Assembly 1 Step 1 Remove Hex Head Cap Screws 1 F 1 A 095 109 157 Body Air Valve 1 Step 2 Remove end cap 1 E 1 B 031 139 000 Sleeve and Spool Set 1 Step 3 Remove spool part of 1 B caution do not scratch ie Lane Baie 6 Step 4 Press sleeve 1 B from body 1 A 1 E 165 127 157 Cap End J Step 5 Inspect O Ring 1 D and replace if necessary 1 F 170 032 330 dis Head Capscrew af 4 20 x 75 8 Step 6 Lightly lubricate Cane 1 D on sleeve 1 B 1 G 530 028 550 Muffler Step 7 Press sleeve 1 B into body 1 A 1 H 165 096 551 Muffler Cap 1 Step 8 Reassemble in reverse order starting with step 3 1 J 706 026 330 Machine Screw 4 Note Sleeve and spool 1 B set is match ground to a specified clearance Air Valve Assembly Parts List sleeve and spools 1 B cannot be interchanged 1 031 173 001 Air Valve Assembly 1 Consists of all components above except 1 F 170 032 115 Hex Head Capscrew 1 4 20 x 75 8 A IMPORTANT 1 J 706 026 115 Machine Screw 4 png E ani Note Pumps equipped with this valve assembly are not ATEX to retain th2. e ATEX Summary of Markings WWW SANDPIPERPUMP COM s30mdl1sm rev0413 19 20 Model S30 Metallic 1 PUMP SPECS QO O o lt 7e N 3 EXP VIEW 5 WET END 6 OPTIONAL gt lt oc lt eS wn S LLI A 7 QO D A Your Model S Explanation of Pump Nomenclature Model S XX X Pump Brand S SANDPIPER Pump Size X X X X Non Wetted Material Options A Painted Aluminum l Cast Iron J Painted Aluminum w PTFE X X XX Pump Options 00 None PO 10 30VDC Pulse Output Kit P1 Intrinsically Safe 5 30VDC 30 3 Coated Hardware 110 120VAC 220 240 VAC Check Valve Type S Stainless Steel with Pulse Output Kit B Ball Stainless Steel Hardware P2 110 120 or 220 240VAC Design Level 1 Design Level Wetted Material Y Painted Aluminum with Stainless Steel Hardware Z Cast Iron with Stainless Steel Hardware Pulse Output Kit E0 Solenoid Kit with 24VDC Coil A E1 Solenoid Kit with 24VDC Explosion Proof Coil i E2 Solenoid Kit with 24VAC 12VDC Coil 3 Ean mA roe 2P rions A E3 Solenoid Kit with 12VDC A 150 Raised Face 3 ANSI Flange S Stainless Steel Integral Manifold Explosion Proof Coil H Alloy C D 80 DIN Flange Integral Manifold A E4 Solenoid Kit with 110VAC Coil X Unpainted Aluminum N NPT Threads E5 Sat a ea Diaphragm Check Valve Materials B BSP Tapered Threads EG maa Kit ie aun Coil 1 Santoprene Santoprene Pump Style E7 Solen
3. Brass Yellow Screw Machine Stock 165 Cast Bronze 85 5 5 5 166 Bronze SAE 660 170 Bronze Bearing Type Oil Impregnated 180 Copper Alloy 305 Carbon Steel Black Epoxy Coated 306 Carbon Steel Black PTFE Coated 307 Aluminum Black Epoxy Coated 308 Stainless Steel Black PTFE Coated 309 Aluminum Black PTFE Coated 313 Aluminum White Epoxy Coated 330 Zinc Plated Steel 332 Aluminum Electroless Nickel Plated 333 Carbon Steel Electroless Nickel Plated 335 Galvanized Steel 337 Silver Plated Steel 351 Food Grade Santoprene 353 Geolast Color Black 354 Injection Molded 203 40 Santoprene Duro 40D 5 Color RED 356 Hytrel 35 njection Molded Polyurethane 358 Urethane Rubber Some Applications Compression Mold 359 Urethane Rubber 360 Nitrile Rubber Color coded RED 363 FKM Fluorocarbon Color coded YELLOW 364 EPDM Rubber Color coded BLUE 365 Neoprene Rubber Color coded GREEN 366 Food Grade Nitrile 368 Food Grade EPDM 371 Philthane Tuftane 374 Carboxylated Nitrile 3 5 Fluorinated Nitrile 378 High Density Polypropylene 379 Conductive Nitrile 408 Cork and Neoprene 425 Compressed Fibre 426 Blue Gard 440 Vegetable Fibre 500 Delrin 500 502 Conductive Acetal ESD 800 503 Conductive Acetal Glass Filled 506 Delrin 150 520 Injection Molded
4. Discharge 1 095 110 000 Pilot Valve Assembly 1 518 172 110E Manifold DIN Flange Discharge 1 095 110 558 Pilot Valve Assembly 518 172 156 Manifold ANSI Flange Discharge 1 Cast Iron Centers Only 1 518 172 156E Manifold DIN Flange Discharge 1 095 110 110 Pilot Valve Assembly 24 545 007 115 Nut Hex 7 16 14 16 Cast Iron Centers Only 1 545 007 330 Nut Hex 7 16 14 16 114 024 157 Intermediate Bracket 1 25 545 008 115 Nut Hex 1 2 13 16 o 114 024 010 Intermediate Bracket 1 545 008 330 Nut Hex 1 2 13 16 gt lt 114 024 110 Intermediate Bracket 1 Q9 560 001 360 O Ring 2 LL 132 035 360 Bumper Diaphragm 2 27 560 105 360 Seal O Ring See item 34 8 re 135 034 506 Bushing Plunger 2 560 105 363 Seal O Ring See item 34 8 165 113 157 Cap Air Inlet Assembly 1 560 105 364 Seal O Ring See item 34 8 165 113 010 Cap Air Inlet Assembly 1 560 105 365 Seal O Ring See item 34 8 165 113 110 Cap Air Inlet Assembly 1 720 055 608 Seal O Ring See item 34 8 9 170 055 115 Capscrew Hex Hd 1 2 13 X 2 50 16 28 612 192 157 Plate Inner Diaphragm Assembly 2 170 055 330 Capscrew Hex Hd 1 2 13 X 2 50 16 612 192 010 Plate Inner Diaphragm Assembly 2 10 170 060 115 Capscrew Hex Hd 7 16 14 X 2 00 16 29 612 194 157 Plate Outer Diaphragm Assembly 2 170 060 330 Capscrew Hex Hd 7 16 14 X 2 00 16 612 194 010 Plate Outer Diaphragm Assembly 2 11 170 069 115 Capscrew Hex Hd 5 16 18 X 1 75 4 612 194 110 Plate Outer Diaphragm Assembly 2 170 069 330 Cap
5. Inches Dimensional Tolerance 1 8 DISCHARGE PORT 3 25 32 3 NPT TAP BOTH SUCTION AND DISCHARGE PORTS ARE AVAILABLE WITH 3 BSP TAPERED THREADS SUCTION PORT 3 NPT TAP FRONT VIEW 2 15 32 STANDARD INTEGRAL MUFFLER 1 NPT EXHAUST PORT FOR OPTIONAL MUFFLER STYLES OR PIPING EXHAUST AIR IN SUBMERGED APPLICATIONS D oe as a a 2 9 16 a aa Mesh Muffler i736 f Y Y Sound Dampening Muffler azae o ooo o BOTTOM VIEW Metal Muffler aesa do do To S30 Metallic Threaded Ports Dimensions in Millimeters Dimensional Tolerance 3mm DISCHARGE PORT 3 NPT TAP 96mm BOTH SUCTION AND DISCHARGE PORTS ARE AVAILABLE WITH SUCTION PORT 3 BSP TAPERED THREADS 3 NPT TAP FRONT VIEW 62mm STANDARD INTEGRAL MUFFLER 3 NPT EXHAUST PORT FOR OPTIONAL MUFFLER STYLES OR PIPING EXHAUST 298mm AIR IN SUBMERGED APPLICATIONS SIDE VIEW DIMENSION 124mm Integral Muffler Pulse Output Kit Aluminum Stainless Steel 3 4 NPT Mesh Muffler 437 3 4 NPT Mesh Muffler qt a DJ ng d B 7 i SEAN NJ Ss H BOTTOM VIEW ANI DPIPER _WWW SANDPIPERPUMP COM Moe 30 Metallic 4 A WARREN RUPP INC BRAND s30mdl1sm rev0413 wn S Lu QO N QO A Principle of Pump Operation Air Operated Double Diaphragm AODD pumps are powered by compressed air nitrogen or natural gas The main directional air control valve distrib
6. diaphragm plates or plates on backwards Check Operating Manual to check for correct part and installation Ensure outer plates have not been installed incorrectly or worn worn to a sharp edge Unbalanced Cycling Excessive suction lift For lifts exceeding 20 of liquid filling the chambers with liquid will prime the pump in most cases Undersized suction line Meet or exceed pump connections Pumped fluid in air exhaust muffler Disassemble pump chambers Inspect for diaphragm rupture or loose diaphragm plate assembly Suction side air leakage or air in product Visually inspect all suction side gaskets and pipe connections Check valve obstructed Check valve and or seat is worn or needs adjusting Disassemble the wet end of the pump and manually dislodge obstruction in the check valve pocket Inspect check valves and seats for wear and proper setting Replace if necessary Entrained air or vapor lock in chamber s Purge chambers through tapped chamber vent plugs For additional troubleshooting tips contact After Sales Support at service warrenrupp idexcorp com or 419 524 8388 7 Model 30 Metallic WWW SANDPIPERPUMP COM ANDPIPER s30mdl1sm rev041 3 A WARREN RUPP INC BRAND Composite Repair Parts Drawing Torque 90 in lbs Torque 360 in lbs Aluminum and Stainless Steel 500 in lbs Cast Iron gt a gt lt LLI a Torque Plate to Plate 480 in Ibs 600 in lbs Sa
7. ia c IIC T5 KEMA 09ATEX0071 X Yes pulse output option Ex c iaD 20 IP67 T100 C KEMA 09ATEX0071 X Yes Marking Listed In Pump types S1F S15 S20 EEx mc II T5 KEMA 09ATEX0071 X KEMA 09ATEX0071 X No and S30 provided with the G EEx mc II T5 CE 0344 KEMA 09ATEX0071 X Yes integral solenoid option c IP65 T100 C KEMA 09ATEX0071 X Pump types HDB1 2 HDB40 KEMA 09ATEX0071 X KEMA 09ATEX0071 X HDB2 HDB50 HDB3 HDF1 Il 3 1 G c T5 KEMA 09ATEX0072 X KEMA 09ATEX0071 X HDF25 HDF2 HDF3M PB II 1 D c T100 C CE 0344 KEMA 09ATEX0071 X S05 S1F S15 S20 S30 SB1 IM1 c KEMA 09ATEX0071 X SB25 ST1 ST40 G15 G20 I M2 c KEMA 09ATEX0072 X and G30 without the above listed options no aluminum parts Pump types DMF2 DMF3 Il 2 Gc T5 KEMA 09ATEX0072 X KEMA 09ATEX0072 X HDB1 2 HDB40 HDB2 Il 3 2 G c T5 CE KEMA 09ATEX0072 X HDB50 HDB3 HDF1 HDF25 Il 2 D c T100 C KEMA 09ATEX0072 X HDF2 HDF3M PB S05 S1F S15 S20 S30 SB1 SB25 SE ST1 ST25 ST1 ST40 U1F G05 G1F G15 G20 and G30 Surge Suppressors all types II 2 G T5 KEMA 09ATEX0073 KEMA 09ATEX0073 II 3 2 G T5 CE KEMA O9ATEX0073 gt H lt lt oz lt Il 2 D T100 C KEMA O9ATEX0073 EC Type Certificate No Pumps KEMA 09ATEX0071 X Type Certificate No Pumps KEMA 09ATEX0072 X Type Certificate No Suppressors KEMA 09ATEX0073
8. 1 219 011 003 Solenoid Coil Single mounting 110 120 VAC 3 4W 29mA 1 219 011 004 Solenoid Coil Single mounting 220 240 VAC 3 4W 15mA 1 Note Item 35 Conduit Connector is not required Compressed Air Temperature Range Maximum Ambient Temperature to plus 50 C WWW SANDPIPERPUMP COM SANDPIPER s30mdl1sm rev0413 A WARREN RUPP INC BRAND Written Warranty 5 YEAR Limited Product Warranty Quality System ISO9001 Certified Environmental Management Systems IS014001 Certified Warren Rupp Inc Warren Rupp warrants to the original end use purchaser that no product sold by Warren Rupp that bears a Warren Rupp brand shall fail under normal use and service due to a defect in material or workmanship within five years from the date of shipment from Warren Rupp s factory Warren Rupp brands include SANDPIPER MARATHON PortaPump SludgeMaster and Tranquilizer See complete warranty at www sandpiperoump com About guaranteesandwarranties html WARKEN RUPP INC Declaration of Conformity Manufacturer Warren Rupp Inc 800 N Main Street P O Box 1568 Mansfield Ohio 44901 1568 USA Certifies that Air Operated Double Diaphragm Pump Series HDB HDF M Non Metallic S Non Metallic M Metallic S Metallic T Series G Series U Series EH and SH High Pressure RS Series W Series SMA and SPA Submersibles and Tranquilizer Surge Suppressors comply with the European Community Directive 2006 42 EC on Machine
9. PVDF Natural color 040 Nylon 044 Nylon Injection Molded 500 Polyethylene 551 Glass Filled Polypropylene 552 Unfilled Polypropylene 555 Polyvinyl Chloride 906 Black Vinyl 598 Conductive HDPE 570 Rulon Il 580 Ryton 600 PTFE virgin material Tetrafluorocarbon TFE 603 Blue Gylon 607 Envelon 608 Conductive PTFE 610 PTFE Encapsulated Silicon 611 PTFE Encapsulated FKM 632 Neoprene Hytrel 633 FKM PTFE 634 EPDM PTFE 635 Neoprene PTFE 637 PTFE FKM PTFE 638 PTFE Hytrel PTFE 639 Nitrile TFE 643 Santoprene EPDM 644 Santoprene PTFE 656 Santoprene Diaphragm and Check Balls EPDM Seats 661 EPDM Santoprene 666 FDA Nitrile Diaphragm PTFE Overlay Balls and Seals 668 PTFE FDA Santoprene PTFE ANDPIPER WWW SANDPIPERPUMP COM s30mdl1sm rev0413 e Delrin and Hytrel are registered tradenames of E I DuPont e Nylatron is a registered tradename of Polymer Corp e Gylon is a registered tradename of Garlock Inc e Santoprene is a registered tradename of Exxon Mobil Corp e Rulon Il is a registered tradename of Dixion Industries Corp e Ryton is a registered tradename of Phillips Chemical Co e Valox is a registered tradename of General Electric Co gt o gt lt fr co RECYCLING Many components of SANDPIPER AODD pumps are made of recyclable materials
10. SERVICE amp OPERATING MANUAL Original Instructions O 7 z Certified Quality re Model 30 Metallic Design Level 1 a 2 it a Quality System ISO9001 Certified Environmental Management System 1SO14001 Certified 5 N Te f Ales an Member of Hydraulic 5 WET END Warren Rupp Inc A Unit of IDEX Corporation 800 N Main St Mansfield Ohio 44902 USA Telephone 419 524 8388 Fax 419 522 7867 WWW SANDPIPERPUMP COM 6 OPTIONAL 7 WARRANTY CORPORATION Copyright 2013 Warren Rupp Inc All rights reserved PIPERS WWW SANDPIPERPUMP COM A WARREN RUPP INC BRAND Safety Information IMPORTANT Read the safety warnings and instructions in this manual before pump installation and start up Failure to comply with the recommendations stated in this manual could damage the pump and void factory warranty When the pump is used for materials that tend to settle out or solidify the pump should be flushed after each use to prevent damage In freezing temperatures the pump should be completely drained between uses CAUTION Before pump operation inspect all fasteners for loosening caused by gasket creep Retighten loose fasteners to prevent leakage Follow recommended torques stated in this manual Nonmetallic pumps and plastic components are not UV Stabilized Ultraviolet radiation can damage these parts and negatively affect material properties Do not expos
11. ai D A S30 Metallic Flanged Ports Dimensional Tolerance 1 8 Dimensional Tolerance 3mm 18 2 48 5 1 16 129mm 10 1 8 257mm i Bid ll Gi loa FRONT VIEW 2 15 32 62mm 7 1 4 184mm 14 1 2 367mm 19 21 32 499mm 12 305mm 6 152mm 1 NPT EXHAUST PORT FOR OPTIONAL PIPING EXHAUST AIR IN SUBMERGED APPLICATIONS I BOTTOM VIEW 3 Model 30 Metallic 4 7 8 124mm AIR INLET 3 4 NPT CENTER OF GRAVITY 4 3 16 106mm SUCTION PORT 3 RF ANSI STYLE 150 FLANGE 3 4 4 HOLES EQUALLY SPACED ON A6 BOLT CIRCLE 7 7 8 200mm DIN FLANGE CONFIGURATION 80 DIN 10 BAR FLANGE 19MM 8 HOLES EQUALLY SPACED ON A 160MM BOLT CIRCLE SUCTION PORT 3 RF ANSI STYLE 150 FLANGE 3 4 4 HOLES EQUALLY SPACED ON A 6 BOLT CIRCLE DIN FLANGE CONFIGURATION 80 DIN 10 BAR FLANGE 19MM 8 HOLES EQUALLY SPACED ON A 160MM BOLT CIRCLE 105mm 5 7 8 149mm SIDE VIEW 4 1 8 DIMENSION STANDARD PUMP 15 3 4 400MM PULSE OUTPUT 16 1 32 407MM METAL MUFFLER 16 3 4 429MM MESH MUFFLER 17 3 16 441MM SOUND DAMPENING MUFFLER 17 3 16 441MM PUMP WEIGHT 273 lbs WWW SANDPIPERPUMP COM SANDPIPER s30mdl1sm rev0413 A WARREN RUPP INC BRAND Dimensional Drawings 30 Metallic Threaded Ports Dimensions in
12. c 6 A WARREN RUPP INC BRAND s30mdl1sm rev0413 Troubleshooting Guide Symptom Potential Cause s Recommendation s Pump Cycles Once Deadhead system pressure meets or exceeds air Increase the inlet air pressure to the pump Pump is designed for 1 1 pressure ratio at zero flow supply pressure Does not apply to high pressure 2 1 units Pump Will Not Operate Cycle o Deadhead system pressure meets or exceeds air Increase the inlet air pressure to the pump Pump is designed for 1 1 pressure ratio at zero flow O supply pressure Does not apply to high pressure 2 1 units o Blocked air exhaust muffler Remove muffler screen clean or de ice and re install a Pumped fluid in air exhaust muffler Disassemble pump chambers Inspect for diaphragm rupture or loose diaphragm plate assembly D Pump chamber is blocked Disassemble and inspect wetted chambers Remove or flush any obstructions Pump Cycles and Will Cavitation on suction side Check suction condition move pump closer to product N Not Prime or No Flow Check valve obstructed Valve ball s not seating Disassemble the wet end of the pump and manually dislodge obstruction in the check valve pocket properly or sticking Clean out around valve ball cage and valve seat area Replace valve ball or valve seat if damaged Use heavier valve ball material Valve ball s missing pushed into chamber or Worn valve ball or valve seat Worn fingers in valve ball cage re
13. cale and wear Inspect intermediate bearings for elongation and wear Inspect diaphragm rod for wear or marks Clean or repair if appropriate Replace as required Step 2 Reassembly There are two different types of diaphragm plate assemblies utilized throughout the Sandpiper product line Outer plate with a threaded stud diaphragm and a threaded inner plate Outer plate with a threaded stud diaphragm and an inner plate with through hole Secure threaded inner plate in a vise Ensure that the plates are being installed with the outer radius against the diaphragm Step 3 Lightly lubricate with a compatible material the inner faces of both outer and inner diaphragm plates when using on non Overlay diaphragms For EPDM water is recommended No lubrication is required Step 4 Push the threaded outer diaphragm plate through the center hole of the diaphragm Note Most diaphragms are installed with the natural bulge out towards the fluid side S05 S07 and S10 non metallic units are installed with the natural bulge in towards the air side Step 5 Thread or place outer plate stud into the inner plate For threaded inner plates use a torque wrench to tighten the assembly together Torque values are called out on the exploded view Repeat procedure for second side assembly Allow a minimum of 15 minutes to elapse after torquing then re torque the assembly to compensate for stress relaxation in the clamped assembly Step 6 Th
14. cator Only 4 286 098 365 Diaphragm 2 42 4 amp 530 033 000 Metal Muffler 1 360 093 360 Gasket Air Valve 1 360 103 360 Gasket Pilot Valve 1 360 104 379 Gasket Air Inlet 1 360 105 360 Gasket Inner Chamber 2 22 518 143 156 Manifold Suction 1 LEGEND ae nee e 1 O Items contained within Air End Kits 518 143 010E Manifold Suction 3 BSP Tapered 1 L_ Items contianed within Wet End Kits 518 143 110 Manifold Suction 1 Kj ifi 518 143 110E Manifold Suction 3 BSP Tapered i Note Kits contain components specific to the material codes x A ATEX Compliant 9 Model S30 Metallic 0 SANDPIPER PUMP COM SANDPIPER s30mdl1sm rev0413 A WARREN RUPP INC BRAND A WARREN RUPP INC BRAND Material Codes The Last 3 Digits of Part Number 000 Assembly sub assembly and some purchased items 010 Cast Iron 015 Ductile Iron 020 Ferritic Malleable Iron 080 Carbon Steel AISI B 1112 110 Alloy Type 316 Stainless Steel 111 Alloy Type 316 Stainless Steel Electro Polished 112 Alloy C 113 Alloy Type 316 Stainless Steel Hand Polished 114 303 Stainless Steel 115 302 304 Stainless Steel 117 440 C Stainless Steel Martensitic 120 416 Stainless Steel Wrought Martensitic 148 Hardcoat Anodized Aluminum 150 6061 16 Aluminum 152 2024 T4 Aluminum 2023 1351 155 306 T6 Aluminum 156 306 T6 Aluminum 157 Die Cast Aluminum Alloy 380 158 Aluminum Alloy SR 319 162
15. e to UV light for extended periods of time Grounding the Pump WARNING When used for toxic or aggressive fluids the pump should always be flushed clean prior to disassembly Before maintenance or repair shut off the compressed air line bleed the pressure and disconnect the air line from the pump Be certain that approved eye protection and protective clothing are worn at all times Failure to follow these recommendations may result in serious injury or death Airborne particles and loud noise hazards Wear eye and ear protection In the event of diaphragm rupture pumped material may enter the air end of the pump and be discharged into the atmosphere If pumping a product that is hazardous or toxic the air exhaust must be piped to an appropriate area for safe containment Take action to prevent static sparking Fire or explosion can result especially when handling flammable liquids The pump piping valves containers and other miscellaneous equipment must be properly grounded This pump is pressurized internally with air pressure during operation Make certain that all fasteners are in good condition and are reinstalled properly during reassembly To be fully groundable the pumps must be ATEX Compliant Refer to the nomenclature page for ordering information Model S30 Metallic Optional 8 foot long 244 centimeters Ground Strap is available for easy ground connection To reduce the ris
16. ge capacity of the fuse link shall be as high as or higher than the maximum expected short circuit current at the location of the installation usually 1500 A A maximum permissible ripple of 20 is valid for all magnets of direct current design 19 Model 30 Metallic Solenoid Shifted Air Valve Parts List Includes all items used on Composite Repair Parts List except as shown Item Part Number Description Qty 41 893 097 000 Solenoid Valve NEMA4 1 42 219 001 000 Solenoid Coil 24VDC 1 219 004 000 Solenoid Coil 24VAC 12VDC 1 219 002 000 Solenoid Coil 120VAC 1 219 003 000 Solenoid Coil 240VAC 1 43 241 001 000 Connector conduit 1 241 003 000 Conduit Connector with 1 Suppression Diode DC Only 44 170 029 330 Capscrew Hex HD 5 16 18 x 1 25 4 45 618 051 150 Plug 2 IEC EEX m T4 SP APPROVED For Explosion Proof Solenoid Coils used in North America and outside the European Union 42 219 009 001 Solenoid Coil 120VAC 60 Hz 1 219 009 002 Solenoid Coil 240VAC 60 Hz 1 219 009 003 Solenoid Coil 12VDC 1 219 009 004 Solenoid Coil 24VDC 1 219 009 005 Solenoid Coil 110VAC 50 Hz 1 219 009 006 Solenoid Coil 230VAC 50 Hz 1 Note Item 43 Conduit Connector is not required Il 2G EEx mc II T5 Il 3 2 G Ex mc II T5 Il 2D c IP65 T100 C Q For atex Compliant Solenoid Coils used in the European Union 219 011 001 Solenoid Coil Single mounting 12 VDC 3 3W 267mA 1 219 011 002 Solenoid Coil Single mounting 24 VDC 3 3W 136mA
17. gm failure Installation And Start Up Locate the pump as close to the product being pumped as possible Keep the suction line length and number of fittings to a minimum Do not reduce the suction line diameter Air Supply Connect the pump air inlet to an air supply with sufficient capacity and pressure to achieve desired performance A pressure regulating valve should be installed to insure air supply pressure does not exceed recommended limits Air Valve Lubrication The air distribution system is designed to operate WITHOUT lubrication This is the standard mode of operation If lubrication is desired install an air line lubricator set to deliver one drop of SAE 10 non detergent oil for every 20 SCFM 9 4 liters sec of air the pump consumes Consult the Performance Curve to determine air consumption Air Line Moisture Water in the compressed air supply may cause icing or freezing of the exhaust air causing the pump to cycle erratically or stop operating Water in the air supply can be reduced by using a point of use air dryer Air Inlet And Priming To start the pump slightly open the air shut off valve After the pump primes the air valve can be opened to increase air flow as desired If opening the valve increases cycling rate but does not increase the rate of flow cavitation has occurred The valve should be closed slightly to obtain the most efficient air flow to pump flow ratio ANI DPIPERD _WWW SANDPIPERPUMP COM Moe 30 Metalli
18. is highly resistant to a broad 180 F 35 F range of chemicals Exhibits outstanding abrasion and impact 82 C 37 C FKM Fluorocarbon Shows good resistance to a wide range 350 F 40 F resistance along with environmental stress cracking resistance of oils and solvents especially all aliphatic aromatic and 177 C 40 C F z halogenated hydrocarbons acids animal and vegetable oils Urethane Shows good resistance to abrasives Has poor 32 F Hot water or hot aqueous solutions over 70 F 21 C will resistance to most solvents and oils 66 C 0 C alcohols attack FKM Virgin PTFE PFA TFE Chemically inert virtually impervious 220 F 35 F Hytrel Good on acids bases amines and glycols at room 220 F 20 F Very few chemicals are known to chemically react with PTFE 104 C 37 C temperatures only 104 C 29 C molten alkali metals turbulent liquid or gaseous fluorine and a few fluoro chemicals such as chlorine trifluoride or oxygen Neoprene All purpose Resistance to vegetable oils Generally 200 F 10 F difluoride which readily liberate free fluorine at elevated not affected by moderate chemicals fats greases and many 93 C 23 C temperatures oils and solvents Generally attacked by strong oxidizing acids ketones esters and nitro hydrocarbons and chlorinated aromatic Maximum and Minimum Temperatures are the limits for which these materials can be operated Temperatures coupled with pressure affect the longevi
19. is manual for reference Failure to comply compliant with the recommendations stated in this manual will damage the pump and void factory warranty 11 Model 30 Metallic WWW SANDPIPERPUMP COM S AN DPIPERD s30mdl1sm rev041 3 A WARREN RUPP INC BRAND Air Distribution Valve Assembly Note Cannot be used with Integral Muffler option 0 Air Valve Assembly Parts List Use w Aluminum centers only Item Part Number Description Qty A 031 183 000 Air Valve Assembly 1 Air Distribution Valve Servicing 1 A 095 109 157 Body Air Valve 1 l 1 B 031 139 000 Sleeve and Spool Set 1 See repair parts drawing remove screws 1 C 132 029 357 Bumper 2 Step 1 Remove Hex Head Cap Screws 1 F 1 D 560 020 360 O Ring 10 1 E 165 127 157 Cap End 2 Step 2 Remove end cap 1 E 1 F 170 032 330 Hex Head Capscrew Step 3 Remove spool part of 1 B caution do not scratch 1 4 20 x 75 8 Step 4 Press sleeve 1 B from body 1 A Step 5 Inspect O Ring 1 D and replace if necessary fad Valve Assembly Parts List 031 183 001 Air Valve Assembly 1 Step 6 Lightly lubricate O Rings 1 D on sleeve 1 B Consists of all components above except Step 7 Press sleeve 1 B into body 1 A 1 F 170 032 115 Hex Head Capscrew 1 4 20 x 75 8 Step 8 Reassemble in reverse order starting with step 3 Air Valve Assembly Parts List Note Sleeve and spool 1 B set is match ground to a specified clearance Use wi Cast Iron and Stainless Steel cente
20. ist Item Part Number Description ty item Part Number Description t A031 146 000 Air Valve Assembly 1 518 143 112 Manifold Suction 1 031 147 000 Air Valve Assembly 1 518 143 112E Manifold Suction 3 BSP Tapered 1 031 173 000 Air Valve Assembly 1 518 171 010 Manifold ANSI Flange Suction 1 031 173 001 Air Valve Assembly 518 171 010E Manifold DIN Flange Suction 1 with Stainless Steel Hardware 1 518 171 110 Manifold ANSI Flange Suction 1 031 183 000 Air Valve Assembly 518 171 110E Manifold DIN Flange Suction 1 with Stainless Steel Hardware 1 518 171 156 Manifold ANSI Flange Suction 1 A 031 179 000 Air Valve Assembly 518 171 156E Manifold DIN Flange Suction 1 Cast Iron and Stainless Steel Centers 1 23 518 144 010 Manifold Discharge 1 031 140 000 Air Valve Assembly w Integral muffler 518 144 010E Manifold Discharge 3 BSP Tapered 1 Cast Iron Centers Only 1 518 144 110 Manifold Discharge 1 031 141 000 Air Valve Assembly 518 144 110E Manifold Discharge 3 BSP Tapered 1 Cast Iron Centers Only 1 518 144 112 Manifold Discharge 1 050 014 354 Ball Check 4 518 144 112E Manifold Discharge 3 BSP Tapered 1 050 014 360 Ball Check 4 518 144 156 Manifold Discharge 1 050 014 364W Ball Check 4 518 144 156E Manifold Discharge 3 BSP Tapered 1 050 014 365 Ball Check 4 518 172 010 Manifold ANSI Flange Discharge 1 050 015 600 Ball Check 4 518 172 010E Manifold DIN Flange Discharge 1 070 006 170 Bushing 2 518 172 110 Manifold ANSI Flange
21. k of static electrical sparking this pump must be grounded Check the local electrical code for detailed grounding instruction and the type of equipment required Refer to nomenclature page for ordering information WARNING Take action to prevent static sparking Fire or explosion can result especially when handling flammable liquids The pump piping valves containers or other miscellaneous equipment must be grounded WWW SANDPIPERPUMP COM S DPIPERD s30mdl1sm rev041 3 A WARREN RUPP INC BRAND Table of Contents SECTION 1 SECTION 2 SECTION 3 SECTION 4 SECTION 5 SECTION 6 SECTION 7 SANDPIPER PUMP SPECIFICATIONS Explanation of Nomenclature Performance e Materials e Dimensional Drawings INSTALLATION amp OPERATION e Principle of Pump Operation e Recommended Installation Guide e Troubleshooting Guide EXPLODED VIEW ssccsseseees e Composite Repair Parts Drawing e Composite Repair Parts List e Material Codes AIR END ssssnnn22n2222 Air Distribution Valve Assembly Air Valve with Stroke Indicator Assembly Pilot Valve Assembly e Intermediate Assembly WET END sssnnnnnnn2222 e Diaphragm Drawings Diaphragm Servicing OPTIONAL CONFIGURATIONS Solenoid Shifted Air Valve WARRANTY amp CERTIFICATES e Warranty e CE Declaration of Conformity Machinery e ATEX Declaration of Conformity
22. llation and start up It is the responsibility of the purchaser to retain this manual for reference Failure to comply with the recommendations stated in this manual will damage the pump and void factory warranty 13 Model 30 Metallic Air Valve Assembly Parts List Item 1 1 A 1 B 1 C 1 D 1 E 1 F 1 G 1 H 1 J Part Number 031 140 000 031 139 000 095 094 551 132 029 552 165 096 551 165 115 558 530 028 550 560 020 360 675 044 115 710 015 115 Description Air Valve Assembly Sleeve and Spool Set Body Air Valve Bumper Cap Muffler Cap End Muffler O Ring Ring Retaining Screw Self tapping Qty BK DR MHS PDM B B For Pumps with Alternate Mesh Sound Dampening Mufflers or Piped Exhaust 1 031 141 000 Air Valve Assembly Includes all items used on 031 140 000 minus items 1 D 1 F amp 1 J 1 WWW SANDPIPERPUMP COM SANDPIPER s30mdl1sm rev0413 A WARREN RUPP INC BRAND Air Valve with Stroke Indicator Assembly Air Distribution Valve Servicing Air Valve Assembly Parts List See repair parts drawing remove screws Item Part Number Description Qty Step 1 Remove end cap retainer 1 F 1 031 146 000 Air Valve Assembly 1 Step 2 Remove end cap 1 E bumper 1 C 1 A 031 143 000 Sleeve and Spool Set 1 Step 3 Remove spool part of 1 A caution do not scratch jja a Sa eave pa pee 3 1 C 132 029 552 Bumper 2 Step 4 Press sleeve 1 A from body 1 B 1 D 165 096 559 Ca
23. noid Shifted SANDPIPER has a solenoid operated air distribution valve in place of the standard SANDPIPER s pilot operated air distribution valve Where a pilot valve is normally utilized to cycle the pump s air distribution valve an electric solenoid is utilized As the solenoid is powered one of the pump s air chambers is pressurized while the other chamber is exhausted When electric power is turned off the solenoid shifts and the pressurized chamber is exhausted while the other chamber is pressurized By alternately applying and removing power to the solenoid the pump cycles much like a standard SANDPIPER pump with one exception This option provides a way to precisely control and monitor pump speed Before Installation Before wiring the solenoid make certain it is compatible with your system voltage Special Conditions For Safe Use A fuse corresponding to its rated current max 3 I according IEC 60127 2 1 or a motor protecting switch with short circuit and thermal instantaneous tripping set to rated current shall be connected in series to each solenoid as short circuit protection For very low rated currents of the solenoid the fuse of lowest current value according to the indicated IEC standard will be sufficient The fuse may be accommodated in the associated supply unit or shall be separately arranged The rated voltage to the fuse shall be equal to or greater than the stated rated voltage of the magnet coil The breaka
24. ns A I S or H Note See page 19 for Special Conditions For Safe Use Il 3 2 G c T5 Non Wetted Options A I S Y or Z Pump Options Il 2D c T100 C 6or7 and Kit Option 0 Note See ATEX Explanation of Type Examination Certificate Il 2G Ex ia c IIC T5 2 Ex 1 3 2 G Ex ia c IIC T5 4 Il 2D Ex c ia 20 IP67 T100 C Note Pumps ordered with the options listed in 1 to the left are ATEX compliant when ordered with kit option P1 lt u gt IEC EEX m T4 SP APPROVED Note Pump models equipped with these explosion proof solenoid kit options E1 E3 E5 E7 E8 or E9 are certified and approved by the above agencies They are NOT ATEX compliant WWW SANDPIPERPUMP COM S DPIPERD s30mdl1sm rev041 3 A WARREN RUPP INC BRAND 1 Model 30 Metallic Performance 30 METALLIC SUCTION DISCHARGE PORT SIZE MODEL S30 Metallic Performance Curve Performance based on the following elastomer fitted pump flooded suction water at ambient conditions e 3 NPT or 3 BSP Tapered ne a The use of other materials and varying hydraulic conditions may result in deviations in excess of 5 e 3 ANSI Flange or 3 DIN Flange a 20 34 40 68 SCFM M hr 60 22 T CAPACITY e 0 to 235 gallons per minute wn S Lu QO N QO A 0 to 889 liters per minute 6 e AIR DISTRIBUTION VALVE T e No lube no stall design 5 A Z SOLIDS HANDLING 4 Up to 38 in 9 65mm a a ad HEADS UP TO I3 mo E 125 psi or 289 ft
25. ntoprene Service amp Repair Kits 476 227 000 Air End Kit Aluminum Center 476 171 644 Wet End Kit Air Valve Assembly Pilot Valve Assembly Seals Santoprene Diaphragms PTFE Balls and PTFE Seats O Rings Gaskets Plungers 476 171 654 Wet End Kit 476 170 000 Air End Kit Air Valve with Stroke Indicator Pin Santoprene Diaphragms PTFE Overlays PTFE Aluminum Center Seals O Ring Gaskets Balls PTFE Seats Retaining Rings Air Valve Sleeve and Spool Set 475 217 000 Micsection Conversion Kit and Pilot Valve Assembly Replaces Aluminum Midsection with Cast Iron 476 171 360 Wet End Kit Components Air Inlet Cap Intermediate Bracket Nitrile Diaphragms Balls and Seats Inner Chambers and Inner Diaphragm Plates 476 171 656 Wet End Kit Santoprene Diaphragms Balls and EPDM Seats Hardware Kits 476 171 364 Wet End Kit 475 197 330 Zinc Plated Capscrews Washers and Hex Nuts EPDM Diaphragms Balls and Seats 475 197 115 Stainless Steel Capscrews Washers and Hex Nuts 476 171 365 Wet End Kit Neoprene Diaphragms Balls and Seats Electronic Leak Detector Kits 476 171 633 Wet End Kit shes aia pe FKM Diaphragms PTFE Balls and PTFE Seats ee eee 476 171 635 Wet End Kit l l Neoprene Diaphragms PTFE Overlay Note Pumps equipped with these components are not PTFE Balls and PTFE Seats ATEX compliant ANI DPIPER _WWW SANDPIPERPUMP COM Mode 30 Metallic 8 A WARREN RUPP INC BRAND s30mdl1sm rev0413 Composite Repair Parts L
26. of water 2 8 6 Kg cm or 86 meters g 30 9 1 DISPLACEMENT STROKE oa ee 94 Gallon 3 56 liter 15 45 MAXIMUM OPERATING PRESSURE alls e 125 psi 8 6 bar 0 ee 0 20 40 60 80 100 120 140 160 180 200 220 240 SHIPPING WEIGHT U S Gallons per minute Aluminum 116 Ibs 53kg Cast Iron 215 Ibs 98kg 0 100 200 300 400 500 600 700 800 900 e Stainless Steel 194 Ibs 87kg Liters per minute CAPACITY Materials j ila Operating Polypropylene A thermoplastic polymer Moderate tensile Material Profi le Temperatures and flex strength Resists stong acids and alkali Attacked by 82 C 0 C A CAUTION Operating temperature limitations are as follows AY Min chlorine fuming nitric acid and other strong oxidizing agents i i m m PVDF Polyvinylidene Fluoride A durable fluoroplastic with 250 F 0 F E ASEE PO a pee eerie 2 oa 190 F 20 F excellent chemical resistance Excellent for UV applications 121 C 18 C abrasion resistance and low friction surface Generally inert with 88 C 29 C RS ier ain and T E good chemical resistance except for strong acids and oxidizing agents Santoprene Injection molded thermoplastic elastomer with A 40 F no fabric layer Long mechanical flex life Excellent abrasion 135 C 40 C EPDM Shows very good water and chemical resistance Has 280 F 40 F resistance poor resistance to oils and solvents but is fair in ketones and 138 C 40 C UHMW PE A thermoplastic that
27. oid Kit with 220VAC 2 PTFE Santoprene PTFE S Standard Explosion Proof Coil B Nitrile Nitrile A E8 Solenoid Kit with 110VAC 50 Hz C FKM PTFE Muffler Options Explosion Proof Coil E EPDM EPDM gt Metis E TTN E9 Solenoid Kit with 230VAC 50 Hz EPDM Santoprene a a sp ane i G PTFE Neoprene PTFE 3 High temperature Air Valve a a eee w Integral Muffler 1 Solenoid Kit with 12 VDC N Neoprene Neoprene 4 High temperature Air Valve ATEX Compliant Coil Check Valve Seat w Sound Dampening Muffler A2 Solenoid Kit with 24 VDC A Aluminum 5 High temperature Air Valve ATEX Compliant Coil B Nitrile w Mesh Muffler A3 Solenoid Kit with 110 120 VAC C Carbon Steel 6 Metal Muffler 50 60 Hz ATEX Compliant Coil E EPDM 7 Metal Muffler w Grounding Cable A4 Solenoid Kit with 220 240 VAC N Neoprene 50 60 Hz ATEX Compliant Coil S Stainless Steel T PTFE V FKM W UHMW Polyethylene Your Serial ATEX Detail 1 II 1G c T5 Models equipped with Wetted Options S or H 3 Il 2G EEx mc II T5 Ex Il 3 1 G c T5 Non Wetted Options S or Z Pump Options 6 or Ex II 3 2 2G EEx m c II T5 Il 1D cT100 C 7 and Kit Option 0 Il 2D c IP65 T100 C A I M1 c Note See ATEX Explanation of Note Pumps ordered with the options listed in 1 to the left are ATEX I M2 c EC Type Certificate compliant when ordered with kit option A1 A2 A3 or A4 Compressed e Air Temperature Range Maximum Ambient Temperature to plus 50 C II 2G c T5 Models equipped with Wetted Optio
28. p Muffler 1 Step 5 Inspect O Ring 1 G and replace if necessary Ee 165 098 147 Cap End 2 1 F 530 028 550 Muffler 1 Step 6 Lightly lubricate O R 1 G 1 A ep 6 Lightly lubricate me on spool 1 A 1 G 560 020 360 O Ring 3 Step 7 Press sleeve 1 A into body 1 B 4 H 675 044 115 Ring Retaining 2 Step 8 Reassemble in reverse order 1 J 710 015 115 Screw Self Tapping 4 1 K 210 008 330 Clip Safety 1 Note Sleeve and spool 1 A set is match ground to a specified clearance 1 M 560 029 360 O Ring 2 sleeve and spools 1 A cannot be interchanged For Pumps with Alternate Mesh Sound Dampening Mufflers or Piped Exhaust 1 031 147 000 Air Valve Assembly 1 includes all items on 031 146 000 minus 1 D 1 F amp 1 J x ATEX Compliant ANI DPIPER _WWW SANDPIPERPUMP COM Mote S30 Metalic 14 A WARREN RUPP INC BRAND s30mdl1sm rev0413 Pilot Valve Assembly Pilot Valve Servicing Pilot Valve Assembly Parts List With Pilot Valve removed from pump ESN Sten T R ng 4 F Item Part Number Description Qty tep 1 Remove snap ring 4 F 4 095 110 000 Pilot Valve Assembly 1 Step 2 Remove sleeve 4 B inspect O Rings 4 C 4 A 095 095 157 Valve Body 1 replace if required 4 B 755 052 000 a o o 1 l 4 C 560 033 360 Ring Sleeve 6 ISR AnA E E 4 D 775 055 000 Spool With O Rings 1 inspect O Rings 4E replace if required 4 E 560 023 360 O Ring Spool 3 Step 4 Lightly lubricate O Rings 4 C and 4 E 4 F 675 037 080 Re
29. place part Check Chemical manifold Resistance Guide for compatibility Valve ball s seat s damaged or attacked by product For lifts exceeding 20 of liquid filling the chambers with liquid will prime the pump in most cases Pump Cycles Running Sluggish Stalling Flow Unsatisfactory Deadhead system pressure meets or exceeds air Increase the inlet air pressure to the pump Pump is designed for 1 1 pressure ratio at zero flow supply pressure Does not apply to high pressure 2 1 units For lifts exceeding 20 of liquid filling the chambers with liquid will prime the pump in most cases Decrease inlet air press and vol to the pump Pump is cavitating the fluid by fast cycling Product Leaking Th rough Exhaust Diaphragm stretched around center hole or bolt holes Check for excessive inlet pressure or air pressure Consult Chemical Resistance Chart for compatibility with products cleaners temperature limitations and lubrication Premature Diaphragm Enlarge pipe diameter on suction side of pump Failure Excessive flooded suction pressure Move pump closer to product Raise pump place pump on top of tank to reduce inlet pressure Install Back pressure device Tech bulletin 41r Add accumulation tank or pulsation dampener Misapplication chemical physical incompatibility Consult Chemical Resistance Chart for compatibility with products cleaners temperature limitations and lubrication Incorrect
30. read one assembly onto the diaphragm rod with sealing washer when used and bumper Step 7 Install diaphragm rod assembly into pump and secure by installing the outer chamber in place and tightening the capscrews Step 8 On opposite side of pump thread the remaining assembly onto the diaphragm rod Using a torque wrench tighten the assembly to the diaphragm rod Align diaphragm through bolt holes always going forward past the recommended torque Torque values are Called out on the exploded view NEVER reverse to align holes if alignment cannot be achieved without damage to diaphragm loosen complete assemblies rotate diaphragm and reassemble as described above Step 9 Complete assembly of entire unit ANDPIPER WWW SANDPIPERPUMP COM s30mdl1sm rev0413 IMPORTANT Read these instructions completely before installation and start up It is the responsibility of the purchaser to retain this manual for reference Failure to comply with the recommendations stated in this manual will damage the pump and void factory warranty Model 30 Metallic 18 m LLI LL F lt ra z QO O as r Wiring Diagram B a m 3rd Terminal for ground i _ _ _ 2 Terminal 1 Terminal Neutral Power Negative Positive L a Solenoid Shifted Air Valve D Solenoid Shifted Operation The Sole
31. rs sleeve and spools 1 B cannot be interchanged Item Part Number Description Qty 1 031 179 000 Air Valve Assembly 1 Aiea 095 109 110 Body Air Valve 1 A IMPORTANT 1 B 031 139 000 Sleeve and Spool Set 1 1 C 132 029 357 Bumper 2 Read these instructions completely before installation ro 560 020 360 O Ring 10 and start up It is the responsibility of the purchaser 1 E 165 127 110 Cap End 2 to retain this manual for reference Failure to comply 1 F 170 032 115 Hex Head Capscrew with the recommendations stated in this manual will 1 4 20 x 75 8 damage the pump and void factory warranty Ex Ay ATEX Compliant ANI DPIPER _WWW SANDPIPERPUMP COM Mode 30 Metallic 12 A WARREN RUPP INC BRAND s30mdl1sm rev0413 Air Distribution Valve Assembly For NON ATEX Cast Iron Centers Air Distribution Valve Servicing See repair parts drawing remove screws Step 1 Remove end cap retainer 1 H Step 2 Remove end cap 1 E Step 3 Remove spool part of 1 A caution do not scratch Step 4 Press sleeve 1 A from body 1 B Step 5 Inspect O Ring 1 H and replace if necessary Step 6 Lightly lubricate O Rings 1 H on sleeve 1 A Step 7 Press sleeve 1 A into body 1 B Step 8 Reassemble in reverse order starting with step 3 Note Sleeve and spool 1 A set is match ground to a specified clearance sleeve and spools 1 A cannot be interchanged IMPORTANT Read these instructions completely before insta
32. ry according to Annex VIII This product has used Harmonized Standard EN809 1998 A1 2009 Pumps and Pump Units for Liquids Common Safety Requirements to verify conformance avid Freahery October 20 2005 Signature of authorized pers Date of issue David Roseberry Engineering Manager Printed name of authorized person Title August 23 2012 Date of revision Revision Level F gt lt oc lt CORPORATION Sawer WARKEN RUPP INC EC Declaration of Conformity In accordance with ATEX Directive 94 9 EC Equipment intended for use in potentially explosive environments Manufacturer Warren Rupp Inc A Unit of IDEX Corportion 800 North Main Street P O Box 1568 Mansfield OH 44901 1568 USA EN 60079 25 2004 For pumps equipped with Pulse Output ATEX Option Applicable Standard KEMA Quality B V 0344 EN13463 1 2001 EN13463 5 2003 AODD Pumps and Surge Suppressors For Type Examination Designations AODD Air Operated Double Diaphragm Pumps EC Type Examination Certificate No Pumps KEMA O9ATEX0071 X KEMA Quality B V Utrechtseweg 310 6812 AR Arnhem The Netherlands SAND DPIPER Tranquilizer A WARREN RUPP INC BRAND DATE APPROVAL TITLE LR 27 MAY 2010 David Roseberry Engineering Manager CORPORATION ATEX Summary of Markings Non Conductive Fluids Pump types S1F S15 S20 Ex ia c IIC T5 KEMA 09ATEX0071 X KEMA 09ATEX0071 X No and S30 provided with the G Ex
33. screw Hex Hd 5 16 18 X 1 75 4 612 194 112 Plate Outer Diaphragm Assembly 2 12 171 053 115 Capscrew Soc Hd 3 8 16 X 2 50 620 020 115 Plunger Actuator 2 Stroke Indicator Only 4 675 042 115 Ring Retaining 2 171 053 330 Capscrew Soc Hd 3 8 16 X 2 50 32 685 040 120 Rod Diaphragm 1 Stroke Indicator Only 4 63 720 004 360 Seal Diaphragm Rod 2 170 006 115 Capscrew Hex HD 3 8 16 X 1 00 4 B4 722 090 360 Seat Check Ball 4 170 006 330 Capscrew Hex HD 3 8 16 X 1 00 4 722 090 363 Seat Check Ball 4 13 171 059 115 Capscrew Soc Hd 7 16 14 X 1 25 8 722 090 364 Seat Check Ball 4 171 059 330 Capscrew Soc Hd 7 16 14 X 1 25 8 722 090 365 Seat Check Ball 4 171 011 115 Capscrew Soc Hd 1 2 13 x 1 00 722 090 550 Seat Check Ball 4 Stainless Center 8 722 090 600 Seat Check Ball 4 14 196 164 156 Chamber Outer 2 722 090 080 Seat Check Ball 196 164 015 Chamber Outer 2 seals required see item 27 4 196 164 110 Chamber Outer 2 722 090 110 Seat Check Ball 196 164 112 Chamber Outer 2 seals required see item 27 4 15 196 165 156 Chamber Inner 2 722 090 150 Seat Check Ball 196 165 157 Chamber Inner 2 seals required see item 27 4 196 165 010 Chamber Inner 2 35 901 038 115 5 16 Flat Washer 4 196 165 110 Chamber Inner 2 901 038 330 5 16 Flat Washer 4 286 098 604 Diaphragm Overlay 2 36 901 048 115 3 8 Flat Washer 286 098 360 Diaphragm 2 Stroke Indicator Only 4 286 098 363 Diaphragm 2 901 048 330 3 8 Flat Washer 286 098 354 Diaphragm 2 Stroke Indi
34. taining Ring 1 Reassemble in reverse order For Pumps with Cast Iron Center Section Item Part Number Description Qty 4 095 110 558 Pilot Valve Assembly 1 4 A 095 095 558 Valve Body 1 includes all other items used on 095 110 000 For Pumps with Stainless Steel Center Section Item Part Number Description Qty 4 095 110 110 Pilot Valve Assembly 1 4 A 095 095 110 Valve Body 1 includes all other items used on 095 110 000 15 Model 30 Metallic 0 SANDPIPERPUMP COM_ ANT DPIPERD s30mdl1sm rev041 3 A WARREN RUPP INC BRAND Intermediate Assembly Drawing Intermediate Assembly Drawing Intermediate Repair Parts List Item Part Number Description Qty Step 1 Remove pl actuator 30 f ter of PE emo deh Vaart A 5 114 024 157 Bracket Intermediate 1 intermediate pilot valve cavity 114 024 010 Bracket Intermediate 1 Step 2 Remove Ring Retaining 31 discard 114 024 110 Bracket Intermediate 1 Step 3 Remove bushing plunger 7 inspect for wear 135 034 506 Bushing Plunger 2 l 26 560 001 360 O Ring 2 and replace if necessary with genuine parts 30 620 020 1145 Plunger Actuator 9 Step 4 Remove O Ring 22 inspect for wear and 31 675 042 115 Ring Retaining 2 replace if necessary with genuine parts 33 720 004 360 Seal Diaphragm Rod 2 Step 5 Lightly we O Ring 22 and insert into Note It is recommended that when plunger components intermediate are serviced new retaining rings be installed Step 6 Reassemble in re
35. to the opposite inner chamber SUBMERGED ILLUSTRATION MUFFLER 1 DIAMETER AIR LIQUID EXHAUST PIPING LEVEL SUCTION LINE Pump can be submerged if the pump materials of construction are compatible with the liquid being pumped The air exhaust must be piped above the liquid level When the pumped product source is at a higher level than the pump flooded suction condition pipe the exhaust higher than the product source to prevent siphoning spills 5 Model 30 Metallic 0 SANDPIPERPUMP COM_ SAN DPIPERD s30mdl1sm rev0413 A WARREN RUPP INC BRAND Recommended Installation Guide Available Accessories 1 Surge Suppressor Unregulated Air 2 Filter Regulator a Surge Suppressor 3 Air Dryer wu Pressure Gauge Se Shut Off Valve a az ee he Pipe Connection C C ke o Note Surge Suppressor and Style Optional m Yo 1 Piping must be supported after Sy JF 7 Flexible Connector I i il Discharge w the flexible connection E T gt A Check Valve Shut Off Valve Muffler Optional Piped Exhaust Jai E F Air Inlet E E Flexible Connector Vacuum Cr K Gauge Flexible m Filter Regulator Connector an P N 020 V107 000 a H Air Dryer Suction CAUTION Shut Off Val i u AvE The air exhaust should Drain Port Pipe Connection be piped to an area Style Optional for safe disposition of the product being pumped in the event of a diaphra
36. ty of diaphragm pump components hydrocarbons Maximum life should not be expected at the extreme limits of the temperature ranges Nitrile General purpose oil resistant Shows good solvent oil 190 F 10 F WW tte oe water and hydraulic fluid resistance Should not be used with 88 C 23 C highly polar solvents like acetone and MEK ozone chlorinated Alloy C Equal to ASTM494 CW 12M 1 specification for nickel and nickel alloy Oene ele E yee wo Stainless Steel Equal to or exceeding ASTM specification A743 CF 8M for corrosion Nylon 6 6 High strength and toughness over a wide 180 F 32 F resistant iron chromium iron chromium nickel and nickel based alloy castings for temperature range Moderate to good resistance to fuels oils 82 C 0 C general applications Commonly referred to as 316 Stainless Steel in the pump industry and chemicals For specific applications always consult the Chemical Resistance Chart Ambient temperature range 20 C to 40 C Process temperature range 20 C to 80 C for models rated as category 1 equipment 20 C to 100 C for models rated as category 2 equipment In addition the ambient temperature range and the process temperature range do not exceed the operating temperature range of the applied non metallic parts as listed in the manuals of the pumps DPIPER __WWW SANDPIPERPUMP COM Mode 30 Metalic 2 A WARREN RUPP INC BRAND s30mdl1sm rev0413 Dimensional Drawings wn S Lu Oo N
37. utes compressed air to an air chamber exerting uniform pressure over the inner surface of the diaphragm At the same time the exhausting air 3 from behind the opposite diaphragm is directed through the air valve assembly s to an exhaust port Air Line As inner chamber pressure P1 exceeds liquid chamber pressure P2 the rod connected diaphragms shift together creating discharge on one side and suction on the opposite side The discharged and primed liquid s directions are controlled by the check valves ball or flap orientation Discharged Fluid O oS Spit ac Oo O o a N Z N The pump primes as a result of the suction stroke The suction stroke lowers the chamber pressure P3 increasing the chamber volume This results in a pressure differential necessary for atmospheric pressure P4 to push the fluid through the suction piping and across the suction side check valve and into the outer fluid chamber Discharge Stroke Suction Suction side stroking also initiates the reciprocating Stroke shifting stroking or cycling action of the pump The suction diaphragm s movement is mechanically pulled through its stroke The diaphragm s inner plate makes contact with an actuator plunger aligned to shift the pilot signaling valve Once actuated the pilot valve sends a pressure signal to the opposite end of the main directional air valve redirecting the compressed air
38. verse order Step 7 Remove Seal Diaphragm Rod 33 Step 8 Clean seal area lightly lubricate and install new Seal A IMPORTANT Diaphragm Rod 33 When the pumped product source is at a higher level than the pump flooded suction condition pipe the exhaust higher than the product source to prevent siphoning spills In the event of a diaphragm failure a complete rebuild of the center section is recommended ANI DPIPER _WWW SANDPIPERPUMP COM Mode 30 Metallic 16 A WARREN RUPP INC BRAND s30mdl1sm rev0413 Diaphragm Service Drawing with Overlay m LLI LLI F 17 Model 30 Metallic WW SANDPIPERPUMP COM _ SANDPIPER s30mdl1sm rev0413 A WARREN RUPP INC BRAND Diaphragm Servicing Step 1 With manifolds and outer chambers removed remove diaphragm assemblies from diaphragm rod DO NOT use a pipe wrench or similar tool to remove assembly from rod Flaws in the rod surface may damage bearings and seal Soft jaws in a vise are recommended to prevent diaphragm rod damage Step 1 A NOTE Not all inner diaphragm plates are threaded Some models utilize a through hole in the inner diaphragm plate If required to separate diaphragm assembly place assembly in a vise gripping on the exterior cast diameter of the inner plate Turn the outer plate clockwise to separate the assembly Always inspect diaphragms for wear cracks or chemical attack Inspect inner and outer plates for deformities rust s
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