Agilent 5DX Installation Guide
Contents
1. Figure 11 PDU Rear Panel 22 Agilent 5DX Installation The auxiliary outlets are numbered The following components plug into the respective auxiliary outlets as follows Outlet 1 Rear Laser Displacement Sensor Outlet 2 Front Laser Displacement Sensor Outlet 3 Outlet 4 Outlet 5 X Servo Module Outlet 6 R Servo Module Outlet 7 Y1 Servo Module Outlet 8 Y2 Servo Module Agilent 5DX Installation 23 c c System Performance Verification Procedure The following procedures should be closely followed to verify proper system performance These steps will verify that all levels are correct before full power is applied to all assemblies L 1 AC Voltage Check After the site power main is connected to the PDU unplug all subassembly AC power cords a Make sure all connectors are properly seated prior to turning on the power especially the connectors that attach to the back of the PDU System damage may occur if all connectors are not properly seated b Turn the power ON using the switch on the rear of the PDU WARNING Voltage and current sufficient to cause severe shock or other bodily damage are present in this assembly c Check the bay AC voltage using line voltage safety precautions d The PDU output voltage should be between 795 volts and 240 volts AC If it is not Turn off mains power from the system at the facil2. The electronics The cable bundle from the main unit bay is shown is routed through the larger hole in p ewe without the rear the bottom panel The bundle E door containing the monitor keyboard etc cables goes out the smaller hole 55505969 1 8 5000009 H ii BERGE H Each hole has a removable cable EBEBRA clamp to make cable routing easier co occu It is best to remove the whole panel to route the cables initially fumum I Ui Cables from the main unit and from the electronics bay are labeled The labels indicate where each cable should be routed Cables from the Keyboard mouse electronics bay are labeled for their ia dis monitor etc are routing to the workstation table routed out here BH BB HH J EE Power to the mobile workstation e m SI Se table and the main cabinet 7 by the dl Cables from the main customer s electrician unit are routed into here Figure 8 Cable Harness Routing Agilent 5DX Installation 17 18 10 11 Mobile Workstation Table Assembly Unpack and assemble the mobil
3. 03066 61635 Expansion Chassis Chassis Ground Lug BLU AC MAINS Figure B 5 Input Wiring 3 Phase Wye with Neutral B 54 Wiring Configuration D Neutral Reference Conductor in rear terminal Do no t move Agilent 5DX Installation GRN YEL Main Cabinet GND GRN YEL t Bale NEU Ems UL PDU Outlets CB1 CB2 CB3 CB4 CBS CB6 CB7 CB8 CB9 CB10 U NEU eee Es 220Volts AC Switched T Outlets the Main Cabinet Tower Fan Vaclon 220Volts AC Switched UM TOWEL SUPPI an Outlets in the Electronics High Voltage Power Supply Bay for Focus Coil Power Supply Low Voltage Power Supply Digital I O and E Bay fans Figure B 6 Terminal Block Wiring 3 Phase Wye with Neutral Agilent 5DX Installation Wiring Configuration B 55 WIRING The following table shows the Agilent Country Code and associated power options for most countries of the world All configurations are three phase Table B 2 5DX Country Specific Electrical Information Agilent Agilent Nominal Nominal Number Country Power Voltage Freq of Code Option Wires Afghanistan 531 3PN 220 380 50 5 Albania 481 3PN 220 380 50 5 Algeria 721 3PY 127 220 50 4 Algeria 721 3PN 220 380 50 9 Angola 762 3PN 220 380 50 5 Argentina 357 3PN 220 380 50 5 Australia 602 3PN 240 415 50 5 A
4. NOTE Wire the PDU only as shown in the following drawings Terminals numbered the same are the same electrically but for proper load balancing and current distribution follow the wiring diagrams Agilent 5DX Installation Wiring Configuration B 51 WIRING 3 Phase Wye or Delta OPTIONS 3PD 3PY E4000 61623 Monitor 03066 61635 Expansion Chassis D gt Neutral Reference Conductor in rear terminal Do no t move Chassis Ground Lug AC MAINS WHIBLU Figure B 3 Input Wiring 3 Phase Wye or Delta B 52 Wiring Configuration Agilent 5DX Installation GRN YEL Main Cabinet GND GRN YEL t j Bale NEU PDU Outlets 1 2 CB3 CB4 CBS CB6 CB7 CB8 c bd e m CB9 CB10 H Uf DE ii c m 220Volts AC Switched Outlets in the Main Cabinet or nn La GRN YEL GRN YEL EN we ran acion 220Volts AC Switched ump F ower Supply an Outlets in the Electronics High Voltage Power Supply ay for Focus Coil Power Supply Low Voltage Power Supply Digital I O and E Bay fans Figure B 4 Terminal Block Wiring 3 Phase Wye or Delta Agilent 5DX Installation Wiring Configuration B 53 WIRING 3 Phase Wye with Neutral OPTIONS 3PN E4000 61623 Monitor
5. Agilent 5DX Installation e Type ma to return to the master directory Type loadinit and press Enter Type auto and press Enter to return to User Interface Close all access panels x c b od c From the Utilities menu select Panel Handling gt Home Rails d Select Manual Panel Load At the prompt enter 11450 again 11950 for the older panel Repeat the measurement procedure again until the measurements all meet the 11 480 0 005 11 980 for the older panel specification C 5 XYZ Axis Checks Verify the stage operation as follows a Load the confirmation and adjustment board b From the Utilities Menu select Service gt XYZ Stage gt Z Stage Test The prompts will step you through the setup test parameters The results should be contained in four graphs There should be no more than 5 mil difference Z coordinates only between the four Passing means a sigma of equal to or less than 0 5 If there is a second laser repeat the test for it c Unload the confirmation board L 6 Bring up X ray High Voltage This step ramps the high voltage up slowly without drive current no X ray generation at this time WARNING The 5DX produces X rays Do not operate the 5DX unless all shielding is in place Exposure to X rays can result in serious bodily injury a Use a voltmeter to recheck the Vacion Power Supply at test point J04000 Figure 12 on page 26 The reading should
6. Agilent 5DX Installation 37 x 5 C 11 a NOTE 12 13 a 38 Hardware Reliability Functional Checks To verify that system hardware is functioning properly perform the following steps From the User Interface menu select System Access menu select Quit from 5DX From the DOS prompt type auto demo and press Enter This command will initiate and repeat the automatic inspection mode for the confirmation and adjustment board Select Test Select Panel and press Enter Follow the menu steps through to the start of inspection mode When the first test run is completed the process should continue to repeat without operator interaction Allow the demo inspection mode to run for a minimum of two hours If convenient at the time let the tests run overnight Press Esc to stop the inspection when done When the demo period is complete from the System Access menu select Quit from 5DX Enter User Interface from the DOS prompt by typing auto and pressing Enter Final Adjustments Perform the final adjustments by selecting Confirm and Adjust Adjust All All of the adjustments will run in proper order Remain at the controller some intervention or input may be required during adjustment cycle Run self test setup When completed run the self test Select Adjust Self test Run File Backup and Restore Run the backup utility Select Ad
7. System Hardware Installation and Setup Site preparation and movement to the final location should be complete at this point Verify correct placement of the main unit and subsystems such as the Electronics Bay user interface and monitor with your customer see Figure 6 Begin assembly of the 5DX system using the following procedure 1 Stage Release There are several tie wraps securing the stage movement motors and assemblies inside the main cabinet Remove these to allow both X and Y movement 2 Check Lead Panels There are eight lead panels around the outer edge of the granite Check to make sure none have come loose during shipment 3 Inner Barrier Release There are brackets mounted to both sides of the inner barrier Each is held in place by three screws see Figure 7 Open the top sliding access panel on each side and remove these to allow barrier movement These parts may be discarded or recycled after they are removed Caution The screws also have washers Be careful not to drop the bracket A screws or washers inside the 5DX 14 Agilent 5DX Installation Remove the inner barrier brackets by removing the three screws each bracket securing them to the frame E se b od Screw locations use a 9 64 hex wrench for the ones on the side and a 5 32 for the top one Figure 7 Inner Barrier Bracket L 4 Check X ray Tower Open the tower door with the T handle tha
8. 110 Volts Plug these printers in to a wall 110 outlet as referred Agilent 5DX Installation to in the Site Preparation Guide that is provided by local facilities Caution Do not plug a printer that requires 108 110 volts in to the workstation power supply on the 5DX This power supply is 200 208 or 220 240 volts Damage will occur to the printer c x S Customers outside the United States and Canada receive printers requiring 220 240 Volts These printers can be plugged in to the power supply mounted on the workstation cart or to any wall outlet providing the correct 220 240 volts 13 Compressed Air and Filter Canister Assembly Install the air filter canister by inserting and turning counter clockwise Connect the facility air input line see Figure 9 NOTE The air filter and connection are located on the lower rear of the 38 main cabinet Verify the input air supplied is at least 5 6 Kg cm 80 psi or 550 kpa and adjust if required The air supply should also be free of contaminants such as debris oil or water Agilent 5DX Installation 19 Air input assembly Air filter canister push up in here and turn counterclockwise Figure 9 Air Input and Filter Canister C 14 Main Cabinet Inspection Inspect the inside of the Main Cabinet to e verify that there are no loose items remove excess grease from the X and Y axes lead screws with a clean cloth verify a
9. 15 20 25 sizes E Medium size adjustable wrench D Standard SAE socket set Multimeter Continuity beep is useful Level 25 cm 10 inch minimum Calipers 6 Flashlight Trouble light with stand Radiation meter s Victoreen 440 RF D Victoreen 290 GM etc System Arrival Inspection and Placement An acceptable site must be prepared prior to the installation of the 5DX System This includes having a level floor capable of supporting 3630 kg 77600 pounds clearances for all equipment power and air utilities and acceptable climate control Movement to the final location should be considered before transportation Make sure there is a travel route with sufficient access clearances throughout the course of movement this includes the turning radius for the 5DX and the forklift Agilent 5DX Installation 3 This photo shows the 5DX as it is waiting to be shipped from the manufacturing facility This is how it will look just prior to crating For shipment it will have a complete crate around It Figure 1 System Arrival The main unit will be on a pallet 165 centimeters wide by 226 centimeters long 87 x 89 inches This pallet requires a forklift with a rated lifting capacity of at least 4536 kilograms 10 000 pounds The tines on the forklift must be at least 152 centimeters 60 inches long each tine must be no more than 17 5 centimeters 6 75 inches wide The main unit crated and on its pallet will be appr
10. 208 60 4 Liberia 765 3PD 240 60 4 Luxembourg 045 3PN 230 400 50 5 Macedonia 029 3PN 220 380 50 5 Malawi 797 3PN 230 400 50 5 Malaysia 557 3PN 240 415 50 5 Agilent 5DX Installation Wiring Configuration B 61 WIRING Table B 2 5DX Country Specific Electrical Information Agilent Agilent Nominal Nominal Number Country Power Voltage Freq of Code Option Wires Mali 745 3PN 220 380 50 5 Malta and Gozo 473 3PN 240 415 50 5 Mauritania 741 3PN 220 380 50 9 Mauritius 785 3PN 230 400 50 5 201 3PY 127 220 60 4 015 127 220 50 4 015 3PN 220 380 50 5 714 127 220 50 4 714 3PN 220 380 50 5 Mozambique 787 3PN 220 380 50 5 Myanmar Burma 546 3PN 230 400 50 5 Namibia 792 230 400 50 5 Nepal 536 3PN 220 380 50 5 Netherlands 421 3PN 220 380 50 5 Netherlands Antilles 277 3PN 220 380 50 5 Netherlands Antilles 277 3PY 127 220 50 5 Netherlands Antilles 277 3PD 220 50 5 New Zealand 614 3PN 230 400 50 9 B 62 Wiring Configuration Agilent 5DX Installation Table B 2 5DX Country Specific Electrical Information Agilent Agilent Nominal Nominal Number Country Power Voltage Freq of Code Option Wires Nicaragua 219 3PD 240 60 4 Niger 751 3PN 220 380 50 5 Nigeria 753 3PN 230 400 50 5 Nor
11. Cameroon 742 3PN 230 400 50 5 Canada 122 3PD 240 60 4 Cape Verde 3PN 220 380 50 5 Cayman Islands Dependent 244 3PD 240 60 4 Territory of the UK Central African Republic 754 3PN 220 380 50 5 Chad 756 3PN 220 380 50 5 Chile 337 3PN 220 380 50 5 China People s Republic of 570 3PN 220 380 50 D Colombia 301 120 208 60 4 Colombia 301 3PD 220 60 4 Congo Democratic Republic 766 3PN 220 380 50 5 of the Zaire Congo 763 3PN 220 380 50 5 Costa Rica 223 3PD 240 60 4 Cyprus 491 3PN 240 415 50 5 Czech Republic 435 3PN 220 380 50 5 Denmark 409 3PN 220 380 50 5 B 58 Wiring Configuration Agilent 5DX Installation Table B 2 5DX Country Specific Electrical Information Agilent Agilent Nominal Nominal Number Country Power Voltage Freq of Code Option Wires Djibouti 777 3PN 220 380 50 5 Dominican Republic 247 3PD 220 60 4 Ecuador 331 3PD 240 60 4 Ecuador 331 3PY 127 220 60 4 Egypt 729 3PN 220 380 50 5 EI Salvador 211 3PD 230 60 4 Fiji 055 3PN 240 415 50 5 Finland 405 3PN 230 400 50 5 France 427 3PD 220 50 4 France 427 3PY 127 220 50 4 France 427 3PN 220 380 50 5 Gabon 755 3PN 220 380 50 5 The Gambia 750 3PN 220 380 50 5 428 3PN 230 400 50 5 Ghana 749 3PN 230 400 50 5 Gibraltar 472 3PN 240 415 50 5 Greece 484 3PN 220 380 50 5 Greenland 101 3PN 220 380 50 5 Agilent 5DX Installation Wirin
12. Nominal Number Country Power Voltage Freq of Code Option Wires Suriname 315 3PY 127 220 60 4 Swaziland 795 3PN 230 400 50 5 Sweden 401 3PN 230 400 50 5 Switzerland 441 3PN 220 380 50 5 Syria 502 3PN 220 380 50 5 Tahiti Society and 641 3PY 127 220 60 4 Marquesas Islands Taiwan 583 3PD 220 60 4 Tajikistan 023 3PN 220 380 50 5 Tanzania 783 3PN 230 400 50 5 Thailand 549 3PN 220 380 50 5 Togo 752 3PY 127 220 50 4 Togo 752 3PN 220 380 50 5 Trinidad and Tobago 274 3PD 230 60 4 Trinidad and Tobago 274 3PN 230 400 60 5 Tunisia 723 3PY 127 220 50 4 Tunisia 723 3PN 220 380 50 5 Turkey 489 3PN 220 380 50 5 Turkmenistan 024 3PN 220 380 50 5 Agilent 5DX Installation Wiring Configuration B 65 WIRING Table B 2 5DX Country Specific Electrical Information Agilent Agilent Nominal Nominal Number Country Power Voltage Freq of Code Option Wires Uganda 778 3PN 240 415 50 5 Ukraine 018 3PN 220 380 50 5 United Arab Emirates 520 3PN 230 400 50 5 United Kingdom England 412 3PN 230 415 50 5 Scotland Wales N Ireland United States 000 3PD 240 60 4 United States 000 3PY 120 208 60 4 Uruguay 355 3PN 220 380 50 5 Uzbekistan 025 3PN 220 380 50 5 Venezuela 307 3PD 240 60 4 Vietnam 552 3PY 127 220 50 4 Vietnam 552 3PN 220 380 50 9 Western Samoa 615 3PN 230 400 50 5 Yemen 521 3PN 230 400
13. customers line C 11 Verify that the system is level Adjust pads as required This is done by turning the top of the threaded shaft see Figure 5 Usea level inside the system on the granite base in various locations rather than on the top of the system Check x and y orientation in all 4 corners ADVICE Ifthe 5DX system is to be integrated into a production line you may wish da to level and adjust height at the same time Align the 5DX with the production line using the lines marked on the outer barrier frame Agilent 5DX Installation 9 Table 3 Height Configuration Chart Spacer Combinations Minimum Height in Maximum Height in centimeters inches centimeters inches A 81 0 31 9 82 9 32 6 B 82 5 32 5 84 4 33 2 A B 84 1 33 1 86 0 33 9 B B 85 7 33 7 87 6 34 5 C 87 0 34 2 88 9 35 0 ABB 87 3 34 4 89 2 35 1 AC 88 6 34 9 90 5 35 6 BC 90 1 35 5 92 0 36 2 ABC 91 7 36 1 93 6 36 9 BBC 93 3 36 7 95 2 37 5 A B BC 94 9 37 4 96 8 38 1 ADVICE Use the spacer combination closest to the minimum for better system da stability For example if you need a height of 87 centimeters two B spacers would work but use one C instead this way the threaded shaft is closer to its bottom point Using no spacers is not an option due to cable and camera requirements 10 Agilent 5DX Installation Figure 4 Stage Rail Alignment Markings Agilent 5DX Inst
14. the first time the network must be configured Have your local systems administrator or IT specialist perform the required network protocol settings as described in the Site Prep Guide N7200 90049 5DX Logon box with Enter your name comes up Type S and press Enter C 4 Start up In the system configuration window use the arrow and enter key or select the letter shown in yellow to select System Access gt Startup gt Automatic Startup NOTE If you go too far into a menu use the Esc key to back out one level from the current menu item Agilent 5DX Installation 27 5 The system will begin the start up procedure see Figure 15 Figure 15 Start up message L 6 Start up There will be several messages about the system starting up and initializing subsystems During this the system should home the stage and start the rotary scintillator 28 Agilent 5DX Installation 7 X ray Start up The system should now bring up a start up screen similar to Figure 16 Press Esc to exit X ray Startup since you don t want to bring up X rays yet Panel Handling should be verified before X rays are turned on x c b od COLD Start Agilent Technologies xx minutes remaining Kilovolts 160 MicroAmps 100 o Focus V Grid V Filament V 765 0 500 0 0 0 Dialog X RAYS were down for an extended period cold start To continue turn X ray Control swi
15. volts d c but after warm up 1 2 hour it should read in the 20 50 millivolt range and be continuing to drop slowly Agilent 5DX Installation 25 VACION PUMP _ Measure the voltage here 704000 e J04000 INPUT 7200 240 V 60VA ON Figure 12 Vacion Power Supply C 4 Check interlocks Enable the X ray key and press the ON switch Tap each of the 6 side doors 2 topside access panels tower door and interlock points with your hand Watch to see if the red interlock LED on the control panel goes off If it does adjustment of interlock switches may be required Refer to the Service Manual Safety Interlock Subsystem section for more information X ray Control THIS EQUIPMENT PRODUCES il III 29 X rays O isl Interlocks oe ier Sub Syster X RAYS WHEN ENERGIZED Class 1 Laser Product Watch the interlock LEDs to make sure they stay on Figure 13 Operator Control Panel 26 Agilent 5DX Installation System Start up C 1 Logon to the Computer Press Ctrl Alt Del and the login screen will appear It already has Administrator as the user name Type in the password and press Enter You will see a dialog box appear like that below press a key to continue x c b od WARNING Run Automatic Startup for Proper Operation Press Any Key to Continue Figure 14 Start up Warning Dialog Box C 2 Configure the network Immediately after logging on
16. when itis ready to accept the panel from the upstream equipment The 5DX forces this signal low when it is ready to send a panel to the downstream equipment The downstream equipment forces this signal low when it is ready to accept the panel from the 5DX The 5DX uses this signal to indicate that the panel being sent has been tested and is good The 5DX uses this signal to indicate that the panel being sent has not been tested The 5DX with the middle rail installed uses this signal to indicate that the panel being sent in the rear lane has been tested and is good Agilent 5DX Installation Table A 1 SMEMA electrical interface signals SMEMA Signal Name Untested Panel Output UPO Transfer Request Input TRI Digital I O Assembly Description Rear SMEMA UPO Rear SMEMA TRI Function The 5DX with the middle rail installed uses this signal to indicate that the panel being sent in the rear lane has not been tested The 5DX with the middle rail installed forces this signal low when it is ready to send a panel to the downstream equipment for the rear lane gt Upstream Equipment Figure A 2 PCA Flow SRO 4 SRI TRI TRO Downstream Equipment Key Front Panel Lane Rear Panel Lane with middle rail only SMEMA signals used by the 5DX Agilent 5DX Installation SMEMA A 45 WIRI
17. 50 5 Zambia 794 3PN 220 380 50 5 Zimbabwe 796 3PN 220 380 50 5 Number of Conductors includes Safety Grounding Conductor All Configurations are 3 phase B 66 Wiring Configuration Agilent 5DX Installation
18. DX is ready to send a panel Floating signal return for 3 GPO Good panel out PCA has been tested and considered good with no defects 6 Floating signal return for 5 7 UPO Untested panel out PCA being transferred was not tested 8 Floating signal return for 7 9 13 N A 14 Grounded shield SMEMA A 48 Agilent 5DX Installation Appendix Wiring Configuration Wiring Configuration This appendix contains the wiring configuration information for the Agilent 5DX System There are two possible wiring configurations for the 5DX a three phase wye or delta and a three phase wye with neutral The drawings in this appendix show how the Power Distribution Unit PDU is wired for those configurations It also lists the options associated with each configuration and lists those options to be used in international locations The 220 volt outlet strip wire egress is through the holes on the front of the Power Distribution Unit The 220 volt outlet strip for the mobile workstation table uses the wire egress hole on the left as indicated in Figure B 1 The Vacion Pump power supply and auxiliary power strip use the wire egress hole on the right e E1135C s e Wire Egress for the 220 Wire Egress for the 220 Volt Volt Outlet Strip for the Outlet Strip for the Vacion Pump Mobile Workstation Power Supply H
19. NG NOTE Figure A 3 See Table A 1 on page A 44for an explanation of the SMEMA electrical interface signals that are referenced in Figure A 2 Figure A 3 shows the electrical interface schematic for the 5DX using only the front connectors The rear connections are a duplicate of the front connections Ready to Accept ge Board pp fsailable 124 UPSTREAM Machine SMEMA A 46 12 Ready to Accept 2 Board AAA 4 ye y A v Geo 5 Vito 6 4 Lb DOWNSTREAM 7 y Machine 8 A NV SMEMA Electrical interface schematic for front connectors only Agilent 5DX Installation SMEMA Connectors Figure A 4 shows a connector with all pin numbers labeled and Table A 2 shows the pin number and signal description for the SDX SMEMA connectors AMP 206043 1 Figure A 4 A typical SMEMA connector with pins numbered Agilent 5DX Installation SMEMA A 47 WIRING Table A 2 SMEMA connector information Connector Pin Signal Description Upstream SMEMA 1 Ready to Accept 5DX is ready to receive a panel 2 Floating signal return for 1 3 Panel Available Upstream equipment is ready to send a panel 4 Electrical ground 5 13 N A 14 Grounded shield Downstream SMEMA 1 Ready to Accept Downstream equipment is ready to received panel 2 Electrical ground 3 Panel Available 5
20. act Agilent 5DX Support Services immediately WARNING While lowering the 5DX on the threaded foot pads and spacers make sure the forklift operator is aware you will be under the A raised system 9 System Placement When the system has been delivered to the install area move it to the desired placement location Position the system according to the customer s requirements then install the foot 8 Agilent 5DX Installation pads with spacers for the estimated height requirement see Table 3 on page 10 It is recommended that the pads and spacers be put on while c the system is elevated by the fork lift The system can be lowered on to iS the pads and spacers however this is extremely difficult to execute Table 2 Spacer Size Reference 5 Spacer In Centimeters In Inches Quantity XE Spacer E7200 24715 1 60 cm 0 630 in 4 Spacer E7200 24717 3 175 cm 1 25 in 8 Spacer E7200 24716 7 62 cm 3 0 in 4 ADVICE If the height of the system does not matter it may be best to an install all the spacers so none become lost 10 Check System Height and Position If the 5DX is installed on a production line adjust the system location such that the fixed rail aligns with the production line conveyors Markings will be on each outer barrier frame to show where the stage position for loading and unloading will be see Figure 4 Use these markings to align height and position of the 5DX with the
21. allation Use these alignment marks on the 5DX to align the system with the customer s line left side shown 11 x c b od Check the height of both stage rail belts If the system has a middle rail you can use only the outer rails for height adjustment Fixed Stage Rail Adjustable Stage Rail Foot with threaded shaft 0 Height of Stage E A spacer Belt top Above Floor E Bspacer L C spacer Spacers Floor Level The left side of the system is shown Figure 5 Height Setup 12 Agilent 5DX Installation Recommended Locations Air Service Electric service Outer Barriers Flexible conduit to allow at least 92 cm 36 in movement is ideal c c b od 146 58 Main Unit The mobile workstation table would normally be Electronics 191 cm es 75 in positioned here 267 cm 105 in A standard local power outlet should be installed for any additional accessories such as a printer there are no extra power outlets on the 5DX or in the Electronics Bay The Electronics bay and mobile workstation table would be positioned in an alternate location for right to left pass through They should be positioned based on previously determined customer needs Figure 6 Typical Installation overhead view Agilent 5DX Installation 13
22. attachment is via flexible conduit allowing a range of motion for the electronics bay ofa minimum of 1 meter a bit over 3 feet to allow for serviceability For optimum flexibility extend this to 2 meters Cables must be the stranded type not solid Follow local code if it supersedes these instructions A breaker panel near the SDX installation area can be used to allow complete power down in case of an emergency The E1135C PDU Power Distribution Unit has a rotating lockable switch for this as well NOTE 5DX systems are pre wired with a cord and plug The local electrician will only need to install a suitable outlet where the plug can be inserted Follow local code regulations Agilent 5DX Installation 21 To Mains pu E1135C o p 6 nre a Supply A MAINS 100 240V 10 200 240V 50 60 Hz o e o 200 415V 30 em es 80A MAX di FLA cas Have the electrician secure the conduit with appropriate fittings to the PDU See the appendix for the PDU for additional information Figure 10 Power Distribution Unit 18 Connect Power from PDU Connect the power cords to PDU as described by the information in Figure 11 below O60 Hz 11208V 0220V 0230V r1240V
23. cted to earth ground before operating the equipment protects against electrical shock in case of fault Ul Frame or chassis ground terminal typically connects to the equip ment s metal frame O c 5 gt gt epee SAFETY SYMBOLS Calls attention to a procedure practice or condition that could result in bodily injury or death Calls attention to a procedure practice or condition that could cause damage to equipment or permanent loss of data Instruction symbol affixed to product Indicates that the user must refer to the manual for specific WARNING or CAUTION information to avoid personal injury or damage to the product Indicates hazardous voltage Indicates Pinch Hazard Indicates this equipment produces laser radiation when energized Indicates this equipment produces X rays when energized WARNINGS The following general safety precautions must be observed during all phases of operation service and repair of this product Failure to comply with these precautions or with specific warnings elsewhere in this manual violates safety standards of design manufacture and intended use of the product Agilent Technologies Inc assumes no liability for the Customer s failure to comply with these requirements Ground the Equipment For Safety Class 1 equipment equipment having a protective earth terminal an uninterruptible safety earth ground must be provided from the main power source to the pr
24. e Agilent 5DX installation process All major steps have check boxes like this the left side of the page Use these check boxes as you proceed with the installation to ensure all steps of the installation are complete Installation is intended to be performed by qualified Agilent Customer Engineering personnel only Preparing for Agilent 5DX Installation You may need to refer to the following documents Unpacking Instructions N7200 90075 C Site Preparation Manual N7200 90109 Agilent 5DX System Administration Manual N7200 90124 This document is also on line e 5DX Service Guide on line document Agilent Electrostatic Discharge Control Specification A 5951 1589 1 Agilent X Ray Safety Test Procedure 5021 1979 and X Ray Safety Test Report N7200 90092 The unpacking instructions N7200 90075 C will be located on the outside of the crate The Site Preparation Manual has been sent to the customer before this installation began The Service Guide and System Administration Manual are on line when you get the system up and running The ESD document is one of general corporate nature that you should already be familiar with if you are not please review it as soon as possible Agilent 5DX Installation Time Required for Installation It will generally take one or two days to install the Agilent SDX System If this is the first installation at the site the three day Basic Maintenance Training should also b
25. e confirmation panel in mils 1 mil equals 0 501 inches It is recommended you use the value for the newer Confirmation and Adjustment board E7200 90039 for installation This board uses the 11450 value If there is not a newer board available the older panel E7200 60027 Four Pi 403570 101 will need to be used If that is the case use a value of 11950 here and all other instances where this guide mentions the 11450 value Stage Rail Adjustment After the board has loaded unload it using Panel Handling Unload Panel Press Esc to abort the load process if you need to If the confirmation and adjustment board does not load or unload properly adjustment will be required You should perform the steps below anyway a Open the two sliding access panels on top of the main unit Use calipers or equivalent to measure the distance between the fixed rail and the adjustable rail for the main stage The distance should be 11 480 0 005 inches 11 980 for the older panel Measure the width at both ends of the rails to verify that they are parallel b If this distance is incorrect then select Quit from 5DX under the System Access menu Atthe DOS prompt type ca and press Enter to go to the Calib directory Typevs machine cfg and edit the appropriate home width that requires correction This should be the line with Mach_MainHomeWidth After editing press ALT W to save the changes then press ALT X to exit the file
26. e provided for the customer s maintenance personnel and primary operators The time estimate is a general guideline You may take more or less time to install the 5DX system depending on the customer s requirements what components are to be installed and how the 5DX system is handled throughout the delivery and installation process You will need a copy of the X ray Safety Test Procedure 5021 1979 and the X Ray Safety Test Report N7200 90092 to complete the installation You may need to acquire these before entering the customer site These documents are available from your Agilent logon at http mskc usa agilent com Click on the EPT SPT tab at the top of the page Click on LMC Quality X ray documentation Both the procedure and report are available from this page What has to be done before installation begins system components and software have been delivered and an acceptable site has been chosen for installation utilities air electric etc are ready for the installation and are at the site of installation as specified in the Site Preparation Manual NOTE An Agilent CE must be present to break the seal on the truck 8 domestic shipments and for pallet unloading system movement uncrating and placement whenever possible 2 Agilent 5DX Installation Table 1 Tools Equipment Required 5 Standard CE toolkit with 5DX tool set Agilent PN E7200 67917 Torx Screwdrivers 10
27. e workstation Computer Table according to the manufacturer s instructions included with the unit Set the height of the keyboard table and monitor shelf according to customer needs Operator Interface Assemblies Unpack the monitor keyboard and mouse and put them on the workstation table Connect all cables as shown by the labels Operator Control Panel Install the Operator Control Panel on the workstation table using two screws 0624 0853 and mounting to the parallel monitor supports Connect the cable E7200 61469 to the port on the side of the control panel Accessory Power The power outlet box needs to be assembled with the mobile workstation cart a Install the power outlet box E4000 61623 on the rear of the bracket E7200 01220 that will mount to the mobile workstation table using two screws 0515 0433 b Mark the input voltage at 200 208 or 220 240 200 208 V AC whichever is appropriate with a permanent marker 220 240 V c Install the bracket to the rear vertical support of the mobile workstation table using two screws 0624 0394 d Route the cables from the power outlet box for a neat appearance Use cable ties provided to secure to the mobile workstation table 12 Laser Printer Optional If a laser printer came with the system install the printer in a location convenient to the proper power source United States and Canada customers will receive printers requiring 108
28. from previous step c From the Utilities menu select Align Board When prompted choose Manual and Use Previous Alignment for all views d A Caution Box will appear Board will need to be exposed to continuous X rays Do you want to turn on Live X rays Y N Press Y e Follow the steps on the screen verify that the alignment points are in range Perform adjustment if necessary including the Z axis for focus Be aware that large corrections in any of the axes indicate a possible change in an axes zero reference or change in rail location NOTE If the alignment is not where expected it may mean that an alignment or reference in the axes assemblies has changed If alignment is significantly moved such as out of the view verify the confirmation amp adjustment panel is loaded correctly Home the axes and recheck Next try a customer board and verify that the alignment is off by the same amount If the alignment is significantly out of range it may require a verification of the axes assemblies alignment Refer to the System Administration Manual f Select Automatic Verify that the images are clear and focused g From the Utilities menu select Surface Map Select Automatic h From the top level User Interface menu select Test Select Panel Provide data entries as requested for most items simply pressing Enter will be appropriate i Review the measurement information and verify there were no failures
29. g Configuration B 59 WIRING Table B 2 5DX Country Specific Electrical Information Agilent Agilent Nominal Nominal Number Country Power Voltage Freq of Code Option Wires Grenada 063 3PN 230 400 50 5 Guatemala 205 3PD 240 60 4 Guinea 746 3PN 220 380 50 5 Guinea Bissau 764 3PN 220 380 50 5 Guyana 312 3PD 220 50 4 Haiti 245 3PD 220 60 4 Honduras 215 3PD 220 60 4 Hong Kong 582 3PN 220 380 50 5 Hungary 437 3PN 220 380 50 5 Iceland 400 3PN 220 380 50 B India 533 3PN 230 400 50 5 Indonesia 560 3PN 220 380 50 5 Indonesia 560 SPY 127 220 50 4 Ireland 419 3PN 220 380 50 5 Israel 508 3PN 230 400 50 5 Italy 475 3PN 220 380 50 9 Italy 475 3PY 127 220 50 4 Ivory Coast Cote d Ivoire 748 3PN 220 380 50 5 B 60 Wiring Configuration Agilent 5DX Installation Table B 2 5DX Country Specific Electrical Information Agilent Agilent Nominal Nominal Number Country Power Voltage Freq of Code Option Wires Jamaica 241 3PD 220 50 4 Japan 588 3PD 200 50 or 60 4 Jordan 511 3PN 220 380 50 5 Kazakhstan 021 3PN 220 380 50 5 Kenya 779 3PN 240 415 50 5 Korea Republic of South 580 3PD 220 60 4 Korea Korea Republic of South 580 3PN 220 380 60 5 Korea Kuwait 513 3PN 240 415 50 5 Laos 553 3PN 220 380 50 5 Lebanon 504 3PN 220 380 50 5 Lesotho 799 3PN 220 380 50 5 Liberia 765 120
30. gh This height plus the required forklift lifting distance is needed for clearance movement while on the shipping pallet Agilent 5DX Installation x amp c L 5 Move 5DX To Install Site To remove the 5DX from its pallet remove the four 15 16 nuts from the 5DX in the bottom four corners of the main frame When you are ready using acceptable lifting equipment raise the 5DX from its pallet and move to the install area You will need assistance to move the tethered electronics bay along with the main unit Caution Be very careful while moving the forklift in place to remove the 5DX from its pallet You will likely have to do this at the rear of A the unit and there are wires air lines and the interlock controller that can all be damaged by careless forklift use C 6 Staging Organize all materials in the installation area Prior to beginning installation find the box with the foot pads and spacers part number E7200 80024 L 7 Clear Packaging Remove all remaining items from the 5DX pallet Remove the remaining packing materials straps padding etc from the 5DX Tape is applied to the edges of the tower door to prevent damage during shipping Be sure to remove this tape to ensure a good door seal L 8 Inspect the 5DX Inspect the 5DX and accessories for damage Inspect system exterior for abrasions or dents Record any damage on the waybill Advise the carrier and cont
31. gits of the serial number of the machine b From the Utilities Menu select Panel Handling and choose Automatic Load and unload the calibration board several times homing the rails after each load and unload iteration On passback models errors may occur If so perform Reset Panel Handling to clear them Verify that the load and unload cycle is consistent and the external barriers doors operate smoothly both in the open and the closed directions Agilent 5DX Installation Verify that the stage rails align to the production line rails for the load and unload transitions if this is an in line installation c Refer to the online Service Guide for troubleshooting id RO b od This drawing represents a RK 8 left to right system Flow is reversed for a right to left system MDB I Board in PASS BAC mq PASS THROUGH Figure 17 Main Stage top down view C 3 Verify Panel Handling System Operation Verify operation and width adjust Only perform this step and the next step Step 4 Stage Rail Adjustment if you have problems loading a panel Otherwise proceed to Step 5 XYZ Axis Checks a Select Utilities gt Panel Handling gt Home Rails b Select Utilities gt Panel Handling gt Manual Panel Load Agilent 5DX Installation 31 NOTE 32 c Atthe prompt enter 11450 see note below and press Enter This number is the width of th
32. igh Voltage Table monitor Power Supply and X ray Tower fan Figure B 1 PDU Wire Egress Agilent 5DX Installation Wiring Configuration B 49 Table B 1 Agilent 5DX Power Source and Loading Configuration Options Power Input Configuration Description Source Input Wiring and and Terminal Block Wiring Loading 3 Phase Delta Load i 200V L1 L2 Has n 200 240V 220V L213 ER Three Phase 17 A 230V Input and Terminal Block Wiring Figure B 4 240V 3 Phase Wye Load LI di 120 208V D 208 220V i 12 Three Phase 7 A Wye Input and Terminal Block 127 220V Wiring Figure B 4 3 Phase Wye with Neutral LI 220 380V Load G LIN lC i 380 415V Three Phase L2 N Mig Wye w Neutral L3 N L3 10 A Input and Terminal Block Wiring Figure B 6 240 415V B 50 Wiring Configuration Agilent 5DX Installation Figure B 2 PDU Outlets Outlet 1 Laser Displacement Unit 2 Outlet 2 Laser Displacement Unit 1 Outlet 3 Outlet 4 Outlet 5 X Motor Servo Module Outlet 6 R Motor Servo Module Outlet 7 Y1 Motor Servo Module Outlet 8 Y2 Motor Servo Module NOTE 5DX systems have been pre wired with a cord and plug The 3 local electrician will need to install a suitable outlet where the plug can be inserted
33. ity circuit breaker Check the wiring into the PDU Have the customer electrician verify all wiring Repeat this process until the range above is reached e Ifthe output voltage is in the range turn power off at the main circuit breaker on the rear of the PDU f Reconnect all subsystem power cords g Verify the expansion chassis PCI expansion box below the CPU power switch is OFF 24 Agilent 5DX Installation h Check that the other components in the electronics bay are in the ON state so they will power up when the PDU is switched on e i Turn on PDU breaker but not the switch 2 CPU Power Up The switch should be off on the expansion chassis fi 7 E NOTE The power for the main CPU Kayak computer is controlled by 3 the power switch on the expansion chassis a Switch the expansion chassis ON b Power ON the computer monitor Allow CPU to boot up and note any warnings or errors Errors indicate a system hardware software failure and require troubleshooting and repair before proceeding For troubleshooting refer to the Service Guide N7200 90041 c Switch the PDU ON if it is not already C 3 Vacion Power Supply Voltage Check Use a voltmeter and measure the Vacion Power Supply at test point J04000 on the power supply It is located under the main unit in the rear see Figure 12 Measure this at the BNC connector on the power supply The reading may be as high as 3
34. just from the Confirm and Adjust menu and press Enter Agilent 5DX Installation 14 El Lj Agilent 5DX Installation 39 15 16 17 18 b Select Backup Restore from the Adjust menu and press Enter c Select Backup Adjustments and press Enter Verify a Customer Board Request a test panel board from the customer If the customer already has 5DX systems in place check a typical application to be used on this machine If this is the first 5DX on site verify that the customer s board will load and unload Back up the Hard Drive Follow the procedure as described in detail in Chapter 3 of the System Administration Guide System Cleanup Replace all electronic bay access panels and doors Clean the system exterior removing any dirt hand prints etc Set the Clock Set the system clock to the customer s time zone Turn the Audible Alarm ON If the customer wants to have the audible alarm sound when the light tower indicates RED you must perform the following procedure a Using the Windows Explorer go to the Calib directory for the current software release installed on the system b In the Calib directory locate the cxobj cfg file c In the cxobj cfg file perform a search to locate the server section named INDICTRS d Under the INDICTRS section edit the line bBuzzerlIndicatorInstalled TRUE to turn the buzzer ON or to FALSE to turn the buzzer OFF NOTE the line may be c
35. ll stage securing ties are removed 15 Air Filter Installation Install the air filter on top of the x ray tower 20 16 It fits into a beveled area on top of the tower Connect Camera Cabling a Connect the camera and camera power supply and install the power cord to the camera power supply b Connect the frame grabber cables SMD CAMERA N7200 61734 to the DATA1 and DATA2 connection on the camera according to Agilent 5DX Installation the labels Be very careful to when making this connection since the pins are very small and fragile Use great care to orient the sockets correctly Incorrect connection CAN BE forced Connector damage will result If the sockets are incorrectly oriented there will be no image in the image window If Datal and Data2 are switched the picture on the image window will be upside down x c b od c Connect the SERIAL telephone style connection on the camera d Connect the shutter cable CAMERA SHUTTER E7200 61463 to the SYNC connector on the camera the sync connector is the one closest to the LEDs C 17 AC Main Hookup Work with the customer electrician to provide main power installation to local code For general service feed location see Figure 8 on page 17 and Figure 10 on page 22 Normal requirements are e Between 195 and 240 volts three phase 3 50 or 60 Hz See appendix C for overall requirements Where allowed the recommended
36. nger of introducing additional hazards do not install substitute parts or perform any unauthorized modification to the product Return the product to an Agilent Technologies Sales and Service Office for service and repair to ensure that safety features are maintained vi Agilent 5DX Installation Guide Emergency Shut Down Procedure ii Notices renum iii Safety Information iv Agilent 5DX Installation Guide vii Agilent SDX Installation 1 Preparing for Agilent 5DX 1 Time Required for Installation 2 What has to be done before installation begins 2 System Arrival Inspection and Placement 3 System Hardware Installation and Setup 14 System Performance Verification Procedure 24 System Start up 27 Panel Handling Subsystem Verification 30 Appendix A SMEMA Introduction ta 43 SMEMA Signals 44 SMEMA Connectors 47 Appendix B Wiring Configuration Wiring Configuration 49 3 Phase Wye or Delta 52 3 Phase Wye with Neutral 54 Agilent 5DX Installation Overview NOTE This document is intended to guide you through th
37. now be less than 20 mv If it is not or has risen since your last reading there is a Agilent 5DX Installation 33 34 Caution A Caution A problem do not bring up X Rays Refer to the online Service Guide N7200 90041 for troubleshooting If the reading is not less than 20mv allow more time for the Vacion power supply to operate Recheck this again before proceeding Select System Access then Quit from 5DX From the DOS prompt type ca and press Enter vs xray cfg and edit the line Cold Start Rampup to have a value of 60 instead of 15 Failure to do this step could result in permanent damage to the X ray tube The X ray tube has components that need to warm up before generating X rays The system has been un powered for an extended period of time so the X ray tube requires a 60 minute start up After editing the xray cfg file use Alt W to save the file and Alt X to exit the editor From the Operator Control Panel Figure 13 on page 26 turn the X Ray Enable Key to Enable then push the X Ray On Button From the DOS prompt type ma and press Enter to enter the master directory Then type xrayon zero and press Enter A warning will be displayed Press Esc to continue The time remaining should indicate 60 minutes in the status display After 60 minutes ramp time the high voltage should show about 160 kv in the status display and remain stable If it does not there is a problem and y
38. oduct input wiring terminals or supplied power cable DO NOT operate the product in an explosive atmosphere or in the presence of flammable gases or fumes For continued protection against fire replace the line fuses s only with the fuse s of the same voltage and current rating and type DO NOT use repaired fuses or short circuited fuse holders Keep away from live circuits Operating personnel must not remove equipment covers or shields Procedures involving the removal of covers or shields are for use by service trained personnel only Under certain conditions dangerous voltages may exist even with the equipment switched off To avoid dangerous electrical shock DO NOT perform procedures involving cover or shield removal unless you are qualified to do so DO NOT operate damaged equipment Whenever it is possible that the safety protection features built into this product have been impaired either through physical damage excessive moisture or by any other reason REMOVE POWER and do not use the product until safe operation can be verified by service trained personnel If necessary return the product to an Agilent Technologies Sales and Service Office for service and repair to ensure that safety features are maintained Do not service or adjust alone Do not attempt internal service or adjustment unless another person capable of rendering first aid and resuscitation is present Do not substitute parts or modify equipment Because ofthe da
39. ommented out by a symbol To make the line effective you will delete the symbol from the front of the line x c b od e Save the file and exit from Windows Explorer f You will need to reset the 5DX to allow the changes to be recognized Before you continue verify that there is no panel inside the 5DX g Select User Interface System Access Shutdown Long Term Shutdown h Wait for the system to completely shut down Select Quit from 5DX i Atthe Dos prompt type EXIT j Click on the 5DX Reset icon on the desktop k After the reset completes click on the Start 5DX Interface icon on the desktop I When the interface prompts log on m Select Sytem Access gt Startup gt Automatic Startup to restart the 5DX Wait for all of the startup sequence to complete n In the User Interface select Confirm amp Adjust gt Panel Handling gt Hardware Control to open the Hardware Control window o Click on the Lights Lasers tab in the Hardware Control window p Click the buzzer ON button to turn it on and to verify that the audible alarm will sound C 19 Check your work Verify that all steps are complete and all boxes like the one on the left are checked off 40 Agilent 5DX Installation 20 Complete Install Documentation Complete all other hardware related install documentation and provide copies to the customer NOTE It is likely the customer will need addi
40. ou should contact Agilent SDX Hardware Support Agilent 5DX Installation 7 e From the DOS prompt type ca and press Enter Type vs xray cfg and edit the line labeled Cold Start Rampup so it has a value of 15 this is the original value As before use Alt W to save and Alt X to exit Type ma and press Enter to return to the master directory 5DX Main Cabinet Radiation Integrity Check To verify the 5DX Cabinet Integrity and containment of X Ray emissions perform the following Complete a formal on site radiation survey Use two documents Document Number 5021 1979 is the procedure to follow X ray Safety Test Procedure and Document Number E7200 90084 Series I and or N7200 90092 Series 2L 3 and 5000 is the report form X Ray Safety Test Report The latest versions can be obtained from the MSKC web site http mskc usa agilent com Laminography Imaging Validation To verify that laminographic imaging is functioning perform the following steps From the User Interface menu go to the Utilities menu and select Load Panel Program Select 5DX 512 from the pick list Select 400 FOV From the Utilities menu select Panel Handling then choose Automatic When prompted load the confirmation and adjustment board From the System Access Menu select Quit from 5DX At the DOS prompt type gotocal dots and press Enter Type Loadsync 400 bl and press Enter Type sync e and pre
41. oxiamtely 244 centimeters 96 inches high Consider this height plus the lift height when moving the 5DX It may be desirable to remove the 5DX from its pallet in the receiving area and move it to the installation location from there 4 Agilent 5DX Installation Be careful of cables hoses etc see the note below about forklift caution E c b od Forklift tines should be no more than 17 5 centimeters 6 75 LL inches wide set to 87 5 cm 34 5 inch center to center distance apart and be 152 cm 60 inches long minimum k fork lift h 4 Rear of 5DX shown ia NS Figure 2 System Arrival Caution Lift the system where shown only Do Not use a lift or jack on the rest of the frame or system damage could occur C 1 Check for Gross Damage Look for and record any damage to packing materials etc Note any areas where the equipment has been exposed Document any damage on the waybill Note the two Tiltwatch Indicators and Drop Monitor These indicators must not have been tripped during shipment or the system may be damaged Advise the carrier and contact Agilent 5DX Support Services immediately If significant damage exists document the damage completely take pictures 1f possible prior to further unpacking or movement Agilent 5DX Installation 5 L Caution A Accessories If
42. rors contained herein nor for direct indirect general special incidental or consequential damages in connection with the furnishing performance or use of this material Adobe M is a trademark of Adobe Systems Incorporated which may be registered in certain jurisdictions Hewlett Packard is a registered trademark of Hewlett Packard Company Microsoft is a U S registered trademark of Microsoft Corp Windows and MS Windows are U S registered trademarks of Microsoft Corp Manual Printing History And System Software Revisions This page lists this manual s printing history and the system s software revisions If you receive manual updates or system software revisions a new Printing History Page will accompany the updates and revisions It is important that you insert the new Printing History Page in the manual and remove the old one Software Revision Manual Revision 8 0 Rev A 1 April 2002 Safety Information WARNING This product produces X rays Do not attempt to open any part of the product Exposure to X rays can cause serious bodily injury Refer all servicing to service trained personnel WARNING This product produces X rays Do not operate this product or turn on the X rays source unless all shielding is in place Operation without shielding in place can result in serious bodily injury gt ELECTRIC SYMBOLS X a Alternating current ac Direct Current dc Indicates the field wiring terminal that must be conne
43. s Agilent Technologies 5DX Series 5000 Installation Guide i Agilent Technologies 5DX Series 5000 Manual Version A Software Revision 8 0 April 2002 Copyright Agilent Technologies Inc Rights Reserved N7200 90116 Emergency Shut Down Procedure In the event of a disaster or system emergency shut down the 5DX by pressing one of the Emergency Stop Buttons as indicated in Figure T 1 Emergency Stop Button Locking Switch X ray On Indicator N Emergency Stop Rel K elease Keys c 3 Agilent Technologies 5DXSeries 5000 Emergency Stop Button locks when pressed Figure T 1 Emergency Stop Button Locations For additional information on safety and the 5DX system see the Safety Summary Chapter 2 of the User s Guide or Service Guide Notices O Copyright Agilent Technologies Inc 2002 All Rights Reserved Printed in USA N7200 90116 Printed April 2002 NOTICE This manual is provided as is and is subject to change without notice AGILENT TECHNOLOGIES MAKES NO WARRANTY OF ANY KIND WITH REGARD TO THIS MATERIAL INCLUDING BUT NOT LIMITED TO THE IMPLIED WARRANTIES OF NONINFRINGEMENT MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE Agilent Technologies shall not be liable for er
44. ss Enter Agilent 5DX Installation 35 x c b od g Select the camera icon on the graphic display window Switch the display to Live Laminography h Verify that the 5 dot calibration pattern is visible on the graphic display window Some adjustment of the focus Z axis may be required i From the DOS prompt type auto and press Enter C 9 Self Test Validation To verify that Self Test is functioning properly perform the following steps a From the System Access menu select System Startup b Select Automatic Startup to bring the 5DX to a ready state c Select Utilities gt Service Menu gt Adjust gt Self test gt Self Test Setup d Goto Utilities gt Service Menu gt Adjust gt Self test From the menu select Run e For information on running self tests see the System Administration Guide on line with the system manuals f Verify that all tests pass If tests do not pass refer to the Service Guide N7200 90041 or try self test setup and run self test again NOTE It may be difficult for Self Test to pass until Confirm and Adjust has been run 10 System Operation Functional Checks To verify that the overall system is functioning properly perform the following steps a From the Utilities menu select Load Panel Program then choose 5DX 512 Select a 400 FOV 36 Agilent 5DX Installation b Load the confirmation and adjustment board if not still in
45. t shipped with the system Check the SF pressure It must be above 40psi and should be 55 65psi Verify all cords are firmly seated in their connections Two bolts in the tower door are designed to prevent damage during shipment and to reduce vibration during high speed stage movement C 5 Electronics Bay Setup Open the rear door of the bay and locate the bay door keys Unlock the front door for accessibility Remove the light stack and install on top of the bay with the screws provided This will require removal of the top of the electronics bay You may want to remove the doors at this time as well to facilitate access Attention Assemblies within the electronics bay are susceptible to A electrostatic discharge Be sure to properly ground yourself before handling any assemblies Agilent 5DX Installation 15 16 Electronics Bay Subassemblies amp PCBs Inspect the condition of electronics subassemblies Inspect the individual subassemblies and pc boards look for those which may have unseated during shipping Particular attention should be paid to the motion driver assemblies Mobile Workstation Cabling Route the monitor keyboard and operator console cabling toward the mobile workstation table location Agilent 5DX Installation This drawing is provided for Electronics Bay rear view reference As long as the cable tether is kept in place the cables should remain installed correctly c E c b od
46. tches on and press Enter To quit Press lt Esc gt Figure 16 X ray Start up Screen NOTE Other error or warning messages could occur during this process 3 In general press Esc to clear these If error dialog boxes appear with a choice use one of the choices For example Failed to establish X ray power on do you wish to retry start up Y N Press N to disable the retry Agilent 5DX Installation 29 Panel Handling Subsystem Verification NOTE NOTE NOTE 30 main cabinet access panels must be closed and the green and red interlock LEDs lighted on the operator control console When installing a Pay Per Use system remember to use Agilent CE test credits during all panel handling verification so as not to use customer credits during this setup phase Verify Correct Load Unload Configuration Standard systems are Left to Right However if the customer requires a Right to Left configuration a procedure must be followed to change the configuration to Right to Left This procedure is available in the online documentation 5DX Service Guide If it is required do this before you continue further If not proceed with the next step now Stage Alignment Verification Check loading and unloading a Select Utilities gt Load Panel Program from the menu From the pick list choose 5DX 512 The older panel uses 4picalibxxx sub where xxx the last three di
47. there is an accessories crate or pallet it is advisable to move it to the installation area before opening If there is a wooden crate open it by removing the bolts from the front of each there are bolts on top as well as on both sides Remove the boxes from the accessory crate or pallet Electronics bay This will be located on the same pallet as the main unit The unpacking instructions provide information on removal from the main SDX pallet The electronics bay is tethered to the main unit leave this tether in place even after installation Do not rely on the tether to move the electronics bay along with the main unit Someone must push or pull the electronics bay while the main unit is being transported Verify Items Shipped CE must be present for system and crate unloading system movement and system placement whenever possible Inspect all received containers and verify the correct number of items arrived with the shipment See the packing list If the packing list is missing contact the customer facility receiving personnel Agilent 5DX Installation Electronics Bay 192 cm 76 in high with status beacon ey ad Height max of main unit is 240 cm 95 in Agilent Technologies 5DX Series 5000 Depth main unit only 188 cm 74 in Width max 146 cm 58 in Figure 3 System Dimensions NOTE The main unit while on its pallet is 2 44 meters or 96 inches hi
48. tional documentation be sure the customer is aware that local radiation requirements must be met This varies between states provinces regions and countries x c b od C 21 Complete X ray Survey Documentation Make a copy of the X ray survey document and test results and provide a copy to the customer L 22 Mail All Original Documentation Mail original X ray Safety Test Report E7200 90084 or N7200 90092 and signed Hardware Acceptance 5021 1982 to SPT HW Support Manager Agilent Technologies Inc 815 14th Street S W MS BU221 Loveland CO 80537 6390 USA Notes Agilent 5DX Installation 41 42 Agilent 5DX Installation Appendix A SMEMA Introduction The communication interface between adjacent machines is provided by way of a Surface Mount Equipment Manufacturers Association SMEMA compliant protocol The purpose of multi machine in line interfacing is to allow the Agilent 5DX to integrate directly into your printed circuit assembly manufacturing process There are two SMEMA connectors on each side of a 5DX system This allows the system to be configured to load panels from the left or the right or for altering the system to a dual lane panel flow Standard single lane 5DX systems will only use the front connector on both sides of the system Systems with the middle rail installed dual lane will use the both connectors on both sides The front connectors will refer
49. to the front lane status and the rear connectors will refer to the rear lane status LOAD PANEL L V UNLOAD PANEL t MAIN UNIT IT smema SMEMA Connectors Connectors Cable L SMEMA I O Cable L SMEMA I O To Digital YO Assembly To Downstream Machi Input Output This 5DX is configured for Left to Right flow through Figure A 1 Location of SMEMA connectors NOTE Single lane installations only use the Front connector Agilent 5DX Installation SMEMA A 43 SMEMA Signals Table A 1 identifies the SMEMA electrical interface signals that are used by the 5DX Figure A 2 graphically represents these signals in a process flow diagram Table A 1 SMEMA Signal SMEMA electrical interface signals Digital I O Assembly Description Function Send Request Input SRI Transfer Request Output TRO Send Request Output SRO Transfer Request Input TRI Good Panel Output GPO Untested Panel Output UPO Good Panel Output GPO SMEMA A 44 SMEMA SRI Panel In Available SMEMA TRO 5DX Not Busy SMEMA SRO Panel Out Available SMEMA TRI Output Not Busy SMEMA GPO Panel Passed SMEMA UPO Untested Panel Output Rear SMEMA GPO The upstream equipment forces this signal low when it is ready to send a panel to the 5DX The 5DX forces this signal low
50. ustria 433 3PN 220 380 50 5 236 240 60 4 236 3PY 120 208 60 4 Bahrain 525 3PN 230 400 50 5 Bahrain 525 3PD 240 50 5 Bangladesh 538 3PD 220 50 4 Barbados 272 SPY 200 50 4 Barbados 212 3PD 230 50 4 Belarus 017 3PN 220 380 50 5 Belgium 423 3PN _ 230 400 50 5 B 56 Wiring Configuration Agilent 5DX Installation Table B 2 5DX Country Specific Electrical Information Agilent Agilent Nominal Nominal Number Country Power Voltage Freq of Code Option Wires Belize 208 3PD 230 60 4 Benin 761 3PN 220 380 50 5 Bermuda Dependent 232 3PD 240 60 4 Territory of the UK Bermuda Dependent 232 3PY 120 208 60 4 Territory of the UK Bolivia 335 3PD 230 50 5 Bolivia 335 3PN 230 400 50 5 Botswana 793 3PN 230 400 50 5 Brazil 351 3PD 230 60 4 Brazil 351 3PY 127 220 60 4 Brazil 351 3PN 220 380 60 5 Brunei 561 3PN 240 415 50 5 Bulgaria 487 3PN 220 380 50 5 Burkina Faso 760 3PN 220 380 50 5 Burma Myanmar 546 3PN 230 400 50 5 Burundi 767 3PN 220 380 50 5 Cambodia 555 3PY 120 208 50 4 Cambodia 555 3PN 230 400 50 5 Agilent 5DX Installation Wiring Configuration B 57 WIRING Table B 2 5DX Country Specific Electrical Information Agilent Agilent Nominal Nominal Number Country Power Voltage Freq of Code Option Wires Cameroon 742 IPY 127 220 60 4
51. way 403 3PN 220 380 50 5 Norway 403 3PD 230 50 5 Oman 523 3PN 240 415 50 5 Pakistan 535 3PN 230 400 50 5 Palau 683 3PD 240 60 4 Panama 225 3PD 230 60 4 Paraguay 353 3PN 220 380 50 5 Peru 333 3PD 220 60 4 Peru 333 3PN 220 380 60 5 Philippines 565 3PD 230 60 4 Philippines 565 3PY 127 220 60 4 Poland 455 3PN 220 380 50 5 Portugal 471 3PN 220 380 50 5 Puerto Rico 903 3PY 120 208 60 4 Puerto Rico 903 3PD 240 60 4 Agilent 5DX Installation Wiring Configuration B 63 WIRING Table B 2 5DX Country Specific Electrical Information Agilent Agilent Nominal Nominal Number Country Power Voltage Freq of Code Option Wires Qatar 518 3PN 240 415 50 5 Romania 485 3PN 220 380 50 5 Russia 462 3PN 220 380 50 5 Rwanda 769 3PN 220 380 50 5 Saudi Arabia 517 3PY 127 220 60 4 Senegal 744 3PY 127 220 50 4 Serbia and Montenegro 479 3PN 220 380 50 5 Seychelles 780 3PN 240 415 50 5 Sierra Leone 747 3PN 230 400 50 5 Singapore 559 3PN 230 400 50 5 Slovakia Slovak Republic 030 3PN 220 380 50 5 Somalia 770 3PN 220 380 50 5 Somalia 770 3PD 230 50 5 South Africa 791 3PN 230 400 50 5 Spain 470 3PY 127 220 50 4 Spain 470 3PN 220 380 50 5 Sri Lanka 542 3PN 230 400 50 5 Sudan 732 3PN 240 415 50 5 64 Wiring Configuration Agilent 5DX Installation Table B 2 5DX Country Specific Electrical Information Agilent Agilent Nominal
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