2100 Series - BG Distribution
Contents
1. STRIKE PACKET PART OF ITEM 34 PART OF Nl SVR PACK ag R OR 791 9 42 see gt STRIKE n uw ERO PACK PART OF B Ds 23 SVR PACK er E ITEM 34 S MM PART OF ROD 7 IDE PACKET _ SM ITEM D PART ROD e U GUIDE PACKET 6 2 39 4 SEE PAGE 5 FOR BAR ASSEMBLY Bod GUIDE PACKET S ITEM rls PART GUIDE N 39 SVR PACK ITEM 34 U e SA 8 PART OF i DR SVR PACK Qv ITEM 34 PART OF OUS SVR PACK ITEM 34 lt 2100 Series Exit Device Parts amp Service Manual December 2004 Page 7 522F 524F 525F 526F 5286 529F TRIM ITEM 1 ojal GC N 12 14 Page 8 PART NO 60 7000 0414 FIN 60 7000 0415 FIN 60 7000 1235 048 81 0016 2200 999 60 7000 0046 000 81 4414 0308 036 60 7000 021 6 059 60 7000 021 7 059 60 7000 1328 048 60 7000 621 7 082 99 9958 0047 999 DESCRIPTION Escutcheon Assembly 522F 526F 524F 525F 528F 529F Lever Knob Oylinder Rim Oylinder Collar Housing amp Cam Assy Screw Oylinder Mounting 2 Screw NL Function Driver Gear Assembly Screw Tailpiece Plate 6 x 3 8 PHT T PH 2 Tailpiece Assembly 1 3 4 Door Without Shim Kit 2 2 12. DESCRIPTION Mig Screw Pack 2100F Mig Screw Pack 2100 Sex Nut Pack 4 2 Packs Fire Rated Only Dogging Key 22 gt 2100 2100F CQ SN 24 I Ap ew I BPO 24 A S ae ye A 2 I 1 I 1 757 STRIKE PKG j J 2100 Q Q 1 127 757F STRIKE PKG 2100F ITEM PART NO DESCRIPTION ITEM PART NO 1 Latch Assembly 5a 81 9500 1376 059 60 2100 0010 048 2100 1 9500 1395 60 2100 0011 048 2100 sh eso 1385 058 6 03 0080 5047 FIN 2 Cover 60 2100 6003 FIN 2100 2 3 60 2000 6179 FIN Bottom End Cap 40 4 60 2000 6178 31 81 9500 1373 200 Page 4 December 2004 757 Strike Packet 2100 757F Strike Packet 2100F 2100 Series Exit Device Parts amp Service Manual Yale 2100 BAR ASSEMBLY ITEM PART NO DESCRIPTION ITEM PART NO DESCRIPTION 60 2100 0014 Dogging Bar Assembly 36 60 2100 0015 Dogging Bar Assembly 42 60 2100 0088 Dogging Bar Assembly 48 60 2100 0008 Fire Rated Bar Assembly 36 60 2100 0009 Fire Rated Bar Assembly 42 0 60 2100 0087 2100 Series Exit Device Parts amp Service Manual Fire Rated Bar Assembly 48 December 2004 81 9500 1399 000 60 2100 1001 999 99 9999 7330 036 60 2100 1007 048 81 3815 0412 036 Dogging Kit Consists of the following Dogging Drive Wavy Washer B
3. Obsolete Schlage Medeco ASSA etc from 5400LN Parts Manual Spacer Obsolete Retainer Plate Escutcheon Spindle Assembly 586F 581F Pawl 2100 Series Exit Device Parts amp Service Manual 581F 586F 588F 589F TRIM Cylinder Nightlatch Control Access Lever by Key F08 F03 Passage Lever F14 2100 Series Exit Device Parts amp Service Manual December 2004 Page 25 210 SERIES TRIM Nightlatch Access by Key Dummy Trim Pull Plate Night Latch Cylinder by Pull 60 2100 0090 FIN 60 2100 0020 FIN 60 2100 0021 FIN 213F 214F 217F Cylinder Ring Standard 1765 250 Others Supplied with cylinder Cylinder Housing 60 2000 6206 082 Plate Assembly 213F Rose x Cylinder KE Finger Pull 214F Pull Only 217F Pull x Cylinder 214F amp 217F Shield 60 2000 1093 059 Fire Doors Only A 2 Cylinder 2 10 24 x 3 4 PTHMS Mounting Screws 81 0015 0516 048 Standard 12 24 thread 60 7000 1235 048 Others Supplied with cylinder Page 26 December 2004 2100 Series Exit Device Parts amp Service Manual Arcadia Projection 3 1 16 78mm Projection 2 5 16 59mm Projection 2 7 8 73mm Lever assembly Lever assembly Lever assembly RHR 60 7000 0097 FIN 60 7000 0095 FIN 60 7000 0140 FIN LHR 60 7000 0098 FIN Monroe Pacific Beach Pinehurst Projection 2 3 16 71 Projection 2 3 4 70mm Projecti
4. Yale FLATBAR EXIT DEVICE 2100 SERIES An ASSA ABLOY Group brand ASSA ABLOY PARTS amp SERIVCE MANUAL Yale ISRC a a n ete at ae REPE 2 Installation NOTES aa mem Ebor aus Gigi aes reto naue NEw dire monte a ate e 3 Howto Order Parts 55 cube ok in rd E ee dede noue Die Damas 3 Handing pM 3 Exit Devices 2100 21006 Rim Exit Device PEN bee aha Sew bs 4 2100 Bar ASSemIDIY uo eho cde Dies bale auqa RUN 5 2110 2110F Surface Vertical Rod Exit Device 2 2 4 2 2 2 6 7 Trim 522 5245 525F 5260F TENTI ias e Rl an GS alee 8 9 5239F kuchaku sa a a 10 14 520E 52 ll 12 13 S33 rele TIT TOT TETTE 14 15 Dae DOSE TE ates Ren gate adu Sa tee a 16 17 SSUES E STEHT 22 A M 18 19 546 548F 549F Tim 20 21 DAZE SAAR MMM meret SS a 22 23 581E 586E 588E SSF INM rts Eie ee ERI e deb ee sks DEE eR 24 25 2139F eS aN Bers 26 Le
5. 60 7000 0047 FIN Brass 60 7000 0048 FIN Bronze 60 7000 0049 FIN Stainless Steel 60 7000 0050 FIN Brass 60 7000 0051 FIN Bronze 60 7000 0052 FIN Stainless Steel Yale DESCRIPTION ITEM Escutcheon Assembly 3 532F 4 5 532F 6 532F 17 534F 534F 534F 38 December 2004 PART NO See Chart Page 34 See Chart Page 34 60 2000 6206 082 60 7000 1235 048 81 9500 1466 FIN 60 7000 1039 048 81 0010 0664 FIN 81 0013 0670 FIN 99 9999 7154 FIN 99 9999 7156 FIN 60 0010 2639 FIN DESCRIPTION Cylinder Mortise or Rim Collar Cylinder Housing Cylinder Screw Cylinder Mtg 2 Screw Packet Mtg Consists of the following Threaded Post 1 1 4 20 x5 8 1 RHPMS 1 4 20 x1 3 OHPMS Lockwasher 2 Washer 14 Finish 3 Pull Straight 2100 Series Exit Device Parts amp Service Manual x Q 09 G 9 2 Dummy Nightlatch Full Plate Cylinder by Pull F02 F03 534F 532F 2100 Series Exit Device Parts amp Service Manual December 2004 Page 17 DESCRIPTION ITEM Escutcheon Assembly 4 60 7000 0161 FIN 531F 5 Brass 6 60 7000 0162 FIN 531F 17 Bronze 60 7003 0163 FIN 531F Stainless Steel 60 7000 0143 FIN 530F See Chart Page 34 Cylinder Mortise or Rim December 2004 PART NO See Chart Page 34 60 2000 6206 082 60 7000 1235 048 81 9500 1405 FIN 81 0013 0670 FIN 99 9999 7
6. 14 5407 0161 048 14 5407 0161 14 5407 0166 14 5401 1906 048 DESCRIPTION Rose Support Assembly Screw 10 32 x 2 PTHMS 2 Tool Lever Removal Driver amp Rod Assembly Yale Best Arrow Falcon I C Obsolete Schlage Medeco ASSA etc from 5400LN Parts Manual Spacer Obsolete Pad Retainer Sleeve Bar Connecting Schlage Cam Oylinder Pin Roll Cylinder Spacer Cylinder Spindle Assembly 546F 541F Pawl 2100 Series Exit Device Parts amp Service Manual 541F 546 548F 549F TRIM 3 50 SCHLAGE CYLINDER CAP REMOVED d 4 2 56 E Y amp 5 00 e Dummy Dummy Cylinder Nightlatch Rigid Free Control Access Wheeling Lever Lever Lever by Key Lever F02 F02 F14 F08 F03 549F 548F 548F 546F 541F 2100 Series Exit Device Parts amp Service Manual December 2004 Page 21 22 60 2000 X079 FIN 14 5301 X638 FIN 99 9999 7331 999 Yale DESCRIPTION Knob CA Nut Rose Plate Mounting Tool Knob Removal Tailpiece Retainer Screw Locking 2 Washer Lock 2 ITEM 10 11 12 13 14 15 16 17 December 2004 PART NO 81 0014 0504 036 14 5301 X664 FIN 60 2000 0018 048 60 2000 1092 999 DESCRIPTION Screw Mounting 2 Cylinder Shield Insert Cap Trim Screw 10 24 x 1 4 PPHMS 2 Spindle Assembly Spring 2
7. Page 13 60 7000 0222 1 Brass 60 7000 0223 FIN Bronze 60 7000 0224 FIN Stainless Steel 60 7000 0413 FIN 81 0016 2200 999 81 4414 0308 036 10 60 7000 0212 059 Page 14 DESCRIPTION Escutcheon Assembly 535F 535F 535F 533F Thumbpiece Cylinder Rim Collar Rim Cylinder Housing amp Cam Assembly Screw Cylinder Mounting 2 Screw NL Function Screw Tailpiece Plate 6 x 3 8 PHT T PH 2 Tailpiece Assembly ITEM 17 December 2004 PART NO 81 9500 1476 FIN 81 0013 0670 FIN 99 9999 7156 FIN 60 7000 1306 999 60 7000 1305 059 60 0010 2639 FIN 60 7000 1039 048 99 9999 5697 999 60 7000 1190 059 60 7000 0214 000 60 7000 1045 059 99 9999 7154 036 DESCRIPTION Screw Packet Mtg Consists of the following Screw 1 4 20 x 1 OPHMS 3 Washer 14 Finish 3 Spring Not Shown Under Tailpiece Hex Nut Bushing for Spring Not Shown Pull Straight Screw Post Lock Washer Screw Post Spring Thumbpiece Slider Thumbpiece Housing Tailpiece Assy Pin Thumbpiece 2100 Series Exit Device Parts amp Service Manual SN Passage Cylinder Access by Active Controls Key and 15 F05 F06 535F 533F 533F 2100 Series Exit Device Parts amp Service Manual G December 2004 x e 15 16
8. Retainer Shank Retaining Ring Sold as an Assembly only Corbin Russwin ITEM PART NO DESCRIPTION 1 14 5407 0141 FIN 14 5407 0906 FIN Retaining Ring AU Lever Assembly PB Lever Assembly Cam and Connecting Bar Assembly Shank Retainer Shank Sold as an Assembly only Page 32 December 2004 2100 Series Exit Device Parts amp Service Manual Yale INTERCHANGEABLE CORE LEVER ASSEMBLIES 2100 Series Exit Device Parts amp Service Manual Best ITEM PART NO 1 14 5407 0040 FIN 14 5407 0041 FIN 14 5407 0042 FIN Sold as an Assembly only Schlage Sold as an Assembly only Medeco ASSA Sold as an Assembly only December 2004 DESCRIPTION AU Lever Assembly MO Lever Assembly PB Lever Assembly Cam and Connecting Bar Assembly Shank Retainer Shank Retaining Ring DESCRIPTION AU Lever Assembly PB Lever Assembly Connecting Bar Shank Retainer Shank Retaining Ring DESCRIPTION AU Lever Assembly Connecting Bar Shank Retainer Shank Retaining Ring Page 33 Yale T Mounting Application Cylinder s Description Cylinder Collar Screws 1109 5109 6 pin Standard Security 1765 250 60 7000 1235 048 U5109 6 pin High Security 60 7000 1235 048 Standard 1109 5109 7 pin Standard Security 1765 250 60 7000 1235 048 Escutcheon Trim 520F 530F Ser
9. 000 1224 999 Short lead is at 11 o clock and long lead is to lever side of stump at 6 o clock Remove round housing spring and spacer Note orientation of gap which governs rotation in gear and remove gear Rotate lever 180 Flip gear over and reinstall observing proper gap orientation for new direction of rotation LHR 6 8 o clock RHR 4 6 o clock Install spring of opposite hand color Place spring around spindle with long lead against gear and to lever side of post Place housing gap side toward lever over spring and spindle until square in hous ing begins to slide down on spindle While applying downward pressure on housing wind short lead of spring toward lever until housing snaps into place Replace spacer in housing Spring housing and spacer should now be oriented as indicated in step 3 above Note Housing gap will always be to the lever side and spring will be slightly preloaded when properly installed Be sure lever thimble is seated properly in escutcheon Reinstall nut snugly but do not over tighten Lever should rotate freely Replace cotter pin Page 40 RIGHT HAND REVERSE BLUE SPRING LEFT HAND REVERSE RED SPRING December 2004 SPRING HOUSING 2100 Series Exit Device Parts amp Service Manual Yale 1 Many problems with the operation of exit devices are caused by fac DOOR MUST DOOR MUST NOT DOOR MUST DOOR MU
10. 100 Series Exit Device Parts amp Service Manual 542F 544F TRIM 542F lt 0 S 00 ab js a nder Kno Control Knob F02 F14 F08 544F 544F 542F December 2004 Yale 581F 586F 588F 589F TRIM PART NO 14 5401 2711 FIN 14 5401 6640 FIN 14 5403 6650 FIN 14 5403 6651 FIN 14 5407 6038 FIN 14 5407 6042 FIN 14 5407 6062 FIN 14 5407 6021 FIN 14 5407 6045 FIN 14 5407 6065 FIN 14 5407 6022 FIN 14 5407 6042 FIN 14 5407 6066 FIN 14 5407 6056 FIN 14 5407 6048 FIN 14 5407 6068 FIN 14 5407 6080 FIN 14 5407 6028 FIN Page 24 DESCRIPTION Rose Scalp Lever Plain AU Augusta MO Monroe PB Pacific Beach Cylinder AU Augusta MO Monroe PB Pacific Beach Yale 1 C 6 Pin AU Augusta MO Monroe PB Pacific Beach Yale 1 C 7 Pin AU Augusta MO Monroe PB Pacific Beach Best Arrow Falcon I C 6 amp 7 Pin AU Augusta MO Monroe PB Pacific Beach Corbin Russwin 6 AU Augusta Medeco ASSA I C 6 AU Augusta 10 11 17 21 December 2004 PART 14 5407 0108 FIN 14 5407 1102 000 14 5407 0060 000 14 5407 0161 048 14 5407 2053 000 60 7000 1546 048 60 7000 0155 078 14 5407 0161 14 5407 0166 14 5401 1906 048 DESCRIPTION Rose Support Assembly See Page 21 Tool Lever Removal Driver amp Rod Assembly Yale Best Arrow Falcon
11. 156 FIN DESCRIPTION Collar Cylinder Housing Cylinder Screw Cylinder Mtg 2 Screw Packet Mtg Consists of the following Screw 1 4 20 x 1 OPHMS 3 Washer 14 Finish 3 2100 Series Exit Device Parts amp Service Manual Dummy Blank Nightlatch Plate Access by Key F01 F03 530F 531F 2100 Series Exit Device Parts amp Service Manual ee Q gt a gt December 2004 Page 19 Yale 541F 546 548F 549F TRIM PART NO 14 5401 2711 FIN 14 5401 6640 FIN 14 5403 6650 FIN 14 5403 6651 FIN 14 5407 6038 FIN 14 5407 6042 FIN 14 5407 6062 FIN 14 5407 6021 FIN 14 5407 6045 FIN 14 5407 6065 FIN 14 5407 6022 FIN 14 5407 6042 FIN 14 5407 6066 FIN 14 5407 6056 FIN 14 5407 6048 FIN 14 5407 6068 FIN 14 5407 6080 FIN 14 5407 6028 FIN Page 20 DESCRIPTION Rose Scalp Lever Plain AU Augusta MO Monroe PB Pacific Beach Cylinder AU Augusta MO Monroe PB Pacific Beach Yale I C 6 Pin AU Augusta MO Monroe PB Pacific Beach Yale I C 7 Pin AU Augusta MO Monroe PB Pacific Beach Best Arrow Falcon I C 6 amp 7 Pin AU Augusta MO Monroe PB Pacific Beach Corbin Russwin 6 AU Augusta Medeco ASSA I C 6 AU Augusta ITEM 3 6 N 21 December 2004 PART NO 14 5407 0108 FIN 81 0015 0580 036 14 5407 1102 000 14 5407 0060 000
12. 4 Door or Std Door with Shim Kit 1 Drive Lever Gear 2 on 525F Hub Lever Cotter Pin December 2004 ITEM 15 17 18 19 20 21 49 PART NO 99 9999 3516 999 60 7000 9001 999 81 9500 1476 FIN 81 0013 0670 FIN 99 9999 7156 FIN 60 7000 1224 999 60 7000 1225 999 60 7000 1234 999 60 7000 1306 999 60 7000 1305 059 60 7000 1236 059 60 7000 X055 FIN DESCRIPTION Nut Spindle Thimble Insert Nylon Levers Not Shown Screw Packet Mtg Consists of the following Screw 1 4 20 x 1 OPHMS 2 Washer 14 Finish 2 Spring Grip Return not shown Levers RHR blue Levers LHR red Knob Spring not shown Under Tailpiece Hex Nut Bushing for Spring not shown Washer Under Slotted Hex Nut and Tailpiece Thimble not shown Levers amp Knobs 2100 Series Exit Device Parts amp Service Manual Passage Dummy Rigid Active Lever or Cylinder Access by Key Dummy Rigid Passage Cylinder Access by Key 2100 Series Exit Device Parts amp Service Manual December 2004 Lever Dummy Free Controls Lever and Lever Knob Active Knob Controls Knob and Knob Wheeling Lever F02 F02 F08 F09 F02 F14 F08 F09 528F 522F Page 9 10 60 7000 0526 FIN See Chart Page 27 See Chart Page 34 See Chart Page 34 60 2000 6206 082 60 7000 1011 059 60 7000 6217 082 DESCRIPTION Escutcheon Ass
13. HMS 8 12 00 0000 3432 000 KRM150 Retro Fit Kit contains 60 1500 0150 078 Bracket Top Final Assembly 60 1500 0153 078 Bracket Assembly Mounting 60 7000 1419 078 Shim Mullion 2 60 7000 1413 048 Bracket Cylinder Anti Rotation Not 81 9500 1585 000 KRM150 Screw contains Shown 81 0011 0616 999 Mounting Screw 12 x 24 x 3 4 FHPMS 4 60 7000 1413 048 Bracket Cylinder Anti Rotation 81 0014 0406 036 Bracket Mounting Screw 8 32 x 5 16 81 3711 0412 048 Cylinder Screw 8 x 32 x 1 2 13 See Page 34 Cylinder Mortise Page 38 December 2004 2100 Series Exit Device Parts amp Service Manual Yale HANDING INSTRUCTIONS Rim Devices 2100 2100F Series These devices are non handed Device Side RHR Door LHR Door Surface Vertical Rod Devices 2110 2110F Series Remove four screws and vertical lifter assembly Turn device to opposite 180 RHR DEVICE LHR DEVICE degrees orientation insert lifter assembly and reinstall screws NOTE Lifter must fit under lift block as shown VERTICAL LIFTER 48 ASSEMBLY ASSEMBLY 2100 Series Exit Device Parts amp Service Manual December 2004 Page 39 Yale HANDING INSTRUCTIONS Lever Handle Trim e d 11 Remove cotter Remove castle nut Observe spring orientation LHR Red spring part 60 7000 1225 999 Short lead is at 1 o clock and long lead is to lever side of stump at 6 o clock RHR Blue spring part 60 7
14. ST tors other than the device itself NOT BIND BE WARPED NOT SAG SWING FREELY Among the most common is a mis alignment or an improper fit of the door within the frame 2 Another common source of prob lems is improper installation Even if all cutouts and screw holes are properly located exit devices must be securely fastened to properly reinforced doors Hollow doors and REINFORCEMENT frames with a structural thickness x metal skin plus reinforcement or solid hardwood must have at least FIO three full screw threads to be con DOOR SKIN BLIND RIVET NUT sidered reinforced 3 Most problems with dogging occur on vertical rod devices When the dogging function is hard to engage or will not work at all the rods may be incorrectly adjusted allowing the mechanism to bottom out Readjust rods per the device instructions or as outlined on the previous pages 2100 Series Exit Device Parts amp Service Manual December 2004 Page 41 42 December 2004 2100 Series Exit Device Parts amp Service Manual 2100 Series Exit Device Parts amp Service Manual December 2004 Page 43 online literature and templates For the latest information on Yale Commercial Lock and Hardware products visit our website at www yalecommercial com Click on the Literature button to find B Catalogs Parts manuals B Templates Specifications E Installatio
15. Security Lever cylindrical lock cylinders 0 2110 2110F SVR E y 5210 6 pin Security Cyl 5220 7 pin 1 C Security Cyl 107S Adaptor kit for Schlage Cyl Trim with lever for Best Arrow or Falcon cylinder Trim Prefix specify 6 or 7 pin R Trim Prefix Trim with lever for Corbin Russwin IC cylinder AU amp PB levers only Yale KeyMark Refer to separate catalog section for availability Page 34 December 2004 2100 Series Exit Device Parts amp Service Manual Rim Devices 1 1 4 32mm 757 Standard on 2100 Vertical Rod Devices 1 9 16 x 15 16 40mm x 24mm 791 Standard Top Strike on 2110 2110F 1 1 16 27mm 790 Standard Bottom Strike on 2110 2110F 2100 Series Exit Device Parts amp Service Manual 757F 793 Standard Optional strike for double door on 2100F applications without a mullion on 2100 1 3 4 2 7132 9 16 44mm 64mm 14mm A CA li 64mm E o ee 797 702 Bracket for SVR Top Strike in Flush Transom Opening on 2110F Floor Strike for optional bottom Pullman Latch 67mm K J iane 27mm 2 5 8 1 2 25mm TN 794 Optional Floor Strike for fire openings using saddle threshold or flush floor mount Must use for fire openings with thesholds December 2004 Page 35 Yale Shim Kits 224 For 2110 2110F Surface
16. Vertical Rod Exit Device Note Use shim in addition to the Latch Mounting Plate Top and Bottom Shin Latch N eo 0 701 ic 1060 Rod Guide Shim 4 60 7010 1065 Device Standard amp TE N Standard amp T 60 7000 1 106 200 Kit Includes All Shims for Device 03 2100 5210 200 Surface Vertical Rod Device End Cap Shim 2 60 2000 1181 200 Rod Extension Assembl 223 For 2110 2110F Rim Exit Device Kit Includes Shims for Device 03 2100 5200 200 Device End Cap Shim 2 60 2000 1181 200 Device Shim AN Standard amp T P 60 7000 1106 200 Extension Link Extension Kits 2 Used to extend the height of stan 12 dard length rods for 2100 2110F Series exit devices Optional Vertical Latches y 60 1510 0280 FIN Panic 6 60 1510 0277 FIN Panic 60 1510 0278 FIN Panic 12 60 1510 0282 FIN Fire Rated Top Pullman Latch 60 1510 1135 999 Direction of Rod Travel Bottom Pullman Latch Direction of Rod Travel Page 36 Less Hold Back Feature For Use with Electric Strikes 60 7010 0055 999 For Use with Latch Track Thresholds 60 7010 0051 999 December 2004 2100 Series Exit Device Parts amp Service Manual 2116 ALARM PART NO DESCRIPTION 60 2116 0005 Alarm Bracket Sub Assembly 60 2116 0001 Alarm Housing Sub Assembly 81 9500 1398 Screw Pack 60 2116 6001 Die Cast Cov
17. e Plate 1 Screw 8 32 x 5 16 Trilobe 4 Removable Handle Shank Retainer Assembly 1 Page 28 December 2004 2100 Series Exit Device Parts amp Service Manual 2100 Series Exit Device Parts amp Service Manual December 2004 Page 29 Yale ITEM PART NO DESCRIPTION QUANTITY See Page 27 Outside Lever Handle 1 1210 FIN KEYWAY Cylinder Assembly Specify finish see Page 2 and keyway 1 14 5401 2711 FIN Rose Scalp Specify finish see Page 2 1 14 5401 6756 082 Outside Rose Support 1 14 5401 1619 000 Snap Ring 1 14 5401 1624 048 Stop Plate 1 14 5401 1641 999 Lever Spring Outside 1 14 5401 1642 999 Lever Spring Inside 1 14 5401 1757 048 Cover 1 14 5401 1410 048 Pin 2 14 5401 1623 048 Outside Rose Plate 1 16 81 3711 0406 048 Screw 8 32 x 5 16 PHFH Trilobe 4 Page 30 December 2004 2100 Series Exit Device Parts amp Service Manual 2100 Series Exit Device Parts amp Service Manual December 2004 Page 31 Yale INTERCHANGEABLE CORE LEVER ASSEMBLIES Yale 6 Pin ITEM PART NO DESCRIPTION 1 14 5407 0076 FIN AU Lever Assembly 14 5407 0019 FIN MO Lever Assembly 14 5407 0030 FIN PB Lever Assembly Cam and Connecting Bar Assembly Shank Retainer Shank Retaining Ring Sold as an Assembly only Yale 7 Pin ITEM PART NO DESCRIPTION 1 14 5407 0077 FIN AU Lever Assembly 14 5407 0021 FIN MO Lever Assembly 14 5407 0031 FIN PB Lever Assembly Cam and Connecting Bar Assembly Shank
18. embly Lever Knob Cylinder Rim Collar Rim Cylinder Housing Cylinder Gear Drive Hub Lever ITEM 14 15 17 December 2004 PART NO 99 9958 0047 999 99 9999 3516 999 81 9500 1476 FIN 81 0013 0670 FIN 99 9999 7156 FIN DESCRIPTION Cotter Pin Nut Spindle Screw Packet Mtg Consists of the following Screw 1 4 20 x 1 OPHMS 2 Washer 14 Finish 2 2100 Series Exit Device Parts amp Service Manual Nightlatch Access Nightlatch Access by Key by Key F03 F03 527F 523F 2100 Series Exit Device Parts amp Service Manual December 2004 e 9 9 Page 11 12 PART NO DESCRIPTION Escutcheon Assembly 60 7000 0142 FIN 520F 60 7000 0146 FIN 521F Brass 60 7000 0147 FIN 521F Bronze 60 7000 0148 FIN 521F Stainless Steel Collar Mortise See Chart Page 34 December 2004 PART NO 60 2000 6206 082 60 7000 1235 048 81 9500 1476 FIN 81 0013 0670 FIN 99 9999 7156 FIN DESCRIPTION Housing Cylinder 521F Screw Cylinder 521F Mounting 2 Screw Packet Mtg Consists of the following Screw 1 4 20 x 1 OPHMS 2 Washer 14 Finish 2 2100 Series Exit Device Parts amp Service Manual NIL Blank Plate Access by Key F01 F03 520F 521F 2100 Series Exit Device Parts amp Service Manual December 2004 gt 9 05
19. er 80 9401 0056 Alarm Label 60 7700 7214 Switch Activator 607700 2212 Cylinder Nut 80 9420 2116 Installation Instructions 2100 Series Exit Device Parts amp Service Manual December 2004 Page 37 Yale ITEM PART NO DESCRIPTION 1 Mullion 60 1500 1267 114 7 for M100 F 60 1500 1265 114 8 for M100 F 60 1500 1266 114 10 for M100 F 2 60 1500 1283 078 Bracket Upper Mounting Bracket Lower Mounting 60 2000 1164 078 Panic Fire Rated 4 60 2000 9158 999 Anchor Pad Fire Rated 5 81 9500 0351 000 Screw Packet contains 81 0011 0616 059 Screw 12 24 x 3 4 FHM PH 4 81 6219 2708 059 Set Screw 5 16 18 x 3 8 1 81 6419 2714 059 Set Screw Half Dog 5 16 18 x 5 8 2 60 7000 1324 048 Screw 1 4 20 x 3 4 RHM PH 2 99 9999 7161 059 Lock Washer 1 4 2 99 9999 6037 999 Masonry Anchor 1 4 20 2 6 81 9500 0371 078 Angle Bracket Packet contains Angle Bracket 1 Screw 12 24 x 7 16 OHM PH 2 81 9500 1417 078 Stabilizer Kit optional contains Bracket Stabilizer 2 Stabilizer 2 Spacer Stabilizer 4 Screw 10 24 x 3 4 FHM PH 4 Screw 10 24 x 1 FHM PH 4 Not 81 9500 1524 114 Parts contains Shown Items 2 3 4 5 and 11 Not 81 9500 1523 FIN Parts Packet contains Shown Items 7 8 and 9 10 00 0000 3516 000 Spacer Mullion 11 81 9500 1561 058 Door Bracket Packet contains 60 2000 1156 058 Bracket Door 2 81 0011 0516 058 Screw 10 24 x 3 4 FP
20. ies 2100 2100F Rim U5109 7 pin High Security 1766 60 7000 1235 048 t Rim Oylinders tr 2110 2110F SVR 1709 6 pin CMK Oylinder 1765 656 34 2311 8738 048 1709 7 pin CMK Oylinder 1765 656 34 2311 8738 048 1193 5193 6 pin Std Sec 1765 469 10 1193 1018 048 1193 5193 7 Std Sec 1765 656 10 1191 1018 048 Note Mounting screw part numbers shown are the screws to mount the cylinder Application Cylinder s Description Cylinder Collar 9 Keyed 2153 5153 6 or 7 pin 1 1 8 29mm Standard Security Removable Mullions KRM100 100F 2100 2100F Rim 2196 5196 6 pin Std I C Sec I C 1765 250 E 2 2197 5197 7 pin Std I C Sec 1765 250 2100 2100F Rim z Alarm Kit 2197 7 pin 1 11 16 42mm Std 1 C 7 pin 1765 594 2110 2110F SVR As with exit device trim you must order a cylinder to go with a keyed removable mullion The Yale keyed removable mullion accepts a standard 6 pin 2153 mortise cylinder with cam 2160 Other cylinders are optional U5153 6 and 7 pin cylinders cannot be used with a keyed removable mullion Application Cylinder s Description 1801 6 pin Knob Cyl Std 1802 6 pin Lever Cyl Std 1802A 7 pin Lever Cylinder 1210 6 Lever Cylinder 1220 7 pin Lever Cylinder Knob or Leverset Trim 540F 580F Series Trim ps 5802 6 pin Security Lever Cyl Keyed trim uses Yale Ur MH 5802A 7 pin
21. n instructions Yale customers can click on the ebusiness symbol D on the website to register for ebusiness account to Check the status of orders B Check availability of Quick Ship items B Track your order and confirm delivery Receive email notification of template changes And More www yalecommercial com Yale Yale Commercial Locks and Hardware 1902 Airport Road Monroe NC 28110 USA Tel 1 800 438 1951 e Fax 1 800 338 0965 e www yalecommercial com Yale Corbin Canada Ltd 6940 Edwards Boulevard Mississauga Ontario Canada L5T 2W2 Tel 1 800 461 3007 Fax 1 800 461 8989 www yalecorbin on ca Yale and Yale Security Inc are registered trademarks of Yale Security Inc Other product brand names may be trademarks or registered trademarks of their respective owners and are mentioned for reference purposes only Copyright 2004 Yale Security Inc All rights reserved These materials are protected under US copyright laws All contents current at time of publi cation Yale Security Inc reserves the right to change availability of any item in this bulletin its design construction and or its materials The ASSA ABLOY Group is the world s leading manufacturer and supplier of locking solutions dedicated to satisfying end user needs for security safety and convenience An ASSA ABLOY Group brand ASSA ABLOY 42110 MA 12 0 12 04N
22. on 2 7 8 73mm Lever assembly Lever assembly Lever assembly 60 7000 0239 FIN 60 7000 0240 FIN 60 7000 0198 FIN CO 3 Brandywine Copenhagen Litchfield Projection 2 11 16 68mm Projection 3 1 8 79mm Projection 2 1 2 64mm Knob assembly Knob assembly Knob assembly 60 7000 0064 FIN 60 7000 0062 FIN 60 7000 0060 FIN Note CA knob available for 540F series trim only Knob and Lever Handle Assemblies Include Spindle P N 60 7000 1243 059 Roll Pin P N 99 9999 3979 023 2100 Series Exit Device Parts amp Service Manual December 2004 Jefferson Projection 2 3 8 60mm Lever assembly 60 7000 0093 FIN Virginia Projection 2 3 4 70mm Lever assembly 60 7000 0236 FIN WwW Carolina Projection 2 15 16 75mm Knob assembly 542F 60 2000 X079 FIN 544F 14 5301 X638 FIN Page 27 Yale ITEM PART NO DESCRIPTION QUANTITY 1 See Page 27 Outside Lever Handle 1 3 1802 FIN KEYWAY Cylinder Assembly Specify finish see Page 2 and keyway 1 6 14 5401 2711 FIN Rose Scalp Specify finish see Page 2 1 7 14 5401 6756 082 Outside Rose Support 1 8 14 5401 1619 000 Snap Ring 1 9 14 5401 1624 048 Stop Plate 1 10 14 5401 1641 999 11 14 5401 1642 999 12 14 5401 1757 048 Lever Spring Outside 1 Lever Spring Inside 1 Cover 1 13 14 5401 1410 048 Pin 2 14 14 5401 1623 048 16 81 3811 0406 048 17 14 5407 0100 048 18 14 5407 0108 048 Outside Rose Shank Assembly 1 Outside Ros
23. ushing Screw Thread Forming Swage Form Trilobular or Equivalent Phillips Truss Head Machine 8 32 x 1 2 Page 5 Yale 2110 2110F SURFACE VERTICAL ROD PART NO DESCRIPTION Latch Assembly 2110 2110F Must Specify Hand 2 Cover 60 2110 6004 FIN 2110 3 Bottom End Cap a Top End Cap 5a Mtg Screw Pack 2110F 5b Mtg Screw Pack 2110 6 03 0080 5047 FIN Sex Nut Pack 4 2 packs Fire Rated Only 7 60 7000 1131 036 Dogging Key 23 81 9500 1549 FIN Screw Packet Cover 60 21 10 0002 048 8 32 x 5 16 UFPHMS 4 32 60 7010 X040 FIN Cover Top amp Bottom Latch 33 Top Latch 60 7010 0049 999 2110 60 7010 0050 999 2110F Page 6 December 2004 ITEM PART NO 81 9500 1512 000 60 7110 1038 048 60 7010 1039 048 60 7010 1067 048 99 9999 4308 999 60 1500 6150 999 60 7010 1046 059 60 7010 1055 200 81 9500 1546 000 81 3111 0676 048 81 9500 1454 200 60 7010 0054 000 60 7010 0053 000 60 2110 7006 FIN 60 7010 1025 059 81 9500 1514 FIN 60 2110 7007 FIN 42 99 9999 4308 999 DESCRIPTION SVR Pack Consists of the following Top Mtg Plate Bottom Mtg Plate Top Rod Connector Spring Pin 2 Drill Jig Floor Bolt Strike Latch Mounting Screw Packet Latch Mounting Screw 4 Wood Door Panic 791 Top Strike Packet Bottom Bolt Case 2110 2110F Top Rod Bottom Rod Connector Rod Guide Packet Bottom Rod Spring Pin 2100 Series Exit Device Parts amp Service Manual 791
24. vers ard KNOBS 2 iier ptem e e oe eee T dud nee dave gales aE sha Ray m h ee eee 27 Lever Rose Assemblies 28 33 Cylinders en LM TERR Sma Em a w akawa Q e UE 34 Ej rA 35 Accessories oom cius aen Lex bur ie be dura E ex Qa Sh teint 36 ADULTI 37 18 EL 38 Handing Instructions bia eee eb RR RR ure 39 40 Troubleshooting saeta sass te Read ean Wis SPE RE qa RR RR add 41 Trim finish option only Page 2 December 2004 2100 Series Exit Device Parts amp Service Manual Yale INTRODUCTION Installation Notes 1 Only fire rated components can be used on fire rated exit devices Doing otherwise will void any type of product warranty labeling and listing Any component bearing the UL mark for fire rating cannot be supplied Ref items with 4 symbol 2 Refer to the templates and installation instructions for complete door preparation and installation requirements 3 Machine screws are provided for steel reinforced doors threaded to the head AB Type screws are provided for wood door applications In addition sex nuts and bolts are provided for fire rated devices and are optional for non rated devices It is recommended that sex nuts and bolts be used for all exit device applications This will improve the performance and e
25. xtend the life of the product How to Order Parts 1 In order to simplify the ordering procedure and maintain regulatory compliance parts are only available as listed 2 To order parts provide the appropriate quantity part number finish hand when required and description as directed and illustrated below For example use the following configuration to order A ten mullion stabilizer kits page 38 to match 600 application primed for painting B one surface vertical rod latch cover page 6 in bright brass x Quantity Part Number Hand 81 9500 1417 FIN 600 Stabilizer Kit 1 sees 1 60 7010 X040 FIN Top Latch Cover For assistance contact your authorized Yale distributor or sales agency or visit our website at www yalecommercial com Handing Left Hand Reverse Hinges on left opens outward For handed devices specify LHR Right Hand Reverse Hinges on right opens outward For handed devices specify RHR Note Doors with Panic Exit and Fire Exit hardware must open out Therefore hands must be reverse bevel PUSH SIDE LEFT HAND RIGHT HAND REVERSE REVERSE BEVEL DOOR SN BEVEL DOOR PUSH SIDE PUSH SIDE a HINGE STRIKE STRIKE HINGE JAMB JAMB JAMB JAMB 2 PULL SIDE PULL SIDE LHR RHR 2100 Series Exit Device Parts amp Service Manual December 2004 Page 3 2100 2100F RIM EXIT DEVICE SEE PAGE 5 FOR BAR ASSEMBLY
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