Operating & Service Manual
Contents
1. For 3 or 75mm sieves For 6 or 150mm sieves For 10 or 250mm sieves SSA 812 SSA 810 SSA 811 SSA 805R shown with SS 8R SSA 802 SSA 801 OBA 15R SSA 802 SSA 803 8 0 3 6 SSA 804 1 3 0 6 SSA 820 SSA 805R OBA 15R with balance SSA 810 SSA 811 SSA 812 hil Nan ER a a una i PL nn SSA 801 on SS 8R SSA 803 shown with j SSA 804 Extra Support Rod Set Page 92. Gilson Sieve Shaker Models SS 8R amp SS 12R Copyright 2008 CEE EE ZE PHONE 800 444 1508 P O Box 200 Lewis Center Ohio 43035 0200 FAX 800 255 5314 740 548 7298 Email customerservice gilsonco com Website www globalgilson com 740 548 5314 SAFETY INSTRUCTIONS Safe operation of the Sieve Shaker is your responsibility You are re sponsible for operating and maintaining this equipmentin compliance with these instructions and with the use of common sense You should always review and completely understand the operating and safety instructions before using the machine DANGER This machine operates on electric current Improper operation could result in electric shock electrocution or an explosion 1 The standard Gilson Sieve Shaker comes with a 1 3 hp motor wired for 115V 60Hz Sieve shakers can also be ordered with special wirings 230 60 110 50 and 220 50 Motors are NOT explosion proof Always make sure the motor and electrical components are appropriated for your intended use and are properly configured 2 Always check electrical wiring for loose connections and for pinched or frayed wiring 3 Always use properly wired three pronged plug or otherwise ground the machine Connect the machine to a properly wired three pronged receptacle Make sure the cord is located where no one will trip or get tangled in it 4 Always disconnect and lock out power supply before performing main tenance and repairs Wami
3. 16 pad on Model SS 8R 1 Mounting plate 1 17 Cover mounting screw 4 rowel OAREN Leveling leg with lock nut 4 with key amp setscrew 1 18 aod one i m Electric and Driving Parts Bumper block with capscrews 2 Motor 1 3 hp 110V 60Hz 1 and lock washers 2 1 20 Motor cord grommet amp plug 1 Motor mounting bolt with nut Hammer Assembly Parts flat washer and lock washer 1 M II Upper hammer 1 21 ot ate Drive belt 1 Lower hammer 1 22 Timer with screws 2 1 Hammer spring 2 23 Timer cord 1 _ Hammer post 2 24 Hammer post capscrew 2 25 Hammer post nonmetallic bushing 4 26 Page 6 Gilson Company Inc CERTIFICATE OF COMPLIANCE i to specifications of Sa ASTM American SR Testing and Materials LU EU A 7 J F ANSI TERRE sha ds Institute NES gs ISO In Sta is Organization 7 WwW La PAF W Lk WN R This is to certify that tig test steve 4 pplied by Gilson was produced by manufacturing m thods and quality coftr lhprotedures intended to assure conformity to ASTME 1 1 latest reyision at time ofshipment If found to be outside ofany ASTM tolerances prior to use this test sieve willibe replaced free of charge Test Sieve Quality Mant ed GILSON COMPANY INC Certificate of Compliance for All Sieves HOW TO ORDER SIEVES Sieves may be ordered either by individual model numbers from the tables on following pages or by description Ordering by description is con
4. 305mm SV12 BRB SV12 SRB Page 8 Gilson Company Inc SS 8R amp SS 12R Sieve Shaker EXCLUSIVE GILSON SIEVE SHAKER ACCESSORIES CLEAN N STOR UNITS Clean n Stor units are offered in three versions as handy timesav ing aids for repetitive sieve emptying cleaning and weighing op erations associated with 8 or 200mm diam sieve testing work Stand alone Model Model for SS 8R Bolts to case top Model for Electronic Balances SIEVE STORAGE RACK Adjustable freestanding bench rack SSA 803 holds all diameters of sieves to 12 and is ideal for storing up to 16 Full or Half Height 8 and 200mm diameter sieves Order extra support rod set to increase capacity 50 to 2 rows if needed Sieve Storage Rack Extra Support Rod Set WALL MOUNT RACK Gilson SSA 820 Sieve Rack Unit is for wall mounted storage of up to 11 FH or 22 HH 8 200mm diameter sieves SOUND COMPARTMENTS Model SSA 805R Sound Compartment is designed for use with SS 8R and SS 12R Sieve Shakers Construction is sturdy painted steel with 1 25mm of sound deadening foam Doors are hinged for easy access and two 3 25 83mm knockout ports are provided for hook up of exhaust systems for applications with machines generating airborne dust PLATFORM ADAPTERS Gilson Platform Adapters are weighted for use with SS 8R and 12R Sieve Shakers which require certain loading for proper operation of machine counterbalance feature SSA 812 is for 12 sieve shakers only
5. 1251 400 VI2SH 400 Noaso szam Vi2CF o vi2ci aso V12CH 450 V125F 450 V1251 450 V125H 450 Half Height No500 25m _ Vi2CF 500 V12C1 500 V12CH 500 V125F 500 V1251 500 V125H 500 No635 20m __ _Viacr ea5_ V12C 635 V12CH 635 V125F 635 V1251 635 V125H 635 VI2SHXPN VI2SHXPE Backing Cloth Brass or stainless steel rolled backing cloth can be added to any sieve to increase support to fine mesh Backing is recommended in large diameter sieves to prevent sagging and tearing at the frame joint especially if the application calls for overloading or if sample material is abrasive or of high specific gravity Unsatisfactory sieve life would suggest replacing with a sieve with backing cloth See Table for Model numbers of added backing cloth Sieves with backing cloth are made to order so deliveries are longer and sieves are nonreturnable Sieve Diameter Height In Shipping Data Models for Added amp Height Designation Stacked Overall Ib kg Cu Ft Rolled Backing Cloth Sieve Support 3 75mm FH 1 1 8 1 1 2 5 0 0 05 HH 5 8 1 1 8 i i 0 05 Sieve Brass Stainless 6 152mm FH 17 8 2 5 8 0 12 Diameter Cloth Cloth HH 1 1 8 1 7 8 0 12 8 203mm FH 2 1 8 2 7 8 8 203mm SV8 BRB SV8 SRB HH 1 1 8 1 7 8 10 254mm SV10 BRB SV10 SRB 10 254mm FH 3 1 8 4 12 305mm FH IH HH Heights are approximate and vary due to mesh thickness 12
6. 2SI 075 V12SH 075 se 16 0mm vzco vrcross vi2ch oss vi2sF o63 vizsiro6s vi2sHro6s 0 530 13 2mm v12cF o53 v12cl 053 V12CH 053 V12SF 053 V12SI 053 V12SH 053 v rzsmm P vizcFoso vizcroso vi2cH oso v12sF os0 121060 V12SH 050 ane nemm vicon vizcros vizcHon V12SH 044 3 8 95mm Vi2cF o38 V12CI 038 V12CH 038 V12SF 038 V12SI 038 V12SH 038 sne somm P cost vizcros vi2cH os1 vi2sF o31 vi2srost v125H7031 0 265 67mm Vi2CF 027 V12CI O27 v12CH 027 V12SF 027 V12SI 027 V12SH 027 mwe TT esm vzco vcrozs vi2ch o2s vi2sF 025 vizsiro25 v12sH 025 No 3 1 2 5 6mm V12CF 003 V12CI 003 V12CH 003 V12SF 003 V12S 003 V12SH 003 No 4 475mm V12CF 004 V12CI 004 V12CH 004 V12SF 004 V12S1 004 V12SH 004 Full Height Nos 400mm _Vi2CF 005 Vi2cW 005 V12CH 005 V125F 005 Vi2SIH005 V125H 005 No 6 3 35mm V12CF 006 V12CI 006 V12CH 006 V12SF 006 V12SI 006 V12SH 006 No7 2 80mm Vi2CF 007 Vi2CI 007 V12cH 007 V12SF 007 V12S1 007 V125H 007 VI2SHHOT2 Vi2SH 014 VI2SHFOTE VI2SHF018 V125H 020 V125H 025 V125H 030 emedo Mih ght No400 3eum V12Bi400 Vi2EH 400 V12CF 400 V12C1400 V12CH 400 V125F 400 V
7. 5 Gilson Company Inc SS 8R amp SS 12R Sieve Shaker V Parts No Req d Key No No Req d Key No Sieve Clamping Parts Cam Shaft Assembly Parts Clamp Rod acorn nut 2 1 Cam shaft hanger 2 27 Clamp rod 2 a Hanger capscrew Clamp rod nut 2 3 amp lock washer 4 28 Clamp bar tube 1 4P Cam shaft 1 29 Clamp center knob Cam shaft hanger bushing 1 30 with screw amp washer 1 5P Cam 1 31 Clamp compression sleeve Roller clutch 2 32 with cover 1 6P Roller clutch block 1 33 Clamp end knob Cam shaft spacer 1 34 with washer and cap 2 7P Cam shaft nylon washers 4 34A Clamp bar block 2 8P Actuator link with rod ends 2 Note Serial No SS 1529 and lower have 23 1 4 and nuts 2 1 25 long Clamp Rods Longer 27 1 16 rods Actuator link screw 2 36 as currently used may be substituted but Stabilizer rocker bracket 1 37 must be replaced as a pair Stabilizer rocker bracket nylon bushing 2 38 Main Shaft Parts Stabilizer rocker bracket Sieve platform bolt amp nut 2 39 with main shaft 1 9 Connecting link 2 40 Drive pulley amp counterweight Connecting link nut 4 41 with key and setscrew 1 10 Connecting link washer 4 42 Neoprene sponge washer 1 11 Connecting link rubber bushing 4 43 Anti friction washer 1 12 Stabilizer arm 1 44 Thrust bearing 1 13 Nonmetallic bushing 2 14 Outer Case Parts Main housing Out 1 with bearings amp hub 1 15 D Left case cover 1 Mounting capscrew i Right case cover including with lock washer 8
8. 5P severalcomplete turns to provide slack 2 Place your sieve stack on the sieve platform 3 Loosen the end knobs 7P Apply inward pressure onthe end knobs while lowering cover assembly until cover rests evenly onthetopsieve Tighten clamp end knobs to lock the assembly to the clamp rods 2 4 Tighten clamp center knob 5P until center screw pushes cover downward to secure sieve stack in place vertically 5 Check to see that the machine is level and correct the leveling if necessary 6 Lock leveling legs in final position with lock nuts pro vided This step should not have to be repeated until you move the sieve shaker to another substantial solid work surface until the sieve shaker becomes unstable in operation or until your sample does not remain evenly dispersed in your top sieve 7 Connect the three pronged plug into a 115V 60Hz grounded power source 8 Perform your test Time required to complete a test will vary depending upon the physical characteristics of the test material Mostseparations willbe complete in ten minutes or less Refer to your test specifications and be consistent 9 Disconnect and lock out power to the Sieve Shaker when it is not in use 10 The SS 8R and SS 12R Sieve Shakers are equipped with a tapping mechanism which makes a loud noise If the noise is unacceptable consider using the SSA 805R Sound Compartment SS 8R amp SS 12R Sieve Shaker Models SS 8R and SS 12R are
9. Asnug fit assures longer life less bearing wear and quieter operation than a belt which is too tight A loose drive belt may cause the unit to run too slowly or in spurts The drive belt should deflect 1 64 of the value of the span of the pulleys The pulleys should be aligned to avoid excessive edge wear Never force or pry the belt over the pulley flanges Use disassembly steps 1 3 Every two years or whenever disassembled Grease the thrust bearing 13 and the face of the cam 31 Perform disassembly steps 1 7 to access these parts Disassembly 1 Disconnect and lock out the power supply 2 Locate the four cover mounting screws and remove them Remove right timer side section of the cover Inside the left cover section locate two more mounting screws on the cover flanges Remove these screws and the left section of the cover 3 Loosen the four motor mounting bolts Motor will slide toward the left side of the machine loosening tension on the belt so that you can remove it 4 Remove the four mounting cap screws 16 from SS 8R amp SS 12R Sieve Shaker the mounting plate 17 and lift the entire unit out of its case 5 Unhook the two hammer springs 23 6 Remove the connecting link nuts 41 and links 40 7 Removethe hammer post capscrews 25 actuator link screws 36 bumper block capscrews 20 and lock ring 19 Now you can lift the sieve platform with main shaft out of its center h
10. ST SIEVES 3 Stacking Brass Cloth Stainless Cloth Stainless Cloth Heights Brass Frame Brass Frame Stainless Frame For 12 Sieves Coarse Series Inter Ht Inter Ht Half Ht Inter Ht i w fromm f vc vizcraoo vi2cH a00 v125F 400 v1251 400 Vi2sH 400_ For handling l 3 1 2 90mm V12CF 350 Vi2CI 350 V12CH 350 V12SF 350 V12S1 350 V12SH 350_ convenience 3 735mm fo Vi2CF 300 V12C1 300 V12CH 300 V12SF 300 V12SI 300 V12SH 300 Intermediate 2 1 2 63mm __ V12CF 250 V12CI 250 V12CH 250 V12SF 250 V12SI 250 V12SH 250 _ 212 53mm Vi2CF212 V120 212 VI2CH 212 V12SF 212 vi2sir212 V12SH 212 Height is 2 50mm V12CF 200 V12CI 200 V12CH 200 V12SF 200 V12SI 200 V12SH 200 recommended for 11 34 45mm vi2cr i75 vi2ci 175 V12CH 175 V12SF 175 V12S1 175 V12SH 175 ieee mu arsmm vizcriso vizoso vi2cH 150 v12sF 150_ v12sr150 V12SH 150 most applications 13 4 315mm vicz Vi2cri25 vi2ch 25 Vi2sFi25 vi2si 125 Vi2sH 125 mo 26 8mm f vcnos vizciios vizchmo6 vi2se 106_ vizsimos v12sH 106_ v om ET vzco vaoo vicio Vr2SF100 v12sr100 V128H 100 me 224mm PT vcross vi2cross vi2cH oss Vi2sFross V12SH 088 34 190mm Vi2CF 075 v12ci 075 V12CH 075 V12SF 075 V1
11. V8CE 300 V8SF 300 63mm 2 12 53mm V8CF 212 V8SF 212 2 50mm V8CF 200 _ V8sF 200 1 3 4 45mm V8CF 175 _ V8SF 175 1 1 2 37 5mm V8CF 150 V8sF 150 1 1 4 31 5mm NN NVECEMZEN COSC 1 06 265mm V8CF 106 V8SF 106 a 25 0mm vscri00 vssri00 7 8 224mm V8CF 088 V8SF 088 3 4 190mm V8CF 075 V8SF 075 5 8 16 0mm V8CF 063 V8SF 063 0 530 13 2mm VaCr 053 V8SF 053 12 5mm V8CF 050 V8SF 050 7 16 11 2mm V8CF O44 V8SF 044 3 3 95mm V8CF 038 V8SF 038 5 16 80mm V8CF 031 V8sF 031 0 265 67mm V8CF O27 V8SF O27 1 4 63mm _ V8CF o25 V8CH 025 V8SF 025 V8SH 025 No 3 1 2 5 6mm V8BF 003 V8BH 003 V8CF 003 V8CH 003 V8SF 003 V8SH 003 Fine Series O o 32um V8CF 450 V8CH 450 V8SF 450 V8SH 450 INo 500 25m V8CF 500 V8CH 500 V8SF 500 V8SH 500 No 635 20um_ V8CF 635 V8CH 635 V8SF 635 V8SH 635 Page 7 Gilson Company Inc SS 8R amp SS 12R Sieve Shaker 12 INCH ROUND TEST SIEVES Gilson Offers 12 DIAMETER ROUND TE
12. bed in Disassembly Bolt length will depend on thickness of mounting bench The 1 4 in diameter bolts will pass through the level ing leg holes without engaging threads If you cannot reach the internal case corners to tighten the bolts remove the entire operating assembly as described in Disassembly If stability is a problem with short sieve stacks add extra nonfunctional sieves below an extended rim pan When using 8 inch sieves on the Model SS 12R al ways use the platform adapter to compensate for the difference in sieve weights This adapter can be used with either a regular or an extended rim pan When the adapter is positioned with larger I D side up you can use either pan Invert the adapter for a tighter fit if using only an extended rim pan Securethe ring tothe sieve platform with the two cap screws provided Page 3 Gilson Company Inc lll Maintenance and Disassembly Before performing maintenance or repairs on the sieve shaker always read and understand the safety operating and maintenance instructions Please provide the serial number and model number of the unit when ordering replacement parts Routine annual maintenance 1 Apply of a few drops of oil to the motor end bear Ings 2 Inspect the drive belt for wear tension and align ment A worn loose tight or misaligned drive belt can af fect operation of the sieve shaker The belt should be snug neither too tight nor too loose
13. counterbalanced to permit free standing operation with most common sieve load ings With very tall or very short sieve stacks the units may be unstable and move around during operation Normally this condition occurs only with sieve stacks exceeding about 20 inches 508mm in height This is equivalent to using more than eight sieves and pan of 2 1 8 in stacking height If you need to use tall sieve stacks and your sieve shaker moves around try re leveling Ifthat does not work mount the unit to a solid substantial table or bench NOTE Bolting the machine down is not a substitute for leveling Bolting the shaker down without proper leveling will cause forces from the unbalanced sieve stack to damage the drive mechanism This damage is not covered by warranty 1 Disconnect and lock out power supply Remove the four threaded leveling legs 2 Remove left and right case covers following instruc tions in disassembly 3 Obtain four 1 4 in 6 35mm diameter bolts with nuts flat washers and lock washers Bolt length will depend on the thickness of the mounting bench and on the thickness of the shims which you use to level the Sieve Shaker prior to mounting Bolting the machine down is not a substitute for leveling 4 The 1 4 diameter bolts will pass through the leveling leg holes without engaging the threads If you cannot reach the internal case corners to tighten the bolts remove the entire operating assembly as descri
14. emporary work surface with the sleeve up Insert the clamp center knob and washer 5P through the sleeve and into threads of the clamp bar tube 4P Loosen end knobs 7P remove the wooden dowel shipping pins at each end of the clamp bar and place the cover assembly onto the clamp rods 2 Position the cover assembly approximately one inch below threads at top of rods 2 and clamp in place by tightening the clamp end knobs 7P Screw acorn nuts 1 onto the tops of the clamp rods 2 until secure Place the Sieve Shaker on a substantial solid work surface sufficient to provide support for this size ma chine Re level prior to operating Gilson Company Inc ll Operation Read and be sure you understand all safety and operating instructions including the separate timer instructions The Gilson Sieve Shaker is designed primarily for siev ing material particles of a size ranging from No 4 to No 200 Sample quantity should be large enough to be representative yet small enough to avoid overloading any individual sieve Maximum loading for sieves size No 4 and smaller should be about 200g for 8 inch sieves and about 450g for 12 inch sieves Sieves larger than No 4 should be limited to about one particle of material for each hole available The sieve cover and clamping assembly secure sieve stacks of varying heights Prepare your sieve stack and clamp it as follows 1 Unscrewtheclamp center knob
15. ng Never operate the sieve shaker without having all covers and case in place Waming Keep your body away from the unit s moving parts when it is operating Waming Always unplug or disconnect machine from the power source when the unit is not in operation Warming Theelectric motor onthis machine has internal thermal protection lf the motor shuts off from overload the machine may restart by itself after cooling off unless the machine is unplugged during cool down Warming Always be sure the machine is level before operation Re level if excessive vibration and machine movement occur Warming Always wear safety glasses when operating maintaining or repairing this machine Gilson Company Inc VI Table of Contents Safety Instructions Uncrating amp Assembly Instructions Operation Maintenance and Disassembly Troubleshooting Parts Diagram and List Accessories Page 1 SS 8R amp SS 12R Sieve Shaker 5 6 7 9 Gilson Company Inc SS 8R amp SS 12R Sieve Shaker Models SS 8R and SS 12R This manual applies to Serial Number SS 1812 and higher For older units request manual for your serial number or convert to current design by ordering parts numbered 4P through 8P from this manual Uncrating amp Assembly Instructions The SS 8R and SS 12R weigh approximately 135 pounds and 162 pounds respectively Use appropriate equipment and manpower to uncrate the sieve shaker Wear safet
16. ousing 15 8 Ifyouremovethecam shafthangers 27 for any reason reassemble exactly as removed The roller clutch block 33 and one cam shaft hanger 27 contain overrun ning clutches which must be installed to allow correct rotation of the cam shaft 29 or serious damage will result Main bearings have permanent lubrication and are sealed inside the main housing 15 This main housing with bearings and hub should not be dis assembled in the field replace them as a unit if necessary IV Troubleshooting 1 Unitfails to operate Check motor electrical connec tions and timer Replace or reconnect as necessary Check drive belt tension replace belt if worn 2 Unitruns but fails to give impact tapping Remove cov ers drive belt and mounting capscrews 16 Replace or reconnect hammer springs 23 as required 3 Unit operates but is excessively noisy Disassemble through step 4 Check resilient faces on bumper block 20 and replace block if necessary 4 Unit is unstable shakes or walks too much a Readjustlevelvia leveling legs and lock with lock nuts b For Model SS 12R be sure that weighted platform adapter is used when using 8 inch diameter sieves c Loosen and re clamp the sieve stack d Check sieve stack height If over 20 inches see Operation Page 4 SS 8R amp SS 12R Sieve Shaker Gilson Company Inc TA h Qm o 9 SS 8R amp SS 12R PARTS DIAGRAM Page
17. venient when several sieves on an order are of same configuration differing only by U S Standard size designation Example 8 diameter full height all brass sieves in sizes 3 4 4 8 30 100 regular pan When ordering by description all of the following must be specified 1 Diameter 8 3 6 10 12 also available 2 Metallic Construction B brass cloth brass frame C stainless cloth brass frame or S stainless cloth stainless frame 3 Stacking Height Full or Half also intermediate for 12 4 US Standard size designations or mm and um designations Refer to sieve model number tables to be sure that sieves are offered in configurations you order PRICES As the world s largest source of test screening and sieving instruments Gilson is able to offer top quality sieves manufactured to ASTM E 11 standards at the best possible pricing CUSTOM SIEVES Examples of custom sieves that may be ordered from Gilson brass frame 5 127mm diameter 8 diameter all brass round and square hole punched plate Inquire for your special needs SS 8R amp SS 12R Sieve Shaker ROUND TEST SIEVES 8 DIAMETER ROUND TEST SIEVES Brass Cloth Brass Frame Stainless Cloth Stainless Frame Stainless Cloth Brass Frame Coarse Series HalfHt FullHt HalfHt FullHt Half Ht a 100mm vacr 400 vasrv4o0 90mm V8CF 350 V8SF 350 7mm
18. y glasses and work gloves In most instances the simplest method of uncrating is to cut the carton away from the machine Leave the carton intact as far as possible so that it can be used to return the machine if necessary Lift machine from skids and carton using appropriate equipmentto lift the machine onto a substantial solid work surface If you are not going to mount the machine to the work surface lay the sieve shaker on its side to install of the leveling legs Turn the legs into the threaded holes in the bottom corners of the outer case Turn the legs all the way in at this point Set the sieve shaker upright Level the machine by adjusting the legs until the machine is level and rigid Further leveling will likely be required once the sieve shaker is fully assembled and ready for operation Re level when you move the sieve shaker when the material in the sieves does not remain evenly dis tributed or when the machine becomes unstable in operation Mount clamp rods 2 by turning them into holes in sieve platform 9 until they are flush with bottom of the platform Make sure that the clamp rods are parallel to each other and that the distance between 10 11 12 13 Page 2 the tops of the clamp rods is equal to the center to center distance between the holes in the clamp bar tube 4P Tighten clamp rod nuts 3 The clamp rod acorn nuts 1 will be installed later Place the cover 6P on a t
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