11101, 11108 & 11151 INSTALLATION INSTRUCTIONS
Contents
1. e For long term driving applications where continuous run times exceed 30 minutes and fuel capacity is less then 10 gallons Aeromotive recommends the installation of a Fuel Pump Speed Controller to maintain lower fuel temperatures in the tank See Aeromotive Fuel Pump Speed Controller 16306 Failure to follow the above may result in fuel leakage bursting of the fuel lines poor vehicle performance and or decreased fuel pump life Improper installation will void all warranties for this product CAUTION Installation of this product requires detailed knowledge of automotive systems and repair procedures We recommend that this installation be carried out by a qualified automotive technician Installation of this product requires handling of gasoline Ensure you are working in a well ventilated area with an approved fire extinguisher nearby Extinguish all open flames prohibit smoking and eliminate all sources of ignition in the area of the vehicle before proceeding with the installation The enclosed Aeromotive fuel pump utilizes AN 10 ORB O ring Boss Ports style inlet and outlet ports these ports are NOT PIPE THREAD and utilize NO THREAD SEALANT Compatible Fuels Pump Gas Race Gas E85 Diesel Alcohol Ethanol The following steps are typical of most installations 1 Referring to the appropriate vehicle service manual for instructions remove the OEM fuel pump 2 Install an after market sumped high flow capaci2. 1200 HP forced induction 1500 HP naturally aspirated Fuel Cell or 100 micron A1000 Fuel Pump 10 micron m A1000 Bypass Sump Kit Fuel Filter P N 11101 Fuel Filter Regulator P N 18650 P N 12304 P N 12301 P N 13204 AN 10 Line P AN 10 Line AN 08 Return Line w AN 10 Line i AN 10 Line m Perfect for blow through carb applications that require a boost sensitive regulator Note Be sure to route all electrical wires clear of any moving suspension or drivetrain components and any exhaust components Protect wires from abrasion and road obstructions or debris 8 Make sure you use stranded insulated copper wire in the sizes shown with matching crimp type connectors for all connections 9 Locate the OEM fuel pump supply wires located near the OEM fuel pump mounting location Using that supply wire connect the Aeromotive fuel pump as shown in the following diagram 30 AMP AUTOMOTI VE KaL CLEAN CHASSIS 12 VDC FROM OEM 16 or 18 GA GROUND FUEL PUMP OR Can 5 OOO s OR AFTERMARKET ECM or GROUND FROM OEM FUEL PUMP TERMINALS 30 87 FUEL PUMP RED 10 GA WIRE FUEL PUMP RED 10 GA WIRE BLACK 10 GA WIRE 12 VDC i j i CLEAN CHASSIS 30 AMP GROUND IRCUIT BREAKER CIRCUIT BREAKER TO E INSTALLED AS CLOSE O BATTERY AS POSSIBLE FROM BATTERY 10 Attach a suitable non liquid filled fuel pressure gauge to the fuel system schrader valve f
3. filter element Far less than 100 micron porosity and maybe 2 surface area What about a fine filter They are also necessary but must be installed on the outlet side of your Aeromotive fuel pump never on the inlet Options include the Aeromotive 10 micron replaceable element fabric filter assemblies P N 12301 and P N 12310 and the new high flow 40 micron cleanable element stainless steel filter assembly P N 12335 Given the alcohol content found in today s pump gas it is now necessary to frequently monitor and service any downstream fuel filters in use Because they cannot be cleaned keep a spare 10 micron element on hand for immediate service to eliminate engine fuel starvation and drivability problems when they become heavy clogged All Aeromotive pumps except the Pro Series EFI pump may use the Aeromotive filter 12304 with 10 inlet and outlet fittings and 100 micron stainless steel element The Pro Series EFI pump 11102 requires filter 12302 with larger stainless steel element and 12 inlet and outlet fittings The 12302 is also recommended for the 11104 EFI Eliminator pump and our new 11105 belt drive pump try 400gph or 2700Ib hr of fuel delivery at 100psi Though Genuine Aeromotive Filters may be somewhat more expensive than the off brand options you simply must compare apples to apples They say a picture is worth a thousand words Real Filter ose 4 ee Elements need SEE 2 a1 051 Fa
4. only apply ye Surface area Above are various versions of 100 micron fuel filters elements Note the top element is the Aeromotive 100 micron element P N 12604 as found the fuel filter assembly P N 12304 Note the various filters all have billet housing with AN connections and can be disassembled for inspection and cleaning Also note that all are sold and recommended as appropriate pre filters Of course it s obvious by this comparison image that there s more to a filter than the micron rating a billet housing or even AN Connections It should be equally clear that surface area the amount of filter material available for fuel flow 1s not at all related to micron rating but a major key to a filters flow capacity All these filters may be fine well made assemblies and perhaps they are suitable for use with various fuel pumps on various engines However excepting the very top element which is there for comparison none of the above belong in any system featuring an Aeromotive fuel pump and certainly not any car boat truck etc that features an engine worthy of such a pump AEROMOTIVE INC LIMITED WARRANTY This Aeromotive Product with proof of purchase dated on or after January 1 2003 is warranted to be free from defects in materials and workmanship for a period of one year from the original date of purchase No warranty claim will be valid without authentic dated proof of purchase This warranty is to the
5. original retail purchaser and none other and is available directly from Aeromotive and not through any point of distribution or purchase If a defect is suspected the retail purchaser must contact Aeromotive directly to discuss the problem possible solutions and obtain a Return Goods Authorization RGA if deemed necessary by the company Please call 913 647 7300 and dial option 3 for the technical service dept All returns must be shipped freight pre paid to the company and with valid RGA before they will be processed Aeromotive will examine any product returned with the proper authorization to determine if the failure resulted from a defect or from abuse improper installation misapplication or alteration Aeromotive will then at it s sole discretion return repair or replace the product If any Aeromotive product is determined defective buyer s exclusive remedy is limited in value to the sale price of the good In no event shall Aeromotive be liable for incidental or consequential damages Aeromotive expressly retains the right to make changes and improvements in any product it manufactures and sells at any time These changes and improvements may be made without notice at any time and without any obligation to change the catalogs or printed materials Aeromotive expressly retains the right to discontinue at any time and without notice any Aeromotive product that it manufactures or sells This warranty is limited and expressly limits a
6. GHEROMOTIVE A Fuel Systems 11101 11108 amp 11151 INSTALLATION INSTRUCTIONS WARNING The fuel system is under pressure Do not open the fuel system until the pressure has been relieved Refer to the appropriate vehicle service manual for the procedure and precautions for relieving the fuel system pressure To use this pump in your vehicle s fuel system you must do the following e A by pass style fuel pressure regulator must be used in the system e Utilize AN 10 size high pressure fuel lines fittings and o rings for all connections from the fuel tank pickup to the fuel pump e To ensure proper fuel pump performance and longevity mount pump level with or lower than the bottom and as close to the tank as possible e Install a 12304 pre filter and 12301 post filter e If you are using a stock fuel tank install a reservoir sump in the bottom rear of your fuel tank Exercise extreme caution and follow all manufacturers recommendations when installing a reservoir sump Sump part 18650 e Tank Fuel cell must have at least a 1 2 tank vent e If you choose not to install a reservoir sump then you must install a high flow capacity fuel tank pickup 9 16 to 5 8 inner tube diameter Installing pickup tube instead of a reservoir sump may shorten the fuel pump life and cause drivability problems When using a pickup you should maintain at least 2 tank of fuel to avoid possible engine lean out and or fuel pump damage
7. N 10 Is the fuel pump mounted at or below the half tank fuel level Does the fuel filter on the inlet side of the pump have a 100 micron filtration rating and have a min of 60 in area Are the fuel filters in the system been clean or new Are you driving the vehicle for periods of time greater then 30 minute with less the 10 gallons of fuel in the tank A by pass style regulator 1s required for proper operation of this product For EFI we recommend Aeromotive p n 13101 or 13109 For carb applications we recommend Aeromotive p n 13204 A sumped fuel tank or fuel cell is required for proper product performance refer to Aeromotive tech bulletin 802 Pickup tubes vs sump feed for specific details Clean high flow inlet plumbing is required for proper pump operation a min of 9 16 ID or AN 10 fuel line is required on the pump inlet side The fuel pump must be mounted such that it is gravity feed to insure a long and healthy life The fuel filter on the inlet side of the fuel pump is required to be rated at 100 micron and have no less then 60 in filtering area for detailed information refer to Aeromtive tech bulletin 101 titled Inlet Filter Insure that all fuel filters are clean or new proper filters are an inexpensive cure to a lot of fuel system problems Refer to Aeromotive tech bulletin 102 titled Post Pump Filtration As the fuel level falls in your tank it is bei
8. al wires by attaching them to the vehicle chassis 14 Test drive the vehicle to insure proper operation and re check the fuel system for leaks If any leaks are found immediately discontinue use of the vehicle and repair the leak s Aeromotive system components are not legal for sale or use on emission controlled motor vehicles Thanks for purchasing another quality product designed engineered and manufactured in Kansas City USA AEROMOTIVE INC 7805 Barton Street Lenexa KS 66214 913 647 7300 fax 913 647 7207 Do you have voltage at the pump terminals Is the terminal connected to 12 V and the terminal connected to the battery ground cable Is the fuel line going to the engine compartment connected to the same side of the fuel pump as the power terminals Do you have a 100 micron fuel filter installed on the inlet side of the fuel pump Yes Contact Aeromotive Fuel System Troubleshooting Pump does not run at all Pump performs poorly or runs intermittently Check all electrical connections Connect power wires to proper terminals Plumb the fuel pump in the proper orientation Debris may have entered the fuel pump and locked it up Contact Aeromotive No Contact Aeromotive Is the fuel pressure regulator you are using a by pass style Are you using a sumped fuel tank or a fuel cell Is the fuel line between the fuel tank fuel cell a minimum of 9 16 ID or A
9. ng recirculated at an increasing rate allowing less time for fuel cool down in these cases it is recommended to use a Fuel Pump Speed Controller we recommend Aeromotive n n 16306 Aeromotive Inc Technical Bulletin 101 From Aeromotive Technical Department Date 10 10 2011 Re Fuel Filtration Selecting the correct filter to prevent lean out and pump failure STOP If you are selling or installing a fuel filter on the inlet of an Aeromotive fuel pump be certain you do not use a filter that causes more problems than it solves For pump inlet filtration use only Aeromotive 100 micron P N 12304 12302 or an acceptable equivalent see specifications below Do not install the Aeromotive P N 12301 or 12310 filter with 10 micron fabric element on the inlet of any Aeromotive fuel pump they are however perfect for use on the outlet of the pump and this is the only location for which they are recommended All 100 micron Fuel Filters are NOT created equal Aeromotive 100 micron filter cartridge Stainless Steel pleated construction Over 60 square inches of surface area K pin it ANUN UUU il Ili n A AUN IRU With HM Hay Off brand 100 micron filter returned with an A1000 pump the customer claimed was defective is it any mystery why the pump failed to perform Nope You may run any brand of filter you choose on your car just be certain that 1t meets the following requirements The filter element used
10. nnection Sumped Fuel Tank Or Fuel Cell Aeromotive 11101 Fuel Pump Pump Inlet Aeromotive 12304 100 Micron Fuel Filter Min 2 ID or Not Included AN 10 Fuel Line 6 Using AN 10 fuel line connect the fuel pump outlet to the 12301 fuel filter You can attached the filter directly to the fuel pump utilizing an AN 10 fitting 15608 and 2 sealing o rings 10AN o ring pack 15623 Make sure you use high pressure 150 psi minimum fuel line for this connection 7 Using AN 08 or AN 10 fuel line connect the fuel filter outlet to the Y block 15620 15675 or 15674 From the Y block use AN 08 lines to make the connection to the fuel rails Make sure you use high pressure 150 psi minimum fuel line for this connection For optimum fuel system performance in EFI applications Aeromotive recommends a balanced system with the fuel pressure regulator as the last component in the system as shown in the following diagram EF FUEL SYSTEMS Approved for Street Duty BR Approved for Racing Duty k BR 1000 EFI SYSTEM 1000 HP forced induction 1300 HP naturally aspirated m Raw Fuel Rail A1000 Injected Fuel Cell or 100 micron A1000 Fuel Pump 10 micron Y Block P N 14107 Bypass Regulator P N 18650 P N 12304 P N 12301 n A AN 10 Line g AN 10 Line AN 08 Line I AN 08 Line AN 06 Return Line E Requires Machining CARBURETED FUEL SYSTEMS Q smrenstrsvonouy p ont tc ous a BS A1000 CARBURETED SYSTEM
11. ny implied warranty to one year from the date of the original retail purchase on all Aeromotive products No person party or corporate entity other than Aeromotive shall have the right to determine whether or not this Limited Warranty is applicable to any Aeromotive product authorize any action whatsoever under the terms and conditions of this Limited Warranty assume any obligation or liability of any nature whatsoever on behalf of Aeromotive under the terms and conditions of this Limited Warranty This Limited Warranty covers only the product itself and not the cost of installation or removal This Limited Warranty is in lieu of and expressly excludes any and all other warranties expressed or implied This Limited Warranty gives you specific legal rights and you may also have other rights which vary from state to state Aeromotive Inc 7805 Barton Street Lenexa KS 66214 Phone 913 647 7300 Fax 913 647 7207
12. on the inlet side of any Aeromotive fuel pump may be no finer than 100 micron no number smaller than 100 with a surface area of 60 square inches or more Any filter element not meeting these criteria may fail to flow the full volume of the pump resulting in both vehicle drivability and pump reliability problems Aeromotive fuel pumps are engineered to be efficient and can create both high outlet pressure and high inlet vacuum The boiling temperature of any liquid varies with pressure For example the engine cooling system is purposely designed to pressurize the coolant in order to raise the boiling point So how does this apply to fuel delivery When a fuel pump has to pull through a restriction to get fuel from the tank a vacuum develops which lowers the fuel s boiling temperature cavitating the fuel and turning it from liquid into vapor Bottom line Inlet restrictions create vacuum which causes cavitation which in turn causes vapor lock and fuel pump damage Of course drivability problems and even engine damage can result Lesson Don t combine high flow efficient fuel pumps with poor flowing inlet filters Don t use fuel lines smaller than the pump ports Don t use fuel tank pick ups or tank outlets smaller than the line Catastrophic fuel starvation and fuel pump damage caused by improper inlet filtration Typical off brand billet filter Note the pretty aluminum housing with the postively tiny sintered bronze
13. ty fuel tank or fuel cell per the manufacturer s instructions 3 Find a suitable place on the vehicle chassis to mount the fuel pump Make sure the location will accommodate the pump mounting bolts Make sure to position the pump at or below the bottom of the tank Make sure that the pump is clear of the exhaust is clear of any moving Suspension or drivetrain components and will keep the pump clear of road obstructions or debris 4 Using the enclosed template mark and drill four mounting holes to accept 1 4 bolts Mount the fuel pump using four 1 4 bolts nuts and lock washers For quieter fuel pump operation use Aeromotive p n 11601 fuel pump vibration dampening mounting Kit Note Be sure to route all fuel lines clear of any moving suspension or drive train components and any exhaust components Protect fuel lines from abrasion and road obstructions or debris 5 Using minimum of 9 16 ID or AN 10 fuel line connect the fuel tank sump outlet to a 12304 fuel filter Using the same size fuel line connect the fuel filter outlet to the fuel pump inlet or if you are using an Aeromotive fuel filter you can attached the filter directly to the fuel pump utilizing an AN 10 fitting 15608 and 2 sealing o rings 10AN o ring pack 15623 Note It is recommended that a fuel shut off valve be installed between the fuel tank outlet and the fuel pump Use Aeromotive part 12331 shutoff valve fuel filter and 15640 swivel fitting to make the co
14. uel rail or fuel pressure regulator P N 15632 0 15 PSI 1 12 Dry Fuel Pressure Gauge P N 15633 0 100 PSI 1 7 Dry Fuel Pressure Gauge Ensure that any spilled fuel and any fuel soaked shop towels are cleaned up and removed from the vicinity of the vehicle CAUTION While performing the following steps if any fuel leaks are detected immediately turn the ignition to OFF remove any spilled fuel and repair the leak s before proceeding 11 Turn the ignition to ON without starting the engine allow the pump to run for several seconds and check the fuel pressure If there is no pressure turn the ignition to OFF wait one minute then turn the ignition to ON and recheck the pressure Repeat this ignition OFF and ON procedure until the gauge registers pressure or you detect a fuel leak If no pressure is registered on the gauge after running the pump for several seconds and you have found no leaks check all fuel and electrical connections to determine the cause 12 Once the fuel pressure gauge registers pressure start the engine The fuel pressure gauge should register between 40 and 70 psi If you have installed an adjustable fuel pressure regulator adjust it to the desired setting For maximum fuel system performance we recommend using an Aeromotive adjustable fuel pressure regulator call us for info 13 Shut the engine off Using suitable clips and other mounting hardware secure the newly installed fuel lines and electric
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