Instruction Sheet For Part No.`s 5209, 5210 5215, 5216, 5221
Contents
1. 2297 29 INSTRUCTION SHEET 5202 IS Petfotmance Faia fot Marley Davidsoni Monts 555 DAWSON DRIVE CAMARILLO CA 93012 PHONE 805 482 6913 FAX 805 482 7422 17 REV F 1 13 NO 5202 IS Division of Thiessen Products Inc INSTRUCTION SHEET FOR PART NO S 5209 5210 5215 5216 5221 5222 704 705 706 amp 707 PARTS AVAILABLE SEPARATELY DESCRIPTION PART NO INTAKE MANIFOLD STOCK MOTOR 5239 1 No 704 705 706 amp 707 MANIFOLD INTAKE MANIFOLD TALL MOTOR 5239 2 S E INJECTOR NOT SUPPLIED IN 704 amp 706 H D 27654 06 5255 PARTS LIST MAP SENSOR W SEAL NOT SUPPLIED IN 704 amp 706 H D 32424 98 5250 BRACKET MAP H D38723 99 5269 SCREW 8 32 MAP BRACKET 1220 FUEL RAIL ASSEMBLY NOT SUPPLIED IN 704 amp 706 H D 27651 06 5254 O RING 5261 NUT 1 4 20 FLANGE NUT NYLON 5263 FLANGE INTAKE H D 27059 05A 5272 SEAL FLANGE INTAKE H D27035 05 5273 SCREW 5 16 18 X 3 4 12 POINT 5274 INSTRUCTION SHEET 5202 IS ollie S Mast 28 WHILE VASTI _ Whine A No NN ON Petfotmance Faia fot areg Davidsoni Monts 555 DAWSON DRIVE CAMARILLO CA 93012 PHONE 805 482 6913 FAX 805 482 7422 122. a small amount of gasket sealer to hold o ring in place See Fig 7 i E Place the manifold over the end of throttle body with the Fuel Injector mount bore holes facing upward along with the top of the throttle body facing up With the two mounting studs going thru manifold use two small drops of clean oil on the threads of both JIMS nuts No 5263 and the threads of each stud See Fig 8 F Apply torque in small amounts About 25 in lbs at a time Torque both nuts going from one nut to the other until you have torqued both to 110 in lbs Note Manifold and air cleaner fitment check When checking the backing plate mounting brackets for proper alignment you will also be checking for manifold fitment between both intake ports Use this information for all the JIMS Throttle Body and manifolds kits You will be performing a test fitment of all air box parts after testing be sure to go back thru and apply Loctite and torque all hardware as indicated here in this instruction sheet or per your H D service manual G Follow your H D service manual for removal of complete air filter unit H Install both O rings No 874 to the back side of both breather hous ings of air cleaner backing plate Use a small a mount of gasket sealer to hold o ring in place if required See Fig 9 Note See parts list on page 2 for Air cleaner backing plate for assembly reference I Place the backing plate gasket No 876 for use on JIMS throttle body onto back s
3. two installed screws Only finger tighten theses screws at this time Next install the two other screws and only finger tight at this time See Fig 14 R Connect throttle and idle cable Refer to H D service manual Note t may be necessary to move the throttle body with backing plate up or down a very small amount to align the bolts with the bolt holes in both heads This may require just loosening the intake clamps on the manifold S Torque the three screws from line I to 60 in lbs in a criss cross pattern T Torque both bolts from line J to 15 ft lbs first one side then the other then torque both to 24 ft lbs U Install all three standoffs No 5279 Apply two drops of blue Loctite to the first few threads With your 3 8 socket torque all to 60 in lbs in a criss cross pattern See Fig 16 V Install both screw plugs No 5278 1 or 2 Apply two drops of blue Loctite to the first few threads torque each cover with either JIMS tool No 1170 or No 2233 to 60 in lbs See Fig 17 W Place air filter element No 5277 over the 3 standoffs Align all 3 holes 4 with the 3 holes on the element plate end of each standoff Notice that one mounting hole is closer to element centerline and locate this hole at the six o clock position as shown See Fig 18 X Apply 2 small drops of blue Loctite to the threads of all three No 8090 Feyfotmance lads fot tlathey Vavidson Mototcytes 555 DAWSON DRIVE CAMARILLO CA 93012 PH
4. Description Stock cylinder length to plus 100 longer cylinders No 5209 53mm Throttle Body Manifold Sold separately No 5215 suts 58mm Throttle Body Manifold Sold separately No 5221 sis 62mm Throttle Body Manifold Sold separately No 707 Use on engines having cylinders longer then plus 125 Manifold Without Electronic Components Part No Description THROTTLE BODY SLA a COMPONENTS No 704 Use on engines with stock cylinder height or JIMS Race Engines 120 131 and 135 Will work on E A MAOIS DA SEPTATE stock cylinder length to plus 100 longer cylinders 58mm Throttle Body Manifold Sold separately 62mm Throttle Body Manifold Sold separately No 5222 No 706 Use on engines having cylinders longer then plus 125 NOTE PLEASE READ ALL INSTRUCTIONS COMPLETELY PERFORMING ANY WORK IF YOU DO NOT KNOW WHAT YOU ARE DOING DO NOT DO IT ALWAYS WEAR SAFETY GLASSES OR OTHER FACE AND EYE PROTECTION SUCH AS FULL FACE SHIELD JIMSe IS NOT RESPONSIBLE FOR DAMAGE INJURY OR YOUR WORK JIMSe IS NOT RESPONSIBLE FOR THE QUALITY AND SAFETY OF YOUR WORK Petfotmance Feria fot Marey Davidsoni Monts 555 DAWSON DRIVE CAMARILLO CA 93012 PHONE 805 482 6913 FAX 805 482 7422 NO 5202 IS REV F 1 13 A Division of Thiessen Products Inc INSTRUCTION SHEET FOR PART NO S 5209 5210 5215 5216 5221 5222 704 705 706 amp 707 Throttle Body Component Information No 5215 and No 5221 Throttle bod
5. IVE CAMARILLO CA 93012 PHONE 805 482 6913 FAX 805 482 7422 10 NO 5202 IS REV F 1 13 A Division of Thiessen Products Inc INSTRUCTION SHEET FOR PART NO S 5209 5210 5215 5216 5221 5222 704 705 706 amp 707 No 5209 5210 5215 5216 5221 amp 222 THROTTLE BODY PARTS LIST PARTS AVAILABLE SEPARATELY DESCRIPTION PART NO 53MM MACHINED THROTTLE BODY 5225 53 58MM MACHINED THROTTLE BODY 62MM MACHINED THROTTLE BODY BEARING BALL SEALED SCREW 8 32 THROTTLE PLATE 53MM THROTTLE PLATE 58MM THROTTLE PLATE 62MM THROTTLE PLATE 53MM THROTTLE SHAFT 58MM THROTTLE SHAFT 62MM THROTTLE SHAFT RETAINING RING THROTTLE SHAFT SPRING REEL RETURN Z a sd mors etes le le le la la jes Ii PARTS AVAILABLE SEPARATELY DESCRIPTION PART NO NUT 5 16 24 5267 CABLE REEL 5228 SET SCREW 10 32 CABLE HOLDER GUIDE 5265 SCREW 10 32 CABLE HOLDER GUIDE 5271 CABLE HOLDER GUIDE 5231 STUD 1 4 20 5262 o SCREW 10 32 POSITION SENSOR 1294 s npnEs IDLE MOTOR H D 27658 06 NOT SUPPLIED IN 5221 amp 5215 5253 SUPRUES 22 TEMP SENSOR H D 27381 06 NOT SUPPLIED IN 5221 amp 5215 5252 23 CAP AIR TUBE 5260 24 AIR TUBE 5259 WHILE SUPPLIES 25 POSITION SENSOR H D 27689 06 NOT SUPPLIED IN 5221 amp 5215 5251 26 SET SCREW 1 4 20 5268 27 SCREW 8 32 X 1 2 TEMP amp IDLE 5270 28 SCREW 8 32 X 3 8
6. ONE 805 482 6913 FAX 805 482 7422 8 REV F 1 13 NO 5202 IS Division of Thiessen Products Inc INSTRUCTION SHEET FOR PART NO S 5209 5210 5215 5216 5221 5222 704 705 706 amp 707 screws and torque with your 5 32 Allen socket to 60 in lbs See Fig 19 Install your outer air cleaner cover and tune as required See Fig 20 Install all wires per your H D service manual Y Z AA If you have not installed and set up your ignition system you may do so now following the instruc tions sheet supplied with the ignition system you will be installing BB Torque all four flange mounting p screws JIMS No 3274 supplied in this kit Torque the top flange screw of rear head to 10 ft lbs then torques the top flange screw of the front head to 10 ft lbs CC Now moving back to the rear head to the bottom flange screw torque this to 10 ft lbs Again move back to the front head bottom screw and torque E to 10 ft lbs Repeat the above line this time torque to 15 17 ft lbs DD Remove your stock MAP Manifold Absolute Pressure Sensor Check that seal is in serviceable condition replace if needed Replace with JIMS mount Be ing bracket No 5269 supplied in this MM kit Remove the supplied screw JIMS BM No 1220 supplied in this kit from throttle body and then apply two small drops of Blue Loctite and torque to 25 in lbs See Fig 23 Fuel Rail Assy PUS MA
7. P Sensor FIG 15 Ve amp Bracket Petfotmance Pots Foe ftare Daerden et 555 DAWSON DRIVE CAMARILLO CA 93012 PHONE 805 482 6913 FAX 805 482 7422 REV F 1 13 NO 5202 IS Division of Thiessen Products Inc INSTRUCTION SHEET FOR PART NO S 5209 5210 5215 5216 5221 5222 704 705 706 amp 707 Note If you will be using the fuel injectors supplied with either manifold kit No 705 or No 707 please install per your H D service manual EE Remove your stock fuel rail and fuel injectors per your H D service manual and then reinstall per your H D service manual See Fig 23 FF Install all wiring per your H D service manual GG If you have not installed and set up your ignition system you may do so now follow ing the instructions sheet supplied with the ignition system you will be installing HH Reconnected the battery If this is a new engine following the instructions sheet supplied with engine before starting the engine Note Check for any air or fuel leaks repair if needed WARNING Testing for fuel leaks The first time fuel pressure is going to this new connection make sure to check for any fuel leaks from any of the fittings before starting the engine CAUTION WEAR SAFETY GLASSES EXCESSIVE FORCE MAY DAMAGE PARTS SEE JIMS CATALOG FOR HUNDREDS OF TOP QUALITY PROFESSIONAL TOOLS THE LAST TOOLS YOU WILL EVER NEED TO BUY Petfotmance Faia fot arkey Davidsoni Monts 555 DAWSON DR
8. REV F 1 13 NO 5202 IS Division of Thiessen Products Inc INSTRUCTION SHEET FOR PART NO S 5209 5210 5215 5216 5221 5222 704 705 706 amp 707 INSTRUCTION FOR 53MM 58MM amp 62MM EFI ELLIPSE THROTTLE BODY amp MANIFOLD KITS WITH OR WITHOUT ELECTRONIC COMPONENTS Use on 120 131 or 135 JIMS Engines or others using most performance heads like Screaming Eagle Performance heads Use on 2006 2008 FXD FXST and 2006 2007 FL S FOR RACE APPLICATION ONLY Read complete instructions thoroughly before assembling or using this throttle body Refer to last two pages of these instruction sheets for a blowup view of complete throttle body and manifold assem blies for installation and part number reference Instructions are for the part numbers and applica tion charts below Special Parts Needed 1 Air box air filter You will need to purchase a JIMS Elliptical Billet Air Cleaner Backing plat kit shown below or equivalent Order JIMS Chrome No 5286 or JIMS Black No 5275 See JIMS website for instruction sheet No 5275 IS for details on the backing kit plate This kits will fit 53mm 58mm or 62mm JIMS throttle Bodies May use air cleaner covers equivalent to OEM No 29121 07 Manifold With Electronic Components Part No Description No 705 Use on engines with stock cylinder height or JIMS THROTTLE BODY WITH ELECTRONIC COMPONENTS Race Engines 120 131 and 135 Will work on Part No
9. S COULD RESULT IN DEATH OR SERIOUS INJURY ALWAYS WEAR SAFETY GLASSES OR FULL FACE SHIELD OVER YOUR EYES AND FACE JIMS IS NOT RESPONSIBLE FOR QUALITY SAFETY DAMAGE OR INJURIES FROM YOUR WORK PERFORMED CAUTION WEAR SAFETY GLASSES EXCESSIVE FORCE MAY DAMAGE PARTS SEE JIMS CATALOG FOR HUNDREDS OF TOP QUALITY PROFESSIONAL TOOLS THE LAST TOOLS YOU WILL EVER NEED TO BUY Petfotmance Teria fot areg Davidsoni Montydes 555 DAWSON DRIVE CAMARILLO CA 93012 PHONE 805 482 6913 FAX 805 482 7422 3 NO 5202 IS REV F 1 13 A Division of Thiessen Products Inc INSTRUCTION SHEET FOR PART NO S 5209 5210 5215 5216 5221 5222 704 705 706 amp 707 WARNING Gasoline is extremely explosive and highly flammable Fire or explosion could result in death or serious injury Don t smoke or have any flames anywhere around the your work area Including gas fired water heaters Preparing For Installation Read complete instructions thoroughly before assembling or using this throttle body Refer to last two pages of these instruction sheets for a blowup view of complete throttle body and manifold assemblies for installation and part number reference Special Tools Needed Tuning software for year and model motorcycle it will be installed on 1 A fire extinguisher that is capable of putting out a gas fire 2 H D service manual or equivalent for the motorcycle you will be repairing 3 A fuel pressure test gauge li
10. e longer and some require shorter wider or narrower manifold ports to fill the space between the two intakes ports of an assembled engine You will need to have at the least 010 air gap per side and no more then 040 Yes there are some manifolds that will give you on the high side of 100 gaps This can and has been over come as far as __ intake air leaks by making sure that the manifold is centered de between both intake ports With JIMS wider manifold you will no longer need be to concerned with too much of a gap You will be custom fitting the width to the height of your engine If the appli cation you are working with requires the manifold to be shortened you can do so by filing or sanding the amount required to fit your application If shortening is required by sanding or filing you will need to plug off all open holes that filings may get into You will also need to de burr any and all burrs that may have been pushed up from filing or sanding ee Breather Screws _ L Desired is 020 both up and down and side to side then the man zO N ifold is the correct length Thread both breather bolts No 5283 into M each breather hole in heads keeping an eye on the manifold intake flanges as they start to move into place Torque each bolt to 30 in Ibs See Fig 10 amp 12 M If both ports are centered and the air filter backing plate has been manufactured with the right amount of curve for this asse
11. ide of plate side that mount against throttle body Apply a small amount of gasket sealer on gasket and then position gasket to Petfotmance Teria fot areg Davidsoni Monts 555 DAWSON DRIVE CAMARILLO CA 93012 PHONE 805 482 6913 FAX 805 482 7422 6 REV F 1 13 NO 5202 IS Division of Thiessen Products Inc INSTRUCTION SHEET FOR PART NO S 5209 5210 5215 5216 5221 5222 704 705 706 amp 707 align with the three mounting holes on backing plate Insert three No 2166 screws from the air ele ment side on backing plate Hold backing plate in the palm of your hand and keeping screws in position Apply two drops of blue Loctite to each screw Now install on e fa mounting surface of the throttle body just snug tighten at this time with your 5 32 allen socket See Fig 10 J Apply 3 drops of blue Loctite to the first few threads of both breather bolts No 5283 Install bolts through backing plate s breather housings just snug tighten at this time with your 7 16 socket See Fig 10 and Fig 11 K Check the alignment of both manifold intake flanges going to each intake port of the front and rear head What we are looking for is the same amount of an air gap on the front as there is on the rear head port We will also need to check up and down alignment of both ports See Fig 12 Note Manifold and backing plate fitment check Some engines are taller and some are shorter Some requir
12. ies with electronics have been supplied with the following compo nents QTY H D Part Description 1 27659 06 Position Sensor PARTS AVAILABLE SEPARATELY 1 27381 06 Temp Sensor No Qty Description Part No 1 27658 06 Idle Motor 3 SCREW 1 4 20 X 1 2 BHCS BLK AIR ELEMENT 8090 AIR ELEMENT H D 29244 08 OR K amp N HD 0818 5277 STANDOFF FILTER 5279 PLUG BLACK BACKING PLATE 5278 1 BOLT BREATHER VENTED 5283 BACKING PLATE BLACK JIMS EFI 5281 1 amp 5280 1 BACKING PLATE BLACK HD EFI 5282 1 amp 5280 1 BACKING PLATE BLACK STOCK DELPHI EFI 5284 1 amp 5280 1 BACKING PLATE ASSY CHROME JIMS EFI 5289 BACKING PLATE ASSY CHROME 58MM EFI BY WIRE 5290 BACKING PLATE ASSY CHROME STOCK DELPHI 5291 GASKET BACKING PLATE JIMS EFI 876 SCREW 1 4 20 X 1 1 4 BHCS BLK BACKING PLATE 2166 O RING BREATHER STANDOFF 874 GASKET BACKING PLATE HD 58MM BY WIRE EFI 875 GASKET BACKING PLATE FOR STOCK DELPHI 884 PLUG CHROME BACKING PLATE 5275 2 INSTRUCTION SHEET 5275 IS oOo NOAUA amp ND N Ss Y wul l l SV Sy ST SI No 5216 and No 5222 Throttle bodies without electronics have not been supplied with the above com ponents To complete the above Throttle bodies without electronics it will be necessary to purchase the three components from your local H D dealer Or you can use the three parts from your stock throttle body See instruction sheet for installatio
13. ke JIMS No 955 to release gas tank pressure or check it To remove gas tank and disassemble to gain access to the throttle body on the motorcycle your work ing on refer to H D service manual or equivalent If any fuel is spilled it needs to be removed immedi ately and any excess needs to be contained in a suitable manner Wear safety glass over your eyes If any fuel gets on any part of your body wash it off To avoid any fuel that may be under pressure when remov ing fuel lines you must first purge relieve fuel pressure Use JIMS tool No 955 fuel pressure gauge for this function Locate and remove the 15 amp fuel pump fuse Start the engine letting it idle until engine Stalls Try to restart the engine for 3 to 4 more seconds This will help remove most all fuel from the fuel lines Follow your H D service manual for removal of throttle body WARNING Disconnect the battery ground cable from the battery Note If installing either the 53mm 58mm or 62mm throttle body with electronics version No s 5215 and 5221 along with a No s 705 or 707 manifold listed on page one on the motorcycle your serv icing you can skip to the letter D paragraph of instruction and continue reading Note If installing either the 53mm 58mm or 62mm throttle body without electronics version No s 5210 5216 and 5222 along with a No s 704 or 706 manifold listed on page one on the motorcycle your servicing you will need to remove the following parts fr
14. l amount of lube to O D of O ring and gently slide it into its bore Apply one drop of Blue Loctite to the first two threads of w screw No 5270 or screw No 2297 Snug screw then torque to 15 4 20 in lbs See Fig 3 and Fig 4 C Remove IAC Idle Air Control Motor Check O ring for serviceable condition or replace if needed Discard the two stock metric 4 ejay Petfotmance Faia fot tatley Vavitlion Moiowcycles 555 DAWSON DRIVE CAMARILLO CA 93012 PHONE 805 482 6913 FAX 805 482 7422 5 NO 5202 IS REV F 1 13 A Division of Thiessen Products Inc INSTRUCTION SHEET FOR PART NO S 5209 5210 5215 5216 5221 5222 704 705 706 amp 707 mounting screws Remove the supplied screws JIMS No 5270 from the new throttle body Apply a small amount of lube to o ring Gently place it into the bore by hand with wire connector to the left back side Apply one drop of blue Loctite to the first two threads of each screw No 5270 Also apply one drop of blue Loctite to the first two threads of each screw hole Snug first one then the other screw Each screw is then torqued to 20 in lbs See Fig 5 and Fig 6 Note At this time do not install MAP Manifold Absolute Pressure Sensor Fuel Rail assembly and Fuel Injectors assemblies You will be installing these components after the throttle body and manifold have been installed on the engine D Place your manifold against the throttle with body o ring No 5261 in its groove Use
15. mbly At J GS ne this point you are ok to proceed to the next step See Fig 11 ge N At this step you should have your manifold alignment worked out fa c7 le Proceed by removing the two JIMS No 5283 breather bolts from the heads Petfotmance Faia fot areg Davidsoni Norowycles 555 DAWSON DRIVE CAMARILLO CA 93012 PHONE 805 482 6913 FAX 805 482 7422 7 3 Allens NO 5202 IS REV F 1 13 INSTRUCTION SHEET FOR PART NO S 5209 5210 5215 5216 5221 5222 704 705 706 amp 707 of flange H D No 27059 05 supplied in this kit with the inside bevel facing away from manifold over the left and right side ports Next with a small amount of clean dish soap spread over the I D and O D of flange seal H D No 27035 05 Supplied in this kit Then with the outside bevel of new seal facing the installed flange push this seal over and up to the inside bevel of installed flange repeat the above for other port See Fig 14 P Apply two small drops of blue Loctite to the threads of all 4 flange mounting screws JIMS No 5274 supplied in this kit thread in only the two of the screws into the lower screw holes on the bottom side of front and rear intake port mount Only thread both screws in halfway in at this time See Fig 13 Q Position the throttle body on head and gently rotate both flanges H D No 27059 05 so the forked screw hole is at about four o clock positions Place both forked ends of flanges over the
16. n information Manifold Component Information No 705 and No 707 Manifolds with electronics have been supplied with the following components QTY H D Part Description 1 27651 06 Fuel Rail Assembly 2 27654 06 S E Injectors 1 32424 98 MAP Sensor 1 11291 O Ring map sensor CAUTION WEAR SAFETY GLASSES EXCESSIVE FORCE MAY DAMAGE PARTS SEE JIMS CATALOG FOR HUNDREDS OF TOP QUALITY PROFESSIONAL TOOLS THE LAST TOOLS YOU WILL EVER NEED TO BUY Petfotmance Teria fot areg Davidsoni Montydes 555 DAWSON DRIVE CAMARILLO CA 93012 PHONE 805 482 6913 FAX 805 482 7422 2 REV F 1 13 NO 5202 IS Division of Thiessen Products Inc INSTRUCTION SHEET FOR PART NO S 5209 5210 5215 5216 5221 5222 704 705 706 amp 707 No 704 and No 706 Manifolds without electronics have not been supplied with the following compo nents QTY H D Part Description 1 38723 99 Bracket MAP supplied in all 4 manifold kits 704 705 706 amp 707 2 27059 05A Flanges Intake supplied in all 4 manifold kits 704 705 706 amp 707 2 27035 05 Seals Flange Intake supplied in all 4 manifold kits 704 705 706 amp 707 To complete the above manifolds without electronics it will be necessary to purchase the first three com ponents in the above list from your local H D dealer Or you can use the three parts from your stock throttle body Note Ifyour engine will be generating less then 100 HP you may use your stock fuel injector
17. om the old throttle body for use on new Ellipse Body and manifold e 1 Map sensor amp metric mounting screw Do not use this screw in an Ellipse throttle body e 1 Temp sensor amp metric mounting screw Do not use this screw in an Ellipse throttle body e 1 Throttle position sensor amp 2 metric mounting screws Do not use these screws in a Ellipse throttle body CAUTION WEAR SAFETY GLASSES EXCESSIVE FORCE MAY DAMAGE PARTS SEE JIMS CATALOG FOR HUNDREDS OF TOP QUALITY PROFESSIONAL TOOLS THE LAST TOOLS YOU WILL EVER NEED TO BUY Petfotmance Faia fot areg Davidsoni Noiowcycles 555 DAWSON DRIVE CAMARILLO CA 93012 PHONE 805 482 6913 FAX 805 482 7422 4 NO 5202 IS REV F 1 13 A Division of Thiessen Products Inc INSTRUCTION SHEET FOR PART NO S 5209 5210 5215 5216 5221 5222 704 705 706 amp 707 e 1 Idle motor and 2 metric mounting screws Do not use these screws in a Ellipse throttle body e 1 Fuel rail assembly e 2 Fuel injector assemblies Follow lines below A thru E completely for JIMS part numbers 5210 5216 5622 704 amp 706 Warning As you may have noticed we have installed all mounting hardware to replace all stock mounting hardware Be sure to discard the stock hardware do not use this metric hardware It will strip the SAE American threads in JIMS throttle body Only remove the screws needed at this time for the installation of that component Removing G
18. ood Serviceable Components From Your Stock Throttle Body Remove the TPS throttle position sensor Check their o ring conditions to reuse otherwise replace it if needed Discard the stock metric mounting screws Remove the supplied JIMS No 1294 screws in the new throttle body Rotate throttle body so the end of throttle shaft is facing up Gently place throttle position sensor with the wire connector to the left The D shaped male end of throttle shaft will fit into the D shaped female bore of sensor See Fig 1 A Apply one drop of blue Loctite to the first two threads of each screw No 1294 Also apply one drop of blue Loctite to the first two FIG AT threads of each screw hole Snug first one then the other screw Each screw is then torqued to 18 in lbs See Fig 2 B Remove IAT Intake Air Temperature Sensor Check o ring for serv iceable condition and replace if needed Discard the stock metric mounting screw Note All of JIMS throttle bodies have Intake Air Temperature Sensor screw No 2297 a 2 Long screw installed If you re Intake Air Temperature Sensor is the early style then Fig No A1 it will have the thinnest mounting surface Use bagged screw No 5270 3 8 long If you re Intake Air Temperature Sensor is the late style it has the thickest mounting surface Use screw No 2297 2 long installed See Fig No AT Remove supplied JIMS No 5270 screw from the new throttle body Install the Temp Sensor using a smal
19. s reference No 27709 06A If you have built your engine to produce more then 100 HP then need to install 27654 06 S E performance injectors See instruction sheet for installation information Ellipse 53mm 58mm amp 62mm Throttle Body JIMS Ellipse 53mm 58mm and 62mm Throttle Bodies have outstanding performance when installed on all EFI 2006 thru 2008 throttle cable style motorcycles They are compatible with all O E M electrical components such as throttle position sensors air control motors fuel injector assemblies and etc Also compatible with most ignition systems from H D or aftermarket Please make sure that the system that is installed with JIMS Ellipse has enough tuning capability required for the size engine you will be tun ing Not compatible with electric throttle style motorcycles installed on 2008 FL models Surpasses the Screamin Eagle 27623 05 Throttle Body Note This performance Ellipse throttle body is intended for high performance and racing applications only not to be sold or used on pollution controlled motorcycles You must also retune this new throttle body Recalibration of the Electronic Control Module ECM must be performed to oper ate correctly WORKING WITH GASOLINE IS VERY DANGEROUS AND HIGHLY EXPLOSIVE WHEN YOUR WORKING ON THE FUEL SYSTEM DON T SMOKE OR HAVE ANY SPARKS OR OPEN FLAMES ANYWHERE NEAR YOUR SERVICE AREA YOUR LIFE DEPENDS ON THE SAFETY PRECAU TIONS YOU TAKE NON SUFFICIENT SAFETY PRECAUTION
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