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Cylinder Sleeves

1. 109 95 AC LT Z 400 Big Bore 2003 08 3481FA 119 95 AC Honda ATV 4 Stroke Yamaha Motorcycle 2 Stroke TRX300 2 Valve 1988 00 g TRX300 4 Valve 1993 03 HS5062SL 89 95 RS rang 199901 mA Haaa E TRX400 EX 1899 08 3052FA 108 85 RS 193098 ue dee AG Big Bore 89mm Yz125 1999 01 3217FA 12995 AC TRX400EX Sportax 1999 08 3236FA 109 95 RS Yza25 2002 3422FA 129 95 AC THX450 Foreman ES PEE Yz250 1999 07 3332FA 729 95 AC Foreman FE ES dod 8409FA 11995 RS Yamaha Motorcycle 4 Stroke FM Foreman S 2002 04 YZ250F 2000 02 YA5424SL 89 95 AC Kawasaki Motorcycle 2 Stroke YZ250F 2001 05 3305FA 99 95 AC KX65 2000 10 3402FA 895 AC Vire dim KX80 1991 94 3049FA 129 85 AC XT600 1983 96 3191FA 119 95 RS KX80 1998 00 3267FA 9 95 AC Tenere GOO KX85 2001 09 3296FA 119 95 AC 95 98mm KX100 1995 97 3171FA 29 95 AC ie KX100 1998 09 3248FA 19995 AC KX125 1990 91 3048FA 29 95 AC diss e00 eee 2192FA 01935 83 KX125 1996 97 3331FA 12995 AC IOTER KX125 1998 99 3337FA 199955 AC KX125 2001 3356FA 12995 AC Yamaha ATV 2 Stroke KX250 1998 99 3289FA 29 95 AC YFS200 Blaster 1988 06 3100FA 129 95 CS KX250 2000 01 3407FA 129 95 AC YFZ350 Banshee 1987 04 3061FA 129 95 Cl KX500 1989 04 3161FA 49 95 Yamaha ATV e 4 Stroke Kawasaki Motorcycle 4 Stroke YFM250 Raptor KLX400 2003 04 3287FA 19 95 Mur GE BEER 2008 11 4425FB 159 95 AC KLX400 440 Big Bore 2000 04 3481FA 119 95 Raptor Kawasaki ATV 4 Stroke MEME Warnar 1987 08 3107FA 99 95 RS
2. 15FA PWC Sleeves Rings Accessories FJ1100 FJ1100 FJ1200 XJR1200 Overbore 1250 1314cc 3032FA 99 95 133 LY MISERE Performance Products SLEEVES Off Road Cycle amp ATV Years Sloni Model Years cee Honda Motorcycle 2 Stroke Suzuki Motorcycle 2 Stroke CR80R 1988 02 3101FA 119 95 RM65 44 5mm 46 5mm 2003 06 3402FA 119 95 AC CR125R 1996 99 3259FA 129 95 AC RM100 2003 05 3171FA 129 95 AC CR125R 2001 3377FA 129 95 AC RM125 1981 FL722SL 119 95 cl CR125R 2002 3418FA 129 95 AC RM125 1994 96 3156FA 129 95 AC CR125R 2003 3433FA 129 95 AC RM125 1998 99 3299FA 129 95 AC ERZSDH 1889 mM 123951 AG RM125 2000 03 3425FA 129 95 AC CR250R 1990 91 3133FA 129 95 AC FE ene 3308FA HESS CR250R 1995 96 3103FA 19995 AC F CR250R 1997 98 3220FA 129 95 AC Suzuki Motorcycle 4 Stroke CR250R 1999 00 3280FA 19995 AC DRZ400 2000 08 3287FA 119 95 AC CR250 2002 04 3361FA 129 95 AC DRZ400 440 Big Bore 2000 07 3481FA 119 95 AC Honda Motorcycle 4 Stroke Suzuki ATV 4 Stroke XR100 1992 06 3078FA 99 95 Cl LT250R 1987 3148FA 129 95 CS XR400 1996 04 3236FA 109 95 RS LT Z 400 2003 08 3287FA 119 95 AC XR400 Big Bore 1996 04 3052FA
3. 76 80 or KZ1100 1983 84 KA750SL 69 95 Z1R Z2R 977 80 Overbore 1200 1260cc KZ 1000 1983 84 KZ1 CYLINDER TYPE CODE DESCRIPTIONS eed e et KZ1000ST 1973 77 AC Original cylinder bore is alloy chrome plated nikasil KZ1100 1976 80 KA7738L 985 Z1R Z2R 1983 84 electrofused or boron composite Cylinder must be bored to accept new sleeve CS Original cylinder has cast in liner in cylinder Cylinder must be bored out to accept new sleeve Cast in liner will be bored completely out of cylinder Do not try to push out the cast in liner cylinder damage may result Cl Original cylinder has cast iron liner Cylinder must be bored to accept new sleeve Cast in liner will not be completely removed Sleeve is designed to insert into the iron lined cylinder RS Original cylinder has a replacement sleeve Heat cylinder to remove sleeve Re heat cylinder to install new cylinder sleeve Overbore 1425cc Big Block only GS1000 1977 80 Polini Polaris Rotax ATK Suzuki Triumph VOR Yamaha Overbore 1192 1198cc Triumph Bonneville T100 METUEME FJ1100 FJ1100 FJ1200 XJR1200 Overbore 1188cc 2001 03 1980 83 GS1150 GPZX1100 1984 86 3010FA 99 95 1983 84 GSX1100E ees Overbore 1175 1260cc GSXR1100 1986 92 GSXR1100F Katana 1988 92 3188FA 109 95 GS1100 Overbore 1463 1568cc 1880 83 3028FA 109 95 GSXR1100 1993 98 3016FA 109 95 169 95 30
4. SLEEVES PWC m LA Sleeve Advanced Street Bikes Swag Electronics Fuel Management Crankshafts Valves Train Clutch Top End Aprilia Arctic Cat BMW Cagiva Can Am Ducati Gas Gas GM Speedway Honda Husaberg Husqvarna Jawa Indian Kawasaki KTM Model Sleeve Model Part No Part No 127 2 1 Honda 1100cc 2001 04 3036FA CB750 2 Valve Stock r CB750F 1969 78 H15SL 119 95 All models 129 95 CHR 196970 Polaris CR750 valve T 1979 82 H113SL 89 95 785cc SLX Pro 1998 98 FL5342SL CBSODE 119 95 OSTEN 1979 82 H113SL 89 95 Yamaha CBR900 72 74mm Bore 1992 99 3005FA 99 95 AEE TERT SDEAER CB1100 Stock Bleek 1982 84 H118SL 99 95 Blaster 129 95 DhCILU TET Runner GPZ750 1980 85 Ninja 750R 1984 85 701cc 1995 08 3215FA 2N 250 Ltd San as KA686SL 129 95 Raider 149 95 KZ750 1980 85 SuperJet NA after stock GPZ1100 981 84 GPZX1100 1983 84 Pau 1996 00 pecus KZ900 197337 models 2 Z1 976 80 KAG29SL 69 95 KZ1000ST 1976 80 784cc 1998 04 YA5356SL 3291FA K21100 NEN All 800 s 109 95 129 95 Z1R Z2R 1983 84 XL Overbore to 1200cc XLT KZ900 66mm Std 973 77 KZ1000ST 70mm Std 1976 80 KAG27SL 89 95 GP Z1R Z2R 70 73mm bore 977 80 1200cc 1999 00 3286FA GPZ1100 1983 84 KZ1000 976 80 OD 129 95 KZ900 187377 3010FA 99 95 XL1200 KZ1000ST 9
5. ed The top of the cylinder should be deburred and the bottom should be generously chamfered for ease of piston and ring installation When boring a cylinder with an exhaust bridge the face Can Am ofthe bridge must be relieved 002 004 to allow for bridge expansion Without proper Cagiva bridge clearance engine damage could occur Ducati Gas Gas IMPORTANT After honing the cylinder must be washed with warm soapy water to remove all honing grit Be sure to wash away any grit that may have traveled into the transfer and GM Speedway exhaust ports during honing The cylinder is NOT clean until you can wipe the cylinder wall with a clean oil dampened cloth and it does not pick up any honing grit Lightly oil the cylinder bore to prevent oxidation and assist with piston installation Honda Husaberg Exhaust Power Valves 2 Stroke engines When boring cylinders with exhaust power Husqvarna valves the exhaust power valve must be Oinspected to ensure it does not extend into the cylinder The exhaust power valve must have approximately 015 clearance from the cylinder bore Without proper clearance the exhaust power valve could 1 contact the piston and engine damage could occur If machining E Kawasaki the exhaust power valve is necessary remove metal only in Remove this material the area that extends into the cylinder bore See illustration Jawa Indian KTM Polini Polaris Rotax ATK Suzuki Triumph Nylon Soft Hone Brus
6. hes i i VOR Bore Range Bore Range Brush Overall mm Inches Part No O D Length Price Yamaha 45 57mm 1 777 2 24 W6075 2 ow 49 40 57 70mm 2 24 2 76 W6076 s ow 49 40 PWC Sleeves 63 76mm 2 48 2 99 W6077 64 73 PII 76 89mm 2 99 3 50 W6078 64 73 89 102mm 3 50 4 02 W6079 72 83 Accessories
7. pies 2003 EU YFZ450 P 2004 08 3428FA 119 95 AC KXF400 440 Big Bore 2000 04 3481FA 119 95 a YFMG660F Grizzly 1998 02 3191FA 119 95 AC Polaris ATV 4 Stroke YFMBGOF Grizzly 1898 01 3192FA 11885 AC Predator 2003 06 3458FA 19 95 YFMG66OR Raptor 2001 05 104 75 107 5mm YFM660F Grizzly 2002 08 3347FA 119 95 RS 134 Swag Electronics Cast Iron Sleeved Cylinders To ensure proper ring seal it is necessary to hone the Me nagomient cylinder with a rigid or brush hone DO NOT install a new piston without honing the cylinder to break the glaze Finish hone with a 280 grit Cross hatch is necessary to ensure proper ring seal and adequate lubrication If the cylinder is in good condition simply honing the cylinder may be enough to restore the bore to an acceptable condition However in some cases boring may be necessary to insure the cylinder bore is within oai Clutch the tolerances outlined in the service manual Crankshafts Valves Train Top End Plated Cylinders Includes nickel ceramic coatings Nikasil chrome Electrofusion and boron composite If the plated cylinder is in good condition honing may not be necessary If deglazing is necessary DO NOT use a ball hone Use a rigid or brush type i Arctic Cat diamond hone Plated cylinders cannot be bored oversize without replating or resleeving j Aprilia BMW Any time a cylinder is bored or honed All ports must be chamfer

Cylinder Sleeves

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