Manual XL Series English
Contents
1. 219120 219110 219100 Intermittent IM max 53 x 80 max 53 x 40 max 32 x 40 min 75 max 400 219130 219140 Continuous CM max 53 x 300 min 75 max 450 ca 300 corresponds to 12 dots mm 2 53 17 32 up to 600 up to 83 0 90 180 270 Inputs Print signal input see Appendix Connection Options Outputs Printer error Enable print cycle Free Busy Communications USB virtual COM port RS232 Ethernet 10 100Mb 2 5 Interleaved Code 93 UPC EAN8 EAN13 Code39 DUN14 Code128 EAN128 Databar Databar Truncated Limited Stacked Omnidi rectional Datamatrix GS1 Datamatrix 3 Internal Fonts News Gothic Bold compatibil ity font Swiss 721 bold Swiss 721 roman Mirror print Up to 12 Fonts Expandable by the customer Dates Times Real Time time offset Counters incremental and decremental fixed and varia ble texts variable fields free fields for bar codes shiftcodes etc XL series M01501113EN0914 ALLEN CODING A DIVISION OF ITW 1 2 Compliant Use 1 2 1 Ambient conditions XL Series for all printers Ambient temperature operation C 12 PRODUCT IDENTIFICATION 5 to 40 40 to 104 Relative humidity operation non condensing 20 to 75 Protection class IP IP20 Ambient temperature transport and storage 25 to 55 13 to 131 Relative humidity transport and storage 20 to 75 non condensing 1 2 2 Desi2. 46 82 gt 46 9 Transport SNE 47 9 1 LATS OP EEE __ _______ ____ ________ 47 9 2 ig 47 DDE 48 PRS TRE EE EE NE ER 49 ENN 49 OBEN SOE O EE NE 50 Zint Backend Lee 50 LI E A ____ 51 Ba ppe E ee 56 PREUMGEIE i 58 P I u unu u aD una Rn aaa um 59 XL series 5 M01501113EN0914 PRODUCT IDENTIFICATION 1 Product Identification 1 1 Characteristic data XL Series intermittent printer Article Number 53XL80U Article Number 53XL40 Article Number 25XLi Operating mode Print area 53XL80U Width x Length Print area 53XL40 Width x Length Print area 25XLi Width x Length Print speed XL Series continuous printer Article Number 53XLC R Article Number 53XLC L Operating mode Print area 53XLC R 53XLC L Width x Length Print speed XL Series Common characteristics Print resolution Thermal printhead 53XL80U 53XL40 53XLC R L Thermal printhead 25XLi Ribbon length Ribbon dia Rotations printing Interface Barcodes Fonts Data fields mm mm mm mm sec mm mm sec dpi inches mm inches mm m mm ALLEN CODING A DIVISION OF ITW
3. MO1501113EN0914 A DIVISION OF ITW j ALLEN CODING TRANSPORT AND STORAGE 9 Transport and storage 9 1 Transport WARNUNG Hazard due to improper securing of load A Improper securing of the device during transport can result in unpredictable hazards to persons and or property damage Secure the device in accordance with instructions Note also the weight information on the device provided in the Operating Manual Have the device transported by a company skilled in the process 9 2 Storage Store the device only under the stated permissible ambient conditions of temperature and humidity Relevant infor mation is found in this operating manual under Ambient conditions Protect the device against dust and dirt XL series M01501113EN0914 47 DISPOSAL ALLEN CODING 10 Disposal The device consists of various materials which can be recycled and which have to be disposed of separately In the event of disposal of the device follow the relevant legal guidelines Since the disposal guidelines may differ from country to country please consult with your supplier as necessary Notes to disposal Material types should be disposed of separately The objective should always be an environmentally compati ble disposal which ensures maximum recycling of materials Observe the material and disposal instructions that may be present on certain individual parts Make use of the opportunity to return materia
4. Open your label design program Using label design program Please refer to label design program User s Guide XL series M01501113EN0914 31 ERROR DETECTION AND MANAGEMENT 6 Error Detection and Management ALLEN CODING A DIVISION OF ITW Printer errors are usually identified by the error messages displayed on the PR 5 or i View handset you can also use the test label to observe the print quality NOTE Error messages Please refer to the Handset User s Guide PR5 i View for a comprehensive description of all error mes sages Print Quality 32 www XE a ES SEE GE a MK I Nt ae Rr NR Mk WWWIWWIWIWIWWII QQ JDM i HELLO CORRECT PRINTOUT PRINTOUT WITH BLURRY VERTICAL BANDS The printhead needs cleaning or has suffered damage by overheating or misuse Clean the printhead or replace it as necessary PRINTOUT WITH WHITE SPOTS Shows that the print platen has surface defects such as cuts cracks or nicks Clean or replace print platen IMAGE WITH VERTICAL WHITE LINES The printhead is coated with debris or damaged Clean or replace as necessary IMAGE GRADUALLY FADES Indicates that the printhead is improperly supported or print platen out of alignment IMAGE INCOMPLETE Indicates that the length of the programmed label is too short
5. Change program to increase label length Conversely if the top of the line of the label is missing or has poor printing quality increase the electro valve tim ing Program Timing constants Electro valve to allow for good contact between the printhead and substrate at the beginning of the print cycle XL series M01501113EN0914 ALLEN COMING CLEANING AND MAINTENANCE 7 Cleaning and Maintenance CAUTION Hazards during cleaning and maintenance activities Switch off the device during cleaning and maintenance work otherwise personnel safety may be at risk and damage to the device or other nearby property may result Always deactivate the power supply to the device during cleaning and maintenance activities Pull the mains plug During activities and during your absence secure the device so that no changes may be performed by other persons or situations Maintenance and cleaning work may only be performed by trained personnel WARNING Possible burns Wait for the printhead to cool down and reach room temperature in order to avoid possible burns ATTENTION Equipment damage Electrostatic discharge can destroy electronic components u Alwavs ESD grounded wriststrap when handling electronic components such as thermal printheads 7 1 Cleaning b ATTENTION Damage to the device due to improper cleaning Use of improper cleaning methods and the use of incorrect cleaning agents m
6. PRODUCT IDENTIFICATION ALLEN 1 4 Identification of the device Type plate The nameplate attached to the device contains the following data TW Marking amp Coding PRODUCT MODEL MFG DATE SERIAL NUMBER VOLTAGE POWER Manufactured by ITW Bay Area Labels Shanghai Building 9 Section E No 353 RIYING North Road Waigaoqiao Free Trade Zone 200131 Shanghai China 515001 Electrical data Voltage power CE identifier WEEE identifier Designation of device Device type Manufacturing Date Serial number SNR for unique identification Manufacturer DOO 1 5 Compliance Information 1 5 1 CE compliance NOTE CE conformity The product s CE conformance is certified by attachment of the CE symbol to the name plate and by the conformity statement included with the product A sample of the declaration is found in the Appendix to these Operating Instructions see EC Compliance Statement The device meets the requirements of the following European EC Guidelines Machine guideline 2006 42 EG EMC guideline 2004 108 EG The low voltage guideline 2006 95 EC was adhered to in regards to its protection objectives 10 XL series M01501113EN0914 ALIEN COMING PRODUCT IDENTIFICATION 1 5 2 EMC Compliance Statements European Union EU Electromagnetic Compatibility Directive Compliance Statement This product is in conformity with the protection requirements of EU Council Directiv
7. I _ _______________________ 18 43 EEE EEE ee 20 1 V On i gt EE 24 4 5 Connecting COMP 9 E UU UTE 25 5 u ia ee 26 L GO Oe 26 5 2 Ribbon dTastallation FREI ON a uu NU 27 4 XL series M01501113EN0914 ALLEN COMING TABLE OF CONTENTS 5 3 T TITI A T E s sa 30 5 4 Printing a Label using PR5 or i View Handset a rr 30 5 5 USING the Ethernet ana USB Port ee 30 EL ENN 30 SA NNN 31 6 Error Detection and Managemeont 32 7 Cleaning and Maintenance 33 a ee ____________ 33 7 2 BY AVI STi Ie es EE _ __ __ _________ 34 72 1 Printpl ten Printplaten TONER ______________ __ __ 34 Jud PS uuu tifi 34 7 2 3 Printhead Removal and Replacement r 35 7 2 4 Ribbon Tension AG USE MOM 38 8 T O s 46 1 c A E A
8. bar Option PR5 Handset Encoder used for continuous motion printers 2 2 5 Option i View Handset To Alarm Beacon XL series 24 M01501113EN0914 xX ALLEN CODING INSTALLATION 4 5 Connecting Components WARNING Personal injury Read and follow safety rules and guidelines in chapter 3 before attempting to setup or operate this equipment Power Supply Position the 24 V power supply close to the printer module and connect the output cable to the printer module s 24 Vc connector Secure connector by engaging spring or clamp Air Supply 1 Position and secure the pressure regulator close to the printer module or in an accessible place where it is easy to operate 2 Connect the pressure regulator air input port to the main air supply line and connect the air output to the printer module 3 Set the pressure regulator to 75psi 5 bars Maximum permissible pressure is 6 bars Handset PR5 or i View 1 Usethe communication cable to connect Handset PR 5 or i View to the printer module 2 Tighten the clamping screws See Handset PR 5 or i View user s guide Host Machine Use the SIGNAL CABLE to connect the printer to the host machine See Appendix Connection Options for connection configuration Computer The printer can operate connected to the PC and to the Handset PR 5 or i View at the same time thereby ensuring maximum flexibility of operation 1 Connect one en
9. metal parts of engine XL series 26 M01501113EN0914 A A DIVISION OF ITW OPERATING CAUTION Personal injury An unlocked cassette can fall out and cause injury A After cassette is fully engaged and locked onto engine make sure it is properly secured by pulling cassette away from engine without touching lock button 5 2 Ribbon Installation Removal b ATTENTION Equipment damage This printer has been designed and fine tuned to provide high qualitv images using certain ribbons with specific chemistrv The use of incompatible ribbons can cause damage to the printer Such damage mav not be covered under warrantv Contact your distributor regarding recommended ribbons for use in this printer Route Thermal Transfer ribbon on cassette as shown in schematic below Ribbon must be supplied to Thermal Print head with the ink side facing outwards This ribbon routing format is commonly referred to as ink side out 53XL80U XL series M01501113EN0914 27 OPERATING 53XL40 53XLC R 28 ALLEN CODING A DIVISION OF ITW XL series M01501113EN0914 53XLC L 25Xli Thread ribbon on printer as shown in schematic below Ribbon must be supplied to Thermal Printhead with the ink side facing outwards This ribbon routing format is commonly referred to as ink side out 4 Unwind Ribbon Reel 3 Ribbon 2 Windup Ribbon Reel XL series M01501113EN0914 29
10. on the deliverable items and on the furnishings of the device 2 1 Safety Requirements NOTE Please always follow the safety instructions See Safety Information Chapter 2 2 Deliverable Items NOTE Check the deliverable items for completeness and condition After receipt of the shipment please check immediately to see whether all items listed on the delivery ticket are included and are undamaged The manufacturer does not accept liability for deficiencies that have been claimed subsequently Complain against Transport damages directly to the shipping service Deficiencies and or incompleteness immediately to the manufacturer or your distributor The following components belong to the standard deliverable items for the device Position QTY Part number Part number Description Europe USA D 1 Options printer 219100 219100 25XLi printer unit 219110 219110 53XL40 printer unit 219120 219120 53XL80U printer unit 219130 219130 53XLC R printer unit 219140 219140 53XLC L printer unit 2 1 215341 215341 Power Supply 3 1 Power 4 102627 NMS C 02 Print Signal Cable 6 1 NMS9056 KIT je consists of Pressure Regulator and 6 1 Options handset 102157 102157 i View Kit 102600 18020000001 PR5 Kit 1 NMSCO3 0000 RS232 Cable GEO 12 215395 215395 Sample ribbon 100 m CD with operating instructions XL series M01501113EN0914 A DIVISION OF ITW ALLEN CODING PRODUCT SPEC
11. printer in X and Y directions see above Intermittent printer Continuous printer XL series 19 M01501113EN0914 INSTALLATION 4 3 Interface Panel ALLEN CODING A DIVISION OF ITW 3 426 49 O Ethernet Port USB Port Encoder Port Printer option for continuous motion not used for intermittent motion printers Printer input signal from host machine RS 232 printer connection to computer Printer connection to handset 2 3 4 5 6 2 LED power on indicator NOTE All connections remain the same 9 Power ON OFF switch 24 Vpcimput Air input 4 mm quick connect Air exhaust M5 thread Printer status LED Connection for alarm Beacon contact dealer for availability Your printer may be fitted with a 24 Vpc connector arrangement different from the one shown above XL series M01501113EN0914 ALLEN CODING A DIVISION OF ITW INSTALLATION 1 Network connection female connector RJ45 Pin 2 USB connection port Type Mini B Pin UI N P 3 Encoder female connector Pin P Q N P Description Function D1 D1 D2 D3 D3 D2 D4 D4 Description Function 5 V data data ID not connected GND Description Function VCC 5 V A GND B Host I O D Sub 15 pin male connector Pin I m Please refer to chapter Connection Options for further details on h
12. 2 133 134 135 136 140 141 139 OPTIONS ACCESSORIES 103309 HEATER ENGINE PLATE 1 1 10885 BACKUPPAD a 6 12 17 28 116 130 138 139 219127 53XL80 SERVICE PARTS KIT 140 141 XL series 62 M01501113EN0914 ALLEN CODING A DIVISION OF ITW 53XL40 Cassette Part No 219550 APPENDIX XL series M01501113EN0914 63 APPENDIX ALLEN SODING Cassette Part No 219550 i NOTE QTY Quantity QTY indicates how often a part is included in the corresponding assembly exploded view renee hama Europe 219075 ASSEMBLY DANGRRAM 1 XL series 64 M01501113EN0914 ALLEN CODING APPENDIX Engine Part No 219551 XL series 65 M01501113EN0914 APPENDIX xX ALLEN SODING Engine Part No 219551 P No gt s p ay POST CAM PLATE CAM POST STANDOFF CAM POST MTG PLATE COVER FRONT LEFT RH COVER FRONT RIGHT RH 110 131 132 133 134 135 139 142 OPTIONS ACCESSORIES I 103309 HEATER ENGINE PLATE 1 3 103395 BACKUP PAD 1 15 18 26 31 109 137 138 139 141 142 219117 53XL40 SERVICE PARTS KIT XL series 66 M01501113EN0914 REVEN 53XLC R Cassette Part No 219560 XL series M01501113EN0914 67 APPENDIX ALLEN SODING Cassette Part No 219560 i NOTE QTY Quantity QTY indicates how often a part is included in the corresponding a
13. 36 219137 53XLCR SERVICE PARTS KIT 1 5 5 5 5 5 5 5 1 1 2 XL series 70 M01501113EN0914 ALLEN CODING A DIVISION OF ITW 53XLC L Cassette Part No 219565 XL series M01501113EN0914 14 APPENDIX 71 APPENDIX ALLEN SODING Cassette Part No 219565 i NOTE QTY Quantity QTY indicates how often a part is included in the corresponding assembly exploded view Mee Eum owen Europe 89 102326 5 50116 ASSEMBLY DRAG CORD _ _ 219523 _____ ASSEMBLY FEEDROLL XLC 15 x 32 219532 ASSEMBLY WINDUP SPINDLE XLCL NEN 20 102053 NMS 50135A POLYCORD DRIVE BELT FE a la 103369 ASSEMBLY BRAKE ARM 219063 ASSEMBLY DANCERARM __ 1 rr EE i 29 215381 SPRING TENSIONCONTROL 1 XL series 72 M01501113EN0914 ALLEN CODING APPENDIX Engine Part No 219566 XL series M01501113EN0914 73 APPENDIX xX ALLEN SODING Engine Part No 219566 me REAR COVER LH 3 ASSEMBLY LTU PCB XLC STEPPER MOTOR FEED ROLLER ASSEMBLY FEED ROLLER DRIVE COG TPH CONNECTOR PCB SE 102341 NMS 9039 ASSEMBLY PNEUMATIC VALVE 22534 COVER FRONTRIGHT LH 1 12 21533 COVER FRONTLET lH 1 117 102335 5 9010 SENSOR TPHHOME 1 118 102334 NMS 9009M SENSOR CASSETTEHOME 1 119 101935 5 9040 T
14. ALLEN CODING A DIVISION OF ITW XL Series THERMOTRANSFER PRINTING SYSTEMS XLC R XLC L OPERATING INSTRUCTIONS ALLEN COMING IMPORTANT NOTES Important Notes Operating instructions Description XL series Version 1 13 Issue date 17 Sep 2014 Document number M01501113EN0914 The operating manual is a translation of the original operating instructions Applicability The present operating instructions apply to the device with the following article number Device name Part Number Description 219100 25XLi 219110 53XL40 219120 53XL80U 219130 53XLC R 219140 53XLC L Using this manual 7 First read the Chapter on Safety Information before you begin work with the device The operating manual enables safe working on and with the device It is essential that you comply with all safety instructions contained therein Read the complete operating manual before installing and commissioning the device The operating manual is a part of the device It has to be stored so that every person that works on and with the device has access to it at all times The manual must be complete and in an easily readable condition When the device is passed on you have to enclose the operating manual If the operating manual is lost please ask for a replacement Information on the current version of the operating manual may be found on our website www AllenCoding com The information provided in these Operati
15. CLOSED 250 OPENED all dimensions in millimeters XL series 54 M01501113EN0914 APPENDIX 25XLi 160 48 M amp HELICOIL ias M5 4 PLS 48 TPH CENTER PRINT AREA L T 93 96 50 32 40 LLLI 40 34 85 205 68 all dimensions in millimeters XL series 55 M01501113EN0914 APPENDIX ALLEN CODING A DIVISION OF ITW Connection Options Host Machine Connection Options 56 NOTE Power rating of the outputs Free Busy and On cycle Printed The following limits for the outputs must not be exceeded U max 240 V max 80 mA NOTE Power rating of relay signal output Error The following limits for the relay signal output must not be exceeded U max 250 V max 8 NOTE Input signal The following limits for the input signal must not be exceeded U max 24 V XL series M01501113EN0914 ALTEN SOEINE APPENDIX INTERNAL CIRCUIT INPUT OUTPUT CONNECTOR 7 8 FUSE AU MEC 15 9 INPUTS o FREE BUS Y INPUTS 7 T w 7 DN CYCLE 1D 1 RP OT y 3 COMON PINS 1 2 11 12 aun ERROR H C TE ERROR i reve ovir owercue 12d ERROR M O 3 OUTPUTS 4 amp Sample print signal connections DRY CONTACT INFUT CONNECTION VOLTAGE INPUT CONNECTION Connection to a relay out External power source put NPN INPUT CONNECTION P
16. HERMALPRINTHEAD 1 120 21520 PLATE CAMPOST 1 11 o 21539 POS CAM pt gt 5 5 5 5 123 103419 NMS 50175 AIL TPH ASSY MTG MW 103417 NMS 50238 BRACKET VALVE SUPPORT XL40 128 136 219537 ASSEMBLY TPH PEEL BAR XLCL 219538 ASSEMBLY TPH PIVOT BLOCK 128 129 130 131 132 133 219079 ASSEMBLY 53MM LEFT HAND 134 135 136 103415 50166 SHAFT PIVOT 103416 NMS 50167 CLIP PIVOT PIN 122 123 RAIL 126 219541 CABLE 53XLCL TPH CONNECTOR PCB 127 32 1 1 110193 NMS 50168 TENSION SPRING TPH 2 OPTIONS ACCESSORIES i 103309 HEATER ENGINE PLATE 1 8 15 20 32 126 133 134 135 136 219147 53XLCL SERVICE PARTS KIT 1 XL series 74 M01501113EN0914 ALLEN CODING A DIVISION OF ITW 25XLi Part No 219100 XL series M01501113EN0914 APPENDIX 75 APPENDIX ALLEN SODING 25Xli Part No 219100 i NOTE QTY Quantity QTY indicates how often a part is included in the corresponding assembly exploded view Mee mm mem Europe 9 J 219086 J ASSEMBLY LTUPB BE NMS 50168 CLAMP TIMING BELT BOTTOM 37 47 48 49 50 51 52 53 219522 ASSEMBLY PRINTHEAD SUPPORT SYSTEM 1 54 55 56 mn OPTIONS ACCESSORIES 10395 BACKUPPAD m 19 21 23 30 32 58 59 219107 25XLI SERVICE PARTS KIT 6 XL series M01501113EN0914 JJ
17. HP INPUT CONNECTION 7 8 us FUSE ti gg PHF Connection to an output or NPN photocell Connection to an input or PNP photocell XL series M01501113EN0914 57 ALLEN CODING A DIVISION OF ITW AN gt e LU Q a lt Pneumatic diagram Printer Connector Panel Air supply tubing 6mm Outside Diameter Printer Air supply tubing 4mm Outside Diame ter XL series M01501113EN0914 58 ALLEN CODING A DIVISION OF ITW Spare parts 53XL80U Cassette Part No 219555 XL series M01501113EN0914 APPENDIX 59 APPENDIX ALLEN SODING Cassette Part No 219555 i NOTE QTY Quantity QTY indicates how often a part is included in the corresponding assembly exploded view Mee Eu uU Europe 4 102324 NMS 50002 SHAFT ALIGNMENT YV 2 5 1 219543 JASSEMBIV IDLERSHAFTANGLED 17 _ s 7 28 1032 NMS 9003 ASSEMBLY WINDUPSPINDE 60 M01501113EN0914 ALLEN CODING APPENDIX Engine Part No 219556 LO XL series 61 M01501113EN0914 APPENDIX xX ALLEN SODING Engine Part No 219556 P No gt po COVER FRONT LEFT COVER FRONT RIGHT COVER REAR STEPPER MOTOR FEED ROLLER STEPPER MOTOR PRINTHEAD DRIVE 127 131 BRACKET VALVE SUPPORT XL80 133 134 113 13
18. IFICATIONS NOTE Sample ribbon The sample ribbon supplied with the printer can be ordered as 600 m roll Part No 130017 NOTE This system is compatible with the touch screen handset i View Please contact your dealer for further information XL series 13 M01501113EN0914 PRODUCT SPECIFICATIONS ALLEN CODING 2 3 Description of device WARNING Personal injury Read and follow safety rules and guidelines in chapter 3 before attempting to setup or operate this equipment The new series of XL Series digital printers incorporates state of the art technology They are designed to print bar codes alphanumeric texts dates times logos and other images directly onto the surfaces of packaging materials such as plastics laminates cellophane cardboard self adhesives etc To satisfy speed flexibility and ease of handling requirements the XL Series exhibits the following salient characteris tics Compact size electronics located inside body of printer Full Unicode capability Downloadable fonts user option Ethernet port USB port Optional Alarm Beacon connectivity Maximum integration and adaptability to most machines Minimum mechanical maintenance ase of configuration and ease of use Simple connection to computer systems Optimized use of thermal transfer ribbon High quality printing This printer is suitable for use on most form fill seal machines both horizon
19. OPERATING ALLEN CODING 5 3 Test Print Before making a test print check the following Printer is properly and securely mounted to support frame Air pressure is set correctly All cables and tubing are out of the way and secured in place Print platen is clean level and properly secured Substrate is free of dust debris oil or any foreign material Cassette is locked in place Perform other safety checks per Chapter 1 of this manual After printer readiness check above place a piece of label test paper between the printhead and platen then press Test on the PR 5 or i View handset The printer will produce an image similar to that shown below A Please refer to Chapter 6 Error Detection and Management for evaluating and adjusting the print quality 5 4 Printing a Label using or i View Handset NOTE Printing a label Please refer to the PR5 or i View Handset User s Guide 5 5 Using the Ethernet and USB Ports 5 5 1 Ethernet connection XL printers could be accessed through an Ethernet port from a computer using the following steps Step1 Configure printer using handset NOTE Using handset Please refer to the PR5 or i View Handset User s Guide Step2 Connect printer to computer using Ethernet cable Open your label design program n NOTE Using label design program Please refer to label design program User s Guide XL seri
20. TORS AS IS AND ANY EXPRESS OR IMPLIED WARRANTIES INCLUDING BUT NOT LIMITED TO THE WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE ARE DISCLAIMED IN NO EVENT SHALL THE COPYRIGHT OWNER OR CONTRIBUTORS BE LIABLE FOR ANY DIRECT INDIRECT INCIDENTAL SPECIAL EXEMPLARY OR CONSEQUENTIAL DAMAGES INCLUDING BUT NOT LIMITED TO PROCUREMENT OF SUBSTITUTE GOODS OR SERVICES LOSS OF USE DATA OR PROFITS OR BUSINESS INTERRUPTION HOWEVER CAUSED AND ON ANY THEORY OF LIABILITY WHETHER IN CONTRACT STRICT LIABILITY OR TORT INCLUDING NEGLIGENCE OR OTHERWISE ARISING IN ANY WAY OUT OF THE USE OF THIS SOFTWARE EVEN IF ADVISED OF THE POSSIBILITY OF SUCH DAMAGE XL series 50 M01501113EN0914 A eres tee Dimensions 53XL80U 170 IMAGE CENTER Pd 2 PLS e 6 PLS 147 CLOSED 230 OPENED all dimensions in millimeters XL series 51 M01501113EN0914 APPENDIX ALLEN CODING 53XL40 78 ALLOWANCE 160 80 53 5 IMAGE CENTER 60 8 HELIC OIL 2 PLACES 5 HOLES 30 5 PLACES 042013 all dimensions in millimeters XL series 52 M01501113EN0914 eres tee 53XLC R 160 245 5 149 CLOSED 230 4 7 200 all dimensions in millimeters XL series M01501113EN0914 53 APPENDIX ALLEN CODING A DIVISION OF ITW 53XLC L 245 5 149 14
21. av result in damage to elec tronic and mechanical components of the device Disconnect the device from the power supply before you begin the cleaning Follow the cleaning instructions described in the operating manual Only use cleaning agents specified by the manufacturer XL series M01501113EN0914 33 CLEANING AND MAINTENANCE ALLEN CODING 7 2 Maintenance 7 2 1 Print platen Print platen roller 1 Remove cassette or front cover 25XLi from printer 2 Print platen intermittent printer Slide print platen into open area to expose rubberized surface Print platen roller continuous printer Slide printer along hanger bars to expose rubberized surface 3 Wipe rubberized surface of print platen with isopropanol to remove any ribbon ink deposit or foreign material 4 Slide platen back into operating position and tighten Replace cassette or front cover 25XLi into printer 7 2 2 Cassette and Printhead ATTENTION STOP Maintenance for printhead Good maintenance of the printhead is essential in order to ensure optimal print quality It must be cleaned periodically depending on the working environment and print intensity setting not use hard or abrasive material to clean the printhead 1 Remove cassette or front cover 25XLi from printer 2 Using a cotton swab or soft cloth moistened with isopropyl alcohol wipe print edge of printhead isopropanol to remove debris or ribbon deposits 3 Clean s
22. ck tension on spring scale and if necessary repeat steps 4 and 5 until proper tension is achieved ATTENTION STOP Do not lubricate tension control system XL series M01501113EN0914 45 MAINTENANCE A ALLEN CODING 8 Maintenance 8 1 Spare parts Refer to the Spare Parts List under Spare parts in the Appendix 8 2 Service address Europe ALLEN CODING A DIVISION OF ITW Germany UK Spain Allen Coding GmbH Allen Coding Systems Allen Coding Systems Service Department Unit 9 Gateway 1000 Carretera del Mig 83 87 Friedrich Bergius Ring 30 Whittle Way Arlington Business Park 08940 Cornella de Llobregat D 97076 Wurzburg Stevenage Herfordshire SG1 2FP Barcelona Tel 49 931 250 76 911 Tel 44 1438 347 770 Tel 34 93 470 56 00 Fax 49 931 250 76 50 Fax 44 1438 347 771 Fax 34 93 473 56 21 Email support Qallencoding com Email info allencoding co uk Email informacion allencoding com Website www AllenCoding com USA USA Norwood Marking Systems 1 Missouri Research Park Drive St Charles MO 63304 Sales 800 722 1125 Service 800 526 2431 Fax 636 300 2004 Email info Qitwnorwood com Website www itwnorwood com NOTE Important information in case of defects In case of defects in equipment please provide the following information Serial number Equipment type Description of fault Software Firmware version Any affected components assemblies XL series 46
23. d of the RS 232 cable to the computer s 9 pin serial port connector and manually tighten the clamp ing screws 2 Connect the other end to the printer module and secure it by tightening the clamping screws Encoder used for continuous motion printers Install using instructions supplied with encoder XL series M01501113EN0914 25 OPERATING ALLEN CODING 5 Operating 5 1 Cassette On Off ATTENTION STOP Equipment damage After removal do not rest cassette in standing position using alignment pins as stabilizer Doing so can bend and or scratch the alignment pins This process must be conducted in a clean dust free and flat work surface ltis advisable to rest the cassette on handles when disconnected from printer engine Cassette removal and installation is quick and easy Simply turn the locking knob counter clockwise to unlock and clockwise to lock 3 4 D Handle 3 Alignment Pin male on printer 2 Cassette Locking Knob in open position 4 Alignment Pin female on cassette ATTENTION STOP Equipment damage Exercise caution when removing or replacing cassette Engage alignment pins BEFORE moving cassette towards engine Keep cassette plate parallel to engine body during process ATTENTION STOP Equipment damage Even slight contact to metal parts of engine can cause damage to ribbon resulting in ribbon breakage and work stoppage Do not allow ribbon to contact
24. e 2004 108 EC on the approxima tion of the laws of the Member States relating to electromagnetic compatibility Federal Communications Commission FCC Emissions Compliance Statement This equipment has been tested and complies with the limits for a Class A digital device pursuant to Part 15 of the FCC Rules These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment This device complies with Part 15 of the FCC Rules Operation is subject to the following two conditions 1 this device might not cause harmful interference and 2 this device must accept any interference received includ ing interference that might cause undesired operation Warning Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at their own expense 1 5 3 RoHS WEEE compliance RoHS The product complies with the relevant provisions of the RoHS Directive for the European Union WEEE Directive Statement for the European Union WEEE Reg N DE 0 84410135 In common with all Electronic and Electrical products the product should not be disposed of in household waste Alter native arrangements may apply in other jurisdictions XL series 11 M01501113EN0914 PRODUCT SPECIFICATIONS ALLEN CODING 2 Product Specifications In this Chapter you will find information
25. e printer may only be operated with an inserted and locked cassette or attached protective cover 25XLi handles which are mounted on the cassette may not be used for lifting or carrying the printer Potential misuse of the device Operation use of the Printer other than in compliance with the conditions established by the manufacturer may result in hazards to personnel and or property damage XL series M01501113EN0914 PRODUCT IDENTIFICATION ALLEN CODING 1 2 3 Qualification of personnel Operation and set up Operation and set up of the device may only be performed by sufficiently qualified and trained personnel that have been authorized by operator to perform these tasks Installation cleaning and maintenance Installation cleaning and maintenance of the device may only be performed by fully qualified and trained technical personnel Maintenance Maintenance of the device may only be performed by the manufacturer s technical personnel or by fully trained and qualified technical personnel 1 33 Technical data This Section contains information on the mechanical and electrical properties of the Printing System and its accessories 1 3 1 Mechanical data NOTE Mechanical data Please refer to Appendix Dimensions Printer 53XL80U Equipment height mm 205 Equipment width mm 181 Equipment depth mm 244 Weight kg pounds 8 17 6 Printer 53XL40 Equipment height mm 205 Equipment w
26. ely STEP 2 Move Tension Arm fully counter clockwise to stop on idler roller shaft This will cause Tension Spring A to pull Drag Cord Slide Adjuster in right direction to tighten the Drag Cord STEP 3 Tighten M3X6 Adjusting Screw STEP 4 Release Tension Arm Ribbon Tension Adjustment is now complete XL series M01501113EN0914 43 CLEANING AND MAINTENANCE RAIN DEO 25XIi NOTE Tools required to adjust tension 2 5mm Allen Wrench Partial Roll of Ribbon 32mm DIA max Spring Scale STEP 1 Remove front plastic covers from printer STEP 2 Make loop at end of ribbon QD and place core on Ribbon Supply spindle STEP 3 Engage hook of spring balance to loop of ribbon and measure tension on precision Spring balance D Tension band 2 Spring scale Set of 800 grams 3 2 Ribbon 5 Tighten after tension set ting Tension adjuster 6 Slide for proper tension setting mi HI N I LT XL series 44 M01501113EN0914 A DIVISION OF ITW ALLEN CODING CLEANING AND MAINTENANCE n NOTE Tension Tension for ribbon should be about 800 grams STEP 4 If tension is out of range as noted above loosen socket head screw on Tension Adjuster and move it to right or left until proper tension is achieved STEP 5 After moving Tension Adjuster to proper position tighten socket head screw STEP 6 With Tension Adjuster in new position reche
27. es 30 M01501113EN0914 A DIVISION OF ITW OPERATING 5 5 2 USB connection The USB functionality is a USB Virtual COM port i e a COM port driver that closely resembles that of a real serial hardware port In this case the baud rate is fixed to 115200 bps Step1 Configure printer using handset NOTE Using handset Please refer to the PR5 i View Handset User s Guide Step2 Connect printer to computer 1 Connect printer to computer using USB A B cable 2 At this point the computer will ask for driver location 3 Browse to the store media provided and select the file fsl ucwxp inf from the correct path This window will appear Windows Security Windows can t verify the publisher of this driver Don t install this driver software You should check your manufacturer s website for updated driver software for your device Install this driver software anyway Only install driver software obtained from your manufacturer s website or disc Unsigned software from other sources may harm your computer or steal information See details 4 Choose Install the driver software anyway and the driver installation will be completed 5 Open Device manager look into Ports section and check the port number assigned to XL Virtual COM in the example below COM9 Lai 2 Puerto de comunicaciones 1 Yr RIM Virtual Serial Port v2 COM12 m tal Por v2 COM9
28. ezeke Friedrich Bergius Ring 30 D 97076 W rzburg Address Details of signatory person af signer Festior Name of signer Position W rzburg 17 10 2013 Shanghai 17 10 2013 Place Date Pie Date Alin Coding GmbH Tal 449 331 250 TED ile lei i Paga 1 1 Fred Baz hui 49 331 250 16 30 aam VILI D 37076 W rzbarg Sand 17 06 ALS M01501113EN0914 APPENDIX ALLEN SODING Open Source License Notice This product includes software developed by the Zint Barcode Generator Project https sourceforge net projects zint Zint Backend License libzint the open source barcode library Copyright C 2009 Robin Stuart lt robin zint org uk gt Redistribution and use in source and binary forms with or without modification are permitted provided that the following conditions are met 1 Redistributions of source code must retain the above copyright notice this list of conditions and the following disclaimer 2 Redistributions in binary form must reproduce the above copyright notice this list of conditions and the following disclaimer in the documentation and or other materials provided with the distribution 3 Neither the name of the project nor the names of its contributors may be used to endorse or promote products derived from this software without specific prior written permission THIS SOFTWARE IS PROVIDED BY THE COPYRIGHT HOLDERS AND CONTRIBU
29. gnated use The XL Series Printers operate with a thermo transfer printing method The Printing System can transfer save and process alpha numeric and graphic information and apply it to materi als suitable for this printing method The 53XL80U 53XL40 and 25XLi printer can be operated in intermittent mode The XLC R L printer can be operat ed in continuous mode The Printers are intended for commercial or industrial use The Printers may not be used outdoors or in a non explosion safe environment Only auxiliary materials operating materials ribbon and process materials labels foils packing materials suita ble for these printers and printing methods may be used The Printer must be permanently installed into a frame designed for this purpose machine frame machinery holder No modifications to the Printers are allowed Operation and set up of the Printer may only be performed by trained personnel authorized by the operator A Working on the Printer installation maintenance cleaning may only be performed by fully qualified and trained technical personnel The applicable safety requirements the ambient conditions and technical data specified in these Instructions must be observed at all times Operation of the Printer may only proceed with the specified accessories consumable material replacement parts Only use original accessories and original replacement parts Th
30. idth mm 160 Equipment depth mm 244 Weight kg pounds 7 15 4 Printer 53XLC R 53XLC L Equipment height mm 205 Equipment width mm 160 Equipment depth mm 244 Weight kg pounds 7 15 4 Printer 25XLi Equipment height mm 205 Equipment width mm 160 Equipment depth mm 189 5 Weight kg pounds 5 2 11 5 8 XL series M01501113EN0914 ALLEN COMING PRODUCT IDENTIFICATION 1 3 2 Electrical data Power Supply Input for all printers Voltage Vac Frequency Hz Current A Power Supply Output for all printers Voltage Voc Current A Power consumption W 1 3 3 Pneumatic data The unit requires a normal industry supply of clean dry air The air supply requirement is For all printers Air supply bar psi Connection for air supply tubing with outside mm diameter Requirements for compressed air supply Pressure Regulator Air supply Input bar Output bar Connection for air supply tubing Input mm with outside diameter Output mm Requirements for compressed air supply 1 3 4 Noise Emission For all printers Noise Emission dB Correction for background noise dB Kia Correction for physical environment dB XL series M01501113EN0914 100 240 50 60 2 24 max 120 0 5 5 or 75 4 Oil free clean and dry air min 0 max 6 min 0 max 6 6 A Oil free clean and dry air 51 86
31. ite www AllenCoding com Email info itwnorwood com Website www itwnorwood com XL series 3 M01501113EN0914 TABLE OF CONTENTS ALLEN CODING A DIVISION OF ITW Table of Contents UU UU R 3 Tabie OL CONTENTS u I 4 1 Product ldentifi a NNN 6 NNN 6 NNN 7 12 L NNN 7 1 2 2 B T TALI 7 123 TEGNE ira rit 8 i Til ern E 8 1 2 1 WV Mo L i ER ee 8 132 NNN 9 L PG 9 1 3 4 NENNE 9 14 Identification of the ikin an rn ANE nE EE EENE E EE EAE ENE ASEENA EENEN Ei NaS Ea 10 1 5 Compliance NNN 10 CE enn ee 10 1 5 2 EMC Compliance Statement 11 J5 _ __ 11 2 Product Specifications 12 L l y Gio MO 12 22 DENN 12 CUNO OF 14 3 In formi At 0 tA a i i C 15 3 1 Configuration of the safety instructions see 15 3 2 SOO NGO r EE 16 3 3 Hazards during compliant Use ee gt 16 4 installa OM c m 17 4 1 MINN 17 4 2 Ke Ua sos U
32. lley Drag Cord Slide Adjuster Ribbon Supply Reel Assembly and Spring Pulley Spring Balance Partial Roll of Ribbon and 2 5 mm Allen Wrench XL series M01501113EN0914 Drag Cord Slide Adjuster 2 Spring Pulley 3 Ribbon Supply Reel Assembly 4 Tension Spring D Partial Roll of Ribbon 2 2 5 Allen Wrench Spring Gage Grams 39 CLEANING AND MAINTENANCE A ALLEN CODING Desc ge STEP 1 Make loop at end of ribbon 2 STEP 4 Pull Gage in direction shown Measure ten sion See note below STEP 2 Place the core on Ribbon Supply Assem 5 STEP 5 Loosen M3 socket head screw using 2 5 mm bly Allen Wrench STEP 3 Engage Spring Gage into ribbon loop 6 STEP 6 Move slide adjuster until spring gage measures desired force REPEAT STEPS 5 amp 6 until desired ribbon tension force is achieved NOTE Tension Tension for ribbon should be about 800 grams XL series 40 MO1501113EN0914 ALTEN SOEINE CLEANING AND MAINTENANCE 53XL40 53XL40 Magazine ATTENTION STOP Do not lubricate or wet Drag Cord Braking System Tension Spring A Drag Cord Slide Adjuster M3x6 Adjusting Screw Ribbon Supply Reel Assembly Tension Control Arm Idler Roller C Move Tension Arm STEP 1 Loosen M3X6 Adjusting Screw to free Drag Cord Slide Adjuster Do not remove screw completely STEP 2 Move Tension Arm fully counter clockwise to stop on idler r
33. ls to the manufacturer or supplier XL series 48 M01501113EN0914 ALTEN SOEINE APPENDIX Appendix EC Compliance Statement EC Declaration of Conformity Printer L Series ALLEN CODING Je EC Declaration of Conformity according to EC machinery directive 2006 42 EC Annex Il A Translation of the EC Declaration of Conformity Hereby we declare that the machine named in the following adheres to the basic safety and health requirements of the EC guideline 2006 42 EC in regards to its concept design and version that amp marketed by us Changes that have not been coordinated with us will invalidate this dedaration Representative TW Bay Area Labels Shanghai Allen Coding GmbH Direct 49 931 250 76 0 Building 9 Section E No 353 RIYING Friedrich Bergius Ring 30 49 931 250 76 50 Type Modet S3XLBOL Serial number MOC Year of construction 2013 The guideline 2006 95 EC wa adhered to in regards to its protection objectives 5 Annex Na 1 5 1 of guideline 2006 42 EC The conformity of the named machine with the rules of the EC guidelines named above is proved by conformity with the following standards 50 17100 2010 Rules and Regulations 37 CFR Chapter 1 Part 15 Subpart B EN 60204 1 2005 41 2009 2010 Ed 10 01 10 EN 60950 1 2006 A11 2009 Corr 2006 A1 2010 EN 150 13657 2008 EN 325 1993 A1 2008 ENG 1000 6 2 2005 AC 2005 EN61000 6 4 2007 A1 2011 Dirk B
34. ng Instructions relate to the devices described under Applicability For additional technical information on the device please refer to the service manual Copyright The present document and the described devices therein belong to the company Allen Coding GmbH All rights remain reserved Reproduction of this document in full or in part requires prior explicit and written approval of the company Allen Coding GmbH Copyright 2013 Allen Coding GmbH all rights reserved Disclaimer The company Allen Coding GmbH undertakes all measures to ensure that the published document is up to date at the time of publi cation However no guarantee may be given that the document is error free The Allen Coding GmbH does not accept liability for possible damages that may have been caused by faulty information in this document The company Allen Coding GmbH reserves the right to change the present document at any time without prior notice and to alter its content in regards to continuous product improvement Manufacturer Contact Europe Contact USA ITW Bay Area Labels Shanghai Allen Coding Norwood Marking Systems Building 9 Section E No 353 RIYING Friedrich Bergius Ring 30 1 Missouri Research Park Drive North Road Waigaoqiao Free Trade Zone D 97076 Wurzburg St Charles MO 63304 200131 Shanghai China Direct 49 931 250 76 0 Sales 800 722 1125 Fax 49 931 250 76 50 Service 800 526 2431 Email info AllenCoding com Fax 636 300 2004 Webs
35. oller shaft This will cause Tension Spring A to pull Drag Cord Slide Adjuster in left direction to tighten the Drag Cord STEP 3 Tighten M3X6 Adjusting Screw STEP 4 Release Tension Arm Ribbon Tension Adjustment is now complete XL series M01501113EN0914 41 ALLEN CODING A DIVISION OF ITW CLEANING AND MAINTENANCE 53XLC R 53XLC R Magazine ATTENTION STOP Do not lubricate or wet Drag Cord Braking System Tension Spring A Drag Cord Slide Adjuster M3x6 Adjusting Screw Ribbon Supply Reel Assembly Tension Control Arm Idler Roller Move Tension Arm STEP 1 Loosen M3X6 Adjusting Screw to free Drag Cord Slide Adjuster Do not remove screw completely STEP 2 Move Tension Arm fully clockwise to stop on idler roller shaft This will cause Tension Spring A to pull Drag Cord Slide Adjuster in left direction to tighten the Drag Cord STEP 3 Tighten M3X6 Adjusting Screw STEP 4 Release Tension Arm Ribbon Tension Adjustment is now complete XL series 42 M01501113EN0914 ALLEN CODING CLEANING AND MAINTENANCE 53XLC L 53XLC L Magazine ATTENTION Do not lubricate or wet Drag Cord Braking System Tension Spring A Drag Cord Slide Adjuster M3x6 Adjusting Screw Ribbon Supply Reel Assembly Tension Control Arm Idler Roller C Move Tension Arm ODE STEP 1 Loosen M3X6 Adjusting Screw to free Drag Cord Slide Adjuster Do not remove screw complet
36. on the delivery ticket are included and are undamaged The manufacturer does not accept liability for deficiencies that have been claimed subsequently File complaints with Transport damages directly to the shipping service Deficiencies and or incompleteness immediately to the manufacturer or your distributor n NOTE Recycling of transport packing The transport packaging may be stored for later recycling e g transport or storage Step1 Open the transport packing Step 2 Check whether all items listed on the delivery slip are included and undamaged Step 3 Remove all components of the device carefully from the transport packing XL series 17 M01501113EN0914 INSTALLATION ALLEN CODING 4 2 Mounting System NOTE Mounting System The picture below shows a popular mounting arrangement of the printer on a typical mounting frame Please contact your dealer for details on frame configurations and availability Intermittent printer Continuous printer Optional Mounting Frame Contact Dealer 4 Platen 2 Adapter Mounting Plate Part of Frame 5 Platen Roller 3 Printer XL series 6 Encoder XL series 18 MO1501113EN0914 AN ALLEN CODING INSTALLATION NOTE Mounting the printer When mounting the printer ensure that clearance between bottom of printer to top of platen or platen roller is between 2 0mm 3 0mm 08 12 Platen contact surface must be parallel to bottom of
37. ow to connect I O signals to host machine XL series M01501113EN0914 Description Function Free Busy Output On cycle Printed Output Common Pins 1 2 Error N C Error Common Pin Error N O VCC 24 V Output VCC 24 V Output Input Print Signal Input Print Signal GND GND 21 INSTALLATION ALLEN CODING 5 RS233 communication interface D Sub 9 pin female connector Pin Description Function 1 2 TxD 3 RxD 4 5 GND 6 7 8 9 6 Handset connector D Sub 15 pin female connector Pin Description Function 1 GND 2 RXD 3 TXD amp 4 VCC 5 V 5 5 V 6 5 7 8 e 9 GND 10 GND 11 GND amp 12 GND 13 VCC 5 V 14 VCC 5 V 15 VCC 5 V 7 Power LED 8 Power Switch 9 Power Input 24 VDC Pin Description Function C G Inner VCC 24 V Outer GND XL series 22 M01501113EN0914 ALLEN CODING A DIVISION OF ITW 10 Air In 11 Air Out 12 Status LED 13 Alarm Beacon male connector XL series M01501113EN0914 Pin WIN e Description Function VCC 24V GND Warning Error INSTALLATION 23 INSTALLATION ALEN 4 4 Connection Schematic WARNING Personal injury Read and follow safety rules and guidelines in chapter 3 before attempting to setup or operate this equipment Power Supply 24 Vpc Host machine see appendix for connection options Computer optional Air pressure regulator max 6
38. pindles springs etc with isopropanol to remove any ribbon ink deposits 4 Replace ribbon reels on spindles then insert the cassette into the printer 5 Re install cassette or front cover 25XLi XL series 34 M01501113EN0914 een CLEANING AND MAINTENANCE 7 2 3 Printhead Removal and Replacement gt P m XL series M01501113EN0914 NOTE Printhead removal and replacement We recommend you replace the printhead in a clean spacious area free from dust and static electricity N WARNING Personal injury Power off printer and disconnect from electrical and air supply WARNING Possible burns Wait for the printhead to cool down and reach room temperature in order to avoid possible burns ATTENTION Equipment damage Electrostatic discharge can destroy electronic components u Alwavs ESD grounded wriststrap when handling electronic components such as thermal printheads 35 CLEANING AND MAINTENANCE 53XL80U 53XL40 53XLC R 53XLC L 1 Remove the cassette from the printer 2 Disconnect the flat ribbon cable from the printhead 2 4 Detach the printhead the printhead holder 5 Use an Allen key to remove the two socket head cap screws M3x8 and replace the printhead 5 Screw the two socket head cap screws M3x8 back in in order to secure the new printhead on the printhead holder 5 6 Put
39. ries and spare parts The use of accessories and spare parts that are not recommended by the manufacturer may compromise safety functionality and efficiency of the device Any liability and warranty for any damages caused by not recommended accessories and spare parts or non intended use is excluded by the manufacturer Thus use manufacturer recommended accessories and spare parts exclusively 16 XL series M01501113EN0914 ALLEN CODING INSTALLATION 4 Installation In the following Chapter you will find information on installation of the device CAUTION Potential hazard due to incorrect or non compliant installation An incorrect or improper assembly of the device may impair safety functionality and efficiency of the device The installation of the device may be performed exclusively by qualified technical expert personnel Follow the relevant instructions in the operating manual 4 1 Unpacking N CAUTION Hazards due to defects or transport damage Transport damage to the device may result in unforeseeable hazards to personnel and or property When unpacking the device check for any visible damage Never ever connect a damaged device to the voltage supply Incase of transport damage consult with the manufacturer or your distributor n NOTE Check the deliverable items for completeness and condition After receipt of the shipment please check immediately to see whether all items listed
40. ssembly exploded view renee hama Europe so 219063 ASSEMBLY DANCERARM __ 1 BREE EE 103369 ASSEMBLY BRAKE ARM Fi 215381 SPRING TENSION CONTROL EY B 3 0000 46005 NMS 50115 SPRING UNWIND SPINDLE ER XL series 68 M01501113EN0914 REVEN Engine Part No 219561 XL series M01501113EN0914 69 APPENDIX xX ALLEN SODING Engine Part No 219561 LEN NNI NL LA STEPPER MOTOR FEED ROLLER 3 ASSEMBLY FEED ROLLER DRIVE COG COVER FRONT RIGHT RH COVER FRONT LEFT RH REAR COVER RH 113 209534 ______ 1 _ 115 103419 5 50175 RAIL TPHASSYMTG 1 116 102341 5 9039 ASSEMBLY PNEUMATIC VALVE _____ 1 117 1 299 ______ ASSEMBLY LTU PCBXLC ___ 1 118 102334 NMS 9009M SENSOR CASSETTE HOME 119 2153217700 STANDOFF CAMPOSTMTGPLATE __ 2 120 215320 PLATE CAMPOT BE o 215809 EEE 122 102335 NMS 9010M SENSOR TPHHOME _____ 1 123 101935 NMS 9040 THERMALPRINTHEAD __ _1 126 103417 5 50238 BRACKET VALVESUPPORT XL40 1 127 128 136 132 128 129 130 131 132 133 219078 ASSEMBLY TPH XL SERIES 134 135 103415 NMS 50166 SHAFT PIVOT 103416 NMS 50167 CLIP PIVOT PIN 110193 NMS 50168 TENSION SPRING TPH OPTIONS ACCESSORIES 103309 HEATER ENGINE PLATE 1 5 10 11 32 127 133 134 135 1
41. tal and vertical It is also suitable for use on many other types of packaging machines such as print and apply and thermoform XL series 14 M01501113EN0914 ALIEN COMING SAFETY INFORMATION 3 Safety Information This Chapter contains information on the configuration and relevance of the safety information presented in these operating instructions and also information on possible hazards which may occur even for compliant usage of the de vice 3 1 Configuration of the safety instructions N SIGNAL WORD A Type and source of hazard Explanation of the hazard and information on possible consequences of non compliance Activities prohibited actions to help prevent accidents u waw meae WARNING Severe physical injury or death irreversible CAUTION Slight minor physical injury reversible ATTENTION Property damage to machinery and or to nearby assets The reference text describes and source of hazard the possible consequences of disregarding the safety instruction measures or restraints to prevent the hazard XL series 15 M01501113EN0914 SAFETY INFORMATION A DIVISION OF ITW 3 2 Used pictograms Pictogram Meaning Warning of a general hazard Warning of possible property damages Before performance observe the corresponding information in the operating manual General note 3 3 Hazards during compliant use A CAUTION Potential hazard caused by incorrect accesso
42. the assembly back in position and insert the pin 4 Put the clevis back in place 3 and connect the power cable 1 XL series 36 M01501113EN0914 AN ALLEN CODING CLEANING AND MAINTENANCE 25XLi 1 Remove front cover 4 Connect cable to replacement printhead 5 Reassemble printhead using the two M3x16 socket head screws XL series M01501113EN0914 37 CLEANING AND MAINTENANCE xX ALLEN CODING 7 2 4 Ribbon Tension Adjustment NOTE If purchased new from dealer your printer comes factory set for your application and will not require ribbon tension adjustment Follow steps in this section only for periodic maintenance and wear parts replacement ATTENTION Do not lubricate or wet Drag Cord Slide Adjuster DCSA and Spring Pulley The Ribbon Out message is displayed when the ribbon breaks and when the torque of the Ribbon Supply Reel Assem bly is not set accurately Ribbon Supply Reel Assembly has been factory set for the ribbon you purchased Procedure to set tension 53XL80U NOTE Tools required to adjust tension 2 5mm Allen Wrench Partial Roll of Ribbon 32mm DIA max Spring Scale NOTE Tension Tension for ribbon should be about 800 grams XL series 38 M01501113EN0914 ALLEN CODING A DIVISION OF ITW CLEANING AND MAINTENANCE New 53XL80U Magazine ATTENTION STOP Do not lubricate or wet DCSA and Spring Pu
Download Pdf Manuals
Related Search