Parts & Service Manual
Contents
1. rm OV OV OV WN NWN 95 l AA T IN 1 uL HN h FX8 S 2 we IN O EXCINA P oxp E Hg o die SING XH s Ls 85 8 5 Hg C 5104 x 2001390 INC pe e TXB E VSE E id ZXZ 1 2 we iM PXB S 1XZ 1 2 2 poy Xue 10 AD 41 HAM 2 gend 17 DE vagi 5 02 8 6 05 DNA 09 Sce apeg i co P E IN Bs 2 TN 8 6 MS AN 2 doy uon out Ixe z el HAM 9 D TN 9 TN 2 2 1 9 weil 2 1 adid dum 3504 edAT yog ICON 1632 Pull Type Grader 5 steel amp 5a Optional poly 5 amp 5a Optional poly Parts Listing For Pull Type Grader Part 2183 1051 1069 ICO2182 ICO2205 ICO2187 4001498 1075 ICO1076 ICO1077 ICO1078 1079 ICO1082 5000893 4000857 4000858 4000859 4001244 4001245 ICO0361 ICO0477 GRA1599 ICO0004 GRA2044 ICO0372 ICO1097 ICO1074 ICO0223 ICO0226 4000127 4000126 1080 4001501 2153 2154 1096 4000419 ICO1161 4001503 2186 4000001 5000855 2000602 2000616 5001147 5002. done with too much speed Slow down do the job right The second tendency of any blade machine 15 to side draft 1f the blade 16 cutting deep and enough power 15 applied Practice centering the cut on the blade to balance the draft Operating the grader at a higher speed may not get the job done quicker and may provide less than quality results It is also recommended that the weight box be filled prior to use This will also aid in preventing side draft and bounce The grader is designed to be pulled with a maximum of 300hp Additional horsepower will shorten the life of the grader and will alter the Warranty Responsible operation and proper maintenance will provide many hours of expert results and a durable machine When digging in a populated area it is recommended that a call be made to area utilities to establish the local of any buried pipes lines or structures When digging in open areas research and know the local oj any underground structures and objects Striking the blade and bit against surface or buried objects can cause damage to the grader and is considered as abuse to the machine Operator abuse will not be a warranty item Caution This machine is not intended for highway use it should be used off road only If public roadway travel is necessary be certain of regulations concerning width lighting and safety chain requirements Bolt Listing For Pull Grader Component NL WFH BH BH NL BH NL BH
3. NL WF WM BH NL BH NL WFH BH NL BH NL WFH BH NW BH NL 4000067 4000150 4000096 PR BP CLP BP NH BH NLC BH NL BSA BH NL WFH 4001442 211 WFH Description Nut Nyloc 5 8 Washer Flat Hard 5 8 Bolt Hex 1 2 x 1 1 2 gr 5 Bolt Hex 1 2 x 2 1 2 gr 5 Nut Nyloc 1 2 er 2 Bolt Hex 3 4 x 6 1 2 gr 8 Nut Nyloc 3 4 gr 5 Bolt Hex 5 8 x 4 1 2 gr 8 Nut Hex 1 gr 8 Washer Flat Hard 1 Washer Flat 1 ID 2 1 2 OD Washer Machine 2 x 3 OD Bolt Hex 5 8 x 4 gr 8 Nut Nyloc 5 8 gr 5 Bolt Hex 1 x 7 gr 9 Nut Nyloc 1 gr 5 Washer Flat Hard 1 Bolt Hex 3 4 x 5 gr 8 Nut Nyloc 3 4 gr 5 Bolt Hex 1 2 x 2 1 2 gr 5 Nut Nyloc 1 2 gr 2 Washer Flat Hard 1 2 Bolt Hex 1 2 x 1 1 2 gr 5 Nut Whiz 1 2 Bolt Hex 5 8 x 5 gr 8 Nut Nyloc 5 8 gr 5 Zerk Straight 1 8 Bushing 125100100 Bushing 150125100 Pin Roll 5 16 x 2 Pin Bridge 1 8 Pin Clevis 3 8 x 4 Bolt Plow 5 8 x 2 gr 8 Washer Flat Hard 5 8 Nut Hex 5 8 gr 8 Bolt Hex 9 16 x 6 gr 5 Nut Center LOC 9 16 Bolt Hex 1 2 x 3 gr 5 Nut Nyloc 1 2 er 2 Screw Allen Head Set 3 8 x 1 2 Bolt Hex 1 2 x 2 gr 5 Nut Nyloc 1 2 er 2 Washer Flat Hard 1 2 Pin Safety 3 4 x 3 Spring Clip Washer Flat Hard 3 4 Q lt O gt 04001919 ID EDS ID 9 FRR LS LD 20 18 1432 20 18 1432 20 18 1432 3
4. limited to tires said Warranty Shall be provided solely by that manufacturing company This Warranty applies to products sold in the United States and Canada is made expresslv in place of all other warranties Introduction This manual 18 compiled as a guide for owners and operators of the Pull Type Grader Read it carefully so as to be able to follow the suggestions made Please take time to understand the proper maintenance schedule and SAFE operation of your equipment In the event that a new and inexperienced operator 18 placed in charge of running the equipment they should read and understand that part of the manual for proper maintenance and SAFE operation and to be trained in regard by an experienced operator Be certain the enclosed Warranty Registration Card 1s completed and mailed to ICON envelope enclosed within 10 days of purchase or lease In order to be on file at ICON and eligible for Warranty Take time to read and understand the Warranty for this product That Warranty 1s printed in the Owner s Manual and a separate copy enclosed in the packet ICON Landoll reserves the right to make changes and or add 1mprovements to it s products at any time without obligation to previously manufactured equipment ICON Landoll recommends a maximum horsepower of the pulling tractor for your grader to be 300 hp Additional power may shorten the life of your grader and will alter the Warranty Please take time to complete t
5. raise to a clearance from bit to ground of 30inches while lowering to a negative cut It can tilt from side to side approximately 15 degrees to accomplish slope cuts and ditching The third action Is the swing of the blade approximately 45 degrees left or right All three of these functions can be done on the go or while the grader is stopped Color coded tie straps and markers are attached at the tip end of the hoses to identify the three pairs of hydraulic lines to the grader Black tie 1s the raise and lower of the blade White tie 1s the swing of the blade Yellow is the tilt of the blade The following decal is located on the tongue of the machine Hookup of the hydraulic hoses to the remote can be done in any way to suit individual needs The follow ing method is suggested Raise Lower of the blade to 1 valve Swing of the blade to 2 and tilt to 3 Hook up so push of the Hydraulic Line Color Code Black tie raise lower Yellow tie tilt valve is lower and pull of White tie blade angle One tie hydraulics out T wo ties the valve 15 to raise the Hydraulics in blade WARNING Before angling the blade make sure the grader is taken out of transport position And be certain that the cylinder stops are removed before use Be patient for the first few hours of learning to operate the grader Time and experience will produce expert results Any type of blade machine has the tendency to create a washboard effect if grading 15
6. 1148 2000620 4001442 BP211 4000150 4000096 ICO2189 Item I AUN N Description Grader Tongue 1632 Pivot Frame Center Pivot Retainer 1632 Mowboard 16 1432 Mowboard 147 Weight Box Poly Tank early model option 1632 Cylinder Pivot Cylinder Pin w depth gauge mount top Cylinder Pin w depth gauge mount bottom Cylinder Pivot Pin 1632 Depth Gauge 1632 Depth Gauge Spacer Hyd Tube 8FJ 124 8FJ 049W Hyd Cyl 4x12 22 1 4 tilt Hyd Cyl 4x16 26 1 4 Hyd Cyl 5x24 36 1 4 angle Tire 19x16 1 Rim 16x16 1 Hub amp Axle Assembly Cylinder Pin 1 Cylinder Pin 1 1 4 Hose Stand Center Blade Pin Rear Axle Support Pin Mowboard Cylinder Pivot Mowboard Bushing 1 50D19 32ID Side Pipe Clamp Rear Side Pipe Clamp Cutting Edge 8 1632 Cutting Edge 7 1432 Cylinder Stop 16 Cast Hitch Pintle 1632 Box End right Box End left Box End Pin Manual Holder Plastic Tank Strap Bolt on Top Strap pintle hitch Rear Axle Support Jack 50008 Hyd Cushion Valve DRVIHHEE Kit Decal 1632 Kit Bolt Kit Hyd Hose Kit Hyd Fittings Kit Lights Safety Pin 3 4 x 3 Spring Clip Bushing 125100100 Bushing 150125100 Transport Strap P ON 13 IS NN ON S k bk LS 2525 NY ty Components of the pull type grader ICO0372 ICO1069 Center Pivot Retainer 3 4 x 6 1 2 Hex Bolt Nylo
7. ICON Pull Type Grader Parts amp Service Manual ICON Farm Product Warranty ICON Industries Inc 1600 W 8 St Beloit KS 67420 referred to as ICON in this document ICON shall Warrant workmanship and materials on the ICON Farm Products for a period of 270 calendar days from the date of original purchase lease or rental from the original Dealer and in accordance with the following terms and conditions Should any part or component fail within the Warranty period and under normal use conditions ICON shall supply a new part or component for replacement through the original Dealer Cost of normal ground freight for that part or component to the Dealer Shall be paid by ICON Repair and replacement labor cost from the original Dealer shall be paid by ICON at a rate negotiated by ICON No further expense shall be paid by ICON including but not limited to loss of time or income ICON shall not provide Warranty on any part or component that has failed due to abuse misuse alteration improper maintenance or normal wear Failure occurring while being pulled by a tractor in excess of engine horsepower as described in the owners manual and or posted on the machine is considered abuse and misuse and shall not receive Warranty Warranty applies only to normal intermittent agricultural use and not commercial or industrial use In regard to some components manufactured by other companies and sold by ICON including but not
8. c Nut ICO1075 Cylinder Pivot Pin for use while in transport position 4001442 Located at each end of lift cylinder E g PE 4000097 cushion valve 5000893 metal hyd tubes The Medium Duty Cast Pintle Hitch 4001501 is standard on the grader It 15 rated at 68 800 Ibs of pull Shown is the bolt on top strap 4001503 This feature allows the hook up to a drawbar that does not accept the pintle style hitch 1 O 1 S LZ Complete ICO0361 Axle Assembly Oo ICO0360 2001062 4001057 4001061 4000582 WE NS PC 4000585 4001060 4001059 4000580 4001517 Model 1632 Axle Hub Seal Hub Assembly Inner Bearing Outer Bearing Washer Flat 1 ID 2 1 2 Nut Slotted 1 Fine Pin Cotter 5 32 x 2 Dust Cap Wheel Stud Bolts 5 8 Inner Race Outer Race Wheel Nuts 18 Hub amp Axle Assembly ICO0361 Standard Light Package 2000620 Box Ends ICO2153 right ICO2154 left Shown in folded or transport position Safety Stop Shown 15 the safety stop installed for transport or service WARNING Be certain to install the safety stop before any service or repair 1s attempted CAUTION Remove the safety stop before attempting to lower the machine or damage to the cylinder safety stop or both could occur Safety Lock Bar Shown is the safety lock bar pinned in transport position This bar 15 factory installed and used in shipping transpo
9. er hitch and assure proper movement Install pivot pins and insert all retaining clips Znstall lift tilt pivot cylinders Install all cylinder pins and retaining clips Install axle and wheel components Torque all retaining bolts Inflate tires to recommended manufacturer psi _ Route hydraulic lines and tighten to proper specs Install safety lighting components route wiring and install plug retainer Cycle and check lighting system with 12 volt system tester _ Lubricate all moving components with high temp grease hydraulic systems with Mobil 424 hydraulic oil using hydraulic pump activate all moving parts and bleed air from the system Hold 3000 psi hydraulic pressure against all cylinders fittings and hoses for a period of 4 minutes Check hydraulic components for leaks _ Recheck that all retainers are installed and tightened to specs Clean and touch up paint the machine _ Attach operators manual and container _ Apply the serial tag safety operations and lube and identification decals Attach plastic envelope with warranty return card and this check list at the front of the hose holder For ease of transporting assure that the blade is level and in the transport position before leaving shop All of the above listed assembly and check functions have been completed per my rigid standards Supervisor Signature G C 0 Serial Number Date Customer s Copy
10. eye protection when servicing Repair or replace all bad components This machine is designed to be pulled by a rubber track or tire power unit with a maximum engine h p Of 300 Proper operation horsepower and maintenance will combine to create maximum productivity section 01 Safety Lubrication information 1s placed near each zerk GREASE DAILY Proper maintenance should be followed to assure the working life of the machine Contact the proper authorities before you dig When digging in a populated area it is recommended that a call be made to area utilities to establish the local of any buried pipes lines or structures When digging in open areas research and know the local of any underground structures and objects striking the blades or bits against buried objects can cause damage to the machine and 185 considered as abuse to the scraper Replace all missing or damaged safety signs decals A list of the signs decals and their placement is located in the back of this manual CAUTION Be certain to remove the cylinder stops before using the grader The stops are to be pinned in the holder located on the rear frame Failure to remove the stops will result in damage to the stop or cylinder Section 02 Hookup and Operation p ICON n The utilizes three hydraulic valves on the tractor allowing it to function in three different directions The Grader has the ability to
11. ge off road use i 4000931 a 9046 rp 1935 5 TIT Be ing 632 4001502 amp gt i EM 2 Pull T z 4000940 S y B V LX En Grader Pinch ince 7 High 4000931 5 H M Pr ssure _ ss 10 4001246 manual Om A Moving 4000372 4000935 andoll IICON 400 4000940 Both sides amun 4001085 Danger Horsepower Pine arts 4000625 Hyd Line color codes 4001248 This machine is designed of 4001431 when digging in a populated E S 4000938 4000335 ea zerk 7 Slow Moving a Y 4000702 Y LS b ON 2 Q b 9 Decal Listing For ICON 1632 Warning Moving Parts Danger Pinch Warning High Pressure Parts Manual enclosed Landoll ICON black Pull Type Grader black Model 1632 black Model 1432 black Horsepower Limits 300 Hyd Color Codes Do not allow Designed to be pulled Slow Moving Vehicle 18 Reflective Tape Grease Daily When digging in populated area Depth Gauge Off Road Use Only Safety Stop Remove Safety Stop 4000372 4000940 4000931 4000935 4001522 4001246 4001502 4001526 4001285 4000625 4001248 4000335 4000702 4000938 4001431 4001426 4001516 4001445 4001446 Model 1632 1432 Grader Assembly Lube and Check List _ Install and pin pivot frame to tongue frame _ Pin rear frame to center pivot frame Attach grad
12. he following information for your personal reference should you need to contact your Dealer with questions or parts needs DEALER NAME o We at ICON Landoll wish to thank you for purchasing our product We have spent considerable time and effort to research design test and develop this machine and are confident it will serve you in the use for which it was designed 01 02 03 04 05 06 07 05 09 10 Table of Contents Product Warranty General Specs Safety Decals Hookup and Operation Bolt Listing Parts Description Location Axles Cutting Edges Grader Hitch Hydraulics Lighting Decal Listing section 01 Safety The safety alert symbol shown here is used in potentially dangerous areas when you see this symbol on the machine or in this manual be aware that precautions should be taken to avoid personal injury to yourself or others Follow all safe operating procedures Signal Words Signal words are used along with the safety alert symbols to keep people aware that a serious injury risk is present DANGER marks the most serious WARNING and CAUTION signs are normally used for general safety precautions Take time to understand and identify the signal words Pinching or Crushing Danger Moving parts that are operated by hydraulic pressure can cause serious injury or death Use extreme caution when working around any moving part Do not allow any person to be on or near the mac
13. hine while it is in motion To prevent serious injury or death from pinching or crushing Keep all persons and objects clear of this machine while any part is in motion Do notcrawl in or under this machine while the tractor is running Place the safety stops on the hydraulic cylinders before servicing Section 01 Safety Moving Parts Be aware of all moving parts of the machine Do not allow anyone to be near or on the machine while operating any moving part Danger Read and understand the operator s manual before using the machine Allow no person to operate the machine before reading the manual and being instructed on proper operation Caution This machine is designed for off road use only section 01 Safety High pressure fluid can cause serious damage to hands and eyes Carefully relieve pressure before attempting any adjustments Tighten all fittings before applying pressure If fluid 1s sprayed into eyes or injected into skin See a Doctor Immediately Horsepower Limits Each machine is rated for it s horsepower limits If the posted limits are exceeded damage to the machine may occur and the Warranty will void NOTE 300 maximum engine h p is only applicable if the grader 1s equipped with the 2nd cylinder High pressure fluid hazard To prevent serious injury or death e Carefully relieve pressure on system before adjusting repair or disconnect e Wear proper hand and
14. rting the machine CAUTION Be certain to remove the safety lock bar and pin the cylinders in the appropriate location before use or damage to the cylinder safety bar could occur Section 06 Cutting Edges Shown below are the 2 piece cutting edges 4000127 8 The 1432 Model uses 2 84000126 7 5 8 x 2 gr 8 plow bolts are used There are 10 per blade 9 on the 7 cutting edges Hole spacing 15 12 Section 07 Hydraulics Double Cylinder Hose Kit Part Description 5000889 Hose 8FJX 6M3K x 42 8 7 5000979 Hose 10M B 6M3K x 92 8 5001150 Hose 8MB 6M3K x 158 8FJX 5000858 Hose 8FJX 6M3K x 22 8FJX 5000859 Hose 8FJX 6M3K x 30 8FJX 5000893 Hyd Tubes 8FJ 124 8FJ 049W Fittings Kit 5000835 Hyd Pioneer 7 8M end 8010 16P 5000748 Hyd El JIC 8MB 8MJ90 5000866 Hyd Bushing 8FB 8MBR_ 05DI 5000966 Hyf TEE 8MJ 8MJ 8FJXT Qty Double Cyl LIFT BLACK BANDS TILT YELLOW BANDS BLADE ANGLE WHITE BANDS j 5000835 fi 4 Jj 62 Pull Type Grader Hydraulics 5000979 4 5000889 a 5000866 4 5000889 15000748 B 5000966 5000893 4 Hi J 5000980 2000966 2000967 5000748 5000748 Front Harness Decal location 1432 Warning 4000372 4001526 4001516 Gau
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