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1.                                                                                                    No  PARTS NAME TYPE SPECFICATIONS  1 Fan Motor 5     230 34 4  O utput  rated  34W  4 pole  230V  1 Phase 50Hz  2 Running Capacitor   fan motor         2  105      105  AC 500V 1 0uF  3 Pulse Motor Valve EDM B25YPTF 7B A  Capacity  25  4 Transformer      03 1 DC 16 3V 0 5A AC 11 6V 0 15A  5 Pulse Motor EDM MD12TF 3 DC12V  6 Pressure Sensor 150 100NH6 D Power Voltage DC 12V  7 S f t t TA Maximum input   ensor for room temperature 38mA  at 25       Maximum input       8 Sensor for heat exchanger Tcl 34mA  at 25  C  ko  Maximum input  S  9 Sensor for heat exchanger Tc2 26mA  at 25  C  kg   10 Control PCB CM00CO02 AC 220 240V  11 Power PCB POORCO1 AC 220 240V             TOSHIBA    Parts Specifications    4 Way Cassette  MM U140    Indoor Units                   No  PARTS NAME TYPE SPECFICATIONS  1 Fan Motor MMF 230 36A O utput  rated  36W  6 pole  230V  1 Phase 50Hz  2 Running Capacitor   fan motor   EVM45M305UF AC 450V  3 0uF  3 Pulse Motor Valve EDM B60YPTF 7B A  Capacity  60                4 Way Cassette  MM U112                No  PARTS NAME TYPE SPECFICATIONS  1 Fan Motor MMF 230 36A O utput  rated  36W  6 pole  230V  1 Phase 50Hz  2 Running Capacitor   fan motor   EEP2W255HQA113       450V 2 5gF  3 Pulse Motor Valve EDM B40YPTR 7B A   Capacity  40                   4 Way Cassette  MM U080                No  PARTS NAME TYPE SPECFICATIONS  1 Fan Motor MMF 230 28A Output  rated 
2.                                                            185                      100    Gas   A   Refrigerant pipe connection                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                          80  106 F1  84      8 rss      2  Liquid 28   415 A    g i 48  PE zi mpm             ix  ag   Ceiling mE     Wiring connection  Knockout for side ducts 2150 ESI  pipe connection   Gland plate 3x20 holes        ides  i ESP roe  405  400  5  536                                 di         5     3   s  REEE  9      88  8 S  peces reds    3 9    mE  8252  ELE     gt        9 S  2   Fresh air inlet       ML     gt   130 336    Condensate pipe 1  BSP  30 620 Hanging bolt pitch threaded 42  940  820 External cassette dimension  880 Ceiling opening  940 Panel dimension  Model  MM     U056   U080  OA 12 7   15 9    B 12 7 9 5    Fresh air inlet duct size    32  0100             130       x    r                                                                                           Si
3.                                               100W                                1e jedoud        peeds pexi4  z yun ves                 T PUN Jesse  XH08Z0V WW  TH08Z0V WW     Normal outdoor unit refrigerant recovery     Combined Refrigerant P       TOSHIBA    Refrigeration Cycle Schematic  BH Indoor Units       Heat exchanger          Distributor    strainer Check          Gas  sensor           Capillary    tube  B  Pressure    sensor    Strainer Strainer                                  Refrigerant Pipe Refrigerant   A fes  A  Pipe  Gas  Ag  Model   A       Capillary        mm   C mm_  PMV  D  Code   MM B056 6 4  3 8    1 7  1501  3 12 7  27  40  MM B080 9 5  3 8   02 6  2001  4     2 6x400Lx2 15 9  5 8   40  MM B112 9 5  3 8    0 2 2x200Lx6 19 0  3 4   40  MM B140 9 5  3 8   02 2  2001  6 19 0  3 4     60       5  028 6 4  3 8      1 7  2501  2 12 7  1 2   25  MM U056 6 4  3 8    2 0x200Lx3 12 7  1 2   40  MM U080 9 5  3 8   2 6x 150Lx2    200Lx3    4001  1  15 9  5 8   40  MM U112 9 5  3 8   2 6x 200Lx6    300Lx2    500Lx2  19 0  3 4   40  MM U140 9 5  3 8   2 6x 200Lx6    300Lx2   500Lx2  19 0  3 4   60                            TOSHIBA    Outline of Control     Outdoor Unit       Operation start  Operation end    The compressor  solenoid valve  pulse motor valve  PMV   outdoor fan  etc  are controlled by a  command from the indoor controller  The slave outdoor unit starts stops by a command from  the master outdoor unit     O peration start O peration stop    O perat
4.                                     Multi System       Service Manual  Air Conditioner   Multi Split Type System    HFC uoc et    TOSHIBA    IntroQUcHOn    usa uas aoc caca dca CR c                      as    4  SUMMA Y                      s aun                            7  11 L1IL0l        6  Outline of MMS  Modular Multi System                      8  Parts SpecificationS                               RC EE 10  Construction Views   Outdoor Units                       14  Construction Views   Indoor Units                          15  Wiring Diagrams                                        19  Refrigerant Piping Systematic Drawings                    25  Combined Refrigerant Piping Systematic Drawings          28  Refrigerant Cycle Schematic                              32  Outline of Control           ul  u s  aca a ai GC WR Jn i i e nd 33  Self Diagnostic Display Information                       46  Control Circuit Configuration                              50  Troubleshooting                                         55  Backup Operation                                      101  Forced Function of Oil Level Detection                    105  Refrigerant Pipe Installation                             106  Trial                    s i2  Ea bad er RR ACERO                     111  Exploded Views and Service Parts                         124  Additional Literature and Contacts                       134    NEP ee Fe Fe Fre        Fe Fe KUY KS    TOSHIBA    Introduction  H Precaut
5.                 Set the operation mode  to  FAN  by pushing the  operation switch     Y    Is air discharged No  from the discharge port  gt   of indoor unit     yes  Is there an Yes  abnormal sound   yNo    Normal                                              Check each indoor unit consecutively           Check power supply of the indoor unit    Check wiring between indoor unit and remote controller   Disconnect wires surrounding the control PC  board of  indoor unit    Check connector error    Check transformer failure of indoor microprocessor   Check remote controller error    Check control PC  board failure of indoor unit              Check for over capacity of the total connected indoor units   Check power supply phase order of outdoor units    Check incorrect setup of indoor unit HP rating  50 08    Check the remote controller error    Check control PC  board failure of indoor unit              Refer to Check code displayed on remote controller  outdoor unit  and check positions                 Check indoor fan  fan motor  and fan circuit                    Check peripherals of the fan        TOSHIBA    Trial Operation    Procedure and Summary of Trial Operation     3  Cooling operation check       C Start D                                                                                                                 Set th   des Trial operation from   This air conditioner is attached          bue he ju    B outdoor unit is with reactivation delay timer  so  itch f    P
6.               Check code Operation cause  1  Outdoor unit power source error   14  2  Wiring error on inverter PC  board  G Tr short circuit protective system   3  AC fuse disconnection  alarm 4  Inverter compressor error   Gate Transistor  5  Defective inverter PC  board          Is the power source voltage No  of the outdoor unit normal        Yes       Is the connection of the No       Confirm the power source supply                    wiring connector on the inverter  PC  board normal        Yes        gt   Modify connector of wiring                      No   lt  Is AC 20A fuse working   gt   Yes          Y        gt  Replace inverter PC  board and fuse                 Replace inverter PC  board and       Is inverter compressor No  normal     Yes             compressor              Check capacity decrease and       Is smoothing capacitor normal  No   2200   F400V x 2     Yes          C Check inverter PC  board             appearance  Replace inverter PC  board           Troubles hoot ing       TOSHIBA    Troubles hoot ing             Diagnostic Procedure for Check Code      Check code Operation cause   17  1  Defective wiring of inverter PC  board  Current detect circuit system alarm   2  Defective inverter PC  board                                              Is wiring connector on 7         2 w    lt  inverter PC  board normal  J a M6dily connection of wiring  Yes  C Check inverter PC  board     Check code Operation cause        18     hort  TEL sensor                 
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8.               x                                    TOSHIBA    Exploded Views        Serivce Parts    Outdoor Units                                                                                                                                                                                   016         Ref int Model Name   No  Part No  Description MM A0160HX  1 43A00020   PLATE SIDE  Right  1  2 43A00021   PLATE SIDE  Left  1  3 43A00022   AIR IN  CABIN ET Front  1  4 43A00023   AIR IN  CABIN ET  Back       5 43  00024   CABINET DO WN  Front  1  6 43  00025   CABIN ET DO WN  Back  1  7 43A00026   SERVICE PANEL 1  8 43A00027   AIR O UT CABIN ET 1  9 43A20004   PROPELLER FAN   PY631 1  10  43  41513   COMPRESSOR   6HP  Fixed  I  11 43A49006   HIGH PRESSURE SWITCH 1  12 43449007   ASM   PRESSURE   SENSOR  Low   Blue  1  13 43A49008   ASM   PRESSURE   SENSOR  High   Red  1  14  43  46019   ASM   SOLENOID COIL  2 WAY  SV41   SV42  1  15 43  46020   ASM   SOLENOID COIL   2 WAY  5 2   SV3A  1  16  43  446022     5     SOLENOID COIL   2 WAY  SV3B  1  17 43A46023     5     SOLENOID COIL   2 WAY  SV3C  1  18   43A46024  ASM   SOLENOID COIL  4 WAY  J502 AC240V  1  19   43A46025  COIL   PULSE MOTOR VALVE  L12A 03  1  20   43A46026  COIL   PULSE MOTOR VALVE  A12A15  1  21 43446027   BODY   PULSE MOTOR VALVE  CEV30RC1  1  22 43446028   BODY   PULSE MOTOR VALVE  SEV18RC4  1  23 43146499   VALVE BO DY   4 WAY  CHV 0401  1  24 43046151   VALVE BO DY   2 WAY  NEV 202DXF  3  25 43446034   VALV
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14.         Model            Capacity code  Cooling Capacity Heating Capacity   kW   kW   MM U056 2 5 6 6 4  4 Way Cassette MM U080 3 8 0 9 6              U  MM U112 4 tis 12 8  MM U140 5 14 0 15 8  4 2 Way Cassette MM TU028 1 2 8 3 2              TU    MM TU042 1 5 4 2 4 8  MM TU056 2 5 6 6 4  Built In Slim   Duct Type  SB  MM SB028 1 2 8 a2  Built In Duct  MM B056 2 5 6 6 4  Type  B  MM B080 3 8 0 9 6  MM B112 4 113 12 8  MM B140 5 14 0 15 8  MM C CR042 1 5 4 2 4 8  Ceiling MM C CRO56 2 5 6 6 4  Type  C  MM C CRO80 3 8 0 9 6  MM C CR112 4 112 12 8              140 5 14 0 15 8  T    MM K KR042 1 5 4 2 4 8     En MM K KR056 2 5 6 6 4         MM K KR080 3 8 0 9 6  MM N028 1 2 8 32   Carcase  nn MM N042 1 5 4 2 4 8   Type  N  MM N056 2 5 6 6 4  MM N080 3 8 0 9 6  2  a MM S SR056 2 5 6 6 4         MM S SR080 3 8 0 9 6                               TOSHIBA    Parts Specifications    Outdoor Units                                                                      COMPRESSOR                   028         MM A0224HT   MM A0280HX          0224       MM A0160HX  Model Name MG1450CW 21B YG1800CW B1 YG1700CW B1 YG890C B1  Motor Type 3   Phase induction motor  Power Supply 380   415V  3   Phase  50Hz  Output  kQ  7 5 7 9 7 5 15 4 1  Pole  P  2 2  INV Fixed  2 2  Fixed Fixed  2  Coil Resistance  W  1 18 2 25  INV Fixed  2 25 2 25  Fixed Fixed  2 250  Comp  Oil Name NISSEKI RB68AF VG 74  Amount of Oil  ml  7500 7500 7500 7500 2000  Inner O ver load Relay Opens  115 5      Closes  93x10 C  4 
15.         O pen short of TS1 sensor was detected  Check connector  TS1 sensor  CN 504   and characteristics of sensor resistance value     When sensor is normal  replace interface PC  board of the outdoor unit           TOSHIBA    Troubles hoot ing       Diagnostic Procedure for Check Code           Check code Operation cause       1  Outdoor unit service valve closed   2  Cooling bypass PMV error   3  TD sensor error   4  Insufficient refrigerant  blockage in pipe   5  Blockage of PMV assembly on the liquid line     A6   Discharge temperature TD1 alarm                   Are the gas pipe and liquid  N No  pipe service valves of the  outdoor unit fully open           Open valves fully                    Yes          Is there a blockage Yes  in the PMV assembly on  gt  Replace both the PMVs   the liquid line                    No                   PMV B normal         lt  Is the cooling bypass  gt  Me  gt  Cooling bypass PMV B error        Yes          Are the resistance characteristics   No   lt  of TD1 sensor normal  2     Replace TDL Sensor                               Yes  Y No  Is wiring correct     Correct wiring   Yes  Check miswiring of the outdoor unit according to miswiring check function               Y  Insufficient refrigerant   blockage  pipe breakage        E If there is an abnormal output voltage of Pd sensor  Check connector circuit    TOSHIBA    Troubles hoot ing       Diagnostic Procedure for Check Code          Check code Operation cause    1  Outdoor unit se
16.         Pd sensor Ps sensor output  voltage normal        Pd sensor Ps sensor error              Yes    Y                Is SV2 valve coil normally   9    connected     Check connection   SV2  CN312           Yes       Y                No blockage           gt  Replace SV2 valve              in SV3B valve circuit     Replace blocked part           Is there a blockage Yes  in SV2 valve circuit     Yes  Is there a m  gt   gt              blockage       Is there a blockage in the       capillary between the gas pipe v  Yes  gt    and the heat exchanger          Replace capillary           liquid line        No blockage       C Check interface PC  board          TOSHIBA    Troubles hoot ing          BH Diagnostic Procedure for Check Code      Check code Operation cause  1  Indoor unit in automatic addressing mode   dE  2  Indoor unit PC  board setup error  Indoor address undefined 3  Defective indoor unit PC  board    4  Communication noise interference             While this check code is displayed  wait for a moment  When the address is defined  the  operation is automatically reset  However  if the check code does not disappear  20 minutes after the power source was turned on  a fault is considered  Check the following  items       Fault check of indoor unit PC  board     Source check of communication noise interference      ncorrect setup of jumper options on indoor unit PC  board                   Check code Operation cause   dF  1  Outdoor unit in automatic addressing mode 
17.        Is the wiring connection N No  of communication cables z  Check connection of wiring   to X Y normal  2    Yes             Is  98  displayed only No  on the central controller                                                                          Yes  2       Check communication cable  PC  board of ilic master connection to slave units of  outdoor unit normal  groupoperauon         Is there duplication Yes Check duplication of network  of network addresses  addresses   Check indoor PC  board   If defective  replace   Y  Is  97  displayed only Yes a Check No  of connected  on the central controller  central controllers to 1 unit   No          Y    Check the central controller   If defective  replace           TOSHIBA    Troubles hoot ing    Diagnostic Procedure for Check Code       Check code    Operation cause        99   Indoor remote controller  communication alarm          1  Remote controller circuit connection error  2  Duplicated indoor No 1 units   3  Remote controller error   4  Indoor PC  board error                         Check connection of wiring                    Are            internal     NNo i  wires normal  E  Is  Is there a Yes zl  connection error   No  Y       Yes       Check indoor PC  board   If defective  replace               lt  Is group operation performed        No        lt        Is 50 01 set to No  1 on  the master unit     E       Set SWO1 to 1                          Avoid duplication of unit  setup to No 1                    Make u
18.        SWO01  02  03  Rotary switch  SW04  05  Push switch          Push the push switch SW04 on interface PC  board of  the inverter outdoor unit for 2 seconds or more        SW08  Dip switch     sssi O peration              Operation check          Indoor unit to be operated starts operation     When discharge air does not change even if  cool mode is set on the remote controller  a          om    miswiring connection is considered      To be started stopped individually          Push the push switch SW05 for 2 seconds or more on  interface       board of the inverter outdoor unit     k Stop           a    Completion             After trial operation  return display select switches  SWO1  50 02  inverter outdoor unit to 1        SW03 on  interface PC  board of the inverter outdoor unit to 1     SW01  SW02   SW03 To be operated       16 1 16 1 From address 1 to          address 16 individually       16 1 16 2 From address 17 to    address 32 individually       16 1 8 3 From address 33 to    address 40 individually                      TOSHIBA    Trial Operation    Service Support Function    Alarm clear function    1  Clearing of check code on remote controller  This function releases ALL STO P lock status of the outdoor units  whole system  connected with  the indoor unit  and restarts the operation        Restarts alarm detection      MODE FAN TEMP    FAN CHECK ADDRESS UNIT S   COOL ett LILI   HEAT AVTO Ll LIUC             CENTRAL   MANUAL    y    2    MODE          FILTER
19.        TOSHIBA    Outline of Control    Outdoor Units       Item    Operation explanation and applied data  etc     Remarks       9  Compressor  winding  heating control    This control is to prevent stagnation of refrigerant in  the compressor case by a supply of current to heat the  windings while the inverter compressor is off  This  control is executed by the inverter outdoor unit only  If  the supply of current is not turned on for a specified  time before trial operation  when installation work has  finished  a fault of the compressor may occur  If the  power source is interrupted for a period of time it is  necessary to switch power to the system for a minimum  of 24 hours before commencing system operation     1  Control conditions  Compressor stops and TD    35          2  Contents of control  This control is executed by temperature detected by  TK3 sensor as shown in the following figure     NOTE   Switching may be heard during heat winding  operation  but it is not an error fault                    TK3  40 C  C zone  34      B zone  25         zone  A zone B zone C zone  Intermittent  Continuous switch on power No  switch on power ON  10 minutes switch on power  OFF  5 minutes          10  Crank case  heater control          This control is executed by the fixed speed unit only      1  Control contents    This control is switched off when TK3 sensor  detected 40     or higher temperature  and  switched on when TK3 sensor detected 35 C or  lower temperature     Afte
20.        Turn off SWO09 bit 1 on interface       15 SWO9 bit 1 of master  outdoor interface  PC  board off   1            Reset the power source         execute automatic address                          Yes    Y       No       PC  board of master outdoor unit              It is normal         lt  Id  BF   detected    Yes             C Check interface PC  board             Restart the operation                1  SWO9 bit 1 on interface PC  board of the  master outdoor unit is for outdoor address    setting     OFF   Automatic addressing  factory set    ON   Manual addressing              Check code    Operation cause        93   Indoor TC1 sensor alarm       TC1 sensor error             If the sensor is normal  replace indoor PC  board     Check connection of TC1 sensor  TC1 sensor  CN 20   disconnection of circuit  and  characteristics of sensor resistance value              Check code    Operation cause        94   Indoor TC2 sensor alarm       TC2 sensor error             If the sensor is normal  replace indoor PC  board     Check connection of TC2 sensor  TC2 sensor  CN 05   disconnection of circuit  and  characteristics of sensor resistance value              TOSHIBA    Troubles hoot ing    Diagnostic Procedure for Check Code             Check code Operation cause  1  Connection error of communication cable          95  between indoor and outdoor units    Communication alarm between  indoor and outdoor       2     3     Connection error of connector for indoor  communicati
21.        sensor normal     Are the output voltage No  characteristics of Pd sensor  Ps   Sensor error       Yes         Insufficient refrigerant  blockage       TOSHIBA    Troubles hoot ing    Diagnostic Procedure for Check Code       Check code     bE        Low pressure protective operation    Operation cause      Ps sensor error     Service valve closed     Indoor fan capacitor error     Indoor outdoor PMV blockage     Indoor heat exchanger blockage     SV2 circuit     Incorrect wiring of communication cable between  indoor and outdoor units                   gt  Q  N  P                 C Does the indoor fan operate        Yes       Y                 Are the following  items related to indoor       No      5 s  fan motor normal      Repair defective part     1  Connection             2  Capacitor  3  Motor       Check indoor PC  board   If defective  replace                    Is there a blockage on the Yes  indoor filter or heat exchanger     n    Are the gas pipe and liquid No             Clean or remove blockage                 pipe service valves of the  outdoor unit fully open                      O pen valves fully                 Are the characteristics of No  low pressure sensor normal            gt   Replace low pressure sensor                                      Yes  Y No   lt  Is SV2 bypass circuit normal   gt   gt  Modify SV2 bypass circuit   Yes  Y No   lt  Is the wiring correct   gt   gt   Set normal wiring   Yes  Check miswiring of the outdoor unit according 
22.      g         I B Br mulator  D    Capillary    Solenoid  X    valve    SV3B   Strainer    pressure  Sensor          Check valve            Compressor  Solenoid case oil  valve removal valve       Capillary          Packed Packed Service  valve  oil valve valve  balancing  liquid  gas side   pipe  side     TOSHIBA    Refrigerant Piping Systematic Drawings          Fixed Speed Unit  6HP        Model  MM A0160HX           Propeller fan         gt  Motor    Sensor  TE1   Capillary           Condenser             4 Way valve         Solenoid valve  Pulse motor valve B       SV2          Cooling bypass    or    High       pressure  sensor    Check joint  Pd                       Solenoid valve    Sensor V   TK1  s d             Strainer Oil Strainer Capillary    separator          Solenoid  valve   SV41        Check valve          Accumulator            High   pressure  SW       Compressor        Capillary  Solenoid    Strainer              Low   pressure  sensor    Fixed  speed       Check valve           Compressor  Solenoid case oil   Xio valve removal valve   SV3A    VZ Check valve        Capillary          Packed Packed Service  valve  oil valve valve  balancing  liquid  gas side   pipe  side     TOSHIBA            aunssa1d wo1                       seb                            PONOA              3ueuebujai pinbi                            seb                            eui                               6         adid  iuc     Bupuejeq    FT             BAPA  0  anjen x   
23.      temp  43  C or more  Clear the alarm  and start the  No leakage   operation                       Replace SV3C valve    Check interface PC  board                 1  SV3C valve leakage check procedure  1  Remove SV3C coil and start a trial operation   2  During operation  check the temperature at secondary side of SV3C valve  A       gt  If the temperature is high  equivalent to discharge temperature   leakage from SV3C  valve is considered  Replace SV3C valve     SV3C Valve    253   1        1              strainer       lt        Check joint  Oil Capillary        A         Capillary        4                     Strainer   TK2             tank J Check  valve    Check  valve    SV3A  valve       A                            oil LK H    Oil    removal    valve                   separator Wm  Strainer       Accumulator    Check  joint                       SV3B  valve        Strainer          i Balancing pipe valve    Strainer       TOSHIBA    Troubles hoot ing    Diagnostic Procedure for Check Code                      Is there a blockage me  in the PMV assembly on  gt     the liquid line  of       No             Are the characteristics of    Check code Operation cause  1  Leakage of PMV assembly on the liquid line   dd  2  Pd sensor Ps sensor error  Outdoor refrigerant leakage 3  Blockage in SV2 valve circuit  detection 4  Blockage in SV3B valve circuit  5  Blockage in capillary of bypass between gas pipe  and heat exchanger line             Replace both the PMVs         
24.     14     Current detection circuit  I  Compressor error  1d   Compressor breakdown            TH sensor circuit    43             Heat sink overheat protective operation  dA              Y                Inverter serial signal short circuit   High level refrigerant leak if RBC RD2 PE fitted  Four way valve alarm   Outdoor heat exchanger sensor  TE1  short circuit  Discharge temp  sensor  TD1  short circuit  Discharge temp  sensor  TD2  short circuit  Suction temp  sensor  TS  short circuit   High pressure sensor  Pd  short circuit   Low pressure sensor  Ps  short circuit  Pressure sensor        Ps  miswiring   Discharge temp   TD1  protective operation  Discharge temp   TD2  protective operation  Low Hz time discharge temp   TD1  protective operation  Suction temp   TS  protective operation   High pressure  Pd  protective operation   Low pressure  Ps  protective operation  Fixed speed 1 high pressure SW short circuit  Fixed speed 2 high pressure SW short circuit  Fixed speed 1 IOL  OCR short circuits  Fixed speed 2 IOL  OCR short circuits  Inverter IO L short circuit   Mg SW deposit controlling display   Outdoor Unit power source phase order miswiring  Extension IC  EEPROM short circuit   Indoor O utdoor error   Indoor O utdoor communication short circuit  No  of connected indoor units over capacity  Connected indoor units over capacity  Outdoor unit back up operation prevented  Reduction of No  of server outdoor units   No  of server outdoor units over capacity  Server out
25.     2      capacity code of outdoor units      53      can be connected to each branch     Code is determined according to the capacity code of the indoor units connected   If the total capacity code value of indoor units exceeds that of outdoor units  apply the    NOTE  If the length of the gas pipe exceeds 30m from the 1st branching to an indoor unit   increase the gas pipe size by 1 size  i e  MM U140   Gas 022 2  Liquid 29 5    When using a branch header  indoor units with a maximum of 6 0 capacity code in total    TOSHIBA    Operating Conditions      The units referred to within this manual conform with the protection requirements of    Directives 89 336 EEC Electromagnetic Compatibility and 73 23 EEC Low voltage       Operating conditions of the unit are as follows     Outdoor temperature  5   43  C     15   21    Room Temperature 18   32  C   15   20      Room humidity    8096    Note 1  Cooling capacity is rated at the following temperature conditions   27 C DB  19 C WB     Indoor air inlet temperature  Outdoor air inlet temperature 35  C DB     Note 2  Heating capacity is rated atthe following temperature conditions     Indoor air inlet temperature 20     DB     Cooling  Heating  Cooling  Heating  Cooling    Outdoor air inlet temperature 7  C DB  6  C WB   Note 3  For details about the Outdoor unit  Indoor units or Remote Controller installation   refer to the relevant literature  i e  Installation Instructions supplied with the units   Note 4  Operatives handling re
26.     Components       Appearance                      Inverter unit Fixed speed unit  Corresponding HP  8HP 10HP 6HP 8HP 10HP  Model name MM A0224HT MM A0280HT  MM A0160HX  MM A0224HX MM A0280HX  Cooling capacity  kW  22 4 28 0 16 0 22 4 28 0  Heating capacity  kW  25 0 31 5 18 0 25 0 31 5                                2  Outdoor Units  Combination of Outdoor Units                                                                                                                                                                          Corresponding HP          10HP   14HP   16HP   18HP   20HP   22HP   24HP   26HP   28HP   30HP   32HP   34HP   36HP   38HP   40       42HP   44HP   46HP  Combined Model MM A HT  0224   0280   0384   0440   0504   0560   0608   0672   0728   0784   0840   0896   0952   1008   1064   1120   1176   1232   1288  Cooling capacity  kW  22 4   28 0   38 4   44 8   50 4   56 0   60 8   67 2   72 8   78 4   84 0   89 6   95 2  100 8   106 4  112 0 117 6   123 2 128 8   Inverter unit   8HP   10       8HP   8HP   10HP   10HP   8HP   8HP   10HP   10HP   10HP   8HP   10       10       10HP  10HP   10       10HP   10HP                 6HP   8       8HP   10HP  8HP   8HP   8HP   10HP  10       8HP   8HP   10HP   10      10HP  8HP   10HP   10HP  ombine   outdoor   Fixed  6HP   8HP   8HP   8HP   10      8HP   8HP   8HP   10      10HP  8HP   8HP   10HP        speed unit 8HP            8       8HP   10HP  8        amp HP   8      8HP   8HP   8HP  No  of tabl  ind saa 1
27.     IHM U Em MEEI    E T3A NHO      lt   fx IHM                      La qaq I                  nnm EL        l      2264  Xa tox  XSL 2       KLXeXe XS XSL 2  20        lt   m    m     Fe 26 B  LSS   n3  7aNNYD    TOSHIBA    Refrigerant Piping Systematic Drawings          Inverter Unit  LOHP  8HP         Model  MM A0280HT  MM A0224HT             Propeller fan    Fan Motor    Condenser    4 Way valve    Pulse motor valve B   Cooling bypass           sensor  Check joint  Pd              Solenoid valve  Sensor  SV3C    TK1                  Strainer Strainer Capillary  Solenoid   valve  O   SV42                 Check valve  High   pressure    Accumulator    pressure     SW Check        Sensor joint  Ps    TD2                          Capillary    Inverter                      Low     Fixed  speed       pressure O m  nsor  Check valve Compressor senso  SV3B     Solenoid case oil    O valve removal valve   SV3A     Strainer    Capillary       Packed Packed Service  valve  oil valve valve  balancing  liquid  gas side   pipe  side     TOSHIBA    Refrigerant Piping Systematic Drawings       H Fixed Speed Unit  10HP  8HP        Model  MM A0280HX  MM A0224HX    Propeller fan    Fan Motor    PMV  A                       E Condenser    Capillary              Sensor   TS  4 Way valve r3e    Pulse motor valve B              m   Cooling bypass   PM VB  ea                                  Check joint  Pd   a Capillary           Solenoid valve  Sensor  SV3C    TK1     Strainer                 
28.     z OTS  23 x jus         00SNO  IHM   UO X einssaig Boan          Aejai                       zt 26r        JossaJduuoo 10   et N        20940 ZOSNO BOSNO PONO SOSNO        Z0ENO Loeno 00                                                           g ainssald IHM                        ma           IHM   IHM  2 ESTE mm  E D HE BE H Joss  adwo p z   T WO  X   2 PE          Hed JoquuAsS  u   S  i       TOSHIBA    iagrams    e    iring    W       Outdoor Units    Fixed Speed Unit  6HP     MM A0160HX       1           IHM     ASLYIOBE NE  HOS    jddng amog         Jafajn  u     1018108   O3   1  21 fii           AM             ma      1    TT 1   05                                              W  AH  IN  Ss           AH5                                                                                                       e    7 V          Py       fs   5 ET           OPNO 20       00       LOPNO  0       90          0                 kk  MM   nog            ng   WS           IHM              ma                     60MS sua v d   uq 9uq  01  B Al E EI one   Olola  60 6961   20   me  LOMS ZOMS  0  5  sons   1804 24 101 u09 eoeJ18 u   80  5 40  5 90  5          Hs   o            gt    I       9LSNO  mg      By un  ma LLL           mg EL         Ozosa             ma    080  ey  IHM   108095 EEN          IBN   F  E  ma   L          dd HM er   105495 10949  709  0 Z0SNO YOSNO SOSNO 109  0 20       00ENO  91155914                         IHM          ma   ma   aay   IHM   Gau        CET
29.    1  Remove lower painted panel and electrical cover on the inverter outdoor unit  and check the  7 segment display    A check code is displayed at the right side of the 7 segment display    U1   nn   nn  Check code    Switch setup when checking the check code  SW01  1   SW02  1   SW03  1      2  Confirm the check code  and implement check operation according to the Troubleshooting  guide for each check code     3  If  U1   d2  is displayed on the 7 segment display  an error occurs on the fixed speed  outdoor unit  Push the push switch SW04 of the inverter outdoor unit for several seconds   Only the outdoor fan in which error occurred operates  O pen the panel of the unit of which  the fan operated  and check the code on the 7 segment display     4  Implement check operation according to the Troubleshooting guide for each check code     TOSHIBA    Troubles hoot ing    Description of Functional Parts       Functional part    Functional outline       Solenoid 1  SV3A    1  Accumulates oil from the compressor to the oil tank when the valve is shut           valve  CN312    2  Supplies the gathered oil to the balancing pipe during ON time when pressure is  applied to inside of the oil tank   3  Supplies oil directly to the balancing pipe when the valve is open and pressure is  applied   4  Reduces pressure after pressure has been applied to inside of the oil tank   2  SV3B 1  Returns oil supplied in the balancing pipe to the compressor    CN 313   3  SV3C 1  Applies pressure to 
30.    43A20003  43A22005    FAN MULTI BLADE  S FAN CASE       43A22006    S FAN CASE       43A21020    FAN MOTOR       43A44063    REFRIG ERATION ASSEMBLY       43A50023    SEN SOR ROOM TEM PERATURE       43A50019  43A50020    SEN SOR   HEAT EXCHANGER  Gas   SEN SOR   HEAT EXCHANGER  Liquid        43155100    MF CAPACITOR       43A58004    TRAN SFO RMER  MMS        43A60010    TERMINAL   ABC PQ        43A60012    TERMINAL E L N        43A69025  43A69024       PC BOARD   CONTROL  MMS   PC BOARD   POWER  MMS        43A72011    DRAIN PAN       43A80009    FILTER       43A49009    PRESSURE SEN SOR  Service        43A46037    PULSE MOTOR VALVE   COIL          43A88013       OWNERS MANUAL             19       TOSHIBA    Exploded Views and Service Parts    Indoor Units    4 Way Cassette   MM U056  MM U080                                                                                                      Part No  Description Model    Part No  Description Model  01   43A70005   DRAIN HOSE ASSEMBLY ALL 15   43450022   SENSOR   HEAT EXCHANGER  Liquid  ALL  02   43A44066   REFRIGERATIO N ASSEMBLY U056 16   43A50023   SENSOR ROOM TEMPERATURE ALL  02   43A44067   REFRIGERATIO N ASSEMBLY U080 17   43A49009   PRESSURE SEN SOR  Service  ALL  03   43A70006   DRAIN PUMP ALL 18   43A46037   PULSE MOTOR VALVE   COIL ALL  04   43451002   FLOAT SWITCH ALL 19   43460012   TERMINAL E L N  ALL  05   43A21018   FAN MOTOR ALL 20   43460002   TERMINAL          ALL  06   43A11004   RUBBER IN SULATION ALL 21
31.    43A60011   TERMINAL   PQ   ALL  07   43A20001   CENTRIFUGAL FAN ALL 22   43A55002   MF CAPACITOR U056  08   43A72006   DRAIN PAN ASSEMBLY ALL 22   43155100   MF CAPACITOR U080  09   43A22003   BELLMOUTH ALL 23   43097166   WASHER ALL  10   43A19004   FAN GUARD ALL 24   43A97002   FAN WASHER ALL  11   43  58007   TRANSFORMER  MMS  ALL 25   43A72008   PLUG ALL  12   43469023   PCB  CONTROL  CM00C01  ALL 26   43107215   FIX PLATE SENSOR ALL  13   43469024   PCB  POWER  POORCO1  ALL 27   43488013   OWNERS MANUAL ALL  14   43450021   SENSOR   HEAT EXCHANGER  Gas  ALL       TOSHIBA    Exploded Views and Service Parts    Indoor Units    4 Way Cassette   MM U112  MM U140                                                                              Part No  Description Model Rer Part No  Description Model  01   43A70005   DRAIN HO SE ASSEMBLY ALL 15   43A50022   SENSOR   HEAT EXCHANGER  Liquid  ALL  02   43A44064   REFRIGERATION ASSEMBLY U112 16   43450023   SENSOR ROOM TEMPERATURE ALL  02   43A44065   REFRIGERATIO N ASSEMBLY U140 17   43449009   PRESSURE SENSOR  Service  ALL  03   43A70006   DRAIN PUMP ALL 18   43446037   PULSE MOTOR VALVE   COIL ALL  04   43451002   FLOAT SWITCH ALL 19   43460012   TERMINAL BLOCK E L N  ALL  05   43A21019   FAN MOTOR ALL 20   43460002   TERMINAL BLOCK   ABC   ALL  06   43A11005   RUBBER INSULATION ALL 21   43460011   TERMINAL BLOCK   PQ   ALL  07   43A20002   CENTRIFUGAL FAN ALL 22   43155138   MF CAPACITOR U112  08   43A72007   DRAIN PAN ASSEMBLY
32.    Combination of line and header branching is highly flexible  This allows installed in limited spaces     for the shortest design route possible  thereby saving on installation  time and cost  Line header branching after header branching is only  available with Toshiba s Multi Modular System     Line Branching  d     Outdoor Unit      Non polarized control wiring between  outdoor and indoor units           Largest system capacity    Toshiba s Multi Modular System can be combined up to 128 8kW    Indoor unit   PIO      dt        86 9                  Outdoor unit                                    Branching joint           Wiring diagnosis system           Advanced bus communication system     Example of wiring diagnosis  Wiring between indoor and outdoor unit is a simple 2 wire system   Indoor Unit Use the switches on the microcomputer Communication address is also automatically configured                                                                                                   of the outdoor unit  A default test mode operation is available       Detects wiring to the indoor unit b4  which should not be in system A     b4 is missing in system B        Header Branching    Outdoor Unit         Self diagnostic system  Comprehensive troubleshooting code enables quick identification of  problems arising          Branching  Header    Indoor Unit       A  ndoor Uni    High lift design  Real pipe length of 100m  equivalent length 125m  and vertical lift of  50m is made poss
33.   0 585   1 035   1 710   2 610   3 780 39 1 170   2 535   4 485   7 410  11 310   16 380  10 0 300   0 650   1 150   1 900   2 900   4 200 40 1 200   2 600   4 600   7 600   11 600   16 800  11 0 330   0 715   1 265   2 090   3 190   4 620 41 1 230   2 665   4 715   7 790  11 890   17 220  12 0 360   0 780   1 380   2 280   3 480   5 040 42 1 260   2 730   4 830   7 980  12 180   17 640  13 0 390   0 845   1 495   2 470   3 770   5 460 43 1 290   2 795   4 945   8 170   12 470   18 060  14 0 420   0 910   1 610   2 660   4 060   5 880 44 1 320   2 860   5 060   8 360  12 760  18 480  15 0 450   0 975   1 725   2 850   4 350   6 300 45 1 350   2 925   5 175    8 550   13 050  18 900  16 0 480   1 040   1 840   3 040   4 640   6 720 46 1 380   2 990   5 290   8 740   13 340   19 320  17 0 510   1 105   1 955   3 230   4 930   7 140 47 1 410   3 055   5 405   8 930  13 630   19 740  18 0 540   1 170   2 070   3 420   5 220   7 560 48 1 440   3 120   5 520   9 120   13 920   20 160  19 0 570   1 235   2 185   3 610   5 510    7 980 49 1 470   3 185   5 635   9 310   14 210   20 580  20 0 600   1 300   2 300   3 800   5 800   8 400 50 1 500   3 250   5 750   9 500   14 500   21 000  21 0 630   1 365   2 415   3 990   6 090   8 820 51 1 530   3 315   5 865   9 690  14 790 21 420  22 0 660   1 430   2 530   4 180   6 380   9 240 52 1 560   3 380   5 980   9 880   15 080   21 840  23 0 690   1 495   2 645   4 370   6 670   9 660 53 1 590   3 445   6 095   10 070   15 370   22 260  2
34.   10 0 X X 0 X X 42 0 X X 0 X 0  11 X 0 X    X X 43 X    X    X     12       X    X X 44       X    X     13 X X 0 0 X X 45 X X 0 0 X 0  14    X       X X 46    X       X     15 X          X X 47 X          X     16             X X 48             X     17 X X X X 0 X 49 X X X X 0 0  18    X X X    X 50    X X X        19 X 0 X X 0 X 51 X 0 X X 0     20       X X    X 52       X X        21 X X    X    X 53 X X    X    0  22 0 X    X    X 54    X    X        23 X       X    X 55 X       X        24          X    X 56       0 X 0 0  25 X X X 0 0 X 57 X X X 0 0 0  26    X X       X 58    X X           27 X    X       X 59 X    X 0 0 0  28       X       X 60       X    O     29 X X    0 0 X 61 X X              30    X          X 62    X              31 X             X 63 X                 32    O          X 64                     SWOS8 NOTE    1         Selected content          side X OFF  Numeral  side   X X X 0 Indoor capacity 0 5 HP   X X 0 X Indoor capacity 0 8 HP   X X 0 0 Indoor capacity 1 0 HP           Y   0 O  Indeorcapadty 12 HP DIP switch table for indoor unit HP set up   X 0 X 0 Indoor capacity 1 5 HP   X 0 0 X Indoor capacity 1 7 HP   X 0 0 0 Indoor capacity 2 0 HP   X 0 0 0 Indoor capacity 2 5 HP   0 X X 0 Indoor capacity 3 0 HP   0 X X 0 Indoor capacity 3 2 HP   0 X 0 0 Indoor capacity 4 0 HP   0 0 X X Indoor capacity 5 0 HP                         TOSHIBA    Control Circuit Configuration        6  Service PC  board selection corresponded table MCC 1361 01    The 
35.   10HP  FIXED  1   10 43A41512  COMPRESSOR   8HP  FIXED  1  11 43  49004   HIGH PRESSURE SWITCH 1 1   11 43  49005   HIGH PRESSURE SWITCH 1 1  12 43  49006   HIGH PRESSURE SWITCH 1 1 1 1  13 43  49007   ASM PRESSURE SEN SOR  Low   Blue  1    1 1  14 43  49008   ASM PRESSURE SEN SOR  High   Red  1 1 1 1  15 43A46019  ASM   SOLENOID COIL   2 WAY  SV41   SV42  T 1  16 43A46020  ASM   SOLENOID COIL   2 WAY  SV2 4 SV3A  1 1 1 1  17 43A46021  ASM   SOLENOID COIL   2 WAY  SV42  1 1   18 43A46022  ASM   SOLENOID COIL   2 WAY  SV3B  1 all 4 1  19 43  46023   ASM   SOLENOID COIL   2 WAY  SV3C  1 1 1 1  20 43  46024   ASM   SOLENOID COIL   4 WAY  J502 AC240V  1 1 1 1  21 43A46025  COIL  ULSE MOTOR VALVE  L12A 03  2 2 2 2  22 43  46026   COIL  PULSE MOTOR VALVE  A12A15  1 1 1 1  23 43A46027  BODY   PULSE MOTOR VALVE  CEV30RC1  2 2 2 2  24 43A46028  BODY   PULSE MOTOR VALVE  SEV18RC4  1 1 1 1  25 43A46007   VALVE BODY   AWAY  CHV 0712  1 1 1 1  26 43046151  VALVE BO DY   2WAY  NEV 202DXF  3 3 4 4  21 43  46034   VALVE BO DY   2WAY  VPV 360D  2 Z 2 2  28 43A48007  OIL SEPERATOR 1 1 al 1  29 43A48005  ACCUMULATOR 1 1 1 1  30 43  48006  LIQUID TANK 1 1 1 1  31 43A60013  FUSIBLE PLUG 1 1 1 1  32 43A43018  CONDENSER ASSEMBLY   RIGHT 1 1 1 1  33 43A43019  CONDENSER ASSEMBLY   LEFT 1 1 1 1  34 43445003   DRYER   XH10  R407C  2 2 2 2  35 43146351   SERVICE VALVE  Gas  1 1 1 1  36 43  46029  PACKED VALVE  Liquid  1 1 1 1  37 43A46030  PACKED VALVE  Oil  1 1 1 1  38 43A46031  CHECK VALVE  BCV   302
36.   20       15       Requested HP          5 10 15 20 25 30  HP   Operation capacity          4  Oil level valve  detection  control       1  The volume of oil in the oil tank is judged by the  detection temperature of TK1 and TK2 sensors    2  The present temperature detected by TK1 TK2 and  TK3 sensors are stored in memory as the initial  value  and then the solenoid valve SV3C is  activated  Sampling of TK1 TK2 and TK3 sensor  temperature occurs and the temperature change  between TK1 and TK2 is judged  If the judgement is  such that a reduction in oil is present the oil  equalizing control function starts                 TOSHIBA    Outline of Control    Outdoor Unit       Item    Operation explanation and applied data  etc     Remarks       5  Oil equalizing  control    This control is to prevent oil reduction in the  compressor between the outdoor units  This control is  classified into two functions  one is an individual  control in normal operation which is performed by the  master outdoor unit  and the other is a system control  which is executed when shortage has been detected in  the oil level detection control    This control is executed by open close operation of  solenoid valves SV3A  SV3B  and SV3C  and has the  following two patterns      1  Oil equalizing control 1    This is executed when the master outdoor unit has  continuously operated for 30 minutes or more  and  the result of the oil level detection judgment has  been adequate  If only one outdoor unit is
37.   4  Outdoor cyde data display  Displayed on each outdoor unit       Outdoor cycle data display is used when the fixed speed unit information is displayed on the  7 segment section of the inverter unit                                                                          SW03  502  SWO1 Displayed content  1to4  1 3 Check code A    U2  to  U5   Outdoor unit number  Setup with 5  03   B          Normal time  No error    a check code is displayed in abnormality   2 Type of fixed speed A    U2  to  05   Outdoor unit number  Setup with SW03   compressor B        Fixed speed 2 in 1 compressor    b   Fixed speed 2 compressor    C   Fixed  speed single compressor  3 Fixed speed unit A    U2  to  05   Outdoor unit number  Setup with SW03   capacity B    6     8    10   6  8  10HP  4 Fixed speed A   6     8    10   6  8  10HP                      B    10   No 1 compressor start No 2 compressor stop status  comman 01   No 1 compressor stop No 2 compressor start status  5     A    U2  to  U5   Outdoor unit number  Setup with SW03   For inverter  the frequency code is displayed   00  to  FF   B      6     A    U2  to  U5   Outdoor unit number  Setup with SW03   B    7 Oil level judgment A    U2  to  U5   Outdoor unit number  Setup with SW03   status B     1  Normal time    L   Shortage                NOTE  The outdoor unit number is set by selecting SW03                       SW03 Outdoor unit number 7 segment display A  1 Outdoor No 2 unit  Fixed speed 1   U2   2 Outdoor No 3 unit  Fi
38.   Clear  Both FULL OPEN  FULL CLOSE return to normal open pulse when 2 minutes has passed   Be sure to remove the short circuit after check     NOTE   Switch off bit 1 side of DIP SWO8     TOSHIBA    Exploded Views and Service Parts    Outdoor Units          CLLLLL LYS  NN                                  645    5    1d       PDAS UAT AAA UU                                                                                                 MM A0280HT  MM A0280HX   MM A0224HT  MM A0224HX       SS                           INN                                                           pp    Q                   15 16 17  18 19       TOSHIBA    Exploded Views and Service Parts    Outdoor Units    MM A0280HT  MM A0224HT  MM A0280HX  MM A0224HX                                                                                                                                                                                                                                     Ref No   Part No Description MODEL  MM A   0280HT   0224HT   0280HX   0224HX   1 43  00020   PLATE SIDE  Right  1 1 1 1  2 43400021   PLATE SIDE  Left  1 1 1 1  3 43  00022   AIR IN CABIN ET  Front  1 1 1 1  4 43  00023   AIR IN CABIN ET  Back  1 1 1 1  5 43A00024  CABINET DOWN  Front  1 1 1 1  6 43A00025  CABINET DOWN  Back  1 1 1 1  7 43  00026   SERVICE PANEL 1 1 1 1  8 43A00027  AIR OUT CABIN ET 1 1 1 1  9 43  20004   PROPELLER FAN   PY631 1 1 1 1  10 43A41510  COMPRESSOR   10HP 8HP  INV  1 1   10 43A41511  COMPRESSOR 
39.   the drain pump   When CHECK code  control operates   Ob  occurs  the    outdoor units stop  and  STANDBY  is  displayed on the  remote controllers of  all the indoor units           TOSHIBA    Outline of Control    Indoor Units             Item Operation explanation and applied data  etc  Remarks  11  Auto louver  1  When the louver signal has been received from the  control remote controller or the central controller  the auto  turn louver operates if the indoor fan is operating   12  Frequency fix    1  When holding the START STO P SW on the remote   Command frequency    operation   Trial  operation     controller continuously for 5 seconds  the mode  changes to Trial operation mode  Then  set the  indoor fan to  HIGH  mode to operate the  frequency fix     COOL  SD      COOL E    HEAT  SF      HEAT H          13     Filter sign  display     1  The operation time of the indoor fan is measured  and stored in memory  and it is displayed on the  remote controller LCD after the specified time   120H 2500H     Selection of 120H 2500H is factory set      2  When the filter reset signal has been received from  the remote controller  the measured time is reset  and LCD display is cleared        FILTER    is displayed    Selection of J11  presence       14     STANDBY  display     1  When phase order of the power source wiring is  incorrect      Over capacity combination of indoor units      There is an indoor unit with the indoor overflow  alarm  Ob       2  The above indoor unit
40.  1                      also available             the operation restarts  plea              2 minutes 30 seconds after it  and then check    L is displayed  stopped  Check each     indoor unit  consecutively  Y  Cis there cool air discharge      Check operation status of the compressor   Yes  Y No  Is air circulation good   gt  Check louver direction   Yes  y  O perate all the units  concurrently   Is temp  difference of No  NOTE 1      I   suction  discharge air good   p  Is the supply voltage No 2 Check the supply power voltage   good  220V 240V   Check power cable dia       Is the operation curren   NOTE 2     Within  15  of the catalogu amp  No     Check overload of indoor  outdoor    current value    Max  Hz operation     P          temperature   Check pipe length and refrigerant amount     Check the compressor operation Hz  and  outdoor fan operation status            lt           2 Is there an abnormal sound of the   NOTE 3  Is the operation pressure N No compressor   normal                Normal             TOSHIBA    Trial Operation     Procedure and Summary of Trial Operation       NOTE1  Criteria for indoor air inlet outlet temperature difference  After operation for a minimum of 30 minutes in  COOL  mode  if temp  difference  between the air inlet and air outlet of the indoor unit is 8  C or more   operation  is normal    In Max  Hz operation        The difference in temperature between the air inlet and air outlet decreases  when the total number of indoor units
41.  1361 01            TOSHIBA    Troubles hoot ing    Diagnostic Procedure for Check Code       Check code    Operation cause        11   Indoor fan motor alarm    2  Capacitor error    4  Defective indoo       1  Fan motor circuit connection error    3  Fan motor error    r PC  board             Does indoor fan operate No       for a short period after  resetting and resuming       Yes             Is there a connection Yes  error of CN 18 connector     No                  Is there a connection  error of CN07 connector        ig           gt  Modify connection and wiring   Yes fy 9                Is approx  DC12V to No  13V output to CN 18  lt     Is capacitor normal        connector 1 3 pins        Yes        lg                     Replace capacitor                                                                Confirm there is no mechanical  N Yes  lock on the fan motor   No  Is revolution pulse  input from hole IC to  CN 18 connector 2 3 pins No  during fan operation   gt  Pesan    Measurement by tester   Approx  DC2 to 2 5V  Yes Y Y  S Replace MCC 1355 01  PC  board  Check code Operation cause   12  1  Irregularity of power source  Other Indoor alam 2  Noise of peripheral equipment  3  Defective indoor PC  board             Check power source voltage        Is there an irregularity  of power source        Indoor PC  board check  Defective     Replacement       Yes                      modify lines  remove noise  etc           TOSHIBA    Diagnostic Procedure for Check Code  
42.  28W  6 pole  230V  1 Phase 50Hz  2 Running Capacitor   fan motor   EEP2W205HQA107       450V 2 0uF  3 Pulse Motor Valve EDM B40YPTR 7B A   Capacity  40       4 Way Cassette  MM U056                No  PARTS NAME TYPE SPECFICATIONS  1 Fan Motor MMF 230 28A Output  rated  28W  6 pole  230V  1 Phase 50Hz  2 Running Capacitor   fan motor   EEP2H105HQA105       500V 1 0uF  3    Pulse Motor Valve             EDM B40YPTR 7B A       Capacity  40          4 Way Cassette  MM U140  MM U112  MM U080  MM U056                                                    No  PARTS NAME TYPE SPECFICATIONS  4 Transformer TT 03 1 DC 16 3V 0 5A AC 11 6V 0 15A  5 Pulse Motor EDM MD12TF 3 DC12V  6 Pressure Sensor 150 100NH6 D Power Voltage DC 12V    S f i         Maximum input    25 50  ensor for room temperature 38mA  at 25       ko  10   345    Maximum input         12  O  25   50  8 Sensor for heat exchanger Tcl 34mA  at 25            62 3132 8  10   3 6  Maximum input      11 10  1 25   50  9 Sensor for heat exchanger Tc2 26mA  at 25      ko 134 6  10   34  10 Control PCB     00  02      220 240    11                   POORCO1 AC 220 240V                      TOSHIBA    Construction Views    Outdoor Units           028        MM A0280HX  MM A0224HT  MM A0224HX         0160        Grounding part    4 15 x 20  Slot     of bottom plate   Base              lt    s          E  a  s  On  Qr              W     including fixed leg                                    1  700 Base    QE                  gt     Fi
43.  AC220V 240V power is on to SV3C valve   A   B     5  After operation for several minutes check the Capillary   temperature at the secondary side of SV3C  A     gt  When temperature is high  equivalent to   discharge temperature at  B    valve is    not blocked  il Kee   gt  If blocked part is found  replace SV3A  valve valve  the part  Taa  6  During operation  check whether leakage    occurs in the check valve  two positions  Y Balancing pipe valve    of pipe connecting the oil tank and  compressor case  Check temperature either side of  C       gt  If leakage is found  replace the part     SV3C Valve  TK1 sensor strainer         D                       Check joint       Capillary  ANN     Strainer    Oil  separator                   Compressor                               Gm  Strainer    TOSHIBA    Troubles hoot ing       Diagnostic Procedure for Check Code          Check code Operation cause       1  Power supply failure   2  Outdoor fan error   3  Heat sink installation failure   4  Blockage of heat sink cooling duct  5  Defective inverter PC  board     dA   Abnormal overheat of heat sink                                                                               power supply voltage normal   Ng    Check power supply   Yes  Is the wiring connector No Check the circuit wiring  for  connection normal on the  gt    example wiring to the inverter  inverter PC  board  compressor or connector connection   Yes     No   lt  Is outdoor fan normal   gt   gt   Check        and f
44.  ALL 22   43155120   MF CAPACITOR U140  09   43A22004   BELLMOUTH ALL 23   43097166   WASHER ALL  10   43A19005   FAN GUARD ALL 24   43A97002   FAN WASHER ALL  11   43458007   TRANSFORMER  MMS  ALL 25   43A72008   PLUG ALL  12   43469023   PC BOARD   CONTROL  MMS  ALL 26   43107215   FIX PLATE SENSOR ALL  13   43469024   PC BOARD   POWER  MMS  ALL 27   43A88013   OWNERS MANUAL ALL  14   43450021   SENSOR   HEAT EXCHANGER  Gas  ALL             19    TOSHIBA    Additional Literature and Contacts    20  EJ    TOSHIBA    Additional Literature and Contacts    20  EJ    TOSHIBA    AIR CONDITIONING    www toshiba aircon co uk    MADE IN UK  A90 0130  Revised April 2001    
45.  CHECK    i    CHECK    button e b ON OFF       Remote controller  RBC SR2 PE               ADJUST    O      CHECK FILTER       rcc                       Main remote controller  RBC  SR1 PE          Push    CHECK    button of the remote controller for 3 seconds or more    If pushing the button for 10 seconds and more  the check code is also  deared   For that remote controller only            2  Clearing the interface PC  board of the inverter outdoor unit   It is possible to clear a detected alarm on the PC  board of the inverter outdoor unit without  resetting the power source  and enables the start of operation    However  the check code stored on the remote controller is not removed and should be    removed accordingly using the remote controller      Clearing setting in remote controller by the above item 1  or reset hole        Set the switches on interface PC  board of the inverter  outdoor unit  SW01to 2  SW02 to 16   and SW03 to 1              Push the push switch SW04 on interface PC  board of       the inverter outdoor unit for 5 seconds or more                 Display on 7 segment LED  B  of interface PC  board of  the inverter outdoor unit changes to CL  for 5 seconds                                                                 SWO01  02  03  Rotary switch  SW04  05  Push switch  SW08  Dip switch    Also alarms in the indoor and lock alarm are  released   However  the check code remains in  the remote controller     After this  alarms are detected as usual    
46.  Ou  tdo  r address undefined 2  Defective indoor unit interface PC  board  3  Communication noise interference             While this check code is displayed  wait for a moment  When the address is defined  the  operation is automatically reset  However  if the check code does not disappear 20 minutes  after the power source was turned on  a fault is considered  Check the  following items    e Fault check of outdoor unit interface PC  board     Source check of communication noise interference between outdoor units                TOSHIBA    Troubles hoot ing    Diagnostic Procedure for Check Code          Fixed  speed high pressure  SW system alarm  1    FO    Fixed  speed high pressure  SW system alarm  2        Check code Operation cause  Fixed  speed compressor high pressure SW error  Fixed speed compressor IO L operation   E1  Service valve closed    Outdoor fan  capacitor error   Indoor O utdoor PMV blockage   Outdoor heat exchanger blockage   SV2 circuit blockage   Miswiring of communication between indoor and  outdoor units   9  Pd sensor error   10  Refrigerant over  charge    EE A                         E1   High pressure SW system error compressor 1 side   F0   High pressure SW system error compressor 2 side          Does the fixed  speed No  high pressure SW operate     j Yes    Are the fixed speed T  pressure SW parts T    Yes                    Is fixed  speed No  IO L circuit normal         lt           Yes       Check parts        If defective  replace     See
47.  T 2 A            30   340   Condensate pipe 1350  130 620 Hanging bolt pitch TOM He Pee        820 External cassette dimension 1  BSP threaded connection  880 Ceiling opening  E 940 Panel dimension  Fresh air inlet duct size Sid iet ducks m  ES 0100 ide outlet duct size 6 06 E  459 TES J    1 0180 E  1  E 6     E   tA E e _              a  N   H a  gt  p                45       id  130 30  6                                                                                                                                                          TOSHIBA    iagrams    e    iring    W       Outdoor Units        8HP     Inverter Unit  10H    A0224HT    MM AO0280HT  MM       0        L OOIN       Joyoedeo  on  oioe 3                        IddnS               10 9961 00 1    eld    029  10 2   1         eld       2081804    Oo bl       ynoke7 sueg                            pequud e sayeoipul  gt        Ssiequunu euu              ULIM si  quinu        pue s gt oolq                seye  ipur pue     z      ays   un uo                               BUI  peusep       T                ASLYIOBE NE  HOS    jddng jemog                                                                                                        jeyenul                                                                                                                                                                                 20             OOPNO 10   0          ma                  sua                           BEB
48.  TK2 1 1 1 1 1  11  43A50018   TEMPERATURE SENSOR   TK1 1 1 1 1 1  12  43A53001  STARTER   TDK 101Y 2 2  13  43469016                     INVERTER ASSEMBLY I 1  14  43A69017  PC  BOARD ASSEMBLY          1342 01  IPDU  1 1  15   43A69018  PC  BOARD ASSEMBLY   MCC 1366 01       F  1 1  16  43  69019        BOARD ASSEMBLY   MCC 1357 01  SURGE  1 1 1  17 1 434  69020 PC  BOARD ASSEMBLY   MCC 1343 03  I       1 1  18  43A69021 RC  BOARD ASSEMBLY   MCC 1343 03  I       1 1 1  19 1 43  60016                   BLOCK   3P 60A   L1  L2  L3 I 1 1 1 1  20  43A60017   TERMINAL   3P 30A   NEUTRAL 1 1 1 1 1  21  43A60018   TERMINAL BLOCK   2P 1A   PQ 1 1 1  22   43  60019  TERMINAL   4P 1A   PQ      1 1  23  43A55006  REACTOR   CH 25 2FK 2 2  24  43  60020  FUSE   6A 3 3 3 3 3  25  43A60021 FUSE   20A 3 3  26  43  52006 MAGNETIC CONTACTOR   FCMCa   15 1 1  27  43A60022  FUSE HOLDER   30A 3 3  28  43A60023 FUSE   3 15A 1 1  29  43A60024 FUSE   6 3A 3 3 3 3 3  30  43A63002 BUSHING 10 10  31  43A63003  COLLAR 10 10  32 _ 43A63004  SUPPO RT          4 4 4 4 4  33  43A63005  SUPPO RT ASSEMBLY          1 1 1  34  43  63006  SUPPO RT ASSEMBLY          2 2 2 2 2  35  43A89001  SILICON  PACK SILICON GREASE  IPDU  1 1                               19    Built In Duct   MM B056         080  MM B112  MM B140    TOSHIBA    Exploded Views and Service Parts    Indoor Units                                                          Na Part No Description Model n Part No  Description Model  01   43120149   MU
49.  TOSHIBA    Trial Operation    Service Support Function    3  Clearing of check code alarm by resetting power source       Be sure to reset both power sources of outdoor indoor units   Both power OFF     Turn on power of the outdoor unit first  then  indoor units        NOTE   Even if the lock alarm related to the indoor unit is cleared by resetting power source of the  outdoor unit  ALL STOP lock status of whole system is not released     Remote controller identification function    Where many outdoor units are installed it is possible to determine the remote controller  connected to a particular outdoor unit by using the PC  board of the inverter type outdoor unit      Identifying procedure                                         i  18  0  swos   E   Ow     4          Swo2 Swot    DA D77  D714 D715                                                                   Set the display select switches on interface PC  board of  the inverter outdoor unit  SWO1to 2  SWO02 to 4   and     mI   ISP       SWO01  02  03  Rotary switch                SW04  05  Push switch  SW08  Dip switch    SW03 to 1              Push the push switch SW04 on interface PC  board of    the inverter outdoor unit for 2 seconds or more  Operation                     NO N PRIO RITY display on the connected remote controller  flashes  Display on the 7 segment LED B on the interface           gt   Check of connected remote controller  PC  board of the inverter outdoor unit indicates 11                      Push
50.  X  s  peeds pexi4      YUN        5             poxpeg 2 p  ped  epis seb pue pinbi  3e       pesop                IVU  S eoWies i pexped     pepe  CL XHO0820V INIA i H    E 1   V V V      ATS A                              7             APPUI A         A  ulens  WEAS  L J  ujens                 VEAS  i edd  ANg                                            5                        sss                    TA anea d   bs 25  plouajos      peu     Se  gt          3                     anyen      Aoss  iduuop   peuo 2    i    TT         ue                gt     ow        XD   I  9 In   8   5 4osuas 4 8      4OSUBS I iki        m 25                5 Ei       3 9         p o   H           l  A Pu  J 3  72    iL                                  hen Inverter Unit has Fa                                                                                                                                                                                                     Ai  Sd           ee IOS is E  S LE                                 n           I Ly  105495        o atqeyaneny s nimi ETE 26 3095  s     E Aseyided                                                                 piou  los r h   OL     j0 e1edas                                        DK     7   i Josues        Medeo            lt  5          aunssoig  Wi    Q   bd    DEAS  gosuas     oe  bg       Jeujens 5  DU         autof peu   SAIE XBIGUSJOS  H      i   DEAS        Pd  autof            210505 2105095      i  4    S Josuas M 
51.  action when the defrost  heating operation  is in progress   1  Control details   When PS pressure  lt  0 5 kgf cm   G  the control  switches SV41 and SV42 on    When PS pressure 21 0 kgf cm G  SV41  and 42  are switched off        13  Cold draught     1  During the heating operation  the indoor fan is          Preheat defrost           prevention controlled according to the temperature that is light displayed  control detected by TC2  indoor heat exchange sensor     C   30 A zone  set fan operation  from the remote  26 controller  20 B zone  low fan speed  16 C zone  OFF  14  IDU  1  To prevent the IDU heat exchanger remaining hot  exchanger after operation has stopped the indoor fan operates    heat removal    in low fan speed for approximately 30 seconds                 TOSHIBA    Outline of Control  H Outdoor Units        Other cautions     1  Cooling operation in low ambient temperature    1  When low pressure is reduced  the freeze prevention control by the indoor unit TC sensor  may decrease the frequency    2  When low pressure is reduced  the cooling capacity control may decrease the frequency    3  When discharge temp  sensor value reduces below 60  C  the frequency may be increased  over the receive command from the indoor unit    4  No  of electro waves of the outdoor fan decreases  and a low continuous sound may be  heard when power is turned on   This sound is not abnormal       2  PMV  Pulse Motor Valve     1  When the power is turned on  a tap sound to initia
52.  applied and the temperature 24 hours later  The pressure will change by approx  0 01MPa   0 1kg cm  G  per 1  C         NOTES   If piping is long  an airtight test is performed for each divided block   1  Indoor side   vertical pipe 2  Indoor side   vertical pipe   outdoor side     3  Leaked position check   When a reduction in pressure is detected in STEPS 1 to 3  check for leakage at connecting  points  Check leakage with foaming agent  etc   and perform re brazing or re tightening of  flare if leakage is detected     TOSHIBA    Refrigerant Pipe Installation    Vacuuming         1  After the airtight test  discharge nitrogen gas   Connect a gauge manifold to the service ports at liquid  gas and balance sides  and  connect a vacuum pump as shown in the following figure   Be sure to perform vacuuming at liquid  gas  and balance sides                                                                                                                                                                     Low  High     pressure pressure  Connected to Indoor Unit gauge gauge  iore M     Packed valve fully  ain pipe i  pip S closed  gas side  VL        Gauge    Inverter Outdoor Unit 10     manifold  Detailed drawing of packed valve Braz  d    Gas side oz        var   service port Service     gauge manifo  9 i a E Gas side Fully                Liquid side packed valve closed B I J   service port  8   Liquid side T        Service port    dise T unit Packed valve fully Vacuum pump      Clos
53.  by one in single outdoor unit  If checking  multiple lines at the same time  error may occur     Check Procedure                               Both outdoor indoor unit sides          System capacity check  Set SW01 on the interface PC  board of the inverter     outdoor unit to  1   SWO2 to  2          SW03 to  3                   zR  0       system capacity is displayed on the 7 segment LED  A    Check that this display is consistent with the expected    system capacity     Check No  of outdoor units 5   01  02  03  Rotary switch  Set SWO1 on the interface PC  board of the inverter SW04  05  Push switch  outdoor unit to 1  SWO2 to            SWO3 to 3  The No  SWO8  Dip switch   of outdoor units  including inverter unit connected to the  system is displayed on the 7 segment LED  A   Check  that this display agrees with the expected No  of    outdoor units     Check No  of indoor units   Set SW01 on the interface PC  board of the inverter  outdoor unit to 1  SW02 to 4  and SW03 to 3  The No   of indoor units connected to the system is displayed on  the 7 segment LED  A   Check that this display is  consistent with the expected No  of the indoor units     cog    SW03 SW02 swo    716 0717 0714 DAS                     TSagneriLED                                                                            Set the switch on the interface PC  board of the inverter  outdoor unit to the following value   SWO01 to 2  50 02 to 1  SW03 to 1  Cooling operation       Operation             
54.  connected  exceeds 100  of the system  capacity  or when the pipe length exceeds specification     NOTE2  Criteria of operation current value  In cooling operation  when the current is within   15  of the specified current  value  the system is operating normally    COOL Max  Hz operation     The current value differs as described below according to the operation conditions       Greater than the specified current   1  Temp  in indoor outdoor is high    2  Radiation of outdoor unit is bad       Less than the specified current   1  Temp  in indoor outdoor is low    2  Gas leakage   Insufficient refrigerant amount     NOTE3  Criteria of operation pressure       COOL  High pressure 16 to 22kgf cm   G   Indoor 18 to 32  C  HEAT Outdoor 25 to 35                       Low pressure 3 5 to 5 5kgf cm   G       NOTE  Measurement taken 15 minutes after operation start  Dry bulb temp   C     TOSHIBA    Trial Operation    Automatic Address    Automatic address  Between outdoor unit and indoor unit   When turning the power on for the first time after the air conditioner has been installed   automatic address starts     Usually  the automatic address takes time approx  3 to 5 minutes after the power is on   However  in some cases  it may take Max  20 minutes     Cautions during automatic addressing  1  The air conditioner cannot be operated   If pushing the operation button during automatic addressing  the following will occur    1  The operation lamp of the remote controller lights    2  
55.  emergency operation by a fixed speed unit only     Work procedure   1  First  turn off the source power of all the outdoor units which are connected to  the system    2  The following works are performed to the failed inverter unit   1  Close service valve of gas pipe fully   Fully close by turning clockwise   2  If refrigerant leakage occurs on PMVB  close the service valve of the liquid pipe fully    Fully close by turning clockwise   3  Check service valve of the balandng pipe is opened fully    Fully open by turning counterclockwise   4  Remove  Short circuit connector  connected to  CN 604  on the interface PC  board   The removed  Short circuit connector  is used for the fixed speed unit   Described in item   4  below    5   In case of fault of compressor fault of electric part system   a  Works to the failed inverter unit is complete   b  Then  keep the source power OFF   c  When central management remote controller is connected to the inverter unit  the  central management remote controller cannot be used   6   In case of fault of other cycle part system   a  Set DIP SWO6 Bit 1  2  3  4 on the interface PC  board to ON    LED display changes to un   b  Failed inverter work is complete       Then  turn on the source power to protect the compressor    Turn on winding heater   d  The central management remote controller can be used as normal    3  Select a master outdoor unit among the fixed  speed units according to the  following reference   1  When only one fixed spe
56.  gauge manifold  then open the source  valve VH on the cylinder  purge the air in the hose  and then tighten the hose     2  As shown in the diagram below  turn the refrigerant cylinder upside down  open the valve  VH on the gauge manifold  and then charge the liquid side pipe with refrigerant in the  liquid state   Note that with some types of refrigerant cylinders  the liquid refrigerant will be  output through siphoning action with the cylinder in the normal upright position   If the  proper charging amount cannot be reached  close the valve VH  turn the refrigerant cylinder  upright  open the liquid side and balance packed valves completely  and open the gas side  packed valve only half way  Begin the cooling operation  open valve Vi  and then charge  the gas side pipe with refrigerant in the gaseous state     3  While watching the scales display  quickly close the valve VL completely when the system  has been charged with the proper amount of additional refrigerant  Then close the source  valve Va on the cylinder  and open the gas side packed valve completely     4  Record the amount of additional refrigerant that was added to the system on the nameplate  inside the front panel  lower  of the outdoor unit     Detailed drawing of packed valve                           Service port      To pad  at gas side      iquid pi adi    Packed valve  UE Service port at gas side  Gauge manifold at liquid side                    Packed valve  gt     V  at liquid side ms           Serv
57.  installed       U1  to  U2   Outdoor unit number  Compressor B    A   Fixed speed 2 in 1    b   Fixed speed 2 compressor         Fixed speed single    d   Inverter  2 in 1   3 O peration mode          B    C   Cooling operation    H   Heating operation  4 O utdoor unit capacity        6     8    10   6  8  10HP  B    HP   5 Compressor operation A    1      No 1 compressor stop status   1  1   During operation  command For inverter  the frequency code is displayed   00  to  FF         2      No 2 compressor stop status   2  1   During operation   lt SW04 gt  Push function   Inverter frequency data is displayed in decimal notation    lt SW05 gt  Push function   Release of frequency data display in decimal notation  6 Outdoor fan operation A    FP   pattem B     0  to  16   0 wave  stop  to 16 waves  All waves   7 Compressor backup A    C1   Under No 1 compressor backup setup  B    C2   Under No 2 compressor backup setup  8     A      B ss  9 Control valve output A B  SV2  OFF Hz c9 25  0  SV2  ON H     2  1  10 SV3A  ON SV3B  OFF SV3C  OFF     1 0 0  SV3A  OFF SV3B  ON SV3C  OFF 3  0 dr 110   SV3A  OFF SV3B  OFF SV3C  ON 3  0 0 1  11 SV41  ON SV42  OFF 4  0 1 0  SV41  OFF SV42  ON 4  0     12              13          14 PMV A1   PMV A2 opening   00  to  500   0 to 1000 pulse 0 0 P  15 PMVB opening   00  to  500   0 to 500 pulse 0 0  P  16 Oil level judgment status   A    OL   B       Initial display  FF   Oil judgment start status   A0   Adequate   A1   Shortage   A2 to A4   D
58.  present  this control is not implemented      2  Oil equalizing control 2    This is executed to supply oil collected in the oil  tank of each outdoor unit to the outdoor unit of  which the oil level has been reduced    When the oil level judgment result of the master  outdoor unit has been insufficient while the  compressor of master outdoor unit was ON  or  when one of the slave outdoor units required oil  equalizing  this control is implemented  When only  one outdoor unit is present this control is not  implemented       Controls to divert oil  to the inverter unit in  operation       Normal oil equalizing  operation           6  Refrigerant Oil    recovery  control     1  Oil recovery control in cooling mode  Refrigerant    recovery control in heating mode  During cooling heating operation  this is executed to  recover the oil refrigerant in gas crossover pipes or  indoor units to the outdoor unit when  the compressor  operation is reduced  this also prevents stagnation of  refrigerant in the outdoor heat exchanger while low  ambient cooling operation is performed  This control  is managed by the master outdoor unit   1  Control conditions    When compressor ON status continued for  60 minutes     When the cooling thermostat OFF timer  has finished   2  Contents of control  60 minutes after cooling heating operation has  been activated  the cooling heating indoor  oil refrigerant recovery signal is sent to the indoor  controller  The cooling thermostat ON 60 minutes  ti
59.  status that cannot operate  enters standby status when the thermostat is turned  off  and this status continues until STAN DBY status  is released      STAN DBY  is  displayed          15     Central  controller  selection     1  The functions which can be operated on the indoor  unit remote controller can also be selected on the  central controller      Last  push priority     Can be operated from both the indoor unit remote  controller and the central controller  and operates  with the content as per last selection      Central    START STO P and the timer operation can be  selected by the IDU remote controller      Operation forbidden    Cannot be operated on the indoor unit remote  controller  as STOP status          No display      CENTRAL  is  displayed     CEN TRAL  flashes             TOSHIBA    Self Diagnostic Display Information    Outdoor Units       System information data display  Displayed on the inverter unit only          The combination of rotary switches SW01   5 02        SWO3 display the following info           cpu MAII  SW 05       50 08   lm Em mw        swo3 SWo2 SW01                             8                       5   01  02  03  Rotary switch  SW04  05  Push switch  SW08  Dip switch                                                                                                                                              SW03  SWO2  SWO1 Displayed content  3 1 1 Use refrigerant Type of refrigerant used is displayed  A B     n case of R22 model 2
60.  the                capacity operation frequency is indicated to the outdoor unit   control   2     Ts   setup temp   R C    TA  Room temp   1  Ambient    Ts   1  Compressor  OFF  NOTE   The operation frequency in the above zone differs  according to horse power or protective control of the  outdoor unit   5  Capacity  1  Frequency correction control  correction Frequency of the outdoor unit is corrected so that  control the present capacity reaches to the certain specified       capacity    2  PMV opening correction control  PMV opening is corrected so that the refrigerant    status of the indoor unit becomes most appropriate  to the demand              TOSHIBA    Outline of Control    Indoor Units                                                         2  When the float SW operates  the compressor stops  and the drain pump operates      3  When the operation of the float SW continues for  2 minutes  a check code is generated        Item Operation explanation and applied data  etc  Remarks  6  Air volume  1  By the command from the remote controller or the   During stop  control central controller   HIGH    MED     LOW   or operation  control to     AUTO    operation is permissible  prevent cold draft is   2  While air volume is in AUTO mode  the air volume determined Dy TC2   is changed according to the difference between Ta  and Ts           MESE Ultra low   1 compressor   2          unt   1   5        Ruy as   2  7  Freeze  1  In cooling operation  the air conditioner ope
61.  the  following table  and calculate the additional amount of refrigerant   The refrigerant amount  charged in the outdoor unit is only for the outdoor unit  and refrigerant for piping is not  included                                    Pipe dia  at liquid side   Standard refrigerant amount  kg m    Total length of liquid side pipes  m    Additional refrigerant amount for each liquid pipe   06 4 0 030 X   kg  09 5 0 065 x   kg  012 7 0 115 x   kg  015 9 0 190 x   kg  219 0 0 290 x   kg  022 2 0 420 x   kg   Additional refrigerant amount kg          TOSHIBA    Trial Operation    Procedure and Summary of Trial Operation    Trial operation check    After    Check before trial operation     implement a trial operation in the following procedure    Turn the power switch on and the crank case heater for 12 hours before a trial operation will  be completed      Check the trial operation for each indoor unit  When multiple indoor units are concurrently  operated check for misconnection  etc  of the refrigerant pipe and control wiring  errors can  occur  Therefore  set    STO P    for indoor units     Flowchart of trial operation procedure   1  Source power and initial setup check       Does the operation  lamp of the remote  controller light     No       Yes       Does the LCD display yes    on the remote controller       show    STAN DBY        la    Is an alarm code  displayed on the  remote controller     i    Normal                          2  Fan operation check    C Start      
62.  the judgment code  of fixed speed IOL   OL circuits         F1                   lt  Is service valve fully open  7  Yes                O pen service valve fully        Does outdoor fan          Is fixed  speed  OCR circuit normal   Yes    See the judgment code       operate      lt           Yes    OL circuits  E6   F1        of fixed speed IOL                    Is the capacitor and  fan motor normal         Y             Repair failed position        N  T    the circuit wiring normal    2                No    high pressure sensor normal                  Check and correct wiring           Yes  Are the characteristics of  gt           Yes          Replace high pressure sensor                 Is the outdoor heat  exchanger blocked or is a short  circuit evident        E             Eliminate cause     Check outdoor interface PC  board   If defective  replace                    Refrigerant over charge  Blockage   Pipe breakage  Abnormal overload               TOSHIBA    Troubles hoot ing    Diagnostic Procedure for Check Code          Check code    Operation cause        E5     Inverter IOL operation                 N         Inverter IO L operation     Service valve closed     Cooling bypass PMV error     Miswiring of communication between indoor and    outdoor units          Is the IOL circuit normal  7  No          1 Connector  2 Wiring  3 O utdoor PC  board    Yes          Are the gas pipe and liquid    No       Repair IOL circuit                 pipe service valves of th
63.  the push switch SW04      50 05 on interface  PC  board of the inverter outdoor unit for 2 seconds           gt   Completion  or more           TOSHIBA    Trial Operation    Service Support Function    Pulse Motor Valve  PMV  manual  FULL OPEN  function in the indoor unit   With switch operation on interface PC  board of the inverter outdoor unit  this function allows  manual opening of the Pulse Motor Valve  PMV  in all the indoor units for 2 minutes    Usually  turning on power of the indoor unit once fully closes the PMV of the indoor unit     This function is used when you want to open the PMV fully for operation after power source has  been turned off for a second time     Procedure  Set SWO1 to  2   SWO2 to 3   and SW03 to  1  on the interface PC  board of the inverter  outdoor unit  and push SW04 for 2 seconds or more      7 segment display  B  changes to  FF  for 2 minutes      Clear   After set up  PMV returns to normal open pulse automatically when 2 minutes has passed     O pened fully for 2 minutes only against FULL OPEN signal from the outdoor unit or software  of the indoor unit      Pulse Motor Valve  PMV  forced FULL OPEN   FULL CLOSE function in  outdoor unit    This function allows forced opening closing of the electronic control valve  PMV   used in the  outdoor unit  for 2 minutes     Full Open  Short circuit CN 30 on interface PC  board of the inverter outdoor unit     Full Close  Short circuit CN 31 on interface PC  board of the inverter outdoor unit   
64.  units    Setup   operation are collectively changed to trial cooling Push SW04 for 2 seconds or more under  operation modes  condition of SWO1  2   SWO02  5    SW03  1    NOTE   Control operation is the same as that of  Clear   normal trial operation from the remote Returns SW01  SW02 and 5 03 to  1    controller    2    Collective All the connected indoor units are operated    Setup   operation collectively  Push SW04 for 2 seconds or more under  condition of SW01  2   SWO2  7    NOTE  SW03  1    Operation contents match the setup on the  remote controller   Clear   Returns 5  01  SW02        5  03 to    1      Collective All the connected indoor units are stopped    Setup   stop collectively  Push SW05 for 2 seconds or more under  condition of SW01  2   SWO2  7    SW03  1     Clear   Returns SWO1  SW02        SW03 to  1     3   Individual The specified indoor unit is operated   Setup   operation To operate SW01  16   SW02 and SW03  NOTE  Set to the indoor address No   1 to 40    Operation contents match the setup on the   and push SW04 for 2 seconds or more   remote controller   Other indoor units stay as they are   Clear   Returns SWO1  SW02        5 03 to  1    Individual The specified indoor unit is stopped   Setup   stop Setting SW01  16   SW02 and SWO3 to the  NOTE  address No   1 to 40  of the indoor unit to  Other indoor units are as they are  be operated  push SW05 for 2 seconds or  more    Clear   Returns SWO1  SW02        SWO03 to  1    NOTE     This start stop f
65. 2     n case of RA07C model 40       2 Outdoor system A   8 to  46   8 to 46HP  capacity B    HP   3 No  of connected A   1 to 5   1 to 5 units  outdoor units           4 No  of connected A    0  to  40   0 to 40 units  indoor units  B  P   5 No  of operating       0  to  40   0 to 40 units  indoor units  BoP  6     A u  B  7 Release control A    r I Normal operation   r1   Under release control  operation  B t  8 Oil equalizing pattern A    OL   B    P    Normal operation   P1  to  P3   Oil equalizing patterns 1 to       9     A      B     10 Refrigerant O il A   C    Normal operation   C1   Under cooling oil recovery control  recovery operation  L   B         Normal operation   H1   Under heating refrigerant recovery       Automatic address A    Ad   B      In normal time  Automatic address setup completes    11   Under automatic address setup  12          13          14          15          16                           TOSHIBA    Self Diagnostic Display Information    Outdoor unit information data display  Displayed on each outdoor unit     Outdoor Units             SW03  SW02   SWO1 Displayed content  1 1 1 Check code A   U1 to  U5   Outdoor unit number  1  Inverter               Normal time  No error    a check code is displayed in abnormality    lt SW04 gt  Push function   Only fan of unit in which an error occurred operates     SW04   SW05 gt  Push function  Only fan of normal unit operates    lt SW05 gt  Push function  Fan operation function is interrupted   2 Type of
66. 3   16   16   18   18   20   22   24   26   28   30   32   34   36   38   40   40   40   40  Min  HP Connected 4 5 7 8 9 10   31   32   33   144   15   16   17   186   319   20   21   22   23  Max  HP Connected 10 8   13 5   189   21 6 24 3   27   29 7   32 4   35 1   37 8   40 5   43 2   45 9   48 6   513  54   56 7   59 4   621  3  Branching joints  headers  Model name Usage Appearance  RBM Y018   Indoor unit capacity code   1   Total below 6 4  Y shape branching joint RBM Y037   Indoor unit capacity code   1   Total 6 4 or more and below 132  2           RBM Y071   Indoor unit capacity code   1   Total 13 2 or          and below 25 2   2               129   Indoor unit capacity code   1   Total 25 2 or more   2   4 branching header   3  RBM H4037   Indoor unit capacity code   1   Total below 13 2 Max  4  RBM H4071   Indoor unit capacity code   1   Total 13 2 or more and below 25 2   branches      8 branching header   3  RBM H8037   Indoor unit capacity code   1   Total below 13 2 Max  8  t  RBM H8071   Indoor unit capacity code   1   Total 13 2 or more and below 25 2   branches  1 set of 3 types of T shape joint pipes as described below   The required quantity is arranged and they are combined at the site   T shape branching joint Connecting pipe Corresponding dia   mm   Qty   For connection of RBM T129 Balancina Di 0952 1  outdoor unit  AMEN pipe    Piping at liquid side 012 7 to 022 2 1  Piping at gas side  022 2 to 054 1 1                                             1  
67. 4 0 720   1 560   2 760   4 560   6 960  10 080 54 1 620   3 510   6 210   10 260   15 660   22 680  25 0 750   1 625   2 875   4 750   7 250  10 500 55 1 650   3 575   6 325   10 450   15 950   23 100  26 0 780   1 690   2 990   4 940   7 540  10 920 56 1 680   3 640   6 440   10 640   16 240   23 520  27 0 810   1 755    3 105    5 130   7 830  11 340 57 1 710   3 705   6 555  10 830   16 530   23 940  28 0 840   1 820   3 220   5 320   8 120   11 760 58 1 740   3 770   6 670  11 020   16 820   24 360  29 0 870   1 885   3 335   5 510   8 410  12 180 59 1 770   3 835   6 785  11 210   17 110   24 780  30 0 900   1 950   3 450   5 700   8 700  12 600 60 1 800   3 900   6 900   11 400   17 400   25 200                                                       TOSHIBA    Trial Operation    Procedure and Summary of Trial Operation    Outline of procedure  For a trial operation  follow the procedure below     Check the basic items  especially installation                                     Check before trial operation       work  Ensure you write the check results in the   gt   check lists 1 and 2   imsiaments  smorisLsperaenchedk       Implement check in sequence according to          each flowchart of trial operation procedure    In                 EN    Refer to Troubleshooting to clear the error   p and then implement the trial operation again   Clear the error          End      Ensure you write the check results of trial operation in the check lists 1 and 2  It will be an  imp
68. 5   100w ueg   Josseuduio z t WD          N Hed Ioqu  s       TOSHIBA    ASLYIO86 NE    HOS  Aiddng Jamog    Cro                  YND paund e SIPU  r       Ssiequunu euu              ulum si  quinu        pue             eure seyeorpur             972      ays   y  uo                             BUI  peusep       T                                                                                                                                                                                                                                                             G Wn J           00PNO  0       S0ENO 90ENO ZOEND 80END               mg            mg ona                 Cono                     e    ZONO            10 ZS  1 00W 10 6 1 00IN                  1902054 b                                   0 Cv  1 09N  C 5 TN T  pexi4  dH 8 OT 1noKe  sued  E z 60MS Sa vd               205 awed    a  Lg H H H              EH SL             H     Josuas                                  a x  DOO Jejeau jojejnuuncov HV  E     ma        10  5 ZOMS    0MS 50 eve   99N JeuuojsueJr AL  S0MS             Aur                9d 101000 eoejieju  Jmeou sse Xue  HO  a E       m       roms              em no4 4SOZ    z L pezi t e    2 L      GENE  1     na               eM OML                         lt  ny 4oypedes                       gt  001NO yams                         Z THE9      gt                    ine                                              E Z T ANd    Sd VO9NO Osa                   
69. 56       a B   Built In Duct Type   gt  C  CR   Ceiling Type  IR Remote  m 7 4  TE    K  KR    High Wall Type  IR Remote       1        N   Carcase Type 056   5 6kW  2HP     S  SR    Low Wall Type  IR Remote  080   8 0kW  3HP       112   11 2kW  4HP     SB   Built In Slim Duct Type 140   14         5HP  TU   2 Way Cassette Type E RS  SHP   U   4 Way Cassette Type  2  Range of combined units  No  of combined units   1 to 5 units  Capacity range   Equivalent to 38 4kW type  14HP  to 128 8kW  46HP   3  Restriction for combination units   1  The Inverter Unit should have the maximum capacity among all units in  that combination    2  The 16 0kW  6HP  fixed speed unit is available only with the combination of 38 4kW   14HP  and 60 8kW  22HP    It cannot be used for any other combination    4  Mode priority    This O utdoor Unit is set to operate with the Heating mode taking precidence  This  precidence can be switched between Heat and Cool mode using the DIP switch 07  on the Outdoor Unit Interface PCB  MCC 1343 01  as follows     SW 07 SW 07                       dili  Heat Priority  factory set  ox          Cool Priority                         1234 1234    TOSHIBA TOSHIBA    Outline of MMS  Modular Multi System  Outline of MMS  Modular Multi System       iJ     lt  NN     Compact design    e Branching      PS             design of the Toshiba MMS outdoor unit allows for easy unit    Ri maneuvering into any standard lift  Its size also allows it to be easily                     
70. A0280HT  MM A0160HX  MM A0224HX  Charging amount  kg  15 5 17 0 5 0 7 0           0280      9 0                               When the system is charged with refrigerant at the factory  the amount of refrigerant needed  for the pipes at the site is not included  Calculate the additional amount needed  and add that  amount to the system     Calculation  Calculate the additional refrigerant to be added to the system on the basis of the size of the  liquid side pipes in use at the site  and their length     Refrigerant to be added at site     length of liquid side pipe  x  additional amount of refrigerant per meter of liquid side pipe     Additional refrigerant R  kg     L1 x 0 030kg m   L   Total length  m  of 6 4mm diameter liquid side pipe  L   Total length  m  of 9 5mm diameter liquid side pipe  15  Total length  m  of 12 7mm diameter liquid side pipe  L   Total length  m  of 15 9mm diameter liquid side pipe  Ls  Total length  m  of 19 0mm diameter liquid side pipe  Lg  Total length  m  of 22 2mm  diameter liquid side pipe    I                        Example of calculation    MM A0224HT       09 5  10    29 5  10m  09 5  5           Liquid pipe  012 7  30m     Liquid pipe    6 4   5   5   10m   9 5   10   10   10   10   4   10   54m       1 7 012 7   30m  R    10m x 0 030kg m     54m x 0 065kg m     30m x 0 115kg m    7 26kg    TOSHIBA    Refrigerant Pipe Installation    BH Additional Refrigerant Charging Method        1  Loosely connect the refrigerant cylinder hose to     
71. BS aJnssaJd                                                   Jojo                  82d    sn4                             ZHOS     09 022              eremi      1       e u CI          iagrams  ts    TOSHIBA        Indoor Uni    iring    W    MM U140  MM U112       0080       0056    4 Way Cassette     Siequunu                            ulum sdequunu       pue sog                seye  ipur  3 pue     Z   aS   y  uo Buum                    aul  peusep       T                   S4                                                 We trig       T    I        u  SOOO O O  7 wee        9102 9194                                                                                                                eee  5   ee  Ku                       Hl  JouuloJsueJ  D                              bns lanaji          Al898H            6             dosuas eunjeJeyduuar           j B       u   Josues                            icio    dosuas aunyeseduay  Je oquo2             1     4 Joypedes Buluuny  7 7 JAosu  s aJnssaJd                              es nd  4030 N paJeac  ET  m 60  pis                     EL                 0 Joyo          LO SSEL OOIN            add            b J   d                                           o0  XD     BEND                    0        y   IHM J  RE  ZHOS   E            NA                     eem   IddnS Jemog  GORMO ORMO   60000 TERES          bru ioco       zino     LOND Pay zo Vey ry        ey PY zono Ket ST WX                   00000 00000 t 096734 ur
72. Blue  TK3  Connector  Green   TK2 CN515   1  Used to detect oil level judgment   TK1  TK2   TK3  CN507   2  Used to detect dilution status of oil   TK3   4      1     505   Used for fan control and to detect heat exchanger defrost requirement        Pressure 1  High     Connector  Red           sensor pressure   1  Used to detect high pressure  and compressor capacity   sensor 2  In cooling operation  it is used to detect high pressure  and control the fan in cooling   CN501  low ambient conditions   2  Low  Connector  Blue   pressure   1 In cooling operation  it is used to detect low pressure  and control the capacity of the  sensor compressor    CN500    2  Super heat is controlled by monitoring low pressure during heating operation           Balancing pipe       1  Oil supply path for balancing oil of each outdoor unit    2  Low pressure bypass function between outdoor units  which recovers the liquid  refrigerant stagnated in any stand by outdoor unit    3  Low pressure balancing pipe function to secure pressure difference when check valve of  every outdoor unit aligned on a circuit in parallel are inverted           TOSHIBA    Backup Operation    Emergency Operation    When One Compressor has Failed  Backup Setup of Compressor     Outline    When one of two compressors installed in the outdoor unit fails  take the following action if  emergency operation by another normal compressor is possible       NOTE 1  In the case of single compressor installed unit  6HP   backup o
73. C                   Indoor PMV blockage       units  4  Blockage in pipe       Check code Operation cause  1  Indoor unit PMV connection error main unit error   9F  2  TC1 sensor  TC2 sensor TA sensor error    3  Miswiring Mispiping between indoor and outdoor             Is indoor PMV normal     Connector connection    Wiring No          Ui UN IH      Coil     Valve     Indoor PC  board  s    Are the following sensors No  normal  TC1  TC2              Repair indoor PMV                 TA  Pressure    5       i  Replace defective sensor        Is wiring correct  No       i    C Blockage or pipe breakage                Modify wiring            Check with miswiring check function of the outdoor unit         TOSHIBA    Troubles hoot ing    Diagnostic Procedure for Check Code       Check code    Operation cause               TD1 sensor alarm       TD1 sensor open short             pen short of TD1 sensor was detected  Check connector  TD1 sensor  CN 502   and characteristics of sensor resistance value     When sensor is normal  replace interface PC  board of the outdoor unit              Check code    Operation cause        A1   TD2 sensor alarm       TD2 sensor open short             O pen short of TD2 sensor was detected  Check connector  TD2 sensor  CN 503   and characteristics of sensor resistance value     When sensor is normal  replace interface PC  board of the outdoor unit              Check code    Operation cause        A2   TS1 sensor alarm       TS1 sensor open short  
74. DIAGRAM          TOSHIBA    Exploded Views and Service Parts    Outdoor Unit Electrical Parts Assembly           0280              0224              3 Scie ic           q          o      olei   ole                                                                       MM A0280HX   MM A0224HX                       34    32                18    29                                                                                                                                                                                                 J          L                            MM A0160HX                                                                            13    23    23       TOSHIBA    Exploded Views and Service Parts    MM AO0280HT  MM A0224HT  MM A0280HX  MM A0224HX         016          Outdoor Unit Electrical Parts Assembly       Location Part No     Description    Model Name  MM A                                                                                            No  0280HT   0224HT   0280HX   0224HX   0160HX  1 43A50012   TEMPERATURE SENSOR   TS1 1 1 1 1 1  2 43A50013   TEMPERATURE SENSOR   TE 1 1 1 1 1  3 43A50014   TEMPERATURE SENSOR   TK3 1 1 1 I 1  4 43452005  MAGNETIC CONTACTOR   FC   3 1 1 2 2 1  5 43A58006  TRANSFO RMER   TT   01 1 1 1 1 1  6 43A55004  MF   CAPACITOR   8pF 1 1 1 1 1  7 43A55005  CAPACITOR   ELECTROLYTIC 2 2  8 43A50015   TEMPERATURE SENSOR   TD1 1 1 1 I 1  9 43  50016  TEMPERATURE SENSOR   TD2 1 I 1 1  10  43  50017   TEMPERATURE SENSOR  
75. DY  Dia 8mm 3 3 3 3  39 43A46032  CHECK VALVE  BCV   304DY  Dia 15mm 1 1 2 2  40 43A46035  CHECK VALVE  MP3 3MPaG  Dia 12 7mm 2 2 2 2  41 43A46036  CHECK JOINT  3 3MPa  3 3 3 3  42 43147529   STRAINER  Dia 44mm  1 1 1 1  43 43A47019  STRAINER  Dia 12 7mm  3 3 3 3  44 43447042  STRAINER  Dia 19mm  1 1 1 1  45 43A57001  CRANK CASE HEATER  74W  1 1  46 43A57002  ACCUMULATO R HEATER  29W  1 T 1 1  47 43  51005   ISOLATOR  4 pole   32 Amp  1 1 1 4  48 43A21022  FAN MOTOR  STF   200   350A  1 1 1 1  49 43107200  SPRING 3 3 3 3  50 43195198   SPACER    3 3 3  51 43195186   RUBBER CUSHION   UNDER 3 3 3 3  52 43195185  RUBBER CUSHION   UPPER 3 3 3 3  53 43  95001   RUBBER SUPPORT CUSHION  Fan Motor Assembly  4 4 4 4  54 43A19011  FAN GUARD 1 1 1 1  55 43  46033   FLARE NUT  Oil Circuit  1 1 1 1  56 43  47043   CAPILLARY ASSEMBLY  1 0x2 0x1000   Oil inlet  1 1 1 1  57 43A47044  CAPILLARY ASSEMBLY  1 2x2 4x1000   Suction  1 1 1 1  58 43A47045  CAPILLARY ASSEMBLY  2 0x3 0x1000   By pass  1 1 1 1  59 43  47046   CAPILLARY ASSEMBLY  1 2x2 4x1000   Main oil  2 2 2 2  60 43A47047   CAPILLARY ASSEMBLY  1 0x2 0x1000   Discharge  2 2 2 2  61 43  47048   CAPILLARY ASSEMBLY  1 0x2 0x1000   By pass  1 1  62 43A16001  WIRING DIAGRAM 1 1   62 43A16002  WIRING DIAGRAM 1 1       TOSHIBA    Exploded Views and Serivce Parts    Outdoor Units    MM A0160HX                                                                                                  C                                                     
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77. E BODY   2 WAY  VPV 360D  2  26  43  48007   OIL SEPERATOR 1  27 43A48005   ACCUMULATOR  9 Litres  1  28   43A48006   LIQUID TANK  11 Litres  1  29   43A60013 FUSIBLE PLUG 1  30 1 43443020  CONDENSER ASSEMBLY   RIGHT 1  31 43A43021   CONDENSER ASSEMBLY   LEFT 1  32 43  45003   DRYER   XH10  R407C  2  33 43146351   SERVICE VALVE  Gas  1  34   43A46029  PACKED VALVE  Liquid  1  35 43446029   PACKED VALVE  Oil  1  36 43A46031  CHECK VALVE  BCV   302DY  Dia 8mm 3  37 43  46032   CHECK VALVE  BCV   304DY  Dia 15mm 1  38   43A46035  CHECK VALVE  MP3 3MPaG  Dia 12 7mm 2  39 43A46036   CHECK JOINT  3 3MPa  2  40 43147529   STRAINER  Dia 44mm  1  41 43  47019  STRAINER  Dia 12 7mm  3  42 43  47042   STRAINER  Dia 19mm  ii  43  43  57004   CRANK CASE HEATER  40W      44  43  57002   ACCUMULATOR HEATER  29W  1  45 43A51005   ISO LATOR  4 pole   32 Amp  1  46  43  21022   FAN MOTOR  STF   200   350A  1  47 43A42002   RUBBER COMPRESSO R MOUNTING 4  48  43  95001   RUBBER SUPPORT CUSHION  Fan Motor Assembly  4  49   43A19011 FAN GUARD 1  50 43A46033   FLARE NUT  Oil circuit  1  51 43A47043   CAPILLARY ASSEMBLY  1 0x2 0x1000   Oil inlet  1  52 43A47044   CAPILLARY ASSEMBLY  1 2x2 4x1000   Suction  1  53   43A47045  CAPILLARY ASSEMBLY  2 0x3 0x1000   By pass  1  54   43A47046  CAPILLARY ASSEMBLY  1 2x2 4x1000   Main oil  2  55 43A47047   CAPILLARY ASSEMBLY  1 0x2 0x1000   Discharge  2  56  43  47048   CAPILLARY ASSEMBLY  1 0x2 0x1000   By pass  1  1    ul           43  16003          WIRING 
78. F  the indoor units connected to an identical system  collectively using the switch on the interface PC  board of the inverter outdoor unit     Operation procedure       D Power ON       If an alarm has been already displayed as SWO1  1  SW02 1  SWO3 1  return the status to normal  according to Troubleshooting  and then execute   a trial operation        Set the operation mode of the remote controller    If setup is not executed operation is performed under  the present mode    FAN  COOL                                     q         cog    SW03 SW02 Swot                         m                     0716 0717 074 0715             75                       18              Set SWO1 to 2  SW02 to 7  and SWO3 to 1 on the  interface       board of the inverter outdoor unit            5 01  02  03  Rotary switch                 SW04  05  Push switch  SW08  Dip switch          Push the push switch SW04 for 2 seconds or more on  the interface PC  board of the inverter outdoor unit      gt  Operation          qa    O peration Check          Indoor unit which is the objective operates      When the discharge temp does not change  even if COOL is set on the remote controller                  miswiring is considered            Push the push switch SW05 for 2 seconds or more on  the interface PC  board of the inverter outdoor unit             Stop       q          After trial operation return the display select switches  SW01  SW02  and SWO3 on interface PC  board of the  inverter outdoor 
79. Indoor unit fan starts or stops according to the operation mode    3  The outdoor unit is in  stop  status   Therefore  cool air does not discharge from indoor unit     After automatic address is over  the above condition is released  and normal  operation starts automatically     2  Miswiring check causes misjudgment of automatic addressing    If miswiring is found during automatic addressing  the result is incorrect addressing   Therefore  check miswiring 20 minutes or more after power was turned on     3  When control address of the indoor unit has been fixed  the automatic address is    not activated   However  the automatic address is activated again in the following cases      1  When replacing PC  board of the indoor unit  and power is turned on for the first time      2  When adding a new indoor unit  and power is turned on for the first time     TOSHIBA    Trial Operation    Service Support Function    Check function for connection of refrigerant pipe and control transmission line    This function is provided to check misconnection of the refrigerant piping and the control  transmission line between indoor and outdoor units by the switch on interface  PC  board of the inverter type outdoor unit     However  be sure to check items described below before implementing this check function     1  When group operation of the remote controller is performed and the connected  outdoor units are used  check function does not work     2  Use this check system to check lines one
80. LTI   FAN BLADE ALL 09   43A60025   TERMINAL  ABC PQ E ALL  02   43A21009   FAN MOTOR  SMF 230 60 4A  B056 10   43460012   TERMINAL E  L  N  ALL  02   43121516   FAN MOTOR  STF 200 100 4B  B080 11   43469025   PCB  CONTROL      00  02  ALL  02   43121528   FAN MOTOR  STF 200 120 4B  B112 12   43  69024   PC BOARD   POWER  MMS  ALL  02   43121535   FAN MOTOR  STF 200 140 4F  B140 13   43A49009   PRESSURE SENSOR  Service  ALL  03   43A44068   REFRIGERATION ASSEMBLY B056 14   43A46037   PULSE MOTOR VALVE   COIL ALL  03   43A44069   REFRIGERATION ASSEMBLY B080 15   43472004   DRAIN PAN ASSEMBLY B056  03   43A44070   REFRIGERATION ASSEMBLY B112 15   43472005   DRAIN PAN ASSEMBLY B080  03   43A44071   REFRIGERATION ASSEMBLY B140 15   43191310   DRAIN PAN ASSEMBLY B112  B140  04   43A50024   SENSOR   ROOM TEMP ALL 16   43160394   CONNECTOR  9P ALL  05   43450021   SENSOR   HEAT EX   Gas  ALL 17   43107215   SENSOR HOLDER ALL  06   43450022   SENSOR   HEAT EX   Liquid  ALL 18   43125135   BEARING B140  07   43155080   MF CAPACITOR B056 19   43460009   BUSHING     38 mm ALL  07   43155096   MF CAPACITOR B080  B112 20   43488013   OWNERS MANUAL ALL  07   43155097   MF CAPACITOR B140 21   43A70002   DRAIN SOCKET ALL  08   43458007   TRANSFORMER  MMS  ALL 22   43125137   COUPLING B140                               Exploded Views and Service Parts    Built In Slim Duct   MM SB028    TOSHIBA    Indoor Units          Part No     Description       43107215    SEN SOR HOLDER  Spring Clip     
81. Push the push switch SW04 on the interface PC  board It takes 15 minutes for 1 system to check  of the inverter outdoor unit for 2 seconds or more  if it is correct or miswired    Check that display of the 7 segment LED  B  is CC in _   cooling operation     In No  of units displayed on the       7 segment  No  of indoor units which  send the check code are also counted  other then No  of miswired units  so                         After 15 minutes  check the 7 segment LED  B  display check the check code    which will be the No  of indoor units misconnected     If no unit is misconnected  00 is displayed   1   2   Then  check the check code by setting SW01 to 5  5  02                5 03 in order of address   2   If any switch is set to 5 02   SW03     t 1  unit   address of the misconnected indoor unit  9A is displayed          on 7 segment LED  B   7 segment LED  A   1to 16 1 1to 16   y 11616  2 17 to 32   1to 16 3 33 to 40                         After check  return display select switches 5  01  5  02                  SW03 on the interface PC  board of the inverter  outdoor unit to 1    Completion             TOSHIBA    Trial Operation    Service Support Function    Function to start  stop  ON OFF  indoor unit from outdoor unit  A function to start stop the following indoor units by switch operation on the interface    PC  board is provided                                         No    Function Outline Clear setup   1    Trial cooling The modes of all the connected indoor
82. TA sensor open sho                TE1 sensor open short has been detected  Confirm sensor is not disconnected   TE1 sensor  CN 505   confirm circuit and resistance value characteristics of sensor     When the sensors are normal  replace outdoor PC  board                                Check code Operation cause   1C  1  Outdoor unit power source error  Extension IC  EEPROM alarm 2  Interface PC  board error  C Is there an irregularity of b Yes   p b 1        i  outor UNIE power source E Check noise interference from outside  etc              i      Check interface PC  board             TOSHIBA    Troubles hoot ing    Diagnostic Procedure for Check Code          Compressor alarm          Check code Operation cause    Outdoor unit power source error   1d    Inverter compressor circuit system error      Inverter compressor error    Inverter compressor refrigerant stagnation    Defective inverter PC  board            O NH             Confirm the power source supply        C Is the power source voltage No    of the outdoor unit normal  v    Yes          Does voltage reduction occur Yes                when the fixed  speed compressor  has been activated                                                                                               No  Is the connection of No  wiring on the inverter z  Modify connector wiring   PC  board normal   Yes  y Yes  Cis there an abnormal overload   gt   gt  Modify cause of overload   No             the inverter compressor normal     gt  Compr
83. V B control is to control the liquid  control refrigerant bypass by limiting discharge  temperature or compressor internal temperature  increase   1  Opening is controlled with pulses from 0   500        2         opening is controlled with temp  detected  by TS TD sensors     3  PMV openings are fully closed during thermostat   OFF  operation stop  and emergency stop        2a  Outdoor fan  1  Cooling fan control  control 1  In a specified time when cooling operation is  activated  the master outdoor unit controls the  outdoor fan speed  no  of fan driving waves  by Pd  pressure  The slave outdoor unit controls the  outdoor fan speed with temperature detected by  TE sensor     Pd pressure   kgf cm G  22           21   1 wave 20 sec    From 2 waves to  19 Max  no  of waves        18  17  16  15  14  13  12  11    Max     16 waves         Hold    From 1 wave to  Max  no  of waves      1 wave 20 sec     Up to 5 waves           1 wave 20 sec   In up time From 0 wave to 1 wave  In down time   From 15 waves to 1 wave        Interval   0 wave    180       control L 1 wave  30 sec      PD pressure is maintained between 14 5   18  kgf  cm G by the cooling fan control  The no  of  waves can be controlled between 0 wave  STO P  to  16 waves  all waves                  TOSHIBA    Outline of Control    Outdoor Unit       Item    Operation explanation and applied data  etc     Remarks       2b  Outdoor fan  control     1  Heating fan control   1  The number of waves is controlled accordin
84. W                                                   IC    t has Fa    Melde       poxid      paads pexi4    S ystemat   Speed Un    D     Q     hen Fixed    ION W       dosuas                                                  ZAS              prousjos                                                                                    V      ose    JossaJdujo    12   gt         gt   Josuas   gt     Q                    ssedAq                                                    de     75505      5       Emergency Operat    ing mo                         Combined Refrigerant P     Cool    uey                     peeds pexiJ  z PUN  XHO820V lAIW    DL                                    prousjos    anea A240 JA     YEAS              47    piou  losO A                peu5           Io           CR   DW  Josuas                                    SARIS                      ANIEA                     payped        edid                  3e         pauado              S             Kre ride                             autof peu      Josues                                             7      ase    JAoss  iduuo5     pexid      paeds  JayeAu                                b     2 5                prousjos          Ago               CO                                     26 5                piousjos     ssedAq                8            JOJOW asing    Josusg      JOULES                                 T PUN Jase  LHO8ZOV WIN             THX  Awd                              pinbi              
85. WAY VALVE MODEL  MM A0280HT   MM A0224HT   MM A0280HX   MM A0224HX   MM A0160HX  Model Name CHV 0712 CHV 0712 CHV 0712 CHV 0712 CHV 0401  Coil Specification AC240V AC240V AC240V AC240V AC240V                                   028        MM A0224HT  MM A0280HX  MM A0224HX  MM A0160HX                            PARTS NAME SPECIFICATION   Model Name STF 200 350A   Motor Type 1 Phase induction motor   Power Supply AC 220 240V  1 Phase  50Hz                   Output  W  400  Current  A  4 81 5 89  Pole  P  6  Model Name IN V2 ACB JB128 FIX ACB JA64       High Pressure Switch                         Operating Pressure  kgf cm   G  Operation  3 2  Reset 2 55     Model Name 150NH4 H                     Operating Conditions 0 3 33MPa  Model Name 150NH4 L  PUMP Nees          O perating Conditions 0 0 98MPa  Compressor Case Heater AC240V  74W  Accumulator Case Heater AC240V  29W       At 50  C  18 1KQ  At 100  C  3 35KQW   At 09    234 6KQ  At 259C 2 10 0KQ  At 50  C 3 4KQ  L12A 03  DC12V  A12A 15  DC12V  VPV 603D  Coil 240V  NEV 202D  Coil 240V    Discharge Temperature Sensor   Suction Temperature Sensor   Pulse Modulating Valve   Pulse Modulating Valve  For Cooling Bypass   2 way Valve   2 way Valve                               Built In Duct  MM B140    TOSHIBA    Parts Specifications    Indoor Units                                                                                                                                              No  PARTS NAME TYPE SPECFICATIONS  1 Fan Moto
86. an motor   Yes  Y             Is there a screw loose on Yes  the IGBT module or heat sink  gt  Tighten screws     on inverter PC  board                    No  Y  Is there a blockage in the Yes   lt  heat sink cooling duct  2     ee  No          Y  C Check inverter PC  board  D           TOSHIBA    Troubles hoot ing    Diagnostic Procedure for Check Code       Check code    Operation cause        db   Oil level detection circuit    1  Blockage in SV3C valve  2  Blockage in SV3C valve circuit    blockage detection                Modify miswiring   TK1 sensor  CN516  TK2 sensor  CN515  TK3 sensor  CN 507          TK1 TK2 TK3 sensor           Is there miswiring of Yes                    Sensor error              sensor normal       Yes    Is the resistance value No  characteristics of TK1 TK2                  Replace blocked part     Yes  lt  Is there blockage in SV3C   gt  gt                 Is the connection of  SV3C valve coil and the coil  nit normal      No blockage          Modify coil connection    SV3C  CN314   Coil error  gt  Replace the coil         Check interface PC  board                 1  SV3C valve blockage check procedure   l  After resetting the power supply  start a trial operation    2  Set SW01 SW02 SW03 on interface PC  board to 1 16 1  respectively   3  Check the 7 segment display of interface PC  board        7 segment display   O E  o mL   OL   FF  or  Numeral    OL   AO   A1  or  A3        When operation has started  During detection of oil level  Judgem
87. ause an  accident     A Ventilate the area if any refrigerant leaks during installation   If the refrigerant comes into contact with an open flame  it will produce a toxic gas     A After completing installation  make sure that no refrigerant is leaking   If the refrigerant leaks indoors and comes into contact with an open flame in a water heater   stove  oven  or other such appliance  it will produce a toxic gas      N Electrical work must be performed by a qualified electrician as described in the  Installation Manual   The unit must be connected to its own independent circuit  Inadequate circuit capacity or  improper installation could result in electric shock or fire      N Wiring must be performed securely  using the prescribed cables   The cables must be secured in a manner that prevents any force that pulls on the cables from  being relayed to the terminal connectors  If the cables are not connected or secured properly   fire or other accidents could result     A The unit must be grounded   Do not connect the ground wire to a gas pipe  water pipe  lightning rod  or telephone  ground wire  When wiring the system to the main power source  follow the standards  established by the local power company  Inadequate grounding can result in electric shock     A Do not install the unit in a location where combustible gases could conceivably leak   Leaking gases that accumulate in the vicinity of the unit could be ignited by the unit     TOSHIBA    Introduction    1  Outdoor Unit
88. ck power supply wiring           TOSHIBA    Troubles hoot ing    Diagnostic Procedure for Check Code       Check code Operation cause       1  Ps sensor error  2  Ps sensor connection error  3  Compressor error     b4   Ps sensor alarm                   Are Pd sensor Ps sensor No Check connection   correctly connected     4       sensor      501  Ps sensor      500                Are the output voltage No  characteristics of Ps sensor Sensor error             normal     P             Is the low pressure below No  0 95MPa during operation of        gt  Check compressor              compressor        Yes       C Check interface PC  board  D              Check code Operation cause   b5   Indoor outside input alarm 1  External device error   b6  2  Indoor PC  board error  Indoor outside interlock                      to connector CN 17        the external device         No Check indoor PC  board        If defective  replace                             Is the external device No Check external device   operating normally    If defective  replace                  9    C Check cause of the operation  D              Check code Operation cause        b9     Output voltage error of indoor pressure sensor  Indoor pressure sensor alarm                   There is an abnormal output voltage of indoor pressure sensor  Check connector  CN 23   and output voltage of the sensor     If the sensor is normal  replace the indoor PC  board              TOSHIBA    Troubles hoot ing       Diagnostic P
89. de outlet duct size       45    9144    45           018  A                                                     170 Refrigerant pipe connection       4 Way Cassette    Construction Views    MM U112  MM U140          TOSHIBA    Indoor Units                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                              185           for side ducts  150 dur  e Refrigerant pipe connection   both sides  106  80 100     Gas side 219 0          Refrigerant pipe connection           N r    Liquid side 09 5   RIP al E        m 9      SH 8  amp        uu Ir     al 8    Ceiling 02 _  Wiring connection  Celling Drain pipe                      Gland plate 3x 20 holes   9    Si pane  1  BSP threaded  605 connection             n    42 290 p        1     Tw  HBS  5  Kul  m   8885  accu  499  5   amp 8eE                  TL  8482     EERE  Balle  T ES        go  8198               P  lt   NS  Fresh air inlet T   
90. door address incorrect   Outdoor master unit incorrect   Server outdoor unit error   Oil temp   TK1  sensor short circuit   Oil temp   TK2  sensor short circuit   Oil temp   TK3  sensor short circuit   Oil level low detection   Oil temp   TK1  detection error   Oil temp   TK2  detection error   SV3C valve blockage detection   SV3C valve leakage detection   PMV refrigerant leakage detection       Outdoor address undefined   Missing of R phase     04        08        18       0               2                 pan     Ab        ng        bb      AE           432                  Fl        EQ       pg      py      Es    bd               1          Eb        95        96        89                    gd                             41        42        44      ds    qe      47      dg        9        db        dC        dd                                87                Fixed  Speed  outdoor   unit H              18    0        yy       2                 pan   Ab    AG                AE    AT     22        pee     El        FO      Eg                 bd      AE      1            1        dg     ags     ade             dg    do      db      qc      dd          87             Indoor address undefined                Outdoor Unit Interface segment CHECK code             No display on the remote controller    Note  To retrieve fault codes  ensure rotary switches 1  2 and 3 on the Outdoor Interface    PCB  MCC 1343 01  are all set to 1  factory default setting    Individual Indoor Fault C
91. e  outdoor unit fully open                             O pen valves fully                                Yes  Y  Is the cooling bypass PMV B No 2   lt  normal  Cooling bypass PMV B error  Yes     No   lt  Is wiring correct   gt t o    Set normal wiring   Yes  Check miswiring of the outdoor unit according to miswiring check function    Y    Insufficient refrigerant   blockage  pipe breakage           TOSHIBA    Troubles hoot ing    Diagnostic Procedure for Check Code       Check code    Operation cause        E6    Fixed  speed IOL   OL system alarm  1    F1    Fixed  speed IOL   OL system alarm  2                  H    Power supply error   Fixed  speed compressor IO L operation   Service valve closed   Blockage in indoor outdoor PMV   Miswiring of communication between indoor and    outdoor units          Does OCR operate            E6   IOL operation circuit error compressor 1 side   F1   IOL operation circuit error compressor 2 side             UN     Check the OCR reset ini       Manual reset        No        Is OCR circuit normal   1 0CR unit  2 0CR wiring    No       Yes       Check the following   1  Power supply voltage  is 380 400 415V No    2  Phase missing  short     circuit of fixed speed  compressor power  supply       Yes       Repair power supply              Y       Is Mg SW faulty                     Repair        circuit                 Are gas pipe  liquid pipe   and service valve of the  outdoor unit fully open        Open valves fully                 Is th
92. e cooling bypass No  PMV B normal        Yes       Y       Replace Mg  SW                    Is ana speed  compressor normal   1 15 compressor winding  normal   2 15 compressor locked     No       Yes       Replace fixed speed  compressor                    Overload operation   liquid compression                Cooling bypass PMV B error             Is IOL circuit normal                  gt   Repair IO L circuit                          1 Connector No  2 Wiring  3 O utdoor PC  board  Yes  Y  x No   lt  Is wiring normal  3  Yes  Y       C    Insufficient refrigerant   blockage  pipe breakage         gt  Correct wiring            Check miswiring of the outdoor unit according to miswiring check function      TOSHIBA    Troubles hoot ing    Diagnostic Procedure for Check Code    Segment Display Function    Outdoor unit 7 segment display  Interface P C  board    A 7 segment LED to check the operation status is provided on the interface control PC  board   The display contents can be selected by combining the setup numbers of the rotary switches   5  01  5  02         SWO3       the PC  board         7 segment 7 segment  display A display B    F                         VEET OWIN    CPU   swo4                           m an  2 1 2 1    0716 0717 D714 0715  7 segment 7 segment  LED  A  LED  B       position position position position          Check Procedure when Emergency Stop has Occurred   When the system has stopped due to an error of the outdoor unit  check the following items  
93. e sides for  each individual refrigerant system    Ensure pressure is applied                                                                                                                                          Low  High     pressure pressure  Connected to Indoor Unit gauge gauge  Mati             Packed valve fully 22  Cx  SK closed  gas side  VL       Gauge    Inverter Outdoor Unit           manifold  Detailed drawing of packed valve Brazed   M CH    Gas side OF 4  pam E     TY   service port Service m AA  o gauge manifo     5   5  g   ig Gas side Fuly   port pipe  9  Liquid  side packed valve closed   M      service port qu    5 06 4  Liquid side dm       Service port          Copper  To main   5  packed valve pe unit Packed valve fully   PIRE           To main Fully    0        liquid side  E  service port ume closed Jib     Piping   Pipin  Balance      ping    packed valve     at site at site ON    e Packed valve fully  To main unit    Closed  balance                 Piping at site  ils   Connected to other fixed speed O utdoor Unit    STEP 1  0 3MPa  3 0kg cm G  Apply pressure for at least 3 minutes   STEP2  1 5MPa  15 0kg cm G  Apply pressure for at least 3 minutes   STEP 3  3 0        30 0kg cm   G  Apply pressure for 24 hours  This step permits detection of  slow leaks    Check for any loss of pressure  No loss of pressure  Pass   Loss of pressure  Check for location of leak   Ensure you allow for any change in ambient temperature when the pressure was initially 
94. ecuted as necessary  except during stop time and thermostat O FF time     1  Contents of control      SV2 is opened when Ps pressure   0 8 kgf  cm G      SV2 is closed when Ps pressure gt 1 2 kgf  cm G     3  SV2 compressor case bypass control  This control is to prevent oil dilution  This control is  individually executed by the master outdoor unit and  each slave outdoor unit   This control is executed during compressor O      except during oil level detection control      1  Contents of control   SV2 is opened when the following conditions are   satisfied      Compressor status changes from OFF to ON      Oil recovery control is performed in cooling  mode      SV2 is opened when TK3 sensor detects 2  C or  lower  and closed when TK3 sensor detects  5 C or higher temperature during compressor   ON time      No  of outdoor fan waves is 3 waves or less  during cooling compressor O              Fixed speed  compressor  high pressure  release control    This control is to stop the fixed  speed compressor of  each outdoor unit according to Pd pressure value  This  control is individually executed by the master outdoor  unit and each slave outdoor unit     1  Contents of control    The fixed speed compressor stops when Pd  pressure is over P1  Table 7a      Sets the fixed  speed compressor reactivation  time for 10 minutes  and the control  finishes             No  2 compressor  stops with Pdz   P1   26 5 kgf cm   G      No  1 compressor  stops with Pdz   P1   27 5 kgf cm G      
95. ed  liquid side     Balance To main Fully     service port unit Pipita closed q       Piping ipi I  Balance   i   at site  packed 3 alale I    E zz To        Packed valve fully    dosed  balance     1 E T 5                       Piping SESS    Connected to other fixed speed Outdoor Unit     2  Use a vacuum pump with a large displacement so that the vacuum will achieve  below  755mmHg     3  Perform vacuuming for 2 or 3 hours  though time requirement differs due to pipe length   During this time  check that all packed valves at liquid  gas  and balance sides are fully  closed     4  If vacuuming does not reach  755mmHg or below even after vacuuming for 2 hours or  more  perform vacuuming for a futher hour    If vacuuming still does not reach  755mmHg after 3 hours  check for leakage     5  When vacuuming reaches  755mmHg or below after vacuuming  fully close valves   Close VL and           the gauge manifold fully  stop the vacuum pump  After 1 hour check  the vacuum gauge reading has not change  If there is a change  there may be a leak   Check for leak     6  After the above procedure of vacuuming has completed  replace the vacuum pump with a  refrigerant cylinder  and advance to additional refrigerant charging work        TOSHIBA  Refrigerant Pipe Installation     Charging the System with Additional Refrigerant       Calculating the Amount of Additional Refrigerant Required    Refrigerant in the System When Shipped from the Factory       Outdoor unit Model   MM A0224HT  MM 
96. ed unit is connected  select it as the master outdoor unit   2  When two or more fixed speed units are connected  select one connected to the nearest  position of the inverter unit as the master outdoor unit    4  Perform the following works for the fixed  speed unit selected as the master  outdoor unit   1  Insert  Short circuit connector  into  CN 604  on the interface PC  board    One removed from the inverter unit as  2   4    2  Set DIP SWO07 Bit 3 on the interface PC  board to ON    Setup to correct oil recovery capacity   3  Set DIP SWOS Bit 2      the interface PC  board to ON    Setup to select master outdoor unit    5  Turn on the source power of each outdoor unit    6  Emergency process is complete  The operation then starts by a command from the  indoor unit     TOSHIBA    Backup Operation    H Emergency Operation        Outdoor backup setup in cooling season  Simple setting method    Outline   When either inverter unit or fixed speed unit fails during cooling season  this function is used to  perform emergency operation quickly     When the interface or electric circuit system fails  emergency operation by this setup  cannot be performed  In this case  refer to  When outdoor unit has failed    section     Work procedure   1  First  turn off the source power of all the outdoor units which are connected to  the system    2  The following works are performed to the failed outdoor unit    Even if the failed outdoor unit is the inverter unit or fixed speed unit  the f
97. emote  address setup        controller is unavailable   0   OFF Address setup by remote  controller is available   For contents of address setup  see the  next page   5W03 TA adjust No 1  ON   Normal  No 2   OFF   Normal  5  06 Ceiling height No  1   OFF   Normal  No 2   OFF   Normal  When height of ceiling exceeds 2 7m set  No  1 to ON   SW07 Central control    Tum  e ommunication error  switching ON  Non relay   No 1     D  orma  OFF Communication OK                         setup For contents of switch setup  see section  5                    TOSHIBA    Control Circuit Configuration    BH Indoor Units           5  Contents of switch setup    Network address setup table by DIP switch  SW02   e After turning off the power source  set 7 of DIP switch  SW02  to ON   Address setup from the remote controller becomes unavailable                                                                                                                                                                                                                                                                                               Address DIP switch  SWO2  Address DIP switch  5  02    No  1 2 3 4 5 6 Ne  1 2 3 4 5 6  1 X X X X X X 33 X X X X X 0  2 0 X X X X X 34 0 X X X X 0  3 X 0 X X X X 35 X 0 X X X 0  4 0 0 X X X X 36 0 0 X X X 0  5 X X    X X X 37 X X    X X     6    X    X X X 38    X    X X     7 X 0    X X X 39 X       X X     8          X X X 40          X X     9 X X X    X X 41 X X X    X   
98. ent result of oil level                   In case of judgment result  AO   A1      Oil level is adequate  Resume the operation   In case of judgment result                Possibility of SV3C valve circuit blockage  is considered   Check the following items  BE       4  Start a trial operation  confirm that       AC220V 240V power is      to SV3C valve        8   5  After operation for several minutes check             the temperature at the secondary side of  SV3C  A     gt  When temperature is high  equivalent  to discharge temperature at  B    valve  is not blocked        Check joint                  Oil Capillary  separator           a    Strainer                                 Accumulator    Check  joint                   Check SV3B  valve Y Kro SV3B             fi  Strainer        gt  If blocked part is found  replace          Cm  Strainer    the part        X Balancing pipe valve    TOSHIBA    Troubles hoot ing       Diagnostic Procedure for Check Code       Check code    Operation cause        dC   Oil level detection circuit  leakage detection          Is the resistance value    N  characteristics of TK1 2       1  SV3C valve leakage   2  TK1 sensor resistance value characteristics error   3  Outdoor unit operation in high external  temperatures                 sensor normal              Sensor error                       Yes  The protective stop is due to  Yes Is it an operation in high Yes operation in high ambient  p ever ambient temperature   O utside temperature
99. es error   Blockage in oil return circuit of oil separator    So       Blockage in oil tank circuit          Are balancing pipe valves  of all outdoor units       No       Open balancing pipe valve fully           fully open         gt    reset power supply  and start  the operation                 O pen compressor case oil  removal valve fully  reset       Troubles hoot ing    Is the compressor case oil No  removal valve fully open  power supply  and start the    operation              Yes                Check connector    No  Are TK1 and TK2 sensors a rs sensor  CN516    correctly connected        Ps sensor  CN515                                                                                           1  Is there a 2 way valve  E      77       leakage  SV3A  SV3C  or        Replace defective part         blockage  SV3B    Yes No Leakage Blockage  Refrigerant  stagnation is  detected     2  Is there a blockage in theN Yes  oil return circuit of oil separator  gt   Replace defective part    Capillary  strainer    No blockage  Is there blockage in 2 way Yes  valve of all outdoor units in the  gt      Replace defective part   connecting line  SV3A  SV3C 7   No blockage  Y  Check refrigerant stagnation Replace oil tank circuit              in compressor case  reset the  power source  and then start  the operation        Check code Operation cause    TOSHIBA    Troubles hoot ing  H Diagnostic Procedure for Check Code          1  2 way valve leakage  blockage check procedure    A
100. essor error  Yes  Y et mm  Is there refrigerant stagnation Is the inverter winding Yes u e    h    H v                                                output normal  2 operation   No       Y          C Check inverter PC  board           Check inverter       board                TOSHIBA    Troubles hoot ing    Diagnostic Procedure for Check Code       Check code    Operation cause        1F     Compressor break down       1  Outdoor unit power source error  2  Inverter compressor circuit system error  3  Inverter PC  board error                   Is the power source voltage No  of the outdoor unit normal     Yes           Does the voltage reduction Yes     gt         Confirm the power source supply              occur when the fixed speed  compressor has been activated               Is the wiring connection No  on the inverter  PC  board correct     Yes       Y         Modify wiring connector            gt         Yes   lt  Is there an abnormal overload   gt     No       Y  C Check inverter PC  board                Remove cause of overload           TOSHIBA    Troubles hoot ing    Diagnostic Procedure for Check Code       Check code    Operation cause        21   Inverter high pressure SW  system alarm          E SO SND Or E D TU E      Refrigerant over charge    Inverter high pressure SW error  Inverter IOL  Inner Overload  operation  Service valve closed   O utdoor fan  capacitor error   Indoor O utdoor PMV blockage  Outdoor heat exchanger blockage   SV2 circuit blockage   Ind
101. etection error   lt SW04 gt  Push function   Oil level judgment control forcible start   Detection starts after timer count down    lt SW05 gt  Push function   Oil level shortage status Continuous counter display   Displayed for several seconds                                                                                                                                                                                         NOTE  The push switch function operates by input from the inverter unit     TOSHIBA    Self Diagnostic Display Information    Outdoor Units     3  Outdoor cycle data display  Displayed on each outdoor unit                                                                                                                    SW03  SW02  SW01 Displayed content  2 1 1 Pd pressure sensor Pressure sensor data is displayed with  MPaG   A B                                                  L x       TD1 temp  sensor Temp  sensor data is displayed Symbol t d 1  with         Data          4 TD2 temp  sensor   Symbol display and data display are   Symbol t d 2  alternately exchanged every several Data X Ek  seconds   5 TS temp  sensor    Symbol t s    Data is displayed in the part marke  with Did  Data         6 TE1 temp  sensor     Symbol t E 1     f data is negative data         X   is displayed  Data         8 TK1 temp  sensor Symbol t F 1  Data         9 TK2 temp  sensor Symbol t F 2  Data         10 TK3 temp  sensor Symbol t  3  Data                                 
102. f other cycle part system   a  Remove BUS  1 communication connector  BLU  CN601  on the interface  PC  board   b  Works to the failed fixed  speed unit are complete       Then  turn on the source power to protect the compressor    Turn on crank case heater    3  Perform the following works for the inverter unit   1  Set DIP SW 07 Bit 3 on the interface PC  board to ON    Setup to correct oil recovery capacity   2  Turn on the source power of each outdoor unit   3  Set operation permission of outdoor unit backup operation  alarm dear setup    a  Set rotary switches on the interface PC  board  SW03 to  No 1   SW02 to      o 1  SWO1 to  No 1    b  After  U   1   8   d   is displayed on the 7 segment LED of the interface PC  board   set SW03 to  No 1   SW02 to        16 5  01 to  No 2    c  After  E   r         is displayed on the 7 segment LED of the interface PC  board  keep  push switch SW04 pushed for 5 seconds or more    E  Jir C  L   is displayed on the 7 segment LED for 5 seconds  and work is complete   d  Set SW03 to  No 1  5SW02 to  No 1  SW01 to  No 1    If  U  1        is displayed on the 7 segment LED  it is normal    4  Then  emergency process is complete  The operation then starts by a command from the  indoor unit     TOSHIBA    Backup Operation    Emergency Operation    Fault of inverter unit  Backup setup of Master outdoor unit     Outline  When an inverter unit fails  firstly perform emergency process according to the following work  procedure  and then perform
103. failure of outdoor unit when alarm mode  such as one of the following cases   occurs      1  Fault of compressor  Short or when one compressor is not operating     2  Fault of pressure sensor  Pd  Ps  fault of temp  sensor  TD1  TD2  TS  TE  TK1  TK2  TK3     3  Fault of refrigerating cycle parts  fan system parts  interface PC  board  inverter PC  board   electric part system  etc     CAUTION  Emergency operation should only be completed on 1 outdoor unit per  system     TOSHIBA    Backup Operation       Emergency Operation        Fault in fixed speed unit  Backup of slave outdoor unit     Outline   When a fixed speed unit connected to the system fails  firstly perform emergency process  according to the following work procedure  and then perform emergency operation on the  inverter unit and other fixed speed units     Work procedure   1  First  turn off the source power of all the outdoor units which are connected to  the system    2  The following works are performed to the failed fixed speed unit  1  Close service valve of gas pipe fully  fully close by turning clockwise    2  If refrigerant leakage occurs on PMVB  close service valve of the  liquid pipes    Fully close by turning clockwise   3  Check service valve of the balancing pipe is open fully  fully open by turning  counterclockwise    4   In case of fault of compressor fault of electric part system   a  Works to the failed fixed speed unit are complete   b  Then  keep the source power OFF   5   In case of fault o
104. frigerants must be suitably qualified in accordance with local    and national codes of practice and statutory requirements     Note 5  Legislation may regulate the removal of waste refrigerant from the systems  We advise  awareness of any regulations and duty of care  Waste refrigerant must N EVER be    discharged to atmosphere     Note 6  Electrical work should be in accordance with all relevant codes of practice and should  be carried out by suitably qualified personnel     Note 7  Metric Imperial pipe conversion                                            Diameter  mm  6 4   9 5   12 7   15 9   19 0   22 0   286   349   41 3   54 1  Nominal diameter  inch    1   4          V 1    1  1  2   Note 8  Within this manual             Outdoor Unit IDU   Indoor Unit   R C   Remote Controller D O L   Direct On Line compressor   INV   HP Inverter ODU FIX        Fixed Speed ODU   DB   Dry Bulb WB   Wet Bulb   Mg Sw  Magnetic Contactor IOL   Inner Overload Relay    OCR O ver Current Relay IGBT  Note 9  MPaG   kgf cm   G Conversion multiplier  10MPaG   10 2kgf cm G    Inverter Gate Bi Polar Transistor    TOSHIBA                                                                                                                      Operating Conditions      1  Model name  OUTDOOR  MM A0280HT                                   D  5 A   Outdoor     gt  0280   28 0kW  10HP     c   Cooling   T Inverter     0224   22 4kW  8      H   Heating    s 0160   16 0kW  6HP          8   gt   INDOOR  MM TUO
105. fter resetting the power supply  start a trial operation  7 segment display   2 Set SW01 SW02 SW03 on interface PC  board to When operation has started   OL         1 16 1  respectively  During detection of oil level     OL   FF  or  Numeral   3  Check the 7 segment display of the interface PC  board  Lussement result of oil level   OL           A1    In case of judgment result  AO      Oil level is adequate  Resume the operation    In case of judgment result  A1   gt  Oil level is insufficient  Check the following items    Remove SV3C valve coil  reset the   power supply  and start the trial operation                              D                   4  After operation for several minutes  check ki sensor SBE        M  e r  temperature at secondary side of SV3C         strainer separator   w                   Strainer    valve  A      gt  When temperature is high  Equivalent  to discharge temp    leakage occurs we  from SV3C valve            Capillary e              Accumulator    Check  joint                             Replace SV3C coil   m  5  Remove SV3A coil  and start a   Checks  sao SV3B  trial operation under condition that BN   ME n a    AC220V 240V  power is      and SV3C valve  I strainer  is connected                Strainer    6  After operation for several minutes  check x pedo peels  temperature at secondary side of SV3A  valve  B     gt  When temperature is high  equivalent to discharge temp    leakage occurs from  SV3A valve   Replace SV3A coil   7  Using cha
106. g to  the TE sensor temperature    2  If TE   20     is constantly detected for 5 minutes   the operation will automatically shut down  This  is the same condition as when the thermostat  automatically becomes switched off  thus the  operation will automatically start again    3  When the above condition  2  persists and the  high pressure SW operates  check the suction  area of the indoor unit for blockages  Ensure that  the filter is clean and start the operation    4  After the fan is switched on  this control does  not operate during defrost mode     TE temperature              zone  minimum  compulsory stop timer count       B zone  2 20 seconds  down to the minimum        C zone  1 20 seconds  down to the minimum        D zone  hold  maintain the current rate        E zone   1 20 seconds  up to the maximum     e N          e          F zone  Maximum revolutions number  16     Fixed speed slave units not operating will maintain  the ODU fan at 1 wave to prevent refrigerant from  remaining in the O DU Heat Exchanger        3  Capacity  calculation    By the capacity request command from the indoor  controller  the inverter operation command of the  master outdoor unit  ON OFF control of the fixed   speed compressor and the slave outdoor unit are  determined  The master outdoor unit sets up activation  priority order of the slave outdoor units connected to  the system  and starts the operation        Example of 30HP system       HP   30  25      inventen   I  Fixed        
107. ible with Toshiba s Multi Modular System   Vertical lift between indoor units of 30m is the highest in the market   This allows for greater flexibility in the location of the system     Line   Header Branching       Header        Outdoor Unit    Allowable pipe length     100m real length  Outdoor 2  Equivalent to 125m   unit 2          Multiple indoor units    Indoor units with different capacities and configurations can be  combined up to 13596 of the outdoor unit capacity    A maximum of 40 indoor units can be combined with the 46 HP  outdoor module     Branching joint     Indoor Unit                    Line Branching after Header Branching    Outdoor Unit          gt                             Intelligent control    Toshiba s MMS intelligent controls and modulating valves deliver the  required capacity  according to the load variation from 50  to 100    The intelligent controls and modulating valves limit or increase the  cooling heating capacity dynamically so humidity and temperature  are kept in the comfort zone     Branching joint       Header          Height difference between indoor  unit and outdoor unit  30m       Height difference between indoor    unit and outdoor unit  50m                Indoor Unit    N       From 1st branching to the  farthest indoor unit  50m    N        V    Outdoor Unit    Header             Header       Indoor Unit    TOSHIBA    Parts Specifications     Indoor Units                                                                          
108. ice port at  balance side    I DAI     Packed valve   Piping   Piping      Refrigerant at balance side at site at site    L             bottle ke         Indoor Unit     Packed valve  Gas side  1 E n      gas  Scales  N  Piping at site         Gas pipe                         TOSHIBA    Refrigerant Pipe Installation       Additional Refrigerant Charging        Additional refrigerant charging amount reference chart                                                                                                    Unit  kg   Actual Pipe size  Liquid pipe  Actual Pipe size  Liquid pipe   lads Gut 06 4   09 5    12 7   015 9   019 0   0222       mj 06 4   09 5   012 7   015 9   019 0 2222   1 0 030   0 065   0 115   0 190   0 290   0 420 31 0 930   2 015   3 565   5 890   8 990   13 020  2 0 060   0 130   0 230   0 380   0 580   0 840 32 0 960   2 080   3 680   6 080   9 280  13 440  3 0 090   0 195   0 345   0 570   0 870   1 260 33 0 990   2 145   3 795   6 270   9 570   13 860  4 0 120   0 260   0 460   0 760   1 160   1 680 34 1 020   2 210   3 910   6 460   9 860   14 280  5 0 150   0 325    0 575    0 950    1 450   2 100 35 1 050   2 275   4 025   6 650   10 150   14 700  6 0 180   0 390   0 690   1 140   1 740   2 520 36 1 080   2 340   4 140   6 840   10 440   15 120  7 0 210   0 455   0 805   1 330   2 030   2 940 37 1 110   2 405   4 255   7 030   10 730   15 540  8 0 240   0 520   0 920   1 520   2 320   3 360 38 1 140   2 470   4 370   7 220  11 020   15 960  9 0 270 
109. indoor control PC  board can correspond to multiple models  When replacing  MCC 1361 01 PC  board assembly  set DIP switch  rotary switch  and jumper according to the  following description        PCB Label Model       CM00C01 MM U140  MM U112  MM U080  MM U056  CM00C02 MM B140  MM B112  MM B080  MM B056  MM SB028                                                    Switch setup  1  SWO1  Indoor unit No    Match to No  which the rotary switch is setup     Master unit        1    Server units       2 to 16  2  SW02 Network address   Match to setup contents of PC  board before  replacement       5  03   Match to setup contents of PC  board before  replacement   4  5   06   Match to the setup contents of PC  board before  replacement    In some models  it is not available    5  SW07   Central Control Switching   Match to the setup contents of PC  board before  replacement   6  SW08  HP setup   Match to the setup contents of PC  board before    replacement     Jumper setup  Match to the setup contents of PC  board before replacement   In some models  the following selections are provided      Provided X  None    1 3 n 0 Filter timer 120H  X   Filter timer 2500H          PCB label          TOSHIBA    Troubles hoot ing    Remote Controller Check Display    Main Remote Controller    Operating and Reading the Check    Push the CHECK button  and the identification number of the faulty indoor unit is shown in the  Temperature Setup section of the display   and the check code is shown in 
110. indoor outdoor inter unit wire   bus communication line  is defective     CHECK          STAN DBY  display                TOSHIBA    Troubles hoot ing    Self Diagnostic Function          Liquid crystal remote controller CHECK code                O ver capacity    Abnormal phase connection  Indoor drain overflow alarm                            Remote    Controller 7    Remote controller serial signal circuit  99              Remote Controller                                  Indoor Unit                                        Indoor sensor  TA  short or open circuit  Indoor heat exchanger sensor  TC1  short circuit    93     Indoor heat exchanger sensor  TC2  short circuit    94       Indoor Indoor pressure sensor short circuit  Unit    3  Motor short circuit  Drain pump fault          0                        11      Ob     Refrigerant circulation amount shortage judgement    9F     Indoor outdoor communication short circuit  Central management communication short circuit  97        95                                                 Inverter outdoor unit                Central management address setup fault  98   External input display fault      5       Low level refrigerant leak if RBC RD1 PE fitted   External interlock display fault  b6     High level refrigerant leak if RBC RD1 PE fitted   Indoor Unit miswiring  misconnection  9A   Indoor PC  board short circuit    12      Outdoor Outdoor IPDU   Unit High pressure SW circuit 21     G Tr short circuit protective operation
111. inside the oil tank during ON time    CN314    2  Detects oil level with temp  system   4  SV2  Hot gas bypass   Compressor case bypass    CN312    1  Low pressure release valve  1  Maintains oil viscosity      To protect reduction of low pressure   2  Protects liquid refrigerant gathering in accumulator   3  Gas balancing in STOP time        5  SV41 SV42     Activation compensating valve for fixed speed compressor                           CN311    1  For activation of gas balance   2  Deflates gas in discharge pipe   Protects liquid stagnation in discharge pipe    Check Check valve   1  Protects counter pressure when the inverter compressor is operating and the fixed  valve for discharge speed compressor stops   2  Decreases activation load when fixed speed compressor is activated    Shared function with SV41 SV42 valve   Pulse 1  PMVB  Cooling bypass   Connector CN 302 Red   motor valve 1  Liquid bypass proportional control function for releasing discharge temperature  2  Releases low pressure   Oil separator 1  Early protection of oil level down  Decreases flow out of discharge oil to cycle   Temp  1  TD1 CN502    TD1  Connector  Red  TD2  Connector  White   sensor     2     503  1  Used to protect discharge temperature from the compressor   2  Used to control cooling bypass for releasing discharge temperature   2  TS1 CN504    Connector  White   1  Used to control cooling bypass for releasing discharge temperature   3  TK1 CN516    TK1  Connector  Black  TK2  Connector  
112. ion circuit   Temp  change at both the oil tank primary side and secondary side was not  blockage detection detected while oil level detection control was implemented   Oil level detection circuit   The status of TK1 temp  is high  50     or more  and was continuously   dc detected        Operation procedure  1  Start the trial operation after alarm was cleared   2  Set SW01 SW02 SW03 on the interface PC  board of the outdoor unit to 1 16 1                                              respectively  for detection       7 segment display  of oil level   3  Push the push switch   rr         jd M         uring operation     ounte  own every seconds trom  SW04 for 2 seconds  Oil level detection control starts  gt   OL   FF   4  Check the 7 segment During oil level detection counting       Counted up every 1 second from  OL   01   display on the PC  board    oil level judgment result  OL   A0   A1   A2   A3   A4   Oil level judgment result  Result Judgment         Oil amount in the compressor is adequate  Check that the operation continues and there is no    problem  If  dC  occurred  execute check even if oil level was judged as adequate    A1  Oil level was judged as shortage  If this judgment continues  the system stops for protection   When  d7    dC  occurred  check according to the check items    A2  TK1 temp  detection was judged as an error  If this judgment continues  the system stops for protection   When  d8  occurred  check according to the check items   A3 Oil level de
113. ion signal from indoor  Inverter drive   O utdoor fan output   Fixed  speed Mg SW output    Each solenoid valve output       4 way valve output  OFF in cooling time     Ful     Full  PMV output close Specified opening   close    Thermostat ON  Thermostat OFF       Thermostat ON Thermostat O FF  O peration signal from indoor  Inverter drive OFF   on    Outdoor fan output OFF   di    Fixed speed Mg SW output gie                    Each solenoid valve output OFF ON or OFF 1    5   2 minutes       1 30 seconds             4 way valve output  OFF in cooling time          Ful     Full  PMV output close Specified opening   close    TOSHIBA    Outline of Control     Outdoor Unit              Item Operation explanation and applied data  etc  Remarks  la  Electronic  1  PMV A control  PMV x 2   expansion 1  The PMV  pulse motor valve  is controlled  valve  PMV  between 100     1000 pulses during the  control operation     2  The PMV is fully open during the cooling  operation  PMV A1   500 pulses   PMV A2   500 pulses     3  During the heating operation  the opening rate is  determined by the temperature which the TS TD   sensor detects and the pressure rate which PS   detects  Super heat control     4  The PMV is fully open when the thermostat is off   when the operation is switched off or when the  operation is ceased under abnormal  circumstances     1000             PMV 330  opening 500  rate  100  50  Min  Mid  Max   1b  Pulse motor  1  PMV B control  valve  PMV  The purpose of PM
114. ions         N Read these Safety Notes carefully before installing this unit     AN These Safety N otes contain very important safety information  Always be sure to observe these  cautions     AN After installation is complete  trial the operation of the unit to make sure that it is operating  normally  Instruct the customer about how to operate the unit  and about necessary  maintenance      N The dealer or a special contractor must install this unit   Attempts to install this unit by a customer could result in leaks  electric shock  or fire   Improper installation could result in leaks  electric shock  or fire      N If this unit is installed in a small room  measures must be taken to ensure that  even  in the event of a refrigerant leak  the maximum safe limit for refrigerant  concentration levels in the air is not exceeded    Consult the dealer for details on what measures can be taken to keep from exceeding the  maximum safe limit  If a refrigerant leak does cause refrigerant concentration levels in the air  to exceed the maximum safe limit  asphyxiation could result     AN Select a location for installation that will be able to safely bear the weight of the unit   If the installation location is not strong enough to support the unit and the unit falls  injury  could result     A Install the unit in the prescribed manner to withstand strong  hurricane level  winds  and earthquakes   Insufficiently secure installation could allow the unit to tip over  fall  or otherwise c
115. it           Ensure that there is sufficient space around the  indoor unit for installation and servicing    Provide an inspection  hole in this position                                           Model A B E   F   OG H J K M N  MM B056 700   750   780   12 7  6 4   252   280   280  1 2  MM B080 1 000 1 05011 080  15 9   9 5   252   580   290   2 3  MM B112    140  1 350 1 4001 430 19 0   9 5   252   930   310   3 4           Unit  mm     TOSHIBA  Construction Views  Indoor Units    Built In Slim Duct       5  028       S cve Sere    Jay                                  lu       008     uorueuup PUn                      Ss pjeoq 4494S                                      Jet                                                              uon  euuoo              458 T   uon  euuo edid                       SN                    J9M01         JI jeuond o          os                 jiu  T            0  87    166                                            0                NT pueog aeyeus                   pno ary Jay        L ZT   seo   uon  euuoo  edid                          w  Un             m        o                                                                            w  a     90 pinbr                         edid                    002  4oyoeded          pue                              08r                eouen       4 Way Cassette  MM U056  MM U080    TOSHIBA    Construction Views    Indoor Units                                                                          
116. itor error   22  Indoor Outdoor PMV blockage    High pressure protective operation             NOW              Outdoor heat exchanger blockage    SV2 circuit blockage    Communication error between indoor and    outdoor units          Is the high pressure sensor No Check parts   characteristics normal  If defective  replace        Yes    Y       No                    lt  Is service valve fully open   gt       5          Y       No     gt   Open service valve fully                  lt  Does the outdoor fan operate        Yes       Is there a problem with the  outdoor unit heat exchanger  Yes     Blockage of heat exchanger     Short circuit    No          Remove cause              Y    Is SV2 bypass circuit normal           Yes       Repair SV2 bypass circuit    Coil error  disconnection of  wiring etc                  Y    Refrigerant over charge  Blockage   Pipe breakage  Abnormal overload             Are the connections for the No  capacitor and fan motor normal     Yes             Repair defective part              Y    Check outdoor interface PC  board   If defective  replace                 TOSHIBA    Troubles hoot ing          Diagnostic Procedure for Check Code     Check code Operation cause   87  m   Missing phase Missing phase of outdoor unit power source                   A Phase of the outdoor unit power source is missing   Modify the power source wiring           Check code Operation cause       1  No  of connected indoor units connected over    capacity   2  Inco
117. lize PMV is heard  If this sound is not  heard  PMV operation error may be present  However  this sound may not be heard ata  place where outside noise takes prominence    2  Do not remove the driving part  Head part  of PMV during operation    3  When replacing a PMV set  never operate the unit with the    head    part removed    4  When removing the driving part and attaching it again  push in it securely until a    click     sound can be heard  Then  turn the power off  and turn on again     TOSHIBA    Outline of Control    Indoor Units             Item Operation explanation and applied data  etc  Remarks  1  Power source    1  Automatic remote controller function setup   Operation mode  is reset Based upon the result of selecting indoor unit range Air volume  model  setup and display range of the remote select  Louver  controller  presence  2  Operation  1  Based upon the operation select command from the  select remote controller or central controller  the operation    mode is selected                    Remote controller command Control outline  STOP Stops air conditioner  FAN Fan operation  COOL Cooling operation  HEAT Heating operation             3  Room temp   control     1  Adjustment range    In cooling  heating  Remote controller setup temp  18 to 29  C  O peration temp  18 to 29  C                 2  Operation point with compressor O FF   3  Operation temp  precision   1  C   4  Differential 1  C       4  Automatic     1  Based upon difference between Ta and Ts 
118. lockage  Strainer blockage                                                                                                          Yes       C Is TK2 sensor out of place       Modify sensor mounting         Correct the pipe so that the TK2  Y VS  le e norin contact 55  gt    sensor circuit does not touch the  with discharge pipe  discharge pipe   a  Modify miswiring   Is there a miswiring of Yes a TK1 sensor  CN516  TK1 TK2 TK3 sensor  TK2 sensor  CN515  TK3 sensor  CN507  Is the resistance value No  characteristics of TK2 sensor  gt   Sensor error   normal       Is there a leakage or Yes  blockage in the peripheral  gt  Replace leaked blockage part              circuit of the oil tank   1   wa          4 Check interface PC  board  D           TOSHIBA       1  Oil tank peripheral circuit leakage blockage check procedure  l  After resetting the power supply  start a trial operation   2  Set SW01 SW02 SW03 on interface PC  board to 1 16 1  respectively   3  Check the 7 segment display of the interface PC  board        7 segment display       When operation has started     OL  o        During detection of oil level     OL   FF        Numeral        Judgement result of oil level              OL          Al  or  A4        In case of judgment result  AO   A1      Oil level is adequate  Resume the operation   In case of judgment result  A4      Possibility of oil tank circuit leakage blockage    is considered     Check the following items   4  Start a trial operation  confirm that 
119. mer starts counting again  At the same time  the  indoor PMV minimum opening signal is also sent to  the indoor controller          Recovery time   Approx  2 min to 6  min though it differs  according to the  system capacity           TOSHIBA    Outline of Control    Item    Outdoor Unit    Operation explanation and applied data  etc     Remarks       7  Release valve  control     1  SV2 gas balance control  This control is executed to balance the gas by  opening SV2 while the compressor is off  in order to  decrease the activation load in the next compressor   ON time  This control is individually executed by the  master outdoor unit and each slave outdoor unit     1  Control conditions  When the compressor is switched from ON to OFF  operation   2  Contents of control    The control point is exchanged by AP   Pd pressure   Ps pressure  immediately before  the compressor stops   e When APz PI  SV2 is opened  After SV2 has  been opened  SV2 is turned off when AP   P2   e When AP lt P1  SV2 is closed       Table 7a   kgf  cm  G       Cooling       Pd pressure  control point  PL  P2    Master outdoor  compressor OFF    Master outdoor  compressor ON       Pl P2 Pl P2       In case of master 13 11               In case of slave 13 11 5 4                          2  SV2 low pressure release control  This control is to prevent pressure drop during  transient operation  This control is individually  executed by the master outdoor unit and each slave  outdoor unit  This control is ex
120. ncy 5 minutes after the 4 way  valves are switched on  The controller controls  the heating fans thereafter   2  For the master outdoor units    The inverter ODU is operated at the minimum  frequency  If the compressors are off  they will  be activated and if they are already on  they will  be held constant  If a slave outdoor unit is  connected  a signal to end the defrost operation  will be sent     The control then switches on the 4 way valves  and completes sending the defrost signal to  the indoor units        When the outdoor  units are combined   the defrost operation  is compulsorily  completed for at least  2 minutes     If the conditions are  satisfied  all the  outdoor units should  finish defrost mode  simultaneously           TOSHIBA    Outline of Control    Outdoor Units          Item Operation explanation and applied data  etc  Remarks  12  Defrost 3  For the slave outdoor units  control   The compressors 1 and 2 are kept on  Should   reverse they be off they will be switched on   defrost   After the signal to finish the defrost operation  method  is received from the master outdoor units  the    4 way valves become switched on      The capacity of the compressors is controlled  according to the on off signals from the master  outdoor units thereon      5  SV41  42 low pressure release control   This prevents the low pressure level relaxing during  the defrost control operation  The master outdoor  units and slave outdoor units have their own control  over this
121. ndoor address number is set by selecting SW02 or SW03                                SW03 SW02 Outdoor unit number 7 segment display A  1 1to 16 SW02 setup number  01  to  16   2 1to 16 SW02 setup number   16  17  to  32   3 1to 16 SW02 setup number   32  33  to  48     7 segment display A  B  Display A Display B       Li    il                   i    Pi    1 Fux                      D716          D717 D714 D715    TOSHIBA    Control Circuit Configuration     1  LED display on indoor PC  board   MCC 1361 01                General type  Part No  Colour Displayed content Details   D13 Orange   Serial receive Flashes synchronized with the receive  signal to the standard remote controller    D11 Green Serial send Flashes synchronized with the send signal  from the standard remote controller    D22 Red Alarm stop display Goes on when the indoor unit stops  with fault    D51 Yellow Cycle communication   Flashes synchronized with receive signal  from the outdoor unit                       Indoor PC  board parts layout    D13  O  D22  Red         D11  Green            1361 01                 PCB identification code   MCC 1361 01     D51  Yellow        TOSHIBA       Control Circuit Configuration    BH Indoor Units        2  Display on remote controller    In the following conditions     STAN DBY    is displayed on the remote controller     1   STAN DBY  display   Fan operation is available  but PMV of the indoor unit is not permissible   Refrigerant does   not flow     a  Indoor unit o
122. nit setup No 1                             Yes  A Yes  Is SWO1 duplicated        No  Y No      Is the unit setup No 1      gt   Yes   lt   I No  d Does the indoor unit operate   gt       5  Does serial LED Yes        Green  D11 on the indoor  PC  board flash        Check indoor PC  board   If defective  replace                    Does serial LED Yes   O range  D13 on the indoor  PC  board flash     No                   Check remote controller PC  board     If defective  replace           TOSHIBA    Troubles hoot ing    Diagnostic Procedure for Check Code       Check code    Operation cause        9A        Miswiring  Misconnection of indoor    3  Blockage in pipe run       1  Miswiring Mispiping of indoor outdoor units  2  Insufficient refrigerant                 Was the outdoor unit stopped  for 20 minutes or more before  checking miswiring     Yes            Stop the outdoor unit for  20 minutes or more  and then  check miswiring again        Y                Did you check No  miswiring according to the temp   conditions Table 1        Yes       Y No     Are there any other check codes  5            Yes       Y    Investigate the check code   Remove the cause  and  check miswiring again           N  Is 9A displayed again   gt  gt           Wiring is correct                    Check miswiring according  to conditions in Table 1                 Insufficient refrigerant   miswiring or blockage                   Table 1 Cooling miswiring  Indoor 18 to  32  C  Outdoor 15 to 43  
123. odes can be retrieved by referring to page 49        TOSHIBA    Troubles hoot ing    Diagnostic Procedure for Check Code       Check code    Operation cause           04   Inverter communication alarm                      Connection error of communication cable between  inverter and interface PC  boards   Defective interface PC  board   Defective inverter PC  board   Noise from outside   High level refrigerant leak if RBC RD2 PE fitted             N  x     ain a           Is communication connector No       Check connection       between inverter and interface  PC  boards connected        Yes          Yes          Yes          On inverter PC  board CN07  On interface PC  board CN 600                   Is there continuity  of the communication cable e  Replace communication cable   between inverter and SET  interface PC  boards                 Is there voltage present  between pins 4 and 5 of  CN600 on interface PC  boards  Interface PC  board is defective    Measurement by tester   DC 0 to 5V  5 pin GND           Is there voltage present   between pins 3 and 5 of No  CN600 on interface PC  boards     Measurement by tester    DC 0 to 5V  5 pin GND     Check noise interference from  outside  etc              Y    Is refrigerant detector       No     gt   Inverter PC  board is defective          Complete checks detailed above        RBC RD2 PE fitted to unit   gt   Yes          Y    Are the High Level Alarm and       No                      the shutdown LEDs  Red  on         Ref
124. ollowing works  are common specifications    1  Set DIP SW06 Bit 1 and Bit 2 on the interface PC  board to ON   2  If refrigerant leakage occurred on PMVB  close the service valve of the liquid  pipe fully   Fully close by turning clockwise    3  Turn on source power of each outdoor unit   If the fault is a compressor insulation error  etc   disconnect the lead wire of the compressor  previously before work    4  Emergency process is complete  The operation then starts by a command from the  indoor unit     TOSHIBA    Forced Function of Oil Level Detection    Outdoor Unit    The oil level detection control can be forcibly implemented by a switch on the interface   PC  board of the outdoor unit  When an error in the oil tank circuit occurs and there is no  cause such as sensor error  connection error  sensor location error  valve close operation error   etc   perform the following checks     Oil tank circuit system error                               Check code Check code name Judgment   47 Low oil level detection Oil level shortage status has been detected continuously for approx   protection 2 hours while oil equalising control was continuously implemented    d8 TK1 temp  detection Temp  change at the oil tank primary side was not detected while oil level  circuit alarm detection control was implemented    49 TK2 temp  detection Temp  change at the oil tank secondary side was not detected while oil level  circuit alarm detection control was implemented    db Oil level detect
125. on  PC  board error  Connection error of connector for outdoor  communication  interface       board error          Is the connection No  of CN 101 on the indoor  PC  board normal         lt  Did a power failure occur     Aes          Is there a miswiring or Yes          disconnection of PQ  communication cable                      Check communication cable                      Yes    Is the connection of             Check wiring of wire connector              CN601 on the outdoor  interface PC  board normal                   outdoor unit turned on     Is the power supply of the  gt  No             Turn on source power of outdoor unit                         No       Clear the check code                    gt   No    gt     gt    Yes    gt            Is there noise interference  etc      p             Check indoor PC  board   If defective  replace           Check noise interference etc   and remove it                 NOTE     1  When first turning on the power supply of the indoor unit  and when pushing the  START STO P button before turning on the power supply of the outdoor unit     95    may be  displayed  This is not abnormal therefore clear the check code     2  If  95  is displayed only on the 7 segment of the outdoor unit  it is considered that power  supply of the master outdoor unit is not switched on  or a PC  board error of the master    outdoor unit has occurred           TOSHIBA             Troubles hoot ing  Diagnostic Procedure for Check Code     Check code Ope
126. oor   Outdoor communication error  Pd sensor error             Does the inverter No  high pressure switch operate     5    Is the inverter high pressure No  switch normal              Yes       Check parts   If defective  replace                 No        Is service valve fully open     O pen service valve fully        Yes          Y          Yes      Is the inverter IO L circuit normal   gt        See judgment flow of inverter  IO L operation circuit  E5                  No        Is circuit wiring normal        Yes          Check and modify wiring              Does the outdoor fan  operate     Yes                       apacitor and fan motor normal      lt  Are the connections for      No  C             Yes       Repair defective part                 Is there a problem with the  outdoor unit heat exchanger  Yes     Blockage of heat exchanger     Short circuit    No              Remove cause                      No       Is SV2 bypass circuit normal                          Yes  Repair SV2 bypass circuit    Coil error  disconnection of  wiring  etc    Y  Refrigerant over charge    Blockage  Pipe breakage  Abnormal overload       Is the high pressure sensor  characteristics normal        Replace high pressure sensor                 Y          Check outdoor inverter PC  board   If defective replace board              TOSHIBA    Troubles hoot ing    Diagnostic Procedure for Check Code          Check code Operation cause  Pd sensor error  Service valve closed  Outdoor fan  capac
127. ortant document for servicing or maintenance in the future     Check before trial operation    Prior to the trial operation  confirm whether there is a fault with the installation work using   Check list 1                                                                                                   CHECK LIST 1  Is the capacity of field fuse adequate  Outdoor unit A Indoor unit A  Is the dia  of power source cable correct  Outdoor unit mm  Indoor unit mm   Is the control transmission line correct   Indoor O utdoor connecting terminal  PQ  Type  Shield wire  Cable dia  mm   Is the power of indoor units collectively supplied   Is the earth grounded   Is the insulation good   10M Q or more  MQ or more  Is the voltage good   Within 380 400 415Vx 1096  V for outdoor unit  Is the connecting cable dia  correct  Is the branching kit correct   Is the drain water flow sufficient   Indoor unit   Is the heat insulation of cables good   Connecting cables  branching kits        Is there no short circuit of discharge air of indoor outdoor units        Are vacuuming and addition of refrigerant performed after airtight test of cables                                            Are the valves fully opened  Gas side Liquid side Balance side             Check additional amount of refrigerant     CHECK LIST 2      Calculate the additional amount of refrigerant from the pipe dia  at liquid side and length of  pipe to be connected  Write the total length of the liquid side pipes for each dia  in
128. p of the slave N Yes z Clear the alarm and the operation  outdoor unit being completed  E  starts   1       Is the power supply of the slave No   lt  outdoor unit turned on    Turi on ho power Supply   Yes  Is communication I  cable connected correctly Ng  gt   Check sn n     between the outdoor units  communication cable       Is the BUS communication Check the connection of the connector   connector  CN 601  of the outdoor us    1  unit at the server connected   BUS communication connector  CN 601   Yes    1  How to clear the alarm  C Check interface PC  board  D Set SW01 SW02 SW03 on interface PC  board  of the master outdoor unit to 2 16 1  respectively  and push SW04 for 5 seconds    Display on the 7 segment display   Er    CL    Check code Operation cause   8E  1  No  of connected outdoor units over limit  Outdoor unit connection 2  Connection error of communication cable  over limit between outdoor units             Isthe No  of connected No  outdoor units 5 or below  tl                Is the communication No             The maximum number of  outdoor units is 5                 Check connection of       cable connected  between outdoor units     d  s    C Check interface PC  board                communication cable              TOSHIBA    Troubles hoot ing    Diagnostic Procedure for Check Code          Check code Operation cause           1  Address setup of outdoor unit was duplicated  Duplicated terminal outdoor 2  Interface PC  board error  addresses               
129. peration by one  compressor is unavailable  In this instance refer to the    Emergency Operation when  an outdoor unit has failed    section       NOTE 2  For the emergency operation when the failed compressor is an inverter  the  capacity control is performed by ON OFF control of fixed speed compressor       NOTE 3  When motor winding of the compressor fails  Short  etc    do not set backup of the  compressor because deterioration of oil will occur    Another error in the outdoor unit may be caused      Work procedure    1  First  turn off the source power of all the outdoor units which are connected to the  system     2  The following works are performed to the outdoor unit of which the compressor failed   According to the following table  set DIP switch  SW06  on the interface PC  board     Table Switch setup in compressor backup                      SWO6  Bitl   Bit2   Bit3   Bit4  Initial setup at shipment from factory OFF   OFF   OFF   OFF  No 1 compressor  IN V   Front left compressor  has failed ON   OFF   OFF   OFF  No 2 compressor  FIX   Front right compressor  has failed OFF   ON OFF   OFF                    3  Backup setup is now complete  Turn on the source power of all the outdoor units     When an Outdoor Unit has Failed    In this air conditioner  backup operation is permissible to both an inverter unit and a  fixed speed unit when an outdoor unit has failed     In a system in which two or more outdoor units are connected  perform the emergency  operation for 
130. piougjos       8                   asing                     06 Ib                                       er                                                                                                                Jo jadoud       T yun 400pul           1e jedoud    Combined Refrigerant P    5  a     SoS SSS ta  epis 100pjno      Je6ueuxe 3eau      S d i i  40su  s    nS       Julens uquy         l   A 105    5 la        i                    E     Ta                v  AWd    FE            Joopino je jeDueupxo jeou any 405    5         auo    L    i   p  s tof            H       jap se             5                 Tu   o I E       100W            i 700700673 i                      paads paxi4  z                  u  u  Aul  T PUN           XHO8ZOV WIN LHO8ZOV WW       TOSHIBA               eunsseud o1                          6uneuiodeaA3       penoQ              Juey pinbi  pesseJduuoo 10 seb eunssaid ubiH       pos                                                                                                                                                              de                          PE    Dupuejeq i  sowas SALA  0                peped                              eps  adid   peeds paexi4            NLJS            PInbi                   t     XHOSZOV INIA apes PA IIO       i  Gps          eps    edid   G Peped p  p  ed     pisse6   pinbi                    apis           pinbi  Bupuejeq                                  NEA                           anjen  
131. protective control   1  The compressor stops when        on IPDU control  PC  board detects over current    2  When the compressor stops  1 is counted to the  error count  and the compressor reactivates after  2 minutes 30 seconds  After reactivation  the  error count is cleared if the operation continues  for 10 minutes or more      4  High pressure SW control   1  The compressor driver stops when the inverter  compressor high pressure SW operates    2  When the compressor driver stops  1 is counted  to the error count  and the compressor driver  reactivates after 2 minutes 30 seconds  After  reactivation  the error count is cleared if the  operation continues for 10 minutes or more                 TOSHIBA    Outline of Control    Outdoor Units             Item Operation explanation and applied data  etc  Remarks  12  Defrost  1  Conditions for starting the defrost operation    f the conditions are  control 1  Calculate the operation time when the TE sensor satisfied  all the   reverse detects below   1  C during heat mode  When the outdoor units should  defrost compressor is activated  start defrost after start defrost mode  method  25 minutes for the first time and after simultaneously        55 minutes for the second time and thereafter      2  How the controlling system works  1  For the master outdoor units  The control operates the inverters at the  minimum frequency  When the inverter ODU  frequency is set minimum  a defrosting signal is  sent to the slave outdoor uni
132. r STF 200 140 4F Output  rated  140W  4 pole  200V  1 Phase 50Hz  2 Running Capacitor   fan motor   EAG40M106UF AC 400V 10uF  3 Pulse Motor Valve EDM B60YPTF 7B A  Capacity  60  Built In Duct MM B112  No  PARTS NAME TYPE SPECFICATIONS  1 Fan Motor STF 200 120 4B Output  rated  120W  4 pole  200V  1 Phase 50Hz  2 Running Capacitor   fan motor   EAG40M505UF AC 400V 5pF  3 Pulse Motor Valve EDM B40YPTR 7B A  Capacity  40  Built In Duct MM B080  No  PARTS NAME TYPE SPECFICATIONS  1 Fan Motor STF 200 100 4B Output  rated  100W  4 pole  200V  1 Phase 50Hz  2 Running Capacitor   fan motor   EAG40M505UF AC 400V 5uF  3 Pulse Motor Valve EDM B40YPTR 7B A  Capacity  40  Built In Duct MM B056  No  PARTS NAME TYPE SPECFICATIONS  1 Fan Motor STF 230 60 4A Output  rated  60W  4 pole  230V  1 Phase 50Hz  2 Running Capacitor   fan motor   EEP2G405HQA114       400V 4uF  3 Pulse Motor Valve EDM B40YPTR 7B A  Capacity  40  Built In Duct MM B140  MM B112  MM B080  MM B056  No  PARTS NAME TYPE SPECFICATIONS  4 Transformer      03 1 DC 16 3V 0 5A AC 11 6V 0 15A  5 Pulse Motor EDM MD12TF 3 DC12V  6 Pressure Sensor 150 100NH6 D Power Voltage DC 12V  7 S f t t TA Maximum input  ensor for room temperature 38mA  at 25       Maximum input  8 Sensor for heat exchanger Tcl 34mA  at 25  C   Maximum input      0   25   50  9 Sensor for heat exchanger     2 26mA  at 25           134 61 10   3 4  10 Control PCB     00  02      220 240V  11                   POORCO1 AC 220 240V       Built In Slim Duct MM SBO28
133. r the compressor status changed from OFF to  ON  ON status continues for 10 minutes           TOSHIBA    Outline of Control    Outdoor Units       Item    Operation explanation and applied data  etc     Remarks          11  IPDU  Inverter   control    IPDU controls the inverter compressor by command  frequency  frequency up down speed  and current  release control value from the interface PC  board   The main controls of IPDU control PC  board are  described below      1  Current release control  The output frequency is controlled by AC input  current value which is detected by T02 on the  control PC  board  to prevent the inverter input  current dropping lower than the specified value     Current value   22A  li     21 5A  l2       A zone   The normal operation is executed    D zone   The present operation frequency is kept    Bzone   The operation frequency is decreased    C zone   Decrease of the operation frequency  stopped  and the present operation  frequency is kept      2  Heat sink temp  detection control   1  The heat sink temp  is detected by the thermistor  in the compressor driving module Q200  and  the inverter compressor driver stops when  120  C is detected    2  When the inverter compressor driver stops  1 is  counted to the error count  If the error count  reaches 3 the system generates a fault code and  system operation stops     NOTE   When the error has been determined  the ambient  outdoor temp  or an outdoor fan error is considered      3  Over current 
134. rates as  prevention described below based upon temp  detected by TC1  control  Low and TC2 sensors   temp  release    When 4    zone is detected for 2 minutes  the  command frequency becomes  SO  to the  outdoor unit      n  K  zone  the timer count is interrupted   and held   e When    I    zone is detected  the timer is cleared  and the operation returns to normal operation     When the command frequency becomes SO with  continuation 0  4    zone  operation of the  indoor fan in LOW mode occurs until it reaches  the  I  zone   It is reset when the following conditions are  satisfied   1      1 gt 10     and TC2 210  C  2  30 minutes after the air conditioner has stopped   TC1 TC2  P 5  12  Q  4  15  8  Cooling When the indoor units stand by  thermostat is O FF  or    Only for 4 way 2 way  refrigerant  unit operates with    FAN    mode  PMV of the indoor unit ceiling cassette type   Heating oil is opened by a certain degree when the cooling operate the indoor  recovery oil heating refrigerant recovery signal is received from fan intermittently  control the outdoor unit  during the recovery  operation   9  Short  1  For 5 minutes after the operation has started  the  intermittent operation is continued even if entering thermostat   operation   OFF condition       2  However  if the thermostat has been turned off by  changing the setup temp   the thermostat is OFF  with even the above condition  The protective  control has priority   10  Drain pump  1  During  COOL  operation
135. ration cause  1  Connection error of communication cable          96  between indoor and outdoor units  Consistency detection of indoor 2  Abnormal No  of connected indoor units  and outdoor addresses 3  Wiring connection error of central management             remote controller                         Is the wiring connection No  to the communication cable    Modify communication cable    PQ  normal        Yes          Is the communication cable Yes  connected to another       Modify wiring of wire connector   outdoor unit incorrectly     No                      Is the No  of indoor units                        to the outdoor unit normal     ae       Yes             Is the communication cable No  connected to the central  m    anagement remote controller        Yes       Check interface PC  board  of outdoor unit     If defective  replace           TOSHIBA    Troubles hoot ing    H Diagnostic Procedure for Check Code           Check code Operation cause       1  Connection error of communication cable  PQ    between indoor and outdoor units  2  Connection error of  XY  for outdoor units   97  3  Power source system error of the central controller  BUS communication alarm  1  and indoor unit  4  Noise of peripheral devices  Power failure    Indoor PC  board error  central controller error    Are X Y and PQ eer  communication cables normal   gt  cneckcommunicanon                        coU                                      Is connection of CN 101 on  the indoor PC  board no
136. ressor is operating        Is the wiring of compressor  normal     No    Check the interface board                    C Modify wiring  D  Check compressor           TOSHIBA    Troubles hoot ing    Diagnostic Procedure for Check Code                                                                                                                            Check code Operation cause  1  Outdoor unit service valve closed  2  Cooling bypass PMV error   AE  3  TD1 sensor error  TD1 condition gas leak detection 4  Insufficient refrigerant  blockage in pipe  5  Blockage of indoor filter  6  Blockage of PMV assembly on the liquid line  Are the gas pipe and liquid  N No  pipe service valves of the x  O pen valves fully   outdoor unit fully open   Yes  Is there a blockage Yes  in the PMV assembly on z  Replace both the PMVs   the liquid line   No  Is the cooling bypass No     lt  PMV B normal   gt  Cooling bypass PMV B error  Yes  Are the resistance characteristics No  E of TD1 sensor normal  E   gt  Replace TD1 sensor   Yes  y No   lt  Is the wiring correct     Set normal wiring   Yes  Check miswiring of the outdoor unit according to miswiring check function    Y       Insufficient refrigerant   blockage  pipe breakage           Check code    Operation cause        AF     Phase order alarm          Abnormal power phase order or missing phase of  power supply to the outdoor unit             There is an abnormal power phase order or missing phase of power supply to the outdoor  unit  Che
137. rge hose  etc   connect the check joint of gas pipe  D  and the charge port of  balancing pipe   8  Start a trial operation under condition that AC220V 240V power is and to SV3B valve is  connected   9  After operation for several minutes  check temperature at secondary side of SV3B valve  C    When temperature is low  equivalent to suction temp    blockage occurs in SV3B valve  or strainer     Replace blocked part        2  Blockage check procedure for oil return circuit of oil separator  1  Check temperature of oil circuit during operation of outdoor unit    gt  If temperature is low  clogging occurs in capillary or strainer  Replace blocked part            d8  TK1 sensor out of place  miswiring  resistance  TK1 temperature detection value characteristics error  circuit alarm                      Yes      C Is TK1 sensor out of place  J  gt  Modify sensor mounting              y  Modify miswiring     Is there miswiring of Yes S TK1 sensor  CN516  TK1 TK2 TK3 sensor  TK2 sensor  CN515    TK3 sensor  CN507            Is resistance value Yes  characteristics of TK1 sensor  gt   Sensor error   normal     No                                       Check interface PC  board  D        TOSHIBA    Troubles hoot ing          Diagnostic Procedure for Check Code     Check code Operation cause  1  TK2 sensor out of place  miswiring  resistance   d9  value characteristics error  TK2 temperature detection 2  Oil tank peripheral circuit error  circuit alarm Check valve leakage    Capillary b
138. rigerant leak   Leak check unit         gt   Complete checks detailed above              TOSHIBA    Troubles hoot ing    Diagnostic Procedure for Check Code           Check code Operation cause       1  Float switch disconnection  2  Drain pump operation error  3  Drain hose blockage     0b   Indoor water overflow alarm                            N No Check connection of connector CN 11  a Is drain pump connected  E  gt   Drain pump  Indoor main       PC  board  MCC 1361 01                            Does float switch operate         gt  lt  Is circuit wiring normal   1  rem Check         circu                 Indoor PC  board error      1  For confirmation  check voltage under  MCC 1361 01   condition that connector is connected to CN 11                        amp  Does drainage water collect  No  gt  Float switch error    Yes                      Y    N       lt  Does drain pump operate   gt   lt     nd             Check and modify wiring circuit                                            Yes Yes    2  Check whether voltage of       08  pins 1 to 3 of the  indoor main PC  board  is   Y 230V or not  MCC1361 01     Check for blockage of Drain pump error   drainage hose   Check code Operation cause   OC  Indoor TA sensor alarm TA sensor open short             TA sensor open short has been detected  Check disconnection of connector connection   TA sensor  CN 04  circuit and resistance value characteristics of sensor     When the sensors are normal  replace indoor PC  board  MCC
139. rmal     When indoor PQ communicatio   cable is connected               Check connector connection                       8       15 uM of CN 602   on interface PC  board   of the master outdoor  unit normal          Check connector connection                                 Is there    ni error Yes  gt   Check power source wiring         heck power source wiring   of power source wiring  Check po g         Is the source power Clear the alarm after turning  of either central controller o    onthe power source  and  o                         indoor outdoor turned on  start the operation     Pug                 9            2 Yes  Did power failure occur                                         Is the operation status No  5  Eum    f  of the indoor unit reflected on Indoor PC  board error  on tne centra  controler  the central controller  n          Is there noise interference  etc    gt   y  Is the network address                m Yes   mas  different from main or sub s there noise interference  etc  Eliminate noise interference   remote controller          Clear the alarm after turning Central controller error  on the power source  and  start the operation                                      TOSHIBA    Troubles hoot ing       Diagnostic Procedure for Check Code       Check code Operation cause          1  Miswiring of XY communication cables  2  Duplicated network addresses  3  Indoor PC  board error  central controller error     98   BUS communication alarm  2                
140. rocedure for Check Code          Check code Operation cause       1  Outdoor unit service valve closed   2  Cooling bypass PMV error   3  TD sensor error   4  Insufficient refrigerant  blockage in pipe   5  Blockage of PMV assembly on the liquid line     bb   Discharge temperature TD2 alarm                         Are the gas pipe and liquid  N No  pipe service valves of the e  gt  O pen valves fully     outdoor unit fully open        Yes          Is there a blockage Yes  in the PMV assembly on y  Replace both the PMVs     the liquid line                 No                   PMV B normal         lt  Is the cooling bypass  gt  RD  gt   Cooling bypass PMV B error       Yes                        m  replace T02 sensor             Yes    Y    No      lt  Is the wiring correct   gt   gt   Set normal wiring                          Yes  Check miswiring of the outdoor unit according to miswiring check function      E C Insufficient cr            blockage  pipe breakage        TOSHIBA    Troubles hoot ing             Diagnostic Procedure for Check Code     Check code Operation cause  1  Mg SW contact deposit protective operation   bd  2  TD sensor error  Mg SW protective operation 3  Pd sensor Ps sensor error    4  Insufficient refrigerant  blockage in pipe    Yes Turn off the power supply    Is the Mg SW contact faulty  J   and replace Mg SW     No                                        Are the resistance value No  characteristics z Sensor error  of TD sensor normal        Yes      
141. rrect setup of indoor unit HP     89   Indoor over capadty                            Indoor unit over capacity was  C Is the system backup of the   No      detected during outdoor unit system  outdoor unit being completed  setup  Setup  no detection  of over  Mos capacity   1                      Is the No of connected    indoor units acceptable   2  Confirm system specification              Yes             Is the HP setting correct for each N No     lt  individual indoor unit       cae HP seting   Yes  Is the total capacity of connected No  d Keep capacity of connected indoor  indoor units within 13596  units within 135      C Check inverter PC  board                                 1  Setup  no detection  of over capacity   Turn on SW09 bit 2 on interface PC  board of outdoor unit  usually OFF       2  Check No  of connected indoor units   Set SW01 SW02 5SW03 on interface PC  board of outdoor unit to 1 4 3  respectively   No  of connected units is displayed on the 7 segment display        TOSHIBA    Troubles hoot ing    Diagnostic Procedure for Check Code                                                                                                                                Check code Operation cause  1  Outdoor unit system setup   8d  2  Outdoor unit power source  Reduction in the No  of 3  Connection error of communication cable between  connected outdoor units outdoor units  4  Connection error of BUS communication  5  Interface PC  board error  Is the system setu
142. rvice valve closed    A7  2  Blockage PMV assembly on the liquid line  TS condition gas leak detection 3  TS sensor error  4  Insufficient refrigerant  blockage in pipe                                  Are the gas pipe and liquid N No  pipe service valves of the  gt   Open valves fully   outdoor unit fully open        Yes    Is there a blockage Yes  in the PMV assembly on the  gt  Replace both the PMVs   liquid line     No                         Y    Are the resistance characteristics No  of TS sensor normal            gt   Replace TS sensor                    Yes       Y    Insufficient refrigerant   blockage  pipe breakage              Check code Operation cause     AA   Pd sensor alarm       Pd sensor output voltage alarm                 Pd sensor  CN501  and output voltage of the sensor           If the sensor is normal  replace the outdoor interface PC  board        TOSHIBA    Troubles hoot ing       Diagnostic Procedure for Check Code          Check code Operation cause       1  Connector misconnection of Pd Ps sensors  2  Pd Ps sensor error  3  Compressor inverse operation  compressor error     Ab   Pressure sensor misconnection                                                 Is the pipe connection No Check connection   position of Pd sensor Ps    Pd sensor  CN501  sensor correct  Ps sensor  CN 500  Yes  Are the output voltage No  characteristics of Pd sensor  Ps  gt  Sensor error  sensor normal   Yes                 Are the pressure  characteristics normal when  comp
143. tection circuit  SV3C valve  was judged as blockage  If this judgment continues  the system   A3  stops for protection  When  db  occurred  check according to the check items    A4  TK2 temp  detection was judged as an error  If this judgment continues  the system stops for protection   When  d9  occurred  check according to the check items        Peripheral drcuits of oil tank                                       Check joint  SV3C valve i    hc cur  strainer Oil Capillary          separator  2   7  Strainer            NNN         Capillarye        7   Compressor    oil        SV3A  valve removal za  valve        Valve    Y Check   valve Lwm      lt  gt        Strainer       Accumulator       Check  joint                          o SV3B  valve    Strainer                   x Balancing pipe valve       TOSHIBA    Refrigerant Pipe Installation     Leak Test         1  Leak test pressure  For Multi Modular System air conditioner systems  3 0MPa  30kg cm G      2  Test method   Supply oxygen free nitrogen     FN  gas to the system as described      The gas side  liquid side and balance valves must all be fully closed   Note that there is a possibility that the nitrogen gas could become mixed into the outdoor  unit cycle  Therefore  re tighten the valves  gas side  liquid side and balance  before  applying pressure     CAUTION    N ever use oxygen  a flammable gas  or a toxic gas for leak tests    Apply pressure gradually in the prescribed steps for the gas  liquid and the balanc
144. the TIME section of    the display     Display    If the air filter cleaning sign is displayed  the number of indoor units with a filter problem is    indicated  followed by the check code     LCD Display     Standby  Mode     When combination           When indoor unit with command excepted by  operation mode select switch     When phase sequence of power wiring is incorrect         of indoor units is over the capacity           TOSHIBA    PREHEAT  HEAT DEFROST  AUTO FILTER          UNIT MANUAL                                      ADDRESS                                      Check Switch     Push for 0 5 seconds to display  CHECK code      Push for 3 seconds to reset indoor  microprocessor   While indoor  microprocessor is locked by  ALL STOP alarm       Push for 10 seconds to clear  check data                       Reset Switch     Push the switch inside the hole with pin   The remote controller resets initialised    All data is cleared                  TOSHIBA    Troubles hoot ing    H Remote Controller Check Display        7 Segment Display    Hexadecimal  notation             11 12 13 14 15 Decimal notation    Filter Data  Example  A Filter signal is sent from No  1 and No  15 units under grouping operation     FILTER    FILTER       Check Data    Unit No        Check code detected at first Check code detected at last    Example  Room Temp  sensor of No  1 is defective  Example  There is no check  In No  15  first the Heat Exchanger sensor has data     failed  Next  the 
145. to miswiring check function         Y    Insufficient refrigerant   blockage  pipe breakage           TOSHIBA    Troubles hoot ing    Diagnostic Procedure for Check Code       Check code    Operation cause        d1   Master outdoor unit setup alarm       1  No  of connected inverter outdoor units  2  Incorrect setup of master outdoor unit  3  Defective outdoor interface PC  board                   Are there multiple inverter  w Yes  outdoor units connected  J       No              Is setup of the master  outdoor units at center  position duplicated     Yes               Set only one inverter  outdoor unit per system        Set only one unit as master            Set SWO8 bit 2 on  interface PC  board of  each unit    1           No      Check interface PC  board            turn off all source power        and then restart the operation             1  Setup of outdoor unit at center position  SW08 bit 2 setup on outdoor interface    PC  board     OFF  Server ON  Master  Automatic setup for inverter outdoor unit           TOSHIBA    Troubles hoot ing    Diagnostic Procedure for Check Code       Check code    Operation cause        d2   Server outdoor alarm       Defective slave outdoor unit             An error occurs in the slave outdoor unit  Confirm the check code of the slave unit  and  check it according to the diagnostic procedure for each check code              Check code     d3   TH sensor alarm       Operation cause    Error of temp  sensor incorporated in IGBT     In
146. ts  The 4 way  valves and the outdoor fans go off one after  another  The maximum frequency of the inverter  ODU is 90Hz   2  For the slave outdoor units    When the conditions for the defrost  operation are all satisfied  a defrost signal is  sent to the master outdoor units     Once the signal is received  the 4 way valves  go off and then the outdoor fan goes off     While the defrost control is in progress  the  compressors are all switched on      3  Conditions for finishing the defrost operation  1  Common condition   O nce a certain period of time passed after the   4 way valves were off  the control finishes the   defrost operation according to the TE sensor  detected temperature and the Pd pressure    Defrost will be compulsorily ceased 10 minutes   after it was activated    2  For the master outdoor units   Once the above common condition is satisfied and   the slave outdoor units have finished sending the   defrost signal  the whole defrost operation is  complete   3  Slave outdoor units     When the condition for completing the defrost  operation is satisfied  they finish sending the  defrost signal to the master outdoor units      When the condition for completing the  defrost operation is satisfied and they finish  receiving the signal to stop defrost from the  master outdoor units  the defrost operation is  complete      4  Control of completion of the defrost operation  1  For the master outdoor units  The control sets the outdoor fans with the  maximum freque
147. unction is only to send the mode signals such as stop operation mode  etc  from  outdoor unit to indoor unit     TOSHIBA    Trial Operation    Service Support Function     1  Trial cooling operation function    This function is to change the modes of all the indoor units connected to an identical system  collectively to trial cooling operation modes using the switch on interface PC  board of the    inverter type outdoor unit     Operation procedure         Power ON                          8  ooo      Swo3 swo2 5   01  oo                                                    Set SWO1 on the interface PC  board of the inverter       outdoor unit to 2  SW02 to 5  and SWO3 to 1                            de       SWO01  02  03  Rotary switch  SW04  05  Push switch  SW08  Dip switch          Push the push switch SW04 on the PC  board of the  inverter outdoor unit for 2 seconds or more      gt  Operation          rm          Check that mode on the remote controller of the indoor  unit to be operated is trial cooling operation mode     L is displayed     Check that  C is displayed on the 7 segment LED  B    of the interface       board of the inverter outdoor unit      gt  Operation check          EN           Return SWO1 to 1  SWO02 to 1  and SW03 to 1 on  the interface PC  board of the inverter outdoor unit      gt  Stop  Completion          TOSHIBA    Trial Operation    Service Support Function     2  Collective start  stop  ON OFF  function    This function is to start stop  ON OF
148. unit to 1         n Completion          TOSHIBA    Trial Operation    Service Support Function     3  Individual start  stop  ON OFF  function    This function is to start stop  ON OFF  the indoor units connected to an identical system  individually using the switch on interface PC  board of the inverter outdoor unit   Set SW01 to  16          SW02 and SWO3 to the indoor unit to be operated   See         the    following table   The set indoor units to operate alone      In the indoor units where group operation of remote controller is present  the indoor unit of  which the rotary switch is set to 2 to 16 cannot start stop individually           is displayed on the 7 segment LED  B  of the control PC  board of the inverter    outdoor unit      Operation procedure       q Power ON         When an alarm has been already displayed  with setting of SW01 to  1   SW02 to  1   and  SW 03 to  1   return the status to normal  see  Troubleshooting  and then perform the Trial  O peration           Set the operation mode on the remote controller    If not setting  the operation continues under the present  mode    FAN  COOL  HEAT     The Trial Operation is not performed for   gt  indoor units with group operation on the  remote controller                                             Match display select switch on interface       board of the  inverter outdoor unit with   in the following table     Fm Em LN  OOO    SWo3 swo2 Swot                                                    umm      
149. ver capacity  When the total HP of the connected indoor units exceeds 1 35 times of outdoor HP the  indoor unit will display  STAN DBY  mode   The check code  89  is displayed at the same time when  STANDBY  is displayed    b  Outdoor unit phase order error  If phase order of power source of the outdoor unit is different  the indoor unit will  display  STAN DBY  mode   The check code  AF  is displayed at the same time as  STANDBY     c  Indoor operation below 0 8HP control  When the total capacity of the operating indoor units is below 0 8HP the relevant  indoor unit displays  STAN DBY  mode  A check code is not displayed   Incorrect setup of indoor HP is confirmed  Recheck setup of SWOS      3  Indoor PMV full open full dose function    PMV used in the indoor unit can be forcibly opened fully  closed fully  and opened in  medium degree for 2 minutes                    CN33 CN32 PMV Opening   O pen O pen Normal operation   O pen Short Fully open   Short O pen Fully closed   Short Short Medium opening  Half open                       No 2  OFF   Normal  SWO08 Indoor HP Factory set    TOSHIBA    Control Circuit Configuration    H Indoor Units         4  Switch positions at shipment from the factory          SW No  Function Description Position at  shipment from factory       SW01 Indoor unit No    Group operation control setup  setup1  Master unit  2 to 16 Slave units                                                                            SW02 Network on   Address setup by r
150. verter Gate Bi Polar Transistor              There is an error with the temp  sensor incorporated in IGBT  Check connectors CN07 on  IPDU PC  board and CN600 on interface PC  board  If there is no problem     replace IPDU PC  board              Check code    Operation cause        d4        TK1 sensor open short    TK1 sensor alarm             pen short of TK1 was detected  Check connection  TK1 sensor  CN 516  and resistance    value characteristics of the sensor     If sensor is normal  replace the outdoor interface PC  board              Check code    Operation cause        d5   TK2 sensor alarm       TK2 sensor open short                pen short of TK2 was detected  Check connection  TK2 sensor  CN 515  and resistance    value characteristics of the sensor     If sensor is normal  replace the outdoor interface PC  board              Check code    Operation cause        d6        TK3 sensor open short    TK3 sensor alarm             pen short of TK3 was detected  Check connection  TK3 sensor  CN 507  and resistance  value characteristics of the sensor     If sensor is normal  replace the outdoor interface PC  board           TOSHIBA    Diagnostic Procedure for Check Code          Protection of low oil level detection       Check code Operation cause  1  Balancing pipe valve  all outdoor units in the  connecting line  closed   d7  Compressor case oil removal valve closed    Miswiring of TK1 sensor TK2 sensor  Refrigerant stagnation in compressor case  SVA3  SV3B  SV3C valv
151. xed speed 2   U3   3 Outdoor No 4 unit  Fixed speed 3   U4   4 Outdoor No 5 unit  Fixed speed 4   U5                 TOSHIBA    Self Diagnostic Display Information     5  Outdoor unit information data display  Displayed on inverter unit only     Outdoor Units                                                                      SW03   SWO2   SWO1 Displayed content  1to31tol16  4 Indoor communication    A    01  to  48   Indoor address number  Receive status B     1   Receiving         No connection  5 Indoor check code A    01  to  48   Indoor address number  B          No error  a check code is displayed when an error  occurs   6 Indoor horse power A   A  01  to  48   Indoor address number  B   Corresponded HP is displayed          No connection    0  8     11   1  21  B  5    1  71  2    2  5    31  3  2    41  5   7 Indoor demand A    01  to  48   Indoor address number  command  S code  B     01  In STOP time    3  to   F   During operation  53 to SF   8 Indoor PMV opening A    01  to  48   Indoor address number  B   Data is displayed as pulse  9 Indoor saturation temp    A    01  to  48   Indoor address number  B   Data is displayed as temperature  10   Indoor TA sensor A    01  to  48   Indoor address number  B   Data is displayed as temperature  11   Indoor TC2 sensor A    01  to  48   Indoor address number  B   Data is displayed as temperature  12   Indoor TC1 sensor A    01  to  48   Indoor address number  B   Data is displayed as temperature                NOTE  The i
152. xing bolt pitch       Base bolt position                                            Hi                             1700  1560          Refrigerant pipe connecting port   Gas side  braze connection    A                                      8   N   Y   Y Y 8  t Refrigerant pipe connecting port   2 60 x 150 Slot  Liquid side  flare connection     B      for transport   Slot pitch  Balance pipe connecting  port flare connection  OC     Note  All dimensions in  mm      knock out             Refrigerant pipe  connecting port   Liquid side     Balance pipe  Model   A     B   OC connecting port          Fixing bolt pitch    Refrigerant pipe  connecting port   Gas side      knock out           mm   mm mm    MM A0280HT  MM A0280HX   22 2 1 12 7   9 52  MM A0224HT  MM A0224HX   22 2 112 7   9 52                            MM A0160HX 22 2    9 52   9 52       Details of piping  connections       TOSHIBA    Construction Views    Indoor Units    Built In Duct         056         080  MM B112  MM B140    Nx 2200 I 70  Air Outlet Hanging Bolt        M10  Provided at site       Unit Dimension A    Hanging Bolt Pitch B V            m          Refrigerant Pipe  Connection                                                                                6 x 64 holes  2160            Fresh air inlet   125  cut out  other side           Refrigerant pipe  connection  Liquid 06   Drain pipe connection     inner diameter 32    diameter 32 minimal for PVC pipes           Indoor unit              Filter k
    
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