2011–13 Odyssey - Techinfo
Contents
1. PULLEY CRANKSHAFT PULLEY PULLEY WASHER 12 Install a 5 16th inner diameter rubber hose on the cel Be ol ax xUx am ee a ooo drain bolt located at the rear of the engine block H oo EEA 0 00 if a ose ug poo o x a x loosen the drain bolt and drain all remaining o je x UL coolant Then disconnect the oil pressure switch connector BOLT OIL PRESSURE SWITCH 17 Lower the vehicle 18 Disconnect the MAP sensor connector and the breather pipe then remove the intake air duct INTAKE AIR DUCT RUBBER DRAIN BOLT HOSE 10 N m 7 4 lb ft 13 Remove exhaust pipe A MAP SENSOR GASKETS CONNECTOR Replace GASKETS Replace 19 Disconnect the throttle body connector the EVAP canister purge valve connector the EVAP hose the brake booster vacuum hose and the vacuum hose BA Nm 40 If SELF LOCKING NUTS Replace 33 N m 25 lb ft f Replace 6 of 16 13 081 20 Disconnect and plug the water bypass hoses 29 Remove the engine intake upper cover and PCV EVAP CANISTER BRAKE BOOSTER nosa PURGE VALVE VACUUM HOSE SPECIFIED TORQUE CONNECTOR 6 x 1 0 mm 12 N m 8 7 lb ft BYPASS THROTTLE BODY HOSES CONNECTOR 21 Remove the drive belt PCV HOSE 22 Remove the drive belt auto tensioner 30 Remove the intake manifold bolts and nuts in three 23 Remove th wer steering pump bolts power p ae Ramova the power lt g pump p steps2. then remove the intake manifold steering hose bracket then secure the power steering pump out of the way SPECIFIED TORQUE NOTE Do not remove any of the hoses ene ac 9 8N m POWER STEERING 7 2 lb ft HOSE BRACKET POWER STEERING 22 N m 16 lb ft 24 Remove the engine harness holder bolt on the side engine mount 25 Set the engine to TDC cylinder one 26 Remove the crankshaft pulley 27 Remove the timing belt 28 Remove the timing belt idler pulley 13 081 7 of 16 31 Remove the PCM cover 33 Remove the appropriate Ignition coils based on diagnosis NOTE Depending on diagnosis you will either have to remove the rear bank ignition coils or both ignition coil banks FRONT KEIHIN SHOWN PCM COVER SPARK PLUGS 22 N m 16 lb ft IGNITION COILS 32 Remove the PCM connectors and harness clip IGNITION COIL Remove the battery cables from the underhood CONNECTOR fuse box HARNESS CLAMPS i REAR IGNITION SPARK PLUGS 4 ILU t Wi l COILS 22 N m 16 lb ft IGNITION COIL CONNECTOR ENGINE WIRE HARNESS PCM CONNECTORS CONNECTOR 8 of 16 13 081 34 Depending on diagnosis remove some or all of the following e ECT sensor connector e Front rocker arm oil pressure switch connector e Rear rocker arm oil pressure switch connector e CMP sensor connector e Front A F sensor one connector e Rea
3. Head Removal and Installation Piston Ring Replacement PCM Idle Learn Procedure 13 081 Engine Repair 6 Remove the engine cover e Use fender covers to avoid damaging painted ENGINE COVER surfaces To avoid damaging any wires and terminals unplug the circuit connectors carefully while holding the connector portion Mark all the circuits and hoses to avoid misconnection Make sure they do not contact other circuit wiring hoses or interfere with other parts 1 Update the PCM software on 2011 models if not up to date Refer to Service Bulletin 01 023 Updating Control Units Modules Relieve the fuel pressure Remove both front wheels so you can fully lower the vehicle Do the battery removal procedure Disconnect the fuel feed hose line at the bulkhead QUICK CONNECT FITTING COVER 7 Remove the radiator cap 8 Raise the vehicle 9 Remove the front splash shield FRONT SPLASH SHIELD COVER NUTS 2 G2 bi 10 Drain the engine oil 13 081 5 of 16 11 Loosen the drain plug on the radiator and drain the 14 Depending on the diagnosis remove the coolant appropriate WU TWC support bracket bolts 15 Remove EGR lower pipe nuts 16 Remove the crankshaft pulley bolt but not the pulley NOTE Make sure to apply new oil to the bolt threads before reinstallation X Remove any oil O Clean Lubricate with new engine oil
4. m I i E 23 Ib ft ee Replace a 8 p lt 13 081 41 Remove the appropriate head with the injector NOTE Below are the head bolt torque base attached specifications for reinstallation NOTE Depending on diagnosis you will remove e First step torque the cylinder bolts in sequence the rear bank head or both heads to 29 Nem 22 Ib ft FRONT e Second step tighten in sequence an additional 90 degrees e Third step tighten in sequence an additional 90 degrees e If the bolts are new tighten an additional 90 degrees L THIRD STEP SECOND STEP Newbolt 43 Raise the vehicle 44 Remove the CKP sensor cover bolts then disconnect the CKP sensor connector 42 Measure the head bolts to determine if they need replacement If either diameter is less than 11 3 mm 0 445 in replace the cylinder head bolt 50 mm 1 97 in 45 mm 1 77 in CKP SENSOR CONNECTOR CKP SENSOR COVER 12 N m 8 7 lb ft 13 081 11 of 16 45 Remove the torque converter case cover and the 47 Using a flat blade screwdriver separate the oil pan four bolts securing the oil pan to the transmission from the engine block in the areas shown BOLTS 4 74 N m 54 lb ft CONVERTER f CASE COVER 48 Remove the oil strainer and baffle plate OL Ney 46 Remove all bolts securing t
5. A01 1 1 Oil Filter 15400 PLM A02 1 1 O ring 7 47 mm x 3 6 mm 91301 PLC 000 2 2 O ring 31 2 mm x 4 1 mm 91314 PH7 003 2 2 Piston Ring Set 1301 1 5G0 A02 3 4 Pre chamber Gasket 18393 SDB A00 1 1 Self locking Nut 8 mm 90212 RCA A01 4 8 Self locking Nut 10 mm 90212 SA5 003 9 9 Spark Plug 12290 R71 L01 4 4 Strainer O ring 15221 RYE A01 1 1 Timing Belt Bolt 14551 RCA A01 1 1 Water Gasket Fr 19411 P8A A03 1 1 Water Gasket Rr 19412 P8A A02 1 1 Replace Parts as Needed Part Name Connecting Rod Bolt Part Number 13204 P8A A01 Head Cover Washer 90442 P8A A00 Washer Bolt 12 x 163 2 of 16 90005 PAA A01 13 081 REQUIRED MATERIALS Material Description Part Number Quantity Honda Long Life Antifreeze Coolant Type 2 OL999 9011 3 gallons Genuine Honda Motor Oil OW 20 08798 9036 6 quarts Hondabond HT 08718 0004 2 tubes Genuine Honda Throttle Plate Cleaner 08700 9204 Nylon Parts Cleaning Brush commercially available 5 16 ID Flexible Hose commercially available TOOL INFORMATION Tool Description Tool Number Quantity Piston Ring Groove Cleaner 07AAZ TA5A100 1 Gasket Remover Pan Separator LIL50190 1 WARRANTY CLAIM INFORMATION NOTE The procedure in this bulletin is different than the service manual This procedure does not require the complete removal of the power steering pump catalytic converter s engine and transmission or the cra
6. HONDA Service Bulletin 13 081 Applies To 2011 13 Odyssey Check the iN VIN status for eligibility January 20 2015 Warranty Extension MIL Comes On With DTCs P0301 Through P0304 Supersedes 13 081 dated December 20 2013 to revise the information marked by the black bars REVISION SUMMARY m Under DIAGNOSIS VIN information was added to indicate which vehicles need software updates BACKGROUND American Honda is announcing a powertrain warranty extension as a result of a settlement of a class action captioned Soto et al v American Honda Motor Co Inc Case No 3 12 cv 1377 SI N D Cal The piston rings on certain cylinders may rotate and align which can lead to spark plug fouling This can set DTCs P0301 through P0304 and cause the MIL to come on American Honda is extending the powertrain warranty to cover repairs related to engine misfire that triggers DTCs P0301 through P0304 to 8 years with unlimited mileage from the original date of purchase and has settled a class action based on this remedial measure This warranty extension does not apply to any vehicle that has ever been declared a total loss or sold for salvage by a financial institution or insurer or has a branded or similar title under any state s law CUSTOMER NOTIFICATION Owners of affected vehicles were sent a class action settlement notice regarding this warranty extension starting in October 2013 Before doing work on a vehicle verify its eligibility
7. by doing an iN VIN status inquiry Refer customers seeking information about settlement benefits to www enginemisfiresettlement com or instruct them to call 888 888 3082 CORRECTIVE ACTION Inspect the vehicle and if necessary clean the pistons and replace the piston rings in the affected cylinders 2015 American Honda Motor Co Inc All Rights Reserved ATB 50065 01365 REV5 1 of 16 and training to correctly and safely maintain your vehicle These procedures should not be attempted by do it yourselfers and you should not assume this bulletin applies to your vehicle or that your vehicle has the condition described To determine whether this information applies contact an CUSTOMER INFORMATION The information in this bulletin is intended for use only by skilled technicians who have the proper tools equipment REPAIR authorized Honda automobile dealer PARTS INFORMATION NOTE Do the DIAGNOSIS first to determine which cylinders you will need to repair Required Parts Part Name Part Number Cyl 1 3 Cyl 1 4 Cyl Gasket Fr 12251 R70 A01 1 Cyl Gasket Rr 12261 R70 A01 1 1 Drain Washer 14 mm 94109 14000 1 1 EGR Pipe Gasket A 18716 R70 A01 1 1 EGR Pipe Gasket B 18719 R70 A01 1 1 Ex Chamber Gasket 18115 R70 A01 1 2 Ex Pipe Gasket 18212 SA7 003 2 2 Head Gasket Set 12030 R70 A00 1 Head Gasket Rr 12050 R70 A00 1 1 In Manifold Gasket 17146 R70 A01 1 1 In Manifold Gasket 17105 RCJ
8. g grooves Do not rotate the tool clockwise NOTE You can watch this procedure in the Tech2Tech segment How to Clean Piston Ring Grooves Rotate the tool around the piston 5 or 6 times Remove the piston groove cleaning tool and clean off the carbon from the tool bit Finish cleaning the piston with throttle plate cleaner and the nylon brush Do not use a steel wire brush 14 of 16 NOTE Below are some examples of before and after pictures Depending on mileage and running conditions the pistons will achieve different levels of cleanliness 54K PISTON BEFORE AFTER 87K PISTON 13 081 9 Install the piston rings as shown 12 Install the piston connecting rod assembly in to the NOTE The first top ring has a 1D manufacturing cylinder bore with the arrow on top of the piston mark and the second middle ring has an SPR facing the timing belt side of the engine manufacturing mark The manufacturing marks NOTE Be careful not to damage the cylinder wall must be facing upward when installing the piston ARROW MANUFACTURING MARKS TOP RING MANUFACTURING MARKS 13 Measure the diameter of the connecting rod bolts to determine if they need replacement Calculate the difference in diameter between point A and point B SECOND It should not be more than 0 0 1 mm 0 0 004 in RING 35 mm 1 38 in B A 20 mm 0 79 in J 10 Positi
9. he oil pan Nm B STRAINER BOLTS 8 7 all S 12 N m 8 7 lb ft A GAI 12Nm ey ee 8 7 lb ft O RING Sm BAFFLE Replace if 49 Remove the appropriate pistons depending on diagnosis then go to PISTON CLEANING PROCEDURE NOTE When removing the piston rod caps be sure to keep all caps and bolts with their corresponding pistons for reassembly purposes 12 of 16 13 081 PISTON CLEANING PROCEDURE 1 Remove the piston rings from the piston using a ring expander Be careful not to damage the piston OLD PISTON RINGS RING EXPANDER 2 Spray the piston head and piston ring grooves thoroughly with Honda throttle plate cleaner 3 While holding the piston upright in your left hand take the piston ring groove cleaner tool in your right hand and line up the cleaner tool guides with the second middle piston ring groove CLEANER TOOL GUIDES PISTON RING GROOVE CLEANER 5 a MIDDLE PISTON RING GROOVE 13 081 4 Press the handle on the piston ring groove cleaner tool and slide the cleaning bit onto the appropriate piston ring grooves CLEANING BIT Once the cleaning bit is in the appropriate ring grooves of the piston make sure the tool handle clicks in to place NOTE There is only one notch on the tool for the handle to engage 13 of 16 6 Hold the piston steady and rotate the tool counter clockwise five to six times to remove any carbon deposits in the piston rin
10. le has any of the above DTCs the spark plug s are oil fouled and the software is or is not an earlier version go to step 4 NOTE Below are examples of good and fouled spark plugs GOOD NO GOOD 4 of 16 4 Note which DTCs are stored in the vehicle e f the vehicle has one or more of the following stored DTCs P0301 P0302 P0303 go to REPAIR PROCEDURE to update the PCM clean the pistons replace the piston rings on cylinders 1 3 and replace the spark plugs on cylinders 1 4 e Ifthe vehicle has DTC P0304 with or without any of the other three DTCs stored go to REPAIR PROCEDURE to update the PCM clean the pistons replace the piston rings on cylinders 1 4 and replace the spark plugs on cylinders 1 4 REPAIR PROCEDURE The following service manual procedures have been used in full or in part within this service bulletin For more detail on these procedures and torque specifications for some components refer to the appropriate electronic service manual Battery Terminal Disconnection and Reconnection Fuel Pressure Relieving Fuel Line Quick Connect Fitting Removal Air Cleaner Removal Installation Splash Shield Replacement Drive Belt Removal Installation Engine Oil Replacement Coolant Replacement Hydraulic Power Steering Fluid Check Replacement Intake Manifold Removal and Installation Timing Belt Removal and Installation Warm Up TWC Removal Installation Cylinder Head Cover Removal Cylinder
11. nkshaft As a result the operation number is unique and the FRT is reduced 1171H2 2011 13 Odyssey diagnosis 1171H2A 2011 13 Odyssey OP Description Replace piston rings 1 3 and replace spark plugs 1 4 Add to update the PCM on 2011 Odyssey only Flat Rate Time Failed Part Number 8 5 hr 13011 5G0 A01 includes 13011 5G0 A01 Defect Code 5V500 Symptom Code JB900 Skill Level Repair Technician 13 081 1171H2B 2011 13 Odyssey Add if replacing piston rings on cylinder 4 13011 5G0 A01 3 of 16 DIAGNOSIS 1 Connect the HDS to the vehicle and check for the following DTCs P0301 P0302 P0303 P0304 e f any of these DTCs are stored go to step 2 e If none of these DTCs are stored this bulletin does not apply Continue with normal troubleshooting Check the PCM software and note if it is earlier than shown below then go to step 3 2011 vehicles with VIN 5FNRL5H BB061689 and later are up to date All 2012 and 2013 vehicles are up to date Program ID Program P N Year Model or later or later 2011 Odyssey VOA560 37805 RVO A56 5 speed A T 2011 Odyssey V0A760 37805 RVO A76 6 speed A T Remove and check the spark plug s on the affected cylinders example if P0301 is stored check the spark plug on cylinder No 1 e If the spark plug s are not fouled this bulletin does not apply Continue with normal troubleshooting If this vehic
12. on the ring end gaps as shown NOTE If the ring gaps are not positioned correctly excessive blowby may occur About 90 OIL RING GAP SECOND RING GAP About 45 OIL RING GAP PISTON PIN TOP RING GAP and SPACER RING GAP 11 Apply new engine oil to the piston the inside of the piston ring compressor and the cylinder bore 13 081 15 of 16 14 Apply new oil to the connecting rod bolt threads and flanges Torque the bolts to 20 Nem 14 Ib ft then tighten the connecting rod bolts an additional 90 degrees After torquing turn bolt another quarter turn CONNECTING ROD MARK BOLTS 20Nm g 14 Ib ft CONNECTING ROD CAP _ CONNECTING 15 Reinstall the remaining components in the reverse order of removal 16 Replace spark plugs 1 4 17 Replace the oil filter and refill all fluids 18 Do the idle learn procedure 16 of 16 13 081
13. r A F sensor one connector e Front secondary HO2S connector e Rear secondary HO2S connector e Rocker arm oil control solenoid A connector bank one e Rocker arm oil control solenoid A connector bank two e Rocker arm oil control solenoid B connector bank one e Alternator connector and positive alternator cable e A C clutch switch connector e EGR 5P valve connector e Engine ground e Knock sensor e Fuel injector connectors and clips 35 Remove the quick connect fitting cover then disconnect the fuel feed hose QUICK CONNECT FITTING COVER FUEL FEED HOSE 13 081 36 Remove the EVAP canister purge joint with the bracket EVAP CANISTER PURGE JOINT 12 N m 8 7 lb ft 37 Remove the fuel rail connecting joint hose MOUNTING BOLT 22 N m 16 Ib ft QUICK CONNECT FITTING 9 of 16 38 Remove the EGR pipe mounting bolts then remove the EGR pipe GASKET Replace GASKET Repl is EGR 54 PIPE amp MOUNTING Q BOLTS 22 N m 16 lb ft GASKETS Replace CONNECTING O RING Replace O RING Replace 10 of 16 40 Remove the appropriate WU TWC depending on diagnosis NOTE Set the WU TWC aside and cover the opening with shop towels to prevent coolant from entering FRON o CASKET oN P Replace _ e 4 NUTS Da 31 N m PON 23 lb ft a Replace REAR GASKET ua Replace SS REAR oo ww C 9 NUTS ve 31 N
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