CENTURY EXTERNAL MIX CHOP SYSTEMS
Contents
1. gun and install the nightcap reinstall retaining ring and tighten Clean air cap baffle and tip in clean solvent dry and store in clean dry place Clean gun with clean solvent Oil all trigger parts needles and exposed threads Leave gun hanging with head facing in the down position Trigger gun into grounded waste container Open main air supply valve Increase pressure on pump regulator until pump starts to run drawing air into the pump Continue to run pump until air pushes most of the resin from the system Control the speed of the pump by varying the air pressure to the motor Stop pump by backing off the air pressure Release gun trigger Place siphon pick up tube in the container of solvent Trigger the gun into grounded waste container Re start pump drawing solvent into the pump and out through the gun into the waste container Occasionally open drain ball valve to clean filter bowl with solvent Optional When the solvent flowing from the gun is reasonably clear recirculate solvent through the system by triggering the gun into the solvent supply if possible Follow this flush sequence with clean solvent for a final flush When solvent flowing from gun is clear stop pump and release gun trigger IMPORTANT always stop the pump in the down position to keep the displacement rod wet with throat lube or solvent Completely back off pump regulator to zero pressure Close main air valve Open drain ball valve to2. relieve pressure Solvent may be left in pump for shutdown period For longer term storage solvent should be replaced with a mineral oil or other compatible fluid to keep seals and metal parts lubricated and free from moisture BINK NOTES WARRANTY This product is covered by Binks 1 Year Limited Warranty Binks Sales and Service www binks com BITIKS U S A Canada Customer Service Toll Free Customer Service 195 Internationale Blvd and Technical Support Glendale Heights IL 60139 800 992 4657 630 237 5000 Toll Free Fax 888 246 5732 3 13 77 2952R Revisions Trademark updates P1 Added Prop 65 warning P8 Updated contact information 2013 Binks All rights reserved Printed in U S A
3. 823 1 BUSHING 1 IF HOSE 25 35 50 72 998 DM NIPPLE 1 IF HOSE 35 or 50 MERE WALL MOUNTED CHOP BOOM ASSEMBLY 1 IF MOUNT 1 41 28050 CART ASSEMBLY 1 IF MOUNT 2 20 376 1 HEX HEAD CAP SCREW 4 IF MOUNT 2 ae 20 264 1 FLAT WASHER 8 IF MOUNT 2 O 237 205 NYLOK HEX NUT 4 IF MOUNT 2 101 9445 CART ADAPTER BRACKET 1 IF MOUNT 2 DE 103 1601 CHOP BOOM ASSEMBLY L 77 2311 103 1602 AIR MANIFOLD ASSEMBLY 103 1603 PORTA CART ASSEMBLY 101 9475 207 10619 1 IF HOSE 2 1 IF HOSE 1 IF HOSE 1 IF CATALYST M 1 IF CATALYST F 3 3 50 5 5 50 5 5 50 77 2945 O 1 IF RATIO 06 1 IF RATIO 17 77 2940 77 2944 1 IF SIPHON T 1 IF SIPHON S er 77 2807 1 IF HEATER 1 1 IF HEATER 2 1 IF HOSE 25 35 50 1 IF MOUNT 3 71 2311 1IF MOUNT 3 or 4 77 2311 1 IF MOUNT 3 or 4 77 2311 1 IF MOUNT 3 or 4 MAST MOUNTING BRACKET KIT 2 IF MOUNT or 4 HEATER 1 2 AIFMOUNT 30r4 amp UJ JI 20 263 1 AIFMOUNT 30r4 amp NYLOK HEX NUT HEATER 1 or 2 UJ Ul WIWIiWIN N J1 A 20 6042 BINK CENTURY EXTERNAL MIX CHOP SYSTEMS WALL MOUNT DIMENSIONS d 4835 1230mm 31 887mm 802mm 1287mm BITIKS 10 11 12 14 L5 16 17 18 I9 CHOP SYSTEM START UP PROCEDURES FOR CX2006HC R000000 CX2017HC Q000000 amp CX2017HC R000000 IT IS IMPORTANT TO READ
4. ON 3 CART MAST BOOM 4 CART MAST SYSTEM COMPONENT LIST DESCRIPTION CENTURY AA EXTERNAL MIX CHOP GUN CENTURY LEL EXTERNAL MIX CHOP GUN 1IF GUN MATERIAL HOSE 5 16 ID 25 FT 1 IF HOSE 25 or 50 DJ 71 7502 MATERIAL HOSE 5 16 ID 10 FT 1 IF HOSE 35 71 8424 MATERIAL HOSE 3 8 ID 25 FT 1 IF HOSE 35 or 50 83 4233 DM NIPPLE 1 IF HOSE 25 35 50 102 3028 CATALYST HOSE ASSEMBLY 25 FT 1 IF HOSE 25 5 102 3029 CATALYST HOSE ASSEMBLY 35 FT 1 IF HOSE 35 102 3030 ITEM NO PART NUMBER 102 2455 102 3655 71 7504 T PART SHEET 1IF GUN Q 71 2520 lt CATALYST HOSE ASSEMBLY 50 FT 1 IF HOSE 54 4989 AIR HOSE ASSEMBLY 25 FT 1 IF HOSE 2 71 4800 AIR HOSE ASSEMBLY 35 FT 1 IF HOSE 71 4801 AIR HOSE ASSEMBLY 50 FT 1 IF HOSE 54 4976 TUBE ADAPTER FITTING 71 31101 CHOP AIR HOSE ASSEMBLY 25 FT 71 31104 CHOP AIR HOSE ASSEMBLY 35 FT 71 31102 CHOP AIR HOSE ASSEMBLY 50 FT 101 9469 100 LOW PRESSURE MANIFOLD ASSEMBLY 101 9470 FLOW METER ASSEMBLY 107 1646 MALE ELBOW 237 908 TUBE CONNECTOR CX2006HC CX2006HC PUMP ASSEMBLY CX2017HC CX2017HC PUMP ASSEMBLY 103 1900 C AIR CONTROL ASSEMBLY CHOP 207 12305 9 CATALYST HOSE 17 207 11972 CATATLST SIPHON RETURN HOSE ASSEMBLY 101 9435 K CATALYST SUPPLY BOTTLE BRACKET KIT 103 1068 55 GAL SIPHON KIT ASSEMBLY 103 1093 5 GAL SIPHON KIT ASSEMBLY 207 12259 1 FILTER ASSEMBLY 60 MESH 207 12351 HEATER KIT 120V 207 12352 HEATER KIT 220V 20 3340 1 STREET ELBOW BI 20 3
5. THROUGH THESE INSTRUCTIONS ENTIRELY AND UNDERSTAND THEM PRIOR TO OPERATING THE EQUIPMENT Ensure all hose connections are tight all valves are in the closed position and all regulators are backed off to Zero pressure Attach ground wire to an earth ground Attach a 1 2 or 3 8 air line using main line air pressure to the inlet ball valve of the air control assembly Make sure the ball valve is in the closed position Air requirement is 20 CFM minimum Check catalyst and resin quantities Ensure enough for one shift of operation Have a sufficient amount 5 gal of appropriate solvent acetone for clean up and initial flush of pump Add throat lube to inside of packing nut at top of resin pump Stop when packing nut is half full Disengage catalyst pump from the ratio arm by removing the quick release pin Insert the catalyst pick up tube and screw cap into a one gallon catalyst container and tighten the cap With the air cap front end o rings and nozzle spray tip removed from the spray gun move the trigger lock to the down or OFF position aim the gun into an approved grounded container and pull the trigger Touch the gun to the side of the container or connect the gun to an earth ground Manually pump the catalyst pump to prime the pump manifold hose and gun Do this until catalyst is flowing freely from the end of the spray gun without spitting Release the trigger of the spray gun engage trigger lock and
6. Y FRP BINKS CENTURYER CENTURY EXTERNAL MIX CHOP SYSTEMS Models CX2006HC R000000 CX2017HC Q000000 CX2017HC R000000 CA PROP 65 PROP 65 WARNING WARNING This product contains chemicals known to the State of California to cause cancer and birth defects or other reproductive harm SPECIFICATIONS CX2006HC CX2017HC Ratio 17 1 Maximum air inlet pressure 116 psi 8 bar 116 psi 8 bar Maximum recommended 20 cycles min 20 cycles min continuous cycle rate Air consumption 20 cycles min 5 147 LPM 17 6 SCFM 498 LPM 116 psi 8 bar air inlet pressure Maximum fluid pressure 1970 psi 136 bar Displacement per cycle 4 3 oz 127 cc Output 60 cycles min 2 0 gal m 7 6 l m Maximum operating temperature 160 F 71 C Air inlet connection 3 8 NPT F Piston diameter 5 5 in 140 mm Stroke length 3 in 75 mm Sound level 97 3 dB Tu 1 1 4 NPT M amp 1 1 4 NPT M amp Fluid inlet connection 1 NPT F 1 NPT F Replaces Part Part Sheet Sheet 77 2952 77 2952R BITIKS CENTURY EXTERNAL MIX CHOP SYSTEMS Models CX2006HC R000000 CX2017HC Q000000 CX2017HC R000000 BOOM REGULATOR amp TUBING INCLUDED WITH ITEM 23 amp 29 BITIKS CENTURY EXTERNAL MIX CHOP SYSTEMS CX20 HC GUN MOUNTING CATALYST HEATER SIPHON Q 102 2455 0 WALL F FLOW 0 NONE 0 NONE R 102 3655 1 WALL BOOM M MANIFOLD 1 110V S 5 GALLON 2 SMALL CART 2 220V T 55 GALL
7. ain air valve Air will bleed out of the pump and manifold Back off the pump regulator to zero pressure Back off atomizing air regulator to zero pressure Pull catalyst relief valve knob to bleed catalyst pressure Open drain ball valve on filter to relieve gel coat pressure Make sure you have enough solvent acetone to completely flush the resin pump filter hose and gun Remove pin to disengage catalyst pump from ratio arm Remove retaining ring air cap spray tip and front end gun o rings Wipe front end of gun clean Remove siphon from resin supply Let drain into supply and wipe clean Remove catalyst siphon from supply bottle Trigger gun into grounded waste container and pump catalyst pump by hand to purge catalyst from pump manifold hose and gun For further cleaning for longer term storage a soapy water solution should be pumped through the system to purge it of all catalyst At this time do not re connect the catalyst pump to the ratio arm NEVER pump acetone through the catalyst pump or allow acetone to mix with raw catalyst Again wipe front end of gun clean Lubricate front end o rings and re install then install night cap and retaining ring 11 12 13 14 15 16 17 18 19 20 the red o rings soak in acetone they will swell Wash gun head in appropriate clean solvent Lubricate with gun lube or petroleum jelly and reinstall the o rings Lubricate the threads on the head of the
8. n trigger and engage trigger lock Remove night cap and wipe off head of gun Install tip For LEL guns Lube tip o ring 20 5919 with Devilbiss gun lube or Binks gunners mate Install tip on o ring For AA guns Hold gun vertically nose up and place spray tip with installed tip seal on front of head insert Install air cap For LEL guns Place the 102 3609 air baffle into the air cap Place the air cap over the tip making sure the flats and holes in the tip and air cap line up Screw the retaining ring onto the gun head and align the tip and air cap to the desired position before tightening the ring fully For AA guns Place the air cap over the tip aligning the flats on each part Screw the retaining ring onto the gun head and align the tip and air cap to the desired position before tightening the ring fully Operate the catalyst pump by hand to put approximately 20 Ibs of pressure on the catalyst gauge Re connect the catalyst pump to the ratio arm with the quick release pin Turn the T handle on the catalyst atomizing air regulator until 20 Ibs is indicated on the air gauge With the spray gun aimed at an appropriate surface release the trigger lock pull the trigger and have someone turn the T handle clockwise on the PUMP regulator until the pressure is at 30 Ibs The pressures of 20 Ibs on the catalyst atomizing air and 30 lbs of pump pressure are starting points and will need to be adjusted for your individual situati
9. on When making adjustments always use 3 to 5 Ib increments at a time and check the results When properly adjusted spray a sample surface and check for gel time Remove oiler cap oiler is located on air control add 8 to 10 drops of air motor oil to oiler and replace cap Open cutter air ball valve on air control and on gun Test cutter by triggering the cutter valve trigger NOTE cutter may be triggered without spraying resin if cutter trigger is pulled alone Thread glass roving through guides and roving brake 1f using boom Bring end of roving to cutter and feed into center hole Trigger cutter to pull roving into cutter Adjust cutter speed and blower air for correct glass flow and dispersion If the system has a fluid heater set the thermostat to 90 to 100 F BITIKS CHOP SYSTEM SHUT DOWN PROCEDURES SHORT TERM SHUT DOWN 1 IMPORTANT always stop the pump in the down position to prevent resin from drying on the pump rod and to keep it wet with throat lube Engage trigger lock on spray gun Turn off main air valve The air will bleed out of the pump and manifold Pull catalyst relief valve knob to bleed catalyst pressure Open drain ball valve on filter to relieve resin pressure Remove retaining ring air cap and tip from the head of the gun keeping track of the o rings do not let LONGER TERM SHUT DOWN 1 2 10 Engage trigger lock on spray gun Turn off cutter air ball valve Shut m
10. wipe off any catalyst that may have collected on the gun head Install the front head o rings and night cap on the gun Secure the night cap with the retaining ring Rest the catalyst pump against the side of the bracket do NOT re connect the pump to the ratio arm at this time Insert the resin pump pick up tube into a container of acetone or other appropriate solvent Open the main air ball valve until fully open During this procedure air will leak from the ball valve bleed hole this is ok Release trigger lock and aim the gun into an approved grounded container pull the trigger Slowly turn the pump regulator handle clockwise until the pump starts to run This may take a bit of adjusting by increasing and decreasing the pump air pressure The pump will run fast at first but as solvent is pulled into the resin pump it will slow down Keep the pump running slowly until solvent is flowing freely out of the gun Release the gun trigger and engage trigger lock then wipe off head of gun Lift siphon tube out of solvent and let solvent bleed back into container Close main air inlet ball valve Back off pump air regulator to zero pressure 20 Zi 22 23 24 23 26 21 28 29 30 gt 22 D Open the relief or drain valve on the fluid filter and drain completely when finished close the drain valve Insert the pick up tube into container of resin Repeat steps 15 and 16 Release the gu
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