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TRI-KING - Jacobsen

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1. alle gd 48 DOs e elei TE 50 a a EE Frame M 52 DED PAA a BA AA uar e 53 UK Fa E Rear Steering i nice Irene eher 54 T4 AA PAA rixae ann rk nua E AP PAGPA ABE S cran Rma Engine and Pump anna 56 1D A AA Engine and Exhaust 58 j e PP NTA Cs 60 ks TE Engine and PUMP sirnani namana 62 NGA a AA Naa AA han Diesel Engine Mounting esee eene nennen nnn nnn 64 E DN AA Diesel Engine Exhaust sssennnnnenzznnnnnznnannznnnanznnananznnanznmnnanznnnnn zz 66 KN IM tA Radiator InstallatiOn 2 22444208 pa din p ea 68 KN Radiator Installation ss unionin ain anana aa aaa ia 70 EA PAA AA AA AA Air Filter and Circuit Breaker sseeeenennnnznnnenzznnnnznznnnzznenazzznnnzzznn 72 pL i a pan i E TANKS u a AA Pectin estate eects 74 VB ja ATA Hydro Pump and Charge Filter ssssseensenennnnnzznnnnnnzznnnzznnnznnazzz 76 KEE Pump Suction and Return Hydraulics eene 78 25 A pP a EE Pump Suction and Return Hydraulics eee 80 rol EIE Traction Hydraulics esee essent nnns 82 n derer BABA cu raodo ni e Dra ruo Fu aa LA gada Steering and Lift Hydraulics eren 84 ER E ETE Re
2. 46 9 AA PA PA PP APAPAP Fuel COMtrol sc aani ANA BANGGI NANA ANAN 48 js RE Fuel COMO i i HL 50 sp ERES ell 52 LA Pen AA taa d ul NA 53 13 apa aa AA aaa na LII 54 um AA AA AA Engine and Pump 4 eese esee esent tnnt train nnns 56 E a i a daa Cua nagd Engine and Exhaust ss0nnnnnnnznnnunzznnnnnznnannznnnanzznannnznnanznmnnanznnnzn zz 58 1 n Air Intake 5 12 ea EE apak 60 Af os RT Engine and Pump ET 62 VG indes AA Diesel Engine Mounting eene eene enne 64 imp Diesel Engine Exhaust sssensnnnnnzznnnnnznnnnnnnnnanzznnnnnnnnanznmnnanznnnnn nn 66 KN EE Radiator Installation leen eene 68 DD nx ee e ee BB E Radiator Installation eese essen eene ntn 70 ra DDR Air Filter and Circuit Breaker esses eee 72 22 ED Tank Mw 74 72 ba PANA APA T AAP AA Hydro Pump and Charge Filter eere 76 DA BE Pump Suction and Return Hydraulics eese 78 252 icut cec naa KANA An Pump Suction and Return Hydraulics eee 80 roc RE Traction Hydraulics muessen nn 82 20 22 hinain a fa kt NAAN Steering and Lift Hydraulics eere
3. 33 2810021 33 2810029 33 2810061 0 33 2810062 33 2810064 33 2810171 87 2810209 39 2810394 7 57 2810411 33 2810412 33 2810413 33 2810439 77 2810499 7 63 2810601 83 2810602 83 2810603 83 2810604 83 2810623 45 2810624 51 2811127 s 99 2811128 99 2811139 s 33 2811278 99 2811279 s 99 2811280 99 2811281 eee 99 2811340 59 2811364 39 2811365 39 2811387 s 43 2811390 47 2811393 52 58 2811396 52 2811436 41 2811437 41 28114965 33 2811547 39 2811597 5s 31 2811632 41 2811637 7 63 2811654 47 2811659 47 2812032 31 2812215 47 3000813 93 3000359 73 3000576 33 3000718
4. Serial No All 38 1 Traction Pump Part No 4120764 and 4129590 5 12 A 11 1 7 3 2 10 7 a28 Y 13 1 O U Re O 8 SL N 9 15 7 6 13 Part Number 4120764 1 10 7 6 13 Part Number 4129590 14 104 V M M M M VV MM V M M M MV M M TRI KING Item Part No Qty Description Serial Numbers Notes A 502664 1 Charge Pump Kit Part Number 4120764 A 4132078 1 Charge Pump Kit Part Number 4129590 1 N S 1 Charge Pump 2 N S 4 Screw Socket Head 3 N S Ile Screw Socket Head 4 4120217 1 e Drive Pin 5 N S 1 e Square Cut Seal Also included in B 6 N S 1 e Square Cut Seal Also included in B 7 N S 1 Pump Plate 8 546416 1 Grass Shield Part Number 4120764 Only 9 N S 2 Snap Ring 10 4120216 1 Carrier B 2500620 1 Oil Seal Kit Included in B 11 N S 1 Square Cut Seal Included in B 12 N S 1 Square Cut Seal Included in B 13 N S 1 Square Cut Seal Included in B 14 N S 2 7 Oil Seal Includes 11 14 15 361631 1 Fitting 90 Barb 16 4112141 1 Input Shaft Part Number 4120764 16 N S 1 Input Shaft Part Number 4129590 gt Change from previous revision 105 TRI KING 39 1 3WD Valve Part No 4111942 Serial No All 8 2 3 5 1 4 O 6 O O 6 1 4 Item Part No Qty Description Serial Numbers No
5. 97 3000983 95 3001078 91 3001152 95 3001307 49 3001328 35 37 3001780 41 3001905 7 91 3001950 57 63 3002053 31 3002056 47 3002098 39 3002170 52 58 3002234 7 89 3002372 43 BOOT 97 3002397 nn 75 3002399 ee 43 3002430 aamin 91 3002627 uccisi 45 3002628 ed rites Avion 45 BEIER 89 3009678 fa ege 43 3009 718 eege 97 3009788 utat on 47 3002803 C oasis 33 3002804 anna 33 3002813 ngaa 97 3009812 rn 97 3002861 snas 39 30098692 o ecce 73 3002863 AA 73 HOT 89 000 e 99 3003086 3A 95 2009110 en 83 3003113 79 81 BEE kin da 81 3003115 79 81 3003218 79 81 3003219 79 81 3003223 fen 79 81 8005249 Es 83 3003256 79 81 3003299 35 37 8008801 ctas 35 37 3003353 7 na 87 3008348 rare 31 3003349 een 31 9008950 are 31 3003368 35 37 3003389 eee 95 3003402 35 37 800941455 secondes 92 3003415 Gana 92 3009444 e amis 75 3003488 AA 39 HOUgATS a 75 87 SEI 89 3003475 e 43 20085178 aros ctio 95 3003523 49 51 3003540 7 3
6. 41 1002588 100 1002608 87 1002606 7 89 1002671 59 1002692 59 1002804 59 1002940 85 1002944 85 1002942 85 1002944 85 1002945 85 1003056 96 97 1003057 6 97 1003477 75 1003638 55 1003994 7 59 1004022 59 1004339 41 1004340 41 1004687 59 10047965 41 1004796 41 1004900 77 1004901 77 108094 02 79 81 122759 aa 85 122769 6 97 122875 6 97 131905 nns 49 132639 cies 92 132640 92 132680 93 162720 41 162721 end 41 162729 ol 41 163583 35 164194 en 41 20001 16 59 RE EE 93 207474 en 93 220290 7 ns 55 2500127 45 2500620 105 2501165 103 2809688 75 2809727 57 63 2809741 91 2810018
7. J RD BK So GY sw4 Optional Light Kit BK ope OR WH B OR YE E L3 sw3 BKMH BK B OR Paga RD ORNE L4 sw12 rh 108 TRI KING Reference Part Item Illustration Number Description Serial Numbers Notes B1 NS Battery CB1 See 21 1 3000359 50 Amp Circuit Breaker Diesel Units Only CB2 See 5 1 338601 10 Amp Circuit Breaker D1 Not Shown 555846 Clutch Diode Included in Wire Harness D2 Not Shown 555846 Seat Switch Diode Included in Wire Hamess D3 Not Shown 555846 Backlap Diode Included in Wire Harness E1 Not Shown NS Engine Shut Down Terminal Gas Units Only Included in Engine F1 See 4 1 5003276 Gauge Circuit 3 Amp Fuse Installed in Fuse Block F2 See 4 1 5003276 3WD Circuit 3 Amp Fuse Installed in Fuse Block F3 See 4 1 5003279 Clutch Circuit 7 5 Amp Fuse Installed in Fuse Block F4 See 4 1 5003279 Light Circuit 7 5 Amp Fuse Optional Installed in Fuse Block K1 Not Shown NS Fuel Solenoid Gas Units Included In Engine K1 See 10 1 338289 Fuel Solenoid Diesel Units K2 See 9 1 131905 Starter Solenoid Gas Units Only K3 See 9 1 3001307 Oil Pressure Shutdown Relay Gas Units Only KA See 9 1 3001307 Engine Shutdown Relay Gas Units Only K5 Not Shown NS Clutch Solenoid Included in Part No 2809727 K6 See 39 1 5001354 3WD Solenoid K7 See 9 1 10 1 3001307 3WD Relay K8 See 9 1 10 1 3001307 Neutral Relay L1 N
8. eeess 7 Accessories amp Support Literature 7 Adjustments General nanna nanna 8 Fan Belt Diesel Engines 8 Pump Drive Belt esee 8 Neutral and 3WD Switches 9 Parking Brake Switches nenn 9 Lift Limit Switch L 9 Traction Pedal Neutral nn 10 Traction Pedal Forward Stop 10 Lift Lower Pedal Stop nnersneennennnnnn 10 Parking Brake nn 11 Rear Lift Arm Lena 11 Down Pressure eee 11 Reel To Bedknife AA 12 Reel to Bedknife Adjustment 12 Cutting Modes ena 13 Cutting Height Adjustment ne 13 Removing the Cutting Unit 14 Cutting Height Fixed Mode 14 Cutting Height Floating Mode 15 Torque Specification sen 16 Specific Torque La 16 Maintenance General netten ced bre dotes iis 17 Engine nn een 17 Engine Oil LL nanna 18 Gas Engine Air Filter L 18 Diesel Air Filter L 19 EUel 3 ea een 19 Fuel System sse 19 Battery ee e esee e 20 Jump Starting L nn 20 Charging Battery nnennneennnnnnnnnnenn 20 Hydraulic Hoses en 21 Hydraulic Oil a 21 Hydraulic Oil Filters L 22 Electrical System en 22 Muffler and Exhaust esses 22 NIC 22 Wheel Mounting Proce
9. 78 328133 52 53 361005 65 67 73 366975 unes 100 3004370 95 338289 51 361028 59 366976 100 3004410 33 35 37 47 338383 45 361064 49 81 E KC 100 51 79 81 83 89 338561 L 97 361007 75 367029 Le 93 3004427 59 338562 97 8361615 31 36 199 uice 31 3004523 57 65 338585 95 361631 105 367160 31 3004526 57 65 338601 41 361681 63 3674558 79 81 3004531 83 3838647 93 361723 79 81 97 36 558 eise 57 300453989 49 51 339237 nha 31 361748 75 367559 eiie 57 3004560 7 57 339900 79 81 361862 41 395388 45 3004653 31 339908 79 81 361871 ian 97 4106900 75 3004655 79 339910 79 81 361947 i ree 99 4111408 31 3004679 cece 89 33991 mes 83 362078 59 4111942 83 3004881 7 43 339912 79 81 362203 eer 63 4112141 105 3004882
10. gt Change from previous revision 45 TRI KING 8 1 Parking Brake Neutral Start and 3WD Switches Serial No All 46 TRI KING Item Part No Qtv Description Serial Numbers Notes 1 3002056 1 Switch Parking Brake Reference SW8 2 402022 2 Screw 6 32 x 2 Round Head 3 453005 2 Flat Washer 6 4 447204 2 Lockwasher 6 Internal Tooth 5 444304 2 Nut 6 32 Hex 6 4140149 1 Switch Proximity Reference SW5 7 4140149 1 Switch Proximity Reference SW7 8 453004 4 Flat Washer 8 9 446110 4 Lockwasher 8 10 444306 4 Nut 8 32 Hex gt 11 2812215 1 Plate Switch Mounting 12 400216 2 Screw 5 16 18 x 2 3 4 Hex Head 13 3002788 1 Bracket Parking Brake Switch 14 3009193 AR Shim Proximity Switch 15 444718 2 Locknut 5 16 18 Center 16 453009 4 Flat Washer 5 16 17 2811659 1 Spacer Nylon 18 400118 1 Screw 1 4 20 x 1 3 4 Hex Head 19 444708 1 Locknut 1 4 20 Center 20 2811654 1 Arm Switch Actuating 21 352936 1 7 Bushing 22 REF 1 Parking Brake See 7 1 23 403860 4 Screw 8 32 x 5 8 Truss Head 24 3002056 1 Switch Parking Brake Light Reference SW12 25 453017 4 Flat Washer 1 2 26 460028 2 Cotter Pin 1 8 x 1 27 2811390 1 Spring Torsion 28 400190 1 Screw 5 16 18 x 1 1 4 Hex Head 29 443806 1 Nut 5 16 18 Hex Jam 30 3004410 2 Spacer 31 446136 1 Lockwasher 5 16 Heavy gt Change from previous revision 47 TRI KIN
11. Edge of Reel 1 Read Section 3 13 before making the adjustment 2 Start adjustment at the leading edge of the reel followed by the trailing end The leading end of the blade is the end that passes over the bedknife first during normal rotation 3 Loosen nut C 1 4 turn on both ends of the cutting unit a Turn adjuster A in 1 16 to 1 8 turn increments b Slide a feeler gauge or shim stock 001 in 025 mm between the reel blade and the bedknife Do not turn reel c Adjust the trailing end of the reel in the same manner then recheck the adjustment at the leading end d Tighten all hardware and recheck the adjustment 12 e When properly adjusted the reel will spin freely and you should be able to cut a piece of newspaper along the full length of the reel when the paper is held at 90 Figure 3N 3 15 CUTTING MODES 1 ADJUSTMENTS 3 The mower may be operated in the fixed mode or the floating mode Fixed mode is generally used for cutting heights greater than 1 in 25 mm and the mower does not require a front roller unless the terrain is rough and uneven If a front roller is required the roller should be raised 1 4 in 6 mm higher than the rear roller and used for anti scalp purposes only Floating mode is generally used for cutting heights less than one inch 25 mm and a front roller is required If a 2 1 2 in 63 mm solid front roller is used the cutti
12. 93 3839960 59 362320 PAA 57 44113754 99 3004927 7 61 339963 79 81 362469 PAA 39 4113755 99 3004933 59 339972 isis 79 362595 rn 71 4113756 97 3004962 61 339974 sss 85 3634468 s 63 4113757 99 3004965 49 339979 85 87 363485 63 4113758 99 3004983 31 339980 87 363586 67 4113759 97 3004995 7 61 339983 anne TT S863961 41 4117468 31 3005136 100 33998977 79 81 83 87 363962 41 4121007 7 67 3005156 93 340055 79 81 363995 sss 31 4121856 7 65 3005172 7 59 340057 en 85 364140 97 41218727 65 3005219 99 340061 77 85 364147 iere 95 4121920 67 3005435 97 340062 8 864148 95 4123003 67 3005472 59 340068
13. 77 8641497 91 4124357 Jia 31 3005509 59 340070 77 87 364150 97 4124358 31 3005513 7 59 340088 85 364151 eris 95 4124690 31 3005852 61 340120 TA 864156 99 4124691 31 3005890 95 340121 83 364157 99 4124724 31 3005920 59 340265 83 364160 99 4124759 31 3006409 91 340376 TT 864221 85 4124790 31 30067465 48 340623 31 364234 sees 91 4124806 67 3006746 48 34065A nananana 57 364238 89 4125492 63 3006988 35 343398 s 43 X 364259 95 41257721 31 3006991 35 344132 sss 75 364281 97 4125789 31 3007308 95 345671 51 79 81 89 364282 sss 95 4127309 63 3007673 93 345700 89 364283 u s n
14. 3 Long hair jewelry or loose fitting clothing may get tangled in moving parts 44 CAUTION Be careful to prevent entrapment of the hands and fingers between moving and fixed components of the machine 4 Do not change governor settings or overspeed the engine Inspect and adjust new belt after first ten hours of operation Adjust every 100 hours thereafter 1 Adjust alternator pulley so belt B deflects 9 32 to 11 32 in 7 to 9 mm with a 22 Ib 10 kgf push at midspan between pulleys 2 f tension is incorrect loosen alternator mounting bolts A and adjust alternator until proper belt tension is achieved Tighten hardware A 3 3 PUMP DRIVE BELT Figure 3A Adjust reel pump belt C to deflect 1 4 in 6 mm with a force of 5 7 Ib 2 3 kgf applied at midspan 1 Loosen hardware D and E 2 Move pump clutch assembly down to increase tension on belt C then tighten hardware D and E 3 Torque hardware D and E to 27 33 ft lb 37 45 Nm Diesel Engine Gasoline Engine Figure 3B 3 4 NEUTRAL AND 3WD SWITCHES ADJUSTMENTS 3 1 Check traction pedal adjustment 2 Use a volt ohm meter to determine when switch opens or closes a Adjust switch G so finger of actuating arm F is centered over sensing portion of switch Switch contacts should be closed with traction pedal in neutral and open with minimal p
15. o lt gt Xo d d LS x d x d Et NG XI NR x I NG 7 lt gt x x x KA KK KK x NI RS RS n e Gas Units Diesel Units A DANGER To prevent injury Always connect red battery cable to the positive 4 post FIRST and the black cable to negative post LAST When removing the battery always remove negative cable FIRST and positive 4 cable LAST Avoid contact with battery acid Keep sparks and flames away from the battery Do not short circuit battery posts Do not touch frame or negative terminal when working on positive terminal 2 IMPORTANT This machine uses GreensCare 68 biodegrable hydraulic fluid Order 5003103 for 5 gal pail IMPORTANT Do not overfill or spill oil A CAUTION Always lower lift arms to check or Ait terminals toward rear 2 Secure battery to support 3 Connect positive red FIRST 4 Connect negative black LAST ie engine on vehicle with good batter 2 Connect RED cable to positive terminal on good battery and positive terminal on discharged atter 3 Connect the BLACK cable from negative terminal on jood battery to frame of vechile with disch
16. Hex Head 1 1 1 SAFETV OPERATING SAFETV A WARNING EQUIPMENT OPERATED IMPROPERLV OR BV UNTRAINED PERSONNEL CAN BE DANGEROUS Familiarize yourself with the location and proper use of all controls Inexperienced operators should receive instruction from someone familiar with the equipment before being allowed to operate the machine 10 Safetv is dependent upon the awareness concern and prudence of those who operate or service the equip ment Never allow minors to operate anv equipment It is your responsibility to read this manual and all publications associated with this equipment Safetv and operation manual engine manual accessories and attachments If the operator can not read English it is the owner s responsibility to explain the material contained in this manual to them Learn the proper use of the machine the location and purpose of all the controls and gauges before you operate the equipment Working with unfamiliar equipment can lead to accidents Never allow anvone to operate or service the machine or its attachments without proper training and instructions or while under the influence of alcohol or drugs Wear all the necessarv protective clothing and personal safetv devices to protect vour head eves ears hands and feet Operate the machine only in daylight or in good artificial light Evaluate the terrain to determine what accessories and attachments are need
17. Hex Head 16 3008482 2 0 Spacer 17 554780 Ile Key 18 554779 1 0 Nut 19 220290 7 1 Rear Wheel Hub 20 447030 1 Lockwasher 1 External Tooth 21 446154 4 Lockwasher 1 2 Hvy 22 443118 4 Nut 1 2 13 Hex 23 1 Tire and Wheel Assembly 366790 1 9 Tire 20x10x8 1003638 1 0 Rim 360111 Ile Valve Stem gt Change from previous revision 55 TRI KING 14 1 Engine and Pump Gas Engine Serial No 67042 All 56 TRI KING Item Part No Qtv Description Serial Numbers Notes 1 400334 2 Screw 7 16 14 x1 Hex Head 2 3004560 7 1 Plate 3 400196 5 Screw 5 16 18 Hex 4 452006 11 Flat Washer 5 16 5 446136 21 Lockwasher 5 16 Hvy 6 443106 6 Nut 5 16 18 Hex 7 400186 7 Screw 5 16 18 x 7 8 Hex Head 8 367558 1 Iso Mount 9 367559 1 Washer 10 3004523 3 Iso Mount 11 3004526 3 Washer 12 400272 3 Screw 3 8 16 x 2 1 4 Hex Head 13 452008 3 Flat Washer 3 8 14 446142 3 Lockwasher 3 8 Hvy 15 443110 3 Lockwasher 3 8 Hvy 16 400190 1 Screw 5 16 18 x 1 1 4 Hex Head 17 340654 1 Pulley 18 415527 2 Set Screw 19 362320 1 Key 1 4 Sq x 1 1 2 20 3001950 1 V Belt 21 2809727 1 Clutch Assembly 22 2810394 7 1 Bracket 23 1000970 1 Reel Pump See 36 1 for Service Parts 24 446148 2 Lockwasher 7 16 Hvy 25 400226 4 Screw 5 16 24 x 1 Hex Head 26 346006 1 Engine Ground Cable 27 400224 1 Screw 5 16 24 x 7 8 Hex Head 28 453013 2 Flat Was
18. SSA b OE G A 2810632 Rev F A Textron Company Parts amp Maintenance Manual Tri King Triplex Mower 67042 1800G Briggs Vanguard Engine 67043 1900D Kubota D662 EB Engine WARNING If incorrectly used this machine can cause severe injury Those who nd maintain this machine should be trained in its proper use warned of its JACOBSEN dang d should rea re man fe mpting et up operate A Textron Companv ema A To Order Parts 1 Write vour full name and complete address on the ord er 2 Explain where and how to make shipment 3 Give product number name and serial number that is sta mped on the name plate or serial plate of vour prod uct 4 Order by the quantity desired the part number paint code and description of the part as given in the parts list 5 Send or bring the order to an authorized Jacobsen Dealer 6 Inspect all shipments on receipt If any parts are dam aged or missing file a claim with the carrier before accepting 7 Do not return material without a letter of explanation listing the parts being returned Transportation charges must be prepaid Use of other than authorized parts will void the warranty Table of Contents Safety Operating Safetv a 4 Important Safety Notes renee 5 Specifications Product Identification 444er 6 Engine ah AGAR 6 Cutting Units L nn 6 Traclor nn A a at Ja A E en E 7 Weights and Dimensions
19. 30 338601 1 10 Amp Circuit Breaker Reference CB2 31 164194 1 Oil Pressure Light Reference L3 32 366751 1 Light Parking Brake Reference L4 33 363961 1 Toggle Switch Diesel Reference SW1 34 363962 1 Toggle Boot Diesel 35 1002272 1 Choke Cable Gas 36 1004339 1 Throttle Cable Gas 36 1004340 1 Throttle Cable Diesel 37 3008433 1 Plate Stop 38 2811632 1 Harness Brake Light 39 444310 2 Nut 10 24 Hex Serial Number 67042 1601 1891 and 67043 1601 4743 Seat Harness 5003769 will be required when replacing main wire harness gt Change from previous revision 41 TRI KING 6 1 Hydro Control Linkage Serial No All 6 g 25 SK INA La K amp Se 1 42 TRI KING Item Part No Qty Description Serial Numbers Notes 1 3006746 1 Extension Spring 2 3006745 1 Extension Spring 3 3002372 2 Spring Bolt 4 443110 2 Nut 3 8 16 Hex 5 3002399 1 Traction Rod 6 443108 4 Nut 5 16 24 Hex 7 343398 2 Ball Joint 8 2811387 1 Traction Pedal 9 3003475 1 Pedal Grip 10 444754 2 Locknut 5 16 24 Center 11 400192 1 Screw 5 16 18 x 1 1 2 Hex Head 12 443106 2 Nut 5 16 18 Hex 13 453017 1 Flat Washer 1 2 14 460028 1 Cotter Pin 1 8 x 1 15 444708 1 Locknut 1 4 20 Center 16 400264 1 Screw 3 8 16 x 1 1 4 Hex Head 17 443810 2 Nut 3 8 16 Hex Jam 18 471214 1 Grease Fitting 19 446142 4 Lockwasher 3 8 Hvy 20 3004881 7 2 Bracket Gas
20. 7 Remove all oil from the reels and bedknife Adjust bedknife and cutting height 8 Start and operate the engine at 1 2 throttle Allow enough time for the engine to become properly warmed and lubricated 44 WARNING Never operate the engine without proper ventilation exhaust fumes can be fatal when inhaled 25 5 TROUBLESHOOTING 5 1 GENERAL The troubleshooting chart below lists basic problems that mav occur during start up and operation For more detailed information regarding the hvdraulic and electrical svstems contact vour area Jacobsen Dealer Svmptoms Possible Causes Action Engine will not start Parking brake disengaged trac tion pedal not in neutral or reel 3WD switch on 1 Check operator back up system and start up proce dure 2 Battery low on charge or 2 Inspect condition of battery and battery connections defective Fuel tank empty or dirty Fill with fresh fuel Change fuel filter Bleed fuel lines Fuse blown Replace fuse Engine hard to start or 1 Fuel level low fuel or fuel filter 1 Fill with fresh fuel Change fuel filter Bleed fuel lines runs poorly dirty 2 Air cleaner dirty 2 Inspect and replace air filter 3 Injectors fuel pump 3 Consult engine manual 4 Engine problem 4 Consult engine manual Engine stops 1 Fueltank empty 1 Fill with fresh fuel and bleed fuel lines 2 Interlocks not set before leaving 2
21. Steering Wheel 23 2811365 1 Steering Wheel Cap 24 3002861 1 Nut M16 1 5 Hex Jam 25 447224 1 Lockwasher 5 8 Internal Tooth 26 2811547 1 Washer 27 454001 2 Wave Washer 3 4 28 455048 2 Flat Washer 3 4 gt Change from previous revision 39 TRI KING 5 1 Instrument Panel Serial No All gt c o o o S F O o i a 40 TRI KING Item Part No Qty Description Serial Numbers Notes 1 2811436 1 Dash Panel Gas 1 2811437 1 Dash Panel Diesel 2 162720 1 Water Gauge Diesel Reference U4 3 1001958 1 Ignition Switch Reference SW9 4 5002101 1 Bezel 5 5002102 1 0 Nut 6 5000039 1 Ignition Key 7 1001010 1 Backlap Switch Reference SW10 8 558036 2 0 Nut 9 N S 1 Lockwasher 10 5001428 1 Mechanics Key 11 3001780 1 PTO Switch Reference SW2 12 361862 2 0 Nut 13 447220 2 e Lockwasher 14 403912 2 Screw 10 24 x 5 8 Tr Hd 15 452002 2 Washer 10 Flat 16 446118 2 Lockwasher 10 17 443112 1 Nut 3 8 24 Hex Gas 18 162723 1 Hour Meter Reference U3 19 N S 1 Bracket 20 447006 1 e Lockwasher 21 444310 1 0 Nut 10 24 Hex 22 162721 1 Volt Meter Reference U2 23 N S 1 Bracket 24 444306 4 Nut 8 32 Hex 25 447206 2 e Lockwasher 8 26 447002 2 e Lockwasher 6 27 444304 2 0 Nut 6 e 28 1004796 1 Wire Harness Gas See Note e 28 1004795 1 Wire Harness Diesel See Note 29 364774 1 Circuit Breaker Boot
22. cardboard Hydraulic fluid escaping under pressure can have sufficient force to penetrate skin If fluid is injected into the skin it must be surgically removed within a few hours by a doctor familiar with this form of injury or gangrene may result 1 Always lower implements to ground disengage all drives engage parking brake stop engine and remove key before inspecting or disconnecting hydraulic lines or hoses 2 Check visible hoses and tubes daily Look for wet hoses or oil spots Replace worn or damaged hoses and tubes before operating the machine 3 The replacement tube or hoses must be routed in the same path as the existing hose do not move clamps brackets and ties to a new location 4 Thoroughly inspect all tubes hoses and connections every 250 hours 4 12 HYDRAULIC OIL IMPORTANT The hydraulic system can be permanently damaged if the oil becomes contaminated Before disconnecting any hydraulic component clean the area around the fittings and the hose ends to keep impurities out of the system a Before disconnecting any hydraulic component tag or mark the location of each hose then clean the area around the fittings b As you disconnect the component be prepared to assemble plugs or caps to the hose ends and open ports This will keep impurities out of the hydraulic system and also prevent oil spills c Make sure O rings are clean and hose fittings are properly seated before tightening
23. d Keep the hose from twisting Twisted hoses can cause couplers to loosen as the hose flexes during operation resulting in oil leaks e Kinked or twisted hoses can restrict the oil flow causing the system to malfunction and the oil to overheat and also lead to hose failure Refer to Section 6 3 for specific maintenance intervals The hydraulic reservoir on this machine is filled with Jacobsen Greens Care 68 Biodegradable fluid Drain and replace the hydraulic oil after a major component failure or if you notice the presence of water or foam in the oil or a rancid odor indicating excessive heat Always replace the hydraulic filter when changing oil To change hydraulic oil 1 Clean the area around the oil cap to prevent impurities from entering and contaminating the system a Oil temperature should be at 60 to 90 F 16 32 C Do not check oil level when oil is hot b The hydraulic oil level should never fall below the lower line on the dipstick or be above the top line on dipstick 2 Remove drain plug from bottom of tank and loosen or remove breather cap on top of tank Check and clean the breather cap replace as necessary After oil has drained install drain plug and fill with Jacobsen GreensCare 68 Biodegradable Fluid Purge air from system a Operate all tractor functions for about 5 minutes to purge air out of the system and stabilize the oil level b Once the level has stabilized and the air
24. 2 0 Rod End 3 364328 2 Spacer 4 443812 2 0 Nut 3 8 24 5 347935 2 7 Washer Special 6 460312 2 e Hairpin 7 453017 2 7 Washer 8 366978 2 7 Eye Bolt 9 443810 2 7 Nut 3 8 16 Jam 10 400272 4 e Screw 3 8 16 x 2 1 4 11 366976 2 Spring 12 366975 2 0 Tube Down Pressure 13 3005136 2 7 Block 14 453011 2 e Washer 3 8 15 443110 2 0 Nut 3 8 16 16 446142 2 e Lockwasher 3 8 gt Change from previous revision 100 36 1 Reel Pump Part No 1000970 TRI KING Serial No All Pe 9 Item Part No Qtv Description Serial Numbers Notes 1 N S 3 Shear Pin Included in A 2 N S 4 Snap Ring Included in A 3 N S 1 Oil Seal Included in A 4 5001435 1 Driveshaft 5 N S 3 Seal Plate Included in A 6 590286 6 Alignment Pin 7 5001437 1 Drive Key 8 N S 3 Wear Plate Included in A 9 N S 3 Diamond O Ring Included in A A 5001436 1 Repair Kit Includes 1 3 5 8 amp 9 gt Change from previous revision 101 TRI KING 37 1 Reel Motor Part No 1002603 Serial No All ZA EIN 24 32 10 13 lt lt CR RIS MW pa 30 T 28 C ei Sg mE N GEET EI 2 LMM _ N m S i N PIER d 26 12 8 102 TRI
25. 3 4 7 16 20 ft lb Nm 42 56 9 55 74 6 59 80 0 78 105 310 24 in Ib Nm 35 4 0 45 5 1 1 2 13 ftlb Nm 57 77 2 75 101 80 108 107 145 10 32 in Ib Nm 40 4 5 50 5 7 1 2 20 ft Ib Nm 64 86 7 85 115 90 122 120 162 12 24 in Ib Nm 50 5 7 65 7 3 9 16 12 ft lb Nm 82 111 109 148 115 156 154 209 1 4 20 in Ib Nm 75 8 4 100 11 3 107 12 1 143 16 1 9 16 18 ft lb Nm 92 124 122 165 129 174 172 233 1 4 28 in lb Nm 85 9 6 115 13 0 120 13 5 163 18 4 5 8 11 ft lb Nm 113 153 151 204 159 215 211 286 5 16 18 in lb Nm 157 17 7 210 23 7 220 24 8 305 34 4 5 8 18 ft lb Nm 128 173 170 230 180 244 240 325 5 16 24 in lb Nm 173 19 5 230 26 0 245 27 6 325 36 7 3 4 10 ftlb Nm 200 271 266 360 282 382 376 509 3 8 16 ft lb Nm 23 31 1 31 42 0 32 43 3 44 59 6 3 4 16 ft lb Nm 223 302 298404 315 427 420 569 3 8 24 ft lb Nm 26 35 2 35 47 4 37 50 1 50 67 8 7 8 14 ft lb Nm 355 481 473 641 500 678 668 905 a CAN Fasteners Kee w es ma SIZE UNITS Aluminum Lubricated Dry Lubricated Dry Lubricated Dry Lubricated Dry M4 Nm in Ib i 3 83 34 5 11 45 2 0 18 M5 Nm in Ib 1 80 16 2 40 21 4 63 41 6 18 54 6 63 59 8 84 78 7 75 68 10 3 910 4 0 35 M
26. 5 471216 1 7 Grease Fitting 6 2811393 1 Column Assembly 7 400188 2 Screw 5 16 18 x 1 Hex Head 8 445781 2 Nut 5 16 18 Whizlock Flange 9 452006 2 Flat Washer 5 16 Change from previous revision TRI KING 12 1 Frame Serial No 67043 All Diesel Engine Serial Plate Item Part No Qtv Description Serial Numbers Notes 1 4130752 1 Frame 2 328133 4 Bushing 3 3002170 4 Bushing 4 365106 2 Bushing 5 471216 1 Grease Fitting 6 2811393 1 Column Assembly 7 400188 2 Screw 5 16 18 x 1 Hex Head 8 445781 2 Nut 5 16 18 Whizlock Flange 9 452006 2 Flat Washer 5 16 gt Change from previous revision 53 TRI KING 13 1 Rear Steering Serial No All 18 Dr CAR 17 4 COL y 54 TRI KING Item Part No Qty Description Serial Numbers Notes 1 4138501 1 Steering Cylinder Includes 1A 4137139 1 Seal Kit 2 443820 2 Nut 1 2 20 Hex 3 3010485 2 Ball Joint 4 353914 4 Wheel Bolt 5 1001129 7 1 Steering Fork 6 471231 1 Grease Fitting 7 400414 1 Screw 1 2 13 x 2 1 4 Hex Head 8 444758 2 Locknut 1 2 13 Center 9 5002916 2 Bearing Cup and Cone with Seal 10 452018 1 Flat Washer 3 4 11 445676 1 Nut 3 4 16 Slotted 12 460054 1 Cotter Pin 3 16 x 1 3 4 13 400408 1 Screw 1 2 13 x 1 1 2 Hex Head 14 5003218 1 Wheel Motor 5003385 1 Seal Kit 15 400414 4 Screw 1 2 13 x 2 1 4
27. 5000913 73 5000914 73 5001065 106 5001348 45 5001419 85 5001428 41 5001435 101 50014536 101 5001437 101 5001441 103 50014402 103 50014453 103 5001444 103 50014465 103 5001446 103 5001447 103 50014468 103 5001449 103 5001450 103 5001451 103 50016096 95 5001607 95 5001665 33 DOUT Gpp ee 69 5002087 eee 92 5002088 92 5002089 92 5002090 92 5002101 41 5002102 41 5002126 2 73 116 INDEX 5002141 103 5002157 106 5002644 63 5002647 nn 33 5002657 103 5002831 dietis soe 92 5005835 lan 92 5002906 45 5002916 55 EE sons 45 55 5003385 45 55 5003578 106 5003579 106 5003648 e 97 POoO2eEn 97 5008769 37 500534 una 93 EIERE ee 95 502664 105 502924 EE 39 DEEN 103 503503 103 503504 103 EE eech 92 503660 107 SIEB ti 95 EE e 37 528357 een 37 545297 iiit 45 5464
28. ADJUSTMENTS To prevent contamination of the hvdraulic svstem as well as loss of oil do not disconnect the hoses from the motor 44 CAUTION Disconnect lift springs before removing mowers 3 18 CUTTING HEIGHT FIXED MODE Raise and lock the lift arms in transport mode Section 3 4 and disconnect the down pressure springs Remove transport pin then lower the lift arms to the ground Remove hardware securing motor to drive housing and carefully pull the motor away Place motor in a clean plastic bag and cover the opening in the gear box Remove pin and collar from center rear lift arm and pull the center cutting unit away from the tractor Remove the hardware securing the front lift arms to the cutting units and slide the mowers out of the way Follow the procedures outlined in Section 3 16 1 14 Reposition the rear roller adjuster a For cutting heights from 3 8 to 1 3 4 in 9 to 44 mm use holes M on the mower frame and two holes shown in black of the height adjuster F as shown b For cutting heights greater than 1 3 4 inches 44 mm disassemble adjuster F and turn the mounting bracket upside down then use holes N of the frame and the two holes shown in black of the adjuster F Remove the tether and lower the cutting units to the ground Place spacers of the desired height J under each end of the reel adjacent to the front edge of the bedknife Loosen
29. Clean exterior of engine Paint exposed metal or apply a light coat of rust preventative oil Diesel Engine Add a fuel conditioner or biocide to prevent gelling or bacterial growth in fuel See your local fuel supplier Gas Engine For engine protection Jacobsen recommends the use of a fuel additive such as STABIL Mix additive following instructions on container Run engine for a short time to circulate additive through carburetor Remove spark plugs and pour 1 oz 30 ml of engine oil into each cylinder Replace spark plugs and crank slowly do not start to distribute oil in cylinder If storing indoors drain fuel from tank Note Do not use fuel with ethanol during storage Cutting Units 1 Wash the cutting units thoroughly then repair and paint any damaged or exposed metal Lubricate all fittings and friction points 3 Backlap the reels then back the reel away from the bedknife Apply a light coat of rust preventative oil to the sharpened edges of the reel and bedknife 44 CAUTION To prevent personal injury and damage to the cutting edges handle the reel with extreme care After Storage Check and reinstall batterv 2 Check or service fuel filter and air cleaner 3 Check the radiator coolant level 4 Check oil level in the engine crankcase and hydraulic system 5 Fill the fuel tank with fresh fuel Bleed the fuel system Make certain that the tires are properly inflated
30. Description Serial Numbers Notes 1 367160 1 Decal Battery Caution 2 367159 1 Decal Battery Danger 3 2812032 1 Decal Hydraulic Fluids 4 361615 1 Decal Oil Overfill 5 4124358 1 Decal Right Side Stripe 6 4124357 1 Decal Left Side Stripe 7 4124790 1 Decal Jacobsen 12 8 4125789 1 Decal Jacobsen 10 9 3004653 1 Decal Operating Instructions Gas 9 3003590 1 Decal Operating Instructions Diesel 10 3002053 1 Decal Backlap Switch 11 340623 1 Decal Spanish Caution 12 3003349 1 Decal Lift Lower 13 3003594 1 Decal Caution 14 3003348 1 Decal Forward Reverse 15 3004983 1 Decal Dash Overlay Gas 15 3003350 1 Decal Dash Overlay Diesel 16 3003606 1 Decal Fuse Panel 17 363995 1 Decal Antifreeze Diesel 18 339237 1 Decal Heat Warning Located on Hood Pivot 19 365956 1 Decal Radiator Warning Diesel Located on Radiator 20 4124759 1 Decal Jacobsen Emblem 21 4111408 1 Decal Biodegradable Fluids 22 4124690 2 Decal Tri King 1800G Gas 22 4124691 2 Decal Tri King 1900D Diesel 23 3004207 1 Decal Opening Hood 24 REF 1 Serial Plate On Left Front Wheel Motor Mount 25 4125772 1 Decal Patent 26 4117468 1 Decal Noise 105 dB 27 2811597 1 Decal Parking Brake Light 28 4124721 1 Decal GreensCare gt 29 4141266 1 Decal Oil gt Change from previous revision 31 TRI KING 2 1 Hood and Cowlings Serial No All 32 V M M M M M V M M M M
31. Engage parking brake move traction lever to N and operator s seat set reel control to OFF Engine overheating 1 Coolant level low Diesel 1 Inspect and add coolant Air intake restricted Clean cooling air intake Water pump belt broken or Tighten or replace belt loose Diesel Engine overload 4 Reduce forward speed Battery not holding 1 Loose or corroded battery termi 1 Inspect and clean terminals charge nals 2 Low electrolyte Refill to correct level 3 Alternator belt loose or broken Tighten or replace belt 4 Charging system defective See engine manual Reels cut unevenly 1 Bedknife to reel not adjusted cor Inspect bedknife to reel adjustment rectly 2 Engine speed too low Check engine speed Run engine at full throttle 3 Low hydraulic oil Check reservoir level and fill if needed Tractor does not react 1 Parking brake engaged Disengage parking brake to traction pedal 2 Tow Valve Open Close Tow Valve 3 Low hydraulic oil Check reservoir level and fill if needed Implement does not 1 Low hydraulic oil Check reservoir level and fill as needed raise or lower Gauges Indicator not Circuit Breaker Reset circuit breaker check bulb operating 2 Loose wiring Check electrical connections 26 MAINTENANCE amp LUBRICATION CHARTS 6 6 1 GENERAL A WARNING Before you clean adjust or repair this equipment disengage all drives lower implements to the ground engage parking brake stop engine and r
32. M10 1 25 x 25mm 8 2810499 7 1 Engine Pulley 9 446136 8 Lockwasher 5 16 Hvy 10 2810545 5 Screw SKT Button Cap 11 2809727 1 Clutch 12 4130754 7 1 Pump Mount Bracket 13 1000970 1 Hydraulic Pump Reel See 36 1 for Service Parts 14 400226 4 Screw 5 16 24 x 1 Hex Head 15 3001950 1 V Belt 16 364501 1 Temperature Sender Reference U5 17 446128 1 Lockwasher 1 4 18 361001 1 Nut M6 1 19 4141024 1 Fan Engine Cooling 67043 4996 and Up 20 4125492 1 Spacer Fan 67043 4996 and Up 21 363448 4 Screw M6 1 x 35 mm Hex Head 67043 4996 and Up 22 446130 4 Lockwasher 1 4 Heavy 67043 4996 and Up 23 452004 4 Flat Washer 1 4 67043 4996 and Up 67043 1601 3969 units updated with 4123033 Muffler Kit and 4124824 Stay Bar Kit gt Change from previous revision 63 TRI KING Serial No 67043 All 18 1 Diesel Engine Mounting Diesel Engine ia Grounding Cable to Engine Block 6 Part of Frame 1 10 g Part of Frame H Aa y 64 TRI KING Item Part No Qty Description Serial Numbers Notes 1 346006 1 Cable Grounding 2 400190 2 Screw 5 16 18 x 1 1 4 Hex Head 3 400272 4 Screw 3 8 16 x 2 1 4 Hex Head 4 3004523 4 Mount Isolation 5 3004526 4 Washer Mount Isolator 6 4121872 7 1 Bracket Heat Shield 7 4121856 7 1 Muffler Shield 8 446142 4 Lockwasher 3 8 Hvy 9 452004 4 Flat Washer 1 4 10 443110 4 Nut 3 8 16 Hex 11 44
33. Nut 1 4 20 Hex gt Change from previous revision 69 TRI KING 20 2 Radiator Installation Diesel Engine Serial No 67043 4996 and Up 70 TRI KING Item Part No Qty Description Serial Numbers Notes 1 4141036 1 Radiator 2 4150417 1 Bracket Radiator Mount 3 4140846 1 Fan Shroud 4 362535 9 Bolt M6 1 x 16mm 5 446130 9 Lockwasher 1 4 Hvy 6 452004 10 Flat Washer 1 4 7 444708 1 Locknut 1 4 20 Hex Center 8 400108 1 Screw 1 4 20 x 3 4 Hex Head 9 4150418 1 Bracket Radiator Mount 10 4149217 AR Weather Strip 11 4140788 1 Bracket Upper Radiator Mount 12 553887 4 Washer Cup 13 443810 2 Nut 3 8 16 Hex Jam 14 460312 2 Hain Pin 15 4150598 2 Screw 3 8 16 x2 Hex Head Hole in end for hairpin 16 553886 2 Cushion Radiator 17 452008 6 Flat Washer 3 8 4141392 1 Radiator Hose Kit 18 N S 1 0 Lower Hose 19 N S 1 0 Upper Hose 20 319914 4 0 Hose Clamp gt Change from previous revision 71 TRI KING 21 1 Air Filter and Circuit Breaker Diesel Engine Serial No 67043 All T2 TRI KING Item Part No Qtv Description Serial Numbers Notes 1 1001354 1 Air Cleaner 5000913 1 7 Air Cleaner Element 5000912 1 0 Cover 5000914 1 0 Valve 2 3002862 1 Foam Ring 3 3002863 1 Air Intake Hose 4 3
34. RANSOMES RYAN STZINZR Textron Golf Turf amp Specialty Products PO Box 7708 Charlotte NC 28241 7708 www ttcsp com
35. Units 5003062 Support Literature Down Pressure Kit 1002588 Safety amp Operation Manual 2810631 Reels Parts amp Maintenance Manual 2810632 7 Blade 26 in Left Hand Reel 67114 Diesel Engine Parts Catalog 3004386 7 Blade 26 in Right Hand Reel 67115 Operator Training Video nn e nennen 2810628 7 Blade 26 in Center Heel 67116 Service amp Repair Manual 7 Blade 30 in Left Hand ReelL 67123 7 Blade 30 in Right Hand Reel 67124 7 Blade 30 in Center Heel 67125 3 ADJUSTMENTS 3 1 GENERAL A WARNING To prevent injury lower implements to the ground disengage all drives engage parking brake stop engine and remove key from ignition switch before making any adjustments or performing maintenance Make sure the tractor is parked on a solid and level surface Never work on a tractor that is supported only by the jack Always use jack stands If only the front or rear of the tractor is raised place chocks in front of and behind the wheels that are not raised 1 Adjustments and maintenance should always be performed by a qualified technician If proper 3 2 FAN BELT DIESEL ENGINES adjustment cannot be made contact an authorized Jacobsen Dealer 2 Replace do not components adjust worn or damaged
36. grass clippings from blades Blades are extremely sharp and can cause serious injuries A WARNING To prevent serious bodily injury from hot coolant or steam blow out never attempt to remove the radiator cap while the engine is running Stop the engine and wait until it is cool Even then use extreme care when removing the cap 44 CAUTION Do not pour cold water into a hot radiator Do not operate engine without a proper coolant mixture Install cap and tighten securelv Check coolant level daily Radiator should be full and recovery bottle should be up to the cold mark Drain and refill annually Remove the radiator cap open the engine block drain and the radiator drain Empty and clean the recovery bottle Mix clean water with ethylene glycol based anti freeze for the coldest ambient temperature Read and follow the instructions on the anti freeze container and engine manual Keep radiator air passages clean Use compressed air 30 psi maximum to clean the fins Check and tighten the fan belt Replace clamps and hoses every two years If you have to add coolant more than once a month or add more than one quart at a time have a authorized Jacobsen Dealer check the cooling system 23 4 MAINTENANCE 4 20 BACKLAPPING 44 WARNING To prevent injury keep hands feet and clothing away from rotating reels When the backlap switch is in the BACKLAP position the
37. is purged fill the tank to the full mark on dipstick 21 4 MAINTENANCE 4 13 HVDRAULIC OIL FILTERS The hvdraulic svstem is protected bv two 10 micron filters To replace hvdraulic oil filter 1 Remove the old filters 2 Fill new filter with oil then install new filter Hand tighten only 4 14 ELECTRICAL SYSTEM 3 Operate engine at idle speed with hydraulic system in neutral for five minutes 4 Check hydraulic oil level in reservoir and fill to full mark on dipstick 44 CAUTION Always turn the ignition switch off and remove the negative battery cable Black before inspecting or working on the electrical system General precautions that can be taken to reduce electrical problems are listed below 1 Make certain all terminals and connections are clean and properly secured 2 Check the operator backup system fuses and circuit breakers regularly 4 15 MUFFLER AND EXHAUST If the operator backup does not function properly and the problem cannot be corrected contact an authorized Jacobsen Dealer 3 Keep the wire harness and all individual wires away from moving parts to prevent damage 4 Make sure the seat switch harness is connected to the main wire harness 5 Check the battery and battery charging circuit 6 Do not wash or pressure spray around electrical connections and components 44 WARNING Exhaust fumes contain carbon monoxide that is toxic and can be fat
38. nut G and lower rear roller to the ground Tighten nut E against the adjuster then recheck the setting on both side of the reel Readjust if necessary Assemble the front roller adjuster B If a roller is required to holes number 2 and 4 only of the mower frame Do not use holes number 1 and 3 Set roller to 1 4 in 6 mm above rear roller JAC Figure 3Q Figure 3R ADJUSTMENTS 3 3 19 CUTTING HEIGHT FLOATING MODE Follow the procedures outlined in Section 3 16 1 Assemble the front roller adjuster B to holes num ber 2 and 4 only of the mower frame Do not use hole numbers 1 and 3 Refer to the chart below for correct hole of front roller adjuster to use Reposition the rear roller adjusters F a For cutting heights from 3 8 to 1 3 4 in 9 to 44 mm use holes M on the mower frame and two holes shown in black of adjuster F as shown b For cutting heights greater than 1 3 4 in 44 mm disassemble adjuster F and turn the mounting bracket upside down then use holes N of the frame and the two holes shown in black of adjuster F Loosen nut L and adjust screw K to obtain desired cutting height X then lock nut L against gauge P Place one end of the gauge under the front roller at either end of the reel and slide the head of screw K over the bedknife a Adjust nut G to lower the rear roller to the gauge then tighten nut E agai
39. the first 50 hours of operation a new engine should be allowed to reach an operating temperature of at least 140 F 60 C prior to operation at full load 2 Check the engine oil level twice daily during the first 50 hours of operation Higher than normal oil consumption is not uncommon during the initial break in period 3 Change engine oil and oil filter element after first 50 hours of operation 4 Check and adjust fan and alternator belts 5 Refer to Section 6 3 and Engine Manual for specific maintenance intervals If the injection pump injectors or the fuel system require service contact an authorized Jacobsen Dealer Gasoline Engine 1 Drive modestly for the first 25 hours at reduced engine speed Avoid full throttle starts and rapid acceleration Allow the engine to reach operating temperature before operating at full load A Change the oil and filter after the first 8 hours of operation 5 Refer to Section 6 3 and Engine Manual for specific maintenance intervals 17 4 MAINTENANCE 4 3 ENGINE OIL Check the engine oil at the start of each day before starting the engine If the oil level is low remove oil filler cap and add oil as required Diesel Engine Perform initial oil change after first 50 hours of operation and every 100 hours thereafter See Engine Manual Use only engine oils with API classification CD CE Above 77 F 25 C SAE 30W or SAE10W30 10W40 32 to 77 F 0 to 25 C SA
40. to reinstall and tighten fuel cap securely e Fill the fuel tank to within 1 in 25 mm of the bottom of the filler neck 4 7 FUEL SYSTEM e Store fuel according to local state or federal ordinances and recommendations from your fuel supplier Never overfill or allow the tank to become empty e Check fuel lines and clamps every 50 hours Replace fuel lines and clamps at the first sign of damage Diesel Engine e Use clean fresh 2 Diesel fuel Minimum Cetane rating 45 Refer to Engine Manual for additional information Gas Engine e Use clean fresh minimum 85 Octane regular grade unleaded gasoline e Do not use hi test gasoline or an oil gasoline mixture When using blended fuel do not use a blend with more than 1096 ethanol Under no circumstances should you use a blend with methanol Refer to Section 6 3 for specific maintenance intervals Before replacing any filter thoroughly clean the filter housing and the area around the filter Dirt must not be allowed to enter into fuel system For diesel engines bleed the fuel system after the fuel filter and lines have been removed or the fuel tank has become empty See Engine Manual 19 4 MAINTENANCE 4 8 BATTERY Make absolutely certain the ignition switch is Off and the key has been removed before servicing the battery 44 CAUTION Always use insulated tools wear protective glasses or goggles and protective clothing when
41. 003256 1 Adapter Beaded Tube 30 361064 1 Clamp Hose 31 453011 2 Washer 3 8 Flat 32 1001503 1 Hydro Return Hose 33 1001488 2 Traction Motor Drain Hose 34 340055 4 Adaptor 90 35 339989 1 Adaptor Straight 36 339908 2 O Ring 4 ORFS 37 339910 2 O Ring 48 ORFS 38 339912 5 O Ring 10 ORFS Change from previous revision 81 TRI KING 26 1 Traction Hydraulics Serial No All U Rear View of Hvdraulic Pump 82 TRI KING Item Part No Qtv Description Serial Numbers Notes 1 1002045 1 Tube Pump to Motor 1 2810603 1 Tube Pump to Motor Diesel 2 1002046 1 Tube Pump to Motor 2 2810604 1 Tube Pump to Motor Diesel 3 1001370 Tube R Motor to L Motor 3 2810602 1 Tube R Motor to L Motor Diesel 4 1001369 Tube R Motor to L Motor 4 2810601 1 Tube R Motor to L Motor Diesel 5 3004531 7 1 Bracket 5 3003242 7 1 Bracket Diesel 6 441668 2 Carriage Bolt 1 4 20 x 1 1 4 7 452004 6 Flat Washer 1 4 8 444708 4 Locknut 1 4 20 Center 9 3003110 2 Clamp 10 3004410 1 Spacer 11 339989 11 Adapter Straight 12 340121 1 Fitting Tee 13 340265 1 Adapter Tee 14 4111942 1 3WD Valve See 39 1 for Service Parts 15 1001496 2 Rear Motor Hose 16 1001495 2 Traction Hose 17 473142 4 Nylon Tie 18 400116 2 Screw 1 4 20 x 1 1 2 Hex Head 19 339911 10 O Ring 10 ORFS gt Change from previous rev
42. 0334 1 Screw 7 16 14 x 1 Hex 41 355064 1 Adapter 90 42 1004687 1 Hose Remote Oil Drain 43 339960 1 Locknut Bulkhead 44 362078 1 Adapter Straight Bulkhead 45 354077 1 Cap 37 Flare gt Change from previous revision 59 TRI KING 16 1 Air Intake Gas Eninge Serial No 67042 All 60 TRI KING Item Part No Qty Description Serial Numbers Notes 1 3004995 7 1 Bracket 2 3004927 7 1 Bracket 3 400260 4 Screw 3 8 16 x 7 8 Hex Head 4 446142 4 Lockwasher 3 8 Hvy 5 443110 4 Nut 3 8 16 Hex 6 3004187 1 Weather Strip Cut to Length 7 1002241 1 Air Intake Shield 8 3005852 4 Stud Special 9 452002 4 Flat Washer 1 4 10 445770 4 Nut 1 4 20 Nylock 11 3004962 1 Trim Seal 12 400184 1 Screw 5 16 18 x 3 4 Hex Head 13 452006 2 Flat Washer 5 16 14 446136 2 Lockwasher 5 16 Hvy 15 443106 2 Nut 5 16 18 Hex 16 446130 4 Lockwasher 1 4 Heavy gt Change from previous revision 61 TRI KING 174 Engine and Pump Diesel Engine Serial No 67043 All 62 TRI KING Item Part No Qty Description Serial Numbers Notes 1 1001889 1 Diesel Engine Kubota D662 67043 1601 4995 1 4143350 1 Diesel Engine Kubota D662 67043 4996 and Up 2 5002644 1 Oil Filter Cartridge 3 4127309 7 1 Engine Front Bracket 4 2811637 7 1 Engine Rear Bracket 5 452008 8 Flat Washer 3 8 6 363485 8 Lockwasher M10 7 362263 8 Bolt
43. 1356 85 1001369 83 1001370 83 1001372 79 81 1001429 51 1001462 81 1001487 79 1001488 81 1001489 87 1001490 87 1001491 87 1001492 87 1001498 87 1001494 87 1001496 83 10014996 83 1001500 85 1001501 85 1001502 85 1001508 79 81 1001630 77 1001634 45 10016365 45 1001642 92 10016493 92 1001752 738 1001758 33 1001854 99 1001889 63 1001958 41 1001964 7 69 1002019 6 75 1002038 59 67 1002045 83 1002046 83 1002047 79 1002050 77 1002101 7 69 1002127 75 1002244 61 1002268 79 114 INDEX 1002264 7 39 1002272
44. 17 446130 3 Lockwasher 1 4 Hvy 18 443102 3 Nut 1 4 20 Hex 19 3003473 1 Hose Clamp 20 3003665 1 Stud 1 4 20 x 2 3 4 21 3003444 1 Battery Retainer 22 361748 1 Valve Overflow Diesel gt Change from previous revision 75 TRI KING Serial No All 23 1 Hydro Pump and Charge Filter 76 TRI KING Item Part No Qty Description Serial Numbers Notes 1 4120764 1 Hydraulic Pump Gas SN 67042 All See 38 1 1 4120764 1 Hydraulic Pump Diesel SN 67043 1601 4250 See 38 1 1 4129590 1 Hydraulic Pump Diesel SN 67043 4251 and Up See 38 1 2 340070 1 Adapter 90 3 340061 1 Adapter 90 4 339989 2 Adapter Straight 5 339983 1 Adapter Straight 6 307374 1 Washer 7 454001 2 Spring Washer 8 463005 1 Key 1 8 x 5 8 Woodruff 9 1004901 1 Traction Arm 9 1004900 1 Traction Arm Diesel 10 453017 1 Flat Washer 1 2 11 444758 1 Locknut 1 2 13 Center 12 463109 1 Key 3 16 x 5 8 Morton Gas 67042 All 12 463109 1 Key 3 16 x 5 8 Morton Diesel 67043 1601 4250 12 463113 1 Key 3 16 x 3 4 Morton Diesel 67043 4251 and Up 13 1002050 1 Universal Joint Gas 67042 All 13 1001630 1 Universal Joint Diesel 67043 1601 4250 13 4129589 1 Universal Joint Diesel 67043 4251 and Up 554663 Ile Cross and Bearing Kit 14 4129588 1 Fan 15 412020 2 Screw 5 16 18 x 1 Set 16 340376 1 Adapter 90 17 400274 1 Screw 3 8 16 x 2 1 2 Hex Head 18 44614
45. 18 105 549597 77 79 81 56087 tama 67 lot tA 67 EISE gu 67 550409 nn 67 550489 cececceeceesseeseees 51 550533 51 55309 ee are 67 553859 69 553886 69 71 553887 nn 69 71 5539298 73 LC s o a 67 5bADBD EE 69 EE 69 5549443 mana 69 TT 92 5543830 AA 89 554331 nee 85 554390 sissa 35 554663 77 Ee 93 554748 49 51 e KEE 51 554779 45 55 554780 45 55 554896 69 555822 is 103 55582B ee 103 DEE s 103 555833 103 555836 103 55 563 a 69 557578 is 69 557580 ees 738 BOTT BB ii a 39 55 823 na 107 557824 3 once 107 557825 sues 107 557826 107 558012 35 37 5580396 41 590286 101 594391 nn 67 66172 ene 35 NB Decals ni eege a ENEE de Le 20 2 1 RE Hood and Cowlings eere iiec ANRIA 32 Kc D Seat and Base e 34 EE Seat and Base e 36 WN A a a donesiaeveeauie D sh Install tion a ea 38 L aq PP Instrument Panel ios 12020 iii GG NGARAN 40 EE Hydro Control Linkage eese eene 42 p rr UM Front Motors and Brakes ssssssenennnnnzznzenznnnzzzznnnananzzzznznnanzzmnnnn 44 Gi WE Parking Brake Neutral Start and 3WD Switches
46. 2 38 3000576 4 Washer 39 3004410 3 Spacer 40 443818 8 Nut 1 2 13 Hex Jam 41 446136 3 Lockwasher 5 16 Hvv 42 443106 3 Nut 5 16 18 Hex Change from previous revision 33 TRI KING 3 1 Seat and Base Serial No 67043 1601 4743 18 19 34 TRI KING Item Part No Qtv Description Serial Numbers Notes 1 3003301 1 Seat Base 2 558012 2 Pad 3 3003368 1 Plate 4 3003299 1 Hinge 5 440078 5 Carriage Bolt 5 16 18 x 3 4 6 452006 10 Flat Washer 5 16 7 446136 10 Lockwasher 5 16 Hvy 8 443106 10 Nut 5 16 Hex 9 440088 1 Carriage Bolt 5 16 18 x 1 3 4 10 3004410 2 Spacer 11 3003402 1 Seat Latch 12 443806 2 Nut 5 16 18 Hex Jam 13 66172 1 Seat 14 163583 1 e Seat Switch Wire Harness 15 434011 2 e Screw 1 4 20 x 5 8 Soc Hd 16 446130 2 Lockwasher 1 4 17 554390 1 e Switch Seat Reference SW6 18 3001328 6 Screw 5 16 18 x 5 8 Wsh Head 19 3003928 1 Literature Pouch 20 3006988 1 Seat Adjuster 21 3006991 1 Seat Adjuster with Handle gt Change from previous revision 35 TRI KING 3 2 Seat and Base Serial No 67043 4744 and Up 36 TRI KING Item Part No Qty Description Serial Numbers Notes 1 3003301 1 Seat Base 2 558012 2 Pad 3 3003368 1 Plate 4 3003299 1 Hinge 5 440078 5 Carriage Bolt 5 16 18 x 3 4 6 452006 10 Flat Washer 5 16 7 446136 10 L
47. 2 4 Lockwasher 3 8 Hvy 19 400276 1 Screw 3 8 16 x 3 Hex Head 20 2810439 1 Bracket 21 1001148 1 Filter Assembly 549597 1 Filter Cartridge 22 340068 2 Adapter 90 23 340120 1 Adapter Tee 24 400108 2 Screw 1 4 20 x 3 4 Hex Head 25 446130 2 Lockwasher 1 4 Hvy 26 443110 2 Nut 3 8 16 Hex 27 452004 2 Flat Washer 1 4 28 400272 2 Screw 3 8 16 x 2 1 4 Hex Head gt Change from previous revision 77 TRI KING 24 1 Pump Suction and Return Hydraulics Gas Engine Serial No 67042 All Rear View of Hydraulic Pump 78 TRI KING Item Part No Qtv Description Serial Numbers Notes 1 1001372 1 Tube Filter to Pump 2 1002047 1 Tube Pump Return 3 3004182 7 1 Angle 4 400190 1 Screw 5 16 18 x 1 1 4 Hex 5 452006 2 Flat Washer 5 16 6 446136 2 Lockwasher 5 16 Hvy 7 443106 2 Nut 5 16 18 Hex 8 1001147 1 Tube Reel Motor Return 9 339963 1 ORS Bulkhead Locknut 10 3003218 1 Hose 11 108094 02 4 Clamp 12 345671 1 Hose Clamp 13 3003113 1 Hose 14 367458 4 Hose Clamp 15 3003115 1 Tube Suction 16 354080 3 Hose Clamp 17 3004655 1 Formed Hose 18 3003219 1 Hose Suction 19 473142 4 Nylon Tie 20 443810 2 Nut 3 8 16 Hex Jam 21 452008 2 Flat Washer 3 8 22 3003223 1 Drain Shield 23 444762 1 Locknut 3 8 16 Center 24 3004410 1 Spacer 25 361723 1 Rubber Stop 26 339900 1 O Ring 27 1001148 1 Filter 28 549597 1 e Filt
48. 20 3002673 7 2 Bracket Diesel 21 354989 2 Rubber Stop 22 400260 4 Screw 3 8 16 x 7 8 Hex Hd 23 443812 4 Nut 3 8 24 Jam 24 443110 4 Nut 3 8 16 Hex 25 441606 1 Carriage Bolt 1 4 20 x 3 4 26 452006 4 Flat Washer 1 4 gt Change from previous revision 43 TRI KING 7 1 Front Motors and Brakes Serial No All 44 TRI KING Item Part No Qtv Description Serial Numbers Notes 1 2500127 1 Brake Lever 2 3002628 1 R H Brake Cable 3 3002627 1 L H Brake Cable 4 545237 2 Spacer 5 2 Tire and Wheel Assembly 5001348 1 9 Tire 20x 10x 10 5002906 1 0 Rim 360111 1 e Valve Stem 6 352204 2 Spring 7 447030 2 Lockwasher 1 External Tooth 8 395388 2 Wheel Hub 9 400410 4 Screw 1 2 13 x 1 3 4 Hex Head 10 338383 4 Pulley 11 453020 4 Washer 5 8 12 460028 4 Cotter Pin 1 8 x 1 13 346771 2 Pin 5 16 14 1001634 1 LH Caliper See 40 1 for Service Parts 15 1001635 1 R H Caliper See 40 1 for Service Parts 16 453009 2 Flat Washer 5 16 17 460008 2 Cotter Pin 5 64 x 3 4 Plated 18 5003218 2 Wheel Motor Front Gas Units 18 5003218 1 Wheel Motor Left Front Diesel Units 18 2810623 1 Wheel Motor Right Front Diesel Units 5003385 1 Seal Kit 19 400414 4 Screw 1 2 13 x 2 1 4 Hex Head 20 3008482 2 0 Spacer 21 554779 2 0 Nut 22 554780 2 0 Key 23 353914 8 Wheel Bolt 24 446154 8 Lockwasher 1 2 Hvy 25 443118 8 Nut 1 2 13 Hex
49. 26112 2 Hose Clamp 5 361005 2 Bolt M8 1 25 x 25mm 6 446136 2 Lockwasher 5 16 Hvy 7 452006 2 Flat Washer 5 16 8 3000359 1 Circuit Breaker 50 Amp Reference CB1 9 364774 1 Protector Boot 10 3004256 1 Bracket 11 364703 1 Over Flow Hose 30 Long 12 1001752 1 Air Cleaner Indicator Adapter 13 REF 1 Bracket Circuit Breaker See 18 1 14 3004253 1 Male Elbow 15 5002126 1 Tube 16 3004333 1 Bulkhead Fitting 17 473142 1 Nylon Tie 18 400260 2 Screw 3 8 16 x 7 8 Hex Head 19 557580 1 Tank Support 20 553926 1 Reserve Tank 21 446142 2 Lockwasher 3 8 Hvy 22 443110 2 Nut 3 8 16 Hex gt Change from previous revision 73 TRI KING 22 1 Tanks Serial No All TRI KING Item Part No Qty Description Serial Numbers Notes 1 452004 3 Flat Washer 1 4 2 1002019 6 1 Hydraulic Oil Tank 3 3002397 1 Magnetic Plug 4 445612 2 Nut 1 4 20 Wing 5 446154 4 Lockwasher 1 2 Hvy 6 2809688 1 Fill Breather Cap 5003624 1 9 Gasket 7 344132 4 Flat Washer 8 443118 4 Nut 1 2 13 Hex 9 1002127 1 Fuel Tank Gas 9 1001134 1 Fuel Tank Diesel 10 1003477 1 Fuel Cap Gas 10 4106900 1 Fuel Cap Diesel 11 361117 1 Fuel Tank Bushing Gas 11 361117 2 Fuel Tank Bushing Diesel 12 346361 2 Battery Hold Down 13 325822 1 Fuel Line 14 x 1 4 I D 14 1001311 1 Fuel Shut Off Valve 15 1000973 1 Battery Bracket 16 400424 4 Screw 1 2 13 x 4 1 2 Hex Head
50. 3 3004882 2 7 Oil Seal 4 338647 2 7 Oil Seal 5 500534 2 7 Bearing Cup and Cone 6 367029 2 0 Nut 7 471214 2 7 Grease Fitting 8 366653 2 Washer 9 400264 8 Screw 3 8 16 x 1 1 4 Hex Head 10 446142 8 Lockwasher 3 8 Hvy 11 446174 4 Lockwasher 3 4 Light 12 443110 8 Nut 3 8 16 Hex 13 434002 4 Screw 3 4 16 x 1 1 4 Socket Head 14 471214 2 Grease Fitting 15 3007673 2 Housing 16 132680 2 Rear Roller Adjuster 17 3000313 4 Adjusting Nut 18 3008359 1 L H Front Roller Bracket 19 3008360 1 R H Front Roller Bracket 20 207473 1 R H Skid 21 207474 1 L H Skid 22 412015 2 Set Screw 5 16 18 x 5 8 23 554723 1 Skid Shoe Wrench gt Change from previous revision 93 TRI KING 32 1 Reel Bearing Housing Serial No All 94 TRI KING Item Part No Qty Description Serial Numbers Notes 1 5001606 1 Housing 2 500596 2 e Bearing Cup and Cone 3 3000983 1 7 Oil Seal 4 3001152 1 0 Washer 5 471242 1 e Relief Fitting 6 4128725 1 Grease Fitting 7 5001607 1 Housing Includes 2 5 8 and 9 8 3003086 2 7 Stud 9 471214 Ile Grease Fitting 10 364283 1 Tube Spacer 11 364259 1 Washer Bearing Retainer 12 400264 2 Screw 3 8 16 x 1 1 4 Hex Head 13 446142 6 Lockwasher 3 8 Hvy 14 364147 1 Gasket Cover 15 338585 1 Cover 16 446116 4 Lockwasher 10 17 434038 4 Screw 10 24 x 1 2 18 3003611 2 Adjusting Nut 19 365995 2 Washer 20 3004189 2 Adjust
51. 4 28 Hex 6 400112 5 Screw 1 4 20 x 1 Hex Head 7 2810134 1 Throttle Cable Bracket 8 446130 8 Lockwasher 1 4 Hvy 9 443102 7 Nut 1 4 20 Hex 10 453023 2 Flat Washer 1 4 11 444708 1 Locknut 1 4 20 Center 12 446136 2 Lockwasher 5 16 Hvy 13 400108 1 Screw 1 4 20 x 3 4 Hex Head 14 550553 1 Fuel Filter 550489 1 Fuel Filter Element 15 400200 1 Screw 5 16 18 x 2 1 2 Hex Head 16 444718 1 Locknut 5 16 18 Center 17 554748 1 Fuel Line Hose Cut to 13 18 366526 4 Hose Clamp 19 554748 1 Fuel Line Hose Cut to 37 20 554752 1 Fuel Line Hose Cut to 88 21 3003523 1 Negative Battery Cable 22 3003764 1 Convoluted Conduit 23 2810624 1 Positive Battery Cable 24 473142 15 Nylon Tie 25 447010 1 Washer 1 4 Star 26 362535 2 Screw 27 3004410 2 Spacer 28 366526 2 Hose Clamp 29 443106 1 Nut 5 16 18 Hex 30 338289 1 Fuel Solenoid Reference K1 31 3004539 1 Convoluted Circuit 32 361898 1 Screw M8 1 25 x 16MM Hex 33 3001307 2 Relay Reference K7 and K8 34 403912 1 Screw 10 24 x 5 8 Truss Head 35 447006 1 Lockwasher 10 External Tooth 36 446118 1 Lockwasher 10 Heavy 37 444310 1 Nut 10 24 Hex gt Change from previous revision 51 TRI KING 11 1 Frame Gas Engine Serial No 67042 All 52 Item Part No Qty Description Serial Numbers Notes 1 2811396 1 Frame 2 328133 4 e Bushing 3 3002170 4 Bushing 4 365106 2 7 Bushing
52. 44708 3 Locknut 1 4 20 Center 4 3003323 7 1 Bracket 5 1001491 1 Center Reel Motor Return Hose 6 1001490 1 Right Reel Motor Return Hose 7 1001489 1 Left Reel Motor Return Hose 8 1001493 1 Center Reel Motor Pressure Hose 9 1001494 1 Right Reel Motor Pressure Hose 10 1001492 1 Left Reel Motor Pressure Hose 11 2810171 3 Snap Ring 12 340062 1 Adapter 90 13 339980 2 Adapter Straight 14 340070 2 Adapter 90 15 1002603 3 Reel Motor See 37 1 for Service Parts 16 3003473 3 Clamp 17 339979 3 Adapter Straight 18 339989 1 Adapter Straight gt Change from previous revision 87 TRI KING 28 1 Reel Lift Serial No All 88 TRI KING Item Part No Qty Description Serial Numbers Notes 1 400108 3 Screw 1 4 20 x 3 4 Hex Head 2 554330 1 Bronze Bushing Included with cylinder 3 3004410 2 Spacer Gas 4 307374 1 Washer 5 458038 1 Retaining Ring 6 345700 6 Washer 7 364238 1 Cylinder Pin 8 460052 1 Cotter Pin 3 16 x 1 1 2 9 400264 2 Screw 3 8 16 x 1 1 4 Hex Head 10 446128 1 Lockwasher 1 4 11 3002234 7 1 Plate 12 461379 1 Roll Pin 3 16 x 1 2 13 345671 1 Hose Clamp 14 473142 11 Nylon Tie Not Shown 15 443102 5 Nut 1 4 20 Hex 16 446130 2 Lockwasher 1 4 Hvy 17 471214 2 Grease Fitting 18 400192 1 Screw 5 16 18 x 1 1 2 Hex Head 19 443106 4 Nut 5 16 18 Hex 20 400190 1 Screw 5 16 18 x 1 1 4 Hex Head 21 1002606
53. 4718 2 Locknut 5 16 18 Center 12 361005 3 Bolt M8 1 25 x 25mm 13 446136 13 Lockwasher 5 16 Hvy 14 400108 2 Screw 1 4 20 x 3 4 Hex Head 15 446130 6 Lockwasher 1 4 Heavy 16 443102 2 Nut 1 4 20 Hex 17 400106 4 Screw 5 16 18 x 5 8 Hex Head 18 443106 1 Nut 5 16 Hex 19 452006 5 Flat Washer 5 16 20 457016 6 Washer 5 16 x 1 16 21 400186 8 Screw 5 16 18 x 3 4 Hex Head 67043 1601 3969 units updated with 4123033 Muffler Kit and 4124824 Stay Bar Kit gt Change from previous revision 65 Serial No 67043 All e 19 1 Diesel Engine Exhaust Diesel Engine TRI KING Kan 9C X K Seb IN FM SX E AY Zu Bd CEZ iD ej cx LAA KE V N S 4 o 66 TRI KING Item Part No Qty Description Serial Numbers Notes 1 4130755 1 Bracket Muffler 2 4130753 1 Bracket Muffler 3 441602 2 Carriage Bolt 5 16 18 x 3 4 4 445795 2 Nut 5 16 18 Spiralock Flange 5 4121007 7 1 Bracket Muffler 6 361005 1 Screw M8 1 25 x 25 mm Hex Head 7 363586 1 Screw M8 1 25 x 20 mm Hex Head 8 446136 10 Lockwasher 5 16 Heavy 9 550383 2 Bolt Starter Included with Engine 10 550398 2 Nut Included with Engine 11 550409 2 Washer Spring Included with Engine 12 550376 1 Bolt Included with Engine 13 553934 1 Hook Engine Included with Engine 14 1002033 2 Exhaust Clamp 15 4121920 1 Muffler 16 553020 1 Gasket
54. 5 16 18 Hex 20 443110 2 Nut 3 8 16 Hex 21 1001258 7 1 Crank Bottom 22 463040 1 Key 1 4 x 1 1 4 Woodruff 23 1001259 7 1 Lift Top Crank 24 415519 1 Screw 5 16 18 x 3 8 Set 25 444780 1 Locknut 1 2 20 26 5000183 1 Limit Switch Reference SW4 27 5000184 1 Operator Head 28 402132 2 Screw 10 24 x 1 3 4 Round Head 29 446118 2 Lockwasher 10 Hvy 30 444310 2 Nut 10 24 Hex 31 364694 1 Cable Connector 32 3001078 1 Actuator Head 33 3002430 2 Pin 34 400272 2 Screw 3 8 16 x 2 1 4 Hex Head 35 444762 2 Locknut 3 8 16 Center gt Change from previous revision 91 TRI KING 30 1 Reels Serial No All Bedknife Backing Bedknife Rear Roller Assembly VV V V V Product Size In No of Bedknife Rear Roller Location Reel Mower Bedknife l j z m ER Number Inches Blades Backing Complete Tube Shaft Left Center Right Part No Frame 67115 26 7 554284 5000616 132639 5002831 3003415 v 5002088 1001643 67116 v 5002087 1001643 67123 v 5002089 1001642 67124 30 7 503550 5000617 132640 5002832 3003414 v 5002090 1001642 67125 v 5002089 1001642 Change from previous revision 92 TRI KING 31 1 Roller Brackets and Skids Serial No All 20 21 Item Part No Qtv Description Serial Numbers Notes 1 REF 1 Rear Roller 2 3005156 2 Wear Sleeve
55. 58 1 Left Pivot Arm 67114 Only 5 4113755 1 Left Pivot Arm 67123 Only 6 400260 2 Screw 3 8 16 x 7 8 Hex Head 7 446142 AR Lockwasher 3 8 Hvy 8 364781 2 Retainer Washer 9 471214 2 Grease Fitting 10 443118 AR Nut 1 2 13 Hex 11 2811280 1 R H Lift Arm Includes 15 8 28 67115 12 2811281 1 L H Lift Arm Includes 15 amp 28 67114 13 2811278 1 R H Lift Arm Includes 15 amp 25 28 67124 14 2811279 1 L H Lift Arm Includes 15 amp 25 28 67123 15 3007694 2 7 Bushing 16 400262 AR Screw 3 8 16 x 1 Hex Head 17 441904 2 Screw 1 2 13 x 10 Full Thread Hex 18 364157 AR Spring 19 3007908 AR Plug 20 364160 AR Shackle 21 3004065 2 Lift Chain 22 1001854 4 Shackle 23 471214 2 Grease Fitting 24 3005219 2 Bracket 67123 67124 amp 67125 Only 25 3003041 2 Shaft 67123 67124 8 67125 Only 26 400272 2 Screw 3 6 16 x 2 1 4 Hex Hd 67123 67124 8 67125 Only 27 444762 2 Locknut 3 8 16 67123 67124 8 67125 Only 28 361947 2 Decal Mower Removal 29 2811128 1 Plate Spring Mounting 67114 67115 amp 67116 Only 29 2811127 1 Plate Spring Mounting 67123 67124 8 67125 Only 30 452012 2 Washer 1 2 gt Change from previous revision 99 TRI KING 35 1 Down Pressure Kit an Optional Kit kb a 10 L NG ia A 13 pe Bn Da al Item Part No Qty Description Serial Numbers Notes 1002588 1 Down Pressure Kit 1 400268 2 Screw 3 8 16 x 1 3 4 2 366974
56. 6 Nm in Ib 3 05 27 4 07 36 7 87 69 10 5 93 11 3 102 15 0 133 13 2 117 17 6 156 6 8 60 M8 Nm in Ib 7 41 65 9 98 88 19 1 69 25 5 226 27 3 241 36 5 323 32 0 283 42 6 377 17 0 150 M10 Nm ft lb 14 7 11 19 6 14 37 8 29 50 5 37 54 1 40 72 2 53 63 3 46 84 4 62 33 9 25 M12 Nm ft lb 25 6 19 34 1 25 66 0 48 88 0 65 94 5 70 125 92 110 81 147 108 61 0 45 M14 Nm ft lb 40 8 30 54 3 40 105 77 140 103 150 110 200 147 175 129 234 172 94 9 70 3 21 SPECIFIC TORQUE 1 Tie rod ball joints 2 30 35 ft Ib 41 47 Nm 4 Steering wheel nut 30 40 ft Ib 41 51 Nm 2 Engine drain plugs 22 ft Ib 30 Nm 5 Wheel hardware 65 85 ft Ib 88 116 Nm 3 Steering ball joints 50 55 ft Ib 68 75 Nm 16 4 1 GENERAL MAINTENANCE 4 A WARNING Before vou clean adjust or repair this equipment disengage all drives lower implements to the ground engage parking brake stop engine and remove kev from ignition switch to prevent injuries Make sure the tractor is parked on a solid and level surface Never work on a tractor that is supported oniv bv the jack Alwavs use jack stands 1 Adjustment and maintenance should alwavs be per formed by a qualified technician If proper adjustments cannot be made contact an Authorized Jacobsen Dealer 2 Inspect the equipment on a regular basis establish a maintenan
57. 7 1 Lift Pedal 22 3003474 1 Pedal Grip 23 453017 1 Flat Washer 1 2 24 460028 1 Cotter Pin 1 8 x 1 25 400120 2 Screw 1 4 20 x 2 Hex Head Gas 25 400118 2 Screw 1 4 20 x 1 3 4 Hex Head Diesel 26 444708 4 Locknut 1 4 20 Center 27 3003035 1 Pin 28 461418 1 Roll Pin 1 4 20 x 3 1 2 29 460335 1 Spring Clip Pin 1 8 30 3004679 2 Hood Centering Bracket 31 400112 2 Screw 1 4 20 x 1 Hex Head 32 452004 5 Flat Washer 1 4 33 1001176 7 1 Tab Spring Mount 34 400264 2 Screw 3 8 16 x 1 1 4 Hex Head 35 446142 4 Lockwasher 3 8 Hvy 36 443110 4 Nut 3 8 16 Hex 37 3002630 7 1 Hose Bracket 38 452006 2 Flat Washer 3 8 gt Change from previous revision 89 TRI KING 29 1 Rear Lift Arm Serial No All 90 TRI KING Item Part No Qty Description Serial Numbers Notes 1 1001271 7 1 Rear Lift Arm 2 471216 1 Grease Fitting 3 364149 7 1 Extension Spring 4 452008 1 Flat Washer 3 8 5 446142 1 Lockwasher 3 8 Hvy 6 400262 1 Screw 3 8 16 x 1 Hex Head 7 3003754 1 JBolt 8 3001905 7 2 Plate 9 1000956 7 1 Chain 10 443820 1 Nut 1 2 20 Jam 11 364234 1 Rod End 12 3006409 2 Bolt 3 8 16 x 1 1 2 Grade 8 13 445799 2 Locknut 3 8 16 Center 14 2809741 1 Pivot Pin 15 460096 1 Cotter Pin 5 16 x 1 3 4 16 400188 1 Screw 5 16 18 x 1 Hex Head 17 446136 1 Lockwasher 5 16 Hvy 18 452006 3 Flat Washer 5 16 19 443106 1 Nut
58. 84 27 1 EE Reel Hydraulics sert aaa 86 KN E Reel E E 88 72 A Rear Lift Arm iieri iue iei a 90 CH E KEE Kala NAN NA Ee 92 CH PAA NAA AAP RET Roller Brackets and Skids eese 93 EE Reel Bearing Housing aa 94 33 EE Shields and Center Pivot Arm ssmsssennnnzznnnnnznznnznenznzznnnanzznanzzmnnzn 96 A A AN Side Pivot and Lift Arms ssennnnnnnznnnnnzznnnnzzznnnzznnnnzznnnnnzznanzzmmnz 98 BB i a AA AA Down Pressure Kit s ss sernnnnnnzznnnnnananznnzanananzznznnnnanzznnnnnnnnzznonn 100 SGA mE Reel Pump aaa 101 ky is a i AA Reel lC E 102 xm DET AA GE Traction PUMP gt JPPPPIIEPPFEEFFFEPFEPEPEEREFEFFETFEREPERFEREFERPESEREEPEEEERETTEEREFEFSEFEELEELEEPEER 104 KC SWD VAV i i aw a Bi P AOI BAR PA Brake Calipers GK E EE Electrical Schematics s ssseensenenzznnnnnzznnnnnzznanzmnnanzzmnnnnznnnnzmnnna 108 BON EE Hydraulic Schematic cessere esee eene nennen 110 EE O Ring Chart EE 112 World Class Qualitv Performance And Support Equipment from Jacobsen is built to exacting standards ensured bv ISO 9001 and ISO 14001 ISO registration at all of our manufacturing locations JACOBSEN A worldwide dealer network and factory trained 9001 technicians backed by Textron Parts Xpress provide reliable high quality product support JACOBSEN BOBCAT BUNTON CUSHMAN ZGO JACOBSZA
59. 88 5002490 5002489 5002491 Lapping Compound One 10 Pound Pail of 80 Grit One 25 Pound Pail of 80 Grit One 10 Pound Pail of 120 Grit One 25 Pound Pail of 120 Grit 365422 5001581 Specialty Compound 5 3 Ounce Tube of Electrical Insulating Gel 14 Ounce Can of Lubriplate Multi Lube A 5003102 5003103 5003105 5003104 4115976 4115977 5003106 Biodegradable Hvdraulic Fluid One 55 Gallon Drum Jacobsen GreensCare 68 One 5 Gallon Pail Jacobsen GreensCare 68 One 55 Gallon Drum Jacobsen GreensCare 46 One 5 Gallon Pail Jacobsen GreensCare 46 One 55 Gallon Drum Jacobsen GreensCare 32 One 5 Gallon Pail Jacobsen Greens Care 32 Twenty Four 14 Ounce Tube Greens Care Grease 5002452 5002453 5002454 O Ring Kit SAE O Ring Boss 3 32 2 Tube O D Common O Ring Kit O Ring Face Seal ORFS 4 24 ORS Tube Size Right Start Kit for New Machines See your local Jacobsen Dealer On Time Maintenance Kit See your local Jacobsen Dealer Refer to the Operator s manual or the Parts amp Maintenance Manual for the correct hydraulic oil requirements for your machine Jacobsen offers a High Usage Parts Catalog illustrating commonly used Parts through easy to read line Drawings See your local Jacobsen Dealer for a copy TRI KING 43 1 O Ring Chart Serial No All ii MM x i X X W X W X W X O Ring Face TL O Ring B W f Seal Size Dash Size O Ring P
60. 9 3003544 L 39 3003590 e 31 3003594 nn 31 3003606 AA 31 2009611 Himasin 95 3003665 e 75 3003748 gn rcx es 33 300374955 decem 33 INDEX 3003754 91 3008600 59 353008 59 364781 99 30037964 51 3009193 47 S358914 45 55 365106 52 53 3003928 35 37 3010139 33 354077 59 365956 31 30039698 33 3010485 55 354080 79 81 85 365995 ned 95 30040695 99 303567 ess 33 354989 43 966418 59 3004182 7 79 81 306828 95 355084 59 366526 49 51 3004187 61 69 307374 77 89 355174 i 69 366653 LL 93 3004189 95 319755 ms 6 S358949 59 366781 41 3004207 31 31991 Jaha 71 360111 45 55 366790 L 55 3004253 78 325822 75 360343 33 366827 97 3004256 Ta 326112 78 861001 63 366974 100 3004333
61. E 20W or SAE 10W30 10W40 Below 32 0 C SAE10W or SAE 10W30 10W40 Gas Engine Perform initial oil change after the first 8 hours of operation Change oil every 50 hours thereafter See the engine manufacturer s Owners s Manual for detailed service information After adding or changing oil start and run engine at idle with all drives disengaged for 30 seconds Shut engine off Wait 30 seconds and check oil level Add oil to bring up to FULL mark on dipstick Use only engine oils with API classification SF SG SH Above 40 F 5 C SAE 30W 0 to 40 F 18 to 5 C SAE 5W30 or SAE 10W30 4 4 GAS ENGINE AIR FILTER Diesel Engine Dipstick Safe Operating Range SSS aaa mm Figure 4A Gas Engine Dipstick Figure 4B 1 Remove and service the foam pre cleaner A every 25 hours Replace if dirty or damaged To service pre cleaner wash in a liquid detergent and water Squeeze dry in a clean cloth Saturate in clean engine oil and squeeze out excess oil in a clean absorbent cloth 2 Replace the air cleaner cartridge B every 100 hours more often when operating in dusty conditions Note Do not use petroleum solvents such as kerosene to clean cartridge Do not use pressurized air to clean cartridge See the engine manufacturer s Owners s Manual for detailed service information 18 Figure 4C 4 5 DIESEL AIR FILTER MAINTENANCE 4 Check the service in
62. Exhaust Included with Engine 17 594331 4 Bolt Muffler Included with Engine 18 452006 6 Flat Washer 5 16 19 400264 1 Screw 3 8 16 x 1 1 4 Hex Head 20 452008 2 Flat Washer 3 8 21 446142 1 Lockwasher 3 8 Heavy 22 444762 3 Locknut 3 8 16 Center 23 4123003 1 Pipe Exhaust 24 4130756 1 Stay Bar Engine 25 4124806 2 Mount Bonded Tube Isolator 26 319755 2 Washer 27 400270 1 Screw 3 8 16 x 2 Hex Head 28 441630 1 Carriage Bolt 3 8 16 x 2 29 4130757 1 Bracket Tailpipe 30 400186 2 Screw 5 16 18 x 7 8 Hex Head 67043 1601 3969 units updated with 4123033 Muffler Kit and 4124824 Stay Bar Kit gt Change from previous revision 67 TRI KING 20 1 Radiator Installation Diesel Engine Serial No 67043 1601 4995 68 TRI KING Item Part No Qtv Description Serial Numbers Notes 1 554896 1 Radiator 2 1002101 7 1 Front Shroud 3 5001666 1 Rear Shroud 4 355174 8 Bolt M6 1 x 12mm 5 446130 10 Lockwasher 1 4 Hvy 6 452004 8 Flat Washer 1 4 7 1001964 7 7 Front Slide Shroud 8 3004187 AR Weather Strip 9 557578 1 Lower Hose 10 557563 1 Hose Clamp 11 554244 2 Bolt 12 553887 4 Cup Washer 13 553886 2 Cushion 14 452008 AR Flat Washer 3 8 15 553859 2 Snap Pin 16 554241 1 Upper Hose 17 554083 3 Hose Clamp 18 2810662 1 Radiator Support 19 3006127 1 Iso Mount Radiator 20 REF 1 Bracket Solenoid See 10 1 21 443102 2
63. G 9 1 Fuel Control Gas Engine Serial No 67042 All Throttle Cable Choke Cable 48 TRI KING Item Part No Qty Description Serial Numbers Notes 1 400186 1 Screw 5 16 x 7 8 Hex Head 2 446136 1 Lockwasher 5 16 Hvy 3 443106 1 Nut 5 16 18 Hex 4 443102 1 Nut 1 4 20 Hex 5 366526 2 Hose Clamp 6 554748 1 Fuel Line Cut to 76 7 3003523 1 Negative Battery Cable 8 3004965 1 Positive Battery Cable 9 473142 14 Nylon Tie 10 447010 1 Star Washer 1 4 11 3004539 1 Conduit 12 131905 1 Starter Solenoid Reference K2 13 361064 1 Hose Clamp 14 403912 2 Screw 10 24 x 5 8 Truss Head 15 446118 2 Lockwasher 10 Hvy 16 444310 2 Nut 10 24 Hex 17 400108 2 Screw 1 4 20 x 3 4 Hex 18 446130 2 Lockwasher 1 4 Hvy 19 443102 2 Nut 1 4 20 Hex 20 400112 1 Screw 1 4 20 x 1 Hex Head 21 3001307 4 Relay Reference K3 K4 K7 and K8 22 447006 2 Lockwasher 10 External Tooth 23 443108 2 Nut 5 16 24 Hex 24 444312 2 Nut 10 32 Hex 25 gt Change from previous revision 49 TRI KING 10 1 Fuel Control Diesel Engine Serial No 67043 All Engine Z To Throttle NEP 8 9 Control Lever a 13 3 mi OR 8 To Motor a 9 Gs Tr 32 50 TRI KING Item Part No Qty Description Serial Numbers Notes 1 345671 1 Clamp 2 2810088 1 Bracket Solenoid 3 REF 1 Throttle Cable See 5 1 4 2810546 1 Rod Solenoid 5 443104 1 Nut 1
64. KING Item Part No Qty Description Serial Numbers Notes A 5002657 1 Seal Kit Includes 6 10 18 21 24 26 amp 28 B 503502 1 Relief Cap Kit Includes 20 amp 21 C 503503 1 Relief Valve Kit Includes 19 23 D 503504 1 Valve Stem Kit Includes 28 30 5 5001442 4 Snap Ring 6 555822 1 O Ring Included in A 7 5001443 1 Driveshaft 8 5001444 1 Lee Plug 9 5001445 2 Gear 1 3 8 Wide 10 N S 1 00050 Silver Gasket Included in A 10 N S 1 00100 Amber Gasket Included in A 10 N S 1 00075 Gold Gasket Included in A 11 5001446 4 Sleeve Bearing 12 5001447 1 Idler Shaft 13 5001448 1 Stator 14 555828 4 Screw 1 4 20 15 5001449 2 Alignment Pin 16 5001450 1 Shipping Plug 17 5001451 1 Shipping Plug 18 555830 1 Snap Ring Included in A 19 N S 1 Adjustment Screw Included in C 20 N S 1 Cap Included in B and C 21 N S 1 Copper Gasket Included in A B and C 22 N S 1 Spring Included in C 23 N S 2 Poppet Included in C 24 5002141 1 O Ring Included in A 25 N S 1 Steel Ball 26 555836 1 O Ring Included in A 27 2501165 1 Valve Plate 28 555833 2 O Ring Included in A and D 29 N S 1 Valve Stem Included in D 30 N S 1 Shear Pin Included in D 31 N S 4 Screw 1 4 20 32 5001441 1 Shear Pin gt Change from previous revision 103 TRI KING
65. MV M M V M M M VM TRI KING Item Part No Qty Description Serial Numbers Notes 1 2810411 1 Left Foot Rest 2 2810412 1 Right Foot Rest Gas 2 2810413 1 Right Foot Rest Diesel 3 400260 12 Screw 3 8 16 x 7 8 Hex Head 4 445796 12 Nut 3 8 16 Spiralock Flange 5 3002803 1 Left Hand Transition 6 3002804 1 Right Hand Transition 7 403770 14 Screw 5 16 18 x 3 4 Flanged Head 8 445795 18 Nut 5 16 18 Spiralock Flange 9 5002647 1 Seat Pan Gas 9 5001665 1 Seat Pan Diesel 10 3003749 2 Edging 11 400124 1 Screw 1 4 20 x 2 1 2 Hex Head 12 452004 4 Flat Washer 1 4 13 444708 2 Locknut 1 4 20 Center 14 303567 1 Grommet 15 446142 4 Lockwasher 3 8 Hvy 16 2810061 1 Right Footrest Pad 17 2810062 1 Left Footrest Pad 18 400188 7 Screw 5 16 18 x 1 Hex Head 19 403910 3 Screw 10 24 x 1 2 Truss Head 20 1001758 1 Rubber Latch 21 3003748 2 Edging 22 440134 2 Carriage Bolt 3 8 16 x 3 23 3010139 1 Bracket Gas Engine Remote Drain Gas 24 443110 10 Nut 3 8 16 Hex 25 400126 1 Screw 1 4 20 Hex Head 26 452008 12 Flat Washer 3 8 27 3003968 1 Filter Cover 28 360343 1 Hose Clamp 29 2810021 1 Right Hood Gas 29 2810029 1 Right Hood Diesel 30 2810018 1 Left Hood Gas 30 2810018 1 Left Hood Diesel 31 2810064 1 Pivot Bracket 32 2811139 2 Shim 33 441676 2 Carriage Bolt 3 8 16 x 1 1 4 34 453011 2 Flat Washer 3 8 35 2811495 2 Pivot Link 36 400408 4 Screw 1 2 13 x 1 1 2 Hex Head 37 452012 8 Flat Washer 1
66. TERY When connecting jumper cables 1 2 Stop the engine on the vehicle with a good battery Connect RED jumper cable to the positive terminal on the good battery and to the positive terminal on the discharged battery Connect the BLACK jumper cable from the negative terminal on the good battery to the frame of the tractor with the discharged battery After cables have been connected start the engine on the vehicle with the good battery then start the tractor A WARNING Charge battery in a well ventilated area Batteries generate explosive gases To prevent an explosion keep any device that may create sparks or flames away from the battery To prevent injury stand away from battery when the charger is turned on A damaged battery could explode 1 Refer to Section 4 8 Read the Battery and Chargers manual for specific instructions 20 Whenever possible remove the battery from the tractor before charging If battery is not sealed check that the electrolyte covers the plates in all the cells Make sure the charger is Off Then connect the charger to the battery terminals as specified in the charger s manual Always turn the charger Off before disconnecting charger from the battery terminals 4 11 HVDRAULIC HOSES MAINTENANCE 4 44 WARNING To prevent serious injury from hot high pressure oil never use your hands to check for oil leaks use paper or
67. aga Jt O Ring Boss W O Hlng Face Jt O Ring Boss Seal Size Dash Size Seal Size Dash Size w x ua w m X M ae O Ring Fi TT C O Ring N M Woy i i Ri t O Ring Face T T T O Ring Boss NA d O Ring E o O Ring Face I T TH O Ring Not 4 l Seal Size ing Face Needed d Seal Size O Ring Face Dash Size f Seal Size O Ring Face Needed A Seal Size d eede Seal Size Seal Size x FE x w Dm W W W X W X W X Y O Ring Face JT O Ring Face O Ring Face T O Ring Face O Ring Face T T iE O Ring Face Seal Size Seal Size Seal Size Seal Size Seal Size O Ring Face Seal Size Seal Size w CEE x ur 3n w IEX W X Y WX O Ring Face JT O Ring Face W X Y TL Seal Size Seal Size O Ring Face T T T O Ring Face O Ring Face O Ring Face Seal Size O Ring Boss Seal Size Seal Size SeakSize Dash Size W W W X W X W O Ring Face IE O Ring Face Y W X V O Ring Face I O Ring Not Seal Size Seal Size X Seal Size Needed O Ring Face T T T O Ring Face Seal Size O Ring Face Seal Size Seal Size W X Y Z O Ring Face T O Ring Face W Seal Size Seal Size O Ring Face O Ring Face Seal Size Seal Size 112 TRI KING E Ee Adapter Tvpe W O Ring X O Ring Y O Ring Z O Ring 339972 4 4 Straight Adapter 339908 339896 339974 4 6 Straight Adapter 339908 339897 339979 6 6 Straight Adapter 339909 339897 339980 6 8 Straight Adapter 339909 339898 339983 8 6 Straight Adapter 339910 339897 339989 10 10 Strai
68. al when inhaled NEVER operate an engine without proper ventilation 416 TIRES To protect from carbon monoxide poisoning inspect the complete exhaust system regularly and always replace a defective muffler If you notice a change in the color or sound of the exhaust stop the engine immediately Identifv the problem and have the svstem repaired Torque all exhaust manifold hardware evenly Tighten or replace exhaust clamps 1 Keep tires properlv inflated to prolong tire life Check inflation pressure while the tires are cool Inspect tread wear 6 Check the pressure with an accurate low pressure tire gauge 22 7 Keep tires inflated to Front 10 12 psi 69 83 kPa Rear 8 10 psi 55 69 kPa A CAUTION Unless you have the proper training tools and experience DO NOT attempt to mount a tire on a rim Improper mounting can produce an explosion which may result in serious injury 4 17 WHEEL MOUNTING PROCEDURE MAINTENANCE 4 A WARNING Make sure the tractor is parked on a solid and level surface Never work on a tractor that is supported oniv bv the jack Alwavs use jack stands If only the front or rear of the tractor is raised place chocks in front of and behind the wheels that are not raised 4 18 CARE AND CLEANING 1 Remove dirt grease and oil from stud thread Do not lubricate threads 2 Position wheel on hub and inspect to insure full contact bet
69. all drives and engage parking brake before starting the engine motor Start the engine only when sitting in operator s seat never while standing beside the unit Equipment must comply with the latest federal state and local requirements when driven or transported on public roads Watch out for traffic when crossing or operating on or near roads Local regulations may restrict the age of the operator Never use your hands to search for oil leaks Hydraulic fluid under pressure can penetrate the skin and cause serious injury Operate the machine up and down the face of the slopes vertically not across the face horizontally To prevent tipping or loss of control do not start or stop suddenly on slopes Reduce speed when making sharp turns Use caution when changing directions Always use the seat belt when operating tractors equipped with a ROPS Never use a seat belt when operating tractors without a ROPS Keep legs arms and body inside compartment while the vehicle is in motion the seating This machine is to be operated and maintained as specified in this manual and is intended for the professional maintenance of specialized turf grasses It is not intended for use on rough terrain or long grasses SAFETY 1 1 2 IMPORTANT SAFETY NOTES A This safetv alert svmbol is used to alert vou to potential hazards DANGER Indicates an imminently hazardous situation which if not avoided WILL result in death or serio
70. ananana naaawa 95 4128725 95 3007694 99 346006 57 65 364328 100 4130752 53 3007908 99 346361 75 364501 A i Ee 63 4130753 67 3008359 93 346771 ee 45 304694 aaa 91 4130754 7 63 30083960 93 347935 100 364703 73 4130755 67 3008433 41 352204 45 364774 41 73 4130756 67 3008482 45 55 SE AT B6A7T77 L 97 MISO7S7 67 4137139 55 4138501 55 41394930 37 41394501 aa 2 37 4140149 ne 47 4140788 71 4140846 71 4141024 63 4141036 71 41412966 31 4141392 senes 71 4143350 63 241492 EEN 71 M15OA17 eeeees 71 A1 DOAT18 ee 71 4150598 kin 71 50000939 41 5000183 91 5000184 91 5000436 59 5000440 59 5000441 59 5000616 92 5000617 92 5000912 738
71. arged battery Tri King 1800G Tri King 1900D 22 A ADVERTENCIA 1 Leer el manual del operador No permitir que personas no capacitadas para ello usen la maquina 2 Mantenae los escudos en su lugar y la tornilleria debidamente fijada 3 Antes de limpiar ajustar o reparar este equipo desengranar todas los mandos aplicar el freno de estacionamiento y apagar el motor 4 Mantener las manos los pies y la ropa alejados de las piezas en movimiento 5 No viajar como pasajeros ni llevar pasajeros en maquinas sin asiento para ellos 6 Mantener a las demas personas alejadas 7 Si no sabe leer ingles solicitarle a otra persona que le lea y explique el contenido de las etiquetas y del manual de la maquina 11 27 1 S i Diesel Units THIS RADIATOR CONTAINS ANTI FREEZE PROTECTED TO 26 F 32 C Mix equal parts of clean water and a premium quality ethylene glycol based anti freeze to maintain the boil over rust and corrosion protection Drain and discard coolant yearly Read manual for additional instructions 17 30 TRI KING A WARNING rae KE Feed mapua paos operating mas Nag FUSE PANEL x 2 i T KN GAGES Ca E ji E 10 Se i EN Ka B ERA C 8 D 12 14 16 Item Part No Qty
72. ce schedule and keep detailed records a Keep the equipment clean 4 2 ENGINE b Keep all moving parts properly adjusted and lubri cated c Replace worn or damaged parts before operating the machine d Keep all fluids at their proper levels e Keep shields in place and all hardware securely fastened f Keep tires properly inflated 3 Long hair jewelry or loose fitting clothing may get tangled in moving parts 4 Use the illustrations in the Parts Catalog as reference for the disassembly and reassembly of components 5 Recycle or dispose of all hazardous materials batteries fuel lubricants anti freeze etc according to local state or federal regulations IMPORTANT A separate Engine Manual prepared by the engine manufacturer is supplied with this tractor Read the engine manual carefully until you are familiar with the operation and maintenance of the engine Proper attention to the engine manufacturer s directions will assure maximum service life of the engine To order replacement engine manuals contact the engine manufacturer The proper break in of a new engine can make a considerable difference to the performance and life of the engine Note The tractor is designed to operate and cut most efficiently at the preset governor setting Do not change the engine governor settings or overspeed the engine During the break in period Jacobsen recommends the following Diesel Engine 1 During
73. chematic Serial No All li Hi Nj Reel Motors ib Cice ce Filter Left Center Right Electric E C C Clutch Rear Mi Wheel Motor Tank 2 5 5 Gals in System 3WD Valve lt 5 Mb 2 Right e e B B1 Al At Wheel pa Motor A Left L Wheel Se T S Motor teering PB H T 6 Ws dh amp CH Cylinder LL bi E UN Engine z En Direct jg yp ee Steering Valve i Ed Drive Traction Pump n 3400 RPM T x l KA mA l i B P Filter Lift Cvlinder T 110 Fluids and Compounds 5001405 5001404 2500548 2500546 503409 503407 Hvdraulic Fluid Two 2 1 2 Gallon Container of ISO VG68 Oil One 5 Gallon Pail of ISO VG68 Oil Two 2 1 2 Gallon Container of 10W30 Oil One 5 Gallon Pail of 10W30 Oil Two 2 1 2 Gallon Container of ATF Fluid One 5 Gallon Pail of ATF Fluid 554600 554599 5000067 5000068 2 Cycle Oil Twenty Four 16 Ounce Plastic Container Twenty Four 8 Ounce Plastic Container Grease One 5 Gallon Pail OO Grease Twentv Four 8 Ounce Tube OO Grease 5003469 554598 2500789 546409 Paint 16 Ounce Gray Aerosol Six 12 Ounce Orange Aerosol Twelve 1 Quart Can Orange Two 1 Gallon Can Orange 50024
74. dicator daily If red band appears in the window C replace the element Do not remove the element for inspection or cleaning Unnecessary removal of the filter increases the risk of injecting dust and other impurities into the engine When service is required first clean the outside of the filter housing then remove the old element as gently as possible and discard 1 Carefully clean the inside of the filter housing without allowing dust into the air intake 2 Inspect the new element Do not use a damaged element and never use an incorrect element 3 Assemble the new element and make sure it seats properly Reset the indicator by depressing button D 4 6 FUEL 4 Reassemble cap making sure it seals completely around the filter housing Dust evacuator E must be facing down 5 Check all hoses and air ducts Tighten hose clamps Figure 4D Handle fuel with care it is highly flammable Use an approved container the spout must fit inside the fuel filler neck Avoid using cans and funnels to transfer fuel 44 WARNING Never remove the fuel cap from the fuel tank or add fuel when the engine is running or while the engine is hot Do not smoke when handling fuel Never fill or drain the fuel tank indoors Do not spill fuel and clean spilled fuel immediately Never handle or store fuel containers near an open flame or any device that may create sparks and ignite the fuel or fuel vapors Be sure
75. dure 23 Care and Cleaning Lena 23 Radiator ee 23 Backlapping Lena 24 Storage LL nn 25 Troubleshooting Generali i EET D 26 Maintenance amp Lubrication Charts General ira ANGIN Ta 27 Lubrication Chart L 27 Maintenance Charts en 28 Parts Catalog Table Of Contents nennen 29 This manual is designed for the Maintenance and Adjustment of this equipment Use the maintenance and adjustment instructions included in this manual and the operating instructions included in the Safetv and Operation Manual to service the machine The Safetv and Operation Manual must be kept in the pouch on the back of the seat at all times for reference bv the operator Copyright 2000 Textron Inc All rights reserved including the right to reproduce this material or portions thereof in any form LITHO IN U S A 5 2006 Suggested Stocking Guide To Keep your Equipment fully operational and productive Jacobsen suggests you maintain a stock of the more commoniv used maintenance items We have included part numbers for additional support materials and training aids To order anv of the following material O Overnight 2nd Day 1 Write your full name and complete address on your 3 Order by the quantity desired the part number and order form the description of the part 2 Explain where and how to make shipment 4 Send or bring the order to your authorized Jacobsen Q UPS Q Regular Mail Dealer Service Par
76. e 1900D Diesel Engine Make Briggs amp Stratton Make Kubota Model rrt Vanguard V Twin OHV Model eee D662 E Horsepower 18 hp 13 5 kW 3600 rpm Horsepower 18 5 hp 13 9 kW 3600 rpm Note Actual sustained horsepower will likely be lower than listed in specifications due to operating limitations and environmental factor Note Actual sustained horsepower will likely be lower than listed in specifications due to operating limitations and environmental factors Displacement 34 8 cu in 570 cc Displacement 40 03 cu in 656 cc Torque 26 ft Ibs 35 Nm 2600 rpm site tette 26 ft Ibs 35 Nm 2600 rpm Fuel Fuel Tvpe Unleaded Gasoline Typo ee No 2 Diesel Rating eene Min 85 Octane Rating Min Cetane rating 45 Capacity 6 5 U S Gal 24 6 liters Capacity 6 5 U S Gal 24 6 liters GOVEMOTr Fivweight Mechanical GOVEMOT Ball Tvpe Governor Lubrication Low Idle 1100 RPM Capacity 3 5 pints 1 6 liters High Idle 3400 RPM Type SAE 30W Lubrication API Classification SF SG SH Capacity 3 4 quarts 3 2 liter with filter Air Filter Replacable Dual Element Type SAE 20W SAE 30W Alterna
77. ed to properly and safely perform the job Only use accessories and attachments approved by Jacobsen Stay alert for holes in the terrain and other hidden hazards Inspect the area where the equipment will be used Pick up all the debris you can find before operating Beware of overhead obstructions low tree limbs electrical wires etc and also underground obstacles sprinklers pipes tree roots etc Enter a new area cautiously Stay alert for hidden hazards Never direct discharge of material toward bystanders nor allow anyone near the machine while in operation The owner operator can prevent and is responsible for injuries inflicted to themselves to bystanders and damage to property Do not carry passengers Keep bystanders and pets a safe distance away 11 12 13 14 15 16 17 18 19 20 21 22 23 24 Never operate equipment that is not in perfect working order or is without decals guards shields discharge deflectors or other protective devices securely fastened in place Never disconnect or bypass any switch Do not change the engine governor overspeed the engine setting or Carbon monoxide in the exhaust fumes can be fatal when inhaled Never operate the engine without proper ventilation or in an enclosed area Fuel is highly flammable handle with care Keep the engine clean Allow the engine to cool before storing and always remove the ignition key Disengage
78. edal travel in forward or reverse direction b Adjust 3WD switch H so contacts are open with traction pedal in neutral and contacts close with minimal pedal travel in forward direction 3 5 PARKING BRAKE SWITCHES O Figure 3C Loosen screws K and adjust both switches so contacts just close as the brake lever is moved to the engaged position then tighten screws 3 6 LIFT LIMIT SWITCH Figure 3D The lift limit switch must be adjusted so the reels stop turning before the cutting plane between the reel and ground reach 15 3 4 in 400 mm To adjust loosen screw L and adjust arm M m Di Figure 3E 3 ADJUSTMENTS 3 7 TRACTION PEDAL NEUTRAL 1 If the tractor creeps in either direction when the engine is running but the traction pedal is not depressed adjust spring tension so that the pedal always returns to neutral when released Note The tractor may creep when the hydraulic oil is cold Operate the tractor for 15 minutes before determining if adjustment is required 2 Use extreme caution when making this adjustment as the wheels will be off the ground and the engine will be running 3 Engage parking brake stop the engine open hoods then lubricate all linkage pivot points 4 Chock the rear wheel and place the front of the tractor on jackstands 5 Loosen all nuts N and adjust rear spring to position traction arm in
79. el Hydraulics aa a 86 71 Hy BA i AA NAA AA Reel Lift AA ala i oa 88 E JOE Rear LIAM ii i a b a b band di i ends 90 Cim i AA REGI GA ba innen 92 Ba a AA AA Roller Brackets and Skids eee 93 3271 iin aw a a Reel Bearing Housing aa 94 a RE Shields and Center Pivot Arm eese 96 24 1 5 nin NN pa at cabivadeta Side Pivot and Lift Arms sssennnennnnznnnnnzzannnzzznnnnzznzanznnnnnzznanzzmmnzz 98 ks DRE RUIT AMETE O AA Down Pressure Kit ssnennennnnzznnnnnananznnznnananzznzanananzznznnannnzznonn 100 Kk oy i IDIOT IU Reel Pump 101 RC ial De ee RB eae a AA TA AT Reel MO OT uic eii ss 102 KE EE Traction Pump aa 104 comp IWD Valv Det 106 UN Ag B PE Brake Cali pers ie ee cde ab einer AnG 107 Le o Electrical Schematics s ssseensenenzznznnnzznnnnnzznanzzmnnanzzmnnnzznnnnzmznz 108 KN PAA AA AA ERA Fe rin Ringo Fra dada Hydraulic Schematic Leserreise eese eee enne tn nnns 110 LM i i APA O RING Char EE 112 29 TRI KING 1 1 Decals Serial No All Diesel Units A WARNING Radiator is under pressure Remove cap slowly to avoid personal injury 19 20 9 KU 21 e RR SR x x Get j x x O a lt gt d NG o e e RS
80. el System 4 7 Fuel Filter R 4 7 Grease Fittings All L L L L 6 2 I Hydraulic Hoses and Tubes jet 4 11 Hydraulic Oil l A RS RE 4 12 III Hydraulic Oil Filter R R 4 13 Muffler and Exhaust 4 15 Radiator Screens I C AR 4 19 Tires I A 416 A Add or Adjust C Clean I Inspect L Lubricate R Replace AR As Required Indicates initial service for new machines Every 250 hours or yearly whichever comes first Inspect visible hoses and tubes for leaks or oil marks I Manual grease gun with NLGI Grade 2 Service Class LB II Engine Oil See Section 4 3 III Use Jacobsen GreensCare 68 Biodegradable fluid Capacity 5 gallons 19 Liters Order Part No 5003103 containing 5 gal 19 I pail or Part No 5003102 55 gal 208 Drum IV Capacity 3qt 2 8 50 50 water ethylene glycol mix 28 PARTS CATALOG 7 7 1 TABLE OF CONTENTS Ka AA aE AN ae Decals Eeer ee AA 2 WE Hood and Cowlings eese esent nennen nnns E AA LIU ML T Seat and Base m PR A ANA A Seat and Base LH D DE Dash Installation AA p AA AA T Instrument Panel uunnunansunnnannannnnnnnnannnnnnnnnannnnnnnnnannnnnnnnnannnnnnnnnnnnannen RT Hydro Control Linkage nuunsanseansonnnnnnnnnnnnnnnnunnnnnnnnnnnnnannnnnnnnn nennen Ta as it a de AA AA AA Front Motors and Brakes tO o US Parking Brake Neutral Start and 3WD Switches 46 p
81. emove key from ignition switch to prevent injuries 1 Always clean the grease fitting before and after lubricating 6 2 LUBRICATION CHART Lubricate with grease that meets or exceeds NLGI Grade 2 LB specifications Apply grease with a manual grease gun and fill slowly until grease begins to seep out Do not use compressed air guns Periodically apply a small amount of lithium based grease to the seat runners For smooth operation of all levers pivot points and other friction points that are not shown on the lubrication chart apply several drops of SAE 30 oil every 40 hours or as required Grease fittings A F every 50 hours and fittings G K every 100 hours gt c d PA o 2 i NG c UJ Jg o TO l m Est EN f c c gt il t mco Mower Pivot 3 Fittings Front Lift Arms 2 Fittings Crank Hub Hydraulic Cylinder Center Lift Arm Control Pedal Pivot 2 Fittings Steering Yoke Drive Shaft Bearings 2 Fittings Reel Bearings 6 Fittings Rollers As Required ACTION 27 6 MAINTENANCE amp LUBRICATION CHARTS 6 3 MAINTENANCE CHARTS Recommended Service and Lubrication Intervals Yearly See Lubricant Section Type Air Filter Diesel Air Filter Gas Battery Charge Belts Brake Cooling System Diesel Electrical System Engine Oil Diesel Engine Oil Gas Engine Oil Filter R R Fu
82. er Element 29 3003256 1 Adapter Beaded Tube 30 31 453011 2 Washer 3 8 Flat 32 1001503 1 Hydro Return Hose 33 1002263 1 L Traction Motor Drain Hose 34 1001487 1 R Traction Motor Drain Hose 35 340055 3 Adapter 90 36 339972 1 Adapter Straight 37 339989 1 Adapter Straight 38 339908 2 O Ring 4 ORFS 39 339910 2 O Ring 8 ORFS 40 339912 5 O Ring 10 ORFS gt Change from previous revision 79 TRI KING 25 1 Pump Suction and Return Hydraulics Diesel Engine Serial No 67043 All Rear View of Hydraulic Pump 80 TRI KING Item Part No Qty Description Serial Numbers Notes 1 1001372 1 Tube Filter to Pump 2 2809725 1 Tube Pump Return 3 3004182 1 Angle 4 400188 2 Screw 5 16 18 x 1 Hex Head 5 452006 2 Flat Washer 5 16 6 446136 2 Lockwasher 5 16 Hvy 7 443106 2 Nut 5 16 18 Hex 8 1001147 1 Tube Reel Motor Return 9 339963 1 ORS Bulkhead Locknut 10 3003218 1 Hose 11 108094 02 4 Clamp 12 345671 1 Hose Clamp 13 3003113 1 Hose 14 367458 4 Hose Clamp 15 3003115 1 Tube Suction 16 354080 3 Hose Clamp 17 3003114 1 Formed Hose 18 3003219 1 Hose Suction 19 473142 4 Nylon Tie 20 443810 2 Nut 3 8 16 Hex Jam 21 452008 2 Flat Washer 3 8 22 3003223 1 Drain Shield 23 444762 1 Locknut 3 8 16 Center 24 3004410 1 Spacer 25 361723 1 Rubber Stop 26 339900 1 O Ring 27 1001148 1 Filter 28 549597 1 e Filter Element 29 3
83. ght Adapter 339911 339899 340055 4 4 90 Adapter 339908 339896 340057 4 6 90 Adapter 339908 339897 340061 6 6 90 Adapter 339909 339897 340062 6 8 90 Adapter 339909 339898 340068 8 12 90 Adapter 339910 339900 340070 10 10 90 Adapter 339911 339899 340088 4 6 90 Adapter 339908 339897 340120 4 4 4 Swivel Run Tee 339908 339908 340121 6 6 6 Swivel Run Tee 339909 339909 340265 10 10 10 Straight Thread Run Tee 339911 339899 339911 340376 8 8 90 Swivel Adapter 339910 SAE Boss O Rings ORS Face Seal O Rings Dash Size Thread Size O Ring Dash Size Thread Size O Ring 4 7116 20 339896 4 9 16 18 339908 6 9 16 18 339897 6 11 16 16 339909 8 3 4 16 339898 8 13 16 16 339910 10 7 8 14 339899 10 1 14 339911 12 11 16 12 339900 12 1 3 16 12 339912 16 1 5 16 12 339901 16 17 16 12 339913 20 1 5 8 12 339902 20 111 16 12 339914 24 1 7 8 12 339903 24 2 12 339915 32 2 1 2 12 339904 gt Change from previous revision 113 1000956 7 91 1000970 57 63 1000978 75 1001010 41 1001129 7 55 1001132 39 1001134 75 1001147 79 81 1001148 77 79 81 1001176 7 89 1001258 7 91 1001259 7 91 1001271 7 91 1001311 75 1001354 738 100
84. her 7 16 gt Change from previous revision 57 TRI KING 15 1 Engine and Exhaust Gas Engine Serial No 67042 All aa 12 58 TRI KING Item Part No Qtv Description Serial Numbers Notes 1 1002804 1 Engine 2 5000440 Ile Oil Filter 3 5000441 1 Air Filter 4 5000436 1 0 Fuel Filter 5 N S 1 Adapter Remote 6 N S 2 7 Gasket 7 N S 4 Screw 8 N S 1 0 Plug 9 3008600 1 Oil Pressure Sender Reference SW3 10 452006 10 Flat Washer 5 16 11 446136 6 Lockwasher 5 16 Hvy 12 443106 4 Nut 5 16 18 Hex 13 3005472 1 Adapter Remote Base 14 443102 1 Nut 1 4 20 Hex 15 1002692 1 Muffler 16 3005920 1 Exhaust Pipe 17 1002033 1 Clamp 18 1003994 7 1 Heat Shield 19 1004022 2 Engine Oil Filter Hose 20 3005513 7 1 Bracket 21 358949 1 Adapter 90 22 3005172 7 1 Bracket 23 358949 1 Adapter 90 24 366418 2 Adapter Straight 25 3004933 1 Fitting 90 26 403770 2 Screw 5 16 18 x 3 4 Hex Flange 27 445795 2 Nut 5 16 18 Spiralock Flange 28 361028 1 Fitting 90 Street 29 3004427 1 Grommet 30 2000116 1 Stub Shaft 31 400192 2 Screw 5 16 18 x 1 1 2 Hex Head 32 400188 4 Screw 5 16 18 x 1 Hex Head 33 3005509 1 Adapter 907 Bulkhead 34 1002671 1 Tube Engine Oil Filter 35 2811340 1 Shield Heat Reflect 36 444306 1 Nut 8 32 Hex 37 353008 2 Fitting 38 453013 1 Washer 7 16 Flat 39 446148 1 Lockwasher 7 16 Hvy 40 40
85. ing Screw 21 3003517 2 Shoulder Bolt 22 3004370 2 Locknut 3 4 16 Thin Security 23 434031 2 Screw 1 4 20 x 3 4 Socket Head 24 364151 2 Wave Washer 25 472519 2 Plug 26 445718 2 Nut 5 8 18 Hex Stover Lock 27 400258 4 Screw 3 8 16 x 3 4 Hex Head 28 364282 1 Support Plate 29 306828 2 Washer 30 3003389 2 Housing Pivot Bushing 31 400446 2 Screw 1 2 20 x2 Hex Head 32 445789 2 Nut 1 2 20 Spiralock 33 458039 1 External Snap Ring 34 503684 1 Motor Coupler 35 3005890 4 Wheel Bolt 36 445684 AR Locknut 37 3007308 AR Screw 38 364148 1 Compression Spring gt Change from previous revision 95 TRI KING 33 1 Shields and Center Pivot Arm Serial No All NO GP ae Nag i Palit m p 11 N R Uo NAE E E eB Be X Ke 1 T BS dox d Li amp NG INI NS 96 sA 307 EBA KO dco Ka 1 a LO TRI KING Item Part No Qty Description Serial Numbers Notes 1 4113759 1 Center Pivot Arm 67116 Only 1 4113756 1 Center Pivot Arm 67125 Only 364140 2 7 Bushing 2 338561 1 Reel Pivot Bracket 3 338562 1 Reel Pivot Bracket 4 366827 2 Pivot Spacer 5 400442 2 Screw 1 2 20 x 1 1 2 Hex Head 6 452012 4 Flat Washer 1 2 7 445789 2 Nut 1 2 20 Spiralock Flange 8 3002379 2 Decal Tight 9 400264 2 Screw 3 8 16 x 1 1 4 Hex Head 10 453011 AR Washer 3 8 11 446142 12 Lockwasher Hvy 12 443110 6 Nu
86. ipment without the discharge deflector securelv fastened in place Bv following all instructions in this manual vou will prolong the life of vour machine and maintain its maximum efficiency Adjustments and maintenance should always be performed by a qualified technician If additional information or service is needed contact your Authorized Jacobsen Dealer who is kept informed of the latest methods to service this equipment and can provide prompt and efficient service Use of other than original or authorized Jacobsen parts and Accessories will void the warranty 2 SPECIFICATIONS 2 1 PRODUCT IDENTIFICATION 67042 una Tri King 1800G Tractor 3 WD 18 hp gasoline engine Without front lift arms mowers or battery 60Min Tri King 1900D Tractor 3 WD 18 5 hp diesel engine Without front lift arms mowers or battery Serial Number An identification plate like the one shown listing the serial number is attached to the frame of the JACOBSEN Textron Companv CHARLOTTE NC MADE IN U S A 67042 1601 B 4 2 tractor and is located to the Product EEC Sound re Vibration WS operator s left just behind the front Power Operator Ear Arms Body wheel motor Always provide the serial number of the unit when 67042 99 4 dba 83 7 dba 1 4 1 61 ordering replacement parts or 67043 101dba 87 dba 1 4 lt 0 08 requesting service information 2 2 ENGINE 1800G Gasoline Engin
87. is ENGAGED reel Switch is OFF backlap switch is OFF and the traction pedal is in neutral c Start the engine turn the mechanics key to BACKLAP then engage the reel switch If any of the reels turn adjust nut A to stop the reel Figure 4E 24 4 21 STORAGE MAINTENANCE 4 General 1 Wash the tractor thoroughly and lubricate Repair and paint damaged or exposed metal 2 Inspect the tractor tighten all hardware replace worn or damaged components Drain and refill radiator Clean the tires thoroughly and store the tractor so the load is off the tires If tractor is not on jack stands check tires at regular intervals and reinflate as necessary 5 Keep the machine and all its accessories clean dry and protected from the elements during storage Never store equipment near an open flame or spark which could ignite fuel or fuel vapors Battery 1 Remove clean and store battery in upright position in a cool dry place 2 Check and recharge battery every 60 to 90 days while in storage 3 Store batteries in a cool dry place To reduce the self discharge rate room temperature should not be above 80 F 27 C or fall below 20 F 7 C to prevent electrolyte from freezing Engine General 1 While the engine is warm remove the drain plug drain the oil from the crankcase and change oil filter Install drain plug and refill with fresh oil Let engine cool before starting 2
88. ision 83 TRI KING 26 2 Steering and Lift Hydraulics Serial No All Steering Valve Asm M Bottom View 84 TRI KING Item Part No Qty Description Serial Numbers Notes 1 1002939 2 Tube Steering Valve to Filter Gas 1 1002944 1 Tube Steering Valve to Filter Diesel 2 1002938 1 Tube Steering Valve to Pump Gas 2 2811063 1 Tube Steering Valve to Pump Diesel 3 364221 1 Clamp 4 400114 1 Screw 1 4 20 x 1 1 4 Hex Head 5 452004 2 Flat Washer 1 4 6 444708 1 Locknut 1 4 20 Center 7 1002942 1 Left Steering Hose 8 1002941 1 Right Steering Hose 9 354080 2 Hose Clamp 10 446136 1 Lockwasher 5 16 Hvy 11 443106 1 Nut 5 16 18 Hex 12 473142 4 Nylon Tie 13 339974 3 Adapter Straight 14 340057 2 Adapter 90 15 340061 4 Adapter 90 16 1002943 1 Lift Cylinder Hose Gas 16 1002940 1 Lift Cylinder Hose Diesel 17 1001500 1 Lift Cylinder Hose 18 1001502 1 Lift Valve Hose 19 1001501 1 Lift Valve Hose 20 339979 3 Adapter Straight 21 340088 1 Adapter 90 22 1001356 1 Lift Valve 5001419 Ile Seal Kit 23 122759 1 Hydraulic Cylinder 554331 1 Seal Kit 24 339909 3 O Ring 6 ORFS 25 339910 1 O Ring 10 ORFS gt Change from previous revision 85 TRI KING 27 1 Reel Hydraulics Serial No All 86 TRI KING Item Part No Qty Description Serial Numbers Notes 1 473142 8 Nylon Tie 2 400120 3 Screw 1 4 20 x2 Hex Hd 3 4
89. lockwise direction applving and releasing brake everv quarter turn until a definite snap over center action is achieved Repeat the test on the hill if required Note Over adjustment causes hard lever action but does not increase brake efficiencv Rear lift arm position is properlv adjusted when the rear mower bumpers are putting slight pressure against the underside of the foot rests Disconnect lift chain T from crank and adjust ball joint U as required 3 12 DOWN PRESSURE 1 Figure 3l Place mowers in the fixed mode Section 3 18 and lower the mowers onto a scale capable of weighing 250 Ib 113 kg The rear roller of the mower must rest on the scale To adjust pressure on rear mower loosen nuts V and adjust to obtain the desired pressure To adjust pressure on front mowers loosen nut W and adjust bolt X Minimum thread engagement should be 1 2 in 13 mm To maintain a consistent height of cut the down pressure should be adjusted evenly on all three mowers Jacobsen recommends the mower weight for Floating mode at 60 Ib 27 kg and for Fixed mode at 90 Ib 41 kg Figure 3J Figure 3K 11 3 ADJUSTMENTS 3 13 REEL TO BEDKNIFE Pre adjustment Check 1 Check the reel bearings for end play or radial play If there is any abnormal movement of the reel up and down or side to side adjust or replace component
90. neutral 3 8 TRACTION PEDAL FORWARD STOP Lock rear nuts and adjust front nuts N to maintain 3 8 in 9 mm of extension in spring O Start the engine and check for creep then repeat the process if necessary Figure 3F Loosen nuts P move the traction pedal to its maximum forward position Adjust screw Q until the head just touches the traction pedal arm Return traction pedal to neutral and turn screw Q out one full turn Tighten nuts P Important Screw Q must stop traction pedal before the internal stops in the hydrostatic transmission are contacted 3 9 LIFT LOWER PEDAL STOP Figure 3G Adjust bolts R and S to stop spool valve from hitting the intemal stops while maintaining the full stroke of the spool 10 Figure 3H 3 10 PARKING BRAKE 1 ADJUSTMENTS 3 Check linkage cables and pivots to ensure thev are operating smoothiv Park the tractor on a 30 slope 16 77 near the bottom of the hill with the front of the tractor facing downhill Engage the parking brake and stop the engine a The tractor should stay on the hill without creeping b If the brakes do not hold start the engine disengage the brake and drive to the bottom of the hill 3 11 REAR LIFT ARM 1 44 CAUTION DO NOT disengage the brakes with the engine off With parking brake disengaged turn adjusting knob in a c
91. ng height will range from 3 8 to 2 1 8 in 9 to 54 mm If a 3 in 76 mm grooved front roller is used the cutting height will range from 3 8 to 2 1 4 in 9 to 57 mm 3 16 CUTTING HEIGHT ADJUSTMENT To convert the mower from fixed to floating mode remove hardware H from each side of the three mower frames Install a front roller and store hardware H for future conversion to fixed mode To convert the mower from floating to fixed mode assemble hardware H as shown and remove the front roller or raise the roller Raise and lock the lift arms in transport mode For easier access to the height adjusters on the motor end of the front reels Jacobsen recommends raising the front end of the tractor just a few inches off the ground then being careful not to damage the hydraulic hoses tilt the front mowers 90 degrees and tether the mowers together On the rear mower center remove the pin and collar on the shaft and slide the mower backwards Always make the reel to bedknife adjustment Sections 3 13 and 3 14 before making the cutting height adjustment Select fixed or floating mode and convert the mower accordingly Loosen skid mounting hardware D Figure 3N then adjust the cutting height A special tool is provided with the mowers A 5 8 in socket and ratchet are required Tether Figure 3P 13 3 3 17 REMOVING THE CUTTING UNIT 1
92. nst the adjuster b Move the gauge to the other end of the reel and repeat Steps 4a and 4b Range of Cut Grooved Roller Solid Roller B N5 M 706 O N 07 M 8 Figure 3S Front Roller X Cutting Height Rear Roller lt S E P t CH Inches Millimeters Inches Millimeters E 3 8 3 4 10 19 3 8 5 8 10 16 RIM 3 4 1 1 4 19 32 5 8 1 1 8 16 29 S M 1 1 4 1 3 4 32 44 1 1 8 1 5 8 29 41 TIM 1 3 4 2 1 4 44 57 1 5 8 2 1 8 41 54 U N Figure 3T 15 3 ADJUSTMENTS 3 20 TORQUE SPECIFICATION CAUTION All torque values included in these charts are approximate and are for reference only Use of these torque values is at your sole risk Jacobsen is not responsible for any loss claim or damage arising from the use of these charts Extreme caution should always be used when using any torque value Jacobsen uses Grade 5 Plated bolts as standard unless otherwise noted For tightening plated bolts use the value given for lubricated AMERICAN NATIONAL STANDARD FASTENERS C 9 CO C9 SIZE UNITS GRADE 5 GRADE 8 SIZE UNITS GRADE 5 GRADE 8 Lubricated Dry Lubricated Dry Lubri Dry Lubri Dry cated cated 36 32 in Ib Nm u 20 2 3 E 7 16 14 ft lb Nm 37 50 1 50 67 8 53 71 8 70 94 9 8 32 in Ib Nm 24 2 7 30
93. ockwasher 5 16 Hvy 8 443106 10 Nut 5 16 Hex 9 440088 1 Carriage Bolt 5 16 18 x 1 3 4 10 3004410 2 Spacer 11 3003402 1 Seat Latch 12 443806 2 Nut 5 16 18 Hex Jam 13 4139430 1 Seat 14 523357 1 Seat Adjuster 15 523356 1 Seat Adjuster with Handle 16 4139450 1 e Switch Seat Reference SW6 17 5003769 1 Harness Seat 18 3001328 6 Screw 5 16 18 x 5 8 Wsh Head 19 3003928 1 Literature Pouch gt Change from previous revision 37 TRI KING 4 1 Dash Installation Serial No All Fuse Block a ee Part of Wire Harness 38 TRI KING Item Part No Qtv Description Serial Numbers Notes 1 1002264 7 1 Angle Bracket 2 441602 4 Carriage Bolt 5 16 18 x 3 4 3 1002898 1 Steering Valve 557738 Ile Seal Kit 502924 Ile Spring Kit 4 444718 4 Locknut 5 16 18 Center 5 362469 1 U Bolt Clamp 6 444754 4 Nut 5 16 24 Hex Lock 7 453009 2 Washer 5 16 Flat 8 444310 4 Nut 10 24 Hex 9 403914 4 Screw 10 24 x 3 4 Truss Head 10 446116 4 Lockwasher 10 11 403770 2 Screw 5 16 18 x 3 4 Hex Flange 12 3003540 7 1 Mounting Bracket 13 3002098 2 Latch 14 404016 4 Screw 1 4 20 x 5 8 Truss Head 15 3003468 2 Plastic Plate 16 2810209 1 Console Cover 17 452004 8 Flat Washer 1 4 18 446130 8 Lockwasher 1 4 Hvy 19 443102 8 Nut 1 4 20 Hex 20 3003541 2 Latch Bracket 21 441664 4 Screw 1 4 20 x 5 8 Round Head 22 2811364 1
94. ot Shown NS Optional Light Included in Product 69149 L2 Not Shown NS Optional Light Included in Product 69149 L3 See 5 1 164194 Oil Pressure Warning Light LA See 5 1 366751 Parking Brake Light M1 Not Shown NS Starter Motor Included in Engine R1 Not Shown NS Glow Plugs Diesel Units Only Included in Engine SW1 See 5 1 363961 Glow Plug Switch Diesel Units Only SW2 See 5 1 3001780 Reel Control JWD Switch SW3 See 15 1 3008600 Engine Oil Pressure Switch Gas Units SW3 Not Shown 554018 Engine Oil Pressure Switch Diesel Units SW4 See 29 1 5000183 Reel Limit Switch SW5 See 8 1 3007392 3WD Proximity Switch SW6 See 3 1 554390 Seat Switch 67042 1601 1891 67043 1601 4743 SW6 See 3 2 4139450 Seat Switch 67042 1892 amp Up 67043 4744 amp Up SW7 See 8 1 3007392 Neutral Proximity Switch SW8 See 8 1 3002056 Parking Brake Switch SW9 See 5 1 1001958 Ignition Switch SW10 See 5 1 1001010 Backlap Switch SW11 Not Shown NS Optional Light Switch Included in Product 69149 SW12 See 8 1 3002056 Parking Brake Light Switch U1 Not Shown NS Alternator Included in Enigne U2 See 5 1 162721 Volt Meter U3 See 5 1 162723 Hour Meter UA See 5 1 162720 Temperature Gauge Diesel Units Only U5 See 17 1 364901 Termperature Sender Diesel Units Only gt Change from previous revision 109 TRI KING 42 1 Hydraulic S
95. r actuated 2 5 WEIGHTS AND DIMENSIONS Dimensions Inches mm Weights eren Lbs kg Length ein 99 2519 67042 1800G Base Tractor No Reels 1266 574 Height er enge 51 5 1308 67043 1900D Base Tractor No Reels 1365 619 Width Wheel L nenennnnn 64 5 1638 2 6 ACCESSORIES 8 SUPPORT LITERATURE Contact your area Jacobsen Dealer for a complete listing of accessories and attachments A CAUTION Use of other than Jacobsen authorized parts and accessories may cause personal injury or damage to the equipment and will void the warranty Accesories Rollers Air Blow GUN aaa e aang JAC5098 Grooved Front Roller Steel for 26 in Reel 67731 Orange Touch up Paint 12 oz spray 554598 Grooved Front Roller Steel for 30 in Reel 67729 2 Post ROPS with Seat Belt 2500007 Solid Roller for 26 in Reel nen 132639 HOHER mu iiit eth dee dbi p 69149 Solid Roller for 30 in Reel nanan 132640 Arm Rest a e a A need 66156 Grooved Front Roller Scraper for 26 in Reel 69147 Grass Catchers for 26 in Heel 69151 Grooved Front Roller Scraper for 30 in Reel 69148 Grass Catchers for 30 in Reel 69150 Rear Roller Scraper for 26 in Reel 67909 600 RPM Reel Kit 1800G Units 5003061 Rear Roller Scraper for 30 in Reel 67910 600 RPM Reel Kit 1900D
96. reels will turn without the operator in the seat Carbon Monoxide in exhaust fumes can be fatal when inhaled never operate an engine without proper ventilation Turn nut A on the reel to be backlapped so the reel turns in reverse Adjust the reel speed to 100 150 RPM a Apply lapping compound with a long handle brush to high spots first then along entire length of the reel b Continue lapping and at the same time make a slight adjustment on the reel until there is a uniform clearance along the full length of the cutting edges c When the blades have been evenly honed tum adjusting nut A to neutral Carefully and thoroughly remove all lapping compound from reels and bedknife before running the reel in forward Check the reel and bedknife to determine if backlapping or grinding will restore the cutting edge If wear or damage is beyond the point where the cutting direction edges can be corrected by the lapping process they must d Disengage reel switch and turn backlap switch to be reground OFF To Backlap 4 Reset reel motors to forward rotation If reel speeds vary check nut A to insure it is turned completely to full forward rotation 1 Adjust reel to bedknife as described in Sections 3 13 and 3 14 2 Obtain and engage the mechanics backlap key 5 Remove and store the backlap key a Make absolutely certain your feet and clothing are far away from the reel b Make sure the parking brake
97. s as needed 44 CAUTION To prevent personal injury and damage to the cutting edges handle the reel with extreme care 2 Inspect the reel blades and bedknife to insure good sharp edges without bends or nicks a The cutting edges of the reel blades and bedknife must be sharp free of burrs and show no signs of rounding off b The bedknife and bedknife backing must be securely tightened The bedknife must be straight and sharp c A flat surface of 5 32 in 4 mm minimum must be maintained on the front face of the bedknife Use a standard flat file to dress the bedknife 3 If wear or damage is beyond the point where the reel or bedknife can be corrected by the lapping process they must be reground 4 Proper reel to bedknife adjustment is critical A gap of 0 001 to 0 003 0 025 to 0 076 mm must be 3 14 REEL TO BEDKNIFE ADJUSTMENT maintained across the entire length of the reel and bedknife 5 The reel must be parallel to the bedknife An improperly adjusted reel will lose its sharp edges prematurely and may result in serious damage to the reel and bedknife 6 Grass conditions will also affect the adjustment a Dry sparse conditions will require a wider gap to prevent heat buildup and damage to the reel and bedknife b High quality grass with a good moisture content requires a closer gap near zero if 5 32 in Figure 3L AT l TH bd Rotation
98. t 3 8 16 Hex 13 400260 6 Screw 3 8 16 x 7 8 Hex Head 14 471214 1 Grease Fitting 15 3002813 1 Reel Bumper Bracket 67116 amp 67125 Only 16 3002814 1 Reel Bumper Bracket 67116 8 67125 Only 17 361723 2 Rubber Bumper 67116 amp 67125 Only 18 443810 4 Nut 3 8 16 Jam 67116 amp 67125 Only 19 400190 4 Screw 5 16 18 x 1 1 4 Hex Head 67116 amp 67125 Only 20 446136 AR Lockwasher 5 16 Hvy 21 443106 4 Nut 5 16 18 Hex 67116 amp 67125 Only 22 122875 6 1 Rear Shield 67114 8 67115 Only 22 122769 6 1 Rear Shield 67123 8 67124 Only 23 1003056 6 1 Rear Shield 67116 Only 23 1003057 6 1 Rear Shield 67125 Only 24 5003650 1 Shield 26 Inch Reels Includes Decals 24 5003648 1 Shield 30 Inch Reels Includes Decals 25 400186 4 Screw 5 16 18 x 7 8 Hex Head 26 3000718 2 Shield Shim 27 364281 2 Backup Nut 28 364150 2 Clamp 29 364777 1 Gasket 30 3002718 1 Collar 67116 amp 67125 Only 31 3005435 1 Spring Lock Pin 67116 amp 67125 Only 32 400258 2 Screw 3 8 16 x 3 4 Hex Head 33 361877 1 Decal Danger 2 Used on 67116 8 67125 gt Change from previous revision 97 TRI KING 34 1 Side Pivot and Lift Arms Serial No All KS 18 26 Reels NA 30 Reels NG By 18 IN 98 TRI KING Item Part No Qty Description Serial Numbers Notes 1 4113757 1 Right Pivot Arm 67115 Only 2 4113754 1 Right Pivot Arm 67124 Only 3 364156 2 7 Bushing 4 41137
99. tes 1 4113025 2 Check Valve 2 4113026 1 Spool Valve 3 4113027 1 Solenoid Coil Reference K6 4 5003578 2 Seal Kit Check Valve 5 5003579 1 Seal Kit Spool Valve 6 5002157 2 Port Plug 7 5001065 2 Port Plug 8 4113028 1 Nut Coil 106 gt Change from previous revision TRI KING 40 1 Brake Calipers Serial No All Part No 1001634 L H Part No 1001635 R H Item Part No Qtv Description Serial Numbers Notes 1 N S 1 Cam R H 1 N S 1 Cam L H 2 557823 1 Pivot Pin 3 503660 1 Carrier Side Pad 4 557824 1 Pad Support 5 557825 1 Lever Retainer Spring 6 557826 1 Pad Support 7 503660 1 Cam Side Pad gt Change from previous revision 107 TRI KING 41 1 Electrical Schematics Serial No All Electrical Schematic Gas Units RD OR KO BN RD BN ys BN BK SW8 BK ane Zen Q r4 e a X v B Sw BN GY K6 OFF NONE RUN B I A X Y BK START B l S F2 RD YE RD BK so GY sw4 gt N OR YE L3 BKMH BK fN OR o Z RD sy ORIYE rh Pr swi2 Electrical Schematic Diesel Units sw3 BN GY K6 BN RD z m x Y B OFF NONE RUN B 1 A X Y sw9 START BHHS g A
100. tor 16 amp API Classification CD CE Air Filter Dry type with evacuator valve and service indicator Alternator 40 amp 2 3 CUTTING UNITS Heel hene 3 Reels 26 in 660 mm wide or 26 in Reels 72 in 1828 mm 3 Reels 30 in 762 mm wide 30 in Reels 84 in 2134 mm Reel Diameter 7 in 178 mm Overall Width Bearings Self adjusting tapered roller 26 in Reels 78 5 in 1994 mm bearings 30 in Reels 90 5 in 2298 mm Blade Options 7 blades Cutting Frequency Cutting Width 7 Blade 0 151 in mph 3 8 mm kph 6 2 4 TRACTOR SPECIFICATIONS 2 Tires Speed FOM re 20 x 10 10 tubeless MOW re 0 5 mph 8 kph Rear Ars 20 x 10 8 tubeless Transport 0 8 5 mph 13 7 kph Pressure Reverse 0 2 3 mph 3 7 kph Front 3 24 10 12 psi 69 83 kPa Hydraulic System Roan Ara 8 10 psi 55 69 kPa Capacitv 5 5 U S gal 20 8 liters Svstem Batterv Fluid TVpe GreensCare 68 Biodegradable Type 12 Volt Lead Acid Charge Filter 10 micron Group en 22 NF Return Line Filter 10 micron Parking Brake Mechanical front wheel disk Steering Hydrostatic power steering Hand leve
101. ts Qty Part No Description Qty Part No Description 5000436 Fuel Filter Gas Engine 549579 Hydraulic Oil Filter 2 Req d 5000441 Air Filter Gas Engine 3001950 Pump Drive Belt 5000440 Oil Filter Gas Engine 1001958 Ignition Key Switch 550489 Fuel Filter Diesel Engine 5000913 Air Filter Diesel Engine 502644 Oil Filter Diesel Engine Service Support Material Qtv Part No Description Qtv Description 2810631 Safety 8 Operation Manual Service Manual 2810632 Parts 4 Maintenance 3004386 Engine Parts Catalog 2810628 Video Operator Training How To Use This Manual Abbreviations N S Not serviced separately can only be obtained by ordering main component or kit AR Variable quantity or measurement is required to obtain correct adjustment Symbols such as A next to the item number indicate that a note exists which contain additional information important in ordering that part Indented Items Bulleted items indicate component parts that are included as part of an assembly or another component These parts can be ordered separately or as part of the main component Item Part No Qty Description Serial Numbers Notes A 1 123456 1 Mount Valve Indicates a piece part 2 789012 1 Valve Lift Includes Items 2 and 3 3 345678 e Handle Serviced part included with Item 2 4 Seal Kit Non serviced part included with Item 2 5 901234 1 Screw 1 4 20 x 2
102. us injury WARNING Indicates a potentially hazardous situation which if not avoided COULD result in death or serious injury CAUTION Indicates a potentially hazardous situation which if not avoided MAY result in minor or moderate injury and property damage It may also be used to alert against unsafe practices For pictoral clarity some illustrations in this manual may show shields guards or plates open or removed Under no circumstances should this equipment be operated without these devices securely fastened in place 44 WARNING The operator back up system on this tractor prevents the tractor from starting unless the brake lever is engaged mower switch is off and traction pedal is in neutral The system will stop the engine if the operator leaves the seat without engaging the parking brake or setting the mower switch off NEVER operate tractor unless the operator back up system is working A WARNING 1 Before leaving the operator s position for any reason Return traction pedal to neutral Disengage all drives Lower all implements to the ground Engage parking brake Stop engine and remove the ignition key Go pm 2 Keep hands feet and clothing awav from moving parts Wait for all movement to stop before vou clean adjust or service the machine Keep the area of operation clear of all bvstanders and pets Never carrv passengers unless a seat is provided for them Never operate mowing equ
103. ween mounting surface of wheel and hub or brake drum 3 Finger tighten all hardware then torque hardware in criss cross Order always tighten nuts in the top position 4 Check and retorque daily until torque is maintained 85 95 ft Ibs 115 128 Nm Wash the tractor and implements after each use Keep the equipment clean Note Do not wash any portion of the equipment while it is hot Do not use high pressure spray or steam Use cold water and automotive cleaners 1 Use compressed air to clean engine and radiator fins A special blow gun is available through Jacobsen Dealer 2 Use only fresh water for cleaning your equipment Note Use of salt water or affluent water has been known to encourage rust and corrosion of metel parts resulting in premature deterioration or failure Damage of this nature is not covered by the factory warranty 3 Do not spray water directly at the instrument panel ignition switch controller or any other electrical components or at bearing housings and seals 4 19 RADIATOR 4 Clean all plastic or rubber trim with a mild soap solution or use commerciallv available vinyl rubber cleaners Repair damaged metal surfaces and use Jacobsen touch up paint Wax the equipment for maximum paint protection 44 CAUTION Clean grass and debris from cutting units drives muffler and engine to prevent fires A WARNING NEVER use your hands to clean cutting units Use a brush to remove
104. working with batteries You must read and obey all battery manufaturer s instructions Tighten cables securely to battery terminals and apply a light coat of silicone dielectric grease to terminals and cable ends to prevent corrosion Keep vent caps and terminal covers in place Check the electrolyte level every 100 hours Keep the cable ends battery and battery posts clean Verify battery polarity before connecting or disconnecting the battery cables 4 9 JUMP STARTING Before attempting to jump start the tractor check the 1 When installing the battery always assemble the RED positive battery cable first and the ground BLACK negative cable last When removing the battery always remove the ground BLACK negative cable first and the RED positive cable last Make sure battery is properly installed and secured to the battery tray 44 WARNING Battery posts terminals and related accessories contain lead and lead compounds chemicals known to the State of California to cause cancer and reproductive harm Wash your hands after handling condition of the discharged battery Section 4 8 A WARNING Batteries generate explosive hydrogen gas To reduce the chance of an explosion avoid creating sparks near battery Always connect the negative jumper cable to the frame of the tractor with the discharged battery away from the battery 4 10 CHARGING BAT

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