Operation and Service Manual for HERMetic Sampler A.2 ≈ 0.5 liter
Contents
1. Bottle 0 43 I Seat Bottom valve 2 Valve screw O Ring 934 65x1 78 TOLERANCES UNLESS OTHERWISE SPECIFIED Weight NormSize Over 6 30 f 100 300 1000 Argies sabes ISSUE 2 13 8 2008 Fit To 6 30 100 300 1000 2000 Fine 0 05 0 1 0 15 02 03 05 0 1 REMOVE ALL BURRS AND SHARP EDGES YYYN Drawn Control 1 i 1 Replacement for Replaced by UPR 13 082008 Sampler 2 GT Zone bottle 0 431 Viton assy This drawing is our property and must not without our En raf Tanksystem SA permission be copied or made available to others RUE DE L INDUSTRIE 2 CH 1630 BULLE The receiver is responsible for every misuse Tel 41 26 91 91 500 Fax 41 26 91 91 505 pee ee a ai Lia SK DIS E Ee EE if ISS e ATEX Certified Product No modifications permit ted without the approval of the authorised person N EP EE EE E EE EE E E A Seet ITT SR ZAIZ Ls SS KS oC AL SS WEEN AH Ng Item Qty Weight Description Material TS ND UA 8 8 Bottom valve 1 4401 20125 40962 JE 0 1 O Ring 6 75x1 78 Viton 13508 3 1 39 2 Seat PTFE 25 car 20131 30495 4 2 0 3 O Ring 34 65x1 78 Viton 20539 SI 71 1 Rod 1 4401 20126 40963 6 1 806 7 Bottle 0 40 1 4432 20112 30462 TTA 149 5 Top cover 1 442. 10413 20283 590 Cover with weather cap 10415 41040 TOLERANCES UNLESS OTHERWISE SPECIFIED D lorm Size Over 6 30 J 100 300 Dom 5070 Th ISSUE 2 16 2 1999 i To 6 30 100 300 1000 2000 9 Modification sl Date viso Weigh 0 Eff ine t 0 05 0 1 0 15 0 2 0 3 0 5 x REMOVE ALL BURRS AND SHARP EDGES 1 S 2 UPR 27 11 1996 CP 06 01 1997 Valves TS 10083 HERMetic Compact Valve C2 SS W No 20291 2 flange DUJ This drawing is our property and must not without our En r af Tanksys t em SA permission be copied or made available to others K RUE DE L INDUSTRIE 2 CH 1630 BULLE The receiver is responsible for every misuse Tel 41 26 91 91 500 Fox 41 26 91 91 505 TS 10413 ND 20285 Valve fits on flange DIN PN10 DN50 e DIN PN16 DN50 DIN PN25 DN50 DIN PN40 DN50 JIS SK 50 JIS 10K 50 ANSI 150lbs 2 Weight ND 1 oe A 4480 Compact valve C2 DUJ 10413 20283 1 957 Security cover w lock 10408 40495 TOLERANCES UNLESS OTHERWISE SPECIFIED Weight jorm Size Over 6 30 J 100 300 Do 5437 Th ISSUE 2 16 2 1999 i To 6 30 100 300 1000 2000 9 O Eff Description Material ine doosi oi fois a2 193 tos MPSA Body DUJ 74408 z REMOVE ALL BURRS AND SHARP EDGES 3110 Seat 53 66 x 6 PTFE S Drawn Control 1 gt 2 Repl
3. It must not be permanently installed on the tank and must be disconnected after use and stored in a safe and dry area 50403 SA2 0912 3 HERMetic Sampler A2 Honeywell 3 General information 3 1 Shipment note The following parts should be included in the shipment 1 instrument One or more bottles as ordered 1 Allen key 5mm 1 Operation and Service Manual 3 2 Initial inspection Check the contents of the shipment for completeness and note whether any damage has occurred during transport Carry out the Initial test before installing the instrument to verify the good functioning If the contents are incomplete or if there is damage not use the device A claim should be filled with the carrier immediately and Enraf Tanksystem SA Sales or Service organization should be notified in order to facilitate the repair or replacement of the instrument 3 3 Documentation discrepancies The design of the instrument is subject to continuous development and improvement Consequently the instrument may incorporate minor changes in detail from the information contained in the manual 3 4 Warranty 12 months after installation but max 18 months after delivery ex works The Vendor undertakes to remedy any defect resulting from faulty design materials or workmanship The Vendor s obligation is limited to the repair or replacement of such defective parts by his own plant or one of his authorized service stations T
4. screw M4x10 A2 40807 ISO1207 11 1 1 9 O Ring 56 74 x 3 53 Viton 20541 12 1 0 1 Label Sampler 50005 40344 13 1 0 2 Label Enraf Tanksystem 50006 40343 1471 0 1 Sticker Earth strap 50072 41143 TOLERANCES UNLESS OTHERWISE SPECIFIED Weight Norm Si Over 6 30 100 300 1000 T SIS e 30 100 300 1000 2000 Angles 3831 9 Eff ISSUE 1 12 12 2008 Fine 0 05 0 1 0 15 0 2 0 3 0 5 01 osL oi 248 02 108 Loe a MPSA REMOVE ALL BURRS AND SHARP EDGES YYYN OR Drawn Control 1 D 2 Replacement for Replaced by CPI 12 12 2008 ND ND Sampler 2 TS 10042 UI Sampler A2 0 51 ND 20319 REF ND This drawing is our property and must not without our Enraf Tanksystem SA permission be copied or made available to others The receiver is responsible for every misuse RUE DE L INDUSTRIE 2 CH 1630 BULLE Tel 41 26 91 91 500 Fax 41 26 91 91 505 Item Qty Weight Description Material TS ND 1 1 147 8 Frame assy empty 19018 30864 2 1 40 0 Crank assy 19015 3 1 86 8 Tape holder CF8 19014 30865 4 1 4 4 Axle PA6 19016 5 2 0 9 Washer grounding 1 4310 19017 6 1 687 2 Tape assy w o winder 30m 10369 40796 7 1 2 0 Slotted cheese head head M4x6 A2 40802 8 2 2 6 Flat sma
5. SHARP EDGES 1000 Drawn Control 1 1 Replacement for Replaced by CPI 24 06 2008 ND ND Sampler TS 10308 Winder tape 40m metric inch ND 30454 REF ND This drawing is our property and must not without our permission be copied or made available to others The receiver is responsible for every misuse Enraf Tanksystem SA RUE DE L INDUSTRIE 2 CH 1630 BULLE Tel 41 26 91 91 500 Fax 41 26 91 91 505 Bande coup e 478 mm tape cut at 478 mm Description Tape 40m Metric inch Rivet 2 x 2 1 Swivel hook with clasp Washer for tape connector Norm Size Fit TOLERANCES UNLESS OTHERWISE SPECIFIED Weight ize Over 6 30 100 300 1000 To 6 30 100 300 1000 2000 79 s 883 0 Eff ISSUE 1 23 06 2008 Fine Drawn CPI 005 0 1 015 0 2 0 3 0 5 0 1 MPSA REMOVE ALL BURRS AND SHARP EDGES 1 1000 a Control 1 S for Replaced by 24 06 2008 ND Sampler 10392 Tape assy w o winder 40m REF ND 30564 20320 This drawing is our property and must not without our Enraf Tan ksystem SA permission be copied or made available to others RUE DE L INDUSTRIE CH 1630 BULLE The receiver is responsible for every misuse Tel 41 26 91 91 500 Fax 41 26 91 91 505 ATEX Certified Product No modifications permit ted without the approval of the authorised person CLL LE Po Yay A A AY AY A A AY A A
6. Stem packing 17239 x BS Woes PTFE PR 27 11 1996 CPI 06 01 1997 Gland AISI 304 Nur AISI 304 Valves TS 10081 HERMetic Compact Valve C2 SS BL No 20288 H 2 flange DUJ Spring washer AISI 304 This drawing is our property and must not without our En r af Tanksys t em SA Handle AISI304 PE permission be copied or made available to others RUE DE L INDUSTRIE 2 CH 1630 BULLE Modification Bail DIN 1 4436 Stem AISI 316 Gasket 86 90 x 2 5 PTFE Gasket 17 19 x 1 PTFE Washer for cable on valve AISI 304 sl Date visa End cap 4 4408 The receiver is responsible for every misuse Tel 41 26 91 91 500 Fox 41 26 91 91 505 SS SS ESS DER M SS S RB Weight Description Cover with weather cap 10415 41040 TOLERANCES UNLESS OTHERWISE SPECIFIED SSUE 3 25 e 1 999 Over 30 100 300 1000 me te KEE EDD NEEN E Description Material d j E 10 05 0 110151 0210 5 10 5 01 MPSA EH Body 2 female 3 REMOVE ALL BURRS AND SHARP EDGES 4110 Seat 53 66 x 6 E Drawn Control X Replacement for Replaced by Stem packing 17 23 9 x 8 5 2pces UPR 21 04 1994 ND ND Gland Nut Valves TS 10076 EE BETS HERMetic Compact Valve C2SS ND 30391 2 Fenole 4436 Handle 316 This drawing is our property and must not without our En r af Tanksys t em SA End cap Ball 2 permission be copied or made available to oth
7. be done very properly in particular when corrosive liquids are gauged such as strong acids or caustic soda for instance Store the instrument in a dry location 50403 SA2 0912 12 HERMetic Sampler A2 6 2 Honeywell Operating the ZONE SAMPLING BOTTLE K 30329 10380 Zone Bottle 0 43 Viton assy 10 11 12 Remove the 2 cover from the valve Install the sampler on top of the valve Open the valve Lower the bottle at a minimum speed of 0 5 m sec If the lowering speed is too low the liquid will not flow through the bottle The resistance of the ball to flowing has to be higher than its weight to keep open the bottom valve of the bottle Stop the lowering at the level where the sample is to be taken Lift the bottle back into the sampler housing Close the valve Remove the cover of the sampler together with the bottle and pour its content into a laboratory bottle with a minimum 2 neck diameter Reassemble the bottle and cover to the sampler Remove the sampler from the valve Reinstall the 2 cover on top of the valve Clean the equipment after use and check it for proper functioning 50403 SA2 0912 13 HERMetic Sampler A2 6 3 Honeywell Operating the BOTTOM SAMPLING BOTTLE O OPTION Ee 20246 20124 Bottom bottle 0 40 FKM assy 10 11 12 13 14 Remove the 2 cover from the valve Install the sampler on top of the valve Open the valve Lower the bot
8. the 4 screws again 7 6 Tape replacement e Remove the winder holder from the sampler 2 screws e Remove the tape wiper e Unwind totally the old tape e Remove it and unscrew the screw tightening to the core e Put the new tape e Fasten the tape to the core with the screw e Wind the new tape e Put back the tape wiper e Put back the winder holder and tighten the 2 screws 50403 SA2 0912 18 HERMetic Sampler A2 Honeywell 8 Specifications General Specifications Tape length up to 40 m 130 ft approx Tape graduation Metric English Tape resolution 1mm 1 16 Tape accuracy 6 3mm 40 m 1 4 130 ft approx Liquid density up to 8kg dm Ambient temperature range 20 C to 80 C 4 F to 176 F Maximum liquid temperature 80 C 176 F Mechanical coupling Q2 2 Weight 6 2 kg approx Dimensions 830 x 170 x 140 mm approx Meets ISO 3170 Petroleum liquids Manual sampling Tape cleaning device Adjustable tape cleaner Available bottles Zone bottom spot running sampling bottles Maintenance modular design easy exchange of parts Specifications subject to change without notice 50403 SA2 0912 19 HERMetic Sampler A2 Honeywell These documents are enclosed in following pages 9 1 Sampler O Option according to specific order D mem RER 1 zm lm 1 Aetensseen 1 wl mm 1 een 1 zm zm 1 sec RRC Ia me eene e o eenen o e mm nonor o om a o eoo o om ma O aooo 9
9. 01 Cotter pin 2x10 ICES UNLESS OTHERWISE SPI Norm Size Over 6 30 100 300 1000 A2 LERAN ECIFIED We To 6 30 100 300 1000 2000 gie 1146 3 Eff ISSUE 2 04 09 2008 Toos o1 fos 02 o3 fos or REMOVE ALL BURRS AND SHARP EDGES Drawn Control 1 S 1 UPR 04 09 2008 e Sampler 2 GTN Chem Running bottle 0 40 I FKM This drawing is our property and must not without our permission be copied or made available to others MPSA Replacement for Replaced by Ni TS 20138 ND 20254 Enraf Tanksystem SA RUE DE L INDUSTRIE 2 CH 1630 BULLE The receiver is responsible for every misuse Tel 41 26 91 91 500 Fax 41 26 91 91 505 TS 10413 ND 20285 952 ICP gt L gt Valve fits on flange DIN PN10 DN50 DIN PN16 DN50 DIN PN25 DN50 DIN PN40 DN50 JIS SK 50 JIS 10K 50 ANSI 150lbs 2 Description Material Body DUJ 1 4408 Seat 53 66 x 6 PTFE Stem packing 17723 9 x 8 5 2pces PTFE Gland AISI 304 Nut AISI 304 Spring washer AISI 304 Handle AISI304 PE End cap 7 4408 Balt DIN 1 4436 Stem AISI 316 Gasket 86 90 x 2 5 PTFE Gasket 17 19 x 1 PTFE Washer for cable on valve AISI 304 Weight NO 1 Ir A 4480 Compact valve C2 DUJ
10. 01 20128 30494 8 1 0 1 O Ring 09 25x1 78 Viton 13505 9 7 7 5 Upper valve 1 4401 20130 40967 10 2 2 0 Hex nut M5 A2 40005 ISO4032 11 1 2 0 Socket set screw M4x6 A2 40862 DIN 914 12 1 77 9 Load 1 4401 20127 40964 13 1 3 0 Slotted pan head mach screw M4x25 A2 40703 ISO1580 14 1 S Siche 1 4301 20129 40965 OLE FRANCES UNLESS OTHERWISE SPECIFIED 6 30 01 Norm Size Fit Fine Over To 30 100 0 15 100 300 02 300 1000 03 1000 2000 05 Weight 1170 8 Eff Angles 6 0 05 REMOVE ALL BURRS AND SHARP EDGES 017 Drawn Control 1 S 1 UPR 05 09 2008 Sampler 2 GTN Chem Bottom bottle 0 401 FKM assy This drawing is our property and must not without our permission be copied or made available to others The receiver is responsible for every misuse ISSUE 1 MPSA Replacement for ND TS 20124 ND 20246 REF ND 05 09 2008 Replaced by ND i Enraf Tanksystem SA RUE DE L INDUSTRIE 2 CH 1630 BULLE Tel 41 26 91 91 500 Fax 41 26 91 91 505 ATEX Certified Product No modifications permit ted without the approval of the authorised person 2 S eal cw EEN eme sl ZIA SA E Le atl Es WISS NEE ee EE EE 489 LLS iz HES X TA SRS A l e QI KIILIS PPZ AZA NAET E AEE BEY AEEY AE E A A T A SS EE AE E AEE SY SE E E E AEE A A A BE
11. 2 Valves Important Valves are supplied separately from Samplers There are not included in Sampler scope of supply A a f e me eesse eoin 287 wes O Valve C2 SS SEC 2 flange DUJ security cover os mm eesse tgs rer EZ 30391 10076 Valve C2 SS W 2 female weather cap 30374 10078 Valve C2 SS SEC 2 female security cover Ka 30596 10085 Valve C2 SS BL G2 Female blind cover 50403 SA2 0912 20 HERMetic Sampler A2 814 i COUPE A A Ed S 3 E Ra Item Qty Weight Description Material TS ND 1 1 848 1 Tube 1 4404 20143 30603 2 1 282 1 Winder holder CF8M 20144 30604 SH 68 4 Wiper holder 1 4301 20145 41070 4 1 3 2 Tape wiper assy 10506 30153 5 1 975 2 Winder tape 30m metric inch 10302 30386 6 2 5 5 Pivot Al 20605 41013 Ka 8 4 Wing screw 20609 41019 8 1 983 4 Zone bottle 0 43 Viton assy 10380 30329 9 1 640 9 Female quick coupler 20537 30303 10 2 3 0 Slotted cheese head mach
12. Honeywell Operation and Service Manual for HERMetic Sampler A 2 0 5 liter Portable Restricted Sampling Device Note before using the instrument please read this book MED D S z Ki Stro E Certified Company ISO 2001 This document is subject to changes without notice 50403 SA2 0912 1 HERMetic Sampler A2 Honeywell 1 Table of contents 1 TABLE OF CONTENTS 2 2 RECOMMENDATION FOR SAFE USE 3 3 GENERAL INFORMATION 4 3 1 SHIPMENT NOTE 4 3 2 INITIAL INSPECTION 4 3 3 DOCUMENTATION DISCREPANCIES 4 3 4 WARRANTY 4 3 5 CERTIFICATION 5 3 6 SPARE PARTS 5 3 7 SERVICE AND REPAIR 5 4 WORLDWIDE SERVICE STATIONS NETWORK 7 5 DESCRIPTION 9 5 1 GENERAL 9 5 2 SAMPLING TYPES 9 5 3 SAMPLING PRINCIPLE 10 5 3 1 CONNECTION AND GROUNDING SYSTEM 10 5 3 2 SAMPLING METHOD 11 5 3 3 LIQUID TRANSFER 11 6 OPERATION 12 6 1 CHECKING BEFORE USE 12 6 2 OPERATING THE ZONE SAMPLING BOTTLE 13 6 3 OPERATING THE BOTTOM SAMPLING BOTTLE 14 6 4 OPERATING THE SPOT SAMPLING BOTTLE 15 6 5 OPERATING THE RUNNING SAMPLING BOTTLE 16 7 CARE amp MAINTENANCE 17 7 1 SAFETY WARNING 17 7 2 CARE 17 7 3 SAMPLER CLEANING 17 7 4 TAPE CLEANING 18 7 5 TAPE WIPER REPLACEMENT 18 7 6 TAPE REPLACEMENT 18 8 SPECIFICATIONS 19 9 DRAWINGS 20 9 1 SAMPLER 20 9 2 VALVES 20 50403 SA2 0912 2 HERMetic Sampler A2 Honeywell 2 Recommendation for safe use 1 This Operation and Service Manual is a guide in order to help the user to operat
13. Remove the winder holder and clean the storage tube This cleaning must be done very properly in particular when corrosive liquids are sampled such as strong acids or caustic soda for instance Store the instrument in a dry location Check periodically whether the general state of the device is still OK Check periodically whether all sealings are still OK Check the tape wiper for wear Clean periodically the sampling bottle Check the valves of sampling bottles for liquid leakage Check periodically tape for kinks Check periodically at least every 6 months the continuity of grounding by measuring the electrical resistance between the hook lock or the sampling bottle and the quick connect coupler Resistance should not exceed 100 Q 7 3 Sampler cleaning To clean HERMetic Sampler A2 winder holder can be easily removed and sampling bottle detached from tape 50403 SA2 0912 17 HERMetic Sampler A2 Honeywell It is required to fit the cleanliness level with the sample goals Where appropriate dismantle the winder holder and clean the parts with an appropriate cleaner to prevent any contamination of the sample by the sampler itself 7 4 Tape cleaning If tape requires cleaning it has to be unwound Clean it during its winding up operation on the winder 7 5 Tape wiper replacement e Unscrew the 4 screws position 7 on the drawing ND 20319 30m or ND 40796 40m e Remove the old tape wiper e Put the new one e Tighten
14. Sticker Earth strap 50072 41143 TOLERANCES UNLESS OTHERWISE SPECIFIED Weight Norm Si Over 6 30 100 300 1000 D SIS e 30 100 300 1000 2000 Angles 4027 5 Eff ISSUE 1 15 1 2009 Fine 0 05 0 1 0 15 0 2 0 3 0 5 01 05 01 248 02 108 Loe 8 MPSA REMOVE ALL BURRS AND SHARP EDGES YYYN gt Drawn Control 1 D 2 Replacement for Replaced by CPI 15 01 2009 ND ND Speciality TS 98039 UI Sampler A2 0 51 40m ND 20320 REF ND This drawing is our property and must not without our Enraf Tanksystem SA RUE DE L INDUSTRIE 2 CH 1630 BULLE Tel 41 26 91 91 500 Fax 41 26 91 91 505 K Item Qty Weight Description Material TS ND 1 1 147 8 Frame assy empty 19018 30864 2 1 40 0 Crank assy 19015 3 4 86 8 Tape holder CF8 19014 30865 4 1 4 4 Axle PAG 19016 5 2 0 9 Washer grounding 1 4310 19017 6 1 883 0 Tape assy w o winder 40m 10392 41162 7 1 2 0 Slotted cheese head head M4x6 A2 40802 8 2 2 6 Flat small head socket screw M 6x10 A2 40629 VSM13328 TOLERANCES UNLESS OTHERWISE SPECIFIED Weight ISSUE 2 23 06 2008 Norm Size O 6 30 100 300 1000 a Te e sot roo aleet age 1169 2 Eff U 23 06 Fine 005 01 0 15 02 03 05 01 MPSA m REMOVE ALL BURRS AND
15. TION LTD Tel 81 6 64714701 2 10 31 Mitejima Nishiyodogawa ku Fax 81 6 64729008 OSAKA 555 0012 daiwa471 silver ocn ne jp KOREA World Ocean CO LTD Tel 82 51 462 2554 5 Rm1001 Hae deok Bldg 1212 11 Fax 82 51 462 0468 Choryang dong Dong Gu marine worldocean co kr BUSAN MEXICO URBAN DEL GOLFO S A DE C V Tel 52 833 2170190 Ave Ej rcito Mexicano 1902 Fax 52 833 2170190 Col Loma del Gallo urbansa prodigy net mx 89460 CD MADERO TAMPS MEXICO NETHERLANDS B V TECHNISCH BUREAU Tel 31 10 4114614 UITTENBOGAART Fax 31 10 4141004 Brugwachter 13 info tbu nl NL 3034 KD ROTTERDAM 50403 SA2 0912 7 HERMetic Sampler A2 Honeywell The updated list can be found on our website www tanksystem com COUNTRY TELEPHONE FAX E MAIL PORTUGAL RUSSIA SINGAPORE SPAIN SWEDEN TURKEY UNITED ARAB EMIRATES UNITED KINGDOM U S A TEXAS 50403 SA2 0912 ADDRESS CONTROLIS Soc Com Equipamentos de Controlo Lda Rua Conceigao Sameiro Antunes 26E 2800 379 COVA DA PIEDADE NPP GERDA Vilisa Latsisa str 17 Building 1 125480 MOSCOW HUBBELL INT L 1976 PTE LTD 322 Thomson Road SINGAPORE 307665 E N I Electronica y Neumatica Industrial S A C Jon Arrospide 20 Int 48014 BILBAO INSTRUMENTKONTROLL Lars Petersson AB Varholmsgatan 1 414 74 GOTEBORG YEDI DENIZ Setustu Izzetpasa Yok 1 TR 34427 Kabatas ISTANBUL MARITRONICS TRADING L L C P O Box 6488 Shed 72 Ja
16. Y A a ea rc cr A AD Br T 3 5 Upper valve 1 O Ring 6 75x1 78 Hex nut M5 Spot cover PTFE 25 car Socket set screw M4x6 A2 Load 1 4401 Rod 1 4401 7 Bottle 0 40 1 4432 3 O Ring 34 65x1 78 Viton Seat PTFE 25 car Spot upper valve 1 4401 TOLERANCES UNLESS OTHERWISE SPECIFIED We Norm Size 6 30 f 100 300 1000 SIS e 20 100 alima 2000 Ander 1060 2 Eff ISSUE 1 05 09 2008 Fine oos ot ots o2 fos fos or MPSA REMOVE ALL BURRS AND SHARP EDGES YYYN Drawn Control 1 1 Replacement for Replaced by UPR 05 09 2008 ND ND Sampler 2 GTN Chem TS 20137 Spot bottle 0 40 I FKM This drawing is our property and must not without our E nraf Tanksystem SA RUE DE L INDUSTRIE 2 CH 1630 BULLE BTS Can e GES KIDS Ea permission be copied or made available to others The receiver is responsible for every misuse Tel 41 26 91 91 500 Fax 41 26 91 91 505 ATEX Certified Product No modifications permit ted without the approval of the authorised person a a A A A ew wD A 0 Seat PTFE 25 car Bottom plug 1 4401 O Ring 25 12xT 78 Viton O Ring 34 65x1 78 Viton Stem 1 4401 Bottle 0 40 I 1 4432 Calibration plug 1 4401 Cap PTFE 25 car Circlip 10 AISI 431 Coupling stem 1 44
17. acement for Replaced by Stem packing 17233 x BS Woes PTFE PR 27 11 1996 CPI 06 01 1997 Valves TS 10082 Not TEL HERMetic Compact Valve C2 SS SEC No 2027 Js flange DUJ REF ND Spring washer AISI 304 This drawing is our property and must not without our En r af Tanksys t em SA Handle AISI304 PE permission be copied or made available to others RUE DE L INDUSTRIE 2 CH 1630 BULLE Modification Bail DIN 1 4436 Stem AISI 316 Gasket 86 90 x 2 5 PTFE Gasket 17 19 x 1 PTFE Washer for cable op valve AISI 304 End cap 7 4408 The receiver is responsible for every misuse Tel 41 26 91 91 500 Fax 41 26 91 91 505 sl Date viso TS 10413 ND 20285 Valve fits on flange DIN PN10 DN50 e DIN PN16 DN50 DIN PN25 DN50 DIN PN40 DN50 JIS SK 50 JIS 10K 50 ANSI 150lbs 2 Weight ND 1 moe A 4480 Compact valve C2 DUJ 10413 20283 1 370 Blind cover assy Toate gr TOLERANCES UNLESS OTHERWISE SPECIFIED Weight lorm Size Over 6 zo 100 J 300 Dom 4850 Th ISSUE 2 16 2 1999 i To 6 30 100 300 tooo 2000 9 O Eff Description Material ine doosi oi fois o2 193 tos MPSA Body DUJ 74408 z REMOVE ALL BURRS AND SHARP EDGES 3110 Seat 53 66 x 6 PTFE S Orom Control 1 K 2 Replacement for Replaced by
18. daf Ship Docking Yard DUBAI ENERGY MARINE INTERNATIONAL LTD 12 Clipstone Brook Industrial Estate Cherrycourt Way LEIGHTON BUZZARD BEDS LU7 4TX HONEYWELL HERMETIC 4522 Center Street DEER PARK TX 77536 Tel 351 21 2740606 Fax 351 21 2740897 controlis netc pt Tel 7 495 7558845 Fax 7 495 7558846 info gerda ru Tel 65 6 2557281 Tel 65 6 2550464 Fax 65 6 2532098 hubbell mbox2 singnet com sg Tel 34 94 4746263 Fax 34 94 4745868 eni tecnica eni es Tel 46 31 240510 Tel 46 31 240525 Fax 46 31 243710 Info instrumentkontroll se Tel 90 212 251 64 10 3 lines Fax 90 212 251 05 75 servicestation yedideniz net Tel 971 4 3247500 Fax 971 4 3242500 service maritronics com Tel 44 1525 851234 Fax 44 1525 852345 info engmar com Tel 1 281 930 1777 Fax 1 281 930 1222 Toll free call in the USA 1 800 900 1778 hermetic honeywell com HERMetic Sampler A2 Honeywell 5 Description 5 1 General The HERMetic Samplers are designed for sampling of liquids or chemicals which present a Fire Health or Air pollution Hazard The equipment is designed for use in potentially explosive atmospheres area 5 2 Sampling types Several kinds of samples can be realised with this sampler To get different samples 4 bottles are available Zone bottle Spot bottle Running bottle and Bottom bottle The Zone bottle allows sampling of the upper level inside the tank The Spo
19. e of any kind connected with the use if its products or failure of its products to function or operate properly Enraf Tanksystem SA do not assume the indemnification for any accident or damage caused by the operation of its product and the warranty is limited to the replacement of parts or complete goods HERMetic Sampler A2 3 5 Certification MED D Enraf Tanksystem SA is an ISO 9001 certified company by QMI and MED D by Det Norske DINW Veritas Certification Certified GmbH 5 S N Ki d E GH QMI SAI Global 3 6 Spare parts Substitution of components may impact safety Use only original spare parts When ordering spares identify the spare part by TS number and description Refer to section Drawings Some spares might be repairable in this case send part to any authorized service center or to the factory In case of urgency replacement units can be available while stocks last 3 7 Service and Repair The customer should take care of the freight and customs clearance charges If units are sent on freight collect the charges will be invoiced to the customer When returning units or parts for repair to the factory please fill out a service request form see next page A Eege ISO 9001 When returned to Enraf Tanksystem SA equipment must be contamination free If it is determined that the customers equipment is contaminated it will be returned to the cust
20. e the instrument to our best knowledge 2 Nevertheless the maker disclaims all responsibility and liability for damage resulting from the use of the equipment regardless of the cause of the damage 3 Attention is drawn to the possible hazard due to electrostatic charges which may be present in the tank This may happen in particular with static accumulator liquids i e liquids which have low conductivity of 50 picoSiemens metre pS m or less 4 It is very important that the instrument is grounded to the tank before the probe is introduced into the tank and remains grounded until after complete withdrawal from the tank 4 1 If the instrument is installed with the quick connect coupler grounding is effected through the quick connect coupler and the mating nipple of the valve provided that these parts are kept clean and free from corrosion in order to guarantee electrical conductivity If a grease is used for this purpose it must be one which contains graphite 4 2 lf the instrument is not connected to the mating deck valve the instrument has to be also earthed by means of the grounding cable and clamp 5 It is anticipated that the user will have specific operating methods laid down to ensure safety when using this type of apparatus In this case the user s instructions shall be strictly observed 6 In the absence of such instructions the following should be noted 6 1 If a metal sounding pipe is fitted beneath the deck valve or tan
21. ers f The receiver is responsible for every misuse ag Ve G SC Sie ena ay ane Stem Gasket 86 90 x 2 5 Gasket 17 19 x 1 Washer for cable on palve KOIKKIK SS EIKIKIKI hale l H STE SSSA SS SS SS ESS DER cl Be S a Weight Description Security cover w lock 10408 40495 TOLERANCES UNLESS OTHERWISE SPECIFIED SSUE 3 25 e 1 999 Over 30 100 300 1000 persie teer LHH He 2000 gn 4746 Eff n KR Description Material r Fine t 0 054 0 17 0 15 0 2 0 3 0 5 D I MPSA Body 2 female REMOVE ALL BURRS AND SHARP EDGES 4110 Seat 53 66 x 6 E Drawn Control D 2 Replacement for Replaced by Stem packing 17 23 9 x 8 5 2pces UPR 21 04 1994 ND ND Gland Nut i TS 10078 BEES ND 30374 2 Fenale 4436 Spring washer 316 This drawing is our property and must not without our En r af Tanksys t em SA Handle End cap permission be copied or made available to others f The receiver is responsible for every misuse ug e OG SEA Sie ena rn Ball 2 Stem Gasket 86 90 x 2 5 Gasket 17 17 x 1 Washer for cable on valve SLVVSl SES Sl S S yS Vjyy Weight EE Description 0 Body 2 female Material Weight Blind cover assy TOLERANCES UNLESS OTHERWISE SPECIFIED Description Eoo EIDEN Wei
22. ght EENS bla 2 25 5 1999 To 100 300 1000 2000 4300 Eff 0 3 Seat d 53 66 x 6 Stem packing 17 23 9 x 8 5 2pces Fine t 0 054 0 17 0 15 0 2 S 0 5 0 1 MPSA REMOVE ALL BURRS AND SHARP EDGES 1 2 4110 E gt Drawn Control Replacement for Replaced by UPR 21o oaa Gland Nut Spring washer Valves TS 10085 Handle HERMetic Compact Valve C2 SS BL End cap Ball 2 2 Fenale Stem Gasket d 86 90 x 2 5 This drawing is our property and must not without our Enraf Tanksystem SA 22640 Gasket 17 19 x ermission be copied or made available to others 22641 P 4 RUE DE L INDUSTRIE 2 CH 1630 BULLE Washer for cable pn valve SI 304 ER The receiver is responsible for every misuse Tel 41 26 91 91 500 Fox 41 26 91 91 505
23. he Purchaser shall bear the cost and risk of transportation of defective parts and repaired parts supplied in replacement of such defective parts 50403 SA2 0912 When returned to Enraf Tanksystem SA or any of its agreed Service Stations equipment must be contamination free If it is determined that the Purchasers equipment is contaminated it will be returned to the Purchaser at the Purchasers expense Contaminated equipment will not be repaired replaced or covered under any warranty until such time that the said equipment is decontaminated by the Purchaser The Purchaser shall notify by fax telex or in writing of any defect immediately upon discovery specifying the nature of the defect and or the extend of the damage caused thereby Where no other conditions have been negotiated between the Vendor and the Purchaser General Conditions 188 of United Nations shall apply This equipment has been certified as non electrical equipment for potentially explosive atmospheres for only those classes or categories of hazardous areas stated on the instrument label bearing the mark of the applicable approval authority No other usage is authorized Unauthorized repair or component replacement by non original spare parts by the Purchaser will void this guarantee and may impair the good functioning of the instrument In no event shall Enraf Tanksystem SA be liable for indirect incidental or consequential loss or damage or failur
24. ilable to others The receiver is responsible for every misuse RUE DE L INDUSTRIE 2 CH 1630 BULLE Tel 41 26 91 91 500 Fax 41 26 91 91 505 814 COUPE A A permission be copied or made available to others The receiver is responsible for every misuse j ES Ed U 8 rar 3 2 Ce Los EN Gao a rf 1 LZ Item Qty Weight Description Material TS ND 1 1 848 1 Tube 1 4404 20143 30603 2 1 282 1 Winder holder CF8M 20144 30604 St 68 4 Wiper holder 1 4301 20145 41070 4 1 3 2 Tape wiper assy 10506 30153 5 1 1170 8 Winder tape 40m metric inch 10308 30454 6 2 5 5 Pivot Al 20605 41013 7 2 8 4 Wing screw 20609 41019 8 1 983 4 Zone bottle 0 43 Viton assy 10380 30329 9 1 640 9 Female quick coupler 20537 30303 10 2 3 0 Slotted cheese head mach screw M4x10 A2 40807 ISO1207 11 1 1 9 O Ring 56 74 x 3 53 Viton 20541 12 1 0 1 Label Sampler 50005 40344 13 1 0 2 Label Enraf Tanksystem 50006 40343 1471 0 1
25. itting the bottom of the laboratory bottle Transfer the liquid When the transfer is completed check that the transferred liquid falls between the two marks 0 3 and 0 35 I in order to comply with API MPMS Chapter 8 1 requirements Reassemble the running bottle and the cover to the sampler Remove the sampler from the valve Reinstall the 2 cover on top of the valve Clean the equipment after use and check it for proper functioning 50403 SA2 0912 16 HERMetic Sampler A2 Honeywell 7 Care amp Maintenance 7 1 Safety warning As this equipment has been designed as non electrical equipment for potentially explosive atmospheres Specific precautions have to be taken regarding maintenance of the device The user can exchange parts and modules if following points are observed 1 Never carry out any repair or trouble shooting in a hazardous area 2 Substitution of components may impact safety Use only original spare parts 3 Work shall be done only by maintenance personnel who has experience with equipment certified for use in potentially explosive atmosphere The design of the equipment is modular i e in case of damage check which modules or spare parts have to be replaced Order new parts according to enclosed drawings and specific item number TS The instrument consists of the following modules e Mechanical parts e Tape assembly e Tape cleaner 7 2 Care Clean the instrument of any excess of liquid after use
26. k is inerted then ullaging etc is permissible at any time with no restriction 6 2 If there is no sounding tube or tank is not inerted the following precautions shall be taken 6 2 1 If the cargo is not a static accumulator liquid i e its conductivity is more than 50 pS m then ullaging is permitted provided that the instrument is properly grounded and earthed before the probe is inserted into the tank and remains earthed until the probe has been removed from the tank 6 2 2 If the cargo is a static accumulator liquid i e its conductivity is less than 50 pS m then ullaging is permitted provided that 6 2 2 1 The instrument is properly grounded and earthed before the probe is inserted into the tank and remains earthed until the probe has been removed from the tank 6 2 2 2 The apparatus is not introduced into a tank until at least 30 minutes have elapsed after completion of any loading operation or stopping the injection of inert gas 6 3 For further guidance refer to International Safety Guide for Oil Tankers and Terminals ISGOTT ISBN 1 85609 291 7 Fifth Edition 2006 or consult the appropriate Legislative Authority for the installation 7 This product and his use is may be related to international national local or company regulations or standards It is the customer user responsibility to ensure that the way to use the device complies with such applicable regulations or standards 8 This device is a protable product
27. ling method The sample is taken by a vertical move of the bottle inside the fluid The bottle is linked with a graduated tape to monitor the bottle location For complete explanation of sampling procedures please refer to 6 Operation Important note to avoid contamination of the sample taken by the sampler itself check and clean the unit and the bottle prior to use Clean the unit with an appropriate cleaner without impacting the unit or contamination risk of the next sample 5 3 3 Liquid transfer To transfer the fluid no additional equipment is necessary Just remove the sampling bottle through bottom of Sampler and pour its content into an appropriated laboratory bottle 50403 SA2 0912 11 HERMetic Sampler A2 Honeywell 6 1 Checking before use Before using the sampler e Check the good state of the device e Check the cleanliness of the unit sampler and bottle to prevent any contamination of the sample e Inspect the bottle tape end for breaks kinks and wear If there is some damage replace the tape before use e Check of the attachment of the hook locking device on the tape e Check the closure of the hook locking device according to Fig 1 The swivel hook has to be locked in use Tape inspection Hook Locked Hook Unlocked Fig 1 Nota Clean the instrument of any excess of liquid after use Remove the winder holder and clean the storage tube This cleaning must
28. ll head socket screw M 6x10 A2 40629 VSM13328 TOLERANCES UNLESS OTHERWISE SPECIFIED Weight ISSUE 2 23 06 2008 Norm Size o 6 30 100 300 1000 W Fr Te e sot roo aleet age 973 5 Eff U 23 06 Fine 005 01 0 15 02 03 05 om MPSA SSES REMOVE ALL BURRS AND SHARP EDGES 1000 L H Drawn Control 1 1 Replacement for Replaced by CPI 24 06 2008 ND ND Sampler TS 10302 ae Winder tape 30m metric inch Nb 30386 REF ND This drawing is our property and must not without our Enraf Tanksystem SA permission De copied or mage available others RUE DE L INDUSTRIE 2 CH 1630 BULLE The receiver is responsible for every misuse Tel 41 26 91 91 500 Fax 41 26 91 91 505 Bande coup e a 478 mm Tape cut at 478 mm Description Tape 30 m Metric inch Rivet 2 x 2 1 Swivel hook with clasp Washer for tape connector Norm Size Over 6 30 100 300 Fit TOLERANCES UNLESS OTHERWISE SPECIFIED Weight i 1000 2000 Angles 687 2 Eff ISSUE 1 H 23 06 2008 To 6 30 100 300 1000 Fine 0 05 0 1 0 15 0 2 0 3 Drawn CPI Sampler 0 05 0 1 0 15 0 2 1 0 3 Ml MPSA REMOVE ALL BURRS AND SHARP EDGES 1000 Control 1 i 24 06 2008 cae for Replaced by ND T 10369 Tape assy w o winder 30m REF ND 30225 20319 20332 This drawing is our property and must not without our Enraf Tan ksystem SA permission be copied or made ava
29. omer at the customers expense Contaminated equipment will not be repaired until such time that the customer decontaminates the said equipment 50403 SA2 0912 Honeywell HERMetic Sampler A2 Honeywell Service Request Customer s ACCIESS ccccccceccecceccecceccecuccuccuccuccuecuecuecuecuecuecuecaucuecueeass T lee ee ES ade esac ap ects ese ents osetia ee eenet eee acteseien ee SE Type f nit oy patt cep Serial number enee Sage Nee DEN See Short description of defective unit or part cceceeeeeeeeeeeeeeeeeeeeeneeeeees 50403 SA2 0912 6 HERMetic Sampler A2 Honeywell 4 Worldwide Service Stations network The updated list can be found on our website www tanksystem com COUNTRY ADDRESS TELEPHONE FAX E MAIL SWITZERLAND ENRAF TANKSYSTEM SA Tel 41 26 91 91 500 2 rue de l Industrie Fax 41 26 91 91 505 CH 1630 BULLE Tanksystem honeywell com CANADA PYLON ATLANTIC Tel 1 902 4683344 A Div Of Pylon Electronics Inc Fax 1 902 4681203 31 Trider Crescent halifax_csr pylonelectronics com DARTMOUTH N S B3B 1V6 CHINA HUA HAI EQUIPMENT amp ENGINEERING Tel 86 21 68183183 CO LTD Fax 86 21 68183115 Factory 7 Lane 1365 East Kang Qiao Road huahaish huahaiee com Kang Qiao Industrial Zone Pu Dong SHANGHAI P C 201315 GREECE SPANMARIN Tel 30 210 4294498 86 Filonos Street Fax 30 210 4294495 GR 185 36 PIRAEUS spanmarin ath forthnet gr JAPAN DAIWA HANBAI CORPORA
30. t bottle allows sampling at a determinate height The running bottle allows sampling all along the displacement of the bottle inside the tank The Bottom bottle allows sampling of the tank bottom As far as the kinds of sampling are concerned please refer to ISO 3170 Petroleum liquids Manual sampling Different kinds of samplings Bottom All these bottle are interchangeable please refer to 6 1 For specific application other bottles exist For further information please contact The sampler is delivered as standard with zone sampling bottle All other sampling bottles are available as option 50403 SA2 0912 9 HERMetic Sampler A2 Honeywell 5 3 Sampling principle 5 3 1 Connection and grounding system All HERMetic products are easy to connect Indeed all HERMetic devices are equipped with a quick coupler for connection on a HERMetic ball valve Place the unit on the appropriate valve and activate the locking system Depending on the locking system either rotate the collar and actuate the lever or pull on the sleeve If the instrument is connected to genuine HERMetic valve grounding is effected through the quick connect coupler and the mating nipple of the valve No additional grounding strap is necessary For further information please refer to 2 Recommendation for safe use 50403 SA2 0912 10 HERMetic Sampler A2 Honeywell 5 3 2 Samp
31. tom bottle until reaching the bottom of the tank When the bottom valve of the bottle hits the tank bottom the bottle fills up automatically Lift the bottle back into the sampler Close the valve Remove the cover of the sampler together with the bottom bottle Mind not to open the bottom valve inadvertently Put the bottom bottle vertically into a laboratory bottle with a minimum 2 neck diameter When the bottle bottom valve hits the bottom of the laboratory bottle the liquid is transferred Reassemble the bottom bottle and the cover to the sampler Remove the sampler from the valve Reinstall the 2 cover on top of the valve Clean the equipment after use and check it for proper functioning 50403 SA2 0912 14 HERMetic Sampler A2 6 4 Honeywell Operating the SPOT SAMPLING BOTTLE O OPTION ES 20255 20137 Spot bottle 0 40 I FKM 10 11 12 13 14 Remove the 2 cover from the valve Install the sampler on top of the valve Open the valve Lower the spot bottle to the level where the sample is to be taken Stop the bottle at this level and shake it rapidly up and down about 10 times on a 200 mm Gave has a pumping effect as the ball opens and closes the bottom of bottle Lift the bottle back into the sampler Close the valve Remove the cover of the sampler together with the spot bottle Mind not to open the bottom valve inadvertently Put the spot bottle vertically into a laboratory bo
32. ttle with a minimum 2 neck diameter When the bottle spot cover hits the bottom of the laboratory bottle the liquid is transferred Reassemble the spot bottle and the cover to the sampler Remove the sampler from the valve Reinstall the 2 cover on top of the valve Clean the equipment after use and check it for proper functioning 50403 SA2 0912 15 HERMetic Sampler A2 6 5 Honeywell Operating the RUNNING SAMPLING BOTTLE O OPTION Le 20254 20138 Running bottle 0 40 FKM 10 11 12 13 14 The calibration plug on top of the running bottle has to be adjusted according to the liquid to be sampled The plug is properly set up when the transferred quantity of liquid falls between 70 and 85 of the capacity of the sampling bottle i e between 0 3 and 0 35 I API MPMS Chapter 8 1 8 3 3 3 Remove the 2 cover from the valve Install the sampler on top of the valve Open the valve Lower the running bottle regularly to the appropriate depth but do not hit the tank bottom to keep the bottom plug closed all the time When the appropriate depth has been reached lift the running bottle back into the sampler at the same regular speed Close the valve Remove the cover of sampler together with the running bottle Mind not to open the bottom valve inadvertently Put the running bottle vertically into a laboratory bottle that shall have a 2 minimum neck diameter Open the bottom valve by h
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