OPERATION AND PARTS MANUAL - Multiquip Service & Support
Contents
1. MVC 88VGH VGHW PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 2 08 06 10 PAGE 69 OPERATION AND PARTS MANUAL HERE S HOW TO GET HELP PLEASE HAVE THE MODEL AND SERIAL NUMBER ON HAND WHEN CALLING UNITED STATES Multiquip Corporate Office MQ Parts Department 18910 Wilmington Ave Tel 800 421 1244 800 427 1244 Fax 800 672 7877 Carson CA 90746 Fax 800 537 3927 310 537 3700 Fax 310 637 3284 Contact mg multiquip com Mayco Parts Warranty Department 800 306 2926 Fax 800 672 7877 800 421 1244 Ext 279 Fax 310 537 1173 310 537 3700 Fax 310 637 3284 310 537 3700 Ext 279 Service Department Technical Assistance 800 421 1244 Fax 310 537 4259 800 478 1244 Fax 310 631 5032 310 537 3700 MEXICO UNITED KINGDOM MQ Cipsa Multiquip UK Limited Head Office Carr Fed Mexico Puebla KM 126 5 Tel 52 222 225 9900 Unit 2 Northpoint Industrial Estate Tel 0161 339 2223 Momoxpan Cholula Puebla 72760 Mexico Fax 52 222 285 0420 Global Lane Fax 0161 339 3226 Contact pmastretta cipsa com mx Dukinfield Cheshire SK16 4UJ Contact sales multiquip co uk CANADA Multiquip 4110 Industriel Boul Tel 450 625 2244 Laval Quebec Canada H7L 6V3 Tel 877 963 4411 Contact jmartin multiquip com Fax 450 625 8664 COPYRIGHT 2010 MULTIQUIP INC Multiquip Inc the MQ logo and the Mikasa logo are registered trademarks of Multiquip Inc and may not be used rep2. Hours of Operation Remarks Every 8 hours every Starting check day Loosened or lost screws Every 8 hours every day Every 8 hours every Damage of any part day Function of controlling system part Every 8 hours every day Vibrator oil check Every 100 hours See page 19 Vibrator oil replacement Every 200 hours See page 19 V belt clutch check Every 200 hour See page 19 Daily Service Check for leakage of fuel or oil Check engine oil Mi Check for loose screws including tightness See Table 6 below tightening torque for retightening TABLE 6 TIGHTENING TORQUE in kg cm Diameter Material 6mm 8mm 10mm 12mm 14mm 16mm 18mm 20mm 4T 70 150 300 500 750 1 00 1 400 2 000 6 8 100 250 500 800 11 300 2 000 2 700 3 800 11T 150 400 800 11 200 2 000 2 900 4 200 5 600 100 6mm 300 350 8mm 650 700 10mm In case counter part is of aluminum Threads in use with this machine are all right handed Material and quality of material is marked on each bolt and screw ENGINE OIL 1 Drain the engine oil when the oil is warm as shown in Figure 14 2 Remove the dipstick and then unscrew the oil plug and allow the oil to drain into a suitable container 3 Replace engine oil with recommended type oil as listed in Table 3 For engine oil capacity s
3. 58 59 Fuel Tank ASSEN 60 61 Cooling Fan amp Flywheel Assembly 62 63 Ignition Coil Assembly 64 65 Control Assembly P 66 67 Terms and Conditions Of Sale Parts 68 PAGE 4 MVC 88VGH VGHW PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 2 08 06 10 PARTS ORDERING PROCEDURES Ordering parts has never been easier Choose from three easy options T January 15 2006 Order via Internet Dealers Only Order parts on line using Multiquips SmartEquip website View Parts Diagrams Order Parts Il Print Specification Information If you have an MQ Account to obtain a Username and Password E mail us at parts multiquip com To obtain an MQ Account contact your District Sales Manager for more information r 7 Use the internet and qualify for 5 Discount Standard orders for all orders which include complete part numbers L Goto www multiquip com and click on Parts to log in and save p com Order via Fax Dealers Only Domestic US Customers dial 1 800 6 PARTS 7 800 672 7877 K tigu Order via Phone Non Dealer Customers Contact your local Multiquip Dealer for parts or call 800 427 1244 for help in locating a dealer near you Dealer Account Number Dealer Name and Address Shipping Address if different than billing address Return Fax Number Applicable Model Number Quantity Part Number an
4. MVC 88VGH VGHW PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 2 08 06 10 CAMSHAFT ASSY NO PARTNO 1 122092 8003 2 14100ZE1812 4 14410ZE1010 6 14431ZE1000 7 14441ZE1010 8 144512 1013 9Q 145687 1000 10 14711721000 11 14721ZF1000 12 14751ZF1000 13 14771ZE1000 14 14773ZE1000 15 147812E1000 16 14791ZE1010 17 900127E0010 18 90206ZE1000 HONDA GX160U1QMX2 ENGINE CAMSHAFT ASSY PART NAME SEAL VALVE STEM CAMSHAFT ASSY sss ROD PUSH ARM VALVE ROCKER LIFTER VALVE PIVOT ROCKER ARM SPRING WEIGHT RETURN VALVE INLET VALVE EXHAUST SPRING VALVE RETAINER IN VALVE SPRING RETAINER EX VALVE SPRING ROTATOR VALVE PLATE PUSH ROD GUIDE BOLT PIVOT 8 NUT PIVOT ADJ QTY REMARKS 1 1 2 2 2 2 1 1 1 2 1 1 1 1 2 2 INCLUDES ITEMS W MVC 88VGH VGHW PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 2 08 06 10 PAGE 49 HONDA GX160U1QMX2 ENGINE RECOIL STARTER ASSY PAGE 50 MVC 88VGH VGHW PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 2 08 06 10 RECOIL STARTER ASSY NO PART NO 1 284002 80232 20 284107 80032 40 284217 8801 50 28422298801 60 28431298801 70 284317 8801 80 28441298801 90 28442298003 100 284432 8001 110 284612 8003 120 2846227 8003 13 32901 1000 140 900032 8001 15 90008ZE2003 MVC 88VGH VGHW PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 2
5. 19 21 Preparation For Long Term Storage 22 Troubleshooting Engine 23 24 Troubleshooting Plate Compactor 24 Explanation Of Codes In Remarks Column 26 Suggested Spare 27 Component Drawings Nameplate and 28 29 Body Assembly 30 31 Vibrator Assembly ota rib tta 32 33 Sprinkler Assembly Option 34 35 Transport Wheel Assembly Option 36 37 Specification and part number are subject to change without notice Honda GX160U1QMX2 Engine Cylinder Head Assembly 38 39 Cylinder Barrel Recoil Assembly 40 41 Crankcase Cover Assembly 42 43 Crankshaft Assembly 44 45 Piston Rings 46 47 Camshaft Assembly 48 49 Recoil Starter 50 51 Fan Cover 52 53 Carburetor Assembly 54 55 Air Cleaner 56 57 Muffler Assembly
6. OPERATION AND PARTS MANUAL IVIL MULTIQUIP Mikasa SERIES MODEL MVC 88VGH VGHW ONE WAY PLATE COMPACTOR HONDA GASOLINE ENGINE Revision 2 08 06 10 To find the latest revision of this publication visit our website at www multiquip com THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALLTIMES MVC 88VGH VGHW PLATE COMPACTOR PROPOSITION 65 WARNING CALIFORNIA Proposition 65 Warning Gasoline engine exhaust and some of its constituents are known to the State of California to cause cancer birth defects and other reproductive harm PAGE 2 MVC 88VGH VGHW PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 2 08 06 10 NOTES MVC 88VGH VGHW PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 2 08 06 10 PAGE 3 MVC 88VGH VGHW PLATE COMPACTOR TABLE OF CONTENTS Multiquip MVC88VGH VGHW Plate Compactor Proposition 65 Warning gassenes 2 Table Of Contents es 4 Parts Ordering Procedures 5 Safety Information 6 10 Specifications Compactor Engine 11 General Information 12 Components Plate Compactor 13 Components Engine a a 14 SPECION 15 16 Initial Start Up OP S 17 18 BeOS Oo m 18 Maintenance P
7. bed with plastic liner Possibility exists of explosion or fire due to static electricity PLASTIC TRUCK BED LINER DO NOT start the engine near spilled fuel or combustible fluids Diesel fuel is extremely flammable and its vapors can cause an explosion if ignited m ALWAYS refuel in a well ventilated area away from sparks and open flames m ALWAYS use extreme caution when working with flammable liquids DO NOT fill the fuel tank while the engine is running or hot DO NOT overfill tank since spilled fuel could ignite if it comes into contact with hot engine parts or sparks from the ignition system Store fuel in appropriate containers in well ventilated areas and away from sparks and flames NEVER use fuel as a cleaning agent B DO NOT smoke around or near the equipment Fire or explosion could result from fuel vapors or if fuel is spilled on a hot engine BATTERY SAFETY ELECTRIC START ONLY DANGER m DO NOT drop the battery There is a possibility that the battery will explode DO NOT expose the battery to open flames sparks cigarettes etc The battery contains combustible gases and liquids If these gases and liquids come into contact with a flame or spark an explosion could occur B ALWAYS wear safety glasses when handling the battery to avoid eye irritation The battery contains acids that can cause injury to the eyes and skin Use well insulated gloves
8. 08 06 10 PAGE 51 HONDA GX160U1QMX2 PART NAME STARTER ASSY RECOIL CASE RECOIL STARTER REEL RECOIL STARTER RATCHET STARTER PLATE FRICTION GUIDE RATCHET SPRING FRICTION SPRING RECOIL STARTER SPRING RETURN KNOB RECOIL STARTER ROPE RECOIL STARTER CLIP CORD SCREW SETTING BOLT FLANGE 6 X 10 ENGINE RECOIL STARTER ASSY TY REMARKS DNE 1 INCLUDES ITEMS W HONDA GX160U1QMX2 ENGINE FAN COVER ASSY PAGE 52 MVC 88VGH VGHW PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 2 08 06 10 HONDA GX160U1QMX2 ENGINE FAN COVER ASSY FAN COVER ASSY NO PART NO PART NAME QTY REMARKS 2 19610ZE1000ZC FAN NH1 BLACK 1 6 19611ZH8810 PLATE SIDE OIL ALERT 1 10 19630798000 SHROUD 1 14 341507 7003 ALERT UNIT OIL 1 16 3610ZE1010 CORD STOP SWITCH 370MM 1 17 36100ZF6P81 SWITCH ASSY ENGINE STOP 1 20 90013883000 BOLT FLANGE 6 X 12 CT200 6 21 90022888010 BOLT FLANGE 6 X 20 CT200 1 22 90601ZH7013 HARNESS 1 25 957010600800 BOLT FLANGE 6 X 8 1 26 87522747000 MARK THROTTLE INDICATION 1 MVC 88VGH VGHW PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 2 08 06 10 PAGE 53 HONDA GX160U1QMX2 ENGINE CARBURETOR ASSY et a aul PAGE 54 MVC 88VGH VGHW PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 2 08 06 10 CARBURETOR ASSY NO PART NO 20 160107 18
9. 08 06 10 MVC 88VGH VGHW MAINTENANCE Inspection and other services should always be carried out on hard and level ground with the engine shutdown These inspection intervals are for operation under normal conditions Adjust your inspection intervals based on the number hours plate compactor is in use and particular Inspection and Maintenance Service Tables working conditions 1 To make sure your plate compactor is always in good working condition before using carry out the maintenance A CAUTION inspection in accordance with Tables 4 through 6 Fuel piping and connections should be replaced every 2 years Table 4 Engine Maintenance Schedule CHANGE Re tighten If Necessary Co wass Cooling Fins Spark Arrester GEN EN All Nuts amp Bolts Spark Plug Fuel Tank CLEAN CHECK CHECK ADJUST Valve Clearance CHECK ADJUST Fuel lines CHECK Every 2 years replace if necessary 2 1 Service more frequently when used in DUSTY areas 2 These items should be serviced by your service dealer unless you have the proper tools and are mechanically proficient Refer to the HONDA Shop Manual for service procedures 3 For commercial use log hours of operation to determine proper maintenance intervals MVC 88VGH VGHW PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 2 08 06 10 PAGE 19 MVC 88VGH VGHW MAINTENANCE TABLE 5 MACHINE INSPECTION
10. 112 033910050 X WASHER 14 5X30X1 6 113 953406390 PACKING 13X28X2 114 954403241 COCK PT1 4 115 416928930 SPRINKLING PIPE 116 416338940 PIPE HOLDER L 117 416452750 PIPE HOLDER 118 001220825 FLANGE BOLT 8X25 119 416453780 PACKING 8X19X2T 120 416452790 STAY PIPE HOLDER 121 954300342 WATER TANK NBR 122 001241030 BOLT 10X30 123 033910010 WASHER 10 5X21X2 124 022910180 NYLON NUT M10 QTY 1 po ohm REMARKS REPLACES 416116010 INCLUDES ITEMS W MVC 88VGH VGHW PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 2 08 06 10 PAGE 35 MVC 88VGH VGHW TRANSPORT WHEEL ASSY OPTION TRANSPORT WHEEL ASSY OPTION PAGE 36 MVC 88VGH VGHW PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 2 08 06 10 MVC 88VGH VGHW TRANSPORT WHEEL ASSY OPTION TRANSPORT WHEEL ASSY OPTION NO 1 O gt O1 4 Co PART NO PART NAME QTY REMARKS 416116160 WHEEL SHAFT 1 959404310 WHEEL 150 42 2 031120320 WASHER FLAT M20 2 025203030 SPLIT COTTER PIN 3X30 2 416454150 ROLLER 2 025403025 SPRING PIN 3X25 3 MVC 88VGH VGHW PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 2 08 06 10 PAGE 37 HONDA GX160U1QMX2 ENGINE CYLINDER HEAD ASSY PAGE 38 MVC 88VGH VGHW PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 2 08 06 10 CYLINDER HEAD ASSY NO MVC 88VGH VGHW PLATE COMPACTOR OPERATIO
11. 8000 130 16576891000 140 165782 1000 150 165802 8813 160 16584883300 170 165922 1810 180 16594883010 20 90013883000 21 90015ZE5010 230 901145 0000 240 90605230000 250 93500040060 260 93500050160 270 93500050250H 28 9405006000 MVC 88VGH VGHW PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 2 08 06 10 PAGE 67 HONDA GX160U1QMX2 ENGINE CONTROL ASSY PART NAME CONTROL ASSY dui cd diis ARM GOVERNOR ROD GOVERNOR SPRING GOVERNOR SPRING THROTTLE RETURN LEVER CONTROL SPRING LEVER WASHER CONTROL LEVER HOLDER CABLE SPACER CONTROL LEVER BASE CONTROL SPRING CONTROL ADJUSTING SPRING CABLE RETURN HOLDER WIRE BOLT FLANGE 6 X 12 CT200 BOLT GOVERNOR ARM NUT SELF LOCK 6MM CIRCLIP SCREW PAN 4 X 6 SCREW PAN 5 X 16 SCREW PAN 5 X 25 NUT FLANGE 6MM TY REMARKS m 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 INCLUDES ITEMS W TERMS AND CONDITIONS OF SALE PARTS PAYMENT TERMS Terms of payment for parts are net 30 days FREIGHT POLICY All parts orders will be shipped collect or prepaid with the charges added to the invoice All shipments are F O B point of origin Multiquip s responsibility ceases when a signed manifest has been obtained from the carrier and any claim for shortage or damage must be settled between the consignee and the carrier MINIMUM ORDER The minimum charge for orders from
12. HONDA GX160U1QMX2 ENGINE CRANKSHAFT ASSY PAGE 44 MVC 88VGH VGHW PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 2 08 06 10 CRANKSHAFT ASSY NO PART NO 4 133102 1601 13 90003ZE1000 14 90473842000 15 90745ZE1600 MVC 88VGH VGHW PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 2 08 06 10 PAGE 45 HONDA GX160U1QMX2 ENGINE CRANKSHAFT ASSY PART NAME CRANKSHAFT BOLT HEX 5 16 WASHER 8 MM KEY 78 X 38 MM QTY 1 1 1 1 REMARKS HONDA GX160U1QMX2 ENGINE PISTON RINGS ASSY PAGE 46 MVC 88VGH VGHW PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 2 08 06 10 PISTON RINGS ASSY NO a MVC 88VGH VGHW PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 2 08 06 10 PAGE 47 PART NO 13010710003 13011710003 13012710003 13013710003 13101ZH8010 13102ZH8010 13103ZH8010 13104ZH8010 131112 1000 132002 1010 900012 1000 905512 1000 HONDA GX160U1QMX2 ENGINE PISTON RINGS ASSY PART NAME RING SET PISTON RING SET PISTON RING SET PISTON RING SET PISTON PISTON STD PISTON OS 0 25 PISTON OS 0 50 PISTON 0 75 PIN PISTON STD OS 0 25 OS 0 50 0 75 ROD ASSY CONNECTING BOLT CONNECTING ROD CLIP PISTON PIN 18MM QTY REMARKS INCLUDES ITEMS W HONDA GX160U1QMX2 ENGINE CAMSHAFT ASSY PAGE 48
13. Multiquip is 15 00 net Customers will be asked for instructions regarding handling of orders not meeting this requirement RETURNED GOODS POLICY Return shipments will be accepted and credit will be allowed subject to the following provisions 1 A Returned Material Authorization must be approved by Multiquip prior to shipment 2 Toobtain a Return Material Authorization a list must be provided to Multiquip Parts Sales that defines item numbers quantities and descriptions of the items to be returned 8 Theparts numbers and descriptions must match the current parts price list b Thelist must be typed or computer generated c The list must state the reason s for the return d The list must reference the sales order s or invoice s under which the items were originally purchased The list must include the name and phone number of the person requesting the RMA 3 Acopyofthe Return Material Authorization must accompany the return shipment 4 Freight is at the sender s expense All parts must be returned freight prepaid to Multiquip s designated receiving point 5 Parts must be in new and resalable condition in the original Multiquip package if any and with Multiquip part numbers clearly marked 6 The following items are not returnable a Obsolete parts If an item is in the price book and shows as being replaced by another item it is obsolete b Any parts with a limited shelf lif
14. PULLEY 4 Ifthe V belt becomes worn or loose replace it Figure 5 V Belt Hazard 1 To check the V belt tension remove the three bolts that vibrator Oil Check secure the belt cover to the frame as shown in Figure 6 1 Place the MVC 88VGH VGHW plate compactor horizontally on a flat surface Make sure the compactor is level when checking the oil in the vibrator assembly 2 Check vibratoroillevelby removing the plug vibrator oil gauge as shown in Figure 8 The oil level should be up to the oil plug The vibrator holds 140 cc approximately 4 ounces IMPORTANT if oilis required replace using only SAE10W 30 motor oil VIBRATOR OIL PLUG Figure 8 Vibrator Oil Plug V BELT COVER Figure 6 V Belt Cover Removal PAGE 16 MVC 88VGH VGHW PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 2 08 06 10 MVC 88VGHNGHW INITIAL START UP The CLOSED position of the RR Kam choke lever enriches the fuel DO NOT attempt to run the compactor until ra mixture for starting a COLD the Safety and Initial Start upsectionshave engine The OPEN position been read and understood provides the correct fuel mixture for normal operation after starting and for restarting warm engine 1 4 Placethe throttle lever Figure 12 halfway between fast and slow THROTTLE LEVER Figure 9 Fuel Valve Lever 2 Placethe Engine ON OFF switch Figure 10 in the ON position ENGINE ON OFF Figur
15. TROUBLESHOOTING Check gap insulation or replace spark plug i Difficult to start fuel is available but no Carbon deposit on spark plug Clean or replace spark plug SPARK at spark plug Short circuit due to deficient spark plug Check spark plug insulation insulation replace if worn Improper spark plug gap Set to proper gap Check switch wiring replace 2 ON OFF switch is shorted switch Ignition coil defective Replace ignition coil Difficult to start fuel is available and Improper spark gap points dirtry pe spark gap and SPARK is present at the spark plug clean points 1 insulation worn or short ondens i Spark plug wire broken or short circuiting 4 defective spark plug Spark plug bridging Flush fuel system and replace Wrong fuel type with correct type of fuel Suction exhaust valve stuck or protruded is present and compression is low Cylinder head and or spark plug not Torque cylinder head bolts and tightened properly spark plug Head gasket and or spark plug gasket Replace head and spark plug damaged gaskets Piston ring and or cylinder worn jean pistonitings and of Difficult to start fuel is available spark Fuel not available in fuel tank Fill with correct type of fuel Apply lubricant to loosen fuel 2 Fuel cock does not open properly Cock lever replace if necessary No fuel present at carburetor Fuel filter clogged Replace fuel filter Fuel tank cap b
16. alcohol m ALWAYS check the equipment for loosened threads or bolts before starting DO NOT use the equipment for any purpose other than its intended purposes or applications m ALWAYS clear the work area of any debris tools etc that would constitute a hazard while the equipment is in operation NOTICE This equipment should only be operated by trained and qualified personnel 18 years of age and older Whenever necessary replace nameplate operation and safety decals when they become difficult read Manufacturer does not assume responsibility for any accident due to equipment modifications Unauthorized equipment modification will void all warranties m NEVER use accessories or attachments that are not recommended by Multiquip for this equipment Damage to the equipment and or injury to user may result ALWAYS know the location of the nearest re fire extinguisher m ALWAYS know the location of the nearest first aid kit m ALWAYS know the location of the nearest phone or keep aphone on the job site Also know the phone numbers of the nearest ambulance doctor and fire department This information will be invaluable in the case of an emergency PAGE 7 MVC 88VGH VGHW PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 2 08 06 10 MVC 88VGHIVGHW PLATE COMPACTOR SAFETY INFORMATION COMPACTOR SAFETY DANGER NEVER operate the equipment in an explosive atmosphere o
17. if your hand Figure 6 gets caught between the V belt and the clutch Always use safety gloves Checking and Replacing the V Belt and Clutch 1 After 200 hours of operation remove the upper belt cover to check the V belt tension Tension is proper if the belt bends about 10 mm when depressed strongly with finger between shafts Loose or worn V belts reduces power transmission efficiency causing weak compaction and reduces the life of the belt itself Whenever the compactor s vibration becomes weak or lost during normal operation regardless of operation hours check the V belt and clutch immediately Replacing the V belt Remove the upper and lower belt covers Engage an offset wrench 13 mm or the like to vibrator pulley lower fastening bolt Engage waste cloth or the like at midway of V belt on the left side and while pulling it back strongly rotate the offset wrench clockwise so that the V belt will come off Reinstalling the V belt Engage V belt to lower vibrator pulley and push the V belt to left side of upper clutch and in the same manner as in removal rotate offset wrench clockwise so that the V belt goes back on Checking Clutch Check the clutch simultaneously with V belt checking With belt removed check outer drum of the clutch for seizure and V groove for wear or damage with your eyes Clean the V groove as necessary Wear of lining or shoe should be checked with running check Ifthe shoe is
18. injury DO NOT remove the radiator cap while the engine is hot High pressure boiling water will gush out of the radiator and severely scald any persons in the general area of the compactor DO NOT remove the coolant drain plug while the engine is hot Hot coolant will 9 gush out of the coolant tank and severely lt scald any persons in the general area of the compactor DO NOT remove the engine oil drain plug while the engine is hot Hot oil will gush out of the oil tank and severely scald any persons in the general area of the compactor NEVER touch the hot exhaust manifold 2y muffler or cylinder Allow these parts to cool before servicing equipment NEVER run engine without an air filter or with a dirty air filter Severe engine damage may occur Service air filter frequently to prevent engine malfunction m NEVER tamper with the factory settings EN of the engine or engine governor Damage to the engine or equipment can result if operating in speed ranges above the maximum allowable NEVER tip the engine to extreme angles during lifting as it may cause oil to gravitate into the cylinder head making the engine start difficult PAGE 8 MVC 88VGH VGHW PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 2 08 06 10 MVC 88VGHIVGHW PLATE COMPACTOR SAFETY INFORMATION FUEL SAFETY DO NOT add fuel to equipment if it is placed inside truck
19. part numbers which are in effect for the same general item such as different size saw blade guards in use or a part that has been updated on newer versions of the same machine NOTICE When ordering a part that has more than one item number listed check the remarks column for help in determining the proper part to order PART NO Column Numbers Used Part numbers can be indicated by a number a blank entry or TBD TBD To Be Determined is generally used to show a part that has not been assigned a formal part number at the time of publication A blank entry generally indicates that the item is not sold separately or is not sold by Multiquip Other entries will be clarified in the Remarks Column QTY Column Numbers Used Item quantity can be indicated by a number a blank entry or A R A R As Required is generally used for hoses or other parts that are sold in bulk and cut to length A blank entry generally indicates that the item is not sold separately Other entries will be clarified in the Remarks Column REMARKS Column Some of the most common notes found in the Remarks Column are listed below Other additional notes needed to describe the item can also be shown Assembly Kit All items on the parts list with the same unique symbol will be included when this item is purchased Indicated by INCLUDES ITEMS W unique symbol Serial Number Break Used to list an effective se
20. possibility exists that your hand may get caught between the V belt and clutch causing serious injury and bodily harm Vibrating Plate A flat open plate made of durable cast iron construction used in the compacting of soil Vibration Case Encloses the eccentric gears and counter weights Water Tube Sprinkler Supplies water to the soil via a splash plate Water Shut Off Valve Turn this valve downward to let water flow from the water tank to the water tube Water Tank VGHW only Holds 13 7 quarts of water removable no tools required MVC 88VGH VGHW PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 2 08 06 10 PAGE 13 MVC 88VGH VGHW PLATE COMPACTOR COMPONENTS ENGINE Figure 2 Engine Controls amp Components ENGINE COMPONENTS The engine Figure 2 must be checked for proper lubrication and filled with fuel prior to operation Refer to the manufacturers Engine manual for instructions amp details of operation and servicing 1 Fuel Filler Cap Remove this cap to add unleaded gasoline to the fuel tank Make sure cap is tightened securely DO NOT over fill Explosive Fuel Hazard Adding fuel to the tank should be done only when the engine is stopped and has had an opportunity to cool down In the event of a fuel spill DO NOT attempt to start the engine until the fuel residue has been completely wiped up and the area surrounding the engine is dry 2 Throttle Lever Us
21. when picking up the battery m ALWAYS keep the battery charged If the battery is not charged combustible gas will build up m DO NOT charge battery if frozen Battery can explode When frozen warm the battery to at least 61 F 16 C m ALWAYS recharge the battery in a well ventilated environment to avoid the risk of a dangerous concentration of combustible gases W f the battery liquid dilute sulfuric acid gt comes into contact with clothing or skin rinse skin or clothing immediately with plenty of water W f the battery liquid dilute sulfuric acid comes into contact with eyes rinse eyes immediately with plenty of water and contact the nearest doctor or hospital to seek medical attention m ALWAYS disconnect the NEGATIVE battery terminal before performing service on the equipment ALWAYS keep battery cables in good working condition Repair or replace all worn cables MVC 88VGH VGHW PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 2 08 06 10 PAGE 9 MVC 88VGHVGHW PLATE COMPACTOR SAFETY INFORMATION TRANSPORTING SAFETY NEVER allow any person or animal to stand underneath the equipment while lifting NOTICE E Before lifting make sure that the equipment parts hook and vibration insulator are not damaged and screws are not loose or missing B Always make sure crane or lifitng device has been properly secured to the lifting bail hook of the equipment m ALWAYS shutd
22. worn power transmission becomes deficient and slipping will result MVC 88VGH VGHW PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 2 08 06 10 PAGE 21 MVC 88VGH VGHW PREPARATION FOR LONG TERM STORAGE Plate Compactor Storage For storage of the plate compactor for over 30 days the following is required Drain the fuel tank completelyor add STA BIL to the fuel Run the engine until the fuel is completely consumed Completely drain the oil from the engine crankcase and follow procedures described in the HONDA engine Owner s Manual for engine storage Completely drain the compactor s hydraulic oil from the vibrating case Clean entire plate compactor especially the bottom plate removing all dirt and foreign matter Cover plate compactor and engine with plastic covering or equivalent and store in a clean dry place PAGE 22 MVC 88VGH VGHW PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 2 08 06 10 MVC 88VGH VGHW TROUBLESHOOTING ENGINE Practically all breakdowns be prevented by proper If the problem cannot be remedied please leave the unit handling and maintenance inspections but in the eventofa just as it is and consult or company s service department breakdown please take a remedial action following the diagnosis based on the Engine and Compactor Troubleshooting Tables 7 and 8 information shown below and on the proceeding pages TABLE 7 ENGINE
23. 00 22 90055ZE1000 23 90055ZE1000 27 940010800005 HONDA GX160U1QMX2 MUFFLER ASSY PART NAME MUFFLER PROTECTOR MUFFLER PROTECTOR LOWER DEFLECTOR CP ARRESTER SPARK GASKET MUFFLER GUIDE MUFFLER SCREW TAPPING 4 X 8 FLANGE BOLT 6 X13 SCREW TAPPING 5 X 8 SCREW TAPPING 4 X 6 SCREW TAPPING 4 X 6 NUT HEX 8 QTY 1 1 1 1 1 1 1 2 1 4 1 4 2 REMARKS MVC 88VGH VGHW PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 2 08 06 10 PAGE 59 HONDA GX160U1QMX2 ENGINE FUELTANK ASSY PAGE 60 MVC 88VGH VGHW PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 2 08 06 10 HONDA GX160U1QMX2 ENGINE FUELTANK ASSY FUEL TANK ASSY NO PARTNO PART NAME QTY REMARKS 3 168542H8000 RUBBER SUPPORTER 107MM 1 7 16955ZE1000 JOINT FUEL TANK 1 11 17510ZE1020ZF TANK FUEL NH1 BLACK 1 12 17620207305 FUELFILLER INCLUDES ITEMS 130 17631207812 GASKET FUEL FILLER CAP 1 14 176727E2WO01 FILTER FUEL 1 17 900047H7003 BOLT FLANGE 6 X 29 1 18 90404680000 WASHER 6 5 X 25 X 1 5 2 20 91319 5003 O RING 5 5 X 1 4 2 21 91353671004 O RING 13 MM 1 24 9405006000 NUT FLANGE 6MM 2 27 950014514040 FUEL TUBE 4 5 X 140 1 27 950014500160M BULK HOSE FUEL 4 5 X 1M 1 28 9500202080 CLIP TUBE 2 29 875162H7000 OPERATION CAUTION 1 MVC 88VGH VGHW PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 2 0
24. 10080 NUT M10 25 030210250 WASHER SW M10 31 416115980 BASE 32 001221025 BOLT 10X25 T 33 030210250 WASHER LOCK M10 35 912216011 ENGINE ASSY GX160U1QMX2 36 001220845 BOLT 8X45 T 37 030208200 WASHER LOCK M8 38 031108160 WASHER FLAT M8 39 404412290 ENGINE NUT 40 416452780 ENGINE NUT W BOLT 4 031108160 WASHER FLAT M8 42 022710809 NYLON NUT M8 43 959404350 EARTH WIRE 45 416338990 CLUTCH ASSY 46 2062600113 KEY 4 77 X 4 77 X 35 47 416452800 COLLAR 19 05 25 15 6 48 952400130 WASHER 49 009110004 SOCKET HEAD BOLT 5 16X24 51 070100332 V BELT RPF 3330 52 416115950 BELT COVER INSIDE 53 416010020 BELT COVER 54 001220825 BOLT 8X25 T 55 030208200 WASHER LOCK M8 56 031108160 WASHER FLAT M8 57 001220820 BOLT 8X20 T 91 416910070 VIB PROOF HANDLE ASSY 92 416452730 COLLAR 13 20 44 93 404433430 RUBBER 20X32X28 5 52H 94 416452360 HANDLE STOPPER 95 952405600 WASHER 12 5 X 35 X 4 5 96 001211253 BOLT 12X65 H 97 030212300 WASHER LOCK M12 101 416115940 GUARD HOOK 102 001221025 BOLT 10X25 T 1 02 030210250 WASHER LOCK M10 104 416459340 RUBBER 105 009120407 BOLT SUNK HEAD 10X20T 106 416217070 GRIP HANDLE 107 416118520 VIB PROOF HANDLE 108 416459320 NUT VIB PROOF HANDLE TY REMARKS INCLUDES ITEMS W pop a A KH gt RR MVC 88VGH VGHW PLATE COMPACTOR OPERATION AND PART
25. 12 30 160114 0005 40 160132 0005 50 16015ZE0831 60 160162H7WO01 79 160242 1811 80 160284 0005 90 160442 0005 10 16100498151 110 161242 0005 120 16166ZH8W50 13 16173001004 14 162112 1000 15 16212ZH8800 16 162202 1020 17 16221ZH8801 20 16610ZE1000 25 16953ZE1812 26 16954ZE1812 270 16956ZE1811 28 16957ZE1812 290 169672 0811 310 93500030060 34 9430520122 370 991012 80700 380 992042 00350 MVC 88VGH VGHW PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 2 08 06 10 PAGE 55 HONDA GX160U1QMX2 PART NAME GASKET SET VALVE SET FLOAT FLOAT SET CHAMBER SET FLOAT SCREW SET SCREW SET SCREW SET CHOKE SET CARBURETOR ASSY BE65B B SCREW THROTTLE STOP NOZZLE MAIN O RING INSULATOR CARBURETOR GASKET INSULATOR SPACER CARBURETOR GASKET CARBURETOR LEVER CHOKE STD LEVER VALVE PLATE LEVER SETTING SPRING VALVE LEVER GASKET VALVE CUP FUEL STRAINER SCREW PAN 3 X 6 PIN SPRING 2 X 12 JET MAIN 470 JET SET PILOT 35 ENGIN QTY 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 CARBURETOR ASSY REMARKS INCLUDES O RING INCLUDES GASKET INCLUDES GASKET INCLUDES ITEMS W INCLUDES ITEMS W INCLUDES GASKET HONDA GX160U1QMX2 ENGIN
26. 8 06 10 PAGE 61 HONDA GX160U1QMX2 ENGINE COOLING amp FLYWHEEL ASSY PAGE 62 MVC 88VGH VGHW PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 2 08 06 10 HONDA GX160U1QMX2 ENGINE COOLING FAN amp FLYWHEEL ASSY COOLING FAN AND FLYWHEEL ASSY NO PART NO O 13331357000 19511ZE1000 28451ZH8001 31100ZE1010 90201878003 MVC 88VGH VGHW PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 2 08 06 10 PAGE 63 PART NAME KEY SPECIAL WOODRUFF 25 X 18 FAN COOLING PULLEY STARTER FLYWHEEL NUT SPECIAL 14MM QTY 1 1 1 1 1 REMARKS HONDA GX160U1QMX2 ENGINE IGNITION COIL ASSY PAGE 64 MVC 88VGH VGHW PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 2 08 06 10 HONDA GX160U1QMX2 ENGINE IGNITION COIL ASSY IGNITION COIL ASSY NO PART NO PART NAME QTY REMARKS 1 305002 1063 COIL ASSY IGNITION 1 2 307002 1013 ASSY 1 7 36101ZE1010 WIRE STOP SWITCH 370MM 1 11 90121952000 BOLT FLANGE 6 X 25 2 MVC 88VGH VGHW PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 2 08 06 10 PAGE 65 HONDA GX160U1QMX2 ENGINE CONTROL ASSY PAGE 66 MVC 88VGH VGHW PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 2 08 06 10 CONTROL ASSY NO PART NO 2 165002 8813 5 165512 0010 6 165552 1000 7 16561ZE1020 8 16562ZE1020 100 16571ZH8020 110 16574ZE1000 120 165752
27. D PARTS MANUAL REV 2 08 06 10 MVC 88VGHNGHW PLATE INSPECTION Before Starting 1 Read safety instructions at the beginning of manual 2 Clean the compactor removing dirt and dust particularly the engine cooling air inlet carburetor and air cleaner 3 Check the air filter for dirt and dust If air filter is dirty replace air filter with a new one as required 4 Check carburetor for external dirt and dust Clean with dry compressed air 5 Check fastening nuts and bolts for tightness Loosened screws or bolts due to vibration could lead to unexpected accident Engine Oil Check 1 check the engine oil level place the pump on secure level ground with the engine stopped 2 Remove the filler dipstick from the engine oil filler hole Figure 3 and wipe clean Figure 3 Engine Oil Dipstick Removal Insertandremove the dipstick without screwing the filler neck Check the oil level shown on the dipstick 4 Ifthe oil level is low Figure 4 fill to the edge of the oil filler hole with the recommended oil type Table 3 Maximum oil capacity is 0 63 quarts 0 60 liters Figure 4 Engine Oil Dipstick Oil Level The Oil Alert System will automatically stop the engine before the engine falls below safe limits Always be sure to check the engine oil level prior to starting the engine Season Temperature Oil Type Summer 25 C or Higher SAE 10W 30 Spr
28. E AIR CLEANER ASSY PAGE 56 MVC 88VGH VGHW PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 2 08 06 10 HONDA GX160U1QMX2 ENGINE AIR CLEANER ASSY AIR CLEANER ASSY NO PART NO PART NAME QTY REMARKS 1 162712 1000 GASKET ELBOW 1 2 172102 1517 ELEMENT AIR CLEANER Lese INCLUDES ITEMS W 30 17218251507 FILTER OUTER 1 4 17230751800 AIR CLEANER 1 5 17232891000 GROMMET AIR CLEANER 1 6 17235ZE1831 NOISE MUFFLER 1 7 17238ZE7010 COLLAR AIR CLEANER 2 8 17239ZE1000 COLLAR B AIR CLEANER 1 9 17410ZE1020 ELBOW AIR CLEANER me INCLUDES ITEMS W 10 90325044000 WINGNUT TOOL BOX SETTING 1 11 9405006000 NUT CAP 6 MM 2 12 957010602000 BOLT FLANGE 6 X 20 1 134 57528ZH7000 CHOKE 1 MVC 88VGH VGHW PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 2 08 06 10 PAGE 57 MUFFLER ASSY lt e 2 N gt lt is gt c co gt lt lt I cN gt ES lt 2 lt 7 amp an Z lt CC LU a 2 a a 5 gt E gt LO a MUFFLER ASSY NO PARTNO 2 183107K8V50 4 183202 1 01 5 183252 1010 6 18340751010 7 183552 1000 9 18381298800 15 185227 1000 16 90002760003 17 90016ZE1000 19 900502 10
29. E 27 MVC 88VGH VGHW PLATE AND DECALS NAME PLATE AND DECALS PAGE 28 MVC 88VGH VGHW PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 2 08 06 10 MVC 88VGH VGHW PLATE AND DECALS NAME PLATE AND DECALS NO PART NO PART NAME QTY REMARKS 1 920206290 DECAL READ OWNERS MANUAL 1 NPA 629 2 920203290 DECAL CAUTION siccitas lia raids 329 3 920208450 DECAL LIFTING Lures jm NPA 845 4 920203060 DECAL CAUTION START ENG VIBR 1 NPA 306 5 920208350 DECAL V BELT RPF 3330 asas NPA 835 6 920201580 DECAL MQ LOGO knee 158 920105070 DECAL MIKASA LOGO 507 8 920201950 DECAL MOTOROIL D NPA 195 9 920101410 DECAL MIKASA LOGO TRIANGLE 1 NPA 141 10 NAMEPLATE SERIAL NO dais CONTACT MQ PARTS DEPT W MODEL amp S N 11 920203330 EAR PROTECTION LABEL Joss NPA 333 MVC 88VGH VGHW PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 2 08 06 10 PAGE 29 MVC 88VGH VGHW BODY ASSY BODY ASSY PAGE 30 MVC 88VGH VGHW PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 2 08 06 10 MVC 88VGH VGHW BODY ASSY Q BODY ASSY NO PART NAME 12 416454360 RUBBER PLATE 25 25 8 21 416115973 VIBRATING PLATE 23 939010140 SHOCK ABSORBER 50D 45H 24 0203
30. N AND PARTS MANUAL REV 2 08 06 10 PAGE 39 PART NO 122042 1306 122052 1315 12210498405 122162 5300 12251ZF1800 123102 1020 123912 1000 15721ZH8000 90013883000 90043ZE1020 90047ZE1000 9430110160 957230806000 0650140480 PART NAME GUIDE VALVE 05 GUIDE EX VALVE OS HEAD CYLINDER CLIP VALVE GUIDE GASKET CYLINDER HEAD COVER HEAD GASKET CYLINDER HEAD COVER TUBE BREATHER BOLT FLANGE 6 X 12 BOLT STUD 6 X 112 BOLT STUD 8 X 32 PIN A DOWELL 10 X 16 BOLT FLANGE 8 X 60 SPARK PLUG EY45V TS 1 HONDA GX160U1QMX2 ENGINE CYLINDER HEAD ASSY QTY REMARKS 1 INCLUDES ITEMS W 1 1 1 1 1 1 4 2 2 2 4 1 CYLINDER BARREL ASSY LU lt 2 N gt lt 5 ce 5 lt lt O I cN gt ES lt gt 2 lt 2 amp an lt CC LU a 9 5 2 a a 5 gt E gt LLI a CYLINDER BARREL ASSY NO PART NO 1 12000498426 2 155104 1033 3 165102 1000 7 16531ZE1000 8 16541ZE1000 9 90131ZE1000 10 90451ZE1000 11 90601ZE1000 12 90602ZE1000 13 91001ZF1003 148 91201Z0T801 15 91353671004 16 9405010000 17 9410106800 18 9425108000 19 957010601200 HONDA GX160U1QMX2 ENGINE CYLINDER BARREL ASSY PART NAME CYLINDER BARREL AS
31. R OPERATION AND PARTS MANUAL REV 2 08 06 10 PAGE 11 Model HONDA GX160U1QMX2 Air cooled 4 stroke Single Type Cylinder OHV Horizontal Shaft Gasoline Engine 2 7 in 1 8 in Bore X Stroke 68 mm x 45 mm 55 HPIG600 RPM Approx 0 95 U S gallons Fuel Tank Capacity 2 6 liters MVC 88VGH VGHW PLATE COMPACTOR GENERAL INFORMATION Definition of Plate Compactor The Mikasa MVC 88VGH VGHW is a walk behind plate compactor designed for the compaction of sand mixed soils and asphalt This plate compactor is a powerful compacting tool capable of applying a tremendous force in consecutive high frequency vibrations to a soil surface Its applications include compacting for road embankments and reservoirs as well as backfilling for gas pipelines water pipelines and cable installation work Vibratory Plates The vibratory plates of the MVC 88GH GHW produce low amplitude high frequency vibrations designed to compact granular soils and asphalt The resulting vibrations cause forward motion The engine and handle are vibration isolated from the vibrating plate Frequency Speed The compactor s vibrating plate has a frequency range between 5800 vpm vibrations per minute The travel speed of the compactor is approximately 17 meters minute 56 ft minute Engine The Mikasa MVC 88VGH VGHW Plate Compactor is equipped with a Honda GX160U1QMX2 air cooled 4 cycle gasoline engine The engine drives an eccentric w
32. S MANUAL REV 2 08 06 10 PAGE 31 MVC 88VGH VGHW VIBRATOR ASSY VIBRATOR ASSY PAGE 32 MVC 88VGH VGHW PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 2 08 06 10 MVC 88VGH VGHW VIBRATOR ASSY VIBRATOR ASSY NO QTY REMARKS A 416910030 VIBRATOR 8 INCLUDES ITEMS W 61 416115991 VIBRATING CASE 1 62K 953400270 PLUG 1 4X14 10L 1 638 953405260 PACKING 1 4 1 64 001221640 BOLT 16X40T 4 65 080216400 WASHER LOCK M16 4 66 081116260 WASHER FLAT M16 4 68K 416215530 ECCENTRIC ROTATOR 1 6 040306211 BEARING 6211 3 2 708 416938900 CASE COVER 1 71 416338910 CASE COVER L 1 1 1 2 8 8 1 1 1 1 1 72 416338920 BELT COVER GUARD 73 060403060 OIL SEAL TC 35488 74 050101000 O RING G 100 75 001220825 BOLT 8X25 T 76 030208200 WASHER LOCK M8 78 416454430 PULLEY A1 28 81 20 798 951405240 KEY 7 7 19 R 804 952404250 WASHER 11 40 4 814 001221025 BOLT 10X25 T 82 030210250 WASHER LOCK M10 MVC 88VGH VGHW PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 2 08 06 10 PAGE 33 MVC 88VGH VGHW SPRINKLER ASSY OPTION SPRINKLER ASSY OPTION PAGE 34 MVC 88VGH VGHW PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 2 08 06 10 MVC 88VGH VGHW SPRINKLER ASSY OPTION SPRINKLER ASSY OPTION NO PARTNO 111 416910010 WATER TANK W CAP ONLY
33. SY SWITCH ASSY OIL LEVEL GOVERNOR ASSY SLIDER GOVERNOR SHAFT GOVERNOR ARM BOLT DRAIN PLUG WASHER THRUST 6MM WASHER DRAIN PLUG 10 2MM CLIP GOVERNOR HOLDER BEARING RADIAL BALL 6205 OIL SEAL 25 X 41 X 6 O RING 14 MM NUT FLANGE 10 WASHER PLAIN 6MM LOCK 8 BOLT FLANGE 6 X 12 QTY REMARKS 1 1 1 1 1 2 1 2 1 1 1 1 1 2 1 2 INCLUDES ITEMS W MVC 88VGH VGHW PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 2 08 06 10 PAGE 41 HONDA GX160U1QMX2 ENGINE CRANKCASE COVER ASSY PAGE 42 MVC 88VGH VGHW PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 2 08 06 10 HONDA GX160U1QMX2 ENGINE CRANKCASE COVER ASSY CRANKCASE COVER ASSY NO PART NO PART NAME 1 113002 1642 COVER ASSY 4 11381218801 GASKET CASE COVER 5 15600ZE1003 OIL GAUGE 7 15600ZG4003 CAP ASSY OIL FILLER 9 15625ZE1003 110 91201207801 12 9430108140 13 957010803200 14 961006205000 GASKET OIL FILLER CAP OIL SEAL 25 X 41 X 6 PIN A DOWEL 8 X 14 BOLT FLANGE 8 X 32 BEARING RADIAL BALL 6205 TY REMARKS 1 1 1 1 2 1 2 6 1 INCLUDES ITEMS W INCLUDES ITEMS W INCLUDES ITEMS W MVC 88VGH VGHW PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 2 08 06 10 PAGE 43
34. al clutch ALWAYS move the throttle lever quickly without hesitation because increasing the engine speed slowly causes the clutch to slip 5 Firmly gaspthecompactor s handle bar with both hands the compactor will begin moving forward 6 Slowlywalkbehindthe compactor and be onthe lookout for anylarge objects orforeign matter that might cause damage to the compactor or bodily injury 7 Compactortraveling speed may drop on soils which contain clay however there may be cases where traveling speed drops because the compaction plate does not leave the ground surface easily due to the composition of the soil To rectify this problem do the following Check the bottom plate to see if clay or equivalent material has been lodge in the plate mechanism If so wash with water and remove Remember the compactor does not work as efficiently on clay or soils that have a high moisture content level Mi I the soil has a high moisture level dry soil to appropriate moisture content level or carry out compaction twice Stopping the Engine NEVER stop the engine suddenly while working at high speeds 1 Place the throttle lever Figure 12 in slow position and listen for the engine speed to decrease 2 Place the Engine ON OFF switch Figure 10 in the OFF position Place the fuel valve lever Figure 9 in the OFF position PAGE 18 MVC 88VGH VGHW PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 2
35. d Description of Each Part ship the same day if receiv WWW MUI All customers are welcome to order parts via Fax 2555 WE ACCEPT eee 1 Fax your order in and qualify for 2 Discount on Standard orders for all orders which include complete part numbers L Note Discounts Are Subject To Change Domestic US Dealers Call 1 800 427 1244 International Customers should contact their local Multiquip Representatives for Parts Ordering information When ordering parts please supply I Specify Preferred Method of Shipment V UPS Fed Ex DHL Priority One v Truck Ground Next Day Second Third Day All orders are treated as Standard Orders and will ed prior to 3PM PST L MAJOR CREDIT CARDS MVC 88VGH VGHW PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 2 08 06 10 PAGE 5 MVC 88VGHVGHW PLATE COMPACTOR SAFETY INFORMATION Do not operate or service the equipment before reading the entire manual Safety precautions should be followed at all times when operating this equipment e Failure to read and understand the safety O messages and operating instructions could result in injury to yourself and others SAFETY MESSAGES The four safety messages shown below will inform you about potential hazards that could injure you or others The safety messages specifically address the level of exposure to the
36. e such as gaskets seals O rings and other rubber parts that were purchased more than six months prior to the return date c Any line item with an extended dealer net price of less than 5 00 Special order items Electrical components Paint chemicals and lubricants Decals and paper products Items purchased in kits 7 Thesenderwill be notified of any material received that is not acceptable 8 Such material will be held for five working days from notification pending instructions If a reply is not received within five days the material will be returned to the sender at his expense 9 Credit on returned parts will be issued at dealer net price at time of the original purchase less a 15 restocking charge 10 In cases where an item is accepted for which the original purchase document can not be determined the price will be based on the list price that was effective twelve months prior to the RMA date 11 Credit issued will be applied to future purchases only PRICING AND REBATES Prices are subject to change without prior notice Price changes are effective on a specific date and all orders received on or after that date will be billed at the revised price Rebates for price declines and added charges for price increases will not be made for stock on hand at the time of any price change e Multiquip reserves the right to quote and sell direct to Government agencies and to Origina
37. e 12 Throttle Lever SWITCH 5 Grasp the starter grip Figure 13 and slowly pull it out The OFF resistance becomes the hardest ata certain position corre sponding the compression point Rewind the rope alittle from that point and pull out sharply Figure 10 Engine ON Off Switch DO NOT pull the starter rope all the way to the end Placethe Choke Lever Figure 11 inthe OPEN position DO NOT release the starter rope after pulling Allow it to rewind as soon as possible CHOKE LEVER STARTER GRIP Figure 11 Choke Lever Figure 13 Starter Grip MVC 88VGH VGHW PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 2 08 06 10 PAGE 17 MVC 88VGHNGHW INITIAL START UP OPERATION 6 If the engine has started slowly return the choke lever Figure 11 to the CLOSED position If the engine has not started repeat steps 1 through 5 7 Before the compactor is putinto operation run the engine for 3 5 minutes 8 Check for abnormal engine noises or fuel leaks Operation Make sure to follow all safety rules referenced in the safety section ofthis manual before operating compactor Keep work area clear of debris and other objects that could cause damage to the compactor or bodily injury 1 Oncethe engine has started move the engine throttle lever quickly to the fastposition 2 Withthe throttle lever in the fast position the engine speed should be around 2 300 RPM therefore engaging the cen trifug
38. ed to adjust engine RPM speed lever advanced forward SLOW lever back toward operator FAST 3 Engine ON OFF Switch ON position permits engine starting OFF position stops engine operations 4 Recoil Starter pull rope Manual starting method Pull the starter grip until resistance is felt then pull briskly and smoothly 5 FuelValve Lever OPEN to let fuel flow CLOSE to stop the flow of fuel 6 Choke Lever Used in the starting of a cold engine or in cold weather conditions The choke enriches the fuel mixture 7 Air Cleaner Prevents dirt and other debris from entering the fuel system Remove wing nut on top of air filter cannister to gain access to filter element Operating the engine without an air filter with a damaged air filter or a filter in need of replacement will allow dirt to enter the engine causing rapid engine wear Burn Hazard Engine components can generate extreme heat To prevent burns DO NOT touch these areas while the engine is running or immediately after operating NEVER operate the engine with the muffler removed an 8 Spark Plug Provides spark to the ignition system Set spark plug gap to 0 6 0 7 mm 0 028 0 031 inch Clean spark plug once a week 9 Used to reduce noise and emissions 10 Fuel Tank Holds unleaded gasoline For additional information referto engine owner s manual PAGE 14 MVC 88VGH VGHW PLATE COMPACTOR OPERATION AN
39. ee Table 2 engine specifications DO NOT overfill 4 Install drain bolt with sealing washer and tighten se curely OIL PLUG REMOVE DIPSTICK REMOVE Figure 14 Engine Oil Draining ENGINE AIRCLEANER 1 Remove the aircleaner cover and foam filter element as shown in Figure 15 2 Tap the paper filter element Figure 15 several times on a hard surface to remove dirt or blow compressed air not exceeding 30 psi 207 kPa 2 1 kgf cm through the filter elementfrom the air cleaner case side NEVER brush off dirt Brushing will force dirt into the fibers Replace the paper filter element if it is excessively dirty Clean foam element in warm soapy water ornonflammable solvent Rinse and dry thoroughly Dip the element in clean engine oil and completely squeeze outthe excess oil from the element before installing PAGE 20 MVC 88VGH VGHW PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 2 08 06 10 MVC 88VGH VGHW MAINTENANCE FOAM FILTER ELEMENT Figure 15 Air Cleaner CHANGING VIBRATOR OIL 1 When changing the vibrator oil remove the drain plug located at the bottom right of the vibrator Figure 5 and simply tip the compactor to drain the oil Note that the oil will drain more easily while it is hot Remember to use only 10W 30 motor oil when replacing vibrator oil NEVER attemptto checkthe V belt with the engine running Severe injury can occur
40. eight at a high speed to develop a compaction force In addition this engine is equipped with an Oil Alertsystem that will automatically stop the engine before the engine falls below safe engine oil operating limits Always be sure to check the engine oil level prior to starting the engine Controls Before starting the MVC 88VGH VGHW Plate Compactor identify and understand the function of the controls and components PAGE 12 MVC 88VGH VGHW PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 2 08 06 10 MVC 88VGH VGHW PLATE COMPACTOR COMPONENTS COMPACTOR Figure 1 Plate Compactor Controls Figure 1 shows the location of the basic controls and components of the MVC 88VGH VGHW Plate Compactor The function of each control is described below 1 Water Tank Cap VGHW Only Remove this cap to add water to the water tank Fuel Tank Cap Remove this cap to add fuel Lifting Bale When lifting of the compactor is required either by forklift crane etc tie rope or chain around this lifting point Handle Bar When operating the compactor use this handle bar to manuever the compactor Gasoline Engine This plate compactor uses a HONDA GX160U1QMX2 engine Refer to the HONDA owner s manual for engine information and related topics 6 10 11 Belt Cover Remove this cover to gain acess to the V belts NEVER run the compactor without the V belt cover If the V belt cover is not installed the
41. ing Fall 25 C 10 C SAE 10W 30 20 Winter 0 C or Lower SAE 10W 10 Explosive Fuel Hazard Adding fuel to the fuel tank should be done only when the engine is stopped and has had an opportunity to cool down In the event of a fuel spill DO NOT attemptto start the engine until the fuel residue has been completely wiped up and the area surrounding the engine is dry DO NOT attempt to refuel the compactor if the engine is hot or running Fuel Check 1 Removethe gasoline cap located on top of fuel tank Visually inspect to see if the fuel level is low If fuel is low replenish with unleaded fuel When refueling be sure to use a strainer for filtration DO NOT top off fuel Wipe up any spilled fuel immediately MVC 88VGH VGHW PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 2 08 06 10 PAGE 15 MVC 88VGH VGHW INSPECTION V Belt Check 2 The V belt tension is proper if the V belt bends 10 to 15 mm Figure 7 when depressed with finger at midway between the clutch and vibration pulley shafts NEVER attemptto check the V belt with the engine running Severe injury can occur of your hand Figure 5 gets caught between the V belt and the clutch Always use safety gloves CORRECT V BELT TENSION 10 15 MM WHEN DEPRESSED AS SHOWN CLUTCH Figure 7 V Belt Tension Aloose V belt will decrease the power transmission output causing reduced compaction and premature wear of the belt
42. k eccentric gears and counter 2 7 Malfunction in vibrator housing Bearing Failure Replace Bearing Insufficient engine output Check engine compression etc PAGE 24 MVC 88VGH VGHW PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 2 08 06 10 NOTES MVC 88VGH VGHW PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 2 08 06 10 PAGE 25 MVC 88VGH VGHW EXPLANATION OF CODES REMARKS COLUMN The following section explains the different symbols and remarks used in the Parts section of this manual Use the help numbers found on the back page of the manual if there are any questions NOTICE The contents and part numbers listed in the parts section are subject to change without notice Multiquip does not guarantee the availability of the parts listed SAMPLE PARTS LIST NO PARTNAME REMARKS 1 12945 BOLT 1 INCLUDES ITEMS W 2 WASHER 1 4 IN NOT SOLD SEPARATELY 2 12347 WASHER 3 8 IN 1 MQ 45T ONLY 3 12348 AR MAKE LOCALLY 4 12349 BEARING 1 S N 2345B AND ABOVE NO Column Unique Symbols All items with same unique symbol or gt in the number column belong to the same assembly or kit which is indicated by a note in the Remarks column Duplicate Item Numbers Duplicate numbers indicate multiple
43. l Equipment Manufacturer accounts who use our products as integral parts of their own products SPECIAL EXPEDITING SERVICE A 35 00 surcharge will be added to the invoice for special handling including bus shipments insured parcel post or in cases where Multiquip must personally deliver the parts to the carrier LIMITATIONS OF SELLER S LIABILITY Multiquip shall not be liable hereunder for damages in excess of the purchase price of the item with respect to which damages are claimed and in no event shall Multiquip be liable for loss of profit or good will or for any other special consequential or incidental damages LIMITATION OF WARRANTIES No warranties express or implied are made in connection with the sale of parts or trade accessories nor as to any engine not manufactured by Multiquip Such warranties made in connection with the sale of new complete units are made exclusively by a statement of warranty packaged with such units and Multiquip neither assumes nor authorizes any person to assume for it any other obligation or liability whatever in connection with the sale of its products Apart from such written statement of warranty there are no warranties express implied or statutory which extend beyond the description of the products on the face hereof Effective February 22 2006 PAGE 68 MVC 88VGH VGHW PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 2 08 06 10 NOTES
44. operator and are preceded by one of four words DANGER WARNING CAUTION or NOTICE SAFETY SYMBOLS DANGER Indicates a hazardous situation which if not avoided WILL result in DEATH or SERIOUS INJURY Indicates a hazardous situation which if not avoided COULD result in DEATH or SERIOUS INJURY Indicates a hazardous situation which if not avoided COULD result in MINOR or MODERATE INJURY NOTICE Addresses practices not related to personal injury Potential hazards associated with the operation of this equipment will be referenced with hazard symbols which may appear throughout this manual in conjunction with safety messages Symbol Safety Hazard Lethal exhaust gas hazards Explosive fuel hazards Burn hazards 7 7 7 Respiratory hazards Accidental starting hazards Eye and hearing hazards Rotating parts hazards PAGE 6 MVC 88VGH VGHW PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 2 08 06 10 MVC 88VGH VGHW PLATE COMPACTOR SAFETY INFORMATION GENERAL SAFETY NEVER operate this equipment without proper protective clothing shatterproof glasses respiratory protection hearing protection steel toed boots and other protective devices required by the job or city and state regulations NEVER operate this equipment when not feeling well due to fatigue illness or when under medication NEVER operate this equipment under the influence of drugs or
45. own engine before transporting E NEVER lift the equipment while the engine is running Tighten fuel tank cap securely and close fuel cock to prevent fuel from spilling Use adequate lifting cable wire or rope of sufficient strength Use one point suspension hook and lift straight upwards DO NOT lift machine to unnecessary heights B ALWAYS tie down equipment during transport by securing the equipment with rope ENVIRONMENTAL SAFETY NOTICE B Dispose of hazardous waste properly Examples of potentially hazardous waste V 7 are used motor oil fuel and fuel filters m DO NOT use food or plastic containers to dispose of hazardous waste DO NOT pour waste oil or fuel directly onto the ground down drain or into any water source PAGE 10 MVC 88VGH VGHW PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 2 08 06 10 MVC 88VGHNGHW PLATE COMPACTOR SPECIFICATIONS TABLE 1 Specifications Compactor Plate Size LxW 2 Operating Weight VGH 196 108 89 0 kg Operating Weight VGHW 217 lbs 98 5 kg Fuel Tank Capacity 3 8 qt 3 6 liters Water Tank Capacity VGHW Model Only 13 7 qt 13 0 liters Max Area Of Compaction 5800 sq ft hr Table 2 Specifications Engine Unleaded Automobile Fuel Gasoline Lube Oil Capacity 60 liters 0 63 qts Speed Control Method Centrifugal Fly weight Type Dry Net Weight 33 Ibs 15 Kg MVC 88VGH VGHW PLATE COMPACTO
46. r near combustible materials An explosion or fire could result causing severe bodily harm or even death NEVER disconnect any emergency or safety devices These devices are intended for operator safety Disconnection of these devices can cause severe injury bodily harm or even death Disconnection of any of these devices will void all warranties NEVER lubricate components or attempt service on a running machine NOTICE m ALWAYS keep the machine in proper running condition E Fix damage to machine and replace any broken parts immediately m ALWAYS store equipment properly when it is not being used Equipment should be stored in a clean dry location out of the reach of children and unauthorized personnel ENGINE SAFETY DANGER The engine fuel exhaust gases contain poisonous carbon monoxide This gas is colorless and odorless and can cause death if inhaled The engine of this equipment requires an adequate free flow of cooling air NEVER operate this equipment in any enclosed or narrow area where free flow of the air is restricted If the air flow is restricted it will cause injury to people and property and serious damage to the equipment or engine B DO NOT place hands or fingers inside engine compartment when engine is running m NEVER operate the engine with heat shields or guards removed ik Keep fingers hands hair and clothing away from all moving parts to prevent
47. reather hole clogged Clean or replace fuel tank cap Air in fuel line Bleed fuel line Difficult to start fuel is available spark is present and compression is normal Water or dust in fuel system Flush fuel system Air cleaner dirty Clean or replace air cleaner MVC 88VGH VGHW PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 2 08 06 10 PAGE 23 MVC 88VGH VGHW TROUBLESHOOTING ENGINE COMPACTOR TABLE 7 ENGINE TROUBLESHOOTING CONTINUED Air Air cleaner not clan not clean Clean or Clean or replace cleaner air cleaner Check float re build 2 Weak in power compression is Improper level in carburetor proper and does not misfire Defective Spark plug Clean or replace spark plug Flush fuel system and replace 2 Water in fuel system with correct type of fuel Weak in power compression is proper but misfires Dirty spark plug Clean or replace spark plug Ignition coil defective Replace ignition coil Rotational speed fluctuates Governor spring defective Replace governor spring Check entire fuel system for 2 Fuel flow restricted leaks or clogs Recoil mechanism clogged with dust and Clean recoil assembly with soap dirt and water Recoil starter malfunction Sprial spring loose Replace sprial spring TABLE 8 PLATE COMPACTOR TROUBLESHOOTING Engine speed too low Set engine speed to correct RPM doa speed too low and vibration is weak E Chec
48. rial number range where a particular part is used Indicated by S N XXXXX AND BELOW S N XXXX AND ABOVE S N XXXX TO S N XXX Specific Model Number Use Indicates that the part is used only with the specific model number or model number variant listed It can also be used to show a part is NOT used on a specific model or model number variant Indicated by XXXXX ONLY NOT USED ON Make Obtain Locally Indicates that the part can be purchased at any hardware shop or made out of available items Examples include battery cables shims and certain washers and nuts Not Sold Separately Indicates that an item cannot be purchased as a separate item and is either part of an assembly kit that can be purchased or is not available for sale through Multiquip PAGE 26 MVC 88VGH VGHW PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 2 08 06 10 MVC 88VGH VGHW SUGGESTED SPARE PARTS MVC 88GH GW 1 5 UNITS WITH HONDA GX160U1QMX2 ENGINE 1 to 5 Units Qty PIN Description 070100332 V BELT D acp 0650140480 SPARK PLUG 284622 8003 ROPE RECOIL STARTER 172102 1517 ELEMENT AIR CLEANER 17620707305 FUEL TANK jp 176722E2W01 FUEL FILTER FUEL TANK 939010140 SHOCK ABSORBER MVC 88VGH VGHW PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 2 08 06 10 PAG
49. roduced or altered without written permission All other trademarks are the property of their respective owners and used with permission This manual MUST accompany the equipment at all times This manual is considered a permanent part of the equipment and should remain with the unit if resold The information and specifications included in this publication were in effect at the time of approval for printing Illustrations descriptions references and technical data contained in this manual are for guidance only and may not be considered as binding Multiquip Inc reserves the right to discontinue or change specifications design or the information published in this publication at any time without notice and without incurring any obligations Your Local Dealer is 44 1 MULTIQUIP
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